ASME IX and AWS D1.1-2010 Dipl.Eng .

IWE/EWE-Nguyn Duy Ninh

Kim tra khng ph hy

(NDE - Non-destructive Examination)
theo ASME va AWS
Son tho : NGUYN DUY NINH
IIW: INTERNATIONAL WELDING ENGINEER (IWE)
EUROPIAN WELDING FEDERATION (EWF)
NDT : EN 473 RT LEVEL III,
NDT : EN 473 RT LEVEL II UT, MT, PT
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tnh

(Magnetic particle testing)
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Kim tra ht t c hiu qu trong vic xc nh cc khng lin
tc b mt hoc gn b mt ca cc vt liu st t.
Thng c s dng nh gi cc b mt lin kt hn, kim
tra trung gian cc lp mi hn v cc b mt to rnh mt sau
ca cc mi hn hon thnh.
Cc loi khng lin tc in hnh c th c pht hin bao gm
cc vt nt, nt bc thm, chng ph, v cc v tr ni ng
hn.
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

T tnh l kh nng ca vt cht thu
ht vt cht khc vo chnh n.
Cc vt th c thuc tnh t tnh
c cho c t trng hoc c
t ha v c cc ng lc t c
th c tm thy trong v xung
quanh cc i tng.
Mt cc t l mt im m mt
dng t tnh thot ra hoc i vo vt
liu.
Cc ng t trng :
Hnh thnh vng khep kn.
Khng ct ngang qua.
i theo con ng t khng tr.
Tt c u c cung sc ht.
C cung mt hng t cc cc
ht hoc y.

Cc ng t trng xung Cc cc ngc nhau - ht Cc cc cung nhau - y

quanh mt thanh nam chm
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Vt liu st t
Mt vt liu c coi l st t nu n c th c t ha.
Vt liu c hm lng st, niken hoc cobalt ng k l st
t.
Vt liu st t c ch to thnh nhiu vng trong t
trng cc nguyn t c sp hng. Nhng vng ny gi
l cc min t.
Cc min t sp ngu nhin trong vt liu kh t, nhng
c th c sp thng hng bng t trng bn ngoi
nhim t (t ha).

S N
Kh t T ha
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Lm th no kim tra ht t?
Mt i tng kim tra c t ha bi
mt t trng mnh to ra bi mt nam
chm hoc thit b c bit.

Nu i tng c mt khng lin tc, s gin on s lm gin on t

trng chy qua i tng v mt trng t thng phn tn s xy ra.
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Khng lin tc trn b mt. khng lin tc di b mt.

S gin on ca t trng do Mt khuyt tt khng m ra b

khuyt tt m ra b mt. Cc ht mt cng lm gin on cc ng
st t s b ht ti gin on t thng ca t trng. Ch bo
trong trng t thng. Hnh quan st c s khng c xc
dng hoa vn ca cc ht t s nh r rng, nh l mt khuyt tt
rt sc nt v khc bit. m ra b mt.
Hnh dng hoa vn c hnh thnh bi cc ht t s biu din
hnh dng v kch thc ca bt k khng lin tc tn ti
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Trong qu trnh kim tra, mi hn (v vng b nh hng bi nhit)
c t ho cc b, to ra t trng trong vt liu. Cc ht st t
sau c a vo b mt c t ha v b ht bi bt k s
gin on no trong t trng do cc khng lin tc

Khng lin tc mi hn.

ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Cc ht t c s dng trong kim tra c th l kh hoc t. Nu
kim tra c thc hin trong nh sng bnh thng, mu sc ca cc
ht t nn cung cp tng phn y vi b mt kim tra.
tng nhy, k thut ht t hunh quang t (WFMT - wet
fluorescent magnetic particle) c th c s dng. Vi k thut ny,
nh sng cc tm c s dng quan st cc ht t, yu cu khu
vc kim tra phi ti.

Kim tra ht t t Kim tra ht t kh

ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Kt qu tt nht t c khi cc ng t thng vung gc vi
khng lin tc. Thng thng, hai kim tra c thc hin, mt
song song vi mi hn v mt ngang qua mi hn c c phm
vi bao ph ln nht.

D tm cc khng lin tc D tm cc khng lin tc

ngang vi mi hn. song song vi mi hn.
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

ASME Section V, Article 7, lit k cc yu cu cho kim tra ht t.

Mt s yu cu c lit k tai liu ny bao gm:
a. Thng tin qui trnh kim tra.
b. S dng mt phng php lin tc.
c. S dng mt trong nm k thut t ha.
d. Yu cu hiu chun thit b.
e. Hai kim tra vung gc vi nhau.
f. Nhit b mt ti a cho kim tra.
g. Dng in t ha.
h. nh gi cc ch bo theo tiu chun chp nhn ca Code.
i. Kh t.
j. Yu cu ti thiu chiu sng b mt (nh sng trng hoc nh
sng cc tm) ca b phn kim tra.
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

B ch bo hng t thng
nh hng ca hng t thng c th c xc nhn bng cch s dng mt
s b ch bo.
Mt trong nhng b ch bo ph bin nht l b ch bo hnh trn (pie gauge).
N bao gm tm hnh qut thp carbon thp, c hn vy vi nhau to
thnh mt tm bt gic c m ng mt bn giu cc ng ni.
Tm a c t trn mu kim tra, gn vi mi hn, trong qu trnh t ha
vi pha mt ng trn. Cc ht t c a vo mt ng v s vch ra
hng ca trng.

B ch bo hnh trn (Pie Gauge)

ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Kim tra ht t tinh (Magnetic particle testing)

Kh t
Khi t tnh cn li trong b phn c th gy tr ngi cho vic x l
hoc s dng tip theo, k thut kh t s c s dng
gim t trng cn d trong phm vi gii hn chp nhn c.
Nn cn thn khi thc hin kim tra MT ca mi hn trong khi
thc hin qu trnh hn.
Nu t trng d c li trong mt mi hn hon thin
mt phn, trng ny c th lm lch hng h quang hn v
lm cho vic kim sot kt ta mi hn tr nn kh khn.
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Phng php ht t t, huynh quang

Mc cu vi vt nt a xich vi vt nt
hinh thanh trong phc v hinh thanh trong phc v
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Phng php ht t t, huynh quang

Trc dn ng vi cc vt nt Trc then hoa vi cc vt nt

hinh thanh khi x l nhit to ra khi hot ng
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Phng php ht t t, huynh quang

Bulong ln vi cc vt nt Trc khuyu vi cc vt nt

to ra khi hot ng to ra khi hot ng gn l bi trn
ASME IX and AWS D1.1-2010 Dipl.Eng .IWE/EWE-Nguyn Duy Ninh

Phng php bt t kh
Ch bo

Ch bo

Nt cnh trong mi hn SMAW

Thiu nng chy trong
mi hn SMAW

Ch bo
Ch bo

Nt cnh va b mt trong
mi han gip mi