Parts CatalogCummins Engine Co., Inc. New Parts Warrai tigen COVERAGE PRODUCTS WARRANTED ‘This warrenty applies to New Paris marketed by Cummins for its A, B, and C Series en service is available through a Cummins distributer or A, B, and C Sories do: COVERAGE ‘This warranty covers any failures of parts on or after December 1, 1986, which result, under normal use and service, trom defects in workmanshp or material (Warrantable Failures). The coverage extends six months from the date of first mstalation. This warranty continues to all subsequent Owners until the end of the period of coverage. (CUMMINS RESPONSIBILITIES Curing wil pay forall parts anc labor needed to repait the damage t the engine rasutng from the Warrantabe Faure. Al labor Costs will be paid in accordance with Cummins published Standard Repair Time guidelines. Cummins will pay for the lubricating oil, antfteeze, iter elements, and other maintenance items that are not reusable due to the Warrantable Failure. Cummins will pay reasonable labor costs for engine removel and reinstallation when necessary to make the warranty repair. OWNER RESPONSIBILITIES Altre time when the parts ae installed, Owner is responsible fs tho preparation ofa writen rasrd cortainng the following: (1) he date of nstaletion ofthe parts; (2) the engine seni number; (9) the engine mies, hours or iiometers of operation; (4) the parts installed, and () the location of the pars in the engine. The purpose of this record is to protect Owner's interests and support any claim for a Warrantable Failure. {Quner is resporsiole forthe operation and maintenance ofthe engine as specifed in Cummins Operation and Maintenance fanuals, Before expiration of the warranty, Owner must give notice to a Cummins distributor er A, B, and C Series dealer” of a failure considered to be warrentable and deliver the engine to such facility for repair. (Owner is responsible for the cost of lubricating ol, antifreeze, fiter elements and other maintenance items replaced during warranty repairs except where such items are not reusable due to a Warrantable Failure. ‘Owner is responsible for communication expenses, meals, lodging a costs incurred by Owner as arecultotaWarrantable 1. Itapplios anywhero in the world where allure. Owner's responsple tor non-engine repairs and for\downtime ‘damage and all business costs and losses ‘esulirg trom a Warrentable Falure. CUMMINS IS NOT RESPON INCIDENTAL OR CONSEQUENTIAL (In the United States, some statas do not alow the exciusion or limitation of incidental or consequential damages relating to Consumer Products, $0 the above limitation or exclusion may not apply to you.) LIMITATIONS Cummins is net responsibil fr failure recultng tam Owner or Operator abueo or nogect, euch ae: oporation without adequate Coolant or lubricants; overfualing; overepeoding; ack of maintonanco of lubricating, cooling oF air intake eystome; improper storage, fing, warm-up, run-in oF shutdown practices. Cummins is aloo not reeponable for failuros caused by incorrect fuel, or by water, it or other contaminants in the fue. Except for fuel pumps. Cummins does net warrant parts supplied by Cummins which bear the name of another company. These parts are warranted by their manufacturers and no! by Cummins. This category of parts includes, bul is not limited to: hydraulic pumps, alternators, starters, fans, air conditioning compressors, clutches, fites, transmissions, torque converters, marine gears, Bir cleaners and non-Cummins air compressers, engine comprcssion brakes, and steoring pumps. Parts used in warranty repairs may be new Cummins. Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible for failures resulting from the use of parts not approved by Cummins. Before a claim tor excessive oll consumption will be considered, Owner must submit adequate documentaton to show that ‘consumption exceeds Cummins published standards. This warranty does not apply to pasts furnished by Cummins at no charge to the Owner. THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS. CUMMINS MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. TW ESF BEST Page iiProduct Identi Data plates should be referred tor parts identification. ation Information 1. ENGINE DATA PLATE Engine Go nc. G =~ Columbus tn $7202-3008 cIDT T ‘Waring! iyi fownana warestywvorse_ [VE na Repetion| Dae orm 4. Shop order number 2. Model designation 3. Engine serial number 4. Control parts list 2. FUEL PUMP DATA PLATE oO ac. \ Made in Germany a Ne Oo ee a be . (987 654-3- 210 qo ress cs ® oO . Supplier part number Supplier alpha-numerica designation - Cummins part number . Factory code 9. Manufacturing date code Serial number of pump Pump setting code This catalog was compiled by Rita Wheeler in Parts Communications. Page tilCustomer Service Information “This standard Parts Catalog contains parts information for the following Cummins Engine Models): 4BT3.9 D3820088X02 CPL 858, 1268 Cortain basic engine components have been matched to give optimum performance to your engine. The part numbers listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the CPL number stamped on the engine data (name) plate will also help identity ine proper service parts for your engine. Control Parts List (CPL) Components Pump, Injection Pago 94.43 Cylinder Head Page 67 Injector Page 68-71 Turbocharger Page 72.97 Camshaft Page 64 Exhaust Manifold Page 103-105 Piston Page 63 USER INFORMATION . Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering service replacement parts. The reference numbers appearing on the art pages is for publication use only. - Assembly content is shown by part number indentation. Options are engineered production part groupings, specifically used for compiling engine orders. - Option numbers are for reference only and are not sold for service. . Use assombly and not option content to determine service parts replacement. ALWAYS SPECIFY ENGINE MODEL AND SERIAL NUMBER WHEN ORDERING PARTS FROM THIS CATALOG Engine Model Engine Serial No. MFG Make Model Chassis No. Fuel Pump Assembly No, Injector No. Belt, Fan Belt, Water Pump Belt, Gen. Full Flow Lub. Element, Fuel Filter Air Cleaner. By-Pass Lub. Filter ‘Special Equipment Page ivTable of Contents Valve Cover Valve Tappet Water Inlet Connection . Air Fuel Control Plumbing ‘Alternator Location sere Bosch Injection Pump Bosch VE Pump Service Gam Follower Cover Option Number Index Part Number Index.. Crankshaft Gytincer Block. Cylinder Block Cover .. Cylinder Head Datapiate Fan Drive .. Fan Pilot Spacer Flywheel... Flywheel Housing .. Front Drive Adapter Front Gear Cover Fuel Filter Fuel Filter Pl Fuel Injector Fuel Pump Coupling Fuel System Accessories Lifting Bracket Lubricating Oil Cooler Lubricating Oil Pump Main Bearing Kits ...... Main Bearing Sets ....... Oil Level Gauge Ol Pan Piston Kits Piston Ring Plumbing, Fuel Pump Water .. Rear Clutch .. Rooker Levers. Service Gasket Seis Service Parts ... Starting Motor .... Starting Motor Mounting .. 116, 117, 118, 15, 67 100 98 ‘Temperature Sensor .. - 28 Thermostat seve 20 Thermostat Housing . 107 Transmission 11 2119 Turbo Repair Kits Turbocharger ... 72, 73, 75, 76, 79, 80, 89, 84, 87, 88, 89, 90, 93, 94, 97 Turbocharger Location 103, 105, 108 ‘Turbocharger Plumbing - 109 Page 4Group No. 01.02.3 Front Drive Adapter Option No. AFS006 ef < \ h ~ Oo iY Se OOS | ‘ = . n ls 1 ut Wht uk Uo. wi edie a Se" x ‘af00gK fel Part Number Part Name Req Remarks FRONT DRIVE ADAPTER OPTION AF9006 174mm dia. 8 groove érvo pulley, mounted on front of crankshaft 1] soraesa Pulley, Crankshaft 1 2} 3908857 Screw, Hex Flange Head Cap 4] mi2x 1.25 x36 Page 2Group No. 01.06.1 Dataplate Option No. AP9040 aps00g! [Ret Part Number Part Name Req Remarks DATAPLATE OPTION AP90s0 Certtied EPA and California (ARB) dataplate for ( 1990 model year) engine classified as light heavy duty diesel engines. Includes dataplate for engines manufactured for Cummins Engine Company. Located on fuel pump side of engine on the outboard edge of ‘gear housing, orienated 80 degrees counter- Clockwise trom vertical 3916164 Dataptate 1 ‘3908612 Screw, Drive 4 3918006 Dataplate 1 Page 3Group No. 01.06.1 Dataplate ‘ap90og! Ref] part Number Part Name Req| Remarks DATAPLATE. OPTION AP9053 Cerified EPA and California (ARB) dataplate for (1990 model year) engine classified as medium heavy duty diesel engines. includes atapiate for engines manufactured for ‘Cumming Engine Company. Located on fuel ump side of engine on the outboard edge of {gear housing, orientated 90 degrees countor - ‘lockwise from horizontal 3918974 Dataplate 3908812 Screw, Drive 3918007 Datepiate aa Page 4NOTESOption No. BP9703 Group No. 01.09Group No. 01.09 Front Gear Cover Ref] Option No. BP9703 Nel] Part Number Part Name Req| Remarks FRONT GEAR COVER OPTION BP9703 Front gear cover assembly. Includes access hole for electronic tachometer pickup. 3] sore13t Gasket, Gear Housing 1 2| 3918872 Housing, Gear 1 3] 3900833 Screw, Hex Flange Head Cap 10 | M8 x 1.25% 50 4] 3900829 Screw, Hex Flange Head Cap 18 | MBX 125x 16 5] 3915772 Seal, Rectangular Fing 1 6| 3913838 Screw, Hox Flange Head Cap 1| MB x 1.00x 15 7| 3913908 Seal, O Fing 1 9919985 Housing, Timing Pin 1 7) sg13994 Seal, O Ring 1 a] 3903924 Pin, Timin 1 9) sso484e ing, Reta 1 40] 3008033, Housing, Timing Pin 1 11] 9307998. ‘Screw, Round Head Cap 2| MB x 0.80% 17 12] 3914985 Gasket, Gear Cover 4 3903663 Cover, Gear 1 13] 3803794 Cover, Gear 1 14) 3904353 Front Seal Service Kit 1 15] 901448 Serew, Hex Flange Head Cap 1 | Max 1.25 x 80 16] s912772 Retainer, Belt 1 17) 3918173 Plate, Cover 1 Page 7Option No. BP9704 Rocker Levers Group No. 03.01Group No. 03.01 Rocker Levers Option No. BP9704 ® Ret] Part Number Part Name Req] Remarks ROCKER LEVERS OPTION BPa7OS Engine rocker levers. +} se1ce14 Suppor, Rocker Lever 4 (011423) Suppot, Rocker Lever 1 (6910633) Shaf, locker Lover 1 2| 9307855, Plug, Expension 2 5] 9910811 Lever, Rocker 4 (910809) Lever, Rocker 4| Intake 4} 3300708 Screw, Slotted Set 1} 38-241 12 inch 5] 2os131 Nut, Reguiar Hexagon 1 6] sotosio Lover, Rocker 4 (@910808) Lever, Rocker 1| Exhaust 4] sacor05 Screw, Slatted Set 1| 316-2441 472 inch 5] 203131 Nut, Regutar Hexagon 1 7| sa0024s ‘Washer. Plain 8 | 3000242 ing, Retaining 8 | seor2et Serow, Hoxagon Hood Cap 4| Ma x 1.2575 30) 3817473 Screw, Hox Flange Head Gap 4 11] 3904679 Rod, Fush 8 Page 9Option No. BP9705 Valve Tappet Group No. 04.01 bpg705a ; i | g 3 2 i z 7 2 {EE |e 8 gies “|88 s S i 5 5 : z é 8 es . Page 10NOTESOption No. BP9727 Front Gear Cover Group No. 01.09Group No. 01.09 Front Gear Cover Option No. BP9727 Ref] Part Number Part Name Req| Remarks, FRONT GEAR COVER OPTION BPS727 Front gear cover essembly. Contains damping plato for noise reduction . Includes access hole for electronic tachometer pickup. 4} sat61a1 Gasket, Gear Housing 1 2} 3018872 Housing, Gear 1 3} 3900633 Screw, Hox Flange Head Cap 10 | Mex 1.25 x50 | 3900629 Screw, Hex Flange Head Cap 46 | Max 1.25 x16 5| g9ts77e Seal, Rectangular Ring 1 8) 3913638 Screw, Hex Flange Head Cap 1] Mex 1.00% 15 7| 3913094 Seal, Ring 1 3013095 Housing. Timing Pin 1 7| 9913904 1,0 Ring 1 8| se0s%24 Pin, Tring 3 9} s90qa49 ing, Retaining 4 40] _ 3905903 Housing, Timing Pin i 41 3907998 Screw, Round Head Cap 2| MSx0.80x17 42| 3014985 Gasket, Gear Cover i 13905203 Cover, Gear 1 13| ss0s7eq Cover, Gear 1 44) 3904363 Front Seal Service Wt 4 45] se01446 ‘Screw, Hex Flange Head Cap 1] Mex 1.25 x60 48| 3012772 Retainer, Bet 1 47| 3018179 Plato, Cover 1 Page 13Group No. 01.01 Cylinder Block Option No. BP9762 Page 14Group No. 01.01 Cylinder Block Option No. BP9782 [fe Part Number Part Name Req| Remarks ; CYLINDER BLOCK OPTION BPs7e2 Engine blosk asoy. For turbocharged onginos. 9916254 Block, Service 1 4} @e17e11) Block, Oyiinder 1 2] ss01306 Bushing 1 3] 3200068 Dowel, Ring 10] 18x10 4] 3600956 Plug, Expansion 3| 17:73mm | 3007635 Plug, Expansion 2| 1 inch 6] 3200085 tug, Expansion 4 | 58.08mm 7| 3804217 Screw, Hexagon Head Cap 10] M14x2.00% 119 17| 3800967 Cap, Main Bearing 5| Sem-Finished 3804991 Kit, Block Hardware 4 | s008519 Piug, Pipe 2| vener 2] s0oasee Plug, Pipe 4) 2NPT 40] s200965 Plug, Expancion 1 | Structured in LG option 11] s90006e Dowel, Ring 2| misx to ta] sao0z57 Dowel, Pin 2| miox 16 13| s900se7 tug, Expansion 1 va] sao0sse Plug, Expansion 1 15] sa01020 Nozzle, Piston Cooling 4 16] s002343 Dowel, Ring 2| wi6x10 1] s027e46 Plug, Expansion 1 | Not used on turbocharged SERVICE PARTS 2] 9204009 Bushing A | Oversize bushing for No. 1 bore. 2| secsze2 Bushing ‘AIR | Oversize bushing for No. 25 bore. 17| 200967 Gap, Main Bearing 5 | Sem-Finshed 19) 3908168 ‘Sleeve, Salvage Standard Bore. Use 2s required. Page 15Group No. 01.02 Crankshaft and Main Bearing Option No. BP9782 J!) Ak A, Lede fy SS C0 7, 8 SERVICE PARTS: SERVICE \ PARTS 3 bp 9762 Page 16Group No. 01.02 Crankshaft and Main Bearing Option No. BP9782 > Refl part Number Part Name Req| Remarks CRANKSHAFT OPTION BP9782 2908081 Crankshaft, Assembly 1 1] (9307809) Crankshaft, Engine 1 2] s903a63 Dowel, Pin 1 3} 901258 Gear, Crankshaft 4 MAIN BEARING SETS 3902010 Set, Main Boating 1 Standard 4] 201080) Bearing, Main 4 5} (906230) Bearing, Crankshaft Thrust 4 8] 901180) Bearing, Main 5 02011 ‘Set, Main Bearing 1| 25mm Oversize 4] @90108) Bearing, Main 4 3| 208231) Bearing, Crankshaft Thrust 4 6] Geo11sy) Bearing, Main 6 02012 Set, Main Bearing 4] 050mm Oversize 4] 901002) Bearing, Main 4 5| (@20c2e2) Bearing, Crankshaft Thrust i 6] @aortsz) Beating, Main 5 3202013 ‘Set, Main eating 1 | 075mm Oversize 4} 901089) Bearing, Nain 4 5} (2906233) Bearing, Crankshaft Thrust i 7 8] Goorts3) Bearing, Nain 5 c 3902014 Set, Main Beating 1] 1.00mm Oversize | “(@201094) Bearing, Main 4 5| (6906294) Bearing, Crankshaft Thrust 4 | (01154) Bearing, Nain 5 ae02082 Bearing, Crankshaft Thrust 1 .smm Oversize Bore.smm Oversize Thrust 5] (3900452) Bearing, Crankshaft Thrust 1 8} Ga01t82) Bearing, Main 4 eo2084 Bearing, Crankshaft Thrust 1| 1.0mm Oversize Bore/t.Omm Oversize Thrust 5] (9906454) Bearing. Crankshaft Thrust 1 8] @o01154) Bearing, Main 1 SERVICE PARTS 7| se08080 ‘Sleeve, Wear 4] Front 8| 3808081 Steeve, Weer +| Rear Page 17Group No. 16.05 Rear Clutch Option No. CL9018 [ci930gb] Ref] Part Number Part Name Req Remarks REAR CLUTCH OPTION cLoote Provides 11 inch (280mm) cinglo plato luk clutch for use on 437 and 4BTA. 1] $604 ‘Washer, Lock 6 | 9/8 inch 2} 3908730 Bearing, Ball 1 3] 9915867 Disc, Clutch 1 4) 3915868 Plate, Clutch Pressure 1 5] 3915871 ‘Screw, Hexagon Head Cap 6] 3/8 - 16x 1.12inch Page 18Group No. 04.03 Cam Follower Cover Option No. CM9001 Ref] Part Number ‘CAM FOLLOWER COVER, OPTION CM9001 Engine cam follower covers. Remaining mounting parts are found in FT option. For 4 eylnder engines. 1) 3008058 Gasket, Push Rod Cover 1 2] Ss0s025, over, Push Rod 1 3] 3807566 Bate, Breather 1 4] ss00es7 Sea, Grommet 2 8] Ss00628 Sore, Hex Flange Head Cap 2] mex 125 x16 6} 3906893. ‘Hose, Piain 1 7| 3804230 Ciamp, Spring Hose 1 | 3809670 Cip 1 Page 19Group No. 08.07.2 Thermostat Option No. EC9001 Ret] Part Number Part Name Req Remarks THERNOSTAT [ OPTION ECo001 Vented thermostat, opens at 83 degrees (C). 4] 9917304 Thermostat 1 Page 20Group No. 13.02.2 Alternator Location Option No. EH9001 Ref] part Number Part Name Req Remarks "ALTERNATOR LOCATION ‘OPTION EH9001 Alternator mounting and drive provision for Bosch Ki. Deleo 12 SI and Prestolite 110-747, 110-749, BEMSO01GA, BEM2O0BNA alterna tore. 4} so10713 ‘Support, Alternator 1 2] 900831 Screw, Hex Flange Head Cap 3] Mex 1.25% 25 3] so107ts Spacer, Mounting 1 4] sa082z6 Screw, Hex Flange Head Gap 1| M10 x 1.50 x95 8] 903069 Brace, Atemator 1 6} 3900820 Screw. Hex Flange Head Cap 2] MB x 1.25 x 20 7} 3908560 Pulley, Alternator 4] Born da 6] 2908569 Retainer, Pulley 1 Page 21Group No. 13.02.2 Alternator Location Option No. EH9049 Rell Part Number Part Name Req Remarks ALTERNATOR LOCATION T OPTION EH9049 ‘Aternator mounting for Bosch K1, Delco 12 SI ‘and Prestoli 110-747, 110-749, BEMSODIGA, SEMZOGENA alternators. Does not include alternator pulley oF pulley retainer. 4] ss10713 ‘Suppor, Alternator 1 2) 3900831 Soren, Hex Flange Head Cap 3] Mex 1.25 x25 3] soto715, Spacer, Mounting 3 4] 3008226 Screw, Hex Flange Head Cap 1] M10 x 1.50% 95 5] 3900069 Braco, Aternator 1 6| 3900630 Screw, Hex Flange Head Cap 2) Max 4.2520 Page 22Group No. 13.02.3 Alternator Location Option No. EH9760 - Part Name Req Remarks [ALTERNATOR LOCATION OPTION EH9760 [Aternator ceive blt and items required 10 3018786 3903095 3914086 3904446 3011587 ‘adjust bolt. Used with 10/16 SI Delco-Romy, Lucas 4-127, Motorola 10-747/ 10-749 and Bosch K1 and Motorcraft 12V 60 AMP alternators and 1.1:1 fan dfive ratio at 203.2mm center arrangement. Tensioner ‘mounts noar contorline of engine. Bracket, Bolt Tensioner 1 Screw, Flat Head Cap 2) Mex 1.25 x25 Tensioner, Belt 1 Screw, Hex Flange Head Cap 1] M10 x 1.50% 70 Belt, V Ribbed 1 Page 23,Group No. 15.01 Thermo Switch Option No. E09703 2 1 (2054098. Ref] part Ref] Part Number Part Name Req Remarks ‘TEMPERATURE SENSOR OPTION £09703 Thermo switch for use on certified engines ‘using fuel pumps equipped with KSB cold start device. Switch installs in the fuel pump side ofthe cylinder head in the front 1/2 inch pipe thread hole. Includes wiring harness to connect the KSB device thermostatic switch and the fuel pum shutdown solencid 1} 9918964 Hamess. Wiring 1 2] 3915045 ‘Switeh, Thermo 1 Page 24Group No. 08.03 Fan Drive Option No. FA9003 [fes01a0] Belper umber Pert Name Req Renna FADE crea raaots 120 eve rat en arangrent tse ge Lage ate en eee are Se er are oe somes zooosee | suppor, Fan : | Se | Seat ; Sey | Seal Sve ; 3) grey | ato ; 4} 3909887, Retainer, Shaft 1 4] See | Bee Sa Hea Cop 2) wos 12540 5] Sects | Sy ee ‘ Page 25Group No. 08.03 Fan Drive Option No. FA9062 Part Number Part Name Req| Remarks FAN DRIVE OPTION FAg0g2 4.1 t0 1 drive ratio fan arrangement at 203.amm above centerline of crankshaft and ‘offset 4.0mm to the fuel pump side of fengine. Has increased fan weight capabitty hub with 4 holes M8 x 1.25 equally spaced on 50mm B.C. se11202 Support, Fan 1 1} 908802 Support, Fan 1 2] 3910730 Bearing, Ball 1 3] 910022 Hub, Fan 1 4] sei0s10 Retainer, Fan Hub 1 5] 3035960 ing, Retaining 2 6] 3914453 Pulley, Fan 1 7| 3007769 ‘Serew, Hexagon Head Cap a] mio x 1.75 x70 a] 3001447 Screw, Hexagon Head Cap 1] MBx1.25x 75 9] se0ztt4 ‘Serew, Hex Flange Head Cap 3) MB x125 x30 Page 26Group No. 08.03 Fan Drive Option No. FA9702 Ret] part Number Part Name Req] Remarks FAN DRIVE ‘OPTION FA97O2 Fan puley mounting fr testing and shipping ongines. Fanfan spacers to be inctallod by customer. Fer SOnm bel oe fan hubs” +] 3900680 ‘Screw, Hex Flange Head Cap 4] Max 1.25x20 Page 27Group No. 05.22 Air Fue! Control Plumbing Option No. FE9701 | OS oan Ref] part Number Part Name Req Remarks ‘AIR FUEL CONTROL PLUMBING OPTION FEO701 Airtel control tube, used on turbocharged "B series engine with Bosch’s 'VE' or "VP" ‘ype fuel pumps with boost contre 4) 3910004 Tube, Air Fuel Control 1 2] 3908991 Seal, Grommet 4 3| 9903728 Washer, Sealing 2 4] 3910265 Etbow, Male Adapter 1 | 9903729 Sorow, Banjo Connector 1] m12x 1.0020 Page 28Group No. 06.04 Fuel Filter Option No. FFS003 Rel] Part Number Part Name Req Remarks FUEL FILTER OPTION FF9003 Single clomont fuel fitr arrangement having wwator seperator and drain, 8 crise 1] 3903845 Adapter, Fiter Head 1 2| 3003202 Filler, Fuel 1 3] astatot Washer, Sealing 2| wWinen a] setae Screw, Banjo Connector 43] waz 1.50 x24 3] ss05¢03 Screw, Captive Water Cop 4] nex 1.60 x 10 Page 29Group No. 06.04 Fuel Filter Plumbing Option No. FF9796 x a a6 {f90g9| Refl part Numb Part N Re Re ne jumber art Name a] jemarks FUEL FILTER PLUMBING OPTION FFO735 Fuel supply tube trom fuel iter nead to Bosch VE 0° VP type fue injector pur For ‘4eyfindor engines rated 2500 RPM of above. 4} 180972 Clip 1 2| 2900676 Screw, Hex Flange Head Cap 4] 1a x 1.25 x 40 3] 3910590 Spacer, Mounting, 4 4) 3908985 Union, Mate 1 5] s9096 Tube, Fuel Supply 1 3) ~300sas1 SealGrommet 2 6] sor75e5 Tube, Fuel Supply 1 7] 3905951 Seal, Grommet 2 Page 30Group No. 16.01 Flywheel Housing Option No. FH9002 \ frg0ogi Part Number Part Name Req Remarks = FLYWHEEL HOUSING ‘option Fits002 SAE #6 aluminum flywheet housing. Dry pad ‘ype wih SAE H starter flange at 216mm center distance high on exhaust side. 1} s914s86 Gascet, Rear Gover 1 2| soisaa7 Gover, Rear 1 3909410 Rear Crank Seal Serv. Kit 1] Includes Installation Tools 3] (3904087) Seal, Oil 1 3] sotza7s Seal, Rectangular Ring 1 3] 3213096 Serew, Hex Flange Head Cap 6| mox1.00 x 15 7| ss0sasz Housing, Flywheel 4 a 310540, Screw, Hex Flange Head Cap 8] rex 1.7540 9] 3908095 Plate, Cover 1 40] 3902735, ‘Screw, Self Tapping Metal 2] Max 1.25 x21 41] soto Plug, © Ring 4 2] se0si01 Plug, Threaded 4] 94-16 UNF 13 3810250 Seal © Ring 4 Page 31Group No. 16.01 Flywheel Housing Option No. FH9043 Ref! part Number Part Name Req Remarks FLYWHEEL HOUSING OPTION FHE043 Aluminum flywheel nso. Ory type with starter at 202.42mm canter distance low on exaust fide used with Ford four speed manual or automatic tranemissien. 1] 3914986 Gasket, Rear Cover 1 2) 3013467 Gover, ear 1 3008410 Rear Orank Seal Serv Kit 31] includes instalation Toots 3] 004087) Seal, OF 1 4] 9913608 Sorow, Hox Flange Head Cop 6] Mex 1.00 x 15 5| 3912001 ‘Adepter, Transmission 1 6} ger05s0 Screw, Hex Faange Head Cap a] mia 175 x40 >| 3903095 Pate, Cover 1 8} 3902735 Screw, Self Tapping Metal 2| waxt.25x21 9] s004181 Piug, Threaded 4) 3716 UNF 10] 148562 Dowel, Pin 2 4h] 810260 Seal, O Ring 1 2| 3910248 Plug, 0 Ring 1 Page 32Group No. 09.01 Fuel Pump Coupling Option No. FP9702, FP9764 lfp900gv Refl part Number Part Name Req Remarks FUEL PUMP COUPLING OPTION FPS702 Fuel pump coupling assembly for use on turbocharged engines using Bosch injector pumps without ar compressor. ‘OPTION FPS754 Fuel pump coupling assembly for use on turbocharged engines using Bosch inector pumps with air compressor. 4} s20sst3 Brace, Fuel Pump 1 2] 3014012 Gear, Fuel Pump 1 | 3902501 Stud 3 44], 9800690 ‘Sore, Hex Flange Head Cop 3] Mex 1.25 x20 5] 3800589 Nut, Hexagon Flange 3] Mex 125 | 914369 Gasket, Fuel Pump 1 J Page 93,Group No. 05.24 Bosch Injection Pump Option No. FP97098, FP97099 [Fanaa Rell part Number Part Name Remarks BOSCH INJECTION PUMP OPTION FP97086 ‘CPLH1268 *VE" type (Non Certfid) fuel pump for 105 BHP wuibocnerged "B series 4 Cylinder engine 2800 RPN wit a peak torque of 270 bs. Rat 1600 FIP. Has 12 vat at fuel solenoid and 2.0mm tubing. With FR9ZCO and F301 1] ser7o16 Pump, Fuel Injection OPTION FP37099 (CPL#1268 "VE" type (Non Certfie) fuel ‘pump for 105 BHP turbocharged “B” series 4 Eylinder engine 2800 RPM with a peak torave 0f 270 be. tat 1600 RPM. Has 24 volt tr fuel solenoid and 2.0mm tubing. With FR92S0 and FES7O". 4] setzore Pump, Fuel injection Page 34NOTESGroup No. 05.21 Injection Pump Bosch Option No. 0000 We = aeGroup No. 05.21 Injection Pump Bosch Option No. 0000 Ref] [No LEBB~w Part Number Part Name Req] Remarks BOSCH VE PUMP SERVICE PARTS 002560 Seal, Shaft 1 3909570 Gasket, Delvory Valve 4 3009572 Screw, Vent 1 203573 Gasket, Vent Sorew 1 3905465 ‘Screw, Banjo Connector 1 3208575 Kit, Solenoid 4] 12V actuate to run 3903577 O'Ring, Solenoid 4 3009575 Kit, Solenoid 4 24v actuat to run ‘3003577 O'Ring, Solenoid 1 3308765, Lever, Control 1 3305738 Nut, Regular Hexagon 1 ‘$609 Washer, Lock 1 | 96 inch 3902332 Key, Plain Woodruff 1 3004782 Seréw, Low fle Step 4 3904783 Nut, Ilo Serew Hex 1 2904704 Screw, Timing Lock 1 3308785 O'Rng Timing Lock 1 3204785 Plate, Timing Lock 1 3303382 Adapter, Reducing 1| For 4 cylinder pump 3305605 Bracket (VE) 1 3907475 Nut 1 3907476 ‘Spring, 1 S30r477 Shim 1 S047 Lockwasner 1 S207479 Lever, Splines 1 3907480 Nat 1 2a07aet Lckwasher 1 2007482 Blade Torminal 1 3909097 Washer, Sealing 2 3302087 ‘ct, Delvery Bypass Valve 1 3803570 Gasket, Delvery Valve 1 3910704 Frting, Bypass Valve 1 3910705 Valve, Bypass i 9910796 ‘Spring + 3910797 Shim 1 Page 37Group No. 05.21 Bosch Injection Pump Option No. FP97135, FP97136 Ref] No. Part Number Part Name Req Remarks 3917830 9917531 ‘BOSCH INJECTION PUMP OPTION FP97135 Pump, Fuel injection OPTION FPS7135, Pump, Fuel Injection CPL¥0BS8 "P-14" type (EPAICARB Corti- tied) fuel purip for 105 BHP turbochargeo "'B® series 4 cylinder engine at 2500 APM with a peak torque of 255 lbs ft at 1700 RPM. Has 12 vo atr fuel solenoid and 2.0mm tubing, Thie pump is also equipped with KSB. With FR827S and FE70%. CPL#0R5@ "VP-14" type (EPAICARB Certi- fied) fuel pump for 105 BHP turbocharges "B® series 4 cylinder engine at 2500 APM with a peak torque of 285 Ibs ft at 1700 APM. Has 24 volt atr fuel solenoid and 2.0mm tubing. This pump is also equipped with KSB. With FR927S and FEQ7O‘ Page 38NOTESOption No. FP97137, Group No. 05.21 Bosch Injection Pump FP97138 oo #p9109b]Option No. FP97197, Group No. 05.21 Bosch Injection Pump FP97138 Refl Part Number Part Name Req| Remarks BOSCH INJECTION PUNP OPTION FP97137 CPL¥0858 "VP-14" type (EPAICARE Cert fiad) fuel pump for 108 BHP turbocharged "73" coties 4 eyinder angine 2500 RPM with 2 peak torque of 265 fos. ft. at 1700 RPM Has 12 volt ar fuel solenoid and 20mm tubing. For use wien a remote mounted KSB is required. With FF9Z7S and FES7O1 3] s965€ Plug, Pipe 1] 116 NPT 2| so1888s Connector, Female 2 3) 30016 Screw, Hex Flange Head Cap 1| wax 1.25 x60 2] seotass Seal, 0 Ring 1 5| 3003380 Seal, Banjo Connestor 1 6| s00a728 Washer, Sealing 4 +| 3903729 Screm, Banjo Connector 2| mt2x 1.00 x20 8} s90s07 Screw, Banjo Connector 1| Mex 1.00x14 9} 3906391 Screw, Socket Head Cap 2 | M6 x 1.00x 18 10) 3014397 Suppo, Timing Advance i 41] 301aa08 Tube, Fuel Supply 1 42] 3014902 Adapter, Timing Advance 1 13] 3914309, Tube, Fuel Transfer 1 14] 3914908 Plate, Cover 1 15] 9915451 Hose, Flexble 1 46] 5917532 Pump, Fuel Injection 1 OPTION FPS7138 CPL#0858 "VP-14" type (EPAICARE Cert fied) fuel pump for 108 BHP turbocharged "8" sores 4 cylinder engine 2500 RPM with ‘a peak torque of 265 Ibs. fat 1700 RPM, Has 24 vol at fuel solenoid and 2.0mm tubing. For use when a remote mounted KSB, is required. With FF9273 and FESTON. 1} $9056 Plug, Pipe 1] ane ner 2| soresee, Connector, Female 2 3) s901446 Screw, He Flange Head Cap 1) Me x 1.2560 4) 3901836 Seal, O Ring 1 5] 3003360, Seal, Banjo Connector 1 6| 3003728, Wesher, Seating 4 | s903729 Sorew, Barjo Connector 2] mi2x 1.00 x20 | 9905307 Sciew, Barjo Connector 1] Mex 1.60x 14 9} 906391 Screw, Socket Head Cap 2] Ms x 1.00% 16 10| sovaaa7 Support, Timing Advance 1 v1] 3014998 Tube, Fuel Supaly 1 42) Sara902 Adapter, Timing Advance 1 +9) 3914003, “Tubo, Fuol Trancior 1 14] 9914908, Plate, Cover 1 15] 9915451 Hose, Flexible 1 16| 5917533, Pump, Fuel Injection 1 | Page 41Group No. 05.21 Injection Pump Bosch Option No. 0000 Page 42Group No. 05.21 Injection Pump Bosch Option No. 0000 Fell part Number Part Name Rea] Remarks BOSCH VE PUMP SERVICE PARTS +} sa0sse0 Seal, shat 1 3) Seoss%o Bethan Deivory Valo 1 3| soussre Soren, Vort i 2} Soussrs Gasroi ont Sern i | sanoies Screw Gayo Comecto i 6} 3903575 Kit, Solenoid 1 | 12V actuate to run 7| 3903577 a O'Ring,. Solenoid £ 6} 3003768 4 Kit, Solenoid 1| 24V actuate to run $} Se Othing, Sloot ' 8 ssecrss Nu gutr xagon ' 8] Se0s Washer case 1 ar nen 10 Soozswe Kor Bin Weed 1 | 25mm 19] Soares Shoe tow ke Sep t 13) sooares Nut ki Seow on ' 13] Saorres Setow, Tang Lock ' 13] sooeres rnin Ting Lect ' 18] Soares Patna Lock | 13] Soa fdapion Resa 1 | For 4 yinder puro 15] Serraen Nor : 13] sovrast Lockvesho: i 13} Ssortez bist Tena 2 38) savgvsr washer, Ham Fe nen Page 43,Group No. 05.19 Fuel System Accessories Option No. FS9002 Tel] Pan Number Part Name FUEL SYSTEM AOCESSORIES OPTION Fssov2 Ln pump requted when ta sup ans bel rau Wel pump. Por 8 an’ eyander eroies 4] g2ossrs Pump, Fue Transter 1] ener ints ou 2] 3905649 ‘Tube, Fuel Supply + 3| sorasoe Gasket, Cover Pete i 3| soiora1 Wes, Song 2) ives 3} soososs Suton Bao Glonecor 3] wie'et sox2s @| Soom Seton, ex tnge Hea Cap 2| Nox Zens 7| 3008466 Plug, Pipe 1 Page 44NOTESOption No. FT9829 Plumbing, Fuel Group No. 06.03 fre01ga Page 46Group No. 06.03 Plumbing, Fuel Option No. FT9823 Rell part Number Part Name eq Remarks i PLUMBING, FUEL OPTiON Frsses 2.re LD Pot manta mat an waar eins ct ee oat eee ear er ees boost control 2500 RPM or above. Contains Le eee ae +] sooors7 | see, rome 2 3] SRE | Se Sea oad Cap 3] wo x1z620 2] gewess | SeuTbegtommteas ; Sl aes | Seer tae eee cap 4 {] Sasser | Seer dregs a 5] moxt0x 14 6} 3905388 Tee, Male Union 7 7) 3912137 ‘Tube, Fuel Drain 1 a) Se, | eco } =| sat Tite eaten ; | emo. | Satosnete ; en 2} wexas0 x20 oi aes, | Sarena 4 BR) goon | Serine ‘ i) Sut gc. fue i ee j 18) Scan | Fee ent #1 nay osmiae 34] seemice | Febe tetr Fea grey + | seis orate 33) See | pees te ; 17] 3903482 ‘Tube, Injector Fuel Supply 1] No. 4 Cylinder 18} 3903483 ‘Tube, Injector Fuel Supply 1] No. 3 Cylinder 3) Sees | ate ; BI Seco, | Santer : 3] mee’ | Sens : Biss | Same ‘ Page 47Group No. 16.02 Flywheel Option No. FW9007, Fw9048 Ref] part Number Part Name Req| Remarks FLYWHEEL OPTION Fws007 Fywhoe for 12" da. ond 13° nd 15 DLB Includes 159 toeth, 10/12 pitch fing gear. Por use wih SAEAS fywneol housing 908570 Ftywheo! 1 1| (2206550) Flywheel 4 2| _seoi77s Geer, yhoo! Ring 4 8] aeors96 Screw, Hexegon Head Cap 8| wie 1.25 x92 4) seocese Washer, Pain 8| 1.65 tisk OPTION Fwoo4s Flywheel for 11 inch dia clutch, Includes 146 fosth 10/42 ptch sng gear. Uso only with ‘opton FHOO4S. 905634 Fiywneet 1 1} @e0s613) Flywheel 1 2| _Se0s009 Gear, Flywheel Ring 1 3) a0ocase Wacher, Pain 8| 1.65 thick 3] seorees Serew, Hexagon Head Cap 8| site x'.25 x32 Page 48Group No. 17.06 Lifting Bracket Option No. LA007 Ref part Number Part Name Req Remarks LIFTING BRACKET ‘OPTION LAS007 Far engine Iiting arrangement. Front liting ‘Provided with thermostat housing option 4} 3906118 Bracket, Lifting 1 2} ss01249 Screw, Hexagon Head Cap 2] wiz 1.75 x 25 Page 49Option No. LC9014 Lubricating Oil Cooler Group No. 07.05 Page 50Group No. 07.05 Lubricating Oil Cooler Option No. LC9014 Re part Number Part Name red Remarks LuBricaTING ot. COOLER OPTION Looote Engine of cost ase or we on ste rgc anges i arr er, 1} soooses us Peo 1 3} SStoose Sib ox Fang Heed Cap 18 | wax 125335 3} Ssrerer Plog ineecee ; 4) Seieer Sie, Commresin i 4] Sotasee =| Seas : é| somes | Satiape tv 01 Fito : S| seoer | Neto STS i a] Siecer | acto Prov need ' 8} suesse Vane Bypse i 16) oscar Seno tea i 1) Sistas Bier 88 Aegattor i 12) Sree | ER orcs Se : Page 51Option No. LC9018 Lubricating Oil Cooler Group No. 07.05 190g), Page 52Group No. 07.05 Lubricating Oil Cooler Option No. LC9018 Ref part Number Part Name Req| Remarks LUBRICATING OIL COOLER OPTION Lc3018 Engine ol cooler assembly for use on turbocharged engines. 1} s900532 Screw, Hex Flange Head Cap 44 | MB x 1.25 x35 2] 3902338 Valve, Bypass 1 8] seteszr Spring, Compression 4 4] soiszse Core, Cooter 1 5] s906819 Plug, Pipe +| sve ner | s90as16 Gartidge, Lub Oi Fitter 1 2018054 Head, Lub Oi Filer i 7] 003055 Adaptor, Piter Head 1 a] _se1ace8 Head, Lub Oil Fier 4 8] s91s257 Gasket, Filer Head 1 10] seis7e7 Plug, Threadec 1 13] Seosae7 Seal, O Ring 1 42] sotases Plunger. Prs Regulator 1 40] sote2s6 Gasket, Oil Cooler Core 4 Page 53Option No. LG9002 Oil level Gauge Group No. 07.02 (0b901 Pago 54Group No. 07.02 Oil level Gauge Option No. LG9002 Ref] Part Number Part Name, Req Remarks 7 OL LEVEL GAUGE OPTION Les002 Te2mm texte ol gauce tube with 65mm | so16166 Hos; Pain 2 8} 3008690 Clamp, Hose 4 Page 105Group No. 10.06.1 ‘Turbocharger Location Option No. TB9704 Ref] Nal] Part Number Part Name Req Remarks ‘TURBOCHARGER LOCATION ‘OPTION TBS704 2.0 inch dia. die cast air intake connection. No provision for air heater. 4 cylinder turbo- charged. 1} 3908082 Cover, Intake Manifold 1 Page 106Group No. 08.07 Thermostat Housing Option No. TH9001 Ref] Ref] Part Number Part Name Req Remarks THERMOSTAT HOUSING OPTION THs00T ‘Thermostat nousing with a cast on water outlet connection 45mm dia. positioned pointing up. Includes front engine lifting bracket. 4} 3914409 Housing, Thermostat 1 2] 3803301 Gasket, Thm Housing Cover 1 3} 3900632 Screw, Hex Flange Head Cap 1] Mex 1.25x95 4] 3903086 Screw, Hex Flange Head Gap 2] MB x 1.2570 5] 3908757 Bracket, Liting 1] 250 inch thick Page 107Group No. 10.06.1 Turbocharger Plumbing Option No. TP9723 Page 108Group No. 10-06.1 Turbocharger Plumbing Option No. TP9723 Rel Part Number Part Name Req Romarke TURBOCHARGER PLUMBING Prion TPs723 Tupboshage umber bw sro cee a OA cng cated eae ar 4] so1ess7 | coment, Fle : 3] isan Crete 3) sate-+ seen 3] Ssoceio | Sete Het ange Head Cap 3] keine | Ssooree | Peston eels ; 3] Ssosrts | fee’ Ban ; 6| 3918670 Connection, Tur Oil Drain 1 i] ioe | Stare, i S| Sooo | Scat Gring 3 Page 109Option No. TR9026 Transmission Group No. 16.05 Page 110Group No. 16.05 Transmission Option No. TR9026 Ref] part Number Part Name Req Remarks TRANSMISSION OPTION TRE026 Provides clutch housing to adapt Warner T-19 series vansmission for use on 4BT and “BTA. 4] s020 ‘Screw, Hexagon Head Cap 1| aB- 16x23 inch 2] S155 Screw, Hexagon Head Cap 2| 716-14 1.50 inch a| S201 Nat, Hoavy Hexagon 2| S16-10 4] S602 Washer, Plain i 5| Sez2 Washer Plain 6 6| S626 Washer, Plan 2 7| 65445-6 Siud i 8} 102020 Screw, Hexagon Head Cap 4 | 716-14 x 2.26 inch 9| 166471 Sud 4 10] 3915009 Housing, clutch 3 3] 3819277 Lever, Ciutcn 1 Page 111Group No. 03.01.1 Valve Cover Option No. VC9008 é wh LB ivan dbo 7 Ref] Re!| Part Number Part Name Req] Remarks VALVE COVER OPTION vc3008 Valve cover arrangement wthout ti provision eylnder PIN 3901837 seal oring may be Subatituted for PN SO10874. 1} se02s66 Gasket, Valve Cover 4 2] ser0s2s Seal, 0 Ring 4| 9.25 dia x 1.78 thick 3] se07049 Screw, Hex Flenge Head Cap 4) Moxs.25 x25 4} 3902604 Gover, Valve 4 Page 112Group No. 08.07.1 Water Inlet Connection Option No. WI9001 Ref] Part Number Part Name Req| Remarks r WATER INLET CONNEGTION OPTION Wig001 ‘58mm Wate inlet connection pointing 80 degrees down. 4} s903t02 Connection, Water Inlet 1 2} 3006507 Seal, Rectangular Ring 1 3} 3001767 Sorew, Hex Flange Head Cap 3] Mio x 1.80 x75 Page 113Group No. 08.07.1 Water Inlet Connection Option No. WI9701 Ref] part number Part Name Req Remarks WATER INLET CONNECTION OPTION Wis701 Plugs for use in water inlet connection To be used without water cooled exhaust manifold 1} so03e6e Piug, Pipe 2| veNpr Page 114Group No. 08.01 Pump Water Ret[ part Number Part Name Req Remarks PUMP WATER OPTION wPo001 Engine water pump component aosembly wit standard puleys. PIN 3808287, o-ing seal, is interchangeable with PIN 3200538. 3802004 Pump, Water 1 1) 21832) Pump, Water 1 2} se0ces Seal, Rectarguler Ring 1 3] s900227 Screw, Hexagen Head Cap 2| Max 1.25% 22 Page 115Group No. 17.01 Service Gasket Set Option No. 0000 Ref part Number Part Name Req| Remarks ‘STANDARD THICKNESS. 302216 Set, Upper Engine Gasket 1 900808 Seal, Injector 4 3001007 Seal, Valo Stom a 3001956 Gasket, Turbocnerger 1 3902383 Seal, Rectangular Ring 1 | 8.9 thick 3902425 Washer, Seaing 1 3002686 Gasket, Vave Cover 4 3003301 Gasket, Thm Housing Cover 4 3008980 Seal, Banjo Connoctor 4 3903646, Seal, O Ring 1 3905043 Gasker, Exaust Maniford 4 3906694 Seal, Rectangular Ring 1 3906773 Washer. Seatng 1 so10Eo4 Seal, O Ring 4 | 9.25 ia x 1.78 thik 3012220 Gasket, Exh Out Conneation 1 3912028 Gasket, Int Maritolé Cover 1 3912388 Gasket, Oil Drain 1 3917354 Gasket, Cylinder Head 1 Page 116Group No. 17.01 Service Gasket Set Option No. 0000 Ref] No| Part Number Part Name Req Remarks SERVICE GASKET SET UPPER ENGINE SET “15MM OVER THICKNESS. 9802217 Sot, Upper Engine Gaskot 1 ‘3900808 Seal, Injector 4 3901097 Seal, Valve Stem 8 3901356 Gasket, Turbocharger 1 3902363, Seal, Rectangular Ring 1 | 3.0 thick 3902425 Washer, Sealing 1 3902666 Gasket, Valve Cover 4 3903301 Gasket, Thm Housing Cover 1 3903380, ‘Seal, Banjo Connector 4 3905443, Gasket, Exhaust Manifold 4 3908694 Seal, Rectangular Ring i 13008773, Washer, Sealing 1 9910824 Seal, O Ring 4 | 9.25 cia x 1.78 thick 3812220 Gasket, Exit Out Connection 1 3914028, Gasket, Int Manifold Cover 1 3914388 Gasket, Oil Drain 1 3915720, Gasket, Cylinder Head 1 UPPER ENGINE SET -50MM OVER THICKNESS 3802218 Set, Upper Engine Gasket 1 ‘ag00808 Seal, Injector 4 3901007 ‘Seal, Valve Stom a 3901356 Gasket, Turbochergor 1 3902363 ‘Seal, Rectangular Ring 1.| 3.0 thick 3902425 Washer, Sealt 1 3902666 Gasket, Valve Cover 4 3903301 Gasket, Thm Housing Cover 1 ‘3903380 Seal, Banjo Connector 4 9905449 jaskot, Exhaust Manifold 4 3908694 ‘Seal, Rectangular Ring 1 ‘3908773 Washer, Sealing 1 3910824 Seal. O Ring 6 | 9.25 dia x 1.78 thick ‘3912220 Gasket, Exh Out Connection 1 3014008, ‘Gasket, Int Manifold Cover 1 3914368 Gasket, Oil Drain 1 3919721 Gasket, Cylinder Head 1 Pago 117Group No. 17.01 Service Gasket Set Option No. 0000 Rell Part Number Part Name Req| Remarks LOWER ENGINE SET 3a02019 Sot, Lower Engine Gasket 1 154016 Gasket, Hydraulle Pump 1 3008400 Gasket Hydraulic Pump 1 3000216 Washer, Sealing 4 3900267 Seal, Grommet 4 3901020 Nozzle, Pston Cooling ‘ 3902425 Washey, Seaing 2 9909475 Seal, Rectangular Ring 1 3904056 Gasket, Push Fod Cover 1 3004353 Front Saal Service Kit 1 3905595 Gasket, Timing Pin Housing 1 3206696 ‘Soa, Fectangular Ping 1 3908687 Seal, Rectangular Ring 1 3906698 Seal, ORing 1 nterchangabie with 903297 3606086 Gasket, Cover Plate 1 3000410 Rar Crank Soal Sev. Kit 4 3911695 Gasket, Gil Pan 1 3912473 Seal, Rectangular Ring 1 so1e2s7 Gasket, iter Head 1 301094 Seal, O Ring 1 3014304 Gasket, Cover Plate 1 stages Gasket, Flango 1 314005 Gasket, Gear Cover 1 314986 Gasket, Rear Cover 1 serease Gasket, Oi Cooter Core 1 3914389 Gasket, Fuel Puma 1 3016772 Seal, Rectangular Ring 1 3016800 Soa, Rectangular Ring 1 serers1 Gasket, Gear Housing 1 Page 118Group No. 17.01 Service Repair Option No. 0000 Rell part Number Part Name Real Remarks MAIN BEARNG KITS ceoaot0 66%, ain Bearing 1) stander seo Set an Bear 1) 028m oversee sos Set an Barn 1] 880mm Gversce soa Set lan Baring 1) ors mm oversee snante SS; Man eoeieg 1] 0 mm Overs sovanee Beutng, Crarksal Tat + | smn oversize Born Oversize Trust Sees Bou, Ganka Tt + | atm Svs Ser on Oversze Thust PISTON fina SETS wos Set Piston Ring «| stanaara serene Se ison Ang 4] oom oversze Saanet Ser Bison Abe £] Seommm Oversze piston ks secoiso Kt Engine Piston 4| stand comp Rao 17.2 seaise Ia Ee Piston £| E80 mm Overcze seas fa Ee Piston 3] {comm ovesae unto nepamn xirs cocesar He, Tub Ropar 1 Page 119Option No, ‘AFQ006 ‘AP9040 ‘AP9053 . BPO703 BP9704 .. BP9705 8P9727 . BP97e2 19018 cMg001 C9001 EH9001 EH9049 EH9760 £09703 FA9008 . Fagoe2 |... Fa9702 FE9701 FF9003 FFO736 FH9002 FH9043 P9702 FP9764. FP97098 . | FP97099 . . FP97135 .. FPO7136 . . FP97137 . FP97138 Fs9002 . F T9823 . FW9007 FW9048 Lago07 Loso14 « Logore . L@9002 L@90s1 « Rocker Levers .. + Crankshaft 2.2... * Cylindor Block ©2222 Rear Clutch Alternator Location - . Temperature Sensor = Fan Drive «Air Fuel Control Plumbing - Bosch Injection Pump = Plumbing, Fuel . ++ Flywheel . - Flywheel .. = Lubricating Oil Cooler . . - Lubricating Oil Cooler ‘+ Lubricating Oil Pump * Cylinder Block Cover © Cylinder Block Cover + Oil Pan nas + Camshaft. 22... = Connecting Rod and Piston = Fuel Injector . . Option Index Description Front Drive Adapter . Datapiate. . Dataplate .. Front Gear Cover Valve Tappet Front Gear Cover Cam Follower Cover Thermostat... - Aternator Location Alternator Location . Fan Drive Fan Drive Fuel Filter ..... Fuol Filter Piumbing . .. Flywheel Housing... .. Fiywheel Housing... Fuel Pump Coupling Fuel Pump Coupling Bosch Injection Pump .. Bosch Injection Pump .. Bosch Injection Pump ..... Bosch Injection Pump .. Bosch Injection Pump Fuel System Accessories Lifting Bracket il Level Gauge evel Gauge Oylinder Block Cover... Camshaft. Cylinder Head Connecting Rod and Piston : Cylinder Head . ..- Fuel injector . Page A-tOption No. P9751 P9752 P9761... P9762... P9764... P9778 P9780 P9790 PPgBI6 . ‘sMi9008 ‘SP9004 ‘$T3007 . ‘T9084 . . TRONIS .. TBS704 . TH9001 TP9729 . ‘TR9OZ6 . veoo08 wig001 . wis701 . . WP9001 . Turbocharger - Turbocharger ....- - Turbocharger . + Turbocharger... - Turbocharger. - Turbocharger . | Turbocharger. =. Turbocharger . ++ Turbocharger Starting Motor Mounting + Starting Motor . « Turbocharger Location . + Turbocharger Location - *) Pump Water . . : Turbocharger Plumbing - ++ Transmission .......e0.se0ee + Valve Cover . Description Turbocharger ‘Turbocharger . Turbocharger Turbocharger. Turbocharger... ‘Turbocharger Turbocharger . Turbocharger - Fan Pilot Spacer . Turbocharger Location . Thermostat Housing .- Water Inlet Connection ......... Water Inlet Connection . Page A2 Page No.Part No. $1020 S 155 S221 S602 S604 ‘S609 S622 S628 49828-A 654458 101322 102020 148582 154016 166471 190372 203131 3007635, 3008400, 008465, 3008466, 3008468 3008690, 3018888, 3027646 3033033 3095860 3037236 3279104 3280510 ‘3501102 3501168 ss02eas asoo7a4 500100 3903535 ‘3508847 ‘9508862 3609662 9603668, 9518004 3518980 3519163, 3519302 3519396 ‘9520702 3621121 3821882 3521848 3521853 Description Screw, Hexagon Head Cap ‘Scrow, Hoxagon Hoad Cap Nut, Heavy Hexagon Washer, Plain Washer, Lock Washer, Lock Washer, Plain Washer, Plain Clamp, Hose Stud Gep, Filler Screw, Hexagon Head Cap Dowel, Pin Gasket, Hydraulie Pump ‘Stud Clio Nut, Regular Hexagon Plug, Expansion Gasket, Hydraulic Pump Plug, Pipo: Plug, Pipe Plug, Pipe Clamp, Hose Connector, Female Plug, Expansion ‘Clamp, Hose Ring, Retaining Seal, O'Ring ‘Tube, Oil Gauge Pump, Lubricating Oil Lockpiate Plate, Clamping Seal, Rectangular Ring Plate, Clamping Bearing, Turbocharger ‘Nut, Regular Hexagon Screw, Flat Head Cap Nut, Look ‘Slinger, O11 Batfle, OW Washer, Look Collar, Thrust Screw, Drive Shiold, Turbocharger Heat ‘Shaft & Wheel Housing, Tur Bearing Diffuser, Turbocharger lamp, V Band Housing, Compressor Impeller, Tur Compressor INDEX Page No. "1 ut 1 int 18 37, 43 oT 1 109 4 58 "1 32 118 at 30 9 15 1B 51,67 “4 15,67, 114 105 a 15 103 26 109 $5 87 75, 79, 83, 87, , 97 75, 79, 83, 87, 93, 87 75, 79, 83, 87, 75, 79, €3, 87, 99, 97 75, 79, 63, 87, 93, 97 75, 79, €3, 87, 93, 67 75, 70, €3, 87, o 75, 79, €3, 87, 75, 79, 83, 87, 7 3 75, 83, 97 75, 79, 83, 87, 97 Pert No. 3521927 3522801 3522824 3522900 9523176 3523323 3823743 3523775 3528121 9524123 3524125 3524376 3525899 3525739 sse7ie4 9627619 3545721 3709861, 8756754 9759848 3759528 9759917 Description Housing, Turbine Diffusor, Turbochargor Impeller, Tur Compressor Turbocharger Seal, Rectangular Ring Rotor Assombly ‘Turbocharger Housing, Compressor Seal, O Ring ‘Turbocharger Housing, Turbine ‘Turbocharger Housing, Compressor ‘Turbocharger Bearing, Tur Thrust Screw, Hex Flange Head Cap Dataplate Kit, Turbo Repair Rotor Assembly Gasket, Turbocharger Seal, Split Ring Seal, Split Ping Screw, Hexagon Head Set Screw, Hexagon Head Set Ring, Retaining Pump, Weter Valve, intake Valve! Exraust Set, ain Beating Set, Main Bearing Set, Main Bearing Set, Main Bearing Set, Main Bearing Set, Lower Engine Gasket Kit, Delivery Bypass Valve Kit, Fuel Injector Set, Piston Ping Set, Piston Ring Set, Piston Fing Bearing, Crankshaft Thrust Bearing, Ceankshaf Thrust Turbocharger Turbocharger ‘Turbocharger Kit, Engine Piston Page No. 75, 78, 98, 97 93 93, 72, 73, 75, 94, a7 75, 79, 83, 87, 93, 97 75, 79, 83, 87, 7 76, 79 79, 87 79, eSseggae $8 etPart No. 9302218 9302217 3302218 3817473 9318823 9518824 3900068 3900216 ‘3900227 3900249 ‘3900242 3900245 ‘3900250 3900257 ‘3900267 3900269 ‘3900278 ‘3900299 ‘9900589 3900829 3900630 2900631 3900852 3900833 13900877 13900878 3900887 3900708 ‘9900319 9901020 3901049 3901090 3901091 3901092 3001003 3901094 3901087 3901117 3901150 001151 3001162 3901153 3901154 3901170 3901171 3001172 9901173 3901174 3901221 Description Sot, Upper Engine Gasket Set, Upper Engine Gasket , Upper Engine Gasket Serow Hex Flange Head Nut, Hexagon Flange Dowel, Ring Washer, Sealing Screw, Hexagon Head Cap Nut, Rogular Hexagon Ring, Retaining Washer, Piain Collet, Valve Dowel, Pin Seal, Grommet Washer, Piain Spring, Valve Retainer, Valve Spring Nut, Hexagon Flange Screw, Hex Flange Heac Cap Sorew, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hex Flange Head Cap Screw, Hexagon Head Cap Screw, Hex Flange Head Gap Plug, Expansion Screw, Slotted Set Seal, injector Screw, Connecting Rod Cap Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Cap, Main Bearing Nozzle, Piston Cooling Pan, Oil Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Seal, Valve Stem Valve, Intake Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Main Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod Bearing, Connecting Rod ‘Screw, Hexagon Heac Gap INDEX Page No. 116 47 17 9 72, 73, 76, 80, 84, 88, 89 72, 78, 76, 80, ‘84, 86, 89 18 61, 118 64, 115 55 ° 3 er 5 19, 47, 118 43 67 er 33 7.18, 19, 55, 61 21, 22, 27, 33, 47,108 21, 22, 44 51, 59, 107 7,13 87 25, 90 15 a 69, 71, 116, Part No. 3901249 3901258 3001306 3901356 3001364 3901395 3001446 3901447 3901448 3901588 3901569 3901607 3901635 3901706 3901757 3901774 3901793 3901836 san2T14 3002332 3002838 3902849 3902849 3902863 3902425 3002501 3902604 3902606 Description Sorew, Hexagon Head Cap Gear, Crankshait Bushing Gasket, Turbocharger Hub, Fan ‘Screw, Hexagon Head Cap Screw, Hex Flange Head Cap ‘Screw, Hexagon Head Cap ‘Screw, Hex Flange Head Cap Fod, Engine Connecting Fod, Engine Connecting Valve, Exheust Manifold, Exhaust ing, Retaining Screw, Hex Flange Head Cap Gear, Flywheel Ring Fin, Piston Seal, O ing Screw, Hex Flange Head Cap Key, Plain Woodruff Valve, Bypass Dowel, Ring ‘Support, Fen ‘Seal, Rectangular Ring Washer, Sealing Stud Cover, Valve Plug, Expansion Gasket, Valve Gover Screw. Self Tapping Metal Screw, Banjo Connector Washer, Sealing Brace, Alternator Screw, Flat Head Cap ‘Screw, Hex Flange Head Cap Connection, Water Inlet Filtor, Fuot Bushing Housing, Flywheel Gasket, Thm Housing Cover ‘Seal, Banjo Connector ‘Adapter, Reducing Seal, Rectangular Ring “Tube, Injector Fuel Supply Tube, Injector Fuel Supply ‘Tube, Injector Fuel Supoly Tube, Injoctor Fuel Supply Seal, Shaft Gasket, Delivery Valve Screw, Vert Gasket, Vent Screw Kit, Solenoid Kit, Solenoid ‘O'Ring, Solenoid Screw, Hexagon Head Cep Cover, Geer Washer, Plain Washer, Sealing Screw, Banjo Connector Page No. a a7 15 72, 73, 75, 76, 78, 80, 83 25 43 7,13,41 28 109, 105 8 8 7 105 6 113 a 3 a 26 37, 43, 64 51, 53. 15 8 59, 116, 117 61, 116,117, 118 3 112 7 112, 16, 117 31, 2 4 97,43 21,2 23 107 113 29 8 a 107,116, 117 41, 47, 63, 71, 416,117 37,43. 59, 118 a7 a7 a7 a7 97, 43 37, 43 37, 43 37, 43 37, 43 a7 97,43 7 7 a7 28, 44 28, 443004105 3904186 3904181 3904483 3904679 3904711 3004782 3904783 3905165 3905165 3905167 13905163 3905169 3905170 3905171 3905172 ‘3905173 3905174 Description ‘Nut, Regular Hexagon Tube, Tur Oil Drain Hose, Plain Bracket, Liting Cover, Goar Spacer, Fan ‘Adapter, Fiter Head Seal, O Ring Screw, Hex Flange Head Cap Pin, Timing Screw, Hex Flange Head Gap Screw, Hex Flange Head Cap Gasket, Push Rod Cover Seal, Oil Incort, Valve Sleeve, Salvage Plug, Threaded ‘Screw, Hexagon Head Cap Clamp, Spring Hose Brace, Tube Brace, Tube Front Seal Service Kit Bushing Pump, Fuel Transier Plug, Threaded Guide, Valve Stem Guide, Valve Stem Soro, Hex Flange Head Cap Motor, Start Dowel, Pin od, Push Brace, Tube Screw, Low Idle Stop Nut, Idle Screw Hex ‘Screw, Timing Lock ‘’Ring Timing Lock Plate, Timing Lock Ring, Retaining Kit, Block Hardware, ‘Cover, Push Rod ‘Spring, Compression ‘Spindle, injector Disc, intermediate Retainer, Injector Nozzle Shim Shim Shim Shim Shim Shim Shim Shim Shim si Shim ‘Shim ‘Shim Shim Shim Shim Shim ‘Shim Shim INDEX Page No. 87, 43, 43 409 109 107 7,18 29 116 7,18 or or 19, 118 34,92 or 16 31,92 8 19 a7 a7 7,13, 118 18 “4 61 67 or 23 100 7 a 47 97, 49 37,43 37, 43 37, 43 37, a3 7.13 5 18 69,71 69,71 69.71 69, 71 69, 74 69, 74 69, 71 69, 71 69, 71 69, 71 80, 74 69, 74 69, 71 69, 71 80, 71 09, 71 69,71 69, 71 69, 71 69, 71 Part No. 3905175 3905178 3005177 3005178 3905179 3905180 3905181 3005182 3005183 005164 9905185 3305186 ‘3905203 ‘3905208 3905307 3905813 9905351 13905388 ‘3905891 Page 83 Deeoription Shim Shim Shim Shim Shim shim Shim Shim Shim Shim shim ‘shim Gover, Gear Connection, Oil Suction ‘Screw, Banjo Connector Brace, Fuel Pump Seal, Grommet Tee, Male Union Seal, Grommet, Screw, Captive Washer Cap Tube, Oil Gauge Tube, Oil Filler Gasket, Exhaust Manifold ‘Screw, Banjo Connector Gasket, Timing Pin Housing Tube, Fuel Supply Bracket (4VE) Tubo, Fuel Drain Dipotick Tube, Oil Gauge End, Oil Gauge Tube Brace, Tube Gear, Flywheel Ring Housing, Timing Pin ‘Sleovo, Wear ‘Sleeve, Wear Guide, Valve Stem Bearing, Crankshaft Thrust Bearing, Grankshaft Thrust Boaring, Crankshaft Thrust Boering, Crankshaft Thrust Bearing, Crankshaft Thrust ‘Screw, Socket Head Cap Beering, Crankshaft Thrust Bearing, Crankshaft Thrust Hose, Plain Flywheel Plug, Pipe Fiywhee! ‘Spacer, Starting Motor Seal, Reciangular Ring Seal, Rectangular Ring Seal, Rectangular Ring Seal, Rectangular Fing Washer, Sealing Insert, Valve ‘Screw, Hex Flange Head Ca Piston, Engine Tappet, Valve Gear, Camohatt Nut Spring Lockwasher Lever, Splined Page No. 69, 71 69, 71 60, 71 89, 71 88,71 89, 71 89, 71 89, 71 89, 71 89, 71 69,71 69,71 13 a 41,47 33, 30 a7 28, 47 29 56 58 103, 105, 116, 7 97, 43 118 a4 a7 a7 58 55 55 55, 43 7,18 7 7 or 7 7 7 7 7 a 7 7 19 48 15,53 48 98 116, 117 58, 118 113, 118 195, 116 116, 117 67 112 63 10 64 a7 37 37 37 7Part No. 3907480 3907481 3907482 13007537 ‘8907555 3907586 3907679 3907769 3907803 3007860 3907998 3908031 ‘3908082 3908095 3908096 3008118 3008164 9906226 908446 3908560 3908563 3008560 3908570 3908612 3908616 3908730 3908802 3908815 9906816 3908985 3908988 3908355 3908356 3008305, 3008307 3908410 3908533 390g582 3909670, ‘909605 3000887 3908889 3910004 ga10248 3910260 3910265 3910275 3910410 3910540 3910588 3910589 3910590 3010622 g910713 3910715 3910739 3910794 3910795 3910796 3010797 3910808 3910809 3910810 Description Nut Lockwasher Blade Terminal Washer, Spring Plug, Expansion Baffle, Breather Dipstick Screw, Hexagon Head Cap Crankshaft, Engine Screw, Hex Flange Head Cap Sorew, Round Head Cap Crankshaft, Assembly Gover, Intake Manifold Bracket, Liting Shaft, Fan Drive Serew, Hex Flange Head Cap Nozzle, Injector Pulley, Alterator Retainer, Pulley Fywhoel Frywheet Serow, Drive Cartridge, Lub Olt Fiter Bearing, Ball Lover, Control Support, Fan Picton, Engi Piston, Engine Union, Mate Tube, Fuel Supply Adapter, Filter Head ‘Seal, Rectangular Ring Cramp, Spring Hose Seal, 0 Fing Fear Crank Seal Serv. Kt injector Sze, Hexagon Head Cap ip Manifold, Fuel Rotainer, Shaft Suppor, Fan Tube, Ar Fuel Control Plug, 0 ing ‘Seal, O Ring Etbow, Male Adapter Head, Cylinder Rotainor, Fan Hub Seren, Hex Flange Head Cap Brave, Tube Brace, Tube ‘Spacer, Mounting Hub, Fan Suppor, Alternator Spacer, Mounting Bearing, Ball Fitting, Bypass Valve Valve, Bypass ‘Spring Shim Lever, Rocker Lever, Rocker Lever, Rocker INDEX. Page No. 37, 43 87, 43 87, 43 61 ° 19 55 2 7 61 7,18 7 106 31, 32 ‘ne 48 25 21,22 n 2 24 48 48 a4 51,53 18 37 8 aygeseae: 31, 31, st, 21, 21, wooSSSS8RRR88288 BIBBRBRR Part No. 3910811 3910813 3910814 3010824 3010001 3911202 3911423 3911446 3911535 3011587 3011638 3911679 3912137 3912220 3912468 3912473 3012580 9912599 3912600 3912601 gg1e772 3912842 3013303 3019986 3913389 913432 3919447 3913638 913994 3918995 3914028 3914086 3014136 3014304 3914938 3914383 3914385 3914386 2014388 93914989 3814409 3914463 3914494 3914638 go14641 9914798, 3914097 3914898 3914902 3914903, 3914008, 3014012 9916451 3918720 3919721 3918772 3915787 3018800, 9018867 3915868 3918869 Page B-4 Description Lever, Rocker ‘Shaft, Rocker Lever ‘Support, Rocker Lever Seal, O Ring Sorew, Hex Flange Head Cap ‘Support, Fan ‘Support, Rooker Lever ‘Screw, Banjo Connector Gasket, Oil Pan Balt, V Ribbed Plug, Threaded Connection, Oil Filler Tube, Fuel Drain Gasket, Exh Out Gonnec- tion Injector ‘Seal, Rectangular Ring Tubo, Air Hose, Flexible Manifold, Exhaust Adapter, Transmission Retainer, Belt Camshaft Brace, Tube Heed, Cylindor Heed, Gylinder Pump, Water Gover, Rear: Sorew, Hex Flange Head Cap Sol, O Rin Housing, Timing Pin Gasket, Int Manifold Cover Tensioner, Belt Cap, Filer Gasket, Covor Plato {solator, Vibration Gasket, Flange Gasket, Geer Cover Gasket, Rear Cover Gasket, Oil Drain Gasket, Fuel Pump , Thermostat ‘Support, Cam Thrust Tubo, Oil Fi ‘Support, Timing Advance Tube, Fuel Supply ‘Adepter, Timing Advance Tube, Fuel Transfer Plate, Cover Gear, Fuel Pump Hose, Fiexible Gasket, Cylinder Head ‘Gasket, Cylinder Head ‘Seal, Rectangular Ring Plug, Threaded ‘Seal, Rectangular Ring ico, Clutoh Plate, Clutch Pressure Housing, Clutch Page No. 8 9 9 112,116, 117 98 26 8 23 61, 118 23 Bt 50 a7 116, 117 69 31, 118 103 400 103, 32 113 64 59 67 67 115 31, 32 7,18, 31, 92, 56 7,18, 118 7,48 108, 105, 116, WT 23 59 44,118 47 o1, 118 7,13, 18 31, 82, 118 72, 73, 75, 75, 76, 7, 78 93, 118 107 25, 26 2 64 64 58 a a 4 4 4 33 4a 67, 117 67, 117 7,13, 118 51, 53 18 8 8 1"Part No. 3918871 3916945 aote1at ao1e1e4 s016166 3916254 3916576 3916857 3017016 3017018 9917324 3917353 9917354 3917530 2017531 2017522 9917533 $917565 sor7eri 3918006 5918007 3018109 3918179 so18191 9918256 3018257 9018287 gp1e292 3918328 018364 3918427 3018428 3918670 ‘9918766 3918872 3918954 3918974 3919277 Description ‘Screw, Hexagon Head Cap Switch, Thermo Gasket, Gear Housing Dataplate Hose, Pain Block, Service ‘Tube, Air Connector, Female Pump, Fs Inestion Pump, Fuel Inestion ‘Thermostat Gasket, Gyincer Heac Gasket, Cylinder Head Pump, Fuel Injection Pump, Fuol Injection Pump, FuolInjetion Pump, Fue injection ‘Tuba, Fuel Supply Block, Cylinder Datepiato Datapiate Soren, Hex Flange Head Cap Plate, Cover Washer, Seating Gasket. Oil Cooler Core Gasket, Fiter Head Heed, Lub Oi Fier Core, Cooler Head, Lub Ol Fite Haress, Wiring Spring, Compression Plunger, Pre Regulator Connecton, Tur Of Drain Bracket, Bet Tensioner Housing, Gear Head, Lub Oil Fitter Dataplate Lover, Cutch INDEX Page No. Part No. 8 26 7,18, 118 3 103, 105 16 105 109 34 a4 20 67 116 38 38 “1 4a 30 18 3 4 47, 103, 105 113 29, 44 51, 53, 118 51, 69, 118 51 51,53 53 24 51, 58 51, 58 ‘08 23 7,13 53 4 44 Page B-5 Description Page No.COS ae era Oeil) esate nc ye were Regstered Office Ort saeco Bis Vocals erie SoM eee eel eset Cn eon oh ea) Cummins Engine Company, Inc. Ben Ree) Be Oe ae) Ce