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Hydrometallurgy 82 (2006) 118 125

www.elsevier.com/locate/hydromet

The effect of sulfide minerals on the leaching of gold


in aerated cyanide solutions
X. Dai 1 , M.I. Jeffrey ,1
Department of Chemical Engineering, Monash University, Clayton Vic 3800, Australia
Available online 8 June 2006

Abstract

The effect of galvanic interactions and sulfide mineral dissolution on the gold leaching kinetics in aerated cyanide solutions is
investigated. Gold leaching kinetics were measured using a rotating electrochemical quartz crystal microbalance (REQCM), which
measures the leaching rates in-situ. When the mineral is electrically in contact with gold, the gold dissolution rate increases as a
result of the extra surface area available for oxygen reduction. However the leaching behavior of gold in the presence of soluble
sulfide minerals is complicated. It is shown that the formation of sulfide ions in solution results in the passivation of the dissolution
of gold. The addition of lead was found to be an effective means of alleviating this problem, as lead promotes the removal of
sulfide by precipitation as PbS.
2006 Published by Elsevier B.V.

Keywords: Gold leaching; Kinetics; Cyanidation; Mineral sulfides; Electrochemistry; Passivation; Lead; Galena; Chalcocite

1. Introduction dissolution in the presence of various sulfide minerals in


both air-saturated and oxygen-enriched systems. Their
Since a large proportion of gold ores contain sulfide results demonstrated that the leaching behavior of gold in
minerals, the effects of these minerals on gold dissolu- the presence of sulfide minerals depended strongly on
tion in cyanide solution have interested many research- both the solubility of the sulfides and the oxygen con-
ers. Early studies on the dissolution of gold in cyanide centration in the solution. For instance, in an oxygen-
solution in the presence of sulfide minerals have shown enriched cyanide solution, the presence of chalcopyrite,
that heavy metal components, such as Cu, Fe and Zn, pyrrhotite, arsenopyrite and pyrite were found to
significantly increase the consumption of both cyanide increase the gold dissolution rate, while others, such as
and oxygen (Habashi, 1967). In addition, the sulfide stibnite and chalcocite, caused a reduction in the gold
component has been shown to have a strong impact on dissolution rate. Deschenes et al. (2000, 1998),
the gold leaching kinetics (Fink and Putnam, 1950; Deschenes and Wallingford (1995) tried to improve the
Hedley and Tabachnick, 1968). Liu and Yen (1995) leaching performance of gold in the presence of some
conducted a systematic study of the kinetics of gold sulfide minerals by using pre-leaching, injecting oxygen
and adding lead nitrate. It was reported that pre-leaching
Corresponding author. Tel.: +61 8 9334 8081; fax: +61 8 9334
successfully overcame the effect of pyrite and pyrrhotite
8001.
on cyanide consumption and the gold leaching kinetics,
E-mail address: matthew.jeffrey@csiro.au (M.I. Jeffrey). but it had no beneficial effect when chalcopyrite was
1
Now at CSIRO Minerals, Bentley, WA, Australia. present. It was suggested that lead nitrate prevented
0304-386X/$ - see front matter 2006 Published by Elsevier B.V.
doi:10.1016/j.hydromet.2006.03.005
X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125 119

copper and iron dissolution by forming a passive layer at chalcocite on the leaching of gold containing 5% silver
the surface of sulfide minerals. using a rotating electrochemical quartz crystal microbal-
Since the sulfide minerals are to some extent soluble ance (REQCM) to directly measure the gold leaching rate
in cyanide solutions, there will always be some sulfur and the corresponding mixed potential when it is electri-
species present in the leaching solution. It is generally cally connected to various mineral sulfide electrodes.
believed that the presence of such species results in high
consumption of cyanide and oxygen. However, some 2. Experimental methods
results of kinetic studies suggest that sulfur species also
directly affect the gold leaching reaction. Weichselbaum These experiments were carried out using solutions
et al. (1989) found that the addition of trace amounts of prepared from analytical grade reagents and Millipore
sodium sulfide to the cyanide solution dramatically water. For the experiments without the employment of
hindered gold leaching and ascribed it to the formation pre-leaching, cyanide was initially added into the bulk
of a passive layer of Au2S on the gold surface. Similar solutions containing sulfide minerals. At different time
results were obtained by Lorenzen and van Deventer intervals, sample solutions were taken and filtered, and
(1992), who studied the kinetics of gold leaching in the the filtrate was used to measure gold leach rates using the
presence of reactive sulfide minerals such as pyrrhotite. REQCM, which is described elsewhere (Jeffrey et al.,
Jeffrey and Breuer (2000) used gold containing 5% 2000). The concentration of dissolved metal from the
silver rather than high purity gold to investigate the sulfides was measured using a Varian SpectrAA-400
effect of sulfur species and suggested that soluble Atomic Absorption Spectrometer (AAS). For experi-
sulfide hinders the rate of gold leaching by forming a ments with pre-leaching, a similar procedure was adopted
protective layer of the type Au/Sx. They showed that this but cyanide was added after a pre-leaching period of 4 h.
was a monolayer of sulfur which forms at potentials The leaching and electrochemical experiments were
negative of the bulk sulfur deposition potential. The performed at a rotation rate of 300 rpm and at a
formation of a monolayer of sulfur on gold in alkaline temperature of 20 C. All potentials were measured
non-cyanide solutions has also been noted by others relative to the saturated calomel electrode (+ 0.242 V vs.
(Briceno and Chandler, 1990; Hamilton and Woods, SHE), but are reported relative to the SHE. Prior to each
1983). It was also shown that the sulfur formed is experiment, gold was electroplated onto the quartz
chemically attacked by cyanide, resulting in higher electrode at 25 A m 2 from a solution containing
leach rates at higher cyanide concentrations (Jeffrey and 0.02 mol L 1 potassium dicyanoaurate, 0.23 mol L 1
Breuer, 2000). potassium cyanide, 0.086 mol L 1 potassium carbonate,
Another interesting aspect of the gold leaching and 0.5 mmol L 1 silver nitrate. This resulted in a de-
behavior is the galvanic interaction between gold and posit containing approximately 5% silver by mass
the mineral, as naturally occurring gold is likely to be in (which for simplicity will be referred to as gold), thus
contact or in association with various minerals. ensuring that the experiments more closely mimicked
Lorenzen and van Deventer (1992) tried to differentiate industrial conditions. The linear sweep voltammetry was
the effect of galvanic interaction from the formation of a carried out using a PAR273 potentiostat, and a scan rate
passivating film on the gold surface by using pure gold of 1 mV s 1 was adopted. A platinum wire was used as
rotating disc electrically contacted with mineral disc in the counter electrode.
one vessel and then in two separate vessels. They
suggested that when gold is in contact with conducting 3. Results and discussion
minerals, it will passivate as a result of the enhanced
magnitude of the cathodic current. It was argued that the 3.1. Electrochemistry of gold and sulfide minerals in
higher cathodic current causes a positive shift in the cyanide solutions
mixed potential into the passive region, resulting in
decreased gold dissolution rates. The oxidation of gold and some sulfide minerals in
One complication with most previous studies is that solutions containing 5 mmol L 1 cyanide and 50 mmol
high purity gold was utilized, for which the leaching is L 1 sodium perchlorate as background electrolyte was
hindered by a film of AuCN (Jeffrey and Ritchie, 2001). studied using linear sweep voltammetry, and the
However most naturally occurring gold contains silver, polarization curves are shown in Fig. 1. It can be seen
for which the cyanide leaching reaction occurs at a high that gold oxidation commences at 620 mV and
rate (Jeffrey and Ritchie, 2000b). The present study aims approaches a diffusion limited current of 15 A m 2 at
to establish the effects of sulfide minerals such as 0 mV. The oxidation of various sulfide minerals was also
120 X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125

ted to be 5.6 10 5 mol m 2 s 1 under these conditions.


20
gold
chalcocite This leaching rate is typical for the dissolution of gold in
covellite
15 galena air saturated solutions when the rate is oxygen diffusion
pyrite
marcasite
controlled (Jeffrey and Ritchie, 2000b), and hence it
represents the maximum rate at which gold can be
i / A m-2

pyrrhotite
chalcopyrite
10 leached in air saturated cyanide solutions.
Au After the gold and chalcocite electrodes were
electrically connected together, the gold leaching rate
5
increased, reaching a value of 13 10 5 mol m 2 s 1. At
chalcocite
the same time the mixed potential increased rapidly from
0 350 to 60 mV, before slowly decreasing to 200 mV.
-600 -400 -200 0 200 400 As shown in Fig. 2, this is in the potential region where
E / mV
oxygen reduction can occur on the mineral surface.
Fig. 1. Gold and mineral oxidation polarization curves in 5 mmol/L Therefore, it is believed that the connected mineral
cyanide and 50 mmol/L sodium perchlorate. electrode provides extra surface area for oxygen reduc-
tion to occur, and hence the increase in the total cathodic
studied, and the polarization curves in Fig. 1 show that current causes a positive shift in the mixed potential and
little current is observed until the potential exceeds an increase in the gold leaching rate. A similar effect was
200 mV for pyrrhotite, covellite, pyrite, marcasite, galena observed for the other sulfide minerals, even galena, for
and chalcopyrite. The oxidation of chalcocite occurs which oxygen reduction is more difficult. However the
most readily among the sulfide minerals studied, with the increase in leaching rate when galena was connected was
reaction commencing at 150 mV. However, it is still less significant than for chalcocite.
much more noble than gold in cyanide solutions. These It is worth noting that these results are inconsistent
results demonstrate that gold cannot be cathodically with those of Lorenzen and van Deventer (1992), as they
protected by these minerals when in electrical contact. stated that the enhanced cathodic current shifts the mixed
In a similar manner, the polarization curves for the potential to the passivation region for gold, and hence
reduction of oxygen in the absence of cyanide on the hinders the dissolution process. It is most likely that this
mineral surface were obtained (Fig. 2). It is clear that difference can be ascribed to the fact that Lorenzen and
oxygen reduction occurs on all the minerals, with van Deventer (1992) used a pure gold electrode, for
chalcocite having the most active surface for reduction, which the leaching is hindered (Jeffrey and Ritchie,
and galena the least active surface. Since the oxidation of 2001). As shown in Fig. 1, the gold/silver alloy does not
gold can occur at potentials more positive than 600 mV, experience passivation, and hence an increase in the
it is clear from Fig. 2 that there is the opportunity for mixed potential gives rise to higher leaching rates.
galvanic interaction between the gold and sulfide mine- The second mechanism by which sulfide minerals can
rals. It can be expected that particularly for chalcocite, impact on the gold leaching process is as a result of their
oxygen reduction on the mineral surface in contact with
gold will give rise to higher dissolution rates. 0

3.2. Effect of galvanic interactions on gold leaching -2

In order to study the galvanic interactions between


-4
i / A m-2

sulfide minerals and gold in more detail, two electrodes, Chalcocite


one gold electrode and one mineral electrode, were Galena

simultaneously leached in 5 mmol L 1 cyanide solution. -6 Pyrite


Marcasite
The REQCM was used to measure the gold leaching rate Pyrrhotite
-8 Chalcopyrite
and the corresponding mixed potential when it was
electrically connected to a chalcocite electrode. The two
electrodes were not connected together electrically until -10
-600 -400 -200 0
leaching had proceeded for 5 min. As shown in Fig. 3, it
E / mV
is clear that the mass of gold decreases at a steady rate
prior to the electrical connection of the mineral. From the Fig. 2. Oxygen reduction polarization curves on various sulfide
slope of mass vs. time, the gold leaching rate is calcula- minerals in 5 mmol/L cyanide and 50 mmol/L sodium perchlorate.
X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125 121

0 0
shows the gold dissolution rates as well as the iron
concentrations as a function of contact time of the
-50 -100
solution with 1 g/L of mineral. It can be seen that the
solubility of these three minerals in cyanide solution is
m /g

E / mV
-200
-100 very low with less than 2 mg/L iron detected after three
hours of leaching. Surprisingly, pyrite appeared to be
-300
-150 more reactive than the other two iron mineral samples.
The gold leaching rate was also measured as a function
-400
of time, but due to the low solubility of the minerals, the
-200
0 200 400 600 gold dissolution rate is barely affected by the presence
t/s of these minerals (Fig. 4). A leaching rate of ca.
5.5 10 5 mol m 2 s 1 was observed for pyrrhotite and
Fig. 3. Effect of the galvanic interaction between gold and chalcocite
on the leaching of gold and on the mixed potential in 5 mmol/L
macarsite. However it is interesting to note that for
cyanide. pyrite, the gold leaching rates, ca. 4.5 10 5 mol m 2
s 1 are slightly lower than that for the other two
solubility. The experiments shown in Fig. 3 were only minerals. Such a result is consistent with the apparent
run for a short period of time, and hence the non- higher reactivity of pyrite than marcasite and pyrrhotite.
oxidative dissolution of the sulfide minerals was limited. The non-oxidative dissolution of the mineral produces a
Since most sulfide minerals are to some extent soluble in low concentration of dissolved sulfide, which is well
cyanide solution, it has been suggested that the dissolved known to passivate gold leaching in cyanide solutions
species may affect the gold leaching reaction. The (Fink and Putnam, 1950; Hedley and Tabachnick, 1968;
remainder of the present study will address this issue. Weichselbaum et al., 1989; Jeffrey and Breuer, 2000).

3.3. Effect of galena (PbS) on gold leaching kinetics 3.5. Effect of the copper cyanides on the gold
leaching rate
The REQCM was used to study the leaching of gold
in air saturated 10 mmol L 1 cyanide solutions in the One of the complications with studying the
presence of galena (PbS). At various time intervals a leaching of gold in the presence of copper sulfides is
sample of solution was filtered and the gold leaching rate that there is the possibility of low free cyanide con-
was determined by measuring the mass as a function of centration due to the formation of copper cyanide species
time using the REQCM. The steady state leach rate was such as Cu(CN)32 . Thus preliminary experiments were
then calculated and found to remain constant above carried where cuprous oxide was added to the cyanide
6 10 5 mol m 2 s 1 for three hours. solution, and the copper concentration and gold leaching
It is worth noting that the concentration of lead
measured in the solution for the experiments was less 2.0
than 5 ppm. However with time, the colour of the solids
1.5
changed from black to a milky white. Such a result
[Fe] / ppm

suggests that in cyanide solutions, the galena is converted 1.0


to lead hydroxide via the oxidation of the sulfide.
0.5
Previous studies have shown that lead catalyses the
oxidation of soluble sulfide to thiocyanate through the 0.0
6
precipitation of lead sulfide (Hedley and Tabachnick,
105 r / mol m-2s-1

1968; Jeffrey and Breuer, 2000). Thus it is believed that 4


galena is oxidized to thiocyanate, producing lead ions
which precipitate to form the milky white lead hydroxide. 2 pyrite
pyrrhotite
marcasite
3.4. Effect of pyrite (FeS2), pyrrhotite (Fe1xS) and 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
marcasite (FeS2) on gold leaching rates
t / hr

Using the same method as described above for gale- Fig. 4. The iron concentration (top) and gold leaching rate (bottom) as
na, gold leaching experiments were performed to study a function of the contact time for solutions containing 10 mmol/L
the effect of pyrite, pyrrhotite and marcasite. Fig. 4 cyanide and 1 g/L sulfide minerals.
122 X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125

5 4.4 280

240
4 4.0

cyanide:copper ratio
10mM CN-
105 r / mol m-2 s-1

12mM CN- 200


13.5mM CN-

[Cu] / ppm
3 3.6
160

2 3.2 120

80
1 2.8 without lead
10ppm lead
40 20ppm lead
100ppm lead
0 2.4
0 1 2 3 0 1 2 3 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
t / hr t / hr

Fig. 5. The gold leaching rate (left) and cyanide to copper ratio (right) Fig. 6. The effect of lead addition on the copper concentration vs. time
as a function of the contact time for solutions containing 2 mmol/L profile for solutions containing 13.5 mmol/L cyanide and 2.4 g/L
Cu2O and various cyanide concentrations. chalcocite.

rate were measured as a function of time. The results in


Fig. 5 show that Cu2O dissolved rapidly in the cyanide cyanide solutions; with 140 mg/L copper being observed
solution, forming soluble copper cyanide complexes as after 10 min, and 230 mg/L after 1 h. The high solubility
reflected in the low cyanide to copper ratio. For the obviously poses a problem in cyanidation, as copper
solution initially containing 10 mmol L 1 cyanide, it is cyanide complexes consume free cyanide and reduce the
clear from Fig. 5 that the cyanide to copper ratio is below gold leaching rate. In addition, the presence of dissolved
3. Hence the dominant species in the solution would be sulfide ions is known to be detrimental to the leaching of
Cu(CN)2and Cu(CN)32. In contrast, when the solution gold. Thus experiments were performed to establish
contained 13.5 mmol L 1 cyanide, the cyanide to copper whether the addition of 10, 20 or 100 mg/L lead could
ratio is well over 3, and hence the solution would contain reduce the solubility of the chalcocite. Fig. 6 shows that
free cyanide. the addition of 10 or 20 mg/L has little effect, whilst
The effect of the copper to cyanide ratio on the gold 100 mg/L lead does reduce the dissolution of chalcocite
leaching rate is shown in Fig. 5. It is clear that the gold with only 200 mg/L copper detected after 3 h. Despite
leaching rate remains at ca. 4.5 10 5 mol m 2 s 1 as this, a reasonable quantity of sulfide would be leached
long as there is sufficient free cyanide in solution. At the into the solution.
cyanide to copper ratio of approximately 3, where most The gold leaching rate was then measured in solutions
of the copper cyanide is present as Cu(CN)32, reasonable that had been in contact with chalcocite for various times
gold leaching rates of ca. 1.5 10 5 mol m 2 s 1 can still up to 3 h (Fig. 7). It can be seen that the presence of
be achieved. However, when the cyanide to copper ratio chalcocite in cyanide solution after 0.25 h dramatically
drops to 2.5 and a large proportion of copper is present as
Cu(CN)2, the gold leaching rates are extremely low. This
suggests that Cu(CN)32 has a reasonable capability of 5
leaching gold according to Eq. (1), while Cu(CN)2
105 r / mol m-2 s-1

cannot. This conclusion is consistent with other 4


researchers' work (Jeffrey et al., 2002; Muir et al., without lead
10ppm lead
3
1991; Parsons et al., 1993; Zheng et al., 1995). 20ppm lead
100ppm lead

2
4Au 8CuCN2
3 O2 2H2 O4AuCN2
1
8CuCN2 4OH 1

3.6. Effect of chalcocite (Cu2S) on gold leaching rates 0


0.0 0.5 1.0 1.5 2.0 2.5 3.0
t / hr
The gold leaching rate and the dissolved copper
concentration were measured for different contact time Fig. 7. The effect of lead addition on the leaching rate for gold in air
of the cyanide solution with chalcocite. The results saturated 13.5 mmol/L cyanide solutions after contact with 2.4 g/L
plotted in Fig. 6 show that chalcocite dissolves rapidly in chalcocite for various time intervals.
X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125 123

8
6
20 ppm lead
No lead
No galena
5

105 r / mol m-2 s-1


6 with galena

4
i / A m-2

4 3

2
2
1

0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0
-600 -500 -400 -300 -200 -100
t / hr
E / mV (SHE)
Fig. 9. The effect of 200 mg/L galena addition on the leaching rate of
Fig. 8. Polarization curves showing the effect of lead addition on the
gold in 13.5 mmol/L cyanide solutions after contact with 2.4 g/L
gold oxidation half reaction in 13.5 mmol/L cyanide solutions after
chalcocite for various time intervals.
contact with chalcocite for 3 h.

retards gold dissolution in the absence of lead, and where polarization curve of the solution containing lead is
10 mg/L lead was added. In the past it has been argued related to the formation and decomposition of a metallic
that such an effect is due to the consumption of cyanide. lead or goldlead alloy film (Deschenes et al., 2000;
However, from the data in Fig. 6, the amount of copper Jeffrey and Ritchie, 2000a).
dissolved is only 140 mg/L and one would expect Further experiments were conducted to investigate
sufficient free cyanide to leach the gold readily. Fig. 7 the addition of galena as a source of lead for improving
also shows that when 20 mg/L lead was added, the gold the dissolution of gold in cyanide solutions in the
leaching rate is substantially faster. These results indicate presence of chalcocite. This was accomplished by
that some other factor apart from cyanide consumption is adding 200 mg/L galena into the bulk solution contain-
responsible for the adverse effect of chalcocite on gold ing chalcocite. The results shown in Fig. 9 without
leaching, and this effect can be alleviated by lead galena addition are the same as that shown in Fig. 7.
addition. It has been previously proposed that a passive After 10 min the gold leaching rate in the presence of
film of sulfur formed on the surface of gold may be galena and chalcocite is still low due to the slow
responsible for the reduced gold leaching rates in sulfide dissolution of galena. However after 1 h of leaching in
containing solutions (Jeffrey and Breuer, 2000). If this is the presence of chalcocite, it is clear that the gold
the case, then the role of the added lead is to prevent the leaching rate is significantly enhanced by the presence
passive film from forming. This has been observed for of galena in the bulk solution cf. Fig. 7 with 20 mg/L
synthetic solutions containing lead nitrate and sodium lead added into the bulk solution. The polarization curve
sulfide (Jeffrey and Breuer, 2000). of gold oxidation in the solution that had been contacted
It is worth noting that when 100 mg/L lead was added,
although the gold leaching rate was high initially, after 50
No mineral
Chalcocite + 20 ppm lead
1 h or more of contact between the solution and mineral, Covellite + 20 ppm lead
Chalcocite
the leaching rate shown in Fig. 7 is severely hindered. 40 Covellite
Such a result suggests that the addition of too much lead Galena
[Au] / ppm

can be detrimental to the gold leaching process, and it has 30


been suggested in the past that overuse of lead could
result in the passivation of the gold surface, presumably 20
by lead hydroxide (Habashi, 1970).
The effect of lead on the gold oxidation half reaction 10
was studied using standard electrochemical techniques.
Fig. 8 shows the comparison of the polarization curves in 0
the solutions with and without lead after being in contact 0 1 2 3 4
t / hr
with chalcocite for 3 h. It is clear that the oxidation of
gold is active in the solution containing lead, whereas it Fig. 10. The effect of lead addition on gold dissolution in a solution
is passive in the absence of lead. This result is consistent containing 10 mmol/L cyanide, about 50 mg/L pure gold powder and
with the above conclusions. The peak appearing in the various sulfide minerals.
124 X. Dai, M.I. Jeffrey / Hydrometallurgy 82 (2006) 118125

with galena and chalcocite for 3 h was also similar to cathodic current shifts the mixed potential more
that when 20 mg/L lead was added as lead nitrate. positively, resulting in a higher dissolution rate.
The leaching behavior of gold in the presence of
3.7. Gold powder leaching in the presence of various sulfide minerals is quite complicated due to the
sulfide minerals dissolution of the mineral to form sulfide in the solution
that then impacts on the gold leaching kinetics. It has
The experimental results shown above illustrate the been shown that gold leaching in cyanide solutions is
effect of galvanic interactions and mineral dissolution on severely hindered by the presence of chalcocite due to
gold leaching separately. In order to study galvanic the high solubility of this mineral in cyanide solutions.
interactions and mineral dissolution together, gold The gold leaching rate in solutions containing chalcocite
powder leaching experiments were carried out in the can be improved by the addition of 20 mg/L lead during
presence of ground sulfide minerals. The limitation of the cyanide process. The role of lead is to promote the
these experiments is that a pure gold powder was used, as precipitation of PbS and enhance the anodic oxidation of
compared to a gold/silver alloy in the other leaching gold via a goldlead alloy film. The addition of galena to
experiments. However, as shown in Fig. 10, the data the cyanide solution containing chalcocite was shown to
obtained from this experiment is very informative. In the have the same effect as the addition of lead nitrate.
absence of minerals, the gold leaching rate was relatively
slow, with a gold concentration of 35 ppm being
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