11 11 00 006 9 50 oer ‘00 yor os 5 00 sar n sw 19018 0 11 14 500, Engine Type s18VA US ~E 0: Diagnosis wih BMW Service Tester... Compression of alteynaers check Engine remove anainstal ns 2 1. Engine -oxchange (Gylinser head cover - remove snd tial (Gylingr heed “remove end instal Grinder heed gasket ~ replace Valve gulde = repace (vive removed) Valve guide ~cheek for wear = = Valve gulde— ream Valve seats ana valves ~ machine (Cylinder hood dassemiled) (tinder need mating surface ~ grind (eyinder head cssssembles) {Gyiner Read“ hock for eracs in wate tst cylinder head disagcorbied) (lpan upper secon remove and intl replace pen tower section remove end instal /epince | | ‘Timing case cover, upper remove and instal! seal "| | ‘Timing case cover, lower remove and Install / sa! ‘Raa of eel In tower ing ease cover= replace Racial ol sal n clteh end over replace Grankshatt=romove andingial res. cs: rankshat pully remove and insial © 2222S CGankshaft "replace (rankahat removed) SSS ankhat nah bearing sels replace fergie esses) Phot bearing n crankshaft = repice ‘ i Flywheel - remove and instal Dre plate for torque converter replace 22S Starter geer ring replace ae (Connecting rade —replace (ston remove Connecting rd bearing shets~ replace (engine dsasaemnitea) wee wa me we ny Hite wa wa na na wie nis Hs Hie iia ey i220 wom iat11 ” 25 000 st 1 000 ost oo 0 020 O08 550 40 000 3 O00 1s s2 420 oa 51 000 S02 2 000 20 Engine ‘Type 18 VA US - 30: Piston remove and insta. ton ings oor ion reps iio eve)” ‘Gamahatt= remove and insa ‘ming ean replace ‘Timing cain sprocket set repiae (timing chin removed) Timing ehaln tensioner psion = remove and Install Timing en trtoning ane guider =rolce (ming cain remove) Rocker arm shatte remove nd itll Rocker arma replace on Valve clearance aust ‘Valves al = check for lea (carishat removed) ‘Valves “remove and Inia! (ocker arm shafts renee) Engine of creat Engine ol preosure~ chock Ollpump-romove and etal" << >? Ot pump arveenain replace ‘i pump — overhaul (ol pump removes} Ful'tow ol iter remove and Insta sal Full ow ol her ~ replace : Water pump remove and inti” ‘iter pump - overnaul= : Fan remove an install : Fan coupling replace =. | Coot! termostat remove a nat ‘rygen sensor tuncion~ check ‘rygen sensor ~ replace wee ce 1238 i238 w8 Wa Hoa Wa w238 239 Ha Ha Ha wa 3s ns Dias i238 iar11 Engine ‘BM 3— Engin 8 182 1700039. Comprsion of lt evinders— check 51 ‘050 Empine remove snd ntl H Ws 1112000. Cynder nd cover rem nde 153 199 ate renee ad ta Mee 596 Vale que "check for wear av removed Hse {800 Vate pe — rom ot (oe omar ist 107 atest and ver = machine abe mone se 19. Cylinder had ang sree rind (eigen iscambid 55 1723. Cylinder hn eck fo rcs in wt tet eying heed seed)” 1188 perce ieee Dns 120, Timing ese cower loner = remove on as 156 {WR i an owcr tao ovr rapt se 505, Ral al in uth end cover —oplane, 156 1121000 Grnsaatt = rove dst 55 120. Grankaat pay “remove and inti M60 S01 Cranksatt rele (outa removes) Wer 331. Gankiat mai baring tls epace (ngoe discord iets 71 Pot bearing neat oper Me 1122000 Fiytet "rma na al 18 ‘S21 Stimerger ng repee We11 Engine Connecting roa elas (piston rove) ono berin sth ~ replace oie Sanam Fron ~romevs snd ta (rao emovedl Piston igo on pon eis | Caahaft™ remove end tal oid aad omens) “Timing chin rpc. ‘Timing chin pockets ~ epic (min chain remove na eaRe 3 % me 3 aaasasy:11 oo wn te0 40 yo 240 Ss 05 00 oor nm 11 13 000, Hie 15 {0 Engine Compression of all cylinders check... . - : Engine remove and install et ane Engine —romove and instal thee 1968 modes) a Engine exchange ee : ‘earings fr ol pump erive shat apace : : (ylinger nead cover ~ remove and Insta : Gytnder eas “remove and itll seae Gyinder ead = remove and install : Grinder need gasket replace : Radial ol set in end cove = replace : Valve gulde = replace (valve removed) Valve guide check tor went ‘Valve gtge ream out ‘Valve seals and valves machine (cylinder ead disasomed) ‘Gyinder head mating surtace ~ grind (eyiner head daseserbed) ‘Gyiner Read ~ eneck for eracks In water tet (eynger heed deareembieg) "© ‘Ot'pan remove and instal Frontend cover remove ad iniall °° | Radiol seals in ron ond cover = replace Redll ol seal in clutch ond cover= replace (Graneshat~ remove and ne (Grantshat~replocs(eraruahet removes)’ <2 | | - t- 101 i108 toe 3108 442088 1108 1108 Hono Hone none non Wiis11 Engine 20 925/027: ‘Grankshat main bearing shels replace (engine dlasssembied) cee TBD ‘ot bearing in eranksnent replace : Dane Flywheel ~ remove and install : : nny ‘Torque converter dive pate replace Beas hn Starter gear ring replace "= = = : wont Vioration camper—repiace ” ° 2 2 > : 7 Da Vibraen damper ub replace. S cam ‘Connecting rode — replace (pistons finovss) POLED DDD aene ‘Connecting rod bearing shai replace (engine disasaembea) Sion iis Piston = remove ena instal Ae 12120 ‘ton inga a ne pon rice ion rove’) : ia ‘Tothed erive bat~roplace = 2.2. | ne Hite Rocker arm enate —removeand insta 222222221222 DODD We Rockerme-ropice sv ness sss scsi l iit DIDW Tas Valve clearance aust eee eee ara Vatves ~ eeck for aks carishaitemoveay S220 2DEETEET DD Santis Valves ~ remove ana Install ce eer Intermediate shat remove nd isi = a no6 Engine lf eeu : nig Engine ol preosure~ check Hite ‘Ol pump -remave and Itt nos Dressure rae velve remove an insial Hohe Full iow al ter replace Hoa {Gule tue foro cpa —repiace ce Pies cess seis Water pumpremove andinstal = =< 2S Hoi30 ater ump — over! weter pug reo) : Bios iit Fen=femove anginetal piitiins Hoya Fan coupling replace ee: us er ‘Coolant thermostat = remo afd instal : : Doo 080 Coolant temperature senaer~ replace cate 11 78010 Oxygen sensor = check wise 510 Oxygen sensor ~repace noe1112000 REMOVING AND INSTALLING ibe HEAD COVER+ See Specifications11-1111-12 E rem sremeecrae no11-1411-15 | sree praca goto sen — wm em aa11-1711 2.000. 1-18 1121 501 REPLACING CRANKSHAFT a Crankanat Removed = ‘repiacementcrankshat Is supplied Complete wth corresponaing bearing hale for main and conrod boeinge. Crane e surace tested ana may ‘only be ego in he toto. Reground crankshatts ae marked with Stripes ot pat ‘corres Bearing Journal (A) Spain stipe Size * 2pamsiipes —Size2* Main Bearing Journal (8) ‘pal stipe Size t* 2paint stipes Size 2 ‘Transterrng Sprocket Uvout wooarat key (1) Pull sprocket with Special Too! 112000 Heat sprocket to max 200°C 280" F) ars with Marva! Transmission: nt lot bearing forthe Wanemis- Inatates Ore: a bearing (1) cover 2 fel eng (2) and eapeuie (2). Inger cover (2) with embossment fac ing out * See Speciications re in cranks with approx. 1 fgfam (0035 ae) of ubreatng gresse Brive In pit bearing win Specs! ‘Toole 112090 and 805 $00 ‘Replacement crankanafts are nly ‘pind win ering sa foe ‘Rerankaat is markod with red or ‘ie pat because ofthe maln bearing yourna tolerances caring shel 1-2-4-5 searing shel (pot bearing) ‘The coir ode i located onthe side ota bearing sh. (Chock he ground size of main bearing youre. a bearing shells wih “ros” inthe crankcase gars ofPace Type PG Plastigage on crank ‘haf wiped clean of land tighten Searing eaps withthe coract argu’. Poe Type Pa Pasige ona positon {Connecting ross ane caps are markes nthe save pair number (0-89) [pair numbers ae located ere Si in an engine ‘igntoning forge Sets a pp for Plastic 2070 ngostact ‘Source of Supply for Prasigege: anol. ‘Atres Brehm Str. § 6070 ngorstat Remove beerng caps ead bearing pay” by measuring the ‘rath a the fttened Platigage with help of he supplies rene Correct he bearing pay by nstaling ‘new bearing shela bearing sels of ‘terom machined ize or mith ie ‘ntcolor cade marke, Femove bearing caps Feaa bearing pay by measuring ne wiath ofthe fataned Platigoge vith Feip of te supplied scale. Coneet tie bearing psy by Inetaling ‘ew bearing shel, boarng sels of Seren machined sire ori iter: Replace conred bos for na insta ton and tighten the enrod Bearing caps. Tightening torave’ ‘Survey of Color Code/Shat Diameter Bearing Shell Tlekness" Double Ciasiteation Color Codes: BI =bive 1 Grankshatt iometor 2 Bearing aay, 3. Bearing she thickness 4 Conaate diameter Replacing Conrod Beating Shells: Red or bite conrad bearing shelis are Inetalied standard dopenaing on the {olor cade mark onthe connecting roo {ora pertinent erankshat ground ee, ‘Oni natal the rea bearing shes ot 2 pertinent ground size suppheg witha Feplacementcranashat sox * See Specifications * See Specitications