BELLOWS - GUIDEWAY WIPERS HERMLE Intpection and replacement Guideway wipers are provided to protect the Z and Y axis guideways. The X and Z axis guideways are protected by bellows with steel plates. Check these guideway wipers and bellows at least every 50 service hours to make sure that they are in no way @anaged. If they are damaged we recommend that these parts be replaced without delay. when doing this, make sure that the opportunity is taken to thoroughly clean the guideways. spare parts: 4% axis wiper (column guideway) Part No. 106-03.15.07 ¥ axis wiper (spindle carriage) Part No, 106.01.17.07 Bellows with steel plates, left Part No. 105.03-25.01 Bellows with steel plates, right Part No. 106.03.26.01 Bellows for vertical guideway Part No, 106-01.18.00 ® nan replacing. —~Q. | (Ti cautsous Cleen Spring tape = protection coil on the outside end oil it thee: BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEM 275 6HERMLE ADJUSTING THE TAPER 6IBS ‘The guideway clearances are adjusted by means of gibs with a taper of 1:100. x ® re Column cour the vertical table. ® ® Adjustment is made by undoing the locknut (3) ‘and turning the regulating aut (4). One complete (J 1 reduction in the clearance of about 0.012 m. After the clearances has heen oact, the Looknue (2) muse be tightened up again. i Caution: adjust both gibe equally. 3. Longitudinal cable movement at the botton: Spindle carriage: ©. Compound slice vertical adjustment Aajustment is made by undoing the locknut (5) and turning the regulating nut (6). One complete turn of the regulating nut corzesponds to a reduction in the elearance of about 0.015 sn. BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7200 GOSHEIM ten eb 7786 Toweorseer2 gpHERMLE ADJUSTING THE VERTICAL G1BS Special design) ‘the rear ib cat SX \ BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIM are earo0es3poSTING THE HORIZONTAL MILLING PINOLE HERMLE eo] gexriou) AtmMe GNaH & co - WERKZEUGMASCHINENE ABR E Pincus 2788EHERMLE RENOVAL OF THE HORIZONTAL MILLING SPINDLE Removal of the horizontal milling spindle should only be carried out by the HERMLE after-sales service. Regreasing the front tazered roller bearing: 1. undo the serews and jack off the cover using the threaded holes (oo not tilt the cover) 2, FALL the basring with grease ISOFLEK LDS 18 Spez. A, sbout one third 3, Place the cover with labyrinth ring in position using @ suitable drift (see drawing). Do not tilt the cover. 4. Fasten the cover in position. B | | | BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIMADJUSTING THE VERTICAL MILLING SPINDLE «with quill) 108.18 HERMLE the vertical ailling spindle rune in special precision tapered voller reese the Bearings will not usally need adjustment until efter Sany mara ees vice. Shoule adjustment be necessary, this snould only be carried Sut by HERE after: fee service Adjustment: L._ Bring the mLding head into the vertical position. 2 Remove the protective sleeve 1. 5) lnseren the ball trep 2. Unoo the hexagon socket head screw 3, -Uneo te complete hydraulic unit & and take it out through the tops Entend the quill 5 and take It out donewards. Sete tea tics doing this, oat tighten the knurled screw 6, or renove the rollers 7. 7. i Remove the tenon blocks 8. Be Peeeee Suse’ sron'9) 12 x 30 x 300, symmetrically on the spindle nose faith 2 #12 25. setens tindo the cheese head screw 10. Yo, Using’s punch er areft of Nook spanner, old the ut 11 fiemly and gently tute'the flat iron to the right. a1, Tighten up the cheese head screw 10. th RAMMED tRetminimue permisaible axial clearance of 0,005 «..0,008 with SPER’ jauge 12 ar the spindle nase by pushing end puldang on the Flat fren 9. 13, Repeat the procedure 1f necessary. Te BSR ane quiily Lightly oil 1t and refit it in reverse order to the SO i. ROS) RZ? XS PERTVOUD VERE GHOHECO ~ WERKZEUGMASCHIENE ABR O 7207 SOSH 27918 aaHERMLE INSTRUCTIONS FOR REMOVING THE VERTICAL MILLING HEAD 106.18 (wrTH cuTLL) ‘he vertical milling spindle should only be removed by the Her mle after-sales service. instructions 1. Bring the milling head to the vertical position. 2, Remove the protective sleeve. 3. Unserew the ball trap. 4, Undo the hexagon socket head screw. 5. Unscrew the complete hydraulic unit and take it out through the top. 6. Extend the quill and take it out downwards. Caution: Do not tighten the knurled screw which locks the quill, and do not take the rollers out of the quill locking mechanisn. 7. Remove the tenon blocks. 8. Clamp the milling spindle by the splined part in a vice, using protective jaws. 9. Undo the cheese head screw in the nut. 10. Remove the nut from the milling spindle. 11. Knock back the 3 cylindrical pins am 6x¢ et the front of the quill. 12. Clean the bearings with washing petrol and grease them with ISOFLEX LDS 18 SPECIAL-A about 1/3. Adjust backlash of bearing accordiny to Z-pave 792 13. Clean the quill and lightly oil it. Refit it in reverse order to the above. 14, Run in bearing withmounting speeds, whereby the beerinus have to be stopped several timve for cooling. The spandle temperature may not exceed 70°C. For « epere parts list, see Z-page @8-1...5 BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIM BIE 7MAINTENANCE OF THE FAN FILTER HERMLE ‘the control cabinet is ventilated by a fan which incorporates a filter. Principle of operation: Anbient air is drawn in through fa filter and the clean air is blown into the control cabinet. The warm air passes out through an exit filter. A pressure slightly in excess of atmospheric is produced inside the cabinet, and this prevents the ingress of dust through any locations which are not airtight. Cleaning or changing the filte Since the anount of dust occurring at different sites whe: the machine is used can vary greatly, it is not possible to give any generally valid information about the tine interval between cleaning or replacing the filter. We recommend that the frequency be determined empirically. Cleaning: Wash in water no hotter than 40°C, using normal comercially-available domestic washing powders if required. ‘he filters can also be beaten out, vacuum cleaned and blown with compressed air. If the dust contains grease wash the filters in warm water with the addition of a grease-dissolving agent. y ' AM (NN Spare fiite: Filter mat PG 15/500/AK 12 I \ LAR WIM Tienes 68,COOLING SYSTEM MAINTENANCE. Soherscul plus cuck— a Floxble hove cover Coolstit pump I Bi-cire-geat —— suheel pun ioc he Tea O14 coolaray wnat q = Colsant tank if Tho Nt29 — aye huss control indication Fane Sieve The coolant tank holds 100 Litres and 1s posstaoned alonyside the muchite un the LeftcThe coolant pump 18 mounted oH the tatk ad and as suatuble for cool fant onulssce ahd cutting 011. For elesrary push the ceolari tank to the Left. Tt can be Lightly clesed ence tthe tank Lid and the trap hes Beon resoveds {he ‘coolont. fine sieve aust. be cleus thorowyhly after every 200 service ours. For that, deive the table upwards, open the trup und take out the cool- tnt Fine sieve, The Tetum strainers mst be cleaned daily. Before the coolent Cane to cleaned the sachire mist be wmitched off at tho main swatch, Venkat: Before Fallusny with coolant or wien ronavaty the tank Lid, the vent fetew 19 to be taken aut. Aftey the tunk has bean Faded, or the Lad Peplaced, serew an the vent screw again. For that renove the cover over the sotore Note: The coolant tark should be kept ay full wy possible for the folloniy ="To prevent foam formation 1 Ye Grovise the best posable heat dissipation for the cuvlaty cost for the oii from the spatdle carraaye. BERTHOLD HERMLE GMGH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Tito 042676 aimee areCENTRAL LUBRICATION HERMLE. Automatic central lubrication aystem a) | @ _] be WS |S Pump unit Container aynthatice (transparent) Contents 2,7 ltr. synthetics hood Fastening plete 041 Fatuiny cover with outta Flostany seateh Pressure connection ® 1/4) The lubricataon takes place dependent on the movenent (usy.) BEATHOLD HERMLE GMBHACO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM 110551 €HERMLE Central Lubrication Function The pusp unit beings 012, equaly measured out, to all places of the machine, to be Lubricated. After auitehing on the machine, @ lubrication ispulse takes place. The Further impulses toke place, dependent on the novenent. Arter Feaching the distance of movenert, stipulated in the paraneters of the Sechines 9 lubeiestion inpulse is'sutonaticslly triggered. This recurs pereanently. The distances of movement for each axis, stipulated in the parameters of the machine, sre Fixed, based on experience, and should only be Changed after having consulted our service department. Attention: Additional lubrication impulses can be triggered, by Input oF the function vt 18 = lubrication impulse" In case of an extrene load of the sachine, this can ‘leo be done within s program. Supervision a) O11 de The ofl level of the central lubrication is supervised. Mer reaching the minimum oil level, the Following state- rment ppeareon the screen "O41 level - Central lubricatior After filing up the oil container, the indication fon the acreen cen be deleted. ) Supervision of pressure: At each lubrication inpulse, the pressure of lubrication is questioned after 15 seconds. If the pressure is rot yet existing after 1 Ininute, the Fault indication eanteal Lubrication defect At each operation of the key = program start, the fault te again shortly indicated. Only after removal fof the eause and after operation of the esergency stop Guiteh, the fault indication is eliminated. BERTHOLD HERMLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Teuton o26767-0 ae Ter ore0013 onHERMLE CENTRAL LUBRICATION Hydraulic plan Gear vheel pump wit Quentaty of lubrication® 0,1 L/m Presgure lamiting valve Hydraulic valve Pressure auiten Floatiey sniteh Circuit diagram coraat ie ie ET os et th = ea | o—$- » * Hi > Total poner admiseion + 100 w Hotor capacity 20u No. of revelutaons of the mator + 2600 U/mn ‘BERTHOLD HERMLE GMEH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSH 7 mena & @CENTRALISED LUBRICATING SYSTEM LAYOUT Supply system to all consumption points fain a Cental lubricating system pump unit Order-No.: 122 045 310 Messrs. Vogel 2,344,5 Plastic piping # 61,25 Messrs. Vogel 6,789 Plasite piping # 40,85 Messrs. Vogel 10 Hose, THOL GA-OF4LL x 1300 an Messrs. Tecalemt a Hose, THOL Gt-BE4-LL04900 am Mesara. Tecalenit. 2 Seay distributor, 325 56) Hesare. Yoyel 13,148,415 Geway distriputor, 320 561 Hesars. Voyel 1 AO-nay distributor, 329 561 Messrs. Vogel 4 eet nits, 326 405-3" tesara. Vogel sent head call” window Snewraa 0 Tan case Tales HT 2797 € ae BHERMLE MAINTENANCE AND INSTALLATION - RIBBED V-BEL 1S Maintenance Prly-rinbed V-belt do not need any particular maintenance. Do not use grease oF wor core products, If the belt sheave grooves ond belt ribs have the correct Drorile snd are clean, and if the belt tension 1s sufficient, a high degree of Gperation relusbility and a long service Life are assures. Fitting poly ribbed V-belts lnarder to avoid denaging ribbed belts, the distance between axes must be reduced inti the belt con be fitted on comfortably without any tension. Bett tension To generate enough friction at the vib edges between the belt and the sheave 2e Ehat there 1e'no slipping, the Poly V-belt must be tensioned. Running smooth Rtas and cfficsency of the dfive are sled dependent upon the correct belt tension. Rebete which is too tightly tensioned leads to unnecessarily hieh besrang loads Gnd Turming noises. and reduces the Eranemission capacity. If a belt is not Surticiently eiehtly tensioned, slippage can occur. Frequent oF persistent Eifppage Causes wear and the guneratson of a lot of beats A precise check on the Sequired belt tension can be carried out by the following method: A defines Toad Fp ie placed on the belt at a halfway along the distance betneen centres, at's/2), which must deflect the ribbed V-belt from a straight Line by 3/68. ma, mm foe ap 1 as recomended to turn the drive while the belt is being tensioned in order to atress the belt evenly and to match the profiles of the sheave and belt to tech others After @ brie period af service under Load the tension must be checked, tnd experience hae shown that it will have to be sdjusted. Aligning the drive fn ardor for e belt to run straight, the sheaves must be in Line and the shafts rust be corefully aligned so that they are parallel. For a normal belt midth, the permissible shalt devintion: From parallel is an angle of + 1 degree. Iapermssioie Gevtations cause varying edge streases and uneven stresses through the belt cross Stetion, Ae high speeda, this ean lead £0 excessive fuming noises and to heavy belt weer. Faults in operation {he Tollomng summary gives sone causes for possible Faults in operation. Natu- Tally there nay be vatying influences at sor at the same tise 0 that it 1s Gifticule to Find out the principle cause of the Fault. In such cuses please BERTHOLD HERNLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7208 GOSHEM eae Tea 790819 uHERMLE 2 698 OPERATING MALFUNCTIONS ~ RIBBED V-BELT type of fault cause Remedy Belt slips frequently | Correct Pelt Abnormal wear of ribbed ee v-belt Alignment incorrect | Correctly alian sheaves pelt ribs wear on Shafts incoreectly Realign shafts one side ‘aligned for parallelism and alignment | Shafts and/or sbeaves [correct alignment Excessive cunning noises | incorrectly aligned, gelt tension too high | Reduce tension Considerable heat generated| Belt tension nerease tension insuéficient, considerable slipping BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK ~ D 7209 GOSHEIM an 40-2 7598E Snares %HERMLE MAINTENANCE AND INSTALLATION - TOOTHED 3ELTS: Fitting the power grip MID thethed belts Because of their reinforcements, which have a relatively lon streten capability, toothed belts must never be pulled on to the toothed pulleys by force and under absolutely ro cirewastances whatsoever shovlé they be forcibly rolled ‘over the pulley Flanges. They can be Fitted very sinply by changing the Gistance between the axes. Tensioning the belts In operation toothed belts require 9 certain anount of tension in order to Fenain Tellably engaged shen jerky loace are applied and alea under overloads for shott periods of tine. Excessively nigh tension reduces. the Service Life of the drive, increaues the bearing loads snd the wear of the {ecth and makes runing aoisier. Insufficient tension leads to tne teeth fon the belt not engaging preperiy in the teeth on the pulley in the event OF overloads, or even of slipping out completely. Due to the special, patented tooth design’the belt tensicn of the HID toothed belt ie less than in the ease of canventionel toothee belts. Naintenance HID toothed belts contain a non-stretching tensile cord which prevents any appreciable extension at all’ In-operation. For this reason, there 12 no eed to sdjust the belt tension, nor to carry aut any special maintenance. lie reconmend that spate toothed belts are kept in the originel packing until temperatures and high air mmidity. Faults in operation The mest Frequent causes for possible faults in operation are given in the sunsary Delon. Naturally, other influences can be at work st the sane tine, so that se as eiFficult to establish the pranesple cause. In such ca5es please get in contect with us. Changing toothed belts Damaged toothed belts can only be changed after the rotors have been loosened ‘and tilted over, a3 described on page Z 80L. After the new belt has been Placed in position at should be slightly tensioned by pushing ayay the motor, the mounting balts of wich should then be tightened yp with the motor Ih that position. BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7208 GOSHEIM am Te erenetsFAULTS IN OPERATION ~ TOOTHED #LLts, HERMLE Type of faut Causes Remedy Aynormal wear of loaded sides of belt tecth Belt not propery tensronee Spacing error Tensioned correctly Check profile and Feplace belt Apnormal wear of base oF tooth of belt Extensive belt tension Reduce tension ‘onormal weer on the side Flank oF the belt Aligquesent error of toothed pulleys Flange rim Gent Reslign shafts for patalielsss and SLignment change Flange rim Excessive running noise Shaft incorrectly aligned Excessive belt tension Reslign shart Reduce tension Abnormal weer of belt ribs Beit slips Frequently Alignment error of belt sheaves Correct belt tension Align sheaves correctly Belt teeth break oF Belt tension inadequate Increase belt ten- Exceesive wear on the aide Very jerky loads with excessive belt Eeneton Strong side pressure on toothe: belt Reduce belt tension Correct the shart alignment, strengthe the Tange ram moun Hing Belt vibe wear on one side Shafts incorrectly aligned Realgn shafts for paralletion anc Slignnent Exceesive running noise Shafts and/or sheaves ancor- rectly aligned Excessive belt tension Correct alagrment Reduce tension Considerable heat generated inaufficuent belt tension, considerable slipping Increase tension Pu nowee 2800 HERMLE GMBH & CO - WERKZEUGMASCHINENF ABRIK - D 7209 GOSHEIM nRENOVING THE FEED MOTORS HERMLE BERTHOLD HERMLE GMBH & CO ~ WERKZEUGMASCHINENFABRIK -D 7209 GOSHEM ‘en OHIO OE eae ogNALNTENANCE OF THE HYDRAULIC UNIT ‘the nachine Se fisted with a AME high pressure hydeaut ie HERMLE unis for clamping teols and for locking the universal va motor forms a self-contained, Armereed in foi. The yar fluid Level should be checked approtinately every 200, service hours by unscrewing the filler plug (@). TE {Aller opening, it aust be topped up with fluid. The f1uit change should be undertaken every 2000 service hours, ‘The punp builds up the required pressure of 70 bar nesded for releasing the tool clamp vithin 2 seconds, Tate ‘ince othervise the pump axitehes off automatically. im the ovent of any enanges oF nodifications being nade, che pressure can be changed by maane of the adjustment serev (J. The pressure is increased Af the sere (3) 5 tuned to che right. The pressure relief valve 18 set fixed to 100 bar and directs the fluid flow to ehe BERTHOLD “ABRIK - D 7209 GOSHEIM vito rat ae Tews ore wHERMLE MAINTENANCE OF THE HYDRAULIC UNIT NaLfunctions snd how to clear them: Cautions Before any work is done on the hydraulic unit, any tool clamped in the working spindle must be renoved (daryer of it Falling out). Uhen the valves are factusted in the course of anspection, the position of the universal or NC work Tool clamp does not release, 1.e. pusp biulds up Little or no pressue. Ressons: a. Fluid level in hydraulic unit too Lon. be Leakages in the hydraulic system. fe: Dirty valves, fa. Check the fluid level, top up if need be. See pr. tous Z-sheet. bb. Check al joints in Lines and tighten thes up. Check hoses, replace 2s necessary. fc. Check the valves 99 decribed below. Push each valve down firmly with the manual ‘eneryeney amitch ( dam metal pin) 2s fer fas it will yo and hold at there for about 10 seconds. IF this shuts off the pup, ‘the valve in question is dirty or faulty. manual energency stop Cleaning can bo effected by pushing den ee the velve several tame If tho vlve cant pipe still does not function, See elso the MAME sheets E6900; € 1470 and £7470 Ay € 7470 B and E 7362 BERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIMHYDRAULIC SCHEDULE HERMLE for machine with angular table Loosen oF toot clamping horizontal vertical — 8 © @ | 4 (a [fw ar-naas-1-620 O11 volume total 0,9 1 it Volume vetlizeble 0,55 JF fharaulie ols WP Ae OW 51502 ROMER Pein7 Iain Page f= 2840/m Conect ion thread R 1/6" BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIM Telate ena per neserreraic Sone i for machine with NC-table 106.25 LE Loosen of tool clamping @ \ cierping-olvoting oy @| coverent loosen @ \e sata cumgitd igre eo eB ® 4 \o" : iy oe horizontal Prue Jove fave pressures O11 volure total 0.9 1 ba FHL Stl volure otitis Ok ; Rrcraulle ots HP 46 DIN 34 1624 for BM a Poe ‘n= 2640/min. Ghnnection theead R 1/4" 7806 eSHYDRAULIC LIST HERMLE ' 7 Angular table 2 803 DesrtionType anutctr | lent No mr ee ont ]t ] 1 | rydrautic compact unit HC 3/17 Howe 52.0081 0.2] 1 |1 | Pressure restriction valve & 3/100 Hane .0011 0.3)1 ]1 | Pressure menory type 007-1315-078-611-30 integral | 23.5026 oa] |1 | intermeciate plete Nermie | 106. 0.01.08 tal ]2 | 2 may vatves #2 G28 Fur out 2 vane 4,002 1 [1 | votve with push button Buty 2 F-H35-1-628 | Hane a.c028 1] | syereunic nose THOL ce Be at-a/ar ot-exaq00 | tecatemst | 27.5008 1 [a | 72 votve Hermie | 105.02.56.08 1] | tras. hose THOL G8 CE 6.-4/8E a.=dx750 Tecetemt | z7seo7 1 |i | tar. hose THOL 68 BF eL-a/ae at-ax4oo Tecatemt | 27.5006 1 |i | wvar. nose thot Ga se 6-8 /9e at- axe Tecatemt | rsx. 2 [2 | Piston Hermie | a167a 2 |2 | cytinder erme | 103167823 2 |2 | Turning execution 1005 - 020 ~ 045 Devotin | 25.5080 2.0|- [1 | Hyer. nose THO. Go Be 6t-8/ae 5t-8x2600 ecatemt | 27.5009 zitf- |i | tyr. nose TOL 68 BE 6L-e/0E aL-4x100 fecatemt | r7s0u 2.2|- | | Hyde. nose THOL G4 BE 6L-6/BE 6L-tetoo Tecalemt | 275006 2.3]. [1 | svar. nose THOL Gt aE 61-4/0E oL-cxi50 Tecatenit | sasz9 zal- |2 | cytinder cover Hermie | 106.14.21.03 2.a]-]2 | Piston Hermie | 106.16.22.03 2.5|— ]1| shut-oFF coupling $6-006-0-4R-515 Mather ‘1.5098 2.6]- | 1] srutott mippte — s6-006-2-4R-513 atther 41.5099 sin |- |i | Hyde. nose HL a af 6t-6/0 61832600 Teestemt | 27.5009 Sa ]- [1 | yee. nose TH Gi BE 6. 4/BE eax 0 Tecatemt | 275002 s.2|- Jo | cytindee cover Hermie | 1N6.16.21.03 3.2|- [6 | Piston rmie | 106,14.22.08 3.3] - [1 | snut-uFF muppte 56-006-2-0R-515 watther | 41,5099 3.8] - |i | stut-oft couptany 56-006-0-48-515 wather | 41.3098 BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENF ABRIK - D 7209 GOSHEIM Teen #56/6 ae iecorscesHERMLE NC ROTARY TABLE Adjusting the worn ‘the worm shaft runs in an eccentric bearing bush and can be adjusted so that there is no backlash by rotating the bush. = Undo the £illister screws (a) and remove the cover. = Undo the cheese head screw (S) and remove the toothed belt (2 799). = Undo the lock mut (c) and pull the toothed belt sheave off the worn shaft. = Slightly loosen the cheese head screws (0). = Rotate the eccentric bush (2) with the indexing worm and bearing housing until the indexing sorm runs without any backlash. = Assembly is done in reverse order to the above. pooom BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIM 2 866EHERMLE NC ROTARY TABLE Adjusting the tapered roller bearing: = undo the fillister head screws (A) and remove the cover. = Undo the cheese head screws and remove the motor flange complete with motor. = Undo the £i1Lister head screw and renove the single Limit switch. = Mark the position of the can (c) relative to the table top (T slots). = Undo the locking screw (D) and adjust the bearing. (When doing this, do not alter the position of the cam relative to the table top.) = Tighten up the locking screw (0). = unde the setecraw (F) and retighten it (release the clutch tension). = assembly is done in reverse order to the above. BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEIM toe 00-8 2 865 Teoreons 15HERMLE INFORMATION ON ORDERING SPARE PARTS Spare parts plans, giving the order numbers of the most important sub-assemblies, are enclosed with every set of instructions. Parts which are nct to be found on these sheets and which have to be ordered, are best sketched. In order for spare parts orders to be speedily and clearly Gealt with, we recuire the following information: : Machine type Machine number Instruction sheet nunber order number on the instruction sheet Location installation or sub-assembly. If the spare parts are for the electrical equipment, we also require the control system number. This is given on the control cabinet rating plate. Subject to design modifications. BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEM aan se I- Z609E Teles e440SPINDLE CARRIAGE - TRANSMISSION enum 7, Vy 7 Wrote J XE X Nem a BERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM 2830SPINDLE CARRIAGE - GEARBOX sun BERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM ZaOE 88SPINDLE SLIDE REST - FEED DRIVE HERMLE BERTHOLD HERMLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Taisen on76767-0 ates TsayHERMLE. VERTICAL - FEED ORIVE BERTHOLD HERMLE GMBHACO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Taster onat7e?-0 oa E! Tare 9gHORIZONTAL FEED DRIVE jeu aun, 40 300. aqpurds Trea Buryernaaro ‘eno you 0g. #@N—! BERTHOLD HERMLE GMBH&CO - WERKZEUGMASCHINENFABRIK - 0 7209 GOSHEIM2 ‘GOSHEIM w al z reo 297% evurez'son evo Lz'soL Teurpmy76u07 BERTHOLD HERMLE GMBHACO-WERKZEUGMASCHINENFABRIK-D 7209 Tesrs8n WAISAS ONIUNSVAW ~ NOLLVTIVISNI HOLIMS LIWITVERTICAL MILLING HEAD WITH QUILL HERMLE Bg »aq——~__> 2eseu to) ————__ isms ———_ wane — Ste —— Ne Fee ca sor nea owt: 01705 As wane CNN paces ene A sasz20 ae warn —|l] SER itn nail 6008 = ee } ° ns mat0e aaa) ZO \, Sine SSO ER ree RE sane ee \Sae ee ee eee ‘ Ce ee \\\ es pe aru ali “05,9007 ae me Aine 2504, ams ———* \ahe RERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Talon o72657-0 ae re ksVERTICAL MILLING HEAD WITH QUILL ‘HERMLE son F (— sarms /— sos tas. BERTHOLD HERMLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM <0 Sane ns 07806VERTICAL MILLING HEAD WITH QUILL east sz sag3008 soars ua: 5006 asset vwommust non sms cma seat se20 J mann = —~ BERTHOLD HERMLE GMBHACO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Twit o128767-0 7 She-3E Teer OT063 ggHERMLE 5 $ of BE L aH ~ eae #8 5 sc te oe 38 2 g & z > 3 2 BEATHOLD HEHMLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Teton orneror-0 22014 en oeseqa6yug enesientun - eqes yosquuedsjny - jesseauip, @1de1 MOA - esJeAIUN. « BERTHOLD HERMLE GMBHACO - WERKZEUGMASCHINENFABRIK - D 7209 GOSHEM 230-2 peorERMLE GMBHBEO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEN 2 a6s-1E =rROTARY TABLE / NU ROTARY TABLE HERMLE vases evose¥e exw FE BERTHOLD HERMLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM 9 2 e66-2€ROTARY TABLE / NC ROTARY TABLE HERMLE | eee moe ree i on. = as weeasazeonwe a S eit te ‘werS103 ve a me 0625993 wer asto/20505 — 2s A698 por \\ 2 S 3asoa 7 ion eee A, nase [ses Jf jf 3 —< session a 62103 SS waste onzsoice asses BERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Testor onztie'-0 1 B6IE HH OT8 49g‘Overarm with outer support - spare parts list HERMLE ae R= ns maximum radius of miling “6 50201 wxo6o704 Se ie Nose ial Best Nr 10251.703 (120mm linge) Best Nr. 103515003 [60mm Linge) BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHNENFABRIK -D 7209 GOSHEM 101 2 6cMETHODS OF MOUNTING JAW CHICKS Mounting Flanges cen be supplied as extras for securing jaw chucks, asi per DIN 6350 HERMLE. Shoot 1 (Gionoters: 125, 160, 200 snd 250) and x0 also available for machines al~ ready anstallec. In the’ case’ of the Universal workholdiny table the top sutTuce should be protected by placing on tho metal cover supplier after the table top hay been cemives. Meschine Rotary chuck [ize [#160 | #200 | # 250 ype per DIN 6350, Jpethod or Jmountns [Ox 600 [on alt table topa oF the uni— 105.90 | 105.80 | 105.00 14 T= [table and of the NE round table os | vos" | vor groove able tope [angie table (after removing 105.80 | 105-80 Jeentering pea) vos’ | vos lu 201 |subopindte of the uni-table 105.80 | 105.80 | 105.80 zt fioseie vor | voz" | vos groove Fable tops On all table tape of the uni- 105.80 | 105.80 | 105.00 | 105.00 table von | vos | vos | vor Ime table (after removing 105.80 | 105.80 Jeenterany pea) vos" | vos fur 7217 |subopindie oF the uni-table jaoiyasi/ 03.14" voz" uw 721/60) 105.80 | 105.80 | 105.80 1000/1001/ oS wuF 851 won | woz" | vos 1200 ‘Viz UWF 1000/1001/1200 fon ait table tope of the uni- |105.60 | 105.00 | 105.00 | 105.00 fesble and of the NC round table [va | vos’ | vos’ | 07 fiogle table (after removing 105.80 | 105.80 Jeentering ped) vos’ | vos BERTHOLD HERNLE GMBH&CO-WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM 290 104ANGULAR MILLING ATTACHMENT HERMLE | aa Lit ‘ ae dg 103. 18.06.02 1 ecg x fo 3 oye eile male + [art 1 T \ tl ‘i ae eh H Toothntders 5 30 oF 5K 80 26 1SA201 AISALOY Spindle speeds as for the horizontal silling spindle. The angular milling attachment can be suivelled through 360°, With the additional swiveling capability of the vertical milling head, practically any inclined position can be set. The engulor milling attachment iu centred on the underside of the vertical fait ling head with & hexsgon head screws (1). The quill of the vertical mitting head must be in its uppersost position and Lightly Locked. nile the angular rit ling attachment(s being used, the quill naturally cannot be extended. BERTHOLD HERMLE GMBH & CO - WERKZEUGMASCHINENFABRIK -D 7200 GOSHER ee 1009 40g Ten 0-8ydoyse sd ~ 14H IM = 0 7209 GOSHEIM BERTHOLD HERMLE GHBHECO - WERKZEUGMASCHINENFABRIK 109 zanTransport - Instructions for UWF 1000 with casing HERMLE corone cable hemp rope Fork lift at this side only toraveld tilt over: 100 not suspend the machine at sts table or ite compound rest or its spindle slide 1. Push two iron bars (dian. 50 mm) through the column post and screw on straps. 2. Attach the rope coils as shown in above Figure 3. Unscrew and take off the four hexagon nuts fron the bottom of the machine LiFe the machine For about 10 ems by using @ crane or fork Lift and take aay the botton af the packing case. Nove the machine carefully to its finel erection place. If the use of a fork 1ift is not possible for the transport to the Final place, aount the macnine on the bottom of the packing case and use a Lift Levee ot rolls. Removal of maschine from case bottom shaulé only be done {in suspended position : BERTHOLD HERMLE GMBH&CO- WERKZEUGMASCHINENFABRIK-D 7209 GOSHEIM Z9650 anING 355 @HERMLE PROGRAMMING INSTRUCTIONS Hetcenhain Control lintt, Tue 355 Berthold lermle GnbH & Co. ~ Warkzeugmaschinenfahrik - 0 7209 Goshe' Jelefon 07426/67-0, Telefax 07426/67-170 Telex 0760613 117,00 voi-00 € orBHC Hermie Table of contents Annex 117.00 VOI-00 & Title sheet Table of contents... User cycle vHole circle’ =... User cycle "Rectangular pattern User eyele *Reaning” User User User User cycle "Sloe milling User cycle "Elangatea hole™ User cycle "Ctrevlar slots Teel and aglustnent sheet Clamping plan Clamping plan Clamping plan Clamping plan Clamping plan i Heldenhain anecating manual, vai oo 117.00 vo1-00 & 32BH Herale 2. Mole etre LL Qriliing pattern 1.2 Assignment of parameters Q51 CC center coordinate no. 2 52 CC canter coordinate no. 2 63 Radius of hole circle 4 Number of holes 053 Start angie 956 Index angle 957 Direction of machining note: ‘The previously defined machining cycle 1s called up in the user cycle hole elreuie™ 117.00 voI-00 € EsBHG Herle 13 La 1s Ls ny] sor cvel Description The machining cycle "driiting pattern hole circle" allows, for calling up an other “cyele at any position. The HEIDENAAIN cycles “peck drilling, Rapping, cireular pocket and rectangular pocket" can be called in. Use first a positioning black to mike sure of the necessary” set-up (='safery) clearance. ‘Then define the sachining cycle (e.g. "peck sril= Ving) and the cycle "dril1 pattern hole circle". Calling up the cycle is not necsssary, Pressing of Key NC START proceeds "peck driT1ing* at al1 the positions of the dril1 patter ‘he cycle 1s effective for the three planes (1-2), (YZ), (2-1). Conditions Before starting the cycle, make sure to program athe too! eal! © the posizioning block for set-up clearance = the auxiliary function Error message for incorrect entry ERROR CYCLE PARAMETERS" ata entry ce canter coordinate no. 2 CC Genter coordinate no. 2 Radius of hole circle Nunber of holes Start angle Index angle co a "Tf entry for Index angle = "0", the angle 1s calculated by the control unit (360°/munber of holes = index angle) Direction of machining (57: Clockwise: = Counterelackvise: +2 Example 0 BEGIN pom 10 04 1 TOOL DEF 1 L+0.000 a+2.000 2 Toe cal 17 § 1000.000 2 Uieso.a00 y'+0.000 80" F 9859 m 3 L242.000 RF Mos 5 cycl OFF 6 7 3 3 1.0 PECKING yeu DEF 111 SET-UP -2.000 (lecL DEF 1:2 DEPTH -10:000 CL DEF 1:3 PecKG 5.600 GCL DEF 1:4 DELL 0.00 Jo. CrCl DEF 1'5 F 100 LL CPCL DEF 70,0 DRILLING PATTERN HOLE CIRCLE 12 GPCL DEF 701 QS1= +10..000 Q52= +20.000 953 «30.000 13. CHCL DEF 70:2 QS4= +5.000 g$5= +0.000 Q65= +30.000 18 C*CL DEF 70.3 Q57= +1:000 15 URE Mo 16 GHD Pom 10 mm 117.00 voi-o0 € otENG Herne User cycles 2. tRectangular pattern® 2.1 Driiting pattern [Soe eer 2.2 Asstonnent of saraneters 61 Number of holes in X 62 Number of holes in ¥ 953 Spacing of tales in X 954 Spacing of holes in ¥ Note: Make sure tool ts alrendy In position for ftrat hole before fining cycle. ‘The previously dofined machining cycle 1s called up in the user cycle “rectangular pattern". 137.00 vor-00 & °BHG Horne 2.3 Description The machining cycle "rectangular pattern" corresponds to the cycle "riT~ Ving pattern hole circie™ 2.4 Conditions Before starting the cycle, make sure to progran othe too) eal! © the positioning block for set-up clearance 2 the suxiTVary" Function 2.5 Enver message for incorrect entry "ERROR CYCLE PARAMETERS" 2.6 Data entry 052 Nunber of holes in e562 thaber of holes in Ys 53 Spacing of borings tn X: 054 Spacing of borings tn Y: 2.7 Guample BEGIN POM 10 104 TOOL DEF 1 +0000 +2000 TOOL CALL 12 § $0,000 (yrvorooa y 70.000 RO F 9999 4 (2 45.009 RF 03 (CYCL DEF 2.0 TAPPING CyCL DEF 2.1 SET-UP ~s.000 CYcL DEF 2:2 DEPTH 20.000 CYCL DEF 2:3 OWELL 0.000 CCL DEF 2.8 F 75 CL DEF Ti.0 RECTANGULAR PATTERN GOL DEF 71:1 QS1= +3,000 952" +3.000 Q53* 20.000, (GCL DEF 71.2 Q54= *10.000, CRF moe END PoM 10 117,00 voI-00 & 6BMG Here User cycles 3. tReaming* 3.1 ritting cycle 04 06. 3.2 Assignment of saraneters Qi Setcup clearance @ Hole depth (2 Dwell time in hole depth in sec. 4 -Retracted rate, entry in absolute values 8 Feed 6 Reference plane, entry in absolute values 117.00 vor-00 € 7BAG Hermie User Cycles 3.3 Description The machining cycle “reaming” is effective for all three planes. (X-Y), (rez) (ZK). Selection of ‘the plane is by TOOL CALL anc definition of the spindle axis (1/Y/Z). The eyele allows for programming a dwell tine 3.4 Conditions fore starting the cycle, make sure to program =the tool call 1 the positioning block for set-up clearance = the auxitiary function 3.5 Error message for incorrect entry "ERROR CYCLE PARANETERS" 3.6 Data entry Set-up clearance Qi: Distance between tip of the tool (care position) and surface of workpiece. Sign (=)- Hole depth ge: Sign (=). Dwell tine in hole depth Q3: in sec. Retrated rate 4: entry in absolute values Feed 95: Reference plane 6: entry in absol. values, Paference for stare of mi1Ting 3.7 Buample 0 BEGIN pom 10 mt 1 TOOL DEF 1 140.000 ReS.000 2 Tool Cali z § 50.000 3 Lk +0,000 7 +0.000 RO F 9999 M 4 C2 42.000 8 Fi. 5 CYOL DEF 73.0 REAMING CYCLE & © CYCL OEF 73:1 l= ~2.000 Q2- -10.000 g3= +0.000 5 GveL EF 73.2 Qk= +2:000 Q6= 50000 Q6* +0,000 3 CCL CALL NB 9 CRE Naz io Fun pew 10 9m 137.00 vor-00 & EJBUG Hersle e@ User cyel 4 Mavawtne 4.2 gniliing evele 4.2 Assignment of saraneters a a 3 oe 08 6 Set-up clearance HotTowing depth Oveli tine in hollowing dept Feed (into workpiece) Feed (out of workpiece) Sense of rotation 157.00 voI-00 € aBHG Hermie a4 as 46 ar User Cycles Description The machining cycle “hollowing® allows for entering different feeds for going into ard out of the boring. Additionally it allows for entering the Sense of rotation of the tool. The cycle 1s affective for all. three Blanes (X-¥). (Y-2), (Z-X). Selection of the plane is by TOOL CALL and definition of the spindle axis (X/¥/2). Conditions Before starting the cycle, make sure to program P'the tool cal? = the positioning block for set-up clearance Error message for_ incorrect entry "ERROR CYCLE PARANETERS" Data entry. Set-up clearance Qi: Distance between tip of the tool fa surface of workpiece. Sign (-) Hol lowing depth 2: Stan (7). nel time 3: Feed (into worko' & Feed (out of work 95 Sense of rotation Q6: 3 = clockwise 4 = counterclockwise Exanole 0 BEGIN po 10 91 1 TOOL DEF 1 L+0.000 e10.000 2 Tool cal 12 § 50.000 3 LX#0,000 Y +0,000 Ro F 9999 m & LZ s2i000 8 Fs 5 C¥CL DEF 74.0 HOLLOWING & CVCL OEF 74:1 gis -2.000 a2: 7 GHC WEF 74:2 Qa= *100.000' 95 3 CYCL CALL woe 9 URE Moz 10 END Pow 10 om 117.00 vor-00 € 0BNG ferle e User cycles 5, ‘Beck drilting with chip breaket 5.1 OrfI1ing pattern a_Y i a 5.2 Assignment of oaranaters (* Input in increments, without sions) QL Reference plane (absol.) *G7 Min. adv. stop distance 2 Depth *Q8 Max. adv. stop distance Set-up clearance Feed 4 Return plane (absolute) G10. Pecking denth unti? return (910 "0 corresponds to QS First pecking depth normal cycle without chip breaking) 06 Infeed decrease value * QIL_Retracted rate for chip breaking 117.00 vo1-00 € ste@ 5.3 54 5.5 5.6 BNG Hermie User cycles Description The machine cycle "peck drtTling with chip breaking" allons for progran- ming a return stroke of the tool for removing chips. The tool emerges Completely from the workpiece, returns at rapid rate and continues Grilling. unti| the next upward stroke. Repetition oF the up and. down Inovenents unti7 total hole deptn. [Additional a "chip breaking" can be programed, 1.0. interruption of the feed notion, upward movement of the ‘tool for a retracted rate, feed mom elon and drilling again. As. soon as the hole has the programmed depth, the tool returrs to the return plane. The eyele is effective for three planes (X-¥), (Y-2), (2-K). Selection of tthe plane 18 by TOOL CALL and definition of the spindle axis (3/¥/2), Conditions Before starting the cycle, make sure to progran =the tool cal! = the positien’ng block for set-up clearance > the auxtT tary function Error message for incorrect entry “ERROR CYCLE PARAMETERS" Data entry, Ref nce plane QU: (entry absolute) faference for ariiting start. Reference position for return t0 renave chips depth 2: Sign (-) Set-up clearance 03; Distance between tip of the tool and surface of norkpiece. Stan (-) Return plane 6: (entry absolute) For passing over obstacles; return to return plane only after last drilTing stroke First pecking depth QS: Sign (-) * Infeed decrense value 6: Reduces the individual pecking depth UnesT It falls Delon infeed decrease Value. After that the remaining ‘cing depths are set to the infeed Gecrease value. Control unit checks if the remaining pecking depth is greater than the double infeed de Grease value. Tf not, value ts divided jn two for two equal” infeeds, 117,00 vo-00 & 3-12,e@ BH G Horne 5.7 User cycles = Min, adv. stop distance 7: Effective at upper edge of workpiece Minimum advanced stop distance indi cates the clearance i001 tip/nole bot om for the rapid rate infeed, calcu Vated after each infeed. wax. adv. stop clearance QB: Effective at total hole depth 8: Pecking depth until return Q10: Reference depth for return stroke of too} (Qi0 = 0 correspands to normal cycle without chip Breaking); Sign (-). Fe * Retracted rate for * QLL: Value for return stroke as soon as chip Breaking tool is in indicated depth % = Input in increments, absolute values exanole 0 BEGIN pam 10 m4 1 TOOL DEF 1 L+0.000 Rea.000 2 TOOL caL1 2 § 1000.00, 3 U'x'+0.000 y'+0,000 80 F 9999 4 C2 s2i000 & F 5 5 7 8 CL DEF 72 VoL OFF 72 cvel DEF 721 cyce OgF 72 9 cyGL ogF 72. 10 C¥CL CALL MoB iL URE Moz 12 END Pom 10 me PECKING -2,000 ° 1 2 3 3 117.00 vOI-00 & 313BEG Heme User cycles 6. Pocket milling sith corner roundin 6.1 Willing pattern 6.2 Assignment of parameters QL Set-up clearance Ge Finishing aliowance (bottom) depth (2 Finishing feed 2 Peeking death 10 Roughing feed G& Pocket 1ength, axis 1 GL1__MilTing direction QS Pocket width, axis 2 Q12_~Reference lane. 06 Comer radtus @13° Finishing too) no. Q7 Finishing atiowance (iseeral} 147.00 vOI-00 € 9-186.3 6.4 6.5 66 BMG Hermie Description ‘The machining cycle "pocket milling with comer rounding" can be used both as a roughing as well as a combined roughing and finishing cycle Willing ie possibie In a1! three planes (X-¥), (Y-Z), (Z-X]. Selection of tthe plane {2 by TOOL CALL and definition of the spindle axis (X/Y/2). For using the cycle as a combined roughing and finishing cycle, input of allowance is elther possible for the machining plane and the feed axis or only for the machining plane. With tool reference no. "0", the same tool as is used for roughing th pockat will be used for finishing off the programmed finishing al Tonance With tool reference "I", ‘the pockst is only roughened, the program Finishing allowance {s not taken off. The tool can be changed’ after end of program. Make sure £2 modify the program now and enter the naw tool data into the TOOL OEF black. In the cycle definition, enter "0" for the finishing al= Towanes. Stare the program to mil? off the Finishing alTomance. oni Before starting the cycle, make sure to program othe tool cal! = the auxiliary function = the positioning Block for start position (pocket center/set-up clearance) = nace sure entry for AEF plane 1s identical to set-up clearance Tnake sure the amalier one of the two sides is according to the follow. fing foreula: length > 2x radius of mil1ing cutter+2x allowance+0.001 Enror sessage for incorrect entry "ERROR CYCLE PARAMETERS" Data entry. Clearance distance Qt: Distance between tip of the tool ‘start position) and surface of workpiect Sign: (+). NsTTing deste 2: Distance between surface of workpiece (depth of rocket) fand bottom of the pocket. Sign: (+). Packing derth 2: Indicates infeed of tool into worepiece per cut. Sign! (-] continued 117.00 VOI-0) E S18BHG Hermie e User Cycles continues Pocket side length 1 Cc Pocket side length 2 eB: Pocket radius Q6: Comer radius of rectangular pocket Finishing allowance, G: Finishing allowance in work:ng plane jateral Finishing allowance, Q8: Finishing allowance far vertical feed bottan Feed, Finishing co ¢ Feed, rouching uo: MiTling direction Qui: Path of mtiling cutter +r turns counterctockwise TI: turns clockwise Reference plane Q12: Make sure it ts identical to set-up clearance (absolute) Finishing tool no. U3: Entry 0/1 0: no c00l change required, {.2. too! Used for roughing of paccet will iso be used for finianing A: eycle ts roughing cycle anly 6.7 fanole © BEGTR pcm 10 94 1 TOOL OEF 1 L+0.000 R+5.000 2 TOOL CALL 1.7 § 500.000, 3 UX-0.000-¥ +0.000'R0 F 9999 m & 22000 a F i 5 é 7 8 GYCL DEF $9.0. POCKET MILLING/ANO CVCL OEF 99:1 a1: GCL DEF 99:2 8 GCL EF 99:3 a7 9 CYL DEF 99:8 aut 10 YCL DEF 9975 1 Gvet caLL Ma 12 {2 ~100,000 Ro F9999 woz 13 END om io mw 000 03+ -5.000 ++40.009 96 8.000 1,000 Q3= +100 2.000 117.00 vot-00 € 16BG Hermie User cycles 7. Slot aftiing® 7.1 Willing patter 7.2 Assignment of parameters 01 Set-up clearance 8 Scart angle stot no. 2 Total depen Index angie 93 Pecking depth 012 Number of stots G8 CC coordinate, axis no.1 QL Olan. reference circle QS CC coordinate, axis no.2 U2 Feed, tool axis 05 Length of slot US Fred, plane QT Width of stor 117.00 voI-00 € 9-171 14 1s 16 BHG Heme User cycles Deseription The machining cycle "slot/elongated hole® allows for ctreular milling of slots and if milling of several slots is required, they canbe arranged around’ central reference circle. For circular milling of a slot, make sure the dianeter of the milling cutter is at least 0.8 mm smaller than the slot width. The first step 1s to mil] a slot with predetermined depth as for cycle groove milling". After that, the tool follows the countours of the slot, giving 4€ the programmed cinanstons The cycle ts effective in al] three planes (X-¥), (YZ), (Z-X). Selection of the plane 1s by TOOL CALL and definition of the spindle axis (/¥/2). Condi ttons Before starting the cycle, make sure to program the tool call = the positioning sentence clearance distance © the auxtTiary function Enron sessage for incorrect entry “ERROR CYCLE PARAMETERS" Data entry, Setup clearance QL: Distance between tip of the tool and surface of workpiece. Sign: (+) Depth G2: Distance between surface of workatece and bottom of the groove. Sign: (+) Pecking depth QB: Indicates infeed of tool into workpiece per feed motion. Sign: (-)- continued 4117.00 voi-00 € 9-18BAG Hermie User cycles Continued Ce Coordinate 1 of center Qt: Ce Coordinate 2 of center 05: Length of stot os: Widen of slot a Start angle slot 1 a: Index angle 9: If entry for index angle = "0", the angie {s calculated ay the control unit (380°/number of siots = index angle) Number of slots ano: Diam. reference circle QlL: Feed, tool axis az: Feed, plane a3: 7.7 Exanole BEGIN Pom 10 m8 TOOL DEF 1 L+0,000 Res.000 TOOL CALL 1-7 § 50.000, LX 40.000 ¥ 10.000 RO F 9999 LZ 421000 8 FS (you DEF 77 (vol DEF 77 ‘vel DEF 77 yeu DEF 77! yeu DEF 77° io CyCL EF 77: 11 CYCU CALL MB 1 CRF woe 13 END Pom Lo ow 117.00 voI-00 & 3-18BAG terme User Cycles 8, "Elongated hota’ 4.1 Mil}ing pattern oo 8.2 Assignment of oarareters Qt Set-up clearance Q7 Start angie groove 1 (2 depth 8 Index angle QS Pecking depth 9 Number oF grooves Q4 CC Coordinate, axis no.1 QL Dian. reference circle QS CC Coordinate, axis no.2 LL Feed, tool axis 6 Length of grocve 2 Feed, plane 117.00 vor-00 € 9-20a3 a4 as BHG Hermie ser cycles Description ‘The machining cycle "elongated hole" allows for mtl1ing arooves that have the same width 25 the ctaneter of the milling cutter. If milling of sever val elongated holes is required, they can oe arranged around a center of acircle, The toel penetrates the workpiece fron the starting position find mills the hole in the longitudinal direction. After vertical feed at {he end of the Role, milling is resumed in the opposite direction The procedure is sepeated until the programmed milling denth is reached Conditions Before starting tre cycle, make sure to progran "the tool eal! = the positioning sentence clearance distance = the auxiliary function Error message for incorrect entry “ERROR CYCLE PARAMETERS" Data entry Clearance dtetance GU: Distance between tip of the tool (start position) and surface of workpiece Stan: (-) Depth Distance between surface of workpiece and botton of the groove. Sign: (-) Indleates infeed of tool into workpiece per fees motion. Sign: (-) Pecking depth Ce Coordinate 1 of center CC Cooreinate 2 of cant Length of elongated hole Start angle elong. hole 1 Index angle If ener. index angie = 0, angle is calcu~ lated by contro? unit (360°/nunb grooves, = index angie) umber of elongated holes 99: Diam. reference circle Q10: Feed tool axis, au: Feed, plane a2: exanole OSESIN pom 10 om 1 TOOL DEF 1 L+0,000 Re4.000 2 Tool caLL 17 § 1000.000 3 Lx #0.000 ¥ 40.000 20 F 9999 m SL 242.000 a Fi 3 CVCL DEF 79.0 ELONGATED HOLE 6 3 8 3 CVCL DEF 79:1 Q1= ~2.000 03 CVCL OEF 79.2 O¢= +0.000 95 CVCL EF 79:3 97=0 980 gaz6 CVCL DEF 79:4 Quo=40 quis 60 Q12= 120 10 cyCL OeF 79.5, 11 CYCU CALL Me 2 CRF woe 13. END Pom 10 mw 117.00 voI-00 € 2BAG terme User cycles 9, SCincular slots 9.1 Mitling pattern 9.2. Assignment of paraneters QL Set-up clearance 02 Depth 03 Packing depth Stare angle slot no.1 Index angle Number of slots Q4 CC Coordinate, axis no.1 Qi Btan. reference circle QS CC Coordinate, axis no.2 Qi2 Feed, feed axis QE Angle length of slot —-«QI3._—Feed, plane. G7 Slot width 117.00 vot-00 € 922BAG Hermie 9.5 Description. The machining cycle “circular slot" allows for ailing of circular stots If'atiling of several slats 1s required, they can be arranged around a center of a civele, Make sure the aianeter of the milling cutter is. at {feast 0.8 mm nailer than the slot wigth for circular milling of slots. ‘The tool penetrates the workpiece from the starting position and mills the slot in the circular direction. After vertical feed at the end of the Slot, ailing 43 resuned inthe opposite direction. The procedure 1s re peated until the programmed miT1ing depth is reached: After that the tool follows the contours of the slot giving it the pro- grammed width. ‘The cycle fs effective in the three planes (1-¥), (Y-2), (Z-K). Selection Of the plane is by TOOL CALL and definition of the spindle axis (X/¥/Z). Sond tions Before starting the cycle, make sure to progran =the tool eal = the positioning sentence clearance distance = the duct tary function Error sessage for incorrect entry "ERROR CYCLE PARAMETERS" ata entry. Clearance distance (1; Distance between tip of the too) (start Sian (+) position) and surface of workpiece Depth Q2: Dfstance between surface of workpiece Sign (+) and bottom of the slot, Pecking depth Q3: Indicates infeed of tool into workpiece Sten (=) per feed motion ce Coordinate 1 of center 94: © Coordinate 2 of center Length of slot in degrees Width of stot Start angle slot no.t 98 continued 117,00 vo1-00 € 823BAG Hermie e@ Continued Index angle Q8: If antry for index angle = "0", the angle 1s calculated by the contral unit. (3808 number of slots = index angle) Number of stots a1: Dian. reference circle gil: Feed, feed axis az: Feed, plane as: 9.7 Example GIN Pam 10 HM TOOL DEF 1 L+0,000 R+8..000 TOOL CALL 1 Z $ 1000.060 Lx #0,000 Y +0,000 #0 Fs99sH (2 42,000 8 F MS 0 1 2 3 4 5 CYCL DEF 78.0 CIRCULAR SLOT & —CYCL DEF 78:1 Qi -2.000 Q2= -5.000 03 FI 8 9 11 YCL CALL a2 RF we 127.00 voI-00 € 9-28HERMLE NC-Program Listing Drawing Ne Progr Wa Baie NC otemation{| 4 et soe 4aays sanjea Uoly2a4J09 pue jooy 3 W43H|om La "J OOO! SMM veld Gusdwey) aWwuaH srs @loos x 000! eIqeL aa] =r 000! 4AMN ved 6urdwey) | 3WH3HMas ae > ra \ 7 \* < iN , ‘ ic Ty \ LAVIN vi \ \ \\ \ \ ‘ ar “To00L 4mMn ‘Ise 4M uerd Guidwey | 3qWu3H ue Satan | Qo0001 dmMn'1s8 4MN ued Buide), | a7WU3H | O9800x500 23° | \ = ar 7 0001 4M ueyd Gudweyy | 3qWH3H sy ne