HAKKO 936 - Schematic

Rendered by: Tom Hammond - NSS 26 MAR 2011 v1.7

MAIN PC BOARD
VREF

R11
180k 1%
IC1
IC2B TRIAC DRIVER
5 1 8 R3 15k
+ NC G
R12 130k 7
C6 3 7
1% OUT B F C4
6 _ LM324 R13 100k 2 6 R4 1k .01/50V
.01/25v A E
4 5
C D
C9 NEC* PC1701C
VREF R2 Zero Volt Switch
R14 .01/25V
1k8
R16 1k2 1k0
R15 24k0 TEMP
CTRL
5k0 VREF VCC AC
ALPS RK09L IC2C
1140A65 5K HEATER VCC NEC PC324A
(502B) LINEAR LED Lo-Pwr Quad OpAmp
U1C
10 R10 680
V+ 4 +
8
OUT ZD2 C2
1N4148 D2
V- _ 9 5.1Vz 500mW
R6 LM324 47F 16V
11
27k0 C1
D1
1% 220F 50V
VEE
VREF IC2A C3
3
R9 66k5 1% + 47F 16V
1 ZD1
OUT
5.1Zv 500mW
2 _
LM324 D3
R1 360 2W
metal film
1N4007

VEE
VREF
R7
Note: " " = CKT GND
5k1 1%

Q1 T1
R17 NEC AC05D
CAL 300
1M0 5A TRIAC T2
R8 CTRL
G
390 1%
SOLDERING IC2D
IRON PLUG LM324
13
SLEEVE GND HANDSET 14
SOCKET OUT
5 1 12
C7
HEATER SENSOR SOLDERING IRON/CHASSIS GND
PINS PINS 0.1
3
25V

HANDSET
TIP GND
R5 1k0 1% CHASSIS POWER
120VAC 2A GND
HOT XFMR
BLK
CHASSIS
GND C5 .01/25V
GRN AC ON/OFF PC BOARD 120VAC 24VAC

WHT NEUT

GND
CHASSIS GND
HAKKO 936 TEMPERATURE-CONTROLLED
SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COPPER (SOLDER) SIDE

HAKKO 936 TEMPERATURE-CONTROLLED
SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

 HAKKO 936 TEMPERATURE-CONTROLLED
SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

HEATSINK

R4

Q1 R13
R6 VCC
IC1
C2
D1 +
T1 T2 G D2
VCC
C3
R7
+
JP1 C7 VEE
HTR IC2 PVR1
K A
VCC
LED N/C
R2
+
C1
+ VEE
FG
CN1
R15

5 1 R12 R10
VR2
4 2 VREF
3
N/C

R8
 HAKKO 936 TEMPERATURE-CONTROLLED
SOLDERING STATION PC BOARD LAYOUT
Rendered by: Tom Hammond, NSS 26 MAR 2011 v1.7

PC BOARD AS VIEWED FROM THE COMPONENT SIDE

HEATSINK

1k
100k
AC05D
B1081 27k 1%

1N4148 47uF
1N4148 C1701C 16v
5.1k 1%

J 47uF
0.1 16v
25v

C324C
1.8k
5k

24k
220uF
680 50v
130k 1%

300

390 1%
HAKKO 936-x PC Board Parts List
C1 220uF 50V
C2 47uF 16V
C3 47uF 16V
C4 0.01 (103) 50V Ceramic
C5 0.01 (104) 25V Ceramic
C6 0.01 (104) 25V Ceramic
C7 0.1 (104) 25V Ceramic
C8, C10-C13 n/a
C9 0.01 (104) 25V Ceramic
D1 4N4148 Small Sig Sil, or similar
D2 4N4148 Small Sig Sil, or similar
D3 1N4001, or 50VDC (or higher) @ 1A
IC1 NEC* PC1701C, Zero Volt Switch
IC2 NEC* PC324A, Lo-Pwr Quad OpAmp
Q1 NEC AC05D 5A Triac
R1 360 2W 5% metal film
R2 1.8k 1/4w 5% carbon film
R3 15k 1/4w 5% carbon film
R4 330 1/4w 5% carbon film
R5 1.0k 1/4W 1% metal film
R6 27.0k 1/4W 1% metal film
R7 5.11k 1/4w 1% metal film
R8 390 1/4w 1% metal film
R9 66.5k 1/4w 1% metal film
R10 680 1/4w 5% carbon film
R11 180.0k 1/4W 1% metal film
R12 130.0k 1/4W 1% metal film
R13 100k 1/4w 5% carbon film
R14 1k 1/4W 5% carbon film
R15 24k 1/4w 5% carbon film
R16 12k 1/4w 5% carbon film
R17 1M 1/4w 5% carbon film
ZD1 5.1Vz 500mW, 5.4Vz (measured)
ZD2 5.1Vz 500mW, 5.2Vz (measured)
PVR1 TEMP ADJ POT - ALPS RK09L1140A65 5K
(502B) LINEAR
VR2 CAL TEMP POT - Bournes 3362P-1-501LF,
see note below

* NOTE: NEC, is now part of Renesas Electronics Corp.

CAL TEMP CTRL

NOTE: In the 936, the CAL TEMP pot is 300 Ohms, however
we were unable to find a pot in this physical format rated at
300 Ohms, so a 500 Ohm device has been specified as a
suitable substitute.