8/18/2017 Alternator - Assemble...

N3 Series Brushless Alternators Caterpillar | Spare parts

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Main Autodata Caterpillar

Alternator - Assemble... N3 Series Brushless Alternators Caterpillar

Usage:
D6D 01Y 3304 02B 3208 02Z D6D 03X 3304 04B D6D 04X 943 04Z D6D 05X 953 05Z D6D 06X 963 06Z D6C 10K 120 10R
227 10W 977K 11K 140 11R 772 11S 120G 11W 963 11Z 14E 12K D9H 12U 130G 12W 980C 13B 12F 13K 955L 13X 776
14H 627B 14S 977L 14X D9L 14Y 215 14Z 627B 15S 941 16U 571G 16W D6C 17R 815B 17Z D6D 19X 943 19Z 631E 1AB
229 1AG 518C 1CL D5H 1DD 3196 1DW 235B 1FD E240 1FG D6H 1FJ 229 1GF 637E 1HB IT28B 1HF 637E 1JB IT28B 1JK
330B L 1JS

Assembly Procedure
Table 1
Tooling that is needed A B

Soldering iron (180 watt)

Vise or clamping support with vee blocks

Press

8H-8581 Feeler Gauges 3

1P-0510 Driver Set 1

1P-0466 Plate 1

1P-0529 Handle 1

6L-5897 Bolt 1

Illustration 1 g00871248

1. Install the roller bearing (1) with tooling (B) .

Note: If necessary, apply grease to the bearing.

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8/18/2017 Alternator - Assemble... N3 Series Brushless Alternators Caterpillar | Spare parts

Illustration 2 g00871460

2. Install the ring (2) in the rear frame.

Illustration 3 g00871252

3. Install the insulators for terminal "B+" and terminal "D+".

Illustration 4 g00871347

4. Install the "R" terminal, if the "R" terminal was replaced.

5. Install the rectifier (3) in the rear frame.

6. Install the two screws. Solder the sleeve (4) over terminal "R".

7. Install the following components on terminals: "D+", "B+" and B-: terminal insulators, washers and nuts.

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Illustration 5 g00871376

8. Position the stator frame (7) on the rear frame (5). Use the marks on the alternator that were made in the disassembly procedure for
alignment.

Illustration 6 g00871382

9. Solder the leads for the stator winding (8) to the terminals for the rectifier (6) .

Illustration 7 g00871385

10. Install the bearing (9) in the rear frame.

Note: The bearing is a loose fit.

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8/18/2017 Alternator - Assemble... N3 Series Brushless Alternators Caterpillar | Spare parts

Illustration 8 g00871389

11. Install the intermediate ring (10) .

Illustration 9 g00871402

12. Install the field winding (11). The leads for the winding must fit in the deep groove. Install the six screws on the reverse side of the frame.

13. Apply the epoxy putty 5P-3321 Adhesive over the lead and the groove.

Illustration 10 g00871407

14. Install the spacer ring (12) .

NOTICE

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8/18/2017 Alternator - Assemble... N3 Series Brushless Alternators Caterpillar | Spare parts

In the next step you must support the spacer ring. The spacer ring is supported in order to support the bearing inner race.

Illustration 11 g00871415

15. Install the rotor assembly (13) in the drive end frame (14).

Illustration 12 g00871417

16. Heat the bearing race (15) to 135 C (275 F). Install the bearing race on the shaft.

Illustration 13 g00871447

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17. Connect the drive end and the rotor (16) to the rear housing and the stator frame (17). The marks that were made during the
disassembly procedure will help align the alternator. Install the four hex socket screws. Do Not Tighten the hex socket screws.

Illustration 14 g00871452

18. Insert three 0.3 mm (0.01 inch) feeler gauges (18) between the rotor and the stator. Tighten the screws to a torque of 4.8 .7 Nm (3.5
.5 lb ft).

Illustration 15 g00871457

19. Connect the lead for the field coil to the regulator (21). The screw is large in diameter (19) .

20. Connect the lead for the rectifier and the remaining lead for the field coil (20) to the regulator terminal.
Note: In order to maintain the proper polarity, one lead for the field coil has a hole that is small in diameter.

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Illustration 16 g00871458

21. Install the regulator (21) on the rear frame assembly. Install the two screws for the regulator.

22. Install the lead for the suppression capacitor on the "D+" terminal (22) .

Illustration 17 g00871459

23. Install the regulator cover (23). Install the screws for the regulator cover.

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Case IH
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Part list
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Warranty,
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