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- Shaft Transmission -
Machine-No.:
Correct Utilization
The shaft transmission must only be used for the application as specified
in the order confirmation and in the order related data sheet.
Any utilization other than for the intended purpose is not correct and gua-
rantee claims may get lost.
The relevant performance values for this pump are to be taken from the
operating data in the order related data sheet.
Warning !
If the pump is used for any purpose other than
specified for above mentioned application, or if the
pump runs at working parameters higher than
admitted,
- danger/ damage may occur to human beings and to
property.
i Information
07/99 KM WD_DBL_E.CHP
1.013.5022
Seite/Page 1/1
Rev. 2, 07/03
Contents
1. General
2. Safety
3.2. Assembly
4. Starting up
5. Maintenance
Contents
7. Lubricant recommendations
8. Remarks
9. Sectional drawing
10. Annexure
10.2. Miscellaneous
The gasseal is obtained by the mounting Tel.: 0049 5724 / 390-0, Fax.: 0049 5724 / 390-290
Made in Germany
This instruction manual contains basic references Arrow indicating direction of rotation
which are to be observed during erection, commis- Marking for fluid connections
sioning and maintenance. This instruction manual is to
be carefully studied by service engineers and qualified are to be strictly observed and kept in legible condition.
staff/operator prior to assembly. The manual must
always be kept at the place of installation/plant.
Not only the general safety regulations mentioned in 2.2. Staff qualification and training
this safety chapter are to be observed but also
special safety information given in other chapters, e.g. The staff for operation, maintenance, inspection and
for individual use. assembly must have required qualification for this
work.
For safety references, whose non-observance can cau- failure of essential functions of the equipment/plant
se hazards for machines and its function, the marking
failure of regulations for maintenance and service
Pumps or aggregates must only be lifted resp. trans- Pumps or equipment handling substances injurious to
ported by means of an adequate lifting equipment health must be decontaminated.
attached to those places mentioned in the instruction
manual resp. on the pumps or packing. Immediately after the work has been completed, all
safety and protective devices have to be re installed
Pressure loaded components connected to the aggre- resp. set in operation again.
gate must be designed for the max.operating pressure
as specified in the pump data sheet.
If hot or cold machine parts cause hazards, these parts 2.7. Unauthorized modification and manufacture
are to be protected on site against contact. of spare parts
Contact safety devices for moving components (e.g. Modifications or alterations of equiment are only ad-
coupling) must not be removed from the machine missible after having consulted and obtained the ap-
during operation. proval of the manufacturer. Genuine spare parts and
accessories authorized by the manufacturer guarantee
Leakages (e.g. of shaft sealing) of hazardous media safety. The use of unauthorized components can lead
(e.g. explosive, toxic, hot) must be collected in a way to exemption from liability for resulting damage /
that there is no danger for persons or the environment. consequences.
In case of noises being hazardous to health, ear plugs 2.8. Prohibited methods of operation
must be worn. Observe the regulations in force.
Operating safety can only be guaranteed if the pump
In case of danger resulting from media being proces- supplied is exclusively used for the intended applica-
sed, used, thrown out or separated by the pump (e.g. tion according to the technical data specified in the
injurious, toxic, corroding or caustic media), protecti- order related data sheet.
ve clothes must be worn. See chapter 1 General of the operating manual.
Danger by electric energy is to be prevented (for The specification limits mentioned in the data sheet
details refer to regulations of VDE, for instance, or must not be exceeded at all.
local companies for energy supply).
The user has to arrange for appropriate safety measures
at site.
3.1. Assembly instructions Screw the shaft transmission with the gasket Pos. 90
to the bulkhead or deck, so that the connections for the
To guarantee a gas tight sealing of the shaft transmis- sealing oil system are located in the machine room.
sion the following points are to be considered:
If the shaft transmission is mounted horizontally, the
- The shaft transmission and the sealing oil container connections for the sealing oil system shall be super-
will be mounted in the pump room and will be bound posed.
with piping.
Fasten the sealing oil container to one bulkhead in the
- The sealing oil container will be installed at the wall machine room.
over the shaft transmission well visible and accessible.
The sealing oil container should be in-
stalled so that the piping to the shaft
High above the shaft transmission : min. 1000 mm transmission is as short as possible and
max. 2000 well accessible for maintenance work.
mm
Ambient temperature : max. 60 - 70 C
Remove locking screw item 73 from the shaft trans-
mission.
In the machine room, the installation area for the
clamping flange of the shaft transmission, has to be a Connect shaft transmission and sealing oil container
plain- and a well worked surface. tension-free by pipes.
The receiving borehole for the shaft transmission The pipe diameter must not be smaller
shold have a plus tolerance adaped to the centring than the sealing oil connection borings
diameter D1. in the shaft transmission. (Thermosy-
Hereby, transmission will be facilited. phon principle).
For sealing, any kind of oil of the viscosity class ISO Lubricants
VG 22 can be used.
make grease
It is not needed to lubricate the bearings. AGIP AGIP GR MU 3
ARAL ARALUB LF 3
The required oil quantity depends on the
BP BP Energrease LS3
size of the shaft transmission.
-see table- CHEVERON CHEVERON Dura-Lith Grease EP3
ELF ELF Multi 2
ESSO BEACON 3
FINA FINA MARSON L3
oil quantity 1)
GULF Gulfcrown Grease No.2
[ Liter ]
Size of 0.2 1.2 2.2 3.2 4.2 5.2 MOBIL MOBILUX 3
shaft transmission SHELL Shell Alvania Fett R3
Shaft transmission 0,35 0,7 0,5 2,0 5,2 6,1 TEXACO MULTIFAK 30
Sealing oil container 3,0 3,0 3,0 3,0 3,0 3,0 TOTAL TOTAL Multis
Total 3,35 3,7 3,5 5,0 8,2 9,1
_________________________________________
_________________________________________
5. MAINTENANCE
_________________________________________
The shaft transmissions are almost maintenance-free.
_________________________________________
As the bearings of the shaft transmission are provided
with a working life grease lubrication, the maintanace _________________________________________
is restricted to a control and, if necessary, refilling of
sealing oil. _________________________________________
_________________________________________
_________________________________________
9. SECTIONAL DRAWING
10.1. Spare parts list and sectional drawings Dimension sheets: __________________________
__________________________________ __________________________
When dialing our service hotline number you will always reach
a Bornemann specialist who can advice you and will take care
E-Mail: service@bornemann.com
page 1 of 2
Parts - List for Type: Gastight shaft transmission, size 3.2
Job No: 814725 issued: 26.03.2008
Item. No: Hull No. TKS2006-7003
Serial No.:
Document No.:
P.O.No: PO-130-07 BPA-2007-111
Customer: BORNEMANN PUMPS ASIA standard-piece = n subject to wear = v spare part = e
Item-No. Qty. Ident-No. Description Dimension and Standards Material e/v/n
29 2 s240 230 o-ring 162,00x3,00 NBR v
4 2 4703 160 0130 bearing cover P265GH v
61 2 s220 433 circlip AK 80x2,50 DIN 983 steel
73 2 s211 403 screwed plug G 1/2" DIN 910 5.8 n
74 2 s245 131 seal ring A 21x26 DIN 7603 copper v
78 1 s215 050 key A 20x12x140 DIN 6885 C 45K
79 1 s215 050 key A 20x12x140 DIN 6885 C 45K
83 2 s211 403 screwed plug G 1/2" DIN 910 5.8 n
84 2 s245 131 seal ring A 21x26 DIN 7603 copper v
90 1 4724 731 0129 gasket fiber composition
1 4703 000 01 sectional drawing
The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization is prohibited. Offenders will be held liable for the payment o
damages. All rights reserved in the event of the grant of a patent, utility model or design.
page 2 of 2
Bo r n em an n Pu m p s is a p r ivat ely-o w n ed co m p an y, est ab lish ed in 1853.
Bo r n em an n h as b een in vo lved w it h t h e d esig n an d co n st r u ct io n o f
p u m p s an d p u m p syst em s f o r o ver 75 year s.
To d ay Bo r n em an n m an u f act u r es t w in -scr ew p u m p s, w it h in t er n al
an d ext er n al b ear in g s, p r o g r essiv e cav it y p u m p , t h r ee-sp in d le
p u m p s, m u lt ip h ase p u m p s, d o w n h o le p u m p s alo n g w it h cu st o m er -
d esig n ed p u m p s an d syst em s f o r ap p licat io n s in a w id e r an g e o f
in d u st r ial.
Pu m p s an d Syst em s
f o r In d u st r y, En vir o n m en t al
Tech n o lo g y an d Sh ip b u ild in g
Jo h . Hein r . Bo r n em an n Gm b H
D-31676 Ob er n kir ch en
Po st f ach 1162
Ger m an y
Fo r f u r t h er in f o r m at io n p lease co n t act :
RUECKS_E.CHP
07/00 KM
Rev. 2 06/03