Professional Documents
Culture Documents
Neon Service Manual 99
Neon Service Manual 99
1 2 3 4 5 6 7 8 9 10 11 12 thru 17
The following table interprets the VIN Plate position shown above.
Security
Alarm EVS Base System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1 - 910
2003 PL
CD Changer - 6 Disc
Figure 1-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE: Folds down for access to rear deck, has anti theft bolts.
1 82204452 1 D, P 41 CARRIER KIT, Bike
2 04762880 1 D, P 41 STRAP KIT, Velcro
3 05016775AA 1 D, P 41 STRAP KIT, Bike Carrier Latch
4 05016774AA 1 D, P 41 BOLT KIT, Security
5 05018825AA 1 D, P 41 HARDWARE KIT, Bike Carrier
Trailer Tow
Fog Lamps
Front Suspension
Suspension, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2 - 105
002-100 002-200
Front Suspension Front Axle Drive Shafts
2003 PL
Suspension, Front
Figure 2-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
SALES CODE:
[DD5]=TRANSMISSION - PERF. MANUAL 5-SPEED
[DGL]=TRANSMISSION - AUTOMATIC 4-SPD, 41TE
[DDR]=5-SPEED MANUAL
[SDB]=SUSPENSION - HEAVY DUTY
[SDC]=SUSPENSION - TOURING
[SDD]=SUSPENSION - PERFORMANCE
[SDE]=SUSPENSION - SPORT
[SDF]=SUSPENSION - EURO
[SDK]=SUSPENSION - COMPETITION
[ZCC thur ZRJ]=Spring Group Types Found on Individual Vehicle Saless Code
1 06505116AA 2 NUT, M14X2, Strut to Strut Rod
2 05272226 2 MOUNT, StrutUpper
3 05272227 2 SEAT AND BEARING, Suspension
StrutUpper
4 SPRING, Front Coil
05272291AA 1 Tag# 291AA [SDE, SDK] [ZEA,
ZTA]
05272292AA 1 Tag# 292AA [SDE, SDK] [ZEB,
ZTB]
05272293AA 1 Tag# 293AA [SDE, SDK] [ZEC,
ZTC]
05272294AA 1 Tag# 294AA [SDE, SDK] [ZED,
ZTD]
05272295AA 1 Tag# 295AA [SDE, SDK] [ZEE,
ZTE]
05272296AA 1 Tag# 296AA [SDE, SDK] [ZEF,
ZTF]
05272497AA 1 Tag# 497AA [SDE, SDK] [ZEG,
ZTG]
05272498AA 1 Tag# 498AA [SDE, SDK] [ZEH,
ZTH]
05272603AB 1 Tag# 603AB [SDB, SDC, SDF,
SDD] [ZCC, ZRC]
05272604AB 1 Tag# 604AB [SDB, SDC, SDF,
SDD] [ZCD, ZRD]
05272605AB 1 Tag# 605AB [SDB, SDC, SDF,
SDD] [ZCE, ZRE]
05272607AB 1 Tag# 607AB [SDB, SDC, SDF,
SDD] [ZCG, ZRG]
05272608AB 1 Tag# 608AB [SDB, SDC, SDF,
SDD] [ZCH, ZRH]
05272606AB 1 Tag# 606AB [SDB, SDC, SDF,
SDD] [ZCF, ZRF]
SALES CODE:
EDV]=2.4L I4 DOHC 16V H.O. TURB
[ECB]=2.0L 4 CYL SOHC 16V SMPI
[ECH]=2.0L 4 CYL SOHC 16V HI PERF
[EJD]=1.6L 4 CYL SOHC 16V SMPI
[DD5]=5 Sp. Manual Trans.
[DGL]=4-SPD. AUTOMATIC,41TE
[DDR]=5-SPEED MANUAL
1 SHAFT, Axle Half
04668914AA 1 ECB, EJD DD5 Right
04668915AA 1 ECB, EJD DD5 Left
04668918AA 1 ECH DD5 Right
1 DGL Right
04668919AA 1 ECH DD5 Left
1 DGL Left
05037445AA 1 EDV DDR Left
R5037623AA Mopar Remanufactured Part
05286710AC 1 EDV DDR Right
2 CIRCLIP, Half Shaft
04797704 2 ECB, EJD DD5
1 DGL
1 ECH DD5
1 EDV DDR
3 06503352 2 WASHER, Flat, M23x38.0x405
4 06503685 2 NUT
5 04293167 2 NUT AND WASHER PACKAGE
6 06500336 2 PIN, Cotter, M5x36.00
7 BOOT KIT, Half Shaft, Inner
05014912AA 1 ECB, EJD DD5 Right
1 ECH DD5 Right
1 DGL Right
05014913AA 1 ECB, EJD DD5 Left
05018065AA 1 ECH DD5 Left
1 DGL Left
05083089AA 1 EDV DDR
004-100
Parking Brake Lever and Cables
2003 PL
Lever and Cables
Figure 4-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Brake Assembly
Front Brakes
Brakes, Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 5 - 105
Rear Brakes
Brakes, Rear Drum. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 5 - 205
Brakes, Rear Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 5 - 207
Brake Pedals
Pedal, Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 5 - 605
005-500 005-600
Brake Lines and Hoses Brake Pedals
2003 PL
Brakes, Front
Figure 5-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
05014929AA 1 Left
18 05014998AA 1 PLUG, Access Hole
19 04238721 1 PLUG, Brake Adjusting Hole
20 05273983 2 DRUM, Brake
21 04509766 2 HUB AND BEARING, Brake, [BRA]
[BRD] [BRX]
22 05204272 2 STUD, Wheel
23 04509544 2 SEAL, Brake Support
24 06502432 2 LOCK NUT, Rear Spindle,
M20-1.50
25 04509396 2 CAP, Wheel Bearing
1 TUBE, Brake
05066868AA 1 C, D HCU to Front, Right
05066876AA 1 Z HCU to Front, Right
2 TUBE, Brake
05066870AA 1 C, D HCU to Rear, Left
05066878AA 1 Z HCU to Rear, Left
3 TUBE, Brake
05066869AA 1 C, D HCU to Rear, Right
05066877AA 1 Z HCU to Rear, Right
4 TUBE, Brake
04509780AB 1 C, D Master Cylinder to HCU, Primary
04509834AB 1 Z Master Cylinder to HCU, Primary
5 TUBE, Brake
04509776AC 1 C, D Master Cylinder to HCU,
Secondary
04509825AC 1 Z Master Cylinder to HCU,
Secondary
6 05093396AA 1 HYDRAULIC CONTROL UNIT,
Anti-Lock Brake System, Includes
Motor and Item 11
7 05014870AA 1 BRACKET, Brake Control Unit
8 04882651 3 BOLT, Hydraulic Control Unit
9 06102150AA 3 SCREW, Tapping, HCU Assembly
to Frame, Mounting
10 05093397AA 1 MODULE, Anti-Lock Brake System,
Electronic Unit
11 04509781AG 1 TUBE, Brake, HCU to Front, Left
-12 06504802AA 4 SCREW, 6 Lobed, ABS Module to
HCU, Mounting
1 HOSE, Brake
04509802AC 1 Right Rear
04509803AC 1 Left Rear
2 06505344AA 4 SCREW, Hex Flange Head
Tapping, M6.3 x 1.81 x 20.00,
Brake Hose to Rail
3 34201686 2 BOLT, Hex Flange Head,
M12x1.18x35, Brake Hose to
Rail
4 HOSE, Brake
04860044AB 1 This is [BRA] also, Right Front
04860045AB 1 This is [BRA] also, Left Front
5 06505801AA 2 BOLT, Banjo
6 06502114 4 WASHER, Brake Hose
7 06101712 2 NUT, U, M6x1
8 VALVE, Proportioning
05015181AA 2 C, D
05015182AA 2 Export
9 TUBE, Brake
04509779AC 1 C, D Master Cylinder to Left Front
Hose
04509847AD 1 Z Master Cylinder to Left Front
Hose
10 TUBE, Brake
04509856AD 1 Z Master Cylinder to Right Front
Hose
05066871AA 1 C, D Master Cylinder to Right Front
Hose
11 TUBE, Brake
05066872AA 1 C, D Master Cylinder to Right Rear
Hose
05066874AA 1 Z Master Cylinder to Right Rear
Hose
12 TUBE, Brake
05066873AA 1 C, D Master Cylinder to Left Rear
Hose
05066875AA 1 Z Master Cylinder to Left Rear
Hose
13 05278181AA 2 CLIP, Fuel Tube, Rear Rail 3-Tube
Lines and Hoses, Brake With Anti-Lock Brakes LINES AND HOSES, BRAKE WITH ANTI-LOCK BRAKES
Pedal, Brake
Clutch
Clutch, Modular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 110
Clutch, Convenmtional. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 120
Clutch, Modular. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 130
Clutch Housing
Housing, Clutch & Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 210
Clutch Controls
Linkage,Clutch,LHD,With [DD5] Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 310
Linkage,Clutch,RHD,With [DD5] Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 320
Linkage,Clutch,LHD With [DDR] Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 330
Clutch Pedals
Clutch & Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 410
Clutch & Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 420
Clutch & Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 6 - 430
2003 PL
Clutch, Modular
Figure 6-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE:
Sales Codes:
[ECB]=2.0L 4 Cylinder 16-V SOHC Engine
[ECH]=2.0L 4 Cylinder 16-V SOHC High Output Engine
[DD5]=5 Speed Manual Transmission - A578
1 2 ENGINE, Complete, See Engine
Group, (NOT SERVICED)
2 04668672AA 1 ECB, ECH DD5 COVER, Transmission Dust
3 06501755 1 ECB DD5 SCREW AND WASHER, Hex
Head, M6x1x16
4 06504383 4 ECB, ECH DD5 BOLT, Hex Head, M10x1.50 x
13.20
5 04567143 1 ECB, ECH DD5 PLATE, Drive Plate
6 04471933 1 ECB, ECH DD5 PLATE, Drive Plate Backing
7 06503465 8 ECB, ECH DD5 BOLT, Drive Plate and Flywheel
8 04668400AD 1 ECB, ECH DD5 CLUTCH, Modular
9 04608404 1 CLIP, Transaxle
10 06501742 3 ECB, ECH DD5 SCREW, Hex Head, M12x1.75x50
11 06501742 3 WIRING, Headlamp to Dash,
See Electrical Group, (NOT
SERVICED)
12 06501742 3 TRANSMISSION, 5 Speed,
See Transmission Group, (NOT
SERVICED)
NOTE:
Sales Codes:
[EJD]=1.6L 4 Cylinder SOHC 16-V Engine
[DD5]=5 Speed Manual Transmission - A578
1 06501742 3 ENGINE, Complete, See Engine
Group, (NOT SERVICED)
2 04668504AB 1 EJD DD5 FLYWHEEL
3 06503464 8 EJD DD5 BOLT, Flywheel
4 04668608AC 1 EJD DD5 PLATE KIT, Clutch Pressure
-5 04668503AB 1 EJD DD5 DISC, Clutch
6 06101727 6 EJD DD5 BOLT, Hex Head
7 06501742 4 EJD DD5 SCREW, Hex Head, M12x1.75x50
8 06501742 4 WIRING, Headlamp to Dash,
See Electrical Group, (NOT
SERVICED)
9 06501742 4 TRANSMISSION, 5 Speed,
See Transmission Group, (NOT
SERVICED)
NOTE;
Sales Codes:
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
[DDR]=5 Speed Manual Transmission
1 06501742 4 ENGINE, Complete, See Engine
Group, (NOT SERVICED)
2 04660925AA 1 EDV DDR COVER, Transaxle Rear, Chain /
Gear
3 06501742 3 EDV DDR SCREW, Hex Head, M12x1.75x50
4 06501755 2 EDV SCREW AND WASHER, Hex
Head, M6x1x16
5 06504383 4 EDV DDR BOLT, Hex Head, M10x1.50 x
13.20
6 04446309 1 EDV DDR PLATE, Drive Plate
7 04471933 1 EDV DDR PLATE, Drive Plate Backing
8 06503465 8 EDV DDR BOLT, Drive Plate and Flywheel
9 05062088AA 1 EDV DDR CLUTCH, Modular
10 05062088AA 1 TRANSAXLE, See Transaxle
Group, (NOT SERVICED)
11 06501742 3 EDV DDR SCREW, Hex Head, M12x1.75x50
Housing, Clutch & Mounting Bolts HOUSING, CLUTCH & MOUNTING BOLTS
NOTE: [DDR] Transmission Clutch Housing Is Only Serviced With Complete Transmission
Sales Codes:
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
[ECH]=2.0L 4 Cyl. 16V SOHC High Output Engine
[EJD]=1.6L 4 Cyl. 16V SOHC Engine
[DD5]=5 Speed Manual Transmission - A578
1 HOUSING, Clutch
05102888AA 1 ECB DD5
1 ECH DD5
05134986AA 1 EJD DD5
2 STUD
06505314AA 2 ECH
2 ECB
2 EJD
3 DOWEL, Block To Clutch Housing
04777928AA 2 EJD DD5
05240849 2 ECH
2 ECB
4 SCREW AND WASHER, Hex
Head, M6x1x16
06501755 1 ECB DD5
2 EJD DD5
1 ECH DD5
5 SCREW, Hex Head, M12x1.75x50
06501742 3 ECB, ECH DD5
4 EJD DD5
2 EJD DD5
Note:Sales Codes;
[DD5]=5-Speed Manual Transmission
[DG0]=All Automatic Transmissions
[ECB]=2.0L 4 Cylinder SOHC 16V SMPI Engine
[ECH]=2.0L 4 Cylinder SOHC 16V Hi Perfromance Engine
[EJD]=1.6L 4 Cylinder SOHC 16V SMPI
1 06100050 3 C, D NUT AND WASHER, Hex,
M8x1.25, Actuator/Cover to Dash,
Mounting
2 04668671AA 1 C, D DGL GASKET, Master Cylinder,
Actuator/Cover to Dash, Mounting
3 04668637AA 1 C, D DGL COVER, Actuator, Use With [DG0]
Only
4 SCREW AND WASHER, Hex
Head, M5x.8x14
06500776 1 C, D ECB, ECH DD5 Master Cylinder Pushrod
Adjusting
1 C, D EJD DD5 Master Cylinder Pushrod
Adjusting
5 04670265 1 C, D DD5 BUSHING, Hydraulic Clutch
Actuator
6 ACTUATOR, Hydraulic Clutch
04668631AD 1 C, D ECB, ECH DD5
1 C, D EJD DD5
7 1 SCREW, Tapping Hex Flange
Head, M6.3 x 1.81 x 19.00, (NOT
SERVICED)
8 04670268 1 DD5 CLIP, Clutch TubeMounting
9 CYLINDER, Clutch Slave
04668331AC 1 C, D ECC, ECH DD5 With Tube.
04668469AC 1 C, D EJD DD5 With Tube.
10 04668893AA 1 DD5 CLIP, Clutch TubeMounting
11 06030441 1 DD5 PIN, Retainer, Clutch Tube Clip,
Mounting
12 CLIP
04668977AA 1 C, D EJD DD5 Clutch Tube, Mounting
1 C, D ECB, ECH DD5 Clutch Tube, Mounting
13 SCREW
06501957 2 ECB, ECH DD5 Clutch Slave Cylinder Bracket,
Mounting
Note:Sales Codes;
[DD5]=5-Speed Manual Transmission
[DG0]=All Automatic Transmissions
[ECB]=2.0L 4 Cylinder SOHC 16V SMPI Engine
[ECH]=2.0L 4 Cylinder SOHC 16V Hi Perfromance Engine
[EJD]=1.6L 4 Cylinder SOHC 16V SMPI
1 04670265 1 Z DD5 BUSHING, Hydraulic Clutch
Actuator
2 04668692AB 1 Z DD5 ROD, Clutch Master Cylinder, With
Clutch Interlock Switch
3 04671765AB 1 Z DD5 SWITCH, Clutch Starter Interlock
4 ACTUATOR, Hydraulic Clutch
04668330AD 1 Z ECB, ECH DD5
1 Z EJD DD5
5 06505900AA 2 Z DD5 SCREW, Tapping Hex Flange
Head, M6.3 x 1.81 x 19.00,
Reservoir Bracket, Mounting
6 04670268 1 DD5 CLIP, Clutch TubeMounting
7 CLIP
04668977AA 1 Z ECC, ECH DD5 Clutch Tube to Transmission,
Mounting
1 Z EJD DD5 Clutch Tube to Transmission,
Mounting
8 SCREW
06501957 2 EJD DD5 Clutch Slave Cylinder, Mounting
2 ECB, ECH DD5 Clutch Slave Cylinder, Mounting
9 CYLINDER, Clutch Slave
04668331AC 1 Z ECC, ECH DD5 With Tube
04668469AC 1 Z EJD DD5 With Tube
10 CYLINDER, Clutch Slave
05086838AA 1 Z ECC, ECH DD5 Without Tube
05086839AA 1 Z EJD DD5 Without Tube
11 PIN AND SEAL KIT, Clutch Slave
Cylinder
05086841AA 1 Z EJD DD5 Actuator Line, Mounting
1 Z ECB, ECH DD5 Actuator Line, Mounting
12 04670237 1 ECB, ECH DD5 BRACKET, Clutch Slave
CylinderMounting
NOTE:
Sales Codes:
[DD5]=5 Speed Manual Transmission - A578
1 05273102AB 1 C, D DD5 BRACKET, Brake Pedal
2 04683021 1 C, D DD5 PAD, Clutch, Brake & Clutch Pedal
Pad
3 04509770 1 C, D DD5 PEDAL, Brake
-4 06504043 2 C, D DD5 PIN, Push, M8.6x19
5 04860035AA 1 C, D DD5 BRACKET, Brake Pedal, Tie Bar -
Pedal Impact Stop
6 05273101AA 1 C, D DD5 SHAFT, Brake Pedal Pivot
-7 02467770 4 C, D DD5 BUSHING, Pedal Shaft
8 04668638AB 1 C, D DD5 PEDAL, Clutch
-9 04671756AC 1 C, D DD5 SWITCH, Clutch Starter Interlock
-10 04668641AC 1 C, D DD5 SPRING, Clutch Pedal Return
-11 04668641AC 1 BUSHING, Clutch Pedal Shaft,
Serviced With Clutch Pedal, (NOT
SERVICED)
-12 04670262 1 C, D DD5 PAD, Clutch Pedal, Clutch Pedal
Downstop
13 04670262 1 BOOSTER, Power Brake, See
Brake Group, (NOT SERVICED)
14 05083344AA 1 SWITCH PACKAGE, Stop Lamp
15 05083344AA 1 WIRING, Headlamp to Dash,
See Electrical Group, (NOT
SERVICED)
16 06035334 1 CLIP, Brake Push Rod
17 06102167AA 2 NUT AND WASHER
NOTE:
Sales Codes:
[DD5]=5 Speed Manual Transmission - A578
1 04683021 1 Z DD5 PAD, Clutch
2 04509846AA 1 Z DD5 PEDAL, Brake
-3 02467770 4 Z DD5 BUSHING, Pedal Shaft
4 04860014AA 1 Z DD5 SHAFT, Brake Pedal Pivot
-5 06500197 1 Z DD5 NUT, M10x1.5
6 05273034AA 1 Z DD5 BRACKET, Brake Pedal
-7 06504043 2 Z DD5 PIN, Push, M8.6x19
8 04860035AA 1 Z DD5 BRACKET, Brake Pedal, Tie Bar -
Pedal Impact Stop
9 04668349AA 1 Z DD5 PEDAL, Clutch
-10 04671765AB 1 Z DD5 SWITCH, Clutch Starter Interlock
-11 04670262 1 Z DD5 PAD, Clutch Pedal, Clutch Pedal
Downstop
12 06102167AA 2 Z DD5 NUT AND WASHER
13 05083344AA 1 SWITCH PACKAGE, Stop Lamp
14 05083344AA 1 WIRING, Headlamp to Dash,
See Electrical Group, (NOT
SERVICED)
15 06035334 1 CLIP, Brake Push Rod
NOTE:
Sales Codes:
[DDR]=5 Speed Manual Transmission - T850
1 05273102AB 1 DDR BRACKET, Brake Pedal, Main
Bracket
2 04683021 1 DDR PAD, Clutch
3 04509770 1 DDR PEDAL, BrakeBrake
-4 06504043 2 DDR PIN, Push, M8.6x19
5 04860035AA 1 DDR BRACKET, Brake Pedal, Tie Bar
Pedal Impact Stop
6 05273101AA 1 DDR SHAFT, Brake Pedal Pivot
7 04668773AC 1 DDR PEDAL, BrakeClutch Pedal
-8 02467770 4 DDR BUSHING, Pedal Shaft
-9 04671756AC 1 DDR SWITCH, Clutch Starter Interlock
-10 04668641AC 1 DDR SPRING, Clutch Pedal Return
-11 04668641AC 1 BUSHING, Clutch Pedal Shaft,
Serviced With Clutch Pedal, (NOT
SERVICED)
-12 04670262 1 DDR PAD, Clutch Pedal
13 04670262 1 BOOSTER, Power Brake, See
Brake Group, (NOT SERVICED)
14 05083344AA 1 SWITCH PACKAGE, Stop Lamp
15 05083344AA 1 WIRING, Headlamp to Dash,
See Electrical Group, (NOT
SERVICED)
16 06035334 1 CLIP, Brake Push Rod
17 06102167AA 2 NUT AND WASHER
Drive Belts
Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 7 - 503
Grilles
Grille and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 7 - 703
2003 PL
Radiator and Related Parts
Figure 7-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Sales Codes:
[DGL] = TRANSMISSION - 4-SPD. AUTOMATIC,41TE
[DD5] = TRANSMISSION - PERF. MANUAL 5-SPEED
[ECB] = 2.0L 4 CYL SOHC 16V SMPI
[ECH] = 2.0L 4 CYL SOHC 16V HI PERF
[EDV] = 2.4L I4 DOHC 16V H.O. TURBO
[EJD] = 1.6L 4 CYL SOHC 16V SMPI
1 BRACKET, Cooling Module
05278276AC 1 Upper Right
05278277AC 1 Upper Left
2 06101718 2 SCREW AND WASHER, Oval
Head, M6x1x25, Bracket Attaching
3 RADIATOR, Engine Cooling
05019213AA 1 EJD DD5
05066386AA Mopar Coolant 5 Year/100,000
Mile Formula 1 Gallon
05019214AA 1 ECB DGL Module 5278750AD
05066386aa Mopar Coolant 5 Year/100,000
Mile Formula 1 Gallon
05086238AA 1 ECB DGL Module 5278987AA -
5058922AA
05086239AA 1 ECB, ECH DD5 Module 5278939AA -
5278982AA
05103022AA 1 EDV DDR
05066386aa Mopar Coolant 5 Year/100,000
Mile Formula 1 Gallon
4 FAN, Cooling
05014578AA 1 ECB, ECH DD5
1 EJD DD5
05019208AA 1 ECB DGL 7 Blade, Right
1 EDV DDR 7 Blade, Right
05019209AA 1 ECB DGL 5 Blade, Left
1 EDV DDR 5 Blade, Left
5 MOTOR, Radiator Fan
05014577AA 1 ECB, ECH DD5
1 EJD DD5
05019212AA 2 ECB DGL
05103020AA 2 EDV DDR
13 THERMOSTAT
04693117AA 1 EJD DD5
05278144AA 1 ECH
1 ECB
1 EDV
14 CONNECTOR, Water Outlet
04693099AA 1 EJD DD5
05278156AA 1 ECH
1 ECB
15 CAP, Radiator
04596198 1 ECH
1 ECB
52028974AA 1 EDV
-16 HOSE, Overow, Roll Stock
04266423 1 ECB, ECH
1 EJD
1 EDV
17 SCREW AND WASHER, Hex
Head, M6x1x30
06101939 2 ECH
2 ECB
3 EJD DD5
2 EDV
-18 06503641 AR SCREW, M7X1.25X16.00, Cooling
Module attaching
-19 05278944AA 1 EDV COOLER, Charge Air
-20 05278973AA 1 EDV HOSE, Charge Air Cooler to
T/Body
-21 05290252AA 1 EDV HOSE, Charge Air Cooler
22 04884221AA 1 EDV CONNECTOR, Engine Coolant
Outlet
-23 05045006AA 1 EDV CONNECTOR, Engine Coolant
Outlet
-24 06504171 3 EDV SCREW, Hex Flange Head,
M8x1.25x32, Connector Attach
25 04792637AA 1 EDV GASKET, Coolant Outlet
Pump Assembly - Water and Power Steering PUMP ASSEMBLY - WATER AND POWER STEERING
Water Pump and Related Parts WATER PUMP AND RELATED PARTS
Pulleys and Related Parts 2.0L Engines PULLEYS AND RELATED PARTS 2.0L ENGINES
Pulleys and Related Parts 2.4L Engine PULLEYS AND RELATED PARTS 2.4L ENGINE
NOTE:Sales Codes:
[EDT] = 2.4L I4 DOHC 16V TURBO
[EDV] = 2.4L I4 DOHC 16V H.O. TURBO
[EDZ] = 2.4L 4 CYL DOHC 16V
[DGL] = TRANSMISSION - AUTOMATIC 4-SPD, 41TE
[DD5] = TRANSMISSION - PERF. MANUAL 5-SPEED
1 04777618AF 1 EDV DAMPER, Crankshaft
2 06503553 1 EDV BOLT, Hex Flange Head,
M12x1.75x87.50
3 04668448AA 1 EDV PULLEY, Power Steering Pump
4 05058163AD 1 EDV COMPRESSOR, Air Conditioning
5 06503219 4 ECB, SCREW AND WASHER, Hex
ECH, EDV Head, M8x1.25x100
6 04668509AC 1 EDV BRACKET, Tensioner
7 06101763 1 EDV BOLT AND WASHER, Hex Head,
M10x1.5
Belts BELTS
1 SCREW
06035625 10 SRT
06101969 2
2 GRILLE, Radiator
05288805AB 1 EXPORT - Eggcrate
05303559AB 1
-3 05303600AB 2 GRILLE, Lower Cooling, SRT
-4 05288881AA 2 CLIP, Fascia, Grille attaching
-5 05288886AA 2 CLIP, Grille, Tab
-6 06102032AA 2 NUT, Spring U Type, M4.8 x .80,
Grille attaching
7 06100814 1 NUT, Hex, M6
8 06503598 3 PIN, Push, M8x21
9 06100048 6 NUT, Hex, M6x1.00
10 SURROUND, Upper, Right
05303562AA 1
0WE22TZZAB 1 SRT - Paint as Required
11 SURROUND, Lower, Right
05303564AA 1
0WE24TZZAA 1 SRT - Paint as Required
12 SURROUND, Upper, Left
05303563AA 1
0WE23TZZAB 1 SRT - Paint as Required
13 SURROUND, Lower, Left
05303565AA 1
0WE25TZZAA 1 SRT - Paint as Required
14 05303576AB 1 NAMEPLATE, Medallion, Ram
Head
-15 05288887AA 1 MEDALLION, Grille, [MF4]
Electrical
2003 PL
Group - 8 Electrical
Illustration Title Group-Fig. No.
Starters
Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 105
Alternators
Alternators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 205
Modules
Modules, Electronic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 405
Relays
Power Distribution Center - Relays , Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 505
Fuse Block - Relay, Fuses, Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 510
Sensors
Sensors, Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 605
Sensors, Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 610
Sensors, Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 615
Switches
Switches - Instrument Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 805
Switches - Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 810
Switches - Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 815
Horns
Horns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 8 - 905
Wiring-Headlamp to Dash
Wiring, Headlamp and Power Distribution Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 8 - 1305
Wiring-Instrument Panel
Wiring, Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 8 - 1405
Wiring Repair
Wiring Repair Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 8 - 1605
Spark Plugs-Cables-Coils
Spark Plugs, Cables, Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 8 - 1905
2003 PL
Starter
Figure 8-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Starter STARTER
Alternators ALTERNATORS
1 ECB
9 04891533AA 1 EDV BRACKET, Alternator Adjusting
10 SCREW AND WASHER, Hex
Head, M10x1.5x45
06101512 3 ECH
3 ECB
11 NUT AND RETAINER, Hex Flange
Locking, M10 x 1.50
06502987 1 ECH Alternator Pivot attaching
1 ECB Alternator Pivot attaching
1 EDV Alternator Pivot attaching
12 BRACKET, Alternator
04668250 1 ECH
1 ECB
04668445AA 1 EDV
13 NUT
06101802 3 ECH
1 ECB
1 EJD
-14 06102171AA 3 EJD SCREW AND WASHER, Hex
Head, M8 x 1.25 x 105.00,
Alternator to Block
Power Distribution Center - Relays , Fuses POWER DISTRIBUTION CENTER - RELAYS , FUSES
[ECB]=2.0L
[DGL]=4-SPD. AUTOMATIC,41TE
[DD5] - 5 SPEED MANUAL TRANSMISSION
[DGC] = 3 SPEED AUTOMATIC TRANSMISSION
1 04800878 1 ECB DGL SENSOR, Transmission Input
Speed
2 06501657AB 1 ECB DGL O RING, Trans Speed Sensor
3 04659676AC 1 ECB DGL SENSOR, Transmission Range
4 04659678 1 ECB DGL SEAL, Manual Valve Position
Sensor
5 04800879 1 ECB DGL SENSOR, Transmission Output
Speed
6 06501658AB 1 ECB DGL O RING, Trans Speed Sensor
-7 04707839AA 1 DD5 SENSOR, Vehicle Speed
Sensors, Body
Switches - Body
1 SWITCH, Underhood
04707875AB 1
05293096AA 1 With Bracket
2 SWITCH, Power Window
04793859AA 1 C, D Passenger door passenger
window
1 Z Passenger door passenger
window
3 BEZEL, Power Window Switch
0QQ32WL5AC 1 C, D [L5]
0QQ32XD- 1 C, D [DV]
VAC
4 04685435 1 SWITCH, Sunroof
5 0SW361L2AB 1 BEZEL, Power Sunroof
-6 04671699AB 1 RETAINER, Sunroof Switch
7 04671067AB 1 SWITCH, Security Alarm
8 SWITCH, Mirror
04793860AC 1 C, D
04793862AC 1 Z
9 SWITCH, Power Window
04793858AA 1 Z Drivers Window drivers door
1 C, D Drivers Window drivers door
10 SWITCH, Power Window
04793859AA 1 C, D Passenger Window drivers door
1 Z Passenger Window drivers door
11 SWITCH, Door Lock
04793579 1 Up to 08/08/02
04793579AB 1 After 08/08/02
12 BEZEL, Power Window Switch
0QQ39WL5AC 1 C, D [L5]
0QQ39XD- 1 C, D [DV]
VAC
13 SWITCH
56042387 1 C, D Height Control
1 Z Height Control
Horns
Lamps, Rear
19 06101447 6 NUT
20 05288915AA 1 SOCKET, Rear Fog Lamp
-21 05288918AA 1 SOCKET, Turn Signal Lamp
Wiring, Headlamp and Power Distribution Center WIRING, HEADLAMP AND POWER DISTRIBUTION CENTER
NOTE:The tag for this harness can be found on the back of the fuse block.
1 WIRING, Instrument Panel
04794871AC 1 Z [DHD]
04794872AC 1 Z
04794966AC 1 C, D [CJ1,JPA,JPF,LSA,GXR]
04794967AC 1 C, D [CGA]
04794968AD 1 C, D [DHD]
04794969AC 1 C, D [DHD,JKL]
04794970AC 1 C, D [JKL]
04795063AC 1 C, D [GUF]
04795064AC 1 C, D [GUF,CJ1GWA,LBC,NHM]
04795065AC 1 C, D [GXR, JPA,JPF,LSA]
04795091AC 1 C, D [BR3] Up to 04/21/03
04795091AD 1 C, D [BR3] After 04/21/03
04795287AA 1 C, D [GUF,LNL]
04795288AA 1 C, D [LNL,JPC,GWA]
04795289AA 1 C, D [LNL,GN7,CJ1]
05029592AA 1 C, D [BR3,LNL]
2 000ATM10 2 FUSE, Mini, 10 AMP, Red
-3 000ATM10 2 LABEL, Fuse Block, Serviced in
End Cap, (NOT SERVICED)
-4 04688275 1 BREAKER, Circuit
-5 FLASHER
04671714AB 1 C, D
04671715AB 1 Export
-6 04671841AA 1 WIRING, Compact Disc Changer
-7 05271370AA 1 C, D WIRING, Heater and A/C Jumper,
Mexico
Instrument Panel
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A - 105
Consoles
Console-Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 08A - 405
2003 PL
Instrument Panel
Figure 08A-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Instrument Panel
0TY80XDVAC 1 C, D [DV]
-12 REINFORCEMENT, Instrument
Panel
05291270AA 1 Z
05291355AB 1 With Stowage Bin
13 BRACKET, Speaker
05291321AB 1 C, D
05291328AB 1 Z
14 06032723 4 SCREW, Self Tapping,
M4.2x1.69x19.05
15 BIN, Instrument Panel
0SF60WL5AD 1 [L5]
0SF60XDVAD 1 [DV]
16 BEZEL, Instrument Panel
0RG93WL5AA 1 [L5] Compact Disc Player
0RG93XD- 1 [DV] Compact Disc player
VAA
17 04608669AA 1 LAMP, Ash Receiver
18 05291355AB 1 REINFORCEMENT, Instrument
Panel, Storage Bin
19 05015787AA 1 BEZEL, Cigar Lighter
20 04671672AA 1 SWITCH, Traction Control
21 04794276AA 1 SWITCH, Headlamp Leveling
22 04671670AB 1 SWITCH, Electric Back Light
23 04671670AB 1 CAP, Cigar Lighter, Serviced in
Bezel Assy. 19, (NOT SERVICED)
-24 04685590 1 BASE, Cigar Lighter
25 04565022 1 SWITCH AND LAMP, Glove Box
26 COVER, Steering Column
04664219AA 1 C, D
04664220AA 1 Z
0QA03WL5AD 1 C, D [L5] With Tilt
0QA03XD- 1 C, D [DV] With Tilt
VAD
0QS71WL5AD 1 Z [L5] With Tilt
Radios RADIOS
Antenna - Speakers
1 ANTENNA
04793961AE 1 C, D
04794192AE 1 Z
2 MAST, Antenna
04793962AC 1 C, D Export
1 Z
04794176AE 1 C, D
3 04794136AA 1 C, D BODY AND CABLE, Antenna
4 05269216AE 1 CABLE, Antenna Extension
-5 STRAP, Ground
04794264AE 1 Strut Bracket to body, Right
04794265AD 1 Strut Bracket to body, Left
04794269AB 1 ECH Engine to body [ECH,ECB]
04794301AB 1 EJD DD5 Engine to body [EJD]
6 04793964AC 1 CAP NUT, Antenna
-7 04685498 1 SHROUD, Antenna Cap Nut
8 ADAPTER, Antenna
04793963AA 1 C, D
04794193AA 1 Z
-9 02860332 1 PLUG, Anti-Rattle, Antenna Hole
Plug
10 56007570 1 C, D NUT, M6x1
11 04793608AB 2 SPEAKER, Instrument Panel
12 SPEAKER, Front Door
04795044AA 1 Right
04795045AA 1 Left
13 04795133AA 2 SPEAKER, Rear, 6x9, Rear Shelf
14 SCREW, Self Tapping,
M4.2x1.69x19.05
06032723 8 Front Door Speaker
4 Instrument Panel Speaker
-15 CAPACITOR, Radio Noise
Suppression
04608359AB 1 EDV [EDV]
Console-Floor
Engine Mounting
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 110
Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 120
Front - Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 130
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 140
Struts, Engine and Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 150
Engine Mount - Struts and Collar [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 160
Isolator and Bracket Assy. [EJD]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 9 - 170
009-100
Engine Mounting
2003 PL
Front
Figure 9-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Front FRONT
3 ECB
20 06505314AA 2 ECH STUD, M10X1.50X87.50
Front FRONT
NOTE:
Sales Codes:
[DDR]=5 Speed Manual Transmission - [T850]
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
[DD5]=5 Speed Manual Transmission - [A578]
1 06506379AA 1 SCREW, M12x1.75x85
2 06101099 1 BOLT
3 04668263AE 1 BRACKET, Torque Reaction
4 06507491AA 1 BOLT
5 06505699AA 2 EDV DDR SCREW
6 04668932AB 1 DD5, DDR ISOLATOR, Engine MountUpper
7 06102067AA 4 BOLT
8 05085184AB 1 EDV DDR SUPPORT, Engine Mount
9 05274907AD 1 EDV DDR ISOLATOR, Transmission Mount
10 06504989AA 1 EDV DDR SCREW AND WASHER, Hex
Head, M14-2x95
11 06505658AA 1 STUD
12 05085227AB 1 EDV DDR BRACKET, Torque Reaction
13 06101864 4 EDV DDR SCREW AND WASHER, Hex
Head, M10x1.5x35
14 06101864 4 EDV DDR SCREW AND WASHER, Hex
Head, M10x1.5x35
15 06501247 1 NUT, M12x1.75
16 05274500AB 1 EDV BRACKET, Engine Mount
17 05037354AA 1 EDV DDR IMPACT BLOCKER
Front - Suspension
Transmission TRANSMISSION
Engine Mount - Struts and Collar [EDV] ENGINE MOUNT - STRUTS AND COLLAR [EDV]
Isolator and Bracket Assy. [EJD] ISOLATOR AND BRACKET ASSY. [EJD]
1.6L-900
Crankcase Ventilation
2003 PL
Group - 1.6L Engine 1.6L Four Cylinder
Illustration Title Group-Fig. No.
Engine Identication
I.D. Location 1.6L [EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 1.6L - 110
Cylinder Head
Cylinder Head [EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 210
Cylinder Block
Cylinder Block [EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 310
Heater Block [EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 320
Engine Oiling
Engine Oiling [EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 710
Manifolds
Manifolds [EJD]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 810
Crankcase Ventilation
Crankcase Ventilation [EJD]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 1.6L - 910
2003 PL
I.D. Location 1.6L [EJD]
Figure 1.6L-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Engine ID is located on the left bank at the rear of the block just below the head.
1 06505658AA 1 LABEL, Engine Identication, (NOT
SERVICED)
Timing Chain and Cover [EJD] TIMING CHAIN AND COVER [EJD]
2.0L-900
Crankcase Ventilation
2003 PL
Group - 2.0L Engine 2.0L Four Cylinder
Illustration Title Group-Fig. No.
Engine Identication
I. D. Location [ECB],[ECH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 2.0L - 110
Cylinder Head
Cylinder Head [ECB],[ECH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 210
Cylinder Block
Cylinder Block [ECB],[ECH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 310
Heater Block [ECB],[ECH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 320
Engine Oiling
Engine Oiling [ECB],[ECH] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 710
Manifolds
Manifolds [ECB],[ECH]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 810
Crankcase Ventilation
Crankcase Ventilation [ECB],[ECH]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.0L - 910
2003 PL
I. D. Location [ECB],[ECH]
Figure 2.0L-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Engine I.D. is located on the left bank at the rear of the block, just below the head.
NOTE: Sales Codes
[ECB] = 2.0L 4 Cylinder SOHC 16V SMPI Engine
[ECH] = 2.0L 4 Cylinder SOHC 16V Hi-Performance Engine
1 04884249AA 1 LABEL, Engine Identication, (NOT
SERVICED)
04777086 1 ECH
1 ECB
11 PLUG, Core, 1.25 Diameter
04556020 2 ECH
2 ECB
12 GASKET PACKAGE, Engine Upper
05093991AA 1 ECB
05096216AA 1 ECH
13 NIPPLE, Heater Return
04621653 1 ECH
1 ECB
14 GASKET PACKAGE, Cylinder
Head
05096212AA 1 ECH
1 ECB
NOTE:
Sales Code
[DD5] = 5 Speed Manual Transmission
[ECB] = 2.0L 4 Cylinder SOHC 16V SMPI
[ECH] = 2.0L 4 Cylinder SOHC 16V High Performance
1 BEARING PACKAGE, Connecting
Rod, Standard
04728997 AR ECH
AR ECB
2 BEARING PACKAGE, Connecting
Rod, .025mm Undersize
04728991 AR ECH
AR ECB
3 BEARING PACKAGE, Connecting
Rod, .25mm Undersize
04728992 AR ECH
AR ECB
4 BEARING PACKAGE, Crankshaft
Thrust, STD.
04856734 1 ECH
1 ECB
5 BEARING PACKAGE, Crankshaft
Thrust, .016mm Undersize
04856736 1 ECH
1 ECB
6 BEARING PACKAGE, Crankshaft
Thrust, .25mm Undersize
04856738 1 ECH
1 ECB
7 BEARING PACKAGE, Crankshaft
Main, Standard Size
04856733 AR ECH
AR ECB
8 BEARING PACKAGE, Crankshaft,
.016mm Undersize
04856735 AR ECH
AR ECB
9 BEARING PACKAGE, Crankshaft,
.25 mm Undersize
04856737 AR ECH
AR ECB
10 CRANKSHAFT
04884109AA 1 ECH
1 ECB
11 RING PACKAGE, Crankshaft
Target
05114416AA 1 ECH
1 ECB
-12 SCREW
06506656AA 3 ECH
3 ECB
13 SEAL, Front Main Crankshaft
04667198 1 ECH
1 ECB
14 06503465 8 ECB, ECH DD5 BOLT, Drive Plate and Flywheel
15 06504383 4 ECB, ECH DD5 BOLT, Hex Head, M10x1.50 x
13.20
16 KEY, Crankshaft Sprocket
06035473 1 ECH
1 ECB
17 04796384AC 1 ECB DGL CONVERTER PACKAGE, Torque
-18 05222629 1 ECB DGL SEAL, Torque Converter Hub
19 04567143 1 ECB, ECH DD5 PLATE, Drive Plate
20 PISTON RING SET, COMPLETE
ENGINE, STD.
04741401 1 ECH
1 ECB
21 PISTON PIN AND ROD
05086925AA AR ECB
05086926AA AR ECH
-22 05086926AA AR PISTON, Piston, Pin, and Rod
Assy., (NOT SERVICED)
23 BOLT, Connecting Rod
06503116 8 ECH
8 ECB
24 SEAL, Rear Main Crankshaft
04621939AB 1 ECH
1 ECB
25 04471933 1 ECB, ECH DD5 PLATE, Drive Plate Backing
26 DOWEL, Block To Clutch Housing
05240849 2 ECH
2 ECB
04884111AA 1 ECH
1 ECB
22 BOLT, Hex Flange Head,
M6x1.00x40
06503688 1 ECH M6X1.00X40.00
1 ECB M6X1.00X40.00
-23 CLIP, Engine Cover
04661242AD 1 ECH
1 ECB
-24 BOLT AND CONED WASHER,
Hex Head, M6x16x14
06102003 2 ECH M6X1.00X16.00
1 ECB M6X1.00X16.00
-25 06505460AA 1 ECB SCREW, Pan Head, M6 x 1.00 x
25.00
Timing Belt and Cover [ECB],[ECH] TIMING BELT AND COVER [ECB],[ECH]
1 ECB
11 BELT, Timing
04667606 1 ECH
TB000245 Mopar V-Line Alternative Part
TBK10245 Mopar Alternative Part (Timing
Belt Kit- Includes belt, roller(s),
and/or an idler)
1 ECB
TB000245 Mopar V-Line Alternative Part
TBK10245 Mopar Alternative Part (Timing
Belt Kit- Includes belt, roller(s),
and/or an idler)
12 1 SCREW AND WASHER, Hex
Head, M6x1x30, (NOT SERVICED)
13 GEAR, Camshaft
04667602 1 ECH
1 ECB
14 PLUG, Timing Belt Cover
04667554 1 ECH
1 ECB
15 WASHER, Flared, 13x35.00x4.70
06503438 1 ECH
1 ECB
04777252 1 ECH
1 ECB
11 SEAL, Oil Pick Up Tube
06032920 1 ECH
1 ECB
12 SCREW AND WASHER, Hex
Head, M8x1.25x25
06500070 1 ECH M8X1.25X25.00
1 ECB M8X1.25X25.00
13 FILTER, Engine Oil
04105409 1 ECH
1 ECB
14 ADAPTER, Oil Filter
04667386 1 ECH
1 ECB
15 CONNECTOR, Oil Filter Adapter
04667301 1 ECH
1 ECB
16 O RING, Oil Filter Adapter
04777425 1 ECH
1 ECB
17 COVER, Oil Pump Back
04556669 1 ECH
1 ECB
18 ROTOR SET, Oil Pump
04761538 1 ECH
1 ECB
19 CAP, Oil Pressure Relief Valve
00618621 1 ECH
1 ECB
20 GASKET, Oil Pump Relief Valve
04777062 1 ECH
1 ECB
2 ECB
-12 04777449AB 1 ECB BRACKET, Intake Manifold
-13 06102152AA 3 SCREW, Tapping Hex Flange
Head, M6.3x1.81x20.00
-14 04884094AB 1 ECH ACTUATOR, Manifold Tuning Valve
-15 06101221 2 ECH SCREW, M6X1.00X12.00
-16 06102041AA 5 ECH SCREW, M6X1.00X25.00
-17 04884067AB 1 ECH GASKET, Intake Plenum
-18 06506575AA 5 ECH SCREW, M6X1.00X30.00
-19 BOLT, Hex Head
06505926AA 1 ECH M8X1.25X40.00
4 ECB M8X1.25X40.00
-20 06503767 3 ECH BOLT, Hex Head, M8x1.25x35,
M8X1.25X35.00
-21 06506849AA 1 ECB STUD, Intake Support Bracket to
Block
2.4L-900
Crankcase Ventilation
2003 PL
Group - 2.4L Engine 2.4L Four Cylinder
Illustration Title Group-Fig. No.
Engine Identication
I.D. Location [EDV]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 2.4L - 110
Cylinder Head
Cylinder Head [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 210
Cylinder Block
Cylinder Block [EDV]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 310
Heater, Engine Block [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 320
Engine Oiling
Engine Oiling [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 710
Oil Feed and Water Lines [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 720
Manifolds
Manifold/Turbocharger [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 810
Heat Shields [EDV]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 815
Crankcase Ventilation
Crankcase Ventilation [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 2.4L - 910
2003 PL
I.D. Location [EDV]
Figure 2.4L-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Crankshaft, Piston and Drive Plate [EDV] CRANKSHAFT, PISTON AND DRIVE PLATE [EDV]
Timing Belt and Cover [EDV] TIMING BELT AND COVER [EDV]
Oil Feed and Water Lines [EDV] OIL FEED AND WATER LINES [EDV]
Exhaust System
Exhaust System [ECB],[ECH],[EJD] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 11 - 110
Exhaust System [EDV]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 11 - 120
Heat Shields
Heat Shields - Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 11 - 210
011-100 011-200
Exhaust System Heat Shields
2003 PL
Exhaust System [ECB],[ECH],[EJD]
Figure 11-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
12 MUFFLER, Exhaust
04546968AB 1 ECB
05278624AG 1 ECH
05278940AB 1 EJD
13 CLAMP, Exhaust
05278304AA 1 ECB 2 inch Diameter
1 EJD 2 inch Diameter
14 PIPE, Exhaust Extension
04546975AF 1 ECB
05278623AD 1 ECH
15 CLAMP, Exhaust
04695220AB 1 ECB 57.2MM
1 ECH 57.2MM
1 EDV, EJD 57.2MM
Frames
Frame, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 13 - 105
Frame, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 13 - 135
2003 PL
Frame, Front
Figure 13-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Frame, Rear
05288835AA 1 Left
-11 0TH45XXXAC 1 BRACKET, License Plate
12 06100048 6 NUT, Hex, M6x1.00
13 06101969 2 SCREW
14 06101283 6 U-NUT, M8x1.25
-15 06505460AA 1 SCREW, Pan Head, M6 x 1.00 x
25.00, Valance attaching
-16 LICENSE PLATE KIT
05303390AB 1 Label, Screws EXPORT
0WD84XXXAC 1 Label, Braket, Screws
-17 06504975AA 4 SCREW, Hex Flange Head
Tapping, M6.3 x 1.81 x 20.00, Plate
Bracket
Fascia, Rear
Fuel
2003 PL
Group - 14 Fuel
Illustration Title Group-Fig. No.
Tank, Fuel
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 14 - 110
Fuel Lines
Fuel Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 310
Fuel Rail
Fuel Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 410
Throttle Body
Throttle Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 610
Throttle Controls
Throttle Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 710
Air Cleaner
Air Cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 810
Charge Air Cooler [EDV]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 820
Speed Control
Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 14 - 1010
Accelerator Pedal
Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 14 - 1110
2003 PL
Fuel Tank
Figure 14-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE: Locking Gas Cap cannot be rekeyed after assy. 5015636AB is a package containing Gas Cap and Lock Cylinder Uninstalled. Dealer Respo
Sales Code:
[ECB] = 2.0L 4 Cylinder SOHC 16V SMPI Engine
[ECH] = 2.0L 4 Cylinder SOHC 16V High Performance Engine
[EDV] = 2.4L Inline 4 Cylinder DOHC 16V High Output Turbo Engine
[EJD] = 1.6L 4 Cylinder SOHC 16V SMPI Engine
1 05278632AA 1 CAP, Fuel Filler
2 TETHER, Fuel Filler Cap
04682676 1
05278461AA 1 [XJH]
3 00154806 3 SCREW, Round Head,
.164-15x1.00
4 04783925AB 1 HOUSING, Fuel Filler
5 05056016AB 2 BUMPER, Fuel Door
6 06505322AA 1 CLAMP, Hose
7 TUBE, Fuel Filler
05278307AD 1 [NA1]
05278998AA 1
8 HOSE, Fuel Filler Tube
05278175AB 1
05278489AB 1 Exterior Vent
9 VALVE, Check
05003463AA 1 Z ECB, ECH
1 EDV
10 05278928AA 1 HOSE, Fuel Filler Tube Vent
-11 LABEL, Unleaded Fuel Only
04696849 1
55137352AA 1 [XKF]
-12 04853321AA 1 LABEL, Fuel, [XKR]
-13 05015636AB 1 CAP KIT, Fuel Tank Locking
-14 05257132 1 TUMBLER, Ignition Number 1
-15 05257133 1 TUMBLER, Ignition Number 2
-16 05257134 1 TUMBLER, Ignition Number 3
-17 05257135 1 TUMBLER, Ignition Number 4
06036125AA 3 Z
3 C, D
-8 04891549AA 1 EJD DD5 CLIP, Fuel Tube Module to Fuel
Rail
-9 05278945AA 1 C, D CLIP, Retainer, Retainer Clip
attaching
-10 HFV00516AB 1 HOSE, Fuel And Vapor, 25 Foot
Roll 5/16"
Throttle Body
2 C, D ECB
2 C, D ECH
11 ISOLATOR PAD, Speed Control
Mounting
04592032 1 C, D EJD
1 Z ECB, ECH
1 C, D ECB
1 C, D ECH
12 HARNESS, Vacuum Speed Control
04669225AB 1 Z ECB, ECH
04669400AE 1 C, D ECB, ECH Reverse Use Up To 2-24-03
04669400AF 1 C, D ECB, ECH Reverse Use After 2-24-03
13 HARNESS, Vacuum Speed Control
04669225AB 1 Z ECB, ECH
04669400AE 1 C, D ECB, ECH
14 05214613 1 ECB, CLIP, Cable
ECH, EDV,
EJD
15 05214613 1 SCREW AND WASHER, Hex
Head, M6x1x25, (NOT SERVICED)
16 BRACKET, Speed Control Servo
04669585AD 1 C, D ECB
1 C, D ECH
-17 CLIP, Cable to Servo Attach
06025867 1 Z ECB, ECH
1 C, D ECB
1 C, D ECH
Rear Suspension
Rear Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 17 - 105
017-100
Rear Suspension
2003 PL
Rear Suspension
Figure 17-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
04656478AB 1 Right
04656479AB 1 Left
19 06506203AA 4 SCREW, Hex Head, Rear Sway
Bar Clamp
20 BAR, Rear Sway
04656511AB 1 [SDF] [SDX]
04656855AA 1 [SDE] [SDK]
05272258AB 1 [SDB]
21 06502796 2 SCREW, Hex Head, M12x1.75x242
22 04626993 2 CAM, Rear suspension
23 06502502 2 NUT, Hex Flange Lock, M14x2,
Tension Strut to Knuckle
24 LINK, Rear Lateral
04656358AA 1 Right
04656359AA 1 Left
25 04656361AA 2 RETAINER, Strut to Bushing, Front
of Strut
26 04656357AA 4 BUSHING, Strut
27 04656360AA 2 RETAINER, Strut to Bushing
28 STRUT, Stabilizer
05272250 1 Right
05272251 1 Left
29 06505213AA 4 SCREW AND WASHERTension
Strut
30 06503203 2 SCREW, Hex Head,
M12x1.75x230.50
31 05272254 2 LINK, Rear Lateral
Steering Wheel
Wheel, Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 19 - 105
Steering Column
Column, Steering, Upper and Lower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 19 - 205
Steering Gear
Gear, Rack and Pinion and Attaching Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 19 - 305
019-700
Power Steering Hoses
2003 PL
Wheel, Steering
Figure 19-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Wheel, Steering
Column, Steering, Upper and Lower COLUMN, STEERING, UPPER AND LOWER
SALES CODE:
[DGL]=4-SPD. AUTOMATIC,41TE
[DD5]=5-SPEED MANUAL
1 COUPLING, Steering, Lower
04664216AB 1 C, D
04664216AC 1 C, D Use 9-17-02 and After
04664222AB 1 Z
04664222AC 1 Z Use 9-17-02 and After
2 06503985 1 PIN, Spring, M8.4x30x1.60Steering
Column
3 04664221AA 1 SEAL, Steering Column Shaft
4 SEAL, Steering Column Shaft
04664217AB 1
04664217AC 1 Use 9-17-02 and After
5 COVER, Steering Column
04664219AA 1 C, D
04664220AA 1 Z
6 06504456 4 SCREW, TappingDash Cover To
Floor
7 COLUMN, Steering, Tilt
04664224AG 1 Z DGL
1 C, D DGL Export
04664225AE 1 C, D DD5 Export
1 Z DD5
04690518AF 1 C, D DGL
04690519AE 1 C, D DD5
8 06503182 4 NUT AND WASHER, Hex Lock
Nut-Coned Teeth Washer, M8 x
1.25Steering Column Mounting
9 COUPLING, Steering
04470934 1 C, D DGL
1 Z DGL
1 C, D DD5
1 Z DD5
10 05015626AA 1 PIN, Hair, .250 Dia x.766x.059
Gear, Rack and Pinion and Attaching Parts GEAR, RACK AND PINION AND ATTACHING PARTS
Pump, Assembly and Mounting 1.6L [EJD] Engine PUMP, ASSEMBLY AND MOUNTING 1.6L [EJD] ENGINE
Pump, Assembly and Mounting 2.0L [ECB, ECH] Engine PUMP, ASSEMBLY AND MOUNTING 2.0L [ECB, ECH] ENGINE
Pump, Assembly and Mounting 2.4L [EDV] Engine PUMP, ASSEMBLY AND MOUNTING 2.4L [EDV] ENGINE
Hoses, Power Steering 1.6L [EJD] Engine HOSES, POWER STEERING 1.6L [EJD] ENGINE
Note:
[EJD]= 1.6L 4 Cyl SOHC 16 Valve SMPI Engine
1 04656491AD 1 EJD RESERVOIR, Power Steering
Pump, With Supply Hose and Cap
2 04656492AD 1 EJD HOSE, Pump Supply
3 HOSE, Power Steering Pressure
05272847AB 1 C, D EJD LHD
05272848AB 1 Z EJD RHD
4 HOSE, Power Steering Return
05272844AC 1 Z EJD RHD
05272845AC 1 C, D EJD LHD
5 06101614 1 EJD SCREW AND WASHER, Hex
Head, M8x1.25x45, Pressure Line
Attaching
6 COOLER, Power Steering
05272334AC 1 C, D LHD
05272336AC 1 Z RHD
7 06505911AA 2 SCREW, Hex Head, Cooling
Module Attaching
-8 06101695 1 EJD NUT, Hex Flange Lock, Return
Hose to Bracket Mounting
-9 05272434AA 1 EJD SPACERWithout Air Conditioning
Hoses, Power Steering 2.0L [ECB, ECH] Engines HOSES, POWER STEERING 2.0L [ECB, ECH] ENGINES
2003 PL
Group - 41TE-AE Automatic Transaxle 4 Speed
Illustration Title Group-Fig. No.
Transaxle Assembly
Transaxle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 110
Oil Pump
Oil Pump & Reaction Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 310
Gear Train
Shaft, Transfer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 410
Clutch, Input Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 420
Gear Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 430
Valve Body
Valve Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 710
Accumulator Piston & Springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 720
Parking Sprag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 730
Differential
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 41TE-AE - 810
Gearshift Controls
Gearshift Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 41TE-AE - 1210
2003 PL
Transaxle Assembly
Figure 41TE-AE-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmission
[ECB]=4 Cyl. 16V SOHC Engine
1 05069269AC 1 ECB DGL TRANSAXLE PACKAGE, WITH
TORQUE CONVERTER
R5069269AC Mopar Remanufactured Part
-2 04796384AC 1 ECB DGL CONVERTER PACKAGE, Torque
Transaxle Mounting & Related Parts TRANSAXLE MOUNTING & RELATED PARTS
NOTE:
Sales Codes:
[DGL]= 4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16-V Engine
1 04668621AD 1 ECB DGL INDICATOR, Transmission Fluid
Level
2 04668620AC 1 ECB DGL TUBE, Transmission Oil Filler
3 06030608 1 DGL SEAL, Oil Filler Tube
4 06030608 1 ENGINE, Complete, See Engine
Group, (NOT SERVICED)
5 04668672AA 1 ECB DGL COVER, Transmission Dust
6 06501755 1 DGL SCREW AND WASHER, Hex
Head, M6x1x16
7 06504383 4 DGL BOLT, Hex Head, M10x1.50 x
13.20
8 04567143 1 DGL PLATE, Drive Plate
9 04471933 1 DGL PLATE, Drive Plate Backing
10 06503465 8 DGL BOLT, Drive Plate and Flywheel
11 04796384AC 1 ECB DGL CONVERTER PACKAGE, Torque
12 05069269AC 1 ECB DGL TRANSAXLE PACKAGE, WITH
TORQUE CONVERTER
R5069269AC Mopar Remanufactured Part
13 06501742 3 ECB DGL SCREW, Hex Head, M12x1.75x50
14 04608404 1 CLIP, Transaxle
15 06501755 1 DGL SCREW AND WASHER, Hex
Head, M6x1x16
16 04670322 1 DGL LEVER, Manual Control
17 06506014AA 4 DGL NUT, Hex Flange Lock, M8x1.25
NOTE:
Sales Codes:
[DGL]= 4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16-V Engine
[ECH]=2.0L 4 Cyl. 16-V High Output Engine
1 04659284 AR ENGINE, Complete, See Engine
Group, (NOT SERVICED)
2 04659284 AR TRANSMISSION, 4 Speed, See
Illustration 110, (NOT SERVICED)
3 06505793AA 3 ECB BOLT, Hex Flange Head
4 06506019AA 2 DGL BOLT AND WASHER, Hex Head,
M10x1.5x30
5 05023227AA 3 PIN
6 04668270AC 1 ECB, ECH COLLAR, Structural, Oil Pan To
Transmission
7 06506019AA 2 DGL BOLT AND WASHER, Hex Head,
M10x1.5x30
8 04670196 1 DGL COVER, Transaxle Converter
Oil Pump & Reaction Valve OIL PUMP & REACTION VALVE
NOTE:
Sales Codes
[DGL] = 4 Speed Automatic Transmissions - 41TE
[ECB] = 2.0L 4 Cylinder SOHC 16V Engine
1 04412273 1 ECB DGL RETAINER, Transfer Gear Bearing
2 04505570AB 1 ECB DGL SPACER, Transfer Shaft, 3.22mm
-3 04412801AB 1 ECB DGL SPACER, Transfer Shaft, 3.26mm
-4 04412802AB 1 ECB DGL SPACER, Transfer Shaft, 3.30mm
-5 04412803AB 1 ECB DGL SPACER, Transfer Shaft, 3.34mm
-6 04412804AB 1 ECB DGL SPACER, Transfer Shaft, 3.38mm
-7 04412806AB 1 ECB DGL SPACER, Output Shaft, 3.46mm
-8 04412807AB 1 ECB DGL SPACER, Output Shaft, 3.50mm
-9 04412808AB 1 ECB DGL SPACER, Output Shaft, 3.54mm
-10 04412809AB 1 ECB DGL SPACER, Output Shaft, 3.58mm
-11 04412810AB 1 ECB DGL SPACER, Output Shaft, 3.62mm
-12 04412812AB 1 ECB DGL SPACER, Output Shaft, 3.70mm
-13 04412813AB 1 ECB DGL SPACER, Output Shaft, 3.74mm
-14 04412814AB 1 ECB DGL SPACER, Output Shaft, 3.78mm
-15 04412815AB 1 ECB DGL SPACER, Output Shaft, 3.82mm
-16 04412816AB 1 ECB DGL SPACER, Output Shaft, 3.86mm
-17 04412817AB 1 ECB DGL SPACER, Output Shaft, 3.90mm
-18 04412818AB 1 ECB DGL SPACER, Output Shaft, 3.94mm
-19 04412819AB 1 ECB DGL SPACER, Output Shaft, 3.98mm
-20 04412820AB 1 ECB DGL SPACER, Output Shaft, 4.02mm
-21 04412821AB 1 ECB DGL SPACER, Output Shaft, 4.06mm
-22 04412822AB 1 ECB DGL SPACER, Output Shaft, 4.10mm
-23 04412823AB 1 ECB DGL SPACER, Output Shaft, 4.14mm
-24 04412824AB 1 ECB DGL SPACER, Output Shaft, 4.18mm
-25 04412825AB 1 ECB DGL SPACER, Output Shaft, 4.22mm
-26 04412826AB 1 ECB DGL SPACER, Output Shaft, 4.26mm
-27 04412827AB 1 ECB DGL SPACER, Output Shaft, 4.30mm
-28 04412828AB 1 ECB DGL SPACER, Output Shaft, 4.34mm
-29 04412829AB 1 ECB DGL SPACER, Output Shaft, 4.38mm
-30 04412830AB 1 ECB DGL SPACER, Output Shaft, 4.42mm
NOTE:
Sales Codes:
[DGL]= 4 Speed Automatic Transmissions - 41TE
[ECB]= 2.0L 4 Cylinder SOHC 16V Engine
-1 04883240AB 1 ECB DGL SEAL AND GASKET PACKAGE,
Transmission Front Clutch
2 04883013AB 1 ECB DGL PLATE PACKAGE, Underdrive
Reaction, 5.72/5.82
-3 04883014AB 1 ECB DGL PLATE PACKAGE, Underdrive
Reaction, 6.21/6.31
-4 04883015AB 1 ECB DGL PLATE PACKAGE, Underdrive
Reaction, 6.70/6.80
5 04659934 1 ECB DGL SNAP RING, Underdrive Clutch,
Tapered
6 04567262 1 ECB DGL THRUST BEARING
7 04864936AC 1 ECB DGL HUB AND SHAFT PACKAGE,
Underdrive Clutch
8 05018923AA 1 ECB DGL PLATE AND WASHER PACKAGE,
Thrust
9 04505621 1 ECB DGL SNAP RING
10 04531678 4 ECB DGL DISC, Clutch
11 04659053 4 ECB DGL PLATE, Transmission O/Drive
Clutch
12 04531556AC 1 ECB DGL PLATE, Transmission O/Drive
Clutch
13 04505622 1 ECB DGL SNAP RING
14 04531678 4 ECB DGL DISC, Clutch
15 04659053 1 ECB DGL PLATE, Transmission O/Drive
Clutch
16 04377194 1 ECB DGL PLATE, Transmission Clutch
Reaction
17 04377195 1 ECB DGL SNAP RING
-18 04412871 1 ECB DGL SNAP RING, Reverse Clutch,
1.77-1.83mm
-19 04412872 1 ECB DGL SNAP RING, Reverse Clutch,
2.02-2.07mm
-20 04412873 1 ECB DGL SNAP RING, Reverse Clutch,
2.27-2.32mm
21 05018923AA 1 ECB DGL PLATE AND WASHER PACKAGE,
Thrust
22 04659993 1 ECB DGL HUB AND SHAFT, Overdrive
Clutch
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmissions - 41TE
[ECB]=2.0L 4 Cylinder SOHC 16V Engine
1 05014200AA 1 ECB DGL CARRIER AND BEARING, Planet
Pinion
2 04659238 1 ECB DGL BEARING CONE, Differential
3 06501853 1 ECB DGL SNAP RING
4 04412261 1 ECB DGL SPRING, Low/Reverse Clutch
Piston
5 04882917 1 ECB DGL SEAL PACKAGE, Transmission
Clutch
6 04800258AA 1 ECB DGL PISTON, Low and Reverse Clutch
7 04882917 1 ECB DGL SEAL PACKAGE, Transmission
Clutch
8 04800255AA 1 ECB DGL RETAINER, Transmission Low and
Reverse Clutch Pistion
-9 06501819 2 ECB DGL SCREW AND WASHER, Pan
Head, M5x0.8x11.00
10 04800253AA 1 ECB DGL GASKET, Clutch Retainer
11 04567022 1 ECB DGL BEARING CUP, Differential
12 04412806AB 1 ECB DGL SPACER, Output Shaft, 3.46mm
-13 04412807AB 1 ECB DGL SPACER, Output Shaft, 3.50mm
-14 04412808AB 1 ECB DGL SPACER, Output Shaft, 3.54mm
-15 04412809AB 1 ECB DGL SPACER, Output Shaft, 3.58mm
-16 04412811AB 1 ECB DGL SPACER, Output Shaft, 3.66mm
-17 04412812AB 1 ECB DGL SPACER, Output Shaft, 3.70mm
-18 04412813AB 1 ECB DGL SPACER, Output Shaft, 3.74mm
-19 04412814AB 1 ECB DGL SPACER, Output Shaft, 3.78mm
-20 04412815AB 1 ECB DGL SPACER, Output Shaft, 3.82mm
-21 04412816AB 1 ECB DGL SPACER, Output Shaft, 3.86mm
-22 04412817AB 1 ECB DGL SPACER, Output Shaft, 3.90mm
-23 04412818AB 1 ECB DGL SPACER, Output Shaft, 3.94mm
-24 04412819AB 1 ECB DGL SPACER, Output Shaft, 3.98mm
-25 04412820AB 1 ECB DGL SPACER, Output Shaft, 4.02mm
-26 04412821AB 1 ECB DGL SPACER, Output Shaft, 4.06mm
-27 04412822AB 1 ECB DGL SPACER, Output Shaft, 4.10mm
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
-1 04864696AB 1 ECB DGL GASKET PACKAGE, Valve Body
2 04897890AA 1 ECB DGL VALVE BODY, Complete
R4897890AA Mopar Remanufactured Part
-3 04659081 1 ECB DGL VALVE, Transmission Regulator
4 04412836 1 ECB DGL SEAL, Manual Valve Lever
5 04883316 1 ECB DGL LEVER, Manual Valve
6 06506245AA 1 ECB DGL SCREW
7 04412291 1 ECB DGL SEAL, Clutch Feed
8 04505557 1 ECB DGL VENT, Transmission
9 04659676AC 1 ECB DGL SENSOR, Transmission Range
10 04446544 2 ECB DGL SEAL, Accumulator
11 04446620 1 ECB DGL PISTON, Accumulator
12 04567575 1 ECB DGL SPRING, Accumulator
13 06500215 24 ECB DGL SCREW AND WASHER, Pan
Head, M5x.8x25
14 06100155 18 ECB DGL BOLT, Hex Head, M8x30
15 04864505AB 1 ECB DGL FILTER PACKAGE, Transmission
Oil
16 06032780 1 ECB DGL O RING, Trans Oil Filter
17 03878313 1 ECB DGL SCREEN, Transmission Regulator
Valve
18 06503232 3 ECB DGL SCREW, Pan Head, M5 x 0.8 x
12.60
19 04431711 1 ECB DGL RETAINER, Transmission 2nd and
4th Accumulator Piston
20 04431710 1 ECB DGL DETENT, Valve Body
21 04446602 1 ECB DGL BALL, Check
22 52118261 1 ECB DGL BALL, Check
23 00104918 1 ECB DGL BALL, Valve Body Check, Cooler
Bypass Valve
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
1 04567575 1 ECB DGL SPRING, Accumulator
2 04471880 1 ECB DGL SPRING, Accumulator
3 04446544 2 ECB DGL SEAL, Accumulator
4 04446620 1 ECB DGL PISTON, Accumulator
5 04431617 1 ECB DGL COVER, Accumulator
6 06501549 1 ECB DGL O RING, Accumulator,
Transmission
7 06501695 1 ECB DGL SNAP RING
8 04446544 2 ECB DGL SEAL, Accumulator
9 04446620 1 ECB DGL PISTON, Accumulator
10 04471880 1 ECB DGL SPRING, Accumulator
-11 04800209AA 1 ECB DGL SPRING, Accumulator, Underdrive
Outer
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
1 04883505AA 1 ECB DGL GUIDE PACKAGE, Parking Sprag
Pawl
2 SPRING, Parking Sprag Return
04431653 1 ECB DGL
52852949AA 1 ECB DGL Return
3 04431999 1 ECB DGL SHAFT, Parking Sprag
4 04412289 1 ECB DGL SHAFT, Parking Sprag
5 04446612 1 ECB DGL CUP, Parking Brake Sprag
6 04431634 1 ECB DGL ROD, Parking Sprag
7 06035256 1 ECB DGL SNAP RING, Rod
Differential DIFFERENTIAL
NOTE:
Sales Codes:
[DGL]=4 Speed Automatic Transmission - 41TE
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
1 04659496AB 1 ECB DGL DIFFERENTIAL, Transaxle
-2 05016315AB 1 ECB DGL GEAR PACKAGE, Differential,
Includes: Pinion, Differential
Gears, Shaft & Bracket
3 04659175 1 ECB DGL GEAR, Differential Ring, 60 Teeth
4 04659500AB 1 ECB DGL CASE, Differential
5 04348679 2 ECB DGL PINION, Differential
6 04412521 2 ECB DGL WASHER, Thrust
-7 03681949 6 ECB DGL THRUST WASHER, Planet Pinion
8 04659502 2 ECB DGL GEAR, Differential Side
9 04504568 1 ECB DGL WASHER PACKAGE, Side Gear
Thrust
10 04659142AB 1 ECB DGL SHAFT, Pinion Gear
-11 04800058AA 2 ECB DGL BRACKET, Differential Pinion Shaft
12 04531976 1 ECB DGL SHAFT, Transfer Gear
13 06501240 12 ECB DGL BOLT, Hex Head, M10x1.00x25
14 04659237 1 ECB DGL CUP, Differential Side
15 04659238 1 ECB DGL BEARING CONE, Differential
16 04567025AB 1 ECB DGL BEARING
17 04567022 1 ECB DGL BEARING CUP, Differential
-18 04659253 AR ECB DGL SPACER, Final Drive, 0.82mm
-19 04659257 AR ECB DGL SPACER, Final Drive, 0.98mm
-20 04659258 AR ECB DGL SPACER, Final Drive, 1.02mm
-21 04659259 AR ECB DGL SPACER, Final Drive, 1.06mm
-22 04659260 AR ECB DGL SPACER, Final Drive, 1.10mm
-23 04659261 AR ECB DGL SPACER, Final Drive, 1.14mm
-24 04659262 AR ECB DGL SPACER, Final Drive, 1.18mm
-25 04659263 AR ECB DGL SPACER, Final Drive, 1.22mm
-26 04659264 AR ECB DGL SPACER, Final Drive, 1.26mm
-27 04659265 AR ECB DGL SPACER, Final Drive, 1.30mm
-28 04659266 AR ECB DGL SPACER, Final Drive, 1.34mm
NOTE:
Sales Codes:
[CVB]=Leather Wrap Knob
[DGL]= 4 Speed Automatic Transmissions - 41TE
1 KNOB, Gearshift
04668575AB 1 DGL Without [CVB]
04668576AB 1 DGL With [CVB]
05274514AA 1 DGL With [CVB + DHD]
-2 06504104 1 DGL SCREW, Set, Knob To Shift Lever
3 04668630AB 1 DGL CLIP, Locking
4 05274750AC 1 DGL CABLE, Gearshift Control
5 SHIFTER, Transmission
04668205AH 1 DGL Without [DHD]
05274491AE 1 DGL With [DHD]
6 06506014AA 4 DGL NUT, Hex Flange Lock, M8x1.25
7 06034716 1 SCREW AND WASHER, Hex
Flange Head, .25-14x.875
8 04670042AF 1 PLATE, Transmission Shifter
9 06100048 3 NUT, Hex, M6x1.00
10 CABLE, Ignition Interlock
04668538AK 1 C, D DGL
04668617AH 1 Z DGL
11 04670322 1 DGL LEVER, Manual Control
12 06101978 1 DGL SCREW AND WASHER, Hex
Head, M8-1.25x40
T850-800 T850-900
Differential Fork and Rails
2003 PL
Group - T850 NVG Manual Transaxle 5 Speed
Illustration Title Group-Fig. No.
Transaxle Assembly
Transaxle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. T850 - 110
Transaxle Mounting & Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 120
Gear Train
Input Shaft & Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 410
Shoulder Shaft, Reverse Idler System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 420
Straight Shaft, Reverse Idler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 430
Intermediate Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 440
Differential
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T850 - 810
Gearshift Controls
Gearshift Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. T850 - 1210
2003 PL
Transaxle Assembly
Figure T850-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes
[DDR]=5 Speed Manual Transmission - [T850]
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 TRANSAXLE
05102430AB 1 EDV DDR With PK# [05037430AB]
05013457AA Mopar Automatic Transmission
Fluid Quart
05013458AA Mopar Automatic Transmission
Fluid Gallon
05102430AC 1 EDV DDR With PK# [05037430AC]
05013457AA Mopar Automatic Transmission
Fluid Quart
05013458AA Mopar Automatic Transmission
Fluid Gallon
Transaxle Mounting & Related Parts TRANSAXLE MOUNTING & RELATED PARTS
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 05102430AB 1 EDV DDR TRANSAXLE
05013457AA Mopar Automatic Transmission
Fluid Quart
05013458AA Mopar Automatic Transmission
Fluid Gallon
-2 05069199AA 1 EDV DDR COVER, Clutch Cable Cover
3 04660925AA 1 EDV DDR COVER, Transaxle Rear, Chain /
Gear
4 06504383 4 EDV DDR BOLT, Hex Head, M10x1.50 x
13.20
5 04446309 1 EDV DDR PLATE, Drive Plate
6 04471933 1 EDV DDR PLATE, Drive Plate Backing
7 06503465 8 EDV DDR BOLT, Drive Plate and Flywheel
8 06501755 1 EDV DDR SCREW AND WASHER, Hex
Head, M6x1x16
9 05062088AA 1 EDV DDR CLUTCH, Modular
10 04608404 1 CLIP, Transaxle
11 06501742 3 EDV DDR SCREW, Hex Head, M12x1.75x50
-12 05102725AA 2 EDV DDR STUD
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission - T850
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 05102725AA 2 CASE, Transaxle, Serviced In
Assembly, (NOT SERVICED)
2 05069053AA 2 EDV DDR CUP, Differential Bearing
3 05069051AA 1 EDV DDR EXTENSION, Transaxle
4 06500511 5 EDV DDR SCREW, Flange Head,
M8x1.25x33
5 05069052AA 2 EDV DDR SEAL, Axle Drive Shaft
6 04641947AA 1 EDV DDR BEARING, Clutch Release
7 04725612AA 1 EDV DDR LEVER, Clutch Release
8 05019842AA 1 EDV DDR CLIP, Clutch Release
9 05019841AA 1 EDV DDR BOOT, Clutch Release Lever
10 04670240 1 EDV DDR PIVOT, Clutch Release Lever
11 05069048AA 1 EDV DDR SCREW
12 05069050AA 1 EDV DDR RETAINER, Transmission Input
Shaft
13 05069049AA 1 EDV DDR BEARING, Input Shaft
14 04659242 AR EDV DDR SPACER, Final Drive, 0.50mm
-15 04659243 AR EDV DDR SPACER, Final Drive, 0.54mm
-16 04659250 AR EDV DDR SPACER, Final Drive, 0.70mm
-17 04659251 AR EDV DDR SPACER, Final Drive, 0.74mm
-18 04659252 AR EDV DDR SPACER, Final Drive, 0.78mm
-19 04659253 AR EDV DDR SPACER, Final Drive, 0.82mm
-20 04659254 AR EDV DDR SPACER, Final Drive, 0.86mm
-21 04659256 AR EDV DDR SPACER, Final Drive, 0.94mm
-22 04659257 AR EDV DDR SPACER, Final Drive, 0.98mm
-23 04659258 AR EDV DDR SPACER, Final Drive, 1.02mm
-24 04659260 AR EDV DDR SPACER, Final Drive, 1.10mm
-25 04659261 AR EDV DDR SPACER, Final Drive, 1.14mm
-26 04659262 AR EDV DDR SPACER, Final Drive, 1.18mm
-27 04659263 AR EDV DDR SPACER, Final Drive, 1.22mm
-28 04659264 AR EDV DDR SPACER, Final Drive, 1.26mm
Case, Transaxle & Differential Cover CASE, TRANSAXLE & DIFFERENTIAL COVER
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 05222757 4 EDV DDR DOWEL
2 05080909AA 2 EDV DDR BUSHING, Shift Rail
3 05069052AA 2 EDV DDR SEAL, Axle Drive Shaft
4 05069087AA 1 EDV DDR RETAINER, Transmission
Extension Oil
5 05069053AA 2 EDV DDR CUP, Differential Bearing
6 03681601 1 EDV DDR MAGNET, Transmission
7 05069057AA 1 EDV DDR DIFFERENTIAL, Transaxle
8 05069057AA 1 COVER, Differential, Serviced With
Transmission, (NOT SERVICED)
9 04856863 3 EDV DDR SCREW
10 06501400 4 EDV DDR SCREW, Flange Head,
M10x1.5x65
11 05069045AA 1 EDV DDR SCREW
12 04797323 1 EDV DDR PLUG, Transmission Drain
Case, Transaxle & Rear Cover CASE, TRANSAXLE & REAR COVER
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine0
1 04797323 1 CASE, Transaxle, Serviced With
Assembly, (NOT SERVICED)
2 HOUSING, Shift
05083905AA 1 EDV DDR With PK# [05037430AB]
05134154AA 1 EDV DDR With PK# [05037430AC]
3 06100298 7 EDV DDR BOLT, Hex Flange Head, M8x40
4 05080909AA 2 EDV DDR BUSHING, Shift Rail
5 05102868AA 1 EDV DDR SWITCH, Back Up Lamp
6 COVER, Transaxle Rear
05102732AA 1 EDV DDR With PK# [05037430AB]
05134153AA 1 EDV DDR With PK# [05037430AC]
7 05069185AA 1 EDV DDR TROUGH, Lubrication
8 04348325 1 EDV DDR PLUG, Oil Fill
9 06100299 12 EDV DDR BOLT AND CONED WASHER,
Hex Head, M8x45x17
10 05102733AA 1 EDV DDR PLATE, Transaxle Case Rear
11 05069188AA 11 EDV DDR BOLT
-12 04762606 2 EDV DDR RETAINER, Shaft
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 SHAFT, Input
05102727AA 1 EDV DDR With PK# [05037430AB]
05134145AA 1 EDV DDR With PK# [05037430AC]
2 05069158AA 1 EDV DDR THRUST WASHER
3 GEAR, Third
05093316AA 1 EDV DDR With PK# [05037430AB]
05134146AA 1 EDV DDR With PK# [05037430AC]
4 SYNCHRONIZER, Third and
Fourth
05093317AA 1 EDV DDR With PK# [05037430AB]
05134147AA 1 EDV DDR With PK# [05037430AC]
-5 05134966AA 1 EDV DDR SYNCHRONIZER, Third and
Fourth, Synchronizer Ring For 3rd
& 4th Gear
6 05102728AA 1 EDV DDR SNAP RING
7 GEAR, Fourth
05102729AA 1 EDV DDR With PK# [05037430AB]
05134148AA 1 EDV DDR With PK# [05037430AC]
-8 05134150AA 1 EDV DDR BEARING, Fourth Gear
9 GEAR, Fifth Input
05102730AA 1 EDV DDR With PK# [05037430AB]
05134149AA 1 EDV DDR With PK# [05037430AC]
10 05069168AA 1 EDV DDR NUT, Gear Retaining
11 05013411AA 1 EDV DDR BEARING, Input Shaft
12 J8134488 2 EDV DDR SNAP RING
Shoulder Shaft, Reverse Idler System SHOULDER SHAFT, REVERSE IDLER SYSTEM
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 05069181AA 1 EDV DDR WASHER, Wave, With PK#
[05037430AB]
2 05069182AA 1 EDV DDR WASHER, Thrust, With PK#
[05037430AB]
3 05069180AA 1 EDV DDR GEAR, Reverse Idler, With PK#
[05037430AB]
4 05069179AA 1 EDV DDR BEARING, With PK# [05037430AB]
5 05069178AA 1 EDV DDR SHAFT, Idler, With PK#
[05037430AB]
Straight Shaft, Reverse Idler System STRAIGHT SHAFT, REVERSE IDLER SYSTEM
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission - T850
[EDZ]=2.4L 4 Cyl. 16-V DOHC Engine
[ENJ]=2.5L 4 Cyl. 16-V Turbo Diesel Engine
1 05134151AA 1 EDV DDR SHAFT, Idler, With PK#
[05037430AC]
2 05069179AA 1 EDV DDR BEARING, With PK#
[05037430AC]
3 05069180AA 1 EDV DDR GEAR, Reverse Idler, With PK#
[05037430AC]
4 04761140 2 EDV DDR PIN, Mainshaft, With PK#
[05037430AC]
5 05134152AA 1 EDV DDR WASHER, Thrust, With PK#
[05037430AC]
6 04883291 1 EDV DDR SNAP RING, With PK#
[05037430AC]
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 SHAFT, Intermediate
05069099AA 1 EDV DDR With PK# [05037430AB]
05127733AA 1 EDV DDR With PK# [05037430AC]
2 05069101AA 1 EDV DDR RACE, Intermediate Shaft
3 05114145AA 1 EDV DDR RING
4 05069118AA 1 EDV DDR BEARING, Intermediate Shaft
5 GEAR, First
05069116AA 1 EDV DDR With PK# [05037430AB]
05114148AA 1 EDV DDR With PK# [05037430AC]
6 SYNCHRONIZER, First and
Second
05093743AA 1 EDV DDR With PK# [05037430AB]
05127736AA 1 EDV DDR With PK# [05037430AC]
7 RING
05069120AA 1 EDV DDR With PK# [05037430AB]
05127737AA 1 EDV DDR With PK# [05037430AC]
8 GEAR, Second
05069121AA 1 EDV DDR With PK# [05037430AB]
05127738AA 1 EDV DDR With PK# [05037430AC]
9 GEAR, 3/4 Intermediate Shaft
05069146AA 1 EDV DDR With PK# [05037430AB]
05134139AA 1 EDV DDR With PK# [05037430AC]
10 05069148AA 1 EDV DDR RING
11 GEAR, Fifth
05093313AA 1 EDV DDR With PK# [05037430AB]
05134140AA 1 EDV DDR With PK# [05037430AC]
12 SYNCHRONIZER, Fifth And
Reverse
05093314AA 1 EDV DDR With PK# [05037430AB]
05134143AA 1 EDV DDR With PK# [05037430AC]
Differential DIFFERENTIAL
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 06502034 12 EDV DDR SCREW, Special Shouldered,
M10x1x29
2 05069064AA 1 EDV DDR PLATE, Differential Support
3 05069085AA 1 EDV DDR SHAFT, Pinion Gear
4 05069067AA 1 EDV DDR WASHER PACKAGE, Side Gear
Thrust
5 04348679AB 4 EDV DDR PINION, Differential
6 05069066AA 2 EDV DDR GEAR, Differential Side
7 05069084AA 1 EDV DDR SHAFT, Pinion Gear
8 05069061AA 1 EDV DDR CASE, Differential
9 05069059AA 1 EDV DDR GEAR, Differential Drive
10 05069073AA 1 EDV DDR RING
-11 05069065AA 2 EDV DDR PIN, Pinion Shaft
12 05069056AA 2 EDV DDR BEARING CONE, Differential
-13 04659242 AR EDV DDR SPACER, Final Drive, 0.50mm
-14 04659243 AR EDV DDR SPACER, Final Drive, 0.54mm
-15 04659249 1 EDV DDR SPACER, Final Drive, 0.66mm
-16 04659250 AR EDV DDR SPACER, Final Drive, 0.70mm
-17 04659251 AR EDV DDR SPACER, Final Drive, 0.74mm
-18 04659252 AR EDV DDR SPACER, Final Drive, 0.78mm
-19 04659253 AR EDV DDR SPACER, Final Drive, 0.82mm
-20 04659254 AR EDV DDR SPACER, Final Drive, 0.86mm
-21 04659255 1 EDV DDR SPACER, Final Drive, 0.90mm
-22 04659256 AR EDV DDR SPACER, Final Drive, 0.94mm
-23 04659257 AR EDV DDR SPACER, Final Drive, 0.98mm
-24 04659258 AR EDV DDR SPACER, Final Drive, 1.02mm
-25 04659259 1 EDV DDR SPACER, Final Drive, 1.06mm
-26 04659260 AR EDV DDR SPACER, Final Drive, 1.10mm
-27 04659261 AR EDV DDR SPACER, Final Drive, 1.14mm
-28 04659262 AR EDV DDR SPACER, Final Drive, 1.18mm
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 05069177AA 1 EDV DDR FORK, Fifth and Reverse
2 05069176AA 1 EDV DDR FORK, First and Second
3 05069171AA 1 EDV DDR RAIL, First and Second Shift
4 06101475 4 EDV DDR PIN
5 05069175AA 1 EDV DDR CONNECTOR
6 05069173AA 1 EDV DDR FORK, Third and Fourth
7 05069174AA 1 EDV DDR LUG, Fifth and Reverse Gear
8 05069172AA 1 EDV DDR RAIL, Third and Fourth Shift
9 05069172AA 1 LABEL, Transmission Tag, (NOT
SERVICED)
10 05069172AA 1 SCREW, (NOT SERVICED)
11 05069183AA 1 EDV DDR BOLT
12 05069183AA 1 CASE, Transaxle, Serviced With
Transmission Assembly, (NOT
SERVICED)
-13 05069195AA 1 EDV DDR CAM, Reverse Block
Shift Rail Cover & Levers SHIFT RAIL COVER & LEVERS
NOTE:Two Transaxles Were Used In 2003. Assembly Numbers [05037430AB & 05037430AC] These Share Some Internal Parts But Some Are No
Please Obtain Stamp Number Or Pk Number To Order Proper Parts.
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
-1 05104815AA 1 EDV DDR LEVER PACKAGE, Gearshift
2 05134154AA 1 EDV DDR HOUSING, Shift, With PK#
[05037430AC]
3 05083904AA 1 EDV DDR LEVER, Select
4 LEVER, Crossover
05069197AA 1 EDV DDR With PK# [05037430AB]
05080947AA 1 EDV DDR With PK# [05037430AC]
5 04761148 1 EDV DDR PLATE, Crossover Stop
6 05080970AA 1 EDV DDR VENT, Cap, Jiggle
7 BLOCKER, Shift
05069191AA 1 EDV DDR With PK# [05037430AB]
05134166AA 1 EDV DDR With PK# [05037430AC]
8 04778249 1 EDV DDR PIN, Shift Shaft
9 05069192AA 1 EDV DDR DETENT, Gearshift
10 05069194AA 1 EDV DDR RAIL, Shift
-11 05069190AA 1 EDV DDR PIN, Shift Shaft
12 06101492 1 EDV DDR ROLL PIN, Select Lever Shaft,
M6x28
13 04761077 2 EDV DDR SEAL, Shift Lever
14 04740899 2 EDV DDR BUSHING, Shift Rail
15 04761076 1 EDV DDR BUSHING, Shift Rail
-16 05080909AA 2 EDV DDR BUSHING, Shift Rail
17 04761150 1 EDV DDR RETAINER, Spring
18 04761151 1 EDV DDR SPACER, Inner Crossover Lever
19 04762602 1 EDV DDR BUSHING, Crossover Shaft
20 06101475 4 EDV DDR PIN
NOTE:
Sales Codes:
[DDR]=5 Speed Manual Transmission
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
1 06101475 4 TRANSAXLE, See Illustrations 110
& 120, (NOT SERVICED)
2 04269830 2 EDV DDR CLIP, Cable
3 05037358AA 1 EDV DDR BRACKET, Transmission Control
Cable
4 06101611 3 EDV DDR SCREW AND WASHER, Hex
Head, M8x1.25x25
5 05037380AA 1 EDV DDR CABLE, Gearshift Control
-6 05069199AA 1 EDV DDR COVER, Cable Access
7 06100048 4 NUT, Hex, M6x1.00
8 06034716 1 SCREW AND WASHER, Hex
Flange Head, .25-14x.875
9 04670042AF 1 PLATE, Transmission Shifter
10 0XF701ZAAA 1 DDR KNOB, Gearshift
11 05029257AA 1 DDR BOOT, Gearshift
12 05037349AB 1 EDV DDR SHIFTER, Transmission
13 06506014AA 4 EDV DDR NUT, Hex Flange Lock, M8x1.25
14 06501326 2 EDV DDR CLIP, Moulding
T350-800 T350-900
Differential Fork and Rails
2003 PL
Group - T350 NVG Manual Transaxle 5 Speed
Illustration Title Group-Fig. No.
Transaxle Assembly
Transaxle Mounting & Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. T350 - 110
Transaxle Mounting & Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T350 - 120
Gear Train
Gear Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T350 - 410
Differential
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. T350 - 810
Gearshift Controls
Gear Shift Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. T350 - 1210
2003 PL
Transaxle Mounting & Assembly
Figure T350-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE:
Sales Codes:
[ECB]=2.0L 4 Cyl 16V SOHC Engine
[ECH]=2.0L 4 Cyl. 16V SOHC High Output Engine
[DD5]=5 Speed Manual Transmission - A578
1 TRANSAXLE
05017697AE 1 ECB DD5 With Stamp # [04668697AE]
05080980AB 1 ECH DD5
05103250AB 1 ECB DD5 With Stamp # [05273250AB]
2 06501742 3 ECB, ECH DD5 SCREW, Hex Head, M12x1.75x50
3 04567147 1 ECB, ECH DD5 COVER, Transaxle ConverterUp-
per
-4 04670197AC 1 ECB, ECH DD5 COVER, Transaxle Converter-
Lower
5 SCREW AND WASHER, Hex
Head, M6x1x16
06501755 1 ECB DD5
1 ECH DD5
6 06504383 4 ECB, ECH DD5 BOLT, Hex Head, M10x1.50 x
13.20
7 04567143 1 ECB, ECH DD5 PLATE, Drive Plate
8 04471933 1 ECB, ECH DD5 PLATE, Drive Plate Backing
9 06503465 8 ECB, ECH DD5 BOLT, Drive Plate and Flywheel
10 04668400AD 1 ECB, ECH DD5 CLUTCH, Modular
11 06501742 3 ECB, ECH DD5 SCREW, Hex Head, M12x1.75x50
NOTE:
Sales Codes:
[DD5]=5 Speed Manual Transmission - A578
[EJD]=1.6L 4 Cyl. SOHC 16V Engine
1 05016611AE 1 EJD DD5 TRANSAXLE
05013457AA Mopar Automatic Transmission
Fluid Quart
05013458AA Mopar Automatic Transmission
Fluid Gallon
2 04668504AB 1 EJD DD5 FLYWHEEL
3 06503464 8 EJD DD5 BOLT, Flywheel
4 04668608AC 1 EJD DD5 PLATE KIT, Clutch Pressure
-5 04668503AB 1 EJD DD5 DISC, Clutch
6 06101727 6 EJD DD5 BOLT, Hex Head
7 06501742 4 EJD DD5 SCREW, Hex Head, M12x1.75x50
8 04668514AA 1 EJD DD5 COVER, Transaxle Converter
9 06501755 2 EJD DD5 SCREW AND WASHER, Hex
Head, M6x1x16
Case, Transaxle & Related Parts CASE, TRANSAXLE & RELATED PARTS
NOTE:
Sales Codes:
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
[ECH]=2.0L 4 Cyl. 16V SOHC High Output Engine
[EJD]=1.6L 4 Cyl. 16V SOHC Engine
[DD5]=5 Speed Manual Transmission - A578
1 HOUSING, Clutch
05102888AA 1 ECB DD5
1 ECH DD5
05134986AA 1 EJD DD5
2 CASE, Transmission
05016883AA 1 ECH DD5
04761074 1 EJD DD5
1 ECB DD5
-3 PLUG, Access Hole
04856559 1 ECH DD5
1 ECB DD5
1 EJD DD5
-4 STUD, M12x1.75/M10x1.25x94.5
04761085 2 ECB DD5
2 ECH DD5
2 EJD DD5
5 PLATE, Transaxle Case Rear
05014463AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
6 SEAL, Axle Drive Shaft
04761107 1 EJD DD5
1 ECB DD5
1 ECH DD5
7 BEARING ASSEMBLY, Input
04761090 1 ECB DD5
1 EJD DD5
1 ECH DD5
8 SCREW, Drain
04761101 1 EJD DD5
1 ECB DD5
1 ECH DD5
9 WASHER, Drain Plug
04761100 1 EJD DD5
1 ECB DD5
1 ECH DD5
10 PIVOT, Clutch Release Lever
04670240 1 EJD DD5
1 ECB DD5
1 ECH DD5
11 PIN, Locating
04761099 2 ECB DD5
2 ECH DD5
2 EJD DD5
12 BEARING PACKAGE, Output Shaft
04761093 1 ECH DD5
1 EJD DD5
1 ECB DD5
13 SNAP RING
04761096 1 EJD DD5 Select Detent
1 ECB DD5 Select Detent
1 ECH DD5 Select Detent
14 DETENT, Valve Body
04761094 1 EJD DD5
1 ECB DD5
1 ECH DD5
15 SPRING, Select Detent
04761095 1 EJD DD5
1 ECB DD5
1 ECH DD5
2 ECB DD5
24 PLUG, Oil Fill
04348325 1 ECB DD5
1 ECH DD5
1 EJD DD5
25 BEARING, Input Shaft
05013634AA 1 ECB DD5 Rear
1 ECH DD5 Rear
26 SNAP RING, [27.89 MM I.D.]
04761080 2 ECH DD5 Bearing To Input And Output
Shaft
2 ECB DD5 Bearing To Input And Output
Shaft
27 SWITCH, Back Up Lamp
04864775 1 EJD DD5
1 ECB DD5
28 BOLT, Case Plate
04761082 10 EJD DD5
10 ECB DD5
10 ECH DD5
29 RETAINER, Shaft
04762606 1 EJD DD5
1 ECB DD5
1 ECH DD5
30 BUSHING, Crossover Shaft
04762602 1 ECB DD5
1 ECH DD5
1 EJD DD5
31 BUSHING, Shift Rail
04761076 1 EJD DD5 [15MM I.D.]
1 ECB DD5 [15MM I.D.]
1 ECH DD5 [15MM I.D.]
32 BUSHING, Shift Rail
NOTE:
Sales Codes:
[ECB]=2.0L 4 Cyl. 16V SOHC Engine
[ECH]=2.0L 4 Cyl. 16V SOHC High Output Engine
[EJD]=1.6L 4 Cyl. 16V SOHC Engine
[DD5]=5 Speed Manual Transmission - A578
1 INPUT SHAFT PACKAGE,
Transaxle
05019573AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
-2 SNAP RING
04761080 1 EJD DD5
1 ECB DD5
1 ECH DD5
3 NEEDLE BEARING
04762612 1 EJD DD5
1 ECB DD5
1 ECH DD5
4 GEAR, Third
05014863AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
5 STOP RING, Synchronizer
04874135 1 EJD DD5
1 ECB DD5
1 ECH DD5
6 SYNCHRONIZER, Third and
Fourth
05018964AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
7 RING, Synchronizer Hub, Yellow
04761136 1 EJD DD5
1 ECB DD5
1 ECH DD5
8 SYNCHRONIZER, Fifth
05018965AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
9 GEAR, Fifth
04761141 1 EJD DD5
1 ECH DD5
1 ECB DD5
04761142 1 ECB DD5 With Transmission Stamp #
[05273250AB]
10 GEAR, Fourth
05016877AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
11 RING, 4th Gear
04761138 1 EJD DD5
1 ECB DD5
1 ECH DD5
12 PIN, Mainshaft
04761140 1 EJD DD5
1 ECB DD5
1 ECH DD5
13 WASHER, Fourth Gear
04761137 1 EJD DD5
1 ECB DD5
1 ECH DD5
14 NEEDLE BEARING
04762612 1 EJD DD5
1 ECB DD5
1 ECH DD5
15 BEARING CUP, Reverse Brake
04761120 1 EJD DD5
1 ECB DD5
1 ECH DD5
16 NEEDLE BEARING
04761119 1 EJD DD5
1 ECB DD5
1 ECH DD5
17 BEARING CONE, Reverse Brake
05102313AA 1 ECB DD5
1 ECH DD5
1 EJD DD5
18 SPACER, Reverse Brake
04761118 1 EJD DD5
1 ECB DD5
1 ECH DD5
-19 RETAINER
05003747AA 1 ECH DD5 Plastic Spacer Without Reverse
Brake
1 ECB DD5 Plastic Spacer Without Reverse
Brake
20 OUTPUT SHAFT, Transaxle
05017382AA 1 ECB DD5 With Transmission Stamp #
[04668697AE]
05017853AA 1 EJD DD5
1 ECH DD5
05102890AA 1 ECB DD5 With Transmission Stamp #
[05273250AB]
21 GEAR, Reverse Idler
04886482AA 1 EJD DD5
1 ECB DD5
1 ECH DD5
22 SPACER, Reverse Idler
04761127 1 EJD DD5
1 ECB DD5
1 ECH DD5
Differential DIFFERENTIAL
NOTE:
Sales Codes
[DD5] = 5 Speed Manual Transmission A578
[ECC] = 2.0L 4 Cylinder DOHC 16V
[EDZ] = 2.4L 4 Cylinder DOHC 16V
1 DIFFERENTIAL, Transaxle
04856348 1 ECB DD5
05017848AA 1 EJD DD5
1 ECH DD5
2 GEAR, Differential Ring
04761104 1 ECB DD5
05017849AA 1 EJD DD5
1 ECH DD5
3 CASE, Differential
04761102 1 ECH DD5
1 ECB DD5
1 EJD DD5
4 PINION, Differential
04348679AB 1 EJD DD5
1 ECB DD5
1 ECH DD5
5 WASHER, Pinion Thrust
04137024 1 EJD DD5
1 ECB DD5
1 ECH DD5
6 GEAR, Differential Side
04659502 2 ECH DD5
1 EJD DD5
1 ECB DD5
7 WASHER PACKAGE, Side Gear
Thrust
04504568 1 EJD DD5
1 ECB DD5
1 ECH DD5
NOTE:
Sales Codes:
[DD5]=5 Speed Manual Transmission
[ECB]=2.0L SOHC 16V 4 Cylinder Engine
[ECH]=2.0L SOHC 16V High Performance 4 Cylinder Engine
[EJD]=1.6L SOHC 16V 4 Cylinder Engine
1 LEVER PACKAGE, Gearshift
05014465AA 1 ECH DD5
1 EJD DD5
1 ECB DD5
2 PIN, Shift Shaft
04761145 1 ECH DD5
1 ECB DD5
1 EJD DD5
3 SHAFT, Detent
04773411 1 EJD DD5
1 ECB DD5
1 ECH DD5
4 BLOCKER, Shift
04761146 1 EJD DD5
1 ECB DD5
1 ECH DD5
5 PIN, Roll
05010082AB 1 ECB DD5
1 ECH DD5
1 EJD DD5
6 RAIL, First and Second Shift
04761176 1 EJD DD5
1 ECB DD5
1 ECH DD5
7 FORK, Transmission
04796649 1 EJD DD5
1 ECB DD5
1 ECH DD5
NOTE:
Sales Codes:
[CVB]=Leather Wrap Knob
[DD5]=5 Speed Manual Transmission - A578
1 1 TRANSAXLE, See Illustrations 110
& 120, (NOT SERVICED)
2 04269830 2 DD5 CLIP, Cable
3 04668315AB 1 DD5 BRACKET, Transmission Control
Cable
4 06101611 3 DD5 SCREW AND WASHER, Hex
Head, M8x1.25x25
5 04668268 1 DD5 CABLE, Gearshift Control
6 06100048 4 NUT, Hex, M6x1.00
7 06034716 1 SCREW AND WASHER, Hex
Flange Head, .25-14x.875
8 04670042AF 1 PLATE, Transmission Shifter
9 KNOB, Gearshift
04668267 1 DD5 Without [CVB]
04668269 1 DD5 With [CVB]
10 04668260AB 1 DD5 BOOT, Gearshift
11 04668261AC 1 DD5 SHIFTER, Transmission
12 06506014AA 4 DD5 NUT, Hex Flange Lock, M8x1.25
13 06501326 2 DD5 CLIP, Moulding
Speedometer Pinions
Pinion, Speedometer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 21P - 110
21P-100
Speedometer Pinions
2003 PL
Pinion, Speedometer
Figure 21P-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
NOTE:
Automatic Transmission [DGL] Does Not Use Speedometer Pinion Or Sensor
Sales Codes:
[ECC]=2.0L 4 Cyl. 16V DOHC Engine
[EDV]=2.4L 4 Cyl. 16V DOHC Turbo Engine
[EDZ]=2.4L 4 Cyl. 16V DOHC Engine
[DDR]=5 Speed Manual Transmission - T850
[DD5]=5 Speed Manual Transmission
1 06501326 2 WIRING, Engine, See Electrical
Group, (NOT SERVICED)
2 06501714 1 DD5, DDR SCREW AND WASHER, Hex
Head, M6x1x18
3 04707839AA 1 DD5, DDR SENSOR, Vehicle Speed
4 04641215AB 1 DD5 PINION, Speedometer Drive,
Natural
-5 PINION, Speedometer Drive, Blue
04567881AB 1 EDV DDR
04593107AB 1 DD5
Jack Stowage
Jack and Spare Tire Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 22 - 301
2003 PL
Wheels and Hardware
Figure 22-101
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Jack and Spare Tire Stowage JACK AND SPARE TIRE STOWAGE
23D-100 23D-200
Lock Cylinders and Keys Windshield Wiper and Washer
Systems
2003 PL
Lock Cylinder And Keys
Figure 23D-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
1 RESERVOIR, Washer
05018977AA 1 [ECB,ECH,EJD]
05101801AA 1 [EDV]
2 05101801AA 1 SCREW, .25-14x.75, Tapping, Hex
Head, (NOT SERVICED),
3 04797694 1 CAP, Washer Reservoir
4 55077241AB 1 PUMP, Washer, Windshield
5 05011809AA 1 GROMMET, Windshield Washer
Pump
6 05018127AA AR HOSE, Windshield Washer
7 ARM, Wiper
05014792AB 1 C, D Right
05014793AB 1 C, D Left
05014802AB 1 Z Right
05014803AB 1 Z Left
8 BLADE, Wiper
05014794AA 1 C, D Right
WBFLAT08AA Mopar Alternative Flat Blade Set
WBW00019AD Mopar Alternative Winter Wiper
Blades
WB000019AE Mopar V-Line Alternative Part
WB- Mopar Alternative Color Wiper
BLU019AA Blade (Blue)
WBRED019AA Mopar Alternative Color Wiper
Blade (Red)
WBYEL019AA Mopar Alternative Color Wiper
Blade (Yellow)
WB- Mopar Alternative Color Wiper
WHI019AA Blade (White)
WB- Mopar Alternative Color Wiper
CAR019AA Blade (Carbon Fiber)
05014795AA 1 C, D Left
WBFLAT08AA Mopar Alternative Flat Blade Set
WB000022AD Mopar V-Line Alternative Part
WBW00022AD Mopar Alternative Winter Wiper
Blades
WB- Mopar Alternative Color Wiper
BLU022AA Blade (Blue)
024-500 024-600
Air Conditioning Compressor Air Ducts and Outlets
Mounting
2003 PL
Heater Unit
Figure 24-103
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Heater Unit
Heater Unit
05278574AE 1 Z EJD
05278818AD 1 C, D ECB, ECH
05278819AF 1 C, D EJD
17 04796565 1 C, D ECB, O RING, A/C Line, 1/2 inch
ECH, EJD
-18 VALVE, Charging
05264638 1 C, D ECB, ECH
1 C, D EJD
-19 CAP, A/C Check Valve
05264642 1 C, D ECB, ECH
1 C, D EJD
20 05058018AC 1 ECB, LINE, A/C Discharge, Jumper
ECH, EDV
21 04796666 2 C, D ECB, ECH O RING, A/C Discharge Line
22 06101770 2 SCREW AND WASHER, Hex
Head, .19-16x1.00
-23 05278762AA 1 C, D ECB, ECH CLIP, A/C Suction Line
24 CONDENSER, Air Conditioning
05014582AC 1 EJD
V8504582AA Mopar ValueLine Condenser
1 ECB, ECH
V8504582AA Mopar ValueLine Condenser
1 Z EJD
13 05278538AE 1 Z VALVE, A/C Expansion
-14 06032572 2 Z SCREW, Cap, .25-20x2.00, Valve
Mounting
15 05264688 1 TUBE, Drain
16 05264688 1 SCREW, Hex Flange Head,
M8x1.25x35, (NOT SERVICED)
17 06032572 2 Z SCREW, Cap, .25-20x2.00
18 05278634AE 1 Z EJD LINE, A/C Suction
-19 04796564 2 Z EJD O RING, A/C Line, 5/8 inch
20 06101770 2 SCREW AND WASHER, Hex
Head, .19-16x1.00
21 LINE, A/C Discharge
05264759AB 1 Z ECB, ECH
05278574AE 1 Z EJD
-22 O RING, A/C Line
04796565 1 Z ECB, ECH
2 Z EJD
-23 05058021AB 1 Z ECB, ECH CLIP, A/C Liquid Line
24 CONDENSER, Air Conditioning
05014582AC 1 EJD
V8504582AA Mopar ValueLine Condenser
1 ECB, ECH
V8504582AA Mopar ValueLine Condenser
Controls, Air Conditioning and Heater CONTROLS, AIR CONDITIONING AND HEATER
NOTE:
Control Face Plate serviced with center Instrument Panel Bezel
1 CONTROL, A/C And Heater
04885336AA 1 C, D
05015381AB 1 Z
2 CONTROL, Heater
04885337AA 1 C, D
05015382AA 1 Z
3 KNOB, A/C Control
0SZ13DX9AA 2
1 Z Recirc
4 0SZ14DX9AA 1 KNOB, Blower Switch, Blower
5 06032723 4 SCREW, Self Tapping,
M4.2x1.69x19.05
6 04885391AB 1 C, D CABLE, Mode
7 04644495 1 Z CABLE, Mode
8 04885392AB 1 C, D CABLE, Blend Door
9 04644496 1 Z CABLE, Temperature Control
10 04644494 1 Z CABLE, Recirculation Door
11 CLIP, Air Conditioning Cable
04644499 6 Z
2 C, D
-12 BULB, Heater and A/C Control
05003281AA 4 Z
4 C, D
Compressor COMPRESSOR
1 EDV
6 BOLT, A/C Compressor
05016162AA 1 C, D EJD
1 Z EJD
1 Z ECB, ECH
1 C, D ECB, ECH
1 EDV
1 DUCT, Defroster
05264792AB 1 C, D
05264801AB 1 Z
-2 ADAPTER, Defroster Duct
0SA02WL8AA 1 C, D [L5]
0SA02XDVAA 1 C, D [DV]
3 05264748AB 1 C, D DUCT, Air Outlet DistributionCenter
4 05264785AB 1 Z DUCT, Air OutletCenter
5 05264749AE 1 C, D DUCT, Air Outlet
6 05264784AE 1 Z DUCT, Air Outlet Distribution
7 05264753AC 1 C, D DUCT, Air Outlet
8 05264788AB 1 Z DUCT, Air Outlet
9 DUCT, Air Outlet
05264752AD 1 C, D Right
05264753AC 1 C, D Left
10 05264787AD 1 Z DUCT, Air Outlet, Left
11 HOSE, Demister
05264750 1 C, D
1 Z
12 06032723 4 SCREW, Self Tapping,
M4.2x1.69x19.05
13 06030441 2 PIN, Retainer
14 DUCT, Air Outlet
05264799AA 1 C, D
05264800AA 1 Z
15 05264751 1 C, D ADAPTER, Demister, LeftLeft
-16 05264786AA 1 Z DUCT, DemisterRight
-17 GRILLE, Demister
0YT69WL5AA 2 C, D [L5]
2 Z [L5]
0YT69XDVAA 2 C, D [DV]
2 Z [DV]
-18 SEAL, Demister
05291649AA 1 Z
05291650AA 1 C, D
Emission Labels
Emission Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. 25 - 110
Vacuum Canister
Vapor Canister and Leak Detection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 25 - 310
Emission Harness
Emission Control Vacuum Harness PL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 25 - 410
Emission Vacuum Harness [EDV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. 25 - 420
2003 PL
Emission Label
Figure 25-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Emission Label
1 LABEL, Emission
05045713AA 1 EDV [NAS] U.S.50 State
05274850AB 1 EJD [NA1] Export
05274851AB 1 ECB, ECH [NAS] U.S.50 State
05274853AB 1 ECB, ECH [NA1] Export
Vapor Canister and Leak Detection Pump VAPOR CANISTER AND LEAK DETECTION PUMP
Front Door
Door, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DPL - 105
Door, Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DPL - 107
Rear Door
Door, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DPL - 205
Door, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DPL - 207
Exterior Mirror
Mirror, Exterior. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. DPL - 505
2003 PL
Door, Front
Figure DPL-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Door, Front
1 DOOR, Front
05012460AI 1 Right
05012461AI 1 Left
2 PANEL, Door Outer
04783632 1 Right
04783633 1 Left
3 04783633 1 SCREW, M6 x 1.00 x 25.00, (NOT
SERVICED)
4 HINGE, Front Door
04783646AE 2 Lower Left, Upper Right
04783648AE 2 Upper Left, Lower Right
5 06506782AA 8 SCREW AND WASHER, Hex
Head, M8x1.25x35, Hinge
Attaching, Body Half, Upper
6 06505591AA 12 NUT & WASHER, M8x1.25, Hinge
Attaching
7 SPEAKER, Front Door
04794030AC 1 Right
04794031AC 1 Left
8 06032723 4 SCREW, Self Tapping,
M4.2x1.69x19.05
-9 05256594AB 1 LABEL, Lift Point
-10 05056072AA 2 LABEL, Child Protection Lock,
English
-11 04898771AA 2 LABEL, Child Protection Lock
-12 55032184 2 DEADENER, Door Panel
-13 WATERDAM, Front Door
05008498AI 1 Right
05008499AI 1 Left
Door, Front
Door, Rear
1 DOOR, Rear
05012462AF 1 Right
05012463AF 1 Left
2 PANEL, Door Outer
04783628 1 Right
04783629 1 Left
3 CHECK, Rear Door
04783516AD 1 Right
04783517AD 1 Left
4 04783517AD 1 SCREW, M6X1.00X25.00, (NOT
SERVICED)
5 HINGE, Rear Door
04783788AE 2 Upper Right, Lower Left
04783806AE 2 Lower Right, Upper Left
6 06505591AA 12 NUT & WASHER, M8x1.25, Hinge
Attaching, Hinge attaching
7 06506782AA 12 SCREW AND WASHER, Hex
Head, M8x1.25x35, Hinge
Attaching
-8 05056072AA 2 LABEL, Child Protection Lock,
English
-9 WATERDAM, Rear Door
05008500AH 1 Right
05008501AH 1 Left
Door, Rear
NOTE:
Sales Codes:
[ABD] = MIDDLE EAST EQUIPMENT GROUP
[GRE] = MIRROR - LEFT
[GRN] = MIRROR - LEFT POWER FOLD-AWAY
[GRS] = MIRROR - LEFT POWER HEATED FOLD AWAY
[GR5] = MIRROR - LEFT PWR HEATED RETRACTABLE
[GSN] = MIRROR - RIGHT POWER FOLD-AWAY
[GSS] = MIRROR - RIGHT PWR HEATED FOLD-AWAY
[GS5] = MIRROR - RIGHT PWR HEATED RETRACTABLE
[GZF] = MIRROR - RIGHT MANUAL
1 MIRROR, Outside Rearview
04783560AK 1 C, D [GZF], Right
04783561AJ 1 C, D [GRE], Left
04783566AN 1 C, D [GTG,GSN,GRN], Right
04783567AN 1 C, D [GTG,GSN,GRN], Left
2 MIRROR, Outside Rearview
Electric Foldaway
04783820AP 1 Z [GS5], Right
04783821AP 1 Z [GS5], Left
05074586AA 1 [GUR] Fixed, Right
05074587AA 1 [GUR] Fixed, Left
3 04888782AM 1 C, D MIRROR, Outside Rearview
Electric Foldaway, Arabic
-4 GLASS, Mirror Replacement
05018304AA 1 C, D [GZF], Right, Manual
05018305AA 1 C, D [GRE], Left, Manual
05018306AA 1 C, D [GTG,GSN], Right
05018307AA 1 C, D [GTG,GRN], Left
5 06101443 6 NUT AND WASHER, Hex, M5x.80
6 BEZEL, Front Door Mirror
0QA53WL5AF 1 C, D [L5]
0QA53XDVAF 1 C, D [DV]
Nameplates
Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. EPL - 105
EPL-100 EPL-200
Nameplates Moldings and Ornamentation
2003 PL
Nameplates
Figure EPL-105
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Nameplates
0QK60WB7 2 [K4D]
0QT74ARHAA 2 [K4C] Clearcoat
0QT74SW1AA 2 [K4W] Clearcoat
0QT74VYHAA 2 H, P, S, X [K4Y] Clearcoat
0QT74WS2AA 2 [K4S] Clearcoat
0QT74ZBJAA 2 [K4L] Clearcoat
0QT74ZDRAA 2 [K4E] Clearcoat
0QT74ZKJAA 2 [K4A] Clearcoat
0UX35RXFAA 2 L [K4F]
13 MOLDING, Front Door
0QK58ARH 2 [K4C]
0QK58DX8 2 [K4X]
0QK58PR4 2 [K4R]
0QK58WB7 2 [K4D]
0QT76ARHAA 2 [K4C] Clearcoat
0QT76SW1AA 2 [K4W] Clearcoat
0QT76VYHAA 2 H, P, S, X [K4Y] Clearcoat
0QT76WS2AA 2 [K4S] Clearcoat
0QT76ZBJAA 2 [K4L] Clearcoat
0QT76ZDRAA 2 [K4E] Clearcoat
0QT76ZKJAA 2 [K4A] Clearcoat
0UX34RXFAA 2 L [K4F]
14 05008339AE 2 CLIP, Weatherstrip
15 06036209AA 12 NUT, Snap In, .164-18
16 MOLDING, Side Sill, Front
0SW10ARHAE 1 [K5C], Right
0SW10DX8AE 1 [K5X], Right
0SW10PR4AE 1 [K5R], Right
0SW10SW1AE 1 [K5W], Right
0SW10VY- 1 [K5Y], Right
HAE
0SW10WS2AE 1 [K5S], Right
0SW11ARHAE 1 [K5C], Left
Carpet
Carpet, Mats and Silencers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 310
Rear Seats-Folding
Seat Rear - Trim Code [X7] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 605
Seat Rear - Trim Code [J7] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 610
Seat Rear - Trim Code [U7] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 615
Seat Rear - Trim Code [E7] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 620
Seat Rear - Trim Code [CL, KL]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 625
Seat Rear - Trim Code [A7, R7]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 630
Seat Rear - Trim Code [RL, XL]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 635
IPL-100 IPL-200 IPL-300 IPL-400
Headliner and Visor Panel, Moldings, Scuff Plates Carpet Door Trim Panels Seat Rear - Trim Code [H7] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 640
Seat Rear - Trim Code [S5] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 643
Seat Rear - Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. IPL - 645
2003 PL
Headliner, Visor and Shelf Panel
Figure IPL-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Headliner, Visor and Shelf Panel HEADLINER, VISOR AND SHELF PANEL
NOTE: Child Seat Teather, The Only Parts Serviced Are Item 11 and 12, The Rest Is Serviced With Item 10 Panel Shelf.
1 VISOR
0TL35TL2AB 1 *O0 With Mirror, Left
0TL38TL2AB 1 *O0 , Right
0TL39TL2AB 1 *O0 Without Mirror, Left
0WR611L2AA 1 *O0 With Mirror & Sunroof, Left
2 VISOR, W/Mirror
0TL40TL2AB 1 *O0 With Exposed Mirror, Right
0WR601L2AA 1 *O0 With Mirror & Sunroof, Right
3 VISOR, Illuminated
0TL36TL2AB 1 *O0 Right
0TL37TL2AB 1 *O0 Left
-4 06501966 1 *O0 BULB, Sunvisor
-5 LABEL, Air Bag Warning
04595746AA 1 Z *O0 Child Use
1 C, D *O0 Child Use
04595748AA 1
04595749AA 1 C, D English and French
05023548AA 2 English and Arabic
6 06035324 4 SCREW, .164-18x.75, Visor
Attaching
7 HEADLINER
0TE74TL2AB 1 *O0 Beige, Without Assist Handles,
Security Alarm, and Sunroof
0TL42TL2AB 1 *O0 Beige, With Sunroof, Assist
Handles and Without Security
Alarm
0UB31TL2AC 1 *O0 Beige, With Assist Handles and
Sunroof and Additional Deluxe
Parts for The Sunroof
0WR96TL2AC 1 *O0 Beige, With Assist Handles and
Security Alarm, Without Sunroof
0WR97TL2AC 1 *O0 Beige, With Assist Handles and
Without Security Alarm and
Sunroof
8 0ST47TL2AA 3 *O0 FASTENER, Headliner
9 0QY61TL2AA 2 *O0 HOOK, Coat
Cowl Panels
A-Pillar
B-Pillar
1 COVER, C Pillar
0PY72TL2AC 1 *O0 Beige, Right, Upper
0PY73TL2AC 1 *O0 Beige, Left, Upper
0TZ26TL2AB 1 *O0 Beige, With Sunroof, Right,
Upper
0TZ27TL2AB 1 *O0 Beige, With Sunroof, Left, Upper
2 COVER, C Pillar
0TB54WL5AA 1 *O0 [L5], Right, Lower
0TB54XDVAA 1 *O0 [DV], Right, Lower
0TB55WL5AA 1 *O0 [L5], Left, Lower
0TB55XDVAA 1 *O0 [DV], Left, Lower
3 COVER, Seat Belt Access Hole
0TB58WL5AA 2 *O0 [L5]
0TB58XDVAA 2 *O0 [DV]
-4 06503104 3 *O0 CLIP, Pillar Trim
1 *U7 [DV]
1 *E7 [DV]
1 *R7 [DV]
1 *S5 [DV]
-15 CUP, Door Inside Remote
0QW68WL5AA 1 *X7 [L5], Right
0QW68XD- 1 *X7 [DV], Right
VAA
1 *A7 [DV], Right
0QW69WL5AA 1 *X7 [L5], Left
0QW69XD- 1 *X7 [DV], Left
VAA
1 *A7 [DV], Left
1 *E7 [DV]
1 *S5 [DV]
0QS29WL5AA 1 *X7 [L5], Left
1 *CL [L5], Left
1 *XL [L5], Left
1 *R7 [L5], Left
1 *U7 [L5], Left
1 *E7 [L5], Left
0QS29XDVAA 1 *A7 [DV], Left
1 *X7 [DV], Left
1 *J7 [DV], Left
1 *CL [DV], Left
1 *XL [DV], Left
1 *R7 [DV], Left
1 *RL [DV], Left
1 *KL [DV], Left
1 *U7 [DV], Left
1 *E7 [DV], Left
1 *S5 [DV], Left
-8 06503167 3 *O0 CLIP, Trim Panel, Door Flag
Attaching
-9 06032723 2 SCREW, Self Tapping,
M4.2x1.69x19.05, Door Panel
Attaching
10 06032723 2 WATERSHIELD, Rear Door, (NOT
SERVICED)
11 00153921 4 SCREW
12 00153921 4 NUT, U, (NOT SERVICED)
-13 PLUG, Cover
0LB57WL5 2 *O0 [L5], Goes Behind Door Handle
0LB57XDV 2 *O0 [DV], Goes Behind Door Handle
Seat Front - Trim Code [X7] SEAT FRONT - TRIM CODE [X7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 CUSHION, Front Seat
0XK991DVAA 1 *X7 [DV]
0XK991L5AA 1 *X7 [L5]
2 COVER, Front Seat Cushion
0XL001DVAA 1 *X7 [DV]
0XL001L5AA 1 *X7 [L5]
3 SEAT BACK, Front
0XL021DVAA 1 *X7 [DV], Without Airbag, Right
0XL021L5AA 1 *X7 [L5], Without Airbag, Right
0XL031DVAA 1 *X7 [DV], Without Airbag, Left
0XL031L5AA 1 *X7 [L5], Without Airbag, Left
0XL041DVAA 1 *X7 [DV], With Airbag, Right
0XL041L5AA 1 *X7 [L5], With Airbag, Right
0XL051DVAA 1 *X7 [DV], With Airbag, Left
0XL051L5AA 1 *X7 [L5], With Airbag, Left
4 COVER, Front Seat Back
0XL011DVAA 1 *X7 [DV]
0XL011L5AA 1 *X7 [L5]
5 SHIELD, Seat Cushion
0JF761DV 1 *X7 [DV], Right
0JF761L5 1 *X7 [L5], Right
0JF771DV 1 *X7 [DV], Left
0JF771L5 1 *X7 [L5], Left
6 0JF771L5 1 SCREW, Shield Attaching
(10-24x1.30 T20 Torx, (NOT
SERVICED),
7 HEADREST, Front
0XL061DVAA 1 *X7 [DV]
0XL061L5AA 1 *X7 [L5]
8 SLEEVE, Headrest
0UA161DVAA 1 *X7 [DV], Without Lock
0UA161L5AA 1 *X7 [L5], Without Lock
Seat Front - Trim Code [J7] SEAT FRONT - TRIM CODE [J7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 0XK991DVAA 1 *J7 CUSHION, Front Seat, [DV]
2 0XL001DVAA 1 *J7 COVER, Front Seat Cushion, [DV]
3 SEAT BACK, Front
0XL021DVAA 1 *J7 [DV], Without Airbag, Right
0XL031DVAA 1 *J7 [DV], Without Airbag, Left
0XL041DVAA 1 C, D *J7 [DV], With Airbag, Right
1 Z *J7 [DV], With Airbag, Right
0XL051DVAA 1 C, D *J7 [DV], With Airbag, Left
1 Z *J7 [DV], With Airbag, Left
4 0XL011DVAA 1 *J7 COVER, Front Seat Back
5 0XL061DVAA 1 *J7 HEADREST, Front, [DV]
6 0XL061DVAA 1 COVER, Seat Headrest, (NOT
SERVICED)
7 SLEEVE, Headrest
0UA161DVAA 1 *J7 [DV], Without Lock
0UA171DVAA 1 *J7 [DV], With Lock
8 SHIELD, Seat Cushion
0JF761DV 1 *J7 [DV], Right
0JF771DV 1 *J7 [DV], Left
0UA121DVAA 1 *J7 [DV], With Power, Right
0UA131DVAA 1 *J7 [DV], With Power, Left
9 0UA131DVAA 1 SCREW, Side Shield (10-24x1.030
T-20 Torx), (NOT SERVICED),
Seat Front - Trim Code [U7] SEAT FRONT - TRIM CODE [U7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 CUSHION, Front Seat
0XL071DVAA 1 *U7 [DV], Right & Left
0XL071L5AA 1 *U7 [L5], Right & Left
2 COVER, Front Seat Cushion
0XL081DVAA 1 *U7 [DV], Right & Left
0XL081L5AA 1 *U7 [L5], Right & Left
3 SEAT BACK, Front
0XL101DVAA 1 *U7 [DV], Without Airbag, Right
0XL101L5AA 1 *U7 [L5], Without Airbag, Right
0XL111DVAA 1 *U7 [DV], Without Airbag, Left
0XL111L5AA 1 *U7 [L5], Without Airbag, Left
0XL121DVAA 1 *U7 [DV], With Airbag, Right
0XL121L5AA 1 *U7 [L5], With Airbag, Right
0XL131DVAA 1 *U7 [DV], With Airbag, Left
0XL131L5AA 1 *U7 [L5], With Airbag, Left
4 COVER, Front Seat Back
0XL091DVAA 1 *U7 [DV], Without Airbag, Right &
Left
0XL091L5AA 1 *U7 [L5], Without Airbag, Right & Left
0XL141DVAA 1 *U7 [DV], With Airbag, Right & Left
0XL141L5AA 1 *U7 [L5], With Airbag, Right & Left
5 HEADREST, Front
0XL151DVAA 1 *U7 [DV]
0XL151L5AA 1 *U7 [L5]
6 0XL151L5AA 1 COVER, Seat Headrest, (NOT
SERVICED),
7 SLEEVE, Headrest
0UA161DVAA 1 *U7 [DV], Non Lock
0UA161L5AA 1 *U7 [L5], Non Lock
0UA171DVAA 1 *U7 [DV], Lock
0UA171L5AA 1 *U7 [L5], Lock
8 SHIELD, Seat Cushion
Seat Front - Trim Code [E7] SEAT FRONT - TRIM CODE [E7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 CUSHION, Front Seat
0XL071DVAA 1 C, D *E7 [DV], Right & Left
1 Z *E7 [DV], Right & Left
0XL071L5AA 1 C, D *E7 [L5], Right & Left
1 Z *E7 [L5], Right & Left
2 COVER, Front Seat Cushion
0XL081DVAA 1 C, D *E7 [DV], Right & Left
1 Z *E7 [DV], Right & Left
0XL081L5AA 1 C, D *E7 [L5], Right & Left
1 Z *E7 [L5], Right & Left
3 SEAT BACK, Front
0XL101DVAA 1 C, D *E7 [DV], Without Airbag, Right
1 Z *E7 [DV], Without Airbag, Right
0XL101L5AA 1 C, D *E7 [L5], Without Airbag, Right
1 Z *E7 [L5], Without Airbag, Right
0XL111DVAA 1 C, D *E7 [DV], Without Airbag, Left
1 Z *E7 [DV], Without Airbag, Left
0XL111L5AA 1 C, D *E7 [L5], Without Airbag, Left
1 Z *E7 [L5], Without Airbag, Left
0XL161DVAA 1 C, D *E7 [DV], With Airbag, Right
1 Z *E7 [DV], With Airbag, Right
0XL161L5AA 1 C, D *E7 [L5], With Airbag
1 Z *E7 [L5], With Airbag
0XL171DVAA 1 C, D *E7 [DV], With Airbag, Left
1 Z *E7 [DV], With Airbag, Left
0XL171L5AA 1 C, D *E7 [L5], With Airbag, Left
1 Z *E7 [L5], With Airbag, Left
4 COVER, Front Seat Back
0XL091DVAA 1 C, D *E7 [DV], Without Airbag, Right &
Left
1 Z *E7 [DV], Without Airbag, Right &
Left
4 HEADREST, Front
0WX041DVAB 1 C, D *KL [DV]
1 C, D *CL [DV]
1 Z *KL [DV]
1 Z *CL [DV]
0WX041L5AB 1 C, D *CL [L5]
1 Z *CL [L5]
5 SLEEVE, Headrest
0UA161DVAA 1 C, D *KL [DV], Non Locking
1 C, D *CL [DV], Non Locking
1 Z *KL [DV], Non Locking
1 Z *CL [DV], Non Locking
0UA161L5AA 1 C, D *CL [L5], Non Locking
1 Z *CL [L5], Non Locking
0UA171DVAA 1 C, D *KL [DV], Locking
1 C, D *CL [DV], Locking
1 Z *KL [DV], Locking
1 Z *CL [DV], Locking
0UA171L5AA 1 C, D *CL [L5], Locking
1 Z *CL [L5], Locking
6 SHIELD, Seat Cushion
0JF761DV 1 C, D *KL [DV], Locking, Right
1 C, D *CL [DV], Locking, Right
1 Z *KL [DV], Locking, Right
1 Z *CL [DV], Locking, Right
0JF761L5 1 C, D *CL [L5], Locking, Right
1 Z *CL [L5], Locking, Right
0JF771DV 1 C, D *KL [DV], Locking, Left
1 C, D *CL [DV], Locking, Left
1 Z *KL [DV], Locking, Left
1 Z *CL [DV], Locking, Left
0JF771L5 1 C, D *CL [L5], Locking, Left
Seat Front - Trim Code [A7, R7] SEAT FRONT - TRIM CODE [A7, R7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 CUSHION, Front Seat
0XL201DVAA 1 *A7 [DV], Right
1 *R7 [DV], Right
0XL201L5AA 1 *R7 [L5], Right
0XL211DVAA 1 *A7 [DV], Left
1 *R7 [DV], Left
0XL211L5AA 1 *R7 [L5], Left
2 COVER, Front Seat Cushion
0XL191DVAA 1 *A7 [DV], Right & Left
1 *R7 [DV], Right & Left
0XL191L5AA 1 *R7 [L5], Right & Left
3 SEAT BACK, Front
0XL221DVAA 1 *A7 [DV], Without Airbag, Right
1 *R7 [DV], Without Airbag, Right
0XL221L5AA 1 *R7 [L5], Without Airbag, Right
0XL231DVAA 1 *A7 [DV], Without Airbag, Left
1 *R7 [DV], Without Airbag, Left
0XL231L5AA 1 *R7 [L5], Without Airbag, Left
0XL261DVAA 1 *A7 [DV], With Airbag, Right
1 *R7 [DV], With Airbag, Right
0XL261L5AA 1 *R7 [L5], With Airbag, Right
0XL271DVAA 1 *A7 [DV], With Airbag, Left
1 *R7 [DV], With Airbag, Left
0XL271L5AA 1 *R7 [L5], With Airbag, Left
4 COVER, Front Seat Back
0XL251DVAA 1 *A7 [DV], Without Airbag, Right &
Left
1 *R7 [DV], Without Airbag, Right &
Left
0XL251L5AA 1 *R7 [L5], Without Airbag, Right & Left
0XL281DVAA 1 *A7 [DV], With Airbag, Right & Left
1 *R7 [DV], With Airbag, Right & Left
Seat Front - Trim Code [RL, XL] SEAT FRONT - TRIM CODE [RL, XL]
Note:
Sales Code [CJ1] = Air bags side front seats
1 SEAT BACK, Front
0YF241DVAA 1 *RL [DV], Without Airbag, Right
1 *XL [DV], Without Airbag, Right
0YF241L5AA 1 *XL [L5], Without Airbag, Right
0YF251DVAA 1 *RL [DV], Without Airbag, Left
1 *XL [DV], Without Airbag, Left
0YF251L5AA 1 *XL [L5], Without Airbag, Left
0YF261DVAA 1 *RL [DV], With Airbag, Right
1 *XL [DV], With Airbag, Right
0YF261L5AA 1 *XL [L5], With Airbag, Right
0YF271DVAA 1 *RL [DV], With Airbag, Left
1 *XL [DV], With Airbag, Left
0YF271L5AA 1 *XL [L5], With Airbag, Left
2 COVER, Front Seat Back, With Air
Bags Not serviced
0XL291DVAA 1 *RL [DV], Right & Left
1 *XL [DV], Right & Left
0XL291L5AA 1 *XL [L5], Right & Left
3 CUSHION, Front Seat
0TB921DVAA 1 *RL [DV], Right
1 *XL [DV], Right
0TB921L5AA 1 *XL [L5], Right
0TB931DVAA 1 *RL [DV], Left
1 *XL [DV], Left
0TB931L5AA 1 *XL [L5], Left
4 COVER, Front Seat Cushion
0YF201DVAA 1 *RL [DV], Right
1 *XL [DV], Right
0YF201L5AA 1 *XL [L5], Right
0YF211DVAA 1 *RL [DV], Left
1 *XL [DV], Left
0YF211L5AA 1 *XL [L5], Left
5 HEADREST, Front
0WX041DVAB 1 *RL [DV]
1 *XL [DV]
0WX041L5AB 1 *XL [L5]
6 SLEEVE, Headrest
0UA161DVAA 1 *RL [DV], Non Locking
1 *XL [DV], Non Locking
0UA161L5AA 1 *XL [L5], Non Locking
0UA171DVAA 1 *RL [DV], Locking
1 *XL [DV], Locking
0UA171L5AA 1 *XL [L5], Locking
7 SHIELD, Seat Cushion
0JF761DV 1 *RL [DV], Right
1 *XL [DV], Right
0JF761L5 1 *XL [L5], Right
0JF771DV 1 *RL [DV], Left
1 *XL [DV], Left
0JF771L5 1 *XL [L5], Left
8 0JF771L5 1 SCREW, (NOT SERVICED),
Front Seat - Trim Code [H7] FRONT SEAT - TRIM CODE [H7]
Note:
Sales Code [CJ1] = Air bags side front seats.
1 CUSHION, Front Seat
0YC361DVAA 2 *H7 [DV], Right & Left
0YC361L5AA 2 *H7 [L5], Right & Left
2 COVER, Front Seat Cushion
0YJ441L5AA 2 *H7 [L5], Right & Left
0YJ451DVAA 2 *H7 [DV], Right & Left
3 SEAT BACK, Front
0YC381DVAA 1 *H7 [DV], Without Airbag, Right
0YC381L5AA 1 *H7 [L5], Without Airbag, Right
0YC391DVAA 1 *H7 [DV], Without Airbag, Left
0YC391L5AA 1 *H7 [L5], Without Airbag, Left
0YC461DVAA 1 *H7 [DV], With Airbag, Right
0YC461L5AA 1 *H7 [L5], With Airbag, Right
0YC471DVAA 1 *H7 [DV], With Airbag, Left
0YC471L5AA 1 *H7 [L5], With Airbag, Left
4 COVER, Front Seat Back
0YJ421L5AA 2 *H7 [L5], Right & Left
0YJ431DVAA 2 *H7 [DV], Right & Left
5 HEADREST, Front
0YJ411DVAA 2 *H7 [DV]
0YJ411L5AA 2 *H7 [L5]
6 SLEEVE, Headrest
0UA161DVAA 1 *H7 [DV], Non Locking
0UA161L5AA 1 *H7 [L5], Non Locking
0UA171DVAA 1 *H7 [DV], Locking
0UA171L5AA 1 *H7 [L5], Locking
7 SHIELD, Seat Cushion
0JF761DV 1 *H7 [DV], Right
0JF761L5 1 *H7 [L5], Right
0JF771DV 1 *H7 [DV], Left
1 *A7 Right
1 *R7 Right
04797319 1 *X7 Left
1 C, D *J7 Left
1 *U7 Left
1 C, D *E7 Left
1 C, D *KL Left
1 C, D *CL Left
1 *RL Left
1 *XL Left
1 *A7 Left
1 *R7 Left
05093212AA 1 *S5 Right, Outboard
05093213AA 1 *S5 Right, Inboard
05093214AA 1 *S5 Left, Inboard
05093215AA 1 *S5 Left, Outboard
5 HANDLE, Recliner
04740986 1 *X7 Right
1 Z *J7 Right
1 *U7 Right
1 Z *E7 Right
1 Z *KL Right
1 Z *CL Right
1 *RL Right
1 *XL Right
1 *A7 Right
1 *R7 Right
04740987 1 *X7 Left
1 Z *J7 Left
1 *U7 Left
1 C, D *E7
1 C, D *KL
1 C, D *CL
1 *RL
1 *XL
1 *A7
1 *R7
0ZJ691DVAA 1 *S5 [DV]
6 0ZJ691DVAA 1 SCREW, Recliner Handle
(M6x10-T30 Torx), (NOT
SERVICED),
7 BOLT, Adjuster Shoulder
04874140 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 C, D *KL
1 C, D *CL
1 *RL
1 *XL
1 *A7
1 *R7
8 1 FRAME, Front Seat Back, Serviced
In Seat Back Assembly, (NOT
SERVICED)
9 1 FRAME, Front Seat Cushion,
Serviced In Seat Cushion
Assembly, (NOT SERVICED)
-10 SCREW AND WASHER, Hex Head
06506164AA 1 *X7 Adjuster to Floor
1 *J7 Adjuster to Floor
1 *U7 Adjuster to Floor
1 C, D *E7 Adjuster to Floor
1 Z *E7 Adjuster to Floor
1 C, D *KL Adjuster to Floor
1 C, D *CL Adjuster to Floor
1 Z *KL Adjuster to Floor
-9 HEADREST, Rear
0XL491DVAA 1 C, D *E7 [DV], Center
1 Z *E7 [DV], Center
0XL491L5AA 1 C, D *E7 [L5], Center
1 Z *E7 [L5], Center
0XL501DVAA 1 C, D *E7 [DV], Right & Left
1 Z *E7 [DV], Right & Left
0XL501L5AA 1 C, D *E7 [L5], Right & Left
1 Z *E7 [L5], Right & Left
-10 SLEEVE, Headrest
0UA161DVAA 1 C, D *E7 [DV], Non Locking
1 Z *E7 [DV], Non Locking
0UA161L5AA 1 C, D *E7 [L5], Non Locking
1 Z *E7 [L5], Non Locking
0UA171DVAA 1 C, D *E7 [DV], Locking
1 Z *E7 [DV], Locking
0UA171L5AA 1 C, D *E7 [L5], Locking
1 Z *E7 [L5], Locking
1 C, D *CL [DV]
1 Z *KL [DV]
1 Z *CL [DV]
0YF131L5AA 1 C, D *CL [L5]
1 Z *CL [L5]
8 COVER, Rear Seat Cushion
0YF281DVAA 1 C, D *KL [DV]
1 C, D *CL [DV]
1 Z *KL [DV]
1 Z *CL [DV]
0YF281L5AA 1 C, D *CL [L5]
1 Z *CL [L5]
-9 HEADREST, Rear
0WY221DVAA 1 C, D *KL [DV], Center
1 C, D *CL [DV], Center
1 Z *KL [DV], Center
1 Z *CL [DV], Center
0WY221L5AA 1 C, D *CL [L5], Center
1 Z *CL [L5], Center
0YH731DVAA 2 C, D *KL [DV], Right & Left
2 C, D *CL [DV], Right & Left
2 Z *KL [DV], Right & Left
2 Z *CL [DV], Right & Left
0YH731L5AA 2 C, D *CL [L5], Right & Left
2 Z *CL [L5], Right & Left
-10 SLEEVE, Headrest
0UA161DVAA 1 C, D *KL [DV], Non Locking
1 C, D *CL [DV], Non Locking
1 Z *KL [DV], Non Locking
1 Z *CL [DV], Non Locking
0UA161L5AA 1 C, D *CL [L5], Non Locking
1 Z *CL [L5], Non Locking
1 *XL [L5]
1 *R7 [L5]
1 *H7 [L5]
-3 06036390AA 2 SCREW, Rear Seat Latch Attaching
4 BRACKET, Inboard Pivot, 40 %
Side
04741252 1 *X7
1 Z *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
5 BRACKET, Outboard Pivot
04741253 1 *X7
1 C, D *J7
1 Z *J7
1 *U7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
1 *A7
1 *R7
11 COVER, Plastic Collar
04761016 1 *X7
1 Z *J7
1 *U7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
12 SCREW, Torx Head, .25-20x.75
04741274 1 *X7
1 Z *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
13 BRACKET, Inboard Pivot
04741256 1 *X7
1 Z *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
14 BOLT, Shoulder
04773124 1 *X7
1 C, D *J7
1 Z *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
15 04645906AA 2 CLIP, Seat Back, Attaching
16 04645939AA 2 RETAINER, Seat Cushion,
Attaching
17 BRACKET, Rear Seatback
05080925AA 1 *X7 Inboard, Left
1 *J7 Inboard, Left
1 *U7 Inboard, Left
1 *A7
1 *R7
-13 0ZY871DVAA 1 *S5 SEAT BELT, Buckle Half, SRT
Edition
1 *RL Right
1 *XL Right
1 *A7 Right
1 *R7 Right
04797319 1 *X7 Left
1 *J7 Left
1 *U7 Left
1 C, D *E7 Left
1 Z *E7 Left
1 C, D *KL Left
1 C, D *CL Left
1 Z *KL Left
1 Z *CL Left
1 *RL Left
1 *XL Left
1 *A7 Left
1 *R7 Left
5 HANDLE, Recliner
04740986 1 *X7 Right
1 *J7 Right
1 *U7 Right
1 C, D *E7 Right
1 Z *E7 Right
1 C, D *KL Right
1 C, D *CL Right
1 Z *KL Right
1 Z *CL Right
1 *RL Right
1 *XL Right
1 *A7 Right
1 *R7 Right
04740987 1 *X7 Left
1 *J7 Left
1 *U7 Left
1 C, D *E7 Left
1 Z *E7 Left
1 C, D *KL Left
1 C, D *CL Left
1 Z *KL Left
1 Z *CL Left
1 *RL Left
1 *XL Left
1 *A7 Left
1 *R7 Left
6 BOLT, Recliner, Recliner Handle
Attaching (M6x10-T30 Torx
04746997 1 *X7 Recliner Handle Attaching
1 *J7 Recliner Handle Attaching
1 *U7 Recliner Handle Attaching
1 C, D *E7 Recliner Handle Attaching
1 Z *E7 Recliner Handle Attaching
1 C, D *KL Recliner Handle Attaching
1 C, D *CL Recliner Handle Attaching
1 Z *KL Recliner Handle Attaching
1 Z *CL Recliner Handle Attaching
1 *RL Recliner Handle Attaching
1 *XL Recliner Handle Attaching
1 *A7 Recliner Handle Attaching
1 *R7 Recliner Handle Attaching
7 BOLT, Cushion To Adjuster
04761014 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
-8 06503675 8 SCREW AND WASHER, Hex
Head, M10x1.5x40, Adjuster to
Floor
9 TOWEL BAR, Seat Adjuster
Handle
05017602AA 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
10 BOLT, Adjuster Shoulder
04874140 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
11 1 RIVET, Pop, (NOT SERVICED)
12 06504973AA 2 SCREW, Attaching, Seat Belt
13 ADJUSTER, Manual Seat
05017598AA 1 *X7 Left, Inboard
1 *J7 Left, Inboard
1 *U7 Left, Inboard
1 C, D *E7 Left, Inboard
1 Z *E7 Left, Inboard
1 C, D *KL Left, Inboard
1 C, D *CL Left, Inboard
1 Z *KL Left, Inboard
1 Z *CL Left, Inboard
1 *RL Left, Inboard
1 *XL Left, Inboard
1 *A7 Left, Inboard
1 *R7 Left, Inboard
05017599AA 1 *X7 Left, Outboard
1 *J7 Left, Outboard
1 *U7 Left, Outboard
1 C, D *E7 Left, Outboard
1 Z *E7 Left, Outboard
1 C, D *KL Left, Outboard
1 C, D *CL Left, Outboard
1 Z *KL Left, Outboard
1 Z *CL Left, Outboard
1 C, D *E7 Right
1 Z *E7 Right
1 C, D *KL Right
1 C, D *CL Right
1 Z *KL Right
1 Z *CL Right
05018095AA 1 Z *J7 Left
1 C, D *E7 Left
1 Z *E7 Left
1 C, D *KL Left
1 C, D *CL Left
1 Z *KL Left
1 Z *CL Left
-15 WIRE, Seat Adjuster
05017596AA 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
-16 SPRING, Seat Track Adjuster
05017595AA 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
-17 AIR BAG, Seat
04645946AA 2 *X7
2 *U7
2 *RL
2 *XL
2 *A7
2 *R7
2 C, D *J7
2 Z *J7
2 C, D *E7
2 Z *E7
2 C, D *KL
2 C, D *CL
2 Z *KL
2 Z *CL
-18 MOTOR, Power Seat
05018096AA 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
-19 COVER, Seat Adjuster
04897937AA 1 *X7
1 *J7
1 *U7
1 C, D *E7
1 Z *E7
1 C, D *KL
1 C, D *CL
1 Z *KL
1 Z *CL
1 *RL
1 *XL
1 *A7
1 *R7
-20 05127463AA 1 *S5 CABLE, Recliner
2003 PL
Group - SPL Body Sheet Metal Except Doors
Illustration Title Group-Fig. No.
Floor Pans
Floor Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 210
Floor Pan, Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 220
Plugs
Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 310
Front Fenders
Front Fender. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 410
Aperture Panel
Aperture Panels - Packages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 810
Aperture Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 820
Quarter Panel
Quarter Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 910
Roof Panels
Roof Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fig. SPL - 1110
Sunroof
Sunroof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SPL - 1210
Sunroof - Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SPL - 1215
Deck Lid
Deck Lid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SPL - 1310
Spoiler - Rear Deck Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. SPL - 1315
2003 PL
Floor Pan
Figure SPL-210
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
Floor Pan
Plugs
Front Fender
1 SHIELD, Splash
05008674AA 1 R/T, Right, Front
05008675AA 1 R/T, Left, Front
05008676AA 1 Right, Front
05008677AA 1 Left, Front
-2 05008677AA 1 BRACKET, Fender Side Shield,
Serviced with item 15, (NOT
REQUIRED)
-3 06030441 2 PIN, Retainer
4 BEAM, Upper Load Path
05008380AC 1 Right
05008381AC 1 Left
5 U-NUT, M6 x 1.00, M6x1.00
06501703 2 Fender To Body Side Aperature
Attaching
2 Support Front Hinge Pillar
6 04783805 AR SHIM, Fender, Load Beam To
Fender
7 FENDER, Front
05012670AD 1 Right
05012671AD 1 Left
05012672AD 1 European - LHD, Right
05012673AD 1 European - LHD, Left
05012674AD 1 European - RHD, Right
05012675AD 1 European - RHD, Left
-8 05008026AA 2 BRACKET, Fender, Fender To
Front Upper Load Beam, Right &
Left
9 06506348AA 2 SCREW AND WASHER, Hex
Head, M6x1x25, Fender Attaching
10 06035155 4 SCREW, Hex Head, .25-14x.875,
Fender To Hinge Pillar Attaching
11 05008389AB 1 SHIELD, Accessory Drive, Pulley
Splash, Side Rail, Front
12 PANEL, Fender Side Shield
04783302AC 1 Right
04783303AC 1 Left
Sales Code:
[MGB] = Power Bulge
1 HOOD
05012442AD 1
05029243AA 1 With Sales Code [MGB]
-2 05029249AA 1 BEZEL, Hood, [SRT], [SRT] Hood
3 HINGE, Hood
04783878AE 1 Right
04783879AE 1 Left
-4 06507157AA 4 SCREW AND WASHER, Coned
Pilot, M6x1x23, Hood Hinge To
Hood
-5 06506348AA 2 SCREW AND WASHER, Hex
Head, M6x1x25
-6 05008668AA AR SHIMHood Hinge To Hood
7 05008554AC 1 PROP, Hood
8 06036083AA 1 CLIP, Prop Rod
9 05008553AA 1 SILENCER, Hood
-10 04341060 14 FASTENER, Hood Silencer
11 04724464AA 1 WEATHERSTRIP, Hood to
Radiator
12 RELEASE, Hood Latch
04783804 1 Z Cable
05008604AB 1 C, D Cable
-13 06102059AA 2 SCREW, Hood Release Attaching
-14 GROMMET, Hood Latch Release
05207294 1 Z
1 C, D
15 05008284AB 1 ISOLATOR, Hood Prop Rod
16 04615516AB 1 LATCH, Hood
17 06503102 2 NUT AND WASHER, Hex
Nut-Coned Washer, M6 x 1.00, To
Radiator Support, Hood Latch
18 05008340AB 1 BUMPER, Crossmember To Hood
Stop
19 04103165 2 BUMPER, Hood
1 PANEL, Plenum
05014123AL 1
05014543AL 1 Z
2 05014543AL 1 EXTENSION, Cowl Top, (NOT
REQUIRED)
3 04783770 1 Z BRACKET, A/C to Cowl Plenum
4 04783772 1 Z BRACKET, Clutch Pedal
5 SCREEN, Cowl Top
05008271AD 1 C, D
05008272AD 1 Z
6 06036163AA 5 SCREW, .19-16x1.00, Cowl Screen
Attaching
7 04805119AB 5 GROMMET, Cowl
8 05014855AB 1 PANEL, Cowl Top
9 BRACKET, Wiper Motor
05008349AA 1 C, D Left
05008352AA 1 Z Right
-10 04278178 2 TAPE, Hole Cover, 50x50x1 mm
11 PLUG, Cowl Side
04888550AB 1 Right
04888551AB 1 Left
12 PANEL, Cowl Side
05014672AD 1 Right
05014673AD 1 Left
13 04783658 1 WEATHERSTRIP, Cowl Plenum to
Hood
14 PANEL, Dash Panel Wheelhouse
04888886AA 1 Right
04888887AA 1 Left
-15 SILENCER, Plenum And Dash
Panel
04783927AE 1 Z
05008557AB 1 C, D
16 PANEL, Dash
05008341AB 1 Z
05066344AB 1 C, D
-17 PAD, Dash Panel
04888918AA 1 C, D Lower, Right
04888919AA 1 C, D Lower, Left
04888921AA 1 Z Lower, Left
18 PANEL, Dash Upper
04888882AA 1 C, D
04888892AA 1 Z
-19 STUD, Weld, M5x1.60x14
06503273 8 Cowl Pleum To Dash Panel
8 Fuel & Brake Line To Dash Panel
20 04888812AA 1 C, D PLATE, Accelerator Pedal Attach
21 05264688 1 TUBE, Drain
22 05264688 1 SILENCER, Plenum And Dash
Panel, (NOT SERVICED)
23 SCREEN, Cowl Plenum
05291554AA 1 Prevents Debris Into Hvac
Blower Wheel, Right
05291555AA 1 Prevents Debris Into Hvac
Blower Wheel, Left
Aperture Panels
Note: Quarter Panel Outer Is Part Of The Aperature - See Illustration 810
1 PANEL, Rear Wheelhouse
05014440AD 1 Right
05014441AD 1 Left
2 PANEL, Quarter Inner
04783980AD 1 Right
04783981AD 1 Left
3 PANEL, Quarter Inner
05014734AE 1 Right
05014735AE 1 Left
4 EXTENSION, Quarter Inner Lower
05008096AB 1 Right
05008097AB 1 Left
5 EXTENSION, Shelf Panel
04783852AD 1 Right
04783853AD 1 Left
6 SUPPORT, Rear Shelf Panel
04783322AE 1 Right
04783323AE 1 Left
7 06503318 2 SCREW, Pan Head Tapping,
M6x1x11, Fuel Filler Door Attaching
8 04888942AA 1 DOOR, Fuel Fill
9 04783925AC 1 HOUSING, Fuel Filler
10 04696849 1 LABEL, Unleaded Fuel Only
11 04853321AA 1 LABEL, Fuel, Spanish
12 04278178 2 TAPE, Hole Cover, 50x50x1
mmQuarter, Inner, Lower
13 SHIELD, Wheelhouse
05008070AC 1 Right, Rear
05008071AC 1 Left, Rear
14 REINFORCEMENT, Body Side
Aperture
04888934AD 1 Rear Jack, Right
04888935AD 1 Rear Jack, Left
Roof Panel
1 ROOF
05008588AB 1 With [GWA]
1 Without [GWA]
2 05008567AD 1 PANEL AND REINFORCEMENT,
Sunroof
3 04783984AC 1 FRAME, Windshield
4 04888615AB 1 BOW, Roof
5 04783855 1 FRAME, Rear Window
6 04278178 2 TAPE, Hole Cover, 50x50x1 mm
Sunroof
Deck Lid
1 05012455AI 1 DECKLID
2 05008374AB 2 BUMPER, Deck Lid Overslam
3 06036214AA 2 SCREW, Pan Head Tapping,
.25-14x1
4 LATCH, Decklid
05008632AC 1 Power
05008640AC 1 With Switch
-5 05080847AA 1 HANDLE, Glow In The Dark
Emergency Release
-6 06503794 1 CLIP, M6.3x11.2, Emergency
Deck/Lid Latch
-7 06506926AA 1 FASTENER, Velcro Hook,
Emergency Deck/Lid Latch
8 06102132AA 6 SCREW, Hex Head, M6x1x20
9 06502925 2 SCREW AND WASHER, Hex
Head, M6x1x21
10 05008113AA 1 STRIKER, Decklid Latch
11 HINGE, Deck Lid
04783900AB 1 Right
04783901AB 1 Left
12 06102151AA 4 SCREW, Hex Head, M6 x 1.00 x
40.00
13 06101718 2 SCREW AND WASHER, Oval
Head, M6x1x25
14 05008281AB 2 SPRING, Deck Lid Hinge
15 04783903AB 2 BUMPER, Upstop
16 04103165 2 BUMPER, HoodDeck Lid
17 04783471 1 PANEL, Deck Lower Rear Closure
18 05014462AD 1 REINFORCEMENT, Deck Opening
Panel
19 PANEL, Decklid Opening
04783476AC 1 Right
04783477AC 1 Left
20 REINFORCEMENT, Decklid
Opening
04783478 1 Right
04783479 1 Left
21 04783623AD 1 WEATHERSTRIP, Deck Lid
Interior
Instrument Panel and Visors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS - 110
Under Hood
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS - 210
Doors
Doors and Pillars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS - 310
Exterior
Fuel Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS - 410
Trunk
Rear Cargo and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fig. LBLS - 510
LBLS-500
Trunk
2003 PL
Instrument Panel and Visors
Figure LBLS-110
PART
ITEM QTY LINE SERIES BODY ENGINE TRANS TRIM DESCRIPTION
NUMBER
[NA1] = Export
[NAS] = U.S. 50 State
1 04671062 1 LABEL, Battery, French
2 LABEL, Battery
04557480 1 Arabic
04793062 1 Europe
3 LABEL, Airbag
04783054AB 1
04783055AB 1 French
4 LABEL, Emission
05045713AA 1 EDV [EDV][NAS]
05274850AA 1 EJD [EJD][NA1]
05274851AA 1 ECB, ECH [ECB][ECH][NAS]
05274853AA 1 ECB, ECH [ECB][ECH][NA1]
5 05058072AD 1 DECAL, A/C System Specication
-6 05017850AA 1 EJD LABEL, Oil Designation, On
Transmission
Fuel Door