BO CO TUN

SEISAN KANRI ( SF + MT)

20161226
 AN TON

S v tai nn Mc tiu Q4/2016 Thc t
4
Sofa 0 0
Mattress 0 0

Hng ngy kim tra vic tun th o to an ton

u ca v cui ca.

Kim tra v order sa cha cc v tr mt an ton

Bn thay dao my NC panelcut Sofa khi thay dao cng nhn phi
ly chn gi chn bn,chn bn b knh ln c th gy tai nn
cho cng nhn.
Nh bn bo dng h tr vt chn xung nn xng.
NC


 QUN L DNG C

TNG HP LI DNG C DY CHUYN SOFA
Dy S li Ghi ch CA

Ni dung li
A

SL li S th cng nhn S ln CN vi phm

Ngi kim tra

Hnh nh Ni dung li
B

SL li S th cng nhn S ln CN vi phm

Ngi kim tra

Hnh nh

chuyn
CN khng ly dng c ra

KHUNG chuyn nhng vn k giao

nhn vo checklis
1 14778

Tun ny CT
Hancho khng k giao dng c
cho CN ct giao m li k
giao ct check .CN khng 2 10458;7607

s li
giao nhng Hancho li k

Sofa 7 nhn

pht sinh MAY

CN k tr h nhau vo
checklist 1 14896-9328 9h55

l 7 li
Tun ny QC
CN i n kha t nhng
khng dt cha kha 1 14901

s li
CN khng ly dng c nhng

Mattress 7 pht sinh LP RP

vn k giao nhn vo checklist.
CN ly ba cao su ra chuyn
nhng li k giao nhn km,by
2 14090-9064

l 7 li.
ghim vo checklist

TNG HP LI DNG C DY CHUYN MATTRESS

CA A Ngi kim tra B Ngi kim tra

Ni dung li SL li S th cng nhn S ln CN vi phm Hnh nh Ni dung li SL li S th cng nhn S ln CN vi phm Hnh nh

Hancho i n khng cht t CN khng k giao dng

L XO
1 5532
c khi i n 1 14306

Hancho khng k giao

M.QUILTING
dng c cho CN 1 9524

Thiu 1 kim tape 19 do

Hancho i n khng k bo dng 7551 mn
TAPE nhn dng c ca c dy 1 9009 sa my khng tr. 1 14945
chuyn Nhng CN 14945 li
tho kim ri em i n

Hancho khng k nhn

dng c ca c dy
NG GI
chuyn khi ht ca lm 1 7469

vic

Sn xut cha tr kim tape

QC 19 vo t nhng QC vn 1 7236
check OK
 PHT SINH
Lng NVL NG pht sinh trong tun
SOFA
1043kg Urethan u tha~ 104g/ Ca
398 kg Urethane chp u tha ~ 40kg/ Ca
261 kg vi v u tha ~ 26 kg/ Ca
805 kg padding ~ 81kg/ Ca
147 kg vi khng dt ~15kg / Ca
TNG: 2654kg ~ 265kg/ ca
NG
MATTRESS
800kg Urethane khu vc quilting ~ 80kg/ ca
1396kg Urethane khu vc ct lp rp: ~ 140kg/ ca
300kg Urethane chp ~ 30kg/ ca.
236kg Padding sau ti ch: ~ 24kg / ca
162kg Vi tm mt sau ti ch ~ 16 kg / ca
57kg Vi khng dt sau ti ch ~ 6kg / ca
TNG: 2951kg ~ 295kg /ca

1043kg104kg/ 800kg ~ 80kg/
:398kg~40kg/
261kg 26kg/ 1396kg ~ 140kg/
300kg ~30kg/
805kg 81kg/
147kg 15kg/ 236kg ~ 24kg /
2654kg265kg/ 162kg ~ 16kg /
57kg ~ 6kg /
2951kg295kg/
 THEO DI LNG ST NG L XO SOFA V MATTRESS

Ngy Ca Sofa Ngy Ca MATTRESS

Sn xut Bo S lng % NG Sn u Bo S % NG
dng thp s thp hng xut tha dng lng thp
dng thp hng
s
L xo dng

1 2 3 1200 0.42% 1 29 7 7 7590 0.57%

16-12-16 16-12-16
2 2.5 2.5 1030 0.49% 2 32 7 7 8550 0.54%
1 3 3 1200 0.50% 1 35 7 7 8210 0.60%
17-12-16 17-12-16
2 4 4 750 1.07% 2 30 6.5 6 7000 0.61%
1 2 2 1093 0.37% 1 33 6.5 6 8200 0.55%
19-12-16 19-12-16
2 2 2 767 0.52% 2 20 5 8 7880 0.42%
1 2.5 3 1535 0.36% 1 35.5 6 6 7895 0.60%
20-12-16 20-12-16
2 3 5 754 1.06% 2 15 2 7 8430 0.28%
1 2 2 1514.9 0.26% 1 31.5 8 8.5 8120 0.59%
21-12-16 21-12-16
2 3 4.5 680 1.10% 2 15 2 7 8500 0.28%
Tng 57 10524 Tng 402.5 80375
0.54% 0.5%
Trung bnh ca 5.7 1052 TB/ca 40.25 8037

Tng lng l xo NG l 92 kg/ngy, Sofa : 11.4kg; MT: 80.5kg

92Kg/ 11.4kg80.5kg
 HP SN PHM HNG LOT A7
A7

Hp sn phm 1 lot hng A7 2P 3P Shealong - FM MO

Sn phm mi

A7 2P,3P,-FM MO

Khng c vn pht sinh

Pht sinh

Tip tc a hng A7 vo sn xut hng lot
Bin php

 PHT SINH

Vt Screw F4x20 Silver bn Gear hng A5 b gy, trt rnh khong 20% -> rt kh sa
Pht sinh
A5 F4x20 Silver20%

Do vt mi thay i km cht lng

Nguyn nhn Khng c thng bo thay i a vo chuyn

Bin php Cn test th trc khi a vo sn xut trnh nh hng n tin v hao ph
nguyn vt liu.

3 vt gy ti ch & 1 vt sau khi

chuyn sang LR khung b gy
 K HOCH SA HNG A8
A8
Dy chuyn tin hnh sa hon thin 127 set hng A8 - li lm m ngi v m lng theo
bn v mi vo ca 2 hng ngy t 15 - 22/12/2016.
20161215-222A8
127
CP NHT TIN SA HNG A8
Date
Ngy sa
STT SCH LOT CODE ITEM SERIES Ngy sa CA
thc t
1 6113 170 1132015 A8 2P FM-MO 61130119 15-Dec B 15/12
2 6113 17 1132015 A8 2P FM-MO 61133167 15-Dec B 15/12
3 6113 17 1132015 A8 2P FM-MO 61133168 15-Dec B 16/12
4 6113 17 1132015 A8 2P FM-MO 61133170 15-Dec B 16/12
5 6113 17 1132015 A8 2P FM-MO 61133171 15-Dec B 15/12
6 6113 17 1132015 A8 2P FM-MO 61133172 15-Dec B 16/12
7 6113 17 1132015 A8 2P FM-MO 61133178 15-Dec B 16/12
8 6113 17 1132015 A8 2P FM-MO 61133179 15-Dec B 15/12
9 6113 17 1132015 A8 2P FM-MO 61133180 15-Dec B 17/12
10 6113 3 1132015 A8 2P FM-MO 61133457 15-Dec B 15/12
Dn thm 2 tm 11 6113 3 1132015 A8 2P FM-MO 61133458 15-Dec B 16/12
12 6113 3 1132015 A8 2P FM-MO 61133459 15-Dec B 17/12
urethane U22 v U23 13 6113 3 1132015 A8 2P FM-MO 61133460 15-Dec B 17/12
vo mt trong gia l
xo v tm U8 14 6104 58 1132016 A8 3P FM-TBL 61041820 15-Dec B 16/12
15 6112 3 1132016 A8 3P FM-TBL 61123433 15-Dec B 16/12
16 6112 3 1132016 A8 3P FM-TBL 61123434 15-Dec B 17/12
17 6112 3 1132016 A8 3P FM-TBL 61123440 15-Dec B 16/12
18 6113 158 1132016 A8 3P FM-TBL 61130341 15-Dec B 15/12
Chn thm 2 tm 19 6113 158 1132016 A8 3P FM-TBL 61130342 15-Dec B 16/12
20 6113 158 1132016 A8 3P FM-TBL 61130343 15-Dec B 17/12
urethane U34 vo mt 21 6113 158 1132016 A8 3P FM-TBL 61130344 16-Dec B 17/12
sau ca khi m 22 6113 158 1132016 A8 3P FM-TBL 61130347 16-Dec B 17/12
di 23 6113 158 1132016 A8 3P FM-TBL 61130348 16-Dec B 17/12
24 6113 158 1132016 A8 3P FM-TBL 61130349 16-Dec A 19/12
25 6113 158 1132016 A8 3P FM-TBL 61130350 16-Dec A 19/12
26 6113 158 1132016 A8 3P FM-TBL 61130353 16-Dec A 19/12
 TIN
B sung cc bng nhn dng sn phm cho cc sn phm mi a vo sn xut v chun
b sn xut gip cng nhn d nhn bit cc im khc bit gia cc sn phm

 TIN
SOFA
Thc t
Mc tiu
400

350 360 360 360 360 360

300

250

200

150
362 367 360 360 360
100
16-Dec 17-Dec 19-Dec 20-Dec 21-Dec

TRUNG BNH NGY 361.8 SET

361.8 100.5%
 TIN
MATTRESS
1,500
Thc t
1,450 Mc tiu

1,400

1,350

1,300

1,250

1,200
16-Dec 17-Dec 19-Dec 20-Dec 21-Dec

TRUNG BNH NGY 1,404 SET

1404 108%
 NGUYN VT LIU

NGUYN VT LIU S DNG TRONG DY CHUYN SOFA+MATTRESS
T 16-21.12.2016

SOFA MATTRESS
NVL G VI(m) URETHANE ST(kg) URETHANE VI VI ST(kg) TAPE(m)
(m) MT(m) KHNG
DT(m)

inh
mc
2,378 55,244 5,328 10,835 28,553 19,613 594,934 251,565 90,396

Thc t
2,161 53,112 5,012 10,524 26,754 18,770 550,909 235,465 87,232

Chnh
1961290.70
lch 2,17 2,132 316 311 28,553
0%
594,934 251,565 90,396

9% 3.8% 5.9% 2.8% 6.3% 4.3% 7.4% 6.4% 3.5%

T l
 THI GIAN GIA CNG SN PHM

THI GIAN GIA CNG SN PHM MATTRESS THI GIAN GIA CNG SN PHM SOFA

V bc Khung g

Quilting boder (30 pht) My lm l xo (30 pht) 60

Tri vi (60 pht)
Plywood45
60
Ct vi (60 pht) Ct g ( 45 pht)
Thu (30 pht) Quilting mt (15 pht) My dn l xo
30 15
Vt s (30 pht) Mi (15 pht)
60 60
Tape boder ( 30 pht) Overlock mt (30 pht) Lp rp khung (30 pht) May (60 pht) Lp rp khung (60 pht)

30

Lp rp cui
LP RP HON THIN (30 PHT)
May Tape
TOTAL: TOTAL:
4H 2.5H
 K hoch tun
STT K hoch Thc hin

Tip tc kim tra cc v tr my ci tin cc vn mt an ton

Hng ngy kim tra vic tun th o to an ton u ca v cui ca
1 An ton

Kim tra dng c t 2 ln/ ngy

Kim tra v lp file 5S yu cu dy chuyn ci tin
2 5S 2/
5S

Kim tra vic tun th quy nh v s dng jigu, lm ng thao tc ti cc cng on

Cht lng
3
Theo di s lng NVL s dng hng ngy so vi nh mc
NVL Tm hiu cc nguyn nhn gy lng ph NVL a ra ci tin
4

Tin Sofa:
Sofa: 360 set/ day Jyan 3P FM55-3BR, headrest KB-DBR mu
MT: 1,400 set/day Jyan 3P FM55-3BR, headrest KB-DBR
5 Mattress:
360/ Cc cng vic chun b cho vic a vo sn xut C1 v tng tin
1400/ Sn xut side cut H1, H2 TW chun b a vo sn xut
C1
H1, H2 TW