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ANALYSER
CHAPTER 3: OPERATING THE ANALYSER
Preface:
3 OPERATING
3.1 Standards and sample pretreatment
3.1.1 Preparation of standards
Introduction:
Only pure chemicals are to be used as standards for organic and inorganic
carbon. The chemicals require no further preparation, as they are pure.
Required Chemicals:
Calcium carbonate p.a., CaCO3 (Merck, cat. no 102066)
Oxalic acid, (COOH)2 .2H2O (Merck, cat. no. 100594)
Standards for the calibration curve of solid samples:
Only weigh different quantities of the standard for the calibration curve. The
amount depends on the required measuring range and the measuring
range of the IR detector (see chapter 6.1 for possible ranges). For TC
measurement Oxalic acid is advised and for IC measurement Calcium
carbonate.
3.1.2 Preparation of reaction solutions
Preparation of the 20% Phosphoric acid solution for the IC reactor
Dilute 235 ml 85% phosphoric acid to 1000 ml with carbon-free water and
mix.
3.1.3 Sampling and general pre-treatment
Solid samples:
Taking a sample one must pay attention that the sample is representative.
Therefore the sample must be completely homogeneous. Collection of the
sample should be done in a clean glass bottle and then treated according
to ISO 11464 and 11465. A representative sub-sample of the laboratory
sample has to be milled until it passes a 250 m aperture sieve. Standards
need no pretreatment and can be analyzed directly.
Use an analytical balance with accuracy of 0.1 (recommended) or 1 mg
(depending on the weight) to weigh the amount of sample directly into the
crucible (TC, cat.no 2CS22003) or into the test tube (IC, cat.no.
2CA50002). The sample in the crucible should be analyzed directly after
weighing.
For an IC analysis the sample must be wet with approx. 0.2 ml (5 10
drops) of carbon free water. The water has to wet all present sample in the
test tube before measurement for better acid/sample contact.
Sludge samples:
Taking a sample one must pay attention that the sample is homogeneous.
Mix before taking a sample. We advise to homogenize the samples by
means of an Ultra Turrax device or good alternative.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-2
3. Check the baseline and adjust if necessary by pressing the Auto Zero
button.
4. Check your settings (see chapter 3.3.4.2).
5. Press Start Analysis. The Status Panel is displayed (see Figure
3.47). Press Continue. The analysis is started. Depending on the
sample in the template the program asks for a sample in the TC or IC
port.
Note: Quartz TC crucibles which are used to analyze acidified
samples cannot be used to analyze neutral or alkaline (pH >2)
samples.
3.2.4.1 TC sampling procedure
Remark: Make sure that an IC sampling tube is sealed in the IC port.
1. Release the hand lever by pushing it down and pull the TC crucible
holder out of the TC sampling port by its handgrip.
2. Carefully place the required TC sample of the template into the crucible
holder.
3. Push the handgrip with the crucible holder (see Figure 3.1) completely
into the TC sampling port and pull up the hand lever to seal the port.
Figure 3.1 TC port, place sample Figure 3.2 TC port, lift sample
4. Wait until the zero level is stabilized. Then push the crucible up into the
reactor by means of the slider (see Figure 3.2). Fixate the slider at its
highest position.
5. Click OK to start the analysis of the sample. After finishing the peak (a
message is displayed that a sample has to be inserted), pull the slider
down. Release the sealing hand lever and pull the handgrip with
crucible holder from the TC sampling port.
6. Place a new sample and repeat step 3-5 until the last sample of the
template is measured. When the last sample is measured a message
is displayed that the analysis is ready.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-6
Warning!!!
The crucible is extremely hot after the analysis!
DO NOT TOUCH!!
The crucible holder is heated by the crucible
DO NOT TOUCH by fingers!!
3.2.4.2 IC sampling procedure
Remark: Make sure that the TC port is closed and sealed with the hand
lever.
1. Turn the screw head of the IC one turn until the tube can be pulled out.
2. Place the required sample tube (see Figure 3.3) carefully into the
screw head (through the sealing ring) as far as possible and turn the
screw head until fixed.
3. Turn the heating unit under the IC tube (see Figure 3.4) and push it up
as far as possible. Fixate it with the hand bolt (see white arrow in
Figure 3.4).
4. Add the required amount (3-4 ml) of 20% phosphoric acid by means of
a dispenser and press OK.
5. After the analysis (when the software asks for a new sample) release
the hand bolt and slide the heating unit down and aside. Remove the
tube from the screw head and place a new test tube. When all samples
of the template are done a message is displayed that the analysis is
finished.
Warning!!
After the analysis the test tube is hot and contains strong acid!
Use Gloves!!
PrimacsMCS TOC Analyser Chapter 3 Operating 3-7
3.3 Software
3.3.1 Introduction
Note: Please take some time to look through the manual and become
acquainted with the features of this software program.
Remember that this is a windows program and several windows can cover
each other so you cannot see them. The program follows the usual
Windows conventions. The windows in which parameters are set and
where specific information is entered for the program to be continued, must
be closed before proceeding. These windows are called dialog boxes. The
program can be easily operated by keyboard or (preferably) by mouse.
The text between quotes refers to text within the window.
Note: It is highly recommended not to open other programs during an
analysis run.
3.3.1.1 Keyboard
Hot keys These are the underlined letters that in combination with
the Alt. key provides a short cut to that item in the main
menu.
Tab Go to next selectable item.
Cursor Cursor movement keys, to toggle up, down, left and right
through menu's, lists etc.
Enter To go into edit mode, also used to confirm edited script.
3.3.1.2 Mouse
Operating the program with a mouse is fast and direct. Although a
combination of both keyboard and mouse is recommended for normal day
to day usage.
Mouse pointer The little I-beam pointer (or arrow in the graphic section)
that moves around the window as you move the mouse
on a flat surface.
Click Means pressing either left or right mouse button.
Double click Means pressing the mouse button for the second time
directly after the first click.
Drag Means holding the mouse button down while dragging the
mouse over the area required.
3.3.1.3 Regional Settings
The program can be run in English, French and German. To open the
program in the required language the Regional Settings have to be set
according the used language.
For Windows NT:
Select Settings, Control Panel, Regional Options from the Start menu.
The settings for the French language have to be set only on French
(Standard) and for the German language only on German (Standard).
Select the button Set Default. Set the language to the required language in
the Select System Locale screen.
For Windows 2000:
Select Settings, Control Panel, Regional Options from the Start menu.
The settings for the French language have to be set only on French
(France) (see Figure 3.5) and for the German language only on German
(Germany).
PrimacsMCS TOC Analyser Chapter 3 Operating 3-9
Select the button Set Default. Set the language to the required language in
the Select System Locale screen.
The program can be closed by selecting the close box in the upper right
corner or by selecting the Exit button. A message will be displayed whether
you really want to leave the program or not.
Figure 3.8
Note: When an analysis file is still open the Exit button shows Analysis.
Click the button to display the Analysis window. Close the Analysis
window by clicking the Exit button. The main window will then be
displayed with the Exit button.
The main menus of the main window are explained in the following
chapters. In the explanation full access to the program is assumed.
The program is used by different types of combustion analysers. See
chapter 3.3.4.1 to change the analyser type if the type was set on another
type than PrimacsSC. Changing the type also leads to changes in the layout
of the Options window and the info box.
Note: Once the analyser has been set online, the analyser type and
settings are automatically set on PrimacsSC.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-12
3.3.3.1 About
Select about and the following information window appears:
Version PC Software:
Number of the used
software version. If you
have any questions about
the software be sure to
quote the version number
given in this menu.
Version firmware:
Version of the used
firmware in the
instrument. This
information is only visible
when the instrument is set
on-line. If you have any
questions about the
firmware be sure to quote
the version number given
in this menu.
Figure 3.10
PrimacsMCS TOC Analyser Chapter 3 Operating 3-13
The PrimacsSLC tab displays the specific settings for the PrimacsSLC
(see Figure 3.14).
Interruption: When the values are out of the alarm limits, the
analysis stops and the following message is displayed:
Values are out of the alarm limits, Continue? Select
Yes to continue the analysis. (In this case it is best to
change the setting into Continue, other wise the
software will ask the same question every 30 seconds).
When No is clicked you are returned to the main
window.
SLC
The Primacs tab (see Figure 3.19) displays the limits for the Alarm
Settings for the flow, the temperature of the TC oven and the temperature
of the Peltier cooler.
3.3.4.6 Stand-By
Select Stand-by from the menu or select the tab in the Options window
(see Figure 3.19).
This tab is not relevant for the PrimacsMCS.
3.3.4.7 Miscellaneous
Select Miscellaneous from the Settings menu or select the tab in the
Options window.
The Miscellaneous screen (see Figure 3.20) displays some extended
settings about the detection. Only some of these settings are relevant for
the PrimacsMCS.
The option Dont send commands to analyser during analysis is not
checked. This should not be changed.
Before the start of the analysis the choice can be made to use raw data
or filtered data for the calculation. For filtered data a selectable filter
constant is available (0-7).
The detector range is selectable for the PrimacsMCS but not as dual
detector. The detector can be set on a certain range for an analysis (low
or high). However, for each separate sample position in the template
the range can be changed.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-21
3. Select the curve you wish to add to the Default Calibration curves list.
4. Select the Add to Default Curves button. The curve is added to the
list in the Default Calibration Curves window (see Figure 3.28).
Remove curve
To remove a curve from the Default Calibration curves list select the curve
you wish to remove and press the Remove curve button. A warning box
appears (see Figure 3.28), if the selection is correct press Yes. The curve
is only removed from the Default curves list.
Print Layout
Select Print Layout: the following window is displayed (see Figure 3.29).
3.3.5.2 Info
The Info window (see Figure 3.33) is
opened by default in the upper left
corner when the program is started.
The window displays information about
the performance of the analyser.
The following parameters are
displayed:
IR Raw Signal: Direct value from IR
detector
IR Signal: Filtered value (7-
points mean value) Figure 3.33 Info
TC Temp: Temperature of the
TC oven (not available for PrimacsMCS
IC Temp: Temperature of the IC oven (not available for
PrimacsMCS
Peltier Temp: Temperature of the Peltier Cooler
Write Pointer: Displays information about the communication. The
Write Pointer should always be 1 higher than the Read
Pointer, when the communication runs properly.
Read Pointer: Displays information about the communication. The
Read Pointer should always be 1 lower than the Write
Pointer, when the communication runs properly.
To close the Info window click the close box in the upper right corner or
select the View menu. The option Info shows a checkmark. Select Info.
The option is unchecked and the window disappears from the screen. To
display the window again, select Info from the View menu. Info is
displayed and gets a checkmark.
3.3.5.3 Log
The Log window is not visible by default. It is only intended for service
purposes.
3.3.5.4 Live Signal Monitor
The Live Signal Monitor window is intended for
service purposes.
3.3.6 The Connection menu
The connection menu displays the following
options: Auto Connect, Disconnect and
Connect (see Figure 3.34).
Figure 3.34
Click Auto Connect to connect the
PrimacsMCS to the computer. Auto Connect searches for the COM
port to provide the communication with the analyser. The display will
show Searching. Once the COM port is located the display shows
Online.
Click Disconnect to disconnect the software to the PrimacsMCS.
Select Connect if the PrimacsMCS is connected to another COM port.
Click Connect. A dialog box is opened where the COM port can be
selected for the connection with the PrimacsMCS. Select the required COM
port and click OK.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-33
In this window all relevant information for the performance of the analysis
run is entered.
Save as opens the Save as dialog box as shown in Figure 3.36. Type
a new name in the file name box for the template and select Save. The
current template will be closed. The template is displayed with the new
name.
Close closes the selected template, but leaves the template window
open.
Save on Exit (checked by default) saves any changes made in the
template when the window is closed by means of the OK button.
Print Setup displays the Print Setup dialog box (see Figure 3.40) to
set the print options.
1. Select OK to accept the default settings or select Properties.
Change the settings to your demands and select OK. Select OK to
close the dialog box.
2. Select the Print button in the window to open the Print window to
print the work list.
Exit closes the template window.
The Edit menu has three options: Add Position, Del Position and
Renumber.
Add Position is used to add a new sample to the template. Usually the
last position is selected, when a new position is entered. Only when a
sample line has to be inserted, select the sample position above the
position where the sample is to be inserted. Renumber the positions
after finishing the template. This option has the same function as the
button in the window.
Del position is used to delete a sample line from the template. Select
the position to be deleted from the template. This option has the same
function as the button in the window.
Renumber is used to renumber the positions in the template when a
sample has been inserted. This option has the same function as the
button in the window.
The View menu has one option: Refresh.
Refresh. When this option is clicked, the curser position returns to the
first position in the template and the first five positions of the template
are displayed.
Items in the template window (see Figure 3.41):
Position: The position of the sample in the sample tray. (The
injection order is set by the sequence in the template).
Type: Standard or sample code. The following types are
available: Standard, Unknown and Quality sample.
Identification: Identification code for standards, samples and quality
samples.
Range: Selection between high/low range (for PrimacsMCS only
high).
Injections: The parameter to be measured. If TOC is selected
automatically TC and IC are selected too.
Sample weight: The sample weight in mg. If TOC is measured the
weight for TC as well as IC has to be filled in.
Element: The parameter for which the sampling information is
set.
Integration Time: The time starting from the injection till the end of the
peak. The software looks for the end of the peak. If the
peak is very wide and flat the integration time possibly
has to be longer as the program might consider the flat
top as the end of the peak. The default time is 60 sec.
Recommended time for PrimacsMCS is 120 sec.
Sample time TC: Here the sample time as set in the Analyser Settings
window for TC is set. The sample time is the time
between two displays of the pop-up window with the
message to insert a sample.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-37
Sample time TC: Here the sample time as set in the Analyser Settings
window for TC is set. The sample time is the time
between two displays of the pop-up window with the
message to insert a sample.
Stand. conc. TC The concentration of C in the TC standard (by default
the concentrations from the Analyser settings window
are filled in).
Stand. conc. IC The concentration of C in the IC standard (by default
the concentrations from the Analyser settings window
are filled in).
The figure displays the default settings.
No. of Positions: The total number of positions entered in the template.
Add Pos: Adds a new position under the selected position.
Automatically the next position number is added.
Del Pos: Deletes the selected position.
Get Weight TC: Inserts the weight of the sample on the connected
balance directly in the field of the TC sample weight.
Get Weight IC: Inserts the weight of the sample on the connected
balance directly in the field of the IC sample weight.
Renumber: Renumbers the positions starting from 1 if editing has
led to an incorrect position range.
Print: Displays the template as it will be printed in the Print
window (see Figure 3.39).
Cancel: Closes the template without saving any changes.
OK: Closes the template window (and saves any changes
in the template, when Save on Exit is checked).
Procedure to create a template:
Note: If only samples are entered skip step 1 - 6.
1. Select Add Pos. A position is entered in the template with the type
Unknown.
2. For the standard curve the type has to be changed to Standard.
3. Enter the identification for the standard and the required measuring
range.
4. For Injection enter the required parameter (TC or IC) to be measured.
5. Weigh a suitable amount of standard on the connected balance (for TC
samples in the low range enter a weight of 100 and weigh the samples
just before analysis in a pre-heated crucible, see also chapter 3.2.4).
6. Enter the weight for the selected parameter by means of the Get
weight TC or the Get Weight IC button or type the weight in the
sample weight box.
7. Repeat step 1 to 6 for each standard in the template.
8. When all Standards are entered select the Add Pos button. A new
position is added to the list with the type Unknown.
9. If desired change the type to Quality sample.
10. Enter the identification for the sample.
11. For Injection enter the required parameter(s) to be measured.
12. Weigh a suitable amount of sample on the connected balance (for a
TC measurement in a quartz crucible and for an IC measurement in a
glass tube).Enter the weight for the selected sample by means of the
Get Weight TC or Get Weight IC button.In the case of a TOC
measurement weigh two amounts of the same sample (one for TC and
PrimacsMCS TOC Analyser Chapter 3 Operating 3-38
one for IC) and enter the weight by means of the respective Get
Weight button.
1. Select the Template you wish to edit and select Open. The template is
opened.
2. If required save the template under a new name. The template will be
displayed with its new name.
3. Edit the template according to your wishes.
4. If everything is set according to your wishes, select Exit. The template
window closes and you are returned to the main window.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-40
To use a method:
1. Click Load. A dialog box is displayed with the created method(s).
2. Selected the required method and click Open. The selected method is
displayed in the field for the method name.
3. Check the Use Method option (if not checked the method will not be
used).
The state of the analyser is Monitoring before the analysis is started,
Analyzing during analysis, Done when the run is finished and Editing
when a finished analysis is opened.
As soon as the analysis has started the date and time the analysis has
started and the temperature of the oven and Peltier cooler at the start of the
analysis are displayed. Special information about the analysis can be typed
in the Analysis info field.
The option Go to Stand-by after Analysis can be checked (to put the
analyser in the Stand-by mode with the corresponding settings).
Nine selection buttons are visible: Start Analysis, Pause Analysis,
Results, Graph Peaks, Print Results, Export Results, QC chart,
Sample Report and Exit. Pause Analysis is only selectable after the start
of an analysis (but is irrelevant for the PrimacsMCS), while QC chart and
Sample Report are only selectable after the analysis.
Current Sample Time, Injection order, Position and Injection display
information about the analysis during the Analyzing state.
Before an analysis is started the baseline can be checked in the Peaks
window. If necessary select Auto zero in this window to adjust the baseline
(available when Use Auto zero is selected in the Detection Settings
screen). In the Results window the template is displayed (see Figure
3.48).
Start Analysis
To start the analysis:
1. Select the Start Analysis button. The Status panel is displayed. This
panel checks if the state of the parameters is according the settings as
set in the Alarm Settings.
Note: The TC Temp in this panel is the TC temp of the FormacsHT. The TC
temperature of the PrimacsMCS is displayed on the instrument.
2. If the settings are OK (not relevant for the IC temp, see Figure 3.47)
press Continue to start the analysis or Cancel to return to the
Analysis window.
3. The text on the button turns gray and the state changes to Analyzing.
The date and the time the analysis was started will be displayed.
Figure 3.47
PrimacsMCS TOC Analyser Chapter 3 Operating 3-43
Figure 3.51
PrimacsMCS TOC Analyser Chapter 3 Operating 3-45
Make sure to have a calibration curve available for the measured range
otherwise the results in the measured range cannot be calculated.
The Selection checkbox displays whether the result is used for calculation
or not.
D If the dilution factor was changed after the injection of the
sample.
S For changes of the (de)selection of the individual sample. This
is the case if the software originally selected the sample, but the
user deselected it afterwards and re-selected it afterwards.
E For changes in start or end point of the integration of the peak.
O For peaks that were edited, but where the original peak was
selected for the calculation.
- If no editing was performed on the peak.
When all samples of the template are measured also a message is
displayed (see Figure 3.53).
Figure 3.53
PrimacsMCS TOC Analyser Chapter 3 Operating 3-46
Graph peaks
Select Graph peaks from the Analysis window or Peaks from the
Results window to open the Peaks window (see Figure 3.54) to view the
peaks either during the analysis run or after the analysis is finished.
Print Results
Click the Print Results button in the Analysis window to display the Print:
Analysis window (see Figure 3.56).
The window displays the results of the analysis as set in the Print Layout
window.
Click the Print button to print the results (if desired first click Print setup to
set the print options).
Click the Exit button to return to the Analysis window.
Export Results
Click the Export Results button in the Analysis window to display the
Analysis: Export Results window (see Figure 3.57). The name of the
analysis is displayed.
QC chart
If QC samples are measured, the performance of these QC samples can
be viewed in the QC chart (see Figure 3.60).
This screen displays if the values of the measured QC samples are within
the control limits of the given control value.
The screen has four selection buttons to easily switch to the Graph Peaks
window, the Analysis window, the Results window and the Sample
Report window.
Sample Report
The values of the samples and their performance are displayed in the
Sample report (see Figure 3.61).
3.3.8.2 Edit
Select Edit from the Analysis menu and the following window appears
(Figure 3.62):
3.3.9.2 Edit
Select Edit and the Method settings window is opened (see Figure 3.67).
3.3.11 Language
This menu has three options: English, German and
French and is used to select the required language.
When a language is changed by means of this menu,
the program has to be closed to set the proper
regional settings (see also chapter 3.3.1.3) to be able
to reach all functions of the program. The program
opens in the language as set in the regional settings of
the computer. Figure 3.69
PrimacsMCS TOC Analyser Chapter 3 Operating 3-55
Figure 3.70
The template is saved by default in the Template directory. The Sampling
template as shown in Figure 3.71 is displayed. Select Add Pos. A position
is entered in the template with the type Unknown. For the standard curve
the type has to be changed to Standard. Enter the identification for the
standard. For Injection enter the required parameter (TC or IC) to be
measured. If a balance is connected, weigh the standard and press Get
weight TC (or IC, dependent on the type of standard). If no balance is
connected, type a weight for the standard to be measured. This may be the
intended weight. The real weight may be entered later in the Results
screen.
Figure 3.71
PrimacsMCS TOC Analyser Chapter 3 Operating 3-57
Follow this procedure for all standards and also for the samples
(unknowns). Check if the settings for integration time, sample time and
concentration of the TC and IC standard are OK. If not: make the required
changes. If everything is set according to your wishes, select Exit. The
template window closes and you are returned to the main window.
3. Name analysis
Select the Analysis menu and select New. Type a name for the analysis
in the Analysis: New dialog box Figure 3.72). Select Save. The dialog box
is closed and the Template Open dialog box is displayed.
Figure 3.72
4. Select a template
Select the template you just created or another existing template (see
Figure 3.73). Exit the dialog box by selecting Open. This will open the
Analysis window (see Figure 3.76). This window is described in chapter
3.3.8.1.
Figure 3.73
5. Check baseline
Select Graph peaks and check if the base line is good (see Figure 3.74); if
not there may be a hardware problem (see for solving Chapter 5
Troubleshooting). When the baseline is too high or too low, adjust with the
Auto Zero.
PrimacsMCS TOC Analyser Chapter 3 Operating 3-58
Figure 3.74
6. Start run
Select Start Analysis (see Figure 3.75) to start the analysis run. An
information box will be displayed.
Figure 3.75
PrimacsMCS TOC Analyser Chapter 3 Operating 3-59
7. Confirm analysis
Place a sample in the port (TC or IC) according to the first sample in the
template and click OK in the displayed box. The first sample will be
analysed.
8. Follow progress
Go back to Graph peaks where you can watch the peaks as they appear
or select Results and watch the Raw values appear.
9. After analysis has finished
Select Results from the Analysis window (see Figure 3.75). Select
Calculate results so that the results can be calculated. If necessary select
Calibration curves to calculate the results with another calibration curve.
Exit the window to return to the Analysis window. Select Print results. If
the displayed print layout (Figure 3.76) is according your wishes, press
Print.
Note: Do not print unless a printer is on-line, only print after an analysis.
Figure 3.76