Market survey
Define Specifications of Product
‘Study Allerative Mechanisms for Product
‘and
Select Proper Mechanism
Prepare General Layout of Configuration
‘and
Select Joining Methods between
Individual Components of Product
Design Individual Components
Propare Aecombly and Detail Drawings
‘and
‘Modify Drawings ater Testing Prototype Model
Fig. L1 The Design Process
‘Specily Functions of Element
Determine Forces Acting on Element
Modify Dimensions for Assembly and Manufacture
and
Check Design at Critical Cross-sections
Prepare Working Drawing of Element
Fig. 12 Basic Procedure of Design of Machine
ElementMarketing
Fig.18 Sequential Design Proces
Customer
requirements
Sales and
servicing
Manufacturability,
and testability
Design
Engineering Reliability
maintainability
Seat and safety
Ergonomics
Jand appearance
Fig. 1.9 Sintultaneous Design Process
following mechanical propert
(1) strength
(2) elasticity
(3) plasticity
(4) stiffness
(5) resilience
(6) toughness
(7) malleability
(8) ductility
(9) brittleness
(10) hardnessf— ‘Second stage
Instantaneous
elongation
Time
Fig. 210. Creep Curve
the optimum manufacturing method is selected by
considering the following factors:
(i) Material of the component
(ii) Cost of manufacture
(iii) Geometric shape of the component
(iv) Surface finish and tolerances required
(v) Volume of production