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永磁直流电机 PDF
永磁直流电机 PDF
Rotor Data
Use the Rotor1 and Rotor2 windows to define the rotor data.
12. Enter 5 in the Coil Pitch field. Even though RMxprt assumes there are two layers of conductors,
a rotor that uses only one layer can still be modeled by making the coil pitch full instead of
fractional. A full pitch for this motor would be 6 slots (12 slots/2 poles); instead of a full pitch,
this motor is wound one slot short, or 5 slots, and is a lap-type winding.
13. Enter 2 in the number of Wires per Conductor field.
14. Enter 0.09 mm in the Wire Wrap field as the thickness of the insulations. This refers to the
width of the insulation on both sides of the wire.
15. Enter 0.95 in the Wire Diameter field. This number is not a standard AWG value, so you must
enter it in the field, rather than selecting an available value from the pull-down menu. When
you enter this value, the Gauge field automatically changes to USER. If you do not have a wire
standard defined, choose Tools/Options, select either American or Chinese as the Wire Setting,
and choose OK. Once this is done, you can choose Materials/Wire to view the wire table. In this
table, under Round Wire Data, there is a column for Wrap where all values are 0. Depending on
your manufacturer, the value for the wire wrap can be entered here, and then, when you select
the wire gauge, RMxprt looks up the value of wire wrap in this table. Any value greater than 0
entered in the Wire Wrap field in the Rotor2 window overrides the value in this wire table.
7. Enter 0.726 mm in the Pole Embrace field. The stator pole embrace represents a percentage of
the maximum physical dimension of the permanent magnet stator pole. A pole embrace of 1
for a two-pole machine means that the physical rotor pole covers exactly 180 mechanical
degrees; likewise, a pole arc radius of 0.667 (2/3) means that the stator pole covers 120
mechanical degrees.
8. Select TEM as the Magnet Type. TEM is a permanent magnet with a retentivity (or residual flux
density (Br)) of 0.4 tesla, a coercivity of -318 kiloamps/meter, a maximum energy density of
31.82 kilojoules/meter3, and a relative recovery (or recoil permeability) of 1.0.
9. Enter 9.0 mm in the Magnet Thickness field.
10. Enter 40.0 mm in the Magnet Length field.
Design Output
The Design Output window is divided into nine sections: General Data, Rotor Data, Stator Data, Perma-
nent Magnet Data, Commutator & Brush Data, No-Load Magnetic Data, Full-Load Data, Commutating
Data, and Transient FEA Input Data. The second line of the Design Output file tells you where the results
file is located; this file has the same name as the project, with the extension .res (stndj-1.res for this exam-
ple).
GENERAL DATA
This information is the same as the data you entered in the General window, except for the value of Fric-
tional Loss. Since you entered 0 in this field, RMxprt calculated a value from the brush pressure value of
approximately 2 watts.
ROTOR DATA
This information is the same as the data you entered in the Rotor1 and Rotor2 windows, except that the
width of the top and the width of the bottom of the rotor tooth are also calculated, along with the slot fill
factor.
The slot fill factor represents the percentage of the available slot area, which is the total slot area minus the
slot insulation, that is filled with the wire (copper plus insulation). The area of the copper is calculated by
A=d2, not A=r2, where d is the diameter and r is the radius of the wire. For this example, the slot is com-
pletely filled to a value of 100%.
COMMUTATING DATA
In this example, the total induced voltage of -0.3 volts is calculated from the inductance, the armature
reaction, and the main fields.
The following figures show the performance plots for the sample problem:
4. When you have finished viewing the performance curves, choose File/Exit to exit PlotData.
11. In the Winding Setup window, select PhA0, and then select Function. Enter the function name
12. Once all the assignments have been completed, choose OK to close the Winding Setup window.
13. Enter 10.5 volts in the Value field. This value is the terminal voltage, which includes the brush
drop.
14. Choose Assign to complete the definition.
15. Choose File/Save, and then choose File/Exit to save the changes and exit the 2D Boundary/
Source Manager.
Manual Mesh
Manually create the mesh:
1. Choose Setup Solution/Options from the Executive Commands menu. The Solve Setup window
appears.
2. Choose Manual Mesh. The 2D Meshmaker appears.
3. Choose Mesh/Seed/Object. Select all objects, enter 2 mm in the Seed Value field, and choose
Seed. Choose OK.
4. Choose Mesh/Seed/Surface. Select all objects, enter 2 mm in the Seed Value field, and choose
Seed. Choose OK.
5. Choose Mesh/Make. The basic mesh is generated for the model. This mesh is too coarse to
provide an accurate solution and must be refined.
6. Choose Refine/Object, and select the AirGap. Enter 1000 in the Refine Number field, to increase
the total number of triangles. Choose Accept, and then choose OK.
7. Choose Model/SnapTo Mode, turn off the snaps, and choose OK.
8. Choose Refine/Point, select Centroid, and click OK. Click to refine the mesh in the rotor teeth,
and click the right mouse button when finished.
9. Choose File/Save, and choose File/Exit, to save the mesh and return to the Solve Setup window.
Copper Loss
The copper loss consists of the I2R losses. Remain in the Signal Calculator, and perform the following cal-
culation.
Compute the copper loss:
1. Choose Pop to remove the top value from the calculator stack.
2. Choose Push, and then choose *, to obtain I2.
3. Enter 0.11 in the Name/Constant field, and choose Enter.
4. Choose * to multiply by the equivalent resistance.
This calculation returns a value of 10.0 watts.
The value returned by RMxprt is 9.6 watts.