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Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality
requirements
Li ni u
TCVN 7506-2 : 2011 thay th cho TCVN 7506-2 : 2005 (ISO 3834-2 : 1994)
TCVN 7506-2 : 2011 do Ban k thut tiu chun quc gia TCVN/TC 44 Qu trnh hn bin
son, Tng cc Tiu chun o lng Cht lng ngh, B Khoa hc v Cng ngh cng b.
B tiu chun TCVN 7506 : 2011 (ISO 3834 : 2005) Yu cu cht lng i vi hn nng chy
kim loi bao gm cc phn nh sau:
Quality requirements for fusion welding of metallic materials - Part 2: Comprehensive quality
requirements
1. Phm vi p dng
Tiu chun ny quy nh cc yu cu cht lng ton din i vi hn nng chy kim loi trong
phn xng v ti a im lp t ti hin trng.
2. Ti liu vin dn
Cc ti liu vin dn sau l cn thit cho vic p dng tiu chun ny. i vi cc ti liu vin
dn ghi nm cng b th p dng bn c nu. i vi cc ti liu vin dn khng ghi nm
cng b th p dng phin bn mi nht, bao gm c cc sa i (nu c).
TCVN 7506-1 (ISO 3834-1), Yu cu cht lng i vi hn nng chy kim loi - Phn 1: Tiu
ch la chn mc yu cu cht lng thch hp.
TCVN 7506-5 : 2011 (ISO 3834-5 : 2005), Yu cu cht lng i vi hn nng chy kim loi -
Phn 5: Cc ti liu cn thit phi tun theo ph hp vi cc yu cu cht lng ca TCVN
7506-2 (ISO 3834-2), TCVN 7506-3 (ISO 3834-3) hoc TCVN 7506-4 (ISO 3834-4).
3. Thut ng v nh ngha
Tiu chun ny p dng cc thut ng v nh ngha cho trong TCVN 7506-1 (ISO 3834-1).
i vi thng tin chung v s dng tiu chun ny phi theo TCVN 7506-1 (ISO 3834-1).
p ng cc yu cu cht lng c cho trong tiu chun ny, phi kim tra s ph hp vi
cc ti liu c lin quan c cho trong TCVN 7506-5 (ISO 3834-5).
Trong mt s trng hp, v d khi sn xut thch hp hn vi TCVN 7506-3 (ISO 3834-3) hoc
TCVN 7506-4 (ISO 3834-4) hoc khi cc nguyn cng c bit nh x l nhit khng c thc
hin th cc yu cu chi tit trong tiu chun ny c th c sa cha c chn lc hoc loi b.
5. Xem xt li cc yu cu v k thut
5.1. Yu cu chung
Cc iu khon trong 5.2 c xem l c tnh nng c trng trc hoc ti thi im xem xt
li cc yu cu. Cc iu khon trong 5.3 thng l mt phn ca vic xem xt li v k thut v
cn c tnh n trong giai on lp k hoch ban u.
5.2. Xem xt li cc yu cu
c) V tr, kh nng tip cn v trnh t ca cc mi hn, bao gm c kh nng tip cn kim tra
v th khng ph hy;
d) c tnh k thut ca quy trnh hn, quy trnh th khng ph hy v quy trnh x l nhit;
l) Cc yu cu v hn khc, v d kim tra m vt liu hn, hm lng ferit ca kim loi mi hn,
s ha gi, hm lng hydro, m lt c nh, s dng cng ngh rn bng ba, gia cng hon
thin b mt, profin ca mi hn;
q) X l cc vn khng ph hp.
6. Thu ph
Khi nh sn xut d nh s dng cc dch v hoc hot ng thu ph (v d, hn, kim tra, th
khng ph hy, x l nhit) th nh sn xut phi cung cp cho nh thu ph thng tin cn thit
p ng cc yu cu p dng. Nh thu ph phi cung cp h s v ti liu v cng vic ca
mnh theo quy nh ca nh sn xut.
Nh thu ph phi lm vic theo s y quyn v trch nhim ca nh sn xut v phi tun theo
hon ton cc yu cu c lin quan ca tiu chun ny. Nh sn xut phi m bo rng nh thu
ph c th tun th theo cc yu cu v cht lng nh quy nh. Thng tin m nh sn xut
cung cp cho nh thu ph phi bao gm tt c cc d liu c lin quan t vic xem xt li cc
yu cu (xem 5.2) v xem xt li v k thut (xem 5.3). C th quy nh cc yu cu b sung khi
cn thit m bo nh thu ph tun theo cc yu cu k thut.
7. Nhn s hn
7.2. Th hn tay v th hn my
Nh sn xut phi c cc iu phi vin hn thch hp. Nhng ngi c trch nhim i vi cc
hot ng cht lng ny phi c quyn hn c th c bt c hnh ng cn thit no.
Nhim v v trch nhim ca cc iu phi vin hn phi c quy nh r rng.
Nh sn xut phi c nhn s c nng lc lp k hoch, thc hin v gim st vic kim tra
v th nghim trong sn xut hn theo cc yu cu quy nh.
Nhn vin th khng ph hy phi c kim tra chp nhn. i vi kim tra bng mt, c th
khng yu cu phi kim tra chp nhn. Khi khng yu cu phi kim tra chp nhn, nng lc
ca nhn vin th khng ph hy phi c nh sn xut kim tra.
9. Thit b
- Cc ngun in v cc my khc;
- Trang b bo h lao ng c nhn v cc thit b an ton khc c lin quan trc tip ti qu trnh
sn xut hn;
9.2. M t thit b
9.3. S ph hp ca thit b
CH THCH: Thng khng yu cu phi chp nhn thit b hn v thit b gia nhit tr khi c
quy nh khc.
9.4. Thit b mi
Sau khi lp t thit b mi (hoc thit b c phc hi) phi thc hin cc kim tra thch hp.
Cc php kim tra phi xc minh c chc nng vn hnh ng ca thit b. Phi tin hnh cc
kim tra ny v lp ti liu theo cc tiu chun thch hp c lin quan.
- Trng thi ca ampe k v vn k, lu lng k v.v c s dng cho vn hnh thit b hn;
- Tham chiu cc c tnh k thut ca quy trnh hn thch hp v cc qu trnh c lin quan;
- Trnh t ch to cc mi hn;
- iu kin k thut cho kim tra v th nghim, bao gm c i hi bt c mt c quan kim tra
c lp no;
- Nhn bit bng l, cc b phn hoc chi tit, khi thch hp;
- B tr nhn s c chp nhn;
Nh sn xut phi chun b cc c tnh k thut ca quy trnh hn v bo m rng quy trnh
ny c s dng ng trong sn xut.
Quy trnh hn phi c chp nhn trc sn xut. Phng php chp nhn phi ph hp vi cc
tiu chun sn phm c lin quan hoc theo quy nh trong c tnh k thut.
CH THCH: C th cn phi chp nhn cc quy trnh hn khc trong cc tiu chun sn phm
c lin quan v/hoc cc c tnh k thut.
Nh sn xut c th trc tip s dng c tnh k thut ca quy trnh hn cho hng dn cng
vic. Theo cch khc c th s dng cc hng dn cng vic chuyn dng. Cc hng dn cng
vic chuyn dng ny phi c son tho t c tnh k thut ca quy trnh hn c chp
nhn v khng yu cu c s chp nhn ring bit.
Nh sn xut phi xc lp v duy tr cc quy trnh chun b v kim tra cc ti liu cht lng
c lin quan (v d, c tnh k thut ca quy trnh hn. H s chp nhn quy trnh hn, cc
chng ch chp nhn th hn tay v th hn my).
11. Vt liu hn
Phi quy nh trch nhim v cc quy trnh kim tra cc vt liu hn.
11.2. Kim tra l
11.3. Bo qun v x l
Nh sn xut phi son tho v thc hin cc quy trnh v bo qun, x l, nhn bit v s dng
cc vt liu hn trnh c m t, oxy ha v h hng v.v Cc quy trnh ny phi ph hp
vi khuyn ngh ca nh cung cp.
Phi bo qun vt liu, bao gm c vt liu do khch hng cung cp sao cho khng b nh hng
bt li. Phi duy tr s nhn bit trong sut thi gian bo qun.
Nh sn xut phi chu trch nhim hon ton v c tnh k thut v s thc hin bt c x l
nhit no sau hn. Quy trnh phi thch hp vi vt liu c bn, mi ni hn, kt cu v.v v
phi ph hp vi tiu chun sn phm v/hoc cc yu cu quy nh. Trong qu trnh thc hin
phi lp bin bn x l nhit sau hn. Trong bin bn phi th hin c rng c tnh k thut
c tun theo v phi truy tm c ngun gc cho sn phm c th.
Phi thc hin cc kim tra v thc hin p dng c ti cc im thch hp trong qu trnh sn
xut bo m s ph hp vi cc yu cu ca hp ng. V tr v tn sut ca cc kim tra
v/hoc tiu chun sn phm, qu trnh hn v kiu kt cu (xem 5.2 v 5.3).
CH THCH: Nh sn xut c th thc hin cc kim tra b sung khng hn ch. Khng yu cu
phi bo co v cc kim tra ny.
- Lp ghp, g t v hn nh;
Trong qu trnh hn phi kim tra cc ni dung sau cc khong thi gian thch hp hoc bng
gim st lin tc:
- Di mt sau mi hn;
- Trnh t hn;
Sau khi hn, phi kim tra s tun th cc tiu ch chp nhn c lin quan:
Phi c bin php thch hp ch bo trng thi kim tra v th nghim, kt cu hn, v d nh
bng ghi du trn tng chi tit hoc th tm kim.
Phi c bin php kim sot cc ni dung hoc hot ng khng ph hp vi cc yu cu quy
nh ngn nga s chp nhn thiu thn trng. Khi vic sa cha v/hoc phc hi do nh sn
xut thc hin th phi c cc bn m t cc qu trnh thch hp ti tt c cc v tr thc hin cng
vic sa cha hoc phc hi. Khi thc hin vic sa cha, phi kim tra xem xt li v th li
cc ni dung ph hp vi cc yu cu ban u. Cng phi c cc bin php trnh s lp li
cc vn khng ph hp.
Nh sn xut phi chu trch nhim v hiu chun thch hp hoc hiu lc ca cc thit b o
lng, kim tra v th nghim. Tt c cc thit b c s dng nh gi cht lng ca kt
cu hn phi c kim tra thch hp v phi c hiu chun hoc c hiu lc trong cc khong
thi gian quy nh.
Nhn bit v kh nng truy tm ngun gc phi c duy tr trong sut qu trnh sn xut, nu c
yu cu:
- Nhn bit v/hoc kh nng truy tm ngun gc vt liu c bn (v d loi, s hiu vt c);
- K hoch sn xut;