OA SECTION OA GENERAL INFORMATION VEHICLE SPECIFICATIONS IDENTIFICATION OF VEHICLE STANDARD TIGHTENING TORQUE VEHICLE LIFTING POINTS CAUTIONS PRE-DELIVERY INSPECTION oA 2 OA- 4 oA 7 OA 8 OA—10 oA 12OA-2 8 VEHICLE SPECIFICATIONS ten Stand " nde fants vave. nite | Opin 12700) cleo aeveo0e Oeratiogn ima) | 3.80 eitaat | pm aB-88C0) Ovor-all wicth {mm) 1,400 Close — 10{ATOC) vera rm) | tae ave carne, cotl (om) |e u008 Wheel base (mm) 2,335 Exhaust 0.20002 tes geese | ee ve om | tette™ ozssoca per tom) | to St osov00e Mmenenindclence (om) | ts Fan eyeom 2. Woh conn 2 fal dow at Verio wi vo} ee ne easier Gross vehicle weight kg) 895 Fuel fitter Filtor element =: patormence Capacity of fuel tank = (1) 30 Maximum speed (keh) 143, Sho Esibn syne casey, | oe ‘ypeomonation | Sethansoee: tens cee aa Fe Oilpump Trochoid pump type Roe tn | aa 4: aoe cumeyerss | as (Ine. Oil Fitter) (27) Ene ype Fad psi Fore x Stroke (mm | 625x720 Coating syetin | Neo opr 20 pee a oe ‘eo sin ston cost Maximum power (ps/epm| 41/8,500 ‘Thermostat esa Maximum torque (kg + mirpm) 602,500 Seapeely atcacient SyeatY 4) : & lean erin ‘apeototanoyeen Fats loten mag (pm) | Toe ss0om | ree wane Tart rn ph ive =_—0A-3 ah osm) oar | Shock sbeorber Gos type 5th 0.837 | | ‘Spring Coil spring \| Rear Lateral rod | 15. Electrical system | diaphragm al Batlery 12—28 Facingdimension (mm) | 170x110x32 | | —Atemator 1250 [shack Magnetic shitt 11, Brake Siarting motor power i 08 a Front Dise 16. Tire | o re Front | 135 SR 12 12. Axle | | (155/70 R12) sexton Seutoes beter ave Ee at Outer 4) 35 | ” wnt | | Kirgan angle oOAs IDENTIFICATION OF VEHICLE Chassis Number 1D Plate Canter of cow panel % KLy3SII BEMC 000001 TSAR ber STTSE [ Fh sido con pat Bie oe FIG. oA—2 Identification number of engine is athe following location Locaton o! engine ID number. "8C 000001 Right below end of eylinderblock FIG.0A—3 LOCATION OF ENGIN ID NUMBER0A-5 Metric Fasteners ‘Most of the fasteners used for this vehicle are metic. ‘When replacing any fasteners, itis most important that replacement fasteners be the correct diameter, thread pitch and strength, Fastener strength Identification Most commonly used metric fastener strength property Glasses are 41, 77 and radial ine with the class ident- fication embossed on the head of each bolt. Some metric nuts will be marked with punch mark strength identification on the nut face. Fig OA—5 shows the diferent otrongth markings. When replacingmetric fasteners, be carefulto use bolts, ‘and nul of the same strength or greaterthan theoriginal fasteners(the same number marking or higher). It is likewise important to select replacement fasteners of the corect size With some special exception the ptch of common sized ‘one is as shown in the right table. CAUTION ‘The standard fasteners adopted in this vehicle are bottleneckedup to nominal diameter M8, and narrow necked from M10 and more. In the table, the relation between nominal size and pitchis classified into thebottle necked and narrow necked. Upon replacing the fastener, its | pitch should be confirmed even though itis the same kind of metric fastener. Metric Bottle Necked Fastener | Nominal Size M16 Ne wee | NDS NNSx05 Nas Naxo7 Nas Max0.8 hs M7 ne M10 m2 M4 mie ia N20 N22 Noa Nor N30 ss. Nae 39 Patch (eam) 0.95 oa 04s 04s os 06 o7 078 os 1.25 15 1.75 Metric Narrow Necked Fastener Nominal Sie MB x1 Mio x 1.25 M12 1.25 Mia x 18 Miox 15 Mia x 15 M20 x 15 M2215 Maa x 2 MoT x 2 M30 x 2 Maa = 2 Maes 3 Pach (rm) 125 125OA-6 ‘Merrie Bolt — Identiication cass numbers of marks corresaondéto, Bold Strengt Increasing numbers represent hreasing strergth FIG, 0A— 4 BOLT STRENGTH MARKINGSOAT ee STANDARD TIGHTENING TORQUE Each fastener should be tightened to the torcue specified in each section of this manual. If no descristion or specification is provided, reforto the following tightening trqueccha forthe applicabletorque foreach fastener. When gtastener of greatorstrength than the original one is used, however, use the torque speciiad for the orignal fastener. CAUTION © As for the flange bolts and nuts, tighten them at the torque 10% higher than the one shown in the table below. + The table below shall be adopted only to the bolts and nuts of metal end light alloy. ovenath (Torque) ‘Strength Comentonal #7 Bots Trot ieee Ae Ue 3 # 0 aa i 70, so — veo ai Feo 0 i 220 — 350 = i (gaa 350 — 550 14 500 — 800 {i 6 a0 — 1900 ie ae 1300 — 1900 FIG. 0A —5 TABLE OF TIGHTENING TORQUEOAS VEHICLE LIFTING POINTS Front supporting postion Rear supporting postion Front latte Rear ett tio Tralieg arm FIG. 0A—6 VEHICLE LIFTING POINTS When iiting up and down the vehicle body, the arrow ‘marked positione should bo cupported as shown in the fig. OA—6. Fig. OA—7 andFig. 0A 8 are for postions to support with 2 post ters, and Fig. OA 9 and OA 10.are with garage jack. CAUTION + When using 2 postlifters, apply pads onthe Positions as shown in the figure(same for both right and left) and lift the body until the A tiresare lifted a little off the ground. Work can be started only after this confirmation. + Before applying pad to underbody, always take car balance throughout service into consiceration. Car balance on heist may change depending upon what part to be re~ moved. + Make sure to lock litter after car is hoisted up. When the front or rear of vehicle is lifted for work, ‘support the vehicle body with the safety stand urder the chassis frame ‘CAUTION Put the stopping blocks at the front and back sides of both wheels of which tires are contact: | ingen the ground.OA-9 Supporting positions with 2 post lifter FIG. 0A—7 FRONT SUPPORTING POSITION ‘Supporting position with garage jack FIG. 0A 9 FRONT SUPPORTING POSITIONOA-10 CAUTIONS ® Protection of the vehicie Always be sure to use fender, seat covers i protect painted curfaco and coats from dit. Fenaer cover val @ Jackinstallation ‘Atwork vith lited vehicle by jack, be sure to install safety stand 01 the specified position, ® Special tools Be sure to use the spacial tools where the work requires such loos. Do not use other loos to prevent any possible damage to the vehicle @ Oiing Apply the specitied grease and oil before installing ‘some parts which need to be oad os @ Electrical system Be sure to disconnect the cornectors with holding the lock pan. Push the connectors until the connes- tors ate secured completaly + Besure thal the wiring hamessis also tobe banded securely. + Upon measuring or inspecting the connectors wth tester, put the test rod into the connectors trem wire hamess side, + Wheninstalling wire harness, clamp itnotto contact to the parts of rotation, vibration, or high tempera~ ture, Rovating partOA-14 © Replace packings, gaskets, Oxings and spit pins i). Afterreassembly. check the functions of each parto with new ones when reassembling, prevent the repeated malfuncton. @ Tighton bolte andnutsinthe sequence fromthoore {Before maintenance, cledn the vehicle to make he of larger diameter, from inner one to outer one in disassembled patts free from dust or dit. diagonallines, and tightenit to the specified torque. Rolease belts and nuts in the 1ovorse procedur @® Aldisascembladpartsshouldbe carafullyaranged 2, For the joint work by two or more persons, doit with to prevent damage orloss. and oiled after cleaning ‘biking each otherabout keeping hesafety conducts. appropriately : 9) Be careful when handling the battery Tid or breke fluid that makes parts and clotiing damagedOA-12 PRE-DELIVERY INSPECTION "Daewoo Public Vehicle" gets thoroughly and stictly Inspected atthe factory before delivery. However, due to the various distribution passages, a predolivery inspection should be throughly taken onit to maintain the best qualification. 4 Pre-delivery inspection list + Steeiing operation, clearance + Brake pedal clearence and the dearancabotwoon floor and pedal when the pedal s pressed. + Parking brake lever clearance + Leakage, damage, or installation condition of brake hoae and pipe. ‘+ Brake fluid level ‘+ Loosened wheel ruts and axle nuts. + Clutch pedal clearance, or the Gearance between floorand clutch wiien te pedals pressed + Oillevel and leakage af transimission ‘+ Operation of change lever. ‘+ Battery condition. + Engine ol level ard leakage + Fuelleakage + Coolant level and leakage + Loosening or damage of V-belt + Operation of lighting system, harn and instrument ilumination, ‘Operation of wiper and washer ank leve! ‘+ Function of door locks + Operation of seat slide + Inside and outside damage of body + Vehicle accompanying documents lita OEM tools, owner's manual, and etc. * Licence number plate installation