Reference Manual

00809-0301-2654, Rev BA
September 2009

RTD and Thermocouple Assemblies

Reference Manual

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Reference Manual
00809-0301-2654, Rev BA
September 2009 RTD and Thermocouple

Mounting and Installation Advice

for Resistance Thermometers
and Thermocouple Assemblies
NOTICE

Read this manual before working with the product. For personal and system safety, and for
optimum product performance, make sure you thoroughly understand the contents before
installing, using, or maintaining this product.
For further details please contact your local Rosemount representative.

The products described in this document are NOT designed for nuclear-qualified
applications. Using non-nuclear qualified products in applications that require
nuclear-qualified hardware or products may cause inaccurate readings.
For information on Rosemount nuclear-qualified products, contact your local Emerson
Process Management Sales Representative.

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Reference Manual
00809-0301-2654, Rev BA
September 2009 RTD and Thermocouple

Table of Contents
SECTION 1 How to Use this Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Introduction Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

SECTION 2 Description and Measuring Principle . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Temperature Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Measurement with Methods of Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Areas of Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Resistance
Thermometers

SECTION 3 Description and Measurement Principle . . . . . . . . . . . . . . . . . . . . . . . 3-1

Temperature Installation of Protective Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Measurement with Leads and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Areas of Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Thermocouples

SECTION 4 Rules and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Assembly of Housing
Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Ceramic Housing Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Connection of Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

APPENDIX A
Limit Tolerances of the
Basic Values

APPENDIX B
Limit tolerances for
Thermocouples

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 Reference Manual
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September 2009 RTD and Thermocouple

Section 1 Introduction

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1

HOW TO USE This manual provides installation, configuration, troubleshooting, and other
THIS MANUAL procedures for the use of the Rosemount1075 Series. Specifications and
other important information are also included.
Section 2: Temperature Measurement with Resistance Thermometers
Contains information on description and measuring principle, structure,
methods of connection and areas of application.
Section 3: Temperature Measurement with Thermocouples
Contains information on description and measurement principle, installation of
protective tubes, leads and connections, and areas of application.
Section 4: Assembly of Housing

Contains information on rules and regulations for the Rosemount 1075

Series.

Appendix A: Limit Tolerances of Basic Values

Provides a chart with the limit tolerances of the basic values according to DIN
IEC 751 and DIN 43760.
Appendix B: Limit Tolerances for Thermocouples
Provides a chart for limit tolerances for thermocouples according to DIN IEC
584-2.

SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to
ensure the safety of the personnel performing the operations. Refer to the
safety messages, listed at the beginning of each section, before performing
any operations.

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Section 2 Temperature Measurement with

Resistance Thermometers
Description and Measuring Principle . . . . . . . . . . . . . . . . page 2-1
Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1
Methods of Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3
Areas of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4

DESCRIPTION AND Temperature measurement with resistance thermometers is based on the

MEASURING PRINCIPLE
property possessed by all conductors and semiconductors, namely that their
resistance varies as a function of temperature. This property is more or less
pronounced, depending on the particular material. The relative change in the
resistance as a function of temperature (dR/dt) is known as the temperature
coefficient, the value of which is usually not constant over the range of
temperature of interest, but is itself a function of temperature. The result is
that the mathematical relationship between resistance and temperature takes
the form of a high-order polynomial.
Figure 2-1 shows the change in resistance as a function of temperature for a
Pt 100 resistance thermometer.

Figure 2-1. Pt 100 characteristic

curve
R
400

300

200

100

0
-200 0 200 400 600 800
t

STRUCTURE The resistance temperature detector is made up of a platinum coil wound on a

suitable support. The wire coil is either fused into glass or embedded in
ceramic. To meet todays requirements for more compact dimensions and
higher resistance values, extremely thin platinum layers are applied to a
ceramic substrate instead of wires (see Figure 2-2).

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 Reference Manual
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RTD and Thermocouple September 2009

Figure 2-2. Glass wire-wound,

ceramic wire-wound and Connection wires
thin-film resistance
Connection wires
thermometers Glass

Glass carrier Measuring coil

Ceramic tube
Measuring coil
Aluminum oxide
powder
Glass sheath Glass

Connection wires

Strain relief

Measuring coil

Ceramic substrate

To protect them against mechanical damage (pressure of flowing liquid) these

measuring elements are usually installed into suitable protective tubes
(measuring inserts). This also ensures easy replacement without the need to
replace the complete fitting. As resistance thermometers are contact-making
temperature sensors (i.e. the sensor has to reach the temperature of the
medium in which measurement is to be performed) the housing has to be
adapted to the application (see Figure 2-3).

Figure 2-3. Resistance

thermometer modules
Measuring resistance

Measuring insert

Housing

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METHODS OF When using resistance thermometers for temperature measurement, the fact
CONNECTION that the measurement result is influenced by the resistance of the selected
lead wire must be taken into account.
Three circuit types are commonly used: 2-wire, 3-wire, and 4-wire circuits.
The most accurate measurements are obtained with the 4-wire circuit, as in
this case the measurement is not affected by lead wire resistance or
environment temperature of lead wires (see Figure 2-4).
The 3-wire circuit is normally used for eliminating the lead wire resistance
(Wheatstone bridge).
In the case of the 2-wire circuit, the lead wire resistance is fully measured by
the measuring bridge. By the use of modern control equipment the influence
of the lead wire resistance at 2-wire circuit can be compensated by a line
compensation resistor, which is independent of temperature.

Figure 2-4. Methods of

connection

To measuring unit

To measuring unit

To measuring unit

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AREAS OF Resistance thermometers can be used over a temperature range of -220 C

APPLICATION to +600 C.
Their advantages are:
High temperature ranges
Resistance to vibration
High immunity to electrical interference
Long-term stability
Robust design
High accuracy
Resistance thermometers are used in the following industries:
Chemical industries
Petrochemical industries
Pharmaceutical industries
Power generation
Mechanical engineering
Food & beverage
Mining

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Section 3 Temperature Measurement with

Thermocouples
Description and Measurement Principle . . . . . . . . . . . . . page 3-1
Installation of Protective Tubes . . . . . . . . . . . . . . . . . . . . . page 3-3
Leads and Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3
Areas of Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3

DESCRIPTION AND A thermocouple consists of two electrical conductors of different materials

MEASUREMENT connected to one another at one end (measuring junction). The two free ends
build a compensation point resp reference junction. The thermocouple can be
PRINCIPLE
extended by using an extension or a compensating cable. The extension or
compensating cables are connected to a measuring instrument, e.g. a
galvanometer or electronic measuring unit (see Figure 3-1).

Figure 3-1.
Reference junction

Extension/
compensating cable

Connection point

Measuring junction

The thermoelectric voltage appearing at the reference junction depends on

the thermocouple wire material and on the temperature difference between
the measuring junction and the reference junction. For temperature
measurement, the temperature of the reference junction must be kept
constant (e.g. 0 C) or must be well known, to make an appropriate correction
in mV (see Figure 3-2).

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RTD and Thermocouple September 2009

Figure 3-2.

Copper wire

Reference junction

Extension/
compensating cable

Connection point

Measuring junction

Extension cables are manufactured of the same material as the

corresponding thermocouple, e.g. Cu-CuNi, Fe-CuNi. Compensating cables
are manufactured of special materials.
Up to 200 C compensating cables supply the same thermoelectric voltage as
the thermocouples to which they are connected, The thermoelectric voltages
of the thermocouples are laid down in so-called basic value series.

e.g. PtRh30%-PtRh6% Type B

Fe-CuNi Type J
NiCr-NiAl Type J
PtRh87/13%-Pt Type R
PtRh90/10%-Pt Type S
and others in DIN IEC 584-1

and Fe-CuNi Type L

Cu0CuNi Type U
These thermocouples are not more available for use in new
plants (thermoelectric voltage according to DIN 43710) Basic
value tables are available on request only at manufacturer site.
The compensating cable for a thermocouple must be make of a material to
suit the particular type of thermocouple, so compensating leads are
color-coded. For standardized compensating cable the regulations contained
in DIN EN 60584 apply.
Maximum temperatures indicated by manufacturer have to be considered.
Most thermocouples are supplied ready for operation, that is in a protective
mounting to prevent damage to the thermocouple by mechanical forces or
chemical attack.

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INSTALLATION OF The protective tubes of thermocouples must be adapted to the particular

PROTECTIVE TUBES operating conditions. Precious metal thermocouples are always protected
with a ceramic tube, even if the unit has a metallic protective mounting.
At high temperatures the protective tubes should be installed vertically, where
possible, i.e. suspended, to avoid damage deflection to the protective tube
and thermocouple through bending. If specific conditions on site make a
horizontal installation unavoidable, long protective tubes have to be suitably
supported.

LEADS AND When laying and connecting extension resp. compensating cables, care must
CONNECTIONS be taken to connect the positive pole of the thermocouple to the positive
terminal of the indicating instrument. If extension cables or compensating
cables are used, care must be taken not to interchange positive and negative
conductors. To prevent errors, the positive and negative leads bear a
corresponding marking.
All connections must be absolutely clean and firmly tightened. The
corresponding positive and negative terminals should have the same
temperature potential.
The compensating cables between the thermocouple and the indicating
instrument should comply with the requirements for insulated leads in power
systems (VDE 0250). In exceptional cases, the regulations for insulated leads
in telecommunications systems (VDE 0810) may be applied.

AREAS OF In the negative temperature range, thermocouples can be used down to -200
APPLICATION C. For temperatures above 1000 C, thermocouples made of platinum and a
platinum/rhodium alloys are used.
Advantages of thermocouples are:
Very high temperature ranges
Fast response
Compact design
Extremely high resistance to vibration
Long term stability
Robust design
Thermocouples are used in the following, and other, industries:
Chemical industries
Pharmaceutical industries
Power generation
Mechanical engineering
Food & beverage
Mining
Iron and steel
Ceramics and glass

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Section 4 Assembly of Housing

Rules and Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1

Stress . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1
Ceramic Housing Installation . . . . . . . . . . . . . . . . . . . . . . page 4-2
Connection of Transmitters . . . . . . . . . . . . . . . . . . . . . . . . page 4-2

RULES AND For housing assembly, please use the following instructions.
INSTRUCTIONS VDE/VDI 3511
Technical temperature measurement/instruction
VDE/VDI 3512
Set-up for temperature measurements
AD - instruction leaflets(1)
Working group pressure vessels
TRB - technical directions for tank construction(1)
Vd - TDV regulations(1)

Stress The stresses indicated in the drawing apply to the supplied housing. The load
data, included in the standards for every type, are valid for housing according
to DIN 43763 and DIN 43772.

Torque Starting torques for screw-in type threads

Applicable to screw-in type threads according to DIN 43763 and DIN 43772
as well as comparable housing according to customers specifications.
G 3/8, G 1/2 50 Nm
G 3/4 100 Nm
Above starting torques are to be used as well for coupling rings with similar
threads.

Housing Assembly Assembly of housing with flange mounting

The seal is to be selected according to the requirements. During insertion of
the seal, a good support is necessary. Fastening screws are to be tightened
evenly and crosswise.

(1) To be considered in case of weld-in type tubes. Material, weld and pressure test according
to operating conditions

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RTD and Thermocouple September 2009

Ceramic Housing Installation of ceramic housing in plants at operating temperature

Installation Temperature of the plant:
1600 C insertion speed: 1-2 cm/min.
1200 C insertion speed: 10-20 cm/min.

Connection of When connecting transmitter, the installation-, connection, and test

Transmitters instructions of the manufacturers are to be considered.

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Appendix A Limit Tolerances of the Basic

Values
Table A-1. Limit tolerances of the basic values according to DIN IEC 751 and DIN 43760
Basic values Limit tolerances
According to DIN IEC
751 Platinum According to DIN 43760 According to DIN IEC 751 Platinum According to DIN 43760
RTD-elements Nickel RTD-elements RTD-elements Nickel RTD-elements
Class A Class B
C Ohm Ohm/K Ohm Ohm/K Ohm Corresp. C Ohm Corresp.C Ohm Corresp.C
-200 18.49 0.44 0.24 0.55 0.56 1.3
-100 60.25 0.41 0.14 0.35 0.32 0.8
-60 69.5 0.47 - 1.0 2.1
0 100.0 0.39 100.0 0.55 0.06 0.15 0.12 0.3 0.2 0.4
100 138.5 0.38 161.8 0.69 0.13 0.35 0.30 0.8 0.8 1.1
200 175.84 0.37 240.7 0.90 0.20 0.55 0.48 1.3 1.6 1.8
250 289.2 1.04 2.3 2.1
300 212.02 0.35 0.27 0.75 0.64 1.8
400 247.04 0.34 0.33 0.95 0.79 2.3
500 280.90 0.33 0.38 1.15 0.93 2.8
600 313.59 0.33 0.43 1.35 1.06 3.3
700 345.13 0.31 1.17 3.8
800 375.71 0.30 1.28 4.3
850 390.26 0.29 1.34 4.6

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Appendix B Limit tolerances for

Thermocouples
Table B-1. Limit tolerances for thermocouples according DIN IEC 584-2
Class 1 2 3(1)
Limit tolerances (2)
0.5 C or 0.004 x |t| 1 C or 0.0075 x |t| 1 C or 0.015 x |t|
(a) Limit tolerances apply to following temperature ranges
Type T -40 C up to 350 C -40 C up to 350 C -200 C up to 40 C
Limit tolerances(2) 1.5 C or 0.004 x |t| 2.5 C or 0.0075 x |t| 2.5 C or 0.015 x |t|
() Limit tolerances apply to following temperature ranges
Type E -40 C up to 800 C -40 C up to 900 C -200 C up to 40 C
Type J -40 C up to 750 C -40 C up to 750 C --
Type K -40 C up to 1000 C -40 C up to 1200 C -200 C up to 40 C
Limit tolerances(2) 1 C or [1+9t-1100) x 003] C 1.5 C or 0.0025 x |t| 4 C or 0.005 x |t|
() Limit tolerances apply to following temperature ranges
Type R and S 0 C up to 1600 C 0 C up to 1600 C --
Type B -- 600 C up to 1700 C 600 C up to 1700 C
(1) Thermocouples and thermocouple wires are usually supplied with limited tolerances according to the table above valid for temperature range above of -40
C. The thermocouple limit tolerances of same material at temperatures below -40 C may be exceeded as stated for tolerance class 3 according to DIN
IEC 584-2. Thermocouples requested by purchaser with limit tolerances according to classes 1, 2, or 3 may be obtained by special material selection.

(2) Limit tolerances for thermocouples are indicated in degrees centigrade or as percentage of the measured temperature in degrees centigrade. Whichever
value is greater applies.

|t| = Temperature in degrees Centigrade

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Index
Numerics
2-wire circuit . . . . . . . . . . . . . 2-3
3-wire circuit . . . . . . . . . . . . . 2-3
4-wire circuits . . . . . . . . . . . . 2-3
A hermoelectric voltage . .
accuracy . . . . . . . . . . . . . . . . 2-4
AD - instruction leaflets . . . . . . 4-1
B
basic values . . . . . . . . . . . . . A-1
C semiconductors . . . . . . . . . . .2-1
ceramic . . . . . . . . . . . . . . . . . 2-1
ceramic substrate . . . . . . . . . 2-1
ceramic tube . . . . . . . . . . . . . 3-3
chemical attack . . . . . . . . . . . 3-2
color-coded . . . . . . . . . . . . . . 3-2
compact dimensions . . . . . . . . 2-1
compensating cable . . . . . . . . 3-1
Compensating cables . . . . . . . 3-2
compensating leads . . . . . . . . 3-2
conductors . . . . . . . . . . 2-1, 3-1
Considerations . . . . . . . . . . . 2-2
Environmental . . . . . . . . . 2-4
contact-making temperature sensors
2-2
coupling rings . . . . . . . . . . . . 4-1
D mV . . . . . . . . . . . . . . . . . . .
design . . . . . . . . . . . . . 2-4, 3-3
DIN 43763 . . . . . . . . . . . . . . . 4-1
DIN 43772 . . . . . . . . . . . . . . . 4-1
DIN EN 60584 . . . . . . . . . . . . 3-2
DIN IEC 584-2 . . . . . . . . . . . . B-1
E VDE/VDI 3512 . . . . .
electrical interference . . . . . . . 2-4
electronic measuring unit . . . . 3-1
Environmental Considerations . 2-4
Extension cables . . . . . . . . . . 3-2
F positive terminal . . . . . . . . . .
Fastening screws . . . . . . . . . . 4-1
function of temperature . . . . . . 2-1
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RTD and Thermocouple
G R
galvanometer . . . . . . . . . . . . 3-1 reference junction . . . . . . . . . .3-1
glass . . . . . . . . . . . . . . . . . . 2-1 replacement . . . . . . . . . . . . . .2-2
Resistance . . . . . . . . . . . . . . .2-4
resistance . . . . . . . . . . . . . . .2-3
H
resistance temperature detector 2-1
..... 3-2
Resistance thermometer modules 2-2
higher resistance values .... 2-1
resistance thermometers . 2-1, 2-2
horizontal installation . . ..... 3-3
response . . . . . . . . . . . . . . . .3-3
housing assembly . . . . ..... 4-1
S
I
screw-in type threads . . . . . . .4-1
immunity . . . . . . . . . . . . . . . 2-4
seal . . . . . . . . . . . . . . . . . . . .4-1
independent of temperature . . 2-3
installed vertically . . . . . . . . . 3-3
Specifications
HART and Foundation Fieldbus
L A-1
Limit tolerances . . . . . . . A-1, B-1 stability . . . . . . . . . . . . . 2-4, 3-3
load data . . . . . . . . . . . . . . . 4-1 standards . . . . . . . . . . . . . . . .4-1
support . . . . . . . . . . . . . . . . .3-3
M
Maximum temperature . . . . . . 3-2 T
measurement result . . . . . . . . 2-3 Temperature . . . . . . . . . . . . .2-1
measuring bridge . . . . . . . . . 2-3 temperature coefficient . . . . . .2-1
measuring elements . . . . . . . 2-2 Temperature Measurement . . .3-1
measuring junction . . . . . . . . 3-1 Temperature measurement . . .2-1
Measuring Principle . . . . . . . . 2-1 temperature potential . . . . . . .3-3
mechanical damage . . . . . . . 2-2 temperature range . . . . . . . . .2-4
mechanical forces . . . . . . . . . 3-2 thermocouple . . . . . . . . . . . . .3-1
metallic protective mounting . . 3-3 thermocouple, . . . . . . . . . . . .3-2
. 3-1 Thermocouples . . . . . . . . . . .3-1
TRB - technical directions for tank
construction . . . . . . . . . . . . . .4-1
N
negative conductor . . . . . . . . 3-3
negative lead . . . . . . . . . . . . 3-3 V
Vd - TDV regulations . . . . . . . .4-1
P VDE/VDI 3511 . . . . . . . . . . . .4-1
. . . . . . .4-1
platinum . . . . . . . . . . . . . . . . 2-1
vibration . . . . . . . . . . . . . . . . .3-3
platinum coil wound . . . . . . . . 2-1
voltage . . . . . . . . . . . . . . . . .3-1
platinum thermocouples . . . . . 3-3
platinum/rhodium alloys . . . . . 3-3
positive lead . . . . . . . . . . . . . 3-3 W
positive pole . . . . . . . . . . . . . 3-3 wire material . . . . . . . . . . . . .3-1
3-3
Precious metal thermocouples 3-3
protective mounting . . . . . . . . 3-2
protective tubes . . . . . . . .2-2, 3-3
Pt 100 resistance thermometer 2-1
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Standard Terms and Conditions of Sale can be found at www.rosemount.com\terms_of_sale.

The Emerson logo is a trademark and service mark of Emerson Electric Co.
Rosemount, the Rosemount logotype, and Hot Backup are registered trademarks of Rosemount Inc.
HART is a registered trademark of the HART Communication Foundation.
FOUNDATION is a trademark of the Fieldbus Foundation.
PlantWeb is a registered trademark of one of the Emerson Process Management companies.
Teflon is a registered trademark of E.I. du Pont de Nemours & Co.
All other marks are the property of their respective owners.

Emerson Process Management

Rosemount Inc. Rosemount Temperature GmbH Emerson Process Management Asia
8200 Market Boulevard Frankenstrasse 21 Pacific Private Limited
Chanhassen, MN 55317 USA 63791 Karlstein 1 Pandan Crescent
T (U.S.) 1-800-999-9307 Germany Singapore 128461
T (International) (952) 906-8888 T 49 (6188) 992 0 T (665) 777 8211
F (952) 949-7001 F 49 (6188) 992 112 F (665) 777 0947
Enquiries@AP.EmersonProcess.com
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00809-0301-2654 Rev BA, 09/09