Technical Publication LOR-1 Effective Jan. 1998 HIGH SPEED MULTI-CONTACT LOCK-OUT RELAYS FOR POWER INDUSTRY APPLICATIONS ELECTROSWITCH Se * SWITCHES & RELAYS UNIT OF ELECTRO SWITCH CORP. ——-- ea .160 King Avenue, Weymouth, Massachusetts 02188 —————_______ “Telephone: 78119855200, FAX: 7835/4253hick Spee NULTE~CONTACT LOCK-OUT_ RELAYS FOR POWER INDUSTRY APPLICATIONS ELECTROSWITCH Weymouth, Massachusetts ausmaac lock-out Relays of known types often nave “ten or mote NO and Ne contacts. The The series 24 Lock-out Relays are high- relays can be "programmed to change sequences speed (eight miltiseconds) “control celays auch’ as shutting down a faulty punp and thon Ggedpeimartly ea auxiiiary relays in appli initiating the ‘action to scactcup'a. standby cations roquiring many contacts (up. to pump. or bypassing. a" faulty \civoule by Worty]e tie OR” isan Tecteie-tsip and Spening and’ Closing breakers. Glectriectrip and’ either manual or Known relays of this tyge are normally Glectric-reset. The LOR/SR is anv electric latched in the RESET position and triprous trip and self-renct device. ALL units have to a TRIP position when comaanded. There are mechanical position indicator tacgete. They them aanual-revety electriceresct and “sett: are qualified to ESC-STD-1000 which includes reset versions to get back to the RESET guiresents to position aging and seismic vibratio: MASI/IEE 323-1988 and ANST/TEEE-344-1987 for Class IE uses in nuclear power generating ANSI/TERE —€37,9071989 and” ANSE TREE INTRODUCTION fton used in the electrical power industry: These auxiliary, velays. ave olectric-trip, msnual of electric reget control relays for the purpose of tripping and locking. out cally when a, fault of other predetermined Condition exists. The lock-out” relays are Generally Used ia conjunction with differs Pig. 2. Series 24 LOR/ER Electric-reset Lock-oue Relay and LOR/SR Self-raset. Lack-out Relay Wigh-spoed, rugged, multi-contact unit ate nected. ‘This paper describes a family of Uoek-out relays with up to forty contnces \ that operate as” quickly as eight milli- seconds and are seismic shockproot. BASIC CIRCUIT OPERATION Fig Series 24 LOR Manual-reset Lack-out The control of the Lock-out Relays for Relay operation as a relay cequires no special wiring. They only require a NO contact (SL) fo command ‘the LOR to TRIP and the electric. (32) to initiate the command Cor RESET. The choice of Si" should take in consideration Initial Release - September 15, 1977 Revised - January 3, 1980 Added LOR/SR - February 1, 1983 ene teeineictateeatad Set gaanennaesleetacetensieieagts Revised - April 15, 1987 self-interrupting with the LOR contacts 30 Revised - February 15, 1994 20 the burden of LOR/R does not affect 82 Ray ‘pilot “duty device te accoptable for bath sas 82Manual-reset LOR Circuit ‘The LOR achenatic is shown on Fig. 3 * les Fig. 3. Manual-reset LOR Control Circuit (Ghown in RESET poeition) he standard station control bus valtage ig used. The LOR, as shown, ie in the RESET position. The LOR/T coil’ form represents the Linear solenoid that releases a trig ger that locks the LOR in the RESET position When the trigger is activated. The mechan= ical design is. described later under THE ELECTRO-MECHANICAL DRIVE. The LOR contacts shown are closed in the reset position. They are within the LOR control package. G and B are Cie points to connect the LOR to the control circuit. C and F are internal connection points shown for information. normally to command the Lock-out Relay to TRIP, Sie closed. This completes a circuit across the LOR trigger solenoid, which oper- ates, causing the device to snap to the TRIP position. Ie locks into this position and Fenaing there indefinitely. When this hap- pens, the TOR contacts open thereby removing fhe control cixeult from the bus. The unit will stay locked-out in the ‘TRIP position ‘until manually reset. Sl may be any kind of auxiliary contact. ~~ froma breaker, a protective relay, or from another auxiliary device Like a relay. The condition Of the Lock-out Relay is visible by the Randle location and. a mechanical target within the. nameplate (Black for RESET, Orange for TRIP) Blectriccreset LOR/ER Circuit The LOR/ER schematic is shown on Fig. 4. Fig. 4 Electric-reset_LOR/ER Control Circuit (shown in the RESET position) The electric-reset Lock-out Relay oper~ ates fron the control bus voltage Like the Ranual-reset version. The LOR/ER, as shown, fe in the RESET POSITION, The LOR/T coil form is the same linear solenoid that i used in the manual-reset LOR, and controls the trigger that. locks the LOR/ER in the RESET position. The LOR/R coil fora repre~ sents the rotary solenoid that is used to Feset the LOR/ER electrically. KI is a relay Used to control ‘the rotary solenoid. This enables 82 to be a low level contact. It Controls only the Kl relay coll. The KL Contact operates the high current “rotary Solenoid. tsi, Ts2, TB3 are terminal block contacts, and'F and Hare LOR tie points =~ all are ‘for connection to the control bus. G, B, and TS4 are internal tie points shown for {nfornation, The command of the LOR/ER to the TRIP position is tho same as with the manual- Feset LOR which was previously described. When tripped, the NC “LOR contact in the LOR/T circuit opens removing LOR/T solenoia fron the circuit. when this happens, the LOR NO contact in the Sl relay circuit closes enabling this circuit to be used. 70 command the LOR/ER to reset, $2 is closed. ‘This completes the circuit to the KI Felay and. it operates closing contact KL. This completes the circuit to the LOR/R rotary solenoid and it indexes to the RESET position. When this happens, the NO. LOR Gontact opens. This opens the circuit on the Ki relay coil. Ki relay drops out opening contact Kl that opens the rotary solenoid EOR/R circuit. At the same tine the NC LOR contact, in the linear solenoid LOR/T cir~ cuit, closes, setting up the LOR/ER for the next TRIP command. SL and $2 should be momentary contacts and should not Stay closed. If both contact: are closed at the same tise, a "pumping’ action will result with the LOR/ER indexing Back and forth between the RESET and TRIP positions. ‘The handle and target indicators are the same ‘on the standard electric-reset LOR/ER ae the sanual reset LOR. The handle on the High-speed LOR/ER is not an indicator and Fenains in ‘the vertical position and the target must be manually reset (see page 9). Self-reset LOR/SR Circuits The self-reset Lock-out Relay operates from. the control bus voltage Lixe the LOR and LOR/ER. ‘The LOR/SR, as shown in Fig. 5 ‘and 6, is in the RESET position. The LOR/T coll is the game linear solenoid that is Sed in all Lon's, and controls the trigger zhat locks the LOR/SR in the RESET position. The LOR/R is the same rotary solenoid used in the LOR/ER and’ is used to electrically react the LOR/SR. Kl and K2 are two relays with No" contacts used “In” the control Circuit. BA is @ NO contact and E-F-G is a forn contact both. in. the | control cireuit. ¥-G is NC in the reset position while Foe is No. TBL, 72, 783, and 764 are Terminal block connection points for the User. Ri and R2 make up a. bridge eircultfon both the INSTANTANEOUS RESET and the TIME DELAY RESET units. In addition the TIME DELAY RESET version has an additional 12-1F normally open (NO) contact to isolate the 2 coil plus the tine delay circuit consisting of RI and C1-c2-c3-ca_ which are wired in parallel. Di protects the capacitors from a possible incorrect polarity heskup. ‘The INSTANTANEOUS RESET version of the LOR/SR will reset itself within 60 mill Seconds after the fault has cleared itself (81 opens). This circuit is illustrated in Fig. 3 Pig. 5. _tnstantaneous-reset circuit for the self-reset (shown in RESET position) Lock-out Relay The LOR/SR trips in the sane manner as the manual-reset LOR. With SI closed. (aimu= lating the commanded or fault condition) B-A contact closes and #-F contact closes. In this manner E-P and A-B ‘are both connected to the (+) bus so the Kl coil sees no voltage difference and cannot operate. Therefore, the LOR/SR will not reset and may remain ip the TRIP ‘position indefinitely, while) the RIR2 bridge. drawa only. enough Millfanps to maintain the voltage balance of the bridge -- and well below the dropout curcent of any 0.2 amp. target relays that may be part of the circuit. When $1 opens (indicating the fault or Predetermined condition has cleared), "the RIR2 bridge becones unbalanced since the E-P contact, although closed, is. in the 81 contact’ circuit. KL operates, closing. con= tact Kl and K2 operates, closing contact K2 and the ‘rotary ‘solenoid’ LOR/R operates and indexes to the RESET position compicting the cycle. Contact E-P, and A-B then open dropping out relays Ki and K2”(and their. contacts) > Contact P= closes setting up LOR/SK for the next command. ‘he TIME DELAY SELE-RESET RESET position) version of the LOR/SR. illustrated in Fig. 6, operates in the sane manner as the inatantaneous eset version (shown in except the R3-cl-c2-C3-C4. circuit. causes a time delay of from 300 to 600 milliseconds from the time Sl opens until "the LOR/SR contacts reclose. Fig. 6 Tine-delay seif-reset Gircuit for the LOR/s® Operating Voltage The LOR, LOR/ER, and LOR/SR Lock-out Relays are direct current actuated auxiliary Felays. Because they are only actuated for short periods of tine and” are. self- interrupting, they may be subjected to maximum dosign voltage indefinitely without exceeding 50°C temperature rise in ambient conditions as high as 55°C. ‘This is using class 105 insulation and the applied thermos couple method of temperature determination. ‘The Lock-out Relays operate reliably over ‘the fall voltage ranges described in ANSI/IEEE €37.90-1989, ‘the “Standard for Relays and Relay Systene Associated with Electric Power Apparatus.” These ratings are shown on Table I TABLE! Coll Operating Range: NOMINAL | NORMAL VOLTAGE | coit_| VOLTAGE |OPERATING RANGE, zavoc | 19210 2av0c_| “48 VOC | 38.6 19 S6VDC- [i2svoc [109 to tao F.#_|250v0c | 200 to 28006] “From ANSINEEE C 97.90 - 1988 The trip and reset solenoid coils provide reliable. operation over a ‘wide latitude of operating conditions. ‘Trip coils A, B,C, D, fy and P have substantial over Yapping "voltage ranges "enabling some “custom-fitting” depending on deaired speed versus current burden. Trip coils © and i have controlled threshold voltage levels to insure that the unit will not trip. ae half-voltage. ¢ ‘and H coils are useful where Cunmulative stray voltages due to capacitive and other effects might be inprossed on the LOR coil causing occasional nuisance trips.The fur oteage ranges fe shown on Trip Coll current - Voltage characteristics utee arSand et the trip colts aay be used over a wide The ‘Teeshold Voltage shown in he range’ of Fysttage ““Toveta aa “"previouriy miointy Tenet’ that Stan” pemtaee af oath Gesdevveds 19" aid in ‘this’ select on Figs Sparaeton. “Reta {enor a eatiable operation grapte” the’ volcage/curtent “characteriotica SEETINIE’ voltaue ules “anoutd noe Se thoes GE ehe crip collar those ‘valucnate the ease SNay dea! qoeant Qpofacion shoud’ be for the sanustereaoe tok, the ‘elgoteicrcesee Tn The uetes SPs ofstating’ manger’ EBkys nl" the vavueceeuet “Lon/an tocksose Retayel fig. Wr sa aned with the, Renponae the operating Range represents, che Tike’ graph ot igs Br Farget” eolaceton “gece aonign’ inte for’ cettable opefations ‘sataty [e"etaliea ‘on Tobie V end'Vi and Figr 9 to daeedre ‘ate actiaed ao Sparation ‘ein ascul 12. Siote"ant” polow'"tne” Sitlented’ ange’ as previously explained: “ie CosTeunneNT= vorracel|/# al EP [oii] CHARACTERISTICS OF THE |!) Tein Ca Vtage Data ESET] Sears a NOMINAL [THRESHOLD | OPERATING HS] Li cou | Stade [Tueesege? | Santae “fag [gape | evoc —| 0.005 3 so} eine — ape | sree] | —fivgeTavee [ae rovoe $ {ibe | aves | —a-yeompe | tnac | tome | Scio | 8 e | Wigwoe | bavoe | as oves—] “gives | aves | te zeovpe | wage | age | mies | g a en n1—seovee | —vaovee—| —wo-arovoc—] od sanveg 1 seven | —toostiovee J TABLE ae eset Gl Vaage Ost . NOWNAC | OPERATING cou | YOURE | Orne ' An [2ivoe | 2 2000 [ave [at revo Bt weave tte eave . fb gervog To 2783 ott worden pata : a The LOR, LOR/ER, and LOR/SR solenoid LEE coil burden data 3 outlined in Table IV. As previously explained, the control bus oe ‘le the ate ae 2b to abe DE VOLTAGE APPLIED TO COL re ae eee ere cone cee Pig. 7. trip Solenoid Coll aurden pata Astalled in Table IV but’ does not need £0 oie v {oeerrupt "it == the units “are” self Lon Top Got Steton or Potine Fre pert on interrupting. The reset coll is hard wired (eee tothe’ control bus so the actuating means 2S aise (82 ‘on Fig.4) is not subjected to the Durden vote | tu a {Gmy” the’ Ki ‘colt burden at ‘Lees. than I mT ABE anpere. "51 ‘controlling the “trip coll does a “Mine and carty the trip colt cutrent. | 3 TABLE IV 140} 2 Colt Burden Data i Veralme Tap co ESET co = HT ERGUITBUROEY oars | HL TACT [SURO rs coufeetr| ae ors |arasieo | ob oms | areaien Sigg minum Dc vote rena Posting Tzzet Wis | “eet? | Sotwee | “gasses | vormce i yr af ewne| 33 [rs 2 {ss eee ceca enne ae sLenoo] rr [a1 = Ee sae ase | ae ares 80 c favo] 90 a7 303 ieeeranaee o-fiasvbel — an a6 efit al ehresvpel so 26 = E + ts + Tesovpe| oe me a Fe a en Pelee sctiasvee| — 270] Ee 5 ate w-fostvoe] ioe [24 = = a tf [chiesvoc lr a6 = = | 7Response Tine = Trip Solenoid Fig. 8 shows the high-speed reponse of the Lock-out Relays. The values given are total response to close NO contacts. The Values are for ten deck LOR's and eight deck WOR/ER'S and LOR/SR's. There is very Little difference in smaller units. The response time of the trip coil. of the high-speed electric-reset Lockout-relays is the same a the manual-reset Lon’ s, Response Tino - Reset Solenoid The reset tine of the LOR/ER Lock-out Relays is genraily not an important applications consideration 20. a graph has ‘not been. prepared. The response is “approximately fifty milliscconds at rated voltage for all coils, the reset. tines of the self-reset LOR/SR is described on page 3. Target used with lock-out Relays ALL the lock-out Relays have a ical ‘target a5. part of the Black for RESET and Orange for indicates the condition of the target ‘resets when the LOR resets (with the exception of the high-speed trip electrics Feset LOR/ER and self-resct LOR/SR where the menory target is manually reset)» electric-reset aneplate TRIP. This TOR. The External targets may also be used in conjunction with the LOR"s ta. show. the condition of the devices that are. being controlled. The most common 2A. targets operate satisfactorily with any LOR. .6A Eargets are also genorally satisfactory. "20 targets nood special attention. Selection of WOR trip coils are shown in Table V with Binimux required DC voltages for positive target operation shown on Table VI. 2A targets are generally slow acting. ‘The ‘response too fast for Sime of ‘the LOR s is generally thom to respond. Prom Tables V doveloped. The standard circuit with no additional circuitry is shown on Pig. 8 for comparison. fig. 10 to 12° are ahown as Suggested solutions. Table Vi" shows” the aininun voltages to apply with these cir cuits to get positive 2h target operation. These circuits target relays. with shown on Table VLI. * eles coil developed using Characteristics Fig. 10, LOR trip circuit with resistor (Rp) le parallel with LOR trip col (not supplied with LOR - see Table Vi‘ for recomended values) ton 28a tor B Sete 2K . Pig. 11. LOR trip circuit with RC network -- onentarily connected with LOR coll Thereasing current in 2h target. C1 discharges through #1 wnen LOR is reset. See Table V1 for recon ended values of Cl. Requires spe- ehal LOR. Contact Factory. and VI it is seen that only trip coil D arlene will respond and only” at 118Vb¢ or more. a in order +o use 2A targets ar lower oe voltages suggested circuits have been. TABLE VII las Target Relay Coll Characteristics “Tests based on following TARGET eee Target coil characteristics | 28 | BA | 28 eee Coll resistance (ohms) 315 [71 | 195 Om suse cons Puikin currant (amps) 5 [6 | 175 E * ae Fig. 9. Typical LOR trip cireuit with target relay coil in series with LOR coll LOR trip circuit with series res- istor (Rs) chosen to reduce trip coil wattage. Value chosen to ab- fain Slamperos for § aliiisesonas of longer through target relay coil. See Table VI for recomended values Fig. 12 Transiont Protection The LOR, LOR/ER, and LOR/SR_ Lock-out, Relays are designed ‘and tested to operate Yeliably in @ normal power industry enviran= ment. ‘This includes” being” subjected to transients on the control bus up to 3-5KV. Since the LOR is normally isolated from theLOR RESPONSE TIME (Time to close normally open contacts) For LOR/ER and LORISR’s with coils GH, & K | add 7 msec. to response times i i i i Fig. 8. LOR/ER, and LOR/SR Lock-out Relay Response Times (10 deck LOR, 8 deck LOR/ER, or LOR/SR). For high speed LOR/ER or LOR/SR's, use LOR response tines. 6bus, it Will oxperience transients only if they ‘occur in the operating mode. This pre- cludes the possibility of ‘a detrimental, accumulating ‘affect over the life of the Unit. As such, no transient pratection is needed. Because of the of the solenoid coils, the LOR does generate transients that may be of ‘interest to the user. These transients are leas than 2kV and Genezally in the 1.5KY to 1.8kV ranges nature of the operation BASIC RELAY CONTACTS The LOR, LOR/ER, and LOR/SR Lock-out Relay contacts "operate on the original, Feliable. principle of knife switenes == double sided, double-wiping, spring wiper Dlades closing on both sides’ of a terminal To provide a closed contact, two terminals are “bridged or shunted. Fig. 13. shows this Contacting arrangement Fig. 13, Double-sided, double wiping knife-type contact configuration ct Materials Te wiper blades are nade from a phosphor-bronze alloy that combines superior Spring qualities with good electrical con= ductivity. This material and blade. desiga has been proven” by extensive laboratory testing as well as more than thirty yeara of field use “and “experience Initially used in. rugged naval ship. applications, it is also used in industrial applications such as. Failroad locomotives. and earth moving equipaent. Tt has been used for nore. than EMrty”Yenrs in power industry applications, The blade asseably is shock-proof and virtually Eounce-proof, This makes it ideal for high-speed, quick-make, quick-break devices Like the LOR, LOR/ER, and LOR/SR. the biades riveted nearly are formed, assembled, and Glosed. ‘The gap. is machine adjusted ‘to provide a uniform high pressure: The gap does not change with tine ‘and use. Normal use tende to improve the contact sur= faces due to the rubbing action. ‘This pro- vides 3° burnishing as) well. as cleaning The contact surface conductivity is ennanced by a silver overlay. stripe” that lasts the life of the unit. ‘This ensures a good contact even in. tho: UOR, LOR/ER, and LOR/SR tong periods of tine cases where the is not operated for The terminals are made of electrically and ‘environaentally compatible copper. nate rial “with a silver overlay stripe at the contact area plus an overall silver plate to ensure a lastingly good contact surface for Customer wiring purposes. Similarly. the terminal screws are sade fron silver-plated brass, Nunber of Decks Available ‘Table VIII shows the maximum nunber of decks and contacts available for reliable operation: TABLE Vil MAXIMUM DECKS AVAILABLE PAXTMOM] RAKIM tor Tyee _[oecKs _[contacrs| Lor 10 40 LoR/ER-HI speeo Tarp | 10 40 LoRveR-sto speep trip | 8 32 LOR/SR INSTANT RESET 8 32 LOR/SR TIME DELAY RESET] 7 28 Contact Deck Arrangement The blade and terminal configuration enables the use of multi-contacte in. the Sane “deck, and simple stacking procedures enable the fabrication of many” independent contacts in one relay. Specifically, two NO contacts and two NC contacts are provided in each deck, and up to ten decks can be Stacked, esuiting in a relay with up to forty contacts (twenty NO and twenty NC). Tho deck arrangement is “illustrated in Fig. 14. The contacts operate reliably, using every contact and terminal illustrated. For good practice, however, it is suggested that Polarized voltages shold not be used on ad~ jacent contacts. This is because of the ren= ote possibility of flashover during transi- tion between adjacent contacts ~~ especially at the higher DC ratings, or in highly induc~ tive circuits RESET a ne 9 — TRIP, Gu = N Sok Ae one The illustration of Fig. 14 ts for the first deck. For multideck units the second @igit of the terminal number is the sane as shown but the first digit changes to denote the deck nunber. As an example, terminal 52 is in the eighth deck, directly under tormi- nal 12 and used together with terminal 98, The previous illustration shows the LoR's" are constructed and. is information for’ the user. tact charts are normally Fig. 15. how ‘shown a3 Traditional” con= used, as shown onFig. 15. LOR, LOR/#R, and LOR/SR, Lock-out Relay Contact Chart. contact Rating The LOR, LOR/ER, and LOR/SR _tock-out Relays have’ been tested to many different circuit conditions. The interrupting ratings are based on 10,000 operations of life, ising suddenly- applied and. removed rated Voltage, with no extensive burning of con tacts: Inductive ratings are based on testa using’ standard inductance L/R=0.08 for DC and ‘cos8-0.4 for AC. The Interrupting Rating Colunn headed "double contacts”. means con= tacts in series. Short tine, and continuous ratings are based on temperature rise in contact ‘menbers and supporting parts. not exceeding 50°C above ambient. Allowable Variation From Rated Voltage The relay contacts are not sensitive to norsal variations in voltage. The inter= Fupting capacity is important ae indicated in Table IX. Variations of plus and minus twenty percent in rated voltage need not be considered as long as the interrupting curront is not exceeded. TABLE IK Contact Ratings for Series 24 LOR, LORIER, and LORISR. Lockout Relays LATERUPING TNS NL TSHORTT Jcowracr|pesisrive [INDUCTIVE | Tine foowrinuous CiaCUIT |— SINGLE SINGLE —JRATING| RATING ‘yours | cowtacr_| contact [fares] “au vzsvoc| 3 1 co_[ 30 savor | 2 3 60] 90 szovac | 20 1 eo} 30 2a0vac-| S| 90 | 99. -sgovac [10 s ao | “30 oovac ls. s 0 | 0 "Shot time current Tor one nine ‘THE ELECTROMECHANICAL, DRIVE The switching portion of the Lock-out Relay is. the field proven series 24 Instrument and Control" switch. In. this application it is a two position device ~ TRIP and RESET. There is a powerful coil spring mechanism to drive it from the RESET position to the TRIP position. The device 1s held in the RESET position by a. trigger locking mechanism. ‘This is actuated. by. a snall Linear solenoid for electric tripping. The UR is manually reset’ by rotating th handle against the coil springs. The LOR/ER is" either manually reset or. electrically reset utilizing a “separate rotary solenoid mechanism, The LOR/SR is self-resetting when the tripping condition has been removed. These mechanisms are described below. The TRIP Mechanism (Patent No, 3649793) Industry requirenents for _Loek-out, Relays inclide: + high-speed I seismic shock-proof I muitipie contacts To get the multi-contact feature and main~ tain positive and rugged action, heavy spring action is required. Thia requires & locking “mechanism to hold’ a spring. wind-up of ‘forty inch pounds of torque. To" get high-speed release a solenoid is neaded. Ordinarily @ large solenoid is required to ao this. Large solenaids are inherently slow 80 a small” linear solenoid” is. used” to Feloase the latch. By nature small solenoids do “not develop much torque soa mechanical advantage is needed, The trigger mechanism vas provide the mechanical. advancag SE force from the Linear invented to ‘One pound solenoid releases the ‘latch that ‘locks the device ‘against forty “inch pounds of torque. he trigger uses the principle of coincident radii of two rollers =~ one cannot roll without the other. The two rollers are shown in Fig. 16 smal roller large roller segment of targe roller Fig. 16. Relationship of two rollers with coincident radii ‘The relationship of roller sizes is the mechanical “advantage needed. Since only a omall part of the larger roller 1s needed, a ‘Seguent was cut out to reduce size and inertia. to get. Fig. 17 shows the small roller, large roller segnent, and their relationships with the ‘linear solenoid and the relay operating shaet.As shown the trip mechaniem is RESET position. This was done by the handle Cand relay shaft (1)] clockwise against the relay shaft. stop pin (2). when the “roller arm (3) [and the small roller (4)] clear the large roller segnent (5), the retaining spring (6) positions. the large segment (5) againat the stop pin (7)s in the rotating The handle and shaft (1) ig now relpased, allowing the roller arm (3) to spring ‘return counterclockwise until the small roller (4) comes to rast on the large roller segment (5). When the two rollers contact, the mechanical force generated acts: Slong. coincident radii (common. centerline) « Neither roller can rotate; the LOR is locked, and reset, Fig. 17. LOR Trip mechanian To initiate a TRIP action the linear solenoid (8) is actuated. The solenoid push fod. (9) provides a one pound release force to the large roller segment (5) moving it by. the release distance (10). When this hap- pens, the roller ara (3) is free to rotate Eounterclockwise to the TRIP position where fap internal stop mechanism stops the rotation: ‘The RESET Mechanism The manval reset LOR is reset by manually turning the relay handle clockwise to. the’ RESET position were it” locks in. The electric-reset LOR/ER is either” aan” wally reset’ the sane way or electrically Teset using the solenoid circuit. previously Qescribes. The LOR/SR self-resets with & solenoid circuit similar to the LOR/ER. PEEO-TRIP Electr The high-speed TRIP electric-reset or self-reset Lockout Relay has two features Used to. accomplish a” reliable tripping action in less than eight milliseconds? 1. The rotary solenoid is disengaged from the ‘relay shaft after it is used to electrically reset. the device. ‘This reduces the dragon the relay shaft enabling the high-speed TRIP. The handle always resets in the. vertical position, therefore, it is not used 2s position indicator, Tt is used Gnly. co RESET the LOR/ER or LOR/SR Banually. ‘The TARGET is the position indicator. 2. The mechanical target indexes to TRIP (orange) when the LOR/ER or LOR/SR tripe but “does aot reset to black when the LOR/ER or LOR/SR is electrically reset. ‘The target is reset manually with "a lever on the face ‘of the Baneplate. ‘This enables a station gperator to observe and record” tne fact that the LOR/ER or LOR/SR aid TRIP “a auch less expensive method than using recorders. VERIFICATION TESTING The series 24 1OR, LOR/ER, and LOR/SR Lock-out “Relays have ‘been tested to many different service conditions to incure that they will operate satisfactorily a general devices -- ‘not special use. For power indus- try applications the testing ts performed in accordance with the following standards? © ANSI/1EEE~323-1984 Qualifying Class I Bquipment for Nuclear Power Gendvating Stations 8 ans1/1pEE-344-1987 Recomended Practices for Seismic Gualifica- Hom Clase Ie bqulpsent for Nuclear Tower Ginerating stations # aNSI/IE2e 037.90-1989 Relays and Relay syatems Associ~ ated with Blectrie power Apparatus © ansi/1eee ¢37.98-1987 ‘Seisnic Testing of Relays The testing is performed in accordance with Esc-S1D-1000-Genezal Speci fications for Rotary Switches and -RuxtWary “Relays for Ueility-“Nppitentions —ncluaing TE -egaipaent Stations: The tests include tacings -evales Gtion taste, aging tests to simulate forty years operating Life, and seismic tests. Aging Tests Aging tests are run in accordance with avst/igee 323-1984 ‘and ESC-ST0"1000 “and consist of the following (run in sequence): 1. Visual and sechanical examination 2) Clreuie configuration 3 Dielectric withstanding Voltage-2200VRMS 4. Insulation resistance = 100 megohins siniaum at S00voC contact resistance ~ 10 milliohns ‘maximus at rated current ©. Radiation aging ~ 10 megarads (107) 7. Elevated temperature = 120 hours at go" 8. Elevated humidity - 96 hours at 954 Ri 9. Teperature rise (contacts) ~ 50°C 10. Aging ~ 10,000 cycles at 20A-120VAC ‘and JA-125vDC (both resistive) 11. Seismic vibration — ZPA=5g 12] After test meassronents (in order) ~ items 3, 4) 5, 9, 2s 1Details on the background of these tests plus the methods and procedures are outlined in" Bg¢~st9-1000. The series 24 LOR, LOR/ER, and Lor/sR Uock-out “Relays are subjected ‘to fragility testing in a selsmic environment after aging to an accelerated life estinated to be forty years. This sequence is outlined under Aging Tests. The ‘seismic tests are in accord= ance with ANSI/IEEE-344-1987 and ANSI/IEEE c17.98-1087. The teste are performed ia @ acceleration accordance with _ESC-STD-1000. Broadband Tepeatable _ multifrequency input motions are used. The Fragility Response spectrun (PRS) envelopes the Standard. Response Spectrum (S88) shown in Pig. 18 using a biaxial input notion. The "g* rating of the Lock-out Relays are defined as. the ZPA (zero. period acceleration). The "g" rating, thea, 49 53. The series 24 LOR and LOR/ER were tested in the ‘normal RESET position, the TRIP. pasi- tion, and during transition from RESET to TRIP. The LOR/SR was tested in the RESET position. Freguency (iz) at St Damping Fig. 18. 10 Multi-frequency Broadband Standard Response Spectrum SRS)HO# TO ORDER LOCK-OUT RELAYS 1. Select desired trip-cofl from data on pages $ and 6. 2. Select reset coil voltage from chart below. 3. Choose appropriate catalog nunber below. 4. units are supplied with engraves naneplate (code 170-2122) unless otherwise specified 5. For other than standard relays shown below (or for your own documentation purposes) complete DESIGN GUIDE (shown on pages 12, 13, 14) MAMUAL-RESET LOR cc a peeks | coit A toil G cof MW Got K 3 | 7eosa 73006 7803H 780K 5 | 78058 78058 7805C «78050 “TBOSE«—«78USF © 7805G«7BUSH © 7805K. 8 | 708A 78088 -7808C—7808D ©—«7BOBE—«TBORF = -7808G—«7R08H —7808K 10 | 710A 78108 7810-78100 —7BIDE—7BIOF_—«7810G_—«78I0H_—_—7810K STANOARD TRIP ELECTREC-RESET LOR/ER f Weset-CoTT] (08 Waabars for Trip Corts Decks | Voltage | coll A Coit B Goi 0 coil E Coil Foil 6 Gol Hof k 3 | 24v0c | 78038A —78235A —TaZ30R —TH2IDA ~~ TH2IEA 78236 = TB28KR 5 | zemc | 7e2saa 76250R 7425CA —7A2SDA—“7R25ER7825FA oN 8_| zavoc | Ta2aaa _7a2e5a__7628CA_76260A_7828EA__7020FA a= 738K, 3 | avae——re238c—7ezsec—Tazace —Tezs0c —Tezaec 823k = 7aaKe 5 | avec | re2sac — razsac —7azscc—Tazsuc © 7azseC 7825FC s re28K | 8_| avnc__| razaac ravage 7ezecc __7azeoc__razeec__Yazarc =. 7azexc. ‘3 | Yesvoc—|~Ta2aa 782380 —Taaacd —7eza00 —7az3e0 7820 == 7828K0 5 | resvec | rasp 7a2880 © 7ezscD 757500 7825ED —7825FD an) 8_| r26vc_| 7s2ea0__7a2880 _7azecd__7azeoo _7azeco _7826FD == __7326x0, ‘3 | e50we | ~“Tacsar Teaser ——Teaacr 76230 —Terser —TH2sF TRIS —Ta23KF 5 | 2sovoc | 7reasar rezser arse 7a25F —7825EF —7825FF 7825HF —_7825KF 8 | zsovc | rezaar _7azear _7a2ecr__7azeor__7420eF _7026FF 7a26xF __Ta2sKe NIGH-SPEED TRIP, ELECTRIC-RESET LOR/ER ] Beset-CoTi] Catalog Wnbers Tor Tri Decks | Voltage | “coil 9 coil € coil F ‘3 Yesvoe | 783300 —7ex3e0 Tas 5 | reswoc | 7ess00 73sec 7850 8 | v25v0c | 7esm00 — 7e38e0 © 7830FO wo _| yz5voc_|7atovo_7aanen__7as0Fo ‘S| -zs0vae | 78330 Teaser Tas 5 | zsovoc | 7ea50r © 7as5eF —7835FF 8 | 2sovoc | 7eseoF © 7e38eF — 7838FF ro] zs0voe_| retoor__7atoer __7a40FF STANOARD TRIP, INSTANT-RESET, SELF-RESET LOR/SR STANDARD TRIP, TINE-DELAY RESET, SELF-RESET LOR/SR fieset-Co1T] catalog Minbers For Trip-CovTs Decks| Voltage | cof! D Coil E cofl Fe coil & Weset-CoiT | Catalog Winbers For Trip-GoiTe Decks | Vortage | coil D Coil € Coil Foil G ‘3 [125wt —) Tasso — 7ae360 —7eaaFo— 794360 ‘3 Tesv0e —]~Tassbo —7a53€0—7e53F 785300 5 | vzsvoc | 7essoo 7assep 7aasFD 784500 5 | 12svoc | 7asso 7assen 7e55F 7asseo | rz5vc_| 7eas00 reser _7aaaro resco 1_| vesvoc__| 795700 __757E0_7a57F0 705760, HIGH-SPEED TRIP, INSTANT RESET, SELF-RESET LOR/SR HIGH-SPEED TRIP, TIME-DELAY RESET, SELF-RESET LOR/SR | fesot-Coil[tatatos Nasbers Tor Trip-tolts Waset-CoTi] Catalog Nuibers Tor Trip-Colle Becks | Woltage | “coito Geile Coil F Becks | Yoltage | “colo Calle Goil 3 | \asvoe [786300 —7a63e0 —7osar0 | \2sv0e —] Terao 787960 —Te7aFo 5 | 2sme | ress00 7asse0 —765FD 5 | raswmc | 7a7600 re7se0 775-0 a__| re5voc_| 7asso0___7aseeo__796eF0 7 | re5we | re7700__re77eo_7877F0 aELECTAOSWITCH | SERIES 24 LOCK-OUT RELAY | caraLos iiuroreuecroomcvcone LJ manuat reser - Hoh sreco WEYMOUTH, MASSACHUSETTS 02186 ‘ELECTRIC ENGRAVING ad Te MOU MBSE A, | Ejeuccrmeneser CREM | ence s7o-2122 CONTACT DIAGRAM NAMEPLATE ENGRAVING TRIP COIL - Nomina VOLTAGE — LOeK OUT RELAY posiion oer A-z4v08 8] conrscrs Tope tT |) =) QO g 18] |) ae ser save RESET COWL Fle O c-avoe NOMINAL VOLTAGE Torre al [xX . o-nasvoe m 4 [zero | x | a O a-2v00 some vf [X | © = 100 ie oe 16] X { CO r-2ovee O c-asvoc oe 0 c-sv0e a etre contact oer Ba -novve (ely co ee a wavour we See OO «-rsvoe DF -2sovoc: ciire |} OTHER, ore otro ote CONTROL CIRCUIT SCHEMATICS. shown in RESET potion MANUAL RESET LOR ELECTRIC RESET LOR/ER WIRING DIAGRAMS — TRIP & RESET CIRCUITS MANUAL RESET LOR ELECTRIC RESET LOR/ER - cones oe SS] berg [a Ssbarst Ts Bp le P pooghs % mm Conran OS TaDe tare or APPROVED. DATE SHEET oF 12ELECTROSWITCH ‘SERIES 24 LOR/SR forsee UNIT OF ELECTRO SWITCHCORP TIME DELAY, SELF-RESET RAVING a7esiop fREY wenuouth waSSachusTTs OF eNcRaviNg TELEPHONE: (781) 3855200 FAX: (781 S354089 Cou aera cope 176-222 _ CONTACT DIAGRAM NAMEPLATE ENGRAVING TRIP COIL Deena noma vo.tace | soe! caren LOOKOUT RELAY Aa x ¢ 1 4-avoc ‘hickness 8] contacts : a ae g 2/8 Tap RESET a RESET COIL Ete || OO c-savoe NOMINAL VOLTAGE HAO 13 } . 2 —n28v06 = 135v qfeeeale Q C= tavoe 8 OO WT x | 1 E-vasvoe g ie onto 16 X _}] OF -20vv6 one O 6-rv06 Tete connacr ogex DB «-s0v0e OO «-t2v06 omen 7 ‘CONTROL GIRGUIT SCHEMATICS - LORISR, shown in RESET position eee din te S . WIRING DIAGRAM - LORISR Fi cof ‘owe in RESET positon ‘DOCUMENT CONTROL Quality Assurance ANSVASME NOK} 1905 ualtcation = €8¢-St-"000 Drawing Master tonsr OWG. + MADE OArE company ox APPROVED: Dare seer oF cryELECTROSWITCH Wevou'h miSSACSETS ean TELEPHONE (70) 55200 FAN 0B) S58 SERIES 24 LOR/SR frcystecad INSTANT SELF-RESET 5 REV LOCK-OUT RELAY ENGRAVING 470-2122 cobe CONTACT DIAGRAM ECK NAMEPLATE ENGRAVING ‘TRIP COIL one, ‘Depth contacts POSITION LOcK.OUT RELAY [=] TAP RESET NOMINAL VOLTAGE Bane Bo evoc RESET COIL c~4avoe NOMINAL VOLTAGE 9- tmvoe (1 o-szev00 F-21000 fe vavour “ye OTHER 4G ~ 128v00 gooo0o00000 k = 125v00 CONTROL CIRCUIT SCHEMATICS - LORISR shown in RESET postion WIRING DIAGRAM - LORISR. ‘shown in RESET position LORISR ‘DOCUMENT CONTROL ‘Quality Assurance ANSIIASME NOA.1-1988 Qualification - ESC-Sts-1000 Drawing Master 4 one [rere a7 DATE ‘APPROVED, DATE ‘COMPANY. SHEET OF rr}ELECTROSWITCH inuror técrno smtoncone vrerurn aassnonsers ees Texemone SS A 3 MOUNTING SCREWS SUPPLIED @ 400 D se for TR COUS G6 H HANDLE DIMENSIONS SERIES 24 LOR LOCK-OUT RELAY aaa ae 19 MAX. PANEL, CONTACT RATINGS 30A — 600V continuous }DEPTH BEHIND PANEL—> “| r 63 TYP ae CATALOG NUMERS 7801 to 7810 SERIES _ 3.25 DIA. Sete cn won 25 80 Ho NOTES: Complete technical data WwW is outlined in Technical wel. Publication LOR-1 Contacting and wiring UL RECOGNIZED diagrams are shown on CONTACT RATINGS specific relay drawings. 208 — 120VAG 16A— 240VAC NAMEPLATE DIMENSIONS 6A — 600VAC AND PANEL DRILLING 3A— 125v00 1A — 250VDC DEPTH BEHIND PANEL 22 DIA. (9 HOLES! 100s 1.00 FILE NUMBER €80080 | | NUMBER OF | DEPTH DECKS —_| INCHES t 1 363 2 4.38 3 475 « 4 5.50 . 291 5 625 iy 6 7.50 83) 7 | 88. 83 8 850 +——1 9 9.25 e| 10 9.63 é Wd ___loate (2-4 ~79 MASTER DRAWING i _LOR "A WAL pare (2-2. 79 sHeer 1 oF 4 15CATALOG NUMBERS burorevécrac sate cone ELECTRIC-RESET & SELF-RESET UWEMOUTH, MASSACHUSETTS 468 LOCK-OUT RELAYS. 7821 to 7878 SERIES TELePOne (7%) 335-5200 F781 $35.55 ELECTROSWITCH | SERIES 24 LORIER, LORISR DEPTH BEHIND PANEL———> ina 2.50™ ~ pean ae co by F | sl 3.25 Fale estaledes FP DIA ol t \ seas enews suru Mounting sntws surmuED > 19 MAX. PANEL D408) snp cous gen @ NOTH ate! 01 Mh speed tip uns Dare] wre cous 6 222) sone DEPTH BEHIND PANEL (INCHES) D sao} NUMBEROF | HIGHSPEED | LORIER AND | TIME DELAY Decks” | Tm onven_| Star vonn | reser Lomi | HANDLE DIMENSIONS 3 00, 200 a0 | fe = 275 275 70.38 S rr = = 1183 3 is ine =) [ee 10 1290, S = Ee] ag NOTES: CONTACT RATINGS ol Complete technical date 30A — 600V continuous ‘| is outlined in Technical « NAMEPLATE DIMENSIONS —_ Publication LOR-1 Ww ° AND PANEL DRILLING Contacting and wiring seein 7 221A, (2 HOLES) diagrams are shown on : 5, L00-p-—e-— 1.00 specific relay drawings. UL RECOGNIZED ee “ CONTACT RATINGS é SOS eres 4 15A— 240VAG ey 6A — 600VAG vo | 3A — 12506 = 1A — 250VDC Be t FILE NUMBER £80080 = eae eee ts @ a 3 \ é 75018 3 WADE aes Ons Rev sy. Gm __|vate /2- 4-79 MASTER DRAWING 88S. LOR/ER & LORISR c Be KAL lose s2-4- 77 sheer 1 OF 1 16Technical Publication MIN‘ SERIES 20 MINIATURE INSTRUMENT & CONTROL SWITCH 20A-600VAC Tto 12 decks 2 ta 24 contacts ‘Technical Publication MIN-1 SERIES 20P LIGHTED INSTRUMENT & CONTROL SWITCH 20A.600VAC Tito 12 decks 2 to 24 contacts Technical Publication LSR-1 SERIES 24 LSR LATCHING SWITCH RELAY 2 to 20 contacts 30 msec transfer time. Technical Publication 24-1 SERIES 24 STANDARD INSTRUMENT & CONTROL SWITCH 20A-120VAC 6 A-600VAC Tito 10 decks 2 to 20 contacts ELS SRO A Le RCS So ci cs Case a LCL Eee SU aL) ANSI/IEEE C37.90-1989 (General) UN sea aa We also conform to: Die Dee) COSTS Ley Technical Publication SSA-1 SERIES 24 SSR ELECTRICALLY OPERATED SELECTOR SWITCH RELAY Muité-contact auxiliary relay 2108 positions Technical Publication W.1 SERIES W2 INSTRUMENT & CONTROL SWITCH 2.A-600VAC 110 8 stages 2 10 48 contacts Technical Publication MOD s = Qe SERIES 20 PLUG-IN MODULE INSTRUMENT & CONTROL SWITCH Technical Publication CSF-1 SERIES 24 CSR CONTROL SWITCH RELAY Replaces manual Instrument & control switches 2 to 20 contacts 208-120VAC, ELECTROSWITCH * SWITCHES & RELAYS UNIT OF ELECTRO SWITCH CORP, 180 King Avenue, Weymouth, Massachusetts 02188 ‘Telephone: 781/335/5200 + FAX: 781/335/4253 S SP1986M