D-3. Parts .

3-
EYVAZ
No Part Name Material
1 Vent/Drain Screw SS 304/316
2 Blind Flange SS 304/316
3 Gasket Paper
4 Spring SS
5 Floater SS 316/Ti
6 SS 304/316
Socket Flange
7 Screw-Nut-Gasket SS
MLG-33/44/55
8 Name Plate SS 304
9 SS 304/316
MAGNETIC Body
10 Scale SS 304
11 Indicator Casting Al
LEVEL SS 304/316
12 Connection Flanges

GAUGE D-4.Spare Parts .4-

Part Name Part Number
Installation, Setup and Maintenance Floater 5601
Instructions Gasket 5130
MS15 Sensor* 5022 MS15 *
CP23 Panel* 5260 CP23 *

A- General Information - LT20 Kit LT20

-
and Safety Principles
* Marked parts are available if *

B-Setup and Installation -

only they have been installed on .
level gauge.
C-Maintenance
B-Setup and Installation - -

D-Device Parts
C-Maintenance
-
- WWW.EYVAZTECHNIC.COM
D-Device - info@eyvaztechnic.com & eyvaztechnic@yahoo.com
1 Parts
D-2. Assembling plan .2-

Important note: while placing the

: A- General t information -
and Safety Principles
ball within the main tube, pay
. attention to direction mark on it. If
A-1.General Information .1-
there was not any direction mark, put

it in from magnetic side. This device has been designed on the
. basis of the physical fluid pressure,
electromagnetic feature, attraction
and repulsion of the poles rules. The .
body of the level gauge is a tube
which is connected vertically to tank
through the related flanges. The fluid
.
inside the tank is directed to the tube

through the bottom nozzle and

makes the magnetic ball float. When

the level of liquid is changed, the
level can be read as a result of the .
above mentioned laws and then
change color of the flaps.

.
A-2. Unit's safe operation .2-

1-2. Safe and proper operation of .1-2

unit is guaranteed if only it is
installed, started up and gotten
maintenance by a qualified and
skilled person, and most .
importantly, based on its instruction. .2-2

2-2. Safety points

. Before starting the installation,
starting up or maintenance, you
must be sure that you have good and .
suitable tools.
11
2
B. Installation, Setup, and Adjustment -
B.1. Installation D-2-1. LT20 Transmitter .2-1- LT20
.1-
This transmitter is able to
MLG Level Gauge is manufactured MLG
based on center to center of flanges change level fluctuations to )(4~20 mA
output (4~20 mA) as well as
which client gives us. Then it is to use in PLCs, or apply in a ) (010V
installable via flanges placed on the percentage display in CP23. PLC
tanks. After attaching flanges of the Body Cover: Stainless Steel CP-23
device to flanges on the tank and getting
.
assure of its sealing, open blind flange Box: Aluminum
and place the ball within the main tube . - :
Ex d Box is optional for
regarding the arrow mark on it hazardous: zones. :
(illustration on page 10). Then re-attach
Feeding Voltage: 24V AC - : Ex d
the blind flange carefully and insert the
liquid within the level gauge. If there is Dust and wet Protection: IP65 .
venting and draining valve be careful to ( 10 - 24V DC:
close them firmly. Then open the valve - IP65 :
of the top nozzle gradually.
)
D-3-1. CP23 Panel
.3-1- CP-23
.
While using LT20 with level gauge,
this panel can be used to have a LT20
percentage display (0-100%). )(0 ~ 100%
Moreover, this panel is .
.
programmable to define set point Set Point ) (Start/Stop
to send start/stop or alarm signal to

( ) steering circuit of pumps and alarm
.
sets. Feeding Voltage: 220V AC
- 220V AC :
. Switching System Voltage - :
& Current: 220V AC, 1A 220V AC , 1A
Input Signal: 4~20mA - 4~20mA : ()010V
Output Signal: 4~20mA 4~20mA :


.

3 11
Otherwise, it will freeze and gets
Especially for under pressure tanks, the
out of service, or its ball will be
crumpled or deformed. Unload floater can be damaged when the valve .
.
should happen if only switching is opened suddenly (because of
system is off.in tanks which
pressure difference). Open the valve of
contain high temperature or low . . .
temperature fluid , first isolate the bottom nozzle gradually. You can use
level gage with appropriate coat,
from wiring plan on next page to install
then operate it. .
optional sensors on the level gauge.
4) MS15 (micro-switch) and LT20 MS15) 4 .
LT20 (Level Transmitter), which
LT20 & CP23 .2-
are arbitrary options, are resistant B-2. CP23 & LT20 Wiring Plan
against various weather
conditions and do not need any CP23 .
protection. But regarding various
weathers, CP23 panels must be
placed separately in Electrical .
Switchgears. Pay attention that
switches must be placed out of
magnetic fields to avoid adverse
inductive effects.
.
D- Accessories and Parts -
D-1. Accessories
.1-
D-1.1. MS15 Switch MS15 .1-1-
This switch has induction
hold (change over tripod)
in effect of magnetic field. .
It has 3 stands (Tripod),
M20 gland and without
cable .Voltage & Current: : . M20
3A -250V AC 250V AC - 3A
-Dust and wet Protection:
IP65 : -
IP66. It does not need any
panel and equipment. . -
This type of sensor can be Ex
also offered in the form of
Ex. This sensor can be .
produced as an option with . Tripod
two Tripod switch.
9 4

Potansiometer P1, P1-T are used for
fine-tuning 20mA output current and
Potansiometer P3, P3-T apply for
fine-tuning the output is 4mA.
5 8
. Its cables have to be directed so
that the voltage and current
. cables do not make noise on
them. Care points must be taken
:
to consideration maintain the
level gauge:
)1 vent
drain 1-While opening vent or drain
valve do it slowly and .
gradually. Otherwise, because
of pressure difference, floater
will impact to the flange or the
cap hardly and gets damaged.
. So open it gradually and when
it reaches to lowest point, open
the valve completely to finish
unloading.
.
2- When level gauge is in open
)2 field and exposed to sun rays,
indicator must be protected
from direct sunlight because it
. will pale flaps gradually. To
prevent this, loose up and down
.
brackets of indicator and turn it
in opposite direction of the
sunlight.
.
3- In cold regions which level
)3 gauge is exposed to freezing, it
have to be isolated with thermal
P1 , P1-T insulator, or shut off fluid
entrance valves and unload
20mA P3 , P3-T fluid of the level gauge.
4mA .
.
 If arrow mark was not identifiable, -
C. Maintenance and Service
put it in from magnetic side. .
Magnetic level gauge is consisted 4
3) Indicator: it is flap-type and one )3 :
main parts: :
part of it is made from glass. So it has
1) Main tube 2) Floater
to be protected. Moreover, it prevents .
3) Indicator 4) Control System
(1 :
from insertion of water or other 1) Main Tube: it is the main body of

things, because this will lead to the device which is made from

sulfating and stickiness of the flaps. stainless steel or polymer and it has to
.
To do this, sealing resin is used while .
be protected against mechanical

making the indicator. Sometimes it strikes. If fluid is crystal type and it
.
has observed that in effect of liquid tube gets crystalized or particles stick

level fluctuations, ball moves up and to it, first unload the gauge. Then open
down rapidly. To fix this, open the the blind flange and wash the tube with
drain valve gradually and slowly till .
water or any proper liquid from vent
)2 :
floater reaches end of the tube and all part.

flaps get white. Even if it is necessary
2) Floater has a magnet, so it is
open the drain valve completely to
possible that iron flings gather around
unload the main tube. Then close the
the ball and make it heavier than usual.
drain valve and open the vent valve .
.
gradually and slowly. Till the flaps will So it will be drown and system will fail

be gotten red. to work. If there is the possibility of

. iron filings in the liquid that level
4- Control System
gauge works, open the blind flange
-4
This system includes electronic once a time and clean and wash it.

switches. This part has to be installed Then insert the ball from drain side,

on indicator and it has to be protected regarding the arrow mark on it.
.
from mechanical strikes.
6
7