INTRODUCTION Authority 1. ‘This Servicing Schedule is the authority for carrying out all servicing tasks on the subject equipment, Responsibilities 2. The Unit Commander is responsible for ensuring that the operations detailed in this Schedule are properly carried out. He may oider any operation to be carried out more frequently than is specified if the conditions under which his equipments are Operating render it necessary, He should consult his REME adviser before ordering much changes. & ‘The Unit Commander may adjust the specified servicing intervals by plus or minus 10 per cent to suit local circumstances. Inspections and Examinations 4. The Unit Commander is advised to arrange inspections to be carried out on receipt of the equipment and thereafter in accordance with Army Code number 71150 Annex C. 5. Examinations are carried out by REME in accordance with AGAI vol 4 paras 142.03 1- 142.036. Associated Publications 6. EMER: Wheeled Vehicles V620-629 Power $522-S522/2 B60 engine User Handbook AD code number 12174. Definitions 7. For the purpose of this publication s QT means a minimum of a Driver Class 1 or a Vehicle Mechanic Class 3.TABLE 1 — EQUIPMENT APPLICABILITY The information in this schedule applies to the following equipment: 0110-4010 0112-4100 0112-4101 O12—4111 0112-4113 0122-4120 0130-4230 0130-4231 0130-4233 0130-4240 0130-4241 DESIGNATION Scout car Liaison Perret Mk! (VHF) ‘Scout car Lizison Ferret Mk 1 ‘Scout car Liaison Fesret Mk 1 (VHF) ‘Scout car Liaison Ferret Mk 1/1 (VHF) ‘Scout car Liaison Ferret Mk 1/1 (m) (VHF) Scout car LRV 0.30 in MG Ferret Mk 1/2 Scout car Recee 0.30 MG Ferret Mk 2/3 Scout car Recce 0.30 MG Ferret Mk 2/3 (VHF) Scout car Recce 0.30 MG Feret Mk 2/3 (m) (VHF) Scout car Recce 0.30 MG Ferret Mk 2/4 Scout car Recce 0.30 MG Ferret Mk 2/4 (VHF)TABLE 2 — PETROLEUM OILS AND LUBRICANTS 1. Only the POL products listed below are to be used on this equipment. 2. Oil changes at the -1S°C point shall only be made on the advice of the local REME adviser. oom i eT [ieee iste [mor ste [u Engine ouD 30 Engine air cleaner OMD 30 20 { Steering bevel box OEP 38 1s | Steering cross shaft bevel box OEP 38 15 Inner tracta joint housings OEP 38 3.0 (including bevel boxes) each Outer tracts joint housings OEP 38 15 (including rosd wheel hubs) - each Fluid coupling OM 13 5.54 9.75 Gear box OMD 30 $2 10.0 Transfer box OEP 38 3.41 6.0 Brake fluid reservoir Ox 8 0.71 1.25 Fuel (including reserve) Civ gas 95.5 21gl Coolant AL39/Water cep Ser ees gent =TABLE 3 — EQUIPMENT DATA ‘Tyre Pressures (run flat only) Front:- Rear : Cylinde: head nut torque Valve tappet clearance (cold) inket exhaust Distributor contact breaker gap:- No 1 Mk 2 No 1 Mk 2/1 Sparking plug gap Gear change pedal free play (with first gear engaged) Fan and generator belts deflection (total) Front wheel toe-in Rosd Ceoss Country 2.0 bar 30 tbf/in? 1.2 bar 18 Ibf/in? 25 bar 36 Ibffin? 1.7 bar 25 Ibffin? 47.46 Nm (35 Ibf {t) 0.25 mm (0.010 in) 0.38 mm (0.015 in) 0.25-0.30 mm (0.010 in—0.012 in) 0.48-0.53 mm (0.019 in-0.021 in) 0,38-0.45 mm (0,015 in-0.018 in) 12.7 mm (0.5 in) 25.4 mm (1.0 in) 3.175 mm (0.125 in)TABLE 4 — ACTION ON RECEIPT Check for damage Check tools and equipment against CES Remove preservation, sealing and packing where applicable Refit any components removed to ald transit Clean equipment, tools and attachments: Read Operator/User Handbook and learn position and function of all controls Carry out servicing (ONLY if due)TABLE $5 — OUT OF USE SERVICING 1. This servicing is to be carried out when the equipment is taken out of use for periods exceeding one month. 2. An equipment taken out of use for periods exceeding four months is to be put into preservation in accordance with EMER Wheeled Vehicles A 019 Miscellaneous Instruction No 9. 3. The equipment is to be cleaned, dried and stored under cover where possible. 4. Any overdue servicing is to be carried out when the equipment is brought back into use. OPERATION Carry out table 6 servicing and patch-paint Carry out next servicing due Rectify all faults affecting roadworthiness Fill fuel tank Disconnect battery earth leads WEEKLY Check and adjust tyre pressures Report any fuel, oil or coolant leaks BI-MONTHLY Carry out table 6 servicing Operate equipment, ensuring operating temperature is reached and all oils are circulated. Rectify all faults affecting roadworthiness Disconnect battery earth leadsTABLE 6 — DRIVER CHECKS 1. This servicing is to be carried out on those days on which the equipment is to be used. It is to be read in conjunction with Standing Orders for crews of AFYV’s (armour Pt 8) Army Code 70032. 2. All faults are to be reported as soon as possible. oP No OPERATION Daily Before starting engine:- 1 Check fire extinguishers. 2 Check/top-up coolant level Note: Where the use of AL 39 is ordered, the specific gravity of coolant is 10 be maintained in accordance with DCI Gen S82/74. 3 Check engine oil level in accordance with User Handbook. 4 Check/top-up brake fluid reservon Note: Report if brake reservoir requires topping up frequenily 5 Check tyres and tyre pressures. 6 Operate the gear change pedal at least six full strokes in each gear. After starting engine:- 5 Check ail gauges and waming lights. 8 Check lights and horn. 9 Drive a short distance and check brakes and steering. During halts 10 Check for fuel, oil and coolant leaks. by Check brake drums and hubs for overheating. 12 Check wheel nuts. 3 pty At end of use each day 1S Replenish as necessary with fuel, oil and coolant. 16 Check suspension and steering linkage for damage and of] leaks. 17 Weekly 18 Check/top-up batteries Note: When operating in high ambient temperature a daily check is to be made. vv Check wheel nut tightness with wheelbrace,TABLE 7 — INITLAL SERVICING ‘This servicing is only to be carried out when the equipment (or a new/ overhauled assembly) has completed the first 800 km (S00 miles). OPERATION Tighten the following:- Cylinder head nuts using torque wrench (QT). Rocker gear nuts (QT). Exhaust manifold and flange nuts (QT). Adjust:- Tappet clearances (QT). Fan and generator belts (QT). Gear change pedal free play (QT). Change the oil in the following:- Engine. In addition renew oil filter element (QT). OMD 75 Air cleaner and clean the air cleaner element (QT). OMD 75 Gearbox. OMD 75 Transfer box. OEP 220 Bevel boxes. OEP 220 Check/top-up the following:- Steering box. OEP 220 Steering cross shaft bevel box. OEP 220 Hub reduction gear and outer tracta joint housings. OEP 220 Fluid coupling. OM 13 Brake master cylinder. Ox 8 Other operations Clean the main fuel filter (QT). Clean the carburettor union filter (QT).TABLE 8 — 1500 km (1000 miles)/ 3 Monthly Servicing This servicing is to be carried out every 15000 km (1000 miles) or 3 months whichever occurs first. Lubricate 1 | Suspension Link pivot pins and spring fulcrum bushes and pins. 2 | Steering rod ball joints. 1, 10 XG 279 3 | Steering swivel pins. 2,9 XG 279 4 | Gear change pedal pivot and linkage. OMD 75 $ Brake pedal lever and Linkage. OMD 75 6 Accelerator control linkage.TABLE 9 — 5000 km (3000 miles/ 6 Monthly Servicing This servicing is to be carried out every $000 km (3000 miles) or 6 months whichever occurs first. ‘Steering box ‘Steering cross shaft bevel box 4 Hub reduction gear outer tracta joint housing Lubricate & | Forward and reverse linkage 9 | Handbrake ratchet and linkage 10 | Gear selector linkage 11 | Turret ring Other Operations 12 | Clean battery terminals and smear with protective 13 | Clean main fuel filter and bowl (QT) 14 | Clean the carburettor banjo union filter (QT) 1S | Clean brake master cylinder breather 16 | Measure tyre circumference Note: A frequent check it to be made to ensure that the circumference of the tyres front end rear on the same side of the vehicle we within a maximum difference of two inches otherwise serious transmission faults could occur. This measurement it to be taken at the maximum tyre circumference. To ensure pairs of wheels are within the two inch differential may require some interchange between vehicles/siores. 10This servicing is to be carried out every 10000 km (6000 miles) or 12 months TABLE 10 — 10000 km (6000 miles)/ 12 Monthly Servicing whichever occurs first. YS oP weune wares Engine in addition renew oil filter element (QT) Engine air cleaner in addition clean clement Gearbox Transfer box Bevel boxes Lubricate:- Crankshaft pulley fording seal Water pump bearing Propellor shafts Distributor mechanism Other Operations No 1 Mk 2/1 distributor renew and lubricate the cam hubricator pad (QT) Where fitted remove hydra-vac air filter, wash in kerosene dry and re-oil Wheel rotation to be carried out in accordance with EMER Wheeled Vehicle A409 to ensure even tyre wear, Note: See Table 9 operation 16. u Diagram oi w OMD 75 OMD 75 OMD 75 OEP 220 OEP 220 XG 279 XG 279 XG 279 OMD 75 OMD 75 OMD 75 Change the oil in the following:- :LUBRICATION DIAGRAM LUBRICATION DIAGRAM SCOUT CAR.4X4, FERRE MK 1 AND 2SERVICING SCHEDULE FOR FERRET MK 1 AND MK 2 (ALL VARIANTS) Designation: See Table 1 Vehicle Code No: See Table 1 AMENDMENT 1 Manuscript Amendments 1 Page 7 Table 6 Op No S. Amend to read: Check tyre pressures, and wheel nuts for security. Op No 12. Amend to read: Check wheel nuts visually for security. Page 10 Table 9 Op 16 note: Amend to read: Notes:(1) Cut out Amendments 1, Page 3 Table 2 Delete: Table 2 heading and notes 1 and 2 in their entirety. Insert: New Table 2 heading and notes 1 and 2. TABLE 2 — PETROLEUM OILS AND LUBRICANTS L Only the POL products listed below are to be used on this equipment. 2. Oil changes at the -1S° point shall only be made on the advice of the local REME advisor. Changes of grade will normally be recommended when the ambient temperature is expected to fall below +15°C for more than § houn per day. Special instructions will apply if the engine has been ‘winterised’ Amdt 1 8/81 Page 4 Table 3 Below: Front wheel toc-in. 3.175 mm (0.125 in) Insert: Wheel nut torque wrench setting steel wheels 220 - 231 Nm (160 - 190 Ibf ft.) Aluminium alloy wheels 190 - 204 Nm (140 - 150 Ibf ft.) Amdt 1 8/813. Page 7 Table 6 Delete: AU detail below op No 17. Insert: New detail 17 Wheel nuts removed during details are to be tightened with a torque wrench at the earliest opportunity. Procedure: (1) Remove wheel nuts. (2) Ensure that the threads and mating faces are free from paint, rust, dirt, oil and grease. (3) Replace wheel nuts and tighten to correct torque figure using diagonal selection. Weekly 19 Check/top up batteries. Note: When operating in high ambient temperature a daily check is to be made, Amdt tL. 8/81 Page 8 Table 7 Below: operation 18. Insert: New operation 19 19 Tighten the Road wheel nuts (using a torque wrench). Procedure: (1) Slacken off the nut. (2) Ensure the mating faces are free from paint, rust, dirt, oil or grease. (3) Tighten the nut to comect torque figure. (4) Carry out operations on ail remaining nuts using diagonal selection. Amdt 1. 8/81 Page 9 Table 8 Below: operation 6 Insert: New heading and operation number 7.CRER UrERALMUNS $. 7 Check torque tightness of wheel nuts. Procedure: (1) Slacken off the nut half a tum. (2) Tighten the nut to correct torque figure. (3) Carry out operations on remaining nuts using diagonal selection. Amdt 1. 6 Page 10 Table 9 Below: Note of operation 16 Insert: (2) The mixing of tyres, ie L, HS and HS2 is not permissible, tyres are to be fitted in complete sets. Amdt 1. New Page Amendments Remove: pages 1 and 2. Insert: mew pages 1 and 2. By Command of the Defence Council Pik bom, Ministry of Defence August 1981