RCYD

Series RCYD(C) Self-Cleaning Permanent

Magnetic Separators

Instruction for Installation and Operation

Shandong Huate Magnet Technology Co.,Ltd

262600

Add: Huate Road, Linqu Economic Development Area, Shandong

Province

Tel86 536 3158877

Fax86 536 3110552

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E-mail htcd@sdhuate.com

Http://www.sdhuate.com

Honorable users: if you choose this kind of equipment, please

first read this book carefully, then install and debug, thanks for your

cooperation.

Contents
1. General Survey

2. Model and Meaning of Product

3. Operation Condition

4. Structure and Work Principle

5. Main Parameters and Appearance Size

6. Installation

7. Debugging

8. Using Announce

1 General Survey
RCYD

1
 Series RCYD Self-Cleaning Permanent Magnetic Separator can eliminate
ferromagnetism materials that exist in bulk non- magnetic materials. It is usually
fixed in head or middle of belt conveyor and discharge materials through iron-
discharging belt after absorbing. Since it can protect conveyor belt and maintain
normal working of crusher and grinder, this kind of iron separator is applied
widely in power generation, mining, metallurgy, building materials, coal
cleaning, chemical industry and so on.

2 Model and Meaning of Product.

R C Y D
(dm)

Belt Width (dm)

Auto Iron-Discharging
Machine
Permanent Magnetic Style

Iron Separator

Other
Other Mining and Machinery Device
3 Service condition
3.1 2000 The height above sea level should not above
2000m
3.2 +40-25The surrounding air temperature
should not over +40 and below -25.
3.3 The environment should contain
no explosive danger and erosive gas.
3.4 90%( 25 ) The relative humidity
should not lager than 90%(25)
3.5 It can be used for both room and outdoors.
4 Structure and Work Principle
RCYD
Series RCYD selfcleaning permanent iron separator is composed of iron
separator and iron-discharging device.
()
()()
The iron-discharging device is made up of frame, cyclonical-pin gear speed
reducer (hereinafter referred to as gear motor), driving and driven roller,
supporting roller, belt pulley (chain wheel), triangle zone (chain) and discharging
belt that fixed with scraper.

2

Structure showing as drawing one.

Work principle: The ferromagnetism materials is lifted by magnetic field force

and discharge by running belt when bulk materials pass below iron separator,
and it will fall into the iron collecting box because of gravity when over magnetic
range.
1 2 3 4 5 6 7 8

11
1.
9

C
2.
3.
10 A 4.
5.
6.
7.
8.
9.
D

10.
11.

1.Frame 2.Supporting roller

3.Iron-discharging belt 4. Iron separator
5. Gear motor 6.Triangle belt 7. Belt pulley
8.:Guard shield 9.Driving roller 10.Adjusting device
11.driven roller

5
5 Main parameters and appreciance size


Project

Parameters kw ED
mm hmm m/s ABC(mm)
Driving Lifting
Belt Suspension Belt Appreciance Size
Power Size
Width Height Speed
Model
RCYD-5 500 150 1.5 4.5 1900945780 900758
RCYD-6 600 175 1.5 20851060796 1050858
RCYD-6.5 650 200 2.2 21651105796 1200888

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 RCYD-8 800 250 2.2 23501276796 13001088
RCYD-10 1000 300 3.0 26601530940 14001335
RCYD-12 1200 350 4.0 29001735970 17501512
RCYD-14 1400 400 4.0 32252005970 18001755
RCYD-16 1600 450 5.5 342022001250 19501930
RCYD-18 1800 500 5.5 352023601250 21502110
6 Installation
6.1
We can install iron separator after checking whether it is steady enough.
6.2
Installation method: There are two ways to install iron separator like drawing
2 and 3.
(1) Inclining model
( 2m/s)
( 2m/s)()
Install in the head of belt conveyor, the iron separator can be fixed in the
front of roller when belt speed is higher(2m/s);the iron separator can be fixed in
the end of roller when belt speed is lower(2m/s).

2
3
1 5

4
H

S S

A 1. 2. B
3.
4. 5.

Drawing 2
1.Rigging screw 2.Steel tie bar 3. Manual undercarriage
4. Shackle 5.Fixed point

Two lifting methods
QX-A
QX-A style lifting: Four chain pendants lift on dual track or monorail
undercarriage.
QX-B
QX-B style lifting: Four tie bars lift on four fixed points.
S S R
H

4
 The choosing space S between centerlines of magnetic cores and roller: It is
related to roller R, speed of belt feeder, material properties, viscosity, H and
inclination of iron separator.
S=R(+300/-200) 515

In general S=R(+300/-200),inclination about 5 15,please look at the technical
parameters as suspension height.
(2) horizontal installation

()
The iron separator cleans ferromagnetism materials with running direction
vertical from conveying belt; it can be fixed above conveying belt (it is better to
install non-magnetic conducting roller)

The center of magnetic cores and belt should be in same line.

2
3
1 5

4
H

A 1. 2. B
3.
4. 5.

Drawing 3
1.Rigging screw 2.Steel tie bar3. Manual undercarriage 4. Shackle 5.Fixed point

Two lifting methods
SP-A
SP-A style lifting: Four chain pendants lift on dual track or monorail
undercarriage.
SP-B
SP-B style lifting: Four tie bars lift on four fixed points.
7 Debugging

It can run gear motor test after checking electric insulation property is
standard.
7.2

5
 ()

The off tracking adjustment of discharging belt

The method to adjust direction when belt is in right off tracking (see drawing
4): The two-side axis bearing can adjust equably to make quartering between
driving roller and belt, then move roller forward in off tracking side or backward
in opposite of off tracking side.

()

The method to adjust direction when belt is in left off tracking (see drawing
5): The same to drawing 4.The left and right side roller can be moved backward
and forward separately with same size, then adjust minutely with axis adjusting
device.
7.3 0.5-1

It can be put in normal use after 0.5-1h well balanced running of speed reducer.
7.4

Look at iron absorbing performance after test-driving, if not well enough, adjust
lifting height or move iron separator backward or forward to optimum efficiency.
8 Using Announce
8.1

If this equipment stops of a long time and be used again, we should check
the electric performance of speed reducer, which should be connected to the

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earth steadily.
8.2

There is high magnetic field around iron separator so it is not allowed to put
instrument and meter, the operator should not approach with sharp iron
materials.
8.3 35

To avoid scuffing, run iron discharging belt for 3 5 rounds and throw
ironware, stop running after quitting of conveying belt.
8.4
Cut general supply before iron separator and controlling cab nit repair.
8.5

The regular maintenance include cleaning surrounded dust, oil feeding

termly, adjusting triangular belt and chain tension, if there is some problems,
change them with same size.
8.6
The iron discharging belt and power line should be checked frequently, if it is
founded damage, change immediately.
8.7
Introduction for speed reducer.

Please look through introduction for cycloidal-pin gear speed reducer.
8.8
Look at electric control schematic diagram in regard of electric controlling
cabinet
8.9
This kind of iron separator should not put in high or low temperature
situation to avoid demagnetization.
8.10

The iron separator, subsidiary facilities and electric controlling cabinet

should be put in room, it is prevented from moisture, raining and in the open air.

7
 Figure of
lubrication point