FLUE GAS RATE, 1b/hr TEMPERATURE, OF INLET OUTLET (MIN.) PRESSURE, psig INLET (APPROX.) OUTLET FLUE GAS COMPOSITION, VOL % Na 02 Og co S02 20 MW OF FLUE GAS oD CATALYST CONTENT; The flue DATA SHEETS FOR (01 FLUE GAS COOLER DESIGN CASE 963,190 81.67 1.50 16.25 0.04 0.52 1537. 1b moles per hour 29.71 0.288 Btu/b/deg F. gas contains approximately 90 Ibs per hour of catalyst fines with an average particle size less than 20 microns. DUTY, mm Btu's per hour 114.5 Ry _7. Treas Managing Office]engineering Office jE) 6 Kel 1G y= Wr toc ie 174 ss CLIENT PEMEX 1/72 LOCATION TULA, MEXICO JOB NO,_6755-01 0} ITEN _—FLUE”“GAS COOLER ny 0 TRE ITEM NO. T01U ‘SPEC NO. SRO. ENGINEER] CHECKED|APPROVED|REQ'N. NO. PAGE I OF 6STEAM FLOW SUMMARY, BTU/HR “~~ Boiler Only Generat. (Sat.) Bir Stm Superhtr Gener. Blowdown ,% Load Duration ECONOMIZER WATER FLOW, LBS/HR TOTAL “OF ALC FLOWS TO ECON. SUMMARY OF FLOW LEAVING Flow to Stm Drum TEMPERATURE SUMMARIES, OF Flue Gas to Superftr. Flue Gas to Boiler Flue Gas to Economizer Flue Gas Leaving Econ. Water Entering Economizer Water Leaving Economizer Steam(Sat) Leaving Boiler Steam Leaving Superheater Steam Leaving Attemperator PRESSURE SUMMARIES, PSIG ‘Stm Aft SuperHtr Stop Viv. Stm Entering Superheater Water Entering Boiler Water Entering Economizer Drum Design Pressure Design Case * Vendor to provide information for above TERS based on his design, and requirements. RZ 7M [Managing Office]Engineering Office el 6 [RELLOGG| HOC HOC VS \w/ 14 s|=3 CLIENT PEMEX 1 LOCATION TULA, WEXICO JOB NO. 6755-01 | 0/1 ITEM __— FLUE GAS COOLER NO [AUG-OT [TRC 77|TTEM WO. TOU “SPEC WO. |SINO-[ DATE [ENGINEER] CHECKED|APPROVED|REQ'N. NO. PAGE 2 OF 6DRAFT LOSS, inches H70 ~Expanston Joint and Transition Duct To Superheater Superheater Boiler Economizer & Outlet Duct Net Draft Loss (Expected) Net Draft Loss (Guaranteed) EFFICIENCY (Ref. 80F fot. Heat Loss BTU/Hr FLUE GAS COOLER MECHANICAL DESIGN Type of Boiler Unit Design Press./Temp., PSIG, OF: Superheater Boiler Economizer ASME Section I, W/O Stamp ASME Section 1'Piping To Be Incl'd Flue Gas Velocity, F/Sec: Inlet Transition Duct Superheater Boiler. Economizer Outlet Duct PRESSURE_DRUMS Material Thickness, INCHES Dimensions , FEET Type Heads Stress Relieve Radiograph Corrosion Allowance, IN Manways, No./Size :Bolt or Hinge Type Separation: Primary Secondary Demister Pad Stear Design Case Water Tube i —— ya Yes Yes m Drum Lower Drum we Ng) een ice Engineering OFFice E|76 FELL f 3 ee oes HOC HOC I S| CLIENT PEMEX 2 LOCATION__TULA, MEXICO JOB NO. 6755-01 0/=1 ITEM __FLUE GAS COOLER N| “0 [AUG 91 | —TRC Zaz) TEM WO. — TOU SPEC NO, }S|NO.[ DATE [ENGINEER] CHECKED|APPROVED|REQ'N. NO- PAGE 3-OF 6COIL DESIGNS FOULING ‘SUPERHEATER Heat Exchanged, MM BTU/HR Max. Tube Wall Temp., OF Max. Fin Temperature, OF Number of Passes Effective Tube Length, FT Bare Tubes: Number Surface Area, FT 2 Finned Tubes: Number Surface Area, FT 2 Tube Spacing: In Row, IN Between Row, IN Type Pitch Stress Relieve: Tubes: Vertical or Horizontal Outside Dia., IN Wall Thick. (min,avg) ,IN Velocity in Tubes, F/Sec Extended Surface Description: Type of Fin Fin Material Fin Dimensions Fin Spacing BOILER ECONOMIZER 1G FACTORS (Vendor to blank out values below that do not apply) a —— Inside, Ft2-HR-OF/BTU 0.0005 9.0005 Outside, Ft2-HR-OF/BTU 0.040 Finned: Outside, Ft2-HR-OF/BTU 0.090 RT —7a\__— [Managing Office|Engineering Office E)"6 KELLOGG) HOC HOC v|-5— \w/ 1|4 s|3 CLIENT PEMEX 1|-2 LOCATION TULA, MEXICO JOB NO. 6755-01 o | ITEM __——FLUE“GAS COOLER | “0 [ave 91 [TRC ITEM NO. 1010 SPEC NO. S|NO-| DATE [ENGINEER| CHECKED] APPROVED] REQ'N. ZXHEADERS Location Materials Method of Attach. ,weld/roll Number of Manways TERMINALS Location Materials Method of Attach. ,weld/ro1l Flange Size/Rating Flange Material SETTINGS Location Insulation Thickness Insulation Material Type Anchor Hot Face Temp., OF Transit. Duct to Location Insulation Thickness Insulation Material Type Anchor Hot Face Temp., ° Superheater. Location Insulation Thickness Insulation Material Type Anchor Hot Face Temp., °F Boiler Location Insulation Thickness Insulation Material Type Anchor Hot Face Temp., 0 Economizer il Casing Thickness Liner Thickness Liner Material ‘Anchor Material Cold Face Temp, oF Casing Thickness Liner Thickness Liner Material Anchor Material Cold Face Temp, °F Casing Thickness Liner Thickness Liner Material Anchor Material Cold Face Temp, OF Casing Thickness Liner Thickness Liner Material Anchor Material ICo1Gi ace) rep tf gece eeeeeeemmme R]_7 TT 7H, Managing Office]engineering Office E\-6 [KELLOGG] HOC HOC VS wi 4 | CLIENT___PEMEX 2 LOCATION__TULA, MEXICO JOB NO. 6755-01 0) ITEM _——FLUE'GAS COOLER | 0 [AUG 9 | —TRC. Di ITEM WO. 101 ‘SPEC NO. SINO-[ DATE [ENGINEER] CHECKED[APPROVED|REQ'N. NOW PAGE 5 OF 6Location Economizer Duct Outlet Insulation Thickness Insulation Material Type Anchor Hot Face Temp., OF GUARANTEE CONDITIONS Capacity, MM LB/HR Steam Press, PSIG Steam Temp., OF 900 Thermal Eff., % Continous Casing Thickness Liner Thickness Liner Material Anchor Material Cold Face Temp,0F Max.Net Draft Loss inches _H0- Max.Net Air Resist. 2 ‘inches H20 Solids Carry-Over 0.5 PPH Max Allow. Boiler Conc. 1000_PPM Feed Water Temp., OF Blow-Down, % 2% normal operation; 5 % design rz —_/N\_~ [Managing Office|engineering Office Ee |RELLOGG| HOC HOC i a 8] 3 CLIENT PEMEX ye LOCATION TULA, MEXICO JOB 0.675: ofr ITEM FLUE GAS COOLER K-00 91 [TRC Hor _|1TEM HO. TOI SPEC NO. ‘SINO.[ DATE [ENGINEER] CHECKED|APPROVED|REQ'N. NO.