et TECHNICAL SECTION rT ‘SECTION 2. Basic Gear Formulas ‘SPUR AND HELICAL GEARS 2a 2s TMssecloncoessmanconmce!tbohprariots 205 tees str espa an heel ges al Rack — Thabceck stown Fc 216 Usage What theo eon oe By ‘herd. Wher prlnumbas cf we, oe {cra dsare uaton we evecare. ie Ieee naar Ser acer aeons rust. n Sarde pes eed re og mirage he roe "ret open egy caraors sg 2 ac Imager uy conuatee Betase ack Sch Charges be acaed whet eo erat ‘oer uplre seared SpurGeen — Tata ack town figue 2206 "neon pmo evn ve 27 pore Ds ect sp ete re — Tepe eh comet a ‘die amcnepaed n be rorra pare be base ‘akatown nie? Ta Ee? ‘Sundar Cntr ane — Succ dence Tegan y threo shown be? 208 FIGURE2.1 — BASIC RACK — (NORMAL PLANE) ante Datnes Stone — Chee voceards: 27 Spur Pian Eagar’ — Egat ot SP Taso sunt Teg hence Cirare Sim rhe ges oe Dsance Spe Th cae of whe wl perc on Be numero een omega ther aig oguterans Wh eed pricn ‘Site re D3 pea ae ar Soe otis rhe hom be he et ‘art aio tte ru be tess ‘Beanovra be pon eigeren When tnlage peor oan nee pion and etn Sorter ge aremesed eget te cot de ‘area muse peer tans ‘SunsueCane Dates Byam — (erg an stor. ‘eseedme) mig atom eee ace mae ster be samba om, pe ‘reso eras cori Tne oie nee ‘drat set ego's sens these routine on dant ieee Tool 20 ong Pec ge ed Dane Bon Sot pu peshaen Tile? @ saa be estes ai oben Unser Poon o ae pes ange ‘ould be tapes serene are ‘ends prone bie? Te mata goa ev dues age eased barsapn 205 Pros! eran 12 ara ls eqave seca ans’son Ue pp tonal he cleaaceequres ton wt bouze peated areal nest Meshes process wl hve ss hua 'Ssecniy tara Tame2.1 ‘TOOTH PROPORTIONS 40 FORMULAS FOR [WAMETERS AND STANDARD CENTER DISTANCE theese eucees) darren Toei oreo 1 {oom mronton aa — See | a r= soe ie pa " 4 poe ip towne) [esta | ee= 1165, onan) ERE eamiani | FE oaainn eausaenra fi |ffcomir ff co =o = e woeomamy | tem | 20m, wt en ERE eominm | + oom ime carea Wew | wea, Caras Ge Toc m Cave) css ype | ‘ona OPE caine) | FE oomnn “aor un wesw conetwm | UP comin | 2 omzinny "qmncest ae ve ee os re Phd Ahora ret Pen ‘ reaceneeo | a ano rae ovscroarew a) | norm |(aty+2)¥) Pia bene = Kem | (tes [aise es comoawerto | BS | (haem) none) i (a+) ise oo (ae ee = Maes cor) 3 (GR) ae a ‘orale a ane ce Os af 3 Sr ren 2, = Norra Grae Fh ‘Where P = Transverse arma Pach Moura Cit Pach & Sheutowe ‘Ghatgeeea oTheage ce ‘Nowra! Tooth Thies 11 = Nuon Teel 4 Staab arn renner 4 tities aan one: 600-249-6105 + FAK 200-768-6271 oesian : E-Mail: info@pic-design.com 133TECHNICAL SECTION SECTION 2. Basic Gear Formulas SPUR AND HELIGAL GEARS TaLe22 [MINIMUM NUMBER OF PIMION TEETH VS. PRESSURE ANGLE AND HELIKARGLE | tern igh Hand Lat Han ion lt Had Pion a MEER Yo OSIECTIONABLE UNDERCUT foweate Reveals Aight ing Gaur "ot Hon Guar | gt ae State rae! Sate ea fe fs | [FIGURE 2,3 — HELICAL GEARS OF THE SAME HAND MESH AT RIGHT ANGLES: 23 26 Ee “ HeLtcAL GEARS OF THE OPPOSITE HAND MESH OM PARALLEL SHAFTS [sp oe [et se [oo ‘Ay ocr wil mesh and run wit ay other gear of the same pth ef a [oe Facommend meshing stilss sie! wih aluminum gears for smoother fof{ se 3} running, longer It and silent operation. Fr best operation halal gears Shou Tun wth test weshers — sae PIC standard stock thrust washers an age 6-1 and reference below. a ramezs oo 7 ‘AV DCOREE PRESSURE ANGLE INVOLUTE AME PITCH SYSTEM FOR MODIFIED iy ‘Davee Gat 17 TEETH OR LESS SPUR PINION: eee —— et (All tabular cimensions are given in inches tor 4 diametral pitch. For ather pitches: hie abd les by dare! ph aver + russ Nel-sniaus | 7 a ones sume covecbaaea yuan | gacar dence : oo me me van Dans Nomattenkianany” | Sen Sens "onan Et Paral Sat teat tte ren) en] em "THe agen Tw | Se | Cnt! | wena | canes once sun Manner tt mee | ® ES eH te) A |sbire) ra_|rassoe | +0700 | one | 12600 | aa | ate [outst | so 6 i frorisef taser Parton patie [ao | vaso [oases [1108 mK Te asoas rar [ost [reso [ar | vara oom | 1 ca caf sar) irae [ears | tener [9514 [ease [vz 4 | [ec fieaees or Tease Te [mes zee [oust 0 is raen] nator [oats | tans [2 | iste [over [158 ee: ae 16 | sa.234 | vans | onze [1s241 [ta | 1519 | ose | 1.436 righ ani Shas ie pisane raves Poore | seer [va] 15 [oer [sit FGURE2 4 — THRUST LOADING DETALS The etd dwt cf sal pan eee rH wot Enlrpernis ae tased or adendum proportions ofthe ase rack, Figure 2 1, of \OOP When dren’ propotone ar sad, be ui Gane must be _ajusted accorcngly, 1 To meintn standard comer dtanes when using ergs pions, he mating gar daeters rst be deceased byte amon of We pran erage, 2 i mang oar are made wih tants roth proportions, te cent otc us! be Increased as stow 2 owl lus il vary de to eet of tears a peel Phong: 800-249-6125 = FAX: 203-758-8271 E-Mail: info@pic-design.coma eee TECHNICAL SECTION SECTION 2. Basic Gear Formulas ‘STRAIGHT BEVEL GEARS 2.08 This seton overs recommended 109 ‘proportions and ciensions of banks for ‘generated strat bevel gears of tooth ratios {Foner indusial se 2.08 Bevet Gears in his system have unequal eds and unequal tote thicknesses, ‘xcept fr pas haing equal rambers of eth This dierent rom the commen practee for spat geanag ln bevel gear extn, the ‘goth hicares s corrals by machine anjmstments ncaa of by ts tots, making itpossble fo oban tooth ilnesseé according to requirments for balance of strength in gear and pion, Consideration has been given to both Surlae dura ity ang beam strength in deter ng te tach poportons. 2.10 An Adwartage in designing bev! gears accering to th stem is at tables ae avaiable giving tootn data ae achie sting, ths minimizing talelaons.* Hehe tooth designs are used tne ata mst be dotermined specally 2.41 Angular Beve) Gears re tov! gears wnoseshats ‘0 set at an angle oer tan 80 degrees. 2.12 Backlash — Table 2.4 gives se recommended backash wen the gear ae pinion ate fished end assembled redy to run. Quality oumoar reared to nthe Table ae dined oy the AGMA Gear Classtcatin Manual, AGMA 29002 TABLE 2.4 RECOMMENDED BACKLASH aca Diamaat TEMA out Nae aah Gas | Tiwi Hes | oom 00m | 000-0007 ‘oreo | a000-coar | coed cont ine iw | 0.000 a.007 | 0.000 = 0.0097 “Tons bes ele ooh ison Wars, How Yok FIGURE 2.5 — BEVEL GEAR NOMENCLATURE WORMGEARING 2.13 Wormgeating Is gnoraly divide ito two ‘categories, fe-picn worm gearing and coarse-pch worm gearing. Fine-pton worm gearing Is segregated from coarseptciy ‘worm gearing for the folowing reasons: 2.14 Fine-Ptch Wormgears ae used largely to ‘wansmit mation rather than power. Tooth sirengin, except tthe coarser end ofthe fine-pch rage. is seldom an important factor. Durabilly and accuracy, a5 tiey afte the trangmision of uniform angular motion, ‘ae of gretor importance, Housing constructions and lubreating methods ae generally radcaly diferent infineitch wormgearng, 2.46 Profle Deviations and tooth teeing cannot be detrminad a the sae degree of accuracy a8 these of coarse-ish worms and wormgears, because of thai small ie, 2.16 Wormgear cutting equipment generally avalabe for Ie-ptch gears nas define Festitions whlch limit the glaeter ana lead range, degree of accuracy and kind of teth beating oblaable 2.17 Special Consideration must be given to top lends nfne-pich hardened worms and in ear cating tool In Fire-Piteh Worms and Wermgears, imterchangeabity and high production are important factors. Individual matching of the worm tothe ger, as is frequenlypracted wt coase-ptch Decision worms, i impractical inthe case of worms of ie pith The Methods of production and inspection of fine-ptoh wormgears aro generally iorent from thse of coarse pitch Proportions of worms and woxmgear are van in Table 25. The pict rlatons are expressed by the falling formulas 2.18 219 2.20 TABLE 2S PROPORTIONS OF FIVE PCH WORMS ‘AMD WORMGEARS Worn Dimemions Term frmen Forma Gay eae mi oe FachOwnaer | 4 | 1 (wank) cst Darter | 05 rr Ste wii igh atthe | fy | DFO "Ti or alow 8 TS gi We pet worms Warmgete Dinensiont Teun] 9 wae ‘auger anew | Oe | _t-avtn Mag Fat gear | Fane | 11269 a2 16- | la Rtg orm a8 Wore Tero 7 one woe dem |_| ore ome worn anor, | eerance L_ hw Te ares [1 25h, “epoxies Roma Prue | fom En2 eee tert Dewner |G wear lature 6 = Grete Ped of Worngear Pen! Wem uma rele Pec Wor and Women Sryeae) = peak eas ange of Worm E-Mail: info@pic-design com Phone: 800-249-6105 » FAX: 203-758-8271 PIE