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    Creekside 18 Specs

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    Creekside 18 Specs

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    65 views17 pages

    Thermal Insulation Hvac Specification

    Uploaded by

    deepthi
    Creekside 18 Specs

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 17
    FoR CONST SECTION 230719 - HVAC PIPE INSULATION PART | -GENERAL uw A RELATED DOCUMENTS Drawings and_ general provisions of the Contmst, including Contions of ‘Comat and Division | Specification Soetons, apply 1 his Section, SUMMARY ‘This Section includes preformed, righ and Aexible pipe insulation isulaing ‘ements fleldappliedjakes; accesories an atlachnens; and sealing ‘compounds PERFORMANCE REQUIREMENTS, Matern shall be compatible snd shall not contribute to coroion, sf, oF erie tac Surfaces fo which they are applied in either the we ox dy state Materias to be used on stainless-steel surfaces shall mest ASTM C295 requiement, Materials sll be asbestos re ‘Themab-insultion syst materials shall be noncombustible, as defined by NFPA 220. Adhesives, coatings, seals, acing, jackets, and thera insulation Intel, exept cll chtorcr stall have = amesprad clanfcation (SC) of 25, and smoke developed casfcation (SDC) of 30. These maxinu ‘aluos ‘shall be determined in aeconlance with ASTM E 84 and NFPA 25S. Coatings and sealants shal be nonfammable in ther wet tate SUBMETTALS Product Data: Identity them conductivity, thickness, and jackets (oth fairy tnd eld appli i any), Fr eah typeof prodeet indented ‘hop Drawings: Show fabscaion and instalation details fr the following: 1. Appliestion of protective shill, sides, an insets at pipe hangers for ‘ach type oF islation an banger 2. ‘Atchent and covering of het tae inside insulation 5. nsuaton application at pipe expansion ois for each typeof insulation, 4 Wsulaton application at elbows, tings, Aaages, valves, and specats oe ch ype of nslation 5. Kemovable insulation at piping specates and equpment conection. {Application of ilé- apple jacket. Samples: For each type of inalation and Jecket,Menify each Sample, esrbing product and tnd se. Submit Saiples in the following sizes! ace ence ae ‘na Co Har Desapst nd Dis ls AA FoR coNSTH Preformed Pipe Insulation Materials: 300 mu lng by DNSO (NPS 2, Sheot For nslation Matera: 300 mm square Saket Materia: 300 mm long by DNSO (NPS 2) Manafictrers Colo Chae Shove the fll range of coors avilable for ‘each ype of Field appied nish material indicated D, Material Test Reports: From a qualified testing ageney ccepabe to Engler, indicating, interpreting. and certifying test results for compliance of insulation ‘matt, sales, attachments, coment, and jckes wih requirement indiestod Incide dts oft E, Installer Centictes: Signed bythe Contactor cvtiyng that installers comply with equement- LS QUALITY ASSURANCE, ‘A. Installer Qualifcations: Skilled mechanics who have sncessfilly completed 8 ral ining program certified by an agency aceplable to Engineer 1B, Fire-Test-Response Chicas: As determined by testing materials denial {those spoofed inthis Setin according to ASTM EB, UL-723 on NEPA 225 by a esting and inspecting ageney aocepable to Engineer Factory label insulation and jacket materials and sealer and cement material containers with spproprate markings of aplieable esting and inspecting ancy 1. Insulation Installed doors: Plame-spread rating of 25 oes, and smoke developed rating of 50 less. 2, Insulation stalled Outdoors: Flame-spread rating of 75 or less, and simoke-dveloped rating oF 150 oF ss. C. Moskups: Before installing insulation, build mockups for eah ype oF insulation ‘nd finish Usted below to demonstrate quality of insulation appliation and Finishes. Build mockups according to the following equzements, using materials indie forthe completed Wor: 1. Tacit the flowing moskeps (One 3.m setion of DNSO (NPS 2) stright pipe ‘One dope elbow One te iting ‘One DNSO (NPS 2) valve Four support hangers, inlading hanger shi and insert ‘One trainer with movable potion of insulation ‘One reducer 2. Build savekupth cutaway sections to allow observation of aplieation details for isulation materia, mite, tachment, ad jacks 5. Build moekape i the locaton indicated or if at indicated, a diated by Engineer FoR const PraseetNabIso74ND 4 Nosy Engineer seven days in advance of dates and tines when mockups willbe construct 5. Obtain Engines’s approval of mockups before starting insulation pplication 6, Mainain mockups during construction in an undisturbed condition as a standard for jadging the completed Work 1. Demolish and remove mockips when diets Approved mockups may become par ofthe completed Work if undisturbed line of Sst Completion DELIVERY, STORAGE, AND HANDLING Packaging: Ship insulation material in containers masked ty emanate with pmoprite ASTM or other approved spcfction designation, type and grade, ‘hl masa use temperate, ‘COORDINATION Coortinate size an focation of supports, hangs, and insulation shields specifi in Section “anges and Supports for HVAC Piping and Equipment” ‘Coordinate clearance rauirments with piping Installer Foran ion appisation. Coorinate installation an testing of steam or electric heat tracing, Schedule insulation application afer esting piping systems and, where required, Mer isang and testing eat-tee taps Insulation appiation my begin of Segments of ping that have satisfactory test result Complete iasallation and concealment of plastic material a8 rapidly a posible Inexch area of contraction PART2- PRODUCTS 2.1 MANUFACTURERS AL Masufactuen: Subject to compliance with Specifications and EMAAR. requirements, 2.2 INSULATION MATERIALS. ‘A. Products shall not contain asbestos, lead, mercury, or mercury compounds FoR cONST#| Produces that come in contct with stanes tel shall have leachable chloride ‘content of fess han SO pps hea testo scoring ASTM C B71 (©. —Inslatin materials for use on austenite stunlss sts! shall be qualified as sceepthle scoring to ASTM C 795, , Foun insulation miterats shall not we CFC of HCFC blowing agents in the manutatring peoces Miner Fiber Insulation: Glass fibers bonded with s thermoseting. sin complying withthe following: |. Preformed Pipe Insulation: Comply with ASTM C549, Type 1, with ‘actry-applie, all-purpose, vapor-etarer FSK jacket, Thermal Condutivity: 0.038 WinK at 20deg.C (68 deg. P, 1b Densy: 64 kg 2 Blanket insulation: Comply with ASTM 553, Type I, without facing 3. FirsResistant Adhesive: Comply with MIL-A=I316C in the following lasses and grdes Class, Grade A for bonding glass cloth and tape to unfaced glss- fiber insulation, for sesling edges of glas-ber insulation, an for bonding lagging lath fo unfced glass fiber insulation, 4. Vapor-Returder Mastcs: Fie- and water-resistant, vapor-retarder mastic {ar indooe applications. Comply with MIL-C-1986SC; Type I 5. Minera-Fiber Insulating Cements: Comply with ASTM C 195. 6 Expanded or Eafolitod Vermieulte Insulating Ceres: Comply with ASTM C 196, 2. Mineral-Fiber, Hydraulie-Sting Insulting and Finishing Cement: Comply with ASTM C449, F.Cellular-Glasstnsulation: Inorganic, foamed or eefated glass, aes rig, henetialy sealed cel, incombustible |. Preformed Pipe Inslton, without Jacket: Comply with ASTM C552, “Type, Chass | 2. Prafomed Pipe Insulation, with Jacket: Comply with ASTM C552, ‘ype'l, Class. G. Flexible Elstomerio Thermal Insulation: Closed-el,spange- or expandd- rubber materials. Comply with ASTM C S340 834M, Type | for tubular tates and Type I fo sheet materals |. Adhesive: Solvent bos, contact adhesive, as recommended by insulation ‘naterial manufacture 2 UlravioleeProtective Coatings AS recommended ty insulation rmanufatre, 5, Thermal Conductivity: < 0.038 Wink a 20 degC (68 deg. F) VAC mnsuLaTiON 280719 Page 4oF17 i te evel ld istic Pat A18A For consti 4. Density 6510 80 kgm 5. Water Vapor Permeability: 0.15 penne, 6 Noise Reduction up 27 A. Fr 20 am | ick inulation, Cosed-Cell Phenotic-Foam Insulation: Preformed pipe inslation of iid, ‘expanded cload-el structure, Comply with ASTM C 1126, Type I, Grade | Calcium Siate Insltion: Preformed pipe sections of noncombustible, Inorganic, hydrous calcium silat with a non ashestor frous reinforcement Comply with ASTM C $33, Type L 1. Profbicated Thermal Insulting Fiting Covers: Comply with ASTM C430 for inensions sed In peforing Inslaon to cover valves, elbows, tes, and Tange. 23. FIBLD-APPLIED JACKETS ‘A. Gener: ASTM C921, Type I unless otherwise inet, Foil and Paper Jacket: Laminated, lass-fitersoafoveod, Name-etardant all pose, kat paper and aluminum foil SK) PVE Jacket High impact, wleavoletesistnt PVC; 0 mm thick; rol took reedy for shop rfl etn and Forming, |. Adhesive: As recommended by insulation material manvfitures, 2. PVC Hache Color: White oe sray. 1D. Standard PVC Fiting Cover: Factory fabricated iting covers manufictred from 0 nm high, high-impact, ulravoletessant PVC. |. Shapes: 45- and 90doyee,short- and long-rdius elbows, tes, valves, flanges, reduces, en! caps, sil-ppe bs aps, ecanica! jin, and. ‘epand supply covers fo ators foe the disabled 2. Adhesive: Ax recommended by insulation material manure Alumiaum Jacket: Aluminum roll stock, ready for shop oF fed eating ant ming to indicated sizes. Comply with ASTM B 209M (ASTM B 208), 3003 alloy, HE14 temp. 1. Finish and Thickness: Smooth Finish, 0.25 mi thick. 2. Moistire Barrier” 0.025-mim thick, eat-boaded polyethylene and kraft paper. 3, Tihows: Preformed, 45- and O0-egre, shor and longadius elbows: se materi fish, thieknesy a joke F.Stinles-Stoe!Jackst! ASTM A 666, Type 308 oF 316; 2.5 mm thick: and rol stock ready for shop or fel euting nd forming to indicated sizes. nd hi, PABA FoR consti 2a 2s 4 Moisture Barer: 0025-1 thick, pare. Elbows: Gre type, fr 45+ and 90gre elbows in sre meri, iy, snd thickness a jacket, ‘acket Bands: Stainless stl, Type 304, 19 mm wide vonded polyethylene and keaf ACCESSORIES AND ATTACHMENTS. Class Cloth: Comply with MIL-C-20079H, Type I for elath woven gls-fiber ‘avis, plain weave and pre sized a minimum of 270g ‘Tope: Vaporotr tape matching fatory epi jacket with seylic adhesive, complying with ASTM'E 1136 “Taye Width: 100, ands: 19 mm wide, non o he folowing miteras compatible with jacks ‘Staines Stack: ASTM A 666, Type 304; 0.5 mm thik Galvanized Stee: 0.13 mm thick. “Arita: 018 um thik, Bras 0.25 ma thek [Niekel-Coppe Alloy: 0.13 mm thick, ‘Wire: 2.0:m0,nickeLeopper alloy; 1.6mm, sof-annealed, sales steko 1.6 rm, sollsaneded,galvanied soe VAPOR RETARDERS Mastic: Mateials recommended by insulation material manufacture that are compatible with insolation materials, jhe id sta, PART3 - EXECUTION au a EXAMINATION Examine substats and contions for compliance with requsements. fo lnsallation another conditions affecting performance of insulation appliation, ‘rosced with instalation only ater unststatory conditions hve ben crested PREPARATION, se ace Preparation: Clean an dy pipe and ng surfces, Remove materiale ‘hat wil adversely affect insulation appiaton, FOR CONST Pro}eet Nnbisar4o1mD a3 A (GENERAL APPLICATION REQUIREMENTS Apoly_ insulation materia, accessories, and finishes acconding 10 the manufacturer’ writen instructions; with smoot, right, an even sre fee ‘oF voidsdvoughout the length of pin, including iting, valves, and specials, Refer to schedules atthe en ofthis Section for materials, forms, jackets, and thiknesses required for ech ping sytem, Use accessories compatible with insultion material and suitable forthe service Use acessories that do not corde, soften, or otherwise attack insulation or {ket in either wet or ry state, Apply insulation with longitudinal seams at top and bottom of haizntl pipe Apply multiple layes of insulation with longitudinal and end seams staggered Do no weld brackets, clip, of other attachment devices pi speciale. 3 Stings, and Seal joins and Seams with vpor-tetarder mastic on insulation indicated to eesive ‘vapor read, Keep insulation materia dry ding application an fnshing. Apply insulation wih tight longitudinal seams and end joins. Bond seams and {swith adhesive recommended by the insulation mata manufacture, Apply inelation with the est ube ofits praia Apply insulation over fing, valves, and speciaics, with continuous them ‘and vaporetarder inegriy, less otherwise ingested, Refr 10 special instructions for aplying inslation over fitings valves, nd pscais Hangers and Anchors: Where vapor reser is indcated, seal penctratons ia inelation hangers, supports anchors, and other projections with veporretrder 1. Apply: insulation continuously dough hangers and around anchor suchen 2. For insulation applisstion whore vapor eetanors ae indicated, extend ‘insulation on anchor legs atleast 300 rm from point of atacment to pine and taper iisulaion ends. Seal tapered ends with a” compound recommended by the ulation mateal manufacturer to maintain Vapor rotate, 9» Tesla fsert materials and apply isulation te ihly join the insert Seal inulin. oelotin inserts with adhesive. te ealag-compound recommended by the insulation material manufacture. FoR CONST} 4. Cover inserts with jacket material matching ajacent pe insulation, Install Shields over jacket, ranged to protest he jacket fom tear or puncture by he hang, support, and sel 'M. Inslation Teeminatons: Foe insulation aplication where vapor rtaders ae Indiated, taper insulation ends, Seal tapered. eds with 2 compound ‘commended by the insulation inatedal maaufttuer to malta vapor ear, IN. Apply adhesives nd mastic the manufactures recommended coverage re (©. Apply insulation with intogeal jackets as fllows 1. uljacet ight and smooth 2. Circumferential Joints: Cover ith 7S-mm wide strip, of sme material a= insulation jacket. Secure stip wih adhesive an eutwardelacing staples tong bth edges of strip and spaced 100 mm 0 3, Longtinal Seams: "Overlap jacket scams at least 40mm. Apply inglation wit oagtainal Seams t boom of pipe, Clean and dey surface to seie selling ap. Staple lps with outward clinching staples along, lige at 100 mm 02 Exception: Do not staple fongitlina! laps on insulation having ‘vapor reader 4. VaporRetarder Mastic: Whore vapor retadrs ar indies, ply mastic ‘on seams and joints and a ends adjcent 4 flanges, tion, res, and fines 5. At pretation in acts for thememeters and previ ge, fil and soe ‘olds with vaporetarder mass. P. Roof Penceatons: Apply isolation fo interior aplictions to point even with top of rot Mashing, |. Sea ponctratons with vaporstarder mast 2 Apply insulation for exterior appiations tightly joined to ini insulation nds 3. Extend meal jacket of exterior insulation outside roof Mashing at least 50 rim below top of rot Maing 4, Scalia jacket oro Mashing with vaporsetarder ate. (Exterior Wall Ponavatons: For penetatons of bolow-prade exterie walls, terminate insulation Mus sith mechanical sleeve sea.” Se terminations ith ‘vapors mastic R.ntrioe Wall and Partition Peneation: Apply insulation continously though walls and floors ‘S.FiteRated Wall and Parition Pexsttions: Apply insulation contindously through peneteations of fie rated walls and patton Le "irstopping. and tr-esistive join sealers are spciiod in Sections "Ponetraion Fieesopping” and "Fie-Resisive Joint Stems.” uti Cu bar Dene. al Dist, Pt AIBA For cONSTR| Pronect NoDIsy741000 T. Floor Penetrations: Apply insulation continuously dough floor assembly |. For insulation with vapor rtadrs, sel insulation with vapor-tetader ‘mastic where Noor supp penetrate vapor eardex. 24 MINERAL FIBER INSULATION APPLICATION ‘A. _Apily insulation to staight pipes and tubes as follows: |. Stour each Iyer of preformed pipe insulation 0 pipe with whe, tape, oF ands without defcming insulation mata 2, Whr vapor ards ae lndictad, Sal Longitudinal soams and end joints with vaporretarder mastic. Apply vapor retarder Co ends of insulation at Invevals of 45 to 6 m to form's vapor feurdcr between pipe isulaion segmen 3, For insulaion with factory applied jackets, sere laps with outward clinched staples at 150 mn 0 4. For insulation with fector-appied jackets with vapor rtaners, do not staple longtadinal cabs tut secure tabs with addtional adhesive as ‘eeommended by the insulation material manufacturer and seal with vapor- retardr mastic. 1B, Apply insulation w Ranges as follows |. Apply preformed pipe insulation to oker diameter of pe Manes, 2, Mae With of insulation segment the same as oval! width ofthe Mange tnd fot la woe the thickness ofthe pipe insulation. il voids between inner cieumference of flange insulation an oster sireumferenceof aden tag ppe segments with minra-fber Blanket inculation, 4. Apply canvas jacket material with manuicter’s recommended adhesive, ‘overlapping seams atleast 25 men, aa seal joints with vapoeetrder C._Apply insulation stings and elbows as fllows: |. Apply premolded ineulation sections of the sine material as straight Seonents of pipe inslaion when avaiable. Seeue according to mamofetarer’ weit istutins, 2. When premolded insulation elbows and fitines ae not avalable, apply inered sections of pipe Insulation, or las-iper blanket insulation, 10 8 thickness equal to aljoining pipe isulaon. Secure insulation materials with We tape, or bands 3. Cover fitings with stad PVC fiting coves, Secure fiting covers with ‘manufacturers atachement and accesories, Seal seams. with tape and ‘apoeetader mastic Di Apply insutation to valves and species a follows FoR cONSTH PrasecTNo bared |. Apply premolded insulation sections of the same material as staight ‘Segment of pipe insulation when available. Seewe according to Ianufictrer’s writen nsretions ‘When premoded insulation sections are not avilable, apply las-fibee Hanke insulation 10 valve body. -Astange insulation to permit access to packing and 1 allow valve operation witout disturbing insulation. Foe hock valves, arange insulation for acess to stainer basket without string insation, 3. Apply insulation o flanges as specified for Aang insulation aplisatin. {Use preformed standard PVC ft covers fr vale sizes where aaTable. Sov fiting covers with manfictrersalachments and accessories. Sol seams with ape and vapor retardr mastic, 5. Forlarger size where PVC iting covers are not available, scl insulation with canvas jsket and sealing compound recommended bythe insulation ‘aerial manatee. 35 CELLULARGLASS INSULATION APPLICATION ‘A. Apply insulation to staight pipes and tutes as follows 1. Sovare each layer of insulation 10 pipe with wir, tpe, or bands without defoming insulation materi 2. Where vapor otarders ar indatd, sea longitudinal sams and ed joins with vapor retarder mast 3. For insulation wih fcton-appled jackets, secure laps with outward clinched staples at 150 mm 0 4. For oul il Cactngrayliod kets wih vajor eters, donot staple longitudinal tabs "bt Secure tabs ih atonal adhesive as rocominended by the insulation mati munufatuer and sel with vapor ‘star asi B._ Apply insulation to flanges follows 1. Apply preformed pipe insulation to outer diameter of pipe Mange. 2. Mae wid of insulation segment the same as oveal with ofthe Mange an bol, plas wie the hicknss ofthe pipe insulation 3. Fill voids between inner iteumférence of Mange insulation and outer sircumference of adjcent straight pipe segments with eat sections of ‘ells block insulation ofthe se tikes as pipe irsulation, 4, Apply canvas jacket material with manufacturer's recommended adhesive, ‘overiapping seams at Teast 25 mm, and seal joints wih vaporetader CC. Apply insulation tings and elbows as follows |. Apply premoldod insulation sections of the same material as straight Segments of pipe insulaion when svailable, Sew according 10 anuftuee’writen intuctions, ‘ue Crk Hr Deno FoR CONSTE| PROIEET Nos 2. When premolded sostions of isulation ae not avalible, apply mitered sections of ellularglss insulation. Soca insltion maori wih Wis, tape bans 3, Cover fitings with standard PVC fing coves. Overlap PVC coves on Pipe insolation aches at Teast 25 ma at each end. Secure fing coves With manufictrers attachments and accessories. Seal seams with ape and ‘aporetarder mastic. 1. _ Apply insulation o valves and speiaios as follows: |. Apply premoled segments of ells insulation o glss-fber blanket invlition to valve bod. Artange insulation to permit acess to pacing tnd fo allow valve option without disturbing insulation. For check ‘aves, trang insulation for aecese fo staner basket without disturbing Ineation, 2. Anply insulation to Manges as specifi for ngs insulation appieaton, 5. Use preformed stndard PVC fiting coves for valve sizes where availabe ‘Secure iting covers wih manafietres tachment and accessories. Seal ‘ams with tape and vapr-tearder mastic 4. Forlargor sizes where PVC fing covers ae not aval, seal insulation ‘with canvas jacket an sealing compound recommended By the isolation ‘materia manfatuer 26 FLEXIBLE ELASTOMERIC THERMAL INSULATION APPLICATION [AL Apply insulation to tsight pipes and tubes as follows 1. Follow manutseturer’ writen insttions for applying insulation, 2 Seal longitudinal seams and end joints with manufactures recommended sdlesive. Cement fo avok! openings in inultion tht wil allow passage of Fir the pipe suc, 1B, Apoly insulation o anges as follows 1. Apply pipe insulation to outer diameter of pine Mange 2. Make wit of rslaton segmeat the same as overall width ofthe flange tnd bots, plus tse the thickness of he pipe insulation 3. Fill voids between inner circumference of flange inslation and outer ‘ircumerene of aacet sight pipe segments with cut sections of sheet insulation of the sme thickes as pipe insulation, 4, Secure insulation to Mlanges and. seal seams with manutactrers recommended adhesive. Cement to avoid openings tn insulation that il allow passage a atthe pipe sce. ©. Apply inslaton to tings and tows a fellows: 1. Apply mite sections of pipe inslation, 2 Soowe insulstion mateals and sel sens ith manactres reoommened adhesive, Cement to avoid openings in insulation that wil allow passage o ir the pipe surface. FoR CONSTE| Apply insulation fo valves and specates asfllows |. Apply preformed valve covers manufactured of the same mato 3s pipe insulation and attached according othe manufactures writen instruins. 2. Apply eat sopments of pipe and sheet insulation wo valve body. Amange insulation to permit seca to pking and To allow valve opcation witout disturbing insulation. For check valves, fbriate removable sections of insulation ranged to allow aces 1 stir basket 2, Apply imlation o lanes as spcitied for flange insulation application 4. Seve inslation to valves” and” species and. seal seams with ‘manfactrers rcommended adhesive. Cement 10 avoid openings in insulation dha wil allow passage of aro the pipe surface 3 CLOSED-CELL PHENOLIC-FOAM INSULATION APPLICATION ‘A. Apply insulation to staight pipes and tubes a follows: 1. Secure each layer of insulation to pipe with wir, tape, or bands without

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