Professional Documents
Culture Documents
HIGHLIGHTS
Pages which have been revised are outlined below, together with the Highlights of the
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
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CHAPTER 57
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A646-A648,
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A666,A668,
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668, 672,
675, 690,
693, 697,
A600
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602, 604- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
605 151-199, 201-234, 236-238,
301-399, 401-499, 501-509,
511-526, 528-599,
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848, 857-
863, 867-
868, 875-
880, 884-
885, 891-
896
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420, 423,
426, 428-
432, 436-
439, 441-
443, 445,
448- 453,
457- 460,
462- 464,
466, 469-
473, 477-
480, 482-
484, 486
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A688,A691
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CHAPTER 57
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57-73-00 1 Nov01/03
57-73-00 2 Feb01/98
57-73-11 701 Nov01/07
57-73-11 702 Nov01/07
57-74-00 1 Nov01/03
57-74-00 2 Feb01/98
57-74-11 701 Feb01/02
57-75-00 1 Nov01/03
57-75-00 2 Feb01/98
57-75-00 601 Aug01/99
57-75-00 602 Aug01/99
57-75-00 603 Aug01/99
57-75-00 604 Feb01/98
57-75-00 605 Aug01/99
57-75-00 606 Aug01/99
57-75-00 607 Aug01/99
57-75-00 608 Aug01/99
57-75-11 701 Aug01/99
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CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
WINGS - GENERAL
_______________ 57-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 5 ALL
Center Wing 5 ALL
Outer Wing 5 ALL
Wing Main Data 8 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Wing Main Data 8 301-399,
Materials 12 ALL
Protective Treatment 12 ALL
Paint Coatings 13 ALL
Outer Wing Tank Sealing 13 ALL
___________
CENTER WING 57-10-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 3 ALL
Spars 3 ALL
Frames FR36 and FR42 3 ALL
Upper and Lower Skin Panels 3 ALL
Rod Assembly 5 ALL
Ribs 5 ALL
Supports of Frames FR37 to FR41 5 ALL
____________
CENTER WING 57-10-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of the Center 601 ALL
Wing Box Rear Spar Around Access
Door Cutouts
Special Detailed Inspection of 605 001-049, 051-099
Center Wing Box Rear Spar around 101-149, 151-199
Access Door Cutouts 201-249, 251-299
401-499, 501-509
511-526, 528-599
Detailed Inspection of Center Wing 610 ALL
Spanwise formed Angle along Lower
Edge of Front Spar, Forward Face
Special Detailed Inspection of 615 ALL
Center Wing Box at Ends of Lower
Skin Stiffeners, 8 to 15, LH/RH
57-CONTENTS Page 1
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CHAPTER 57
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TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Detailed Inspection of Center Wing 620 ALL
Box, Rear Spar Aft Face
Detailed Inspection of Center Wing 626 ALL
Box, Bottom Skin Lower Surface,
from Stringer 11 to Stringer 15,
between Y=+/-1292, as far as
visible
Detailed Inspection of Center Wing 631 ALL
Box, Bottom Skin Upper Surface,
including Stringers, from Stringer
6 to Stringer 11, between Y=+/-765
...
Special Detailed Inspection of 635 001-049, 051-099
Center Wing Box, Drain Holes on 101-149, 151-199
Stringer 13 and Stringer 14 on 201-249, 251-299
Bottom Skin, Upper Surface (12 401-499, 501-509
Places) 511-526, 528-599
Detailed Inspection of Center Wing 640 ALL
Box, Lower Skin Lower Surface,
from FR36 to FR42, between RIB1 LH
and RIB1 RH, Covered by Vapor Seal
Detailed Inspection of Center Wing 645 ALL
Box, Stringer Web at Junction with
Strut Attach Fittings on Upper
Stringers 2, 3, 8, 9, 15, 16
Special Detailed Inspection of 649 051-052,
Center Wing Box, Rear Spar, Edge
of Lower Flange at Corner Fitting,
LH/RH
Detailed Inspection of Center Wing 654 ALL
Box, Lower Skin Lower Surface,
From FR36 to FR42, between RIB1 LH
and RIB1 RH, Including Lower
Splice at RIB1...
Detailed Inspection of Center Wing 659 ALL
Box, Front Spar, Forward Face
Detailed Inspection of Center Wing 663 ALL
Box, Upper Skin Upper Surface and
Beams, Including Frame Feet
between FR36 and FR42
Detailed Inspection of Outer Wing 668 ALL
Box, External Surface of RIB 1 and
Upper Surface of Triform Fitting,
between Front Spar and Rear Spar
Special Detailed Inspection of 673 ALL
CWB, Upper Surface of Triform
57-CONTENTS Page 2
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CHAPTER 57
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TABLE OF CONTENTS
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SUBJECT CH/SE/SU
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_ PAGE ___________
____ EFFECTIVITY
Fitting (On First Row of Fasteners
from RIB1), between Stringer No 8
and FR42, LH/RH
Special Detailed Inspection of 681 ALL
Outer WB, Upper Surface of Triform
Fitting (on First Row of Fasteners
from RIB1), between Stringer 8 and
FR42, LH/RH
Special Detailed Inspection of 689 ALL
CWB, Lower Splice on Lower Skin
Lower Surface at RIB1 (at Two
Central Rows of Fasteners),
between the Stringer 8 and FR42,
...
Special Detailed Inspection (US) 695 ALL
of Outer WB, (Holes on) Upper Half
of Vertical Tee Fitting at
Junction with RIB1 and Rear Spar,
LH/RH
Special Detailed Inspection (US) A601 ALL
of Center Wing Box, Cruciform
Fitting, Rear Spar at the Level of
Frame 42 LH/RH
Special Detailed Inspection of A605 001-049, 051-099
Lower Panels in Center and Outer 101-149, 151-199
Wing Box at Level of Rib 1 201-233, 236-238
Junction
Special Detailed Inspection of A611 001-049, 051-099
Lower Stiffeners in Center and 101-149, 201-233
Outer Wing Box at Level of Rib 1 236-238,
Junction
ACCESS COVERS 57-17-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Covers 147AZ 401 ALL
(148AZ)
Installation of the Covers 147AZ 405 ALL
(148AZ)
Removal of the Access Door at RIB1 411 ALL
Installation of the Access Door at 414 ALL
RIB1
__________
OUTER WING 57-20-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
57-CONTENTS Page 3
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CHAPTER 57
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TABLE OF CONTENTS
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SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
___________
OUTER WING 57-20-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Outer Wing, 601 ALL
Bottom Skin, Upper and Lower
Surfaces, around Access Door
Cutouts in Rib Bay 2-3 and Rib Bay
6-7
Special Detailed Inspection of 609 ALL
Outer Wing, Bottom Skin, Upper and
Lower Surfaces, Around Access Door
Cutouts in Rib Bay 2-3 and Rib Bay
6-7
Detailed Inspection of Outer Wing, 616 ALL
Bottom Skin Lower Surface at Fuel
Pump Apertures between RIB1 and
RIB2
Detailed Inspection of Outer Wing, 621 ALL
Top Skin Upper Surface at
Attachment to Front Spar and Rear
Spar, between RIB1 and RIB8
Detailed Inspection of Outer Wing, 625 ALL
Front-Spar Aft Face, Upper and
Lower Root Joint-Fitting
Detailed Inspection of Outer Wing, 630 ALL
Front Spar Aft Face, Between RIB1
and RIB8
Detailed Inspection of Outer Wing, 639 ALL
Rear Spar Aft Face, Between RIB1
and Gear Support RIB5, including
Rear Spar Angle
Special Detailed Inspection of the 643 ALL
Outer Wing Rear-Spar Aft-Face Spar
Joint Plate at RIB6
Detailed Inspection of Outer Wing, 649 ALL
Rear-Spar Forward-Face, Upper and
Lower Root-Joint Fitting
Detailed Inspection of Outer Wing, 654 ALL
Rear-Spar Forward Face, between
RIB1 and RIB8, Including the
Region of the Joint at RIB6
Detailed Inspection of Outer Wing, 659 ALL
Top-Skin Stringer Crown Fittings
at Root Joint, from Front Spar to
Rear Spar
Detailed Inspection of Outer Wing, 665 001-049, 051-099
57-CONTENTS Page 4
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CHAPTER 57
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WINGS
TABLE OF CONTENTS
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_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Top Skin Stringers, Between RIB 1 101-149, 151-199
and RIB 8, including Runouts and 201-249, 251-299
Air Transfer Holes, Stringer 401-499, 501-509
Joints.... 511-526, 528-599
Detailed Inspection of Outer Wing, 673 301-399,
Top Skin Stringers, Between RIB 1
and RIB 8, including Runouts and
Air Transfer Holes, and Butt
Strap, at Stringer 11
Detailed Visual Inspection of the 681 ALL
Outer Wing Top-Skin Lower Surface
Pylon Reinforcing-Plate
Detailed Inspection of Outer Wing 686 ALL
Ribs, Outboard Face of RIB2, RIB3
and RIB4 at Skin Attachments
(including Cleats), Spar
Attachments and Region of ....
Detailed Inspection of Outer Wing, 691 ALL
RIB5, Aft of Bolted Panel
Detailed Inspection of Outer Wing, 696 ALL
RIB5 and RIB6 at Skin Attachments
(including Cleats),
Spar-attachments, Access-cutout
Surrounds ...
Detailed Inspection of Outer Wing, A603 ALL
RIB7 and RIB8 and Pylon Rear
Fitting, excluding Pick-Up Lug
Detailed Inspection of Outer Wing, A608 ALL
Bottom Skin Lower Surface at
Attachment to Front Spar, between
RIB1 and RIB7, excluding area
covered by Pylon ....
Detailed Inspection of Outer Wing, A612 ALL
Bottom Skin Lower Surface at Front
Spar masked by Pylon Fairing and
Visible Portion of Pylon
Reinforcing Plate
Detailed Inspection of the Outer A617 ALL
Wing, Bottom Skin Lower Surface at
Attachment to Rear Spar, between
RIB1 and RIB8, excluding areas
covered by....
Special Detailed Inspection of the A621 ALL
Outer Wing Bottom Skin Forward of
the Rear Spar in area masked by
MLG Reinforcing Plate including
57-CONTENTS Page 5
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CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Attachment to Rear Spar
Detailed Inspection of Outer Wing, A626 ALL
Bottom Skin Lower Surface, Forward
of Rear Spar in Area Covered by
Flap Track 2 Fairings, including
Attachment ....
Detailed Inspection of Outer Wing, A632 ALL
Bottom Skin Lower Surface at
Runouts of Stringer 15 (Rib Bay
2-3), Stringer 14 (Rib Bay 3-4),
Stringer 2 (Rib Bay 5-6)
Special Detailed Inspection of A636 ALL
Outer Wing, Bottom Skin Lower
Surface around Aft Pylon
Attachment Fitting Cutout
Detailed Inspection of Outer Wing, A641 ALL
Bottom Skin Root Joint Fittings on
Stringer 8 and Stringer 11
Detailed Inspection of Outer Wing, A646 ALL
Bottom Skin Stringers, between
RIB1 and RIB8, including Drain
Holes in Stringers and Buttstrap
at Stringer 8 ....
Special Detailed Inspection of the A654 ALL
Outer Wing Bottom Skin Lower
Surface Hot Fuel-Recirculation
Hole at Rib-bay 7-8 between
Stringer 4 and Stringer 5
Detailed Inspection of Upper A659 301-399,
Connection Area of Center Wing
Rear Spar Forward Face between
Ribs 1 and 2
Detailed Visual Inspection of A664 ALL
Outer Wing Fixed Trailing Edge,
Rear Spar Aft Face, between Gear
Support Rib 5 and Rib 8
Detailed Visual Inspection of A670 ALL
Outer Wing Front Spar Forward
Face, between Rib 1 and Rib 8,
including Vicinity of Cutouts for
Slat Tracks 1, 2, 3, ....
Detailed Visual Inspection of A675 ALL
Outer Wing Bottom Skin, Lower
Surface in the Area Covered by
Fuel Pump Wiring-Harness Fairings
General Visual Inspection of Outer A679 ALL
57-CONTENTS Page 6
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CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Wing, Bottom Skin Lower Surface
MLG Reinforcing Plate
General Visual Inspection of Outer A683 ALL
Wing, Bottom Skin Lower Surface
Spanwise Skin Joints at Stringer 8
and Stringer 11, between Rib 1 and
Rib 8, ...
General Visual Inspection of Outer A687 ALL
Wing, Bottom Skin, Lower Surface
at Attachment to Ribs and
Stringers, in Area covered by
Pylon Fairing
General Visual Inspection of Outer A692 ALL
Wing, Bottom Skin, Lower Surface
at Drain Holes for Track Cans 1,
2, 3 and 4 (Rib Bays 1-2, 2-3, 4-5
and 5-6) ...
General Visual Inspection of Outer A698 ALL
Wing, Bottom Skin, Lower Surface
at Attachment to Ribs and
Stringers (Excluding Stringer 8
and Stringer 11) ...
Special Detailed Inspection of B602 001-049, 051-099
Outer Wing, Bottom Skin Stringers, 101-149, 151-199
between Rib 1 and Rib 8 201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Special Detailed Inspection of B606 001-049, 051-099
Outer Wing, Top Skin Lower 101-149, 151-199
Surface, including Stringers and 201-234, 236-238
Butt Strap, between Rib 1 and Rib 301-399, 401-499
8 501-509, 511-526
528-599,
Special Detailed Inspection of B609 001-049, 051-099
Outer Wing, Bottom Skin Upper 101-149, 151-199
Surface, including Stringers and 201-234, 236-238
Butt Straps, between Rib 1 and Rib 301-399, 401-499
8 501-509, 511-526
528-599,
Special Detailed Inspection of B612 001-049, 051-099
Outer Wing, Front Spar Aft Face, 101-149, 151-199
between Rib 1 and Rib 8 201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
57-CONTENTS Page 7
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CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Special Detailed Inspection of B615 001-049, 051-099
Outer Wing, Top Skin Stringers, 101-149, 151-199
Between Rib 1 and Rib 8, including 201-234, 236-238
Runouts and Air Transfer Holes and 301-399, 401-499
Butt Strap at ... 501-509, 511-526
528-599,
Special Detailed Inspection of B618 001-049, 051-099
Outer Wing, Rib 5 and Rib 6 at 101-149, 151-199
Skin Attachments (Including 201-234, 236-238
Cleats), Spar Attachments, Access 301-399, 401-499
Cutout Surrounds and in region ... 501-509, 511-526
528-599,
Detailed Inspection of Dry Bay B622 001-049, 051-099
Area, RIB5 and RIB6B 101-149, 151-199
201-234, 236-238
301-312, 401-499
501-509, 511-526
528-599,
Special Detailed Inspection of Dry B628 001-049, 051-099
Bay Area, RIB5 and RIB6B 101-149, 151-199
201-234, 236-238
301-312, 401-499
501-509, 511-526
528-599,
57-CONTENTS Page 8
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CHAPTER 57
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
501-509, 511-526
528-599,
57-CONTENTS Page 9
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CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
RIB11 and RIB27, including Joint
at RIB22 and Top and Bottom
Flanges
Detailed Inspection of Outer Wing, 665 ALL
Top Skin Stringers, between RIB8
and RIB13, including Runouts and
Air Transfer Holes, Stringers
Joint and Butt Strap ....
Detailed Inspection of Outer Wing, 671 ALL
Top Skin Stringers, between RIB13
and RIB27, including Runouts, Air
Transfer Holes and Butt Strap at
Stringer 11....
Detailed Inspection of Outer Wing, 679 ALL
RIB9 to RIB27, at Skin
Attachments, including Cleats,
Spar Attachments and in region of
Stringer Cutouts
Detailed Inspection of Outer Wing, 686 ALL
Bottom Skin Lower Surface at
Attachments to Front Spar and Rear
Spar, between RIB8 and RIB15,
excluding areas.....
Detailed Inspection of Outer Wing, 690 ALL
Bottom Skin Lower Surface at
Attachment to Front Spar and Rear
Spar, between RIB15 and RIB22,
excluding area......
Detailed Inspection of Outer Wing, 694 ALL
Bottom Skin Lower Surface at
Attachment to Front Spar and Rear
Spar, between RIB22 and RIB27
Detailed Inspection of Outer Wing 698 ALL
Bottom Skin Upper Surface in area
covered by Flap Track 3 and 4
Forward and Aft Pickup Fittings,
including....
Detailed Inspection of Outer Wing A605 ALL
Bottom Skin Lower Surface at
Runout of Stringer 4 (Rib Bay
10-11), Stringer 5 (Rib Bay 13-14)
....
Special Detailed Inspection of A610 ALL
Outer Wing Bottom Skin Upper and
Lower Surfaces around Access Panel
Cutouts in Rib-Bays 8-9, 9-10....
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CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Detailed Inspection of Outer Wing, A615 ALL
Bottom Skin Lower Surfaces, around
Access Door Cutouts in all Bays,
between Ribs 13 and 27
Detailed Inspection of Outer Wing, A621 ALL
Bottom Skin Lower Surface at
Attachment to Ribs and Stringers
in area covered by Flap Track 3
Fairing and Flap Track 4....
Detailed Inspection of Outer Wing A627 ALL
Bottom Skin Lower Surface Spanwise
Skin Joints at Stringer 8 and
Stringer 11 between RIB11 and
RIB13....
Detailed Inspection of Outer Wing, A633 ALL
Bottom Skin Lower Surface,
Spanwise Skin Joints at Stringer 8
and Stringer 11, between RIB18
....
Detailed Visual Inspection of A639 ALL
Outer Wing Bottom Skin Lower
Surface at Drainholes for Track
Cans 5, 6, 7, 8, 9, 10, 11 and 12
(Rib Bay ....)
Detailed Inspection of Outer Wing, A643 ALL
Bottom Skin Upper Surface Butt
Straps at Stringer 8 and Stringer
11, between RIB8 and RIB21
Special Detailed Inspection of A649 ALL
Outer Wing Bottom Skin Runout of
Buttstrap at Stringer 8 between
RIB20 and RIB21 adjacent to Front
Spar ....
Detailed Inspection of Outer Wing A655 ALL
Bottom Skin Stringers (including
Drain Holes) between RIB8 and
RIB18, comprising Stringers 4, 5,
6, 7, 8, ....
Detailed Inspection of Outer Wing, A662 ALL
Bottom Skin Stringers, between
Rib18 and RIB27, comprising
Stringers 7, 8 and 11
Detailed Inspection of Outer Wing, A668 ALL
Bottom Skin Access Doors, between
Rib 13 and Rib 27
General Visual Inspection of Outer A675 ALL
57-CONTENTS Page 11
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R
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CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Wing, Bottom Skin Lower Surfaces,
around Access Door Cutouts in All
Bays, between Rib 13 and Rib 27
General Visual Inspection of Outer A679 ALL
Wing, Bottom Skin Lower Surface at
Attachment to Ribs and Stringers,
between Rib 8 and Rib 15, from
Front Spar ...
General Visual Inspection of Outer A683 ALL
Wing, Bottom Skin Lower Surface,
Spanwise Skin Joints at Stringer 8
and Stringer 11, between Rib 8 and
Rib 18, ...
General Visual Inspection of Outer A687 ALL
Wing, Bottom Skin Lower Surface,
Spanwise Skin Joints at Stringer 8
and Stringer 11, between Rib 18
and Rib 21, ...
General Visual Inspection of Outer A691 ALL
Wing, Bottom Skin Lower Surface at
Fuel Tank Water Drain Holes, and
Magnetic Level Indicator
Position...
General Visual Inspection of Outer A697 ALL
Wing, Top Skin, Upper Surface at
Attachment to Front Spar and Rear
Spar, Between RIB8 and RIB22
Inspection of the Sealant Between B601 ALL
the Seal Plate/Access Panel and
the Top Skin Trailing Edge
Detailed Inspection for Disbond of B607 059-059, 102-102
Identification Labels in the Fuel 104-104, 201-202
Tanks
57-CONTENTS Page 12
Feb 01/10
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CHAPTER 57
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TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
FITTINGS 57-26-00
DESCRIPTION AND OPERATION 1 ALL
Component Description 1 ALL
Wing-Tip Attachment Fitting 1 ALL
Pylon Attachment Fittings 1 ALL
Attachment Fittings for the 4 ALL
Pylon Fairings
Attachment Fittings for the MLG 4 ALL
Flap Track Attachments 7 ALL
Flap Track Fairing Attachment 10 ALL
FITTINGS 57-26-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Outer Wing, 601 ALL
Flap Track 2, Aft Attachment
Fittings on Wing Bottom Skin at
False Rear Spar, and Flap Track 3
& 4, Aft Attachment ....
Special Detailed Inspection of 608 ALL
Outer Wing Pylon Forward
Attachment Fittings
Detailed Visual Inspection of 612 ALL
Outer Wing Pylon Spigot Fitting
Detailed Visual Inspection of 622 ALL
Outer Wing Aft Pylon Attachment
Fitting Lug
Detailed Inspection of Outer Wing, 627 ALL
Flap Track Beams 2, 3, 4 Track
Upper Flange Radii
Special Detailed Inspection of 636 ALL
Outer Wing, Flap Track Beams 2, 3,
4 Track Upper Flange Radii
Detailed Inspection of Outer Wing, 644 ALL
Flap Track Beams 2, 3, 4 Lower
Flanges and Lower Channel
Detailed Visual Inspection of 652 ALL
Outer Wing Flap Track Beams 2, 3,
4 Fwd Spigot Pins, Bolts and
Fittings
Detailed Inspection of Outer Wing, 661 ALL
Flap Track Beams 2, 3, 4 Forward
Spigot Pins, Bolts and Fittings
Detailed Inspection of Outer Wing 670 ALL
Flap Track Beams 2, 3, 4 Aft
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Spigot
Detailed Visual Inspection of 678 ALL
Outer Wing Rear Spar Aft Face
Retraction Jack Fitting
Detailed Visual Inspection of 683 ALL
Outer Wing Rear Spar Aft Face
Sidestay Fitting
Detailed Visual Inspection of 688 ALL
Outer Wing Bottom Skin Lower
Surface Forward Attachment Fitting
for Flap Track Beams 2, 3 and 4
Detailed Visual Inspection of 695 ALL
Outer Wing Flap Track Beams 2, 3,
4 Aft Spigot
ATTACHMENT - PYLON, REAR 57-26-12
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylon Rear 401 ALL
Attachment Bearing
Installation of the Pylon Rear 406 ALL
Attachment Bearing
ATTACHMENT - MAIN LANDING GEAR 57-26-13
REMOVAL/INSTALLATION 401 ALL
Removal of the Bearing Assembly of 401 ALL
the Forward Pintle Pin
Installation of the Bearing 407 ALL
Assembly of the Forward Pintle Pin
Removal of the Bearing Assembly of 416 ALL
the MLG Actuator Attachment
Installation of the Bearing 419 ALL
Assembly of the MLG Actuator
Attachment
Removal of the Bearing Seals of 424 ALL
the MLG Actuator Bearing Assembly
Installation of the Bearing Seals 429 ALL
of the MLG Actuator Bearing
Assembly
BRACKET INSTALLATION - ATTACHMENT, 57-26-15
FLAP TRACKS
REMOVAL/INSTALLATION 401 ALL
Removal of the Flap-Tracks 401 ALL
Attachment-Bracket Bearing
Installation of the Flap-Tracks 408 ALL
Attachment-Bracket Bearing
BRACKET INSTALLATION - PYLON FAIRING 57-26-16
REMOVAL/INSTALLATION 401 ALL
Removal of the Pylon Fairing 401 ALL
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Bracket
Installation of the Pylon Fairing 404 ALL
Bracket
ATTACHMENT - SECONDARY HINGED FAIRING 57-26-21
REMOVAL/INSTALLATION 401 ALL
Removal of the 401 ALL
Secondary-Hinged-Fairing
Attachment
Installation of the 404 ALL
Secondary-Hinged-Fairing
Attachment
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640CB, 640DB, 640EB, 640FB, 640GB)
Removal of the Access Panel 430 ALL
(540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB,
640HB, 640JB, 640KB, ....)
Installation of the Access Panel 441 ALL
(540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB,
640HB, 640JB, ....)
Removal of the Access Panel 462 ALL
521AZ(621AZ), 521BZ(621BZ),
521CZ(621CZ)
Installation of the Access Panel 467 ALL
521AZ(621AZ), 521BZ(621BZ),
521CZ(621CZ)
Removal of the Closing Panel 473 001-049, 051-099
540CZ(640CZ), 540DZ(640DZ) 101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Installation of the Closing Panel 477 001-049, 051-099
540CZ(640CZ), 540DZ(640DZ) 101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
ACCESS PANEL - OUTER WING 57-27-11
REPAIRS 801 001-049, 051-061
101-105, 151-151
201-203,
Repair of the Outer Wing - SPF 801 001-049, 051-061
Access Panels 101-105, 151-151
201-203,
DOOR - ACCESS, FUEL SURGE 57-27-12
REMOVAL/INSTALLATION 401 ALL
Removal of the Fuel-Surge Access 401 ALL
Panel
Installation of the Fuel-Surge 406 ALL
Access Panel
MISCELLANEOUS 57-29-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
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PAGE ___________
Component Description 1 ALL
Drainholes 1 001-049, 051-099
101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Drainholes 5 235-235, 239-249
251-299,
Jacking point 5 ALL
Drip Fence 7 ALL
Air Dam 7 301-399,
MISCELLANEOUS 57-29-00
INSPECTION/CHECK 601 ALL
Check of Drain Holes and Hoses for 601 ALL
Clogging
________
WING TIP 57-30-00
DESCRIPTION AND OPERATION 1 ALL
Component Location 1 ALL
Component Description 1 ALL
Wingtip 1 ALL
Wingtip Fence 5 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
501-509, 511-514
Wingtip Fence 5 515-526, 528-599
_________
WING TIP 57-30-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Wing Tip, 601 ALL
Bottom Skin Lower Surface Joint,
Outboard of RIB27
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Removal of the Wing-Tip Structure 401 ALL
Installation of the Wing-Tip 405 ALL
Structure
FENCE - WING TIP 57-31-22
REMOVAL/INSTALLATION 401 ALL
Removal of the Wing-Tip Fence 401 ALL
Installation of the Wing-Tip Fence 404 ALL
GLAZING - WING TIP NAVIGATION LIGHT 57-37-12
REMOVAL/INSTALLATION 401 ALL
Removal of the Navigation Light 401 ALL
Glazing Panel
Installation of the Navigation 404 ALL
Light Glazing Panel
GLAZING - WING TIP NAVIGATION LIGHT 57-37-12
REPAIRS 801 ALL
Wing-Tip Glazing Assembly Lens - 801 ALL
Polishing Procedure
MISCELLANEOUS 57-39-00
DESCRIPTION AND OPERATION 1 ALL
Component Location 1 ALL
Wing-Tip Drains 1 ALL
MISCELLANEOUS 57-39-00
INSPECTION/CHECK 601 ALL
Check of Drain Holes of Wing-tip 601 ALL
for Clogging
_____________________________________
LEADING EDGE AND LEADING EDGE DEVICES 57-40-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
Leading edge 1 ALL
Slats 4 ALL
______________________________________
LEADING EDGE AND LEADING EDGE DEVICES 57-40-00
DEACTIVATION/REACTIVATION 401 ALL
Preparation of the Aircraft for 401 ALL
Flight After Damage to Rubber Seal
Under Slats
Refer to the CDL TASK: 27-7 401 ALL
Restoration of the Aircraft for 405 ALL
Flight After Damage to Rubber Seal
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Under Slats
Refer to the CDL TASK: 27-7 405 ALL
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5, Tracks 11 and 12: Visible Part
of Roller Contact Area
Detailed Inspection of Outer Wing, 645 ALL
Fixed Leading Edge, Roller Pin
Holes and other Cutouts in Track
Rib 1 to 12
Special Detailed Inspection of the 651 ALL
Outer Wing Fixed Leading Edge
Forward Upper Roller Pin Holes in
Track Ribs 5, 6, 7, 8, 9, 10, 11
and 12
Detailed Inspection of Outer Wing, 657 ALL
Fixed Leading Edge, Bottom
Attachment Joint on Track Rib 1 to
12
Detailed Visual Inspection of the 662 ALL
Outer Wing Fixed Leading Edge
Bottom Wing Skin Upper and Lower
Surfaces Forward of Front Spar
from RIB1 to RIB27 ....
Detailed Visual Inspection of 668 ALL
Outer Wing Fixed Leading Edge Top
Wing Skin Upper and Lower Surfaces
Forward of Front Spar from RIB1 to
27
Special Detailed Inspection of 673 ALL
Outer Wing, Fixed Leading Edge
Pinion Fitting Bolting and
Actuator Bolting Lower Bolt Holes
on Ribs 2, 3, 5, 6, 7, 8....
MOUNTINGS - SUPPORTS 57-41-33
REMOVAL/INSTALLATION 401 ALL
Removal of the Slat-Track 401 ALL
Vertical-Load Rollers
Installation of the Slat-Track 407 ALL
Vertical-Load Rollers
ACCESS PANELS AND COVERS 57-41-37
REMOVAL/INSTALLATION 401 ALL
Removal of the Pressure-Relief 401 ALL
Panels 521AB(621AB), 521CB(621CB),
521EB(621EB), 522AB(622AB),
522CB(622CB)
Installation of the 404 ALL
Pressure-Relief Panels
521AB(621AB), 521CB(621CB),
521EB(621EB), 522AB(622AB),
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522CB(622CB)
Removal of the Access Panel 412 ALL
522AT(622AT)
Installation of the Access Panel 418 ALL
522AT(622AT)
Removal of the NACA Duct Panel 424 ALL
521BB(621BB)
Installation of the NACA Duct 428 ALL
Panel 521BB(621BB)
Removal of the Access Panels 431 ALL
522FB(622FB), 522JB(622JB),
522KB(622KB), 522LB(622LB),
522NB(622NB), 522QB(622QB),
522SB(622SB), 522UB(622UB)
Installation of the Access Panels 440 ALL
522FB(622FB), 522JB(622JB),
522KB(622KB), 522LB(622LB),
522NB(622NB), 522QB(622QB),
522SB(622SB), 522UB(622UB)
Removal of the Access Panel 451 ALL
522WB(622WB)
Installation of the Access Panel 454 ALL
522WB(622WB)
Removal of the Access Panel 457 ALL
521BT(621BT)
Installation of the Access Panel 460 ALL
521BT(621BT)
Removal of the Access Panel 464 ALL
521GB(621GB)
Installation of the Access Panel 467 ALL
521GB(621GB)
Removal of the Access Panel 471 ALL
521HB(621HB)
Installation of the Access Panel 474 ALL
521HB(621HB)
ACCESS PANELS AND COVERS 57-41-37
REPAIRS 801 ALL
Repair to the Leading Edge 801 ALL
Pressure-Relief Panel 521AB(621AB)
After it has Operated
Repair to the Leading Edge 829 ALL
Pressure-Relief Panel 521CB(621CB)
After it has Operated
Repair to the Leading Edge 845 ALL
Pressure-Relief Panel 521EB(621EB)
After it has Operated
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Repair to the Leading Edge 865 ALL
Pressure-Relief Panel 522AB(622AB)
After it has Operated
Repair to the Leading Edge 882 ALL
Pressure-Relief Panel 522CB(622CB)
After it has Operated
SLAT 1 57-42-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
Main Rivetted Structure 1 ALL
Trailing Edge Structure 1 ALL
Slat Tracks 4 ALL
SLAT 1 57-42-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Slat 1, 601 ALL
Tracks 1 to 4 Attachments,
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side
Plates, LH/RH
Detailed Inspection of Slat 1, 606 ALL
Skin Connections in area of Lower
Girder at Track Rib Stations,
LH/RH
Special Detailed Inspection of the 613 ALL
Slat 1 Skin Connections in Area of
Lower Girder at Track Rib
Stations, LH/RH
Detailed Visual Inspection of Slat 619 ALL
1 Trailing Edge, Lower Face, LH/RH
SKINS AND PLATING 57-42-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the Slat 701 ALL
No. 1
STRUCTURE COMPLETE - SLAT 1 57-42-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Spherical Bearings 401 ALL
of the No. 1 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 1 Slat
SLAT 2 57-43-00
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DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
Main Rivetted Structure 1 ALL
Trailing Edge Structure 4 ALL
Slat Tracks 4 ALL
SLAT 2 57-43-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of Slat 601 ALL
2 Trailing Edge, Lower Face, LH/RH
Detailed Inspection of Slat 2, 606 ALL
Skin Connections in Area of Lower
Girder at Track Rib Stations,
LH/RH
Special Detailed Inspection of 612 ALL
Slat 2 Skin Connections in Area of
Lower Girder at Track Rib
Stations, LH/RH
Special Detailed Inspection of 618 ALL
Slat 2, Tracks 5 and 6: Visible
Part of Roller Contact Area when
Slat is Fully Extended, LH/RH
Detailed Inspection of Slat 2, 623 ALL
Tracks 5 and 6 Attachments,
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side Plates
LH/RH
SKINS AND PLATING 57-43-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the No. 701 ALL
2. Slat
STRUCTURE COMPLETE - SLAT 2 57-43-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Spherical Bearings 401 ALL
of the No. 2 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 2 Slat
SLAT 3 57-44-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
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Main Rivetted Structure 1 ALL
Trailing Edge Structure 4 ALL
Slat Tracks 4 ALL
Attachments for the Wing 4 ALL
Anti-icing System
SLAT 3 57-44-00
INSPECTION/CHECK 601 ALL
Special Detailed Inspection of 601 ALL
Slat 3, Tracks 7 and 8: Visible
Part of Roller Contact Area when
Slat is Fully Extended, LH/RH
Detailed Inspection of Slat 3 Skin 606 ALL
Connections in Area of Lower
Girder at Track Rib Stations,
LH/RH
Special Detailed Inspection of 612 ALL
Slat 3, Skin Connections in Area
of Lower Girder at Track Rib
Stations, LH/RH
Detailed Visual Inspection of Slat 618 ALL
3 Trailing Edge, Lower Face, LH/RH
Detailed Inspection of Slat 3, 623 ALL
Tracks 7 and 8 Attachments,
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side
Plates, LH/RH
SKINS AND PLATING 57-44-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the Slat 701 ALL
No. 3. Slat
STRUCTURE COMPLETE - SLAT 3 57-44-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Spherical Bearings 401 ALL
of the No. 3 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 3 Slat
SLAT 4 57-45-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
Main Rivetted Structure 1 ALL
Trailing Edge Structure 4 ALL
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Slat Tracks 4 ALL
Attachments for the Wing 4 ALL
Anti-icing System
SLAT 4 57-45-00
INSPECTION/CHECK 601 ALL
Special Detailed Inspection of 601 ALL
Slat 4, Tracks 9 and 10: Visible
Part of Roller Contact Area when
Slat is Fully Extended, LH/RH
Detailed Inspection of Slat 4, 606 ALL
Skin Connections in Area of Lower
Girder at Track Rib Stations,
LH/RH
Special Detailed Inspection of 612 ALL
Slat 4 Skin Connections in the
Area of Lower Girder at Track Rib
Stations, LH/RH
Detailed Visual Inspection of Slat 618 ALL
4 Trailing Edge, Lower Face, LH/RH
Detailed Inspection of Slat 4, 623 ALL
Tracks 9 and 10 Attachments
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side
Plates, LH/RH
SKINS AND PLATES 57-45-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the No. 701 ALL
4. Slat
STRUCTURE COMPLETE - SLAT 4 57-45-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Spherical Bearings 401 ALL
of the No. 4 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 4 Slat
SLAT 5 57-46-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
Main Rivetted Structure 1 ALL
Trailing Edge Structure 4 ALL
Slat Tracks 4 ALL
Attachments for the Wing 4 ALL
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Anti-icing System
SLAT 5 57-46-00
INSPECTION/CHECK 601 ALL
Special Detailed Inspection of 601 ALL
Slat 5, Tracks 11 and 12: Visible
Part of Roller Contact Area when
Slat is Fully Extended, LH/RH
Detailed Inspection of Slat 5, 606 ALL
Skin Connections in area of Lower
Girder at Track Rib Stations,
LH/RH
Special Detailed Inspection of 612 ALL
Slat 5 Skin Connections in area of
Lower Girder at Track Rib
Stations, LH/RH
Detailed Visual Inspection of Slat 618 ALL
5 Trailing Edge, Lower Face, LH/RH
Detailed Inspection of Slat 5, 623 ALL
Tracks 11 and 12 Attachments
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side
Plates, LH/RH
SKINS AND PLATING 57-46-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the No. 701 ALL
5. Slat
STRUCTURE COMPLETE - SLAT 5 57-46-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Spherical Bearings 401 ALL
of the No. 5 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 5 Slat
_______________________________________
TRAILING EDGE AND TRAILING EDGE DEVICES 57-50-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 1 ALL
Trailing Edge Structure 1 ALL
Trailing Edge Devices 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
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Trailing edge devices 4 301-399,
57-CONTENTS Page 27
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Detailed Visual Inspection of 601 ALL
Outer Wing Main Landing Gear Rear
Pintle Pin
Special Detailed Inspection of 606 001-049, 051-099
Outer Wing Trailing Edge Spoilers 101-149, 151-199
2, 3 and 4 Actuator and Hinge 201-249, 251-299
Fittings at Vertical Legs.... 401-499, 501-509
511-526, 528-599
Detailed Inspection of Outer Wing, 611 ALL
Trailing Edge, Spoilers 1, 2, 3, 4
and 5 Hinge Pins
Detailed Inspection of Outer Wing, 618 ALL
Trailing Edge, Aileron Hinge
Fittings 1 to 5 and A Frames
Detailed Inspection of Outer Wing, 624 ALL
Trailing Edge, Aileron Hinge Pins
1 to 5
Detailed Inspection of Outer Wing, 630 ALL
Trailing Edge, Aileron, Inboard
and Outboard Actuator Fittings
Detailed Visual Inspection of 635 ALL
Outer Wing Trailing Edge Flap
Actuator Brackets at Flap Tracks
2, 3 and 4
Special Detailed Inspection of 642 ALL
Outer Wing Trailing Edge Flap
Actuator Brackets at Flap Tracks
2, 3 and 4
Detailed Inspection of Outer Wing, 649 ALL
Trailing Edge, Spoiler 1 Actuator
and Hinge Fittings
Detailed Visual Inspection of 654 ALL
Outer Wing Trailing Edge Spoiler
2, 3, 4 and 5 Actuator and
Hinge-Fittings
Special Detailed Inspection of 659 ALL
Outer Wing Trailing Edge Spoiler
2, 3, 4 and 5 Actuator and
Hinge-Fittings
Detailed Inspection of Flap Track 665 ALL
1, including Attachment Brackets
to Fuselage, Strut, Carriage and
Swinging Link (Pendulum), LH/RH
Detailed Inspection of Inboard 673 ALL
Flap, Inboard Actuator Drive-Arm,
Drive Strut and Outer Part of
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Trunnion, LH/RH
Detailed Inspection of Outer Wing, 683 ALL
MLG Support RIB 5, Outboard and
Inboard Faces
Detailed Inspection of Outer Wing, 690 ALL
Trailing Edge False Rear Spar,
Forward and Aft Faces
Detailed Inspection of Outer Wing 697 ALL
Bottom Skin Lower Surface Curved
Skin Edge Aft of the Rear Spar
just Inboard of the MLG support
RIB 5
Special Detailed Inspection of A602 ALL
Outer Wing, Trailing Edge Bottom
Skin Aft of Rear Spar, Above the
MLG Reinforcing
Special Detailed Inspection of A608 ALL
Outer Wing Bottom Skin Lower
Surface Aft of the Rear Spar Under
the Pylon Fairing
Special Detailed Inspection of A613 ALL
Outer Wing Bottom Skin Lower
Surface Aft of the Rear Spar
Around the Flap Track 2 Forward
Fittings
Detailed Inspection of Outer Wing, A620 001-049, 051-099
Bottom Skin Lower Surface, Aft of 101-149, 151-199
Rear Spar, Under Flap Track 2 201-249, 251-299
Fairing 401-499, 501-509
511-526, 528-599
Detailed Inspection of Outer Wing, A625 301-399,
Bottom Skin Lower Surface, Aft of
Rear Spar, Under Flap Track 2
Fairing and Flap Tab Drive 1A
Fairing
Detailed Inspection of Outer Wing, A630 ALL
False Rear Spar, Forward Face,
Lower Flange, between Rib 7 and
Rib 9
Detailed Inspection of Outer Wing, A635 ALL
Bottom Skin Panel No. 3, Upper
Surface, Between Rear Spar and
False Rear Spar, and Between Gear
Support RIB5 and RIB8.
Special Detailed Inspection of A640 ALL
Outer Wing Trailing Edge Aileron
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Hinge Pins 1 thru 5
Special Detailed Inspection of A646 ALL
Outer Wing Trailing Edge Spoilers
1, 2, 3, 4 and 5 Hinge Pins
Detailed Visual Inspection of A652 ALL
Outer Wing Trailing Edge Spoilers
1, 2, 3, 4 and 5 Hinge Pins
Detailed Visual Inspection of A658 ALL
Outer Wing Trailing Edge Aileron
Hinge Pins 1 thru 5
General Visual Inspection of Outer A665 ALL
Wing, Bottom Skin Lower Surface,
Aft of Rear Spar Between Rib 1 and
Rib 9 Excluding Areas Covered by
Flap Track 2...
General Visual Inspection of Outer A671 ALL
Wing, Trailing Edge Bottom Skin
Lower Surface, Aft of Rear Spar
from Rib 9 to Rib 12, Including
Jacking Hole...
General Visual Inspection of Outer A675 ALL
Wing, Top Skin External Surface,
Aft of Rear Spar, Between RIB10
and RIB20 at Buttstrap Attachment
SHROUD BOX 57-51-15
REMOVAL/INSTALLATION 401 ALL
Removal of the Shroud Box 572(672) 401 ALL
Installation of the Shroud Box 420 ALL
572(672)
FRAME SUPPORT - AILERON HINGE 57-51-31
REMOVAL/INSTALLATION 401 ALL
Removal of the Aileron-Hinge 401 ALL
Support Frames 1, 2, 3, 4 and 5
Installation of the Aileron-Hinge 408 ALL
Support Frames 1, 2, 3, 4 and 5
MOUNTING SUPPORTS 57-51-33
REMOVAL/INSTALLATION 401 ALL
Removal of the No.1 Flap Track 401 ALL
Beam
Installation of the No.1 Flap 411 ALL
Track Beam
Removal of the No.2 Flap Track 425 ALL
Beam
Installation of the No.2 Flap 434 ALL
Track Beam
Removal of the No.3 Flap Track 447 ALL
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Beam
Installation of the No.3 Flap 455 ALL
Track Beam
Removal of the No.4 Flap Track 468 ALL
Beam
Installation of the No.4 Flap 475 ALL
Track Beam
ACCESS PANELS AND DOORS 57-51-37
REMOVAL/INSTALLATION 401 ALL
Removal of the Access Panels 401 ALL
573AB(673AB), 573BB(673BB),
573CB(673CB), 573EB(673EB)
Installation of the Access Panels 406 ALL
573AB(673AB), 573BB(673BB),
573CB(673CB) 573EB(673EB)
Removal of the Access Panel 411 ALL
573FB(673FB)
Installation of the Access Panel 414 ALL
573FB(673FB)
Removal of the Access Panels 418 ALL
575AB/575BB/575CB/575DB/575EB/575F
(675AB/675BB/675CB/675DB/675EB/675
Installation of the Access Panels 425 ALL
575AB/575BB/575CB/575DB/575EB/575F
575HB
(675AB/675BB/675CB/675DB/675EB/675
Replacement of the Lower Trailing 432 ALL
Edge Access Panel Seals
Removal of the Access Panels 443 ALL
575KB(675KB), 575LB(675LB),
575MB(675MB)
Installation of the Access Panels 450 ALL
575KB(675KB), 575LB(675LB),
575MB(675MB)
Removal of the Access Panel 455 ALL
575JB(675JB)
Installation of the Access Panel 458 ALL
575JB(675JB)
Removal of the Access Panel 462 ALL
575AT(675AT)
Installation of the Access Panel 466 ALL
575AT(675AT)
Removal of the Access Door 470 ALL
574AB(674AB)
Installation of the Access Door 476 ALL
574AB(674AB)
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SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Access Door 481 ALL
574BB(674BB)
Installation of the Access Door 487 ALL
574BB(674BB)
TRAILING EDGE - OVERWING PANEL 57-51-42
PROTECTION
REMOVAL/INSTALLATION 401 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
Removal of the Overwing Panel 401 234-235, 239-249
Protection 251-299, 305-399
401-499, 501-509
511-526, 528-599
Installation of the Overwing Panel 407 234-235, 239-249
Protection 251-299, 305-399
401-499, 501-509
511-526, 528-599
57-CONTENTS Page 32
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TABLE OF CONTENTS
_________________
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SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Carriage Forging
Special Detailed Inspection of 630 ALL
Outer Wing Inboard Flap Track 2
Carriage Forging
Detailed Inspection of Outer Wing 636 ALL
Inboard Flap Track 2 Drive Lever
Special Detailed Inspection of 641 ALL
Outer Wing Inboard Flap Track 2
Drive Lever
Detailed Inspection of Inboard 646 001-049, 051-099
Flap, Trunnion Attachment Bracket, 101-149, 151-199
including Inboard Trunnion, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Special Detailed Inspection of 653 001-049, 051-099
Inboard Flap, Trunnion Attachment 101-149, 151-199
Bracket including Inboard 201-249, 251-299
Trunnion, LH/RH 401-499, 501-509
511-526, 528-599
Special Detailed Inspection of 658 ALL
Outer Wing Inboard Flap Track 2
Flap Pivot Bolt Assembly
Detailed Inspection of Inboard 672 001-049, 051-099
Flap, Drive Strut for Flap and 101-149, 151-199
Drive Lever for Flap Track 201-249, 251-299
Fairing, including Attachment 401-499, 501-509
Brackets to the Flap and .... 511-526, 528-599
Special Detailed Inspection of the 678 001-049, 051-099
Inboard Flap, Internal Brackets at 101-149, 151-199
Track 2 LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Detailed Inspection of Inboard 683 001-049, 051-099
Flap, Flap to Carriage Attachment 101-149, 151-199
Bracket at Track 2, including 201-249, 251-299
surrounding Skin, LH/RH 401-499, 501-509
511-526, 528-599
Detailed Visual Inspection of 689 301-399,
Inboard Double Slotted Flap,
Trunnion Attachment Bracket,
Including Inboard Trunnion, LH/RH
Special Detailed Inspection of 695 301-399,
Inboard Double Slotted Flap,
Trunnion Attachment Bracket,
including Inboard Trunnion, LH/RH
Detailed Visual Inspection of A601 301-399,
57-CONTENTS Page 33
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Inboard Double Slotted Flap, Drive
Strut for Flap and Drive Lever for
Flap Track Fairing, Including
Attachment Brackets ....
Special Detailed Inspection of A606 301-399,
Inboard Double Slotted Flap,
Internal Brackets at Track 2,
LH/RH
Detailed Visual Inspection of A612 301-399,
Inboard Double Slotted Flap, Flap
to Carriage Attachment Bracket at
Track 2, LH/RH
Detailed Visual Inspection of A617 301-399,
Inboard Double Slotted Flap,
Attachment Bracket of Pylon Aft
Fairing, Including Surrounding
Skin, LH/RH
Special Detailed Inspection of A622 301-399,
Inboard Double Slotted Flap,
Internal Support Brackets of Pylon
Aft Fairing Attachment, LH/RH
Detailed Visual Inspection of A627 301-399,
Inboard Double Slotted Flap, End
Rib, Including Interconnection
Strut Attachment Bracket and
Lever, LH/RH
Detailed Visual Inspection of A632 301-399,
Inboard Double Slotted Flap, Tab
Drive Assembly and Articulation at
RIB3, LH/RH
Detailed Visual Inspection of A638 301-399,
Inboard Double Slotted Flap, Tab
Articulation at RIB6, LH/RH
Detailed Visual Inspection of A644 301-399,
Inboard Double Slotted Flap, Tab
Drive Strut and Articulation at
RIB9, LH/RH
Special Detailed Inspection of A649 301-399,
Inboard Double Slotted Flap, RIB3,
LH/RH
Special Detailed Inspection of A655 301-399,
Inboard Double Slotted Flap, RIB6,
LH/RH
Detailed Dimensional Check of the A661 ALL
Joints that Attach the Flap to the
Flap Carriage (Tracks 1 and 2)
57-CONTENTS Page 34
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CES
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Detailed Inspection of Flap Track A672 001-049, 051-061
No.1 Drive Lever Arm for Side Play 101-103, 201-203
General Visual Inspection of A679 301-399,
Inboard Double-Slotted Flap,
External Surface of Upper and
Lower Skin, LH/RH
Inspection of Inboard Flap, Bottom A684 ALL
Surface, Drain Holes and
Inspection Holes
Detailed Inspection of Inboard A693 ALL
Flap Trunnion and Sliding Panel
SKINS AND PLATING 57-52-11
CLEANING/PAINTING 701 ALL
Inboard Flap - Cleaning / Painting 701 ALL
INBOARD FLAP - STRUCTURE COMPLETE 57-52-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Flap Attachment 401 ALL
Bearing
Installation of the Flap 408 ALL
Attachment Bearing
57-CONTENTS Page 35
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CES
CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Special Detailed Inspection of 624 001-049, 051-099
Outboard Flap, Front Spar Splices 101-105, 151-199
and Attachment Areas at Track 3, 201-214,
Internal and External, LH/RH
Detailed Inspection of Outboard 633 001-049, 051-099
Flap Support at Track 3, including 101-149, 151-199
RIB5, Fitting Assembly and 201-249, 251-299
Attachment Structure, Internal and 401-499, 501-509
External, LH/RH 511-526, 528-599
Special Detailed Inspection of 643 001-049, 051-099
Outboard Flap Support at Track 3, 101-149, 151-199
including RIB5, Fitting Assembly 201-249, 251-299
and Attachment Structure, Internal 401-499, 501-509
and External, LH/RH 511-526, 528-599
Detailed Inspection of Outboard 653 001-049, 051-099
Flap, Front Spar Splices and 101-105, 151-199
Attachment Areas at Track 4, 201-214,
Internal and External LH/RH
Detailed Inspection of Outboard 659 001-049, 051-099
Flap, Drive Linkage and Drive 101-149, 151-199
Fitting at Track 3, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Detailed Inspection of Outboard 665 001-049, 051-056
Flap, Internal Support at Track 3,
including RIB6, Fitting at Front
Spar and Internal Doubler, LH/RH
Special Detailed Inspection of 671 001-049, 051-099
Outboard Flap, Internal Support at 101-149, 151-199
Track 3 including RIB6, Fitting at 201-249, 251-299
Front Spar and Internal Doubler, 401-499, 501-509
LH/RH 511-526, 528-599
Detailed Visual Inspection of 680 ALL
Outer Wing Outboard Flap Tracks 3
and 4 Carriage Forgings
Special Detailed Inspection of 686 ALL
Outer Wing Outboard Flap Tracks 3
and 4 Carriage Forgings
Special Detailed Inspection of 692 ALL
Outer Wing Outboard Flap Tracks 3
and 4 Flap Pivot Bolt Assembly
Detailed Visual Inspection of A602 ALL
Outer Wing Outboard Flap Tracks 3
and 4 Drive Levers
Special Detailed Inspection of A607 ALL
Outer Wing Outboard Flap Tracks 3
57-CONTENTS Page 36
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CHAPTER 57
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TABLE OF CONTENTS
_________________
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SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
and 4 Drive Levers
Special Detailed Inspection of A612 001-049, 051-099
Outboard Flap, Front Spar Splices 101-105, 151-199
and Attachment Areas at Track 4, 201-214,
Internal and External, LH/RH
Detailed Inspection of Outboard A618 001-049, 051-099
Flap, Support at Track 4, 101-149, 151-199
including RIB14, Fitting Assembly, 201-249, 251-299
Pendulum Support and Attachment 401-499, 501-509
Structure .... 511-526, 528-599
Special Detailed Inspection of A628 001-049, 051-099
Outboard Flap, Support at Track 4, 101-149, 151-199
Including RIB14, Fitting Assembly, 201-249, 251-299
Pendulum Support and Attachment 401-499, 501-509
Structure .... 511-526, 528-599
Detailed Inspection of Outboard A637 001-049, 051-099
Flap, Drive Linkage and Drive 101-149, 151-199
Fitting at Track 4, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Detailed Inspection of Outboard A647 001-049, 051-099
Flap, Internal Support at Track 4 101-149, 151-199
including RIB15, Fitting at Front 201-249, 251-299
Spar and Internal Doubler, LH/RH 401-499, 501-509
511-526, 528-599
Special Detailed Inspection of A656 001-049, 051-099
Outboard Flap, Internal Support at 101-149, 151-199
Track 4 including RIB15, Fitting 201-249, 251-299
at Front Spar and Internal 401-499, 501-509
Doubler, LH/RH 511-526, 528-599
Detailed Inspection of Outboard A665 301-399,
Double-Slotted Flap, Inboard Rib,
Including Interconnection Strut
Attachment Bracket, Lever and
Roller ....
Special Detailed Inspection of A671 301-399,
Outboard Double-Slotted Flap,
Inboard Rib, Including
Interconnection Strut Attachment
Bracket, Lever and Roller ....
Detailed Inspection of Outboard A677 301-399,
Double-Slotted Flap, Internal
Support Fitting at Track 3,
Including Attachment Bracket,
Drive Bracket ....
Special Detailed Inspection of A684 301-399,
57-CONTENTS Page 37
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R
CES
CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Outboard Double-Slotted Flap,
Internal Support Fitting at Track
3, Including Attachment Bracket,
Drive Bracket ....
Detailed Visual Inspection of A691 301-399,
Outboard Double Slotted Flap,
Drive Linkage and Drive Fitting at
Track 3, LH/RH
Detailed Visual Inspection of A697 301-399,
Outboard Double Slotted Flap,
Internal Support Fitting at Track
4, Including Pendulum Support,
Drive Bracket ....
Special Detailed Inspection of B603 301-399,
Outboard Double-Slotted Flap,
Internal Support Fitting at Track
4, Including Pendulum Support,
Drive Bracket ....
Detailed Visual Inspection of B609 301-399,
Outboard Double Slotted Flap,
Drive Linkage and Drive Fitting at
Track 4, LH/RH
Detailed Visual Inspection of B615 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Stations 3A, 3B,
3C, LH/RH
Special Detailed Inspection of B621 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Stations 3A, 3B,
3C, LH/RH
Detailed Visual Inspection of B627 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Track 3, LH/RH
Special Detailed Inspection of B633 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Track 3, LH/RH
Detailed Visual Inspection of B638 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Track 4, LH/RH
Special Detailed Inspection of B643 301-399,
Outboard Double Slotted Flap, Tab
Articulation at Track 4, LH/RH
Special Detailed Inspection of B648 301-399,
Outboard Double Slotted Flap, Rib
2, 9 and 12, LH/RH
Special Detailed Inspection of B654 301-399,
57-CONTENTS Page 38
Feb 01/10
R
CES
CHAPTER 57
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WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Outboard Double Slotted Flap Tab
Front Spar, LH/RH
Detailed Dimensional Check of the B660 ALL
Joints that Attach the Flap to the
Flap Carriage (Tracks 3 and 4)
General Visual Inspection of B671 301-399,
Outboard Double-Slotted Flap,
Including Tab, External Surface of
Upper and Lower Skin, LH/RH
Inspection of Outboard Flap, B676 ALL
Bottom Surface, Drain Holes and
Inspection Holes
SKINS AND PLATING 57-53-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the 701 ALL
Outboard Flap
OUTBOARD FLAP - STRUCTURE COMPLETE 57-53-21
REMOVAL/INSTALLATION 401 ALL
Removal of the Flap Attachment 401 ALL
Bearing
Installation of the Flap 408 ALL
Attachment Bearing
FAIRINGS 57-55-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 6 ALL
Forward Fixed Fairings 6 ALL
Flap Track Fairings 6 ALL
Flap Tab Hinge Fairings (Ref. 7 301-399,
27-50-00)
Engine Pylon Aft Fairings 8 ALL
FAIRINGS 57-55-00
DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Flap-Track 401 ALL
Fairing
Refer to the CDL TASK: 27-1 401 ALL
Reactivation of the Flap-Track 408 ALL
Fairing
Refer to the CDL TASK: 27-1 408 ALL
Deactivation of the 412 ALL
Movable-Fairing Top-Cover
Refer to the CDL TASK: 27-6 412 ALL
Reactivation of the 417 ALL
57-CONTENTS Page 39
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CHAPTER 57
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Movable-Fairing Top-Cover
Refer to the CDL TASK: 27-6 417 ALL
Preparation of the Aircraft for 423 ALL
Flight after Damage to Flap-Track
Fairing Seals
Refer to the CDL TASK: 27-14 423 ALL
Restoration of the Aircraft for 430 ALL
Flight after Damage to Flap-Track
Fairing Seals
Refer to the CDL TASK: 27-14 430 ALL
Preparation of the Aircraft for 435 ALL
Flight with missing Flap Track
Movable Fairing Pivot Cover
Refer to the CDL TASK: 27-16 435 ALL
Restoration of the Aircraft after 440 ALL
Flight with missing Flap Track
Movable Fairing Pivot Cover
Refer to the CDL TASK: 27-16 440 ALL
FAIRING - FLAPS 57-55-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Flap Track Fairings 401 001-049, 051-099
Nos. 2, 3 and 4 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Installation of the Flap Track 410 001-049, 051-099
Fairings Nos. 2, 3 and 4 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
To Lower the Flap Track No. 2 424 ALL
Movable Fairing for Access
To Lift the Flap Track No. 2 430 ALL
Movable Fairing after Access
To Lower the Flap Track No. 3 & 439 ALL
No. 4 Movable Fairings for Access
To Lift the Flap Track No. 3 & No. 443 ALL
4 Movable Fairings after Access
Removal of the Flap Track Fairings 451 301-399,
Nos. 2, 3 and 4
Installation of the Flap Track 460 301-399,
Fairings Nos. 2, 3 and 4
Removal of the Inboard and 473 301-399,
Outboard Flap Tab Hinge-Fairings
Installation of the Inboard and 480 301-399,
Outboard Flap Tab Hinge-Fairings
57-CONTENTS Page 40
Feb 01/10
R
CES
CHAPTER 57
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WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Hinge 1A Extension 486 301-399,
Fairing
Installation of the Hinge 1A 490 301-399,
Extension Fairing
Removal of the Flap Track 2 495 301-399,
Fairing Bracket and Link Assembly
Installation of the Flap Track 2 499 301-399,
Fairing Bracket and Link Assembly
FAIRING - FLAPS 57-55-11
INSPECTION/CHECK 601 ALL
Check of the Flap Track Fairing 601 ALL
Lateral Movement
MISCELLANEOUS 57-59-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
MISCELLANEOUS 57-59-00
INSPECTION/CHECK 601 ALL
Check of Drain Holes for Clogging 601 ALL
________
AILERONS 57-60-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Description 1 ALL
Component Description 1 ALL
_________
AILERONS 57-60-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of 601 ALL
Aileron Upper and Lower Skin
External Surfaces in Region
Between Hinges 3 and 4
Detailed Inspection of Aileron, 606 ALL
Hinge Fittings and Actuator
Attachment Fittings
Detailed Inspection of Aileron, 612 001-049, 051-099
Upper and Lower External Skins at 101-149, 151-199
Attachment to Trailing Edge, 201-234, 236-238
Inboard and Outboard Edges, Spars 301-306, 401-499
and Ribs
Detailed Visual Inspection of 618 ALL
Aileron Upper and Lower External
Skins at Attachment to Spars and
57-CONTENTS Page 41
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Ribs
Detailed Visual Inspection of 625 ALL
Aileron Upper and Lower Skins,
External Surface
Detailed Inspection of Aileron 630 235-235, 239-249
Upper and Lower External Skins at 251-299, 307-399
Attachment to Trailing Edge and 501-509, 511-526
Outboard Closing Rib 528-599,
SKINS AND PLATING 57-61-11
CLEANING/PAINTING 701 ALL
Aileron - Cleaning/Painting 701 ALL
________
SPOILERS 57-70-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
SPOILER 1 57-71-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
SPOILER 1 57-71-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of Spoiler 1, 601 ALL
Center Hinge Fitting and Actuator
Bracket
Detailed Visual Inspection of 606 ALL
Spoiler 1 Upper and Lower Skins in
region of Center Hinge Fitting
Detailed Visual Inspection of 611 ALL
Spoiler 1 Upper and Lower Skins at
Trailing Edge and Inboard and
Outboard Edges
Detailed Visual Inspection of 616 ALL
Spoilers 1 to 5, Upper and Lower
Skins, External Surface
Special Detailed Inspection of 621 ALL
Spoiler 1 Actuator Bracket
SKINS AND PLATING 57-71-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the 701 ALL
Spoiler 1
SPOILER 2 57-72-00
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_________________
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SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
SPOILER 2 57-72-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of 601 ALL
Spoilers 2, 3, 4 and 5 Center
Hinge Fittings
Detailed Visual Inspection of 606 ALL
Spoilers 2, 3, 4 and 5 Upper and
Lower Skins at Trailing Edge and
Inboard and Outboard Edges
Special Detailed Inspection of 611 ALL
Spoilers 2, 3, 4 and 5 Center
Hinge Fittings
SKINS AND PLATING 57-72-11
CLEANING/PAINTING 701 ALL
Cleaning and Plating of the 701 ALL
Spoiler 2
SPOILER 3 57-73-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
SKINS AND PLATING 57-73-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the 701 ALL
Spoiler 3
SPOILER 4 57-74-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
SKINS AND PLATING 57-74-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the 701 ALL
Spoiler 4
SPOILER 5 57-75-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Description 1 ALL
57-CONTENTS Page 43
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TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
SPOILER 5 57-75-00
INSPECTION/CHECK 601 ALL
Detailed Visual Inspection of 601 ALL
Spoilers 2, 3, 4 and 5 Upper and
Lower Skins in Region of Center
Hinge Fittings
Detailed Visual Inspection of 607 ALL
Spoiler 5 (Center Hinge Fitting
Area)
Detailed Visual Inspection of the 608 ALL
Spoiler 5 (Upper and Lower Skins -
Trailing Edge, Inboard Edge and
Outboard Edge
SKINS AND PLATING 57-75-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the 701 ALL
Spoiler 5
57-CONTENTS Page 44
Feb 01/10
R
CES
WINGS - GENERAL - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
(Ref. Fig. 001)
The aircraft wing is a continuous structure which goes through the fuselage
between Frames 36 and 42. It is made in three parts:
- the center wing (zone 140)
- the left outer wing (zone 500)
- the right outer wing (zone 600).
The center wing is part of the fuselage and gives attachment points for the
outer wings. Each outer wing has a wingbox, leading and trailing edges and a
wing tip. The leading edge has attachments for the slats and the trailing
edge has attachments for the main landing gear, aileron, flaps and spoilers.
A wingtip fence is installed on the wingtip.
2. __________________
Component Location
EFF :
ALL 57-00-00
Page 1
Feb 01/10
CES
Wing - General
Figure 001
EFF :
ALL 57-00-00
Page 2
Feb 01/98
CES
Component Location
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-00-00
Page 3
Feb 01/10
528-599,
CES
R Component Location
R Figure 002A
R
EFF :
301-399, 57-00-00
Page 4
May 01/04
CES
3. Description
___________
A. Center Wing
R The center wing is installed in the center fuselage between Frames 36 and
R 42 and includes:
- the front and rear spars (at Frames 36 and 42)
- the upper and lower skin-panels
- the two main frames (Frames 36 and 42)
R - a set of 38 aluminium alloy rods (four assemblies of six rods and two
R assemblies of seven rods)
- the left RIB1 and the right RIB1.
The center wing has attachments for the left and the right outer wings at
the left RIB1 and the right RIB1. The center wing-box has an integral
fuel tank. Access to this fuel tank is through the access doors in Frame
42.
B. Outer Wing
The main structure of each outer wing is the wing box which tapers
from the wing root to the wing tip. Its front and rear spars extend
from RIB1 to RIB27. The rear spar is made in three parts and has
joints at RIB6 and RIB22.
The wing box has 27 ribs. The ribs are continuous between the front
and the rear spars. The top surface of the wing box has two skin
panels, and the bottom surface has three panels. Each of the wing
panels extends forward of the front spar and aft of the rear spar.
The leading and the trailing edge structures attach to these
projections and to the front and rear spars. Stringers give strength
to the top and the bottom skin panels.
The wing box makes an integral fuel tank and a vent surge tank. 21
access panels in the lower skin give access to the fuel tank and the
vent surge tank. The wing box also has attachments for:
- the leading edge and the leading edge devices
- the wing tip and the wingtip fence
- the trailing edge and the trailing edge devices
EFF :
ALL 57-00-00
Page 5
May 01/05
CES
- the engine mounting pylons
- the main landing gear.
The wing tip is installed at Rib 27. The wingtip fence attaches to
the outboard end of the wing tip.
The trailing edge structure is aft of the rear spar of the wing box
and includes the inner, mid and outer rear-spar trailing-edges.
EFF :
ALL 57-00-00
Page 6
Feb 01/10
CES
The trailing edge devices are:
- the two trailing edge flaps
- the aileron
- the five spoilers.
The inboard and the outboard flaps are installed on the trailing edge
of the wing. The inboard flap is between RIB1 and RIB9 and the
outboard flap is between RIB9 and RIB22.
(7) Aileron
(8) Spoilers
There are five spoilers installed on the upper surface of each wing,
forward of the trailing edge flaps. Spoiler 1 is installed between
RIB5 and RIB9. Spoilers 2 thru 6 are installed between RIB10 and
RIB22.
EFF :
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Page 7
May 01/04
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-00-00
Page 8
Feb 01/10
511-526, 528-599,
CES
Wing - Geometry
Figure 003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-00-00
Page 9
Feb 01/10
528-599,
CES
R Wing - Geometry
R Figure 003A
R
EFF :
301-399, 57-00-00
Page 10
May 01/04
CES
Dihedral of trailing edge inboard of kink.......... 8.65 degrees
Dihedral of trailing edge outboard of kink ........ 5.35 degrees
Leading edge:
- Slats 1 thru 5
Trailing edge:
- Aileron
- Spoilers 1 thru 5
- Inboard and outboard flaps
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Page 11
Feb 01/10
CES
Inboard Flap ........... ................ ............. 4.65 m2
(50.05 ft2)
Outboard Flap .......... ................ ............. 5.90 m2
(63.51 ft2)
D. Materials
The outer-wing main-box structure and the slats are made of high-grade
aluminium alloys.
The ailerons, flaps, spoilers and fairings are made of Carbon Fiber
Reinforced Plastic (CFRP).
Titanium alloys and steel alloys are used where necessary.
E. Protective Treatment
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Page 12
May 01/05
R
CES
F. Paint Coatings
The illustration that follows shows the way that the fuel tanks are
sealed, while the outer wing is being assembled.
EFF :
ALL 57-00-00
Page 13
May 01/04
CES
Outer Wing - Tank Sealing
Figure 004
EFF :
ALL 57-00-00
Page 14
May 01/04
CES
CENTER WING - DESCRIPTION AND OPERATION
_______________________________________
1. General
_______
R
R (Ref. Fig. 001)
R The center wing box (section 21) is installed in the fuselage between the
R frames FR36 and FR42.
R It provides the cantilever attachment for the wings, distributes their load
R in the fuselage and can form an optional integral fuel tank.
R The wings of the aircraft are attached to the box by the left and right
R RIB1.
R Access for maintenance to the center wing box is through two triangular
R openings in the rear spar secured to frame FR42.
R The lower skin panel of the center wing box is fitted out to house the fuel
R tank pumps.
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Page 1
Aug 01/04
CES
Center Wing Box
Figure 001
EFF :
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Page 2
Feb 01/98
CES
2. ___________
Description
The main structure comprises:
- two forward and rear spars
- two frames FR36 and FR42
- an upper skin panel
- a lower skin panel
- six rod assemblies
- two ribs RIB1 left and right
- ten frame support assemblies (left and right).
A. Spars
(1) The front spar consists of a core made up of six vertical stiffeners
on the outer face, four horizontal stiffeners on the inner face, an
angle section which connects the spar to the upper skin panel and a
flexible formed section which provides a seal between the center wing
box and the pressure bulkhead.
(2) The rear spar comprises a core machined from a drop forging.
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Feb 01/98
CES
Lower Skin Panel
Figure 002
EFF :
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Page 4
Feb 01/98
CES
joint fitting STGR11 provides the joint between the center panel
and the rear panel (STGR11 to STGR15).
- an inner pump bracket fitted with two outer pump brackets and blank
fittings for the fuel pump
- a forward angle section which provides the joint between the front
spar and the lower skin panel.
A fuel pump blank is secured to the center of panel between the two
stiffeners STGR9 and STGR10.
D. Rod Assembly
Inside the wing box, the lower skin and upper skin panels are connected
by an assembly of rods which stiffen the center wing box.
This assembly of rods comprises four assemblies of six rods and two
assemblies of seven rods.
The two seven-rod assemblies are located in the vertical plane formed by
the two center beams of the upper skin panel, on either side of the
aircraft centerline.
The four six-rod assemblies are located in the vertical planes formed by
the two left and right lateral beams.
E. Ribs
The center wing box is closed by the left RIB1 and the right RIB1.
These two ribs consist of: a forward vertical T-fitting, a rear vertical
T-fitting, a lower skin T-fitting, an upper skin cruciform fitting, three
vertical stiffeners and a door.
The lower skin T-fitting and the upper skin cruciform fitting provide the
joint for the outer wing, the panel and the RIB1.
An outer splice strengthens the joint between the lower skin panel, the
RIB1 and the wing.
EFF :
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Page 5
Feb 01/98
CES
CENTER WING - INSPECTION/CHECK
______________________________
TASK 57-10-00-200-004
Detailed Inspection of the Center Wing Box Rear Spar Around Access Door Cutouts
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 601
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-10-00-010-053
A. Get Access
(1) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-063
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint free cloth if necessary.
4. Procedure
_________
Subtask 57-10-00-220-050
A. Inspection
(Ref. Fig. 601/TASK 57-10-00-991-004)
(1) Do a detailed visual inspection of the rear spar of the center wing
box around the access door cutouts.
EFF :
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Page 602
Aug 01/08
CES
Rear Spar of the Center Wing Box
Figure 601/TASK 57-10-00-991-004
EFF :
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Page 603
Feb 01/98
CES
(b) Other damage (cracks, scratches, stress, marks, dents, bumps,..)
:
- If you find this type of damage, refer to the Structural Repair
R Manual (Ref. ASRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-410-053
A. Close Access
(1) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 604
Aug 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-10-00-220-001
Special Detailed Inspection of Center Wing Box Rear Spar around Access Door
Cutouts
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific torch
No specific access platform 2 m (6 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 605
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-058
A. Get Access
(1) Open the Main Landing Gear doors (Ref. TASK 32-12-00-010-001).
(3) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-065
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 606
Feb 01/10
528-599,
CES
Center Wing Box - Rear Spar - Inspection Area
Figure 602/TASK 57-10-00-991-026
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 607
Feb 01/10
528-599,
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and MISCELLANEOUS (Material No. 19-003), if necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
4. Procedure
_________
Subtask 57-10-00-250-050
A. Inspection
(Ref. Fig. 602/TASK 57-10-00-991-026)
(1) Do a special detailed inspection of the center wing box rear spar
around access door cutouts. Refer to the Non-destructive Testing
Manual (Ref. NTM 571109).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 608
Feb 01/10
528-599,
CES
(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
(4) Close the Main Landing Gear doors (Ref. TASK 32-12-00-410-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 609
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-10-00-200-006
Detailed Inspection of Center Wing Spanwise formed Angle along Lower Edge of
Front Spar, Forward Face
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 610
Nov 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-055
A. Get Access
(2) Open the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
003).
(3) Remove the access panels 131PW, 132PW (Ref. TASK 25-54-12-000-001).
Subtask 57-10-00-110-066
EFF :
ALL 57-10-00
Page 611
Aug 01/08
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-051
A. Inspection
(Ref. Fig. 603/TASK 57-10-00-991-006)
(1) Do a detailed inspection along the spar of the formed angle in the
center wing box. This inspection is applicable along the lower edge
of the front spar on the forward face.
5. Close-up
________
Subtask 57-10-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the access panels 131PW, 132PW (Ref. TASK 25-54-12-400-001).
(4) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
004).
EFF :
ALL 57-10-00
Page 612
Aug 01/08
CES
Forward Spar of the Center Wing Box
Figure 603/TASK 57-10-00-991-006
EFF :
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Page 613
Aug 01/03
R
CES
(5) Remove the access platform(s).
EFF :
ALL 57-10-00
Page 614
Aug 01/08
R
CES
TASK 57-10-00-220-002
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 615
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-062
A. Get Access
(1) Open the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-010-
001).
(3) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-064
EFF :
ALL 57-10-00
Page 616
Nov 01/09
R
CES
R Center Wing Box - Lower Skin
Figure 604/TASK 57-10-00-991-025
R
EFF :
ALL 57-10-00
Page 617
May 01/05
CES
(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(3) Make sure that the surface of the inspection area is clean and
smooth.
4. Procedure
_________
Subtask 57-10-00-250-052
A. Inspection
(Ref. Fig. 604/TASK 57-10-00-991-025)
EFF :
ALL 57-10-00
Page 618
Aug 01/08
CES
5. Close-up
________
Subtask 57-10-00-390-052
A. Sealant Application
(1) Apply sealant on the inspection area (Ref. TASK 51-76-12-300-001) and
R (Ref. ASRM 51761200).
Subtask 57-10-00-410-061
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
(4) Close the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-410-
001).
EFF :
ALL 57-10-00
Page 619
Feb 01/10
CES
TASK 57-10-00-200-012
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific access platform 1.8 m (5 ft. 11 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-10-00
Page 620
Aug 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-071
A. Get Access
Subtask 57-10-00-110-050
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
EFF :
ALL 57-10-00
Page 621
Aug 01/08
CES
4. Procedure
_________
Subtask 57-10-00-220-053
A. Inspection
(Ref. Fig. 605/TASK 57-10-00-991-010)
(1) Do a detailed inspection of the aft face of the rear spar of the
center wing box.
Subtask 57-10-00-916-050
(1) Apply masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-074) on the equipment and fittings adjacent to the
area.
EFF :
ALL 57-10-00
Page 622
Aug 01/08
CES
Center Wing Box - Rear Spar - Aft Face
Figure 605/TASK 57-10-00-991-010
EFF :
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Page 623
Aug 01/08
R
CES
INTENTIONALLY BLANK
R
57-10-00
Page 624
Aug 01/08
CES
5. Close-up
________
Subtask 57-10-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 625
Nov 01/04
R
CES
TASK 57-10-00-200-013
Detailed Inspection of Center Wing Box, Bottom Skin Lower Surface, from
Stringer 11 to Stringer 15, between Y=+/-1292, as far as visible
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific access platform 2 m (6 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 626
Feb 01/07
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-011 Fig. 606
3. __________
Job Set-up
Subtask 57-10-00-010-072
A. Get Access
Subtask 57-10-00-110-051
EFF :
ALL 57-10-00
Page 627
Aug 01/08
CES
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-054
A. Inspection
(Ref. Fig. 606/TASK 57-10-00-991-011)
5. Close-up
________
Subtask 57-10-00-410-070
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 628
Aug 01/08
CES
Center Wing Box - External Surface on the Bottom Face - Inspection Area
Figure 606/TASK 57-10-00-991-011
EFF :
ALL 57-10-00
Page 629
Nov 01/04
R
CES
R (4) Close the main landing-gear doors (Ref. TASK 32-12-00-410-001).
EFF :
ALL 57-10-00
Page 630
Feb 01/07
CES
TASK 57-10-00-200-014
Detailed Inspection of Center Wing Box, Bottom Skin Upper Surface, including
Stringers, from Stringer 6 to Stringer 11, between Y=+/-765 ...
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 631
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-10-00-010-063
A. Get Access
(3) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-052
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-055
A. Inspection
(Ref. Fig. 607/TASK 57-10-00-991-012)
EFF :
ALL 57-10-00
Page 632
Nov 01/04
R
CES
Center Wing Box - Internal Surface on the Top Face - Inspection Area
Figure 607/TASK 57-10-00-991-012
R
EFF :
ALL 57-10-00
Page 633
Nov 01/04
CES
(2) Make sure that there is no :
5. Close-up
________
Subtask 57-10-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
EFF :
ALL 57-10-00
Page 634
Aug 01/08
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-10-00-220-003
Special Detailed Inspection of Center Wing Box, Drain Holes on Stringer 13 and
Stringer 14 on Bottom Skin, Upper Surface (12 Places)
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific access platform 2 m (6 ft. 7 in.)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 635
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-064
A. Get Access
(3) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-053
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 636
Feb 01/10
528-599,
CES
Center Wing Box - Drain Holes - Inspection Area
Figure 608/TASK 57-10-00-991-027
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 637
Feb 01/10
528-599,
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
4. Procedure
_________
Subtask 57-10-00-250-053
A. Inspection
(Ref. Fig. 608/TASK 57-10-00-991-027)
(1) Do a special detailed inspection of the center wing box, drain holes
on STIF13 and STIF14 on bottom skin, upper surface structure. Refer
to the Non-destructive Testing Manual (Ref. NTM 571136).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 638
Feb 01/10
528-599,
CES
(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):
- If you find other damage, refer to the Structural Repair Manual
(Ref. SRM 51110000) for damage classification and corrective
action.
5. Close-up
________
Subtask 57-10-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 639
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-10-00-200-016
Detailed Inspection of Center Wing Box, Lower Skin Lower Surface, from FR36 to
FR42, between RIB1 LH and RIB1 RH, Covered by Vapor Seal
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 640
Nov 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-074
A. Get Access
(2) Put an access platform in position at the zones 191, 192, 195 and
196.
EFF :
ALL 57-10-00
Page 641
Feb 01/09
CES
Subtask 57-10-00-020-050
R (2) Remove the vapor seal (Ref. TASK 28-13-42-000-001) and the heat
R shields.
Subtask 57-10-00-110-055
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-057
A. Inspection
(Ref. Fig. 609/TASK 57-10-00-991-015)
EFF :
ALL 57-10-00
Page 642
Feb 01/09
CES
Lower Surface Skin on the Center Wing Box from FR36 to FR42, between RIB1 left
side and RIB1 right side
Figure 609/TASK 57-10-00-991-015
EFF :
ALL
57-10-00 Page 643
Nov 01/04
R
CES
(2) Make sure that there is no:
5. Close-up
________
Subtask 57-10-00-420-050
R (1) Install the heat shields and the vapor seal (Ref. TASK 28-13-42-400-
R 001).
Subtask 57-10-00-410-072
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 644
Feb 01/09
CES
TASK 57-10-00-200-017
Detailed Inspection of Center Wing Box, Stringer Web at Junction with Strut
Attach Fittings on Upper Stringers 2, 3, 8, 9, 15, 16
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 645
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-10-00-010-065
A. Get Access
(3) Remove the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-000-
001).
Subtask 57-10-00-110-056
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
EFF :
ALL 57-10-00
Page 646
Nov 01/04
R
CES
4. Procedure
_________
Subtask 57-10-00-220-058
A. Inspection
(Ref. Fig. 610/TASK 57-10-00-991-016)
(1) Do a detailed inspection of the stringer web at the junction with the
strut attach fittings. This inspection is applicable at STIFS 2, 3,
8, 9, 15 and 16 of the center wing box.
5. Close-up
________
Subtask 57-10-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-400-
001).
EFF :
ALL 57-10-00
Page 647
Aug 01/08
CES
Stringer Web at the junction with the Strut Attach Fitting on the upper STIFS
2, 3, 8, 9, 15, 16 of the Center Wing Box
Figure 610/TASK 57-10-00-991-016
EFF :
ALL
57-10-00 Page 648
Nov 01/04
R
CES
R **ON A/C 051-052,
R TASK 57-10-00-220-005
R Special Detailed Inspection of Center Wing Box, Rear Spar, Edge of Lower Flange
R at Corner Fitting, LH/RH
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R
EFF :
051-052, 57-10-00
Page 649
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-067
A. Get Access
(3) Remove the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-000-
001).
Subtask 57-10-00-110-058
EFF :
051-052, 57-10-00
Page 650
Aug 01/08
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Remove the sealant from the inspection area with a nonmetallic
scraper.
(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(3) Make sure that the surface of the inspection area is clean and
smooth.
4. Procedure
_________
Subtask 57-10-00-250-054
A. Inspection
(Ref. Fig. 611/TASK 57-10-00-991-030)
(1) Do a special detailed inspection of the edge of the rear spar of the
center wing box. This inspection is applicable to the edge of the
R lower flange at the corner fitting, left and right sides (Ref. NTM
R 571192).
EFF :
051-052, 57-10-00
Page 651
Aug 01/08
CES
R Center Wing Box - Rear Spar - Edge of the Lower Flange at the Corner Fitting
R Figure 611/TASK 57-10-00-991-030
R
EFF :
051-052, 57-10-00
Page 652
May 01/05
CES
(b) Other damage (cracks, scratches, stress, marks dents, bumps...):
- If you find this type of damage, refer to the Structural Repair
R Manual (Ref. SRM 51110000) for damage classification and
corrective action.
Subtask 57-10-00-914-050
B. Application of Sealant
5. Close-up
________
Subtask 57-10-00-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-400-
001).
EFF :
051-052, 57-10-00
Page 653
Aug 01/08
CES
R **ON A/C ALL
TASK 57-10-00-200-019
Detailed Inspection of Center Wing Box, Lower Skin Lower Surface, From FR36 to
FR42, between RIB1 LH and RIB1 RH, Including Lower Splice at RIB1...
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 654
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-075
A. Get Access
(2) Put an access platform in position at the zones 191,192,195 and 196.
EFF :
ALL 57-10-00
Page 655
May 01/05
CES
Subtask 57-10-00-110-059
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-059
A. Inspection
R (Ref. Fig. 612/TASK 57-10-00-991-019)
EFF :
ALL 57-10-00
Page 656
May 01/05
CES
Center Wing Box - Lower Surface of the Lower Skin from FR36 to FR42
R Figure 612/TASK 57-10-00-991-019
EFF :
ALL 57-10-00
Page 657
May 01/05
CES
Subtask 57-10-00-916-051
(1) Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) or masking paper on the equipment and fittings adjacent to the
area.
5. Close-up
________
Subtask 57-10-00-410-073
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 658
May 01/05
R
CES
TASK 57-10-00-200-020
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 659
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-10-00-010-076
A. Get Access
Subtask 57-10-00-110-060
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.
EFF :
ALL 57-10-00
Page 660
May 01/05
R
CES
4. Procedure
_________
Subtask 57-10-00-220-060
A. Inspection
(Ref. Fig. 613/TASK 57-10-00-991-020)
(1) Do a detailed inspection of the forward face of the front spar of the
center wing box.
5. Close-up
________
Subtask 57-10-00-410-074
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
004).
EFF :
ALL 57-10-00
Page 661
Aug 01/08
CES
Front Spar of the Center Wing Box
R Figure 613/TASK 57-10-00-991-020
EFF :
ALL 57-10-00
Page 662
May 01/05
CES
TASK 57-10-00-200-021
Detailed Inspection of Center Wing Box, Upper Skin Upper Surface and Beams,
Including Frame Feet between FR36 and FR42
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 663
May 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-077
A. Get Access
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
Subtask 57-10-00-110-061
EFF :
ALL 57-10-00
Page 664
Aug 01/08
CES
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE
_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-061
A. Inspection
(Ref. Fig. 614/TASK 57-10-00-991-021)
Subtask 57-10-00-916-052
(1) Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) or masking paper on the equipment and fittings adjacent to the
area.
EFF :
ALL 57-10-00
Page 665
Aug 01/08
CES
Center Wing Box - Upper Skin - Upper Surface
R Figure 614/TASK 57-10-00-991-021
EFF :
ALL 57-10-00
Page 666
May 01/05
CES
(2) Apply a layer of STORAGE PRESERVATION (Material No. 15-005) or
STORAGE PRESERVATION (Material No. 15-006) to the inspection area.
NOTE : This is only applicable to the top skin beams, between FR36 to
____
FR42.
NOTE : This is only applicable to the top skin beams, between FR36 to
____
FR42.
5. Close-up
________
Subtask 57-10-00-410-075
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).
EFF :
ALL 57-10-00
Page 667
May 01/05
R
CES
TASK 57-10-00-200-022
Detailed Inspection of Outer Wing Box, External Surface of RIB 1 and Upper
Surface of Triform Fitting, between Front Spar and Rear Spar
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 668
May 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-941-070
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-10-00-010-069
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the access
panels 540AB and 640AB.
EFF :
ALL 57-10-00
Page 669
Feb 01/10
CES
(3) Open the RIB2 surge doors:
- for the left wing: 540AZ, 540BZ
- for the right wing: 640AZ, 640BZ.
Subtask 57-10-00-110-062
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-062
A. Inspection
(Ref. Fig. 615/TASK 57-10-00-991-022)
EFF :
ALL 57-10-00
Page 670
Nov 01/09
R
CES
RIB1 - Left and Right Sides - External Structure
Figure 615/TASK 57-10-00-991-022
EFF :
ALL 57-10-00
Page 671
Nov 01/09
R
CES
(2) Make sure that there is no:
5. Close-up
________
Subtask 57-10-00-410-068
A. Close Access
Subtask 57-10-00-942-079
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 672
Feb 01/10
CES
TASK 57-10-00-200-023
Special Detailed Inspection of CWB, Upper Surface of Triform Fitting (On First
Row of Fasteners from RIB1), between Stringer No 8 and FR42, LH/RH
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 673
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-080
A. Get Access
(3) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-10-00-110-069
EFF :
ALL 57-10-00
Page 674
Feb 01/10
CES
First Row of Fasteners from RIB1 on the Upper Surface of the Triform Fitting
Figure 616/TASK 57-10-00-991-023
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 675
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK
R
57-10-00
Page 676
Nov 01/09
CES
R **ON A/C 301-399,
(1) Remove the sealant from the fasteners (1) in the inspection area.
(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(3) Make sure that the surface of the inspection area is clean and
smooth.
EFF :
ALL 57-10-00
Page 677
May 01/09
CES
R First Row of Fasteners from RIB1 on the Upper Surface of the Triform Fitting
R Figure 616A/TASK 57-10-00-991-023-A
R
EFF :
301-399, 57-10-00
Page 678
May 01/09
CES
4. Procedure
_________
Subtask 57-10-00-270-050
A. Inspection
5. Close-up
________
Subtask 57-10-00-370-050
A. Not Applicable
EFF :
ALL 57-10-00
Page 679
Feb 01/10
CES
Subtask 57-10-00-390-050
B. Application of Sealant
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (2) Apply sealant on the fasteners (1) of the inspection areas (Ref. ASRM
R 51761200) and (Ref. TASK 51-76-12-300-002).
Subtask 57-10-00-410-079
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
EFF :
ALL 57-10-00
Page 680
Feb 01/10
CES
TASK 57-10-00-200-024
Special Detailed Inspection of Outer WB, Upper Surface of Triform Fitting (on
First Row of Fasteners from RIB1), between Stringer 8 and FR42, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific warning notices
No specific access platform 2 m (6 ft. 7 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
98D57004013000 2 HOOK-COVER (RIB 2 SURGE DOORS)
98D57004014000 2 HOOK-COVER (RIB2-SURGE DOORS)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 681
May 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-941-066
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
EFF :
ALL 57-10-00
Page 682
Feb 01/10
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Install warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-10-00-010-079
B. Get Access
(1) Put an access platform in position below the access panels 540AB and
640AB.
(2) Remove the access panels (Ref. TASK 57-27-11-000-001) , (Ref. TASK
28-10-00-910-002):
- For the left wing: 540AB
- For the right wing: 640AB.
Subtask 57-10-00-110-068
EFF :
ALL 57-10-00
Page 683
Feb 01/10
CES
Outer Wing Box - Upper Surface of the Triform Fitting - Inspection Area
Figure 617/TASK 57-10-00-991-024
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00
Page 684
Feb 01/10
528-599,
CES
Outer Wing Box - Upper Surface of the Triform Fitting - Inspection Area
Figure 617A/TASK 57-10-00-991-024-A
R
EFF :
301-399, 57-10-00
Page 685
May 01/09
CES
**ON A/C ALL
(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(3) Make sure that the surface of the inspection area is clean and
smooth.
EFF :
ALL 57-10-00
Page 686
May 01/09
R
CES
4. Procedure
_________
Subtask 57-10-00-270-051
A. Inspection
5. Close-up
________
Subtask 57-10-00-390-051
A. Sealant Application
EFF :
ALL 57-10-00
Page 687
Feb 01/10
CES
**ON A/C 301-399,
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (2) Apply sealant on the fasteners (10): (Ref. ASRM 51761200), (Ref. TASK
51-76-12-300-002).
Subtask 57-10-00-410-077
B. Close Access
Subtask 57-10-00-942-075
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 688
Feb 01/10
CES
TASK 57-10-00-200-025
Special Detailed Inspection of CWB, Lower Splice on Lower Skin Lower Surface at
RIB1 (at Two Central Rows of Fasteners), between the Stringer 8 and FR42, ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 689
May 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-941-068
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Install warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-10-00-010-082
B. Get Access
(1) Open and safety the main landing-gear doors 734 and 744 (Ref. TASK
32-12-00-010-001).
(2) Put an access platform in position at the zones 191 and 192.
EFF :
ALL 57-10-00
Page 690
Aug 01/09
CES
Subtask 57-10-00-110-071
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
EFF :
ALL 57-10-00
Page 691
May 01/09
R
CES
Center Wing Box - Bottom Splice - Inspection Area
Figure 618/TASK 57-10-00-991-028
EFF :
ALL 57-10-00
Page 692
May 01/09
R
CES
4. Procedure
_________
Subtask 57-10-00-270-053
A. Inspection
(Ref. Fig. 618/TASK 57-10-00-991-028)
5. Close-up
________
Subtask 57-10-00-410-081
A. Close Access
(2) Remove the safety devices and close the main landing-gear doors 734
and 744 (Ref. TASK 32-12-00-410-001).
Subtask 57-10-00-942-077
EFF :
ALL 57-10-00
Page 693
Aug 01/09
CES
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page 694
May 01/09
R
CES
TASK 57-10-00-200-026
R Special Detailed Inspection (US) of Outer WB, (Holes on) Upper Half of Vertical
Tee Fitting at Junction with RIB1 and Rear Spar, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific warning notices
No specific access platform 2 m (6 ft. 7 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
98D57004013000 2 HOOK-COVER (RIB 2 SURGE DOORS)
98D57004014000 2 HOOK-COVER (RIB2-SURGE DOORS)
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page 695
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-941-069
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Install warning notices in the cockpit to tell persons not to operate
the flaps or slats.
EFF :
ALL 57-10-00
Page 696
Feb 01/10
CES
Subtask 57-10-00-010-083
B. Get Access
(1) Put an access platform in position below the access panels 540AB and
640AB.
(2) Remove the access panels (Ref. TASK 57-27-11-000-001), (Ref. TASK 28-
10-00-910-002):
- For the left wing: 540AB
- For the right wing: 640AB.
Subtask 57-10-00-110-072
EFF :
ALL 57-10-00
Page 697
May 01/09
R
CES
Outer Wing Box - Vertical Tee Fitting - Inspection Area
Figure 619/TASK 57-10-00-991-029-A
EFF :
ALL 57-10-00
Page 698
May 01/09
R
CES
(2) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(3) Make sure that the surface of the inspection area is clean and
smooth.
4. Procedure
_________
Subtask 57-10-00-270-054
A. Inspection
(Ref. Fig. 619/TASK 57-10-00-991-029-A)
EFF :
ALL 57-10-00
Page 699
May 01/09
R
CES
5. Close-up
________
Subtask 57-10-00-390-055
A. Sealant Application
(Ref. Fig. 619/TASK 57-10-00-991-029-A)
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).
Subtask 57-10-00-410-083
B. Close Access
Subtask 57-10-00-942-078
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-10-00
Page A600
Feb 01/10
CES
TASK 57-10-00-220-006
R Special Detailed Inspection (US) of Center Wing Box, Cruciform Fitting, Rear
R Spar at the Level of Frame 42 LH/RH
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-10-00
Page A601
May 01/09
CES
3. __________
Job Set-up
Subtask 57-10-00-010-084
A. Get Access
(2) Remove the wing-to-fuselage fairings 191DT, 191ET, 192DT and 192ET
(Ref. TASK 53-35-11-000-001).
Subtask 57-10-00-110-073
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
EFF :
ALL 57-10-00
Page A602
May 01/09
CES
Center Wing Box - Rear Spar of the Cruciform Fitting at FR42
Figure 620/TASK 57-10-00-991-031
EFF :
ALL 57-10-00
Page A603
May 01/09
R
CES
(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):
- If you find this type of damage, refer to the Structural Repair
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.
4. Procedure
_________
Subtask 57-10-00-270-055
A. Inspection
(Ref. Fig. 620/TASK 57-10-00-991-031)
NOTE : If you find cracks when you do the NMT 571147 P. Block 401
____
procedure, refer to AIRBUS before the subsequent flight.
5. Close-up
________
Subtask 57-10-00-410-084
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the wing-to-fuselage fairings 191DT, 191ET, 192DT and 192ET
(Ref. TASK 53-35-11-400-001).
EFF :
ALL 57-10-00
Page A604
May 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
R TASK 57-10-00-270-001
R Special Detailed Inspection of Lower Panels in Center and Outer Wing Box at
R Level of Rib 1 Junction
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A605
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-10-00-010-087
A. Get Access
R (1) Open the Main Landing Gear doors 834 and 844 (Ref. TASK 32-12-00-010-
001).
R (3) Remove the wing-to-fuselage fairing panels 191LB, 192LB, 147CB and
R 148DB (Ref. TASK 53-35-11-000-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A606
Feb 01/10
CES
R Subtask 57-10-00-110-076
R (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) if
R necessary.
R (2) Make sure that the surface of the inspection area is clean and
R smooth.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A607
Aug 01/09
CES
R Lower Panels in Center and Outer Wing Box at Level of Rib 1 Junction
R Figure 621/TASK 57-10-00-991-033
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A608
Aug 01/09
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
4. Procedure
_________
Subtask 57-10-00-270-057
A. Inspection
(Ref. Fig. 621/TASK 57-10-00-991-033)
5. Close-up
________
Subtask 57-10-00-410-087
A. Close Access
R (1) Install the wing-to-fuselage fairing panels 191LB, 192LB, 147CB and
R 148DB (Ref. TASK 53-35-11-400-001).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A609
Feb 01/10
CES
R (3) Close the Main Landing Gear doors 834 and 844 (Ref. TASK 32-12-00-
410-001).
Subtask 57-10-00-860-051
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00
Page A610
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R TASK 57-10-00-270-002
R Special Detailed Inspection of Lower Stiffeners in Center and Outer Wing Box at
R Level of Rib 1 Junction
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A611
Aug 01/09
CES
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-10-00-010-086
R A. Get Access
R (1) Open the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-010-
R 001).
R (3) Remove the access covers 147AZ (148AZ) (Ref. TASK 57-17-11-000-001).
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A612
Aug 01/09
CES
R Subtask 57-10-00-110-075
R (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
R necessary.
R (2) Make sure that the surface of the inspection area is clean and
R smooth.
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A613
Aug 01/09
CES
R Lower Stiffeners in Center and Outer Wing Box at Level of Rib 1 Junction
R Figure 622/TASK 57-10-00-991-034
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A614
Aug 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R 4. Procedure
_________
R Subtask 57-10-00-270-056
R A. Inspection
R (Ref. Fig. 622/TASK 57-10-00-991-034)
R 5. Close-up
________
R Subtask 57-10-00-410-086
R A. Close Access
R (1) Install the access covers 147AZ (148AZ) (Ref. TASK 57-17-11-400-001).
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A615
Aug 01/09
CES
R (3) Close the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-410-
R 001).
R Subtask 57-10-00-860-050
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00
Page A616
Aug 01/09
CES
ACCESS COVERS - REMOVAL/INSTALLATION
____________________________________
TASK 57-17-11-000-001
WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-17-11
Page 401
Feb 01/98
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-17-11-010-050
A. Get Access
Subtask 57-17-11-650-050
(2) Defuel the center tank (Ref. TASK 28-25-00-650-001) or move the fuel
into a different tank (Ref. TASK 28-25-00-869-001) .
(3) Drain the remaining fuel in the center tank (Ref. TASK 28-25-00-650-
003).
EFF :
ALL 57-17-11
Page 402
Feb 01/98
CES
Subtask 57-17-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/X FEED/VALVE/MOT1 2QE A12
121VU FUEL/RFL/DFL/SPLY 2QU L24
121VU FUEL/RFL/DFL/XFR/DEFUEL/VALVE 1QU L23
R 121VU FUEL/L WING TK/PUMP2 SPLY 7QA N26
121VU FUEL/L WING TK/PUMP1 SPLY 1QA N23
121VU FUEL/R WING TK/PUMP2 SPLY 8QA Q26
121VU FUEL/R WING TK/PUMP1 SPLY 2QA Q23
4. Procedure
_________
Subtask 57-17-11-020-050
(1) Remove the bolt (3) and the washer (4) to disconnect the bonding
strip (5).
(2) Remove the screws (6),the washers (7),and the washers (8).
NOTE : Hold the access cover 147AZ (148AZ) in position when you
____
remove the fasteners.
EFF :
ALL 57-17-11
Page 403
Feb 01/02
CES
Access Cover 147AZ (148AZ)
Figure 401/TASK 57-17-11-991-001
EFF :
ALL 57-17-11
Page 404
Feb 01/98
CES
TASK 57-17-11-400-001
WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-17-11
Page 405
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-17-11
Page 406
Nov 01/04
CES
3. __________
Job Set-up
Subtask 57-17-11-941-051
(2) Make sure that the main landing gear door is open (Ref. TASK 32-12-
00-010-001).
(3) Make sure that the fuel safety procedures have been obeyed (Ref. TASK
28-00-00-910-001) , (Ref. TASK 28-10-00-910-001).
(4) Make sure that the center tank is defueled (Ref. TASK 28-25-00-650-
001) or the fuel is moved into a different tank (Ref. TASK 28-25-00-
869-001).
(5) Make sure that the remaining fuel is drained (Ref. TASK 28-25-00-650-
003).
Subtask 57-17-11-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/X FEED/VALVE/MOT1 2QE A12
121VU FUEL/RFL/DFL/SPLY 2QU L24
121VU FUEL/RFL/DFL/XFR/DEFUEL/VALVE 1QU L23
R 121VU FUEL/L WING TK/PUMP2 SPLY 7QA N26
121VU FUEL/L WING TK/PUMP1 SPLY 1QA N23
121VU FUEL/R WING TK/PUMP2 SPLY 8QA Q26
121VU FUEL/R WING TK/PUMP1 SPLY 2QA Q23
4. Procedure
_________
Subtask 57-17-11-914-051
(1) Clean the contact surface of the seal on the access cover (1) with
CLEANING AGENTS (Material No. 11-003) and with lint free cloth.
(2) Put a new seal (2) in position with SEALANTS (Material No. 09-026).
EFF :
ALL 57-17-11
Page 407
Feb 01/02
CES
(3) Clean the surface around the seal (2) with CLEANING AGENTS (Material
No. 11-003) to remove the excess of sealant.
Subtask 57-17-11-210-055
(1) Do an inspection of the bonding strips in the center wing box. Make
sure that they are:
- correctly installed,
- not corroded,
- not damaged.
Subtask 57-17-11-420-050
NOTE : Hold the access cover 147AZ (148AZ) in position when you
____
install the fasteners.
(2) Install the washers (8),the washers (7),and the screws (6).
(3) TORQUE the screws (6) to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in).
NOTE : You must do the electrical bonding when you install the
____
bonding strip (5) (Ref. TASK 20-28-00-912-004).
(4) Install the bonding strip (5), the washer (4) and the bolt (3).
(5) TORQUE the bolt (3) to between 0.38 and 0.42 m.daN (33.62 and 37.16
lbf.in).
Subtask 57-17-11-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 2QE, 2QA, 8QA, 1QA, 7QA, 1QU, 2QU
EFF :
ALL 57-17-11
Page 408
Feb 01/02
CES
Subtask 57-17-11-740-050
E. BITE Test
Subtask 57-17-11-650-051
F. Fueling
(1) Fill the center tank to the maximum level (Ref. TASK 12-11-28-650-
003)
Subtask 57-17-11-210-050
NOTE : After major tank repair, refer to MPD 731000 latest revision
____
for additional information.
Subtask 57-17-11-210-050-A
NOTE : After major tank repair, refer to MPD 731000 latest revision
____
for additional information.
NOTE : For aircraft operating to the standards for ETOPS, refer also
____
to the CMP latest revision for additional requirements.
EFF :
ALL 57-17-11
Page 409
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-17-11-210-052
H. Leak Inspection
(1) Make a visual inspection to make sure that there are no leaks at the
access cover 147AZ (148AZ).
5. Close-up
________
Subtask 57-17-11-410-050
A. Close Access
(1) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001)
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-17-11
Page 410
Nov 01/07
CES
TASK 57-17-11-000-002
WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
NOTE : The access door at RIB1 has the marking DO NOT REMOVE. This is to tell
____
persons not to remove this access door if there is fuel in the center
tank.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
A. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-17-11
Page 411
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 57-17-11-010-051
A. Get Access
(1) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
Subtask 57-17-11-860-050
(2) Defuel the applicable inner wing tank (Ref. TASK 28-25-00-650-001) or
transfer the fuel of the applicable inner wing tank (Ref. TASK 28-25-
00-869-001).
(3) Make sure that the center tank is defueled (Ref. TASK 28-25-00-650-
001).
4. Procedure
_________
Subtask 57-17-11-020-051
(1) Remove the bolts (11), (18), (16) and the washers (12), (17), (15)
from the access door (13).
NOTE : Hold the access door (13) when you remove the fasteners.
____
EFF :
ALL 57-17-11
Page 412
Nov 01/07
R
CES
Access Door at RIB1
Figure 402/TASK 57-17-11-991-002
EFF :
ALL 57-17-11
Page 413
Nov 01/07
R
CES
TASK 57-17-11-400-002
WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-17-11
Page 414
Nov 01/07
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-17-11-860-051
(1) Make sure that the fuel safety procedures have been obeyed (Ref. TASK
28-00-00-910-001), (Ref. TASK 28-10-00-910-001).
(2) Make sure that the access covers are removed (Ref. TASK 57-17-11-000-
001).
(3) Make sure that the applicable inner wing tank is defueled (Ref. TASK
28-25-00-650-001) or the fuel is moved from the applicable inner wing
tank (Ref. TASK 28-25-00-869-001).
EFF :
ALL 57-17-11
Page 415
Nov 01/07
R
CES
4. Procedure
_________
Subtask 57-17-11-914-050
(1) Clean the contact surface of the seal (12) on the access door (11)
with a CLEANING AGENTS (Material No. 11-003) and a lint free cloth.
(2) Apply SEALANTS (Material No. 09-026) on the seal (12), on the face in
contact with the door (11).
(3) Put a new seal (12) on the frame of the door (13).
(4) Clean the surface around the door (13) with CLEANING AGENTS (Material
No. 11-003) to remove the excess of the sealant.
Subtask 57-17-11-420-051
(1) Put the access door (13) in position on the frame at RIB1.
NOTE : Hold the access door (13) in position when you install the
____
fasteners.
(2) Install the washers (17), (15) and the bolts (18), (16).
(3) TORQUE the bolts (18), (16) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in)
(5) TORQUE the bolts (11) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft).
EFF :
ALL 57-17-11
Page 416
Nov 01/07
R
CES
5. Close-up
________
Subtask 57-17-11-650-052
A. Pressure Refuel
Subtask 57-17-11-420-052
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-17-11
Page 417
Nov 01/07
CES
OUTER WING - DESCRIPTION AND OPERATION
______________________________________
R 1. _______
General
The outer wing is a cantilever structure, attached to the center wingbox at
RIB1. The main structure is the wingbox, which tapers from RIB1 to RIB27,
and makes the integral fuel tank and the vent surge tank.
2. Component
__________________
Location
Each outer wing includes:
- the wing box (Ref. 57-21-00)
- the wing tip (Ref. 57-30-00)
- the leading edge and leading edge devices (Ref. 57-40-00)
- the trailing edge and trailing edge devices (Ref. 57-50-00).
EFF :
ALL 57-20-00
Page 1
Aug 01/04
CES
OUTER WING - INSPECTION/CHECK
_____________________________
R TASK 57-20-00-200-001
R Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower Surfaces,
R around Access Door Cutouts in Rib Bay 2-3 and Rib Bay 6-7
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 601
Aug 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-082
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-20-00
Page 602
Feb 01/10
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-650-054
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-050
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the adjustable access platform in position below zone 540(640).
(2) Remove the access panels for the applicable wing (Ref. TASK 57-27-11-
000-001) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540AB, 540BB
- for the right wing, remove 640AB, 640BB.
4. Procedure
_________
EFF :
ALL 57-20-00
Page 603
Feb 01/10
CES
R Access Panel Cut-outs
R Figure 601/TASK 57-20-00-991-001
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00
Page 604
Aug 01/05
CES
Access Panel Cut-outs
Figure 601A/TASK 57-20-00-991-001-A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00
Page 605
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
R Subtask 57-20-00-110-050
R (1) Remove unwanted sealant from the access panel cut-out(s) and the seal
R faces of the access panels.
R (2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
R CLEANING AGENTS (Material No. 11-026), to clean:
R - the access panel (1) interfaces
R - the fuel tank access cut-out (3) interfaces and the adjacent area
R - the clamp ring (5) and the bolt (6) areas.
R Subtask 57-20-00-210-050
R B. Inspection
R (1) Examine the areas of the top and the bottom skin surfaces adjacent to
R the access panel cut-outs.
R Make sure that:
R - there is no corrosion of the access panel (1) and the wing skin (3)
R - the sealing ring (2) is in good condition
R - the access hole edges in the wing skin (3) are not damaged
R - the knitted gasket (4) is in good condition
R - there is no damage to, or scoring of, the clamp ring (5) and the
R access panel (1) interface
R - the bolt (6) holes in the clamp ring (5) are not damaged
R - the paint finish is of the correct condition.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
R correct repair procedure.
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00
Page 606
Aug 01/05
CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-110-050-A
(1) Remove unwanted sealant from the access panel cut-out(s) and the seal
faces of the access panels.
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the access panel assembly (1) interfaces
- the bottom wing skin (3) interfaces and the adjacent area
- the access panel outer (5) and the bolt (6) areas.
Subtask 57-20-00-210-050-A
B. Inspection
(1) Examine the areas of the top and the bottom skin surfaces adjacent to
the access panel cut-outs.
Make sure that:
- there is no corrosion of the access panel assembly (1) and the wing
skin (3)
- the sealing ring (2) is in good condition
- the access hole edges in the wing skin (3) are not damaged
- the knitted gasket (4) is in good condition
- there is no damage to, or scoring of, the access panel outer (5)
and the access panel assembly (1) interface
- the bolt (6) holes in the access panel outer (5) are not damaged
- the paint finish is of the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00
Page 607
Feb 01/10
528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-20-00-410-050
R A. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-20-00-650-055
R B. Fuel Configuration
R Subtask 57-20-00-942-050
R C. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-20-00
Page 608
Aug 01/05
CES
TASK 57-20-00-200-032
Special Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower
Surfaces, Around Access Door Cutouts in Rib Bay 2-3 and Rib Bay 6-7
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 609
Aug 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-093
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-20-00
Page 610
Feb 01/10
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-650-057
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-092
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the adjustable access platform in position below zone 540(640).
(2) Remove the access panels for the applicable wing (Ref. TASK 57-27-11-
000-001) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540AB, 540BB
- for the right wing, remove 640AB, 640BB.
4. Procedure
_________
EFF :
ALL 57-20-00
Page 611
Feb 01/10
CES
Inspection Area
R Figure 602/TASK 57-20-00-991-046
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00
Page 612
Aug 01/05
CES
Inspection Area
Figure 602A/TASK 57-20-00-991-046-A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00
Page 613
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 57-20-00-110-088
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the area around the access door cutouts, rib bays 2-3 and 6-7.
Subtask 57-20-00-200-052
B. Inspection
(1) Do a special detailed inspection of the area around the access door
R cutouts, rib bays 2-3 and 6-7 (Ref. NTM 572040).
5. Close-up
________
Subtask 57-20-00-410-091
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-650-058
B. Fuel Configuration
Subtask 57-20-00-942-094
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-20-00
Page 614
Aug 01/08
CES
(3) Remove the warning notice(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 615
Aug 01/05
R
CES
TASK 57-20-00-200-002
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Fuel Pump
Apertures between RIB1 and RIB2
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This task must be done with the fuel pumps 21QA (26QA) and 25QA
____
(22QA) removed.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 616
Aug 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-083
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-051
B. Get Access
(2) Remove the fuel pumps 21QA(26QA) and 25QA(22QA) (Ref. TASK 28-21-51-
000-001).
EFF :
ALL 57-20-00
Page 617
Aug 01/05
CES
4. Procedure
_________
Subtask 57-20-00-110-079
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) and a compressed air jet to
clean:
- the edges of the two fuel pump openings (1)
- the wing bottom skin, lower surface (2), adjacent to the fuel pump
openings (1).
Subtask 57-20-00-210-051
(1) Examine the outer-wing, bottom skin fuel pump openings (1) and the
adjacent surface area (2). Make sure that:
- there is no damage to the edges of the openings (1)
- the surface area (2) has no corrosion or damage
- the paint finishes are correct.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-051
A. Close Access
(1) Install the fuel pumps 21QA(26QA) and 25QA(22QA) (Ref. TASK 28-21-51-
400-001).
EFF :
ALL 57-20-00
Page 618
Aug 01/05
CES
Fuel Pump 25QA (22QA) 21QA (26QA) Openings
R Figure 603/TASK 57-20-00-991-002
EFF :
ALL 57-20-00
Page 619
Aug 01/05
CES
Subtask 57-20-00-942-084
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 620
Aug 01/05
R
CES
TASK 57-20-00-220-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 621
Aug 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-051
A. Safety Precautions
R (1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
4. Procedure
_________
Subtask 57-20-00-110-052
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the wing top-skin at its joint between the front spar and the rear
spar from RIB1 to RIB8.
EFF :
ALL 57-20-00
Page 622
Nov 01/07
CES
Top View of the Wing Upper Skin - RIB1 thru RIB8
R Figure 604/TASK 57-20-00-991-003
EFF :
ALL 57-20-00
Page 623
Aug 01/05
CES
Subtask 57-20-00-220-050
(1) Inspect the upper surface of the wing top-skin at its attachment to
the front spar and the rear spar (between RIB1 and RIB8).
Make sure that:
- there is no corrosion
- there are no dents, burrs, scores or scratches
- the rivets and fasteners are in the correct condition
- the surface protection is not damaged or loose.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-052
A. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 624
Nov 01/07
CES
TASK 57-20-00-200-003
R Detailed Inspection of Outer Wing, Front-Spar Aft Face, Upper and Lower Root
R Joint-Fitting
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 625
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job set up
Subtask 57-20-00-941-052
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-052
B. Get Access
(1) Put the access platform in position below the zone 540(640).
EFF :
ALL 57-20-00
Page 626
Aug 01/05
CES
(3) Open the RIB2 surge doors:
- for the left wing, open 540AZ
- for the right wing, open 640AZ.
4. Procedure
_________
Subtask 57-20-00-110-053
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the upper and the lower root joint-fittings of the spar aft face.
Subtask 57-20-00-210-052
R B. Detailed Inspection of Outer Wing, Front-Spar Aft Face, Upper and Lower
R Root Joint-Fitting
(1) Examine the upper and the lower root joint-fittings of the spar aft
face.
Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 571100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 627
May 01/06
CES
Root Joint Fitting of the Front-Spar
R Figure 605/TASK 57-20-00-991-004
EFF :
ALL 57-20-00
Page 628
Aug 01/05
CES
5. Close-up
________
Subtask 57-20-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-942-053
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 629
Aug 01/05
R
CES
TASK 57-20-00-200-004
Detailed Inspection of Outer Wing, Front Spar Aft Face, Between RIB1 and RIB8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R NOTE : If applicable, do this procedure and MPD Task 572004-03 at the same
____
R time. The inspection procedure can be done with the closing panel(s)
installed. The inspection of the dry bay area can be done through the
front spar access panels. (Ref. TASK 57-20-00-220-008).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific mirror
No specific safety barriers
No specific spark-proof lamp
R No specific AR ACCESS PLATFORM 2M (6 FT)
R No specific AR WARNING NOTICE
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
98D57004013000 2 HOOK-COVER (RIB 2 SURGE DOORS)
EFF :
ALL 57-20-00
Page 630
May 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 631
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-20-00-941-053
A. Safety Precautions
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-061
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-053-A
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below zone 521(621).
EFF :
ALL 57-20-00
Page 632
Feb 01/10
CES
(2) Remove the applicable access panels:
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572004-03 is to be done at the same time (Ref. TASK 57-20-
00-220-008).
NOTE : Do not remove access panels 640CZ and 640DZ if MPD Task
____
572004-03 is to be done at the same time (Ref. TASK 57-20-
00-220-008).
Subtask 57-20-00-010-053-B
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below zone 521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-20-00
Page 633
Feb 01/10
511-526, 528-599,
CES
(4) Install the HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000) on the
forward surge door.
Subtask 57-20-00-110-054
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the front-spar aft face between RIB1 and RIB8.
4. Procedure
_________
Subtask 57-20-00-210-053
A. Detailed Inspection of Outer Wing, Front-Spar Aft Face, between RIB1 and
RIB8
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 634
Feb 01/10
CES
Details of the Front-Spar Aft Face - RIB1 thru RIB8
Figure 606/TASK 57-20-00-991-005
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page 635
Feb 01/10
511-526, 528-599,
CES
Details of the Front-Spar Aft Face - RIB1 thru RIB8
Figure 606A/TASK 57-20-00-991-005-A
R
EFF :
235-235, 239-249, 251-299, 57-20-00
Page 636
Nov 01/08
CES
5. Close-up
________
Subtask 57-20-00-410-053-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
Subtask 57-20-00-410-053-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
EFF :
ALL 57-20-00
Page 637
Feb 01/10
CES
R (4) Install the applicable access panels:
Subtask 57-20-00-860-062
B. Fuel Configuration
Subtask 57-20-00-942-054
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 638
May 01/07
CES
TASK 57-20-00-200-005
Detailed Inspection of Outer Wing, Rear Spar Aft Face, Between RIB1 and Gear
Support RIB5, including Rear Spar Angle
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 639
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-054
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing rear spar, zone
574(674).
4. Procedure
_________
Subtask 57-20-00-110-055
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the rear spar aft-face between RIB1 and RIB5.
EFF :
ALL 57-20-00
Page 640
May 01/07
R
CES
Details of the Rear-Spar Aft Face - RIB1 thru RIB5
Figure 607/TASK 57-20-00-991-006
EFF :
ALL 57-20-00
Page 641
May 01/07
R
CES
Subtask 57-20-00-210-054
B. Detailed Inspection of Outer Wing, Rear Spar Aft Face, Between RIB1 and
Gear Support RIB5, including Rear Spar Angle
(1) Examine the rear spar aft face between RIBS 1 and 5, together with
the rear spar angle, and make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no cracks
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
(2) If necessary, refer to the ASRM (Ref. ASRM 572100) for the correct
repair procedure.
5. Close-up
________
Subtask 57-20-00-942-055
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 642
May 01/07
R
CES
TASK 57-20-00-200-006
Special Detailed Inspection of the Outer Wing Rear-Spar Aft-Face Spar Joint
Plate at RIB6
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 643
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R NTM 572008
R AMM 06-41-57 P.Block 001 WINGS
R ASRM 57210000 (for corrective action)
57-20-00-991-007 Fig. 608
3. __________
Job Set-up
Subtask 57-20-00-941-055
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-055
B. Get Access
R (2) Open the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, open 574AB, 574BB
- for the right wing, open 674AB, 674BB.
EFF :
ALL 57-20-00
Page 644
Aug 01/08
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-055-A
B. Get Access
(2) Remove the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, remove 574AB, 574BB
- for the right wing, remove 674AB, 674BB.
4. Procedure
_________
Subtask 57-20-00-110-056
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the joint plate on the aft face of the rear spar at RIB6.
Subtask 57-20-00-280-050
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-20-00
Page 645
Feb 01/10
CES
Details of the Rear-Spar Aft-Face Spar Joint Plate - RIB6
Figure 608/TASK 57-20-00-991-007
EFF :
ALL 57-20-00
Page 646
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Close the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, close 574AB, 574BB
- for the right wing, close 674AB, 674BB.
Subtask 57-20-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, install 574AB, 574BB
- for the right wing, install 674AB, 674BB.
Subtask 57-20-00-942-056
B. Removal of Equipment
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 647
Feb 01/10
CES
INTENTIONALLY BLANK
R
57-20-00
Page 648
Nov 01/07
CES
TASK 57-20-00-200-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 649
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-056
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-056
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below the zone 540(640).
EFF :
ALL 57-20-00
Page 650
May 01/07
R
CES
(2) Remove the applicable access panels:
- for the left wing, remove 540AB
- for the right wing, remove 640AB (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002).
4. Procedure
_________
Subtask 57-20-00-110-057
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the rear-spar forward-face upper and lower root-joint fittings.
Subtask 57-20-00-210-055
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 651
May 01/07
R
CES
Details of the Rear-Spar Forward-Face (Upper and Lower Root-Joint Fitting)
Figure 609/TASK 57-20-00-991-008
EFF :
ALL 57-20-00
Page 652
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-942-057
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 653
May 01/07
R
CES
TASK 57-20-00-200-008
Detailed Inspection of Outer Wing, Rear-Spar Forward Face, between RIB1 and
RIB8, Including the Region of the Joint at RIB6
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 654
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-057
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-057
B. Get Access
EFF :
ALL 57-20-00
Page 655
May 01/07
R
CES
(3) Open the RIB 2 surge doors:
- for the left wing, open 540BZ
- for the right wing, open 640BZ.
4. Procedure
_________
Subtask 57-20-00-110-058
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the rear-spar forward-face between RIB1 and RIB8.
Subtask 57-20-00-210-056
B. Detailed Visual Inspection of the Outer Wing Rear-Spar Face between RIB1
and RIB8, including the Region of the Joint at RIB6
(1) Examine the rear-spar forward face RIB1 thru RIB8 and the joint at
RIB6.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 656
May 01/07
R
CES
Details of the Rear-Spar Forward Face - RIB1 thru RIB8
Figure 610/TASK 57-20-00-991-009
EFF :
ALL 57-20-00
Page 657
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-942-058
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 658
May 01/07
R
CES
TASK 57-20-00-200-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 659
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-058
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-20-00
Page 660
May 01/07
R
CES
Subtask 57-20-00-650-056
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-058
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below the zone 540(640).
R
EFF :
ALL 57-20-00
Page 661
May 01/07
CES
4. Procedure
_________
Subtask 57-20-00-110-059
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the top-skin stringer crown-fittings at the root joint.
Subtask 57-20-00-210-057
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repairprocedure.
R
EFF :
ALL 57-20-00
Page 662
May 01/07
CES
Details of the Top-Skin Stringer Crown Fittings
Figure 611/TASK 57-20-00-991-010
R
EFF :
ALL 57-20-00
Page 663
May 01/07
CES
5. Close-up
________
Subtask 57-20-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-942-059
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-20-00
Page 664
May 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-20-00-200-010
Detailed Inspection of Outer Wing, Top Skin Stringers, Between RIB 1 and RIB 8,
including Runouts and Air Transfer Holes, Stringer Joints....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R NOTE : If applicable, do this procedure and MPD Task 572020-02 at the same
____
R time. The inspection procedure can then be done with the closing
R panel(s) installed. The inspection of the dry bay area can be done
R through the front spar access panels (Ref. TASK 57-20-00-220-009).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 665
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-059
A. Safety Precautions
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 666
Feb 01/10
528-599,
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-063
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-059-A
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panels 540AB
(640AB) and 540BB (640BB).
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572020-02 is to be done at the same time (Ref. TASK
57-20-00-220-00900).
NOTE : Do not remove access panels 640CZ and 640DZ if MPD Task
____
572020-02 is to be done at the same time (Ref. TASK
57-20-00-220-00900).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 667
Feb 01/10
528-599,
CES
(3) Open the RIB2 surge doors:
- for the left wing, open 540AZ, 540BZ
- for the right wing, open 640AZ, 640BZ.
Subtask 57-20-00-010-059-B
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panels 540AB
(640AB) and 540BB (640BB).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 668
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-110-060
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the top skin stringers between RIB1 and RIB8.
Make sure that you clean:
- the runouts
- the area around each air transfer hole
- the stringer joints
- the buttstrap at stringer 11.
4. Procedure
_________
Subtask 57-20-00-210-058
(1) Examine the top skin stringers between RIB1 and RIB8, together with
the runouts, the air transfer holes and the stringer joints. Also
examine the buttstrap at stringer 11.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 669
Feb 01/10
528-599,
CES
Details of the Top Skin Stringers - RIB1 thru RIB8
Figure 612/TASK 57-20-00-991-011
R
EFF :
ALL 57-20-00
Page 670
May 01/07
CES
5. Close-up
________
Subtask 57-20-00-410-060-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
(6) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
Subtask 57-20-00-410-060-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 671
Feb 01/10
528-599,
CES
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
(6) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
Subtask 57-20-00-860-064
B. Fuel Configuration
Subtask 57-20-00-942-060
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00
Page 672
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-20-00-200-010-A
Detailed Inspection of Outer Wing, Top Skin Stringers, Between RIB 1 and RIB 8,
including Runouts and Air Transfer Holes, and Butt Strap, at Stringer 11
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R NOTE : If applicable, do this procedure and MPD Task 572020-02 at the same
____
R time. The inspection procedure can then be done with the closing
R panel(s) installed. The inspection of the dry bay area can be done
R through the front spar access panels (Ref. TASK 57-20-00-220-009).
EFF :
301-399, 57-20-00
Page 673
Nov 01/09
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-20-00
Page 674
Aug 01/08
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-104
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-069
B. Fuel Configuration
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
EFF :
301-399, 57-20-00
Page 675
Aug 01/09
CES
Subtask 57-20-00-010-101
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panels 540AB
(640AB) and 540BB (640BB).
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572020-02 is to be done at the same time (Ref. TASK 57-20-
00-220-009).
NOTE : Do not remove access panels 640CZ and 640DZ if MPD Task
____
572020-02 is to be done at the same time (Ref. TASK 57-20-
00-220-009).
EFF :
301-399, 57-20-00
Page 676
Aug 01/08
R
CES
4. Procedure
_________
Subtask 57-20-00-110-093
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the top skin stringers between RIB1 and RIB8.
Make sure that you clean:
- the runouts
- the area around each air transfer hole
- the buttstrap at stringer 11.
Subtask 57-20-00-210-084
(1) Examine the top skin stringers between RIB1 and RIB8, together with
the runouts and air transfer holes. Also examine the butt strap at
stringer 11.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
301-399, 57-20-00
Page 677
Nov 01/09
CES
Details of the Top Skin Stringers - RIB1 thru RIB8
Figure 613/TASK 57-20-00-991-035
EFF :
301-399, 57-20-00
Page 678
Aug 01/08
R
CES
5. Close-up
________
Subtask 57-20-00-410-100
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-860-070
B. Fuel Configuration
Subtask 57-20-00-942-105
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-20-00
Page 679
Aug 01/08
R
CES
INTENTIONALLY BLANK
R
57-20-00
Page 680
May 01/08
CES
**ON A/C ALL
TASK 57-20-00-200-011
Detailed Visual Inspection of the Outer Wing Top-Skin Lower Surface Pylon
Reinforcing-Plate
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 681
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-060
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-060
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below zones 521(621) and
540(640).
EFF :
ALL 57-20-00
Page 682
May 01/07
R
CES
(2) Remove the applicable access panels:
- for the left wing, remove 521BT, 540BB and 540CB
- for the right wing, remove 621BT, 640BB anb 640CB (Ref. TASK 57-27-
11-000-001).
4. Procedure
_________
Subtask 57-20-00-110-061
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the pylon reinforcing plate of the top-skin lower surface.
Subtask 57-20-00-210-059
B. Detailed Visual Inspection of the Outer Wing Top-Skin Lower Surface Pylon
Reinforcing-Plate
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 683
May 01/07
R
CES
Details of the Top-Skin Lower-Surface Pylon Reinforcing Plate
Figure 614/TASK 57-20-00-991-012
EFF :
ALL 57-20-00
Page 684
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-061
A. Close access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-061
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 685
May 01/07
R
CES
TASK 57-20-00-200-013
Detailed Inspection of Outer Wing Ribs, Outboard Face of RIB2, RIB3 and RIB4 at
Skin Attachments (including Cleats), Spar Attachments and Region of ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 686
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-062
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-062
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below the zone 540(640).
EFF :
ALL 57-20-00
Page 687
May 01/07
R
CES
4. Procedure
_________
Subtask 57-20-00-110-063
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean the outboard face of
RIB2, RIB3 and RIB4. At each rib, make sure that you clean these
areas:
- the skin attachments
- the spar attachments
- the stringer cutouts.
Subtask 57-20-00-210-060
B. Detailed Inspection of Outer Wing Ribs, Outboard Face of RIB2, RIB3 and
RIB4 at Skin Attachments (including cleats), Spar Attachments and the
Region of Stringer Cutouts
(1) Examine the outboard face of RIB2 thru RIB4. At each rib, make a
check of the skin attachments, the spar attachments and the area of
the stringer cutouts.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 688
May 01/07
R
CES
Details of the Outer Wing - RIB2 thru RIB4
Figure 615/TASK 57-20-00-991-014
EFF :
ALL 57-20-00
Page 689
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-063
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 690
May 01/07
R
CES
TASK 57-20-00-200-014
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 691
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-063
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Obey the fuel safety precautions (Ref. TASK 28-10-00-910-001) and
(Ref. TASK 28-10-00-910-002).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-063
B. Get Access
(1) Put the access platform in position below the zone 540(640).
EFF :
ALL 57-20-00
Page 692
May 01/07
R
CES
4. Procedure
_________
Subtask 57-20-00-110-064
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the RIB5, aft of the bolted panel.
Subtask 57-20-00-210-061
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page 693
May 01/07
R
CES
Details of the RIB5, Aft of the Bolted Panel
Figure 616/TASK 57-20-00-991-015
EFF :
ALL 57-20-00
Page 694
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-064
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page 695
May 01/07
R
CES
TASK 57-20-00-200-015
Detailed Inspection of Outer Wing, RIB5 and RIB6 at Skin Attachments (including
Cleats), Spar-attachments, Access-cutout Surrounds ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R NOTE : If applicable, do this procedure and MPD Task 572027-03 at the same
____
R time. The inspection procedure can then be done with the closing
panel(s) installed. The inspection of the dry bay area can be done
through the front spar access panels (Ref. TASK 57-20-00-220-010).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 696
May 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page 697
May 01/07
R
CES
3. __________
Job Set-up
Subtask 57-20-00-941-064
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-067
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-064-A
C. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
zone 540(640).
EFF :
ALL 57-20-00
Page 698
Feb 01/10
CES
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572027-03 is to be done at the same time (Ref. TASK 57-20-
00-220-010).
NOTE : Do not remove access panels 640CZ and 640DZ if MPD Task
____
572027-03 is to be done at the same time (Ref. TASK 57-20-
00-220-010).
Subtask 57-20-00-010-064-B
C. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
zone 540(640).
4. Procedure
_________
Subtask 57-20-00-110-065
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean RIB5 and RIB6 around:
- the skin attachments and the cleats
- the spar attachment
- the access cutouts
- the stringer cutouts.
EFF :
ALL 57-20-00
Page 699
Nov 01/08
CES
Details of the RIB5 and the RIB6 at the Skin Attachments
Figure 617/TASK 57-20-00-991-016
EFF :
ALL 57-20-00
Page A600
May 01/07
R
CES
Subtask 57-20-00-210-062
B. Detailed Visual Inspection of the Outer Wing RIB5 and RIB6 at the Skin
Attachments (including cleats), Spar-Attachment Access-Cutout Surrounds
and in the Region of the Stringer Cutouts
(1) Examine RIB5 and RIB6. Make a check of the rib condition in these
areas:
- the skin attachments, and the cleats
- the spar attachments
- the access cutouts
- the stringer cutouts
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-065-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-20-00
Page A601
Feb 01/10
CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-410-065-B
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-860-068
B. Fuel Configuration
Subtask 57-20-00-942-065
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A602
Nov 01/08
CES
TASK 57-20-00-200-016
Detailed Inspection of Outer Wing, RIB7 and RIB8 and Pylon Rear Fitting,
excluding Pick-Up Lug
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A603
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-065
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-065
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the adjustable access platform in position below the zone
540(640)
EFF :
ALL 57-20-00
Page A604
May 01/07
R
CES
(2) Remove the applicable access panels:
- for the left wing, remove 540BB and 540CB
- for the right wing, remove 640BB and 640CB, (Ref. TASK 57-27-11-
000-001).
4. Procedure
_________
Subtask 57-20-00-110-066
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean RIB7 and RIB8, and
the pylon rear fitting. Do not clean the pick-up lug.
Subtask 57-20-00-210-063
B. Detailed Inspection of Outer Wing, RIB7 and RIB8 and Pylon Rear Fitting,
excluding Pick-Up Lug
(1) Examine RIB7 and RIB8, and the pylon rear fitting.
Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page A605
May 01/07
R
CES
Details of the RIB7 and the RIB8 and the Pylon Rear Fitting
Figure 618/TASK 57-20-00-991-017
EFF :
ALL 57-20-00
Page A606
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-066
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A607
May 01/07
R
CES
TASK 57-20-00-200-017
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A608
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-066
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-076
B. Get Access
(1) Put the access platform in position below the zone 521(621).
4. Procedure
_________
Subtask 57-20-00-110-067
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the bottom-skin lower-surface between RIB1 and RIB7.
EFF :
ALL 57-20-00
Page A609
May 01/07
R
CES
Details of the Bottom-Skin Lower Surface - RIB1 thru RIB7
Figure 619/TASK 57-20-00-991-018
EFF :
ALL 57-20-00
Page A610
May 01/07
R
CES
Subtask 57-20-00-210-064
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-078
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-067
B. Removal of Equipment
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A611
May 01/07
R
CES
TASK 57-20-00-200-019
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Front Spar
masked by Pylon Fairing and Visible Portion of Pylon Reinforcing Plate
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A612
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-068
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-067
B. Get Access
(1) Put the access platform in position below the zone 521(621).
EFF :
ALL 57-20-00
Page A613
Nov 01/09
CES
4. Procedure
_________
Subtask 57-20-00-110-069
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean the bottom skin
lower-surface at the front spar:
- in the area closed by the pylon fairing
- in the area of the pylon reinforcing plate.
Subtask 57-20-00-210-065
(1) Examine the bottom skin lower-surface at the front spar (in the area
closed by the pylon fairing), and in the area of the pylon
reinforcing plate.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page A614
May 01/07
R
CES
Details of the Bottom-Skin Lower-Surface at the Front Spar
Figure 620/TASK 57-20-00-991-020
EFF :
ALL 57-20-00
Page A615
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-069
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A616
Nov 01/09
CES
TASK 57-20-00-200-020
Detailed Inspection of the Outer Wing, Bottom Skin Lower Surface at Attachment
to Rear Spar, between RIB1 and RIB8, excluding areas covered by....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A617
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-069
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the applicable zones
571(671) and 574(674).
4. Procedure
_________
Subtask 57-20-00-110-070
EFF :
ALL 57-20-00
Page A618
May 01/07
R
CES
Details of the Bottom-Skin Lower-Surface at the Attachment to the Rear Spar -
RIB1 thru RIB8
Figure 621/TASK 57-20-00-991-021
EFF :
ALL
57-20-00 Page A619
May 01/07
R
CES
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the lower surface of the bottom skin at the attachment to the rear
spar between RIB1 and RIB8.
Do not include the areas covered by:
- the main landing gear reinforcing plate
- the flap track 2 fairing
- the pylon fairing.
Subtask 57-20-00-210-066
5. Close-up
________
Subtask 57-20-00-942-070
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A620
May 01/07
R
CES
TASK 57-20-00-200-021
Special Detailed Inspection of the Outer Wing Bottom Skin Forward of the Rear
Spar in area masked by MLG Reinforcing Plate including Attachment to Rear Spar
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A621
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-070
A. Safety Precautions
(1) You must obey the fuel safety procedures (Ref. TASK 28-00-00-910-001)
when you do work in a fuel tank.
(2) You must obey the fuel safety procedures when you refuel/defuel the
aircraft (Ref. TASK 12-11-28-650-001) (Ref. TASK 12-11-28-650-002).
(4) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(5) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-20-00
Page A622
Aug 01/08
CES
Subtask 57-20-00-860-057
(1) Make sure that the applicable fuel tank has been defueled (Ref. TASK
28-25-00-650-001).
(2) Make sure that the remaining fuel has been drained from the
applicable fuel tank (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-069
C. Get Access
(1) Put the access platform in position below the applicable zone
540(640).
4. Procedure
_________
Subtask 57-20-00-110-071
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the inspection area.
Subtask 57-20-00-280-054
B. Inspection
EFF :
ALL 57-20-00
Page A623
Aug 01/08
CES
MLG Reinforcing Plate - Location and Details
Figure 622/TASK 57-20-00-991-022
EFF :
ALL 57-20-00
Page A624
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-071
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-860-058
Subtask 57-20-00-942-071
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A625
May 01/07
R
CES
TASK 57-20-00-200-022
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Forward of Rear
Spar in Area Covered by Flap Track 2 Fairings, including Attachment ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A626
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-071
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-070
B. Get Access
(1) Put the access platform in position below the applicable zones
531(631).
EFF :
ALL 57-20-00
Page A627
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-20-00-010-070-A
B. Get Access
(1) Put the access platform in position below the applicable zones
531(631).
4. Procedure
_________
Subtask 57-20-00-110-072
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the area of the
bottom skin lower-surface which is closed by the flap track 2
fairings:
- at the attachment to the rear spar
- forward of the rear spar.
Subtask 57-20-00-210-067
(1) Examine the area of the bottom skin lower-surface which is closed by
the flap track 2 fairings:
- at the attachment to the rear spar
- forward of the rear spar.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
EFF :
ALL 57-20-00
Page A628
May 01/07
R
CES
Details of the Bottom Skin Lower-Surface - Flap Track 2 Fairing
Figure 623/TASK 57-20-00-991-023
EFF :
ALL 57-20-00
Page A629
May 01/07
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-072
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-410-072-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-072
B. Removal of Equipment
EFF :
ALL 57-20-00
Page A630
Feb 01/10
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A631
May 01/07
R
CES
TASK 57-20-00-200-023
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A632
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-072
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the applicable zones
571(671) and 574(674).
4. Procedure
_________
Subtask 57-20-00-110-073
EFF :
ALL 57-20-00
Page A633
May 01/07
R
CES
Details of the Bottom-Skin lower-Surface - Runouts at Stringers 2, 14 and 15
Figure 624/TASK 57-20-00-991-024
EFF :
ALL 57-20-00
Page A634
May 01/07
R
CES
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the lower-surface of the bottom skin at the runouts of the
stringers 2, 14 and 15.
Subtask 57-20-00-210-068
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-073
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A635
May 01/07
R
CES
TASK 57-20-00-200-024
Special Detailed Inspection of Outer Wing, Bottom Skin Lower Surface around Aft
Pylon Attachment Fitting Cutout
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A636
Aug 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
NTM 572047
AMM 06-41-54 P.Block 001 NACELLES AND PYLONS
SRM 51-76-11
ASRM 57210000 (for corrective action)
57-20-00-991-025 Fig. 625
3. __________
Job Set-up
Subtask 57-20-00-941-073
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-072
B. Get Access
(1) Put the access platform in position below the applicable zone
470(480).
(2) Remove the applicable access panels (Ref. AMM 06-41-54 P.Block 001):
R - for the left wing, remove 471CL, 475BL, 471BR, 475BR, 476BR and
R 472BR.
R - for the right wing, remove 481BL, 485BL, 481CR, 485BR, 486BR and
R 482CR.
EFF :
ALL 57-20-00
Page A637
Nov 01/09
CES
4. Procedure
_________
Subtask 57-20-00-110-074
(1) Make sure that you remove all sealant from the surface around the aft
pylon attachment-fitting cutout in the inspection areas.
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the surface around the aft pylon attachment-fitting cutout.
Subtask 57-20-00-280-056
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
Subtask 57-20-00-914-051
C. Sealant Application
5. Close-up
________
Subtask 57-20-00-410-074
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels(Ref. AMM 06-41-54 P.Block 001):
R - for the left wing, install 471CL, 475BL, 471BR, 475BR, 476BR and
R 472BR.
R - for the right wing, install 481CR, 485BR, 481BL, 485BL, 486BR and
R 482CR.
EFF :
ALL 57-20-00
Page A638
Nov 01/09
CES
Details of the Aft-Pylon Attachment Fitting Cutout
Figure 625/TASK 57-20-00-991-025
EFF :
ALL 57-20-00
Page A639
May 01/07
R
CES
Subtask 57-20-00-942-074
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER flap/slat control
lever locking tool from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A640
May 01/07
R
CES
TASK 57-20-00-200-025
Detailed Inspection of Outer Wing, Bottom Skin Root Joint Fittings on Stringer
8 and Stringer 11
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A641
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-074
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-073
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below the applicable zone
540(640).
EFF :
ALL 57-20-00
Page A642
May 01/07
R
CES
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001):
- for the left wing, remove 540AB
- for the right wing, remove 640AB.
4. Procedure
_________
Subtask 57-20-00-110-075
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the bottom skin root-joint fittings on stringers 8 and 11.
Subtask 57-20-00-210-070
(1) Examine the bottom skin root-joint fittings on stringers 8 and 11.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
EFF :
ALL 57-20-00
Page A643
May 01/07
R
CES
Details of the Bottom Skin Root-Joint Fittings - Stringers 8 and 11
Figure 626/TASK 57-20-00-991-026
EFF :
ALL 57-20-00
Page A644
May 01/07
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-075
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
Subtask 57-20-00-942-075
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A645
May 01/07
R
CES
TASK 57-20-00-200-026
Detailed Inspection of Outer Wing, Bottom Skin Stringers, between RIB1 and
R RIB8, including Drain Holes in Stringers and Buttstrap at Stringer 8 ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : If applicable, do this procedure and MPD Task 572053-02 at the same
____
time. The inspection procedure can then be done with the closing
panel(s) installed. The inspection of the dry bay area can be done
through the front spar access panels (Ref. TASK 57-20-00-220-005).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A646
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-075
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
EFF :
ALL 57-20-00
Page A647
Feb 01/10
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-074-A
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below the applicable
zone 540(640).
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572053-02 is to be done at the same time (Ref. TASK 57-20-
00-220-005).
NOTE : Do not remove access panels 640CZ and 640DZ if MPD Task
____
572053-02 is to be done at the same time (Ref. TASK 57-20-
00-220-005).
EFF :
ALL 57-20-00
Page A648
Feb 01/10
CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-010-074-B
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below the applicable
zone 540(640).
R
EFF :
235-235, 239-249, 251-299, 57-20-00
Page A649
Nov 01/08
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-20-00-110-076
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the bottom skin stringers between RIB1 and RIB8. This includes the
drain holes and the buttstrap at stringers 8 and 11.
Subtask 57-20-00-210-071
(1) Examine the bottom skin stringers, between RIB1 and RIB8, the drain
holes and the buttstrap at stringers 8 and 11.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-20-00
Page A650
Feb 01/10
CES
R Details of the Bottom Skin Stringers - RIB 1 thru RIB8
Figure 627/TASK 57-20-00-991-027
EFF :
ALL 57-20-00
Page A651
Feb 01/10
CES
5. Close-up
________
Subtask 57-20-00-410-076-A
A. Close Access
(1) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(2) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-410-076-B
A. Close Access
(1) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(2) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-20-00
Page A652
Feb 01/10
CES
R (4) Close the RIB2 surge doors:
R - for the left wing, close 540AZ, 540BZ
R - for the right wing, close 640AZ, 640BZ.
Subtask 57-20-00-942-076
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-20-00
Page A653
May 01/07
CES
TASK 57-20-00-200-027
Special Detailed Inspection of the Outer Wing Bottom Skin Lower Surface Hot
Fuel-Recirculation Hole at Rib-bay 7-8 between Stringer 4 and Stringer 5
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-20-00
Page A654
May 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job set up
Subtask 57-20-00-941-076
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-075
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone
471(481).
(2) Remove the applicable access panels (Ref. AMM 064154 P. Block 1):
R - for the left wing, remove 471CL, 471BR and 472BR
R - for the right wing, remove 481BL, 481CR and 482CR.
EFF :
ALL 57-20-00
Page A655
Nov 01/09
CES
4. Procedure
_________
Subtask 57-20-00-110-077
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the area around the hot fuel-recirculation hole at Rib bay 7-8
between stringer 4 and stringer 5.
Subtask 57-20-00-280-057
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-20-00-410-077
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. AMM 06-41-54 P.Block 001):
R - for the left wing, install 471CL, 471BR and 472BR
R - for the right wing, install 481BL, 481CR and 482CR.
EFF :
ALL 57-20-00
Page A656
Nov 01/09
CES
Details of the Bottom-Skin - RIB Bay 7-8
Figure 628/TASK 57-20-00-991-028
EFF :
ALL 57-20-00
Page A657
May 01/07
R
CES
Subtask 57-20-00-942-077
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A658
May 01/07
R
CES
**ON A/C 301-399,
TASK 57-20-00-210-002
Detailed Inspection of Upper Connection Area of Center Wing Rear Spar Forward
Face between Ribs 1 and 2
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
301-399, 57-20-00
Page A659
May 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-079
A. Safety Precautions
(1) You must obey the fuel safety precautions (Ref. TASK 28-10-00-910-
001) when you do work in the fuel tanks.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
301-399, 57-20-00
Page A660
Aug 01/09
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-052
Subtask 57-20-00-010-077
C. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Put the access platform in position below the zone 540(640).
(4) Remove the sealant from the nuts (1) and the adjacent area, with a
non metallic scraper.
4. Procedure
_________
Subtask 57-20-00-110-081
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the upper connection area of the outer wing rear-spar forward-face
between RIB1 and RIB2.
R
EFF :
301-399, 57-20-00
Page A661
May 01/07
CES
Subtask 57-20-00-210-073
B. Detailed Visual Inspection of the Upper Connection Area of the Outer Wing
Rear Spar Forward Face between Ribs 1 and 2
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57200000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-079
A. Close Access
(1) Apply SEALANTS (Material No. 09-001) to the nuts (1) and the adjacent
area.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
301-399, 57-20-00
Page A662
May 01/07
CES
Subtask 57-20-00-860-053
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
Subtask 57-20-00-942-080
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
301-399, 57-20-00
Page A663
May 01/07
CES
**ON A/C ALL
TASK 57-20-00-220-003
Detailed Visual Inspection of Outer Wing Fixed Trailing Edge, Rear Spar Aft
Face, between Gear Support Rib 5 and Rib 8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific mirror
No specific safety barriers
No specific spark-proof lamp
No specific warning notices
No specific access platform 2 m (6 ft. 7 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A664
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-086
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-083
B. Get Access
(1) Put the access platform below the applicable wing rear spar, zone
574(674).
EFF :
ALL 57-20-00
Page A665
May 01/07
R
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-083-A
B. Get Access
(1) Put the access platform below the applicable wing rear spar, zone
574(674).
4. Procedure
_________
Subtask 57-20-00-110-085
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the rear spar aft face between Rib 5 and Rib 8.
Subtask 57-20-00-210-075
B. Detailed Visual Inspection of Outer Wing Fixed Trailing Edge, Rear Spar
Aft Face, between Gear Support Rib 5 and Rib 8
(1) Examine the outer wing fixed trailing edge and the rear spar aft face
between Ribs 5 and 8.
Make sure that:
- there is no corrosion, damage or dents
- there are no scratches or scores
- there are no cracks
- there are no loose or damaged fasteners or any item broken or
missing
- the surface protection is in the correct condition.
EFF :
ALL 57-20-00
Page A666
Feb 01/10
CES
Details of the Rear Spar Aft Face - Rib 5 thru Rib 8
Figure 629/TASK 57-20-00-991-036
EFF :
ALL 57-20-00
Page A667
May 01/07
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-085
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-410-085-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-087
B. Removal of Equipment
EFF :
ALL 57-20-00
Page A668
Feb 01/10
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A669
May 01/07
R
CES
TASK 57-20-00-220-004
Detailed Visual Inspection of Outer Wing Front Spar Forward Face, between Rib 1
and Rib 8, including Vicinity of Cutouts for Slat Tracks 1, 2, 3, ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific mirror
No specific safety barriers
No specific spark-proof lamp
No specific warning notices
No specific access platform 2 m (6 ft. 7 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
EFF :
ALL 57-20-00
Page A670
May 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-087
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-20-00
Page A671
May 01/07
R
CES
Subtask 57-20-00-010-084
B. Get Access
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
4. Procedure
_________
Subtask 57-20-00-110-086
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the front spar forward face, between Rib 1 and Rib 8.
Subtask 57-20-00-210-076
B. Detailed Visual Inspection of the Outer Wing Front Spar forward Face
between Rib 1 and Rib 8, including Vicinity of Cutouts for Slat Tracks 1,
2, 3, and 4 and Build Doors in Dry Bay
(1) Examine the front spar forward face Rib 1 thru Rib 8 and vicinity of
cutouts for slat tracks 1 thru 4 and build doors in dry bay.
Make sure that:
- there is no corrosion, damage or dents
- there are no scratches or scores
- there are no cracks
EFF :
ALL 57-20-00
Page A672
May 01/07
R
CES
Details of the Front Spar Forward Face - Rib 1 thru Rib 8
Figure 630/TASK 57-20-00-991-037
EFF :
ALL 57-20-00
Page A673
May 01/07
R
CES
- there are no loose or damaged fasteners or any item broken or
missing
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-086
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-942-088
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A674
May 01/07
R
CES
TASK 57-20-00-200-031
Detailed Visual Inspection of Outer Wing Bottom Skin, Lower Surface in the Area
Covered by Fuel Pump Wiring-Harness Fairings
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A675
May 01/07
R
CES
3. __________
Job Set-up
Subtask 57-20-00-941-088
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-085
B. Get Access
(1) Put the access platform in position below the fuel pump fairings in
zone 540(640).
4. Procedure
_________
Subtask 57-20-00-110-087
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the area of the bottom skin closed by the fuel pump fairings
- the bottom skin adjacent to the area closed by the fuel pump
fairings.
Subtask 57-20-00-220-052
(1) Examine the bottom skin in the inspection area. Carefully move the
wiring harness, as necessary, so that all of the skin is examined.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
EFF :
ALL 57-20-00
Page A676
May 01/07
R
CES
Outer Wing Bottom Skin, in the Area Covered by Fuel Pump Wiring-Harness
Fairings - Inspection Area
Figure 631/TASK 57-20-00-991-038
EFF :
ALL
57-20-00 Page A677
May 01/07
R
CES
- the surface protection is in the correct condition.
(2) If necessary, refer to the (Ref. ASRM 572100) for the correct repair
procedure.
5. Close-up
________
Subtask 57-20-00-410-087
A. Close Access
(1) Make sure that the wiring harness is in the correct position.
Subtask 57-20-00-942-089
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A678
May 01/07
R
CES
TASK 57-20-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface MLG
Reinforcing Plate
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A679
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-089
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-086
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
Subtask 57-20-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the surface area of the MLG
reinforcing plate.
EFF :
ALL 57-20-00
Page A680
May 01/07
R
CES
MLG Reinforcing Plate - Inspection Area
Figure 632/TASK 57-20-00-991-039
EFF :
ALL 57-20-00
Page A681
May 01/07
R
CES
Subtask 57-20-00-210-080
B. Inspection
(1) Make a visual inspection of the surface area of the MLG reinforcing
plate. Make sure that:
- there is no damage
- there are no cracks
- there is no corrosion
- the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-090
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A682
May 01/07
R
CES
TASK 57-20-00-210-004
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface Spanwise
Skin Joints at Stringer 8 and Stringer 11, between Rib 1 and Rib 8, ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A683
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-090
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-087
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500(600).
4. Procedure
_________
Subtask 57-20-00-100-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-20-00
Page A684
May 01/07
R
CES
Bottom Skin, Lower Surface at Stringer 8 and Stringer 11, between Rib 1 and Rib
8
Figure 633/TASK 57-20-00-991-040
EFF :
ALL
57-20-00 Page A685
May 01/07
R
CES
Subtask 57-20-00-210-077
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-091
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A686
May 01/07
R
CES
TASK 57-20-00-210-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A687
May 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-091
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-088
B. Get Access
(2) Remove the applicable access panels (Ref. AMM 06-41-54 P.Block 001):
- for the left wing: 471AL, 471BL, 471CL, 471DL, 475AL, 475BL, 471AR,
R 471BR, 471CR, 475AR, 475BR, 475CL, 476CR, 476BR, 472BR, 472AR.
- for the right wing: 481AL, 481BL, 481CL, 485AL, 485BL, 481AR,
R 481BR, 481CR, 481DR, 485AR, 485BR, 485CL, 486BR, 482CR, 482BR,
R 482AR, 486CR.
EFF :
ALL 57-20-00
Page A688
Nov 01/09
CES
4. Procedure
_________
Subtask 57-20-00-100-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
Subtask 57-20-00-210-078
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-090
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. AMM 06-41-54 P.Block 001):
- for the left wing: 471AL, 471BL, 471CL, 471DL, 475AL, 475BL, 471AR,
R 471BR, 471CR, 475AR, 475BR,475CL, 476CR, 476BR, 472BR, 472AR.
- for the right wing: 481AL, 481BL, 481CL, 485AL, 485BL, 481AR,
R 481BR, 481CR, 481DR, 485AR, 485BR, 485CL, 486BR, 482CR, 482BR,
R 482AR, 486CR.
EFF :
ALL 57-20-00
Page A689
Nov 01/09
CES
Bottom Skin Lower Surface at the Pylon Fairing Attachment Area
Figure 634/TASK 57-20-00-991-041
EFF :
ALL 57-20-00
Page A690
May 01/07
R
CES
Subtask 57-20-00-942-092
B. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A691
May 01/07
R
CES
TASK 57-20-00-210-006
General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at Drain
Holes for Track Cans 1, 2, 3 and 4 (Rib Bays 1-2, 2-3, 4-5 and 5-6) ...
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A692
Nov 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-092
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-090
B. Get Access
(1) Put the adjustable access platform in position below the applicable
zone 540(640).
4. Procedure
_________
Subtask 57-20-00-100-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable areas for
inspection.
EFF :
ALL 57-20-00
Page A693
May 01/07
R
CES
Slat-Track Cans 1 thru 3 and Dry Bays
Figure 635/TASK 57-20-00-991-042
EFF :
ALL 57-20-00
Page A694
May 01/07
R
CES
Magnetic-Level-Indicators in the Outer Wing
Figure 636/TASK 57-20-00-991-043
EFF :
ALL 57-20-00
Page A695
May 01/07
R
CES
MLG Pickup-Rail Hole
Figure 637/TASK 57-20-00-991-045
EFF :
ALL 57-20-00
Page A696
May 01/07
R
CES
Subtask 57-20-00-210-079
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-093
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page A697
May 01/07
R
CES
TASK 57-20-00-210-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R
R General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at
Attachment to Ribs and Stringers (Excluding Stringer 8 and Stringer 11),
between Rib 1 and Rib 8, from Front Spar to Rear Spar, excluding areas
covered by Fairings and Reinforcing Plates.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-20-00
Page A698
May 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-097
A. Safety Precautions
(2) Instal the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-094
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500(600).
4. Procedure
_________
Subtask 57-20-00-100-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-20-00
Page A699
May 01/07
R
CES
Bottom Skin, Lower Surface at Attachment to Ribs and Stringers (Excluding
Stringers 8 and 11), between Rib 1 and Rib 8, from Front Spar to Rear Spar
Figure 638/TASK 57-20-00-991-048
EFF :
ALL
57-20-00 Page B600
May 01/07
R
CES
Subtask 57-20-00-210-083
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-942-098
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-20-00
Page B601
May 01/07
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-20-00-220-005
Special Detailed Inspection of Outer Wing, Bottom Skin Stringers, between Rib 1
R and Rib 8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task 572053-01 (Ref. TASK
57-20-00-200-026).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B602
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-098
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-095
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B603
Feb 01/10
511-526, 528-599,
CES
Inspection Area - Panel Numbers and Dry Bay Location
Figure 639/TASK 57-20-00-991-049
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B604
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-053
A. Inspection
5. Close-up
________
Subtask 57-20-00-410-094
A. Close Access
Subtask 57-20-00-942-099
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B605
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-006
Special Detailed Inspection of Outer Wing, Top Skin Lower Surface, including
Stringers and Butt Strap, between Rib 1 and Rib 8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task ZL-540-02 (Ref. TASK
05-25-40-200-004).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B606
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-099
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-096
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B607
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-054
A. Inspection
5. Close-up
________
Subtask 57-20-00-410-095
A. Close Access
Subtask 57-20-00-942-100
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B608
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-007
Special Detailed Inspection of Outer Wing, Bottom Skin Upper Surface, including
Stringers and Butt Straps, between Rib 1 and Rib 8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task ZL-540-02 (Ref. TASK
05-25-40-200-004).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B609
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-100
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-097
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B610
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-055
A. Inspection
5. Close-up
________
Subtask 57-20-00-410-096
A. Close Access
Subtask 57-20-00-942-101
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B611
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-008
Special Detailed Inspection of Outer Wing, Front Spar Aft Face, between Rib 1
and Rib 8
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task 572004-01 (Ref. Task
57-20-00-200-004) and MPD Task ZL-540-02 (Ref. Task
05-25-40-200-004).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B612
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-101
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat lever control.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-098
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B613
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-056
A. Inspection
(1) Do a special detailed inspection of the front spar aft face in the
dry bay area (Ref. NTM 572004).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57211800) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-097
A. Close Access
Subtask 57-20-00-942-102
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B614
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-009
Special Detailed Inspection of Outer Wing, Top Skin Stringers, Between Rib 1
and Rib 8, including Runouts and Air Transfer Holes and Butt Strap at ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task 572020-01 (Ref. Task
57-20-00-200-010).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B615
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-102
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat lever control.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-099
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B616
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-057
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57211300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-20-00-410-098
A. Close Access
Subtask 57-20-00-942-103
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B617
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-010
Special Detailed Inspection of Outer Wing, Rib 5 and Rib 6 at Skin Attachments
(Including Cleats), Spar Attachments, Access Cutout Surrounds and in region ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task 572027-01 (Ref. Task
57-20-00-200-015) and MPD Task ZL-540-02 (Ref. Task
05-25-40-200-004).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B618
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-103
A. Safety Precautions
(Ref. Fig. 639/TASK 57-20-00-991-049)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat lever control.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-100
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B619
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004).
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-058
A. Inspection
(1) Do a special detailed inspection of rib 5 and rib 6 in the dry bay
area (Ref. NTM 572027) at:
- the skin attachments (including cleats)
- the spar attachments
- the access cutout surrounds
- the stringer cutouts.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-20-00-410-099
A. Close Access
Subtask 57-20-00-942-104
B. Removal of Equipment
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B620
Feb 01/10
511-526, 528-599,
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00
Page B621
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-312,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-20-00-200-034
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : If applicable, do this procedure and MPD Task 572050-02 at the same
____
time. The inspection procedure can then be done with the closing
panel(s) installed. The inspection of the dry bay area can be done
through the front spar access panels (Ref. TASK 57-20-00-220-011).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B622
Feb 01/10
511-526, 528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B623
Feb 01/10
511-526, 528-599,
CES
3. __________
Job Set-up
Subtask 57-20-00-941-106
A. Safety Precautions
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-071
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-103
C. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
zone 540(640).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B624
Feb 01/10
511-526, 528-599,
CES
(b) For the right wing, remove:
- 640AB, 640BB (Ref. TASK 57-27-11-000-001).
- 640CZ 640DZ (Ref. TASK 57-27-11-000-007).
4. Procedure
_________
Subtask 57-20-00-110-094
(1) Use a clean MISCELLANEOUS (Material No. 19-003) and made moist with
CLEANING AGENTS (Material No. 11-026) to clean the dry bay area:
- the skin attachments and the cleats
- the spar attachment
- the access cutouts
- the stringer cutouts.
Subtask 57-20-00-210-085
(1) Examine the dry bay area, between RIB5 to RIB6A. Make a check of the
bottom skin stringers including any drain holes in stringers and the
joint brackets.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B625
Feb 01/10
511-526, 528-599,
CES
Dry Bay Area, RIB5 and RIB6B
Figure 640/TASK 57-20-00-991-050
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B626
Feb 01/10
511-526, 528-599,
CES
5. Close-up
________
Subtask 57-20-00-410-102
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-20-00-860-072
B. Fuel Configuration
Subtask 57-20-00-942-107
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B627
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-011
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : Do this procedure at the same time as MPD Task 572050-01 (Ref. Task
____
57-20-00-200-034).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B628
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-20-00-941-105
A. Safety Precautions
(Ref. Fig. 640/TASK 57-20-00-991-050)
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat lever control.
(2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-010-102
B. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable
wing, zone 521(621).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B629
Feb 01/10
511-526, 528-599,
CES
(b) For the right wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-059
(1) Do a special detailed inspection of the dry bay area, RIB5 and RIB6A,
(Ref. NTM 572050) at:
- the skin attachments (including cleats)
- the spar attachments
- the access cutout surrounds
- the stringer cutouts.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-20-00-410-101
A. Close Access
Subtask 57-20-00-942-106
B. Removal of Equipment
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B630
Feb 01/10
511-526, 528-599,
CES
(3) Remove the access platform(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00
Page B631
Feb 01/10
511-526, 528-599,
CES
MAIN STRUCTURE - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The main structure of the outer wing is the wing box, which tapers from wing
root (RIB1) to wing tip (RIB27). It also makes the integral fuel tank and
the vent surge tank (Ref. 28-00-00). Access into the wing box is through the
access panels in the bottom skin.
2. __________________
Component Location
3. Description
___________
EFF :
ALL 57-21-00
Page 1
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
A. Wing Box
The wing box makes the integral fuel tank and the vent surge tank.
Sealed inter-spar ribs separate these tanks. The primary sealing of the
tanks is made through the mechanical attachment of the structure.
Interfay sealants are used at the tank edges.
Each outer wing fuel tank also has a closed area, made between RIB1 and
RIB2, which is a collector cell for the main fuel pumps (Ref. 28-21-00).
On each wing there are two dry bays, which are inboard of the engine,
immediately behind the front spar. The larger of the bays is between ribs
RIB5 and RIB6. A short rib, RIB6B, makes the outboard end of the smaller
bay.
There are closing panels inside the fuel tank, at the rear of the dry
bays. The closing panels are made of carbon fibre with a honeycomb core.
They are attached with nuts and bolts to machined aluminum alloy posts
installed against the ribs. There is also a top plate land. attached to a
stringer, and a bottom sealing angle. Brackets add strength to both these
areas.
Sealing blocks and seals prevent fuel leakage into the dry bays between
the stringers and the top and bottom skin panels.
Two holes in the front spar give access into the dry bays. They are
closed with closing plates.
A. Wing Box
The wing box makes the integral fuel tank and the vent surge tank.
Sealed inter-spar ribs separate these tanks. The primary sealing of the
tanks is made through the mechanical attachment of the structure.
Interfay sealants are used at the tank edges.
Each outer wing fuel tank also has a closed area, made between RIB1 and
RIB2, which is a collector cell for the main fuel pumps (Ref. 28-21-00).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-21-00
Page 2
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
B. Wing Spars
The spars are machined from aluminum alloy. They give strength to the
wing box. The front and the rear spars extend from RIB1 to RIB27.
The rear spar is made from three parts. These are the inner, the
middle and the outer sections. Joint plates connect these sections
together to make a continuous structure. The joints are made at RIB6
and RIB22. The rear spar is machined to include:
- a horizontal stiffener (crack retarder)
- vertical web stiffeners
- reinforced holes for the components of the fuel system (Ref.
28-00-00)
- a reinforced jacking point at RIB9.
(Ref. Fig. 002, 003)
EFF :
ALL 57-21-00
Page 3
Feb 01/10
CES
Typical Rear Spar Joint
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-21-00
Page 4
Feb 01/10
528-599,
CES
Typical Rear Spar Joint
R Figure 001A
R
EFF :
301-399, 57-21-00
Page 5
Aug 01/04
CES
Typical Rib
R Figure 002
R
EFF :
ALL 57-21-00
Page 6
Aug 01/04
CES
Typical Rib with Flap Track Attachment
R Figure 003
R
EFF :
ALL 57-21-00
Page 7
Aug 01/04
CES
C. Ribs
There are 27 ribs, machined from aluminum alloy, installed in the wingbox
of each outer wing. Each rib is continuous between the front and rear
spars. The centre-wing to outer-wing joint is made at STA0/RIB1, which
closes the centre wing box. Ribs RIB22 and RIB27 make the other lateral
boundaries of the fuel and vent tanks.
At RIB2 thru RIB9, and at RIB12 and RIB19, the ribs have double flanges
for attachment of skin panels. The remainder have single flanges.
Cleats attach the top stringers to the ribs. Ribs 12 and 19 are
reinforced to provide attachment points for the forward flap-track-beam
attachment. The holes in the ribs, for access and fuel pipes, are
reinforced.
Rib 2 has two hinged access doors (Ref. 57-27-00), which are kept closed
with springs. Access for build is provided in RIB5 and the hole is closed
with a load-carrying door.
The top and the bottom surfaces of the wing box are made of skin panels
machined from aluminum alloy. There are two panels on the top skin and
three panels on the bottom skin. To increase their strength, the panels
have stringers machined from aluminum alloy extrusions. Joint straps,
made of aluminum alloy, connect the panels. Interference bolts attach the
panels to the ribs and the spars.
The top and the bottom skin panels continue a short distance forward of
the front spar. The leading edge structure attaches to these projections.
Outboard of the MLG support rib, the skin panels continue a short
distance aft of the rear spar. The trailing edge structure and the
trailing edge devices attach to these projections.
EFF :
ALL 57-21-00
Page 8
Feb 01/10
CES
Top and Bottom Skin Panels
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-21-00
Page 9
Feb 01/10
528-599,
CES
Top and bottom skin panel, showing vent duct location and construction
R Figure 004A
R
EFF :
301-399, 57-21-00
Page 10
Aug 01/04
CES
There are 21 access panels, in the bottom skin panels, which give access
into the wing box. The bottom skin panels are reinforced in the area
around the holes for the fuel pumps (Ref. 28-21-00).
There is one opening in the top skin between RIB22 and RIB23, for the
overwing refuel adaptor.
Reinforcing plates are attached to the outer face of the bottom skin
panels, and to the inner face of the top skin panels to add strength at
the pylon attachments.
The wing box of the outer wing is attached to the wing box of the center
wing at RIB1. Top and bottom fittings of aluminum alloy connect the spar
webs of the center wing to those of the outer wing. A cruciform member is
used to keep the continuity of the top skin across the joint. Bolts
attach the top skin panels of the center wing and the outer wing to the
cruciform member.
Crown fittings made of aluminum alloy keep the continuity of the top skin
stringers across the joint. The crown fittings are attached to the
outboard vertical face of the cruciform member (RIB1). Bolts attach the
stringers to the crown fittings.
The continuity of the bottom skin across the joint is kept through a
triform member. There is a strap machined from aluminum alloy across the
joint. Interference bolts attach the strap and the bottom skin panels to
the triform member. The bottom skin stringers are not continuous across
the joint. End loads are absorbed by the stringer-to-skin joint.
F. Dry Bays
EFF :
ALL 57-21-00
Page 11
Feb 01/10
CES
Wing Root
Figure 005
EFF :
ALL 57-21-00
Page 12
May 01/07
R
CES
Dry Bay
Figure 006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-21-00
Page 13
Feb 01/10
528-599,
CES
**ON A/C 301-399,
On each wing there is a dry bay which is inboard of the engine, and
immediately behind the front spar.
Machined aluminum alloy posts, located against the ribs, are the vertical
attachments for the closing panel. There is a top plate land, attached to
a stringer from the fuel tank area, and a sealing angle on the bottom.
Brackets reinforce both areas.
Sealing blocks and seals prevent leaks between the stringers and the top
and bottom skin panels.
The closing panels are made of carbon fiber with a honeycomb core and are
attached with nuts and bolts to give easy access.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-21-00
Page 14
Feb 01/10
511-526, 528-599,
CES
Wing box - Dry Bay
Figure 006A
R
EFF :
301-399, 57-21-00
Page 15
May 01/07
CES
Main Structure - General
Figure 007
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-21-00
Page 16
Feb 01/10
528-599,
CES
Main Structure - General
Figure 007A
R
EFF :
235-235, 239-249, 251-299, 57-21-00
Page 17
Nov 01/08
CES
Main Structure - General
R Figure 007B
EFF :
301-399, 57-21-00
Page 18
May 01/07
CES
MAIN STRUCTURE - INSPECTION/CHECK
_________________________________
TASK 57-21-00-200-001
Detailed Inspection of Outer Wing, Top Skin, Upper Surface Around Manual
Refuelling Aperture, Between RIB19 and RIB20
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 601
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-082
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-074
B. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position at the wing leading
edge, zone 522 (622).
4. Procedure
_________
Subtask 57-21-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the area around the manual
refuel opening.
R
EFF :
ALL 57-21-00
Page 602
May 01/09
CES
Manual Refuel Opening in Rib Bay 19-20
Figure 601/TASK 57-21-00-991-035
R
EFF :
ALL 57-21-00
Page 603
May 01/09
CES
Subtask 57-21-00-210-050
B. Detailed Inspection of Outer Wing, Top Skin, Upper Surface Around Manual
Refuelling Aperture, Between RIB19 and RIB20
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
5. Close-up
________
Subtask 57-21-00-410-073
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-942-050
B. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-21-00
Page 604
May 01/09
CES
R
TASK 57-21-00-200-032
Detailed Inspection of Outer Wing Top Skin, Upper Surface Around Manual
Refuelling Aperture between RIB19 and RIB20
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 605
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-085
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-075
B. Get Access
(1) Put the access platform in position at the wing leading edge, zone
522 (622).
4. Procedure
_________
Subtask 57-21-00-110-081
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the top skin area around the
manual refuel opening.
EFF :
ALL 57-21-00
Page 606
Feb 01/09
R
CES
R Manual Refuel Opening between RIB19 and RIB20
Figure 602/TASK 57-21-00-991-001
EFF :
ALL 57-21-00
Page 607
Aug 01/04
CES
Subtask 57-21-00-210-084
R B. Inspection
R (1) Make a detailed inspection of the wing top skin surface adjacent to
R the manual refuel opening. Make sure that:
R - there is no damage to the adjacent area
- there are no cracks in the adjacent area
- there is no corrosion
- the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-083
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 608
Aug 01/04
CES
TASK 57-21-00-200-002
Detailed Inspection of Outer Wing, Rear Spar Aft Face, from RIB8 to RIB11
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 609
May 01/06
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-052
A. Safety Precautions
Subtask 57-21-00-860-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
EFF :
ALL 57-21-00
Page 610
Nov 01/09
CES
(4) Make sure that the COLLAR-SAFETY, SPOILER (98D27604000000) is
installed on the spoiler servo-control.
(5) Put warning notices in the cockpit to tell persons not to operate the
slats or flaps.
Subtask 57-21-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-21-00-010-053
D. Get Access
(1) Put the adjustable access platform below the wing trailing edge
structure, zones 573 (673) and 575 (675).
EFF :
ALL 57-21-00
Page 611
Aug 01/07
R
CES
INTENTIONALLY BLANK
R
57-21-00
Page 612
Aug 01/07
CES
4. Procedure
_________
Subtask 57-21-00-110-052
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean the spar aft face
area.
Subtask 57-21-00-210-054
B. Inspection
(1) Examine the rear-spar aft face, the attached structures and the
components that you can see. Make sure that:
- there is no corrosion
- there are no cracks or damage
- there are no fuel or hydraulic leaks
- there is no distortion, pulled or torn fasteners
- the ducting, piping and wiring installations are attached correctly
- the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page 613
Aug 01/02
CES
Middle Rear-Spar, Aft Face, RIBS 8 - 11
Figure 603/TASK 57-21-00-991-002
EFF :
ALL 57-21-00
Page 614
Aug 01/02
R
CES
(b) For the right wing, install:
- 673CB (Ref. TASK 57-51-37-400-002)
- 673EB
- 673FB (Ref. TASK 57-51-37-400-003)
- 675AB (Ref. TASK 57-51-37-400-004).
Subtask 57-21-00-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-21-00-860-053
C. Aircraft Configuration
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(3) On the servocontrol, make sure that the pointer on the hex. head is
opposite the letter O on the housing.
Subtask 57-21-00-942-081
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 615
Feb 01/04
R
CES
TASK 57-21-00-200-003
Detailed Inspection of Outer Wing, Rear Spar Aft Face, between RIB11 and RIB27,
including Joint Plate at RIB22
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 616
May 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-053
A. Safety Precautions
Subtask 57-21-00-860-054
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
EFF :
ALL 57-21-00
Page 617
Aug 01/07
CES
(5) Put WARNING NOTICES in the cockpit to tell persons not to operate the
slats or flaps.
Subtask 57-21-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-21-00-010-052
D. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the wing
trailing edge structure, zone 575 (675).
4. Procedure
_________
Subtask 57-21-00-110-053
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean the spar aft face
area, RIB11 thru RIB27. Also clean the joint plate at RIB22.
EFF :
ALL 57-21-00
Page 618
Aug 01/07
R
CES
Outer Rear-Spar, Aft Face, RIBS 11 - 27
Figure 604/TASK 57-21-00-991-003
EFF :
ALL 57-21-00
Page 619
Feb 01/04
R
CES
Subtask 57-21-00-210-056
B. Inspection
(1) Examine the outer-rear-spar aft face, the attached structures and the
components that you can see. Make sure that:
- there is no corrosion
- there are no cracks or damage
- there are no fuel or hydraulic leaks
- there is no distortion, pulled or torn fasteners
- the ducting, piping and wiring installations are attached correctly
R - the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-052
R A. Close Access
R
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-21-00
Page 620
May 01/07
CES
Subtask 57-21-00-860-055
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(3) On the spoiler servo-control, make sure that the pointer on the hex.
head is opposite the letter O on the housing.
Subtask 57-21-00-942-082
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 621
May 01/07
CES
TASK 57-21-00-200-004
R Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower Surfaces around
R Access Door Cutouts in Rib-Bays 8-9, 9-10, 10-11....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 622
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-083
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-21-00
Page 623
Feb 01/10
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
slats or flaps.
Subtask 57-21-00-650-056
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-051
C. Get Access
(1) Put the adjustable access platform below the applicable wing fuel
tank, zone 540(640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB.
4. Procedure
_________
EFF :
ALL 57-21-00
Page 624
Feb 01/10
CES
Access Panel Cut-outs, RIBS 8 thru 13
Figure 605/TASK 57-21-00-991-004
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-21-00
Page 625
May 01/05
CES
Access Panel Cut-outs, RIBS 8 thru 13
Figure 605A/TASK 57-21-00-991-004-A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-21-00
Page 626
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
Subtask 57-21-00-110-051
(1) Remove unwanted sealant from the access panel cut-outs and the panel
interfaces.
(2) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the interfaces of the access panel cut-outs in the wing skin (3)
- the interfaces of the access panels (1)
- the clamp rings (5) and the bolts (6).
Subtask 57-21-00-210-052
B. Inspection
(1) Examine the upper and lower surfaces of the bottom wing skin at the
access panel cut-outs. Make sure that:
- there is no corrosion of the access panel (1) and the wing skin (3)
interfaces
- the sealing ring (2) is in good condition
- the access hole edges in the wing skin (3) are not cracked or
damaged
- the knitted gasket (4) is in good condition
- there is no damage to, or scoring of, the clamp ring (5) and the
access panel (1) interface
- the bolt (6) holes in the clamp ring (5) are not damaged
- the paint finish is of the correct condition.
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-21-00
Page 627
May 01/05
CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-110-051-A
(1) Remove unwanted sealant from the access panel cut-outs and the panel
interfaces.
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the interfaces of the access panel assembly cut-outs in the wing
skin (3)
- the interfaces of the access panel assembly (1)
- the access panel outers (5) and the bolts (6).
Subtask 57-21-00-210-052-A
B. Inspection
(1) Examine the upper and lower surfaces of the bottom wing skin at the
access panel cut-outs. Make sure that:
- there is no corrosion of the access panel assembly (1) and the wing
skin (3) interfaces
- the sealing ring (2) is in good condition
- the access hole edges in the wing skin (3) are not cracked or
damaged
- the knitted gasket (4) is in good condition
- there is no damage to, or scoring of, the access panel outer (5)
and the access panel assembly (1) interface
- the bolt (6) holes in the access panel outer (5) are not damaged
- the paint finish is of the correct condition.
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-21-00
Page 628
Feb 01/10
528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-21-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB.
Subtask 57-21-00-650-057
B. Fuel Configuration
Subtask 57-21-00-942-051
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-21-00
Page 629
May 01/05
CES
TASK 57-21-00-200-006
R Detailed Inspection of Outer Wing, Front Spar Forward Face, between RIB8 and
R RIB22, including all Cutouts
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-21-00
Page 630
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to move the
slats or flaps.
Subtask 57-21-00-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the slat/flap control lever.
Subtask 57-21-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-21-00
Page 631
Aug 01/07
CES
INTENTIONALLY BLANK
R
57-21-00
Page 632
Feb 01/06
CES
Subtask 57-21-00-010-054
D. Get Access
(1) Put the adjustable access platform in position below the wing leading
edge, zone 522 (622).
4. Procedure
_________
Subtask 57-21-00-110-055
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004) to clean the forward face of
the front spar and all cutouts (RIB8 thru RIB22).
Subtask 57-21-00-210-060
B. Inspection
(1) Examine the forward face of the front spar and all cutouts (RIB8 thru
RIB22). Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
EFF :
ALL 57-21-00
Page 633
Aug 01/02
R
CES
Outer Wing Front Spar Fwd Face, RIBS 8 thru 22
Figure 606/TASK 57-21-00-991-008
EFF :
ALL 57-21-00
Page 634
Aug 01/02
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-865-061
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-21-00-866-058
C. Aircraft Configuration
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the slat/flap control lever locking tool (Ref. TASK 27-00-00-
080-002).
Subtask 57-21-00-942-055
D. Removal of Equipment
EFF :
ALL 57-21-00
Page 635
Nov 01/04
R
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 636
Nov 01/04
R
CES
TASK 57-21-00-200-007
R Detailed Inspection of Outer Wing, Front Spar Forward Face, between RIB22 and
R RIB27, including all Cutouts
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 637
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to move the
slats or flaps.
Subtask 57-21-00-860-051
Subtask 57-21-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-21-00
Page 638
Aug 01/07
CES
Subtask 57-21-00-010-055
D. Get Access
(1) Put the adjustable access platform in position below the wing leading
edge, zone 522 (622).
4. Procedure
_________
Subtask 57-21-00-110-056
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
R CLEANING AGENTS (Material No. 11-026) to clean the forward face of
the front spar and all cutouts (RIB22 thru RIB27).
Subtask 57-21-00-210-061
B. Inspection
(1) Examine the forward face of the front spar and the cutouts (RIB22
thru RIB27). Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-21-00
Page 639
Nov 01/04
CES
Details of the Outer Wing Front Spar Fwd Face, RIBS 22 thru 27
Figure 607/TASK 57-21-00-991-009
EFF :
ALL 57-21-00
Page 640
Nov 01/04
R
CES
5. Close-up
________
Subtask 57-21-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-865-063
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-21-00-866-059
C. Aircraft Configuration
Subtask 57-21-00-942-056
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 641
Nov 01/04
R
CES
TASK 57-21-00-200-008
R Detailed Inspection of Outer Wing, Front Spar Aft Face, between RIB8 and RIB22
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 642
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-058
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page 643
Nov 01/04
R
CES
(4) Put the safety barriers in position.
Subtask 57-21-00-650-058
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-056
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing fuel tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-057
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean the aft face of the
front spar (RIB8 thru RIB22).
Subtask 57-21-00-210-062
B. Inspection
(1) Examine the the aft face of the front spar (RIB8 thru RIB22). Make
sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
EFF :
ALL 57-21-00
Page 644
Nov 01/04
R
CES
Details of the Front Spar, RIBS 8 thru 22
Figure 608/TASK 57-21-00-991-010
EFF :
ALL 57-21-00
Page 645
Nov 01/04
R
CES
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
5. Close-up
________
Subtask 57-21-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-059
B. Fuel Configuration
Subtask 57-21-00-942-057
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 646
Nov 01/04
R
CES
TASK 57-21-00-200-009
R Detailed Inspection of Outer Wing, Front Spar Aft Face, between RIB22 and RIB27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific mirror
No specific safety barriers
No specific spark-free lamp
No specific warning notices
No specific adjustable access platform 2 m (6 ft. 7 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 647
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-059
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page 648
Nov 01/04
R
CES
Subtask 57-21-00-650-060
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-057
C. Get Access
(1) Put the adjustable access platform in position below the vent surge
tank, zones 550 (650) and 560 (660).
4. Procedure
_________
Subtask 57-21-00-110-058
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004) to clean the aft face of the
front spar (RIB22 thru RIB27).
EFF :
ALL 57-21-00
Page 649
Nov 01/04
R
CES
Details of the Front-Spar Aft-Face (RIBS 22 thru 27)
Figure 609/TASK 57-21-00-991-011
EFF :
ALL 57-21-00
Page 650
Nov 01/04
R
CES
Subtask 57-21-00-210-063
B. Inspection
(1) Use a spark-free lamp to light the applicable inspection area and if
necessary a mirror.
(2) Examine the aft face of the front spar (ribs 22 thru 27). Make sure
that:
- there is no corrosion
- there are no scratches, scores or damage
- there are no loose or damaged fasteners
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-061
B. Fuel Configuration
Subtask 57-21-00-942-058
C. Removal of Equipment
EFF :
ALL 57-21-00
Page 651
Nov 01/04
R
CES
(3) Remove the access platform(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 652
Nov 01/04
R
CES
TASK 57-21-00-200-010
R Detailed Inspection of Outer Wing, Rear Spar Forward Face, between RIB8 and
R RIB11, including Top and Bottom Flanges
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 653
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-060
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page 654
Nov 01/04
R
CES
Subtask 57-21-00-650-062
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-058
C. Get Access
(1) Put the adjustable access platform in position below the access
panels 540CB (640CB), 540DB (640DB) and 540EB (640EB).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
R - for the left wing, remove 540CB, 540DB, 540EB
- for the right wing, remove 640CB, 640DB, 640EB.
4. Procedure
_________
Subtask 57-21-00-110-059
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
R CLEANING AGENTS (Material No. 11-026) to clean the forward face of
the rear spar and the top and bottom flanges (RIB8 thru RIB11).
Subtask 57-21-00-210-064
B. Inspection
(1) Examine the forward face of the rear spar and the top and bottom
flanges (RIB8 thru RIB11). Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-21-00
Page 655
Nov 01/04
CES
Outer Wing Rear Spar Fwd Face - RIBS 8 thru 11
Figure 610/TASK 57-21-00-991-012
EFF :
ALL 57-21-00
Page 656
Nov 01/04
R
CES
5. Close-up
________
Subtask 57-21-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 28-10-00-910-002):
R - for the left wing, install 540CB, 540DB, 540EB
- for the right wing, install 640CB, 640DB, 640EB.
Subtask 57-21-00-650-063
B. Fuel Configuration
Subtask 57-21-00-942-059
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 657
Nov 01/04
CES
TASK 57-21-00-200-011
R Detailed Inspection of Outer Wing, Rear Spar Forward Face, between RIB11 and
R RIB27, including Joint at RIB22 and Top and Bottom Flanges
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 658
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-061
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
EFF :
ALL 57-21-00
Page 659
Nov 01/04
R
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)on
the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-650-064
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-059
C. Get Access
(1) Put the adjustable access platforms below the applicable wing fuel
tank, zone 540 (640).
EFF :
ALL 57-21-00
Page 660
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-21-00-010-059-A
C. Get Access
(1) Put the adjustable access platform below the applicable wing fuel
tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-060
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the forward face of the rear spar (RIB11 thru RIB27)
- the joint at RIB22 and the top and bottom flanges.
Subtask 57-21-00-210-065
B. Inspection
(1) Examine the forward face of the rear spar (RIB11 thru RIB27), the
joint at RIB 22 and the top and bottom flanges. Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
EFF :
ALL 57-21-00
Page 661
Nov 01/04
R
CES
R Details of the Rear Spar Fwd Face - RIBS 11 thru 27
Figure 611/TASK 57-21-00-991-013
EFF :
ALL 57-21-00
Page 662
Nov 01/08
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-059-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page 663
Feb 01/10
CES
**ON A/C ALL
Subtask 57-21-00-650-065
B. Fuel Configuration
Subtask 57-21-00-942-060
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 664
Nov 01/04
R
CES
TASK 57-21-00-200-012
R Detailed Inspection of Outer Wing, Top Skin Stringers, between RIB8 and RIB13,
R including Runouts and Air Transfer Holes, Stringers Joint and Butt Strap ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 665
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-062
R A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page 666
Feb 01/06
CES
Subtask 57-21-00-650-066
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-060
C. Get Access
(1) Put the adjustable access platform below the applicable wing fuel
tank, zone 540 (640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB.
4. Procedure
_________
Subtask 57-21-00-110-061
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004) to clean the top skin stringers
(RIBS 8 thru RIB13).
EFF :
ALL 57-21-00
Page 667
Nov 01/04
R
CES
Details of the Top Skin Stringers - RIBS 8 thru 13
Figure 612/TASK 57-21-00-991-014
EFF :
ALL 57-21-00
Page 668
Nov 01/04
R
CES
Subtask 57-21-00-210-066
B. Inspection
(1) Examine:
- the top skin stringers (RIBS 8 thru 13)
- the runouts
- the air transfer holes
- the stringer joints and the buttstrap at stringer 11.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB.
Subtask 57-21-00-650-067
B. Fuel Configuration
Subtask 57-21-00-942-061
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 57-21-00
Page 669
Nov 01/04
R
CES
(3) Remove the safety barriers.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 670
Nov 01/04
R
CES
TASK 57-21-00-200-013
R Detailed Inspection of Outer Wing, Top Skin Stringers, between RIB13 and RIB27,
R including Runouts, Air Transfer Holes and Butt Strap at Stringer 11....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 671
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-063
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page 672
Nov 01/04
R
CES
(4) Put the safety barriers in position.
Subtask 57-21-00-650-068
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-061
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
Subtask 57-21-00-010-061-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
EFF :
ALL 57-21-00
Page 673
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-062
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the top skin stringers (RIB13 thru RIB27)
- the runouts
- the air transfer holes
- the buttstrap at stringer 11
- the runout at the front spar (RIB18).
Subtask 57-21-00-210-067
B. Inspection
(1) Examine:
- the top skin stringers (RIB13 thru RIB27)
- the runouts
- the air transfer holes
- the buttstrap (at stringer 11)
- the runout (at the front spar RIB18).
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-21-00
Page 674
Nov 01/04
R
CES
5. Close-up
________
Subtask 57-21-00-410-061
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-061-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-069
B. Fuel Configuration
EFF :
ALL 57-21-00
Page 675
Feb 01/10
CES
R Outer Wing Top Skin Stringers - RIBS 13 thru 27
R Figure 613/TASK 57-21-00-991-015- 12 (SHEET 1)
EFF :
ALL 57-21-00
Page 676
Feb 01/10
CES
R Outer Wing Top Skin Stringers - RIBS 13 thru 27
R Figure 613/TASK 57-21-00-991-015- 22 (SHEET 2)
EFF :
ALL 57-21-00
Page 677
Feb 01/10
CES
Subtask 57-21-00-942-062
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 678
Feb 01/10
R
CES
TASK 57-21-00-200-014
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 679
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-064
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
EFF :
ALL 57-21-00
Page 680
Feb 01/10
R
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-650-070
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-062
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing fuel tank, zone 540 (640).
EFF :
ALL 57-21-00
Page 681
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-21-00-010-062-A
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing fuel tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-063
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the RIBS 9 to 27 at the skin attachments
- the cleats
- the spar attachments
- the areas of the stringer cutouts.
EFF :
ALL 57-21-00
Page 682
Feb 01/10
R
CES
Details of the Skin Attachments - RIB9 thru RIB27
Figure 614/TASK 57-21-00-991-016
EFF :
ALL 57-21-00
Page 683
Feb 01/10
R
CES
Subtask 57-21-00-210-068
B. Inspection
(1) Examine the RIB9 thru RIB27 at the skin attachments, the cleats, the
spar attachments and the areas of stringer cutouts. Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page 684
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-21-00-410-062-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-071
B. Fuel Configuration
Subtask 57-21-00-942-063
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 685
Feb 01/10
R
CES
TASK 57-21-00-200-015
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 686
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-065
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the wing fuel tank, zone
540 (640).
4. Procedure
_________
Subtask 57-21-00-110-064
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean the attachments to the
front and the rear spars (RIB8 thru RIB15).
Subtask 57-21-00-210-069
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachments to
the front and the rear spars (RIB8 thru RIB15). Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
EFF :
ALL 57-21-00
Page 687
Feb 01/10
R
CES
Details of the Bottom Skin Attachments - RIBS 8 thru 15
Figure 615/TASK 57-21-00-991-017
EFF :
ALL 57-21-00
Page 688
Feb 01/10
R
CES
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-064
A. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 689
Feb 01/10
R
CES
TASK 57-21-00-200-016
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 690
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-066
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-065
(1) Clean the lower surface of the bottom skin at the attachments to the
front spar and the rear spar (RIBS 15 thru 22). Use a clean
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026). It is not necessary to clean the area closed
by the flap-track 4 fairing.
EFF :
ALL 57-21-00
Page 691
Feb 01/10
R
CES
Details of the Bottom Skin Attachments - RIBS 15 thru 22
Figure 616/TASK 57-21-00-991-018
EFF :
ALL 57-21-00
Page 692
Feb 01/10
R
CES
Subtask 57-21-00-210-070
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachments to
the front spar and the rear spar (RIBS 15 thru 22). It is not
necessary to examine the areas closed by the flap track 4 fairing.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-065
A. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 693
Feb 01/10
R
CES
TASK 57-21-00-200-017
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 694
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-067
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-066
(1) Clean the lower surface of the bottom skin at the attachments to the
front spar and the rear spar (RIBS 22 thru 27). Use a clean
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-21-00
Page 695
Feb 01/10
R
CES
Details of the Bottom Skin Lower Surface - RIBS 22 thru 27
Figure 617/TASK 57-21-00-991-019
EFF :
ALL 57-21-00
Page 696
Feb 01/10
R
CES
Subtask 57-21-00-210-071
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachments to
the front spar and the rear spar (RIBS 22 thru 27).
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-066
A. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page 697
Feb 01/10
R
CES
TASK 57-21-00-200-018
Detailed Inspection of Outer Wing Bottom Skin Upper Surface in area covered by
Flap Track 3 and 4 Forward and Aft Pickup Fittings, including....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page 698
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-068
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-21-00
Page 699
Feb 01/10
R
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-650-072
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-063
C. Get Access
(1) Put the adjustable access platform in position below the flap tracks
3 and 4, zones 532 (632) and 533 (633) and below the fuel tank, zone
540 (640).
Subtask 57-21-00-010-063-A
C. Get Access
(1) Put the adjustable access platform in position below the flap tracks
3 and 4, zones 532 (632) and 533 (633) and below the fuel tank, zone
540 (640).
EFF :
ALL 57-21-00
Page A600
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-067
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the upper surface of the bottom skin in the area of the flap track
3 and 4 forward and aft pickup fittings
- the attachment to the rear spar.
Subtask 57-21-00-210-072
(1) Examine the upper surface of the bottom skin in the area of the flap
track 3 and 4 forward and aft pickup fittings. Also examine the
attachment to the rear spar.
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-21-00
Page A601
Feb 01/10
R
CES
Details of Bottom Skin - Tracks 3 and 4
Figure 618/TASK 57-21-00-991-020
EFF :
ALL 57-21-00
Page A602
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-21-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-063-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-073
B. Fuel Configuration
EFF :
ALL 57-21-00
Page A603
Feb 01/10
CES
Subtask 57-21-00-942-067
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A604
Feb 01/10
R
CES
TASK 57-21-00-200-019
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A605
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-069
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the wing fuel tank, zone
540 (640).
4. Procedure
_________
Subtask 57-21-00-110-068
EFF :
ALL 57-21-00
Page A606
Feb 01/10
R
CES
Detail of the Bottom Skin Run Outs
Figure 619/TASK 57-21-00-991-021
EFF :
ALL 57-21-00
Page A607
Feb 01/10
R
CES
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004) to clean the bottom skin lower
surface at the run out of the:
- stringer 4 (rib bay 10-11)
- stringer 5 (rib bay 13-14)
- stringer 13 (rib bay 8-9)
- stringer 6 (rib bay 16-17)
- stringer 7 (rib bay 19-20)
- stringer 12 (rib bay 17-18).
Subtask 57-21-00-210-073
(1) Examine the lower surface of the bottom skin at the run out of:
- the stringer 4 (rib bay 10-11)
- the stringer 5 (rib bay 13-14)
- the stringer 13 (rib bay 8-9)
- the stringer 6 (rib bay 16-17)
- the stringer 7 (rib bay 19-20)
- the stringer 12 (rib bay 17-18).
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-068
A. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 57-21-00
Page A608
Feb 01/10
R
CES
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A609
Feb 01/10
R
CES
TASK 57-21-00-200-020
Special Detailed Inspection of Outer Wing Bottom Skin Upper and Lower Surfaces
around Access Panel Cutouts in Rib-Bays 8-9, 9-10....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A610
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-070
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A611
Feb 01/10
R
CES
Subtask 57-21-00-650-074
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-064
C. Get Access
(1) Put the adjustable access platform below the applicable wing fuel
tank, zone 540(640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB.
4. Procedure
_________
Subtask 57-21-00-110-069
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the lower surfaces of
the bottom skin in the area of the access panel cutouts (rib bays
8-9, 9-10, 10-11, 11-12 and 12-13).
Subtask 57-21-00-280-050
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-21-00
Page A612
Feb 01/10
R
CES
Outer Wing Bottom Skin Rib Bay Cutouts
Figure 620/TASK 57-21-00-991-022
EFF :
ALL 57-21-00
Page A613
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-21-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB.
Subtask 57-21-00-650-075
B. Fuel Configuration
Subtask 57-21-00-942-069
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A614
Feb 01/10
R
CES
TASK 57-21-00-200-021
Detailed Inspection of Outer Wing, Bottom Skin Lower Surfaces, around Access
Door Cutouts in all Bays, between Ribs 13 and 27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A615
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-071
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A616
Feb 01/10
R
CES
(4) Put the safety barriers in position.
Subtask 57-21-00-650-076
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-065
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
Subtask 57-21-00-010-065-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
EFF :
ALL 57-21-00
Page A617
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-070
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the lower surfaces
around the access panel cutouts (rib bays 13 thru 27).
Subtask 57-21-00-210-074
B. Inspection
(1) Examine the lower surface of the bottom skin in the areas of the
access panel cutouts (rib bays 13 thru 27). Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
5. Close-up
________
Subtask 57-21-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A618
Feb 01/10
CES
Details of the Bottom Skin Cutouts
Figure 621/TASK 57-21-00-991-023
EFF :
ALL 57-21-00
Page A619
Feb 01/10
R
CES
- for the right wing, install 640HB, 640JB, 640KB, 640LB, 640MB,
640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650CB, 650DB, 660AB.
Subtask 57-21-00-410-065-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-077
B. Fuel Configuration
Subtask 57-21-00-942-070
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A620
Feb 01/10
R
CES
TASK 57-21-00-200-022
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A621
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-072
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to operate
the slats or flaps.
Subtask 57-21-00-866-063
(1) Make sure the flaps are fully retracted (Ref. TASK 27-50-00-866-009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-21-00
Page A622
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-066
C. Get Access
(1) Put the adjustable access platform in position below the flap tracks
3 and 4, zones 532 (632) and 533 (633).
4. Procedure
_________
Subtask 57-21-00-110-071
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004), to clean:
- the bottom-skin lower-surface at the attachment to the ribs
- the stringers in the area that is covered by the flap track 3 and 4
fairings.
EFF :
ALL 57-21-00
Page A623
Feb 01/10
CES
Details of the Bottom Skin RIB and the Stringer Attachments
Figure 622/TASK 57-21-00-991-024
R
EFF :
ALL 57-21-00
Page A624
Feb 01/10
CES
Subtask 57-21-00-210-075
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachment to the
ribs. Also examine the stringers in the areas covered by the flap
track 3 and 4 fairings. Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-066
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-942-071
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 57-21-00
Page A625
Feb 01/10
CES
(4) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A626
Feb 01/10
R
CES
TASK 57-21-00-200-023
Detailed Inspection of Outer Wing Bottom Skin Lower Surface Spanwise Skin
Joints at Stringer 8 and Stringer 11 between RIB11 and RIB13....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A627
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-073
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to operate
the slats or flaps.
Subtask 57-21-00-860-057
(1) Make sure the flaps are fully retracted (Ref. TASK 27-50-00-866-009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-21-00
Page A628
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-067
C. Get Access
(1) Put the access platform in position below flap track 3, zone 532
(632).
Subtask 57-21-00-010-067-A
C. Get Access
(1) Put the access platform in position below flap track 3, zone 532
(632).
4. Procedure
_________
Subtask 57-21-00-110-072
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the bottom-skin lower-surface skin joints (at the stringers 8 and
11) in the areas closed by the flap track 3 fairing (ribs 11 thru
13).
EFF :
ALL 57-21-00
Page A629
Feb 01/10
CES
Details of the Bottom Skin Joints - RIBS 11 thru 13
Figure 623/TASK 57-21-00-991-025
EFF :
ALL 57-21-00
Page A630
Feb 01/10
R
CES
Subtask 57-21-00-210-076
B. Detailed Inspection of Outer Wing Bottom Skin Lower Surface Spanwise Skin
Joints at Stringer 8 and Stringer 11 between RIB 11 and RIB 13 in Areas
covered by Flap Track 3 Fairing
(1) Examine the lower-surface skin joints (at the stringers 8 and 11) in
the areas closed by the flap track 3 fairing (RIBS 11 thru 13).
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-067
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-067-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A631
Feb 01/10
CES
**ON A/C ALL
Subtask 57-21-00-942-072
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A632
Feb 01/10
R
CES
TASK 57-21-00-200-024
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise Skin
Joints at Stringer 8 and Stringer 11, between RIB18 ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A633
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-074
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to operate
the slats or flaps.
Subtask 57-21-00-860-058
(1) Make sure the flaps are fully retracted (Ref. TASK 27-50-00-866-009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-21-00
Page A634
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-068
C. Get Access
(1) Put the access platform in position below the applicable flap track
4, zone 533 (633).
Subtask 57-21-00-010-068-A
C. Get Access
(1) Put the access platform in position below the applicable flap track
4, zone 533 (633).
4. Procedure
_________
Subtask 57-21-00-110-073
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin lower
surface skin joints (at the stringers 8 and 11, in the areas closed
by the flap track 4 fairing RIB18 thru RIB20).
EFF :
ALL 57-21-00
Page A635
Feb 01/10
CES
Details of the Bottom Skin Joints - RIBS 18 thru 20
Figure 624/TASK 57-21-00-991-026
EFF :
ALL 57-21-00
Page A636
Feb 01/10
R
CES
Subtask 57-21-00-210-077
B. Inspection
(1) Examine the lower surface skin joints (at the stringers 8 and 11) in
the areas closed by the flap track 4 fairing (RIB18 thru RIB20). Make
sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-068
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-068-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A637
Feb 01/10
CES
**ON A/C ALL
Subtask 57-21-00-942-073
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A638
Feb 01/10
R
CES
TASK 57-21-00-200-025
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A639
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-075
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the wing fuel tank, zones
540 (640) and 550 (650).
4. Procedure
_________
Subtask 57-21-00-110-074
EFF :
ALL 57-21-00
Page A640
Feb 01/10
R
CES
Details of the Bottom Skin Drain Holes
Figure 625/TASK 57-21-00-991-027
EFF :
ALL 57-21-00
Page A641
Feb 01/10
R
CES
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the lower surface of
the bottom skin at:
- the drain holes for track cans 5 thru 12 (rib bays 9-10, 11-12,
13-14, 16-17, 18-19, 21-22, 23-24 and 25-26).
- the dry bay drain holes in rib bay 26-27.
- the MLI positions adjacent to RIB9 and RIB12.
Subtask 57-21-00-210-078
B. Inspection
(1) Examine the bottom skin at the drain holes for track cans 5 thru 12
(rib bays 9-10, 11-12, 13-14, 16-17, 18-19, 21-22, 23-24, and 25-26),
and the dry bay drain holes (rib bay 26-27) and the MLI positions
adjacent to RIB9 and RIB12. Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-074
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A642
Feb 01/10
R
CES
TASK 57-21-00-200-026
Detailed Inspection of Outer Wing, Bottom Skin Upper Surface Butt Straps at
Stringer 8 and Stringer 11, between RIB8 and RIB21
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A643
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-076
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-002)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A644
Feb 01/10
R
CES
(4) Put the safety barriers in position.
Subtask 57-21-00-650-078
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-069
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing fuel tank, zone 540 (640).
Subtask 57-21-00-010-069-A
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing fuel tank, zone 540 (640).
EFF :
ALL 57-21-00
Page A645
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-075
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the upper-surface of
the bottom-skin buttstrap at the stringers 8 thru 11 (RIB8 thru
RIB21).
Subtask 57-21-00-210-079
B. Inspection
(1) Examine the upper surface of the bottom buttstraps at stringers 8 and
11 (RIB8 thru RIB21). Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A646
Feb 01/10
CES
Details of the Bottom Skin - RIBS 8 and 21
Figure 626/TASK 57-21-00-991-028
EFF :
ALL 57-21-00
Page A647
Feb 01/10
R
CES
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB,
640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB.
Subtask 57-21-00-410-069-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-079
B. Fuel Configuration
Subtask 57-21-00-942-075
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A648
Feb 01/10
R
CES
TASK 57-21-00-200-027
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A649
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-077
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A650
Feb 01/10
R
CES
Subtask 57-21-00-650-088
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-077
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540(640), outboard of flap track 4.
Subtask 57-21-00-010-077-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540(640), outboard of flap track 4.
EFF :
ALL 57-21-00
Page A651
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-076
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin
runouts of:
- the buttstrap at stringer 8 (RIB20 and RIB21 adjacent to the front
spar)
- the buttstrap at stringer 11 (RIB21 adjacent to the rear spar).
Subtask 57-21-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 57210000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-21-00-410-076
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A652
Feb 01/10
CES
Outer Wing Bottom Skin Runouts
Figure 627/TASK 57-21-00-991-029
EFF :
ALL 57-21-00
Page A653
Feb 01/10
R
CES
**ON A/C 301-399,
Subtask 57-21-00-410-076-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-089
B. Fuel Configuration
Subtask 57-21-00-942-076
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A654
Feb 01/10
R
CES
TASK 57-21-00-200-028
Detailed Inspection of Outer Wing Bottom Skin Stringers (including Drain Holes)
between RIB8 and RIB18, comprising Stringers 4, 5, 6, 7, 8, ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A655
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-078
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
EFF :
ALL 57-21-00
Page A656
Feb 01/10
CES
R (3) Put WARNING NOTICE in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-650-080
B. Fuel Configuration
(2) Drain the remaining fuel from the appplicable fuel tank (Ref. TASK
28-25-00-650-003).
Subtask 57-21-00-010-070
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
wing fuel tank, zone 540 (640).
EFF :
ALL 57-21-00
Page A657
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-21-00-010-070-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).
4. Procedure
_________
Subtask 57-21-00-110-077
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin
stringers 4, 5, 6, 7, 8, 11, 12 and 13 and drain holes (RIB8 thru
RIB18).
Subtask 57-21-00-210-080
EFF :
ALL 57-21-00
Page A658
Feb 01/10
R
CES
Details of the Bottom Skin Stringers - RIBS 8 thru 18
Figure 628/TASK 57-21-00-991-030
EFF :
ALL 57-21-00
Page A659
Feb 01/10
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-070
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-410-070-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 57-27-11-400-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB,
540HB, 540JB, 540KB, 540LB, 540MB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB,
640HB, 640JB, 640KB, 640LB, 640MB.
EFF :
ALL 57-21-00
Page A660
Feb 01/10
CES
**ON A/C ALL
Subtask 57-21-00-650-081
B. Fuel Configuration
Subtask 57-21-00-942-077
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A661
Feb 01/10
R
CES
TASK 57-21-00-200-029
Detailed Inspection of Outer Wing, Bottom Skin Stringers, between Rib18 and
RIB27, comprising Stringers 7, 8 and 11
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A662
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-079
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A663
Feb 01/10
R
CES
Subtask 57-21-00-650-082
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-071
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zones 540 (640) and 550 (650).
Subtask 57-21-00-010-071-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zones 540 (640) and 550 (650).
EFF :
ALL 57-21-00
Page A664
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-078
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin
stringers 7, 8 and 11 (RIB18 thru RIB27).
Subtask 57-21-00-210-081
(1) Examine the bottom skin stringers 7, 8 and 11 (RIB18 thru RIB27).
Make sure that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-071
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A665
Feb 01/10
CES
Outer Wing Bottom Skin Stringers - RIBS 18 thru 27
Figure 629/TASK 57-21-00-991-031
EFF :
ALL 57-21-00
Page A666
Feb 01/10
R
CES
- for the right wing, install 640NB, 640PB, 640QB, 640RB, 650AB,
650BB, 650CB, 650DB, 660AB.
Subtask 57-21-00-410-071-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-083
B. Fuel Configuration
Subtask 57-21-00-942-078
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A667
Feb 01/10
R
CES
TASK 57-21-00-200-030
Detailed Inspection of Outer Wing, Bottom Skin Access Doors, between Rib 13 and
Rib 27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A668
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-080
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-002)
when you do work in a fuel tank.
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-21-00
Page A669
Feb 01/10
R
CES
Subtask 57-21-00-650-084
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-072
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zones 540 (640), 550 (650) and 560 (660).
Subtask 57-21-00-010-072-A
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zones 540 (640), 550 (650) and 560 (660).
EFF :
ALL 57-21-00
Page A670
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-21-00-110-079
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin
access panels (RIB13 thru RIB27).
Subtask 57-21-00-210-082
B. Inspection
(1) Examine the bottom skin access panels (RIB13 thru RIB27). Make sure
that:
- there is no corrosion or damage
- there are no scratches or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-410-072
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-21-00
Page A671
Feb 01/10
CES
Outer Wing Bottom Skin Access Panels - RIBS 13 thru 27
Figure 630/TASK 57-21-00-991-032
EFF :
ALL 57-21-00
Page A672
Feb 01/10
R
CES
- for the right wing, install 640HB, 640JB, 640KB, 640LB, 640MB,
640NB, 640PB, 640QB, 640RB, 640RB, 650AB, 650BB, 650CB, 650DB,
660AB.
Subtask 57-21-00-410-072-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-21-00-650-085
B. Fuel Configuration
Subtask 57-21-00-942-079
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-21-00
Page A673
Feb 01/10
R
CES
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-21-00
Page A674
Feb 01/10
CES
TASK 57-21-00-210-001
General Visual Inspection of Outer Wing, Bottom Skin Lower Surfaces, around
Access Door Cutouts in All Bays, between Rib 13 and Rib 27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A675
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-087
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps, the slats or the ailerons.
Subtask 57-21-00-010-078
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500(600), 540(640), 550(650), 560(660).
4. Procedure
_________
Subtask 57-21-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-21-00
Page A676
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surfaces, around Access Door Cutouts in All Bays,
between Rib 13 and Rib 27
Figure 631/TASK 57-21-00-991-036
EFF :
ALL
57-21-00 Page A677
Feb 01/10
R
CES
Subtask 57-21-00-210-085
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-085
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A678
Feb 01/10
R
CES
TASK 57-21-00-210-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A679
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-088
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-079
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
Subtask 57-21-00-100-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-21-00
Page A680
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface Attachments - between Rib 8 and Rib 15
Figure 632/TASK 57-21-00-991-037
EFF :
ALL 57-21-00
Page A681
Feb 01/10
R
CES
Subtask 57-21-00-210-086
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-086
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A682
Feb 01/10
R
CES
TASK 57-21-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise
Skin Joints at Stringer 8 and Stringer 11, between Rib 8 and Rib 18, ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A683
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-089
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-080
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
Subtask 57-21-00-100-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-21-00
Page A684
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface, Spanwise Skin Joints at Stringer 8 and
Stringer 11 - between Rib 8 and Rib 18
Figure 633/TASK 57-21-00-991-038
EFF :
ALL
57-21-00 Page A685
Feb 01/10
R
CES
Subtask 57-21-00-210-087
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-087
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A686
Feb 01/10
R
CES
TASK 57-21-00-210-004
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise
Skin Joints at Stringer 8 and Stringer 11, between Rib 18 and Rib 21, ...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A687
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-090
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-082
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
Subtask 57-21-00-100-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-21-00
Page A688
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface, Spanwise Skin Joints at Stringer 8 and
Stringer 11 - between Rib 18 and Rib 21
Figure 634/TASK 57-21-00-991-039
EFF :
ALL
57-21-00 Page A689
Feb 01/10
R
CES
Subtask 57-21-00-210-088
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-088
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A690
Feb 01/10
R
CES
TASK 57-21-00-210-005
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface at Fuel Tank
Water Drain Holes, and Magnetic Level Indicator Position...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-21-00
Page A691
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-091
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-010-083
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
EFF :
ALL 57-21-00
Page A692
Feb 01/10
CES
Outer Wing, Bottom Skin Lower Surface at Fuel Tank Water Drain Holes between
Rib 15-16 and Rib 22-23
Figure 635/TASK 57-21-00-991-040
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-21-00 Page A693
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-21-00-100-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area.
Subtask 57-21-00-210-089
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
Subtask 57-21-00-210-089-A
EFF :
ALL 57-21-00
Page A694
Feb 01/10
CES
Outer Wing, Bottom Skin Lower Surface at Fuel Tank Water Drain Hole between Rib
22-23, and Magnetic Level Indicator between Rib 15-16
Figure 635A/TASK 57-21-00-991-040-A
R EFF :
301-399,
57-21-00 Page A695
Feb 01/10
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-089
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-21-00
Page A696
Feb 01/10
R
CES
TASK 57-21-00-210-006
General Visual Inspection of Outer Wing, Top Skin, Upper Surface at Attachment
to Front Spar and Rear Spar, Between RIB8 and RIB22
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page A697
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-093
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
4. Procedure
_________
Subtask 57-21-00-110-084
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the wing top-skin between the front spar and the rear spar from
RIB8 to RIB22.
EFF :
ALL 57-21-00
Page A698
Feb 01/10
R
CES
Outer Wing, Upper Skin - Between RIB8 and RIB22
Figure 636/TASK 57-21-00-991-042
EFF :
ALL 57-21-00
Page A699
Feb 01/10
R
CES
Subtask 57-21-00-210-090
B. General Visual Inspection of the Outer Wing, Top Skin, Upper Surface at
Attachment to Front Spar and Rear Spar, Between RIB8 and RIB22
(1) Inspect the wing top-skin at the locations where the skin is attached
to the front spar and the rear spar. Make sure that:
- there is no corrosion
- there are no cracks, dents, burrs, scores or scratches
- the fasteners are in the correct condition
- the surface protection is not damaged or loose.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-21-00-942-091
A. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-21-00
Page B600
Feb 01/10
CES
TASK 57-21-00-200-035
Inspection of the Sealant Between the Seal Plate/Access Panel and the Top Skin
Trailing Edge
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-21-00
Page B601
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-21-00-941-094
A. Safety Precautions
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-21-00-010-086
B. Get Access
4. Procedure
_________
Subtask 57-21-00-210-091
A. Inspection
(2) Make sure that the sealant (1) surface is smooth and not damaged.
EFF :
ALL 57-21-00
Page B602
Feb 01/10
R
CES
INTENTIONALLY BLANK
R
57-21-00
Page B603
Feb 01/10
CES
Sealant Between the Seal Plate/Access Panel and the Top Skin - Location and
Detail
Figure 637/TASK 57-21-00-991-043- 12 (SHEET 1)
EFF :
ALL
57-21-00 Page B604
Feb 01/10
R
CES
Sealant Between the Seal Plate/Access Panel and the Top Skin - Location and
Detail
Figure 637/TASK 57-21-00-991-043- 22 (SHEET 2)
R EFF :
ALL
57-21-00 Page B605
Feb 01/10
CES
(3) If the sealant (1) is found to be damaged or missing, the area must
be repaired with SEALANTS (Material No. 09-016) (Ref. ASRM 51-76-11).
5. Close-up
________
Subtask 57-21-00-410-078
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-21-00
Page B606
Feb 01/10
CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
TASK 57-21-00-200-036
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B607
Feb 01/10
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B608
Feb 01/10
R
CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
3. __________
Job Set-up
Subtask 57-21-00-941-095
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(3) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps or slats.
(4) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
Subtask 57-21-00-860-059
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B609
Feb 01/10
R
CES
Subtask 57-21-00-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/X FEED/VALVE/MOT1 2QE A12
49VU FUEL/XFR VALVE1/WING/R 2QP A11
49VU FUEL/XFR VALVE1/WING/L 1QP A10
121VU FUEL/RFL/DFL/SPLY 2QU L24
121VU FUEL/RFL/DFL/XFR/DEFUEL/VALVE 1QU L23
121VU FUEL/L WING TK/PUMP2 SPLY 7QA N26
121VU FUEL/L WING TK/PUMP1 SPLY 1QA N23
121VU FUEL/CTR TK/PUMP2 SPLY 30QA P26
121VU FUEL/CTR TK/PUMP1 SPLY 29QA P23
121VU FUEL/R WING TK/PUMP2 SPLY 8QA Q26
121VU FUEL/R WING TK/PUMP1 SPLY 2QA Q23
Subtask 57-21-00-010-087
D. Get Access
(Ref. Fig. 638/TASK 57-21-00-991-044)
(2) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
applicable zone 540(640).
(a) Open the FWD fuel-surge door 540AZ(640AZ) and hold it in position
with the HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000).
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B610
Feb 01/10
R
CES
Inspection for Identification Labels in the Fuel Tanks - Location and Detail
Figure 638/TASK 57-21-00-991-044
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B611
Feb 01/10
R
CES
(b) Open the AFT fuel-surge door 540BZ(640BZ) and hold it in position
with the HOOK-COVER (RIB2-SURGE DOORS) (98D57004014000).
4. Procedure
_________
Subtask 57-21-00-200-054
NOTE : All remaining identification labels (1) and (2) that are
____
attached to the wing structure and/or access panels must be
removed. Remove the labels (1) and (2) and replace them with
ink markings using the procedure given in SB 57-1117 (Ref. SB
57-1117).
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B612
Feb 01/10
R
CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
5. Close-up
________
Subtask 57-21-00-410-079
A. Close Access
(1) Remove the HOOK-COVER (RIB 2 SURGE DOORS) and close the FWD
fuel-surge door 540AZ(640AZ).
(2) Remove the HOOK-COVER (RIB2-SURGE DOORS) and close the AFT fuel-surge
door 540BZ(640BZ).
Subtask 57-21-00-865-067
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1QP, 2QP, 2QE, 2QA, 8QA, 29QA, 30QA, 1QA, 7QA, 1QU, 2QU.
Subtask 57-21-00-860-060
C. Fuel Configuration
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B613
Feb 01/10
CES
Subtask 57-21-00-942-092
D. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
059-059, 102-102, 104-104, 201-202, 57-21-00
Page B614
Feb 01/10
CES
FIXED PARTITION - DESCRIPTION AND OPERATION
___________________________________________
1. General
_______
The leading edge slat tracks (Ref. 57-40-00) go through holes in the front
spar. Track cans are attached to the front spar and isolate the tracks from
the wing fuel tanks. A track can is not necessary in the dry bay (Ref.
57-21-00).
The leading edge slat tracks (Ref. 57-40-00) go through holes in the front
spar. Track cans are attached to the front spar and isolate the tracks from
the wing fuel tanks.
2. __________________
Component Location
3. ___________
Description
Not Applicable.
EFF :
ALL 57-24-00
Page 1
Feb 01/10
CES
Slat Track Cans
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-24-00
Page 2
Feb 01/10
528-599,
CES
Slat Track Cans
Figure 001A
R
EFF :
235-235, 239-249, 251-299, 57-24-00
Page 3
Nov 01/08
CES
Slat Track Cans
R Figure 001B
R
EFF :
301-399, 57-24-00
Page 4
May 01/07
CES
4. _____________________
Component Description
Track cans 11 and 12 are made from pressed aluminum alloy and aluminum alloy
plate welded together. The remaining cans are made from an aluminum alloy
tube and aluminum alloy plate welded together. The track cans are held in
position by:
- the brackets and the cleats attached to the top skin
- the flanges attached to the front spar.
The drain pipes are attached to the track cans and let liquid come out
through the bottom skin.
EFF :
ALL 57-24-00
Page 5
Feb 01/10
CES
CANS - TRACKS - SLATS - REMOVAL/INSTALLATION
____________________________________________
TASK 57-24-11-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-24-11
Page 401
May 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-24-11
Page 402
Feb 01/10
CES
3. __________
Job Set-up
Subtask 57-24-11-941-052
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Obey the fuel safety procedures (Ref. TASK 28-10-00-910-001) when you
do work in the fuel tanks.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flap/slat system or the fuel system.
Subtask 57-24-11-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
Subtask 57-24-11-010-052-A
C. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track and the adjacent access panel, zone 540(640).
EFF :
ALL 57-24-11
Page 403
Feb 01/10
CES
- for the slat-track can 6, remove 540FB (640FB).
(b) For the slat-track cans 7 thru 12, (Ref. TASK 57-27-11-000-002)
and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 7, remove 540HB (640HB)
- for the slat-track can 8, remove 540LB (640LB)
- for the slat-track can 9, remove 540NB (640NB)
- for the slat-track can 10, remove 540RB (640RB)
- for the slat-track can 11, remove 550BB (650BB)
- for the slat-track can 12, remove 550DB (650DB).
Subtask 57-24-11-010-052-C
C. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track and the adjacent access panel, zone 540(640).
(b) For the slat-track cans 7 thru 12, (Ref. TASK 57-27-11-000-002)
and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 7, remove 540HB (640HB)
- for the slat-track can 8, remove 540LB (640LB)
- for the slat-track can 9, remove 540NB (640NB)
- for the slat-track can 10, remove 540RB (640RB)
- for the slat-track can 11, remove 550BB (650BB)
- for the slat-track can 12, remove 550DB (650DB).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-24-11
Page 404
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-24-11-010-052-B
C. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track and the adjacent access panel, zone 540(640).
(b) For the slat-track cans 7 thru 12, (Ref. TASK 57-27-11-000-002)
and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 7, remove 540HB (640HB)
- for the slat-track can 8, remove 540LB (640LB)
- for the slat-track can 9, remove 540NB (640NB)
- for the slat-track can 10, remove 540RB (640RB)
- for the slat-track can 11, remove 550BB (650BB)
- for the slat-track can 12, remove 550DB (650DB).
4. Procedure
_________
Subtask 57-24-11-020-057
(1) Disconnect the drain pipe (2) from the slat-track can (1).
(2) Remove the bolts (3) and carefully remove the slat-track can (1).
NOTE : You must keep the bolts (3) in their related positions.
____
EFF :
ALL 57-24-11
Page 405
Feb 01/10
CES
Location of the Slat-track Cans 1 thru 12
Figure 401/TASK 57-24-11-991-001-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-24-11
Page 406
Feb 01/10
511-526, 528-599,
CES
Location of the Slat-track Cans 1 thru 12
Figure 401A/TASK 57-24-11-991-001-B
R
EFF :
235-235, 239-249, 251-299, 57-24-11
Page 407
Nov 01/08
CES
Details of the Slat-track Cans 1 thru 3
Figure 402/TASK 57-24-11-991-002-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-24-11
Page 408
Feb 01/10
511-526, 528-599,
CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-020-057-A
(1) Disconnect the drain pipe (2) from the slat-track can (1).
(2) Remove the bolts (3) and carefully remove the slat-track can (1).
NOTE : You must keep the bolts (3) in their related positions.
____
Subtask 57-24-11-020-058
(1) Disconnect the drain pipe (17) from the slat-track can (16).
(2) Remove the bolts (18) and carefully remove the slat-track can (16).
NOTE : You must keep the bolts (18) in their related positions.
____
EFF :
ALL 57-24-11
Page 409
Feb 01/10
CES
Details of the Slat-track Cans 1 thru 4
Figure 402A/TASK 57-24-11-991-002-B
R
EFF :
235-235, 239-249, 251-299, 57-24-11
Page 410
Nov 01/08
CES
Details of the Slat-track Cans 5 and 6
Figure 403/TASK 57-24-11-991-003
EFF :
ALL 57-24-11
Page 411
May 01/07
R
CES
Subtask 57-24-11-020-059
(1) Disconnect the drain pipe (32) from the slat-track can (31).
(2) Remove the bolts (33) and carefully remove the slat-track can (31).
NOTE : You must keep the bolts (33) in their related positions.
____
Subtask 57-24-11-020-060
(1) Disconnect the drain pipe (47) from the slat-track can (46).
EFF :
ALL 57-24-11
Page 412
Feb 01/10
CES
Details of the Slat-track Cans 7 thru 10
Figure 404/TASK 57-24-11-991-004
EFF :
ALL 57-24-11
Page 413
May 01/07
R
CES
(2) Remove the bolts (48) and carefully remove the slat-track can (46).
NOTE : You must keep the bolts (48) in their related positions.
____
Subtask 57-24-11-020-061
NOTE : You must keep the bolts (62) in their related positions.
____
NOTE : You must keep the bolts (72) in their related positions.
____
EFF :
ALL 57-24-11
Page 414
Feb 01/10
CES
Details of the Slat-track Cans 11 and 12
Figure 405/TASK 57-24-11-991-005
EFF :
ALL 57-24-11
Page 415
May 01/07
R
CES
Details of the Slat-Track Cans 11 and 12
Figure 406/TASK 57-24-11-991-006
EFF :
ALL 57-24-11
Page 416
May 01/07
R
CES
TASK 57-24-11-400-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-24-11
Page 417
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-24-11
Page 418
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-24-11-941-053
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Obey the fuel safety procedures (Ref. TASK 28-10-00-910-001) when you
do work in the fuel tanks.
(2) Make sure that the WARNING NOTICES are in position in the cockpit to
tell persons not to operate:
- the flap/slat system
- the fuel system.
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
EFF :
ALL 57-24-11
Page 419
Feb 01/10
CES
Subtask 57-24-11-860-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the slats are in the fully extended position
(Ref. TASK 27-80-00-866-004).
Subtask 57-24-11-010-054-A
C. Get Access
(1) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
the access panel adjacent to the applicable slat-track, zone 540
(640).
(2) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track, at the leading edge, zones 521 (621) and 522 (622).
(3) For the slat-track cans 1, 2, 3, 5 and 6, make sure that the
applicable access panel is removed (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the slat-track cans 1 and 2, 540AB (640AB)
- for the slat-track can 3, 540BB (640BB)
- for the slat-track can 5, 540DB (640DB)
- for the slat-track can 6, 540FB (640FB).
(4) For the slat-track cans 7 thru 12, make sure that the applicable
access panel is removed (Ref. TASK 57-27-11-000-002) (Ref. TASK 28-
12-46-000-001) and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 8, 540LB (640LB)
- for the slat-track can 9, 540NB (640NB)
- for the slat-track can 10, 540RB (640RB)
- for the slat-track can 11, 550BB (650BB)
- for the slat-track can 12, 550DB (650DB).
EFF :
ALL 57-24-11
Page 420
Feb 01/10
CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-010-054-C
C. Get Access
(1) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
the access panel adjacent to the applicable slat-track, zone 540
(640).
(2) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track, at the leading edge, zones 521 (621) and 522 (622).
(3) For the slat-track cans 1 thru 6, make sure that the applicable
access panel is removed (Ref. TASK 57-27-11-000-001) and (Ref. TASK
28-10-00-910-002):
- for the slat-track cans 1 and 2, 540AB (640AB)
- for the slat-track cans 3 and 4, 540BB (640BB)
- for the slat-track can 5, 540DB (640DB)
- for the slat-track can 6, 540FB (640FB).
(4) For the slat-track cans 7 thru 12, make sure that the applicable
access panel is removed (Ref. TASK 57-27-11-000-002) (Ref. TASK 28-
12-46-000-001) and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 8, 540LB (640LB)
- for the slat-track can 9, 540NB (640NB)
- for the slat-track can 10, 540RB (640RB)
- for the slat-track can 11, 550BB (650BB)
- for the slat-track can 12, 550DB (650DB).
Subtask 57-24-11-010-054-B
C. Get Access
(1) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
the access panel adjacent to the applicable slat-track, zone 540
(640).
(2) Put the ACCESS PLATFORM 4M (13 FT) in position below the applicable
slat-track, at the leading edge, zones 521 (621) and 522 (622).
R
EFF :
235-235, 239-249, 251-299, 301-399, 57-24-11
Page 421
Nov 01/08
CES
(3) For the slat-track cans 1, 2, 3, 5 and 6, make sure that the
applicable access panel is removed (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the slat-track cans 1 and 2, 540AB (640AB)
- for the slat-track can 3, 540BB (640BB)
- for the slat-track can 5, 540DB (640DB)
- for the slat-track can 6, 540FB (640FB).
(4) For slat-track cans 7 thru 12, make sure that the applicable access
panel is removed (Ref. TASK 57-27-11-000-002) and (Ref. TASK 28-10-
00-910-002):
- for the slat-track can 8, 540LB (640LB)
- for the slat-track can 9, 540NB (640NB)
- for the slat-track can 10, 540RB (640RB)
- for the slat-track can 11, 550BB (650BB)
- for the slat-track can 12, 550DB (650DB).
4. Procedure
_________
EFF :
ALL 57-24-11
Page 422
Feb 01/10
CES
Subtask 57-24-11-420-061
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003)
Subtask 57-24-11-420-055
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (1), the front spar and the bolts (3).
(2) Install the applicable slat-track can (1) with the bolts (3). Make
sure that you install the bolts (3) in the same positions from which
you removed them.
(4) Connect and tighten the drain pipe (2) to the slat-track can (1).
EFF :
ALL 57-24-11
Page 423
Feb 01/10
CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-420-055-A
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (1), the front spar and the bolts (3).
(2) Install the applicable slat-track can (1) with the bolts (3). Make
sure that you install the bolts (3) in the same positions from which
you removed them.
(4) Connect and tighten the drain pipe (2) to the slat-track can (1).
Subtask 57-24-11-420-056
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (16), the front spar and the bolts (18).
EFF :
ALL 57-24-11
Page 424
Feb 01/10
CES
(2) If you replace slat-track can 5 or 6, do these steps:
(a) Install the new slat-track can (16) with the bolts (18). Make
sure that you install the bolts (18) in the same positions from
which you removed them.
(a) Put the bracket assembly (20) in position on the slat-track can
(22).
(a) Put the bracket assembly (36) in position on the slat-track can
(33).
(5) Connect and tighten the drain pipe (17) to the slat-track can (16).
Subtask 57-24-11-420-057
EFF :
ALL 57-24-11
Page 425
Feb 01/10
CES
R **ON A/C 235-235, 239-249, 251-299,
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (31), the front spar and the bolts (33).
(a) Install the new slat-track can (31) with the bolts (33). Make
sure that you install the bolts (33) in the same positions from
which you removed them.
(a) Put the bracket assembly (51) in position on the slat-track can
(54).
(a) Put the bracket assembly (62) in position on the slat-track can
(65).
(5) Connect and tighten the drain pipe (32) to the slat-track can (31).
EFF :
ALL 57-24-11
Page 426
Nov 01/08
CES
Subtask 57-24-11-420-058
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (46), the front spar and the bolts (48).
(a) Install the new slat-track can (46) with the bolts (48). Make
sure that you install the bolts (48) in the same positions from
which you removed them.
(a) Put the bracket assembly (82) in position on the slat-track can
(85).
EFF :
ALL 57-24-11
Page 427
Feb 01/10
CES
(4) To install the removed slat-track can 10, do these steps:
(a) Put the bracket assembly (95) in position on the slat-track can
(92).
(5) Connect the drain pipe (47) to the slat-track can (46).
Subtask 57-24-11-420-059
(1) For the slat-track can 11, apply a layer of SEALANTS (Material No.
09-005) to the seal faces of the slat-track can (60), the front spar
and the bolts (62).
(a) install the slat-track can (60) with the bolts (62). Make sure
that you install the bolts (62) in the same position from which
you removed them.
EFF :
ALL 57-24-11
Page 428
Feb 01/10
CES
(b) tighten the bolts (62).
(a) Put the bracket assembly (111) in position on the slat-track can
(114).
(4) Connect and tighten the drain pipe (61) to the slat-track can (60).
(5) For the slat-track can 12, apply a layer of SEALANTS (Material No.
09-005) to the seal faces of the slat-track can (70) and the bolts
(72).
(a) Install the slat-track can (70) with the bolts (72). Make sure
that you install the bolts (72) in the same positions from which
you removed them.
(a) Put the bracket assembly (122) in position on the slat-track can
(124).
(8) Connect and tighten the drain pipe (71) to the slat-track can (70).
EFF :
ALL 57-24-11
Page 429
May 01/07
CES
Subtask 57-24-11-410-052
(3) Refuel the wing tanks to the low level cut-off condition (Ref. TASK
12-11-28-650-003).
Subtask 57-24-11-790-051
H. Leak Test
(2) Examine the slat-track cans and the front spar for leaks (Ref. TASK
28-11-00-790-002).
Subtask 57-24-11-790-051-A
H. Leak Test
(2) Examine the slat-track cans and the front spar for leaks (Ref. TASK
28-11-00-790-008)
EFF :
ALL 57-24-11
Page 430
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-24-11-650-052
A. Fuel Configuration
Subtask 57-24-11-860-053
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the slat/flap control lever.
Subtask 57-24-11-942-051
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-24-11
Page 431
Nov 01/07
R
CES
FITTINGS - DESCRIPTION AND OPERATION
____________________________________
1. _____________________
Component Description
There are butt straps attached to the top skin and bottom skin panels,
outboard of RIB27. The wingtip is bolted to the buttstraps. Two spigots
machined from aluminum alloy are attached to RIB27 at the front and rear
spar datum positions. The spigots locate and support the attachment of
the wingtip to the outer wing.
There are forward and rear attachment fittings on the wing box for the
engine pylon.
The two forward attachment fittings are at the front spar at ribs RIB7
and RIB8.
The thrust fitting is made of titanium and has a steel pin of a fail-safe
design. Bolts attach the fitting to the bottom face of the bracket
assembly through the reinforcing plate and the bottom skin.
EFF :
ALL 57-26-00
Page 1
Feb 01/10
CES
Pylon Attachment
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00
Page 2
Feb 01/10
528-599,
CES
R Pylon Attachment
R Figure 001A
R
EFF :
301-399, 57-26-00
Page 3
May 01/04
CES
The rear attachment fitting for the pylon is attached by bolts to the
inside face of the bottom skin, forward of the rear spar, and to the ribs
RIB7 and RIB8.
A bracket made from a titanium alloy forging attaches the rear of the
pylon fairing to the bottom skin of the wing box. The bracket is bolted
to the aft face of the false rear spar, and passes through a slot in the
bottom skin.
Fittings for the attachment of the MLG are installed on the aft face of
the rear spar. These include:
- the gear support rib (the Gear Rib 5)
- the pintle fitting
- the side stay attachment bracket
- the actuator attachment bracket.
The aft attachment point for the MLG is the gear support rib. The rib
is machined from an aluminum alloy forging and is attached to:
- the aft face of the rear spar at RIB5
- the extended top and bottom wing skins
- the false rear spar
- a top diagonal-stiffener
- a top edge beam.
EFF :
ALL 57-26-00
Page 4
Feb 01/10
CES
Main Landing Gear Attachment
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00
Page 5
Feb 01/10
528-599,
CES
R Main Landing Gear Attachment
R Figure 002A
R
EFF :
301-399, 57-26-00
Page 6
May 01/04
CES
(2) Pintle Fitting
The forward attachment point for the MLG is the pintle fitting. The
pintle fitting is made from titanium alloy and is attached to the aft
face of the rear spar at RIB4.
The forward attachment brackets for flap tracks 2 thru 4 have catching
and bearing brackets which are machined from titanium alloy forgings.
These brackets are installed:
- for track 2, at the rear spar at RIB6
- for track 3, forward of the rear spar at RIB12
- for track 4, forward of the rear spar at RIB19
EFF :
ALL 57-26-00
Page 7
Feb 01/10
CES
Flap Track Attachment Brackets
Figure 003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00
Page 8
Feb 01/10
528-599,
CES
R Flap Track Attachment Brackets
R Figure 003A
EFF :
301-399, 57-26-00
Page 9
May 01/04
CES
The aft attachment brackets are machined from aluminum alloy. For track
2, the attachment bracket is a lever-stop bracket. This is installed on
the rear false spar. For each of tracks 3 and 4, the aft attachment
bracket is installed on the rear spar. It has an inner bracket, a centre
bracket and an outer bracket.
There are attachment fittings on the bottom skin panels to attach the
fixed fairings of flap tracks 2 thru 4.
EFF :
ALL 57-26-00
Page 10
May 01/04
CES
FITTINGS - INSPECTION/CHECK
___________________________
TASK 57-26-00-200-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 601
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-064
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-26-00-866-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is on the flap/slat control lever.
EFF :
ALL 57-26-00
Page 602
Aug 01/07
CES
Subtask 57-26-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-050
D. Get Access
(1) Put the access platform below the applicable flap track fairings,
zones 531 (631) 532 (632) and 533 (633).
(2) Remove the applicable flap track fairing: (Ref. TASK 57-55-11-000-
001)
- for the flap track fairing No.2 remove the fairings: 531AB (631AB),
531BB (631BB), 531CB (631CB), 531DB (631DB).
- for the flap track fairing No.3 remove the fairings: 532AB (632AB),
532BB (632BB), 532CB (632CB), 532DB (632DB).
- for the flap track fairing No.4 remove the fairings: 533AB (633AB),
533BB (633BB), 533CB (633CB), 533DB (633DB).
Subtask 57-26-00-010-050-A
D. Get Access
(1) Put the access platform below the applicable flap track fairings,
zones 531 (631) 532 (632) and 533 (633).
(2) Remove the applicable flap track fairing: (Ref. TASK 57-55-11-000-
004)
- for the flap track fairing No.2 remove the fairings: 531CB (631CB),
531EB (631EB).
- for the flap track fairing No.3 remove the fairings: 532CB (632CB),
532EB (632EB).
- for the flap track fairing No.4 remove the fairings: 533CB (633CB),
533EB (633EB).
EFF :
ALL 57-26-00
Page 603
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-26-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the aft attachment of the flap track 2 on the wing bottom skin at
the false rear spar
- the aft attachment fittings of the flap tracks 3 and 4 at the rear
spar.
Subtask 57-26-00-210-050
(1) Examine the aft attachment fittings of the flap track 2 on the wing
bottom skin at the false rear spar. Use an inspection mirror and a
suitable light source to make sure that:
- there is no corrosion
- there are no cracks
- the nuts and safety devices are in the correct condition
- the protective treatment is in the correct condition.
(2) Examine the aft attachment fittings of the flap tracks 3 and 4 at the
rear spar. Use an inspection mirror and a suitable light source to
make sure that:
- there is no corrosion
- there are no cracks
- the nuts and safety devices are in the correct condition
- the protective treatment is in the correct condition.
EFF :
ALL 57-26-00
Page 604
Nov 01/07
R
CES
Flap Tracks 2, 3 and 4 - Aft Attachment Fittings
Figure 601/TASK 57-26-00-991-001
EFF :
ALL 57-26-00
Page 605
May 01/04
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-26-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing: (Ref. TASK 57-55-11-400-
001)
- for the flap track fairing No.2 install the fairings: 531AB
(631AB), 531BB (631BB), 531CB (631CB), 531DB (631DB).
- for the flap track fairing No.3 install the fairings: 532AB
(632AB), 532BB (632BB), 532CB (632CB), 532DB (632DB).
- for the flap track fairing No.4 install the fairings: 533AB
(633AB), 533BB (633BB), 533CB (633CB), 533DB (633DB).
Subtask 57-26-00-410-051-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing: (Ref. TASK 57-55-11-400-
004)
- for the flap track fairing No.2 install the fairings: 531CB
(631CB), 531EB (631EB).
- for the flap track fairing No.3 install the fairings: 532CB
(632CB), 532EB (632EB).
- for the flap track fairing No.4 install the fairings: 533CB
(633CB), 533EB (633EB).
EFF :
ALL 57-26-00
Page 606
Feb 01/10
CES
**ON A/C ALL
Subtask 57-26-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-051
C. Aircraft Configuration
Subtask 57-26-00-942-051
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 607
Nov 01/04
R
CES
TASK 57-26-00-220-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-26-00
Page 608
Aug 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-051
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to start the
engine 1(2).
Subtask 57-26-00-010-051
B. Get Access
(1) Put the access platform below the applicable pylon, zone 521(621).
(2) Remove the pylon-to-wing forward attachment fitting (Ref. TASK 54-51-
17-000-001).
4. Procedure
_________
Subtask 57-26-00-110-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the forward attachment fitting
of the outer wing pylon, inboard and outboard.
EFF :
ALL 57-26-00
Page 609
Aug 01/08
CES
Outer Wing Pylon - Forward Attachment Fittings
Figure 602/TASK 57-26-00-991-002
EFF :
ALL 57-26-00
Page 610
Aug 01/08
R
CES
Subtask 57-26-00-280-050
B. Inspection
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 57260000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-26-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the pylon-to-wing forward attachment fitting (Ref. TASK 54-
51-17-400-001).
Subtask 57-26-00-942-052
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 611
Aug 01/08
CES
TASK 57-26-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-26-00
Page 612
Nov 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 613
Nov 01/08
CES
3. __________
Job Set-up
Subtask 57-26-00-941-052
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to start the
engine 1(2).
Subtask 57-26-00-010-052
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone 471
(481).
4. Procedure
_________
Subtask 57-26-00-020-050
R
EFF :
ALL 57-26-00
Page 614
Nov 01/09
CES
Outer Wing Pylon - Spigot Fitting
Figure 603/TASK 57-26-00-991-003
EFF :
ALL 57-26-00
Page 615
Nov 01/09
R
CES
INTENTIONALLY BLANK
R
57-26-00
Page 616
Nov 01/09
CES
Extractor - Pylon Spigot Sleeve
Figure 604/TASK 57-26-00-991-015
EFF :
ALL 57-26-00
Page 617
May 01/04
R
CES
(5) Install the EXTRACTOR-PYLON SLEEVE (98D57004028000):
(a) Loosen the clamp screw (24) and remove the hydraulic cylinder
(23) from the body assembly (19).
(b) Install the adaptor (27) into the spigot sleeve (1) until the
flange is against the end of the spigot sleeve (1).
(c) Put the bolts (17) in position through the support structure (16)
and install the body assembly (19) with the nuts (18).
(d) Install the hydraulic cylinder (23) in the clamp assembly (25)
and tighten the clamp screw (24).
(e) Put the extractor rod (22) through the hole of the hydraulic
cylinder (23) and install it into the adaptor (27) (as far as
possible) until hand tight.
(f) Connect the hose (20) of a hydraulic hand pump to the hydraulic
cylinder adaptor (21).
(g) Use the hydraulic hand pump to pressurise the hydraulic cylinder
(23) until the spigot sleeve (1) moves. Stop pressurisation of
the hydraulic cylinder (23) when the face of the adaptor (27)
touches the stop screw (26).
(h) Release the hydraulic pressure and disconnect the hose (20) from
the hydraulic cylinder adaptor (21).
(i) Remove the extractor rod (22) from the adaptor (27).
(j) Hold the EXTRACTOR-PYLON SLEEVE and remove the nuts (18).
(l) Remove the adaptor (27) from the spigot sleeve (1).
(6) Remove the spigot sleeve (1) from the spigot (5) by hand. If the
spigot sleeve (1) cannot be removed by hand:
(a) Remove the stop screw (26) from the body assembly (19) of the
extractor tool.
EFF :
ALL 57-26-00
Page 618
May 01/04
R
CES
(b) Do the steps 5. (a) thru 5. (l) again.
Subtask 57-26-00-110-052
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean the pylon spigot
fitting.
Subtask 57-26-00-210-052
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
Subtask 57-26-00-420-050-A
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-26-00
Page 619
May 01/04
R
CES
(2) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
019) to the bore of the spigot sleeve (1) and the mating diameter of
the pin (3).
(3) Install the spigot sleeve (1) on the pin (3). To help assembly, you
can apply heat to the spigot sleeve (1) to a maximum temperature of
100 DEG.C (212.00 DEG.F).
(4) Apply SEALANTS (Material No. 09-002) to the threads of the nut (2).
(5) Install the nut (2) and TORQUE to between 0.950 and 1.05 m.daN (84.07
and 92.92 lbf.in).
(a) Drill a cross-hole 3.2 mm (0.13 in.) through the slots in the nut
(2) and through the pin (3).
(8) Apply SEALANTS (Material No. 09-002) to the nut (2) recesses and the
top end of the spigot sleeve (1).
5. Close-up
________
Subtask 57-26-00-410-053
A. Close Access
Subtask 57-26-00-942-053
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-26-00
Page 620
Nov 01/09
CES
(4) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 621
May 01/04
R
CES
TASK 57-26-00-200-003
Detailed Visual Inspection of Outer Wing Aft Pylon Attachment Fitting Lug
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 622
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-054
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to start the
engine 1 (2).
Subtask 57-26-00-010-054
B. Get Access
(1) Put the access platform below the applicable pylon, zone 470 (480).
EFF :
ALL 57-26-00
Page 623
Nov 01/09
CES
4. Procedure
_________
Subtask 57-26-00-110-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the aft attachment fitting lug.
Subtask 57-26-00-210-054
B. Inspection
R (1) Examine the aft attachment fitting lug. Make sure that:
- there are no cracks
- there is no corrosion
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
R (2) Examine the top and bottom aft attachment bearings (Ref. SIL 54-023).
R Make sure that:
- the bearings are in the correct condition
R - the bearings show no signs of movement
R - the top bearing sealant shows no signs of cracks.
R (a) Make a visual inspection of the lockwasher and the locknut for
R damage.
EFF :
ALL 57-26-00
Page 624
Feb 01/05
CES
Outer Wing Pylon - Aft Attachment fitting Lug - Inspection
Figure 605/TASK 57-26-00-991-005
EFF :
ALL 57-26-00
Page 625
Feb 01/05
R
CES
(4) If the top bearing sealant shows signs of cracks, replace the sealant
(Ref. TASK 57-26-12-000-001) and (Ref. TASK 57-26-12-400-001).
(5) Examine the forward and aft attachment bolts. Make sure that the
bolts show no signs of movement.
(a) Make a visual inspection of the lockwasher and the slotted nut
for damage.
5. Close-up
________
Subtask 57-26-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-26-00-942-055
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 626
Nov 01/09
CES
TASK 57-26-00-200-004
Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Track Upper Flange
Radii
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 627
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-055
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-26-00
Page 628
Aug 01/08
CES
Subtask 57-26-00-866-052
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
Subtask 57-26-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-055
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track access panels (Ref. TASK 57-55-11-
000-001):
EFF :
ALL 57-26-00
Page 629
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-010-055-A
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-004):
4. Procedure
_________
Subtask 57-26-00-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable flap track beam.
EFF :
ALL 57-26-00
Page 630
Feb 01/05
R
CES
Flap Track Beams 2, 3 and 4 - Track Upper Flange Radii - Detail
Figure 606/TASK 57-26-00-991-006
EFF :
ALL 57-26-00
Page 631
Feb 01/05
R
CES
Subtask 57-26-00-210-055
B. Inspection
(1) Examine the flange radii of the applicable flap track beam. Make sure
that:
- there is no corrosion
- there are no cracks or grooves
- the surface protection is in the correct condition
- there is no wear
- there is no damage
- there are no loose rivets or fasteners.
R NOTE : : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(3) Retract the flaps (Ref. TASK 27-50-00-866-009) to get access to the
flap track beam under the flap carriage.
(4) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
(5) Examine the flange radii of the applicable flap track beam under the
flap carriage. Make sure that:
- there is no corrosion
- there are no cracks or grooves
- the surface protection is in the correct condition
- there is no wear
- there is no damage
- there are no loose rivets or fasteners.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
EFF :
ALL 57-26-00
Page 632
Aug 01/08
CES
5. Close-up
________
Subtask 57-26-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the locking tool TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER.
(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-001):
Subtask 57-26-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-26-00
Page 633
Feb 01/10
CES
R (4) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the
flap/slat control lever.
(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-004):
Subtask 57-26-00-865-071
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-053
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-26-00-942-056
D. Removal of Equipment
EFF :
ALL 57-26-00
Page 634
Aug 01/07
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 635
Aug 01/07
R
CES
TASK 57-26-00-220-003
Special Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Track Upper
Flange Radii
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 636
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-056
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-26-00
Page 637
Aug 01/08
CES
Subtask 57-26-00-866-054
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
Subtask 57-26-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-056
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-001):
EFF :
ALL 57-26-00
Page 638
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-010-056-A
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-004):
4. Procedure
_________
Subtask 57-26-00-110-056
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable flap track beam.
EFF :
ALL 57-26-00
Page 639
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Track Upper Flange Radii
Figure 607/TASK 57-26-00-991-007
EFF :
ALL 57-26-00
Page 640
Aug 01/07
R
CES
Subtask 57-26-00-280-052
B. Inspection
5. Close-up
________
Subtask 57-26-00-410-057
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-001)
EFF :
ALL 57-26-00
Page 641
Feb 01/10
CES
(b) for the flap track 3, Install
- 532AB, 632AB, 532BB, 632BB, 532CB, 632CB.
Subtask 57-26-00-410-057-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-004)
Subtask 57-26-00-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-26-00
Page 642
Aug 01/07
CES
Subtask 57-26-00-866-055
Subtask 57-26-00-942-057
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 643
Aug 01/07
R
CES
TASK 57-26-00-200-005
Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Lower Flanges and
Lower Channel
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 644
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-057
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-26-00-866-056
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
EFF :
ALL 57-26-00
Page 645
Aug 01/07
CES
Subtask 57-26-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-057
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-001):
EFF :
ALL 57-26-00
Page 646
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-010-057-A
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-004):
4. Procedure
_________
Subtask 57-26-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable flap track beam.
EFF :
ALL 57-26-00
Page 647
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Track Lower-Flanges and Channel
Figure 608/TASK 57-26-00-991-008
EFF :
ALL 57-26-00
Page 648
Aug 01/07
R
CES
Subtask 57-26-00-210-056
B. Inspection
(1) Examine the lower flanges and the channel of the applicable flap
track beam. Make sure that:
- there is no corrosion
- there are no cracks
- there is no damage
- there are no loose fasteners or rivets
- the surface protection is in the correct condition.
5. Close-up
________
Subtask 57-26-00-410-058
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(5) Install the applicable fairing access panels (Ref. TASK 57-55-11-400-
001):
EFF :
ALL 57-26-00
Page 649
Feb 01/10
CES
(c) For the flap track 4:
- for the left wing, install 533AB, 533BB, 533CB
- for the right wing, install 633AB, 633BB, 633CB.
Subtask 57-26-00-410-058-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-004):
Subtask 57-26-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-26-00
Page 650
Aug 01/07
CES
Subtask 57-26-00-866-057
Subtask 57-26-00-942-058
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 651
Aug 01/07
R
CES
TASK 57-26-00-200-006
Detailed Visual Inspection of Outer Wing Flap Track Beams 2, 3, 4 Fwd Spigot
Pins, Bolts and Fittings
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 652
Aug 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 653
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-00-941-058
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-26-00-866-058
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
Subtask 57-26-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-26-00
Page 654
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-058
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-000-001):
Subtask 57-26-00-010-058-A
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-000-004):
- for flap track 2, remove 531CB, 531EB, 631CB, 631EB
- for flap track 3, remove 532CB, 532EB, 632CB, 632EB
- for flap track 4, remove 533CB, 533EB, 633CB, 633EB.
4. Procedure
_________
EFF :
ALL 57-26-00
Page 655
Feb 01/10
CES
Flap Track Beams 2, 3 and 4 - Forward Spigots, Bolts and Fittings
Figure 609/TASK 57-26-00-991-009
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00
Page 656
Feb 01/10
528-599,
CES
Flap Track Beams 2, 3 and 4 - Forward Spigots, Bolts and Fittings
Figure 609A/TASK 57-26-00-991-009-A
R
EFF :
301-399, 57-26-00
Page 657
Aug 01/07
CES
**ON A/C ALL
Subtask 57-26-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean these areas:
- the spigot pin
- the bolts and the fittings of the applicable flap track.
Subtask 57-26-00-210-057
B. Inspection
(1) Examine the spigot pin, the bolts and the fittings of the applicable
flap track. Make sure that:
- there is no corrosion
- there are no cracks
- there is no damage
- the bolts are tight
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the CMM (Ref. CMM 575141) for the
____
correct repair procedure.
EFF :
ALL 57-26-00
Page 658
Feb 01/10
CES
NOTE : If necessary, refer to the AMM (Ref. TASK 57-26-15-000-001)
____
and (Ref. TASK 57-26-15-400-001) for the correct maintenance
procedure.
Subtask 57-26-00-210-057-A
B. Inspection
(1) Examine the spigot pin, the bolts and the fittings of the applicable
flap track. Make sure that:
- there is no corrosion
- there are no cracks
- there is no damage
- the bolts are tight
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the CMM (Ref. CMM 575141) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-26-00-410-059
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-400-001):
- for flap track 2, install 531AB, 531BB, 631AB, 631BB
- for flap track 3, install 532AB, 532BB, 632AB, 632BB
- for flap track 4, install 533AB, 533BB, 633AB, 633BB.
EFF :
ALL 57-26-00
Page 659
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-410-059-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-400-004)
- for flap track 2, install 531CB, 531EB, 631CB, 631EB
- for flap track 3, install 532CB, 532EB, 632CB, 632EB
- for flap track 4, install 533CB, 533EB, 633CB, 633EB.
Subtask 57-26-00-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-059
C. Aircraft Configuration
Subtask 57-26-00-942-059
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 660
Aug 01/07
R
CES
TASK 57-26-00-220-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 661
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 662
Nov 01/08
CES
3. __________
Job Set-up
Subtask 57-26-00-941-059
A. Safety Precautions
(2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-26-00-866-060
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
Subtask 57-26-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-059
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge:
- for flap track 2, at zone 531(631)
- for flap track 3, at zone 532(632)
- for flap track 4, at zone 533(633).
EFF :
ALL 57-26-00
Page 663
Feb 01/10
CES
(2) Remove the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-000-001):
- for flap track 2, remove 531AB, 531BB, 631AB, 631BB
- for flap track 3, remove 532AB, 532BB, 632AB, 632BB
- for flap track 4, remove 533AB, 533BB, 633AB, 633BB.
Subtask 57-26-00-010-059-A
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge:
- for flap track 2, at zone 531(631)
- for flap track 3, at zone 532(632)
- for flap track 4, at zone 533(633).
(2) Remove the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-000-004):
- for flap track 2, remove 531CB, 531EB, 631CB, 631EB
- for flap track 3, remove 532CB, 532EB, 632CB, 632EB
- for flap track 4, remove 533CB, 533EB, 633CB, 633EB.
4. Procedure
_________
Subtask 57-26-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean these areas:
- the forward spigot pins
- the bolts and the fittings of the applicable flap track beam.
EFF :
ALL 57-26-00
Page 664
Nov 01/07
R
CES
(2) On the inboard and outboard side:
- remove and discard the cotter pins (5)
- remove the collars (4)
- remove the pins (2).
(3) Carefully remove the anti-chafe collars (3) from the failsafe pin (1)
on the inboard and outboard side.
Subtask 57-26-00-280-053
(1) Check the gap between the failsafe pin (1) and the catcher bracket:
(a) Make sure that the failsafe pin (1) does not touch the catcher
bracket.
(b) Make sure that the flap-beam does not move when the anti-chafe
collar (3) is put back to its initial position.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
Subtask 57-26-00-410-068
(1) Apply a thin layer of SEALANTS (Material No. 09-018) to the failsafe
pin (1) and the anti-chafe collars (3).
(2) Install the anti-chafe collars (3) on the failsafe pin (1) on the
inboard and outboard side.
(3) Install the pins (2) and the collars (4) on the inboard and outboard
side.
(4) Safety the pins (2) with a new cotter pin (5) on the inboard and
outboard side.
EFF :
ALL 57-26-00
Page 665
Nov 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Forward Spigot Pins, Bolts and Fittings
Figure 610/TASK 57-26-00-991-010- 12 (SHEET 1)
EFF :
ALL 57-26-00
Page 666
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Forward Spigot Pins, Bolts and Fittings
Figure 610/TASK 57-26-00-991-010- 22 (SHEET 2)
EFF :
ALL 57-26-00
Page 667
Aug 01/07
R
CES
5. Close-up
________
Subtask 57-26-00-410-060
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-400-001):
- for flap track 2, install 531AB, 531BB, 631AB, 631BB
- for flap track 3, install 532AB, 532BB, 632AB, 632BB
- for flap track 4, install 533AB, 533BB, 633AB, 633BB.
Subtask 57-26-00-410-060-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-400-004):
- for flap track 2, install 531CB, 531EB, 631CB, 631EB
- for flap track 3, install 532CB, 532EB, 632CB, 632EB
- for flap track 4, install 533CB, 533EB, 633CB, 633EB.
Subtask 57-26-00-865-061
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-26-00
Page 668
Feb 01/10
CES
Subtask 57-26-00-866-061
Subtask 57-26-00-942-060
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 669
Nov 01/07
R
CES
TASK 57-26-00-220-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 670
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-066
A. Safety Precautions
(2) Put warning notice in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-26-00
Page 671
Aug 01/08
CES
Subtask 57-26-00-866-062
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the control lever.
Subtask 57-26-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-067
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-001):
EFF :
ALL 57-26-00
Page 672
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-010-067-A
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-004):
4. Procedure
_________
Subtask 57-26-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the aft spigot of the
applicable flap track beam.
EFF :
ALL 57-26-00
Page 673
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Aft Spigots
Figure 611/TASK 57-26-00-991-011
EFF :
ALL 57-26-00
Page 674
Aug 01/07
R
CES
Subtask 57-26-00-280-054
B. Inspection
(1) TORQUE the nut of the aft spigot to 1.1 m.daN (97.34 lbf.in).
(2) Make sure that the nut of the aft spigot does not turn.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) or the flap
____
track beam CMM (Ref. CMM 575141) for the correct repair
procedure.
5. Close-up
________
Subtask 57-26-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-001):
EFF :
ALL 57-26-00
Page 675
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-26-00-410-069-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-004):
Subtask 57-26-00-865-063
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-063
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-26-00
Page 676
Aug 01/07
R
CES
(4) On the servocontrol, make sure that the pointer on the hex. head is
opposite the letter O on the housing.
Subtask 57-26-00-942-061
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 677
Aug 01/07
R
CES
TASK 57-26-00-200-007
Detailed Visual Inspection of Outer Wing Rear Spar Aft Face Retraction Jack
Fitting
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 678
Nov 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-061
A. Safety Precautions
(2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
landing gears or the landing gear doors.
(3) Make sure that a ground lock sleeve is in position on each MLG lock
stay actuator (Ref. TASK 32-00-00-481-001).
EFF :
ALL 57-26-00
Page 679
Aug 01/08
CES
Subtask 57-26-00-010-064
B. Get Access
(1) Open the main landing gear doors (Ref. TASK 32-12-00-010-001).
R (2) Remove the bearing assembly of the MLG actuator attachment (Ref. TASK
R 57-26-13-000-002).
R (3) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
retraction actuator attachment bracket, zone 571 (671).
4. Procedure
_________
Subtask 57-26-00-110-062
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the MLG retraction actuator
attachment bracket.
EFF :
ALL 57-26-00
Page 680
Aug 01/08
CES
Outer Wing - Retraction Actuator Attachment Bracket - Location
Figure 612/TASK 57-26-00-991-012
EFF :
ALL 57-26-00
Page 681
Aug 01/07
R
CES
Subtask 57-26-00-210-058
B. Inspection
(1) Examine the MLG retraction actuator attachment bracket. Make sure
that:
- there is no damage
- there is no corrosion
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-26-00-942-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-26-00-410-065
B. Removal of Equipment
EFF :
ALL 57-26-00
Page 682
Aug 01/08
CES
TASK 57-26-00-200-008
Detailed Visual Inspection of Outer Wing Rear Spar Aft Face Sidestay Fitting
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 683
Nov 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-062
A. Safety Precautions
R (2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R landing gears or the landing gear doors.
R (3) Make sure that a ground lock sleeve is installed on each MLG lockstay
R actuator (Ref. TASK 32-00-00-481-001).
Subtask 57-26-00-010-065
B. Get Access
(1) Open the main landing gear doors (Ref. TASK 32-12-00-010-001).
R (2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
sidestay-actuator attachment-bracket, zone 571(671).
4. Procedure
_________
EFF :
ALL 57-26-00
Page 684
Nov 01/07
CES
Outer Wing - Sidestay Attachment Bracket - Location
Figure 613/TASK 57-26-00-991-013
EFF :
ALL 57-26-00
Page 685
Aug 01/07
R
CES
Subtask 57-26-00-110-061
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the inspection area.
Subtask 57-26-00-210-059
R B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
R (2) Examine the sealant on the bushes of the sidestay attachment bracket
R for damage.
5. Close-up
________
Subtask 57-26-00-942-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Close the main landing gear doors (Ref. TASK 32-12-00-410-001).
EFF :
ALL 57-26-00
Page 686
Aug 01/08
CES
Subtask 57-26-00-410-066
B. Removal of Equipment
EFF :
ALL 57-26-00
Page 687
Aug 01/07
R
CES
TASK 57-26-00-200-009
Detailed Visual Inspection of Outer Wing Bottom Skin Lower Surface Forward
Attachment Fitting for Flap Track Beams 2, 3 and 4
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 688
Aug 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-063
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-26-00
Page 689
Aug 01/07
R
CES
Subtask 57-26-00-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-063
C. Get Access
(1) Put the access platform below the applicable flap track fairings,
zones 531(631), 532 (632) and 533(633).
(2) Remove the forward and aft fixed fairings from the No. 2, No.3, and
No.4 flap track beams (Ref. TASK 57-55-11-000-001).
Subtask 57-26-00-010-063-A
C. Get Access
(1) Put the access platform below the applicable flap track fairings,
zones 531(631), 532 (632) and 533(633).
(2) Remove the forward and aft fixed fairings from the No. 2, No.3, and
No.4 flap track beams (Ref. TASK 57-55-11-000-004).
EFF :
ALL 57-26-00
Page 690
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-26-00-110-063
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the catching bracket
- the bearing bracket of each flap track beam.
Subtask 57-26-00-210-060
B. Inspection
(1) Examine the catching bracket and the bearing bracket of the flap
track 2, 3 and 4 beams. Use an inspection mirror and a suitable light
source. Make sure that:
- there is no corrosion
- there are no cracks
- the nuts and safety devices are in the correct condition
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
correct repair procedure.
EFF :
ALL 57-26-00
Page 691
Aug 01/07
R
CES
Forward Attachment Fittings of the Flap Track Beams
Figure 614/TASK 57-26-00-991-014
R
EFF :
ALL 57-26-00
Page 692
Aug 01/07
CES
5. Close-up
________
Subtask 57-26-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the forward and aft fixed fairings on the No. 2, No.3, and
No.4 flap track beams (Ref. TASK 57-55-11-400-001).
Subtask 57-26-00-410-064-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the forward and aft fixed fairings on the No. 2, No.3, and
No.4 flap track beams (Ref. TASK 57-55-11-400-004).
Subtask 57-26-00-865-069
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-26-00-942-065
C. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page 693
Feb 01/10
CES
INTENTIONALLY BLANK
R
57-26-00
Page 694
Nov 01/08
CES
TASK 57-26-00-200-010
Detailed Visual Inspection of Outer Wing Flap Track Beams 2, 3, 4 Aft Spigot
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-00
Page 695
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-00-941-067
A. Safety Precautions
(2) Put a warning notice in position in the cockpit to tell persons not
to operate the flaps.
Subtask 57-26-00-860-050
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is on the flap/slat control lever on panel 114VU.
EFF :
ALL 57-26-00
Page 696
Aug 01/08
CES
Subtask 57-26-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-00-010-066
D. Get Access
(1) Put the access platform in position below the applicable flap track
fairing in Zone 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
001):
- for the left wing, remove 531CB, 532CB, 533CB
- for the right wing, remove 631CB, 632CB, 633CB.
Subtask 57-26-00-010-066-A
D. Get Access
(1) Put the access platform in position below the applicable flap track
fairing in Zone 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 531CB, 532CB, 533CB
- for the right wing, remove 631CB, 632CB, 633CB.
EFF :
ALL 57-26-00
Page 697
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-26-00-110-064
(1) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the applicable aft
spigot.
Subtask 57-26-00-200-050
B. Detailed Visual Inspection of the Outer Wing Flap Track Beams 2, 3 and 4
Aft Spigot
(1) Do a detailed visual inspection of the applicable aft spigot (as far
as visible) for:
- damage
- cracks
- corrosion
- damage to surface protection.
R NOTE : If necessary, refer to the (Ref. ASRM 572600) for the correct
____
repair procedure.
EFF :
ALL 57-26-00
Page 698
Aug 01/08
CES
Outer-Wing Flap-Track Beam, Aft Spigot - Inspection Area
Figure 615/TASK 57-26-00-991-017
EFF :
ALL 57-26-00
Page 699
Aug 01/07
R
CES
5. Close-up
________
Subtask 57-26-00-410-067
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
001).
- for the left wing, install 531CB, 532CB, 533CB
- for the right wing, install 631CB, 632CB, 633CB.
Subtask 57-26-00-410-067-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004).
- for the left wing, install 531CB, 532CB, 533CB
- for the right wing, install 631CB, 632CB, 633CB.
Subtask 57-26-00-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-26-00
Page A600
Feb 01/10
CES
Subtask 57-26-00-860-051
C. Aircraft Configuration
Subtask 57-26-00-942-067
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-00
Page A601
Aug 01/07
CES
ATTACHMENT - PYLON, REAR - REMOVAL/INSTALLATION
_______________________________________________
TASK 57-26-12-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-12
Page 401
May 01/04
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-12-941-050
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-26-12-010-050
B. Get Access
(1) Put the access platform in position below the applicable pylon
rear-attachment point, zone 475(485).
(2) Remove the applicable aft attach fitting (Ref. TASK 54-51-17-000-
002).
EFF :
ALL 57-26-12
Page 402
Feb 01/10
CES
4. Procedure
_________
Subtask 57-26-12-020-050
(1) Bend the tab washer (2) to release the slotted nut (1).
(2) Hold the bearing (4) with the SPANNER - PYLON PICK-UP
(98D57004027000) and use the SOCKET - PYLON PICK-UP (98D57004026000)
to remove the slotted nut (1).
(3) Make sure that the slotted nut (1) is in the correct condition.
CAUTION : DO NOT DAMAGE THE REAR BEARING ATTACHMENT WHEN YOU REMOVE
_______
THE BEARING.
(a) Measure the total radial play (Dim Y). You must replace the
bearing (4) if the total radial play Dim Y is more than 0.08 mm
(0.0031 in.).
(b) Measure the total axial play (Dim X). You must replace the
bearing (4) if the total axial play Dim X is more than 0.16 mm
(0.0062 in.).
EFF :
ALL 57-26-12
Page 403
Feb 01/10
CES
Pylon Rear Attachment Bearing
Figure 401/TASK 57-26-12-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-12
Page 404
Feb 01/10
528-599,
CES
R Pylon Rear Attachment Bearing
R Figure 401A/TASK 57-26-12-991-001-A
R
EFF :
301-399, 57-26-12
Page 405
May 01/04
CES
TASK 57-26-12-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-12
Page 406
Aug 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-12-941-052
A. Safety Precautions
(1) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is correctly
installed on the flap/slat control lever.
(3) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
EFF :
ALL 57-26-12
Page 407
Feb 01/10
CES
Subtask 57-26-12-860-050
(1) Make sure that the access platform is in position below the
applicable pylon rear attachment point.
(2) Make sure that the aft attach fitting has been removed (Ref. TASK 54-
51-17-000-002).
4. Procedure
_________
Subtask 57-26-12-210-050
(1) Use a plastic spatula to remove unwanted sealant from the interface
of the pylon rear attachment.
(2) Clean the interface of the bearing (4) and the pylon rear attachment
(3) with a MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026).
(3) Examine the pylon rear attachment and adjacent structure for:
- cracks
- damaged paint and sealant
- distortion
- correct condition of all fasteners and safety devices.
EFF :
ALL 57-26-12
Page 408
Feb 01/10
CES
Subtask 57-26-12-420-050-A
(1) Apply SEALANTS (Material No. 09-005) to the interface of the bearing
(4) and the pylon rear attachment.
NOTE : The sealant must still be wet when you install the bearing (4)
____
in the pylon attachment.
(2) Install the bearing (4), or a new bearing (4) if applicable, in the
pylon rear attachment (3).
(3) Install the new tab washer (2). Make sure that the internal tag of
the washer (2) is engaged in the slot on the bearing (4).
(4) If the slotted nut (1) was found to be damaged, replace it with a new
slotted nut (1).
NOTE : Put a small bend in the tabs of the tab washer (2) before you
____
install the slotted nut (1). This will make it easier to bend
the tabs when you subsequently lock the slotted nut.
(5) Install the slotted nut (1) on the bearing (4) with the chamfered
face against the tab washer (2).
(6) Hold the bearing (4) with the SPANNER - PYLON PICK-UP
(98D57004027000). TORQUE the slotted nut (1) with the SOCKET - PYLON
PICK-UP (98D57004026000) to between 15 and 21 m.daN (110.61 and
154.86 lbf.ft).
(7) Safety the slotted nut (1) with the tab washer (2).
EFF :
ALL 57-26-12
Page 409
May 01/04
R
CES
5. Close-up
________
Subtask 57-26-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable aft attach fitting (Ref. TASK 54-51-17-400-
002).
Subtask 57-26-12-942-050
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-12
Page 410
May 01/04
CES
ATTACHMENT - MAIN LANDING GEAR - REMOVAL/INSTALLATION
_____________________________________________________
TASK 57-26-13-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 401
May 01/05
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-13-941-050
A. Safety Precautions
(2) Install the safety devices on the landing gears (Ref. TASK 32-00-00-
481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
(3) Put warning notices in the cockpit to tell persons not to operate the
landing gear or the landing gear doors.
EFF :
ALL 57-26-13
Page 402
May 01/05
CES
Subtask 57-26-13-010-050
B. Get Access
(1) Put the access platform below the applicable main landing gear bay,
zone 571 or 671.
(2) Remove the applicable MLG leg assembly (Ref. TASK 32-11-11-000-001).
4. Procedure
_________
R Subtask 57-26-13-020-050-A
R (1) Remove and discard the wire locking from the eight bolts (3).
R (2) Remove the two greasers (2), the bolts (3) and the seal assembly (4).
R (3) Use a plastic spatula to remove the sealant from around the locking
R ring (5).
R (5) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
R to remove the bearing-housing assembly (6).
R (7) Remove the bearing housing-halves (8) from the bearing (7).
EFF :
ALL 57-26-13
Page 403
May 01/05
CES
R Details of the MLG Forward Pintle-Bearing Assembly
Figure 401/TASK 57-26-13-991-001-A
EFF :
051-052, 57-26-13
Page 404
Feb 01/10
CES
R Details of the MLG Forward Pintle-Bearing Assembly
Figure 401A/TASK 57-26-13-991-001
EFF :
ALL 57-26-13
Page 405
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-26-13-020-050
(1) Remove and discard the wire locking from the ten bolts (3).
(2) Remove the four greasers (2), the bolts (3) and the seal assembly
(4).
(3) Remove and discard the four O-ring seals (6) for the greasers (2)
from below the seal assembly (4).
(4) Use a plastic spatula to remove the sealant from around the locking
ring (5).
(6) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
to remove the bearing-housing assembly (7).
(8) Remove the bearing housing-halves (9) from the bearing (8).
(9) Remove and discard the two O-ring seals (10) from the bearing (8).
EFF :
ALL 57-26-13
Page 406
May 01/05
CES
**ON A/C ALL
TASK 57-26-13-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 407
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 408
Nov 01/08
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-13-941-054
A. Safety Precautions
(2) Make sure the safety devices are correctly installed on the landing
gear (Ref. TASK 32-00-00-481-001) and the landing gear doors
(Ref. TASK 32-00-00-481-002).
(3) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the landing gear or the landing gear doors.
EFF :
ALL 57-26-13
Page 409
Feb 01/08
CES
Subtask 57-26-13-860-052
B. Get Access
(1) Make sure that the access platform is in position below the
applicable zone 571 (671).
(2) Make sure that the applicable MLG assembly has been removed
(Ref. TASK 32-11-11-000-001).
4. Procedure
_________
R Subtask 57-26-13-420-054-B
R (1) Clean the component interfaces and the adjacent areas with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
R (3) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (4) Put a thin layer of COMMON GREASE (Material No. 04-004) on the
R interface and the threads of the bearing housing-halves (8).
R (5) Fill the grease grooves in the bearing (7) and the bearing
R housing-halves (8) with COMMON GREASE (Material No. 04-004).
R (6) Install the new O-ring seal (9) in the seal groove of the bearing
R housing-halves (8).
EFF :
ALL 57-26-13
Page 410
Feb 01/08
CES
R (7) Assemble the bearing housing-halves (8) and the bearing (7) together.
R Make sure that the identification groove in the bearing (7) is
R adjacent to the flange of the bearing-housing assembly (6).
R (8) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
R to install the bearing-housing assembly (6) in the forward pintle
R fitting.
R (9) TORQUE the bearing-housing assembly (6) to 5.6 m.daN (41.29 lbf.ft).
R (10) Make sure that the joint line of the bearing housing-halves (8) is
R not more than 20 degrees from the aircraft horizontal (DIM X).
R (b) Remove laminations from the shim (1) as necessary. Make sure that
R the shim (1) has no more than a maximum thickness of 1 mm (0.04
R in.).
R (12) When the DIM X is correct, remove the bearing-housing assembly (6).
R (13) Clean the threads of the retaining nut (10) with a MISCELLANEOUS
R (Material No. 19-003) made moist with CLEANING AGENTS (Material No.
R 11-026).
R (14) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
R last two threads of the retaining nut (10) (DIM Z).
R (15) Fill the space between the retaining nut (10) and the bush (11) with
R COMMON GREASE (Material No. 04-004).
EFF :
051-052, 57-26-13
Page 411
Feb 01/08
CES
Subtask 57-26-13-420-050-A
(2) TORQUE the bearing-housing assembly (6) to 5.6 m.daN (41.29 lbf.ft).
(3) Install the locking ring (5). Make sure that the chamfer of the
locking ring (5) is against the forward pintle fitting.
R NOTE : Make sure that the serration of the locking ring is align, if
____
R not, use the minimum of torque to tighten the bearing housing
R until it is aligned with the locking ring.
(4) Clean the edge of the locking ring (5) and the adjacent surface of
the pintle fitting with a clean MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-026).
(5) Put a bead of SEALANTS (Material No. 09-002) around the edge of the
locking ring (5).
(6) Install the seal assembly (4) with the eight bolts (3).
(7) Safety the bolts (3) with lockwire, corrosion resistant steel 0.8 mm
(0.032 in.) dia.
(8) Clean the threads of the two greasers (2) with a clean MISCELLANEOUS
(Material No. 19-003) made moist with CLEANING AGENTS (Material No.
11-026).
(10) Install the greasers (2) in the seal assembly (4). Make sure that the
angle (DIM Y) is between 0 degrees and 120 degrees. If the greasers
do not fit at the correct angle then use different greasers. This
makes sure that you have access to the greasers to lubricate the
bearing (7).
(11) Put grease into the greasers (2) to make sure that they are clear.
EFF :
051-052, 57-26-13
Page 412
Feb 01/09
CES
**ON A/C ALL
Subtask 57-26-13-420-054-C
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Put a thin layer of COMMON GREASE (Material No. 04-004) on the
interface and the threads of the bearing housing-halves (9).
(5) Fill the grease grooves in the bearing (8) and the bearing
housing-halves (9) with COMMON GREASE (Material No. 04-004).
(6) Install the two new O-ring seals (10) in the seal grooves on the
bearing (8).
(7) Assemble the bearing housing-halves (9) and the bearing (8) together.
Make sure that the identification groove in the bearing (8) is
adjacent to the flange of the bearing-housing assembly (7).
(8) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
to install the bearing-housing assembly (7) in the forward pintle
fitting.
(9) TORQUE the bearing-housing assembly (7) to 5.6 m.daN (41.29 lbf.ft).
(10) Make sure that the joint line of the bearing housing-halves (9) is
not more than 20 degrees from the aircraft horizontal (DIM X).
(b) Remove laminations from the shim (1) as necessary. Make sure that
the shim has no more than a maximum thickness of 1 mm (0.04 in.).
EFF :
ALL 57-26-13
Page 413
Feb 01/09
R
CES
(e) TORQUE the bearing-housing assembly (7) to 8.6 m.daN (63.42
lbf.ft).
(12) When the DIM X is correct, remove the bearing-housing assembly (7).
(13) Clean the threads of the retaining nut (11) with a MISCELLANEOUS
(Material No. 19-003) made moist with CLEANING AGENTS (Material No.
11-026).
(14) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
last two threads of the retaining nut (11) (DIM Z).
(15) Fill the space between the retaining nut (11) and the bush (12) with
COMMON GREASE (Material No. 04-004).
Subtask 57-26-13-420-050
(2) TORQUE the bearing-housing assembly (7) to 5.6 m.daN (41.29 lbf.ft).
(3) Install the locking ring (5). Make sure that the chamfer of the
locking ring (5) is against the forward pintle fitting.
R NOTE : Make sure that the serration of the locking ring is align, if
____
R not, use the minimum of torque to tighten the bearing housing
R until it is aligned with the locking ring.
(4) Clean the edge of the locking ring (5) and the adjacent surface of
the pintle fitting with a clean MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-026).
(5) Put a bead of SEALANTS (Material No. 09-002) around the edge of the
locking ring (5).
(6) Install the four new O-ring seals (6) for the four greasers (2) in
the seal assembly (4).
(7) Install the seal assembly (4) with the ten bolts (3).
(8) Safety the bolts (3) with lockwire, corrosion resistant steel 0.8 mm
(0.032 in.) dia.
EFF :
ALL 57-26-13
Page 414
Feb 01/09
CES
R (9) Apply a fillet of SEALANTS (Material No. 09-002B) around the outer
R edge of the seal assembly (4).
5. Close-up
________
Subtask 57-26-13-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-26-13-942-050
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-13
Page 415
Aug 01/08
CES
TASK 57-26-13-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 416
Feb 01/08
CES
3. __________
Job Set-up
Subtask 57-26-13-941-051
A. Safety Precautions
(2) Install the safety devices on the landing gears (Ref. TASK 32-00-00-
481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
(3) Put warning notices in the cockpit to tell persons not to operate the
landing gear or the landing gear doors.
Subtask 57-26-13-010-053
B. Get Access
(1) Put the access platform in position below the applicable main landing
gear bay, zone 571 or 671.
(2) Remove the applicable MLG actuating cylinder (Ref. TASK 32-31-46-000-
001).
4. Procedure
_________
Subtask 57-26-13-020-051
(1) Use a plastic spatula to remove the sealant from around the special
nut (5), the bearing assembly (1) and the special washer (2).
(2) Disengage the tab washer (4) from the special nut (5).
(5) Remove the bearing assembly (1) and the special washer (2) from the
MLG actuator attachment bracket.
EFF :
ALL 57-26-13
Page 417
Feb 01/08
CES
Details of the MLG Actuator Bracket Assembly.
Figure 402/TASK 57-26-13-991-002
EFF :
ALL 57-26-13
Page 418
May 01/05
R
CES
TASK 57-26-13-400-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 419
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-13-941-053
A. Safety Precautions
(2) Make sure that the safety devices are installed on the landing gears
(Ref. TASK 32-00-00-481-001) and the landing gear doors (Ref. TASK
32-00-00-481-002).
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the landing gear. bay, zone 571 (671).
EFF :
ALL 57-26-13
Page 420
May 01/09
CES
Subtask 57-26-13-860-053
(1) Make sure that the access platform is in position below the
applicable main landing gear.
(2) Make sure that the applicable MLG actuating cylinder has been removed
(Ref. TASK 32-31-46-000-001).
4. Procedure
_________
Subtask 57-26-13-560-051
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-004).
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the edges of the bush (2) and
the adjacent area.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Apply a layer of SEALANTS (Material No. 09-002) around the edges of
the bush (3).
EFF :
ALL 57-26-13
Page 421
May 01/09
R
CES
Subtask 57-26-13-420-053
(1) Install the special washer (2) in the actuator attachment bracket.
Make sure that the special washer (2) is correctly located on the lug
of the actuator attachment-bracket.
(2) Clean the special washer (2) and the bearing housing (1) with a clean
lint-free cloth and CLEANING AGENTS (Material No. 11-004).
NOTE : Make sure that the new tab washer (4) is correctly installed.
____
The tab of the tab washer (4) is used to safety the special
nut (5).
(6) Safety the special nut (5) with the tab washer (4).
(a) Clean the edge of the special nut (5), the special washer (4) and
the adjacent areas with a clean MISCELLANEOUS (Material No. 19-
003) made moist with CLEANING AGENTS (Material No. 11-004).
(8) Apply a bead of SEALANTS (Material No. 09-002) around the special nut
(5) and the special washer (4).
EFF :
ALL 57-26-13
Page 422
May 01/09
CES
5. Close-up
________
Subtask 57-26-13-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-26-13-942-051
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-13
Page 423
May 01/09
R
CES
TASK 57-26-13-000-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 424
May 01/05
R
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-13-941-055
A. Safety Precautions
(2) Install the safety devices on the landing gears (Ref. TASK 32-00-00-
481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
(4) Put a warning notice to tell persons not to pressurize the Green
hydraulic system.
Subtask 57-26-13-582-050
EFF :
ALL 57-26-13
Page 425
May 01/05
CES
Subtask 57-26-13-860-055
(1) Make sure that the Yellow and Green hydraulic systems are
de-pressurized (Ref. TASK 29-00-00-864-001).
(2) Disconnect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
001).
Subtask 57-26-13-869-052
(1) If the electrical power is not necessary for other maintenance tasks,
de-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-
002). Then, it is not necessary to operate the LGCIU circuit
breakers.
Subtask 57-26-13-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
Subtask 57-26-13-010-054
F. Get Access
(1) Put the access platform in position below the applicable main landing
gear bay, zone 571 or 671.
(2) Remove the applicable MLG actuating cylinder (Ref. TASK 32-31-46-000-
001).
EFF :
ALL 57-26-13
Page 426
May 01/05
R
CES
4. Procedure
_________
Subtask 57-26-13-020-054
(1) Remove the bearing-halves (1) from the bearing ball (2) as follows:
(b) Carefully remove the bearing-halves (1) from the bearing ball
(2).
(c) Make sure that the distance between the bearing-halves (1) is
constant during separation.
(2) Remove and discard the seal (3) and the seal (4).
(4) Remove and discard the dowel pins (5) from the bearing-halves (1).
EFF :
ALL 57-26-13
Page 427
May 01/05
R
CES
Bearing Seals - MLG Actuator Bearing Assembly
Figure 403/TASK 57-26-13-991-004
EFF :
ALL 57-26-13
Page 428
May 01/05
R
CES
TASK 57-26-13-400-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 429
May 01/05
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-13
Page 430
May 01/09
CES
3. __________
Job Set-up
Subtask 57-26-13-941-056
A. Safety Precautions
(2) Make sure that the safety devices are installed on the landing gears
(Ref. TASK 32-00-00-481-001) and on the landing gear doors (Ref. TASK
32-00-00-481-002).
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the landing gear or the landing gear
doors.
Subtask 57-26-13-860-054
(1) Make sure that the aircraft is on jacks (Ref. TASK 07-11-00-581-001).
(2) Make sure that the access platform is in position below the
applicable main landing gear.
(3) Make sure that the applicable hydraulic systems are de-pressurized
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the isolation coupling of the PTU is disconnected
(Ref. TASK 29-23-00-860-001).
(5) Make sure that the applicable MLG actuating cylinder has been removed
(Ref. TASK 32-31-46-000-001).
(6) Make sure that the applicable MLG actuator attachment bearing
assembly has been removed (Ref. TASK 57-26-13-000-004).
Subtask 57-26-13-869-053
(1) If you did not open the LGCIU circuit breakers, make sure that the
electrical circuits are de-energized (Ref. TASK 24-41-00-862-002).
EFF :
ALL 57-26-13
Page 431
May 01/05
CES
Subtask 57-26-13-865-051
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
4. Procedure
_________
Subtask 57-26-13-420-056
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-004).
(2) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-004) to clean the bearing ball (2) and the
bearing-halves (1).
NOTE : Make sure that the grease channels are clean, and clear of
____
unwanted material.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-26-13
Page 432
May 01/05
CES
(5) Apply a thin layer COMMON GREASE (Material No. 04-004) to the areas
that follow:
- the surface of the bearing ball (2)
- the grease channels on the external surface of the bearing ball (2)
- the grease channel on the internal surface of the bearing ball (2).
NOTE : Make sure that all the grease channels are filled with grease.
____
Subtask 57-26-13-420-057
(1) Install the new dowel pins (5) in one of the bearing-halves (1).
(2) Install the new seal (3) in one of the bearing-halves (1).
NOTE : Make sure that the metal support ring of the seal (3) is
____
against the bearing ball (2).
(4) Install the other new seal (4) in the applicable bearing-half (1).
NOTE : Make sure that the metal support ring of the seal (4) is
____
against the bearing ball (2).
(a) Make sure that the seals (3) and (4) are correctly located in the
seal grooves of the bearing-halves (1).
(b) Make sure that the dowel pins (5) locate correctly in the holes
of the applicable bearing-half (1).
(c) Make sure that the distance between the bearing-halves (1) is
closed equally.
(6) Before installation of the bearing assembly, install the special nut
(6). Make sure that the special nut (6) can be freely turned along
the thread of the bearing assembly.
EFF :
ALL 57-26-13
Page 433
May 01/05
CES
5. Close-up
________
Subtask 57-26-13-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the MLG actuator attachment bearing assembly (Ref. TASK 57-
26-13-400-002).
Subtask 57-26-13-860-056
(1) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
Subtask 57-26-13-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1GA, 2GA, 52GA.
Subtask 57-26-13-582-051
Subtask 57-26-13-942-052
E. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-26-13
Page 434
May 01/05
CES
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-13
Page 435
May 01/05
CES
BRACKET INSTALLATION - ATTACHMENT, FLAP TRACKS - REMOVAL/INSTALLATION
_____________________________________________________________________
TASK 57-26-15-000-001
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-15
Page 401
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-15-941-050
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the slat/flap
control lever.
(3) Put warning notices in position to tell persons not to operate the
slat/flap system.
Subtask 57-26-15-010-050
B. Get Access
(a) Put the access platform in position below the applicable inboard
flap at zone 531(631).
EFF :
ALL 57-26-15
Page 402
Feb 01/10
CES
(2) For the flap track beams 3 and 4:
(a) Put the access platform in position below the applicable outboard
flap at zone 533(633).
(3) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(4) Remove the applicable fixed fairing access panels (Ref. TASK 57-55-
11-000-001):
- for flap track 2, remove 531AB, 531BB, 631AB, 631BB
- for flap track 3, remove 532AB, 532BB, 632AB, 632BB
- for flap track 4, remove 533AB, 533BB, 633AB, 633BB.
Subtask 57-26-15-010-050-A
B. Get Access
(a) Put the access platform in position below the applicable inboard
flap at zone 531(631).
(a) Put the access platform in position below the applicable outboard
flap at zone 533(633).
(3) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15
Page 403
Feb 01/10
511-526, 528-599,
CES
(4) Remove the applicable fixed fairing access panels (Ref. TASK 57-55-
11-000-004):
- for flap track 2, remove 531AB, 531BB, 631AB, 631BB
- for flap track 3, remove 532AB, 532BB, 632AB, 632BB
- for flap track 4, remove 533AB, 533BB, 633AB, 633BB.
Subtask 57-26-15-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-26-15
Page 404
Feb 01/10
CES
Flap Track Beams 2, 3 and 4 - Attachment Bearing
Figure 401/TASK 57-26-15-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-15
Page 405
Feb 01/10
528-599,
CES
R Flap Track Beams 2, 3 and 4 - Attachment Bearing
R Figure 401A/TASK 57-26-15-991-001-A
R
EFF :
301-399, 57-26-15
Page 406
May 01/04
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-26-15-020-050
(1) Remove and discard the lockwire from the outer ring (1) and the inner
ring (5).
(2) Remove the outer ring (1) and the inner ring (5), using the
applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000).
- for the flap track beam 4, use the SPANNER-R/I BEARING
(98D57004034000).
(3) Remove the spherical bearing (4) and carefully remove the sleeve
bearing (3).
Subtask 57-26-15-020-050-A
(2) Remove the nut (4), using the applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000)
- for the flap track beam 4, use the SPANNER-R/I BEARING
(98D57004034000).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-26-15-400-001
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-15
Page 408
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-26-15
Page 409
Nov 01/08
CES
R D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-15-941-051
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the slat/flap control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the slat/flap system.
EFF :
ALL 57-26-15
Page 410
May 01/04
CES
Subtask 57-26-15-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-26-15-860-050
(a) Make sure that the access platform is below the applicable
inboard flap at zone 531(631).
(b) Make sure that the applicable inboard flap is removed (Ref. TASK
27-54-61-000-001).
(a) Make sure that the access platform is below the applicable
outboard flap at zone 533(633).
(b) Make sure that the applicable outboard flap is removed (Ref. TASK
27-54-62-000-001).
(3) Make sure that the access platform is below the applicable wing
trailing edge at flap tracks 2, 3 and 4, zones 531(631), 532(632) and
533(633).
(4) Make sure that the applicable fixed fairing access panels are removed
(Ref. TASK 57-55-11-000-001):
- for flap track 2, 531AB, 531BB, 631AB, 631BB
- for flap track 3, 532AB, 532BB, 632AB, 632BB
- for flap track 4, 533AB, 533BB, 633AB, 633BB.
EFF :
ALL 57-26-15
Page 411
Feb 01/10
CES
(5) Make sure that the applicable flap track beams are removed:
- for the flap track beam 2 (Ref. TASK 57-51-33-000-002)
- for the flap track beam 3 (Ref. TASK 57-51-33-000-003)
- for the flap track beam 4 (Ref. TASK 57-51-33-000-004).
Subtask 57-26-15-860-050-A
(a) Make sure that the access platform is below the applicable
inboard flap at zone 531(631).
(b) Make sure that the applicable inboard flap is removed (Ref. TASK
27-54-61-000-003).
(a) Make sure that the access platform is below the applicable
outboard flap at zone 533(633).
(b) Make sure that the applicable outboard flap is removed (Ref. TASK
27-54-62-000-002).
(3) Make sure that the access platform is below the applicable wing
trailing edge at flap tracks 2, 3 and 4, zones 531(631), 532(632) and
533(633).
(4) Make sure that the applicable fixed fairing access panels are removed
(Ref. TASK 57-55-11-000-004):
- for flap track 2, 531AB, 531BB, 631AB, 631BB
- for flap track 3, 532AB, 532BB, 632AB, 632BB
- for flap track 4, 533AB, 533BB, 633AB, 633BB.
(5) Make sure that the applicable flap track beams are removed:
- for the flap track beam 2 (Ref. TASK 57-51-33-000-002)
- for the flap track beam 3 (Ref. TASK 57-51-33-000-003)
- for the flap track beam 4 (Ref. TASK 57-51-33-000-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15
Page 412
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-26-15-420-051
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-26-15-420-050
(1) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
019) to the mating surfaces of the sleeve bearing (3), the spherical
bearing (4) and the flap structure (2).
(2) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the internal surfaces of the
spherical bearing (4).
(3) Carefully install the sleeve bearing (3) in the flap stucture (2).
(4) Make sure that the sleeve bearing (3) is fully engaged in the flap
structure (2).
EFF :
ALL 57-26-15
Page 413
Feb 01/10
CES
(5) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the threads of the outer ring
(1) and the sleeve bearing (3).
(6) Install the outer ring (1) on the sleeve bearing (3), using the
applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000).
- for the flap track 4, use the SPANNER-R/I BEARING (98D57004034000).
(7) TORQUE the outer ring (1) to between 4.5 and 5.0 m.daN (33.18 and
36.87 lbf.ft).
(8) Install the spherical bearing (4) in the sleeve bearing (3).
(9) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the internal surfaces of the
spherical bearing (4).
(10) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the threads of the inner ring
(5) or the sleeve bearing (3).
(11) Install the inner ring (5) in the sleeve bearing (3), using the
applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000).
- for the flap track 4, use the SPANNER-R/I BEARING (98D57004034000).
(12) TORQUE the inner ring (5) to between 4.5 and 5.0 m.daN (33.18 and
36.87 lbf.ft).
(13) Safety the outer ring (1) and the inner ring (5) together with
MISCELLANEOUS (Material No. 19-010) around the outboard face of the
flap structure (2).
(14) Apply SEALANTS (Material No. 09-002) to the parts that follow:
- the interface of the outer ring (1) and the flap structure (2)
- the interface of the sleeve bearing (3) and the flap structure (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-15
Page 414
Feb 01/10
528-599,
CES
Subtask 57-26-15-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the applicable fixed fairing access panels (Ref. TASK 57-55-
11-400-001):
- for flap track 2, install 531AB, 531BB, 631AB, 631BB
- for flap track 3, install 532AB, 532BB, 632AB, 632BB
- for flap track 4, install 533AB, 533BB, 633AB, 633BB.
Subtask 57-26-15-420-050-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15
Page 415
Feb 01/10
511-526, 528-599,
CES
(3) For the flap track 4:
(4) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the internal surfaces of the
bearing assembly (1).
(5) Carefully install the bearing assembly (1) in the flap structure (2).
(6) Make sure that the bearing assembly (1) is fully engaged in the flap
structure (2). structure (2).
(7) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the internal surfaces of the
bearing assembly (1).
(8) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the threads of the nut (4) or
the bearing assembly (1).
(12) Install the nut (4), using the applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000)
R - for the flap track beam 4, use the SPANNER-R/I BEARING
R (98D57004034000).
EFF :
301-399, 57-26-15
Page 416
Aug 01/08
CES
R - for the flap track 4, to between 6.5 and 5.5 m.daN (47.93 and 40.56
R lbf.ft).
R (15) TORQUE the applicable nut (4) again, as specified in workstep (12).
R (17) Apply SEALANTS (Material No. 09-002) to the parts that follow:
R - the interface of the nut (4) and the flap structure (2)
R - the interface of the bearing assembly (1) and the flap structure
R (2).
R Subtask 57-26-15-410-050-A
R C. Close Access
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Install the applicable fixed fairing access panels (Ref. TASK 57-55-
R 11-400-004):
R - for flap track 2, install 531AB, 531BB, 631AB, 631BB
R - for flap track 3, install 532AB, 532BB, 632AB, 632BB
R - for flap track 4, install 533AB, 533BB, 633AB, 633BB.
EFF :
301-399, 57-26-15
Page 417
May 01/04
CES
R **ON A/C ALL
Subtask 57-26-15-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
5. Close-up
________
Subtask 57-26-15-942-050
A. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the slat/flap
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-15
Page 418
May 01/04
CES
BRACKET INSTALLATION - PYLON FAIRING - REMOVAL/INSTALLATION
___________________________________________________________
TASK 57-26-16-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-16
Page 401
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-26-16-941-050
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to start the
engine 1 (2).
Subtask 57-26-16-010-050
B. Get Access
(1) Put the access platform in position below the applicable engine
pylon, zone 470 (480).
(2) Remove the applicable fixed pylon fairing (Ref. TASK 54-54-00-000-
001).
4. Procedure
_________
Subtask 57-26-16-020-050
A. Remove the nuts (2), the washers (3) and the bolts (1) then remove the
bracket assembly (4). Keep the bracket assembly.
EFF :
ALL 57-26-16
Page 402
Aug 01/08
R
CES
Pylon Fairing Bracket
Figure 401/TASK 57-26-16-991-001
EFF :
ALL 57-26-16
Page 403
Feb 01/98
CES
TASK 57-26-16-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-16
Page 404
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-16-941-051
A. Safety Precautions
(2) Make sure the warning notices are in position in the cockpit to tell
persons not to start the engine 1 (2).
(3) Make sure the warning notice is in position on the hydraulic ground
connector to tell persons not to connect it.
Subtask 57-26-16-860-050
(1) Make sure the access platform is in position below the applicable
engine pylon, zone 470 (480).
(2) Make sure the applicable fixed pylon fairing has been removed
(Ref. TASK 54-54-00-000-001).
EFF :
ALL 57-26-16
Page 405
Aug 01/08
CES
4. Procedure
_________
Subtask 57-26-16-560-050
(1) Use the bracket assembly (4) that you removed as a template to drill
6.35 mm (0.25 in.) holes in the new bracket assembly. Discard the
used bracket assembly (4).
NOTE : The new bracket assembly (4) has 4.76 mm (0.20 in.) pilot
____
holes.
Subtask 57-26-16-420-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the mating surfaces of the
bracket assembly (4) and the reinforcing plate.
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Apply SEALANTS (Material No. 09-001) to the interface surfaces of the
bracket assembly (4) and the reinforcing plate.
EFF :
ALL 57-26-16
Page 406
Aug 01/08
R
CES
Subtask 57-26-16-420-050
(1) Install the bracket assembly (4) on the reinforcing plate with the
bush and bearing on the centerline of the pylon.
(2) Install the bolts (1), the washers (3) and the nuts (2).
(3) Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-
004).
5. Close-up
________
Subtask 57-26-16-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the applicable fixed pylon fairing (Ref. TASK 54-54-00-400-
001).
Subtask 57-26-16-942-050
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-16
Page 407
Aug 01/02
CES
ATTACHMENT - SECONDARY HINGED FAIRING - REMOVAL/INSTALLATION
____________________________________________________________
TASK 57-26-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-21
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 57-26-21-941-051
A. Safety Precautions
R (1) Install the safety devices on the landing gear (Ref. TASK 32-00-00-
R 481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
R (3) Put a warning notice in the cockpit, to tell persons not to operate:
R - the landing gear
R - the landing gear doors.
R
Subtask 57-26-21-010-051
B. Get Access
4. Procedure
_________
Subtask 57-26-21-020-050
(2) Remove the nut (8), the washer (7) and the bolt (6) and disconnect
the actuating rod.
(5) Hold the secondary-hinged-fairing attachment (5) and remove the hinge
pin (4). Remove the secondary-hinged-fairing attachment (5).
EFF :
ALL 57-26-21
Page 402
Nov 01/02
CES
Secondary-Hinged-Fairing Attachment - Location and Detail
Figure 401/TASK 57-26-21-991-001
EFF :
ALL 57-26-21
Page 403
Feb 01/98
CES
TASK 57-26-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-26-21
Page 404
May 01/05
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-26-21-941-052
A. Safety Precautions
R (1) Make sure the safety devices are on the landing gear (Ref. TASK 32-
R 00-00-481-001) and the landing gear doors (Ref. TASK 32-00-00-481-
002).
(3) Make sure the warning notices are in position in the cockpit to tell
R persons not to operate:
R - the landing gear
R - the landing gear doors.
Subtask 57-26-21-860-050
(1) Make sure that the access platform is in position below the
applicable main landing gear bay, zone 733 (743).
(2) Make sure the secondary-hinged-fairing has been removed (Ref. TASK
32-12-13-000-001).
EFF :
ALL 57-26-21
Page 405
Nov 01/02
CES
4. Procedure
_________
Subtask 57-26-21-420-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the component interface and the
adjacent area.
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-26-21-420-050
(3) TORQUE the nut (2) to between 0.6 and 0.7 m.daN (53.09 and 61.94
lbf.in).
(4) Safety the nut (2) with the new cotter pin (1). If the hole for the
cotter pin (1) does not align, loosen the nut (2) sufficiently to
align the hole.
(5) Put the actuating rod in position, between the lugs of the
secondary-hinged-fairing attachment (5).
EFF :
ALL 57-26-21
Page 406
Nov 01/02
R
CES
(7) TORQUE the nut (8) to between 0.9 and 1.0 m.daN (79.64 and 88.49
lbf.in).
(8) Safety the nut (8) with the new cotter pin (9).
Subtask 57-26-21-410-051
C. Close Access
5. Close-up
________
Subtask 57-26-21-942-050
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-26-21
Page 407
Feb 01/98
CES
ACCESS COVERS - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
Access holes in the outer wing are closed by:
- access panels
- door panels
- cover plates.
2. _____________________
Component Description
A. Access Panels
(Ref. Fig. 001, 002, 003)
There are 21 access panels installed in the wing bottom skin. These are
of ten types: Type 23R, 24, 25, 25A, 27, 27A, 28, 29, 29A and 30 (Ref.
Table).
-------------------------------------------------------------------------------
Location Panel Type Material Remarks
-------------------------------------------------------------------------------
Rib 2-13 23R, 24 Titanium alloy
(super plastic
formed)
-------------------------------------------------------------------------------
Rib 13-22 25, 25A, 27, Aluminum alloy 25A has an Over-Pressure
27A Protector (Ref. 28-12-00)
27 has a Manual Magnetic
Indicator (Ref. 28-43-00)
-------------------------------------------------------------------------------
Rib 22-27 28, 29, 29A, Aluminum alloy 28 has a NACA vent intake
30 (Ref. 28-12-00)
29A has an Over-Pressure
Protector (Ref. 28-12-00)
-------------------------------------------------------------------------------
The access panels inboard of RIB13 are attached by bolts which go through
a clamp ring into blind nuts installed on the panel. These are non
load-bearing access panels.
The access panels outboard of RIB13 are load-bearing. They are attached
by bolts which go through the panel into fixed nuts installed on the
bottom wing skin.
EFF :
ALL 57-27-00
Page 1
May 01/05
CES
Access Panels - Type and Location
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-00
Page 2
Feb 01/10
528-599,
CES
R Access Panels - Type and Location
R Figure 001A
R
EFF :
301-399, 57-27-00
Page 3
May 01/04
CES
Access Panels - Details
Figure 002
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-00
Page 4
May 01/05
CES
Access Panels - Details
Figure 002A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-514,
57-27-00
Page 5
Nov 01/09
CES
Access Panels - Details
R Figure 002B
R
EFF :
301-399, 57-27-00
Page 6
Nov 01/09
CES
Access Panels - Details
Figure 002C
R
EFF :
515-526, 528-599, 57-27-00
Page 7
Feb 01/10
CES
Access Panels - Attachment
Figure 003
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-00
Page 8
Feb 01/09
CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
A. Access Panels
(Ref. Fig. 001)
There are 21 access panels installed in the wing bottom skin. These are
of ten types: Type 23R, 24, 25, 25A, 27, 27A, 28, 29, 29A and 30 (Ref.
Table).
-------------------------------------------------------------------------------
Location Panel Type Material Remarks
-------------------------------------------------------------------------------
Rib 2-13 23R, 24 Aluminum alloy
-------------------------------------------------------------------------------
Rib 13-22 25, 25A, 27, Aluminum alloy 25A has an Over-Pressure
27A Protector (Ref. 28-12-00)
27 has a Manual Magnetic
Indicator (Ref. 28-43-00)
-------------------------------------------------------------------------------
Rib 22-27 28, 29, 29A, Aluminum alloy 28 has a NACA vent intake
30 (Ref. 28-12-00)
29A has an Over-Pressure
Protector (Ref. 28-12-00)
-------------------------------------------------------------------------------
The access panels inboard of RIB13 are attached by bolts which go through
the access door outer into blind nuts installed on the access door
assembly. These are non load-bearing access doors.
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-00
Page 9
Feb 01/10
CES
Access Panels - Attachment
Figure 003A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-00
Page 10
Feb 01/10
CES
The access panels outboard of RIB13 are load-bearing. They are attached
by bolts which go through the panel into fixed nuts installed on the
bottom wing skin.
A. Access panels
(Ref. Fig. 001A, 002B, 003B)
There are 21 access holes in the bottom skin which are closed with access
panels. The access holes are forward of the rear spar, between ribs RIB2
and RIB27.
There are 10 types of access panel used on the outer wing. They are
installed as follows:
-----------------------------------------------------------------------------
Location Panel Type Material Remarks
-----------------------------------------------------------------------------
RIBS 2- 9 23R Aluminum alloy
The access panels inboard of RIB13 are attached by bolts which go through
the access door outer into blind nuts installed on the access door
assembly. These are non load-bearing access doors.
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-00
Page 11
Feb 01/10
528-599,
CES
Access Panels - Attachment
Figure 003B
R
EFF :
301-399, 57-27-00
Page 12
Feb 01/09
CES
The access panels outboard of RIB13 are load-bearing. They are attached
by bolts which go through the panel into fixed nuts installed on the
bottom wing skin.
B. Door Panels
There are two door panels on the inboard face of RIB2/STA700, which are
hinged at their top edge. The panels are spring loaded to the closed
position, but allow fuel to flow inboard.
The panels and brackets are machined from aluminum alloy, the springs are
made of steel and these have seals made of nitrile rubber.
B. Door Panels
Two door panels are installed on the inboard face of RIB2. They close the
access holes between the integral fuel tank and the collector cell. The
door panels are machined from aluminum alloy. They hang from hinges at
their top edge, so that they turn inboard to open, and use spring
pressure to go back to their closed position.
C. Cover Plates
There are two cover plate assemblies installed on the front spar. They
are between RIB 7 and RIB 5. Each assembly has an aluminum alloy outer
and inner cover plate with a seal.
C. Cover Plates
There are two cover plates installed on the front spar, between ribs RIB5
and RIB7. The cover plates are made as assemblies, each with aluminum
alloy inner and outer plates, and a seal. They close the access holes
into the dry bays.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-00
Page 13
Feb 01/10
511-526, 528-599,
CES
ACCESS PANEL - OUTER WING - REMOVAL/INSTALLATION
________________________________________________
TASK 57-27-11-000-001
Removal of the Access Panel (540AB, 540BB, 540CB, 540DB, 540EB, 540FB, 540GB,
640AB, 640BB, 640CB, 640DB, 640EB, 640FB, 640GB)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 401
Aug 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-050
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
EFF :
ALL 57-27-11
Page 402
Feb 01/10
CES
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
Subtask 57-27-11-860-054
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-27-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 403
Feb 01/10
CES
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
121VU FUEL/R WING TK/PUMP2 SPLY 8QA Q26
121VU FUEL/R WING TK/PUMP1 SPLY 2QA Q23
Subtask 57-27-11-010-054
D. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 540(640).
(2) Remove the forward and aft fixed fairings of the No. 3 flap track
(Ref. TASK 57-55-11-000-001):
- for the left wing, remove 540FB, 540GB
- for the right wing, remove 640FB, 640GB.
Subtask 57-27-11-010-054-A
D. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 540(640).
(2) Remove the forward and aft fixed fairings of the No. 3 flap track
(Ref. TASK 57-55-11-000-004):
- for the left wing, remove 540FB, 540GB
- for the right wing, remove 640FB, 640GB.
4. Procedure
_________
EFF :
ALL 57-27-11
Page 404
Feb 01/10
CES
R Access Panels - Rib 2 to Rib 13
Figure 401/TASK 57-27-11-991-001
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 405
Feb 01/10
CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-27-11-020-050
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
NOTE : If you cannot remove the bolts (7) easily, use the WRENCH-FASTENER
____
REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
NOTE : The access panels (1) do not all have the same quantity of the
____
bolts (7), but the sequence shown is the same.
(2) Remove the clamp ring (6) and the applicable knitted gasket (4) or
(5).
Subtask 57-27-11-020-050-A
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
NOTE : If you cannot remove the bolts (7) easily, use the WRENCH-FASTENER
____
REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
Page 406
Feb 01/10
511-526, 528-599,
CES
Access Panels - Rib 2 to Rib 13
Figure 401A/TASK 57-27-11-991-001-A
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-11
Page 407
Feb 01/10
CES
R Access Panels - Rib 2 to Rib 13
R Figure 401B/TASK 57-27-11-991-001-B
R
EFF :
301-399, 57-27-11
Page 408
May 01/04
CES
(1) Remove the bolts (7) in the sequence AF thru A.
NOTE : The access panel(s) (1) do not all have the same quantity of
____
the bolts (7), but the sequence shown is the same.
(2) Remove the access panel outer (6) and the applicable knitted gasket
(4) or (5).
Subtask 57-27-11-210-069
B. Inspection of the Lower Wing Tank Access Panels for Fluid Ingress
(b) Weigh the panel to make sure that it is not heavier than its
nominal weight. The nominal weights of the panels are given in
the table that follows:
---------------------------------------------------------------
| PANEL TYPE | PART NUMBER | NOMINAL WEIGHT (kg) |
| | | +/- 0.100kg |
|---------------|--------------------|------------------------|
| Type 23R | D572 51360 000 | 1.58 |
|---------------|--------------------|------------------------|
| Type 24 | D572 51306 002 | 1.10 |
---------------------------------------------------------------
NOTE : If a panel weighs more than the value given in the table,
____
repair the panels that have fluid ingress (Ref. TASK 57-
27-11-300-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
Page 409
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-27-11-400-001
Installation of the Access Panel (540AB, 540BB, 540CB, 540DB, 540EB, 540FB,
540GB, 640AB, 640BB, 640CB, 640DB, 640EB, 640FB, 640GB)
WARNING : THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS
_______
A CRITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL). CDCCL
IDENTIFIES AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK
IGNITION. YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION. DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN CAUSE A
POSSIBLE FUEL TANK EXPLOSION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R No specific probe
No specific AR ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE
No specific AR WARNING NOTICE
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)
EFF :
ALL 57-27-11
Page 410
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 411
Feb 01/10
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 412
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-070
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-001).
(2) Make sure that the WARNING NOTICES are in position in the cockpit to
tell persons not to operate the flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
correctly positioned on the flap/slat control lever.
EFF :
ALL 57-27-11
Page 413
Feb 01/10
CES
Subtask 57-27-11-860-060
(1) Make sure that the applicable fuel tank has been defuelled (Ref. TASK
28-25-00-650-001).
(2) Make sure that the remaining fuel has been drained from the
applicable fuel tank (Ref. TASK 28-25-00-650-003).
Subtask 57-27-11-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 414
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-061
D. Get Access
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in
position below the applicable access panel, zone 540(640).
(2) Make sure that the forward and aft fixed fairings of the flap track 3
have been removed (Ref. TASK 57-55-11-000-001):
- for the left wing, panels 540FB and 540GB
- for the right wing, panels 640FB and 640GB.
Subtask 57-27-11-010-061-A
D. Get Access
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in
position below the applicable access panel, zone 540(640).
(2) Make sure that the forward and aft fixed fairings of the flap track 3
have been removed (Ref. TASK 57-55-11-000-004):
- for the left wing, panels 540FB and 540GB
- for the right wing, panels 640FB and 640GB.
4. Procedure
_________
EFF :
ALL 57-27-11
Page 415
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-27-11-560-050
R (1) We recommend that the sealing ring (2) or (3) and the protective ring
R (8) are replaced each time the panel is installed. If a new seal is
R not used, you must make sure that the sealing ring (2) or (3) and the
R protective ring (8) are:
- assembled correctly
- bonded on the access panel
- not twisted or damaged.
(2) Examine the knitted gasket (4) or (5), for damage. If necessary,
remove and discard it.
(3) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the groove in the access panel (1) for the sealing ring (2) or (3)
if a new seal is being installed
R - the mating surface for the protective ring (8) if a new protective
R ring is being installed
- the clamp ring (6)
- the interfaces of the access panel (1) and the wing skin.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
Page 416
Feb 01/10
511-526, 528-599,
CES
Access Panels - Rib 2 to Rib 13 Bolt Removal/Tightening Sequence
Figure 402/TASK 57-27-11-991-010
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 417
Feb 01/10
528-599,
CES
R Access Panels - Rib 2 to Rib 13 Bolt Removal/Tightening Sequence
R Figure 402A/TASK 57-27-11-991-010-A
R
EFF :
301-399, 57-27-11
Page 418
May 01/04
CES
Subtask 57-27-11-420-050
CAUTION : YOU MUST FOLLOW THESE STEPS OF THE PROCEDURE ACCURATELY. THIS
_______
WILL PREVENT DAMAGE TO THE PARTS.
R (2) Make sure that the sealant is touch-dry before you install the
R applicable sealing ring.
R (3) Put the applicable sealing ring (2) or (3) (flat edge down) into the
R groove in the access panel (1):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
sealing ring (2)
- for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
640GB) use sealing ring (3).
R
R (5) Put the protective ring (8) in position on the access panel (1).
R - for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
R protective ring (2)
R - for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
R 640GB) use protective ring (3).
R (6) Make sure the applicable knitted gasket (4) or (5) is sufficiently
soaked with COMMON GREASE (Material No. 04-013):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use the
knitted gasket (4)
- for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
640GB) use the knitted gasket (5).
R (7) Put the applicable knitted gasket (4) or (5) on the clamp ring (6).
R (8) Align the holes in the applicable knitted gasket (4) or (5) with the
holes in the clamp ring (6).
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 419
Feb 01/10
CES
Subtask 57-27-11-420-051
(1) Make sure that there are no unwanted objects and materials, tools or
other equipment in the wing.
(2) Make sure that all of the bonding leads (Ref. TASK 28-18-00-200-002)
(Ref. TASK 28-18-00-200-002):
- are in position and connected correctly
- are not damaged or broken
- show no sign of corrosion.
(3) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel (1).
(4) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
bolts (7). Apply to the shank, the threads and below the head of each
bolt (7).
(5) Remove the identification label from the access panel (1).
(6) Apply a light coating of COMMON GREASE (Material No. 04-012) to the
mating face of the sealing ring on the access panel (1).
(7) Put the access panel (1) in position on the wing. Make sure that the
access panel and its sealing ring do not move after they are put in
position.
(8) Install the applicable knitted gasket (4) or (5) and the clamp ring
(6). Make sure that grease does not enter the bolt holes in the
access panels, as a hydraulic effect can occur.
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
CAUTION : YOU MUST TIGHTEN AND TORQUE THE BOLTS IN THE CORRECT
_______
SEQUENCE TO PREVENT DAMAGE TO THE COMPONENTS.
(10) Lightly tighten each bolt (7) (to make sure that the panel cannot
tilt and damage the sealing ring when the bolts are fully torque
tightened).
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 420
Nov 01/09
R
CES
(11) TORQUE tighten the bolts (7) in the sequence A thru AF to between 25
and 30 lbf.in (0.28 and 0.33 m.daN).
NOTE : The access panels (1) do not all have the same quantity of
____
bolts (7), but the sequence shown is the same.
(12) TORQUE tighten the bolts (7) in the sequence A thru AF again to
between 60 and 70 lbf.in (0.67 and 0.79 m.daN).
(14) Make sure that the dimension X is between 1.0 mm (0.0393 in.) and 3.0
mm (0.1181 in.).
R 1
_ between the clamp ring (6) and the wing skin
R
R 2
_ between the clamp ring (6) and the access panel.
R a
_ Remove one bolt (7).
R b
_ Apply the probe on the surface through the bolt hole.
R c
_ Install the bolt (7).
R d
_ TORQUE tighten the bolt (7) to between 60 and 70 lbf.in
(0.67 and 0.79 m.daN).
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 421
Feb 01/10
CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-560-050-A
(1) We recommend that the sealing ring (2) or (3) is replaced each time
the panel is installed. If a new seal is not used, you must make sure
that the sealing ring (2) or (3) is:
- assembled correctly
- bonded on the access panel
- not twisted or damaged.
(2) Examine the knitted gasket (4) or (5), for damage. If necessary,
remove and discard it.
(3) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the groove in the access panel assembly (1) for the sealing ring
(2) or (3) if a new seal is being installed
- the access panel outer (6)
- the interfaces of the access panel assembly (1) and the wing skin.
Subtask 57-27-11-420-050-A
CAUTION : YOU MUST FOLLOW THESE STEPS OF THE PROCEDURE ACCURATELY. THIS
_______
WILL PREVENT DAMAGE TO THE PARTS.
R (2) Make sure that the sealant is touch-dry before you install the
R applicable sealing ring.
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11
Page 422
Feb 01/10
528-599,
CES
R (3) Put the applicable sealing ring (2) or (3) (flat edge down) into the
R groove in the access panel assembly (1):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
sealing ring (2)
- for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
640GB) use sealing ring (3).
R
R (4) Make sure the applicable knitted gasket (4) or (5) is sufficiently
soaked with COMMON GREASE (Material No. 04-013):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use the
knitted gasket (4)
- for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
640GB) use the knitted gasket (5).
R (5) Put the applicable knitted gasket (4) or (5) on the access panel
outer (6).
R (6) Align the holes in the applicable knitted gasket (4) or (5) with the
holes in the access panel outer (6).
Subtask 57-27-11-420-051-A
(1) Make sure that there are no unwanted objects and materials, tools or
R other equipment in the wing.
(2) Make sure that all of the bonding leads (Ref. TASK 28-18-00-200-002)
(Ref. TASK 28-18-00-200-002):
- are in position and connected correctly
- are not damaged or broken
- show no sign of corrosion.
(3) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel assembly (1).
(4) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
bolts (7). Apply to the shank, the threads and below the head of each
bolt (7).
(5) Remove the identification label from the access panel assembly (1).
(6) Apply a light coating of COMMON GREASE (Material No. 04-012) to the
mating face of the sealing ring on the access panel assembly (1).
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11
Page 423
Feb 01/10
528-599,
CES
(7) Put the access panel assembly (1) in position on the wing. Make sure
that the access panel assembly and its sealing ring do not move after
they are put in position.
(8) Install the applicable knitted gasket (4) or (5) and the access panel
outer (6). Make sure that grease does not enter the bolt holes in the
access panels, as a hydraulic effect can occur.
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
CAUTION : YOU MUST TIGHTEN AND TORQUE THE BOLTS IN THE CORRECT
_______
SEQUENCE TO PREVENT DAMAGE TO THE COMPONENTS.
(10) Lightly tighten each bolt (7) (to make sure that the access panel
cannot tilt and damage the sealing ring when the bolts are fully
torque tightened).
(11) TORQUE tighten the bolts (7) in the sequence A thru AF to between 25
and 30 lbf.in (0.28 and 0.33 m.daN).
NOTE : The access panels (1) do not have the same quantity of bolts
____
(7), but the sequence shown is the same.
(12) TORQUE tighten the bolts (7) in the sequence A thru AF again to
between 60 and 70 lbf.in (0.67 and 0.79 m.daN).
(14) Make sure that the dimension X is between 0.5 mm (0.0196 in.) and 2.5
mm (0.0984 in.).
R
EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11
Page 424
Feb 01/10
528-599,
CES
(a) Do a bonding test (Ref. TASK 20-28-00-912-002). Make sure that
the electrical resistance is less than 10 milliohms:
R
R 1
_ between the access panel outer (6) and the wing skin
R
R 2
_ between the access panel outer (6) and the access panel
R assembly (1).
R a
_ Remove one bolt (7).
R b
_ Apply the probe on the surface through the bolt hole. probe
R c
_ Install the bolt (7).
R d
_ TORQUE tighten the bolt (7) to between 60 and 70 lbf.in
(0.67 and 0.79 m.daN).
Subtask 57-27-11-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1QP, 2QP, 2QE, 2QA, 8QA, 29QA, 30QA, 1QA, 7QA, 1QU, 2QU.
R
EFF :
ALL 57-27-11
Page 425
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-860-059
(2) Refuel the wing tanks to the high level cut-off or to the quantity
shown in the table as follows (Ref. TASK 12-11-28-650-003):
---------------------------------------------------------------
| Access Panel | Fuel Quantity |
| Identification | |
|----------------------------|--------------------------------|
| 540AB(640AB) | 1500kg(3307lb) |
|----------------------------|--------------------------------|
| 540BB(640BB) | 3100kg(6834lb) |
|----------------------------|--------------------------------|
| 540CB(640CB) | 4300kg(9480lb) |
|----------------------------|--------------------------------|
| 540DB(640DB) | 4700kg(10362lb) |
|----------------------------|--------------------------------|
| 540EB(640EB) | 5100kg(11244lb) |
|----------------------------|--------------------------------|
| 540FB(640FB) | 5500kg(12125lb) |
|----------------------------|--------------------------------|
| 540GB(640GB) | 5700kg(12566lb) |
---------------------------------------------------------------
Fuel Quantities Necessary to Test the Access Panels
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 426
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-27-11-860-059-A
(2) Refuel the wing tanks to the high level cut-off or to the quantity
shown in the table as follows: (Ref. TASK 12-11-28-650-003):
---------------------------------------------------------------
| Access Panel | Fuel Quantity |
| Identification | |
|----------------------------|--------------------------------|
| 540AB(640AB) | 800kg(1764lb) |
|----------------------------|--------------------------------|
| 540BB(640BB) | 2400kg(5291lb) |
|----------------------------|--------------------------------|
| 540CB(640CB) | 3600kg(7937lb) |
|----------------------------|--------------------------------|
| 540DB(640DB) | 4000kg(8819lb) |
|----------------------------|--------------------------------|
| 540EB(640EB) | 4400kg(9700lb) |
|----------------------------|--------------------------------|
| 540FB(640FB) | 4800kg(10582lb) |
|----------------------------|--------------------------------|
| 540GB(640GB) | 5000kg(11023lb) |
---------------------------------------------------------------
Fuel Quantities Necessary to Test the Access Panels
Subtask 57-27-11-790-050
F. Test
(2) Do a functional (BITE) test of the fuel quantity sensors (Ref. TASK
28-46-00-740-001).
(3) Examine the access panel you have installed for leaks.
EFF :
ALL 57-27-11
Page 427
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-27-11-410-050
A. Close Access
(1) Install the forward and aft fixed fairings of flap track No. 3
(Ref. TASK 57-55-11-400-001):
- for the left wing, install 540FB, 540GB
- for the right wing, install 640FB, 640GB.
Subtask 57-27-11-410-050-A
A. Close Access
(1) Install the forward and aft fixed fairings of flap track No. 3
(Ref. TASK 57-55-11-400-004):
- for the left wing, install 540FB, 540GB
- for the right wing, install 640FB, 640GB.
Subtask 57-27-11-960-050-A
(1) If you have done a fuel tank repair and there is a risk of unwanted
material remaining in the tank:
(a) Start the engine and let it operate to flush the contamination
from the fuel tank, (Ref. TASK 71-00-00-710-003) or (Ref. TASK
71-00-00-710-004).
EFF :
ALL 57-27-11
Page 428
Feb 01/10
CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 57-27-11-960-050-B
(1) If you have done a fuel tank repair and there is a risk of unwanted
material remaining in the tank:
(a) Start the engine and let it operate to flush the contamination
from the fuel tank, (Ref. TASK 71-00-00-710-043) or (Ref. TASK
71-00-00-710-047).
Subtask 57-27-11-942-055
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-27-11
Page 429
Feb 01/10
CES
TASK 57-27-11-000-002
Removal of the Access Panel (540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB,
540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB, ....)
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
To remove the access panels 540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB,
540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB, 640LB,
640MB, 640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650BB, 650CB, 650DB, 660AB.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 430
Feb 01/10
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 431
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-051
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-27-11-860-055
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
EFF :
ALL 57-27-11
Page 432
Feb 01/10
R
CES
Subtask 57-27-11-865-051
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 433
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-055
D. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 540(640).
(3) For panel 540NB(640NB), remove the bolts (13) and the flap-track
fairing support-bracket (12).
Subtask 57-27-11-010-055-A
D. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 540(640).
4. Procedure
_________
R
EFF :
ALL 57-27-11
Page 434
Feb 01/10
CES
Access Panels - Rib 13 to the Closing Rib
Figure 403/TASK 57-27-11-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 435
Feb 01/10
528-599,
CES
Access Panels - Rib 13 to the Closing Rib
Figure 403A/TASK 57-27-11-991-002-A
R
EFF :
301-399, 57-27-11
Page 436
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-020-051
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
NOTE : If you cannot remove the bolts (10) easily, use the WRENCH-
____
FASTENER REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
NOTE : The access panels (11) do not all have the same quantity of
____
the bolts (10), but the sequence of removal is the same.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 437
Feb 01/10
528-599,
CES
Access Panels - Rib 13 to the Closing Rib, Bolt Removal/Tightening Sequence
Figure 404/TASK 57-27-11-991-011
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 438
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-27-11-020-051-A
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
NOTE : If you cannot remove the bolts (10) easily, use the WRENCH-
____
FASTENER REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
NOTE : The access panels (11) do not all have the same quantity of
____
the bolts (10), but the sequence of removal is the same.
EFF :
301-399, 57-27-11
Page 439
Feb 01/10
R
CES
Access Panels - Rib 13 to the Closing Rib, Bolt Removal/Tightening Sequence
Figure 404A/TASK 57-27-11-991-011-A
R
EFF :
301-399, 57-27-11
Page 440
Feb 01/10
CES
**ON A/C ALL
TASK 57-27-11-400-002
Installation of the Access Panel (540HB, 540JB, 540KB, 540LB, 540MB, 540NB,
540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, ....)
WARNING : THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS
_______
A CRITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL). CDCCL
IDENTIFIES AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK
IGNITION. YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION. DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN CAUSE A
POSSIBLE FUEL TANK EXPLOSION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
To install the access panels 540HB, 540JB, 540KB, 540LB, 540MB, 540NB,
540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
640LB, 640MB, 640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650CB, 650DB, 660AB.
2. ______________________
Job Set-up Information
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REFERENCE QTY DESIGNATION
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REFERENCE QTY DESIGNATION
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B. Consumable Materials
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REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
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CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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CES
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REFERENCE DESIGNATION
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3. __________
Job Set-up
Subtask 57-27-11-941-071
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(3) Make sure that the WARNING NOTICES are in position in the cockpit to
tell persons not to operate the flaps or slats.
(4) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
correctly installed on the flap/slat control lever.
Subtask 57-27-11-860-064
(1) Make sure that the applicable fuel tank has been defuelled (Ref. TASK
28-25-00-650-001).
(2) Make sure that the remaining fuel has been drained from the
applicable fuel tank (Ref. TASK 28-25-00-650-003).
EFF :
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Feb 01/10
CES
Subtask 57-27-11-865-055
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
EFF :
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CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-062
D. Get Access
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in
position below the applicable access panel, zone 540(640).
(2) Make sure that the forward and aft fixed fairings of the flap track 4
have been removed (Ref. TASK 57-55-11-000-001):
R - for the left wing, panels 540NB and 540PB
R - for the right wing, panels 640NB and 640PB.
R (3) For panels 540NB (640NB), make sure that the bolts (13) and the
R flap-track fairing support-bracket (12) have been removed.
Subtask 57-27-11-010-062-A
D. Get Access
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in
position below the applicable access panel, zone 540(640).
(2) Make sure that the forward and aft fixed fairings of the flap track 4
have been removed (Ref. TASK 57-55-11-000-004):
R - for the left wing, panels 540NB and 540PB
R - for the right wing, panels 640NB and 640PB.
4. Procedure
_________
EFF :
ALL 57-27-11
Page 446
Feb 01/10
CES
**ON A/C ALL
Subtask 57-27-11-560-051
(1) Examine the applicable sealing ring (1) thru (8) for damage. If
necessary remove and discard it.
(2) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the groove in the access panel (11) for the applicable sealing ring
(1) thru (8)
- the interface of the access panel (11) and the wing bottom skin
(9).
Subtask 57-27-11-420-059
R (1) For the panel 550CB (650CB), make sure that the overpressure
R protector is installed (Ref. TASK 28-12-41-400-001).
(2) Apply a thin layer of SEALANTS (Material No. 09-007) to the groove in
the access panel (11) for the applicable sealing ring (1) thru (8).
R (3) While the sealant is wet, put the applicable sealing ring (1) thru
R (8) (flat edge down) in the groove in the access panel (11):
R
R - for the panel 540HB (640HB) sealing ring (1)
R - for the panels 540JB, 540KB, 540LB (640JB, 640KB, 640LB) sealing
ring (2)
R - for the panels 540MB, 540NB, 540PB, 540QB (640MB, 640NB, 640PB,
R 640QB) sealing ring (3)
R - for the panel 540RB (640RB) sealing ring (4)
R - for the panel 550AB (650AB) sealing ring (5)
R - for the panels 550BB, 550DB (650BB, 650DB) sealing ring (6)
R - for the panel 550CB (650CB) sealing ring (7)
R
EFF :
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CES
R - for the panel 560AB (660AB) sealing ring (8).
R NOTE : Let the sealant dry for a minimum of 15 minutes before you
____
R install the panel.
R (4) Apply a thin layer of COMMON GREASE (Material No. 04-012) to the
mating face of the applicable sealing ring (1) thru (8).
R (5) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
bolts (10). Apply to the shank, the threads and below the head of
each bolt (10).
Subtask 57-27-11-420-059-A
R (1) For the panel 550CB (650CB), make sure that the overpressure
R protector is installed (Ref. TASK 28-12-41-400-001).
(2) Apply a thin layer of SEALANTS (Material No. 09-007) to the groove in
the access panel (11) for the applicable sealing ring (1) thru (8).
R (3) While the sealant is wet, put the applicable sealing ring (1) thru
R (8) (flat edge down) in the groove in the access panel (11):
R
R - for the panels 540HB, 540JB, 540KB, 540LB (640HB, 640JB, 640KB,
R 640LB) sealing ring (1)
R - for the panels 540MB, 540NB, 540QB (640MB, 640NB, 640QB) sealing
ring (2)
R - for the panel 540PB (640PB) sealing ring (3)
R - for the panel 540RB (640RB) sealing ring (4)
R - for the panel 550AB (650AB) sealing ring (5)
R - for the panels 550BB, 550DB (650BB, 650DB) sealing ring (6)
R - for the panel 550CB (650CB) sealing ring (7)
R - for the panel 560AB (660AB) sealing ring (8).
R NOTE : Let the sealant dry for a minimum of 15 minutes before you
____
R install the panel.
R (4) Apply a thin layer of COMMON GREASE (Material No. 04-012) to the
mating face of the applicable sealing ring (1) thru (8).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
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Feb 01/10
511-526, 528-599,
CES
R (5) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
bolts (10). Apply to the shank, the threads and below the head of
each bolt (10).
Subtask 57-27-11-420-052
(1) Make sure that there are no unwanted objects and materials, tools or
other equipment in the wing.
(2) Make sure that all of the bonding leads (Ref. TASK 28-18-00-200-002)
(Ref. TASK 28-18-00-200-002):
- are in position and connected correctly
- are not damaged or broken
- show no sign of corrosion.
(3) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel (11).
R (4) For the access panel 550AB (650AB), refer to (Ref. TASK 28-12-47-400-
001).
R NOTE : If the overpressure protector has been removed from the access
____
R panel 550CB (650CB), refer to (Ref. TASK 28-12-41-400-001).
(5) Remove the identification label from the access panel (11). Install
the access panel(s)(11).
(6) Apply STORAGE PRESERVATION (Material No. 15-004) to the fastener bolt
(10) holes.
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
(8) Install the bolts (10) and loosely engage the threads.
NOTE : The access panels (11) do not have the same quantity of the
____
bolts (10), but the sequence is the same.
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Feb 01/10
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(9) Not applicable
CAUTION : YOU MUST TIGHTEN AND TORQUE THE BOLTS IN THE CORRECT
_______
SEQUENCE TO PREVENT DAMAGE TO THE COMPONENTS.
(10) TORQUE the bolts (10) in the sequence A thru AF, as follows:
R (a) For the access panels 540HB (640HB), 540JB (640JB), 540KB (
R 640KB), 540LB (640LB):
- firstly to between 25 and 30 lbf.in (0.28 and 0.33 m.daN)
- secondly to between 140 and 160 lbf.in (1.58 and 1.80 m.daN).
R (b) For the access panels 540MB (640MB), 540NB (640NB), 540PB (
R 640PB), 540QB (640QB), 540RB (640RB), 550BB (650BB), 550CB (
R 650CB), 550DB (650DB), 560AB (660AB):
- firstly to between 25 and 30 lbf.in (0.28 and 0.33 m.daN)
- secondly to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).
(12) Make sure that the dimension Y is between 0.5 mm (0.0196 in.) and
2.5 mm (0.0984 in.).
EFF :
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(13) Make sure that the access panel (11) is correctly bonded to the wing
bottom skin (9):
Subtask 57-27-11-865-053
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1QP, 2QP, 2QE, 2QA, 8QA, 29QA, 30QA, 1QA, 7QA, 1QU, 2QU.
Subtask 57-27-11-860-061
E. Aircraft Configuration
R (3) For the access panel 540JB (640JB) (Ref. TASK 12-11-28-650-003):
- refuel the applicable wing tank to 6300 kg (13889.1186 lb)
or
- refuel the applicable wing tank to high level cut-off.
R (4) For the access panels 540KB (640KB) thru 540RB (640RB):
- refuel the applicable wing tank outer cell to 700 kg (1543.2354 lb)
or
- refuel the applicable wing tank to high level cut-off (Ref. TASK
12-11-28-650-003).
R
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R (5) For the access panel 550AB (650AB):
- refuel the applicable wing tank to high level and let the fuel
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003)
and (Ref. TASK 28-12-47-400-001).
R (6) For the access panels 550BB (650BB) and 550DB (650DB):
- refuel the applicable wing tank to high level and let the fuel
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003).
Subtask 57-27-11-860-062
R (1) For the access panel 540HB (640HB), refer to (Ref. TASK 28-12-46-400-
001).
R (2) If the access panel(s) 540HB (640HB) thru to 540RB (640RB) have been
R removed, refuel the applicable wing tank fully (Ref. TASK 12-11-28-
650-003).
R (3) For the access panel 550AB (650AB), refer to (Ref. TASK 28-12-47-400-
001).
R
R (4) If the access panel 550BB (650BB) has been removed, do the steps that
R follow:
(a) Refuel the applicable wing tank fully and keep the fuel tanker
connected to the aircraft (Ref. TASK 12-11-28-650-003).
(b) Put a CONTAINER 20L (5 USGAL) on the access platform below the
R applicable water drain valve 21QM(22QM). Use the PURGING TOOL to
open the water drain valve (Ref. TASK 28-25-00-650-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
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528-599,
CES
(d) Set the fuel tanker to its lowest flow-rate and pressure. Make
sure that the fuel flows into the vent surge tank and out of the
water drain valve 21QM(22QM) (Ref. TASK 28-25-00-650-003).
(f) Close the water drain valve (Ref. TASK 28-25-00-650-003) and
R remove the PURGING TOOL.
R
R (h) Set the fuel tanker to its lowest flow rate and pressure. Let 100
R l (26.4169 USgal) of fuel flow into the vent surge tank.
R (5) For the access panel 550CB (650CB), refer to (Ref. TASK 28-12-45-400-
002).
R (6) If the access panels 550CB (650CB) thru to 550DB (650DB) have been
R removed, do the steps that follow:
(a) Refuel the applicable wing tank fully and keep the fuel tanker
connected to the aircraft (Ref. TASK 12-11-28-650-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 453
Feb 01/10
528-599,
CES
(b) Put a CONTAINER 20L (5 USGAL) on the access platform below the
R applicable water drain valve 21QM(22QM). Use the PURGING TOOL to
open the water drain valve (Ref. TASK 28-25-00-650-003).
(d) Set the fuel tanker to its lowest flow-rate and pressure. Make
sure that the fuel flows into the vent surge tank and out of the
water drain valve 21QM(22QM) (Ref. TASK 28-25-00-650-003).
(f) Close the water drain valve (Ref. TASK 28-25-00-650-003) and
R remove the PURGING TOOL.
(h) Set the fuel tanker to its lowest flow rate and pressure. Let 150
l (39.6254 USgal) of fuel flow into the vent surge tank.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11
Page 454
Feb 01/10
528-599,
CES
- put the MODE SELECTOR switch to the OFF and guarded position.
Subtask 57-27-11-865-053-A
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1QL, 2QL, 3QL, 2QE, 2QA, 8QA, 1QA, 7QA, 1QU, 2QU.
Subtask 57-27-11-860-061-A
E. Aircraft Configuration
R (2) For the access panel 540HB (640HB) (Ref. TASK 12-11-28-650-003):
- refuel the applicable wing tank to 5900 kg (13007.2698 lb)
or
- refuel the applicable wing tank to high level cut-off.
R (3) For the access panel 540JB (640JB) (Ref. TASK 12-11-28-650-003):
- refuel the applicable wing tank to 6300 kg (13889.1186 lb)
or
- refuel the applicable wing tank to high level cut-off.
R (4) For the access panels 540KB (640KB) thru 540RB (640RB):
- refuel the applicable wing tank to high level cut-off (Ref. TASK
12-11-28-650-003).
R (6) For the access panels 550BB (650BB) and 550DB (650DB):
- refuel the applicable wing tank to high level and let the fuel
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
Page 455
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-860-062-A
R (1) For the access panel 540PB (640PB), refer to (Ref. TASK 28-12-46-400-
001).
R (2) If the access panels 540HB (640HB) thru to 540RB (640RB) have been
R removed, refuel the applicable wing tank fully (Ref. TASK 12-11-28-
650-003).
R (3) For the access panel 550AB (650AB), refer to (Ref. TASK 28-12-47-400-
001).
R
R (4) If the access panel 550BB (650BB) has been removed, do the steps that
R follow:
(a) Refuel the applicable wing tank fully and keep the fuel tanker
connected to the aircraft (Ref. TASK 12-11-28-650-003).
(b) Put a CONTAINER 20L (5 USGAL) on the access platform below the
R applicable water drain valve 21QM(22QM). Use the PURGING TOOL to
open the water drain valve (Ref. TASK 28-25-00-650-003).
(d) Set the fuel tanker to its lowest flow-rate and pressure. Make
sure that the fuel flows into the vent surge tank and out of the
water drain valve 21QM(22QM) (Ref. TASK 28-25-00-650-003).
(f) Close the water drain valve (Ref. TASK 28-25-00-650-003) and
R remove the PURGING TOOL.
R
EFF :
301-399, 57-27-11
Page 456
Feb 01/10
CES
R (g) On the panel 800VU:
- put the applicable wing tank REFUEL VALVES switch to the OPEN
position
- make sure that the opposite wing tank REFUEL VALVES switch is
in the SHUT position
- hold the TEST switch in the HI LVL position.
R (h) Set the fuel tanker to its lowest flow rate and pressure. Let 100
R l (26.4169 USgal) of fuel flow into the vent surge tank.
R (5) For the access panel 550CB (650CB), refer to (Ref. TASK 28-12-45-400-
002).
R (6) If the access panels 550CB (650CB) thru to 550DB (650DB) have been
R removed, do the steps that follow:
(a) Refuel the applicable wing tank fully and keep the fuel tanker
connected to the aircraft (Ref. TASK 12-11-28-650-003).
(b) Put a CONTAINER 20L (5 USGAL) on the access platform below the
R applicable water drain valve 21QM(22QM). Use the PURGING TOOL to
open the water drain valve (Ref. TASK 28-25-00-650-003).
EFF :
301-399, 57-27-11
Page 457
Feb 01/10
CES
(d) Set the fuel tanker to its lowest flow-rate and pressure. Make
sure that the fuel flows into the vent surge tank and out of the
water drain valve 21QM(22QM) (Ref. TASK 28-25-00-650-003).
(f) Close the water drain valve (Ref. TASK 28-25-00-650-003) and
R remove the PURGING TOOL.
R
R (h) Set the fuel tanker to its lowest flow rate and pressure. Let 150
l (39.6254 USgal) of fuel flow into the vent surge tank.
EFF :
301-399, 57-27-11
Page 458
Feb 01/10
CES
**ON A/C ALL
Subtask 57-27-11-790-051
G. Test
(2) Do a functional (BITE) test of the fuel quantity sensors (Ref. TASK
28-46-00-740-001).
(3) Examine the access panel you have installed for leaks.
5. Close-up
________
Subtask 57-27-11-410-051
A. Close Access
(b) Install and tighten the bolts (13) on the flap-track fairing
support-bracket (12).
Subtask 57-27-11-410-051-A
A. Close Access
R
EFF :
ALL 57-27-11
Page 459
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 57-27-11-960-051-A
(1) If you have done a fuel tank repair and there is a risk of unwanted
material remaining in the tank:
(a) Start the engine and let it operate to flush the contamination
from the fuel tank, (Ref. TASK 71-00-00-710-003) or (Ref. TASK
71-00-00-710-004).
Subtask 57-27-11-960-051-B
(1) If you have done a fuel tank repair and there is a risk of unwanted
material remaining in the tank:
(a) Start the engine and let it operate to flush the contamination
from the fuel tank, (Ref. TASK 71-00-00-710-043) or (Ref. TASK
71-00-00-710-047).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11
Page 460
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-27-11-860-063
C. Aircraft Configuration
R (1) For the access panels 550BB (650BB) and 550DB (650DB):
- defuel the applicable wing tank as necessary (Ref. TASK 28-25-00-
650-001).
NOTE : While the wing tank pump operates, its related jet pump
____
defuels the vent surge tank.
Subtask 57-27-11-942-050
D. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-27-11
Page 461
Feb 01/10
CES
R
TASK 57-27-11-000-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-11
Page 462
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-058
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
You must obey the fuel safety precations when you do work in a fuel tank,
(Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-27-11-650-071
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank(s) (Ref. TASK
28-25-00-650-003).
EFF :
ALL 57-27-11
Page 463
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-27-11-010-056
C. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
4. Procedure
_________
Subtask 57-27-11-020-054
(3) Identify the access panel (1) and the access panel assembly (2) with
labels.
R
EFF :
ALL 57-27-11
Page 464
Feb 01/10
CES
Access Panel 521AZ (621AZ), 521BZ (621BZ), 521CZ (621CZ)
Figure 405/TASK 57-27-11-991-006
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 465
Feb 01/10
511-526, 528-599,
CES
R Access Panel 521AZ (621AZ), 521BZ (621BZ), 521CZ (621CZ)
R Figure 405A/TASK 57-27-11-991-006-A
R
EFF :
235-235, 239-249, 251-299, 57-27-11
Page 466
Feb 01/10
CES
TASK 57-27-11-400-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-27-11
Page 467
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-064
A. Safety Precautions
(2) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
is correctly installed on the flap/slat control lever.
R
EFF :
ALL 57-27-11
Page 468
Feb 01/10
CES
(3) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
Subtask 57-27-11-010-064
B. Get Access
(1) Make sure the access platform is in position below the wing
leading-edge, zone 521(621).
4. Procedure
_________
Subtask 57-27-11-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the interfaces of:
- the access panel (1)
- the access panel assembly (2)
- the front spar.
R
EFF :
ALL 57-27-11
Page 469
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-228, 236-238, 301-302,
Subtask 57-27-11-420-056
(1) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel (1) and the access
panel assembly (2).
(3) Put the access panel assembly (2) in position on the aft face of the
front spar.
(4) Put the access panel (1) in position on the forward face of the front
spar.
Subtask 57-27-11-420-056-A
(1) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel (1) and the access
panel assembly (2).
(3) Put the access panel assembly (2) in position on the aft face of the
front spar.
(4) Put the access panel (1) in position on the forward face of the front
spar.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 470
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 235-235, 239-249, 251-299,
R Subtask 57-27-11-420-056-B
R (1) Make sure that the work area is clean and clear of tools and
R equipment before you install the access panel (1) and the access
R panel assembly (2).
R (3) Put the access panel assembly (2) in position on the aft face of the
R front spar.
R (4) Put the access panel (1) in position on the forward face of the front
R spar.
R (6) Make sure that the access panel (1) is correctly bonded to the
R structure:
R (a) Do a bonding test between the access panel and the front spar
R (Ref. TASK 20-28-00-912-002). Make sure that the electrical
R resistance is less than 10 milliohms.
Subtask 57-27-11-410-058
C. Close Access
R
EFF :
ALL 57-27-11
Page 471
Feb 01/10
CES
5. Close-up
________
Subtask 57-27-11-942-058
A. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 57-27-11
Page 472
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-27-11-000-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 473
Feb 01/10
511-526, 528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-060
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-27-11-650-069
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank(s) (Ref. TASK
28-25-00-650-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 474
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-010-058
C. Get Access
(2) Remove the access panel 540BB(640BB) (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002).
4. Procedure
_________
Subtask 57-27-11-020-056
NOTE : There are two different types of closing panel. Some aircraft will
____
have pre modification 26839 (composite) closing panels. Some
aircraft will have post modification 26839 (solid alloy) closing
panels.
(a) Remove the bolts (4) and the washers (3) from the closing panel
(2) in a diagonally opposite sequence.
(a) Remove the bolts (4) from the closing panel (2) in a diagonally
opposite sequence.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 475
Feb 01/10
511-526, 528-599,
CES
Closing Panels 540CZ(640CZ)/540DZ(640DZ)
Figure 406/TASK 57-27-11-991-008
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 476
Feb 01/10
511-526, 528-599,
CES
TASK 57-27-11-400-007
WARNING : THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS
_______
A CRITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL). CDCCL
IDENTIFIES AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK
IGNITION. YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION. DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN CAUSE A
POSSIBLE FUEL TANK EXPLOSION.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 477
Feb 01/10
511-526, 528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 478
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-11-941-066
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(2) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is installed
correctly on the flap/slat control lever.
(4) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
(5) Make sure the access platform is in position below the wing fuel
tank, zone 540(640).
Subtask 57-27-11-860-069
(1) Make sure the aircraft has been defuelled (Ref. TASK 28-25-00-650-
001).
(2) Make sure the applicable fuel tank(s) have been drained (Ref. TASK
28-25-00-650-003).
(3) Make sure the access panel 540BB(640BB) has been removed (Ref. TASK
57-27-11-000-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 479
Feb 01/10
511-526, 528-599,
CES
(4) Make sure the access panels 521AZ(621AZ), 521BZ(621BZ) and
521CZ(621CZ) have been removed (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-27-11-110-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the interfaces of:
- the closing panel (2)
- the dry bay structure (1).
(a) Examine the aluminium foil layer on the fuel-tank side of each
panel (2) for damage.
- any area where the foil is not correctly bonded to the panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 480
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-420-055
NOTE : There are two different types of closing panel available which are
____
interchangable. If a replacement closing panel of a different type
is to be installed the fasteners must also be replaced. Discard
the used fasteners and get the applicable fasteners for the new
type of closing panel.
(a) Make sure that the work area is clean and clear of tools and
equipment.
(b) Make sure that there are no unwanted objects and materials, tools
or other equipment in the wing.
(e) Put the closing panel (2) in position and install the bolts (4)
and the washers (3). Tighten the bolts (4) in a
diagonally-opposite sequence.
(f) Make sure that the closing panel (2) is correctly bonded to dry
bay structure (1):
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 481
Feb 01/10
511-526, 528-599,
CES
1
_ Do a bonding test between the closing panel (2) and the dry
bay structure (1). (Ref. TASK 20-28-00-912-002). Make sure
that the electrical resistance is less than 10 milliohms.
(a) Make sure that the work area is clean and clear of tools and
equipment.
(b) Make sure that there are no unwanted objects and materials, tools
or other equipment in the wing.
(e) Put the closing panel (2) in position and install the bolts (4).
NOTE : Make sure that the closing panel (2) is installed with the
____
WET SIDE identification mark on the fuel-tank side.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 482
Feb 01/10
511-526, 528-599,
CES
(g) Check all the bolts (4) are correctly tightened to between 0.8
and 0.9 m.daN (70.79 and 79.64 lbf.in).
(h) Make sure that the closing panel (2) is correctly bonded to the
dry bay structure (1):
1
_ Do a bonding test between the closing panel (2) and the dry
bay structure (1) (Ref. TASK 20-28-00-912-002). Make sure that
the electrical resistance is less than 10 milliohms.
Subtask 57-27-11-410-056
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-27-11-860-067
D. Aircraft Configuration
(2) Refuel the wing tank to the high level cut-off condition (Ref. TASK
12-11-28-650-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 483
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-790-054
E. Test
(2) Do a functional (BITE) test of the fuel quantity sensors (Ref. TASK
28-46-00-740-001).
(3) Examine the panels 540CZ(640CZ), 540DZ(640DZ) for leaks inside the
dry bay.
5. Close-up
________
Subtask 57-27-11-860-068
A. Aircraft Configuration
Subtask 57-27-11-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-27-11-942-057
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11
Page 484
Feb 01/10
511-526, 528-599,
CES
ACCESS PANEL - OUTER WING - REPAIRS
___________________________________
TASK 57-27-11-300-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 801
May 01/05
CES
3. __________
Job Set-up
Subtask 57-27-11-941-073
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-10-00-910-001)
when you do work in a fuel tank.
4. Procedure
_________
Subtask 57-27-11-390-050
(3) Let the panels drain for the maximum available time until no leakage
of fluid is seen.
(5) Clean the panels with CLEANING AGENTS (Material No. 11-026) and a
MISCELLANEOUS (Material No. 19-003).
(7) When the sealant is tack free, install the panels (Ref. TASK 57-27-
11-400-001).
5. Close-up
________
Subtask 57-27-11-942-061
A. Removal of Equipment
(1) Discard the unwanted fluid and the used transparent plastic bags in
accordance with local regulations.
(2) Make sure that the work area is clean and clear of tools and other
items.
R
EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11
Page 802
May 01/05
CES
DOOR - ACCESS, FUEL SURGE - REMOVAL/INSTALLATION
________________________________________________
TASK 57-27-12-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-12
Page 401
Feb 01/98
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-12-941-050
A. Safety Precautions
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
(1) Obey the fuel safety procedures when you do work in a fuel tank
(Ref. TASK 28-10-00-910-001).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-27-12-650-052
B. Fuel Configuration
(2) Drain the remaining fuel from the applicable fuel tank(s) (Ref. TASK
28-25-00-650-003).
EFF :
ALL 57-27-12
Page 402
Feb 01/98
CES
Subtask 57-27-12-010-050
C. Get Access
(1) Put the access platform in position below the wing fuel tank, zone
540 (640).
4. Procedure
_________
Subtask 57-27-12-020-050
(1) Remove the nuts (7) and hold the springs (13) while you remove the
bolts (19). At the same time, collect the washers (6), the sleeves
(16), the bobbins (17) and the washers (18).
(2) Hold the fuel-surge access panel (22) and remove the nuts (1), the
hinge pins (4) and collect the washers (2).
(3) Remove the fuel-surge access panel (22) from the brackets (3).
(a) Remove the nuts (15) and the bolts (12) and collect the washers
(14), the sleeves (9), the washers (11), the bobbins (10) and the
springs (13).
(b) Remove the nuts (20) and the bolts (21), then remove the hinges
(8) from the fuel-surge access panel (22).
EFF :
ALL 57-27-12
Page 403
Feb 01/98
CES
Fuel-Surge Access-Panel
Figure 401/TASK 57-27-12-991-001
EFF :
ALL 57-27-12
Page 404
Feb 01/98
CES
(5) If the fuel-surge access panel (22) is not to be replaced, examine
the seal (23) and discard it if damaged.
EFF :
ALL 57-27-12
Page 405
Feb 01/98
CES
TASK 57-27-12-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-27-12
Page 406
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-27-12-941-052
A. Safety Precautions
(1) Obey the fuel safety procedures when you do work in a fuel tank
(Ref. TASK 28-10-00-910-001).
(3) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
is correctly installed on the flap/slat control lever.
(4) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
EFF :
ALL 57-27-12
Page 407
Feb 01/98
CES
Subtask 57-27-12-860-051
(2) Make sure the aircraft has been defuelled (Ref. TASK 28-25-00-650-
001).
(3) Make sure that the applicable fuel tank has been drained (Ref. TASK
28-25-00-650-003).
(4) Make sure that the applicable access panel 540AB(640AB) is removed
(Ref. TASK 28-10-00-910-002), (Ref. TASK 57-27-11-000-001).
(5) Make sure the access platform is in position below the wing fuel
tank, zone 540(640).
4. Procedure
_________
Subtask 57-27-12-560-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interface of the hinges (8)
and the fuel-surge access panel (22).
EFF :
ALL 57-27-12
Page 408
Feb 01/98
CES
(2) Apply a layer of SEALANTS (Material No. 09-024):
- to the interface of the hinges (8) and the fuel-surge access panel
(22)
- under the bolt-heads and on the plain part of the bolts (21).
(3) Attach the hinges (8) to the fuel-surge access panel (22) with the
bolts (21) and the nuts (20).
(4) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean:
- the bolt heads (21) and the area around them
- the nuts (20) and the threaded end of the bolts (21).
(6) Attach the springs (13) to the hinges (8) with the bolts (12), the
washers (11), the bobbins (10), the spacers (9), the washers (14) and
the nuts (15).
Subtask 57-27-12-420-051
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-004).
(b) Bond the seal (23) to the cover (22) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-006B).
NOTE : The ribbed face of the seal (23) is on the flat side of
____
the surge-door access-panel.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-27-12
Page 409
Feb 01/98
CES
Subtask 57-27-12-420-050
(1) Attach the fuel-surge access panel (22) to the brackets (3) with the
hinge pins (4), the washers (2) and the nuts (1).
(2) Make sure that the fuel-surge access panel (22) can move freely on
the hinge pins (4).
(3) Attach the springs (13) to the brackets (5) with the bolts (19), the
washers (18), the bobbins (17), the spacers (16), the washers (6) and
the nuts (7).
5. Close-up
________
Subtask 57-27-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the applicable access panel 540AB, 640AB, (Ref. TASK 57-27-
11-400-001).
Subtask 57-27-12-650-051
Subtask 57-27-12-941-053
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 57-27-12
Page 410
Feb 01/98
CES
(4) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-27-12
Page 411
Feb 01/98
CES
MISCELLANEOUS - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
(Ref. Fig. 001)
There are drainholes in the lower surface of the wing, to drain the leading
edge and other structures.
2. _____________________
Component Description
A. Drainholes
There are two sets of drainholes in the lower wing surface to drain
liquid that can collect inside the leading edge. The drainholes are:
- in some of the leading edge access panels
- in the lower wing skin forward of the front spar.
The leading-edge slat tracks go through holes in the front spar. Track
cans are attached to the front spar and isolate the tracks from the wing
fuel tanks. Liquid from the slat tracks collects in the cans and then
flows down drain-pipes to drain-holes in the bottom skin. At track 4 in
both wings there is a dry bay and no cans. Liquid from these tracks falls
to the bottom skin and then flows out from the drain-holes.
Single drainholes drain liquid from other areas of the wing structure.
They are:
EFF :
ALL 57-29-00
Page 1
Feb 01/10
CES
Outer-Wing Drains
Figure 001
EFF :
ALL 57-29-00
Page 2
Feb 01/98
CES
Slat-track Cans and Dry Bay Drains
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-29-00
Page 3
Feb 01/10
511-526, 528-599,
CES
Slat-track Cans - Drains
Figure 002A
R
EFF :
235-235, 239-249, 251-299, 57-29-00
Page 4
Nov 01/08
CES
- in the wing tip structure at the leading edge
- between the two outer manholes
- in the access panels 574BB(674BB) and 574AB(674AB) on each side of the
No. 2 flap track fairing.
A. Drainholes
There are two sets of drainholes in the lower wing surface to drain
liquid that can collect inside the leading edge. The drainholes are:
- in some of the leading edge access panels
- in the lower wing skin forward of the front spar.
The leading-edge slat tracks go through holes in the front spar. Track
cans are attached to the front spar and isolate the tracks from the wing
fuel tanks. Liquid from the slat tracks collects in the cans and then
flows down drain-pipes to drain-holes in the bottom skin.
Single drainholes drain liquid from other areas of the wing structure.
They are:
- in the wing tip structure at the leading edge
- between the two outer manholes
- in the access panels 574BB(674BB) and 574AB(674AB) on each side of the
No. 2 flap track fairing.
B. Jacking point
EFF :
ALL 57-29-00
Page 5
Nov 01/08
CES
Drip Fence and Air Dam
Figure 003
EFF :
301-399, 57-29-00
Page 6
May 01/07
CES
**ON A/C ALL
C. Drip Fence
The drip fence is installed on the bottom skin at RIB22, inboard of the
NACA intake access panel 550AB(660AB) (Ref. 57-27-00).
The drip fence is an aluminum alloy angle. It prevents fuel which has
come out of the NACA intake from flowing down the wing surface to the
pylon area. The angled surface stops the flow of fuel and causes it to
fall to the ground.
D. Air Dam
The air dam is machined from two aluminum alloy castings and is located
on the bottom skin in the engine pylon Z400. The air dam forms the aft
boundary of the environment protection system (Ref. 36-14-00).
EFF :
ALL 57-29-00
Page 7
May 01/07
CES
R MISCELLANEOUS - INSPECTION/CHECK
________________________________
TASK 57-29-00-210-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-29-00
Page 601
Feb 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-29-00-941-052
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
applicable drain-holes in the access panels and the bottom skin of
the wing, zones 521(621) and 522(622).
4. Procedure
_________
EFF :
ALL 57-29-00
Page 602
Feb 01/10
CES
R Outer-Wing Drains
R Figure 601/TASK 57-29-00-991-003
EFF :
ALL 57-29-00
Page 603
Nov 01/03
CES
Slat-track Cans and Dry Bay Drains
Figure 602/TASK 57-29-00-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-29-00
Page 604
Feb 01/10
511-526, 528-599,
CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-29-00-210-052
(1) Examine the outer wing drain holes and make sure that they are not
blocked.
(b) Remove all unwanted material from around the hole. Use a 5.0 mm
(0.2 in.) dia. non-metallic probe to remove the blockage from the
hole.
(2) Examine the drain hole(s) in the dry bay(s) and make sure that they
are not blocked.
(3) To examine the drain holes of the slat-track cans, do the steps that
follow:
(a) Put the end of a 9.50 mm (0.375 in.) dia. soft rubber tube into
each drain hose.
(b) Use a low pressure air supply to blow through the tube.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-29-00
Page 605
Feb 01/10
511-526, 528-599,
CES
Slat-track Cans - Drains
Figure 602A/TASK 57-29-00-991-004-A
R
EFF :
235-235, 239-249, 251-299, 57-29-00
Page 606
Nov 01/08
CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-29-00-210-052-A
(1) Examine the outer wing drain holes and make sure that they are not
blocked.
(b) Remove all unwanted material from around the hole. Use a 5.0 mm
(0.2 in.) dia. non-metallic probe to remove the blockage from the
hole.
(2) To examine the drain holes of the slat-track cans, do the steps that
follow:
(a) Put the end of a 9.50 mm (0.375 in.) dia. soft rubber tube into
each drain hose.
(b) Use a low pressure air supply to blow through the tube.
5. Close-up
________
Subtask 57-29-00-942-052
A. Removal of Equipment
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-29-00
Page 607
Nov 01/08
CES
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-29-00
Page 608
May 01/07
CES
WING TIP - DESCRIPTION AND OPERATION
____________________________________
1. __________________
Component Location
2. _____________________
Component Description
A. Wingtip
The wingtip is attached to the outboard end of the wingbox with bolts.
These go through the wingtip skin and attach to straps on RIB27. Two
spigots, also installed on RIB27, make sure that the wingtip is in the
correct position.
EFF :
ALL 57-30-00
Page 1
Feb 01/10
CES
Wing Tip and Wingtip Fence
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-514,
57-30-00
Page 2
Nov 01/09
CES
Wing Tip and Wingtip Fence
R Figure 001A
R
EFF :
301-399, 57-30-00
Page 3
Nov 01/09
CES
Wing Tip and Wingtip Fence
Figure 001B
R
EFF :
515-526, 528-599, 57-30-00
Page 4
Feb 01/10
CES
A clear, single piece acrylic/polycarbonate glazing panel is installed on
the wingtip leading edge to give protection to the lights.
B. Wingtip Fence
The wingtip fence is attached to the outboard edge of the wingtip with
bolts. These go through a machined fitting in the fence into a machined
rib in the wingtip. Two spigots attached to the wingtip make sure the
wingtip fence is in the correct position.
Four retainers for static dischargers (Ref. 23-60-00) are attached to the
wingtip fence at the trailing edge.
There are two access holes in the outboard skin of the wingtip fence.
These give access to the attachment bolts and are closed with access
doors.
B. Wingtip Fence
EFF :
ALL 57-30-00
Page 5
Feb 01/10
CES
The wingtip fence is attached to the outboard edge of the wingtip with
bolts. These go through a machined fitting in the fence into a machined
rib in the wingtip. Two spigots attached to the wingtip make sure the
wingtip fence is in the correct position.
Four retainers for static dischargers (Ref. 23-60-00) are attached to the
wingtip fence at the trailing edge.
There are two access holes in the outboard skin of the wingtip fence.
These give access to the attachment bolts and are closed with access
doors.
R
EFF :
515-526, 528-599, 57-30-00
Page 6
Feb 01/10
CES
WING TIP - INSPECTION/CHECK
___________________________
TASK 57-30-00-200-001
R Detailed Inspection of Wing Tip, Bottom Skin Lower Surface Joint, Outboard of
R RIB27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-30-00
Page 601
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-30-00-941-050
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing-tip, zone 534
(634).
Subtask 57-30-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-30-00
Page 602
Feb 01/02
R
CES
Wing-tip Joint
Figure 601/TASK 57-30-00-991-001
EFF :
ALL 57-30-00
Page 603
Feb 01/98
CES
4. Procedure
_________
Subtask 57-30-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the wing-tip lower-surface
joint area.
Subtask 57-30-00-210-050
(1) Examine the wing-tip lower-surface joint area, make sure that:
- there is no corrosion
- there are no cracks
- there is no distortion, pulled or damaged fasteners
- the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 573000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-30-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 16CE1, 16CE2, 5CV, 7CV.
Subtask 57-30-00-942-050
B. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-30-00
Page 604
May 01/06
CES
(5) Remove the warning notice(s).
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-30-00
Page 605
Feb 01/02
R
CES
MAIN STRUCTURE - DEACTIVATION/REACTIVATION
__________________________________________
TASK 57-31-00-040-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-00
Page 401
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-00
Page 402
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-31-00-941-051
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put an ACCESS PLATFORM 4M (13 FT) in position below the applicable
wing-tip:
- for the left wing, below zone 534
- for the right wing, below zone 634.
Subtask 57-31-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
EFF :
ALL 57-31-00
Page 403
Feb 01/10
CES
Wing-Tip Fence Repairable Area
Figure 401/TASK 57-31-00-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-31-00
Page 404
Nov 01/09
511-514,
CES
Wing-Tip Fence Repairable Area
Figure 401A/TASK 57-31-00-991-001-A
R
EFF :
515-526, 528-599, 57-31-00
Page 405
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-31-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the area around the damage.
Subtask 57-31-00-040-050
(2) If the damage extends to the wing-tip, replace the wing-tip (Ref.
TASK 57-31-21-000-001) (Ref. TASK 57-31-21-400-001) and the wing-tip
fence (Ref. TASK 57-31-22-000-001) (Ref. TASK 57-31-22-400-001).
(3) If the damage is confined to the maximum area (Ref. Fig. 401), do the
steps that follow:
(b) Apply a layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
052) to temporarily repair the wing tip fence.
(4) If the damage is more than the maximum area (Ref. Fig. 401), do the
steps that follow:
EFF :
ALL 57-31-00
Page 406
Aug 01/09
CES
(b) Apply a layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
052) to cover the aircraft internal structure.
(6) Write down in the aircraft log that the wing-tip fence has been
deactivated.
5. Close-up
________
Subtask 57-31-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
Subtask 57-31-00-942-051
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the warning notices from the cockpit that tell persons not to
operate the flaps or slats.
(5) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-31-00
Page 407
Aug 01/09
R
CES
TASK 57-31-00-440-001
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-00
Page 408
Aug 01/09
R
CES
3. __________
Job Set-up
Subtask 57-31-00-941-050
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-31-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
Subtask 57-31-00-440-050
(c) Write down in the aircraft log that the wing-tip fence has been
reactivated.
EFF :
ALL 57-31-00
Page 409
Aug 01/09
R
CES
(2) Reactivation of a wing-tip fence that was removed:
(a) Remove the aluminium foil adhesive tape from the wing tip.
(b) Clean the wing tip with a MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-004).
5. Close-up
________
Subtask 57-31-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-00-942-050
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-31-00
Page 410
Aug 01/09
CES
STRUCTURE COMPLETE - WING TIP - REMOVAL/INSTALLATION
____________________________________________________
TASK 57-31-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-21
Page 401
May 01/06
CES
3. __________
Job Set-up
Subtask 57-31-21-941-052
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform in position below the applicable wing-tip,
zone 534 (634).
Subtask 57-31-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
R Subtask 57-31-21-020-051
EFF :
ALL 57-31-21
Page 402
May 01/06
CES
Wing Tip Structure
Figure 401/TASK 57-31-21-991-001
EFF :
ALL 57-31-21
Page 403
Feb 01/98
CES
Subtask 57-31-21-020-050
(4) Push the supply cable through the hole where the grommet (3) was
installed.
(5) Hold the wing tip (2) (weight approximately 20 Kg (44 lb)) on
supports and remove the bolts (5).
(6) Remove the wing tip (2) laterally from the two spigots (1) and put it
on a suitable trestle.
(7) Prevent damage to the component interface and the adjacent area.
EFF :
ALL 57-31-21
Page 404
May 01/06
CES
TASK 57-31-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-21
Page 405
Aug 01/02
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-31-21-941-053
A. Safety Precautions
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is correctly installed on the flap/slat control
lever.
(2) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-31-21-860-051
(1) Make sure that the access platform is in position below the
applicable wing-tip, zone 534 (634).
(2) Make sure that the applicable access panel has been removed:
- for the left wing-tip 543AB
- for the right wing-tip 634AB.
EFF :
ALL 57-31-21
Page 406
May 01/06
CES
Subtask 57-31-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
Subtask 57-31-21-420-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of the wing-tip
and the wing structure.
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-020) on the
interface of the wing tip (2).
Subtask 57-31-21-420-050
(1) Put the wing tip (2) near the wing then put the supply cable through
the hole for the grommet (3).
(2) Put the wing tip (2) in position and hold it on supports. Install and
tighten the bolts (5).
EFF :
ALL 57-31-21
Page 407
May 01/06
R
CES
(3) Make sure that the dimension X is 1.2 mm (0.05 in.) +/- 0.5 mm (0.02
in.).
(6) Remove the blanking caps from the supply cable and the connector (4).
R Subtask 57-31-21-420-052
Subtask 57-31-21-865-052
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-21-710-050
R E. Test
EFF :
ALL 57-31-21
Page 408
May 01/06
CES
5. Close-up
________
Subtask 57-31-21-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-31-21
Page 409
Feb 01/98
CES
FENCE - WING TIP - REMOVAL/INSTALLATION
_______________________________________
TASK 57-31-22-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-22
Page 401
May 01/02
CES
3. __________
Job Set-up
Subtask 57-31-22-941-050
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing at the wing-tip
fence, zone 530 (630).
Subtask 57-31-22-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
R Subtask 57-31-22-020-050-A
R (3) Hold the wing-tip fence (3) (the weight is approximately 11 kg (24
R lb)) and remove the bolts (5) and the washers (4).
R (4) Remove the wing-tip fence laterally from the wing-tip (10) and put it
R on a trestle/table that is sufficiently padded.
EFF :
ALL 57-31-22
Page 402
May 01/02
CES
R Wing-Tip Fence
R Figure 401/TASK 57-31-22-991-001-A
EFF :
ALL 57-31-22
Page 403
May 01/02
CES
TASK 57-31-22-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-31-22
Page 404
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-31-22-941-053
A. Safety Precautions
R (1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
R (98D27803500001) is correctly installed on the flap/slat control
R lever.
R (2) Make sure that the WARNING NOTICES are in position in the cockpit to
R tell persons not to operate the flaps or slats.
R (4) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
R the applicable wing-tip, zone 534 (634).
EFF :
ALL 57-31-22
Page 405
Feb 01/08
CES
Subtask 57-31-22-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
Subtask 57-31-22-420-052-A
(1) Use a plastic spatula to remove used sealant from the wing-tip (10).
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the wing-tip (10).
(4) If necessary, install the barrel nuts (1) and (2) as follows:
(a) Use a non-metallic tool to remove sealant from the holes for the
barrel nuts (1) and (2).
(d) Install the barrel nuts (1) and (2) into the holes, with the slot
at the bottom. Align the holes for the bolts (5).
EFF :
ALL 57-31-22
Page 406
Feb 01/08
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-514,
Subtask 57-31-22-420-050-A
(1) Put the wing-tip fence (3) in position on the wing-tip (10) and hold
it on supports.
(2) Apply a layer of SEALANTS (Material No. 09-005) to the bolts (5).
(4) TORQUE the bolts (5) to between 2.7 and 3.3 m.daN (19.91 and 24.33
lbf.ft).
(6) Install the locking plates (6) and (9). If necessary, adjust the
TORQUE of the bolts (5) (in the permitted range), to align the bolts
(5) with the locking plates (6) and (9).
(7) Measure the clearances at the top and bottom interfaces of the
wing-tip (10) and the wing-tip fence (3):
- dimension X (forward of STA WTY 315.0 and aft of STA WTY 799.0)
must be between 1.7 mm (0.07 in.) and 2 mm (0.08 in.) over the
areas of the filler blocks
- dimension Y (between STA WTY 315.0 and STA WTY 799.0) must be
smaller than 1 mm (0.04 in.).
(8) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-048) to the
bolts (8).
(9) Apply SEALANTS (Material No. 09-016) along the interface of wing-tip
(10) and the wing-tip fence (3), to make a smooth continuous joint.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-31-22
Page 407
Nov 01/09
511-514,
CES
R **ON A/C 515-526, 528-599,
Subtask 57-31-22-420-050-B
(1) Put the wing-tip fence (3) in position on the wing-tip (10) and hold
it on supports.
(2) Apply a layer of SEALANTS (Material No. 09-005) to the bolts (5).
(4) TORQUE the bolts (5) to between 2.7 and 3.3 m.daN (19.91 and 24.33
lbf.ft).
(6) Install the locking plates (6) and (9). If necessary, adjust the
TORQUE of the bolts (5) (in the permitted range), to align the bolts
(5) with the locking plates (6) and (9).
(7) Measure the clearances at the top and bottom interfaces of the
wing-tip (10) and the wing-tip fence (3):
- dimension X (forward of STA WTY 315.0 and aft of STA WTY 799.0)
must be between 1 mm (0.04 in.) and 2,5 mm (0.10 in.) over the
areas of the filler blocks
- dimension Y (between STA WTY 315.0 and STA WTY 799.0) must be
smaller than 1 mm (0.04 in.).
(8) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-048) to the
bolts (8).
(9) Apply SEALANTS (Material No. 09-016) along the interface of wing-tip
(10) and the wing-tip fence (3), to make a smooth continuous joint.
R
EFF :
515-526, 528-599, 57-31-22
Page 408
Feb 01/10
CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-31-22-865-052
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-22-942-051
B. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
(6) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-31-22
Page 409
Aug 01/09
CES
GLAZING - WING TIP NAVIGATION LIGHT - REMOVAL/INSTALLATION
__________________________________________________________
TASK 57-37-12-000-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-37-12-941-050
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing tip, zone 534(634).
EFF :
ALL 57-37-12
Page 401
Feb 01/98
CES
Subtask 57-37-12-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
Subtask 57-37-12-020-050-A
R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel:
EFF :
ALL 57-37-12
Page 402
Aug 01/02
CES
R Navigation Light Glazing Panel - Location Detail
Figure 401/TASK 57-37-12-991-001
EFF :
ALL 57-37-12
Page 403
Aug 01/02
CES
TASK 57-37-12-400-001
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-37-12
Page 404
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-37-12-941-051
A. Safety Precautions
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(2) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-37-12-860-050
(1) Make sure that the access platform is in position below the
applicable zone 534 (634).
Subtask 57-37-12-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/EXT LT/NAV2/AND LOGO/LT 2LA T02
122VU LIGHTING/WING/STROBE 10LV V05
EFF :
ALL 57-37-12
Page 405
Aug 01/02
CES
4. Procedure
_________
Subtask 57-37-12-420-050
CAUTION : USE THE SOLVENTS CAREFULLY. DO NOT LET THE SOLVENTS TOUCH THE
_______
GLAZING.
(a) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026).
(b) Clean the glazed area of the glazing panel (3) with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-006) or CLEANING AGENTS (Material No. 11-
001P) and water.
EFF :
ALL 57-37-12
Page 406
Aug 01/02
CES
(c) If necessary, clean the component interfaces and/or the adjacent
area with a MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026).
(e) Clean the glazed area of the glazing panel (5) with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-006) or CLEANING AGENTS (Material No. 11-
001P) and water.
R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel:
(a) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026).
(b) Clean the glazed area of the glazing panel (8) with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-006) or CLEANING AGENTS (Material No. 11-
001P) and water.
(e) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-37-12-420-051
(a) Put the glazing panel (3) with the seal (1) in position.
R (c) TORQUE the bolts (2) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in).
EFF :
ALL 57-37-12
Page 407
Aug 01/02
CES
(2) For installation of a post modification 25268 glazing panel:
R (d) TORQUE the bolts (4) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in).
R (3) For installation of a post modification 28219 glazing panel (that was
R removed for access only):
(a) Put the glazing panel (8) with the seal (6) in position.
R (c) TORQUE the bolts (7) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
R (a) Put the glazing panel (8) with the seal (6) in position.
R NOTE : Two complete sets of bolts (7) are supplied with the
____
R glazing panel (8). Make sure the correct set of bolts (7)
R is used.
R (b) Find the correct set of bolts (7) to use to attach the glazing
R panel (8) as follows:
R
R (Ref. Fig. 402/TASK 57-37-12-991-002)
R 1
_ Install four shorter bolts (7) at the outer locations in the
R upper and lower positions.
R 2
_ TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
R 3
_ Look through the glazing panel (8) to see how many threads of
R each bolt (7) are through the anchor nut:
R - if more than 1.5 threads can be seen on each bolt (7), the
R complete set of shorter bolts must be used
EFF :
ALL 57-37-12
Page 408
Aug 01/02
CES
R Navigation Light Glazing Panel - Replacement Panel Bolt Selection Detail
R Figure 402/TASK 57-37-12-991-002
EFF :
ALL 57-37-12
Page 409
Aug 01/02
CES
R - if less than 1.5 threads can be seen on any bolt (7), the
R complete set of longer bolts must be used.
R 4
_ Remove the four shorter bolts (7) used for the check.
R (d) TORQUE the bolts (7) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
(a) Put the glazing panel (8) with the seal (6) in position.
R (b) Apply SPECIAL MATERIALS (Material No. 05-002) under the head and
R to the shank of each bolt (7).
R (d) TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
R (a) Put the glazing panel (8) with the seal (6) in position.
R NOTE : Two complete sets of bolts (7) are supplied with the
____
R glazing panel (8). Make sure the correct set of bolts (7)
R is used.
R (b) Find the correct set of bolts (7) to use to attach the glazing
R panel (8) as follows:
R
R (Ref. Fig. 402/TASK 57-37-12-991-002)
R 1
_ Install four shorter bolts (7) at the outer locations in the
R upper and lower positions.
R 2
_ TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
R 3
_ Look through the glazing panel (8) to see how many threads of
R each bolt (7) are through the anchor nut:
R - if more than 1.5 threads can be seen on each bolt (7), the
R complete set of shorter bolts must be used
EFF :
ALL 57-37-12
Page 410
Aug 01/02
CES
R - if less than 1.5 threads can be seen on any bolt (7), the
R complete set of longer bolts must be used.
R 4
_ Remove the four shorter bolts (7) used for the check.
R (c) Apply SPECIAL MATERIALS (Material No. 05-002) under the head and
R to the shank of each bolt of the correct set (7).
R (e) TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
Subtask 57-37-12-914-050
R C. Sealant Application
R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel
R (8):
5. Close-up
________
Subtask 57-37-12-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LA, 2LA, 10LV.
EFF :
ALL 57-37-12
Page 411
Aug 01/02
CES
Subtask 57-37-12-942-050
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-37-12
Page 412
Aug 01/02
CES
GLAZING - WING TIP NAVIGATION LIGHT - REPAIRS
_____________________________________________
TASK 57-37-12-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
1. __________________
Reason for the Job
NOTE : This procedure is for Nordam Acrylic Lenses only (Post Modification
____
28219, 30791, 30889).
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-37-12
Page 801
Aug 01/02
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-37-12-941-052
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-37-12-010-050
B. Get Access
(1) Put the access platform below the applicable wing-tip, zone 534(634).
EFF :
ALL 57-37-12
Page 802
Aug 01/02
CES
4. Procedure
_________
Subtask 57-37-12-350-050
NOTE : To help keep the acrylic lens cool and prevent heat distortion,
____
the surface of the lens must be kept wet with sufficient water. A
small amount of liquid detergent can be added to the water to help
with lubrication.
NOTE : Always wind the abrasive papers around the foam block and work in
____
a straight-line movement and at alternate right angles. Each
subsequent application of abrasive paper must overlap the area
that was worked before. Make sure that the damage has been removed
before you continue with the subsequent grade of abrasive paper.
Protect all areas of the lens that do not require repair.
(1) Measure and record the maximum depth of the damage to be repaired.
The maximum depth of damage that can be repaired is 0.889 mm (0.0350
in.).
(2) Use 320 grade wet or dry abrasive paper over the defective area and
remove all signs of damage. Flush the surface with water to remove
all debris and dry with a clean lint-free cloth.
(3) Use 400 grade wet or dry abrasive paper over an area that overlaps
the previous area and remove the 320 grade pattern. Flush the surface
with water to remove all debris and dry with a clean MISCELLANEOUS
(Material No. 19-003).
(4) Use 1500 Micro-mesh grade wet or dry abrasive paper over an area that
overlaps the previous area and remove the 400 grade pattern. Flush
the surface with water to remove all debris and dry with a lint-free
cloth.
(5) Use 1800 Micro-mesh cloth over an area that overlaps the previous
area and remove the 1500 grade pattern. Flush the surface with clean
water to remove all debris and dry with a lint-free cloth.
(6) Use 2400 Micro-mesh cloth over an area that overlaps the previous
area and remove the 1800 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.
EFF :
ALL 57-37-12
Page 803
Aug 01/02
CES
(7) Use 3200 Micro-mesh cloth over an area that overlaps the previous
area and remove the 2400 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.
(8) Use 3600 Micro-mesh cloth over an area that overlaps the previous
area and remove the 3200 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.
(9) Use 4000 Micro-mesh cloth over an area that overlaps the previous
area and remove the 3600 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.
(10) Use 6000 Micro-mesh cloth over an area that overlaps the previous
area and remove the 4000 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.
(11) Measure and record the minimum thickness of the lens. The minimum
thickness permitted is 3.33 mm (0.1311 in.).
(12) The reworked area will have a hazed finish. Remove the haze as
follows:
(b) Continue to polish with the Micro-Gloss until you get a bright
and transparent finish.
(13) Flush the lens surface with water and dry with a lint-free cloth.
EFF :
ALL 57-37-12
Page 804
Aug 01/02
CES
5. Close-up
________
Subtask 57-37-12-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) If applicable, install the wing-tip glazing assembly (Ref. TASK 57-
37-12-400-001).
Subtask 57-37-12-942-051
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-37-12
Page 805
Aug 01/02
CES
MISCELLANEOUS (EG : DRAINS) - DESCRIPTION AND OPERATION
_______________________________________________________
1. __________________
Component Location
A. Wing-Tip Drains
There is a drain-hole in:
- opposite corners of the access panel 534AB (634AB)
- the bottom of the wing-tip fence
- the lower surface of the wing tip adjacent to the navigation light.
They are used to drain the liquid from the wing-tip.
EFF :
ALL 57-39-00
Page 1
Feb 01/98
CES
Wing-Tip Drains
Figure 001
EFF :
ALL 57-39-00
Page 2
Feb 01/98
CES
MISCELLANEOUS (EG : DRAINS) - INSPECTION/CHECK
______________________________________________
R TASK 57-39-00-200-002
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-39-00
Page 601
Nov 01/03
CES
R 3. __________
Job Set-up
R Subtask 57-39-00-941-051
R A. Safety Precautions
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
R (3) Put warning notices in the cockpit to tell persons not to operate the
R flaps or slats.
R (4) Put the access platformin position below the applicable wing-tip,
R zone 534(634).
R 4. Procedure
_________
R Subtask 57-39-00-210-051
R A. Inspection
R (3) If a hole in the access panel is blocked, remove the access panel.
R (4) For all the holes, remove all unwanted material from around the
R holes. Use a plastic probe to remove the blockage from the holes.
R (5) If you removed the access panel, install it when the blockage is
R clear.
EFF :
ALL 57-39-00
Page 602
Nov 01/03
CES
R Wing-Tip Drains
R Figure 601/TASK 57-39-00-991-002
EFF :
ALL 57-39-00
Page 603
Nov 01/03
CES
R 5. Close-up
________
R Subtask 57-39-00-942-051
R A. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-39-00
Page 604
Nov 01/03
CES
LEADING EDGE AND LEADING EDGE DEVICES - DESCRIPTION AND OPERATION
_________________________________________________________________
1. General
_______
The leading edge is forward of the front spar of the wing box, between the
wing root and the wing tip. The leading edge has a fixed structure and five
devices which are movable control surfaces.
2. Component
__________________
Location
The fixed structure (Ref. 57-41-00) is between RIB1 and RIB27.
3. Description
___________
A. Leading edge
The leading edge is a fixed structure of ribs and riblets to which nose
skins are attached. The structure is strengthened by sub-spars. The five
slats are connected, through the slat tracks, to the fixed structure.
EFF :
ALL 57-40-00
Page 1
Feb 01/10
CES
Leading Edge and Leading Edge Devices
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-40-00
Page 2
Feb 01/10
528-599,
CES
R Leading Edge and Leading Edge Devices
Figure 001A
EFF :
301-399, 57-40-00
Page 3
May 01/05
CES
B. Slats
The five slats (slat 1 thru slat 5) are wedge-shaped aluminum alloy
structures. They are extended or retracted to give the correct lift to
the aircraft. The drive system for the slats is electrically controlled.
It uses hydraulic power to turn pinions installed in the fixed leading
edge. The movement is transferred to the slats by racks attached to the
slat tracks.
Each slat has a main rivetted structure of top and bottom skin panels and
end ribs. The structure is strengthened by intermediate ribs, a girder
and a top skin stringer. A trailing edge structure closes the aft edge of
the slat and completes the aerodynamic profile. Slat track ribs give
attachment points for the slat tracks.
EFF :
ALL 57-40-00
Page 4
May 01/04
CES
LEADING EDGE AND LEADING EDGE DEVICES - DEACTIVATION/REACTIVATION
_________________________________________________________________
TASK 57-40-00-040-001
Preparation of the Aircraft for Flight After Damage to Rubber Seal Under Slats
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-40-00
Page 401
Aug 01/03
CES
3. __________
Job Set-up
Subtask 57-40-00-941-050
A. Safety Precautions
(2) Put a warning notice in the cockpit to tell persons not to operate
the slat controls.
Subtask 57-40-00-010-050
B. Get Access
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on panel 114VU.
Subtask 57-40-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-40-00-040-050
A. Preparation of the Aircraft for Flight After Damage to Rubber Seal Under
Slat
(1) Cut and remove loose or damaged seal that could have an effect on
slat operation.
EFF :
ALL 57-40-00
Page 402
Aug 01/08
CES
Rubber Seal under Slat - Location and Detail
Figure 401/TASK 57-40-00-991-001
EFF :
ALL 57-40-00
Page 403
Aug 01/03
CES
5. Close-up
________
Subtask 57-40-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-40-00-410-050
B. Close Access
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever on panel 114VU.
Subtask 57-40-00-710-050
C. Test
Subtask 57-40-00-942-050
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-40-00
Page 404
Aug 01/08
CES
TASK 57-40-00-440-001
Restoration of the Aircraft for Flight After Damage to Rubber Seal Under Slats
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-40-00
Page 405
Aug 01/08
CES
3. __________
Job Set-up
Subtask 57-40-00-941-051
A. Safety Precautions
(2) Put a warning notice in the cockpit to tell persons not to operate
the slat controls.
Subtask 57-40-00-010-051
B. Get Access
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on panel 114VU.
(3) Put the adjustable access platform in position below the applicable
zone 510(610).
Subtask 57-40-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-40-00-440-050
A. Restoration of the Aircraft for Flight After Damage to Rubber Seal Under
Slat
EFF :
ALL 57-40-00
Page 406
Aug 01/08
CES
- for the slat No.4, refer to the Component Maintenance Manual (Ref.
R CMM 574521)
- for the slat No.5, refer to the Component Maintenance Manual (Ref.
R CMM 574621).
5. Close-up
________
Subtask 57-40-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-40-00-410-051
B. Close Access
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
slat/flap control lever on panel 114VU.
Subtask 57-40-00-710-051
C. Test
Subtask 57-40-00-942-051
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-40-00
Page 407
Aug 01/08
CES
LEADING EDGE - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
The fixed leading edge is forward of the front spar of the wing box, between
the wing root and the wing tip. It is a structure of ribs and riblets
connected by sub-spars. The D-nose riblets, installed on the forward
sub-spar add strength to the structure. They hold the top and forward skin
panels. Stringers connect the ribs and add strength to the top skin.
The fixed leading edge has attachments for the slat drive mechanisms (Ref.
27-80-00).
The space inside the leading edge is used to hold these systems:
- the environment protection system (Ref. 36-14-00)
- the wing ice protection system (Ref. 30-11-00)
- the engine bleed air supply system (Ref. 36-11-00)
- electrical, hydraulic and pneumatic installations.
2. ___________
Description
(Ref. Fig. 001, 002)
The structure of the fixed leading edge has:
- sub-spars
- ribs and riblets
- skins
- access panels.
3. _____________________
Component Description
The sub-spars connect the ribs and add strength to the structure. They
are made from aluminum alloy plate. The D-nose riblets are installed on
the forward sub-spar.
The ribs are machined from aluminum alloy and are installed on the front
spar as follows:
- track ribs, in pairs, installed at the slat track positions. Each pair
of track ribs holds four pairs of rollers to guide the slat tracks.
- two pylon ribs, one each side of the engine pylon. These ribs hold the
pylon shroud panels and are sealed with interfay sealant.
- two ribs adjacent to the wing root. The inboard rib is made of sheet
metal and the outboard rib is machined.
- two ribs adjacent to the wingtip to which nose skins are attached.
- intermediate ribs, which add strength to the structure.
EFF :
ALL 57-41-00
Page 1
May 01/04
CES
Leading Edge
Figure 001
EFF :
ALL 57-41-00
Page 2
Feb 01/98
CES
Leading Edge
Figure 002
EFF :
ALL 57-41-00
Page 3
Feb 01/98
CES
B. Skins
The top and bottom wing skin panels come forward of the front spar to
make part of the leading edge.
The top and forward surface of the leading edge structure has nose skins
which are held by D-nose riblets. The bottom surface is an open structure
which gives access to the slat tracks and drive mechanisms. It is closed
with access panels.
C. Access Panels
There are three access panels in the top and forward surface of the
leading edge. These are:
- the upper pylon panel 521BT (621BT) adjacent to ribs RIB7 and RIB8.
This is a large panel which gives access to the pylon link, the hot
air duct, the firewire connector and the cable looms
- outboard of the engine pylon, a small panel 522AT (622AT) which
gives access to the fuel low pressure valve and actuator
- between ribs RIB12 and RIB13, a small access panel 522BT (622BT)
which gives access to the slat anti-icing hot air duct.
EFF :
ALL 57-41-00
Page 4
Feb 01/98
CES
- Panels 7,8,9,10,11, made from bonded carbon fibre with a honeycomb
core.These panels include a small inspection hole and cover, to
give access to the torque-limiter indicators.
EFF :
ALL 57-41-00
Page 5
Feb 01/98
CES
LEADING EDGE - INSPECTION/CHECK
_______________________________
TASK 57-41-00-200-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 601
Feb 01/98
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-058
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
wing leading edge, zones 521 (621) and 522 (622).
Subtask 57-41-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 602
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean these areas:
- the fuselage/wing-fillet fairing
- the NACA ram-air inlet
- the leading edge surfaces
- the leading edge access panels
- the joint between the leading edge structure and the wing tip
- above the nacelles
- the leading edge surfaces behind the slats.
Subtask 57-41-00-210-050
B. Inspection
EFF :
ALL 57-41-00
Page 603
Feb 01/98
CES
Wing Leading Edge
Figure 601/TASK 57-41-00-991-001
EFF :
ALL 57-41-00
Page 604
Feb 01/98
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) fort he
____
correct repair procedure.
(4) Examine the outboard part of the leading edge and the inboard part of
the wing tip to make sure that:
- there is no distortion
- there are no loose rivets
- there is no damage
- there is no corrosion.
(5) Examine the area above the nacelles to make sure that:
- there are no loose rivets
- there is no corrosion
- there is no distortion.
(6) Examine the leading edge surfaces behind the slats to make sure that:
- there is no distortion
- there is no damage
- there are no loose rivets
- there is no corrosion.
- the condition of the abrasion-resistant finish on the top surface
is good (Ref. Fig. 601, dimension X)
5. Close-up
________
Subtask 57-41-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 605
Feb 01/98
CES
Subtask 57-41-00-860-059
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-050
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 606
Feb 01/98
CES
TASK 57-41-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
NOTE : Although this TASK is for slat-tracks 1 thru 4 only, the procedure is
____
the same for all slat-tracks.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 607
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-051
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-060
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
slat-track(s), zone 521 (621).
Subtask 57-41-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 608
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 1 thru 4 that you can see.
Subtask 57-41-00-210-051
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 609
May 01/06
CES
Slat-Track Roller Contact-Area
Figure 602/TASK 57-41-00-991-002
EFF :
ALL 57-41-00
Page 610
Feb 01/98
CES
Subtask 57-41-00-860-061
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-051
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 611
Feb 01/98
CES
TASK 57-41-00-200-003
Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Drain
Holes for Track Cans 1, 2, 3 and 4 (Rib-bays 1-2, 2-3, 4-5 and 5-6)....
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 612
Feb 01/98
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-053
A. Safety Precautions
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(5) Put the access platform in position below the applicable drain-hole,
zone 540 (640).
Subtask 57-41-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 613
Feb 01/98
CES
4. Procedure
_________
Subtask 57-41-00-210-052
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-41-00
Page 614
Feb 01/98
CES
R Slat-track Cans 1 thru 3 and Dry Bays
Figure 603/TASK 57-41-00-991-009
EFF :
ALL 57-41-00
Page 615
Nov 01/00
CES
Magnetic-Level-Indicator(s) in the Outer-Wing
Figure 604/TASK 57-41-00-991-008
EFF :
ALL 57-41-00
Page 616
Feb 01/98
CES
MLG Pickup-Rail Holes
Figure 605/TASK 57-41-00-991-010
EFF :
ALL 57-41-00
Page 617
Feb 01/98
CES
5. Close-up
________
Subtask 57-41-00-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-942-052
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 618
Feb 01/98
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-41-00-200-005
Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Fuel
Tank Water Drain Holes between RIBS 15-16 and 22-23
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00
Page 619
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-055
A. Safety Precautions
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(5) Put the adjustable access platform in position below the applicable
holes in the wing bottom skin, zone 540/640.
Subtask 57-41-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00
Page 620
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 57-41-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the wing bottom skin around the
fuel tank water drain holes.
Subtask 57-41-00-210-054
B. Inspection
(Ref. Fig. 606/TASK 57-41-00-991-011)
(1) Examine the fuel tank water drain holes in the wing bottom skin
between RIBS 15-16 and 22-23.
Make sure that:
- there is no damage
- the edges are not corroded
- the surface finish of the edges is in good condition
- there are no signs of fuel leakages.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-942-054
B. Removal of Equipment
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00
Page 621
Feb 01/10
528-599,
CES
Fuel Tank Water Drain Holes in the Outer Wing Bottom Skin
Figure 606/TASK 57-41-00-991-011
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00
Page 622
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R TASK 57-41-00-200-005- 01
R Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Fuel
R Tank Water Drain Holes between RIB 22-23 and Magnetic Level Indicator Position
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R
EFF :
301-399, 57-41-00
Page 623
May 01/04
CES
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-41-00-941-068
R A. Safety Precautions
R (3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
R (4) Put warning notices in the cockpit to tell persons not to operate the
R flaps or slats.
R (5) Put the adjustable access platform in position below the applicable
R holes in the wing bottom skin, zone 540/640.
R Subtask 57-41-00-865-084
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
R 121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
R
EFF :
301-399, 57-41-00
Page 624
May 01/04
CES
4. Procedure
_________
Subtask 57-41-00-110-063
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean
- the wing bottom skin around the fuel tank water drain holes
- the magnetic level indicators and the hole edges.
Subtask 57-41-00-210-067
B. Inspection
(Ref. Fig. 607/TASK 57-41-00-991-024)
(1) Examine the fuel tank water drain hole in the wing bottom skin
between RIBS 22-23.
Make sure that:
- there is no damage
- the edges are not corroded
- the surface finish of the edges is in good condition
- there are no signs of fuel leakages.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
(2) Examine the magnetic level indicator between rib 15 and 16.
(Ref. Fig. 608/TASK 57-41-00-991-020)
Make sure that:
- the hole edges are not damaged
- the sight collar is in good condition
- the surface finish of the hole edges is in the correct condition
- there is no fuel leakage
- there is no corrosion.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-085
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 5CV, 7CV
EFF :
301-399, 57-41-00
Page 625
Aug 01/08
CES
R Fuel Tank Water Drain Hole in the Outer Wing Bottom Skin
R Figure 607/TASK 57-41-00-991-024
R
EFF :
301-399, 57-41-00
Page 626
May 01/04
CES
R Magnetic Level Indicator between RIBS 15-16
R Figure 608/TASK 57-41-00-991-020
R
EFF :
301-399, 57-41-00
Page 627
May 01/04
CES
R Subtask 57-41-00-942-073
R B. Removal of Equipment
R
EFF :
301-399, 57-41-00
Page 628
May 01/04
CES
R **ON A/C ALL
TASK 57-41-00-200-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 629
May 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-064
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
slat-track(s), zone 522(622).
Subtask 57-41-00-865-076
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 630
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 5 and 6 that you can see.
Subtask 57-41-00-210-057
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-077
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 631
May 01/04
R
CES
Subtask 57-41-00-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-069
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 632
May 01/04
R
CES
TASK 57-41-00-200-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 633
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-065
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-052
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
slat-track(s), zone 522(622).
Subtask 57-41-00-865-078
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 634
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 7 and 8 that you can see.
Subtask 57-41-00-210-058
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-079
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 635
May 01/04
R
CES
Subtask 57-41-00-860-053
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-070
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 636
May 01/04
R
CES
TASK 57-41-00-200-010
Detailed Visual Inspection of Slat 4, Tracks 9 and 10: Visible Part of Roller
Contact Area
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 637
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-066
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-054
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
slat-track(s), zone 522(622).
Subtask 57-41-00-865-080
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 638
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 9 and 10 that you can see.
Subtask 57-41-00-210-059
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-081
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 639
May 01/04
R
CES
Subtask 57-41-00-860-055
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-071
C. Removal of Equipment
EFF :
ALL 57-41-00
Page 640
May 01/04
R
CES
TASK 57-41-00-200-011
Detailed Visual Inspection of Slat 5, Tracks 11 and 12: Visible Part of Roller
Contact Area
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 641
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-067
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-056
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform in position below the applicable
slat-track(s), zone 522(622).
Subtask 57-41-00-865-082
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 642
Aug 01/07
CES
4. Procedure
_________
Subtask 57-41-00-110-056
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 11 and 12 that you can see.
Subtask 57-41-00-210-060
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-865-083
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-00
Page 643
May 01/04
R
CES
Subtask 57-41-00-860-057
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-942-072
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 644
May 01/04
R
CES
TASK 57-41-00-200-012
Detailed Inspection of Outer Wing, Fixed Leading Edge, Roller Pin Holes and
other Cutouts in Track Rib 1 to 12
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 645
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-058
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-062
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-41-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 646
Aug 01/07
CES
Access Panels - Wing Lower Leading Edge
R Figure 609/TASK 57-41-00-991-019
EFF :
ALL 57-41-00
Page 647
May 01/04
CES
Subtask 57-41-00-010-050
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge, zones 521 (621) and 522 (622).
4. Procedure
_________
Subtask 57-41-00-110-062
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean areas 1 and 2 on the track ribs
1 to 12.
Subtask 57-41-00-210-061
R B. Inspection
R (1) Examine areas 1 and 2 on the track ribs 1 to 12 that you can see.
R Make sure that:
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-41-00
Page 648
Nov 01/09
CES
Detail and Location of Roller-pin Holes in Leading-edge Track Ribs 1 - 12
R Figure 610/TASK 57-41-00-991-014
EFF :
ALL 57-41-00
Page 649
May 01/04
CES
5. Close-up
________
Subtask 57-41-00-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-063
C. Aircraft Configuration
Subtask 57-41-00-942-057
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 650
May 01/04
R
CES
TASK 57-41-00-200-013
Special Detailed Inspection of the Outer Wing Fixed Leading Edge Forward Upper
Roller Pin Holes in Track Ribs 5, 6, 7, 8, 9, 10, 11 and 12
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 651
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-059
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-064
(1) Remove the No. 2 slat (Ref. TASK 27-84-64-000-001), the No. 3 slat
(Ref. TASK 27-84-65-000-001), the No. 4 slat (Ref. TASK 27-84-66-000-
001) and the No. 5 slat (Ref. TASK 27-84-67-000-001).
EFF :
ALL 57-41-00
Page 652
Aug 01/08
CES
Access Panels, Wing Lower Leading Edge - Track Ribs 5-12
R Figure 611/TASK 57-41-00-991-021
EFF :
ALL 57-41-00
Page 653
May 01/04
CES
Forward Upper Roller Pin Holes, Track Ribs 5-12 - Location and Detail
R Figure 612/TASK 57-41-00-991-022
EFF :
ALL 57-41-00
Page 654
May 01/04
CES
Subtask 57-41-00-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-41-00-010-051
D. Get Access
(Ref. Fig. 611/TASK 57-41-00-991-021)
(1) Put the adjustable access platform in position below the applicable
wing leading edge, zone 522(622).
4. Procedure
_________
Subtask 57-41-00-110-060
(1) At the leading edge forward upper roller pin holes, track ribs 5-12:
Subtask 57-41-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
EFF :
ALL 57-41-00
Page 655
Aug 01/08
CES
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-41-00-410-051
A. Close Access
R (Ref. Fig. 611/TASK 57-41-00-991-021)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-067
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-065
(2) Install the No. 2 slat (Ref. TASK 27-84-64-400-002), the No. 3 slat
(Ref. TASK 27-84-65-400-002), the No. 4 slat (Ref. TASK 27-84-66-400-
002) and the No. 5 slat (Ref. TASK 27-84-67-400-002).
Subtask 57-41-00-942-060
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 656
May 01/04
CES
TASK 57-41-00-200-014
R Detailed Inspection of Outer Wing, Fixed Leading Edge, Bottom Attachment Joint
R on Track Rib 1 to 12
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 657
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-060
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-066
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-41-00-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 658
Aug 01/07
CES
Subtask 57-41-00-010-052
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge, zones 521 (621)and 522 (622).
4. Procedure
_________
Subtask 57-41-00-110-050
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the upper and lower surfaces
of:
- the bottom-attachment joint of the track ribs 1 thru 12.
Subtask 57-41-00-210-063
B. Inspection
(1) Examine the upper and lower surfaces of the bottom-attachment joint
area of the track ribs 1 thru 12. Make sure that:
- there is no corrosion
- there are no cracks
- there is no distortion
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-41-00
Page 659
Nov 01/04
CES
Bottom-attachment Joint on Leading-edge Track Ribs 1 - 12
R Figure 613/TASK 57-41-00-991-015
EFF :
ALL 57-41-00
Page 660
May 01/04
CES
5. Close-up
________
Subtask 57-41-00-410-052
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-069
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-067
C. Aircraft Configuration
Subtask 57-41-00-942-061
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 661
Nov 01/04
R
CES
TASK 57-41-00-200-015
Detailed Visual Inspection of the Outer Wing Fixed Leading Edge Bottom Wing
Skin Upper and Lower Surfaces Forward of Front Spar from RIB1 to RIB27 ....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 662
May 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-061
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-068
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-41-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 663
Aug 01/07
CES
Subtask 57-41-00-010-053
D. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
applicable wing leading edge, zones 521 (621) and 522 (622).
4. Procedure
_________
Subtask 57-41-00-110-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the upper and lower surfaces of
the bottom skin.
Subtask 57-41-00-210-064
R B. Detailed visual inspection of the outer wing fixed leading edge bottom
R wing skin upper and lower surfaces forward of front spar from RIB1 to
RIB27 including sighting rod holes in rib-bay 8-9 and rib-bay 26-27,
R lifting beam holes and drain holes
(1) Examine the upper and lower surfaces of the bottom skin. Make sure
that:
- there is no corrosion
- there are no cracks
- there is no distortion
EFF :
ALL 57-41-00
Page 664
Aug 01/07
CES
R Details of leading-edge main bottom skin
Figure 614/TASK 57-41-00-991-016
EFF :
ALL 57-41-00
Page 665
Aug 01/07
CES
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
(2) Examine the sighting-rod holes in rib bays 8-9 and 26-27. Make sure
that:
- there is no corrosion
- there are no cracks
- there is no distortion or damage to the edges of the holes
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
R (3) Examine the lifting-beam holes to make sure that the plugs are in
R position. If the plugs are missing make sure that:
- there is no corrosion
- there are no cracks
R - there is no distortion or damage to the edge of the holes
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
EFF :
ALL 57-41-00
Page 666
Aug 01/07
CES
5. Close-up
________
Subtask 57-41-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-071
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-069
Subtask 57-41-00-942-064
D. Removal of Equipment
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 667
May 01/07
CES
TASK 57-41-00-200-016
Detailed Visual Inspection of Outer Wing Fixed Leading Edge Top Wing Skin Upper
and Lower Surfaces Forward of Front Spar from RIB1 to 27
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 668
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-062
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-070
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-41-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 669
Aug 01/07
CES
Subtask 57-41-00-010-054
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge, zones 521 (621) and 522 (622).
4. Procedure
_________
Subtask 57-41-00-110-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the upper and lower surface of:
- the bottom-attachment joint of each track rib 1 thru 12.
Subtask 57-41-00-210-065
B. Inspection
(1) Examine the upper and lower surfaces of the leading-edge top skin.
Make sure that:
- there is no corrosion
- there are no cracks
- there is no distortion
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
EFF :
ALL 57-41-00
Page 670
May 01/04
CES
Details of the Leading-edge Top Wing Skin
R Figure 615/TASK 57-41-00-991-017
EFF :
ALL 57-41-00
Page 671
May 01/04
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-41-00-410-054
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-071
C. Aircraft Configuration
Subtask 57-41-00-942-066
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 672
May 01/04
R
CES
TASK 57-41-00-200-017
R Special Detailed Inspection of Outer Wing, Fixed Leading Edge Pinion Fitting
R Bolting and Actuator Bolting Lower Bolt Holes on Ribs 2, 3, 5, 6, 7, 8....
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-00
Page 673
Nov 01/04
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-00-941-063
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-00-860-072
(2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed
on the flap/slat control lever.
Subtask 57-41-00-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-00
Page 674
Aug 01/08
CES
Subtask 57-41-00-010-055
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge, zones 521(621) and 522(622).
(Ref. Fig. 609/TASK 57-41-00-991-019)
4. Procedure
_________
Subtask 57-41-00-110-061
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the pinnion-fitting and the
actuator-fitting bolt holes.
Subtask 57-41-00-280-050
B. Inspection
(1) Do a special detailed inspection of the outer wing fixed leading edge
pinnion fitting bolting and the actuator fitting lower bolt holes
R (Ref. NTM 574114).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-41-00
Page 675
Aug 01/08
CES
Location and Details of the Bolt Holes of the Leading Edge Pinion Fitting and
Actuator Fitting (Tracks 2, 3 and 5 thru 12)
R Figure 616/TASK 57-41-00-991-018
EFF :
ALL
57-41-00 Page 676
May 01/04
CES
5. Close-up
________
Subtask 57-41-00-410-055
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-00-865-075
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-073
Subtask 57-41-00-942-068
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-00
Page 677
May 01/04
CES
MOUNTINGS - SUPPORTS - REMOVAL/INSTALLATION
___________________________________________
TASK 57-41-33-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-33
Page 401
Feb 01/98
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-33-941-050
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-41-33-010-050
B. Get Access
(1) Put the adjustable access platform below the applicable wing inboard
and outboard leading edge, zones 521 (621) or 522 (622).
EFF :
ALL 57-41-33
Page 402
Feb 01/98
CES
Subtask 57-41-33-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-33-020-051
(a) Remove and discard the applicable cotter pins (126) thru (133).
(d) If necessary, remove the greaser (123) from the pin (124)
(a) Remove and discard the applicable cotter pins (139) thru (146).
(b) Remove the nut (138), the pin (137) and the roller (147).
(c) If necessary, remove the greaser (136) from the pin (137).
(a) Remove and discard the applicable cotter pins (75) thru (90).
EFF :
ALL 57-41-33
Page 403
Feb 01/98
CES
Vertical Load Rollers at Tracks 1, 2, 5 and 8
Figure 401/TASK 57-41-33-991-001
EFF :
ALL 57-41-33
Page 404
Feb 01/98
CES
Vertical Load Rollers at Tracks 3, 4, 6, 7, 9, 10, 11 and 12
Figure 402/TASK 57-41-33-991-002
EFF :
ALL 57-41-33
Page 405
Feb 01/98
CES
(c) Remove the pin (92) and the roller (94).
(d) If necessary, remove the greaser (93) from the pin (92).
(a) Remove and discard the applicable cotter pins (96) thru (110).
(d) If necessary, remove the greaser (112) from the pin (111).
EFF :
ALL 57-41-33
Page 406
Feb 01/98
CES
TASK 57-41-33-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-33
Page 407
Nov 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-33-941-051
A. Safety Precautions
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(2) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
EFF :
ALL 57-41-33
Page 408
Nov 01/09
R
CES
(3) Make sure that the safety barriers are in position.
Subtask 57-41-33-860-050
(1) Make sure that the adjustable access platform is in position below
the applicable wing inboard and outboard leading edge, zones 521
(621) or 522 (622).
(2) Make sure that the applicable slats have been removed:
- for the rollers at slat tracks 1, 2, 3 and/or 4, remove the slat
No. 1 (Ref. TASK 27-84-63-000-001)
- for the rollers at slat tracks 5 and/or 6, remove the slat No. 2
(Ref. TASK 27-84-64-000-001)
- for the rollers at slat tracks 7 and/or 8, remove the slat No. 3
(Ref. TASK 27-84-65-000-001)
- for the rollers at slat tracks 9 and/or 10, remove the slat No. 4
(Ref. TASK 27-84-66-000-001)
- for the rollers at slat tracks 11 and/or 12, remove the slat No. 5
(Ref. TASK 27-84-67-000-001).
(3) Make sure that the applicable slat tracks have been removed:
- for slat tracks 1 thru 4 (Ref. TASK 27-84-61-000-001)
- for slat tracks 5 thru 12 (Ref. TASK 27-84-62-000-001).
Subtask 57-41-33-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-33
Page 409
Nov 01/09
R
CES
4. Procedure
_________
Subtask 57-41-33-420-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the component interface and/or
the adjacent area.
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Lubricate the applicable greaser with COMMON GREASE (Material No. 04-
024) until the used grease comes out of the hole in the pin(s).
(6) Remove all unwanted grease with a clean lint-free cloth or tissue.
Subtask 57-41-33-420-050
(a) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
pin (124).
R
EFF :
ALL 57-41-33
Page 410
Nov 01/09
CES
(c) Install the washer (125) and the nut (134).
(a) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
pin (137).
(a) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
pin (92).
EFF :
ALL 57-41-33
Page 411
Nov 01/09
R
CES
(d) Safety the nut (74):
- for track 3 positions, use the new cotter pin (75) and/or the
new cotter pin (76)
- for track 4 positions, use the new cotter pin (77) and/or the
new cotter pin (78)
- for track 6 positions, use the new cotter pin (79) and/or the
new cotter pin (80)
- for track 7 positions, use the new cotter pin (81) and/or the
new cotter pin (82)
- for track 9 positions, use the new cotter pin (83) and/or the
new cotter pin (84)
- for track 10 positions, use the new cotter pin (85) and/or the
new cotter pin (86)
- for track 11 positions, use the new cotter pin (87) and/or the
new cotter pin (88)
- for track 12 positions, use the new cotter pin (89) and/or the
new cotter pin (90).
(a) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
pin (111).
EFF :
ALL 57-41-33
Page 412
Nov 01/09
R
CES
- for track 11 positions, use the new cotter pins (108)
- for track 12 positions, use the new cotter pin (109) and/or the
new cotter pin (110).
Subtask 57-41-33-710-050
C. Test
(1) Lubricate the applicable rollers with COMMON GREASE (Material No. 04-
024).
(2) Make sure that the rollers that you installed operate without play.
(3) Remove all unwanted grease with a clean lint-free cloth or tissue.
5. Close-up
________
Subtask 57-41-33-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-33-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-41-33
Page 413
Nov 01/09
R
CES
Subtask 57-41-33-942-050
C. Removal of Equipment
(4) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-33
Page 414
Nov 01/09
R
CES
ACCESS PANELS AND COVERS - REMOVAL/INSTALLATION
_______________________________________________
TASK 57-41-37-000-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-062
A. Safety Precautions
R (2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
R (98D27803500001) is installed on the flap/slat control lever.
EFF :
ALL 57-41-37
Page 401
Aug 01/04
CES
R (3) Put a warning notice in the cockpit to tell persons not to operate
R the slats.
R (4) Put the adjustable access platform in position below the applicable
R pressure-relief panel to be removed.
R Subtask 57-41-37-865-072
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
R 121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
R 4. Procedure
_________
R Subtask 57-41-37-020-052
R NOTE : On many of the pressure-relief panels, the screws that retain the
____
R panel have different lengths. Make a record of the position of
R each screw as it is removed.
R (a) Hold the panel (1) and remove the screws (2).
R (a) Hold the panel (3) and remove the screws (4).
R (a) Hold the panel (5). Remove the four screws (6) and the screws
R (7).
EFF :
ALL 57-41-37
Page 402
Feb 01/04
CES
R (4) For the panel 522AB(622AB):
R (a) Hold the panel (8). Remove the four screws (9) and the screws
R (10).
R (a) Hold the panel (11). Remove the screw (12) and the screws (13).
EFF :
ALL 57-41-37
Page 403
Feb 01/04
CES
TASK 57-41-37-400-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 404
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-063
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the adjustable access platform is in position below
the applicable pressure-relief panel to be installed.
EFF :
ALL 57-41-37
Page 405
Aug 01/09
CES
Subtask 57-41-37-865-073
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-420-055
NOTE : On many of the pressure-relief panels, the screws that retain the
____
panel have different lengths. Make sure that the correct screws
are installed in their correct positions.
(a) Hold the panel (1) in position and install the screws (2).
(b) TORQUE tighten the screws (2) to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in).
(a) Hold the panel (3) in position and install the screws (4).
(b) TORQUE tighten the screws (4) to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in).
(a) Hold the panel (5) in position. Install the four screws (6) and
the screws (7).
(b) TORQUE tighten the screws (6) and (7) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
EFF :
ALL 57-41-37
Page 406
May 01/05
CES
(4) For the panel 522AB(622AB):
(a) Hold the panel (8) in position. Install the five screws (9) and
the screws (10).
(b) TORQUE tighten the screws (9) and (10) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (11) in position. Install the screw (12) and the
screws (13).
(b) TORQUE tighten the screws (12) and (13) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
Subtask 57-41-37-420-055-A
NOTE : On many of the pressure-relief panels, the screws that retain the
____
panel have different lengths. Make sure that the correct screws
are installed in their correct positions.
(a) Hold the panel (1) in position and install the screws (2).
(b) TORQUE tighten the screws (2) to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(a) Hold the panel (3) in position and install the screws (4).
(b) TORQUE tighten the screws (4) to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(a) Hold the panel (5) in position. Install the four screws (6) and
the screws (7).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 407
Feb 01/10
511-526, 528-599,
CES
(b) TORQUE tighten the screws (6) and (7) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (8) in position. Install the five screws (9) and
the screws (10).
(b) TORQUE tighten the screws (9) and (10) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (11) in position. Install the screw (12) and the
screws (13).
(b) TORQUE tighten the screws (12) and (13) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
Subtask 57-41-37-390-055
B. Sealant
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(c) Apply SEALANTS (Material No. 09-005) to the interface between the
trailing edge of the panel and the forward edge of the wing skin.
R
EFF : 106-149, 157-199, 209-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
57-41-37
Page 408
Feb 01/10
CES
(d) Let the sealant go hard then carefully remove the applicable
panel (Ref. TASK 57-41-37-000-004).
(e) Apply talcum powder to the sealant mating surfaces and install
the panel (refer to Para. 4B.).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-37-220-050
C. Dimensional Checks
(2) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(3) Measure the clearance between the D-nose skin and the leading edges
of the pressure-relief panels. The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(4) Measure the clearance at the inboard and outboard edges of the
pressure-relief panels. The clearance must be between 0.5 mm (0.0196
in.) and 3.5 mm (0.1377 in.).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-235, 239-249, 251-299, 301-399, 401-499,
57-41-37
Page 409
Feb 01/10
501-509, 511-526, 528-599,
CES
(5) Measure the clearance at the trailing edges of the pressure-relief
panels between:
- the wing-skin and the edges of the panels (that are parallel to the
panel leading edges), the clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the clearances must be
between 0.5 mm (0.0196 in.) and 5.5 mm (0.2165 in.).
Subtask 57-41-37-220-050-A
C. Dimensional Checks
(2) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(3) Measure the clearance between the D-nose skin and the leading edges
of the pressure-relief panels. The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(4) Measure the clearance at the inboard and outboard edges of the
pressure-relief panels. The clearance must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 410
Feb 01/10
511-526, 528-599,
CES
(5) Measure the clearance at the trailing edges of the pressure-relief
panels between:
- the wing-skin and the edges of the panels (that are parallel to the
R panel leading edges), the minimum clearance must be 0.5 mm (0.0196
in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the clearances must be
between 0.5 mm (0.0196 in.) and 7.0 mm (0.2755 in.).
5. Close-up
________
Subtask 57-41-37-865-074
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-060
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 411
Nov 01/08
CES
TASK 57-41-37-000-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 412
Aug 01/04
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-060
A. Safety Precautions
Subtask 57-41-37-860-064
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the access platform in position below the applicable access panel
522AT(622AT).
EFF :
ALL 57-41-37
Page 413
Feb 01/10
CES
Subtask 57-41-37-865-069
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-051
NOTE : The access panel (2) is attached to the wing skin with five
____
different lengths of bolt. Make a record of the position of each
bolt as it is removed.
(1) Hold the access panel (2) and remove the bolts as follows:
- the fifteen bolts (1)
- the five bolts (5)
- the four bolts (3)
- the bolt (4)
- the bolt (6).
EFF :
ALL 57-41-37
Page 414
Feb 01/10
CES
Access Panel 522AT(622AT) - Location and Detail
Figure 401/TASK 57-41-37-991-018
R
EFF :
001-003, 051-052, 57-41-37
Page 415
May 01/05
CES
Access Panel 522AT(622AT) - Location and Detail
Figure 401A/TASK 57-41-37-991-018-A
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 416
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 57-41-37-020-051-A
NOTE : The access panel (2) is attached to the wing skin with five
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access panel (2) and remove the screws as follows:
- the fifteen screws (1)
- the five screws (5)
- the four screws (3)
- the screw (4)
- the screw (6).
R
EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 417
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-41-37-400-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 418
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-061
A. Safety Precautions
(2) Make sure that the slats are fully extended (Ref. TASK 27-80-00-866-
004).
EFF :
ALL 57-41-37
Page 419
Feb 01/10
CES
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(4) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(5) Make sure that the access platform is in position below the
applicable access panel 522AT(622AT).
Subtask 57-41-37-865-070
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-210-057
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
EFF :
ALL 57-41-37
Page 420
Feb 01/10
CES
(2) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-026) to clean:
- the interface of the aircraft structure
- the mating surfaces of the access panel (2).
(3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
structure.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
of the access panel (2).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-37-420-054
CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(3) TORQUE tighten the bolts gradually to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(4) Make sure that the access panel (2) is correctly aligned with the
adjacent panels.
EFF :
ALL 57-41-37
Page 421
May 01/05
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 57-41-37-420-054-A
CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(3) TORQUE tighten the screws gradually to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(4) Make sure that the access panel (2) is correctly aligned with the
adjacent panels.
5. Close-up
________
Subtask 57-41-37-865-071
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-410-059
B. Close Access
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-41-37
Page 422
Feb 01/10
CES
Subtask 57-41-37-942-059
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 423
Aug 01/04
R
CES
TASK 57-41-37-000-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 424
Aug 01/04
R
CES
3. __________
Job Set-up
Subtask 57-41-37-941-065
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
Subtask 57-41-37-865-076
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-010-063
A. Get Access
(1) Put the access platform in position below the applicable NACA duct
panel 521BB(621BB).
Subtask 57-41-37-020-057
NOTE : Some of the screws that hold the NACA duct panel (1) in position
____
are longer than the others. Make a record of the position of each
screw as it is removed.
EFF :
ALL 57-41-37
Page 425
Aug 01/04
R
CES
NACA Duct Panel 521BB(621BB) - Location and Detail
Figure 402/TASK 57-41-37-991-022
EFF :
ALL 57-41-37
Page 426
Aug 01/04
R
CES
(1) Hold the panel (1). Remove the three screws (2) and the four screws
(3).
EFF :
ALL 57-41-37
Page 427
Aug 01/04
R
CES
TASK 57-41-37-400-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 428
Aug 01/04
R
CES
3. __________
Job Set-up
Subtask 57-41-37-941-066
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
Subtask 57-41-37-865-077
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-41-37-010-064
C. Get Access
(1) Make sure that the access platform is in position below the
applicable NACA duct panel 521BB(621BB).
4. Procedure
_________
Subtask 57-41-37-210-059
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-41-37
Page 429
Aug 01/04
R
CES
Subtask 57-41-37-420-059
NOTE : Some of the screws that retain the NACA Duct panel (1) are longer
____
than the others. Make sure that the correct screws are installed
in the correct positions.
(1) Hold the panel (1) in position. Make sure that the packer (4) is
correctly installed.
(2) Install the four screws (3) and the three screws (2).
5. Close-up
________
Subtask 57-41-37-410-061
A. Close Access
Subtask 57-41-37-865-078
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-061
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 430
Aug 01/04
R
CES
TASK 57-41-37-000-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 431
Aug 01/04
R
CES
3. __________
Job Set-up
Subtask 57-41-37-941-064
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the adjustable access platform in position below the applicable
access panel to be removed.
Subtask 57-41-37-865-075
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-056
NOTE : On many of the access panels, the screws that retain the panels
____
have different lengths. Make a record of the position of each
screw as it is removed.
(a) Hold the panel (1). Remove the four screws (2) and the screws
(3).
EFF :
ALL 57-41-37
Page 432
Aug 01/04
R
CES
INTENTIONALLY BLANK
R
57-41-37
Page 433
Aug 01/04
CES
Access Panels - Location and Detail
Figure 403/TASK 57-41-37-991-023- 14 (SHEET 1)
EFF :
ALL 57-41-37
Page 434
Aug 01/04
R
CES
Access Panels - Location and Detail
Figure 403/TASK 57-41-37-991-023- 24 (SHEET 2)
EFF :
ALL 57-41-37
Page 435
Aug 01/04
R
CES
Access Panels - Location and Detail
Figure 403/TASK 57-41-37-991-023- 34 (SHEET 3)
EFF :
ALL 57-41-37
Page 436
Aug 01/04
R
CES
Access Panels - Location and Detail
Figure 403/TASK 57-41-37-991-023- 44 (SHEET 4)
R
EFF :
ALL 57-41-37
Page 437
Aug 01/04
CES
(2) For the panel 522JB(622JB):
(a) Hold the panel (4) and remove the screws (5).
(b) Remove the bolt (6) from the lanyard and carefully remove the
panel (4).
(a) Hold the panel (7). Remove the three screws (8) and the screws
(9).
(a) Hold the panel (10). Remove the three screws (11) and the screws
(12).
(a) Hold the panel (13). Remove the five screws (14) and the screws
(15).
(a) Hold the panel (16). Remove the five screws (17) and the screws
(18).
(a) Hold the panel (19). Remove the four screws (20) and the screws
(21).
(a) Hold the panel (22). Remove the two screws (23) and the screws
(24).
R
EFF :
ALL 57-41-37
Page 438
Aug 01/04
CES
(b) Carefully remove the panel (22).
EFF :
ALL 57-41-37
Page 439
Aug 01/04
R
CES
TASK 57-41-37-400-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 440
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-067
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
EFF :
ALL 57-41-37
Page 441
Feb 01/10
CES
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the adjustable access platform is in position below
the applicable access panel to be installed.
Subtask 57-41-37-865-079
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-420-060
NOTE : On many of the access panels, the screws that retain the panel
____
have different lengths. Make sure that the correct screws are
installed in their correct positions.
(a) Hold the panel (1) in position. Install the four screws (2) and
the screws (3).
(b) TORQUE tighten the screws (2) and (3) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Attach the lanyard with the bolt (6), hold the panel (4) in
position and install the screws (5).
EFF :
ALL 57-41-37
Page 442
Aug 01/08
R
CES
(b) TORQUE tighten the screws (5) to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in).
(a) Hold the panel (7) in position. Install the three screws (8) and
the screws (9).
(b) TORQUE tighten the screws (8) and (9) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (10) in position. Install the three screws (11)
and the screws (12).
(b) TORQUE tighten the screws (11) and (12) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (13) in position. Install the five screws (14) and
the screws (15).
(b) TORQUE tighten the screws (14) and (15) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (16) in position. Install the five screws (17) and
the screws (18).
(b) TORQUE tighten the screws (18) and (17) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (19) in position. Install the four screws (20) and
the screws (21).
(b) TORQUE tighten the screws (20) and (21) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (22) in position. Install the two screws (23) and
the screws (24).
EFF :
201-216,
001-049, 051-099, 101-105, 151-199, 57-41-37
Page 443
Aug 01/08
R
CES
R **ON A/C 106-149, 217-249, 251-299, 301-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 57-41-37-420-060-A
NOTE : On many of the access panels, the screws that retain the panel
____
have different lengths. Make sure that the correct screws are
installed in their correct positions.
(a) Hold the panel (1) in position. Install the four screws (2) and
the screws (3).
(b) TORQUE tighten the screws (2) and (3) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Attach the lanyard with the bolt (6), hold the panel (4) in
position and install the screws (5).
(b) TORQUE tighten the screws (5) to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(a) Hold the panel (7) in position. Install the three screws (8) and
the screws (9).
(b) TORQUE tighten the screws (8) and (9) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (10) in position. Install the three screws (11)
and the screws (12).
(b) TORQUE tighten the screws (11) and (12) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
R
EFF : 106-149, 217-249, 251-299, 301-399,
401-499, 501-509, 511-526, 528-599,
57-41-37
Page 444
Feb 01/10
CES
(5) For the panel 522NB(622NB):
(a) Hold the panel (13) in position. Install the five screws (14) and
the screws (15).
(b) TORQUE tighten the screws (14) and (15) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (16) in position. Install the five screws (17) and
the screws (18).
(b) TORQUE tighten the screws (18) and (17) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (19) in position. Install the four screws (20) and
the screws (21).
(b) TORQUE tighten the screws (20) and (21) to between 0.45 and 0.5
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (22) in position. Install the two screws (23) and
the screws (24).
Subtask 57-41-37-390-056
B. Sealant
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
R
EFF : 106-149, 157-199, 209-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
57-41-37
Page 445
Feb 01/10
CES
(2) If there is damage to the sealant, do the steps that follow:
(c) Apply SEALANTS (Material No. 09-005) to the interface between the
trailing edge of the panel and the forward edge of the wing skin.
(d) Let the sealant go hard then carefully remove the applicable
panel (Ref. TASK 57-41-37-000-004).
(e) Apply talcum powder to the sealant mating surfaces and install
the panel (refer to Para. 4B.).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-37-220-052-B
C. Dimensional Checks
(Ref. Fig. 404/TASK 57-41-37-991-020)
(1) Measure the into/out of wind step tolerances of the access panels
across the line of flight. These must be as follows:
(2) Measure the clearance between the D-nose skin and the leading edges
of the access panels. The clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 446
Feb 01/10
511-526, 528-599,
CES
Typical Leading Edge Panels - Tolerances
Figure 404/TASK 57-41-37-991-020
EFF :
ALL 57-41-37
Page 447
Aug 01/04
R
CES
(3) Measure the clearance at the inboard and outboard edges of the access
panels. The clearance must be between 0.5 mm (0.0196 in.) and 4.5 mm
(0.1771 in.).
(4) Measure the clearance at the trailing edges of the access panels
between:
- the wing-skin and the edges of the panels (that are parallel to the
panel leading edges), the clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the clearances must be
between 0.5 mm (0.0196 in.) and 5.5 mm (0.2165 in.).
Subtask 57-41-37-220-052
C. Dimensional Checks
(Ref. Fig. 404/TASK 57-41-37-991-020)
(1) Measure the into/out of wind step tolerances of the access panels
across the line of flight. These must be as follows:
(2) Measure the step tolerances of the access panel ends across the line
of flight. These must be as follows:
(3) Measure the clearance between the D-nose skin and the leading edges
of the access panels. The clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 448
Feb 01/10
511-526, 528-599,
CES
(4) Measure the clearance at the inboard and outboard edges of the access
panels. The clearance must be between 0.5 mm (0.0196 in.) and 5.5 mm
(0.2165 in.).
(5) Measure the clearance at the trailing edges of the access panels
between:
- the wing-skin and the edges of the panels (that are parallel to the
panel leading edges), the clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the clearance must be a
minimum of 0.5 mm (0.0196 in.).
5. Close-up
________
Subtask 57-41-37-865-080
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-062
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 449
Aug 01/09
R
CES
INTENTIONALLY BLANK
R
57-41-37
Page 450
May 01/05
CES
TASK 57-41-37-000-008
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 451
Aug 01/04
CES
3. __________
Job Set-up
Subtask 57-41-37-941-070
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the access platform in position below the applicable zone
522(622).
Subtask 57-41-37-865-084
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-059
(1) Push in each screw (1) (against spring pressure) and turn 45 degrees
clockwise to release the panel (2).
(2) Remove the panel (2) and let the panel hang on its lanyard.
EFF :
ALL 57-41-37
Page 452
Aug 01/04
CES
Access Panel (522WB(622WB) - Location and Detail
Figure 405/TASK 57-41-37-991-027
EFF :
ALL 57-41-37
Page 453
Aug 01/04
CES
TASK 57-41-37-400-008
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 454
Aug 01/04
CES
3. __________
Job Set-up
Subtask 57-41-37-941-071
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the access platform is in position below the
applicable zone 522(622).
Subtask 57-41-37-865-085
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-420-062
(1) Hold the panel (2) in position and turn the two screws (1) 45 degrees
counterclockwise until they lock into position (with spring
pressure).
(2) Make sure that the paint strip on each screw (1) aligns with the
paint strip on the panel (2).
(3) If the paint strip is missing or damaged, make new. Refer to the
(Ref. TASK 11-00-00-370-002) procedure.
EFF :
ALL 57-41-37
Page 455
Aug 01/04
CES
5. Close-up
________
Subtask 57-41-37-865-086
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-064
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 456
Aug 01/04
CES
R TASK 57-41-37-000-009
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-41-37-941-072
R A. Safety Precautions
EFF :
ALL 57-41-37
Page 457
May 01/05
CES
Subtask 57-41-37-860-067
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the access platform in position below the applicable access panel
521BT(621BT).
Subtask 57-41-37-865-087
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-060
NOTE : The access panel (3) is attached to the wing skin with four
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access panel (3) and remove the screws as follows:
- the thirteen screws (1)
- the eleven screws (4)
- the screw (2)
- the screw (5).
EFF :
ALL 57-41-37
Page 458
Nov 01/07
CES
R Access Panel 521BT(621BT) - Location and Detail
R Figure 406/TASK 57-41-37-991-028
EFF :
ALL 57-41-37
Page 459
May 01/05
CES
TASK 57-41-37-400-009
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 460
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-073
A. Safety Precautions
Subtask 57-41-37-860-068
(1) Make sure that the slats are fully extended (Ref. TASK 27-80-00-866-
004).
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the access platform is in position below the
applicable access panel 521BT(621BT).
Subtask 57-41-37-865-088
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-37
Page 461
Nov 01/07
CES
R 4. Procedure
_________
R Subtask 57-41-37-210-063
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
R MATERIAL.
R THIS MATERIAL IS DANGEROUS.
R (3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
R structure.
R (4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
R of the access panel (3).
R (5) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-41-37-420-063
R CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
R CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
R CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
EFF :
ALL 57-41-37
Page 462
May 01/05
CES
(4) Make sure that the access panel (3) is correctly aligned with the
adjacent panels.
5. Close-up
________
Subtask 57-41-37-865-089
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-069
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat lever control.
Subtask 57-41-37-942-065
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 463
Nov 01/07
CES
R TASK 57-41-37-000-010
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-41-37-941-074
R A. Safety Precautions
EFF :
ALL 57-41-37
Page 464
May 01/06
CES
Subtask 57-41-37-860-070
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the access platform in position below the applicable access panel
521GB(621GB).
Subtask 57-41-37-865-090
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-061
(1) Hold the access panel (1) and remove the screws (2).
EFF :
ALL 57-41-37
Page 465
Nov 01/07
CES
R Access Panel 521GB(621GB) - Location and Detail
R Figure 407/TASK 57-41-37-991-029
EFF :
ALL 57-41-37
Page 466
May 01/06
CES
TASK 57-41-37-400-010
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 467
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-076
A. Safety Precautions
Subtask 57-41-37-860-072
(1) Make sure that the slats are fully extended (Ref. TASK 27-80-00-866-
004).
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the access platform is in position below the
applicable access panel 521GB(621GB).
Subtask 57-41-37-865-092
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-41-37
Page 468
Aug 01/08
CES
4. Procedure
_________
Subtask 57-41-37-210-066
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
(3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
structure.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
of the access panel (1).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-41-37-420-066
(1) Hold the access panel (1) in position and loosely install the screws
(2).
R NOTE : This does not include the clearance between panel 521GB(621GB)
____
R and panel 521EB(621EB). For this clearance refer to (Ref. TASK
R 57-41-37-400-002).
EFF :
ALL 57-41-37
Page 469
Aug 01/08
CES
5. Close-up
________
Subtask 57-41-37-865-093
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-073
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat lever control.
Subtask 57-41-37-942-066
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 470
Nov 01/07
CES
R TASK 57-41-37-000-011
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-41-37-941-075
R A. Safety Precautions
EFF :
ALL 57-41-37
Page 471
May 01/06
CES
Subtask 57-41-37-860-071
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put a warning notice in the cockpit to tell persons not to operate
the slats.
(4) Put the access platform in position below the applicable access panel
521HB(621HB).
Subtask 57-41-37-865-091
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-020-062
NOTE : The access panel (1) is attached to the wing skin with two
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access panel (1) and remove the screws as follows:
- the screw (2)
- the seven screws (3).
EFF :
ALL 57-41-37
Page 472
Nov 01/07
CES
R Access Panel 521HB(621HB) - Location and Detail
R Figure 408/TASK 57-41-37-991-030
EFF :
ALL 57-41-37
Page 473
May 01/06
CES
TASK 57-41-37-400-011
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 474
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-077
A. Safety Precautions
Subtask 57-41-37-860-074
(1) Make sure that the slats are fully extended (Ref. TASK 27-80-00-866-
004).
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
(4) Make sure that the access platform is in position below the
applicable access panel 521HB(621HB).
EFF :
ALL 57-41-37
Page 475
Nov 01/07
CES
R Subtask 57-41-37-865-094
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
R 121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
R 4. Procedure
_________
R Subtask 57-41-37-210-065
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
R MATERIAL.
R THIS MATERIAL IS DANGEROUS.
R (3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
R structure.
R (4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
R of the access panel (1).
R (5) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-41-37-420-065
R NOTE : The access panel (1) is attached to the wing skin with two
____
R different lengths of screw. Make sure that the correct screws are
R installed in their correct positions.
EFF :
ALL 57-41-37
Page 476
May 01/06
CES
(1) Hold the access panel (1) in position.
(5) Fill the clearance between the access panel (1) and the lower wing
skin panel with SEALANTS (Material No. 09-016). Fill over the width
of the pylon rib only.
5. Close-up
________
Subtask 57-41-37-865-095
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-075
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-41-37-942-067
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 477
Nov 01/07
CES
ACCESS PANELS AND COVERS - REPAIRS
__________________________________
TASK 57-41-37-350-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 801
Aug 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-008 Fig. 801
57-41-37-991-009 Fig. 802
57-41-37-991-013 Fig. 803
EFF :
ALL 57-41-37
Page 802
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-053
A. Safety Precautions
(1) Put warning notices in position to tell persons not to operate the
slat and the pneumatic systems.
EFF :
ALL 57-41-37
Page 803
Feb 01/10
CES
Subtask 57-41-37-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-350-051
(3) When you remove the pressure-relief panel (9) a part of the landings
(1), (3) and (6) will fall. Make a note of the related position of
these landings and keep them for later assembly.
EFF :
ALL 57-41-37
Page 804
Feb 01/10
CES
Leading Edge Pressure-Relief Panel 521AB(621AB) - Location and Detail
Figure 801/TASK 57-41-37-991-008
EFF :
ALL 57-41-37
Page 805
Nov 01/01
R
CES
Leading Edge Pressure-Relief Panel 521CB(621CB) - Location and Detail
Figure 802/TASK 57-41-37-991-009
EFF :
ALL 57-41-37
Page 806
Nov 01/01
R
CES
INTENTIONALLY BLANK
R
57-41-37
Page 807
Nov 01/01
CES
R Leading Edge Pressure-Relief Panels - Details
Figure 803/TASK 57-41-37-991-013- 12 (SHEET 1)
EFF :
ALL 57-41-37
Page 808
May 01/08
CES
R Leading Edge Pressure-Relief Panels - Details
Figure 803/TASK 57-41-37-991-013- 22 (SHEET 2)
EFF :
ALL 57-41-37
Page 809
May 01/08
CES
Typical Leading Edge Pressure-Relief Panel End Step Tolerance - Details
Figure 804/TASK 57-41-37-991-016
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-37
Page 810
Feb 01/10
528-599,
CES
R Typical Leading Edge Pressure-Relief Panel End Step Tolerance - Details
R Figure 804A/TASK 57-41-37-991-016-A
R
EFF :
301-399, 57-41-37
Page 811
May 01/04
CES
Leading Edge Pressure-Relief Panel - Trailing Edge Gap-Seal -
Location and Detail
Figure 805/TASK 57-41-37-991-017- 12 (SHEET 1)
R EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37 Page 812
Feb 01/10
528-599,
CES
Leading Edge Pressure-Relief Panel - Trailing Edge Gap-Seal -
Location and Detail
Figure 805/TASK 57-41-37-991-017- 22 (SHEET 2)
R EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37 Page 813
Feb 01/10
528-599,
CES
(5) Carefully remove the pressure-relief panel 521CB(621CB) (30).
(6) Remove the nuts (2) and the bolts (16) (Ref. SRM 514211).
(7) Remove the part of the landing (1) that is attached to the aircraft
structure.
(8) Remove the nuts (5) and the bolts (7) (Ref. SRM 514211).
(9) Remove the part of the landing (6) that is attached to the aircraft
structure.
(10) Remove the nuts (4) and the bolts (8) (Ref. SRM 514211).
(11) Remove the part of the landing (3) that is attached to the aircraft
structure.
(12) Remove and discard the rivets (15) (Ref. SRM 514211).
(14) Remove and discard the rivets (11) (Ref. SRM 514211).
(15) Remove and discard the rivets (34) (Ref. SRM 514211).
NOTE : The forward angle (12) and the forward angle (33) is the same
____
item. The forward angle (12) or (33) attaches the two pressure
relief panels 521AB(621AB) and 521CB(621CB) to the aircraft
structure.
(17) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (13) and (32)
- the landings (1), (3) and (6)
- the landing (1), (3) and (6) interfaces and the adjacent areas.
(18) Examine the two parts of the landings (1), (3) and (6) for damage,
discard those that are damaged.
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 814
Feb 01/08
CES
(c) Install the shear rivets (120) (Ref. SRM 514211).
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Examine the pressure-relief panels (9) and (30) for damage. Discard
those that are damaged.
(21) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (14) (Ref. SRM 574118).
(23) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (14) and the forward sub-spar (13).
(24) Put the forward angle (14) in position on the forward sub-spar (13)
and install the rivets (15) (Ref. SRM 514211).
(25) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (12) (Ref. SRM 574118).
NOTE : The forward angle (12) and the forward angle (33) is the same
____
item. The forward angle (12) or (33) attaches the two pressure
relief panels 521AB(621AB) and 521CB(621CB) to the aircraft
structure.
(27) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (12) and the forward sub-spar (13) and (32).
(28) Put the forward angle (12) in position on the forward sub-spar (13)
and (32). Install the rivets (11) and (34) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (6) and the aircraft structure.
(31) Install the bolts (7) and the nuts (5) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (3) and the aircraft structure.
(33) Put the landing (3) in position and install the bolts (8) and the
nuts (4) (Ref. SRM 514211).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 815
Feb 01/08
CES
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (1) and the aircraft structure.
(36) Install the bolts (16) and the nuts (2) (Ref. SRM 514211).
(37) Examine the seals (140) around the pressure-relief panels (9) and
(30) for damage and correct condition. Replace damaged seals as
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(38) Make sure that the work area is clean and clear of tool(s) and other
items.
(39) Put the pressure-relief panel (9) in position and install the bolts
(10).
(40) Put the pressure-relief panel (30) in position and install the bolts
(28).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 816
Feb 01/08
CES
(41) Measure the into/out of wind step tolerances of the pressure-relief
panels (9) and (30) across the line of flight. These must be as
follows:
(42) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the applicable bolts (10) and/or (28) and the applicable
pressure-relief panel (9) and/or (30).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the applicable pressure-relief panel (9) and/or (30) with
the bolts (10) and/or (28).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 817
Feb 01/08
CES
Leading Edge Pressure-Relief Panels - Seal Location
R Figure 806/TASK 57-41-37-991-014- 13 (SHEET 1)
EFF :
ALL 57-41-37
Page 818
Nov 01/01
CES
Leading Edge Pressure-Relief Panels - Seal Location
R Figure 806/TASK 57-41-37-991-014- 23 (SHEET 2)
EFF :
ALL 57-41-37
Page 819
Nov 01/01
CES
Leading Edge Pressure-Relief Panels - Seal Location
R Figure 806/TASK 57-41-37-991-014- 33 (SHEET 3)
EFF :
ALL 57-41-37
Page 820
Nov 01/01
CES
(i) Do again step (41) and step (42).
(44) Measure the clearance between the D-nose skin and the leading edges
of the pressure-relief panels (9) and (30). The clearance must be
between 0.5 mm (0.0196 in.) and 4.5 mm (0.1771 in.).
(45) Measure the clearance at the inboard and outboard edges of the
pressure-relief panels (9) and (30). The clearance must be between
0.5 mm (0.0196 in.) and 5.5 mm (0.2165 in.).
(46) At the trailing edges of the pressure-relief (9) and (30), measure
the clearance between:
- the wing-skin and the edges of the panel (that are parallel to the
panel leading edges), the clearance must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the leading edges), the clearance must be between 0.5
mm (0.0196 in.) and 7.0 mm (0.2755 in.).
Subtask 57-41-37-350-051-A
(3) When you remove the pressure-relief panel (9) a part of the landings
(1), (3) and (6) will fall. Make a note of the related position of
these landings and keep them for later assembly.
(6) Remove the nuts (2) and the bolts (16) (Ref. SRM 514211).
(7) Remove the part of the landing (1) that is attached to the aircraft
structure.
(8) Remove the nuts (5) and the bolts (7) (Ref. SRM 514211).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 821
Feb 01/10
511-526, 528-599,
CES
(9) Remove the part of the landing (6) that is attached to the aircraft
structure.
(10) Remove the nuts (4) and the bolts (8) (Ref. SRM 514211).
(11) Remove the part of the landing (3) that is attached to the aircraft
structure.
(12) Remove and discard the rivets (15) (Ref. SRM 514211).
(14) Remove and discard the rivets (11) (Ref. SRM 514211).
(15) Remove and discard the rivets (34) (Ref. SRM 514211).
NOTE : The forward angle (12) and the forward angle (33) is the same
____
item. The forward angle (12) or (33) attaches the two pressure
relief panels 521AB(621AB) and 521CB(621CB) to the aircraft
structure.
(17) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (13) and (32)
- the landings (1), (3) and (6)
- the landing (1), (3) and (6) interfaces and the adjacent areas.
(18) Examine the two parts of the landings (1), (3) and (6) for damage.
Discard those that are damaged.
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Examine the pressure-relief panels (9) and (30) for damage. Discard
those that are damaged.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 822
Feb 01/10
528-599,
CES
(21) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (14) (Ref. SRM 574118).
(23) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (14) and the forward sub-spar (13).
(24) Put the forward angle (14) in position on the forward sub-spar (13)
and install the rivets (15) (Ref. SRM 514211).
(25) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (12) (Ref. SRM 574118).
NOTE : The forward angle (12) and the forward angle (33) is the same
____
item. The forward angle (12) or (33) attaches the two pressure
relief panels 521AB(621AB) and 521CB(621CB) to the aircraft
structure.
(27) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (12) and the forward sub-spar (13) and (32).
(28) Put the forward angle (12) in position on the forward sub-spar (13)
and (32). Install the rivets (11) and (34) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (6) and the aircraft structure.
(31) Install the bolts (7) and the nuts (5) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (3) and the aircraft structure.
(33) Put the landing (3) in position and install the bolts (8) and the
nuts (4) (Ref. SRM 514211).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (1) and the aircraft structure.
(36) Install the bolts (16) and the nuts (2) (Ref. SRM 514211).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 823
Feb 01/10
528-599,
CES
(37) Examine the seals (140) around the pressure-relief panels (9) and
(30) for damage and correct condition. Replace damaged seals as
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(38) Make sure that the work area is clean and clear of tool(s) and other
items.
(39) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (9).
(40) Put the pressure-relief panel (9) in position and install the bolts
(10).
(41) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (30).
(42) Put the pressure-relief panel (30) in position and install the bolts
(28).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 824
Feb 01/10
528-599,
CES
(b) For the panel trailing edge:
- maximum 0.6 mm (0.0236 in.) below wing surface (into wind)
- maximum 2.0 mm (0.0787 in.) above wing surface (out of wind).
(44) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the applicable bolts (10) and/or (28) and the applicable
pressure-relief panel (9) and/or (30).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 825
Feb 01/10
528-599,
CES
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the applicable pressure-relief panel (9) and/or (30) with
the bolts (10) and/or (28).
(46) Measure the clearance between the D-nose skin and the leading edges
of the pressure-relief panels (9) and (30). This must be between 0.5
mm (0.0196 in.) and 4.5 mm (0.1771 in.).
(47) Measure the clearance at the inboard and outboard edges of the
pressure-relief panels (9) and (30). This must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(48) At the trailing edges of the pressure-relief panels (9) and (30),
measure:
- the clearance between the wing-skin and the edges of the panels.
The clearance must be not less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-050
B. Seal Installation
(Ref. Fig. 805/TASK 57-41-37-991-017)
NOTE : The procedure that follows can be done at the subsequent servicing
____
interval.
NOTE : Seal only the clearance between the trailing edge of the
____
pressure-relief panels and the wing skin.
(2) Apply masking tape around the edges of the area to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
area.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 826
Feb 01/10
528-599,
CES
(6) Make sure the surface of the seal is flush with the surfaces of the
applicable pressure-relief panel (9) and/or (30) and the wing skin.
(7) Remove the masking tape from the area around the seal.
(9) Remove the applicable pressure-relief panel (9) and/or (30). Use a
suction cup if necessary.
(11) If the sealant does not make a full strip, or there are bubbles or
spaces, or the seal is loose:
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the applicable pressure-relief panel (9) and/or (30) with the
applicable bolts (10) and/or (28).
5. Close-up
________
Subtask 57-41-37-865-058
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-053
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 827
Nov 01/09
R
CES
INTENTIONALLY BLANK
R
57-41-37
Page 828
Nov 01/09
CES
TASK 57-41-37-350-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 829
May 01/04
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-008 Fig. 801
57-41-37-991-009 Fig. 802
57-41-37-991-013 Fig. 803
EFF :
ALL 57-41-37
Page 830
Aug 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-41-37-941-054
A. Job Set-up
(1) Put warning notices in position to tell persons not to operate the
slat and the pneumatic systems.
EFF :
ALL 57-41-37
Page 831
Feb 01/10
CES
Subtask 57-41-37-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-41-37-350-052
EFF :
ALL 57-41-37
Page 832
Feb 01/10
CES
(1) Remove the bolts (10).
(5) When you remove the pressure-relief panel (30), a part of the
landings (20) and (22) will fall. Make a note of the related position
of these landings and keep them for later assembly.
NOTE : The two parts of the landing (25) are connected by lanyards.
____
(6) Remove the nuts (21) and the bolts (35) (Ref. SRM 514211).
(7) Remove the part of the landing (20) that is attached to the aircraft
structure.
(8) Remove the nuts (26) and the bolts (27) (Ref. SRM 514211).
(10) Remove the nuts (23) and the bolts (24) (Ref. SRM 514211).
(11) Remove the part of the landing (22) that is attached to the aircraft
structure.
(12) Remove and discard the rivets (29) (Ref. SRM 514211).
(14) Remove and discard the rivets (11) (Ref. SRM 514211).
(15) Remove and discard the rivets (34) (Ref. SRM 514211).
NOTE : The forward angle (33) and the forward angle (12) is the same
____
item. The forward angle (33) or (12) attaches the two pressure
relief panels 521CB(621CB) and 521AB(621AB) to the aircraft
structure.
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 833
Feb 01/08
CES
(17) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (13) and (32)
- the landings (20), (22) and (25)
- the landing (20), (22) and (25) interfaces and the adjacent areas.
(18) Examine the two parts of the landings (20), (22) and (25) for damage,
discard those that are damaged.
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Examine the pressure-relief panels (9) and (30) for damage. Discard
those that are damaged.
(21) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (31) (Ref. SRM 574118).
(23) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (31) and the forward sub-spar (32).
(24) Put the forward angle (31) in position on the forward sub-spar (32).
Install the rivets (29) (Ref. SRM 514211).
(25) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (33) (Ref. SRM 574118).
NOTE : The forward angle (33) and the forward angle (12) is the same
____
item. The forward angle (33) or (12) attaches the two pressure
relief panels 521CB(621CB) and 521AB(621AB) to the aircraft
structure.
(27) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (33) and the forward sub-spar (13) and (32).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 834
Feb 01/08
CES
(28) Put the forward angle (33) in position on the forward sub-spar (13)
and (32). Install the rivets (11) and (34) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (20) and the aircraft structure.
(31) Install the bolts (35) and the nuts (21) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (22) and the aircraft structure.
(33) Put the landing (22) in position and install the bolts (24) and the
nuts (23) (Ref. SRM 514211).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (25) and the aircraft structure.
(36) Install the bolts (27) and the nuts (26) (Ref. SRM 514211).
(37) Examine the seals (140) around the pressure-relief panels (9) and
(30) for damage and correct condition. Replace damaged seals as
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 835
Feb 01/08
CES
(38) Make sure that the work area is clean and clear of tool(s) and other
items.
(39) Put the pressure-relief panel (9) in position and install the bolts
(10).
(40) Put the pressure-relief panel (30) in position and install the bolts
(28).
(42) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the applicable bolts (10) and/or (28) and the applicable
pressure-relief panel (9) and/or (30).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 836
Feb 01/08
CES
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the applicable pressure-relief panel (9) and/or (30) with
the bolts (10) and/or (28).
(44) Measure the gap between the D-nose skin and the leading edges of the
pressure-relief panels (9) and (30). The gap must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(45) Measure the gap at the inboard and outboard edges of the
pressure-relief panels (9) and (30). The gap must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(46) At the trailing edges of the pressure-relief panels (9) and (30),
measure the gap between:
- the wing-skin and the edges of the panels (that are parallel to the
panel leading edges), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the gap must be between 0.5
mm (0.0196 in.) and 7.0 mm (0.2755 in.).
Subtask 57-41-37-350-052-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 837
Feb 01/10
511-526, 528-599,
CES
(2) Carefully remove the pressure-relief panel 521AB(621AB) (9).
(5) When you remove the pressure-relief panel (30), a part of the
landings (20) and (22) will fall. Make a note of the related position
of these landings and keep them for later assembly.
NOTE : The two parts of the landing (25) are connected by lanyards.
____
(6) Remove the nuts (21) and the bolts (35) (Ref. SRM 514211).
(7) Remove the part of the landing (20) that is attached to the aircraft
structure.
(8) Remove the nuts (26) and the bolts (27) (Ref. SRM 514211).
(10) Remove the nuts (23) and the bolts (24) (Ref. SRM 514211).
(11) Remove the part of the landing (22) that is attached to the aircraft
structure.
(12) Remove and discard the rivets (29) (Ref. SRM 514211).
(14) Remove and discard the rivets (11) (Ref. SRM 514211).
(15) Remove and discard the rivets (34) (Ref. SRM 514211).
NOTE : The forward angle (33) and the forward angle (12) is the same
____
item. The forward angle (33) or (12) attaches the two pressure
relief panels 521CB(621CB) and 521AB(621AB) to the aircraft
structure.
(17) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (13) and (32)
- the landings (20), (22) and (25)
- the landing (20), (22) and (25) interfaces and the adjacent areas.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 838
Feb 01/10
528-599,
CES
(18) Examine the two parts of the landings (20), (22) and (25) for damage.
Discard those that are damaged.
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Examine the pressure-relief panels (9) and (30) for damage. Discard
those that are damaged.
(21) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (31) (Ref. SRM 574118).
(23) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (31) and the forward sub-spar (32).
(24) Put the forward angle (31) in position on the forward sub-spar (32).
Install the rivets (29) (Ref. SRM 514211).
(25) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (33) (Ref. SRM 574118).
NOTE : The forward angle (33) and the forward angle (12) is the same
____
item. The forward angle (33) or (12) attaches the two pressure
relief panels 521CB(621CB) and 521AB(621AB) to the aircraft
structure.
(27) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (33) and the forward sub-spar (13) and (32).
(28) Put the forward angle (33) in position on the forward sub-spar (13)
and (32). Install the rivets (11) and (34) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (20) and the aircraft structure.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 839
Feb 01/10
528-599,
CES
(30) Put the landing (20) in position.
(31) Install the bolts (35) and the nuts (21) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (22) and the aircraft structure.
(33) Put the landing (22) in position and install the bolts (24) and the
nuts (23) (Ref. SRM 514211).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (25) and the aircraft structure.
(36) Install the bolts (27) and the nuts (26) (Ref. SRM 514211).
(37) Examine the seals (140) around the pressure-relief panels (9) and
(30) for damage and correct condition. Replace damaged seals as
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(38) Make sure that the work area is clean and clear of tool(s) and other
items.
(39) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (9).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 840
Feb 01/10
528-599,
CES
(40) Put the pressure-relief panel (9) in position and install the bolts
(10).
(41) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (30).
(42) Put the pressure-relief panel (30) in position and install the bolts
(28).
(44) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 841
Feb 01/10
528-599,
CES
(45) If an into/out of wind step or an end step is not in tolerance,
continue as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the applicable bolts (10) and/or (28) and the applicable
pressure-relief panel (9) and/or (30).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the applicable pressure-relief panel (9) and/or (30) with
the bolts (10) and/or (28).
(46) Measure the gap between the D-nose skin and the leading edges of the
pressure-relief panels (9) and (30). The gap must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(47) Measure the gap at the inboard and outboard edges of the
pressure-relief panels (9) and (30). The gap must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(48) At the trailing edges of the pressure-relief panels (9) and (30),
measure:
- the gap between the wing-skin and the edges of the panels.
The gap must not be less than 0.5 mm (0.0196 in.).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 842
Feb 01/10
528-599,
CES
Subtask 57-41-37-390-051
B. Seal Installation
NOTE : Seal only the gap between the trailing edge of the pressure-relief
____
panels and the wing skin.
(2) Apply masking tape around the edges of the gap to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
gap.
(6) Make sure the surface of the seal is flush with the surfaces of the
applicable pressure-relief panel (9) and/or (30) and the wing skin.
(7) Remove the masking tape from the area around the seal.
(9) Remove the applicable pressure-relief panel (9) and/or (30). Use a
suction cup if necessary.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 843
Feb 01/10
528-599,
CES
(10) Examine the seal to make sure that:
- there is a full strip of sealant along the trailing edge of the
panel opening
- there are no bubbles or spaces in the sealant
- no parts of the seal are loose.
(11) If there are bubbles or spaces in the sealant, or the seal does not
make a full strip, or the seal is loose do as follows:
- use a non metallic scraper to remove the seal
- repeat steps (1) thru (11).
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the applicable pressure-relief panel (9) and/or (30) with the
applicable bolts (10) and/or (28).
5. Close-up
________
Subtask 57-41-37-865-060
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-054
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 844
May 01/04
R
CES
TASK 57-41-37-350-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 845
Aug 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 846
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
ASRM 514211
ASRM 514411
ASRM 574118
ASRM 574126
57-41-37-991-013 Fig. 803
3. __________
Job Set-up
Subtask 57-41-37-941-055
A. Job Set-up
(1) Put warning notices in position to tell persons not to operate the
slat and the pneumatic systems.
EFF :
ALL 57-41-37
Page 847
Feb 01/10
CES
Subtask 57-41-37-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
EFF :
ALL 57-41-37
Page 848
Feb 01/10
CES
INTENTIONALLY BLANK
R
57-41-37
Page 849
May 01/08
CES
Leading Edge Pressure-Relief Panel 521EB(621EB) - Location and Detail
Figure 807/TASK 57-41-37-991-010- 12 (SHEET 1)
R
EFF :
ALL 57-41-37
Page 850
May 01/04
CES
Leading Edge Pressure-Relief Panel 521EB(621EB) - Location and Detail
Figure 807/TASK 57-41-37-991-010- 22 (SHEET 2)
R
EFF :
ALL 57-41-37
Page 851
May 01/04
CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-053
(3) When you remove the pressure-relief panel (50), a part of the
landings (44) and (58) will fall. Make a note of the related position
of these landings and keep them for later assembly.
NOTE : The two parts of the landings (40), (54) and (62) are
____
connected by lanyards.
(4) Remove the nuts (41) and the bolts (42) (Ref. ASRM 514211).
(6) Remove the nuts (43) and the bolts (45) (Ref. ASRM 514211).
(7) Remove the part of the landing (44) that is attached to the aircraft
structure.
(8) Remove the nuts (55) and the bolts (56) (Ref. ASRM 514211).
(10) Remove the nuts (57) and the bolts (59) (Ref. ASRM 514211).
(11) Remove the part of the landing (58) that is attached to the aircraft
structure.
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 852
May 01/08
R
CES
(12) Remove the nuts (61) and the bolts (63) (Ref. ASRM 514211).
(14) Remove and discard the rivets (48) (Ref. ASRM 514211).
(16) Remove and discard the rivets (46) (Ref. ASRM 514211).
(18) Remove and discard the rivets (60) (Ref. ASRM 514211).
(20) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (49)
- the landings (40), (44), (54), (58) and (62)
- the landing (40), (44), (54), (58) and (62) interfaces and the
adjacent areas.
(21) Examine the two parts of the landings (40), (44), (54), (58) and (62)
for damage, discard those that are damaged.
(22) Assemble the landings (40), (44), (54), (58) and (62) as follows:
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(24) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (51) (Ref. ASRM 574118).
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (51) and the forward sub-spar (49).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 853
May 01/08
R
CES
(27) Put the forward angle (51) in position on the forward sub-spar (49).
Install the rivets (48) (Ref. ASRM 514211).
(28) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (47) (Ref. ASRM 574118).
(30) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (47) and the forward sub-spar (49).
(31) Put the forward angle (47) in position on the forward sub-spar (49).
Install the rivets (46) (Ref. ASRM 514211).
(32) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (65) (Ref. ASRM 574118).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (65) and the forward sub-spar (49).
(35) Put the forward angle (65) in position on the forward sub-spar (49).
Install the rivets (60) (Ref. ASRM 514211).
(36) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (40) and the aircraft structure.
(38) Install the bolts (42) and the nuts (41) (Ref. ASRM 514211).
(39) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (44) and the aircraft structure.
(41) Install the bolts (45) and the nuts (43) (Ref. ASRM 514211).
(42) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (54) and the aircraft structure.
(44) Install the bolts (56) and the nuts (55) (Ref. ASRM 514211).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 854
May 01/08
R
CES
(45) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (58) and the aircraft structure.
(47) Install the bolts (59) and the nuts (57) (Ref. ASRM 514211).
(48) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (62) and the aircraft structure.
(50) Install the bolts (63) and the nuts (61) (Ref. ASRM 514211).
(51) Examine the seals (140) around the pressure-relief panel (50) for
damage and correct condition. Replace damaged seals as follows:
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(52) Make sure that the work area is clean and clear of tool(s) and other
items.
(53) Put the pressure-relief panel (50) in position and install the bolts
(52) and (64).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 855
May 01/08
R
CES
(54) Measure the into/out of wind step tolerances of the pressure-relief
panel (50) across the line of flight. These must be as follows:
(55) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. ASRM 574126).
(c) Remove the bolts (52) and (64) and the pressure-relief panel
(50).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. ASRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. ASRM 514211).
(h) Install the pressure-relief panel (50) with the bolts (52) and
(64).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 856
May 01/08
CES
(i) Do again step (54) and step (55).
(57) Measure the clearance between the D-nose skin and the leading edge of
the pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(58) Measure the clearance at the inboard and outboard edges of the
pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(59) At the trailing edge of the pressure-relief panel (50), measure the
clearance between:
- the wing-skin and the edge of the panel (that is parallel to the
panel leading edge), the clearance must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.)
- the wing-skin and the edge of the panel cut-outs (that are not
parallel to the panel leading edge), the clearance must be between
0.5 mm (0.0196 in.) and 7.0 mm (0.2755 in.).
Subtask 57-41-37-350-053-A
(3) When you remove the pressure-relief panel (50), a part of the
landings (44) and (58) will fall. Make a note of the related position
of these landings and keep them for later assembly.
NOTE : The two parts of the landings (40), (54) and (62) are
____
connected by lanyards.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 857
Feb 01/10
511-526, 528-599,
CES
(4) Remove the nuts (41) and the bolts (42) (Ref. ASRM 514211).
(6) Remove the nuts (43) and the bolts (45) (Ref. ASRM 514211).
(7) Remove the part of the landing (44) that is attached to the aircraft
structure.
(8) Remove the nuts (55) and the bolts (56) (Ref. ASRM 514211).
(10) Remove the nuts (57) and the bolts (59) (Ref. ASRM 514211).
(11) Remove the part of the landing (58) that is attached to the aircraft
structure.
(12) Remove the nuts (61) and the bolts (63) (Ref. ASRM 514211).
(14) Remove and discard the rivets (48) (Ref. ASRM 514211).
(16) Remove and discard the rivets (46) (Ref. ASRM 514211).
(18) Remove and discard the rivets (60) (Ref. ASRM 514211).
(20) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (49)
- the landings (40), (44), (54), (58) and (62)
- the landing (40), (44), (54), (58) and (62) interfaces and the
adjacent areas.
(21) Examine the two parts of the landings (40), (44), (54), (58) and (62)
for damage. Discard those that are damaged.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 858
Feb 01/10
528-599,
CES
(22) Assemble the landings (40), (44), (54), (58) and (62) as follows:
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(24) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (51) (Ref. ASRM 574118).
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (51) and the forward sub-spar (49).
(27) Put the forward angle (51) in position on the forward sub-spar (49).
Install the rivets (48) (Ref. ASRM 514211).
(28) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (47) (Ref. ASRM 574118).
(30) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (47) and the forward sub-spar (49).
(31) Put the forward angle (47) in position on the forward sub-spar (49).
Install the rivets (46) (Ref. ASRM 514211).
(32) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (65) (Ref. ASRM 574118).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (65) and the forward sub-spar (49).
(35) Put the forward angle (65) in position on the forward sub-spar (49).
Install the rivets (60) (Ref. ASRM 514211).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 859
Feb 01/10
528-599,
CES
(36) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (40) and the aircraft structure.
(38) Install the bolts (42) and the nuts (41) (Ref. ASRM 514211).
(39) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (44) and the aircraft structure.
(41) Install the bolts (45) and the nuts (43) (Ref. ASRM 514211).
(42) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (54) and the aircraft structure.
(44) Install the bolts (56) and the nuts (55) (Ref. ASRM 514211).
(45) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (58) and the aircraft structure.
(47) Install the bolts (59) and the nuts (57) (Ref. ASRM 514211).
(48) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (62) and the aircraft structure.
(50) Install the bolts (63) and the nuts (61) (Ref. ASRM 514211).
(51) Examine the seals (140) around the pressure-relief panel (50) for
damage and correct condition. Replace damaged seals as follows:
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 860
Feb 01/10
528-599,
CES
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(52) Make sure that the work area is clean and clear of tool(s) and other
items.
(53) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (50).
(54) Put the pressure-relief panel (50) in position and install the bolts
(52) and (64).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 861
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
(56) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. ASRM 574126).
(c) Remove the bolts (52) and (64) and the pressure-relief panel
(50).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. ASRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. ASRM 514211).
(h) Install the pressure-relief panel (50) with the bolts (52) and
(64).
(58) Measure the clearance between the D-nose skin and the leading edge of
the pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(59) Measure the clearance at the inboard and outboard edges of the
pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 862
Feb 01/10
528-599,
CES
(60) At the trailing edge of the pressure-relief panel (50), measure:
- the clearance between the wing-skin and the edge of the panel.
The clearance must not be less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-052
B. Seal Installation
NOTE : Seal only the clearance between the trailing edge of the
____
pressure-relief panels and the wing skin.
(2) Apply masking tape around the edges of the clearance to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
gap.
(6) Make sure the surface of the seal is flush with the surfaces of the
applicable pressure-relief panel (50) and the wing skin.
(7) Remove the masking tape from the area around the seal.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 863
Feb 01/10
528-599,
CES
(10) Examine the seal to make sure that:
- there is a full strip of sealant along the trailing edge of the
panel opening
- there are no bubbles or spaces in the sealant
- no parts of the seal are loose.
(11) If there are bubbles or spaces in the sealant, or the seal does not
make a full strip, or the seal is loose do as follows:
- use a non-metallic scraper to remove the seal
- repeat steps (1) thru (11).
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the pressure-relief panel (50) with the bolts (52) and (64).
5. Close-up
________
Subtask 57-41-37-865-062
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-055
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 864
May 01/08
R
CES
TASK 57-41-37-350-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 865
May 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 866
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-013 Fig. 803
3. __________
Job Set-up
Subtask 57-41-37-941-056
A. Job Set-up
(1) Put warning notices in position to tell persons not to operate the
slat and the pneumatic systems.
EFF :
ALL 57-41-37
Page 867
Feb 01/10
CES
Subtask 57-41-37-865-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
EFF :
ALL 57-41-37
Page 868
Feb 01/10
CES
Leading Edge Pressure-Relief Panel 522AB(622AB) - Location and Detail
Figure 808/TASK 57-41-37-991-011
R
EFF :
ALL 57-41-37
Page 869
May 01/08
CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-054
(3) When you remove the pressure-relief panel (79), a part of the landing
(73) will fall. Make a note of the position of this and keep it
landing for later assembly.
NOTE : The two parts of the landings (71), (77) and (88) are
____
connected with lanyards.
(4) Remove the nuts (70) and the bolts (87) (Ref. SRM 514211).
(6) Remove the nuts (72) and the bolts (85) (Ref. SRM 514211).
(8) Remove the nuts (76) and the bolts (75) (Ref. SRM 514211).
(12) Remove and discard the rivets (78) (Ref. SRM 514211).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 870
May 01/08
R
CES
(13) Remove and discard the forward angle (82).
(14) Remove and discard the rivets (83) (Ref. SRM 514211).
(16) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (81)
- the landings (71), (73), (77) and (88)
- the landing (71), (73), (77) and (88) interfaces and the adjacent
areas.
(17) Examine the two parts of the landings (71), (73), (77) and (88) for
damage, discard those that are damaged.
(18) Assemble the landings (71), (73), (77) and (88) as follows:
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (82) (Ref. SRM 574118).
(22) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (82) and the forward sub-spar (81).
(23) Put the forward angle (82) in position on the forward sub-spar (81).
Install the rivets (78) (Ref. SRM 514211).
(24) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (86) (Ref. SRM 574118).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 871
May 01/08
R
CES
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (86) and the forward sub-spar (81).
(27) Put the forward angle (86) in position on the forward sub-spar (81).
Install the rivets (83) (Ref. SRM 514211).
(28) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (71) and the aircraft structure.
(30) Install the bolts (85) and the nuts (72) (Ref. SRM 514211).
(31) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (73) and the aircraft structure.
(33) Install the bolts (74) and (84) (Ref. SRM 514211).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (77) and the aircraft structure.
(36) Install the bolts (75) and the nuts (76) (Ref. SRM 514211).
(37) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (88) and the aircraft structure.
(39) Install the bolts (87) and the nuts (70) (Ref. SRM 514211).
(40) Examine the seals (140) around the pressure-relief panel (79) for
damage and correct condition. Replace damaged seals as follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 872
May 01/08
R
CES
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(41) Make sure that the work area is clean and clear of tool(s) and other
items.
(42) Put the pressure-relief panel (79) in position and install the bolts
(80).
(44) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the bolts (80) and the pressure-relief panel (79).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 873
May 01/08
R
CES
(d) Put the spacer (123) in position on the applicable landing.
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the pressure-relief panel (79) with the bolts (80).
(46) Measure the gap between the D-nose skin and the leading edge of the
pressure-relief panel (79). The gap must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
(47) Measure the gap at the inboard and outboard edges of the
pressure-relief panel (79). The gap must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).
(48) At the trailing edge of the pressure-relief panel (79), measure the
gap between:
- the wing-skin and the edge of the panel (that is parallel to the
panel leading edge), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
- the wing-skin and the edge of the panel cut-outs (that are not
parallel to the panel leading edge), the gap must be between 0.5 mm
(0.0196 in.) and 7.0 mm (0.2755 in.).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 874
May 01/08
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-054-A
(3) When you remove the pressure-relief panel (79), a part of the landing
(73) will fall. Make a note of the position of this and keep it
landing for later assembly.
NOTE : The two parts of the landings (71), (77) and (88) are
____
connected with lanyards.
(4) Remove the nuts (70) and the bolts (87) (Ref. SRM 514211).
(6) Remove the nuts (72) and the bolts (85) (Ref. SRM 514211).
(8) Remove the nuts (76) and the bolts (75) (Ref. SRM 514211).
(12) Remove and discard the rivets (78) (Ref. SRM 514211).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 875
Feb 01/10
528-599,
CES
(13) Remove and discard the forward angle (82).
(14) Remove and discard the rivets (83) (Ref. SRM 514211).
(16) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (81)
- the landings (71), (73), (77) and (88)
- the landing (71), (73), (77) and (88) interfaces and the adjacent
areas.
(17) Examine the two parts of the landings (71), (73), (77) and (88) for
damage. Discard those that are damaged.
(18) Assemble the landings (71), (73), (77) and (88) as follows:
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (82) (Ref. SRM 574118).
(22) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (82) and the forward sub-spar (81).
(23) Put the forward angle (82) in position on the forward sub-spar (81).
Install the rivets (78) (Ref. SRM 514211).
(24) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (86) (Ref. SRM 574118).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 876
Feb 01/10
528-599,
CES
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (86) and the forward sub-spar (81).
(27) Put the forward angle (86) in position on the forward sub-spar (81).
Install the rivets (83) (Ref. SRM 514211).
(28) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (71) and the aircraft structure.
(30) Install the bolts (85) and the nuts (72) (Ref. SRM 514211).
(31) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (73) and the aircraft structure.
(33) Install the bolts (74) and (84) (Ref. SRM 514211).
(34) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (77) and the aircraft structure.
(36) Install the bolts (75) and the nuts (76) (Ref. SRM 514211).
(37) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (88) and the aircraft structure.
(39) Install the bolts (87) and the nuts (70) (Ref. SRM 514211).
(40) Examine the seals (140) around the pressure-relief panel (79) for
damage and correct condition. Replace damaged seals as follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 877
Feb 01/10
528-599,
CES
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(41) Make sure that the work area is clean and clear of tool(s) and other
items.
(42) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (79).
(43) Put the pressure-relief panel (79) in position and install the bolts
(80).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 878
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
(45) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the bolts (80) and the pressure-relief panel (79).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the pressure-relief panel (79) with the bolts (80).
(47) Measure the gap between the D-nose skin and the leading edge of the
pressure-relief panel (79). The gap must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
(48) Measure the gap at the inboard and outboard edges of the
pressure-relief panel (79). The gap must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 879
Feb 01/10
528-599,
CES
(49) At the trailing edge of the pressure-relief panel (79), measure:
- the gap between the wing-skin and the edge of the panel.
The gap must not be less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-053
B. Seal Installation
NOTE : Seal only the gap between the trailing edge of the pressure-relief
____
panels and the wing skin.
(2) Apply masking tape around the edges of the gap to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
gap.
(6) Make sure the surface of the seal is flush with the surfaces of the
pressure-relief panel (79) and the wing skin.
(7) Remove the masking tape from the area around the seal.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 880
Feb 01/10
528-599,
CES
(10) Examine the seal to make sure that:
- there is a full strip of sealant along the trailing edge of the
panel opening
- there are no bubbles or spaces in the sealant
- no parts of the seal are loose.
(11) If there are bubbles or spaces in the sealant, or the seal does not
make a full strip, or the seal is loose do as follows:
- use a non metallic scraper to remove the seal
- repeat steps (1) thru (11).
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the pressure-relief panel (79) with the bolts (80).
5. Close-up
________
Subtask 57-41-37-865-064
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-056
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 881
May 01/08
R
CES
TASK 57-41-37-350-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 882
May 01/08
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-41-37
Page 883
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-013 Fig. 803
3. __________
Job Set-up
Subtask 57-41-37-941-057
A. Job Set-up
(1) Put warning notices in position to tell persons not to operate the
slat and the pneumatic systems.
EFF :
ALL 57-41-37
Page 884
Feb 01/10
CES
Subtask 57-41-37-865-065
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
EFF :
ALL 57-41-37
Page 885
Feb 01/10
CES
Leading Edge Pressure-Relief Panel 522CB(622CB) - Location and Detail
Figure 809/TASK 57-41-37-991-012
R
EFF :
ALL 57-41-37
Page 886
May 01/08
CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-055
(3) When you remove the pressure-relief panel (107), a part of the
landing (102) will fall. Make a note of the position of this landing
and keep it for later assembly.
NOTE : The two parts of the landings (100) and (104) are connected by
____
lanyards.
(4) Remove the nuts (101) and the bolts (115) (Ref. SRM 514211).
(6) Remove the nuts (105) and the bolts (106) (Ref. SRM 514211).
(9) Remove the part of the landing (102) that is attached to the aircraft
structure.
(10) Remove and discard the rivets (109) (Ref. SRM 514211).
(12) Remove and discard the rivets (113) (Ref. SRM 514211).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 887
May 01/08
R
CES
(13) Remove and discard the forward angle (112).
(14) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (111)
- the landings (100), (102) and (104)
- the landing (100), (102) and (104) interfaces and the adjacent
areas.
(15) Examine the two parts of the landings (100), (102) and (104) for
damage, discard those that are damaged.
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(18) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (110) (Ref. SRM 574118).
(20) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (110) and the forward sub-spar (111).
(21) Put the forward angle (110) in position on the forward sub-spar
(111). Install the rivets (109) (Ref. SRM 514211).
(22) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (112) (Ref. SRM 574118).
(24) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (112) and the forward sub-spar (111).
(25) Put the forward angle (112) in position on the forward sub-spar
(111). Install the rivets (113) (Ref. SRM 514211).
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 888
May 01/08
R
CES
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (100) and the aircraft structure.
(28) Install the bolts (115) and the nuts (101) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (102) and the aircraft structure.
(31) Install the bolts (103) and (114) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (104) and the aircraft structure.
(34) Install the bolts (106) and the nuts (105) (Ref. SRM 514211).
(35) Examine the seals (140) around the pressure-relief panel (107) for
damage and correct condition. Replace damaged seals as follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the joint corners.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(36) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 889
May 01/08
R
CES
(37) Put the pressure-relief panel (107) in position and install the bolts
(108).
(39) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the bolts (108) and the pressure-relief panel (107).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the pressure-relief panel (107) with the bolts (108).
R
EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37
Page 890
May 01/08
CES
(i) Do again step (38) and step (39).
(41) Measure the gap between the D-nose skin and the leading edge of the
pressure-relief panel (107). The gap must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
(42) Measure the gap at the inboard and outboard edges of the
pressure-relief panel (107). The gap must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).
(43) At the trailing edge of the pressure-relief panel (107), measure the
gap between:
- the wing-skin and the edge of the panel (that is parallel to the
panel leading edge), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
- the wing-skin and the edge of the panel cut-outs (that are not
parallel to the panel leading edge), the gap must be between 0.5 mm
(0.0196 in.) and 7.0 mm (0.2755 in.).
Subtask 57-41-37-350-055-A
(3) When you remove the pressure-relief panel (107), a part of the
landing (102) will fall. Make a note of the position of this landing
and keep it for later assembly.
NOTE : The two parts of the landings (100) and (104) are connected by
____
lanyards.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37
Page 891
Feb 01/10
511-526, 528-599,
CES
(4) Remove the nuts (101) and the bolts (115) (Ref. SRM 514211).
(6) Remove the nuts (105) and the bolts (106) (Ref. SRM 514211).
(9) Remove the part of the landing (102) that is attached to the aircraft
structure.
(10) Remove and discard the rivets (109) (Ref. SRM 514211).
(12) Remove and discard the rivets (113) (Ref. SRM 514211).
(14) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (111)
- the landings (100), (102) and (104)
- the landing (100), (102) and (104) interfaces and the adjacent
areas.
(15) Examine the two parts of the landings (100), (102) and (104) for
damage. Discard those that are damaged.
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(18) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (110) (Ref. SRM 574118).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 892
Feb 01/10
528-599,
CES
(19) Install the rivets (132) (Ref. SRM 514211).
(20) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (110) and the forward sub-spar (111).
(21) Put the forward angle (110) in position on the forward sub-spar
(111). Install the rivets (109) (Ref. SRM 514211).
(22) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (112) (Ref. SRM 574118).
(24) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (112) and the forward sub-spar (111).
(25) Put the forward angle (112) in position on the forward sub-spar
(111). Install the rivets (113) (Ref. SRM 514211).
(26) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (100) and the aircraft structure.
(28) Install the bolts (115) and the nuts (101) (Ref. SRM 514211).
(29) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (102) and the aircraft structure.
(31) Install the bolts (103) and (114) (Ref. SRM 514211).
(32) Apply SEALANTS (Material No. 09-001) to the mating faces of the
landing (104) and the aircraft structure.
(34) Install the bolts (106) and the nuts (105) (Ref. SRM 514211).
(35) Examine the seals (140) around the pressure-relief panel (107) for
damage and correct condition. Replace damaged seals as follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 893
Feb 01/10
528-599,
CES
(b) Clean the applicable area of the panel with a lint-free cloth
made moist with CLEANING AGENTS (Material No. 11-026).
(e) Cut the corners of the new seal (140) to make a continuous
surface at the joint corners.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
(36) Make sure that the work area is clean and clear of tool(s) and other
items.
(37) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (107).
(38) Put the pressure-relief panel (107) in position and install the bolts
(108).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 894
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
(40) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the bolts (108) and the pressure-relief panel (107).
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the pressure-relief panel (107) with the bolts (108).
(42) Measure the gap between the D-nose skin and the leading edge of the
pressure-relief panel (107). The gap must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
(43) Measure the gap at the inboard and outboard edges of the
pressure-relief panel (107). The gap must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 895
Feb 01/10
528-599,
CES
(44) At the trailing edge of the pressure-relief panel (107), measure:
- the gap between the wing-skin and the edge of the panel.
The gap must not be less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-054
B. Seal Installation
NOTE : Seal only the gap between the trailing edge of the pressure-relief
____
panels and the wing skin.
(2) Apply masking tape around the edges of the gap to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
gap.
(6) Make sure the surface of the seal is flush with the surfaces of the
pressure-relief panel (107) and the wing skin.
(7) Remove the masking tape from the area around the seal.
R
EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37
Page 896
Feb 01/10
528-599,
CES
(10) Examine the seal to make sure that:
- there is a full strip of sealant along the trailing edge of the
panel opening
- there are no bubbles or spaces in the sealant
- no parts of the seal are loose.
(11) If there are bubbles or spaces in the sealant, or the seal does not
make a full strip, or the seal is loose do as follows:
- use a non metallic scraper to remove the seal
- repeat steps (1) thru (11).
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the pressure-relief panel (107) with the bolts (108).
5. Close-up
________
Subtask 57-41-37-865-066
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-057
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-41-37
Page 897
May 01/08
CES
SLAT 1 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
2. ___________
Description
The slat 1 is a wedge-shaped structure. It has:
- a main rivetted structure
- a trailing edge structure
- slat-tracks 1 thru 4 (Ref. 27-84-00).
3. _____________________
Component Description
The bottom skin is made from an etched aluminum alloy sheet. There are 12
drain holes in the bottom skin.
A lower girder, made from pressed aluminum alloy sheet, adds strength to
the structure. It makes the forward joint of the top and bottom skins.
There are seals attached to the rear face of the slat:
- at the outboard end of the slat
- around the tracks
- near the forward joint of the top and bottom skins.
Elbow pieces reinforce the seals at each corner.
There is a glass fiber belly-fairing attached with bolts to the inboard
end of the structure.
The slat 1 has a trailing edge structure which is attached to the main
rivetted structure at the rear spar. It closes the aft edge of the slat
and completes the aerodynamic profile.
EFF :
ALL 57-42-00
Page 1
Aug 01/04
CES
Slat 1
Figure 001
EFF :
ALL 57-42-00
Page 2
Feb 01/98
CES
Slat 1
Figure 002
EFF :
ALL 57-42-00
Page 3
Feb 01/98
CES
The trailing edge is a bonded structure of aluminum alloy panels with a
honeycomb core.
C. Slat Tracks
Slat-tracks 1 and 4 do not have a rack, but give the slat 1 strength when
it is extended or retracted. Fixed stops at the ends of all the
slat-tracks limit the travel of the slat.
The slat-tracks are connected to the track ribs of slat 1 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.
EFF :
ALL 57-42-00
Page 4
Aug 01/04
R
CES
SLAT 1 - INSPECTION/CHECK
_________________________
TASK 57-42-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-00
Page 601
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-42-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-42-00-860-050
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 1, zone 521 (621).
Subtask 57-42-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-42-00
Page 602
Aug 01/07
CES
4. Procedure
_________
Subtask 57-42-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the slat track 1 to 4
attachment link area.
Subtask 57-42-00-210-050
B. Inspection
(1) Examine the slat tracks 1 to 4 attachment links, side plates, track
rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
(a) Remove one of the slat attachment bolts (Ref. TASK 27-84-63-000-
001).
(d) Do step (a) thru (c) for each attachment bolt on the slat tracks
1 to 4.
EFF :
ALL 57-42-00
Page 603
Feb 01/08
CES
Details of the Slat Track 1 to 4 Attachment Links, Side Plates and Bolts
Figure 601/TASK 57-42-00-991-001
EFF :
ALL 57-42-00
Page 604
Feb 01/98
CES
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-42-00-210-050-A
B. Inspection
(1) Examine the slat tracks 1 to 4 attachment links, side plates, nuts
and bolts. Make sure that:
- there is no corrosion, cracks or damage
- there is no distortion of bolts or their holes
- all the nuts are tight and safetied.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-42-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-42-00-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-42-00-942-051
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-00
Page 605
Feb 01/10
CES
TASK 57-42-00-200-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-42-00
Page 606
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-42-00-941-053
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-42-00-860-052
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 1, zone 521(621).
Subtask 57-42-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-42-00
Page 607
Aug 01/07
CES
INTENTIONALLY BLANK
R
57-42-00
Page 608
Aug 01/07
CES
4. Procedure
_________
Subtask 57-42-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the area. Clean the slat 1 skin
connections in the area of the lower girder at track ribs.
Subtask 57-42-00-210-055
B. Inspection
(1) Examine the slat 1 skin connections in the area of the lower girder
at track ribs 1 to 4. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-42-00-865-057
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-42-00
Page 609
May 01/05
R
CES
Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
Ribs 1 thru 4)
Figure 602/TASK 57-42-00-991-003- 12 (SHEET 1)
EFF :
ALL
57-42-00 Page 610
Feb 01/98
CES
Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
Ribs 1 thru 4)
Figure 602/TASK 57-42-00-991-003- 22 (SHEET 2)
EFF :
ALL
57-42-00 Page 611
Feb 01/98
CES
Subtask 57-42-00-860-057
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-42-00-942-057
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-00
Page 612
May 01/05
R
CES
TASK 57-42-00-200-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-00
Page 613
May 01/05
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-42-00-941-054
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-42-00-860-053
(2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on the
flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 1, zone 521(621).
Subtask 57-42-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-42-00
Page 614
Aug 01/08
CES
4. Procedure
_________
Subtask 57-42-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the area. Clean the slat 1 skin
connection in the area of the lower girder at track ribs 1 thru 4.
Subtask 57-42-00-280-050
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-42-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-42-00-860-054
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-42-00
Page 615
Aug 01/08
CES
R Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
R Ribs 1 thru 4)
Figure 603/TASK 57-42-00-991-005- 12 (SHEET 1)
EFF :
ALL
57-42-00 Page 616
Aug 01/07
CES
R Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
R Ribs 1 thru 4)
Figure 603/TASK 57-42-00-991-005- 22 (SHEET 2)
EFF :
ALL
57-42-00 Page 617
Aug 01/07
CES
Subtask 57-42-00-942-059
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-00
Page 618
May 01/05
R
CES
TASK 57-42-00-200-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-00
Page 619
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-42-00-941-055
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-42-00-860-055
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 1, zone 521 (621).
Subtask 57-42-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-42-00
Page 620
Aug 01/07
CES
4. Procedure
_________
Subtask 57-42-00-110-061
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the upper and lower surfaces of
the slat 1 trailing edge.
Subtask 57-42-00-280-051
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-42-00-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-42-00
Page 621
May 01/05
R
CES
Details of the Slat 1 Trailing Edge
Figure 604/TASK 57-42-00-991-006
EFF :
ALL 57-42-00
Page 622
May 01/05
R
CES
Subtask 57-42-00-860-056
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-42-00-942-061
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-00
Page 623
May 01/05
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-42-11-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-11
Page 701
Feb 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-42-11-941-050
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
EFF :
ALL 57-42-11
Page 702
Feb 01/08
CES
Subtask 57-42-11-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing leading edge at
Slat 1, zone 511 (611).
Subtask 57-42-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-42-11-110-050
(1) Cleaning
EFF :
ALL 57-42-11
Page 703
Feb 01/08
CES
R Slat No. 1 - Painting Area and Dimensions
Figure 701/TASK 57-42-11-991-001
EFF :
ALL 57-42-11
Page 704
Feb 01/10
CES
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU
_______
R DO:
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
(d) Carefully dry the area with a new, dry, MISCELLANEOUS (Material
No. 19-003).
(a) If the paint or primer layers are damaged, do a repair (Ref. TASK
51-75-12-300-001).
(c) Remove the abrasive grit and use a new MISCELLANEOUS (Material
No. 19-003) made moist with CLEANING AGENTS (Material No. 11-004)
to clean the surface.
EFF :
ALL 57-42-11
Page 705
May 01/07
CES
Subtask 57-42-11-370-050
R B. Painting:
R (1) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
R 003) with a brush, to the prepared area on the slat lower trailing
R edge.
R
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
(Ref. Fig. 701/TASK 57-42-11-991-001)
5. Close-up
________
Subtask 57-42-11-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV
Subtask 57-42-11-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
Subtask 57-42-11-942-051
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-11
Page 706
Feb 01/10
CES
STRUCTURE COMPLETE - SLAT 1 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-42-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-21
Page 401
Aug 01/03
CES
3. __________
Job Set-up
Subtask 57-42-21-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-42-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-42-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 1, zone 511(611).
4. Procedure
_________
Subtask 57-42-21-020-050
(a) Disengage the tab washer (3) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (3).
EFF :
ALL 57-42-21
Page 402
Feb 01/98
CES
Spherical Bearings of the No. 1 Slat - Location and Detail
Figure 401/TASK 57-42-21-991-001
EFF :
ALL 57-42-21
Page 403
Feb 01/98
CES
(2) Removal of the spherical bearing (7) at the position D
(a) Disengage the tab washer (6) from the nut (5).
(b) Remove and discard the nut (5) and the tab washer (6).
(a) Disengage the tab washer (11) from the nut (9).
(b) Remove and discard the nut (9) and the tab washer (11).
(a) Disengage the tab washer (10) from the nut (8).
(b) Remove and discard the nut (8) and the tab washer (10).
EFF :
ALL 57-42-21
Page 404
Feb 01/98
CES
TASK 57-42-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-21
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-42-21
Page 406
Nov 01/08
R
CES
3. __________
Job Set-up
Subtask 57-42-21-941-051
A. Safety Precautions
(1) Make sure warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
Subtask 57-42-21-860-050
(1) Make sure that the access platform is in position below the
applicable slat 1, zone 511(611).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
(3) Make sure that the No. 1 slat has been removed (Ref. TASK 27-84-63-
000-001).
Subtask 57-42-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-42-21
Page 407
Nov 01/08
R
CES
4. Procedure
_________
Subtask 57-42-21-420-052
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003).
Subtask 57-42-21-420-051
R (b) Install the spherical bearing (1). Make sure that the spherical
R bearing housing aligns correctly with the projection on the slat
rib.
R (c) Install the new tab washer (11) and the new nut (9).
(d) TORQUE the nut (9) to between 2.5 and 3.0 m.daN (18.43 and 22.12
lbf.ft). Make sure that you can safety the nut (9) with the tab
washer (11).
EFF :
ALL 57-42-21
Page 408
Feb 01/04
CES
(e) Safety the nut (9) with the tab washer (11).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (9),
the tab washer (11) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (1).
(b) Install the spherical bearing (12). Make sure that the spherical
bearing housing aligns correctly with the projection on the slat
rib.
R (c) Install the new tab washer (10) and the new nut (8).
(d) TORQUE the nut (8) to between 2.5 and 3.0 m.daN (18.43 and 22.12
lbf.ft). Make sure that you can safety the nut (8) with the tab
washer (10).
(e) Safety the nut (8) with the tab washer (10).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (8),
the tab washer (10) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (12).
R (b) Install the new spherical bearing (7). Make sure that the
R spherical bearing housing aligns correctly with the projection on
the slat rib.
R (c) Install the new tab washer (6) and the new nut (5).
(d) TORQUE the nut (5) to between 2.5 and 3.0 m.daN (18.43 and 22.12
lbf.ft). Make sure that you can safety the nut (5) with the tab
washer (6).
EFF :
ALL 57-42-21
Page 409
Feb 01/04
CES
(e) Safety the nut (5) with the tab washer (6).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (5),
the tab washer (6) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (7).
R (b) Install the new spherical bearing (4). Make sure that the
R spherical bearing housing aligns correctly with the projection on
the slat rib.
R (c) Install the new tab washer (3) and the new nut (2).
(d) Install the spherical bearing (4). Make sure that the spherical
bearing housing aligns correcly with projection on the slat rib.
(e) Install the new tab washer (3) and the new nut (2).
(f) TORQUE the nut (2) to between 2.5 and 3.0 m.daN (18.43 and 22.12
lbf.ft). Make sure that you can safety the nut (2) with the tab
washer (3).
(g) Safety the nut (2) with the tab washer (3).
(h) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
the tab washer (3) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (4).
Subtask 57-42-21-410-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-42-21
Page 410
Feb 01/04
CES
Subtask 57-42-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-42-21-710-050
E. Test
5. Close-up
________
Subtask 57-42-21-942-050
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-42-21
Page 411
May 01/01
R
CES
SLAT 2 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
2. ___________
Description
The slat 2 is a wedge-shaped structure. It has:
- a main rivetted structure
- a trailing edge structure
- slat-tracks 5 and 6 (Ref. 27-84-00).
3. _____________________
Component Description
The main rivetted structure is made up of ribs, a top skin and an etched
bottom skin.
The ribs are of two types:
- the inboard and outboard end ribs, the two track ribs and the hold-down
rib, all machined from aluminum alloy.
- the closing rib and four intermediate ribs, made from C-section
aluminum alloy sheet.
A hold-down bracket and bolt are attached to the hold-down rib. When the
slat retracts fully, the bolt touches a stop on the fixed leading edge of
the wing.
The top skin is made from aluminum alloy sheet. It has a bonded finger
strip, and a stringer, which add strength.
Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are
nine drain holes in the bottom skin.
A lower girder, made from pressed aluminum alloy sheet, adds strength to
the structure. It makes the forward joint of the top and bottom skins.
EFF :
ALL 57-43-00
Page 1
Aug 01/04
CES
Slat 2
Figure 001
EFF :
ALL 57-43-00
Page 2
Feb 01/98
CES
Slat 2
Figure 002
EFF :
ALL 57-43-00
Page 3
Feb 01/98
CES
- near the forward joint of the top and bottom skins.
Elbow pieces reinforce the seals at each corner.
The slat 2 has a trailing edge structure which is attached to the main
rivetted structure at the rear spar. It closes the aft edge of the slat
and completes the aerodynamic profile.
C. Slat Tracks
The slat-tracks are connected to the track ribs of slat 2 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.
EFF :
ALL 57-43-00
Page 4
Feb 01/98
CES
SLAT 2 - INSPECTION/CHECK
_________________________
TASK 57-43-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-00
Page 601
Feb 01/98
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-43-00-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 2, zone 522(622).
Subtask 57-43-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-43-00
Page 602
Aug 01/07
CES
4. Procedure
_________
Subtask 57-43-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the top and the bottom surfaces
of the slat 2 trailing edge.
Subtask 57-43-00-280-050
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-43-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-43-00
Page 603
Feb 01/98
CES
Details of the Slat 2 Trailing Edge
Figure 601/TASK 57-43-00-991-001
EFF :
ALL 57-43-00
Page 604
Feb 01/98
CES
Subtask 57-43-00-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-43-00-942-051
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-00
Page 605
Feb 01/98
CES
TASK 57-43-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-00
Page 606
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-00-941-051
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-43-00-860-052
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 2, zone 522(622).
Subtask 57-43-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-43-00
Page 607
Aug 01/07
CES
4. Procedure
_________
Subtask 57-43-00-110-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the Slat 2 skin connections in
the area of the lower girder at track ribs 5 and 6.
Subtask 57-43-00-210-050
B. Inspection
(1) Examine the slat 2 skin connections in the area of the lower girder
at track ribs 5 and 6. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-43-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-43-00
Page 608
Feb 01/98
CES
Subtask 57-43-00-860-053
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-43-00-942-053
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-00
Page 609
Feb 01/98
CES
Details of the Slat 2 Skin Connections in the area of the Lower Girder (Track
Ribs 5 and 6)
Figure 602/TASK 57-43-00-991-002- 12 (SHEET 1)
EFF :
ALL
57-43-00 Page 610
Feb 01/98
CES
Details of the Slat 2 Skin Connections in the area of the Lower Girder (Track
Ribs 5 and 6)
Figure 602/TASK 57-43-00-991-002- 22 (SHEET 2)
EFF :
ALL
57-43-00 Page 611
Feb 01/98
CES
TASK 57-43-00-200-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-00
Page 612
May 01/02
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-00-941-052
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-43-00-860-054
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 2, zone 522(622).
EFF :
ALL 57-43-00
Page 613
Aug 01/08
CES
Subtask 57-43-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-43-00-110-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the slat 2 skin connection in
the area of the lower girder at track ribs 5 and 6.
Subtask 57-43-00-280-051
R B. Inspection
NOTE : If necessary refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-43-00-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-43-00
Page 614
Nov 01/08
CES
Subtask 57-43-00-860-055
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-43-00-942-055
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-00
Page 615
Aug 01/07
CES
R Details of the Slat 2 Skin Connection in the area of the Lower Girder (Track
Ribs 5 and 6)
Figure 603/TASK 57-43-00-991-003- 12 (SHEET 1)
EFF :
ALL
57-43-00 Page 616
Aug 01/07
CES
R Details of the Slat 2 Skin Connection in the area of the Lower Girder (Track
Ribs 5 and 6)
Figure 603/TASK 57-43-00-991-003- 22 (SHEET 2)
EFF :
ALL
57-43-00 Page 617
Aug 01/07
CES
TASK 57-43-00-200-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-00
Page 618
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-43-00-860-056
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 2, zone 521(621).
Subtask 57-43-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-43-00
Page 619
Aug 01/08
CES
4. Procedure
_________
Subtask 57-43-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the roller contact area of slat
track 5 and 6.
Subtask 57-43-00-280-052
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-43-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-43-00-860-057
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-43-00
Page 620
Aug 01/08
CES
R Details of the Roller Contact Area of Slat Track 5 and 6
Figure 604/TASK 57-43-00-991-008
EFF :
ALL 57-43-00
Page 621
Aug 01/00
CES
Subtask 57-43-00-942-063
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-00
Page 622
Feb 01/99
R
CES
TASK 57-43-00-200-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-00
Page 623
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-43-00-860-058
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-43-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-43-00
Page 624
Aug 01/07
CES
Subtask 57-43-00-010-056
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge at slat 2, zone 522(622).
4. Procedure
_________
Subtask 57-43-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 5 shown.
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 6 shown.
Subtask 57-43-00-210-055
B. Inspection
(1) Examine the slat 2, tracks 5 and 6 attachment links, side plates,
track rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage
- the sealant is in a serviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-43-00
Page 625
Feb 01/08
CES
Details of the Slat Track 5 Link Sideplates and Bolts
R Figure 605/TASK 57-43-00-991-006
EFF :
ALL 57-43-00
Page 626
Nov 01/99
CES
Details of the Slat Track 6 Link Sideplates and Bolts
R Figure 606/TASK 57-43-00-991-007
EFF :
ALL 57-43-00
Page 627
Nov 01/99
CES
Slat 2, Track 5 - Inspection Details
R Figure 607/TASK 57-43-00-991-009
EFF :
ALL 57-43-00
Page 628
Nov 01/99
CES
Slat 2, Track 6 - Inspection Details
R Figure 608/TASK 57-43-00-991-010
EFF :
ALL 57-43-00
Page 629
Nov 01/99
CES
(b) Examine the attachment bolt. Make sure that:
- there is no corrosion or damage
- the shank of the bolt is not worn
- the bolt hole is not worn or damaged.
(d) Do steps (a) thru (c) for each attachment bolt on the slat tracks
5 and 6 attachment links and side plates.
Subtask 57-43-00-210-055-A
B. Inspection
(2) Make sure that there is no corrosion, cracks or damage and that the
sealant is in a serviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-43-00-410-056
A. Close Access
Subtask 57-43-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-43-00
Page 630
Feb 01/10
CES
Subtask 57-43-00-860-059
C. Aircraft Configuration
Subtask 57-43-00-942-064
D. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-00
Page 631
Nov 01/04
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-43-11-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-11
Page 701
Feb 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-11-941-050
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-43-11-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing leading edge at
slat 2, zone 512 (612).
EFF :
ALL 57-43-11
Page 702
Feb 01/08
CES
Subtask 57-43-11-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-43-11-110-050
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
(1) Cleaning
EFF :
ALL 57-43-11
Page 703
May 01/07
CES
R Slat No. 2 - Painting Area and Dimensions.
Figure 701/TASK 57-43-11-991-001
EFF :
ALL 57-43-11
Page 704
Feb 01/10
CES
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-004) before it becomes dry. Use a new
MISCELLANEOUS (Material No. 19-003) frequently to make sure
that the dirt is not put back on the surface.
- If necessary, use a brush to clean out the holes and edges.
(c) Remove the abrasive grit and use a new MISCELLANEOUS (Material
No. 19-003) made moist with CLEANING AGENTS (Material No. 11-004)
to clean the surface. Clean off the CLEANING AGENTS (Material No.
11-004) before it becomes dry. Make sure you do not touch the
surface with your hand.
Subtask 57-43-11-370-050
R B. Painting
R (1) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
R 07-003) with a brush to the prepared area on the slat lower trailing
edge.
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
(Ref. Fig. 701/TASK 57-43-11-991-001)
EFF :
ALL 57-43-11
Page 705
Feb 01/10
CES
5. Close-up
________
Subtask 57-43-11-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV
Subtask 57-43-11-860-051
B. Aircraft Configuration
(2) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
Subtask 57-43-11-942-051
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-11
Page 706
Feb 01/98
CES
STRUCTURE COMPLETE - SLAT 2 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-43-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-21
Page 401
Feb 01/04
CES
3. __________
Job Set-up
Subtask 57-43-21-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-43-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-43-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 2, zone 512(612).
4. Procedure
_________
Subtask 57-43-21-020-050
(a) Disengage the tab washer (4) from the nut (3).
(b) Remove and discard the nut (3) and the tab washer (4).
EFF :
ALL 57-43-21
Page 402
Feb 01/98
CES
Spherical Bearings of the No. 2 Slat - Location and Detail
Figure 401/TASK 57-43-21-991-001
EFF :
ALL 57-43-21
Page 403
Feb 01/98
CES
(2) Removal of the spherical bearing (8) at the position D
(a) Disengage the tab washer (7) from the nut (6).
(b) Remove and discard the nut (6) and the tab washer (7).
(a) Disengage the tab washer (1) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (1).
EFF :
ALL 57-43-21
Page 404
Feb 01/98
CES
TASK 57-43-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-43-21
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-43-21-941-051
A. Safety Precautions
(1) Make sure warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
Subtask 57-43-21-860-050
(1) Make sure that the access platform is in position below the
applicable slat 2, zone 512(612).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
EFF :
ALL 57-43-21
Page 406
Nov 01/08
R
CES
(3) Make sure that the No. 2 slat has been removed (Ref. TASK 27-84-64-
000-001).
Subtask 57-43-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-43-21-420-051
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003).
EFF :
ALL 57-43-21
Page 407
Nov 01/08
R
CES
Subtask 57-43-21-420-050
(b) Install the new spherical bearing (9). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (1) and the new nut (2).
(d) TORQUE the nut (2) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (2) with
the tab washer (1).
(e) Safety the nut (2) with the tab washer (1).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
the tab washer (1) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (9).
(b) Install the new spherical bearing (8). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (7) and the new nut (6).
(d) TORQUE the nut (6) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (6) with
the tab washer (7).
(e) Safety the nut (6) with the tab washer (7).
EFF :
ALL 57-43-21
Page 408
Nov 01/08
R
CES
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (6),
the tab washer (7) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (8).
(b) Install the new spherical bearing (5). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (4) and the new nut (3).
(d) TORQUE the nut (3) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (3) with
the tab washer (4).
(e) Safety the nut (3) with the tab washer (4).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (3),
the tab washer (4) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (5).
Subtask 57-43-21-410-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-43-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-43-21
Page 409
Nov 01/08
R
CES
Subtask 57-43-21-710-050
E. Test
5. Close-up
________
Subtask 57-43-21-942-050
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-43-21
Page 410
Nov 01/08
R
CES
SLAT 3 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
2. Description
___________
3. _____________________
Component Description
The main rivetted structure is made of ribs and a spar, a top skin and an
etched bottom skin.
The ribs are of two types:
- inboard and outboard end ribs, two track ribs, a hold-down rib and a
closing rib. These are all machined from aluminum alloy.
- in four positions, a nose rib forward of the spar and an intermediate
rib behind it. These are each made from C-section aluminum alloy sheet.
A hold-down bracket and bolt are attached to the hold-down rib. When the
slat retracts fully, the bolt touches a stop on the fixed leading edge of
the wing.
The top skin is made from aluminum alloy sheet. It has a bonded finger
strip, and a stringer, which add strength.
Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are
two drain holes in the bottom skin, and 40 exhaust holes for the
anti-icing system. Two buffers are attached to the bottom skin. They
touch the leading edge of the wing when the slats retract.
EFF :
ALL 57-44-00
Page 1
Aug 01/04
CES
Slat 3
Figure 001
EFF :
ALL 57-44-00
Page 2
Feb 01/98
CES
Slat 3
Figure 002
EFF :
ALL 57-44-00
Page 3
Feb 01/98
CES
Two girders, made from pressed aluminum alloy sheet, add strength to the
structure and join the top and bottom skins to the spar. The top girder
is corrugated to let air from the anti-icing system flow through to the
bottom skin.
A weather-seal strip closes the area between slat 3 and slat 4 (Ref.
57-45-00). It is installed in parallel channels attached to the rear face
of the top skin of the slats.
The slat 3 has a trailing edge structure which is attached to the main
rivetted structure at the rear spar. It closes the aft edge of the slat
and completes the aerodynamic profile.
C. Slat Tracks
The slat-tracks are connected to the track ribs of slat 3 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.
EFF :
ALL 57-44-00
Page 4
Feb 01/98
CES
SLAT 3 - INSPECTION/CHECK
_________________________
TASK 57-44-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-00
Page 601
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 3, zone 522 (622).
Subtask 57-44-00-860-052
Subtask 57-44-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-44-00
Page 602
Aug 01/08
CES
4. Procedure
_________
Subtask 57-44-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the roller contact area of slat
track 7 and 8.
Subtask 57-44-00-280-050
(1) Make an inspection of the roller contact area of the slat track 7 and
R 8 (Ref. NTM 574401) PART 6.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-44-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-053
B. Aircraft Configuration
Subtask 57-44-00-942-051
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-44-00
Page 603
Aug 01/08
CES
Details of the Roller Contact Area of Slat Track 7 and 8
Figure 601/TASK 57-44-00-991-003
EFF :
ALL 57-44-00
Page 604
Feb 01/98
CES
(4) Remove the safety barriers.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-00
Page 605
Feb 01/99
R
CES
TASK 57-44-00-200-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-00
Page 606
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-00-941-054
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 3, zone 522(622).
Subtask 57-44-00-860-054
Subtask 57-44-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-44-00
Page 607
Aug 01/07
CES
4. Procedure
_________
Subtask 57-44-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the Slat 3 skin connections in
the area of the lower girder at track ribs 7 and 8.
Subtask 57-44-00-210-054
B. Inspection
(1) Visually examine the slat 3 skin connections in the area of the lower
girder at track ribs 7 and 8. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-44-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-055
B. Aircraft Configuration
EFF :
ALL 57-44-00
Page 608
Feb 01/06
R
CES
Subtask 57-44-00-942-059
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-00
Page 609
Nov 01/04
R
CES
Details of the Slat 3 Skin Connection in the area of the Lower Girder (Track
Ribs 7 and 8)
Figure 602/TASK 57-44-00-991-008- 12 (SHEET 1)
EFF :
ALL
57-44-00 Page 610
Feb 01/98
CES
Details of the Slat 3 Skin Connection in the area of the Lower Girder (Track
Ribs 7 and 8)
Figure 602/TASK 57-44-00-991-008- 22 (SHEET 2)
EFF :
ALL
57-44-00 Page 611
Feb 01/98
CES
TASK 57-44-00-200-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-00
Page 612
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-00-941-055
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 3, zone 521(621).
Subtask 57-44-00-860-056
Subtask 57-44-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-44-00
Page 613
Aug 01/08
CES
4. Procedure
_________
Subtask 57-44-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the slat 3 skin connection (in
the area of the lower girder at track ribs 7 and 8).
Subtask 57-44-00-280-051
R (1) Examine the slat 3 skin connection (Ref. NTM 574404) PART 9.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-44-00-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-057
B. Aircraft Configuration
Subtask 57-44-00-942-061
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-44-00
Page 614
Aug 01/08
CES
(4) Remove the warning notice(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-00
Page 615
May 01/06
R
CES
R Details of the Slat 3 Skin Connection in the area of the Lower Girder (Track
Ribs 7 and 8)
Figure 603/TASK 57-44-00-991-009- 12 (SHEET 1)
EFF :
ALL
57-44-00 Page 616
Aug 01/07
CES
R Details of the Slat 3 Skin Connection in the area of the Lower Girder (Track
Ribs 7 and 8)
Figure 603/TASK 57-44-00-991-009- 22 (SHEET 2)
EFF :
ALL
57-44-00 Page 617
Aug 01/07
CES
TASK 57-44-00-200-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-00
Page 618
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 3, zone 521 (621).
Subtask 57-44-00-860-058
Subtask 57-44-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-44-00
Page 619
Aug 01/07
CES
4. Procedure
_________
Subtask 57-44-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the top and bottom surfaces of
the slat 3 trailing edge.
Subtask 57-44-00-210-056
B. Inspection
(1) Examine the slat 3 trailing edge, lower face, LH/RH. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-44-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-44-00
Page 620
Feb 01/98
CES
Details of the Slat 3 Trailing Edge
Figure 604/TASK 57-44-00-991-010
EFF :
ALL 57-44-00
Page 621
Feb 01/98
CES
Subtask 57-44-00-860-059
B. Aircraft Configuration
Subtask 57-44-00-942-063
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-00
Page 622
Feb 01/98
CES
TASK 57-44-00-200-010
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-00
Page 623
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-44-00-860-050
Subtask 57-44-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-44-00
Page 624
Aug 01/07
CES
Subtask 57-44-00-010-056
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge at slat 3, zone 522(622).
4. Procedure
_________
Subtask 57-44-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 7 shown.
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 8 shown.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
Subtask 57-44-00-210-055
B. Inspection
(1) Examine the slat 3, tracks 7 and 8 attachment links, side plates,
track rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage
- the sealant is in a serviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-44-00
Page 625
Feb 01/08
CES
R Slat 3, Track 7 - Inspection Details
R Figure 605/TASK 57-44-00-991-011
EFF :
ALL 57-44-00
Page 626
May 01/98
CES
R Slat 3, Track 8 - Inspection Details
R Figure 606/TASK 57-44-00-991-012
EFF :
ALL 57-44-00
Page 627
May 01/98
CES
Details of the Slat Track 7 Link Sideplates and Bolts
Figure 607/TASK 57-44-00-991-004
EFF :
ALL 57-44-00
Page 628
Nov 01/99
R
CES
Details of the Slat Track 8 Link Sideplates and Bolts
Figure 608/TASK 57-44-00-991-005
EFF :
ALL 57-44-00
Page 629
Nov 01/99
R
CES
(a) Remove one of the slat attachment bolts on slat tracks 7 or 8
(Ref. TASK 27-84-65-000-001).
(d) Do steps (a) thru (c) for each attachment bolt on the slat tracks
7 and 8 attachment links and side plates.
Subtask 57-44-00-210-055-A
B. Inspection
(2) Make sure that there is no corrosion, cracks or damage and that the
sealant is in a seviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-44-00-410-056
A. Close Access
EFF :
ALL 57-44-00
Page 630
Feb 01/10
CES
Subtask 57-44-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-051
C. Aircraft Configuration
Subtask 57-44-00-942-064
D. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-00
Page 631
Nov 01/04
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-44-11-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-11
Page 701
Feb 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-11-941-050
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-44-11-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
EFF :
ALL 57-44-11
Page 702
Feb 01/08
CES
(3) Put the access platform below the applicable wing leading edge at
slat 3, zone 513 (613).
Subtask 57-44-11-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-44-11-110-050
(1) Cleaning
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU
_______
R DO:
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
EFF :
ALL 57-44-11
Page 703
May 01/07
CES
R Slat No. 3 - Painting Area and Dimensions
Figure 701/TASK 57-44-11-991-001
EFF :
ALL 57-44-11
Page 704
Feb 01/10
CES
(a) Use a MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-004) to clean the grease from
the slat surface.
- Apply the CLEANING AGENTS (Material No. 11-004) to the cloth
not the cloth to the CLEANING AGENTS (Material No. 11-004).
This will prevent the transfer of contamination.
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-004) before it becomes dry. Use a new
MISCELLANEOUS (Material No. 19-003) frequently to make sure
that the dirt is not put back on the surface.
- If necessary, use a brush to clean out the holes and edges.
(d) Carefully dry the area with a new, dry MISCELLANEOUS (Material
No. 19-003).
(c) Remove the abrasive grit and use a new MISCELLANEOUS (Material
No. 19-003), made moist with CLEANING AGENTS (Material No. 11-
004) to clean the surface. Clean off the CLEANING AGENTS
(Material No. 11-004) before it becomes dry. Make sure you do not
touch the surface with your hand.
Subtask 57-44-11-370-050
R B. painting
R (1) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
R 003) with a brush to the prepared area on the slat lower trailing
R edge.
R
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
(Ref. Fig. 701/TASK 57-44-11-991-001)
EFF :
ALL 57-44-11
Page 705
Feb 01/10
CES
5. Close-up
________
Subtask 57-44-11-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-44-11-860-051
B. Aircraft Configuration
(1) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
Subtask 57-44-11-942-051
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-11
Page 706
Feb 01/98
CES
STRUCTURE COMPLETE - SLAT 3 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-44-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-21
Page 401
Feb 01/04
CES
3. __________
Job Set-up
Subtask 57-44-21-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-44-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-44-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 3, zone 513(613).
4. Procedure
_________
Subtask 57-44-21-020-050
(a) Disengage the tab washer (4) from the nut (3).
(b) Remove and discard the nut (3) and the tab washer (4).
EFF :
ALL 57-44-21
Page 402
Feb 01/98
CES
Spherical Bearings of the No. 3 Slat - Location and Detail
Figure 401/TASK 57-44-21-991-001
EFF :
ALL 57-44-21
Page 403
Feb 01/98
CES
(2) Removal of the spherical bearing (8) at the position D
(a) Disengage the tab washer (7) from the nut (6).
(b) Remove and discard the nut (6) and the tab washer (7).
(a) Disengage the tab washer (1) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (1).
EFF :
ALL 57-44-21
Page 404
Feb 01/98
CES
TASK 57-44-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-44-21
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-44-21-941-051
A. Safety Precautions
(1) Make sure warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
Subtask 57-44-21-860-050
(1) Make sure that the access platform is in position below the
applicable slat 3, zone 513(613).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
EFF :
ALL 57-44-21
Page 406
Nov 01/08
R
CES
(3) Make sure that the No. 3 slat has been removed (Ref. TASK 27-84-65-
000-001).
Subtask 57-44-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-44-21-420-051
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003).
EFF :
ALL 57-44-21
Page 407
Nov 01/08
R
CES
Subtask 57-44-21-420-050
(b) Install the new spherical bearing (9). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (1) and the new nut (2).
(d) TORQUE the nut (2) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (2) with
the tab washer (1).
(e) Safety the nut (2) with the tab washer (1).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
the tab washer (1) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (9).
(b) Install the new spherical bearing (8). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (7) and the new nut (6).
(d) TORQUE the nut (6) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (6) with
the tab washer (7).
(e) Safety the nut (6) with the tab washer (7).
EFF :
ALL 57-44-21
Page 408
Nov 01/08
R
CES
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (6),
the tab washer (7) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (8).
(b) Install the new spherical bearing (5). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (4) and the new nut (3).
(d) TORQUE the nut (3) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (3) with
the tab washer (4).
(e) Safety the nut (3) with the tab washer (4).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (3),
the tab washer (4) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (5).
Subtask 57-44-21-410-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-44-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-44-21
Page 409
Nov 01/08
R
CES
Subtask 57-44-21-710-050
E. Test
5. Close-up
________
Subtask 57-44-21-942-050
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-44-21
Page 410
Nov 01/08
R
CES
SLAT 4 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
2. ___________
Description
The slat 4 is a wedge-shaped structure. It has:
- a main rivetted structure
- a trailing edge structure
- slat-tracks 9 and 10 (Ref. 27-84-00)
- attachments for the wing anti-icing system (Ref. 30-11-00).
3. _____________________
Component Description
The main rivetted structure is made of ribs and a spar, a top skin and an
etched bottom skin.
The ribs are of two types:
- inboard and outboard end ribs, two track ribs, and a hold-down rib, all
machined from aluminum alloy
- in four positions, a nose rib forward of the spar and an intermediate
rib behind it, each made from C-section aluminum alloy sheet.
A hold-down bracket and bolt are attached to the hold-down rib. When the
slat retracts fully, the bolt touches a stop on the fixed leading edge of
the wing.
There are rubbing blocks attached to the inboard and outboard end ribs.
The top skin is made from aluminum alloy sheet. It has a finger strip
bonded to its inner face to add strength.
Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are
two drain holes in the bottom skin, and forty-four exhaust holes for the
anti-icing system. Two buffers are attached to the bottom skin. They
touch the fixed leading edge of the wing when the slats retract.
Two girders, made from pressed aluminum alloy sheet, add strength to the
structure and attach the top and bottom skins to the spar. The top girder
is corrugated to let air from the anti-icing system flow through to the
bottom skin.
EFF :
ALL 57-45-00
Page 1
Aug 01/04
CES
Slat 4
Figure 001
EFF :
ALL 57-45-00
Page 2
Feb 01/98
CES
Slat 4
Figure 002
EFF :
ALL 57-45-00
Page 3
Feb 01/98
CES
There are seals attached to the rear face of the slat:
- at the inboard end of the slat
- around the tracks
- near the forward joint of the top and bottom skins.
Elbow pieces reinforce the seals at each corner.
Weather-seal strips close the areas between Slat 3 (Ref. 57-44-00) and
Slat 4, and between Slat 4 and Slat 5 (Ref. 57-46-00). The strips are
installed in parallel channels attached to the rear face of the top skin
of the slats.
The slat 4 has a trailing edge structure which is attached to the main
rivetted structure at the rear spar. It closes the aft edge of the slat
and completes the aerodynamic profile.
C. Slat Tracks
The slat-tracks are connected to the track ribs of slat 4 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.
A piccolo tube goes through the slat ribs from the inboard end to the
outboard end. It is connected to the outboard end of Slat 3, and the
inboard end of Slat 5, by flexible hoses. The slat top girder is
corrugated to let air from the piccolo tube flow through the exhaust
holes in the bottom skin.
EFF :
ALL 57-45-00
Page 4
Feb 01/98
CES
SLAT 4 - INSPECTION/CHECK
_________________________
TASK 57-45-00-200-001
Special Detailed Inspection of Slat 4, Tracks 9 and 10: Visible Part of Roller
R Contact Area when Slat is Fully Extended, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-00
Page 601
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-45-00-860-050
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing leading edge at
slat 4, zone 522(622).
Subtask 57-45-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-00
Page 602
Aug 01/08
CES
4. Procedure
_________
Subtask 57-45-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the roller contact area of the
slat tracks 9 and 10.
Subtask 57-45-00-280-050
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-45-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-45-00-860-051
B. Aircraft Configuration
Subtask 57-45-00-942-051
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-45-00
Page 603
Aug 01/08
CES
R Details of the Roller Contact Area of Slat Tracks 9 and 10
Figure 601/TASK 57-45-00-991-001
EFF :
ALL 57-45-00
Page 604
Aug 01/06
CES
(3) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-00
Page 605
May 01/05
R
CES
TASK 57-45-00-200-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-00
Page 606
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-00-941-054
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-45-00-860-052
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 4, zone 522 (622).
Subtask 57-45-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-00
Page 607
Aug 01/07
CES
4. Procedure
_________
Subtask 57-45-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the Slat 4 skin connections in
the area of the lower girder at track ribs 9 and 10.
Subtask 57-45-00-210-054
B. Inspection
(1) Examine the slat 4 skin connections in the area of the lower girder
at track ribs 9 and 10. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-45-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-45-00
Page 608
Feb 01/98
CES
Subtask 57-45-00-860-053
B. Aircraft Configuration
Subtask 57-45-00-942-059
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-00
Page 609
Feb 01/98
CES
Details of the Slat 4 Skin Connections in the area of the Lower Girder (Ribs 9
and 10)
Figure 602/TASK 57-45-00-991-006- 12 (SHEET 1)
EFF :
ALL
57-45-00 Page 610
Feb 01/98
CES
Details of the Slat 4 Skin Connections in the area of the Lower Girder (Ribs 9
and 10)
Figure 602/TASK 57-45-00-991-006- 22 (SHEET 2)
EFF :
ALL
57-45-00 Page 611
Feb 01/98
CES
TASK 57-45-00-200-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-00
Page 612
May 01/02
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-00-941-055
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-45-00-860-054
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 4, zone 522(622).
Subtask 57-45-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-00
Page 613
Aug 01/08
CES
4. Procedure
_________
Subtask 57-45-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the slat 4 skin connection in
the area of the lower girder at track ribs 9 and 10.
Subtask 57-45-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-45-00-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-45-00-860-055
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-45-00
Page 614
Aug 01/08
CES
Subtask 57-45-00-942-061
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-00
Page 615
Aug 01/00
R
CES
R Details of the Slat 4 Skin Connections in the area of the Lower Girder (Track
R Ribs 9 and 10)
Figure 603/TASK 57-45-00-991-007- 12 (SHEET 1)
EFF :
ALL
57-45-00 Page 616
Aug 01/07
CES
R Details of the Slat 4 Skin Connections in the area of the Lower Girder (Track
R Ribs 9 and 10)
Figure 603/TASK 57-45-00-991-007- 22 (SHEET 2)
EFF :
ALL
57-45-00 Page 617
Aug 01/07
CES
TASK 57-45-00-200-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-00
Page 618
Feb 01/98
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-45-00-860-056
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 4, zone 522 (622).
Subtask 57-45-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-00
Page 619
Aug 01/07
CES
4. Procedure
_________
Subtask 57-45-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the top and bottom surfaces of
the slat 4 trailing edge.
Subtask 57-45-00-210-056
B. Inspection
(1) Examine the slat 4 trailing edge, lower face, LH/RH. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-45-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-45-00
Page 620
Feb 01/98
CES
Details of the Slat 4 Trailing Edge
Figure 604/TASK 57-45-00-991-008
EFF :
ALL 57-45-00
Page 621
Feb 01/98
CES
Subtask 57-45-00-860-057
B. Aircraft Configuration
Subtask 57-45-00-942-063
C. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-00
Page 622
Feb 01/98
CES
TASK 57-45-00-200-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-00
Page 623
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-45-00-860-058
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
Subtask 57-45-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-00
Page 624
Aug 01/07
CES
Subtask 57-45-00-010-056
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge at slat 4, zone 522(622).
4. Procedure
_________
Subtask 57-45-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 9 shown.
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 10 shown.
Subtask 57-45-00-210-055
B. Inspection
(1) Examine the slat 4, tracks 9 and 10 attachment links, side plates,
track rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage
- the sealant is in a serviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-45-00
Page 625
Feb 01/08
CES
R Slat 4, Track 9 - Inspection Details
R Figure 605/TASK 57-45-00-991-009
EFF :
ALL 57-45-00
Page 626
May 01/98
CES
R Slat 4, Track 10 - Inspection Details
R Figure 606/TASK 57-45-00-991-010
EFF :
ALL 57-45-00
Page 627
May 01/98
CES
Details of the Slat Track 9 Link Sideplates and Bolts
Figure 607/TASK 57-45-00-991-002
EFF :
ALL 57-45-00
Page 628
Nov 01/99
R
CES
Details of the Slat Track 10 Link Sideplates and Bolts
Figure 608/TASK 57-45-00-991-003
EFF :
ALL 57-45-00
Page 629
Nov 01/99
R
CES
(b) Examine the attachment bolt. Make sure that:
- there is no corrosion or damage
- the shank of the bolt is not worn
- the bolt hole is not worn or damaged.
(d) Do steps (a) thru (c) for each attachment bolt on the slat tracks
9 and 10 attachment links and side plates.
Subtask 57-45-00-210-055-A
B. Inspection
(2) Make sure that there is no corrosion, cracks or damage and that the
sealant is in a seviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-45-00-410-056
A. Close Access
Subtask 57-45-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-45-00
Page 630
Feb 01/10
CES
Subtask 57-45-00-860-059
C. Aircraft Configuration
Subtask 57-45-00-942-064
D. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-00
Page 631
Nov 01/04
CES
SKINS AND PLATES - CLEANING/PAINTING
____________________________________
TASK 57-45-11-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-11
Page 701
Feb 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-11-941-050
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-45-11-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing leading edge at
slat 4, zone 514 (614).
Subtask 57-45-11-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-45-11
Page 702
Feb 01/08
CES
4. Procedure
_________
Subtask 57-45-11-110-050
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
(1) Cleaning
EFF :
ALL 57-45-11
Page 703
May 01/07
CES
R Slat No. 4 - Painting Area and Dimensions
Figure 701/TASK 57-45-11-991-001
EFF :
ALL 57-45-11
Page 704
Feb 01/10
CES
(d) Carefully dry the area with a new, dry MISCELLANEOUS (Material
No. 19-003).
(c) Remove the abrasive grit and use a MISCELLANEOUS (Material No.
19-003), made moist with CLEANING AGENTS (Material No. 11-004) to
clean the surface. Clean off the CLEANING AGENTS (Material No.
11-004) before it becomes dry. Make sure that you do not touch
the surface with your hand.
Subtask 57-45-11-370-050
B. Painting
R (1) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
R 07-003) with a brush to the prepared area on the slat lower trailing
edge.
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
(Ref. Fig. 701/TASK 57-45-11-991-001)
5. Close-up
________
Subtask 57-45-11-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-45-11-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
EFF :
ALL 57-45-11
Page 705
Feb 01/10
CES
Subtask 57-45-11-942-051
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-11
Page 706
Feb 01/98
CES
STRUCTURE COMPLETE - SLAT 4 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-45-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-21
Page 401
Feb 01/98
CES
3. __________
Job Set-up
Subtask 57-45-21-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-45-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-45-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 4, zone 514(614).
4. Procedure
_________
Subtask 57-45-21-020-050
(a) Disengage the tab washer (4) from the nut (3).
(b) Remove and discard the nut (3) and the tab washer (4).
EFF :
ALL 57-45-21
Page 402
Feb 01/98
CES
Spherical Bearings of the No. 4 Slat - Location and Detail
Figure 401/TASK 57-45-21-991-001
EFF :
ALL 57-45-21
Page 403
Feb 01/98
CES
(2) Removal of the spherical bearing (8) at the position D
(a) Disengage the tab washer (7) from the nut (6).
(b) Remove and discard the nut (6) and the tab washer (7).
(a) Disengage the tab washer (1) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (1).
EFF :
ALL 57-45-21
Page 404
Feb 01/98
CES
TASK 57-45-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-45-21
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-45-21-941-051
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-45-21-860-050
(1) Make sure that the access platform is in position below the
applicable slat 4, zone 514(614).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
EFF :
ALL 57-45-21
Page 406
Feb 01/01
CES
(3) Make sure that the No. 4 slat has been removed (Ref. TASK 27-84-66-
000-001).
Subtask 57-45-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-45-21-420-051
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003).
EFF :
ALL 57-45-21
Page 407
Feb 01/98
CES
Subtask 57-45-21-420-050
(b) Install the spherical bearing (9). Make sure that the spherical
bearing housing aligns correctly with the projection on the slat
rib.
(c) Install the new tab washer (1) and the new nut (2).
(d) TORQUE the nut (2) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (2) with
the tab washer (1).
(e) Safety the nut (2) with the tab washer (1).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
the tab washer (1) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (9).
(b) Install the spherical bearing (8). Make sure that the spherical
bearing housing aligns correctly with the projection on the slat
rib.
(c) Install the new tab washer (7) and the new nut (6).
(d) TORQUE the nut (6) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (6) with
the tab washer (7).
(e) Safety the nut (6) with the tab washer (7).
EFF :
ALL 57-45-21
Page 408
Feb 01/98
CES
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (6),
the tab washer (7) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (8).
(b) Install the spherical bearing (5). Make sure that the spherical
bearing housing aligns correctly with the projection on the slat
rib.
(c) Install the new tab washer (4) and the new nut (3).
(d) TORQUE the nut (3) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (3) with
the tab washer (4).
(e) Safety the nut (3) with the tab washer (4).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (3),
the tab washer (4) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (5).
Subtask 57-45-21-410-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-45-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-45-21
Page 409
Feb 01/98
CES
Subtask 57-45-21-710-050
E. Test
5. Close-up
________
Subtask 57-45-21-942-050
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-45-21
Page 410
Feb 01/98
CES
SLAT 5 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
2. ___________
Description
The slat 5 is a wedge-shaped structure. It has:
- a main rivetted structure
- a trailing edge structure
- slat-tracks 11 and 12(Ref. 27-84-00)
- attachments for the wing anti-icing system (Ref. 30-11-00).
3. _____________________
Component Description
The main rivetted structure is made of ribs and a spar, a top skin and an
etched bottom skin.
The ribs are of two types:
- inboard and outboard end ribs, two track ribs, and a hold-down rib, all
machined from aluminum alloy
- in four positions, a nose rib forward of the spar and an intermediate
rib behind it. These are each made from C-section aluminum alloy sheet.
A hold-down bracket and bolt are attached to the hold-down rib. When the
slats retract fully, the bolt touches a stop on the fixed leading edge of
the wing.
There are rubbing blocks attached to the end ribs at the inboard and the
outboard ends.
The top skin is made from aluminum alloy sheet. It has a finger strip
bonded to its inner face to add strength.
Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are
two drain holes in the bottom skin, and 42 exhaust holes for the
anti-icing system. Two buffers are attached to the bottom skin. They
touch the fixed leading edge of the wing when the slats retract.
EFF :
ALL 57-46-00
Page 1
Aug 01/04
CES
Slat 5
Figure 001
EFF :
ALL 57-46-00
Page 2
Feb 01/98
CES
Slat 5
Figure 002
EFF :
ALL 57-46-00
Page 3
Feb 01/98
CES
Two girders, made from pressed aluminum alloy sheet, add strength to the
structure and attach the top and the bottom skins to the spar. The top
girder is corrugated to let air from the anti-icing system flow through
to the bottom skin.
A weather-seal strip closes the area between Slat 4 (Ref. 57-45-00) and
Slat 5. The strip is installed in parallel channels attached to the rear
face of the top skin of the slats.
The slat 5 has a trailing edge structure which is attached to the the
main rivetted structure at the rear spar. It closes the aft edge of the
slat and completes the aerodynamic profile.
C. Slat Tracks
The slat-tracks are connected to the track ribs of slat 5 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.
A piccolo tube goes through the slat ribs from the inboard end, and is
closed at the outboard end. It is connected to the outboard end of Slat 4
by a flexible hose. The slat top girder is corrugated to let the air from
the piccolo tube flow through the exhaust holes in the bottom skin.
EFF :
ALL 57-46-00
Page 4
Feb 01/98
CES
SLAT 5 - INSPECTION/CHECK
_________________________
TASK 57-46-00-200-001
R Special Detailed Inspection of Slat 5, Tracks 11 and 12: Visible Part of Roller
R Contact Area when Slat is Fully Extended, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-00
Page 601
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-46-00-860-050
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 5, zone 515(615).
Subtask 57-46-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-00
Page 602
Aug 01/08
CES
4. Procedure
_________
Subtask 57-46-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the roller contact area of the
slat track 11 and 12.
Subtask 57-46-00-280-050
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-46-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-46-00-860-051
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-46-00-942-051
C. Removal of Equipment
EFF :
ALL 57-46-00
Page 603
Aug 01/08
CES
R Details of the Roller Contact Area of the Slat Track 11 and 12
Figure 601/TASK 57-46-00-991-001
EFF :
ALL 57-46-00
Page 604
Aug 01/00
CES
(3) Remove the warning notice(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-00
Page 605
Feb 01/99
R
CES
TASK 57-46-00-200-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-00
Page 606
May 01/05
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-00-941-054
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-46-00-860-052
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 5, zone 515 (615).
Subtask 57-46-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-00
Page 607
Aug 01/07
CES
4. Procedure
_________
Subtask 57-46-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the slat 5 skin connections in
the area of the lower girder at ribs 11 and 12.
Subtask 57-46-00-210-054
B. Inspection
(1) Examine the slat 5 skin connections in the area of the lower girder
at track ribs 11 and 12. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-46-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-46-00
Page 608
Feb 01/98
CES
Subtask 57-46-00-860-053
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-46-00-942-059
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-00
Page 609
Feb 01/98
CES
Details of the Slat 5 Skin Connections in the area of the Lower Girder (Track
Ribs 11 and 12)
Figure 602/TASK 57-46-00-991-006- 12 (SHEET 1)
EFF :
ALL
57-46-00 Page 610
Feb 01/98
CES
Details of the Slat 5 Skin Connections in the area of the Lower Girder (Track
Ribs 11 and 12)
Figure 602/TASK 57-46-00-991-006- 22 (SHEET 2)
EFF :
ALL
57-46-00 Page 611
Feb 01/98
CES
TASK 57-46-00-200-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-00
Page 612
May 01/02
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-00-941-055
A. Safety Precautions
(1) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-46-00-860-054
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing leading edge at
slat 5, zone 515(615).
Subtask 57-46-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-00
Page 613
Aug 01/08
CES
4. Procedure
_________
Subtask 57-46-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the slat 5 skin connections in
the area of the lower girder at the track ribs 11 and 12.
Subtask 57-46-00-280-052
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-46-00-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-46-00-860-055
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-46-00
Page 614
Aug 01/08
CES
Subtask 57-46-00-942-061
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-00
Page 615
Aug 01/00
R
CES
R Details of the Slat 5 Skin Connections in the area of the Lower Girder (Track
Ribs 11 and 12)
Figure 603/TASK 57-46-00-991-007- 12 (SHEET 1)
EFF :
ALL
57-46-00 Page 616
Aug 01/07
CES
R Details of the Slat 5 Skin Connections in the area of the Lower Girder (Track
Ribs 11 and 12)
Figure 603/TASK 57-46-00-991-007- 22 (SHEET 2)
EFF :
ALL
57-46-00 Page 617
Aug 01/07
CES
TASK 57-46-00-200-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-00
Page 618
Feb 01/98
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-46-00-860-056
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/ slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 5, zone 515 (615).
Subtask 57-46-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-00
Page 619
Aug 01/07
CES
4. Procedure
_________
Subtask 57-46-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the top and the bottom surfaces
of the slat 5 trailing edge.
Subtask 57-46-00-210-056
B. Inspection
(1) Examine the slat 5 trailing edge, lower face, LH/RH. Make sure that:
- there are no cracks
- there is no corrosion
- there is no damage
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-46-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-46-00
Page 620
Feb 01/98
CES
Details of the Slat 5 Trailing Edge
Figure 604/TASK 57-46-00-991-008
EFF :
ALL 57-46-00
Page 621
Feb 01/98
CES
Subtask 57-46-00-860-057
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-46-00-942-063
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-00
Page 622
Feb 01/98
CES
TASK 57-46-00-200-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-00
Page 623
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-46-00-860-058
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-46-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-00
Page 624
Aug 01/07
CES
Subtask 57-46-00-010-056
D. Get Access
(1) Put the adjustable access platform in position below the applicable
wing leading edge at slat 5, zone 515(615).
4. Procedure
_________
Subtask 57-46-00-110-060
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 11 shown.
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 12 shown.
Subtask 57-46-00-210-055
B. Inspection
(1) Examine the slat 5, tracks 11 and 12 attachment links, side plates,
track rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage
- the sealant is in a serviceable condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 574000) for the
____
correct repair procedure.
EFF :
ALL 57-46-00
Page 625
Feb 01/08
CES
R Slat 5, Track 11 - Inspection Details
R Figure 605/TASK 57-46-00-991-009
EFF :
ALL 57-46-00
Page 626
May 01/98
CES
R Slat 5, Track 12 - Inspection Details
R Figure 606/TASK 57-46-00-991-010
EFF :
ALL 57-46-00
Page 627
May 01/98
CES
Details of the Slat Track 11 Link Sideplates and Bolts
Figure 607/TASK 57-46-00-991-002
EFF :
ALL 57-46-00
Page 628
Nov 01/99
R
CES
Details of the Slat Track 12 Link Sideplates and Bolts
Figure 608/TASK 57-46-00-991-003
EFF :
ALL 57-46-00
Page 629
Nov 01/99
R
CES
(b) Examine the attachment bolt. Make sure that:
- there is no corrosion or damage
- the shank of the bolt is not worn
- the bolt hole is not worn or damaged.
(d) Do steps (a) thru (c) for each attachment bolt on the slat tracks
11 and 12 attachment links and side plates.
Subtask 57-46-00-210-055-A
B. Inspection
(2) Make sure that there is no corrosion, cracks or damage and that the
sealant is in a serviceable condition.
5. Close-up
________
Subtask 57-46-00-410-056
A. Close Access
Subtask 57-46-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-46-00
Page 630
Feb 01/10
CES
Subtask 57-46-00-860-059
C. Aircraft Configuration
Subtask 57-46-00-942-064
D. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-00
Page 631
Nov 01/04
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-46-11-300-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-11
Page 701
Feb 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-11-941-050
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-46-11-860-050
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable wing leading
edge at slat 5, zone 515(615).
Subtask 57-46-11-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
EFF :
ALL 57-46-11
Page 702
Feb 01/08
CES
4. Procedure
_________
Subtask 57-46-11-110-050
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
(1) Cleaning
EFF :
ALL 57-46-11
Page 703
May 01/07
CES
R Slat No. 5 - Painting Area and Dimensions
Figure 701/TASK 57-46-11-991-001
EFF :
ALL 57-46-11
Page 704
Feb 01/10
CES
(d) Carefully dry the area with a new, dry MISCELLANEOUS (Material
No. 19-003).
(c) Remove the abrasive grit and use a new MISCELLANEOUS (Material
No. 19-003), made moist with CLEANING AGENTS (Material No. 11-
004) to clean the surface. Clean off the CLEANING AGENTS
(Material No. 11-004) before it becomes dry. Make sure you do not
touch the surface with your hand.
Subtask 57-46-11-370-050
R B. Painting
R (1) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
R 07-003) with a brush to the prepared area on the slat lower trailing
edge.
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
5. Close-up
________
Subtask 57-46-11-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-46-11-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-46-11
Page 705
Feb 01/10
CES
(4) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
Subtask 57-46-11-942-051
C. Removal of Equipment
(2) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-11
Page 706
May 01/99
R
CES
STRUCTURE COMPLETE - SLAT 5 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-46-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-21
Page 401
Feb 01/04
CES
3. __________
Job Set-up
Subtask 57-46-21-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-46-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-46-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 5, zone 515(615).
4. Procedure
_________
Subtask 57-46-21-020-050
(a) Disengage the tab washer (4) from the nut (3).
(b) Remove and discard the nut (3) and the tab washer (4).
EFF :
ALL 57-46-21
Page 402
Feb 01/98
CES
Spherical Bearings of the No. 5 Slat - Location and Detail
Figure 401/TASK 57-46-21-991-001
EFF :
ALL 57-46-21
Page 403
Feb 01/98
CES
(2) Removal of the spherical bearing (8) at the position D
(a) Disengage the tab washer (7) from the nut (6).
(b) Remove and discard the nut (6) and the tab washer (7).
(a) Disengage the tab washer (1) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (1).
EFF :
ALL 57-46-21
Page 404
Feb 01/98
CES
TASK 57-46-21-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-46-21
Page 405
Nov 01/08
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-46-21-941-051
A. Safety Precautions
(1) Make sure warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.
Subtask 57-46-21-860-050
(1) Make sure that the access platform is in position below the
applicable slat 5, zone 515(615).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is installed on the slat/flap control lever.
EFF :
ALL 57-46-21
Page 406
Nov 01/08
R
CES
(3) Make sure that the No. 5 slat has been removed (Ref. TASK 27-84-67-
000-001).
Subtask 57-46-21-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-46-21-420-051
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003).
EFF :
ALL 57-46-21
Page 407
Nov 01/08
R
CES
Subtask 57-46-21-420-050
(b) Install the new spherical bearing (9). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (1) and the new nut (2).
(d) TORQUE the nut (2) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (2) with
the tab washer (1).
(e) Safety the nut (2) with the tab washer (1).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
the tab washer (1) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (9).
(b) Install the new spherical bearing (8). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (7) and the new nut (6).
(d) TORQUE the nut (6) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (6) with
the tab washer (7).
(e) Safety the nut (6) with the tab washer (7).
EFF :
ALL 57-46-21
Page 408
Nov 01/08
R
CES
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (6),
the tab washer (7) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (8).
(b) Install the new spherical bearing (5). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (4) and the new nut (3).
(d) TORQUE the nut (3) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (3) with
the tab washer (4).
(e) Safety the nut (3) with the tab washer (4).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (3),
the tab washer (4) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
spherical bearing (5).
Subtask 57-46-21-410-050
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-46-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-46-21
Page 409
Nov 01/08
R
CES
Subtask 57-46-21-710-050
E. Test
5. Close-up
________
Subtask 57-46-21-942-050
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-46-21
Page 410
Nov 01/08
R
CES
TRAILING EDGE AND TRAILING EDGE DEVICES - DESCRIPTION AND OPERATION
___________________________________________________________________
1. General
_______
The trailing edge is aft of the rear spar of the wing box, between the wing
root and the wing tip. The trailing edge has a fixed structure and eight
movable control surfaces.
2. __________________
Component Location
The fixed structure (Ref. 57-51-00) is between RIB1 and RIB27. It has
attachments for the movable control surfaces and their drive mechanisms. The
control surfaces are:
- the inboard (double-slotted) flap (Ref. 57-52-00)
- the outboard (double-slotted) flap (Ref. 57-53-00)
- the aileron (Ref. 57-60-00)
- the spoilers 1 thru 5 (Ref. 57-70-00 thru 57-75-00).
3. Description
___________
EFF :
ALL 57-50-00
Page 1
Feb 01/10
CES
Trailing Edge and Trailing Edge Devices
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-50-00
Page 2
Feb 01/10
528-599,
CES
R Trailing Edge and Trailing Edge Devices
R Figure 001A
EFF :
301-399, 57-50-00
Page 3
May 01/04
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
There are eight trailing edge devices which are movable control surfaces.
They are:
- inboard flap (Ref. 57-51-00)
- outboard flap (Ref. 57-52-00)
- an aileron (Ref. 57-60-00)
- five spoilers (Ref. 57-70-00).
The inboard flap and the outboard flap are of the fowler type. Each flap
is attached to two carriages. There is an interconnecting strut between
the flaps (Ref. 27-51-00).
There are eight trailing edge devices which are movable control surfaces.
They are:
- the inboard (double-slotted) flap
- the outboard (double-slotted) flap
- the aileron
- the spoilers 1 thru 5.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-50-00
Page 4
Feb 01/10
511-526, 528-599,
CES
TRAILING EDGE - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
The trailing edge structure is aft of the rear spar between the wing root
and the wing tip.
2. __________________
Component Location
3. _____________________
Component Description
The overwing panel and the underwing panel are installed inboard of the
MLG structure. They are made of carbon fiber with honeycomb cores. Beams
add strength to the overwing panel.
EFF :
ALL 57-51-00
Page 1
Feb 01/10
CES
Trailing Edge
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 2
Feb 01/10
528-599,
CES
R Trailing-Edge Fixed Structure
R Figure 001A
R
EFF :
301-399, 57-51-00
Page 3
May 01/04
CES
The underwing panel is attached by links to the rear spar and by bolts to
the No. 3 bottom skin panel.
The shroud box is aft of the rear false spar, adjacent to the fuselage.
It is attached to the overwing panel with bolts and to the fuselage with
links. The shroud box has three aluminum-alloy spars, two machined ribs
and intermediate sheet ribs. There is a top skin, a bottom skin and a
diaphragm. There is a trailing edge panel which has top and bottom etched
skins with a honeycomb core and an aluminum-alloy trailing edge block.
The fixed shroud is aft of the rear false spar, immediately outboard of
the shroud box. It has two machined aluminum-alloy spars/channels, a top
plate skin and an etched bottom skin. There is a trailing edge panel
which has top and bottom etched skins with a honeycomb core and an
aluminum-alloy trailing edge block. There is an escape-rope attachment on
the top skin. Links and bolts attach the fixed shroud to the shroud box
and the rear spar.
The shroud box is aft of the rear false spar, adjacent to the fuselage.
It is attached to the overwing panel with bolts and to the fuselage with
links. The shroud box has three aluminum-alloy spars, two machined ribs
and intermediate sheet ribs. There is a top skin, a bottom skin and a
diaphragm.
The fixed shroud is aft of the rear false spar, immediately outboard of
the shroud box. It has two machined aluminum-alloy spars/channels, a top
plate skin and an etched bottom skin. There is a trailing edge panel
which has top and bottom etched skins with a honeycomb core and an
aluminum-alloy trailing edge block. There is an escape-rope attachment on
the top skin. Links and bolts attach the fixed shroud to the shroud box
and the rear spar.
EFF :
ALL 57-51-00
Page 4
Feb 01/10
CES
Trailing Edge
Figure 002
R
EFF :
001-049, 051-057, 101-101, 57-51-00
Page 5
May 01/05
CES
Trailing Edge
Figure 002A
R
EFF : 058-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-00
Page 6
Feb 01/10
528-599,
CES
**ON A/C ALL
The rear false spar is aft of the inner rear spar. It is joined to the
rear spar at the kink position adjacent to RIB9. The inboard end is
connected to the inner rear spar by the MLG support rib.
The fixed trailing edge includes two support structures. One is adjacent
to RIB9, at the kink position, and gives support to the inboard and
outboard flaps. This, the flap support structure, has three machined ribs
and three sheet ribs. Aluminum-alloy stiffeners, diaphragms and a
Z-member give strength to the structure. The top and bottom skins, and a
trailing edge strip, are attached to the ribs.
E. Access Panels
Access panels below the inboard and outboard flaps are made of carbon
fiber. The panels above and below the aileron are also made of carbon
fiber, and have a honeycomb core. The bottom access panel in the aileron
support structure is made of glass reinforced plastic, with a honeycomb
of NOVEX (Ref. 06-41-57).
The attachments for the trailing edge devices are aft of the mid and
outer rear spar sections and the rear false spar. They are:
- the flap drive attachment brackets
- the aileron attachment brackets
EFF :
ALL 57-51-00
Page 7
Feb 01/10
CES
- the spoiler hinge brackets and fittings.
(1) The flap beam and track assembly 2 supports and moves the outboard
end of the inboard flap. The track 2 drive brackets and support
brackets (all machined from aluminum alloy) are installed on the rear
false spar.
The outboard flap is supported and moved by the flap beam and track
assemblies 3 and 4. The track 3 and 4 drive brackets and support
brackets are installed on the mid and outer rear spar sections.
(2) The aileron support structure has five machined aluminum-alloy A
frames attached to brackets on the rear spar. A tie-beam connects the
three inboard A frames. At the inboard end of the tie beam is a
diagonal brace which is also connected to the rear spar. Two rails
connect the outboard A frames and diaphragms to RIB27. The
diaphragms are attached to brackets on the rear spar.
(3) The spoiler hinge brackets and fittings are machined from aluminum
alloy.
The attachments for the trailing edge devices are aft of the mid and
outer rear spar sections and the rear false spar. They are:
- the flap drive attachment brackets
- the aileron attachment brackets
- the spoiler hinge brackets and fittings.
(1) The flap beam and track assembly 2 supports and moves the outboard
end of the inboard flap. The track 2 drive brackets and support
brackets (all machined from aluminum alloy) are installed on the rear
false spar.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00
Page 8
Feb 01/10
511-526, 528-599,
CES
The outboard flap is supported and moved by the flap beam and track
assemblies 3 and 4. The track 3 and 4 drive brackets and support
brackets are installed on the mid and outer rear spar sections.
(2) The aileron support structure has five machined aluminum-alloy A
frames attached to brackets on the rear spar. A tie-beam connects the
three inboard A frames. At the inboard end of the tie beam is a
diagonal brace which is also connected to the rear spar. Two rails
connect the outboard A frames and diaphragms to RIB27. The
diaphragms are attached to brackets on the rear spar.
(3) The spoiler hinge brackets and fittings are machined from aluminum
alloy.
The flap beam and track is a titanium assembly, with a machined roller
track at each side. A flap actuating lever at the forward end of the beam
has a limit stop. An end plate at the rear end of the beam is the limit
stop for the flap carriage.
R
EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00
Page 9
May 01/05
CES
Flap Track and Beam 1
Figure 003
R
EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00
Page 10
May 01/05
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
The flap beam and track is a titanium assembly, with a machined roller
track at each side. A flap actuating lever at the forward end of the beam
has a limit stop. A bush assembly at the rear end of the beam is the
limit stop for the flap carriage.
The flap beams and tracks 2, 3 and 4 are attached at two positions:
- a forward attachment
- a rear attachment.
The forward attachment of each flap beam and track includes a pin
which is installed in a bearing and the fail-safe spigot. Brackets
attach the bearing and the fail-safe spigot to the bottom skin panel
(Ref. 57-26-00).
The rear attachment of each flap beam and track includes bolts, a
spigot and a fail-safe spigot, that go through bearing pads on the
bottom skin panel.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 11
Feb 01/10
528-599,
CES
Flap Track and Beam 1
Figure 003A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00
Page 12
Feb 01/10
CES
Flap Tracks and Beams 2, 3 and 4
Figure 004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 13
Feb 01/10
528-599,
CES
The flap beams and tracks 2, 3 and 4 are box-type assemblies. An aft
top member, which is the flap carriage track, is machined from
extruded titanium. The beams have titanium webs and stops,
extruded-titanium angles and channels and a forged aluminum alloy
flange. Aluminum alloy diaphragms and angles are installed between
the webs.
The flap beams and tracks 2, 3 and 4 are attached at two positions:
- a forward attachment
- a rear attachment.
The forward attachment of each flap beam and track has a spigot and a
failsafe pin. A bearing bracket, mounted on the wing bottom skin
panel, holds the spigot. The failsafe pin connects a bracket mounted
on the flap beam to a catching bracket on the bottom skin panel (Ref.
57-26-00).
The rear attachment of each flap beam and track has a failsafe spigot
and an aft spigot pin. These go through an outer bracket mounted on
the wing bottom skin panel. Bolts and screws hold two bearing pads to
the top face of the beam, and attach the beam to the outer bracket
(Ref. 57-26-00).
The flap beams and tracks 2, 3 and 4 are box-type assemblies. An aft
top member, which is the flap carriage track, is machined from
extruded titanium. The beams have titanium webs and stops,
extruded-titanium angles and channels and a forged aluminum alloy
flange. Aluminum alloy diaphragms and angles are installed between
the webs.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00
Page 14
Feb 01/10
511-526, 528-599,
CES
R Flap tracks and beams 2, 3 and 4
R Figure 004A
EFF :
301-399, 57-51-00
Page 15
May 01/04
CES
TRAILING EDGE - INSPECTION/CHECK
________________________________
TASK 57-51-00-200-001
Detailed Visual Inspection of Outer Wing Main Landing Gear Rear Pintle Pin
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 601
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-076
A. Safety Precautions
(1) Make sure that the safety devices are on the landing gears (Ref. TASK
32-00-00-481-001).
Put the safety barriers in position.
(2) Put warning notices in the cockpit to tell persons not to operate the
landing gear or the landing gear doors.
Subtask 57-51-00-010-062
B. Get Access
Put the access platform below the applicable zone 571 or 671.
EFF :
ALL 57-51-00
Page 602
May 01/02
CES
4. Procedure
_________
Subtask 57-51-00-110-052
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean:
- the rear pintle pin (1)
- the greaser plug (2) (with the O-rings (4) removed)
- the bolt (3)
- the anti-rotation washer (5) and the half-seals (8) and (9)
- the circlip (11), the locking washer (12), the nut (13) and the
washer (14)
- the sliding bush (15), the rear pintle mounting structure and the
fixed bushes (6), (7) and (10).
Subtask 57-51-00-210-051
B. Inspection
(1) Examine the rear pintle pin (1), the greaser plug (2) and the related
MLG structural attachments. Make sure that:
- there is no corrosion or damage
- there is free movement of the parts that move.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572613) and the CMM
____
(Ref. CMM 321107) for the correct repair procedures.
EFF :
ALL 57-51-00
Page 603
Aug 01/00
CES
MLG Rear Pintle-pins
Figure 601/TASK 57-51-00-991-001
EFF :
ALL 57-51-00
Page 604
Feb 01/98
CES
5. Close-up
________
Subtask 57-51-00-410-063
A. Close Access
R (1) Replace the O-rings (4) that were removed to clean the greaser plug
R (2).
Subtask 57-51-00-942-051
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 605
Aug 01/00
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-51-00-200-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 606
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-860-052
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 607
Feb 01/10
528-599,
CES
Spoilers 2, 3 and 4 Actuator and Hinge-fittings
Figure 602/TASK 57-51-00-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 608
Feb 01/10
528-599,
CES
(4) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
(5) Put the access platform(s) below the applicable wing trailing edge,
zones 573(673) and 575(675).
Subtask 57-51-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-51-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the area at point Y of the spoiler actuator and hinge fitting (1)
- the adjacent area(s) (1) and (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 609
Feb 01/10
528-599,
CES
Subtask 57-51-00-280-052
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-51-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 6CV, 7CV, 8CV, 21CE1, 21CE2, 21CE3, 22CE.
Subtask 57-51-00-860-053
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-51-00-942-050
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page 610
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-51-00-210-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 611
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-51-00
Page 612
Nov 01/09
CES
3. __________
Job Set-up
NOTE : During this procedure, you will remove the two inner hinge pins only
____
for each spoiler. It is not necessary to remove the outer hinge pins.
Subtask 57-51-00-941-077
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-010-079
B. Get Access
(1) Put the adjustable access platform below the applicable wing trailing
edge, zone 573(673).
4. Procedure
_________
EFF :
ALL 57-51-00
Page 613
Nov 01/09
R
CES
INTENTIONALLY BLANK
R
57-51-00
Page 614
Nov 01/09
CES
Spoiler Hinge Pins
Figure 603/TASK 57-51-00-991-009
EFF :
ALL 57-51-00
Page 615
Aug 01/00
R
CES
Subtask 57-51-00-020-071
Subtask 57-51-00-110-074
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the two inner hinge pins.
Subtask 57-51-00-210-063
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
Subtask 57-51-00-420-071
EFF :
ALL 57-51-00
Page 616
May 01/06
CES
5. Close-up
________
Subtask 57-51-00-410-080
A. Close Access
Subtask 57-51-00-942-077
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 617
May 01/06
R
CES
TASK 57-51-00-220-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 618
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-051
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page 619
May 01/06
CES
Subtask 57-51-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-51-00-010-051
C. Get Access
R (1) Put the access platform in position below the applicable aileron,
R zone 575(675).
4. Procedure
_________
Subtask 57-51-00-110-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the hinge fittings.
EFF :
ALL 57-51-00
Page 620
May 01/06
CES
Details of the Aileron Hinge Assembly
Figure 604/TASK 57-51-00-991-003
EFF :
ALL 57-51-00
Page 621
Aug 01/02
R
CES
Subtask 57-51-00-220-050
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-410-052
A. Close Access
Subtask 57-51-00-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
EFF :
ALL 57-51-00
Page 622
May 01/06
CES
Subtask 57-51-00-942-052
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 623
May 01/06
R
CES
TASK 57-51-00-220-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 624
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-052
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page 625
May 01/06
CES
Subtask 57-51-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-51-00-010-052
C. Get Access
R (1) Put the access platform in position below the applicable aileron,
R zone 575(675).
4. Procedure
_________
EFF :
ALL 57-51-00
Page 626
May 01/06
CES
Aileron Hinge Pins
Figure 605/TASK 57-51-00-991-004
EFF :
ALL 57-51-00
Page 627
May 01/06
R
CES
Subtask 57-51-00-020-078
(1) One at a time, remove the five hinge pins from the LH aileron and
replace them with the SLAVE PIN - AILERON (98D27104004000) (Ref. TASK
27-14-41-000-001).
(2) One at a time, remove the five hinge pins from the RH aileron and
replace them with the SLAVE PIN - AILERON (98D27104004000) (Ref. TASK
27-14-41-000-001).
Subtask 57-51-00-110-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the hinge pins.
Subtask 57-51-00-220-051
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
Subtask 57-51-00-420-070
D. One at a time, remove the five slave bolts from each aileron and replace
them with the hinge pins (Ref. TASK 27-14-41-400-001).
EFF :
ALL 57-51-00
Page 628
May 01/06
CES
5. Close-up
________
Subtask 57-51-00-410-053
A. Close Access
Subtask 57-51-00-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
16CE1, 16CE2, 5CV, 15CE1, 15CE2, 7CV.
Subtask 57-51-00-942-053
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 629
May 01/06
CES
TASK 57-51-00-220-003
R Detailed Inspection of Outer Wing, Trailing Edge, Aileron, Inboard and Outboard
R Actuator Fittings
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 630
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-053
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
Subtask 57-51-00-010-053
C. Get Access
(1) Put the access platform in position below the applicable aileron,
zone 575(675).
EFF :
ALL 57-51-00
Page 631
Aug 01/09
CES
4. Procedure
_________
R
(Ref. Fig. 606/TASK 57-51-00-991-005)
R
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING
_______
EDGE:
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
Subtask 57-51-00-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the actuator fittings.
Subtask 57-51-00-220-052
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-410-054
A. Close Access
EFF :
ALL 57-51-00
Page 632
Aug 01/09
CES
Inboard and Outboard Actuator Fittings
Figure 606/TASK 57-51-00-991-005
R
EFF :
ALL 57-51-00
Page 633
Aug 01/09
CES
Subtask 57-51-00-865-057
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV.
Subtask 57-51-00-942-054
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 634
Aug 01/09
R
CES
TASK 57-51-00-220-004
Detailed Visual Inspection of Outer Wing Trailing Edge Flap Actuator Brackets
at Flap Tracks 2, 3 and 4
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 635
May 01/06
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-061
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page 636
May 01/06
R
CES
Subtask 57-51-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-51-00-010-054
C. Get Access
(1) Put the access platform in position below zone 530 (630).
Subtask 57-51-00-010-054-A
C. Get Access
(1) Put the access platform in position below zone 530 (630).
EFF :
ALL 57-51-00
Page 637
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-51-00-110-056
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the flap actuator brackets at
tracks 2, 3 and 4.
Subtask 57-51-00-210-068
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page 638
May 01/06
R
CES
Flap Actuator Brackets
Figure 607/TASK 57-51-00-991-006
EFF :
ALL 57-51-00
Page 639
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-410-055
A. Close Access
(1) Make sure the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-410-055-A
A. Close Access
(1) Make sure the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-865-072
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-055
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-51-00
Page 640
Feb 01/10
CES
(3) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 641
May 01/06
R
CES
TASK 57-51-00-220-005
Special Detailed Inspection of Outer Wing Trailing Edge Flap Actuator Brackets
at Flap Tracks 2, 3 and 4
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 642
Nov 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-055
A. Safety Precautions
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page 643
Aug 01/08
CES
Subtask 57-51-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-51-00-010-055
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing trailing edge at the flap.
(2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
001):
- for the left wing, remove 531CB, 532CB, 533CB
- for the right wing, remove 631CB, 632CB, 633CB.
Subtask 57-51-00-010-055-A
C. Get Access
(1) Put the adjustable access platform in position below the applicable
wing trailing edge at the flap.
(2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 531CB, 532CB, 533CB
- for the right wing, remove 631CB, 632CB, 633CB.
EFF :
ALL 57-51-00
Page 644
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-51-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the flap actuator brackets at
tracks 2, 3 and 4.
Subtask 57-51-00-270-050
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-51-00
Page 645
Aug 01/08
CES
Flap Acuator Brackets
Figure 608/TASK 57-51-00-991-007
EFF :
ALL 57-51-00
Page 646
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-410-056
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
001):
- for the left wing, install 531CB, 532CB, 533CB
- for the right wing, install 631CB, 632CB, 633CB.
(3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-51-00-410-056-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 531CB, 532CB, 533CB
- for the right wing, install 631CB, 632CB, 633CB.
(3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-51-00
Page 647
Feb 01/10
CES
**ON A/C ALL
Subtask 57-51-00-865-061
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-056
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 648
May 01/06
R
CES
TASK 57-51-00-220-006
R Detailed Inspection of Outer Wing, Trailing Edge, Spoiler 1 Actuator and Hinge
R Fittings
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 649
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-860-069
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
(4) Put the access platform in position below the applicable wing
trailing edge at spoiler 1, zone 573(673).
EFF :
ALL 57-51-00
Page 650
Nov 01/07
CES
Subtask 57-51-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
4. Procedure
_________
Subtask 57-51-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the actuator and the
hinge-fittings on spoiler 1.
Subtask 57-51-00-210-069
(1) Examine the actuator and the hinge fittings on spoiler 1. Make sure
that:
- there is no corrosion
- there are no scratches and/or scores
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page 651
May 01/06
CES
Details of the Spoiler 1 Actuator and Hinge Fittings
Figure 609/TASK 57-51-00-991-008
EFF :
ALL 57-51-00
Page 652
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-865-063
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE3, 21CE2.
Subtask 57-51-00-860-070
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-51-00-942-062
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 653
May 01/06
R
CES
TASK 57-51-00-220-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 654
May 01/06
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-066
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put the access platform/3.5/m below the applicable wing trailing edge
at spoilers 2, 3, 4 and 5, zones 570(670) and 580(680).
Subtask 57-51-00-860-071
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
EFF :
ALL 57-51-00
Page 655
Nov 01/07
CES
(4) Put the access platform in position below the applicable wing
trailing edge at spoiler 1, zone 573(673).
Subtask 57-51-00-865-081
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
4. Procedure
_________
Subtask 57-51-00-110-061
(1) Make a MISCELLANEOUS (Material No. 19-003) moist with CLEANING AGENTS
(Material No. 11-026). Use it to clean the actuator and the
hinge-fittings on the spoilers 2 thru 5.
Subtask 57-51-00-210-070
B. Inspection
(1) Examine the actuator and the hinge-fittings on the spoilers 2 thru 5
to make sure that:
- there is no damage
- there is no corrosion
- there are no scratches and/or scores
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page 656
May 01/06
R
CES
Spoilers 2 thru 5 Actuator and Hinge Fittings
Figure 610/TASK 57-51-00-991-011
EFF :
ALL 57-51-00
Page 657
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-865-082
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE2, 21CE3.
Subtask 57-51-00-860-072
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-51-00-942-060
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 658
May 01/06
R
CES
TASK 57-51-00-220-010
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 659
May 01/06
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-060
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-860-073
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
EFF :
ALL 57-51-00
Page 660
Aug 01/08
CES
(4) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
(5) Put the adjustable access platform below the applicable wing trailing
edge at spoilers 2, 3, 4 and 5, zones 570(670) and 580(680).
Subtask 57-51-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
4. Procedure
_________
Subtask 57-51-00-110-062
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the actuator hinge-fittings on
spoilers 2 thru 5.
EFF :
ALL 57-51-00
Page 661
May 01/06
R
CES
Spoiler 2 to 5 Actuator and Hinge Fittings
Figure 611/TASK 57-51-00-991-012
EFF :
ALL 57-51-00
Page 662
May 01/06
R
CES
Subtask 57-51-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-51-00-865-071
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE2, 21CE3.
Subtask 57-51-00-860-074
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-51-00-942-069
C. Removal of Equipment
EFF :
ALL 57-51-00
Page 663
Aug 01/08
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 664
Nov 01/07
R
CES
TASK 57-51-00-200-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific safety barriers
No specific warning notices
No specific access platform 1.5 m (4 ft. 11 in.)
EFF :
ALL 57-51-00
Page 665
Nov 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 666
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-063
A. Safety Precautions
(1) Make sure that the safety devices are on the MLG (Ref. TASK 32-00-00-
481-001).
(2) Put warning notices in position to tell persons not to operate the
landing gear or the landing gear doors.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-860-054
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-51-00-865-073
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page 667
Nov 01/07
CES
Subtask 57-51-00-010-063
D. Get Access
(2) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuating cylinder.
(3) Put the access platform in position below the applicable MLG bay,
zone 734(744).
4. Procedure
_________
Subtask 57-51-00-110-063
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the items to be inspected.
EFF :
ALL 57-51-00
Page 668
Feb 01/10
CES
Flap Track 1 and the Attachment Fittings - Location and Detail
Figure 612/TASK 57-51-00-991-013
R
EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00
Page 669
Nov 01/07
CES
Flap Track 1 and the Attachment Fittings - Location and Detail
Figure 612A/TASK 57-51-00-991-013-A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00
Page 670
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
Subtask 57-51-00-210-053
(1) Use a flashlight and a mirror to examine the items that follow for
cracks, damage, corrosion and the correct condition:
- the roller track
- the forward and rear attachment fittings
- the X strut
- the flap carriage
- the pendulum assembly.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
Subtask 57-51-00-210-053-A
B. Inspection
(1) Use a flashlight and a mirror to examine the items that follow for
cracks, damage, corrosion and the correct condition:
- the roller track
- the forward and rear attachment fittings
- the flap carriage
- the pendulum assembly.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00
Page 671
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-865-100
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-860-055
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-51-00-942-063
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 672
Nov 01/07
CES
TASK 57-51-00-200-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific safety barriers
No specific warning notices
No specific adjustable access platform 3 m (9 ft. 10 in.)
R 98D27803000000 1 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
EFF :
ALL 57-51-00
Page 673
Nov 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 674
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-062
A. Safety Precautions
(1) Make sure that the safety devices are on the MLG (Ref. TASK 32-00-00-
481-001).
(2) Put warning notices in position to tell persons not to operate the
landing gear or the landing gear doors.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-860-056
(3) Put the adjustable access platform below the applicable wing trailing
edge at flap 1, zone 581(681)
Subtask 57-51-00-865-075
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page 675
Nov 01/07
CES
Subtask 57-51-00-010-064
D. Get Access
(2) Make sure that the SLEEVE - GROUND LOCK is installed on the
applicable MLG door actuator.
4. Procedure
_________
EFF :
ALL 57-51-00
Page 676
Feb 01/10
CES
Inboard Flap, Actuator Drive Arm, Drive Strut Assembly and Trunnion - Location
and Detail
Figure 613/TASK 57-51-00-991-014
R EFF :
001-049, 051-061, 101-103, 201-203,
57-51-00 Page 677
Nov 01/07
CES
Inboard Flap, Actuator Drive Arm, Drive Strut Assembly and Trunnion - Location
and Detail
Figure 613A/TASK 57-51-00-991-014-A
R EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00 Page 678
Feb 01/10
CES
Inboard Flap, Actuator Drive Arm, Drive Strut Assembly and Trunnion - Location
and Detail
Figure 613B/TASK 57-51-00-991-014-B
R EFF :
301-399,
57-51-00 Page 679
Nov 01/07
CES
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
Subtask 57-51-00-110-082
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the inboard actuator drive arm
- the drive strut assembly (track 1)
- the outer part of the flap drive trunnion, the spherical bearing
and bonding strap
- the seal assembly at each end of the inboard flap assembly
- the inboard flap upper and lower surfaces.
Subtask 57-51-00-210-054
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard actuator drive
arm and the drive strut assembly (track 1) for:
- cracks
- damage
- corrosion.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
R
EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00
Page 680
Nov 01/07
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-00-110-082-A
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the inboard actuator drive arm
- the drive strut assembly (track 1)
- the outer part of the flap drive trunnion and the spherical bearing
- the seal assembly at each end of the inboard flap assembly
- the inboard flap upper and lower surfaces.
Subtask 57-51-00-210-054-A
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard actuator drive
arm and the drive strut assembly (track 1) for:
- cracks
- damage
- corrosion.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00
Page 681
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the SLEEVE - GROUND LOCK from the MLG door actuator.
Subtask 57-51-00-865-099
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-860-057
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-51-00-942-064
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 682
Feb 01/08
CES
TASK 57-51-00-200-005
Detailed Inspection of Outer Wing, MLG Support RIB 5, Outboard and Inboard
Faces
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific safety barriers
No specific warning notices
No specific access platform 2.5 m (8 ft. 2 in.)
EFF :
ALL 57-51-00
Page 683
Nov 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-064
A. Safety Precautions
(1) Make sure that the safety devices are on the MLG (Ref. TASK 32-00-00-
481-001).
(2) Put warning notices in position to tell persons not to operate the
landing gear.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page 684
Nov 01/07
R
CES
Subtask 57-51-00-860-058
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-51-00-010-083
C. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the MLG support RIB5, zone 570(670).
Subtask 57-51-00-010-083-A
C. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the MLG support RIB5, zone 570(670).
EFF :
ALL 57-51-00
Page 685
Feb 01/10
CES
**ON A/C ALL
Subtask 57-51-00-865-077
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-51-00-110-086
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inboard and outboard faces
of the outer wing MLG support RIB5.
Subtask 57-51-00-210-055
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard and outboard
faces of the outer wing MLG support RIB5. Make sure that:
- there are no cracks
- there is no damage
- there is no corrosion
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page 686
Nov 01/07
R
CES
Outer-Wing Gear-Support RIB5 - Inboard and Outboard Faces
Figure 614/TASK 57-51-00-991-015
EFF :
ALL 57-51-00
Page 687
Nov 01/07
R
CES
5. Close-up
________
Subtask 57-51-00-865-101
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-410-084
B. Close Access
Subtask 57-51-00-410-084-A
B. Close Access
Subtask 57-51-00-860-059
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-51-00
Page 688
Feb 01/10
CES
Subtask 57-51-00-942-065
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 689
Nov 01/07
R
CES
TASK 57-51-00-200-006
Detailed Inspection of Outer Wing, Trailing Edge False Rear Spar, Forward and
Aft Faces
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific safety barriers
No specific warning notices
No specific access platform 3 m (9 ft. 10 in.)
EFF :
ALL 57-51-00
Page 690
Nov 01/07
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-065
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-865-079
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page 691
Nov 01/09
CES
Outer-Wing Trailing-Edge, False Rear Spar - Forward and Aft Faces
Figure 615/TASK 57-51-00-991-016
EFF :
ALL 57-51-00
Page 692
Nov 01/07
R
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-010-067
C. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the false rear spar, zone 574(674).
Subtask 57-51-00-010-067-A
C. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the false rear spar, zone 574(674).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00
Page 693
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-51-00-110-087
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the forward and aft faces of
the trailing-edge false rear spar.
Subtask 57-51-00-210-056
B. Detailed Inspection of Outer Wing, Trailing Edge False Rear Spar, Forward
and Aft Faces
(1) Use a flashlight and a mirror to examine the forward and aft faces of
the trailing-edge false rear spar. Make sure that:
- there are no cracks
- there is no damage
- there is no corrosion
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page 694
Nov 01/07
R
CES
5. Close-up
________
Subtask 57-51-00-410-067
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-410-067-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-51-00
Page 695
Feb 01/10
CES
**ON A/C ALL
Subtask 57-51-00-865-102
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-066
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page 696
Nov 01/07
R
CES
TASK 57-51-00-200-007
Detailed Inspection of Outer Wing Bottom Skin Lower Surface Curved Skin Edge
Aft of the Rear Spar just Inboard of the MLG support RIB 5
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific flashlight
No specific mirror
No specific safety barriers
No specific warning notices
No specific access platform 2.5 m (8 ft. 2 in.)
98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page 697
Nov 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-067
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put the access platform below the applicable wing trailing edge at
the MLG support RIB5, zone 574(674).
Subtask 57-51-00-865-083
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page 698
Nov 01/07
R
CES
4. Procedure
_________
Subtask 57-51-00-110-083
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the curved edge of the wing
bottom skin lower surface, aft of the rear spar, immediately inboard
of the MLG support RIB5.
Subtask 57-51-00-210-057
B. Detailed Inspection of Outer Wing Bottom Skin Lower Surface Curved Skin
Edge Aft of the Rear Spar just Inboard of the MLG support Rib 5
(1) Use a flashlight and a mirror to examine the curved edge of the wing
bottom skin lower surface, aft of the rear spar, immediately inboard
of the MLG support RIB5. Make sure that:
- there are no cracks
- there is no damage
- there is no corrosion
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-865-103
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-067
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-51-00
Page 699
Nov 01/07
R
CES
Outer-Wing Bottom Skin, Aft of the Rear Spar - Inboard of the Gear Support RIB5
Figure 616/TASK 57-51-00-991-017
EFF :
ALL 57-51-00
Page A600
Nov 01/07
R
CES
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A601
Nov 01/07
R
CES
TASK 57-51-00-200-008
Special Detailed Inspection of Outer Wing, Trailing Edge Bottom Skin Aft of
Rear Spar, Above the MLG Reinforcing
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A602
Feb 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-068
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-51-00-865-084
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page A603
Nov 01/09
CES
Outer-Wing Trailing-Edge, Aft of the Rear Spar - Location and Detail
Figure 617/TASK 57-51-00-991-018
EFF :
ALL 57-51-00
Page A604
Nov 01/07
R
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-010-069
C. Get Access
(1) Remove the applicable secondary hinged fairing (Ref. TASK 32-12-13-
000-001).
NOTE : You can do this inspection without the removal of the MLG
____
fixed leg fairing.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at the MLG support RIB5, zone 574(674).
Subtask 57-51-00-010-069-A
C. Get Access
(1) Remove the applicable secondary hinged fairing (Ref. TASK 32-12-13-
000-001).
NOTE : You can do this inspection without the removal of the MLG
____
fixed leg fairing.
(2) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at the MLG support RIB5, zone 574(674).
4. Procedure
_________
Subtask 57-51-00-110-084
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the trailing edge bottom wing
skin aft of the rear spar, above the MLG reinforcing.
EFF :
ALL 57-51-00
Page A605
Feb 01/10
CES
Subtask 57-51-00-260-050
B. Inspection
(1) Do a special detailed inspection of the outer wing trailing edge, aft
of the rear spar, above the MLG reinforcing (Ref. NTM 575160) and
(Ref. NTM 575160).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus.
5. Close-up
________
Subtask 57-51-00-410-070
A. Close Access
(1) Install the applicable secondary hinged fairing (Ref. TASK 32-12-13-
400-002).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-410-070-A
A. Close Access
(1) Install the applicable secondary hinged fairing (Ref. TASK 32-12-13-
400-002).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-51-00
Page A606
Feb 01/10
CES
**ON A/C ALL
Subtask 57-51-00-865-104
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-068
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A607
Nov 01/07
R
CES
TASK 57-51-00-220-011
Special Detailed Inspection of Outer Wing Bottom Skin Lower Surface Aft of the
Rear Spar Under the Pylon Fairing
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A608
Nov 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-069
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-010-070
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone
470(480).
(2) Remove the applicable aft fixed fairing (Ref. TASK 54-54-00-000-001).
(3) Remove the access panels 475CL, 476CR, 475BL, 475BR, 485CL, 486CR,
485BL, 485BR.
EFF :
ALL 57-51-00
Page A609
Feb 01/10
CES
4. Procedure
_________
Subtask 57-51-00-110-072
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the bottom wing skin lower
surface, aft of the rear spar, under the pylon fairing.
Subtask 57-51-00-280-050
B. Inspection
(1) Do a special detailed inspection of the outer wing bottom skin lower
surface, aft of the rear spar under the pylon fairing (Ref. NTM
575163).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-51-00-410-071
A. Close Access
(1) Install the applicable aft fixed fairing (Ref. TASK 54-54-00-400-
001).
(2) Install the access panels 475CL, 476CR, 475BL, 475BR, 485CL, 486CR,
485BL, 485BR.
EFF :
ALL 57-51-00
Page A610
Feb 01/10
CES
Outer Wing Bottom Skin
Figure 618/TASK 57-51-00-991-019
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A611
Feb 01/10
528-599,
CES
Subtask 57-51-00-942-070
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A612
Nov 01/07
R
CES
TASK 57-51-00-220-012
Special Detailed Inspection of Outer Wing Bottom Skin Lower Surface Aft of the
Rear Spar Around the Flap Track 2 Forward Fittings
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A613
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-070
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-51-00
Page A614
Aug 01/09
CES
Subtask 57-51-00-865-085
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-51-00-010-071
C. Get Access
(1) Put the access platform below the applicable wing at the forward
fittings of the flap track 2, zone 531(631).
(2) Remove the applicable fairing access panels from the flap track 2
fairing (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 531AB, 531BB
- for the right wing, remove 631AB, 631BB.
Subtask 57-51-00-010-071-A
C. Get Access
(1) Put the access platform below the applicable wing at the forward
fittings of the flap track 2, zone 531(631).
(2) Remove the applicable fairing access panels from the flap track 2
fairing (Ref. TASK 57-55-11-000-004):
- for the left wing, remove 531CB, 531EB
- for theright wing, remove 631CB, 631EB.
EFF :
ALL 57-51-00
Page A615
Feb 01/10
CES
**ON A/C ALL
4. Procedure
_________
Subtask 57-51-00-110-085
(1) Use a non metallic scraper to remove all sealant from the wing bottom
skin, aft of the rear spar, around the flap track 2 forward fitting.
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the wing bottom skin, aft of
the rear spar, around the flap track 2 forward fittings.
Subtask 57-51-00-280-053
B. Inspection
(1) Do a special detailed inspection of the outer wing bottom skin lower
surface, aft of the rear spar around the flap track 2 forward
fittings (Ref. NTM 575164).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
R Subtask 57-51-00-916-051
R C. Sealant Application
EFF :
ALL 57-51-00
Page A616
May 01/09
CES
Flap Track 2 - Forward Fittings - Location
Figure 619/TASK 57-51-00-991-020
EFF :
ALL 57-51-00
Page A617
May 01/09
R
CES
5. Close-up
________
Subtask 57-51-00-410-072
A. Close Access
(1) Install the applicable fairing access panels on the flap track 2
fairing (Ref. TASK 57-55-11-400-001):
- for the left wing, install 531AB, 531BB
- for the right wing, install 631AB, 631BB.
Subtask 57-51-00-410-072-A
A. Close Access
(1) Install the applicable fairing access panels on the flap track 2
fairing (Ref. TASK 57-55-11-400-004):
- for the left wing, install 531CB, 531EB
- for the right wing, install 631CB, 631EB.
Subtask 57-51-00-865-086
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-071
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-51-00
Page A618
Feb 01/10
CES
(4) Remove the safety barriers.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-51-00
Page A619
May 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-51-00-200-009
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear Spar,
Under Flap Track 2 Fairing
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A620
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-071
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-51-00-865-087
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A621
Feb 01/10
528-599,
CES
Subtask 57-51-00-010-072
C. Get Access
(1) Put the access platform below the applicable wing at flap track 2,
zone 531(631).
(2) Remove the applicable fairing access panels (Ref. TASK 57-55-11-000-
001):
- for the left wing, remove 531AB, 531BB
- for the right wing, remove 631AB, 631BB.
4. Procedure
_________
Subtask 57-51-00-110-079
WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
INSTRUCTIONS.
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the lower surface of the bottom skin in the area of the outer wing
under the flap track 2 fairing.
Subtask 57-51-00-210-061
B. Inspection
(1) Examine the lower surface of the bottom skin in the area of the outer
wing under the flap track 2 fairing. Make sure that:
- there is no damage
- there is no corrosion
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A622
Feb 01/10
528-599,
CES
Outer Wing Bottom Skin
Figure 620/TASK 57-51-00-991-021
R
EFF :
ALL 57-51-00
Page A623
Aug 01/09
CES
5. Close-up
________
Subtask 57-51-00-410-073
A. Close Access
(1) Install the applicable fairing access panels (Ref. TASK 57-55-11-400-
001):
- for the left wing, install 531AB, 531BB
- for the right wing, install 631AB, 631BB.
Subtask 57-51-00-865-088
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-072
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A624
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-51-00-200-009- 01
R Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear Spar,
R Under Flap Track 2 Fairing and Flap Tab Drive 1A Fairing
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-51-00
Page A625
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-081
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-51-00-865-107
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-51-00-010-084
C. Get Access
(1) Put the access platform below the applicable wing to get access to
the:
- flap track 2 fairings, zone 531(631)
- flap tab hinge 1A fairing, zone 535(635).
EFF :
301-399, 57-51-00
Page A626
Aug 01/09
CES
(2) Remove the applicable fairing access panels (Ref. TASK 57-55-11-000-
004) and (Ref. TASK 57-55-11-000-005):
- for the left wing, remove 531CB, 531EB, 535AB, 535BB
- for the right wing, remove 631CB, 631EB, 635AB, 635BB.
4. Procedure
_________
Subtask 57-51-00-110-091
WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
INSTRUCTIONS.
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the lower surface of the bottom skin in the area of the outer wing
under the flap track 2 fairing.
Subtask 57-51-00-210-072
B. Inspection
(1) Examine the lower surface of the bottom skin in the area of the outer
wing:
- under the flap track 2 fairing
- under the flap tab drive 1A fairing.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
301-399, 57-51-00
Page A627
Aug 01/09
CES
R Outer Wing Bottom Skin
R Figure 621/TASK 57-51-00-991-031
EFF :
301-399, 57-51-00
Page A628
Aug 01/09
CES
5. Close-up
________
Subtask 57-51-00-410-085
A. Close Access
(1) Install the applicable fairing access panels (Ref. TASK 57-55-11-000-
004) and (Ref. TASK 57-55-11-000-005):
- for the left wing, install 531CB, 531EB, 535AB, 535BB
- for the right wing, install 631CB, 631EB, 635AB, 635BB.
Subtask 57-51-00-865-108
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-082
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
301-399, 57-51-00
Page A629
May 01/09
CES
**ON A/C ALL
TASK 57-51-00-200-010
Detailed Inspection of Outer Wing, False Rear Spar, Forward Face, Lower Flange,
between Rib 7 and Rib 9
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A630
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-072
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-51-00-865-089
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page A631
Aug 01/09
CES
Subtask 57-51-00-010-073
C. Get Access
(1) Put the access platform below the applicable wing at the false rear
spar, zone 570(670).
4. Procedure
_________
Subtask 57-51-00-110-088
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the lower flange of the false
rear spar forward face (RIB7 thru RIB9).
Subtask 57-51-00-210-062
B. Detailed Inspection of Outer Wing, False Rear Spar, Forward Face, Lower
Flange, between Rib 7 and Rib 9
(1) Use a flashlight and an inspection mirror and make a detailed visual
inspection of the lower flange of the false rear spar forward face
(RIB7 thru RIB9). Make sure that:
- there is no damage
- there are no cracks and/or scores
- there is no corrosion
- the surface protection is in the correct condition
- no water has entered the wing structure.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page A632
Aug 01/09
CES
Outer Wing - False Rear Spar
R Figure 622/TASK 57-51-00-991-022
EFF :
ALL 57-51-00
Page A633
Aug 01/09
CES
5. Close-up
________
Subtask 57-51-00-410-074
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-865-090
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-073
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A634
May 01/09
R
CES
TASK 57-51-00-200-011
Detailed Inspection of Outer Wing, Bottom Skin Panel No. 3, Upper Surface,
Between Rear Spar and False Rear Spar, and Between Gear Support RIB5 and RIB8.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A635
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-084
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-51-00-865-109
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-51-00
Page A636
Aug 01/09
CES
Subtask 57-51-00-010-087
C. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the MLG support RIB5, zone 574(674).
4. Procedure
_________
Subtask 57-51-00-110-092
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the wing bottom skin panel No. 3 upper surface (between the rear
spar and false rear spar and between the gear support RIB5 and
RIB8).
Subtask 57-51-00-210-075
B. Inspection
NOTE : Make sure the area of the bottom skin panel along the
____
inboard/outboard lower RIB6A foot (between the inner rear spar aft
face and false rear spar forward face) is carefully examined.
(1) Inspect the bottom skin panel No. 3 upper surface (between the rear
spar and false rear spar and between the gear support RIB5 and RIB8).
Make sure that:
- there is no damage
- there are no cracks and/or scores
- there is no corrosion
- the surface protection is in the correct condition.
EFF :
ALL 57-51-00
Page A637
Aug 01/09
CES
Outer Wing - Bottom Skin Panel No. 3
R Figure 623/TASK 57-51-00-991-029
EFF :
ALL 57-51-00
Page A638
Aug 01/09
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572111) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-916-050
(1) Apply a new layer of surface protection material to the bottom skin
panel No. 3 upper surface (between the rear spar and false rear spar
and between the gear support RIB5 and RIB8) (Ref. ASRM 512100).
Subtask 57-51-00-410-086
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-865-110
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-085
D. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A639
May 01/09
R
CES
TASK 57-51-00-220-013
Special Detailed Inspection of Outer Wing Trailing Edge Aileron Hinge Pins 1
thru 5
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A640
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-074
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page A641
Aug 01/09
CES
Subtask 57-51-00-865-093
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-51-00-010-076
C. Get Access
(1) Put the access platform in position below one of the applicable
aileron, zone 575(675).
4. Procedure
_________
EFF :
ALL 57-51-00
Page A642
Aug 01/09
CES
Aileron Hinge Pins
R Figure 624/TASK 57-51-00-991-023
EFF :
ALL 57-51-00
Page A643
Aug 01/09
CES
Subtask 57-51-00-020-077
(1) One at a time, remove the five hinge pins from the LH aileron and
replace them with the SLAVE PIN - AILERON (98D27104004000) (Ref. TASK
27-14-41-000-001).
(2) One at a time, remove the five hinge pins from the RH aileron and
replace them with the SLAVE PIN - AILERON (98D27104004000) (Ref. TASK
27-14-41-000-001).
Subtask 57-51-00-110-080
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the hinge pins.
Subtask 57-51-00-240-055
C. Inspection
(1) Do a magnetic particle inspection of all the aileron hinge pins (Ref.
NTM 575120).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
Subtask 57-51-00-420-076
(1) One at a time, remove the five slave bolts from each aileron and
replace them with the hinge pins (Ref. TASK 27-14-41-400-001).
EFF :
ALL 57-51-00
Page A644
May 01/09
R
CES
5. Close-up
________
Subtask 57-51-00-410-077
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-865-094
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
16CE1, 16CE2, 6CV, 15CE1, 15CE2, 8CV.
Subtask 57-51-00-942-075
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A645
May 01/09
R
CES
TASK 57-51-00-220-015
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A646
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-078
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-00
Page A647
Aug 01/09
CES
Subtask 57-51-00-865-097
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 57-51-00-010-078
C. Get Access
(1) Put the adjustable access platform below the applicable wing trailing
edge, zone 570(670).
4. Procedure
_________
EFF :
ALL 57-51-00
Page A648
Aug 01/09
CES
Spoiler Hinge Pins
R Figure 625/TASK 57-51-00-991-010
EFF :
ALL 57-51-00
Page A649
Aug 01/09
CES
Subtask 57-51-00-110-081
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the area around the inner hinge
pins of the spoilers 1 thru 5.
Subtask 57-51-00-240-056
B. Inspection
(1) For each spoiler, do a magnetic inspection of the hinge pins (Ref.
NTM 575106).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
Subtask 57-51-00-420-077
5. Close-up
________
Subtask 57-51-00-410-079
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-51-00
Page A650
May 01/09
R
CES
Subtask 57-51-00-865-098
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE3, 21CE2.
Subtask 57-51-00-942-078
C. Removal of Equipment
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A651
May 01/09
R
CES
TASK 57-51-00-210-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A652
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
NOTE : During this procedure, you will remove the two inner hinge pins only
____
for each spoiler. It is not necessary to remove the outer hinge pins.
Subtask 57-51-00-941-079
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
(2) Put warning notices to tell persons not to operate the flaps or
slats.
EFF :
ALL 57-51-00
Page A653
Aug 01/09
CES
Subtask 57-51-00-010-080
B. Get Access
(1) Put the adjustable access platform below the applicable trailing
edge, zones 573(673).
4. Procedure
_________
Subtask 57-51-00-020-080
Subtask 57-51-00-110-089
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the two inner hinge pins.
EFF :
ALL 57-51-00
Page A654
Aug 01/09
CES
Spoiler Hinge Pins
R Figure 626/TASK 57-51-00-991-024
EFF :
ALL 57-51-00
Page A655
Aug 01/09
CES
Subtask 57-51-00-210-071
C. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
Subtask 57-51-00-420-078
5. Close-up
________
Subtask 57-51-00-410-081
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-00-942-079
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-51-00
Page A656
May 01/09
R
CES
(4) Remove the safety barriers.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A657
May 01/09
R
CES
TASK 57-51-00-220-016
Detailed Visual Inspection of Outer Wing Trailing Edge Aileron Hinge Pins 1
thru 5
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A658
May 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A659
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-080
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices to tell persons not to operate the flaps or
slats.
Subtask 57-51-00-865-105
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-51-00-010-081
C. Get Access
(1) Put the access platform in position below the applicable aileron,
zone 575(675).
EFF :
ALL 57-51-00
Page A660
May 01/09
R
CES
(b) For the right wing remove:
- 675AT (Ref. TASK 57-51-37-000-007)
- 675JB (Ref. TASK 57-51-37-000-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
4. Procedure
_________
Subtask 57-51-00-020-081
(1) One at a time, remove the five hinge pins from each aileron and
replace them with the slave bolts (Ref. TASK 27-14-41-000-001).
Subtask 57-51-00-110-090
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the hinge pins.
Subtask 57-51-00-220-081
C. Inspection
EFF :
ALL 57-51-00
Page A661
Feb 01/10
CES
Aileron Hinge Pins
Figure 627/TASK 57-51-00-991-025
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00
Page A662
Feb 01/10
528-599,
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
Subtask 57-51-00-420-079
(1) One at a time, remove the five slave bolts from each aileron and
replace with the hinge pins (Ref. TASK 27-14-41-400-001).
5. Close-up
________
Subtask 57-51-00-410-082
A. Close Access
Subtask 57-51-00-865-106
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
16CE1, 16CE2, 5CV, 15CE1, 15CE2, 7CV.
Subtask 57-51-00-942-081
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
EFF :
ALL 57-51-00
Page A663
May 01/09
R
CES
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-51-00
Page A664
May 01/09
CES
TASK 57-51-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear
Spar Between Rib 1 and Rib 9 Excluding Areas Covered by Flap Track 2...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-51-00
Page A665
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-082
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-010-085
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500 (600).
EFF :
ALL 57-51-00
Page A666
Feb 01/10
CES
4. Procedure
_________
Subtask 57-51-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean applicable area for inspection.
Subtask 57-51-00-210-073
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft
of Rear Spar between Rib 1 and Rib 9, Excluding Areas Covered by Flap
Track 2 Fairings and Pylon Fairings
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
EFF :
ALL 57-51-00
Page A667
Feb 01/10
CES
Bottom Skin Lower Surface, Aft of Rear Spar Between Rib 1 and Rib 9 -
Inspection Area
Figure 628/TASK 57-51-00-991-027
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00 Page A668
Feb 01/10
528-599,
CES
Bottom Skin Lower Surface, Aft of Rear Spar Between Rib 1 and Rib 9 -
Inspection Area
R Figure 628A/TASK 57-51-00-991-027-A
EFF :
301-399,
57-51-00 Page A669
Aug 01/09
CES
**ON A/C 301-399,
Subtask 57-51-00-210-073-A
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft
of Rear Spar between Rib 1 and Rib 9, Excluding Areas Covered by Flap
Track 2 Fairings, Pylon Fairings and Flap Tab Drive 1a Fairings
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-942-083
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A670
May 01/09
R
CES
TASK 57-51-00-210-004
General Visual Inspection of Outer Wing, Trailing Edge Bottom Skin Lower
Surface, Aft of Rear Spar from Rib 9 to Rib 12, Including Jacking Hole...
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A671
May 01/09
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-083
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-00-010-086
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500 (600).
4. Procedure
_________
Subtask 57-51-00-100-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
EFF :
ALL 57-51-00
Page A672
Aug 01/09
CES
Trailing Edge Bottom Skin Lower Surface, Aft of Rear Spar from Rib 9 to Rib 12,
Including Jacking Fitting Hole and Sighting Rod Hole
R Figure 629/TASK 57-51-00-991-028
EFF :
ALL
57-51-00 Page A673
Aug 01/09
CES
Subtask 57-51-00-210-074
B. General Visual Inspection of Outer Wing, Trailing Edge Bottom Skin Lower
Surface, Aft of Rear Spar from Rib 9 to Rib 12, including Jacking Fitting
Hole at Rib 9 and Sighting Rod Hole at Rib 10
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-942-084
A. Removal of Equipment
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A674
May 01/09
R
CES
TASK 57-51-00-210-005
General Visual Inspection of Outer Wing, Top Skin External Surface, Aft of Rear
Spar, Between RIB10 and RIB20 at Buttstrap Attachment
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-00
Page A675
May 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-00-941-085
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
4. Procedure
_________
Subtask 57-51-00-110-093
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the wing top-skin aft of the rear spar, from RIB10 and RIB20 at the
buttstrap attachments.
EFF :
ALL 57-51-00
Page A676
Aug 01/09
CES
Outer Wing, Top Skin External Surface, Aft of Rear Spar - Between RIB10 and
RIB20 at Buttstrap Attachments.
R Figure 630/TASK 57-51-00-991-030
EFF :
ALL
57-51-00 Page A677
Aug 01/09
CES
Subtask 57-51-00-210-076
B. General Visual Inspection of the Outer Wing, Top Skin External Surface
Aft of Rear Spar, Between RIB10 and RIB20 at Buttstrap Attachments.
(1) Inspect the wing top-skin at the locations where the skin is attached
to the buttstrap. Make sure that:
- there is no corrosion
- there are no cracks, dents, burrs, scores or scratches
- the fasteners are in the correct condition
- the surface protection is not damaged or loose.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-51-00-942-086
A. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-00
Page A678
May 01/09
CES
SHROUD BOX - REMOVAL/INSTALLATION
_________________________________
TASK 57-51-15-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-15
Page 401
Aug 01/05
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-15-941-052
A. Safety Precautions
(1) Put the warning notice in the cockpit to tell persons not to operate
the flaps or the slats.
EFF :
ALL 57-51-15
Page 402
Feb 01/10
CES
Subtask 57-51-15-010-051
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
R (4) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuator.
(6) Put the access platform in position to get access to the top surface
of the wing in zone 570(670).
Subtask 57-51-15-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
4. Procedure
_________
EFF :
ALL 57-51-15
Page 403
Feb 01/08
CES
Shroud Box - Location and Detail
Figure 401/TASK 57-51-15-991-002- 14 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 404
Feb 01/08
CES
Shroud Box - Location and Detail
Figure 401/TASK 57-51-15-991-002- 24 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 405
Feb 01/08
CES
Shroud Box - Location and Detail
Figure 401/TASK 57-51-15-991-002- 34 (SHEET 3)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 406
Feb 01/08
CES
Shroud Box - Location and Detail
Figure 401/TASK 57-51-15-991-002- 44 (SHEET 4)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 407
Feb 01/08
CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 57-51-15-020-051
(2) Clean up any hydraulic fluid that has spilled on the aircraft
structure.
(3) Make sure that the Yellow hydraulic system has been depressurized
(Ref. TASK 29-00-00-864-001).
(4) At the bracket (17) disconnect the hydraulic connector (8) from the
adapter (9).
(6) Attach the electrical connector (20) together with the brake-pipes
(7) and (19) to the structure. Make sure that they are clear of the
shroud box.
NOTE : Let the brake-pipe (18) stay in position on the shroud box.
____
(7) Remove the bolts (1) and the cable clips (2). Remove the electrical
harness (of the alternate brake-servo valve) from the front spar of
the shroud box. Retain the bolts and the cable clips.
(8) Put the electrical harness into a plastic bag and attach it to the
structure. Make sure that it is clear of the shroud box.
(9) Identify the brake-pipes (13) and (14) with a mark to help with the
correct installation.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15
Page 408
Feb 01/10
511-526, 528-599,
CES
(10) At the inboard end of the shroud box:
(b) Remove the clamp blocks (12) from the brake-pipes (13) and (14).
Retain the nuts, bolts and clamp blocks.
(11) Disconnect the brake-pipe connectors (15) and (16) from their related
adapters on the structure.
(12) Remove the bolts (3) and the clamp blocks (4). Retain the bolts and
the clamp blocks.
(13) Carefully remove the brake-pipes (13) and (14) from the front spar of
the shroud box.
(14) Install blanking plugs on the ends of the two brake pipes and on
their related adapters in the MLG bay.
(15) Remove the torque shaft 6206CM(6256CM) from the shroud box (Ref. TASK
27-54-45-000-003).
(a) Remove and retain all the bolts (65) from the top surface of the
wing.
(a) Remove the cotter-pin (72), the nut (71), the washer (70), the
bolt (66) and the washer (67).
(b) Remove the bush (69) from the bracket on the overwing panel and
the forward attachment bracket (68) on the shroud box.
(a) Remove the nut (83), the bolt (85) and disconnect the bonding
strap (82) from the tag (84).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 409
Feb 01/08
CES
Shroud Box - Location and Detail
Figure 401A/TASK 57-51-15-991-002-A14 (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 410
Feb 01/10
CES
Shroud Box - Location and Detail
Figure 401A/TASK 57-51-15-991-002-A24 (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 411
Feb 01/10
CES
Shroud Box - Location and Detail
Figure 401A/TASK 57-51-15-991-002-A34 (SHEET 3)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 412
Feb 01/10
CES
Shroud Box - Location and Detail
Figure 401A/TASK 57-51-15-991-002-A44 (SHEET 4)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 413
Feb 01/10
CES
(b) Remove the cotter-pin (80), the nut (79), the washer (81), the
bolt (75) and the washer (76).
(c) Remove the slider bushes (77) from the outboard forward
attachment bracket (78).
(a) Remove the nut (95), the bolt (97) and disconnect the bonding
strap (94) from the tag (96).
(b) Remove the cotter-pin (98), the nut (88), the washer (89), the
bolt (92) and the washer (93).
(c) Remove the floating bushes (90) from the outboard aft attachment
bracket (91).
(a) Remove the nut (52), the bolt (50) and disconnect the bonding
strap (55) from the bracket (51).
(b) Remove the cotter-pin (59), the nut (60), the washer(s) (58), the
bolt (53) and the washer (54).
(c) Remove the floating bush (57) from the inboard aft attachment
bracket (61).
(e) Move the end of the rod (56) clear of the inboard aft attachment
bracket (61). Do not adjust the length of the rod (56). The rod
(56) is set and locked at aircraft build and must not be
adjusted.
(a) Remove the cotter-pin (43), the nut (44), the washer(s) (45), the
bolt (40) and the washer (41).
(b) Remove the floating bush (46) from the inboard center attachment
bracket (42).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 414
Feb 01/08
CES
(c) Discard the cotter-pin (43).
(d) Move the end of the rod (47) clear of the inboard center
attachment bracket (42). Do not adjust the length of the rod
(47). The rod (47) is set and locked at aircraft build and must
not be adjusted.
(a) Remove the nut (28), the bolt (34) and disconnect the bonding
strap (33) from the bracket (27).
(b) Remove the cotter-pin (29), the nut (30), the washer(s) (31), the
bolt (24) and the washer (25).
(c) Remove the floating bush (32) from the inboard forward attachment
bracket (26).
(e) Move the end of the rod (35) clear of the inboard forward
attachment bracket (26). Do not adjust the length of the rod
(35). The rod (35) is set and locked at aircraft build and must
not be adjusted.
(a) Carefully break the bond of the sealant between the shroud box
and the overwing panel.
Subtask 57-51-15-020-051-A
(2) Clean up any hydraulic fluid that has spilled on the aircraft
structure.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15
Page 415
Feb 01/10
511-526, 528-599,
CES
(3) Make sure that the Yellow hydraulic system has been depressurized
(Ref. TASK 29-00-00-864-001).
(4) Attach the electrical connector (7) and the manifold spacer (6) to
the structure. Make sure that they are clear of the shroud box.
(5) At the bracket (3), disconnect the hydraulic connector (2) of the
brake-hose (1) from the adapter (4).
(7) Attach the electrical connector (8) together with the brake-hose (1)
to the structure. Make sure that they are clear of the shroud box.
NOTE : Let the brake-pipe (5) and the adapter (4) stay in position on
____
the shroud box bracket (3).
(8) Remove the inboard brake-pipes (14), (15) and (16) as follows:
(c) Support the brake-pipes then remove the center and bottom bolts
(12) and washers (11) from each clamp block (9).
NOTE : It is not necessary to remove the top bolt (10) and its
____
related nut from each clamp block (9).
(d) Remove the inboard brake-pipe and clamp block assembly (13) from
the shroud box.
(9) Remove the torque shaft 6206CM(6256CM) from the shroud box (Ref. TASK
27-54-45-000-003).
(a) Remove and retain all the bolts (65) from the top surface of the
wing.
(a) Remove the cotter-pin (72), the nut (71), the washer (70), the
bolt (66) and the washer (67).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 416
Feb 01/10
CES
(b) Remove the bush (69) from the bracket on the overwing panel and
the forward attachment bracket (68) on the shroud box.
(a) Remove the nut (83), the bolt (85) and disconnect the bonding
strap (82) from the tag (84).
(b) Remove the cotter-pin (80), the nut (79), the washer (81), the
bolt (75) and the washer (76).
(c) Remove the slider bushes (77) from the outboard forward
attachment bracket (78).
(a) Remove the nut (95), the bolt (97) and disconnect the bonding
strap (94) from the tag (96).
(b) Remove the cotter-pin (98), the nut (88), the washer (89), the
bolt (92) and the washer (93).
(c) Remove the floating bushes (90) from the outboard aft attachment
bracket (91).
(a) Remove the nut (52), the bolt (50) and disconnect the bonding
strap (55) from the bracket (51).
(b) Remove the cotter-pin (59), the nut (60), the washer(s) (58), the
bolt (53) and the washer (54).
(c) Remove the floating bush (57) from the inboard aft attachment
bracket (61).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 417
Feb 01/10
CES
(d) Discard the cotter-pin (59).
(e) Move the end of the rod (56) clear of the inboard aft attachment
bracket (61). Do not adjust the length of the rod (56). The rod
(56) is set and locked at aircraft build and must not be
adjusted.
(a) Remove the cotter-pin (43), the nut (44), the washer(s) (45), the
bolt (40) and the washer (41).
(b) Remove the floating bush (46) from the inboard center attachment
bracket (42).
(d) Move the end of the rod (47) clear of the inboard center
attachment bracket (42). Do not adjust the length of the rod
(47). The rod (47) is set and locked at aircraft build and must
not be adjusted.
(a) Remove the nut (28), the bolt (34) and disconnect the bonding
strap (33) from the bracket (27).
(b) Remove the cotter-pin (29), the nut (30), the washer(s) (31), the
bolt (24) and the washer (25).
(c) Remove the floating bush (32) from the inboard forward attachment
bracket (26).
(e) Move the end of the rod (35) clear of the inboard forward
attachment bracket (26). Do not adjust the length of the rod
(35). The rod (35) is set and locked at aircraft build and must
not be adjusted.
(a) Carefully break the bond of the sealant between the shroud box
and the overwing panel.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 418
Feb 01/10
CES
(b) Carefully disengage the outboard attachment brackets on the
shroud box from the related brackets on the fixed shroud. Lower
the shroud box clear of the aircraft and put it on a clean
surface.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 419
Feb 01/10
CES
R **ON A/C ALL
TASK 57-51-15-400-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
NOTE : Only use this procedure to install the same shroud box. If a new
____
shroud box is to be installed, you must contact AIRBUS for
instructions.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-15
Page 420
Aug 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-15
Page 421
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-15
Page 422
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-15-941-053
A. Safety Precautions
(1) Make sure that the warning notices are in position to tell persons
not to operate the flaps or the slats.
Subtask 57-51-15-860-051
(1) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Make sure that the MLG doors are open (Ref. TASK 32-12-00-010-001).
R (4) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuator.
(5) Make sure that the Yellow hydraulic system has been depressurized
(Ref. TASK 29-00-00-864-001).
(6) Make sure that the access platforms are in the correct positions in
zone 570(670).
Subtask 57-51-15-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
EFF :
ALL 57-51-15
Page 423
Feb 01/08
CES
4. Procedure
_________
Subtask 57-51-15-420-052
(1) Clean the component interface and/or the adjacent area as follows:
(3) Make sure that the seals on the shroud box are in good condition.
(4) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(5) Apply SEALANTS (Material No. 09-005) to the interface of the shroud
box and the overwing panel.
EFF :
ALL 57-51-15
Page 424
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 57-51-15-420-053
(1) Carefully lift the shroud box into the correct position in the wing.
Align all the attachment brackets with the related attachment
brackets on the:
- overwing panel
- fixed shroud
R - fuselage.
R (a) Install the bolts (65) (that attach the shroud box to the
R overwing panel) from the top surface of the wing.
R (b) Torque the bolts (65) to between 0.34 and 0.48 m.daN (30.08 and
42.47 lbf.in).
R
R (a) Align the hole in the forward attachment bracket (68) (on the
R shroud box) with the hole in the bracket on the overwing panel.
R (b) Install the bush (69) through the bracket on the overwing panel
R and the forward attachment (68) on the shroud box.
R (c) Install the bolt (66),the washer (67),the washer (70) and the nut
R (71).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 425
Feb 01/10
CES
R (d) Do not fully tighten the nut (71) at this stage.
R
R (a) Align the hole in the outboard aft attachment bracket (91) (on
R the shroud box) with the hole in the bracket on the fixed shroud.
R (b) Install the floating bushes (90) into the outboard aft attachment
R bracket (91).
R (c) Install the bolt (92), the washer (93), the washer (89) and the
R nut (88).
R
R (a) Align the slotted hole in the outboard forward attachment bracket
R (78) (on the shroud box) with the hole in the bracket on the
R fixed shroud.
R (b) Install the slider bushes (77) into the outboard forward
R attachment bracket (78).
R (c) Install the bolt (75), the washer (76), the washer (81) and the
R nut (79).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 426
Feb 01/10
CES
R (8) At the inboard aft attachment bracket:
R (a) Align the hole in the end of the rod (56) with the hole in the
R inboard aft attachment bracket (61). Do not adjust the length of
R the rod (56). The rod (56) is set and locked at aircraft build
R and must not be adjusted.
R (b) Install the floating bush (57) into the inboard aft attachment
R bracket (61).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (53).
R
R (d) Install the bolt (53), the washer (54), the washer(s) (58) and
R the nut (60).
R
R (a) Align the hole in the rod (47) with the hole in the inboard
R center attachment bracket (42). Do not adjust the length of the
R rod (47). The rod (47) is set and locked at aircraft build and
R must not be adjusted.
R (b) Install the floating bush (46) into the inboard center attachment
R bracket (42).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (40).
R (d) Install the bolt (40), the washer (41), the washer(s) (45) and
R the nut (44).
R
R (a) Align the hole in the rod (35) with the hole in the inboard
R forward attachment bracket (26). Do not adjust the length of the
R rod (35). The rod (35) is set and locked at aircraft build and
R must not be adjusted.
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 427
Feb 01/10
CES
R (b) Install the floating bush (32) into the inboard forward
R attachment (26).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (24).
R (d) Install the bolt (24), the washer (25), the washer(s) (31) and
R the nut (30).
(d) Attach the bonding strap (94) to the tag (96) with the bolt (97)
and the nut (95) (Ref. TASK 20-28-00-912-004).
(d) Attach the bonding strap (82) to the tag (84) with the bolt (85)
and the nut (83) (Ref. TASK 20-28-00-912-004).
(d) Attach the bonding strap (55) to the bracket (51) with the bolt
(50) and the nut (52) (Ref. TASK 20-28-00-912-004).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 428
Feb 01/10
CES
(14) At the inboard center attachment bracket:
(d) Attach the bonding strap (33) to the bracket (27) with the bolt
(34) and the nut (28) (Ref. TASK 20-28-00-912-004).
(16) Install the torque shaft 6206CM(6256CM) in the shroud box (Ref. TASK
27-54-45-400-003).
(17) Release the electrical connector (20) and the brake pipes (7) and
(19) from their attachment point on the structure.
(18) Remove the blanking plugs from the hydraulic connector (8) and the
adapter (9). Install the hydraulic connector (8) onto the adapter (9)
(Ref. TASK 20-23-11-917-001).
(19) Use the marks made during the removal procedure to install the pipes
correctly. Position the brake-pipes (13) and (14) on the shroud box
and install the clamp blocks (4) and the bolts (3). Do not tighten
the bolts (3) at this stage.
(20) Remove the blanking plugs from the brake-pipe connectors (15) and
(16) and their related adapters on the structure.
(21) Loosely connect the brake-pipe connectors (15) and (16) to their
related adapters on the structure.
(22) Remove the electrical harness from the plastic bag and put it in
position on the shroud box.
(23) Attach the electrical harness to the front spar of the shroud box
with the cable clips (2) and the bolts (1).
EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15
Page 429
Feb 01/10
CES
(24) Install the clamp blocks (12) on the brake-pipes (13) and (14) with
the bolts (11) and the nuts (10). Do not fully tighten the nuts (10)
at this stage.
(25) Fully-tighten the brake-pipe connectors (15) and (16) onto their
related adapters at the inboard end (Ref. TASK 20-23-11-917-001).
(26) Fully-tighten the bolts (3) to attach the clamp blocks (4) to the
shroud box.
(27) Fully-tighten the nuts (10) on the bolts (11) to safety the clamp
blocks (12).
Subtask 57-51-15-420-053-A
R (1) Carefully lift the shroud box into the correct position in the wing.
R Align all the attachment brackets with the related attachment
R brackets on the:
R - overwing panel
R - fixed shroud
R - fuselage.
R (a) Install the bolts (65) (that attach the shroud box to the
R overwing panel) from the top surface of the wing.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15
Page 430
Feb 01/10
511-526, 528-599,
CES
R (b) TORQUE the bolts (65) to between 0.34 and 0.48 m.daN (30.08 and
42.47 lbf.in).
R (a) Align the hole in the forward attachment bracket (68) (on the
R shroud box) with the hole in the bracket on the overwing panel.
R (b) Install the bush (69) through the bracket on the overwing panel
R and the forward attachment (68) on the shroud box.
R (c) Install the bolt (66),the washer (67),the washer (70) and the nut
R (71).
R (a) Align the hole in the outboard aft attachment bracket (91) (on
R the shroud box) with the hole in the bracket on the fixed shroud.
R (b) Install the floating bushes (90) into the outboard aft attachment
R bracket (91).
R (c) Install the bolt (92), the washer (93), the washer (89) and the
R nut (88).
R (a) Align the slotted hole in the outboard forward attachment bracket
R (78) (on the shroud box) with the hole in the bracket on the
R fixed shroud.
R (b) Install the slider bushes (77) into the outboard forward
R attachment bracket (78).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 431
Feb 01/10
CES
R (c) Install the bolt (75), the washer (76), the washer (81) and the
R nut (79).
R (a) Align the hole in the end of the rod (56) with the hole in the
R inboard aft attachment bracket (61). Do not adjust the length of
R the rod (56). The rod (56) is set and locked at aircraft build
R and must not be adjusted.
R (b) Install the floating bush (57) into the inboard aft attachment
R bracket (61).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (53).
R (d) Install the bolt (53), the washer (54), the washer(s) (58) and
R the nut (60).
R (a) Align the hole in the rod (47) with the hole in the inboard
R center attachment bracket (42). Do not adjust the length of the
R rod (47). The rod (47) is set and locked at aircraft build and
R must not be adjusted.
R (b) Install the floating bush (46) into the inboard center attachment
R bracket (42).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (40).
R (d) Install the bolt (40), the washer (41), the washer(s) (45) and
R the nut (44).
R (a) Align the hole in the rod (35) with the hole in the inboard
R forward attachment bracket (26). Do not adjust the length of the
R rod (35). The rod (35) is set and locked at aircraft build and
R must not be adjusted.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 432
Feb 01/10
CES
R (b) Install the floating bush (32) into the inboard forward
R attachment (26).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (24).
R (d) Install the bolt (24), the washer (25), the washer(s) (31) and
R the nut (30).
(d) Attach the bonding strap (94) to the tag (96) with the bolt (97)
and the nut (95) (Ref. TASK 20-28-00-912-004).
(d) Attach the bonding strap (82) to the tag (84) with the bolt (85)
and the nut (83) (Ref. TASK 20-28-00-912-004).
(d) Attach the bonding strap (55) to the bracket (51) with the bolt
(50) and the nut (52) (Ref. TASK 20-28-00-912-004).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 433
Feb 01/10
CES
(14) At the inboard center attachment bracket:
(d) Attach the bonding strap (33) to the bracket (27) with the bolt
(34) and the nut (28) (Ref. TASK 20-28-00-912-004).
(16) Install the torque shaft 6206CM(6256CM) in the shroud box (Ref. TASK
27-54-45-400-003).
(17) Install the inboard brake-pipes (14), (15) and (16) as follows:
(b) Put the brake-pipe and clamp block assembly (13) in position on
the shroud box.
(c) Attach the clamp blocks (9) to the shroud box with the center and
bottom bolts (12) and the washers (11).
(d) Connect the brake-pipe hydraulic connectors (17), (18) and (19)
to their related adapters on the structure (Ref. TASK 20-23-11-
917-001).
(18) At the bracket (3), connect the hydraulic connector (2) of the
brake-hose (1) to the adapter (4) (Ref. TASK 20-23-11-917-001).
(19) Put the manifold spacer (6) and the electrical connector (7) in
position on the shroud box.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15
Page 434
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-15-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
slat/flap control lever (Ref. TASK 27-00-00-080-002).
Subtask 57-51-15-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 57-51-15-942-051
C. Removal of Equipment
EFF :
ALL 57-51-15
Page 435
Nov 01/07
CES
FRAME SUPPORT - AILERON HINGE - REMOVAL/INSTALLATION
____________________________________________________
TASK 57-51-31-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-31
Page 401
Nov 01/00
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-31-941-050
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-31-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the flaps are retracted fully (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap slat control lever.
(3) Make sure the aicraft is electrically grounded (Ref. TASK 12-34-24-
869-002).
EFF :
ALL 57-51-31
Page 402
Nov 01/07
CES
(4) Depressurise the Green and the Blue hydraulic systems (Ref. TASK 29-
10-00-864-001) and (Ref. TASK 29-10-00-864-003).
(6) Remove the safety collar from the circuit breakers 9CV and 11CV.
Subtask 57-51-31-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
Subtask 57-51-31-010-050
D. Get Access
(1) Put the access platform in position below the applicable aileron,
zone 575(675).
EFF :
ALL 57-51-31
Page 403
Nov 01/07
R
CES
4. Procedure
_________
Subtask 57-51-31-020-050-A
R (1) Remove and discard the cotter pins (2), (4), (10), (15), (18), (24)
R and (29).
R (2) Remove and retain the nut (3) and the bolt (1). Disconnect the strut
R (37) at its rear end.
(3) Make a note of the quantity of washers (6), (9) and (14) between the
R tie-beam assembly (35) and the support frames (7), (12) and (17).
R (4) Remove and retain the nuts (5), (11) and (16) and the bolts (8), (13)
R and (36). Remove and retain the tie-beam assembly (35) and the
R washers (6), (9) and (14) from the support frames (7), (12) and (17).
Subtask 57-51-31-020-051
R (1) Remove and discard the cotter pins (47) and (52).
R (2) Remove and retain the nuts (41) and (42) and the bolts (39) and (45).
R Disconnect the bonding leads (38), (43) and (46) from the support
R frames (40) and (44).
EFF :
ALL 57-51-31
Page 404
Feb 01/10
CES
R Aileron-Hinge Support Frames 1, 2 and 3 - Location and Detail
Figure 401/TASK 57-51-31-991-001-A
EFF :
ALL 57-51-31
Page 405
Nov 01/08
CES
R Aileron-Hinge Support Frames 4 and 5 - Location and Detail
Figure 402/TASK 57-51-31-991-002
EFF :
ALL 57-51-31
Page 406
May 01/09
CES
(3) Remove and retain the items that follow:
R - the nuts (48) and (53)
R - the bolts (51) and (56)
R - the support frames (40) and (44).
EFF :
ALL 57-51-31
Page 407
Feb 01/10
CES
TASK 57-51-31-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-31
Page 408
May 01/06
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-31
Page 409
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-31-941-051
A. Safety Precautions
(2) Make sure that the warning notice to tell persons not to operate the
flight controls is in position.
Subtask 57-51-31-860-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the flaps are retracted fully (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the aircraft is electrically grounded (Ref. TASK 12-
34-24-869-002).
(4) Make sure that the Green and the Blue Hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-
003).
EFF :
ALL 57-51-31
Page 410
May 01/09
R
CES
(5) Make sure that the applicable hydraulic reservoir is depressurized
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the safety collars on the circuit breakers 9CV and
11CV are removed.
(7) Make sure that the access platform is in position below the
applicable zone 575(675).
(8) Make sure that the applicable access panels are removed:
- for the left wing, panels 575AT, 575MB, 575KB, 575LB, 590AB, 590BB
- for the right wing, panels 675AT, 675MB, 675KB, 675LB, 690AB,
690BB.
(9) Make sure that the applicable aileron has been removed (Ref. TASK 27-
14-41-000-001).
Subtask 57-51-31-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
4. Procedure
_________
EFF :
ALL 57-51-31
Page 411
Nov 01/07
CES
Subtask 57-51-31-420-050
(1) Clean the component interfaces and or the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(2) Examine the bushes in each hinge bracket for damage. If necessary
replace the bushes (Ref. ASRM 517215).
(3) Make sure that the parts retained from the removed components are
clean and in the correct condition.
Subtask 57-51-31-420-051
R (1) Apply COMMON GREASE (Material No. 04-004) to the mating surfaces of
R the bolts (51) and (56).
R (2) Install the support frames (40) and (44) onto the mounting brackets
R with the items that follow:
R - the bolts (51) and (56).
R - the nuts (48) and (53).
R NOTE : The heads of the bolts (51) and (56) must face inboard.
____
R (3) Safety the nut (48) with the new cotter pin (47).
R (4) Safety the nut (53) with the new cotter pin (52).
R (5) Connect the bonding leads (38), (43) and (46) to the support frames
R (40) and (44) with the bolts (39) and (45) and the nuts (41) and (42)
R (Ref. TASK 20-28-00-912-004).
Subtask 57-51-31-420-052-A
(1) Install the support frames (7), (12) and (17) onto the mounting
brackets with the items that follow:
R - the bolts (23), (26) and (34)
R - the washers (20), (22), (26), (27), (31) and (33)
R - the nuts (19), (25) and (30).
R NOTE : The heads of the bolts (23), (26) and (34) must face inboard.
____
EFF :
ALL 57-51-31
Page 412
Feb 01/10
CES
R (2) TORQUE the nuts (19), (25) and (30) to between 0.25 and 0.4 m.daN
(22.12 and 35.39 lbf.in).
(3) Safety the nut (19) with the new cotter pin (18).
R (4) Safety the nut (25) with the new cotter pin (24).
R (5) Safety the nut (30) with the new cotter pin (29).
R (6) Apply SEALANTS (Material No. 09-018) to the mating surfaces of the
R tie-beam assembly (35) and the support frames (7), (12) and (17).
R (7) Install the tie-beam assembly (35) onto the support frames (7), (12)
R and (17) with the items that follow:
R - the bolts (8), (13) and (36)
- the washers (6), (9) and (14)
- the nuts (5), (11) and (16).
NOTE : Make sure that the washers (6), (9) and (14) are installed as
____
noted in the removal procedure.
(8) TORQUE the nuts (5), (11) and (16) to between 0.5 and 0.6 m.daN
(44.24 and 53.09 lbf.in).
(9) Safety the nut (5) with the new cotter pin (4).
(10) Safety the nut (11) with the new cotter pin (10).
(11) Safety the nut (16) with the new cotter pin (15).
R (12) Connect the rear end of the strut (37) to the lug on the support
R frame (7) with the items that follow:
- the bolt (1)
- the nut (3).
NOTE : Finger tighten the nut (3). If necessary tighten the nut (3)
____
again to align the cotter pin hole.
(13) Safety the nut (3) with the new cotter pin (2).
EFF :
ALL 57-51-31
Page 413
Feb 01/10
CES
Subtask 57-51-31-410-050
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
- for the left wing, install 575AT, 575MB, 575KB, 575LB, 590AB, 590BB
- for the right wing, install 675AT, 675MB, 675KB, 675LB, 690AB,
690BB.
Subtask 57-51-31-860-052
WARNING : MAKE SURE THAT THE CONTROLS AGREE WITH THE POSITION OF THE
_______
ITEMS THEY OPERATE BEFORE YOU PRESSURIZE A HYDRAULIC SYSTEM.
Subtask 57-51-31-865-052
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 5CV, 7CV, 9CV, 11CV.
Subtask 57-51-31-710-050
G. Operational Test
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Install the safety collar on the circuit breakers 9CV and 11CV.
EFF :
ALL 57-51-31
Page 414
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-31-942-050
A. Removal of Equipment
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-31
Page 415
May 01/06
CES
MOUNTING SUPPORTS - REMOVAL/INSTALLATION
________________________________________
TASK 57-51-33-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 401
Aug 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
EFF :
ALL 57-51-33
Page 402
Feb 01/10
CES
No.1 Flap Track Beam
Figure 401/TASK 57-51-33-991-001
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-33
Page 403
May 01/05
CES
No.1 Flap Track Beam
Figure 401A/TASK 57-51-33-991-001-A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33
Page 404
Feb 01/10
CES
R No.1 Flap Track Beam
R Figure 401B/TASK 57-51-33-991-001-B
R
EFF :
301-399, 57-51-33
Page 405
May 01/04
CES
**ON A/C ALL
Subtask 57-51-33-941-050
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-51-33-010-050
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Remove the applicable No.1 flap track actuator (Ref. TASK 27-54-49-
000-001).
(3) Put the access platform in position below the applicable No.1 flap
track beam (1), zone 581 (681).
Subtask 57-51-33-010-050-A
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Remove the applicable No.1 flap track actuator (Ref. TASK 27-54-49-
000-001).
EFF :
ALL 57-51-33
Page 406
Feb 01/10
CES
(3) Remove the LH(RH) shroud box (Ref. TASK 57-51-15-000-001).
(4) Put the access platform in position below the applicable No.1 flap
track beam (1), zone 581 (681).
Subtask 57-51-33-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 407
Feb 01/10
CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-33-020-053
NOTE : The weight of the flap track beam (1) is 35 kg (77.1617 lb).
____
(a) Remove the nut (2), the bolt (8), the washer (9) and the bush
(10).
(c) Remove the bolts (17), the washers (16) and the bushes (15).
(d) If there are shims (14) and (18), remove them. Keep the shims
with the beam.
(b) Remove the six HiLok pins (23) and (24), and the six HiLok
collars (21) (Ref. SRM 514211).
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-33
Page 408
May 01/05
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-33-020-053-A
NOTE : The weight of the flap track beam (1) is 35 kg (77.1617 lb).
____
(b) Remove the bolt (12) and the bush (11) from the bracket (14).
(a) Remove the nuts (6), the bolts (5) and the bushes (4).
(b) Remove the nut (8) and the bush (7) from the bolt (2).
(c) Remove the bolt (2) and the bush (3) from the bracket (10).
(d) Lower the flap track beam (1) and remove the ball pin (9).
Subtask 57-51-33-020-053-B
NOTE : The weight of the flap track beam (1) is 28 kg (61.7294 lb).
____
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-33
Page 409
Feb 01/10
528-599,
CES
(2) At the front mounting:
R (a) Release the lockwasher (15) and remove the nut (16).
R (d) Remove and discard the lockwire and use the WRENCH-ADAPTER
R (98AMS172322005) to remove the nut (14).
(e) Remove the washer (13) and the hollow bolt (12).
(b) Remove the nut (3), the washer (4) and the bolt (10).
R (c) Release the lockwasher (6) and remove the nut (5).
(f) Remove the hollow bolt (9) and the bush (8).
EFF :
301-399, 57-51-33
Page 410
Aug 01/09
CES
**ON A/C ALL
TASK 57-51-33-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 411
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 412
Nov 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-054
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
EFF :
ALL 57-51-33
Page 413
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-050
(1) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(2) Make sure that the inboard flap (1) has been removed (Ref. TASK 27-
54-61-000-001).
(3) Make sure that the No.1 flap track actuator has been removed
(Ref. TASK 27-54-49-000-001).
(4) Make sure that the access platform is in position below the No.1 flap
track beam, zone 581 (681).
Subtask 57-51-33-860-050-A
(1) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(2) Make sure that the inboard flap (1) has been removed (Ref. TASK 27-
54-61-000-003).
(3) Make sure that the No.1 flap track actuator has been removed
(Ref. TASK 27-54-49-000-001).
(4) Make sure that the access platform is in position below the No.1 flap
track beam, zone 581 (681).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 414
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 415
Feb 01/10
CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-33-420-067
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
interfaces of:
- the bolts (8), (17) and (22), but not to the threads
- the shims (14) and (18) that you removed, if you are to install the
track beam that you removed
- the shims (14) and (18), if it is necessary to install them with a
replacement beam.
Subtask 57-51-33-420-050
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-33
Page 416
May 01/05
CES
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR
_______
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(1) Lift and hold the flap track beam (1) in position.
NOTE : The weight of the flap track beam (1) is 35 kg (77.1617 lb).
____
(a) Install the six HiLok pins (23) and (24) and the HiLok collars
(21) (Ref. SRM 514211).
(c) TORQUE the nut (20) to between 0.025 and 0.05 m.daN (2.21 and
4.42 lbf.in).
(d) Apply a thin layer of SEALANTS (Material No. 09-013) to the bolt
(22) and the nut (20).
(b) If you are to install the flap track beam that you removed:
1
_ Install the shims (14) and (18) that you removed.
1
_ Measure the clearance between the beam forward mounting and
the fitting (19).
2
_ If the total measured clearance is more than 0.6 mm (0.0236
in.), select shim (14) and shim (18) of sufficient thickness.
Apply SPECIAL MATERIALS (Material No. 05-002) to the shims
(14) and (18) and install them.
(e) Install the washers (13) and the castellated nuts (12).
(f) TORQUE the nuts (12) to between 0.5 and 0.55 m.daN (44.24 and
48.67 lbf.in).
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-33
Page 417
May 01/05
CES
(h) Apply a thin layer of SEALANTS (Material No. 09-013) to the bolts
(17) and the nuts (12).
(4) Remove the support from the flap track beam (1).
(5) Put the X-strut (7) in position and install the bolt (8).
(a) Examine the related positions of the rod end (5) and the slot in
the lug. The center of the rod end (5) must align with the center
of the slot in the lug.
1
_ Release the tab washers (4) and loosen the locknuts (6).
2
_ Increase or decrease the length of the X-strut (7) as
necessary.
3
_ Tighten the locknuts (6).
R 4
_ Make sure that the rod ends (3) and (5) stay in safety.
5
_ Safety the locknuts (6) with the tab washers (4).
(8) Apply a thin layer of SEALANTS (Material No. 09-005) to the interface
of the bolt (8) but not to the threads.
(9) Install the bolt (8), the washer (9), the bush (10) and the nut (2).
TORQUE the nut (2) to between 2.0 and 2.5 m.daN (14.74 and 18.43
lbf.ft).
(10) Apply a thin layer of SEALANTS (Material No. 09-005) to the bolt (8)
and the nut (2).
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-33
Page 418
May 01/08
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-33-420-067-A
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-33-420-050-A
(1) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
interfaces of the ball pin (9), and put in position on the flap track
beam (1).
(2) Lift and hold the flap track beam (1) in position.
NOTE : The weight of the flap track beam (1) is 35 kg (77.1617 lb).
____
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33
Page 419
Feb 01/10
CES
(b) Install the bushes (4), the bolts (5) and the nuts (6).
(c) Install the bushes (3) and (7), the bolt (2) and the nut (8).
(d) TORQUE the bolts (5) to between 2.6 and 3.0 m.daN (19.17 and
22.12 lbf.ft).
(e) TORQUE the bolt (2) to between 5.5 and 6.2 m.daN (40.56 and 45.72
lbf.ft).
(b) Install the bush (11), the bolt (12) and the nut (13).
(c) TORQUE the bolt (12) to between 3.1 and 3.6 m.daN (22.86 and
26.54 lbf.ft).
(5) Remove the support from the flap track beam (1).
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33
Page 420
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-51-33-420-067-B
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
interfaces of:
- the bolts (11) and (10)
- the hollow bolts (12) and (9)
- the bush (8).
Subtask 57-51-33-420-050-B
(1) Lift and hold the flap track beam (1) in position.
NOTE : The weight of the flap track beam (1) is 28 kg (61.7294 lb).
____
(2) Make sure that the spigot is engaged in the flap track beam (1)
correctly.
EFF :
301-399, 57-51-33
Page 421
May 01/08
CES
(3) At the front mounting:
R (d) TORQUE the nut (14) to between 11.0 and 12.2 m.daN (81.12 and
89.97 lbf.ft).
R (e) Safety the nut (14) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-002) or BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
002A).
R (f) Install the bolt (11) and the new lockwasher (15).
R (h) TORQUE the nut (16) to between 1.0 and 10.0 m.daN (88.49 and
R 884.95 lbf.in).
(a) Install the bush (8) and the hollow bolt (9).
(b) Install the washer (7) and the new lockwasher (6).
R (d) TORQUE the nut (5) to between 2.0 and 20.0 m.daN (14.74 and
R 147.49 lbf.ft).
(f) Install the bolt (10), the washer (4) and the nut (3).
(g) TORQUE the nut (3) to between 14.5 and 15.5 m.daN (106.93 and
114.30 lbf.ft).
EFF :
301-399, 57-51-33
Page 422
Aug 01/09
CES
(5) Apply a thin layer of SEALANTS (Material No. 09-005) around:
- the heads of the bolts (10) and (11)
- the hollow bolts (9) and (12)
- the nuts (3), (5), (14) and (16).
5. Close-up
________
Subtask 57-51-33-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the No.1 flap track actuator (Ref. TASK 27-54-49-400-001).
Subtask 57-51-33-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the No.1 flap track actuator (Ref. TASK 27-54-49-400-001).
EFF :
ALL 57-51-33
Page 423
Feb 01/10
CES
**ON A/C ALL
Subtask 57-51-33-942-050
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-33
Page 424
Aug 01/09
R
CES
TASK 57-51-33-000-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 425
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-051
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-33
Page 426
Feb 01/10
CES
R Nos. 2, 3 and 4 Flap Track Beams
R Figure 402/TASK 57-51-33-991-002-A
R
EFF :
301-399, 57-51-33
Page 427
May 01/04
CES
No.2 Flap Track Beam
Figure 403/TASK 57-51-33-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 428
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-051
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the applicable No.2 flap track fairings (Ref. TASK 57-55-11-
000-001).
(2) Remove the carriage from the applicable No.2 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.2 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-002).
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No.2 flap
track beam (1), zone 581(681).
Subtask 57-51-33-010-051-A
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the applicable No.2 flap track fairings (Ref. TASK 57-55-11-
000-004).
(2) Remove the carriage from the applicable No.2 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.2 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-002).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 429
Feb 01/10
511-526, 528-599,
CES
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No.2 flap
track beam (1), zone 581(681).
Subtask 57-51-33-865-053
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 430
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-055
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(a) Remove the nut (26), the bolt (32) and disconnect the bonding
strap (31).
(b) From one side of the beam only, remove and discard the cotter pin
(24), remove the collar (23), the pin (19), and the anti-chafe
collar (22).
(c) Remove the failsafe pin (27) from the bracket (33) and the flap
track beam (1).
(e) Remove the nut (29), the washer (30) and the bolt (21).
(g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(25) through the spherical bearing (20).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
(c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
(d) Remove the nut (3) and the spherical washer (4) from the aft
spigot pin (17).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 431
Feb 01/10
528-599,
CES
(4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-054
(2) Remove the nuts (15), the washers (14) and the studs (8). On the
outboard stud only, remove washer (18).
(3) From one side at a time, remove the nuts (13), the bolts (9), the
bearing pads (11) and the shims (12).
NOTE : Keep the bearing pads (11) and the shims (12) together in
____
different sets so that you can install in the same position
from which they were removed.
Subtask 57-51-33-020-055-A
NOTE : The weight of the flap track beam (1) is 45 kg (99.2079 lb).
____
(a) Remove the nut (25), the bolt (31) and disconnect the bonding
strap (30).
(b) From one side of the beam only, remove and discard the cotter pin
(23), remove the collar (22), the pin (18) and the anti-chafe
collar (21).
(c) Remove the failsafe pin (26) from the bracket (32) and the flap
track beam (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 432
Feb 01/10
511-526, 528-599,
CES
R (e) Remove the nut (28), the washer (29) and the bolt (20).
R (g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
R (24) through the spherical bearing (19).
R (a) Remove and discard the cotter pins (2) and (5).
R (b) Remove and discard the lockwire from the nuts (6) and the flanged
R nuts (7).
R (c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
R (d) Remove the nut (3) and the spherical washer (4) from the aft
R spigot pin (17).
R (4) Lower the rear end of the flap track beam (1).
R Subtask 57-51-33-020-054-A
R (2) Remove the nuts (15), the washers (14) and the studs (8).
R (3) From one side at a time, remove the nuts (13), the bolts (9), the
R bearing pads (11) and the shims (12).
R NOTE : Keep the bearing pads (11) and the shims (12) together in
____
R different sets so that you can install them in the same
R position from which they were removed.
R
EFF :
301-399, 57-51-33
Page 433
May 01/04
CES
**ON A/C ALL
TASK 57-51-33-400-002
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 434
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 435
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-055
A. Safety Precautions
(1) Make sure the warning notices are in the cockpit to tell persons not
to operate the flaps or slats.
EFF :
ALL 57-51-33
Page 436
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-051
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the applicable No.2 flap track fairings have been
removed (Ref. TASK 57-55-11-000-001).
(2) Make sure that the carriage has been removed from the applicable No.2
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No.2 flap track beam (1), zone 581 (681).
Subtask 57-51-33-860-051-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the applicable No.2 flap track fairings have been
removed (Ref. TASK 57-55-11-000-004).
(2) Make sure that the carriage has been removed from the applicable No.2
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No.2 flap track beam (1), zone 581 (681).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 437
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 438
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-050
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
(3) Put in position all the shims (12) and the bearing pads (11) that you
removed.
(5) Install the studs (8) (with the washer (18) on the outboard stud),
the washers (14) and the nuts (15).
(6) TORQUE the nuts (15) to between 2.26 and 2.4 m.daN (16.66 and 17.69
lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 439
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-050-A
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
R (3) Put the applicable set of shims (12) and the bearing pads (11) in the
R positions that they were removed from (do one side at a time).
R (5) Install the studs (8), the washers (14) and the nuts (15).
R (6) TORQUE the nuts (15) to between 2.6 and 3.0 m.daN (19.17 and 22.12
R lbf.ft).
Subtask 57-51-33-420-068
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-51-33
Page 440
May 01/04
CES
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-33-420-051
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(2) Lift the rear end of the flap track beam (1). Engage the failsafe
spigot (10) through the bush in the bottom skin plate.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
pin (17), but not to the thread.
(c) Fill the space between the spherical washer (4) and the aft
spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
05-002).
(d) Install the nut (3) on the aft spigot pin (17).
EFF :
ALL 57-51-33
Page 441
Feb 01/10
CES
(4) At the forward mounting:
(d) Push the forward spigot pin (25) through the spherical bearing
(20) and into the flap track beam (1).
(e) Align the hole in the forward spigot pin (25) and install the
bolt (21), the washer (30) and the nut (29).
(f) TORQUE the nut (29) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(a) TORQUE the nut (3) to between 9.0 and 9.7 m.daN (66.37 and 71.53
lbf.ft).
(b) If the flap track beam has a new aft spigot pin (17) installed:
- drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
for the cotter pin (2).
(b) Install the failsafe pin (27), the anti-chafe collar (22), the
pin (19), the collar (23) and the new cotter pin (24).
(c) Install the bonding strap (31) with the bolt (32) and the nut
(26) (Ref. TASK 20-28-00-912-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 442
Feb 01/10
528-599,
CES
(7) At the rear mounting:
(b) Adjust the flanged nuts (7) until the dimension Z is from 0.7 mm
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 2.26 and 2.40 m.daN (16.66 and
17.69 lbf.ft).
(e) Install the new cotter pins (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
Subtask 57-51-33-420-051-A
NOTE : The weight of the flap track beam (1) is 45 kg (99.2079 lb).
____
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 443
Feb 01/10
511-526, 528-599,
CES
R (2) Lift the rear end of the flap track beam (1). Engage the failsafe
R spigot (10) through the bush in the bottom skin plate.
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
R pin (17), but not to the thread.
R (c) Fill the space between the spherical washer (4) and the aft
R spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
R 05-002).
R (d) Install the nut (3) on the aft spigot pin (17).
R (d) Align the hole in the forward spigot pin (24) and install the
R bolt (20), the washer (29) and the nut (28).
R (e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
R 35.39 lbf.in).
R (a) TORQUE the nut (3) to between 11.9 and 13.0 m.daN (87.75 and
R 95.87 lbf.ft).
R (b) If the flap track beam has a new aft spigot pin (17) installed:
R - drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
R for the cotter pin (2).
R
EFF :
301-399, 57-51-33
Page 444
May 01/04
CES
(6) At the forward mounting:
(b) Install the failsafe pin (26), the anti-chafe collar (21), the
pin (31), the collar (22) and the new cotter pin (23).
(c) Install the bonding strap (30) with the bolt (31) and the nut
(25) (Ref. TASK 20-28-00-912-004).
(b) Adjust the flanged nuts (7) until the dimension Z is from 0.7 mm
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 3.7 and 4.0 m.daN (27.28 and 29.49
lbf.ft).
(e) Install the new cotter pins (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
5. Close-up
________
Subtask 57-51-33-410-051
A. Close Access
(1) If necessary, install the No.2 flap track actuator (Ref. TASK 27-54-
49-400-002).
(2) Install the carriage on the applicable No.2 flap track beam
(Ref. TASK 27-54-46-400-001).
EFF :
ALL 57-51-33
Page 445
Feb 01/10
CES
(3) Install the fairings of the No.2 flap track (Ref. TASK 57-55-11-400-
001).
Subtask 57-51-33-410-051-A
A. Close Access
(1) If necessary, install the No.2 flap track actuator (Ref. TASK 27-54-
49-400-002).
(2) Install the carriage on the applicable No.2 flap track beam
(Ref. TASK 27-54-46-400-001).
(3) Install the fairings of the No.2 flap track (Ref. TASK 57-55-11-400-
004).
Subtask 57-51-33-942-051
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
slat/flap control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-33
Page 446
Nov 01/07
CES
TASK 57-51-33-000-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 447
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-052
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-33
Page 448
Feb 01/10
CES
No.s 3 and 4 Flap Track Beams
Figure 404/TASK 57-51-33-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 449
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-052
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the fairings of the applicable No.3 flap track (Ref. TASK 57-
55-11-000-001).
(2) Remove the carriage from the applicable No.3 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.3 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-003).
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No.3 flap
track beam (1), zone 587 (687).
Subtask 57-51-33-010-052-A
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the fairings of the applicable No.3 flap track (Ref. TASK 57-
55-11-000-004).
(2) Remove the carriage from the applicable No.3 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.3 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 450
Feb 01/10
511-526, 528-599,
CES
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No.3 flap
track beam (1), zone 587 (687).
Subtask 57-51-33-865-055
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 451
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-057
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(a) Remove the nut (25), the bolt (31) and disconnect the bonding
strap (30).
(b) From one side of the beam only, remove and discard the cotter pin
(23). Remove the collar (22), the pin (18) and the anti-chafe
collar (21).
(c) Remove the failsafe pin (26) from the bracket (32) and the flap
track beam (1).
(e) Remove the nut (28), the washer (29) and the bolt (20).
(g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(25) through the spherical bearing (20).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
(c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
(d) Remove the nut (3) and the spherical washer (4) from the aft
spigot pin (17).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 452
Feb 01/10
528-599,
CES
(4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-057-A
NOTE : The weight of the flap track beam (1) is 57 kg (125.6634 lb).
____
(a) Remove the nut (25), the bolt (31) and disconnect the bonding
strap (30).
(b) From one side of the beam only, remove and discard the cotter pin
(23). Remove the collar (22), the pin (18) and the anti-chafe
collar (21).
(c) Remove the failsafe pin (26) from the bracket (32) and the flap
track beam (1).
(e) Remove the nut (28), the washer (29) and the bolt (20).
(g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(24) through the spherical bearing (19).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 453
Feb 01/10
511-526, 528-599,
CES
R (c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
R (d) Remove the nut (3) and the spherical washer (4) from the aft
R spigot pin (17).
R (4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-056
(2) Remove the nuts (15), the washers (14) and the studs (8).
(3) From one side at a time, remove the nuts (13), the bolts (9), the
bearing pads (11) and the shims (12).
NOTE : Keep the bearing pads (11) and the shims (12) together in
____
different sets so that you can install them in the same
position from which they were removed.
EFF :
ALL 57-51-33
Page 454
May 01/04
CES
TASK 57-51-33-400-003
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 455
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 456
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-056
A. Safety Precautions
(1) Make sure the warning notices are in the cockpit to tell persons not
to operate the flaps or slats.
EFF :
ALL 57-51-33
Page 457
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the fairings of the applicable No.3 flap track have
been removed (Ref. TASK 57-55-11-000-001).
(2) Make sure that the carriage has been removed from the applicable No.3
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No.3 flap track beam (1), zone 587 (687).
Subtask 57-51-33-860-052-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the fairings of the applicable No.3 flap track have
been removed (Ref. TASK 57-55-11-000-004).
(2) Make sure that the carriage has been removed from the applicable No.3
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No.3 flap track beam (1), zone 587 (687).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 458
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-056
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 459
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-051
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
(3) Put all the shims (12) and the bearing pads (11) in position.
(5) Install the studs (8), the washers (14) and the nuts (15).
(6) TORQUE the nuts (15) to between 2.26 and 2.4 m.daN (16.66 and 17.69
lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 460
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-051-A
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
R (3) Put the set of shims (12) and the bearing pads (11) in the positions
R that they were removed from (do one side at a time).
R (5) Install the studs (8), the washers (14) and the nuts (15).
R (6) TORQUE the nuts (15) to between 2.26 and 2.4 m.daN (16.66 and 17.69
R lbf.ft).
Subtask 57-51-33-420-069
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-51-33
Page 461
May 01/04
CES
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-33-420-056
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(2) Lift the rear end of the flap track beam (1). Engage the failsafe
spigot (10) through the bush in the bottom skin plate.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
pin (17), but not to the thread.
(c) Fill the space between the spherical washer (4) and the aft
spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
05-002).
(d) Loosely assemble the nut (3) on the aft spigot pin (17).
EFF :
ALL 57-51-33
Page 462
Feb 01/10
CES
(4) At the forward mounting:
(d) Align the hole in the forward spigot pin (24) and install the
bolt (20), the washer (29) and the nut (28).
(e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(a) TORQUE the nut (3) to between 9.0 and 9.7 m.daN (66.37 and 71.53
lbf.ft).
(b) If the flap track beam has a new aft spigot pin (17) installed:
- drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
for the cotter pin (2).
(b) Install the failsafe pin (26), the anti-chafe collar (21), the
pin (18), the collar (22) and the new cotter pin (23).
(c) Install the bonding strap (30) with the bolt (31) and the nut
(25) (Ref. TASK 20-28-00-912-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 463
Feb 01/10
528-599,
CES
(7) At the rear mounting:
(b) Adjust the flanged nuts (7) until the dimension Z is between 0.7
mm (0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 2.26 and 2.40 m.daN (16.66 and
17.69 lbf.ft).
(e) Install the new cotter pins (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
Subtask 57-51-33-420-056-A
NOTE : The weight of the flap track beam (1) is 57 kg (125.6634 lb).
____
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 464
Feb 01/10
511-526, 528-599,
CES
R (2) Lift the rear end of the flap track beam (1). Engage the failsafe
R spigot (10) through the bush in the bottom skin plate.
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
R pin (17), but not to the thread.
R (c) Fill the space between the spherical washer (4) and the aft
R spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
R 05-002).
R (d) Loosely assemble the nut (3) on the aft spigot pin (17).
R (d) Align the hole in the forward spigot pin (24) and install the
R bolt (20), the washer (29) and the nut (28).
R (e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
R 35.39 lbf.in).
R (a) TORQUE the nut (3) to between 11.9 and 13.0 m.daN (87.75 and
R 95.87 lbf.ft).
R (b) If the flap track beam has a new aft spigot pin (17) installed:
R - drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
R for the cotter pin (2).
EFF :
301-399, 57-51-33
Page 465
May 01/04
CES
(6) At the forward mounting:
(b) Install the failsafe pin (26), the anti-chafe collar (21), the
pin (18), the collar (22) and the new cotter pin (23).
(c) Install the bonding strap (30) with the bolt (31) and the nut
(25) (Ref. TASK 20-28-00-912-004).
(b) Adjust the flanged nuts (7) until the dimension Z is between 0.7
mm (0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 3.7 and 4.0 m.daN (27.28 and 29.49
lbf.ft).
(e) Install the new cotter pins (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
5. Close-up
________
Subtask 57-51-33-410-052
A. Close Access
(1) If necessary, install the No.3 flap track actuator (Ref. TASK 27-54-
49-400-003).
(2) Install the carriage on the applicable No.3 flap track beam
(Ref. TASK 27-54-46-400-001).
EFF :
ALL 57-51-33
Page 466
Feb 01/10
CES
(3) Install the fairings of the No.3 flap track (Ref. TASK 57-55-11-400-
001).
Subtask 57-51-33-410-052-A
A. Close Access
(1) If necessary, install the No.3 flap track actuator (Ref. TASK 27-54-
49-400-003).
(2) Install the carriage on the applicable No.3 flap track beam
(Ref. TASK 27-54-46-400-001).
(3) Install the fairings of the No.3 flap track (Ref. TASK 57-55-11-400-
004).
Subtask 57-51-33-942-052
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-33
Page 467
Nov 01/07
CES
TASK 57-51-33-000-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 468
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-053
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-51-33
Page 469
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-053
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the fairings of the applicable No.4 flap track (Ref. TASK 57-
55-11-000-001).
(2) Remove the carriage from the applicable No.4 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.4 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-004).
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No. 4 flap
track beam (1), zone 587 (687).
Subtask 57-51-33-010-053-A
B. Get Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Remove the fairings of the applicable No.4 flap track (Ref. TASK 57-
55-11-000-004).
(2) Remove the carriage from the applicable No.4 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.4 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 470
Feb 01/10
511-526, 528-599,
CES
(4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(5) Put the access platform in position below the applicable No. 4 flap
track beam (1), zone 587 (687).
Subtask 57-51-33-865-057
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 471
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-059
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(a) Remove the nut (25), the bolt (31) and disconnect the bonding
strap (30).
(b) From one side of the beam only, remove and discard the cotter pin
(23). Remove the collar (22), the pin (18) and the anti-chafe
collar (21).
(c) Remove the failsafe pin (26) from the bracket (32) and the flap
track beam (1).
(f) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(25) through the spherical bearing (20).
(g) Remove the nut (28), the washer (29) and the bolt (20).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
(c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
(d) Remove the nut (3) and the spherical washer (4) from the aft
spigot pin (17).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 472
Feb 01/10
528-599,
CES
(4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-059-A
NOTE : The weight of the flap track beam (1) is 33 kg (72.7525 lb).
____
(a) Remove the nut (25), the bolt (31) and disconnect the bonding
strap (30).
(b) From one side of the beam only, remove and discard the cotter pin
(23). Remove the collar (22), the pin (18) and the anti-chafe
collar (21).
(c) Remove the failsafe pin (26) from the bracket (32) and the flap
track beam (1).
(f) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(24) through the spherical bearing (19).
(g) Remove the nut (28), the washer (29) and the bolt (20).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 473
Feb 01/10
511-526, 528-599,
CES
R (c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
R (d) Remove the nut (3) and the spherical washer (4) from the aft
R spigot pin (17).
R (4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-058
(2) Remove the nuts (15), the washers (14) and the studs (8).
(3) From one side at a time, remove the nuts (13), the bolts (9), the
bearing pads (11) and the shims (12).
NOTE : Keep the bearing pads (11) and the shims (12) together in
____
different sets so that you can install them in the same
position from which they were removed.
EFF :
ALL 57-51-33
Page 474
May 01/04
CES
TASK 57-51-33-400-004
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 475
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-33
Page 476
Aug 01/09
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-33-941-057
A. Safety Precautions
(1) Make sure the warning notices are in the cockpit to tell persons not
to operate the flaps or slats.
EFF :
ALL 57-51-33
Page 477
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-053
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the fairings of the applicable No.4 flap track have
been removed (Ref. TASK 57-55-11-000-001).
(2) Make sure that the carriage has been removed from the applicable No.4
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No. 4 flap track beam (1), zone 587 (687).
Subtask 57-51-33-860-053-A
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Make sure that the fairings of the applicable No.4 flap track have
been removed (Ref. TASK 57-55-11-000-004).
(2) Make sure that the carriage has been removed from the applicable No.4
flap track beam (Ref. TASK 27-54-46-000-001).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Make sure that the access platform is in position below the
applicable No. 4 flap track beam (1), zone 587 (687).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 478
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-058
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-51-33
Page 479
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-052
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
(3) Put all the shims (12) and the bearing pads (11) in position.
(5) Install the studs (8), the washers (14) and the nuts (15).
(6) TORQUE the nuts (15) to between 2.26 and 2.40 m.daN (16.66 and 17.69
lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 480
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-052-A
R (1) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
R (3) Put the set of shims (12) and the bearing pads (11) in the positions
R that they were removed from (do one side at a time).
R (5) Install the studs (8), the washers (14) and the nuts (15).
R (6) TORQUE the nuts (15) to between 2.26 and 2.40 m.daN (16.66 and 17.69
R lbf.ft).
Subtask 57-51-33-420-070
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-51-33
Page 481
May 01/04
CES
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-33-420-062
NOTE : The weight of the flap track beam (1) is 36 kg (79.3663 lb).
____
(2) Lift the rear end of the flap track beam (1). Engage the failsafe
spigot (10) through the bush in the bottom skin plate.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
pin (17), but not to the thread.
(c) Fill the space between the spherical washer (4) and the aft
spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
05-002).
(d) Install the nut (3) on the aft spigot pin (17).
EFF :
ALL 57-51-33
Page 482
Feb 01/10
CES
(4) At the forward mounting:
(d) Align the hole in the forward spigot pin (24) and install the
bolt (20), the washer (29) and the nut (28).
(e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(a) TORQUE the nut (3) to between 6.6 and 7.1 m.daN (48.67 and 52.35
lbf.ft).
(b) If the flap track beam has a new aft spigot pin (17) installed:
- drill a 2.45 mm (0.0964 in.) hole in the aft spigot pin (17)
for the cotter pin (2).
(b) Install the failsafe pin (26), the anti-chafe collar (21), the
pin (18), the collar (22) and the new cotter pin (23).
(c) Install the bonding strap (30) with the bolt (31) and the nut
(25) (Ref. TASK 20-28-00-912-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33
Page 483
Feb 01/10
528-599,
CES
(7) At the rear mounting:
(b) Adjust the flanged nuts (7) until the dimension Z is from 0.7 mm
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 2.26 and 2.40 m.daN (16.66 and
17.69 lbf.ft).
(e) Install the new cotter pin (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
Subtask 57-51-33-420-062-A
NOTE : The weight of the flap track beam (1) is 33 kg (72.7525 lb).
____
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33
Page 484
Feb 01/10
511-526, 528-599,
CES
R (2) Lift the rear end of the flap track beam (1). Engage the failsafe
R spigot (10) through the bush in the bottom skin plate.
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
R pin (17), but not to the thread.
R (c) Fill the space between the spherical washer (4) and the aft
R spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
R 05-002).
R (d) Install the nut (3) on the aft spigot pin (17).
R (d) Align the hole in the forward spigot pin (24) and install the
R bolt (20), the washer (29) and the nut (28).
R (e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
R 35.39 lbf.in).
R (a) TORQUE the nut (3) to between 6.6 and 7.1 m.daN (48.67 and 52.35
R lbf.ft).
R (b) If the flap track beam has a new aft spigot pin (17) installed:
R - drill a 2.45 mm (0.0964 in.) hole in the aft spigot pin (17)
R for the cotter pin (2).
EFF :
301-399, 57-51-33
Page 485
May 01/04
CES
(6) At the forward mounting:
(b) Install the failsafe pin (26), the anti-chafe collar (21), the
pin (18), the collar (22) and the new cotter pin (23).
(c) Install the bonding strap (30) with the bolt (31) and the nut
(25) (Ref. TASK 20-28-00-912-004).
(b) Adjust the flanged nuts (7) until the dimension Z is from 0.7 mm
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7), install and TORQUE the nuts (6) to
between 2.26 and 2.40 m.daN (16.66 and 17.69 lbf.ft).
(d) Install the new cotter pin (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(8) Remove the support from the flap track beam (1).
5. Close-up
________
Subtask 57-51-33-410-053
A. Close Access
(1) If necessary, install the No.4 flap track actuator (Ref. TASK 27-54-
49-400-004).
(2) Install the carriage on the applicable No.4 flap track beam
(Ref. TASK 27-54-46-400-001).
EFF :
ALL 57-51-33
Page 486
Feb 01/10
CES
(3) Install the fairings of the No.4 flap track (Ref. TASK 57-55-11-400-
001).
Subtask 57-51-33-410-053-A
A. Close Access
(1) If necessary, install the No.4 flap track actuator (Ref. TASK 27-54-
49-400-004).
(2) Install the carriage on the applicable No.4 flap track beam
(Ref. TASK 27-54-46-400-001).
(3) Install the fairings of the No.4 flap track (Ref. TASK 57-55-11-400-
004).
Subtask 57-51-33-942-053
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-33
Page 487
Nov 01/07
CES
ACCESS PANELS AND DOORS - REMOVAL/INSTALLATION
______________________________________________
TASK 57-51-37-000-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 401
Nov 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-052
A. Safety Precautions
Put the safety barriers in position.
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever (Ref. TASK 27-00-00-480-002).
(3) Put the warning notice in the cockpit to tell persons not to operate
the flaps.
Subtask 57-51-37-010-052
B. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 573(673).
4. Procedure
_________
Subtask 57-51-37-020-050
(a) Release the nine camloc fasteners (5) then remove the access
panel (6).
EFF :
ALL 57-51-37
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CES
(2) For the access panel 573BB(673BB) (4):
(a) Release the eight camloc fasteners (3) then remove the access
panel (4).
(a) Release the five camloc fasteners (1) then remove the access
panel (2).
(b) Remove the bolts (9), the plate clamp (8) and the plate (7).
(c) Remove the bolts (12) and the access panel (11).
EFF :
ALL 57-51-37
Page 403
Feb 01/10
CES
R Lower Trailing Edge Access Panels - Rib 4 to Rib 8
Figure 401/TASK 57-51-37-991-003- 12 (SHEET 1)
EFF :
ALL 57-51-37
Page 404
Nov 01/09
CES
R Lower Trailing Edge Access Panels - Rib 4 to Rib 8
Figure 401/TASK 57-51-37-991-003- 22 (SHEET 2)
EFF :
ALL 57-51-37
Page 405
Nov 01/09
CES
TASK 57-51-37-400-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 406
Nov 01/09
CES
R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-053
A. Safety Precautions
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(2) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-51-37-860-050
(1) Make sure that the access platform is in position below the
applicable zone 573(673).
EFF :
ALL 57-51-37
Page 407
Nov 01/09
CES
4. Procedure
_________
Subtask 57-51-37-420-050
(1) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
960-001).
Subtask 57-51-37-420-051
(a) Put the access panel (6) in position and attach it with two of
the outer camloc fasteners (5).
(b) Set the access panel (6) so that dimension X is between 0.1 mm
(0.0039 in.) and 4.3 mm (0.1692 in.) along the full length of the
panel. Try and set the clearance as near as possible to 2.0 mm
(0.0787 in.).
(c) Attach the access panel (6) to the wing with the remaining camloc
fasteners (5).
(d) Fill the clearance between the access panel (6) and the trailing
edge of the wing skin with SEALANTS (Material No. 09-016).
(a) Put the access panel (4) in position and attach it with two of
the outer camloc fasteners (3).
EFF :
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(b) Set the access panel (4) so that dimension X is between 0.1 mm
(0.0039 in.) and 4.3 mm (0.1692 in.) along the full length of the
panel. Try and set the clearance as near as possible to 2.0 mm
(0.0787 in.).
(c) Attach the access panel (4) to the wing with the remaining camloc
fasteners (3).
(d) Fill the clearance between the access panel (4) and the trailing
edge of the wing skin with SEALANTS (Material No. 09-016).
(a) Put the access panel (2) in position and attach it with two of
the outer camloc fasteners (1).
(c) Attach the access panel (2) to the wing with the remaining camloc
fasteners (1).
(d) Fill the clearance between the access panel (2) and the trailing
edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (11) in position and install the bolts (12).
R (c) Put the plate (7) and the plate clamp (8) in position and install
R the bolts (9).
R (f) Fill the clearance between the access panel (11) and the pipes
R and the trailing edge of the wing skin with SEALANTS (Material
No. 09-016).
EFF :
ALL 57-51-37
Page 409
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CES
5. Close-up
________
Subtask 57-51-37-942-055
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-
00-00-080-002) from the flap/slat control lever.
EFF :
ALL 57-51-37
Page 410
Nov 01/09
R
CES
TASK 57-51-37-000-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 411
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CES
3. __________
Job Set-up
Subtask 57-51-37-941-054
A. Safety Precautions
(1) Put the warning notice in the cockpit to tell persons not to operate
the flaps/slats.
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009) and install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) (Ref. TASK 27-00-00-480-002) on the flap/slat
control lever.
Put the safety barriers in position.
Subtask 57-51-37-010-053
B. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 573(673).
4. Procedure
_________
Subtask 57-51-37-020-051
(1) Remove the screws (1) then remove the access panel (2).
EFF :
ALL 57-51-37
Page 412
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CES
Lower Trailing Edge Access Panel 573FB(673FB)
Figure 402/TASK 57-51-37-991-004
EFF :
ALL 57-51-37
Page 413
Nov 01/09
R
CES
TASK 57-51-37-400-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 414
Nov 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-055
A. Safety Precautions
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(2) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
EFF :
ALL 57-51-37
Page 415
Nov 01/09
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CES
Subtask 57-51-37-860-051
(1) Make sure that the access platform is in position below the
applicable zone 573(673).
4. Procedure
_________
Subtask 57-51-37-420-052
(1) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
960-001).
Subtask 57-51-37-420-053
(1) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
019) to the aircraft structure/component interface.
(4) TORQUE the screws (1) to between 0.3 and 0.4 m.daN (26.54 and 35.39
lbf.in).
R
EFF :
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CES
(5) Fill the clearance between the access panel (2) and the trailing edge
of the wing skin with SEALANTS (Material No. 09-016).
5. Close-up
________
Subtask 57-51-37-942-053
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-
00-00-080-002) from the flap/slat control lever.
EFF :
ALL 57-51-37
Page 417
Nov 01/07
CES
TASK 57-51-37-000-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 418
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 57-51-37-941-056
A. Safety Precautions
Subtask 57-51-37-860-062
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-51-37-010-054
C. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 575(675).
4. Procedure
_________
Subtask 57-51-37-020-052
(a) Release the ten camloc fasteners (3) then remove the access panel
(4).
EFF :
ALL 57-51-37
Page 419
Nov 01/07
CES
R Lower Trailing Edge Access Panels - Rib 10 to Rib 22
R Figure 403/TASK 57-51-37-991-005- 14 (SHEET 1)
EFF :
ALL 57-51-37
Page 420
Aug 01/02
CES
R Lower Trailing Edge Access Panels - Rib 10 to Rib 22
R Figure 403/TASK 57-51-37-991-005- 24 (SHEET 2)
EFF :
ALL 57-51-37
Page 421
Aug 01/02
CES
R Lower Trailing Edge Access Panels - Rib 10 to Rib 22
R Figure 403/TASK 57-51-37-991-005- 34 (SHEET 3)
EFF :
ALL 57-51-37
Page 422
Aug 01/02
CES
R Lower Trailing Edge Access Panels - Rib 10 to Rib 22
R Figure 403/TASK 57-51-37-991-005- 44 (SHEET 4)
EFF :
ALL 57-51-37
Page 423
Aug 01/02
CES
(2) For the access panel 575BB(675BB) (2):
(a) Release the eleven camloc fasteners (1) then remove the access
panel (2).
(a) Release the nine camloc fasteners (11) then remove the access
panel (12).
(a) Release the twelve camloc fasteners (9) then remove the access
panel (10).
(a) Release the eleven camloc fasteners (7) then remove the access
panel (8).
(a) Release the nine camloc fasteners (5) then remove the access
panel (6).
(a) Release the six camloc fasteners (15) then remove the access
panel (16).
(a) Release the nine camloc fasteners (13) then remove the access
panel (14).
EFF :
ALL 57-51-37
Page 424
Nov 01/06
R
CES
TASK 57-51-37-400-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 425
Nov 01/07
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-057
A. Safety Precautions
(2) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(4) Make sure that the WARNING NOTICE is in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-51-37-860-052
(1) Make sure that the access platform is in position below the
applicable zone 575(675).
4. Procedure
_________
EFF :
ALL 57-51-37
Page 426
Nov 01/07
CES
R Subtask 57-51-37-420-054
R (1) Clean the component interfaces and/or the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
R (3) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
R 960-001).
R Subtask 57-51-37-420-055
R (a) Put the access panel (4) in position and attach it with two of
R the outer camloc fasteners (3).
R (c) Attach the access panel (4) to the wing with the remaining camloc
R fasteners (3).
R (d) Fill the clearance between the access panel (4) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (2) in position and attach it with two of
R the outer camloc fasteners (1).
EFF :
ALL 57-51-37
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CES
R (b) Set the access panel (2) so that:
R - dimension X is between 0.1 mm (0.0039 in.) and 4.3 mm (0.1692
R in.) along the full length of the panel. Try and set the
R clearance as near as possible to 2.0 mm (0.0787 in.).
R - dimension Z is between 3.0 mm (0.1181 in.) and 6.0 mm (0.2362
R in.) along the full width of the panel inboard end. Try and set
R the clearance as near as possible to 4.0 mm (0.1574 in.).
R (c) Attach the access panel (2) to the wing with the remaining camloc
R fasteners (1).
R (d) Fill the clearance between the access panel (2) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (12) in position and attach it with two of
R the outer camloc fasteners (11).
R (c) Attach the access panel (12) to the wing with the remaining
R camloc fasteners (11).
R (d) Fill the clearance between the access panel (12) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (10) in position and attach it with two of
R the outer camloc fasteners (9).
EFF :
ALL 57-51-37
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R (c) Attach the access panel (10) to the wing with the remaining
R camloc fasteners (9).
R (d) Fill the clearance between the access panel (10) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (8) in position and attach it with two of
R the outer camloc fasteners (7).
R (c) Attach the access panel (8) to the wing with the remaining camloc
R fasteners (7).
R (d) Fill the clearance between the access panel (8) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (6) in position and attach it with two of
R the outer camloc fasteners (5).
R (c) Attach the access panel (6) to the wing with the remaining camloc
R fasteners (5).
R (d) Fill the clearance between the access panel (6) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
EFF :
ALL 57-51-37
Page 429
Aug 01/02
CES
R (7) Install the access panel 575GB(675GB) (16) as follows:
R (a) Put the access panel (16) in position and attach it with two of
R the outer camloc fasteners (15).
R (c) Attach the access panel (16) to the wing with the remaining
R camloc fasteners (15).
R (d) Fill the clearance between the access panel (16) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (a) Put the access panel (14) in position and attach it with two of
R the outer camloc fasteners (13).
R (c) Attach the access panel (14) to the wing with the remaining
R camloc fasteners (13).
R (d) Fill the clearance between the access panel (14) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
EFF :
ALL 57-51-37
Page 430
Aug 01/02
CES
5. Close-up
________
Subtask 57-51-37-410-053
A. Close Access
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-
00-00-080-002) from the flap/slat control lever.
Subtask 57-51-37-942-054
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-51-37
Page 431
Nov 01/07
CES
TASK 57-51-37-960-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 432
Aug 01/09
CES
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 433
Aug 01/02
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 434
Aug 01/02
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 435
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-051
A. Safety Precautions
(1) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps/slats.
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009).
(3) Put the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever (Ref. TASK 27-00-00-480-002).
Subtask 57-51-37-010-051
B. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
applicable zone 573(673) or 575(675).
EFF :
ALL 57-51-37
Page 436
Nov 01/09
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CES
4. Procedure
_________
Subtask 57-51-37-960-051
(a) Remove the nuts (1), the washers (2) and the bolts (4).
NOTE : The bolts can be removed through the larger access holes
____
in the seal (3).
R (c) Remove the support channel (5) from the seal (3).
(2) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(3) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the component interface and/or
the adjacent area.
EFF :
ALL 57-51-37
Page 437
Nov 01/07
CES
R Lower Trailing Edge Panel Seals Inboard of Rib 22 - Typical Installation
Figure 404/TASK 57-51-37-991-001
EFF :
ALL 57-51-37
Page 438
May 01/05
CES
seal (3)
FOR 575BB
seal (3)
FOR 675BB
seal (3)
FOR 575CB
seal (3)
FOR 675CB
seal (3)
FOR 575DB
seal (3)
FOR 675DB
seal (3)
FOR 575EB
seal (3)
FOR 675EB
seal (3)
FOR 575FB
seal (3)
FOR 675FB
seal (3)
FOR 575GB
seal (3)
FOR 675GB
seal (3)
FOR 575HB
seal (3)
FOR 675HB
seal (3).
R (5) Put the support channel (5) in position in the new seal (3). Make
R sure that the holes in the support channel (5) are in-line with the
smaller attachment holes in the seal (3).
R (6) Apply SEALANTS (Material No. 09-001) to the shank and below the heads
R of the bolts (4).
EFF :
ALL 57-51-37
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Nov 01/07
CES
R (9) TORQUE the nuts (1) to between 0.11 and 0.15 m.daN (9.73 and 13.27
R lbf.in).
R NOTE : To prevent possible damage of the seal (3), do not tighten the
____
R nuts (1) more than the specified torque value.
Subtask 57-51-37-960-052
(b) Remove the support channel (16) from the seal (19) and remove the
seal from the access panel (18).
(2) Make sure that the parts retained from the removed components are
clean and in the correct condition.
(3) Use MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the component interface and/or
the adjacent area.
R (5) Apply SEALANTS (Material No. 09-001) to the shank and below the heads
R of the bolts (17).
(6) Put the new seal (19) and the support channel (16) in position on the
access panel.
EFF :
ALL 57-51-37
Page 440
Nov 01/07
CES
R Lower Trailing Edge Panel Seals Outboard of Rib 22 - Typical Installation
Figure 405/TASK 57-51-37-991-002
EFF :
ALL 57-51-37
Page 441
May 01/05
CES
(7) Install the bolts (17) through the access panel (18) and the seal
(19) into the anchor nuts on the support channel (16). Do not tighten
the bolts (17).
(8) Make sure that the width of the seal (19) (dimension X) is 18 mm
(0.7086 in.) + 0.0 mm (0.0000 in.) - 2.0 mm (0.0787 in.) along the
length of the access panel (18).
(9) TORQUE tighten the bolts (17) to between 0.11 and 0.13 m.daN (9.73
and 11.50 lbf.in).
5. Close-up
________
Subtask 57-51-37-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-51-37-942-051
B. Removal of Equipment
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-
00-00-080-002) from the flap/slat control lever.
EFF :
ALL 57-51-37
Page 442
Nov 01/07
CES
R TASK 57-51-37-000-005
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 443
May 01/05
CES
3. __________
Job Set-up
Subtask 57-51-37-941-058
A. Safety Precautions
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-51-37-010-055
B. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 575(675).
4. Procedure
_________
Subtask 57-51-37-020-053
R NOTE : Panel inserts can fall out when the panels are removed. Keep all
____
R inserts that fall out. Make a record of the position of each
R missing insert.
(a) Remove the fifteen bolts (2) then remove the access panel (1).
(a) Remove the fifteen bolts (6) then remove the access panel (5).
(a) Remove the ten bolts (11) then remove the access panel (10).
EFF :
ALL 57-51-37
Page 444
Aug 01/06
CES
INTENTIONALLY BLANK
57-51-37
Page 445
May 01/05
CES
R Lower Trailing Edge Access Panels - Rib 22 to Rib 27
R Figure 406/TASK 57-51-37-991-006- 14 (SHEET 1)
EFF :
ALL 57-51-37
Page 446
May 01/05
CES
R Lower Trailing Edge Access Panels - Rib 22 to Rib 27
R Figure 406/TASK 57-51-37-991-006- 24 (SHEET 2)
EFF :
ALL 57-51-37
Page 447
May 01/05
CES
R Lower Trailing Edge Access Panels - Rib 22 to Rib 27
R Figure 406/TASK 57-51-37-991-006- 34 (SHEET 3)
EFF :
ALL 57-51-37
Page 448
May 01/05
CES
R Lower Trailing Edge Access Panels - Rib 22 to Rib 27
R Figure 406/TASK 57-51-37-991-006- 44 (SHEET 4)
EFF :
ALL 57-51-37
Page 449
May 01/05
CES
R TASK 57-51-37-400-005
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 450
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-059
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the flaps or slats.
EFF :
ALL 57-51-37
Page 451
Feb 01/10
CES
Subtask 57-51-37-860-053
(1) Make sure that the adjustable access platform is in position below
the applicable zone 575(675).
4. Procedure
_________
Subtask 57-51-37-420-056
(1) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
960-001).
Subtask 57-51-37-420-057
R (1) Install all panel inserts that have fallen out in the applicable
R holes with:
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) or BONDING AND
R ADHESIVE COMPOUNDS (Material No. 08-010) or BONDING AND ADHESIVE
R COMPOUNDS (Material No. 08-078).
(b) Install the bolts (2) but do not tighten. Make sure that you can
move the access panel (1) sufficient to adjust its position.
EFF :
ALL 57-51-37
Page 452
Aug 01/06
CES
(c) Set the access panel (1) so that:
- the dimension V is 2.0 mm (0.0787 in.) + 2.3 mm (0.0905 in.)/-
1.5 mm (0.0590 in.) along the full length of the panel
- the dimension X is 4.0 mm (0.1574 in.) + 2.0 mm (0.0787 in.)/-
1.0 mm (0.0393 in.) along the full width of the panel
- the dimension Y is 2.0 mm (0.0787 in.) +/- 0.5 mm (0.0196 in.)
along the full width of the panel
- the dimension Z is 0.0 mm (0.0000 in.) + 0.5 mm (0.0196 in.)
along the full length of the panel seal.
(d) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39
and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (1) with
SEALANTS (Material No. 09-016).
(b) Install the bolts (6) but do not tighten. Make sure that you can
move the access panel (5) sufficient to adjust its position.
(d) TORQUE tighten the bolts (6) to between 0.4 and 0.45 m.daN (35.39
and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (5) with
SEALANTS (Material No. 09-016).
EFF :
ALL 57-51-37
Page 453
Aug 01/06
CES
R (4) For the access panel 575MB(675MB):
(b) Install the bolts (11) but do not tighten. Make sure that you can
move the access panel (10) sufficient to adjust its position.
(d) TORQUE tighten the bolts (11) to between 0.4 and 0.45 m.daN
(35.39 and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (10)
with SEALANTS (Material No. 09-016).
5. Close-up
________
Subtask 57-51-37-942-056
A. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-51-37
Page 454
Aug 01/06
CES
R TASK 57-51-37-000-006
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 455
May 01/05
CES
R 3. __________
Job Set-up
R Subtask 57-51-37-941-062
R A. Safety Precautions
R (2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
R 00-866-009).
R (3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
R (4) Put the warning notices in the cockpit to tell persons not to operate
R the flaps or slats.
R Subtask 57-51-37-010-058
R B. Get Access
R (1) Put the adjustable access platform below the applicable access panel,
R zone 575(675).
R 4. Procedure
_________
R Subtask 57-51-37-020-056
R (1) Remove the bolts (2) then remove the access panel (1).
EFF :
ALL 57-51-37
Page 456
May 01/05
CES
R Lower Trailing Edge Access Panel 575JB(675JB)
R Figure 407/TASK 57-51-37-991-008
EFF :
ALL 57-51-37
Page 457
May 01/05
CES
R TASK 57-51-37-400-006
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 458
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-063
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the flaps or slats.
Subtask 57-51-37-860-055
(1) Make sure that the access platform is in position below the
applicable zone 575(675).
EFF :
ALL 57-51-37
Page 459
Nov 01/08
CES
R 4. Procedure
_________
R Subtask 57-51-37-420-060
R (1) Clean the component interfaces and/or the adjacent area with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
R (3) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R Subtask 57-51-37-420-061
R (1) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
R 019) to the aircraft structure/component interface.
R (3) Install the bolts (2) but do not tighten. Make sure that you can move
R the access panel (1) sufficient to adjust its position.
R (4) Set the access panel (1) so that the dimension X is 2.5 mm (0.0984
R in.) +/- 1.9 mm (0.0748 in.).
R (5) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
R 39.82 lbf.in).
R (6) Fill the clearance (dimension X) between the access panel (1) and the
R wing skin with SEALANTS (Material No. 09-018) or SEALANTS (Material
R No. 09-019).
EFF :
ALL 57-51-37
Page 460
May 01/05
CES
R 5. Close-up
________
R Subtask 57-51-37-942-058
R A. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-51-37
Page 461
May 01/05
CES
R TASK 57-51-37-000-007
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 462
May 01/05
CES
3. __________
Job Set-up
Subtask 57-51-37-941-061
A. Safety Precautions
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009).
(3) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(4) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-51-37-010-057
B. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 575(675).
4. Procedure
_________
Subtask 57-51-37-020-055
R NOTE : Panel inserts can fall out when the panels are removed. Keep all
____
R inserts that fall out. Make a record of the position of each
R missing insert.
(1) Remove the nineteen bolts (2) then remove the access panel (1).
EFF :
ALL 57-51-37
Page 463
Aug 01/06
CES
R Upper Trailing Edge Access Panel 575AT(675AT)
Figure 408/TASK 57-51-37-991-007- 12 (SHEET 1)
EFF :
ALL 57-51-37
Page 464
May 01/09
CES
R Upper Trailing Edge Access Panel 575AT(675AT)
Figure 408/TASK 57-51-37-991-007- 22 (SHEET 2)
EFF :
ALL 57-51-37
Page 465
May 01/09
CES
R TASK 57-51-37-400-007
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 466
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-060
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the flaps or slats.
Subtask 57-51-37-860-054
(1) Make sure that the adjustable access platform is in position below
the applicable zone 575(675).
EFF :
ALL 57-51-37
Page 467
Feb 01/10
CES
4. Procedure
_________
Subtask 57-51-37-420-058
(1) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-37-420-059
R (1) Install all panel inserts that have fallen out in the applicable
R holes with:
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) or BONDING AND
R ADHESIVE COMPOUNDS (Material No. 08-010) or BONDING AND ADHESIVE
R COMPOUNDS (Material No. 08-078).
R (3) Install the bolts (2) but do not tighten. Make sure that you can move
the access panel (1) sufficient to adjust its position.
R (5) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
39.82 lbf.in).
R (6) Fill the clearance between the access panel (1) edges and the wing
skin with SEALANTS (Material No. 09-016).
EFF :
ALL 57-51-37
Page 468
Aug 01/06
CES
R 5. Close-up
________
R Subtask 57-51-37-942-057
R A. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-51-37
Page 469
May 01/05
CES
R TASK 57-51-37-000-008
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 470
May 01/06
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-064
A. Safety Precautions
Subtask 57-51-37-860-056
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever (Ref. TASK 27-00-00-480-002).
(3) Put a warning notice in the cockpit to tell persons not to operate
the flaps or slats.
(4) Put the access platform below the applicable access door
574AB(674AB).
EFF :
ALL 57-51-37
Page 471
Feb 01/10
CES
Subtask 57-51-37-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-51-37-020-057
(1) Hold the access door (1) and remove the screws (4). Carefully let the
door open on the hinge.
(2) Hold the access door (1) and remove the nuts (3) and the bolts (2)
from the hinge.
Subtask 57-51-37-020-057-A
NOTE : The access door (1) is attached to the wing skin with two
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
EFF :
ALL 57-51-37
Page 472
Feb 01/10
CES
R Access Door 574AB(674AB) - Location and Detail
Figure 409/TASK 57-51-37-991-009
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-37
Page 473
Nov 01/06
CES
Access Door 574AB(674AB) - Location and Detail
Figure 409A/TASK 57-51-37-991-009-A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37
Page 474
Feb 01/10
528-599,
CES
(1) Hold the access door (1) and remove the screws as follows:
- the two screws (2)
- the eight screws (3).
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37
Page 475
Feb 01/10
528-599,
CES
R **ON A/C ALL
R TASK 57-51-37-400-008
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
R NOTICES ARE IN POSITION.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 476
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-065
A. Safety Precautions
Subtask 57-51-37-860-057
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
(4) Make sure that the access platform is in position below the
applicable access door 574AB(674AB).
EFF :
ALL 57-51-37
Page 477
Feb 01/10
CES
Subtask 57-51-37-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-51-37-420-062
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-51-37
Page 478
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-420-063
(1) Hold the access door (1) in position and install the nuts (3) and the
bolts (2) to the hinge.
(2) Carefully close the access door (1) and loosely install the screws
(4).
Subtask 57-51-37-420-063-A
NOTE : The access panel (1) is attached to the wing skin with two
____
different lengths of screw. Make sure that the correct screws are
installed in their correct positions.
(3) Set the access door (1) so that dimension X is 1.5 mm (0.0590 in.) +
0.5 mm (0.0196 in.) - 1.0 mm (0.0393 in.) all around.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-37
Page 479
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-51-37-865-052
R A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 5CV, 7CV
R Subtask 57-51-37-860-058
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R Subtask 57-51-37-942-059
R C. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-51-37
Page 480
May 01/06
CES
R TASK 57-51-37-000-009
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 481
May 01/06
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-066
A. Safety Precautions
Subtask 57-51-37-860-059
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever (Ref. TASK 27-00-00-480-002).
(3) Put a warning notice in the cockpit to tell persons not to operate
the flaps.
(4) Put the access platform below the applicable access door
574BB(674BB).
EFF :
ALL 57-51-37
Page 482
Feb 01/10
CES
Subtask 57-51-37-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-51-37-020-058
NOTE : The access door (2) is attached to the wing skin with two
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access door (2) and remove the screws as follows:
- the seven screws (3)
- the screw (5).
(2) Carefully let the access door (2) open on the hinge.
(3) Hold the access door (2) and remove the nuts (4) and the bolts (1)
from the hinge.
EFF :
ALL 57-51-37
Page 483
Feb 01/10
CES
R Access Door 574BB(674BB) - Location and Detail
Figure 410/TASK 57-51-37-991-010
EFF :
001-049, 051-061, 101-103, 201-203, 57-51-37
Page 484
Nov 01/06
CES
Access Door 574BB(674BB) - Location and Detail
Figure 410A/TASK 57-51-37-991-010-A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37
Page 485
Feb 01/10
528-599,
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-37-020-058-A
NOTE : The access door (1) is attached to the wing skin with three
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access door (1) and remove the screws as follows:
- the seven screws (2)
- the two screws (3)
- the screw (4).
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37
Page 486
Feb 01/10
528-599,
CES
R **ON A/C ALL
R TASK 57-51-37-400-009
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
R NOTICES ARE IN POSITION.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-51-37
Page 487
May 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-37-941-067
A. Safety Precautions
Subtask 57-51-37-860-060
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
(4) Make sure that the access platform is in position below the
applicable access door 574BB(674BB).
EFF :
ALL 57-51-37
Page 488
Feb 01/10
CES
Subtask 57-51-37-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
4. Procedure
_________
Subtask 57-51-37-420-064
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-51-37
Page 489
Feb 01/10
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-420-065
NOTE : The access door (2) is attached to the wing skin with two
____
different lengths of screw. Make sure that the correct screws are
installed in their correct position.
(1) Hold the access door (2) in position and install the nuts (4) and the
bolts (1) to the hinge.
(2) Carefully close the access door (2) and loosely install the screws in
their correct position as follows:
- the seven screws (3)
- the screw (5).
Subtask 57-51-37-420-065-A
NOTE : The access panel (1) is attached to the wing skin with three
____
different lengths of screw. Make sure that the correct screws are
installed in their correct positions.
(3) Set the access door (1) so that dimension X is 1.5 mm (0.0590 in.)
+/- 0.5 mm (0.0196 in.) all around.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-37
Page 490
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-51-37-865-055
R A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 5CV, 7CV
R Subtask 57-51-37-860-061
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R Subtask 57-51-37-942-060
R C. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-51-37
Page 491
May 01/06
CES
TRAILING EDGE - OVERWING PANEL PROTECTION - REMOVAL/INSTALLATION
________________________________________________________________
TASK 57-51-42-000-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-42-941-050
A. Safety Precautions
(2) Make sure that the ground safety locks are on the landing gear
(Ref. TASK 32-00-00-481-001).
Subtask 57-51-42-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
Subtask 57-51-42-010-050
C. Get Access
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 402
Feb 01/10
CES
(3) Make sure that the SLEEVE - GROUND LOCK (460005835) is on the
applicable MLG door actuator.
4. Procedure
_________
Subtask 57-51-42-020-050
CAUTION : MAKE SURE THAT ALL MANIFOLDS, PIPES AND HOSES ARE SUFFICIENTLY
_______
SUPPORTED WHEN YOU REMOVE OR INSTALL PANELS. IF MANIFOLDS,
PIPES AND HOSES ARE NOT SUFFICIENTLY SUPPORTED, LEAKS CAN
OCCUR.
(1) Remove the bolts (2) from the pipe clamp (3).
(2) Hold the panel (1) and remove the twenty four bolts (4).
(5) Remove the nuts (29), the washers (28), the screws (27) and the cable
clips (26) from the panel (6).
(6) Remove the nut (30), the washers (31), the screw (33) and the cable
clip (32) from the panel (6).
(7) Remove the bolts (7) from the pipe clamp (8).
(8) Remove the three bolts (9) from the manifold (10).
(9) Remove the bolt (11) from the manifold (10) and disconnect the
bonding lead (12).
(10) Hold the panel (6) and remove the twenty three bolts (13).
(12) Remove the nut (25), the washer (24) and the screw (19). Disconnect
the bonding lead (18) from the panel (6).
(13) Remove the nut (14), the washer (15) and the screw (17). Disconnect
the lanyard (16) from the panel (6).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 403
Feb 01/10
CES
Overwing Protection Panel - Location and Detail
Figure 401/TASK 57-51-42-991-001- 12 (SHEET 1)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 404
Feb 01/10
CES
Overwing Protection Panel - Location and Detail
Figure 401/TASK 57-51-42-991-001- 22 (SHEET 2)
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 405
Feb 01/10
CES
(14) Remove the nut (22), the washer (23) and the screw (20) Disconnect
the lanyard (21) from the panel (6).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 406
Feb 01/10
CES
TASK 57-51-42-400-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 407
Feb 01/10
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-51-42-941-051
A. Safety Precautions
(2) Make sure that the ground safety locks are on the landing gear
(Ref. TASK 32-00-00-481-001).
Subtask 57-51-42-860-051
(1) Make sure that the ACCESS PLATFORM 2M (6 FT) is below the applicable
zone 730 or 740.
(2) Make sure that the MLG door is open (Ref. TASK 32-12-00-010-001).
(3) Make sure that the SLEEVE - GROUND LOCK (460005835) is on the
applicable MLG door actuator.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 408
Feb 01/10
CES
Subtask 57-51-42-865-051
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
4. Procedure
_________
Subtask 57-51-42-420-050
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-51-42-420-051
CAUTION : MAKE SURE THAT ALL MANIFOLDS, PIPES AND HOSES ARE SUFFICIENTLY
_______
SUPPORTED WHEN YOU REMOVE OR INSTALL PANELS. IF MANIFOLDS,
PIPES AND HOSES ARE NOT SUFFICIENTLY SUPPORTED, LEAKS CAN
OCCUR.
(2) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
structure.
(3) Install the lanyard (21) to the panel (6) with the screw (20), the
washer (23) and the nut (22).
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 409
Feb 01/10
CES
(4) Install the lanyard (16) to the panel (6) with the screw (17), the
washer (15) and the nut (14).
(5) Connect the bonding lead (18) to the panel (6) with:
- the screw (19)
- the washer (24)
- the nut (25) (Ref. TASK 20-28-00-912-004).
(6) Set the bonding lead (18) so that it does not kink when the panel (6)
is installed.
(8) Connect one end of the bonding lead (5) and install the twenty three
bolts (13).
(9) Put the manifold (10) in position and install the three bolts (9).
(10) Connect the bonding lead (12) to the manifold (10) with the bolt (11)
(Ref. TASK 20-28-00-912-004).
(11) Install the pipe clamp (8) with the bolts (7).
(12) Install the cable clip (32) with the screw (33), the washers (31) and
the nut (30).
(13) Install the cable clips (26) with the screws (27), the washers (28)
and the nuts (29).
(15) Connect the bonding lead (5) and install the twenty four bolts (4)
(Ref. TASK 20-28-00-912-004).
(16) Install the pipe clamp (3) with the bolts (2).
5. Close-up
________
Subtask 57-51-42-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 410
Feb 01/10
CES
(3) Close the applicable MLG door (Ref. TASK 32-12-00-410-001).
Subtask 57-51-42-865-052
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1GA, 2GA, 52GA
Subtask 57-51-42-942-050
C. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42
Page 411
Feb 01/10
CES
INBOARD FLAP - DESCRIPTION AND OPERATION
________________________________________
1. General
_______
The inboard flap is a fowler flap assembly. In its retracted position the
inboard flap assembly is the wing trailing edge between the fuselage side
and the outboard flap.
The spars, the ribs and the skin of the inboard flap are made of Carbon
Fiber Reinforced Plastics (CFRP). The leading edge is made of honeycomb core
with a skin made of CFRP. The trailing edge is made of honeycomb core with a
skin made of aluminum sheet metal.
The drive strut assembly-track 1 attaches the inboard flap assembly to the
carriage assembly-track 1. Two bolt connections attach the drive strut
assembly-track 1 to the drive trunnion. A forked bolt assembly attaches the
drive strut assembly-track 1 to the rotary actuator-track 1.
Between RIB9 and RIB10 there is a bracket. The bracket is to attach the
drive strut assembly-track 2. Bolts connect the drive strut assembly-track 2
to the bracket. Drive strut assembly-track 2 is a fail-safe-part.
A bracket at RIB9 attaches the carriage assembly-track 2 with an eccentric
spherical bearing.
EFF :
ALL 57-52-00
Page 1
Feb 01/10
CES
Inboard Flap
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 2
Feb 01/10
528-599,
CES
R Inboard Flap
R Figure 001A
EFF :
301-399, 57-52-00
Page 3
May 01/04
CES
R Linkage and Support System of the Inboard Flap
R Figure 002
EFF :
301-399, 57-52-00
Page 4
May 01/04
CES
R **ON A/C 301-399,
R
R The inboard flap is a fowler flap with a tab on its trailing edge. In its
R retracted position the inboard flap assembly is the wing trailing edge
R between the fuselage side and the outboard flap.
R
R The spars,the ribs and the skin of the inboard flap are made of aluminum.
R The nose of the tab is also made of aluminum. The trailing edge and the tab
R are made of honeycomb core with a skin made of aluminum sheet metal.
R
R The drive strut assembly-track 1 attaches the inboard flap assembly to the
R carriage assembly-track 1. Two bolt connections attach the drive strut
R assembly-track 1 to the drive trunnion. A forked bolt assembly attaches the
R drive strut assembly-track 1 to the rotary actuator-track 1.
R
R An eccentric spherical bearing attaches the drive trunnion to the carriage
R assembly-track 1. The drive trunnion is a fail-safe part.
R
R At RIB10 there are two brackets. The brackets attach the drive strut
R assembly-track 2. Bolts connect the drive strut assembly-track 2 to the
R brackets. The drive strut assembly-track 2 is a fail-safe part.
R A bracket at RIB9 attaches the carriage assembly-track 2 with an eccentric
R spherical bearing.
R
R Three hoisting fittings are installed to lift the inboard flap.
R At each end of the inboard flap assembly there are adjustable seal
R assemblies.
R
R The tab of the inboard flap is operated by a linkage system which is
R installed at RIB3 and the track 2 station. The linkage system at RIB3 is
R attached to the shroud box and the tab. Drive rods operate via bellcranks
R the tab. At track 2 station there is a drive rod linked to the carriage.
R The support system of the tab is installed at RIB6. It has brackets and rods
R which support the tab during the extension of the flap. Fairings at RIB3 and
R RIB6 cover the linkage and the support system.
R
R At the outboard end of the flap there is an interconnection strut . It
R connects the inboard and the outboard flaps. In case of a drive station
R failure, the interconnection strut carries the loads which result from such
R failure.
EFF :
301-399, 57-52-00
Page 5
May 01/04
CES
INBOARD FLAP - INSPECTION/CHECK
_______________________________
TASK 57-52-00-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 601
May 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-050
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-077
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(3) Put the ACCESS PLATFORM 3M (10 FT) below the applicable wing trailing
edge at flap track 2, zone 531 (631).
EFF :
ALL 57-52-00
Page 602
Nov 01/09
CES
Subtask 57-52-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-52-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the rollers (1), (2) and (5) of the flap track carriage assembly
(4)
- the component interface and the adjacent area.
Subtask 57-52-00-210-050
(1) Examine the rollers (1), (2) and (5) of the carriage assembly (4), to
make sure that:
- there is no corrosion
- there are no cracks
- the rollers are correctly attached
- the rollers are symmetrical
- there is no distortion of the rollers or their attachment pivot
bolts
- there is not too much wear of the rollers (1), (2) and (5) or signs
of grooves or marks on the flap track (3).
EFF :
ALL 57-52-00
Page 603
May 01/06
CES
Flap-track 2 Rollers
Figure 601/TASK 57-52-00-991-001
EFF :
ALL 57-52-00
Page 604
Feb 01/98
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-640-050
A. Lubrication
(1) Use COMMON GREASE (Material No. 04-024) to lubricate the flap-track
rollers through the greasers until the new grease comes out.
Subtask 57-52-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-078
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-050
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page 605
Aug 01/08
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 606
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-055
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-079
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform in position below the applicable wing
trailing edge at the pylon, zone 581 (681).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 607
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-054
D. Get Access
4. Procedure
_________
Subtask 57-52-00-110-054
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the attachment bracket of the
pylon aft fairing, and the adjacent skin.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 608
Feb 01/10
528-599,
CES
Attachment Bracket of Pylon Aft Fairing - Inboard Flap
Figure 602/TASK 57-52-00-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 609
Feb 01/10
528-599,
CES
Subtask 57-52-00-210-051
(1) Examine the attachment bracket of the aft fairing and the adjacent
skin on the inboard flap. Make sure that:
- there is no corrosion
- there is no damage
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-053
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-059
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-080
C. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 610
Feb 01/10
528-599,
CES
Subtask 57-52-00-942-054
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 611
Feb 01/10
528-599,
CES
TASK 57-52-00-200-003
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 612
Feb 01/10
528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-081
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-52-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 613
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-055
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the pylon, zone 581(681).
4. Procedure
_________
Subtask 57-52-00-280-050
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-914-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-061
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 614
Feb 01/10
528-599,
CES
Internal Support Bracket of Pylon Aft Fairing - Inboard Flap
Figure 603/TASK 57-52-00-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 615
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-082
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-055
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 616
Feb 01/10
528-599,
CES
TASK 57-52-00-200-004
Detailed Visual Inspection of Inboard Flap, End Rib including Roller and
Interconnecting Strut Attachment Bracket LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 617
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-083
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform in position below the applicable wing at the
inboard flap, zone 581(681).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 618
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-079
D. Get Access
4. Procedure
_________
Subtask 57-52-00-110-056
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the:
- end rib
- roller
- interconnecting strut attachment bracket.
Subtask 57-52-00-210-052
B. Inspection
(1) Examine the end rib and the interconnection strut attachment bracket
on the inboard flap. Make sure that:
- there is no damage
- there are no loose or damaged fasteners
- the protective finish is in the correct condition.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 619
Feb 01/10
528-599,
CES
End Rib - Inboard Flap
Figure 604/TASK 57-52-00-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 620
Feb 01/10
528-599,
CES
(2) Examine the roller to make sure that:
- there is no corrosion
- there are no cracks
- the roller is correctly attached
- the roller is symmetrical
- there is no distortion of the roller or the attachment pivot bolt
- the protective finish of the roller is correct
- there is not too much play of the roller.
(Ref. Fig. 604/TASK 57-52-00-991-004)
NOTE : If the AXIAL PLAY X or the RADIAL PLAY Y is more than 0.25
____
mm (0.0098 in.), do a check of the liner for damage and wear.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-082
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-063
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-084
C. Aircraft Configuration
Subtask 57-52-00-942-056
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 621
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK
R
57-52-00
Page 622
May 01/05
CES
R **ON A/C ALL
TASK 57-52-00-200-005
Detailed Visual Inspection of Outer Wing Inboard Flap Track 2 Carriage Forging
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 623
May 01/04
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-058
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-52-00
Page 624
May 01/04
CES
Subtask 57-52-00-860-085
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(4) Put the access platform below the applicable wing trailing edge at
flap track 2, zone 531 (631).
Subtask 57-52-00-865-064
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-056
D. Get Access
(2) Disconnect the inboard flap from the flap track 2 carriage (Ref. TASK
27-54-61-000-001). Do not remove the end stop from the flap track.
(3) Move the carriage along the flap track, until you can get clear
access to the carriage forging.
(4) Use a clamp to hold the carriage in position on the flap track. Use a
protective pad to prevent damage to the flap track surfaces.
EFF :
ALL 57-52-00
Page 625
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-52-00-010-056-A
D. Get Access
(2) Disconnect the inboard flap from the flap track 2 carriage (Ref. TASK
27-54-61-000-003). Do not remove the end stop from the flap track.
(3) Move the carriage along the flap track, until you can get clear
access to the carriage forging.
(4) Use a clamp to hold the carriage in position on the flap track. Use a
protective pad to prevent damage to the flap track surfaces.
4. Procedure
_________
Subtask 57-52-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the carriage forging.
Subtask 57-52-00-210-053
B. Inspection
EFF :
ALL 57-52-00
Page 626
May 01/05
R
CES
Inboard Flap Track 2 - Carriage Forging - Location
Figure 605/TASK 57-52-00-991-005
EFF :
ALL 57-52-00
Page 627
Aug 01/99
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-056
A. Close Access
(1) Remove the clamp and the protective pad from the flap track.
(2) Connect the inboard flap to the flap track 2 carriage (Ref. TASK 27-
54-61-400-001).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-410-056-A
A. Close Access
(1) Remove the clamp and the protective pad from the flap track.
(2) Connect the inboard flap to the flap track 2 carriage (Ref. TASK 27-
54-61-400-003).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-065
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-52-00
Page 628
Feb 01/10
CES
Subtask 57-52-00-860-086
C. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-057
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page 629
May 01/05
R
CES
TASK 57-52-00-220-004
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Carriage Forging
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 630
May 01/05
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-059
A. Safety Precautions
(1) Put warning notice in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-52-00
Page 631
Aug 01/08
CES
Subtask 57-52-00-860-095
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing trailing edge at
flap track 2, zone 531(631).
Subtask 57-52-00-865-066
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-057
D. Get Access
(1) Lower the flap track 2 movable fairing (Ref. TASK 57-55-11-010-001).
(2) Disconnect the inboard flap from the flap track 2 carriage (Ref. TASK
27-54-61-000-001). Do not remove the end stop from the flap track.
(3) Move the carriage along the flap track, until you can get clear
access to the carriage forging.
(4) Use a clamp to hold the carriage in position on the flap track. Use a
protective pad to prevent damage to the flap track surfaces.
4. Procedure
_________
EFF :
ALL 57-52-00
Page 632
Aug 01/07
CES
Flap Track 2 - Carriage Forging
Figure 606/TASK 57-52-00-991-006
EFF :
ALL 57-52-00
Page 633
May 01/04
R
CES
Subtask 57-52-00-110-058
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the carriage forging.
Subtask 57-52-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575100) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-057
A. Close Access
(1) Remove the clamp and the protective pad from the flap track.
(2) Connect the inboard flap to the flap track 2 carriage (Ref. TASK 27-
54-61-400-001).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Lift the flap track 2 movable fairing (Ref. TASK 57-55-11-410-001).
Subtask 57-52-00-865-067
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
ALL 57-52-00
Page 634
Aug 01/08
CES
Subtask 57-52-00-860-096
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-058
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page 635
Aug 01/07
CES
TASK 57-52-00-200-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 636
Feb 01/06
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-060
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-087
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(5) Put the adjustable access platform below the applicable wing trailing
edge at flap track 2, zone 531(631).
EFF :
ALL 57-52-00
Page 637
Aug 01/07
CES
Subtask 57-52-00-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-52-00-110-059
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive lever.
Subtask 57-52-00-210-054
R B. Inspection
(1) Make a detailed visual inspection of the outer wing inboard flap
track 2 drive lever.
(2) Examine the flap track 2 drive lever. Make sure that:
- there is no corrosion or damage
- there are no cracks
- the surface protection is in the correct condition.
R (3) If signs of damage is found, replace the flap track 2 drive lever
R (Ref. TASK 27-54-55-000-001) (Ref. TASK 27-54-55-400-001).
EFF :
ALL 57-52-00
Page 638
Feb 01/06
CES
Inboard Flap Track 2 - Drive Lever
Figure 607/TASK 57-52-00-991-007
EFF :
ALL 57-52-00
Page 639
May 01/04
R
CES
5. Close-up
________
Subtask 57-52-00-865-069
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-088
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-059
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page 640
May 01/04
R
CES
TASK 57-52-00-220-005
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Drive Lever
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 641
May 01/04
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-061
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-097
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(5) Put the access platform below the applicable wing trailing edge at
flap track 2, zone 531(631).
EFF :
ALL 57-52-00
Page 642
Aug 01/08
CES
Subtask 57-52-00-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-52-00-110-060
(2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive lever.
Subtask 57-52-00-280-052
B. Inspection
(1) Make a special detailed inspection of the flap track 2 drive lever
R (Ref. NTM 575254).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-52-00
Page 643
Aug 01/08
CES
R Flap Track 2 - Drive Lever - Location
Figure 608/TASK 57-52-00-991-008
EFF :
ALL 57-52-00
Page 644
Aug 01/00
CES
5. Close-up
________
Subtask 57-52-00-865-071
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-098
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-060
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page 645
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-007
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 646
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-062
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 647
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-089
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing trailing edge at
the inboard trunnion of the inboard flap, zone 581(681).
Subtask 57-52-00-865-072
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-082
D. Get Access
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 648
Feb 01/10
528-599,
CES
Inboard Flap - Trunnion Attachment-Bracket
Figure 609/TASK 57-52-00-991-009
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page 649
May 01/05
CES
Inboard Flap - Trunnion Attachment-Bracket
Figure 609A/TASK 57-52-00-991-009-A
R
EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-52-00
Page 650
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-00-110-062
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean the external surface
of the trunnion attachment bracket.
Subtask 57-52-00-210-055
(1) Examine the external surface of the trunnion attachment bracket and
the inboard trunnion, where it can be seen. Make sure that:
- there is no corrosion or damage
- there are no cracks
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-086
A. Close Access
Subtask 57-52-00-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 651
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-090
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-061
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 652
Feb 01/10
528-599,
CES
TASK 57-52-00-220-006
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 653
Feb 01/10
528-599,
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-064
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-099
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-52-00-865-076
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 654
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-062
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the inboard flap trunnion attachment, zone 581(681).
4. Procedure
_________
Subtask 57-52-00-280-056
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-062
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-077
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 655
Feb 01/10
528-599,
CES
Inboard Flap - Trunnion Attachment Bracket - Detail
Figure 610/TASK 57-52-00-991-010
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 656
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-100
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-063
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 657
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-52-00-220-007
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Flap Pivot Bolt
Assembly
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 658
May 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page 659
Aug 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-063
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-101
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing trailing edge at
flap track 2, zone 531(631).
EFF :
ALL 57-52-00
Page 660
Feb 01/10
CES
Subtask 57-52-00-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-061
D. Get Access
4. Procedure
_________
EFF :
ALL 57-52-00
Page 661
Feb 01/10
CES
Flap Track 2 Pivot Bolt - Detail
Figure 611/TASK 57-52-00-991-032
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 662
Feb 01/10
528-599,
CES
R Flap Track 2 Pivot Bolt - Detail
R Figure 611A/TASK 57-52-00-991-032-A
R
EFF :
301-399, 57-52-00
Page 663
May 01/04
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-00-020-052
NOTE : Make sure that you screw the extractor pin fully onto the
____
threads. This will hold the locking ring in position and let
it be compressed by the bushes and bearing. The extractor pin
does not cover the locking ring.
(a) Remove the carriage bolt (9) using the EXTRACTOR - PIN, TRACK 4
(98D27504084000) to push the carriage bolt (9) throughthe bushes
and bearing.
NOTE : If necessary, carefully lift the flap with the hoist and
____
sling sufficiently to release the weight off the bolts
(9).
(7) Remove the locking plate (2) and the splined bush (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 664
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-52-00-020-052-A
(2) Discard the cotter pin (5) and the crushable spacer (3).
(3) Remove the pivot bolt assembly (9) from the flap carriage. Install
the SLAVE PIN-TRACK 2 & 3 (98D27504111000) at the same time as the
pivot bolt assembly (9) is removed.
(4) Carefully remove the rivet (11) and remove the inner bolt (12) from
the outer bolt (10).
(5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inner bolt (12) and the
outer bolt (10).
R
EFF :
301-399, 57-52-00
Page 665
Aug 01/09
CES
Flap Track 2 - Internal Bracket - Location
Figure 612/TASK 57-52-00-991-013- 12 (SHEET 1)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 666
Feb 01/10
528-599,
CES
Flap Track 2 - Internal Bracket - Location
Figure 612/TASK 57-52-00-991-013- 22 (SHEET 2)
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 667
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 57-52-00-280-062
B. Inspection
(1) Do a special detailed inspection of the inner bolt (12) and the outer
bolt (10) (Ref. NTM 575252).
NOTE : If the bolts are damaged, refer to the ASRM (Ref. ASRM 575200)
____
for a repair procedure. If a repair procedure is not included
in the ASRM refer to Airbus.
Subtask 57-52-00-420-052
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(a) Apply a thin layer of COMMON GREASE (Material No. 04-004A) to the
inner bolt (12).
(b) Install the inner bolt (12) in the outer bolt (10).
(c) Attach the inner bolt (12) to the outer bolt (10) with a new
rivet (11) (NSA5414-48-000).
(3) Apply a thin layer of COMMON GREASE (Material No. 04-022) to the
splined bush (1) and to the pivot bolt assembly (9).
CAUTION : DO NOT REMOVE THE RETAINING WIRE RING FROM THE CARRIAGE
_______
BOLT ASSEMBLY.
IF YOU DO, YOU MUST INSTALL A NEW CARRIAGE BOLT ASSEMBLY TO
KEEP THE FAIL SAFE FUNCTION.
EFF :
ALL 57-52-00
Page 668
Feb 01/10
CES
(5) Install the pivot bolt assembly (9) in the flap carriage with the
EXTRACTOR - PIN, TRACK 4. At the same time remove the PIN - SLAVE
from the flap carriage.
NOTE : Make sure that you install the extractor tool fully on to the
____
threads of the pivot bolt assembly (9). This will let the
carriage bushes compress the retaining ring (8) as the pivot
bolt (9) is installed.
(6) Remove the EXTRACTOR - PIN, TRACK 4 from the pivot bolt assembly.
CAUTION : MAKE SURE THAT THE SPLINED BUSH IS FULLY ENGAGED WITH THE
_______
SPHERICAL BEARING. THIS PREVENTS DAMAGE TO THE PARTS.
(7) Install the splined bush (1) correctly over the pivot bolt assembly
(9).
(9) Install a new crushable spacer (3) and the nut (4).
(10) TORQUE the nut to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
(11) Safety the nut (4) with a new cotter pin (5).
Subtask 57-52-00-420-052-A
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
(a) Apply a thin layer of COMMON GREASE (Material No. 04-004A) to the
inner bolt (12).
(b) Install the inner bolt (12) in the outer bolt (10).
(c) Attach the inner bolt (12) to the outer bolt (10) with a new
rivet (11) (NSA5414-40-000).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-00
Page 669
Feb 01/10
511-526, 528-599,
CES
(3) Apply a thin layer of COMMON GREASE (Material No. 04-022) to the
splined bush (1) and to the pivot bolt assembly (9).
CAUTION : DO NOT REMOVE THE RETAINING WIRE RING FROM THE CARRIAGE
_______
BOLT ASSEMBLY.
IF YOU DO, YOU MUST INSTALL A NEW CARRIAGE BOLT ASSEMBLY TO
KEEP THE FAIL SAFE FUNCTION.
(5) Install the pivot bolt assembly (9) in the flap carriage with the
EXTRACTOR - PIN TRACKS 2 AND 3. At the same time remove the SLAVE
PIN-TRACK 2 & 3 from the flap carriage.
NOTE : Make sure that you install the extractor tool fully on to the
____
threads of the pivot bolt assembly (9). This will let the
carriage bushes compress the retaining ring (8) as the pivot
bolt (9) is installed.
(6) Remove the EXTRACTOR - PIN TRACKS 2 AND 3 from the pivot bolt
assembly.
CAUTION : MAKE SURE THAT THE SPLINED BUSH IS FULLY ENGAGED WITH THE
_______
SPHERICAL BEARING. THIS PREVENTS DAMAGE TO THE PARTS.
(7) Install the splined bush (1) correctly over the pivot bolt assembly
(9).
(9) Install a new crushable spacer (3) and the nut (4).
(10) TORQUE the nut to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
(11) Safety the nut (4) with a new cotter pin (5).
R
EFF :
301-399, 57-52-00
Page 670
May 01/09
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-52-00-410-081
A. Close Access
Subtask 57-52-00-865-075
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-102
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-062
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-52-00
Page 671
May 01/09
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-008
Detailed Inspection of Inboard Flap, Drive Strut for Flap and Drive Lever for
Flap Track Fairing, including Attachment Brackets to the Flap and ....
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 672
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-065
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-091
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 673
Feb 01/10
528-599,
CES
(3) Put the access platform below the applicable wing trailing edge at
flap track 2, zone 531 (631).
Subtask 57-52-00-865-078
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-063
D. Get Access
(1) Remove the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB, (Ref. TASK 57-55-11-000-001).
4. Procedure
_________
Subtask 57-52-00-110-061
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 674
Feb 01/10
528-599,
CES
Flap Track 2 - Flap Drive Linkage, Drive Fitting, Attachment Brackets and
Adjacent Skin - Location
Figure 613/TASK 57-52-00-991-012
R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00 Page 675
Feb 01/10
528-599,
CES
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the flap drive linkage, the
drive fitting, the attachment brackets and the adjacent skin at flap
track 2.
Subtask 57-52-00-210-056
B. Detailed Inspection of Inboard Flap, Drive Strut for Flap and Drive Lever
for Flap Track Fairing, including Attachment Brackets to the Flap and
surrounding Skin, at Track 2, LH/RH.
(1) Examine the flap drive linkage, the drive fitting, the attachment
brackets and the adjacent skin at flap track 2.
Make sure that:
- there is no corrosion or damage
- there are no cracks
- the surface protection is in the correct condition
- there is no delamination of the skin.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-063
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-079
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 676
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-092
C. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-064
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 677
Feb 01/10
528-599,
CES
TASK 57-52-00-220-008
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 678
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-066
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-103
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-52-00-865-080
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 679
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-064
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 2, zone 531(631).
(2) Remove the access panel 531AT (631AT) and the flap track 2 fairing
531CB (631CB) (Ref. TASK 57-55-11-000-001).
(3) On the top skin, remove and discard the cover from the inspection
hole at track 2.
4. Procedure
_________
Subtask 57-52-00-280-055
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 680
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 57-52-00-410-064
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(a) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to
the correct dimension, to make a new cover for the inspection
hole.
(3) Install the flap track 2 fairing 531CB (631CB) and the access panel
531AT (631AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-081
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-104
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-065
D. Removal of Equipment
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 681
Feb 01/10
528-599,
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 682
Feb 01/10
528-599,
CES
TASK 57-52-00-200-009
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 683
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-067
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-52-00-860-093
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 684
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-082
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-065
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
the flap track 2, zone 531 (631).
(2) Remove the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-000-001).
4. Procedure
_________
Subtask 57-52-00-110-068
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 685
Feb 01/10
528-599,
CES
Inboard Flap - Track 2 Carriage Attachment Bracket
Figure 614/TASK 57-52-00-991-014
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 686
Feb 01/10
528-599,
CES
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the carriage attachment bracket
and the adjacent skin at flap track 2.
Subtask 57-52-00-210-057
(1) Examine the carriage attachment bracket and the adjacent skin at flap
track 2. Make sure that:
- there is no corrosion
- there are no cracks
- the attachment bolts are tight
- there is no delamination of the adjacent skin.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-52-00-410-065
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-083
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-094
C. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 687
Feb 01/10
528-599,
CES
Subtask 57-52-00-942-066
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page 688
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-52-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page 689
Aug 01/07
CES
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R C. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-52-00-941-068
R A. Safety Precautions
R (1) Put a warning notice on the flap/slat control lever (panel 114VU) to
R tell persons not to operate the flaps.
R Subtask 57-52-00-860-050
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R
EFF :
301-399, 57-52-00
Page 690
May 01/04
CES
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-52-00-865-084
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-066
D. Get Access
(1) Put the access platform in position below the zone 581(681).
4. Procedure
_________
Subtask 57-52-00-110-069
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surface of the
trunnion attachment bracket.
EFF :
301-399, 57-52-00
Page 691
Aug 01/07
CES
R Inboard Flap - Trunnion and Attachment Bracket - Inspection Area
R Figure 615/TASK 57-52-00-991-015
R
EFF :
301-399, 57-52-00
Page 692
May 01/04
CES
R Subtask 57-52-00-210-059
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
R 5. Close-up
________
R Subtask 57-52-00-410-066
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-52-00-865-085
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-051
R
EFF :
301-399, 57-52-00
Page 693
May 01/04
CES
R Subtask 57-52-00-942-067
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
R
EFF :
301-399, 57-52-00
Page 694
May 01/04
CES
TASK 57-52-00-220-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page 695
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-069
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-52-00
Page 696
Aug 01/08
CES
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-086
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-067
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
zone 581(681).
(2) Remove the access panel 581AT (681AT) from the upper surface of the
flap.
(3) Remove and discard the covers to the inspection holes in the lower
surface of the flap.
(4) Make sure that the applicable inspection holes are clear of unwanted
material.
4. Procedure
_________
Subtask 57-52-00-110-063
A. Cleaning
(1) Use CLEANING AGENTS (Material No. 11-026) and a clean MISCELLANEOUS
(Material No. 19-003) to clean the inspection holes.
EFF :
301-399, 57-52-00
Page 697
Aug 01/07
CES
R Inboard Flap - Inboard Trunnion - Inspection Area
R Figure 616/TASK 57-52-00-991-016
R
EFF :
301-399, 57-52-00
Page 698
May 01/04
CES
Subtask 57-52-00-280-057
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-069
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make the new covers for the inspection holes.
(3) Install the new covers on the inspection holes in the lower surface
of the flap.
(4) Install the access panel 581AT (681AT) in the upper surface of the
flap.
Subtask 57-52-00-865-088
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV
Subtask 57-52-00-860-054
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
301-399, 57-52-00
Page 699
Aug 01/08
CES
R Subtask 57-52-00-942-068
R D. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A600
May 01/04
CES
R TASK 57-52-00-210-002
R Detailed Visual Inspection of Inboard Double Slotted Flap, Drive Strut for Flap
R and Drive Lever for Flap Track Fairing, Including Attachment Brackets ....
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A601
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-070
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-055
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-089
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A602
Aug 01/07
CES
R Subtask 57-52-00-010-068
R D. Get Access
R (1) Put the access platform in position below the zone 531(631).
R (2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
R 004):
R - for the left wing, remove 531AT, 531CB
R - for the right wing, remove 631AT, 631CB.
R 4. Procedure
_________
R Subtask 57-52-00-210-060
R A. Inspection.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
EFF :
301-399, 57-52-00
Page A603
May 01/04
CES
R Inboard Flap - Drive Strut, Drive Lever and Attachment Brackets - Inspection
R Area
R Figure 617/TASK 57-52-00-991-017
EFF :
301-399,
57-52-00 Page A604
May 01/04
CES
R 5. Close-up
________
R Subtask 57-52-00-410-070
R A. Close Access
R (2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
R 004):
R - for the left wing, install 531AT, 531CB
R - for the right wing, install 631AT, 631CB.
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-52-00-865-090
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-056
R Subtask 57-52-00-942-069
R D. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A605
May 01/04
CES
TASK 57-52-00-220-010
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A606
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-071
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-057
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
EFF :
301-399, 57-52-00
Page A607
Aug 01/08
CES
Subtask 57-52-00-865-091
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-069
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 2 at zone 531(631).
(2) Remove the access panel 581AB (681AB) in the bottom skin of the
inboard flap.
(3) Remove the access panel 531AT (631AT) and the flap track 2 fairing
531CB (631CB) (Ref. TASK 57-55-11-000-004).
(4) Remove and discard the covers from the applicable inspection holes.
(5) Make sure that the applicable inspection holes are clear of unwanted
material.
R (6) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
EFF :
301-399, 57-52-00
Page A608
Aug 01/07
CES
R Inboard Flap - Track 2 Internal Brackets - Inspection Area
R Figure 618/TASK 57-52-00-991-018
EFF :
301-399, 57-52-00
Page A609
May 01/04
CES
Subtask 57-52-00-280-058
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-071
A. Close Access
(1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make the new covers for the inspection holes.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Install the flap track 2 fairing 531CB (631CB) and the access panel
531AT (631AT) (Ref. TASK 57-55-11-400-004).
(6) Install the access panel 581AB (681AB) in the bottom skin of the
inboard flap.
Subtask 57-52-00-865-092
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-52-00
Page A610
Aug 01/08
CES
Subtask 57-52-00-860-058
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-070
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-52-00
Page A611
Aug 01/07
CES
R TASK 57-52-00-210-003
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A612
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-072
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-059
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
EFF :
301-399, 57-52-00
Page A613
May 01/08
CES
R Subtask 57-52-00-865-093
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-070
R D. Get Access
R (1) Put the access platform in position below the flap track 2 at zone
R 531(631).
R (2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
R 004):
R - for the left wing, remove 531AT, 531CB
R - for the right wing, remove 631AT, 631CB.
R 4. Procedure
_________
R Subtask 57-52-00-210-061
R A. Inspection.
EFF :
301-399, 57-52-00
Page A614
May 01/04
CES
R Inboard Flap - Track 2 Carriage Attachment Bracket - Inspection Area
R Figure 619/TASK 57-52-00-991-019
EFF :
301-399, 57-52-00
Page A615
May 01/04
CES
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
R 5. Close-up
________
R Subtask 57-52-00-410-072
R A. Close Access
R (3) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
R 004):
R - for the left wing, install 531AT, 531CB
R - for the right wing, install 631AT, 631CB.
R Subtask 57-52-00-865-094
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-060
R Subtask 57-52-00-942-071
R D. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A616
May 01/04
CES
TASK 57-52-00-210-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A617
Aug 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-073
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-061
Subtask 57-52-00-865-095
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-071
D. Get Access
(1) Put the access platform in position below the pylon at zone 470(480).
EFF :
301-399, 57-52-00
Page A618
Aug 01/07
CES
R (3) Put the spark-proof lamp adjacent to the inspection area.
R 4. Procedure
_________
R Subtask 57-52-00-210-062
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
R 5. Close-up
________
R Subtask 57-52-00-410-073
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
EFF :
301-399, 57-52-00
Page A619
May 01/04
CES
R Inboard Flap - Attachment Bracket of Pylon Aft Fairing - Inspection Area
R Figure 620/TASK 57-52-00-991-020
EFF :
301-399, 57-52-00
Page A620
May 01/04
CES
Subtask 57-52-00-865-096
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-062
Subtask 57-52-00-942-072
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-52-00
Page A621
Aug 01/07
CES
TASK 57-52-00-220-011
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A622
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-074
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-063
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-097
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A623
Aug 01/08
CES
Subtask 57-52-00-010-072
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
Rib 12 of the inboard flap at zone 581(681).
(2) Remove and discard the covers to the inspection holes in the lower
skin each side of the Rib 12.
(3) Make sure that the applicable inspection holes are clear of unwanted
material.
(4) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
Subtask 57-52-00-280-059
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
301-399, 57-52-00
Page A624
Aug 01/08
CES
R Inboard Flap - Pylon Fairing Internal Support Brackets - Inspection Area
R Figure 621/TASK 57-52-00-991-021
EFF :
301-399, 57-52-00
Page A625
May 01/04
CES
5. Close-up
________
Subtask 57-52-00-410-074
A. Close Access
R (1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
R (3) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
Subtask 57-52-00-865-098
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-064
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-073
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-52-00
Page A626
Aug 01/07
CES
TASK 57-52-00-210-005
Detailed Visual Inspection of Inboard Double Slotted Flap, End Rib, Including
Interconnection Strut Attachment Bracket and Lever, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A627
Aug 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-075
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-065
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-52-00-865-099
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A628
May 01/08
CES
R Subtask 57-52-00-010-073
R D. Get Access
R (1) Put the access platform in position below the end rib of the inboard
R flap at zone 581(681).
R 4. Procedure
_________
R Subtask 57-52-00-210-063
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 57520000) for the
____
R correct repair procedure.
EFF :
301-399, 57-52-00
Page A629
May 01/04
CES
R Inboard Flap - End Rib - Inspection Area
R Figure 622/TASK 57-52-00-991-022
EFF :
301-399, 57-52-00
Page A630
May 01/04
CES
R 5. Close-up
________
R Subtask 57-52-00-410-075
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R Subtask 57-52-00-865-100
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-066
R Subtask 57-52-00-942-074
R D. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A631
May 01/04
CES
TASK 57-52-00-210-006
Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Drive Assembly
and Articulation at RIB3, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A632
Aug 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-076
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-067
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
EFF :
301-399, 57-52-00
Page A633
Aug 01/07
CES
R Subtask 57-52-00-865-101
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-074
R D. Get Access
R (1) Put the access platform in position below the tab hinge-fairing at
R zone 535(635).
R 4. Procedure
_________
R Subtask 57-52-00-210-064
R (1) Do an inspection of the control rod, the drive rods, the support rod
R and the tab links. Make sure that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the inboard double slotted flap, tab drive assembly and
R articulation are correctly installed.
EFF :
301-399, 57-52-00
Page A634
May 01/04
CES
R Inboard Flap - Tab Drive Assembly and Articulation at Rib 3 - Inspection Area
R Figure 623/TASK 57-52-00-991-023
EFF :
301-399, 57-52-00
Page A635
May 01/04
CES
R (2) Do an inspection of the forward and middle levers, the front and aft
R flap brackets, the tab joining, tab leader ship and the bracket. Make
R sure that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the surface protection is in the correct condition.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
R 5. Close-up
________
R Subtask 57-52-00-410-076
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Install the applicable inboard flap tab hinge-fairing (Ref. TASK 57-
R 55-11-400-005):
R - for the left wing, install 535AB, 535BB
R - for the right wing, install 635AB, 635BB.
R Subtask 57-52-00-865-102
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-068
R Subtask 57-52-00-942-075
R D. Removal of Equipment
EFF :
301-399, 57-52-00
Page A636
May 01/04
CES
R (3) Remove the warning notice(s).
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A637
May 01/04
CES
TASK 57-52-00-210-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A638
Aug 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-077
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-069
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
EFF :
301-399, 57-52-00
Page A639
Aug 01/07
CES
R Subtask 57-52-00-865-103
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-075
R D. Get Access
R (1) Put the access platform in position below the tab hinge-fairing at
R zone 536(636).
R (2) Remove the applicable flap tab hinge-fairing (Ref. TASK 57-55-11-000-
R 005):
R - for the left wing, remove 535AB, 535BB
R - for the right wing, remove 635AB, 635BB.
R 4. Procedure
_________
R Subtask 57-52-00-210-065
R (1) Do an inspection of the flap and tab hinge, and the hinge bracket.
R Make sure that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the surface protection is in the correct condition.
EFF :
301-399, 57-52-00
Page A640
May 01/04
CES
R Inboard Flap - Tab Articulation at Rib 6 - Inspection Area
R Figure 624/TASK 57-52-00-991-024
EFF :
301-399, 57-52-00
Page A641
May 01/04
CES
R (2) Do an inspection of the forward and rear links. Make sure that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the links are attached correctly.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
R 5. Close-up
________
R Subtask 57-52-00-410-077
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Install the applicable flap tab hinge-fairing (Ref. TASK 57-55-11-
R 400-005):
R - for the left wing, install 535AB, 535BB
R - for the right wing, install 635AB, 635BB.
R Subtask 57-52-00-865-104
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-070
R Subtask 57-52-00-942-076
R D. Removal of Equipment
EFF :
301-399, 57-52-00
Page A642
May 01/04
CES
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A643
May 01/04
CES
R TASK 57-52-00-210-008
R Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Drive Strut and
R Articulation at RIB9, LH/RH
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R 1. __________________
Reason for the Job
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A644
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-078
A. Safety Precautions
(2) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-071
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever panel 114VU.
Subtask 57-52-00-865-105
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A645
Aug 01/07
CES
R Subtask 57-52-00-010-076
R D. Get Access
R (1) Put the access platform in position below the flap track 2 at zone
R 531(631).
R (2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
R 004):
R - for the left wing, remove 531AT, 531CB
R - for the right wing, remove 631AT, 631CB.
R 4. Procedure
_________
R Subtask 57-52-00-210-066
R A. Inspection
R (1) Do an inspection of the A-strut, the tab drive strut, the tab bracket
R and the rear link. Make sure that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the struts and the link are attached correctly
R - the surface protection is in the correct condition.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
EFF :
301-399, 57-52-00
Page A646
May 01/04
CES
R Inboard Flap - Tab Drive Strut and Articulation at Rib 9 - Inspection Area
R Figure 625/TASK 57-52-00-991-025
EFF :
301-399, 57-52-00
Page A647
May 01/04
CES
R 5. Close-up
________
R Subtask 57-52-00-410-078
R A. Close Access
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (3) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
R 004):
R - for the left wing, install 531AT, 531CB
R - for the right wing, install 631AT, 631CB.
R Subtask 57-52-00-865-106
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-072
R Subtask 57-52-00-942-077
R D. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A648
May 01/04
CES
TASK 57-52-00-220-012
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A649
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-079
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-073
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-107
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A650
Aug 01/08
CES
Subtask 57-52-00-010-077
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
inboard flap at zone 581(681).
(2) Remove and discard the covers to the inspection holes in the bottom
skin each side of Rib 3.
(3) Make sure that the applicable inspection holes are clear of unwanted
material.
4. Procedure
_________
Subtask 57-52-00-280-060
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-079
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
EFF :
301-399, 57-52-00
Page A651
Aug 01/08
CES
R Inboard Flap - Rib 3 - Inspection Area
R Figure 626/TASK 57-52-00-991-026- 12 (SHEET 1)
EFF :
301-399, 57-52-00
Page A652
May 01/04
CES
R Inboard Flap - Rib 3 - Inspection Area
R Figure 626/TASK 57-52-00-991-026- 22 (SHEET 2)
EFF :
301-399, 57-52-00
Page A653
May 01/04
CES
(3) Install the new covers on the inspection holes.
Subtask 57-52-00-865-108
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-074
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-078
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-52-00
Page A654
Aug 01/07
CES
TASK 57-52-00-220-013
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A655
Aug 01/07
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-080
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-075
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-109
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-52-00
Page A656
Aug 01/08
CES
Subtask 57-52-00-010-078
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
inboard flap at zone 581(681).
(2) Remove and discard the covers to the inspection holes in the bottom
skin each side of Rib 6.
(3) Make sure that the applicable inspection holes are clear of unwanted
material.
4. Procedure
_________
Subtask 57-52-00-280-061
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-52-00-410-080
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
EFF :
301-399, 57-52-00
Page A657
Aug 01/08
CES
R Inboard Flap - Rib 6 - Inspection Area
R Figure 627/TASK 57-52-00-991-027- 12 (SHEET 1)
EFF :
301-399, 57-52-00
Page A658
May 01/04
CES
R Inboard Flap - Rib 6 - Inspection Area
R Figure 627/TASK 57-52-00-991-027- 22 (SHEET 2)
EFF :
301-399, 57-52-00
Page A659
May 01/04
CES
(3) Install the new covers on the inspection holes.
Subtask 57-52-00-865-110
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-076
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-52-00-942-079
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-52-00
Page A660
Aug 01/07
CES
R **ON A/C ALL
TASK 57-52-00-220-015
Detailed Dimensional Check of the Joints that Attach the Flap to the Flap
Carriage (Tracks 1 and 2)
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Because the free movement of the inboard flap is more than that in TASK
27-54-00-200-003.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page A661
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-082
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-010-081
B. Get Access
(1) Put the access platform below the applicable zone 573 or 673.
EFF :
ALL 57-52-00
Page A662
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-52-00-010-081-A
B. Get Access
(1) Put the access platform below the applicable zone 573 or 673.
4. Procedure
_________
Subtask 57-52-00-220-065
A. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 1).
EFF :
ALL 57-52-00
Page A663
Feb 01/10
CES
Inboard Flap - Fits and Clearances (Tracks 1 and 2)
Figure 628/TASK 57-52-00-991-029
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page A664
Feb 01/10
528-599,
CES
R Inboard Flap - Fits and Clearances (Tracks 1 and 2)
R Figure 628A/TASK 57-52-00-991-029-A
EFF :
301-399, 57-52-00
Page A665
May 01/04
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 50.740 | 50.770 | | | 50.689 | | |
| OD 2 |(1.9976) |(1.9988) | | |(1.9956) | | |
| | | | 0.030 | 0.072 | | | 0.174 |
| | | | (0.0011)| (0.0028)| | |(0.0068)|
| A | 50.800 | 50.812 | | | | 50.863 | |
| ID 1 |(2.0000) |(2.0004) | | | |(2.0024) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-066
B. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.945 | | |
| OD 5 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 32.000 | 32.025 | | | | 32.055 | |
| ID 4 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-067
C. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page A666
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 39.975 | 39.991 | | | 39.945 | | |
| OD 4 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 40.000 | 40.025 | | | | 40.055 | |
| ID 3 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-068
D. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.950 | | |
| OD 5 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 32.000 | 32.016 | | | | 32.041 | |
| ID 6 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page A667
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-52-00-220-065-A
R A. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 1).
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | A | 67.940 | 67.970 | | | 67.880 | | |
R | OD 11 |(2.6748) |(2.6759) | | |(2.6724) | | |
R | | | | 0.030 | 0.090 | | | 0.210 |
R | | | | (0.0011)| (0.0035)| | |(0.0082)|
R | A | 68.000 | 68.030 | | | | 68.090 | |
R | ID 12 |(2.6771) |(2.6783) | | | |(2.6807) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-066-A
R B. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).
EFF :
301-399, 57-52-00
Page A668
May 01/04
CES
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | B | 41.975 | 41.991 | | | 41.945 | | |
R | OD 16 |(1.6525) |(1.6531) | | |(1.6513) | | |
R | | | | 0.009 | 0.050 | | | 0.110 |
R | | | | (0.0003)| (0.0019)| | |(0.0043)|
R | B | 42.000 | 42.025 | | | | 42.055 | |
R | ID 14 |(1.6535) |(1.6545) | | | |(1.6557) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-067-A
R C. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | B | 51.971 | 51.990 | | | 51.936 | | |
R | OD 14 |(2.0461) |(2.0468) | | |(2.0447) | | |
R | | | | 0.010 | 0.059 | | | 0.129 |
R | | | | (0.0003)| (0.0023)| | |(0.0050)|
R | B | 52.000 | 52.030 | | | | 52.065 | |
R | ID 13 |(2.0472) |(2.0484) | | | |(2.0498) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-068-A
R D. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).
EFF :
301-399, 57-52-00
Page A669
May 01/04
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 41.975 | 41.991 | | | 41.950 | | |
| OD 16 |(1.6525) |(1.6531) | | |(1.6515) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 42.000 | 42.016 | | | | 42.041 | |
| ID 15 |(1.6535) |(1.6541) | | | |(1.6551) | |
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 57-52-00-410-084
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-410-084-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-52-00
Page A670
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-52-00-942-080
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page A671
May 01/04
CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
TASK 57-52-00-200-010
R Detailed Inspection of Flap Track No.1 Drive Lever Arm for Side Play
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A672
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-083
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A673
May 01/05
CES
Subtask 57-52-00-860-105
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform below the applicable flap track 1, zone
500(600).
Subtask 57-52-00-865-111
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-085
D. Get Access
(1) Open the applicable MLG door 734, 744 (Ref. TASK 32-12-00-010-001).
R (2) Make sure that the SLEEVE - GROUND LOCK (460005835) is installed on
the applicable MLG door actuator.
(4) Remove the applicable flap track 1 actuator (Ref. TASK 27-54-49-000-
001).
(5) Disconnect the applicable flap track 1 actuator drive lever from the
applicable flap link arm (Ref. TASK 27-54-55-000-001).
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A674
May 01/08
CES
4. Procedure
_________
Subtask 57-52-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the component interface and the
adjacent area.
Subtask 57-52-00-200-052
1
_ If the dimension X is less than 2.40 mm (0.0944 in.) and there
is no wear or corrosion of the actuator output-shaft splines,
the actuator is in a serviceable condition.
2
_ If the dimension X is between 2.40 mm (0.0944 in.) and 3.80 mm
(0.1496 in.), refer to (Ref. ISB 57-1108).
3
_ If the dimension X is more than 3.80 mm (0.1496 in.), or the
R actuator output-shaft splines are more than 50% corroded,
R refer to Airbus for instructions.
Subtask 57-52-00-865-112
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A675
May 01/09
CES
Flap Track 1 Actuator and Drive Lever - Inspection Area
Figure 629/TASK 57-52-00-991-031- 12 (SHEET 1)
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A676
May 01/05
CES
Flap Track 1 Actuator and Drive Lever - Inspection Area
Figure 629/TASK 57-52-00-991-031- 22 (SHEET 2)
R
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A677
May 01/05
CES
5. Close-up
________
Subtask 57-52-00-410-088
A. Close Access
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Install the applicable flap track 1 actuator (Ref. TASK 27-54-49-400-
001).
(2) Install the applicable flap track 1 actuator drive lever (Ref. TASK
27-54-55-400-001).
R (3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-081
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
001-049, 051-061, 101-103, 201-203, 57-52-00
Page A678
Aug 01/07
CES
**ON A/C 301-399,
TASK 57-52-00-210-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-52-00
Page A679
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-084
A. Safety Precautions
Subtask 57-52-00-860-107
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-52-00
Page A680
Aug 01/07
CES
R Subtask 57-52-00-865-113
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-087
R D. Get Access
R (1) Put the adjustable access platform in position at the applicable zone
R 500(600).
R 4. Procedure
_________
R Subtask 57-52-00-100-051
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the applicable area for
R inspection.
R Subtask 57-52-00-210-067
R B. Inspection
R (1) Do an inspection of the upper and lower skin external surface of the
R inboard double-slotted flap, LH/RH. Make sure that:
R - there is no damage
R - there are no cracks
R - there is no corrosion
R - the paint finish is in the correct condition.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 575200) for the
____
R correct repair procedure.
EFF :
301-399, 57-52-00
Page A681
May 01/04
CES
R Inboard Double-Slotted Flap - Inspection Area
R Figure 630/TASK 57-52-00-991-034
EFF :
301-399, 57-52-00
Page A682
May 01/04
CES
R 5. Close-up
________
R Subtask 57-52-00-865-114
R A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-108
R Subtask 57-52-00-942-082
R C. Removal of Equipment
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-52-00
Page A683
May 01/04
CES
**ON A/C ALL
TASK 57-52-00-200-011
Inspection of Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page A684
Nov 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page A685
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-52-00-941-085
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-52-00-860-109
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
Subtask 57-52-00-865-115
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-00-010-088
D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
applicable inboard flap.
EFF :
ALL 57-52-00
Page A686
Aug 01/07
CES
4. Procedure
_________
Subtask 57-52-00-210-068
(1) Examine the inboard flap, bottom surface drain holes. Make sure that:
- there are no covers installed on the drain holes
- the drain holes are not blocked.
(2) If a drain hole is blocked, remove all unwanted material from around
the hole. Use a PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE
to remove the blockage from the hole.
EFF :
ALL 57-52-00
Page A687
Feb 01/10
CES
Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 631/TASK 57-52-00-991-035-B
R
EFF : 001-049, 053-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00
Page A688
Feb 01/10
528-599,
CES
R Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
R Figure 631A/TASK 57-52-00-991-035-C
R
EFF :
051-052, 57-52-00
Page A689
May 01/05
CES
Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
R Figure 631B/TASK 57-52-00-991-035-A
R
EFF :
301-399, 57-52-00
Page A690
May 01/05
CES
R **ON A/C 106-149, 215-249, 251-299, 301-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 57-52-00-210-068-A
(1) Examine the inboard flap, bottom surface drain holes. Make sure that:
- there are no rubber grommets installed in the drain holes
- the drain holes are not blocked.
(2) If a drain hole is blocked, remove all unwanted material from around
the hole. Use a PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE
to remove the blockage from the hole.
(3) Examine the inboard flap, bottom surface inspection holes. Make sure
that:
- the rubber grommets are correctly installed in each inspection hole
- the rubber grommets are in good condition.
Subtask 57-52-00-960-050-A
(1) Remove and discard the damaged inspection hole rubber grommet(s).
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the internal surfaces of the applicable inboard flap, bottom
surface inspection hole(s).
R
EFF : 106-149, 215-249, 251-299, 301-399,
401-499, 501-509, 511-526, 528-599,
57-52-00
Page A691
Feb 01/10
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-52-00-865-116
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
Subtask 57-52-00-860-110
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-942-083
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page A692
Nov 01/09
R
CES
TASK 57-52-00-210-010
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-00
Page A693
Nov 01/09
R
CES
INTENTIONALLY BLANK
R
57-52-00
Page A694
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-00-941-086
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
EFF :
ALL 57-52-00
Page A695
Aug 01/09
CES
R Subtask 57-52-00-860-111
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever on the
R panel 114VU.
R Subtask 57-52-00-865-117
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-089
R D. Get Access
R (1) Put the access platform in position below the zone 193 and 194.
R (3) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
R 4. Procedure
_________
EFF :
ALL 57-52-00
Page A696
Feb 01/09
CES
R Inboard Flap - Inboard Trunnion and Sliding Panel - Inspection Area
R Figure 632/TASK 57-52-00-991-036
EFF :
ALL 57-52-00
Page A697
Feb 01/09
CES
**ON A/C ALL
Subtask 57-52-00-110-071
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the area of the trunnion and
sliding panel to be inspected.
Subtask 57-52-00-210-069
R (1) Examine the sliding panel for damage and wear marks.
R
R (a) If damage and/or wear is found, replace the sliding panel at the
R subsequent maintenance opportunity.
R 1
_ Make the contours of the damage/wear and the trunnion smooth.
R 2
_ Measure the total new depth from the initial contour.
R 3
_ Refer to the CMM (Ref. CMM 575221) for the permitted damage
R limits.
EFF :
ALL 57-52-00
Page A698
May 01/09
CES
4
_ If the damage or wear is more than the permitted limits, speak
to Airbus before the next flight.
5
_ If the damage or wear of the aft lower side of the trunnion is
not more than the permitted limits, repair the top side of the
trunnion damage.
R Subtask 57-52-00-320-051
R NOTE : The repair is only applicable if the damage of aft lower side of
____
R the trunnion is not more than the permitted damage limits.
R (b) Make the contours of the damage/wear and the trunnion smooth
R (Ref. ASRM 517300).
R 1
_ Make sure that the maximum inner radius of the trunnion is not
R more than 8 mm (0.3149 in.).
R 2
_ Make sure that the minimum trunnion diameter is not less than
R 77 mm (3.0314 in.).
R 3
_ Make sure that the outher radii of the trunnion are not less
R than 10 mm (0.3937 in.).
R (c) Apply surface protection to the repaired area (Ref. ASRM 512100)
R (d) If the trunnion diameter and/or the radii of the trunnion are
R more than the permitted limits:
R - Speak to Airbus before the subsequent flight.
R (e) If the trunnion diameter and/or the radii of the trunnion are
R less than the permitted limits calculate the remaining Flight
R Hours (FH) to the subsequent inspection:
R 1
_ Measure the dimensions X and Y.
R 2
_ Use the formula that follows to calculate the % of the
R Permitted Damage Limit (PDL):
EFF :
ALL 57-52-00
Page A699
Aug 01/09
CES
R PDL % = 100*(XY) (mm)/ (8*8).
R 3
_ Use the PDL % to calculate the remaining FH before the
R Subsequent Inspection.
R (Ref. Fig. 633/TASK 57-52-00-991-037)
5. Close-up
________
Subtask 57-52-00-410-091
A. Close Access
(1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-00-865-118
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV
Subtask 57-52-00-860-112
Subtask 57-52-00-942-084
EFF :
ALL 57-52-00
Page B600
Aug 01/09
CES
R Permitted Damage Limits (PDL)
R Figure 633/TASK 57-52-00-991-037
EFF :
ALL 57-52-00
Page B601
Aug 01/09
CES
(3) Remove the warning notice(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-00
Page B602
Aug 01/09
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-52-11-100-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-11
Page 701
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-11-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-52-11
Page 702
May 01/07
CES
Subtask 57-52-11-860-050
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-52-11-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-52-11-010-050
D. Get Access
(1) Put the access platform below the applicable inboard flap, zone
581(681).
(2) Remove the No. 2 flap track fairing (Ref. TASK 57-55-11-000-001).
Subtask 57-52-11-010-050-A
D. Get Access
(1) Put the access platform below the applicable inboard flap, zone
581(681).
(2) Remove the No. 2 flap track fairing (Ref. TASK 57-55-11-000-004).
EFF :
ALL 57-52-11
Page 703
Feb 01/10
CES
R **ON A/C ALL
4. Procedure
_________
Subtask 57-52-11-110-050
A. Cleaning
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL CAUSE
_______
DAMAGE TO THE PAINT.
(1) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026) to remove heavy contamination.
(2) Use a vacuum cleaner or a soft brush to remove loose particles from
the flap track area.
NOTE : Make sure that unwanted material does not go into the flap
____
track area.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001).
(4) Use a MISCELLANEOUS (Material No. 19-003) to dry the flap and fairing
surfaces.
(5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the flap and the fairing
surfaces. Clean a small area at a time. Apply the cleaning agent to
the cloth and not the cloth to the cleaning agent. This prevents
contamination of the cleaning agent.
(6) Replace the cloth frequently to make sure that contamination is not
put back on the surfaces.
(7) Clean recesses and edges with the wash brush and CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-52-11
Page 704
May 01/04
CES
(9) Flush the surfaces with clean water.
Subtask 57-52-11-370-050
B. Painting
(2) If necessary, repair minor damage to the paint top coat, when the
primer coat is not damaged (Ref. TASK 51-75-12-300-003).
(3) If necessary, repair major damage to the paint finish, when the
primer coat is damaged:
- on light alloy and composite structures (Ref. TASK 51-75-12-300-
001)
- on steel structure (Ref. TASK 51-75-12-300-002).
5. Close-up
________
Subtask 57-52-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the No. 2 flap track fairing (Ref. TASK 57-55-11-400-001).
Subtask 57-52-11-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the No. 2 flap track fairing (Ref. TASK 57-55-11-400-004).
EFF :
ALL 57-52-11
Page 705
Feb 01/10
CES
R **ON A/C ALL
Subtask 57-52-11-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-11-860-051
Subtask 57-52-11-942-050
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-11
Page 706
May 01/04
CES
INBOARD FLAP - STRUCTURE COMPLETE - REMOVAL/INSTALLATION
________________________________________________________
TASK 57-52-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-52-21
Page 401
Nov 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-21-941-050
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in position to tell persons not to operate the
slat/flap system.
Subtask 57-52-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-52-21
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-21-010-050
C. Get Access
(1) Put the access platform in position below the applicable inboard flap
at zone 531 (631).
Subtask 57-52-21-010-050-A
C. Get Access
(1) Put the access platform in position below the applicable inboard flap
at zone 531 (631).
4. Procedure
_________
EFF :
ALL 57-52-21
Page 403
Feb 01/10
CES
Flap Attachment Bearing - Location and Detail
Figure 401/TASK 57-52-21-991-001-B
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21
Page 404
Feb 01/10
528-599,
CES
Flap Attachment Bearing - Location and Detail
Figure 401A/TASK 57-52-21-991-001-A
R
EFF :
301-399, 57-52-21
Page 405
Aug 01/09
CES
**ON A/C ALL
Subtask 57-52-21-020-050-B
EFF :
ALL 57-52-21
Page 406
Feb 01/10
CES
(2) If bearing D5757010500251 has been installed, continue as follows:
Subtask 57-52-21-020-050-A
(2) Use the SPANNER R/I BEARING (98D57004033000) to remove the locknut
(5). Discard the locknut (5).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-21
Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-52-21-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-52-21
Page 408
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-52-21
Page 409
Nov 01/09
R
CES
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-52-21-941-051
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is on the
flap/slat control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the flap/slat system.
Subtask 57-52-21-865-052
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-52-21
Page 410
Nov 01/09
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-21-860-051
(1) Make sure that the access platform is below the applicable inboard
flap, at zone 531(631).
(2) Make sure that the applicable inboard flap is removed (Ref. TASK 27-
54-61-000-001).
Subtask 57-52-21-860-051-A
(1) Make sure that the access platform is below the applicable inboard
flap, at zone 531(631).
(2) Make sure that the applicable inboard flap is removed (Ref. TASK 27-
54-61-000-003).
4. Procedure
_________
Subtask 57-52-21-420-052
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
EFF :
ALL 57-52-21
Page 411
Feb 01/10
CES
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-52-21-420-053-B
(b) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does
not touch the internal surfaces of the spherical bearing (8).
(c) Install the spherical bearing (8) in the flap structure (9).
(e) Loosely install the lockwasher (2) and the locknut (1).
(f) Apply SEALANTS (Material No. 09-002B) to the mating face of the
locking device (5).
(g) Put the locking device (5) in position on the spherical bearing
(8). If necessary, adjust the position of the spherical bearing
(8) so that the locking device (5) engages correctly.
(i) Install the bolts (7), the washers (4) and the nuts (10).
(j) TORQUE the nuts (10) to between 0.35 and 0.40 m.daN (30.97 and
35.39 lbf.in)
EFF :
ALL 57-52-21
Page 412
Feb 01/10
CES
(m) Apply SEALANTS (Material No. 09-002B) to the parts that follow:
- the bolts (7)
- the tab-washers (6)
- the washers (4)
- the nuts (10).
(q) Apply SEALANTS (Material No. 09-002B) to the the parts that
follow:
- the lock nut (1)
- the lockwasher (2)
- the interface of the spherical bearing (8) and the flap
structure (9)
- the locking device (5).
(b) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does
not touch the internal surfaces of the spherical bearing (7).
(c) Install the spherical bearing (7) in the flap structure (8).
(e) Loosely install the lockwasher (2) and the locknut (1).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21
Page 413
Feb 01/10
528-599,
CES
(f) Apply SEALANTS (Material No. 09-002B) to the mating face of the
locking device (4).
(g) Put the locking device (4) in position on the spherical bearing
(7). If necessary, adjust the position of the spherical bearing
(7) so that the locking device (4) engages correctly.
(i) Install the bolts (6), the washers (3) and the nuts (9).
(j) TORQUE the nuts (9) to between 0.35 and 0.40 m.daN (30.97 and
35.39 lbf.in)
(k) Apply SEALANTS (Material No. 09-002B) to the parts that follow:
- the bolts (6)
- the washers (3) and (5)
- the nuts (9).
(o) Apply SEALANTS (Material No. 09-002B) to the the parts that
follow:
- the lock nut (1)
- the lockwasher (2)
- the interface of the spherical bearing (7) and the flap
structure (8)
- the locking device (4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21
Page 414
Feb 01/10
528-599,
CES
Subtask 57-52-21-410-051
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-21-420-053-A
(1) Apply SPECIAL MATERIALS (Material No. 05-002) to the external surface
of the new spherical bearing (7) and the flap structure (3).
(2) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does not
touch the internal surfaces of the spherical bearing (7).
(3) Install the spherical bearing (7) in the flap structure (3).
(4) Apply LUBRICANTS (Material No. 06-008) to the thread of the locknut
(5) and the mating surfaces of the locknut (5) and the lockwasher
(6).
(5) Loosely install the lockwasher (6) and the locknut (5).
(6) Put the locking device (8) in position on the spherical bearing (7).
If necessary , adjust the position of the spherical bearing (7) so
that the locking device (8) engages correctly.
(7) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (4).
(8) Install the bolts (4), the washers (2) and the nuts (9).
(9) TORQUE the nuts (9) to between 0.3 and 0.35 m.daN (26.54 and 30.97
lbf.in).
(11) Use the SPANNER R/I BEARING (98D57004033000) to torque the locknut
(5) to between 10.0 and 12.0 m.daN (73.74 and 88.49 lbf.ft).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-21
Page 415
Feb 01/10
511-526, 528-599,
CES
INTENTIONALLY BLANK
R
57-52-21
Page 416
Nov 01/09
CES
(12) Safety the locknut (5) with the lockwasher (6).
(14) Apply SEALANTS (Material No. 09-002) to the parts that follow:
- the locknut (5)
- the lockwasher (6)
- the locking device (8)
- the interface of the spherical bearing (7) and the flap structure
(3).
(15) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to the
spherical bearing (7).
Subtask 57-52-21-410-051-A
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-52-21-865-053
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-52-21-710-051
E. Operational Test
EFF :
ALL 57-52-21
Page 417
May 01/09
CES
5. Close-up
________
Subtask 57-52-21-942-051
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-52-21
Page 418
May 01/09
CES
OUTBOARD FLAP - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
2. _____________________
Component Description
The carriage track 3 fitting attaches the flap to the carriage assy-track 3
at RIB6 of the outboard flap. The fitting has an eccentric spherical
bearing.
EFF :
ALL 57-53-00
Page 1
Feb 01/10
CES
**ON A/C 301-399,
The outboard flap is the usual type of semi monocoque structure. It has
spars and ribs made of Carbon-Fibre-Reinforced Plastics (CFRP). Only the
elements that support are made of aluminum. The skin and the leading edge
are made of Carbon-Fibre-Reinforced Plastics (CFRP). The trailing edge is
made of aluminum. The nose of the tab is also made of aluminum. The trailing
edge of the tab is made of honeycomb core with a skin made of aluminum sheet
metal.
The carriage track 3 fitting attaches the flap to the carriage assy-track 3.
The fitting has an eccentric spherical bearing.
The carriage track 4 fitting attaches the flap to the carriage assy-track 4.
The fitting has an eccentric spherical bearing.
The self-aligning support attaches the outer end of the outboard flap to the
carriage assy-track 4. The support has an eccentric spherical bearing. The
self-aligning support is a fail-safe part.
The fitting for track 3 is at RIB6, the fitting for track 4 is at RIB15.
Each fitting holds an actuating linkage. A forked bolt assembly on each
actuating linkage attaches the drive strut assembly to the flap rotary
actuator.
The outboard flap has adjustable seal assemblies at the two ends.
The fitting for track 3 is at RIB6. The fitting for track 4 is at RIB15. The
forked bolt assembly in each actuating linkage attaches the drive strut
assembly to the flap rotary actuator.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00
Page 2
Feb 01/10
511-526, 528-599,
CES
Outboard Flap
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 3/4
Feb 01/10
528-599,
CES
R Outboard Flap
R Figure 001A
EFF :
301-399, 57-53-00
Page 5
May 01/04
CES
R Linkage System of the Outboard Flap
R Figure 002
EFF :
301-399, 57-53-00
Page 6
May 01/04
CES
R At RIB2, RIB9 and RIB12 are tab hinge stations installed. The stations have
R brackets and rods which support the tab during the extension of the flap.
R Fairings cover the tab hinge stations.
R
R Three hoisting fittings are given to lift the outboard flap. The outboard
R flap has adjustable seal assemblies at the two ends to close the gap to the
R inboard flap and the aileron.
R
R At the inboard end of the flap there is an interconnection strut. It
R connects the inboard and the outboard flaps. In case of a drive station
R failure, the interconnection strut carries the loads which result from such
R failure.
EFF :
301-399, 57-53-00
Page 7
May 01/04
CES
OUTBOARD FLAP - INSPECTION/CHECK
________________________________
TASK 57-53-00-200-001
Detailed Inspection of Outer Wing Outboard Flap Track 3 and 4 Carriage Rollers
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page 601
Nov 01/09
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-080
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
ALL 57-53-00
Page 602
Nov 01/09
CES
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
(3) Put the access platform in position below the applicable wing
trailing edge at flap tracks 3 and 4, zones 532 (632) and 533 (633).
Subtask 57-53-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-53-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the rollers (1), (2) and (5) of the flap carriage assembly (4)
- the component interface and the adjacent area.
EFF :
ALL 57-53-00
Page 603
Aug 01/07
CES
R Flap-track 3 and 4 Rollers
Figure 601/TASK 57-53-00-991-001
EFF :
ALL 57-53-00
Page 604
Nov 01/08
CES
Subtask 57-53-00-210-050
(1) Examine the rollers (1), (2) and (5), for the flap carriage assembly
(4). Make sure that:
- there is no corrosion
- there are no cracks
- the rollers are correctly attached
- the rollers are symmetrical
- there is no distortion of the rollers or their pivot bolt
attachments
- there is not too much wear of the rollers or signs of grooves or
marks on the flap track (3).
5. Close-up
________
Subtask 57-53-00-640-050
A. Lubrication
(1) Use COMMON GREASE (Material No. 04-022) or COMMON GREASE (Material
No. 04-024) to lubricate the flap-track rollers through the greasers
until the new grease comes out.
Subtask 57-53-00-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-081
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-53-00
Page 605
May 01/06
CES
Subtask 57-53-00-942-050
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-53-00
Page 606
May 01/06
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-003
Detailed Visual Inspection of the Outboard Flap Inboard Rib, Forward Section
Including Roller, Internal and External, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 607
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-053
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-082
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 608
Feb 01/10
528-599,
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
Subtask 57-53-00-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-052
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at the outboard flap, inboard rib, zone 587 (687).
4. Procedure
_________
Subtask 57-53-00-110-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection area.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 609
Feb 01/10
528-599,
CES
Outboard Flap Inboard Rib
Figure 602/TASK 57-53-00-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 610
Feb 01/10
528-599,
CES
Subtask 57-53-00-210-052
B. Inspection
(1) Examine the external surface of the outboard flap at the inboard-rib
forward-section. Make sure that:
- there is no corrosion
- there are no cracks
- there are no scores or damage to the roller
- there is not too much play of the roller.
(Ref. Fig. 602/TASK 57-53-00-991-004)
NOTE : If the AXIAL PLAY X or the RADIAL PLAY Y is more than 0.25
____
mm (0.0098 in.), do a check of the liner for damage and wear.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-051
A. Close Access
(1) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make the inspection covers.
Subtask 57-53-00-865-056
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 611
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-083
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-942-052
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 612
Feb 01/10
528-599,
CES
TASK 57-53-00-220-002
Special Detailed Inspection of the Outboard Flap, Inboard Rib, Forward Section
Including Roller, Internal and External, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 613
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-052
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-092
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform below the applicable wing trailing edge at
outboard flap inboard rib, zone 587(687).
Subtask 57-53-00-865-053
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 614
Feb 01/10
528-599,
CES
Subtask 57-53-00-010-051
D. Get Access
(2) Remove and discard the cover from the applicable inspection hole.
(3) Make sure that the inspection holes are clear of unwanted material.
4. Procedure
_________
Subtask 57-53-00-280-055
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-050
A. Close Access
R (1) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimension, to make new covers for the inspection holes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 615
Feb 01/10
528-599,
CES
Outboard Flap Inboard Rib
Figure 603/TASK 57-53-00-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 616
Feb 01/10
528-599,
CES
Subtask 57-53-00-865-054
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-093
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-051
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 617
Feb 01/10
528-599,
CES
**ON A/C 001-049, 051-056,
TASK 57-53-00-200-004
Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment Areas
at Track 3, Internal And External, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
001-049, 051-056, 57-53-00
Page 618
May 01/06
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-054
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
001-049, 051-056, 57-53-00
Page 619
Nov 01/08
CES
Subtask 57-53-00-860-100
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-053
D. Get Access
(Ref. Fig. 604/TASK 57-53-00-991-005)
(1) Put the access platform below the applicable wing trailing edge at
flap track 3, zone 532 (632).
(2) Remove the flap track fairing panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
(3) Remove the outboard flap leading edge panel 2 (Ref. TASK 27-54-62-
000-003).
EFF :
001-049, 051-056, 57-53-00
Page 620
Nov 01/08
R
CES
Outboard Flap - Front Splices and Attachment Areas - Inspection
Figure 604/TASK 57-53-00-991-005
EFF :
001-049, 051-056, 57-53-00
Page 621
May 01/06
R
CES
4. Procedure
_________
Subtask 57-53-00-110-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surface of the
outboard flap front spar.
Subtask 57-53-00-210-053
B. Inspection
R NOTE : The inspection procedure must be done at the same time with the
____
R inspection procedure for MPD 57530302 (Ref. TASK 57-53-00-220-
R 003).
(1) Examine the external surface of the front spar. Make sure that:
- there is no damage
- there is no corrosion
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-052
A. Close Access
(Ref. Fig. 604/TASK 57-53-00-991-005)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
001-049, 051-056, 57-53-00
Page 622
Nov 01/08
CES
(3) Install the flap track fairing panels (Ref. TASK 57-55-11-400-001):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
Subtask 57-53-00-865-058
Subtask 57-53-00-860-101
Subtask 57-53-00-942-053
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
001-049, 051-056, 57-53-00
Page 623
Nov 01/08
R
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-220-003
Special Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment
Areas at Track 3, Internal and External, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 624
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 625
Nov 01/08
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
3. __________
Job Set-up
Subtask 57-53-00-941-055
A. Safety Precautions
R (1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-53-00-860-102
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-054
D. Get Access
(Ref. Fig. 605/TASK 57-53-00-991-006)
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532 (632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 626
Aug 01/07
CES
Outboard Flap - Front Splices and Attachment Areas - Inspection
Figure 605/TASK 57-53-00-991-006
R
EFF :
001-049, 051-056, 57-53-00
Page 627
May 01/06
CES
(3) Remove the outboard flap leading edge panel 2 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the cover from the applicable inspection hole on
the front spar.
(5) Make sure that the applicable inspection holes are clear of unwanted
material.
Subtask 57-53-00-010-054-A
D. Get Access
(Ref. Fig. 605A/TASK 57-53-00-991-006-A)
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532 (632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover from the applicable inspection hole on
the front spar.
(4) Make sure that the applicable inspection holes are clear of unwanted
material.
4. Procedure
_________
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 628
Aug 01/07
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-280-053
R NOTE : The inspection procedure must be done at the same time with the
____
R inspection procedure for MPD 57530301 (Ref. TASK 57-53-00-200-
R 004).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from AIRBUS.
5. Close-up
________
Subtask 57-53-00-410-053
A. Close Access
(Ref. Fig. 605/TASK 57-53-00-991-006)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make new covers for the inspection holes.
(5) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 629
Nov 01/08
CES
Outboard Flap - Front Splices and Attachment Areas - Inspection
Figure 605A/TASK 57-53-00-991-006-A12 (SHEET 1)
R
EFF :
057-099, 101-105, 151-199, 201-214, 57-53-00
Page 630
May 01/06
CES
Outboard Flap - Front Splices and Attachment Areas - Inspection
Figure 605A/TASK 57-53-00-991-006-A22 (SHEET 2)
R
EFF :
057-099, 101-105, 151-199, 201-214, 57-53-00
Page 631
May 01/06
CES
**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-053-A
A. Close Access
(Ref. Fig. 605A/TASK 57-53-00-991-006-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimensions, to make new covers for the inspection holes.
(4) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-060
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-103
Subtask 57-53-00-942-054
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 632
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 633
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 634
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-056
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-104
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-010-055
C. Get Access
(Ref. Fig. 606/TASK 57-53-00-991-007)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 530 (630).
(3) Remove the applicable outboard flap leading-edge panel 2 (Ref. TASK
27-54-62-000-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 635
Feb 01/10
528-599,
CES
Outboard Flap
Figure 606/TASK 57-53-00-991-007
R
EFF :
001-049, 051-056, 57-53-00
Page 636
May 01/06
CES
**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-055-A
C. Get Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 530 (630).
(3) Remove and discard the covers from the applicable inspection holes.
Subtask 57-53-00-010-055-B
C. Get Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 530 (630).
(3) Remove and keep the rubber grommets from the applicable inspection
holes.
Subtask 57-53-00-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 637
Feb 01/10
528-599,
CES
Outboard Flap
Figure 606A/TASK 57-53-00-991-007-A12 (SHEET 1)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 638
Feb 01/10
CES
Outboard Flap
Figure 606A/TASK 57-53-00-991-007-A22 (SHEET 2)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 639
Feb 01/10
CES
4. Procedure
_________
Subtask 57-53-00-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surfaces of:
- the lower skin
- the attachment structure of the outboard flap support.
Subtask 57-53-00-210-055
B. Inspection
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 640
Feb 01/10
528-599,
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-054
A. Close Access
(Ref. Fig. 606/TASK 57-53-00-991-007)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the applicable outboard flap leading-edge panel 2 (Ref. TASK
27-54-62-400-003).
Subtask 57-53-00-410-054-A
A. Close Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(b) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to
the correct dimensions, to make new covers for the applicable
inspection holes.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 641
Feb 01/10
528-599,
CES
(c) Install the new covers on the applicable inspection holes.
Subtask 57-53-00-410-054-B
A. Close Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-062
Subtask 57-53-00-860-105
Subtask 57-53-00-942-055
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 642
Feb 01/10
528-599,
CES
TASK 57-53-00-220-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 643
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-057
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 644
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-106
Subtask 57-53-00-865-063
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-056
D. Get Access
(Ref. Fig. 607/TASK 57-53-00-991-008)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 2 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the cover from the LH inspection hole on the front
spar.
(5) Make sure that the inspection hole is clear of unwanted material.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 645
Feb 01/10
528-599,
CES
Outboard Flap
Figure 607/TASK 57-53-00-991-008
R
EFF :
001-049, 051-056, 57-53-00
Page 646
May 01/06
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-010-056-A
D. Get Access
(Ref. Fig. 607A/TASK 57-53-00-991-008-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover from the applicable inspection hole(s)
on the front spar.
(4) Make sure that the inspection hole(s) are clear of unwanted material.
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 647
Feb 01/10
528-599,
CES
Outboard Flap
Figure 607A/TASK 57-53-00-991-008-A12 (SHEET 1)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 648
Feb 01/10
CES
Outboard Flap
Figure 607A/TASK 57-53-00-991-008-A22 (SHEET 2)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 649
Feb 01/10
CES
Subtask 57-53-00-280-054
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-055
A. Close Access
(Ref. Fig. 607/TASK 57-53-00-991-008)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover for the LH inspection hole.
(5) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 650
Feb 01/10
528-599,
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-410-055-A
A. Close Access
(Ref. Fig. 607A/TASK 57-53-00-991-008-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(4) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-064
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-107
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-056
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 651
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK
R
57-53-00
Page 652
Feb 01/09
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-200-006
Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment Areas
at Track 4, Internal and External LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 653
Nov 01/08
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-058
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-108
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 654
Nov 01/08
CES
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-065
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-057
D. Get Access
(Ref. Fig. 608/TASK 57-53-00-991-009)
(1) Put the access platform below the applicable wing trailing edge at
flap track 4, zone 533 (633).
(2) Remove the flap track fairing panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
(4) Remove the inspection hole covers from the front spar.
4. Procedure
_________
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 655
Aug 01/07
CES
Outboard Flap - Front Splices and Attachment Areas
Figure 608/TASK 57-53-00-991-009
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 656
May 01/05
CES
Subtask 57-53-00-110-056
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surface of the
outboard flap front spar.
Subtask 57-53-00-210-057
B. Inspection
R NOTE : The inspection procedure must be done at the same time with the
____
R inspection procedure for MPD 57530502 (Ref. TASK 57-53-00-220-
R 009).
(1) Examine the external surface of the front spar. Make sure that:
- there is no corrosion
- there are no cracks
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-056
A. Close Access
(Ref. Fig. 608/TASK 57-53-00-991-009)
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Install the flap track fairing panels (Ref. TASK 57-55-11-400-001):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
Subtask 57-53-00-865-066
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 657
Nov 01/08
CES
Subtask 57-53-00-860-109
Subtask 57-53-00-942-057
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page 658
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-007
Detailed Inspection of Outboard Flap, Drive Linkage and Drive Fitting at Track
3, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 659
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-059
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-084
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 660
Feb 01/10
528-599,
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-53-00-865-089
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-058
D. Get Access
(1) Put the access platform below the applicable trailing edge at flap
track 3, zone 532(632).
4. Procedure
_________
Subtask 57-53-00-110-057
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the flap link arm and the
fairing operating arm.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 661
Feb 01/10
528-599,
CES
Outboard Flap - Drive Linkage and Drive Fitting - Location
Figure 609/TASK 57-53-00-991-010
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 662
Feb 01/10
528-599,
CES
Subtask 57-53-00-210-058
(1) Examine the flap link arm and the fairing operating arm. Make sure
that:
- there is no corrosion
- there are no cracks
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-865-090
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-410-057
B. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-860-085
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 663
Feb 01/10
528-599,
CES
Subtask 57-53-00-942-058
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 664
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-056,
TASK 57-53-00-200-008
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
001-049, 051-056, 57-53-00
Page 665
May 01/05
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-071
A. Safety Precautions
R (1) Put warning notices in the cockpit to tell persons not to operate the
R flaps or slats.
Subtask 57-53-00-860-110
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R
EFF :
001-049, 051-056, 57-53-00
Page 666
May 01/05
CES
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-091
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-059
D. Get Access
(Ref. Fig. 610/TASK 57-53-00-991-011)
(1) Put the access platform below the applicable wing trailing edge at
flap track 3, zone 532 (632).
(3) Remove the outboard flap leading edge panel 2 (Ref. TASK 27-54-62-
000-003).
4. Procedure
_________
EFF :
001-049, 051-056, 57-53-00
Page 667
Aug 01/07
CES
Outboard Flap
Figure 610/TASK 57-53-00-991-011
R
EFF :
001-049, 051-056, 57-53-00
Page 668
May 01/05
CES
Subtask 57-53-00-110-066
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surfaces of the
upper and lower skins and the front spar fitting.
Subtask 57-53-00-210-059
B. Inspection
(1) Examine the external parts of the front spar fitting that you can
see. Make sure that:
- there is no corrosion
- there are no cracks
- the protective treatment is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-058
A. Close Access
(Ref. Fig. 610/TASK 57-53-00-991-011)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-092
Subtask 57-53-00-860-111
R
EFF :
001-049, 051-056, 57-53-00
Page 669
May 01/05
CES
Subtask 57-53-00-942-070
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
001-049, 051-056, 57-53-00
Page 670
May 01/05
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-220-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 671
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 672
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-098
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-129
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-010-095
C. Get Access
(Ref. Fig. 611/TASK 57-53-00-991-012)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 2 at zone 532(632)
(Ref. TASK 27-54-62-000-003).
(4) Remove and discard the cover from the RH inspection hole on the front
spar.
(5) Make sure that the inspection hole is clear of unwanted material.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 673
Feb 01/10
528-599,
CES
Outboard Flap
Figure 611/TASK 57-53-00-991-012
R
EFF :
001-049, 051-056, 57-53-00
Page 674
May 01/05
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-010-095-A
C. Get Access
(Ref. Fig. 611A/TASK 57-53-00-991-012-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the inspection hole(s) are clear of unwanted material.
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 675
Feb 01/10
528-599,
CES
Outboard Flap
Figure 611A/TASK 57-53-00-991-012-A12 (SHEET 1)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 676
Feb 01/10
CES
Outboard Flap
Figure 611A/TASK 57-53-00-991-012-A22 (SHEET 2)
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page 677
Feb 01/10
CES
Subtask 57-53-00-280-069
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-094
A. Close Access
(Ref. Fig. 611/TASK 57-53-00-991-012)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover for the RH Inspection hole.
(5) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 678
Feb 01/10
528-599,
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-410-094-A
A. Close Access
(Ref. Fig. 611A/TASK 57-53-00-991-012-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
Inspection hole(s).
(4) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-140
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-130
Subtask 57-53-00-942-094
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 679
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-53-00-200-009
Detailed Visual Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Carriage
Forgings
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page 680
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-062
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-086
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
ALL 57-53-00
Page 681
Aug 01/07
CES
(3) Put the access platforms below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532 (632) and 533 (633).
Subtask 57-53-00-865-073
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-53-00-110-060
(1) Disconnect the outboard flap from the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-000-001). Do not remove the end stop from the
flap track.
(2) Move the applicable carriage along the flap track, until you can get
clear access to the carriage forging.
(3) Use a clamp to hold the carriage in position on the flap track. Use
protective pads to stop damage to the flap track surfaces.
(4) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the carriage forging.
EFF :
ALL 57-53-00
Page 682
May 01/05
R
CES
Flap Tracks 3 and 4 - Carriage Forgings
Figure 612/TASK 57-53-00-991-013
EFF :
ALL 57-53-00
Page 683
May 01/05
R
CES
Subtask 57-53-00-210-061
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
Subtask 57-53-00-420-050
(1) Remove the clamp and the protective pads from the flap track.
(2) Connect the outboard flap to the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-400-001).
5. Close-up
________
Subtask 57-53-00-865-074
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE1, 22CE.
Subtask 57-53-00-860-087
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R (2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
ALL 57-53-00
Page 684
Aug 01/07
CES
Subtask 57-53-00-942-061
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-00
Page 685
May 01/05
R
CES
TASK 57-53-00-220-006
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Carriage
Forgings
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page 686
May 01/05
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-063
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-53-00
Page 687
Aug 01/08
CES
Subtask 57-53-00-860-094
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-53-00-865-075
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-062
D. Get Access
(1) Put the access platforms below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532(632) and 533(633).
(2) Lower the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-
010-002).
4. Procedure
_________
EFF :
ALL 57-53-00
Page 688
Aug 01/07
CES
Flap Tracks 3 and 4 - Carriage Forgings
Figure 613/TASK 57-53-00-991-014
EFF :
ALL 57-53-00
Page 689
May 01/05
R
CES
Subtask 57-53-00-110-061
(1) Disconnect the outboard flap from the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-000-001). Do not remove the end stop from the
flap track.
(2) Move the applicable carriage along the flap track, until you can get
clear access to the carriage forging.
(3) Use a clamp to hold the carriage in position on the flap track. Use
protective pads to prevent damage to the flap track surfaces.
(4) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the carriage forgings.
Subtask 57-53-00-280-051
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not in this repair,
you must request a procedure from Airbus Industrie.
Subtask 57-53-00-420-051
(1) Remove the clamp and the protective pads from the flap track.
(2) Connect the outboard flap to the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-400-001).
5. Close-up
________
Subtask 57-53-00-410-061
A. Close Access
(1) Lift the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-410-
002).
EFF :
ALL 57-53-00
Page 690
Aug 01/08
CES
Subtask 57-53-00-865-076
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV, 21CE1.
Subtask 57-53-00-860-095
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-942-062
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-00
Page 691
May 01/05
R
CES
TASK 57-53-00-220-007
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Flap
Pivot Bolt Assembly
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page 692
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page 693
Feb 01/10
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-064
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-096
(2) Make sure that the locking tool is installed on the flap/slat control
lever. If necessary, install the LOCKING TOOL-FLAP SLAT LEVER,INT.
POSITION.
(3) Lower the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-
010-002).
(4) Put the access platform(s) below the wing trailing edge at the
applicable flap track 3 or 4, zone 532(632) or 533(633).
EFF :
ALL 57-53-00
Page 694
Feb 01/10
CES
Subtask 57-53-00-865-077
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-53-00-020-050
EFF :
ALL 57-53-00
Page 695
Feb 01/10
CES
R Outboard Flap Tracks 3 and 4 - Carriage Bolts
R Figure 614/TASK 57-53-00-991-015-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page 696
Feb 01/10
528-599,
CES
R Outboard Flap Tracks 3 and 4 - Carriage Bolts
R Figure 614A/TASK 57-53-00-991-015
R
EFF :
301-399, 57-53-00
Page 697
Feb 01/10
CES
(2) Install the EXTRACTOR - PIN, TRACK 4 (98D27504084000) onto the
carriage bolt (8)
(Ref. Fig. 613/TASK 57-53-00-991-014)
NOTE : Make sure that you screw the extractor pin fully onto the
____
threads of the carriage bolt (8). This will hold the locking
ring in position and let it be compressed by the splined bush
(7) and the flap spherical bearing.
NOTE : If necessary, carefully lift the flap with the hoist and sling
____
sufficiently to release the weight off the carriage bolt (8).
(5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the carriage bolt (8).
Subtask 57-53-00-280-050
B. Inspection
(1) Do a special detailed inspection of the carriage bolt (8) (Ref. NTM
575352).
Subtask 57-53-00-420-052
R (2) Apply a layer of COMMON GREASE (Material No. 04-022) to the inner
R slevee of the bolt (8).
R (3) Assemble the inner sleeve and the outer sleeve of the bolt (8) and
R secure with a new rivet (9) RIVET (NSA541448000).
R (4) Install the bolt (8) with the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3
R AND 4) (98D27504004000). Remove the PIN - SLAVE.
EFF :
ALL 57-53-00
Page 698
Feb 01/10
CES
R (5) Remove the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3 AND 4) from the bolt
R (8).
R (6) Install the splined bush (7) and make sure that it is correctly
R engaged with the flap spherical bearing.
R (8) Install the new crushable spacer (3) and the nut (2).
R (9) TORQUE the nut (2) to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
R (10) Make sure that a minimum of two full turns of internal thread can be
R seen at the end of the nut (2).
R (11) Safety the nut (2) with a new cotter pin (1).
R Subtask 57-53-00-420-052-A
R (2) Apply a layer of COMMON GREASE (Material No. 04-022) to the carriage
R bolt (8) and the splined bush (7).
R (3) Install the carriage bolt (8) with the GUIDE-CARRIAGE PIN (FLAP
R TRACKS 2, 3 AND 4) (98D27504004000).
R (4) Remove the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3 AND 4) from the
R carriage bolt (8).
R (5) Install the splined bush (7) and make sure that it is correctly
R engaged with the flap spherical bearing.
R (7) Install the new crushable spacer (3) and the nut (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00
Page 699
Feb 01/10
511-526, 528-599,
CES
R (8) TORQUE the nut (2) to between 15.0 and 20.0 m.daN (110.61 and 147.49
R lbf.ft).
R (9) Make sure that a minimum of two full turns of internal thread can be
R seen at the end of the nut (2).
R (10) Safety the nut (2) with a new cotter pin (1).
Subtask 57-53-00-865-078
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-097
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Lift the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-410-
002).
(3) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-710-050
F. Test
EFF :
ALL 57-53-00
Page A600
Feb 01/10
CES
5. Close-up
________
Subtask 57-53-00-942-063
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-00
Page A601
Feb 01/10
R
CES
TASK 57-53-00-200-010
Detailed Visual Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Drive
Levers
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page A602
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-066
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-088
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
EFF :
ALL 57-53-00
Page A603
Feb 01/10
R
CES
(3) Do a manual extension of the spoilers (Ref. TASK 27-60-00-866-002).
(5) Put the access platform below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532(632) and 533(633).
Subtask 57-53-00-865-081
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-53-00-110-062
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive lever.
Subtask 57-53-00-210-065
B. Inspection
(1) Examine the drive levers of the flap tracks 3 and 4. Make sure that:
- there is no damage
- there is no corrosion
- there are no cracks
- the surface protection is in the correct condition.
EFF :
ALL 57-53-00
Page A604
Feb 01/10
R
CES
Outboard Flap Tracks 3 and 4 - Drive Levers - Location
Figure 615/TASK 57-53-00-991-016
EFF :
ALL 57-53-00
Page A605
Feb 01/10
R
CES
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-865-082
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-089
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-942-065
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-00
Page A606
Feb 01/10
R
CES
TASK 57-53-00-220-008
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Drive
Levers
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page A607
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-067
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-098
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
EFF :
ALL 57-53-00
Page A608
Feb 01/10
R
CES
(4) Make sure that the COLLAR-SAFETY, SPOILER is installed on the
applicable spoiler actuator.
(5) Put the access platform below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532(632) and 533(633).
Subtask 57-53-00-865-083
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-53-00-110-063
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive lever.
Subtask 57-53-00-280-056
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not in this repair,
you must request a procedure from Airbus Industrie.
R
EFF :
ALL 57-53-00
Page A609
Feb 01/10
CES
Outboard Flap Tracks 3 and 4 - Drive Levers - Location
Figure 616/TASK 57-53-00-991-017
R
EFF :
ALL 57-53-00
Page A610
Feb 01/10
CES
5. Close-up
________
Subtask 57-53-00-865-084
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-099
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-942-066
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-53-00
Page A611
Feb 01/10
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-220-009
Special Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment
Areas at Track 4, Internal and External, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A612
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-072
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A613
Feb 01/10
R
CES
Subtask 57-53-00-860-115
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the flap/slat control lever.
Subtask 57-53-00-865-093
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-067
D. Get Access
(Ref. Fig. 617/TASK 57-53-00-991-018)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the covers from the inspection holes on the front
spar.
(5) Make sure that the applicable inspection holes are clear of unwanted
material.
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A614
Feb 01/10
R
CES
Outboard Flap - Front Spar Splices and Attachment Areas
Figure 617/TASK 57-53-00-991-018
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A615
Feb 01/10
CES
4. Procedure
_________
Subtask 57-53-00-280-057
A. Inspection
NOTE : The inspection procedure must be done at the same time with the
____
inspection procedure for MPD 57530501 (Ref. TASK 57-53-00-200-
006).
(1) Do a special detailed inspection of the front spar splices and the
attachment areas, internally and externally (Ref. NTM 575305).
NOTE : If necessary, refer to the ASRM (Ref. ASRM 5753000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-066
A. Close Access
(Ref. Fig. 617/TASK 57-53-00-991-018)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make new covers for the inspection holes.
(5) Install the flaptrack 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A616
Feb 01/10
CES
Subtask 57-53-00-865-094
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-116
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-071
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A617
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-011
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A618
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A619
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-079
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-117
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-097
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-068
D. Get Access
(Ref. Fig. 618/TASK 57-53-00-991-019)
(1) Put the access platform below the applicable wing trailing edge at
flap track 4, zone 533 (633).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A620
Feb 01/10
528-599,
CES
Outboard Flap
Figure 618/TASK 57-53-00-991-019
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A621
Feb 01/10
CES
(2) Remove the applicable access panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
Subtask 57-53-00-010-068-A
D. Get Access
(Ref. Fig. 618A/TASK 57-53-00-991-019-A)
(1) Put the access platform below the applicable wing trailing edge at
flap track 4, zone 533 (633).
(3) Remove and keep the rubber grommets from the applicable inspection
holes.
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A622
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-00-110-067
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the external surfaces of:
- the outboard flap upper and lower skins
- the attachment fitting.
Subtask 57-53-00-210-067
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-067
A. Close Access
(Ref. Fig. 618/TASK 57-53-00-991-019)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A623
Feb 01/10
528-599,
CES
Outboard Flap
Figure 618A/TASK 57-53-00-991-019-A12 (SHEET 1)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A624
Feb 01/10
CES
Outboard Flap
Figure 618A/TASK 57-53-00-991-019-A22 (SHEET 2)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A625
Feb 01/10
CES
(2) Install the leading edge panel 5 (Ref. TASK 27-54-62-400-003).
Subtask 57-53-00-410-067-A
A. Close Access
(Ref. Fig. 618A/TASK 57-53-00-991-019-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-098
Subtask 57-53-00-860-118
Subtask 57-53-00-942-073
D. Removal of Equipment
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A626
Feb 01/10
528-599,
CES
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A627
Feb 01/10
528-599,
CES
TASK 57-53-00-220-010
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A628
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-073
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A629
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-119
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-099
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-069
D. Get Access
(Ref. Fig. 619/TASK 57-53-00-991-020)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the access panel 533AT (633AT) and the flaptrack 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the cover from the RH inspection hole on the front
spar.
(5) Make sure that the inspection hole is clear of unwanted material.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A630
Feb 01/10
528-599,
CES
Outboard Flap - Inspection
Figure 619/TASK 57-53-00-991-020
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A631
Feb 01/10
CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-069-A
D. Get Access
(Ref. Fig. 619A/TASK 57-53-00-991-020-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the access panel 533AT (633AT) and the flaptrack 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the applicable inspection hole(s) is clear of unwanted
material.
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A632
Feb 01/10
528-599,
CES
Subtask 57-53-00-280-058
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-068
A. Close Access
(Ref. Fig. 619/TASK 57-53-00-991-020)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover for the RH inspection hole.
(5) Install the flaptrack 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A633
Feb 01/10
528-599,
CES
Outboard Flap - Inspection
Figure 619A/TASK 57-53-00-991-020-A12 (SHEET 1)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A634
Feb 01/10
CES
Outboard Flap - Inspection
Figure 619A/TASK 57-53-00-991-020-A22 (SHEET 2)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A635
Feb 01/10
CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-068-A
A. Close Access
(Ref. Fig. 619A/TASK 57-53-00-991-020-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(4) Install the flaptrack 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-100
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-120
Subtask 57-53-00-942-074
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A636
Feb 01/10
528-599,
CES
TASK 57-53-00-200-012
Detailed Inspection of Outboard Flap, Drive Linkage and Drive Fitting at Track
4, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A637
Feb 01/10
528-599,
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A638
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-069
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-090
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.
Subtask 57-53-00-865-105
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-070
D. Get Access
(Ref. Fig. 620/TASK 57-53-00-991-021)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A639
Feb 01/10
528-599,
CES
Outboard-Flap Link-Arm and Fairing Operating-Arm - Track 4
Figure 620/TASK 57-53-00-991-021
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A640
Feb 01/10
CES
(2) Remove the flap track 4 fairing panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(5) Make sure that the applicable inspection hole is clear of unwanted
material.
Subtask 57-53-00-010-070-A
D. Get Access
(Ref. Fig. 620A/TASK 57-53-00-991-021-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the flap track 4 fairing panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the applicable inspection hole is clear of unwanted
material.
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A641
Feb 01/10
528-599,
CES
Outboard-Flap Link-Arm and Fairing Operating-Arm - Track 4
Figure 620A/TASK 57-53-00-991-021-A12 (SHEET 1)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A642
Feb 01/10
CES
Outboard-Flap Link-Arm and Fairing Operating-Arm - Track 4
Figure 620A/TASK 57-53-00-991-021-A22 (SHEET 2)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A643
Feb 01/10
CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-110-065
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the flap link arm
- the flap fairing operating arm.
Subtask 57-53-00-210-068
B. Inspection
(1) Examine the flap link-arm and the fairing operating-arm. Make sure
that:
- there is no corrosion or damage
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-865-106
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A644
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-091
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-410-069
C. Close Access
(1) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(4) Install the flap track 4 fairing panels (Ref. TASK 57-55-11-400-001):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
Subtask 57-53-00-410-069-A
C. Close Access
(1) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(3) Install the flap track 4 fairing panels (Ref. TASK 57-55-11-400-001):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A645
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-00-942-068
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A646
Feb 01/10
528-599,
CES
TASK 57-53-00-200-013
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A647
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-075
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A648
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-121
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-103
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-072
D. Get Access
(Ref. Fig. 621/TASK 57-53-00-991-023)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A649
Feb 01/10
528-599,
CES
Outboard Flap - Inspection
Figure 621/TASK 57-53-00-991-023
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A650
Feb 01/10
CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-072-A
D. Get Access
(Ref. Fig. 621A/TASK 57-53-00-991-023-A)
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the applicable inspection hole is clear of unwanted
material.
4. Procedure
_________
Subtask 57-53-00-110-068
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the external surfaces of the outboard flap upper and lower skins
- the front spar fitting.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A651
Feb 01/10
528-599,
CES
Outboard Flap - Inspection
Figure 621A/TASK 57-53-00-991-023-A12 (SHEET 1)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A652
Feb 01/10
CES
Outboard Flap - Inspection
Figure 621A/TASK 57-53-00-991-023-A22 (SHEET 2)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A653
Feb 01/10
CES
Subtask 57-53-00-210-069
B. Inspection
NOTE : The inspection procedure must be done at the same time with the
____
inspection procedure for MPD 57531602 (Ref. TASK 57-53-00-220-
012).
(1) Examine the external parts of the fitting at the front spar that you
can see. Make sure that:
- there is no corrosion
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575321) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-071
A. Close Access
(Ref. Fig. 621/TASK 57-53-00-991-023)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-410-071-A
A. Close Access
(Ref. Fig. 621A/TASK 57-53-00-991-023-A)
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A654
Feb 01/10
528-599,
CES
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(5) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-104
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-122
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-076
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A655
Feb 01/10
528-599,
CES
TASK 57-53-00-220-012
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A656
Feb 01/10
528-599,
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-074
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A657
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-123
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-101
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-073
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(Ref. Fig. 622/TASK 57-53-00-991-024)
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 5 (Ref. TASK 27-54-62-
000-003).
(4) Remove and discard the cover from the RH inspection hole on the front
spar.
(5) Make sure that the inspection hole is clear of unwanted material.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A658
Feb 01/10
528-599,
CES
Outboard Flap
Figure 622/TASK 57-53-00-991-024
R
EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00
Page A659
Feb 01/10
CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-073-A
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 4, zone 533 (633).
(Ref. Fig. 622A/TASK 57-53-00-991-024-A)
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the applicable inspection hole is clear of unwanted
material.
4. Procedure
_________
Subtask 57-53-00-280-060
A. Inspection
NOTE : The inspection procedure must be done at the same time with the
____
inspection procedure for MPD 57531601 (Ref. TASK 57-53-00-200-
013).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A660
Feb 01/10
528-599,
CES
(1) Do a special detailed inspection (Ref. NTM 575316) of:
- the RIB15
- the front spar fitting
- the internal support
- the internal doubler.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-072
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover for the RH inspection hole.
(5) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-410-072-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A661
Feb 01/10
528-599,
CES
Outboard Flap
Figure 622A/TASK 57-53-00-991-024-A12 (SHEET 1)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A662
Feb 01/10
CES
Outboard Flap
Figure 622A/TASK 57-53-00-991-024-A22 (SHEET 2)
R
EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00
Page A663
Feb 01/10
CES
(3) Install the new cover(s) on the applicable inspection hole(s).
(4) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-53-00-865-102
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-124
Subtask 57-53-00-942-075
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page A664
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-53-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A665
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-080
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A666
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-53-00-865-107
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-074
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
inboard rib of the outboard flap at zone 587(687).
(4) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
Subtask 57-53-00-110-079
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the outboard double-slotted flap inboard rib, including
interconnection strut attachment bracket, lever and roller internal
and external.
EFF :
301-399, 57-53-00
Page A667
Feb 01/10
R
CES
Outboard Flap - Inboard Rib - Inspection Area
Figure 623/TASK 57-53-00-991-027
EFF :
301-399, 57-53-00
Page A668
Feb 01/10
R
CES
Subtask 57-53-00-210-070
NOTE : If the AXIAL PLAY X or the RADIAL PLAY Y is more than 0.25
____
mm (0.0098 in.), do a check of the liner for damage and wear.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575221) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-073
A. Close Access
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make the inspection covers.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-108
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-53-00
Page A669
Feb 01/10
R
CES
Subtask 57-53-00-860-051
Subtask 57-53-00-942-077
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page A670
Feb 01/10
R
CES
TASK 57-53-00-220-014
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A671
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-081
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A672
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-109
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-075
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
inboard rib of the outboard flap at zone 587(687).
(3) Remove and discard the covers from the inspection holes on the
inboard rib.
(4) Make sure that the applicable inspection holes are clear of unwanted
material.
(5) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
Subtask 57-53-00-110-071
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the inspection holes.
EFF :
301-399, 57-53-00
Page A673
Feb 01/10
R
CES
Outboard Flap - Inboard Rib - Inspection Area
Figure 624/TASK 57-53-00-991-028
EFF :
301-399, 57-53-00
Page A674
Feb 01/10
R
CES
Subtask 57-53-00-280-061
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-074
A. Close Access
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-110
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-53-00
Page A675
Feb 01/10
R
CES
Subtask 57-53-00-860-053
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-078
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-53-00
Page A676
Feb 01/10
R
CES
TASK 57-53-00-210-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A677
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-082
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-054
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A678
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-111
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-076
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 3 at zone 532(632).
(2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
(3) Remove the applicable access panel in the bottom skin at track 3:
- for the left wing, remove 587AB
- for the right wing, remove 687AB.
(4) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
EFF :
301-399, 57-53-00
Page A679
Feb 01/10
R
CES
**ON A/C 307-399,
Subtask 57-53-00-010-076-A
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 3 at zone 532(632).
(2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
(3) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
Subtask 57-53-00-110-080
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the support fitting
- the attachment bracket
- the attachment structure
- the internal support structure.
EFF :
301-399, 57-53-00
Page A680
Feb 01/10
R
CES
Outboard Flap - Track 3 Support Attachments - Inspection Area
Figure 625/TASK 57-53-00-991-029
EFF :
301-399, 57-53-00
Page A681
Feb 01/10
R
CES
Subtask 57-53-00-210-071
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-075
A. Close Access
(2) Install the applicable access panel in the bottom skin at track 3:
- for the left wing, install 587AB
- for the right wing, install 687AB.
(3) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
EFF :
301-399, 57-53-00
Page A682
Feb 01/10
R
CES
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-410-075-A
A. Close Access
(2) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-112
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-055
Subtask 57-53-00-942-079
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-53-00
Page A683
Feb 01/10
R
CES
TASK 57-53-00-220-015
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A684
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-083
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-056
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A685
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-113
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-077
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 3 at zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-004).
(3) Remove the access panel 587AB (687AB), in the bottom skin at track 3.
(4) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
Subtask 57-53-00-010-077-A
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 3 at zone 532(632).
(2) Remove the access panel 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-004).
(3) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
EFF :
301-399, 57-53-00
Page A686
Feb 01/10
R
CES
**ON A/C 301-399,
4. Procedure
_________
Subtask 57-53-00-110-081
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the internal support fitting at track 3
- the inboard and outboard Rib 5 and Rib 6
- the attachment bracket
- the drive bracket.
Subtask 57-53-00-280-062
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
301-399, 57-53-00
Page A687
Feb 01/10
R
CES
Outboard Flap -Track 3 Support Attachments - Inspection Area
Figure 626/TASK 57-53-00-991-030
EFF :
301-399, 57-53-00
Page A688
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-076
A. Close Access
(2) Install the access panel 587AB (687AB), in the bottom skin at track
3.
(3) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-004).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-410-076-A
A. Close Access
(2) Install the flap track 3 fairing 532CB (632CB) and the access panel
532AT (632AT) (Ref. TASK 57-55-11-400-004).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-114
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-53-00
Page A689
Feb 01/10
R
CES
Subtask 57-53-00-860-057
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-080
D. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-53-00
Page A690
Feb 01/10
R
CES
TASK 57-53-00-210-003
Detailed Visual Inspection of Outboard Double Slotted Flap, Drive Linkage and
Drive Fitting at Track 3, LH/RH
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A691
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-084
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-058
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A692
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-115
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-078
D. Get Access
(1) Put the access platform in position below the flap track 3 at zone
532(632).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
4. Procedure
_________
Subtask 57-53-00-110-082
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive linkage and drive
fitting.
EFF :
301-399, 57-53-00
Page A693
Feb 01/10
R
CES
Outboard Flap - Track 3 Drive Linkage and Drive Fitting - Inspection Area
Figure 627/TASK 57-53-00-991-031
EFF :
301-399, 57-53-00
Page A694
Feb 01/10
R
CES
Subtask 57-53-00-210-072
B. Inspection
(1) Do an inspection of the drive linkage and the drive fitting. Make
sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- the drive linkage and the drive fitting are correctly installed
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-077
A. Close Access
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-116
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-059
EFF :
301-399, 57-53-00
Page A695
Feb 01/10
R
CES
Subtask 57-53-00-942-081
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page A696
Feb 01/10
R
CES
TASK 57-53-00-210-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page A697
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-085
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-060
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page A698
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-117
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-079
D. Get Access
(1) Put the access platform in position below the flap track 4 at zone
533(633).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
(3) Remove the applicable access panel from the bottom skin at track 4:
- for the left wing, remove 587BB
- for the right wing, remove 687BB.
4. Procedure
_________
EFF :
301-399, 57-53-00
Page A699
Feb 01/10
R
CES
Outboard Flap - Track 4 Support Attachments - Inspection Area
Figure 628/TASK 57-53-00-991-032
EFF :
301-399, 57-53-00
Page B600
Feb 01/10
R
CES
Subtask 57-53-00-110-083
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the pendulum support, drive
bracket, attachment structure and internal support fitting.
Subtask 57-53-00-210-073
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-078
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Install the applicable access panel in the bottom skin at track 4:
- for the left wing, install 587BB
- for the right wing, install 687BB.
EFF :
301-399, 57-53-00
Page B601
Feb 01/10
R
CES
(4) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
Subtask 57-53-00-865-118
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-061
Subtask 57-53-00-942-082
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-53-00
Page B602
Feb 01/10
R
CES
TASK 57-53-00-220-016
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B603
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-086
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-062
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B604
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-119
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-080
D. Get Access
(1) Put the access platform in position below the flap track 4 at zone
533(633).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-004).
(3) Remove the access panel 587BB (687BB) in the bottom skin at track 4.
4. Procedure
_________
Subtask 57-53-00-110-084
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean internally and externally:
- the pendulum support
- the internal support fitting.
EFF :
301-399, 57-53-00
Page B605
Feb 01/10
R
CES
Outboard Flap - Track 4 Support Attachments - Inspection Area
Figure 629/TASK 57-53-00-991-033
EFF :
301-399, 57-53-00
Page B606
Feb 01/10
R
CES
Subtask 57-53-00-280-063
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-079
A. Close Access
(3) Install the flap track 4 fairing 533CB (633CB) and access panel 533AT
(633AT) (Ref. TASK 57-55-11-400-004).
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-120
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-53-00
Page B607
Feb 01/10
R
CES
Subtask 57-53-00-860-063
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-083
D. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-53-00
Page B608
Feb 01/10
R
CES
TASK 57-53-00-210-005
Detailed Visual Inspection of Outboard Double Slotted Flap, Drive Linkage and
Drive Fitting at Track 4, LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B609
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-087
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-064
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B610
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-121
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-081
D. Get Access
(1) Put the access platform in position below the flap track 4 at zone
533(633).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
4. Procedure
_________
Subtask 57-53-00-110-085
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the drive linkage and drive
fitting.
EFF :
301-399, 57-53-00
Page B611
Feb 01/10
R
CES
Outboard Flap -Track 4 Drive Linkage and Drive Fitting - Inspection Area
Figure 630/TASK 57-53-00-991-034
EFF :
301-399, 57-53-00
Page B612
Feb 01/10
R
CES
Subtask 57-53-00-210-074
B. Inspection
(1) Do an inspection of the drive linkage and the drive fitting. Make
sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- the outboard double slotted flap, drive linkage and drive fitting
are correctly installed
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-080
A. Close Access
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-122
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-065
EFF :
301-399, 57-53-00
Page B613
Feb 01/10
R
CES
Subtask 57-53-00-942-084
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B614
Feb 01/10
R
CES
TASK 57-53-00-210-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B615
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-088
A. Get Access
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-066
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B616
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-53-00-865-123
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-082-A
D. Get Access
(1) Put the access platform in position below the applicable tab
hinge-fairing at zone 587(687).
4. Procedure
_________
Subtask 57-53-00-110-086
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the outboard double slotted
flap, tab articulation at stations 3A, 3B, 3C.
EFF :
301-399, 57-53-00
Page B617
Feb 01/10
R
CES
Outboard Flap - Tab Articulation - Inspection Area
Figure 631/TASK 57-53-00-991-035
EFF :
301-399, 57-53-00
Page B618
Feb 01/10
R
CES
Subtask 57-53-00-210-075
(1) Do an inspection of the support strut, the forward link and the rear
link. Make sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- they are attached correctly.
(2) Do an inspection of the tab bracket and the aft flap bracket. Make
sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-081-A
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-124
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
EFF :
301-399, 57-53-00
Page B619
Feb 01/10
R
CES
Subtask 57-53-00-860-067
Subtask 57-53-00-942-085
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B620
Feb 01/10
R
CES
TASK 57-53-00-220-017
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B621
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-089
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-068
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B622
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-125
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-083-A
D. Get Access
(1) Put the access platform in position below the applicable tab
hinge-fairing at zone 587(687).
4. Procedure
_________
Subtask 57-53-00-110-087
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean outboard double slotted flap
inboard rib, tab articulations at 3A, 3B, 3C, LH/RH.
EFF :
301-399, 57-53-00
Page B623
Feb 01/10
R
CES
Outboard Flap - Tab Articulation - Inspection Area
Figure 632/TASK 57-53-00-991-036
EFF :
301-399, 57-53-00
Page B624
Feb 01/10
R
CES
Subtask 57-53-00-280-064
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-082-A
A. Close Access
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-126
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-069
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
301-399, 57-53-00
Page B625
Feb 01/10
R
CES
Subtask 57-53-00-942-086
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B626
Feb 01/10
R
CES
TASK 57-53-00-210-007
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B627
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-090
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-070
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008). panel 114VU.
EFF :
301-399, 57-53-00
Page B628
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-127
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-084
D. Get Access
(1) Put the access platform in position below the flap track 3 at zone
587(687).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
4. Procedure
_________
Subtask 57-53-00-110-088
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the tab lever, tab bracket, aft
flap bracket, drive strut and tab rear link.
EFF :
301-399, 57-53-00
Page B629
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 3 -Inspection Area
Figure 633/TASK 57-53-00-991-037
EFF :
301-399, 57-53-00
Page B630
Feb 01/10
R
CES
Subtask 57-53-00-210-076
B. Inspection.
(1) Do an inspection of the tab lever, the tab bracket and the aft flap
bracket. Make sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- the surface protection is in the correct condition.
(2) Do an inspection of the drive strut and tab rear link. Make sure
that:
- there is no damage
- there is no corrosion
- they are attached correctly.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-53-00-410-083
A. Close Access
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-128
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-071
EFF :
301-399, 57-53-00
Page B631
Feb 01/10
R
CES
Subtask 57-53-00-942-087
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B632
Feb 01/10
R
CES
TASK 57-53-00-220-018
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B633
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-091
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-072
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
EFF :
301-399, 57-53-00
Page B634
Feb 01/10
R
CES
Subtask 57-53-00-865-129
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-085
D. Get Access
(1) Put the access platform in position below the flap track 3 at zone
587(687).
(2) Remove the access cover 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-004).
4. Procedure
_________
Subtask 57-53-00-110-089
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the outboard double slotted
flap tab articulation at track 3, LH/RH.
Subtask 57-53-00-280-065
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
301-399, 57-53-00
Page B635
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 3 - Inspection Area
Figure 634/TASK 57-53-00-991-038
EFF :
301-399, 57-53-00
Page B636
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-084
A. Close Access
(2) Install the flap track 3 fairing 532CB (632CB) and the access cover
532AT (632AT) (Ref. TASK 57-55-11-400-004).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-130
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-073
C. Aircraft Configuration
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-088
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B637
Feb 01/10
R
CES
TASK 57-53-00-210-008
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B638
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-092
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-074
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-131
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-53-00
Page B639
Feb 01/10
R
CES
Subtask 57-53-00-010-086
D. Get Access
(1) Put the access platform in position below the flap track 4 at zone
587(687).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
004):
- for the left wing, remove 533AT, 533CB
- for the right wing, remove 633AT, 633CB.
4. Procedure
_________
Subtask 57-53-00-110-090
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the tab bracket, aft flap
bracket, drive strut, tab forward link and tab rear link.
Subtask 57-53-00-210-077
B. Inspection.
(1) Do an inspection of the tab bracket and the aft flap bracket. Make
sure that:
- there is no damage
- there is no corrosion
- there are no cracks or scores
- the surface protection is in the correct condition.
(2) Do an inspection of the drive strut, the tab forward link and the tab
rear link. Make sure that:
- there is no damage
- there is no corrosion
- they are attached correctly.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
EFF :
301-399, 57-53-00
Page B640
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 4 - Inspection Area
Figure 635/TASK 57-53-00-991-039
EFF :
301-399, 57-53-00
Page B641
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-085
A. Close Access
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
004):
- for the left wing, install 533AT, 533CB
- for the right wing, install 633AT, 633CB.
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-132
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-075
C. Close Access
Subtask 57-53-00-942-089
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B642
Feb 01/10
R
CES
TASK 57-53-00-220-019
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B643
Feb 01/10
R
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-093
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-076
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
EFF :
301-399, 57-53-00
Page B644
Feb 01/10
R
CES
Subtask 57-53-00-865-133
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-087
D. Get Access
(1) Put the access platform in position below the flap track 4 at zone
587(687).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-004).
4. Procedure
_________
Subtask 57-53-00-110-091
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the outboard double slotted
flap, tab articulation at track 4, LH/RH.
Subtask 57-53-00-280-066
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
301-399, 57-53-00
Page B645
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 4 - Inspection Area
Figure 636/TASK 57-53-00-991-040
EFF :
301-399, 57-53-00
Page B646
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-086
A. Close Access
(2) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-004).
(3) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-134
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-077
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(2) Fully retract the flaps (Ref. TASK 27-50-00-866-009). panel 114VU.
Subtask 57-53-00-942-090
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B647
Feb 01/10
R
CES
TASK 57-53-00-220-020
Special Detailed Inspection of Outboard Double Slotted Flap, Rib 2, 9 and 12,
LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B648
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-094
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-860-078
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B649
Feb 01/10
R
CES
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-53-00-865-135
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-088
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
applicable rib at zone 587(687).
(2) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
(3) Remove and discard the cover from the inspection hole adjacent to
each of the ribs to be inspected.
(4) Make sure that the inspection hole is clear of unwanted material.
4. Procedure
_________
Subtask 57-53-00-110-092
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the outboard double slotted flap, Rib 2, 9 and 12, LH/RH.
EFF :
301-399, 57-53-00
Page B650
Feb 01/10
R
CES
Outboard Flap - Ribs 2,9 and 12 - Inspection Area
Figure 637/TASK 57-53-00-991-041
EFF :
301-399, 57-53-00
Page B651
Feb 01/10
R
CES
Subtask 57-53-00-280-067
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-087
A. Close Access
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-136
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-079
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
EFF :
301-399, 57-53-00
Page B652
Feb 01/10
R
CES
Subtask 57-53-00-942-091
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
301-399, 57-53-00
Page B653
Feb 01/10
R
CES
TASK 57-53-00-220-021
Special Detailed Inspection of Outboard Double Slotted Flap Tab Front Spar,
LH/RH
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B654
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-095
A. Safety Precautions
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
EFF :
301-399, 57-53-00
Page B655
Feb 01/10
R
CES
Subtask 57-53-00-865-137
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-860-128
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-53-00-010-092
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
flap track 4 at zone 587(687).
(2) Remove the access panel 533AT (633AT) and the flap track 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-004).
(3) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
(4) Remove and discard the covers from the inspection holes in the lower
surface of the tab.
(5) Make sure that the inspection holes are clear of unwanted material.
4. Procedure
_________
EFF :
301-399, 57-53-00
Page B656
Feb 01/10
R
CES
Outboard Flap - Front Spar LH/RH - Inspection Area
Figure 638/TASK 57-53-00-991-042
R
EFF :
301-399, 57-53-00
Page B657
Feb 01/10
CES
Subtask 57-53-00-110-093
(1) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the outboard double slotted flap, tab articulation at track 4,
LH/RH.
Subtask 57-53-00-280-068
B. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
5. Close-up
________
Subtask 57-53-00-410-091
A. Close Access
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
(4) Install the flap track 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-004).
(5) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-865-138
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
R
EFF :
301-399, 57-53-00
Page B658
Feb 01/10
CES
Subtask 57-53-00-860-127
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-092
D. Removal of Equipment
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
301-399, 57-53-00
Page B659
Feb 01/10
CES
**ON A/C ALL
TASK 57-53-00-220-023
Detailed Dimensional Check of the Joints that Attach the Flap to the Flap
Carriage (Tracks 3 and 4)
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Because the free movement of the outboard flap is more than that in TASK
27-54-00-200-003.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-53-00
Page B660
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-097
A. Safety Precautions
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-53-00-010-093
B. Get Access
(1) Put the access platform below the applicable zone 575 or 675.
R
EFF :
ALL 57-53-00
Page B661
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-53-00-010-093-A
B. Get Access
(1) Put the access platform below the applicable zone 575 or 675.
4. Procedure
_________
Subtask 57-53-00-220-066
A. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).
R
EFF :
ALL 57-53-00
Page B662
Feb 01/10
CES
Outboard Flap - Fits and Clearances (Tracks 3 and 4)
Figure 639/TASK 57-53-00-991-044
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page B663
Feb 01/10
528-599,
CES
Outboard Flap - Fits and Clearances (Tracks 3 and 4)
Figure 639A/TASK 57-53-00-991-044-A
EFF :
301-399, 57-53-00
Page B664
Feb 01/10
R
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 31.975 | 31.991 | | | 31.945 | | |
| OD 3 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 32.000 | 32.025 | | | | 32.055 | |
| ID 2 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-067
B. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 39.975 | 39.991 | | | 39.945 | | |
| OD 2 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 40.000 | 40.025 | | | | 40.055 | |
| ID 1 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-068
C. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00
Page B665
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 31.975 | 31.991 | | | 31.950 | | |
| OD 3 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| A | 32.000 | 32.016 | | | | 32.041 | |
| ID 4 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-066-A
A. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 41.975 | 41.991 | | | 41.945 | | |
| OD 17 |(1.6525) |(1.6531) | | |(1.6513) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 42.000 | 42.025 | | | | 42.055 | |
| ID 15 |(1.6535) |(1.6545) | | | |(1.6557) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-067-A
B. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00
Page B666
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 51.971 | 51.990 | | | 51.936 | | |
| OD 15 |(2.0461) |(2.0468) | | |(2.0447) | | |
| | | | 0.010 | 0.059 | | | 0.129 |
| | | | (0.0003)| (0.0023)| | |(0.0050)|
| A | 52.000 | 52.030 | | | | 52.065 | |
| ID 14 |(2.0472) |(2.0484) | | | |(2.0498) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-068-A
C. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 41.975 | 41.991 | | | 41.950 | | |
| OD 17 |(1.6525) |(1.6531) | | |(1.6515) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| A | 42.000 | 42.016 | | | | 42.041 | |
| ID 16 |(1.6535) |(1.6541) | | | |(1.6551) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-069
D. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).
R
EFF :
301-399, 57-53-00
Page B667
Feb 01/10
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.945 | | |
| OD 21 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 32.000 | 32.025 | | | | 32.055 | |
| ID 19 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-070
E. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 39.975 | 39.991 | | | 39.945 | | |
| OD 19 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 40.000 | 40.025 | | | | 40.055 | |
| ID 18 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-071
F. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).
EFF :
301-399, 57-53-00
Page B668
Feb 01/10
R
CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.950 | | |
| OD 21 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 32.000 | 32.016 | | | | 32.041 | |
| ID 20 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------
5. Close-up
________
Subtask 57-53-00-410-092
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-00-410-092-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF :
ALL 57-53-00
Page B669
Feb 01/10
CES
**ON A/C ALL
Subtask 57-53-00-942-093
B. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
ALL 57-53-00
Page B670
Feb 01/10
CES
**ON A/C 301-399,
TASK 57-53-00-210-009
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-53-00
Page B671
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-00-941-099
A. Safety Precautions
Subtask 57-53-00-860-131
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
EFF :
301-399, 57-53-00
Page B672
Feb 01/10
R
CES
Subtask 57-53-00-865-141
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-096
D. Get Access
(1) Put the adjustable access platform in position below the applicable
zone 500(600).
4. Procedure
_________
Subtask 57-53-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.
Subtask 57-53-00-210-078
B. Inspection
(1) Do an inspection of the upper and lower skin external surface of the
outboard double-slotted flap, including the tab, LH/RH. Make sure
that:
- there is no damage
- there are no cracks
- there is no corrosion
- the paint finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575300) for the
____
correct repair procedure.
R
EFF :
301-399, 57-53-00
Page B673
Feb 01/10
CES
Outboard Double-Slotted Flap - Inspection
Figure 640/TASK 57-53-00-991-045
R
EFF :
301-399, 57-53-00
Page B674
Feb 01/10
CES
5. Close-up
________
Subtask 57-53-00-865-142
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-132
Subtask 57-53-00-942-095
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF :
301-399, 57-53-00
Page B675
Feb 01/10
CES
**ON A/C ALL
TASK 57-53-00-200-015
Inspection of Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-00
Page B676
Feb 01/10
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF :
ALL 57-53-00
Page B677
Feb 01/10
CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-00-941-100
A. Safety Precautions
(1) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-53-00-860-133
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
the slat/flap control lever.
Subtask 57-53-00-865-143
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-00-010-097
D. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
applicable outboard flap.
R
EFF :
ALL 57-53-00
Page B678
Feb 01/10
CES
4. Procedure
_________
Subtask 57-53-00-210-079
(1) Examine the outboard flap, bottom surface drain holes. Make sure
that:
- there are no covers installed on the drain holes
- the drain holes are not blocked.
(2) If a drain hole is blocked, remove all unwanted material from around
the hole. Use a PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE
to remove the blockage from the hole.
R
EFF :
ALL 57-53-00
Page B679
Feb 01/10
CES
Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 641/TASK 57-53-00-991-046-B
R
EFF :
001-049, 051-056, 57-53-00
Page B680
Feb 01/10
CES
Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 641A/TASK 57-53-00-991-046-C
R
EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00
Page B681
Feb 01/10
CES
Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 641B/TASK 57-53-00-991-046-A
EFF :
301-399, 57-53-00
Page B682
Feb 01/10
CES
(3) Examine the outboard flap, bottom surface inspection holes. Make sure
that:
- the covers are correctly installed on each inspection hole
- the covers are in good condition.
Subtask 57-53-00-960-050
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the external surfaces around the applicable outboard flap, bottom
surface inspection hole(s).
(3) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make new cover(s) for the applicable
inspection hole(s).
Subtask 57-53-00-210-079-A
(1) Examine the outboard flap, bottom surface drain holes. Make sure
that:
- there are no rubber grommets installed in the drain holes
- the drain holes are not blocked.
(2) If a drain hole is blocked, remove all unwanted material from around
the hole. Use a PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE
to remove the blockage from the hole.
(3) Examine the outboard flap, bottom surface inspection holes. Make sure
that:
- the rubber grommets are correctly installed in each inspection hole
- the rubber grommets are in good condition.
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00
Page B683
Feb 01/10
511-526, 528-599,
CES
Subtask 57-53-00-960-050-A
(1) Remove and discard the damaged inspection hole rubber grommet(s).
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the internal surfaces of the applicable outboard flap, bottom
surface inspection hole(s).
(3) Install the new rubber grommets on the applicable inspection hole(s).
5. Close-up
________
Subtask 57-53-00-865-144
Subtask 57-53-00-860-134
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
Subtask 57-53-00-942-096
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-00
Page B684
Feb 01/10
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-53-11-100-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-11
Page 701
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-11-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-53-11
Page 702
May 01/07
CES
Subtask 57-53-11-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
Subtask 57-53-11-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-11-010-050
D. Get Access
(1) Put the adjustable access platform below the applicable outboard
flap, zone 587(687).
(2) Remove the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-000-001).
EFF :
ALL 57-53-11
Page 703
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-53-11-010-050-A
D. Get Access
(1) Put the adjustable access platform below the applicable outboard
flap, zone 587(687).
(2) Remove the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-000-004).
4. Procedure
_________
Subtask 57-53-11-110-050
A. Cleaning Procedure
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL
_______
CAUSE DAMAGE TO THE PAINT.
NOTE : Make sure that unwanted material does not go into the flap
____
track areas.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001).
EFF :
ALL 57-53-11
Page 704
May 01/05
CES
(4) Use a MISCELLANEOUS (Material No. 19-003) to dry the flap and fairing
surfaces.
(5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the flap and the fairing
surfaces.
Clean a small area at a time. Apply the cleaning agent to the cloth
(and not the cloth to the cleaning agent). This prevents
contamination of the cleaning agent.
(6) Replace the cloth frequently to make sure that contamination is not
put back on to the surfaces.
(7) Clean the recesses and the edges with the wash brush and the CLEANING
AGENTS (Material No. 11-026).
Subtask 57-53-11-370-050
B. Painting
(2) If necessary, repair minor damage to the paint top coat, when the
primer coat is not damaged (Ref. TASK 51-75-12-300-003).
(3) If necessary, repair damage to the paint finish, when the primer coat
is damaged:
- on light alloy and composite structures (Ref. TASK 51-75-12-300-
001)
- on steel structure (Ref. TASK 51-75-12-300-002).
EFF :
ALL 57-53-11
Page 705
May 01/04
R
CES
5. Close-up
________
Subtask 57-53-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-400-001).
Subtask 57-53-11-410-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Install the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-400-004).
Subtask 57-53-11-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-11-860-051
C. Aircraft Configuration
EFF :
ALL 57-53-11
Page 706
Feb 01/10
CES
Subtask 57-53-11-942-051
D. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-11
Page 707
May 01/04
CES
OUTBOARD FLAP - STRUCTURE COMPLETE - REMOVAL/INSTALLATION
_________________________________________________________
TASK 57-53-21-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-21
Page 401
Feb 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-21-941-050
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the slat/flap control lever.
(3) Put warning notices in position to tell persons not to operate the
slat/flap system.
Subtask 57-53-21-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-53-21
Page 402
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-21-010-050
C. Get Access
(1) Put the access platform in position below the applicable outboard
flap at zone 533 (633).
Subtask 57-53-21-010-050-A
C. Get Access
(1) Put the access platform in position below the applicable outboard
flap at zone 533 (633).
4. Procedure
_________
EFF :
ALL 57-53-21
Page 403
Feb 01/10
CES
Flap Attachment Bearing - Location and Detail
Figure 401/TASK 57-53-21-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-21
Page 404
Feb 01/10
528-599,
CES
R Flap Attachment Bearing - Location and Detail
R Figure 401A/TASK 57-53-21-991-001-A
R
EFF :
301-399, 57-53-21
Page 405
May 01/04
CES
**ON A/C ALL
Subtask 57-53-21-020-050
(5) Remove and discard the lockwire from the bolts (7).
(7) Remove the spherical bush (5) and the tab washer (4).
EFF :
ALL 57-53-21
Page 406
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-53-21-020-050-A
(d) Release the tab-washer (2) and remove the screw (1).
(d) Release the tab-washer (14) and remove the screw (13).
EFF :
301-399, 57-53-21
Page 407
Feb 01/08
CES
**ON A/C ALL
TASK 57-53-21-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-53-21
Page 408
Nov 01/09
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
ALL 57-53-21
Page 409
Feb 01/08
CES
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-53-21-941-051
A. Safety Precautions
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is on the
slat/flap control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the slat/flap system.
EFF :
ALL 57-53-21
Page 410
Feb 01/10
CES
Subtask 57-53-21-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-53-21-860-050
(1) Make sure that the access platform is below the applicable outboard
flap, at zone 533(633).
(2) Make sure that the applicable outboard flap is removed (Ref. TASK 27-
54-62-000-001).
Subtask 57-53-21-860-050-A
(1) Make sure that the access platform is below the applicable outboard
flap, at zone 533(633).
(2) Make sure that the applicable outboard flap is removed (Ref. TASK 27-
54-62-000-002).
4. Procedure
_________
EFF :
ALL 57-53-21
Page 411
Feb 01/10
CES
**ON A/C 301-399,
Subtask 57-53-21-420-050
(1) Clean the component interfaces and the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-53-21-420-051
(1) Apply SPECIAL MATERIALS (Material No. 05-002) to the mating surfaces
of the new spherical bearing (8) and the flap structure (9).
(2) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does not
touch the internal surfaces of the spherical bearing (8).
(3) Install the spherical bearing (8) in the flap structure (9).
(4) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
locknut (1) and the mating surfaces of the locknut (1) and the new
lockwasher (2).
EFF :
ALL 57-53-21
Page 412
Feb 01/10
CES
(5) Loosely install the lockwasher (2) and the locknut (1).
(6) Put the locking device (3) in position on the spherical bearing (8).
(8) Install the tab-washer (4), the spherical bush (5), the washer (6)
and the bolt (7).
(9) TORQUE the bolt (7) to between 1.2 and 1.4 m.daN (106.19 and 123.89
lbf.in).
(10) Safety the bolt (7) to the locking device (3) with MISCELLANEOUS
(Material No. 19-010)
(11) To torque the locknut (1) to between 8.0 and 10.0 m.daN (58.99 and
73.74 lbf.ft) use:
(15) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to the
spherical bearing (8).
Subtask 57-53-21-410-050
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-21
Page 413
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-53-21-420-051-A
(b) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does
not touch the internal surfaces of the spherical bearing (4).
(c) Install the spherical bearing (4) in the flap structure (5).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
locknut (6) and the mating surfaces of the locknut (6) and the
new lockwasher (7).
(e) Loosely install the lockwasher (7) and the locknut (6).
(f) Put the locking device (3) in position on the spherical bearing
(4). If necessary, adjust the position of the spherical bearing
(4) so that the locking device (3) engages correctly.
(j) TORQUE the screw (1) to between 1.6 and 1.8 m.daN (11.79 and
13.27 lbf.ft).
EFF :
301-399, 57-53-21
Page 414
Nov 01/07
CES
(n) Apply a bead of SEALANTS (Material No. 09-002) around the locknut
(6).
(o) Apply STRUCTURE PAINTS (Material No. 16-003) to the bead seal
around the locknut (6).
(b) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does
not touch the internal surfaces of the spherical bearing (11).
(c) Install the spherical bearing (11) in the flap structure (8).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
locknut (9) and the mating surfaces of the locknut (9) and the
new lockwasher (10).
(e) Loosely install the lockwasher (10) and the locknut (9).
(f) Put the locking device (12) in position on the spherical bearing
(11). If necessary, adjust the position of the spherical bearing
(4) so that the locking device (12) engages correctly.
(j) TORQUE the screw (13) to between 1.6 and 1.8 m.daN (11.79 and
13.27 lbf.ft).
EFF :
301-399, 57-53-21
Page 415
Feb 01/08
CES
(n) Apply a bead of SEALANTS (Material No. 09-002) around the lock
nut (9).
(o) Apply STRUCTURE PAINTS (Material No. 16-003) to the bead seal
around the locknut (9).
Subtask 57-53-21-410-050-A
C. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-53-21-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-53-21-710-050
E. Operational Test
5. Close-up
________
Subtask 57-53-21-942-050
A. Removal of Equipment
EFF :
ALL 57-53-21
Page 416
Nov 01/05
R
CES
(3) Remove the access platform(s).
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-53-21
Page 417
May 01/04
CES
FAIRINGS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
EFF :
ALL 57-55-00
Page 1
Feb 01/10
CES
Fairings
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00
Page 2
Feb 01/10
528-599,
CES
R Flap Track Fairings - Tracks 2, 3 and 4
R Figure 001A
R
EFF :
301-399, 57-55-00
Page 3
May 01/04
CES
Fairings
Figure 002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00
Page 4
Feb 01/10
528-599,
CES
R Movable Fairings - Tracks 2, 3 and 4
R Figure 002A
EFF :
301-399, 57-55-00
Page 5
May 01/04
CES
**ON A/C ALL
2. _____________________
Component Description
A steel swivel link near the forward end of the fixed fairing attaches
the fairing to the wing bottom skin.
There are two aluminum alloy anti-peel strips at the aft end (one on
each side of the fairing), to prevent damage when the fairing is
installed on the aircraft. Polyester access covers are provided on
each side at the aft end for access to the fairing rear attachment
fittings.
EFF :
ALL 57-55-00
Page 6
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
The inboard hinge, nearest to the wing root, has three main parts:
- a hinged forward section which is connected to the shroud box
- a fixed centre section connected to the inboard flap
- a movable aft section connected to the flap tab and hinge.
The other hinge fairings (outboard of hinge 1A) have two main parts:
- a fixed forward section connected to the flap
- a movable aft section connected to the flap tab and hinge.
EFF :
ALL 57-55-00
Page 7
Feb 01/10
CES
There is one fairing of this type on the inboard flap. All the
fairings on the outboard flap are of the 2-section type.
EFF :
ALL 57-55-00
Page 8
May 01/05
R
CES
FAIRINGS - DEACTIVATION/REACTIVATION
____________________________________
TASK 57-55-00-040-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 401
Nov 01/07
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-055
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-00-860-050
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable flap track 2,
3 or 4, zone 531(631), 532 (632) or 533(633).
EFF :
ALL 57-55-00
Page 402
Nov 01/07
CES
Subtask 57-55-00-865-058
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-00-040-052
(2) Write in the aircraft log that the flap-track fairing has been
deactivated.
EFF :
ALL 57-55-00
Page 403
Feb 01/10
CES
Safety of the Flap Interconnect- Strut Electrical Harness
Figure 401/TASK 57-55-00-991-001
EFF :
ALL 57-55-00
Page 404
Feb 01/98
CES
R **ON A/C 301-399,
R Subtask 57-55-00-040-052-A
R (2) For the track 2 position only, attach the electrical harnesses to
R aircraft structure as follows:
R CAUTION : DO NOT TIGHTEN THE CABLE TIE THAT IS USED AS A GUIDE FOR
_______
R THE ELECTRICAL HARNESSES.
R IF THE TIE IS TOO TIGHT, THE HARNESSES CANNOT MOVE WHEN THE
R FLAPS ARE EXTENDED OR RETRACTED.
R (d) Install the cable ties (3) to loosely hold the interface
R connectors (6) and the electrical harnesses (9). Put the cable
R ties (3) at distances of between 25 mm (0.9842 in.) and 50 mm
R (1.9685 in.) at:
R - the fairing drive-lever (4)
R - the flap link-arm (8)
R - the flap drive-lever (7).
R (e) Attach the electrical harnesses (3) at point Y with the two
R cable ties (3).
R (f) Attach the electrical harnessses (9) to the flap drive lever (7)
R at point X with the two cable ties (3).
R (g) Make the loops, at point Z, of the electrical harnesses (9)
R that are to pass through point X. Make the loops in the correct
R shape to permit full flap travel in both the extension/retraction
R ranges.
R
EFF :
301-399, 57-55-00
Page 405
May 01/04
CES
(h) Fully tighten the cable ties (3) that were loosely fitted, but
not the cable tie guide at point X. Make sure that you do not
compress the electrical harnesses (9).
R (m) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(o) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
(p) After each flight, the electrical harnesses (9) and the interface
connectors (6), must be examined to make sure that:
- there is no damage to the electrical harnesses (9) or the cable
ties (3)
- there is no chafing of the electrical harnesses (9)
- the interface connectors (6) are correctly attached and are not
damaged.
(q) Make a note in the aircraft log that the flap-track fairing has
been deactivated.
EFF :
301-399, 57-55-00
Page 406
Nov 01/07
CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-55-00-865-059
Subtask 57-55-00-942-050
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-00
Page 407
May 01/04
CES
TASK 57-55-00-440-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 408
May 01/04
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-051
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-00-860-051
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put the adjustable access platform below the applicable flap track 2,
3 or 4, zone 531(631), 532 (632) or 533(633).
EFF :
ALL 57-55-00
Page 409
May 01/04
CES
Subtask 57-55-00-865-060
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-00-110-052
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026).
Subtask 57-55-00-440-051
(1) Install the applicable new flap-track fairing (Ref. TASK 57-55-11-
400-001).
(2) Make a note in the aircraft logbook that the fairing has been
reactivated.
EFF :
ALL 57-55-00
Page 410
Feb 01/10
CES
R **ON A/C 301-399,
R Subtask 57-55-00-440-051-A
R (b) Make sure that the electrical harnesses (9) are in the correct
R condition.
R (2) Install the applicable new flap-track fairing (Ref. TASK 57-55-11-
R 400-004).
R (3) Make a note in the aircraft logbook that the fairing has been
R reactivated.
5. Close-up
________
Subtask 57-55-00-865-061
Subtask 57-55-00-942-051
B. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-00
Page 411
May 01/04
CES
TASK 57-55-00-040-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 412
May 01/04
R
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-052
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-00-860-052
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control-lever.
(3) Put the access platform below the applicable movable-fairing at flap
track 2, 3 or 4, zone 531 (631), 532 (632) or 533 (633).
Subtask 57-55-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
ALL 57-55-00
Page 413
May 01/04
R
CES
Top-Cover and Tail-Cone Assembly
Figure 402/TASK 57-55-00-991-003
EFF :
ALL 57-55-00
Page 414
May 01/04
R
CES
4. Procedure
_________
Subtask 57-55-00-040-051
(2) Remove the top-cover (1) and the related tail-cone (4).
(3) Put a notice in the cockpit to tell persons that the top-cover (1)
and the related tail-cone (4) are deactivated.
(4) Write down in the aircraft log that the top-cover (1) and the related
tail-cone (4) are deactivated.
5. Close-up
________
Subtask 57-55-00-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-00-942-052
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control-lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-55-00
Page 415
May 01/04
R
CES
(4) Remove the access platform(s).
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-00
Page 416
May 01/04
R
CES
TASK 57-55-00-440-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 417
May 01/04
R
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 418
Aug 01/09
CES
3. __________
Job Set-up
Subtask 57-55-00-941-053
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-00-860-053
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control-lever.
(3) Put the access platform below the applicable movable-fairing at flap
track 2, 3 or 4, zone 531 (631), 532 (632) or 533 (633).
Subtask 57-55-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-55-00
Page 419
May 01/04
R
CES
Subtask 57-55-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean:
- the interface surface of the top-cover (1)
- the interface surface of the tail-cone (4)
- the interface surface of the movable-fairing (7)
- the screws (2),(3) and (5) and the nuts (6).
(3) Make sure that the parts retained from the removed component are
clean, dry and in the correct condition.
(4) Make sure that the surface finishes of the top-cover (1), the
tail-cone (4) and the movable-fairing (7) are to the correct
condition.
(5) Apply SEALANTS (Material No. 09-020) to the screws (2) and (3), but
not the threads.
EFF :
ALL 57-55-00
Page 420
May 01/04
CES
Subtask 57-55-00-440-050
(1) Install the tail-cone (4) with the screws (5) and the nuts (6).
(2) Install the top-cover (1) with the screws (2) and (3).
(4) Write down in the aircraft log that the top-cover and the tail-cone
are reactivated.
(5) Make sure that the dimensions at dim X are between 0.5 mm (0.02
in.) and 3.0 mm (0.12 in.).
(6) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the groove between the
movable-fairing (7) and the tail-cone (4).
(8) Use CLEANING AGENTS (Material No. 11-004) and a non-metallic spatula
to make the bead smooth and level.
(9) Make sure that the bonding resistance (Ref. TASK 20-28-00-912-004) is
correct at:
- the static-discharger retainer (8) and an adjacent metal part of
the aircraft structure.
(10) When the new sealant bead is dry, paint it with the applicable color.
(11) Write in the aircraft logbook that the movable-fairing top-cover has
been reactivated.
EFF :
ALL 57-55-00
Page 421
May 01/04
CES
5. Close-up
________
Subtask 57-55-00-865-057
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-00-942-053
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control-lever.
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-00
Page 422
May 01/04
CES
TASK 57-55-00-040-004
Preparation of the Aircraft for Flight after Damage to Flap-Track Fairing Seals
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 423
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-056
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-55-00
Page 424
Feb 01/10
CES
Subtask 57-55-00-860-054
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-55-00-865-062
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-55-00-010-051
D. Get Access
(1) Put the adjustable access platform below the applicable flap track 2,
3 or 4, zone 531(631), 532(632) or 533(633).
4. Procedure
_________
EFF :
ALL 57-55-00
Page 425
Feb 01/10
CES
Flap-Track Fairing Seals on Flap-Tracks 2 thru 4 - Location and Detail
Figure 403/TASK 57-55-00-991-007
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00
Page 426
Feb 01/10
528-599,
CES
R Flap-Track Fairing Seals on Flap-Tracks 2 thru 4 - Location and Detail
R Figure 403A/TASK 57-55-00-991-007-A
EFF :
301-399, 57-55-00
Page 427
Feb 01/05
CES
R **ON A/C ALL
R Subtask 57-55-00-040-053
R NOTE : No more than half the seal length on each fairing can be
____
R missing.
R (c) Make a note in the aircraft log that the seal has been removed.
R (c) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) to
R the area where the damaged seal has been removed.
R (d) Apply the tape between the fairing and the bottom wing skin. Make
R sure that it gives the same seal effect as the initial seal.
EFF :
ALL 57-55-00
Page 428
Feb 01/05
CES
R (e) Make the tape smooth from the center to the edges to remove air
R bubbles and push the edges down tightly.
R NOTE : When you cut the tape, make sure there are no cuts or
____
R overlaps in the direction of flight.
R (3) Make a note in the aircraft log that the seal has been repaired.
R 5. Close-up
________
R Subtask 57-55-00-410-050
R A. Close Access
R Subtask 57-55-00-865-063
R Subtask 57-55-00-942-054
R C. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (4) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
ALL 57-55-00
Page 429
Feb 01/05
CES
TASK 57-55-00-440-004
Restoration of the Aircraft for Flight after Damage to Flap-Track Fairing Seals
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 430
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-057
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-55-00
Page 431
Feb 01/10
CES
Subtask 57-55-00-860-055
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-55-00-865-064
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-55-00-010-052
D. Get Access
(1) Put the adjustable access platform below the applicable flap track 2,
3 or 4, zone 531(631), 532(632) or 533(633).
4. Procedure
_________
EFF :
ALL 57-55-00
Page 432
Feb 01/10
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-55-00-440-052
(4) Make a note in the aircraft log that the seals have been replaced.
Subtask 57-55-00-440-052-A
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-00
Page 433
Feb 01/10
511-526, 528-599,
CES
(2) Remove and replace the damaged seal:
- for flap track 2, refer to the Component Maintenance Manual (Ref.
R CMM 575515)
- for flap track 3, refer to the Component Maintenance Manual (Ref.
R CMM 575516)
- for flap track 4, refer to the Component Maintenance Manual (Ref.
R CMMV 575517).
(4) Make a note in the aircraft log that the seals have been replaced.
5. Close-up
________
Subtask 57-55-00-410-051
A. Close Access
Subtask 57-55-00-865-065
Subtask 57-55-00-942-055
C. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-00
Page 434
Aug 01/08
CES
TASK 57-55-00-040-005
Preparation of the Aircraft for Flight with missing Flap Track Movable Fairing
Pivot Cover
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 435
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-00-941-058
A. Safety Precautions
(1) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-55-00-860-056
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
EFF :
ALL 57-55-00
Page 436
Feb 01/07
CES
R Subtask 57-55-00-865-066
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-55-00-010-053
R D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
R flap track:
R - for flap track 2, zone 531(631)
R - for flap track 3, zone 532(632)
R - for flap track 4, zone 533(633).
R 4. Procedure
_________
R Subtask 57-55-00-040-054
R A. Preparation of the Aircraft for flight with missing Flap Track Movable
R Fairing Pivot Cover
R (1) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the pivot cover area.
R (2) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimensions to the aperture of the missing pivot cover.
R (3) Make the tape smooth from the center to the edges to remove air
R bubbles and push the edges down tightly.
R 5. Close-up
________
R Subtask 57-55-00-410-052
R A. Close Access
EFF :
ALL 57-55-00
Page 437
May 01/06
CES
R Flap Track Movable Fairing Pivot Bolt Cover - Location and Detail
R Figure 404/TASK 57-55-00-991-008
EFF :
ALL 57-55-00
Page 438
May 01/06
CES
R Subtask 57-55-00-865-067
R Subtask 57-55-00-942-056
R C. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
R (6) Make a record in the aircraft logbook that a temporary repair has
R been made.
EFF :
ALL 57-55-00
Page 439
May 01/06
CES
TASK 57-55-00-440-005
Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 440
Feb 01/10
CES
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
ALL 57-55-00
Page 441
May 01/06
CES
R 3. __________
Job Set-up
R Subtask 57-55-00-941-059
R A. Safety Precautions
R (1) Put a WARNING NOTICE in the cockpit to tell persons not to operate
R the flaps or slats.
R Subtask 57-55-00-860-057
R (1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
R 009).
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
R Subtask 57-55-00-865-068
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-55-00-010-054
R D. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
R flap track:
R - for flap track 2, zone 531(631)
R - for flap track 3, zone 532(632)
R - for flap track 4, zone 533(633).
EFF :
ALL 57-55-00
Page 442
May 01/06
CES
4. Procedure
_________
Subtask 57-55-00-440-053
A. Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
(1) Remove the Self-Adhesive Aluminium Tape from the aperture of the
missing pivot cover.
(2) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026) to clean the pivot cover area.
Subtask 57-55-00-440-053-A
A. Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
(1) Remove the Self-Adhesive Aluminium Tape from the aperture of the
missing pivot cover.
(2) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026) to clean the pivot cover area.
EFF :
ALL 57-55-00
Page 443
Feb 01/10
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-55-00-410-053
R A. Close Access
R Subtask 57-55-00-865-069
R Subtask 57-55-00-942-057
R C. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (2) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
R (6) Remove the temporary repair record from the aircraft logbook.
EFF :
ALL 57-55-00
Page 444
May 01/06
CES
FAIRING - FLAPS - REMOVAL/INSTALLATION
______________________________________
TASK 57-55-11-000-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 401
Feb 01/10
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-051
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-11-860-057
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control-lever.
(3) Put the adjustable access platform in position below the applicable
fairing at flap track 2, 3 or 4, zone 531(631), 532(632) or 533(633).
Subtask 57-55-11-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 402
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 57-55-11-020-050
CAUTION : YOU MUST FOLLOW THESE STEPS OF THE PROCEDURE ACCURATELY. THIS
_______
WILL PREVENT DAMAGE TO THE PARTS.
(c) For the track 2 and the track 3 positions, remove the nut (20),
the bolt (13) and disconnect the bonding straps (1) and (19).
(d) For the track 4 position, remove the bolt (22) and disconnect the
bonding straps (1) and (21).
1
_ For the track 2 position, remove the screws (5) and the covers
(4) 531AR(631AR), 531AL(631AL).
2
_ For the track 3 position, remove the screws (5) and the covers
(4) 532AR(632AR), 532AL(632AL).
3
_ For the track 4 position, remove the screws (5) and the covers
(4) 533AR(632AR), 533AL(633AL).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 403
Feb 01/10
528-599,
CES
Flap Track Fairings - Location and Detail
Figure 401/TASK 57-55-11-991-023
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 404
Feb 01/10
528-599,
CES
Fixed Fairings
Figure 402/TASK 57-55-11-991-001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 405
Feb 01/10
528-599,
CES
Movable Fairing (SHEET 1)
Figure 403/TASK 57-55-11-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 406
Feb 01/10
528-599,
CES
Movable Fairing (SHEET 2)
Figure 404/TASK 57-55-11-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 407
Feb 01/10
528-599,
CES
(b) For the track 2 and the track 3 positions:
1
_ Remove and discard the cotter pin (14).
2
_ Remove the nut (15) and the washer (16).
3
_ Hold the aft fixed fairing, then remove the bolts (6) and
(18). Remove the aft fixed fairing.
(c) For the track 4 position, remove the bolts (6) and move the aft
fixed fairing forward, to disengage the spigot (23), from the
keyhole plate.
(a) Remove the screws (25) and the applicable top cover (24)
531AT(631AT) or 532AT(632AT) or 533AT(633AT).
(b) Remove the bolt (56), the washer (57) and disconnect the bonding
strap (55).
(c) Remove and discard the cotter pin (50). Remove the nut (49), the
washer (48) and the bush (47).
(d) Hold the movable fairing and remove the bolt (58).
(a) Remove and discard the cotter pin (28). Hold the sidestay, then
remove the nut (27), the washer (26), the shims (29) and the bolt
(31).
(b) Measure and write down, the thickness of the shims (29).
(a) Remove the nuts (36) and (40) and the bolts (35) and (38).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 408
Feb 01/10
528-599,
CES
(c) Carefully remove the push fit covers (45), then remove and
discard the lockwire from the bolts (44) and splined-fittings
(43).
(d) Hold the movable fairing, then remove the bolts (44). Pull and
remove the splined-fittings (43).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 409
Feb 01/10
528-599,
CES
TASK 57-55-11-400-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 410
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 411
Feb 01/10
528-599,
CES
3. __________
Job Set-up
Subtask 57-55-11-941-056
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-55-11-860-054
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is on the
flap/slat control-lever.
(3) Make sure that the adjustable access platform is in position below
the applicable fairing at flap track 2, 3 or 4, zone 531(631),
532(632) or 533(633).
Subtask 57-55-11-865-053
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 412
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 57-55-11-420-072
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-55-11-420-050-A
(a) Lubricate the splines of the adjusters (42) and the splined
fittings (43) with COMMON GREASE (Material No. 04-004).
(b) Install the adjusters (42) and make sure that they are adjusted
fully into their mountings.
(c) Align the movable fairing at the forward pivot, then install the
splined fittings (43).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 413
Feb 01/10
528-599,
CES
Flap Track Fairings Nos. 2, 3 and 4 - Installation Dimensions
Figure 405/TASK 57-55-11-991-004
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 414
Feb 01/10
528-599,
CES
(2) For the track 2, the track 3 and the track 4 positions, align the
control rod (54) with the flap drive arm (46). Temporarily install
the bolt (58), the bush (47), the washer (48) and the nut (49).
(3) Temporarily install the forward and the aft fixed fairings as
follows:
1
_ Install the aft fixed fairing with the bolts (6), the bolts
(18), the washers (16) and the nuts (15). Do not fully tighten
the nuts (15).
2
_ Locate the spigot (3) in the key-hole plate.
3
_ Install the forward fixed fairing with the bolts (2).
1
_ Connect the aft fixed fairing spigot (23) in the key-hole
plate and install the bolts (6).
2
_ Locate the spigot (3) in the key-hole plate.
3
_ Connect the forward fixed fairing with the bolts (2).
(a) For the track 3 and the track 4 positions, measure the dimension
a, which must be between 5 mm (0.1968 in.) and 8 mm (0.3149
in.).
(b) For the track 2 position, measure the dimension a, which must
be between 4 mm (0.1574 in.) and 8 mm (0.3149 in.).
(5) For the track 2 and the track 3 positions, adjust the length of the
rod end (17). After adjustment, make sure that you can see the
threads of the rod end (17) in its support bracket inspection hole.
Safety with MISCELLANEOUS (Material No. 19-010).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 415
Feb 01/10
528-599,
CES
(b) Measure the dimension e at each side of the pivot. The
dimension must be between zero, +/- 1 mm (0.0393 in.). If
necessary, turn the splined fittings (43) clockwise or
counterclockwise, as applicable, until the dimension e is
correct.
(d) Install the bolts (44) and safety with MISCELLANEOUS (Material
No. 19-010) to the splined fittings (43), then install the
push-fit covers (45).
(7) At the track 2 and the track 3 positions, remove the bolts (2), (6)
and (18), and remove the forward and aft fixed fairings.
(8) At the track 4 position, remove the bolts (2) and (6), and remove the
forward and aft fixed fairings.
(9) Install the bonding straps (37), (39) and (41) with the bolts (35)
and (38) and the nuts (36) and (40) (Ref. TASK 20-28-00-912-004).
(a) Temporarily install the top cover (24), with some of the screws
(25).
(c) For the track 2 position, measure the dimension d, which must
be between 14 mm (0.5511 in.) and 18 mm (0.7086 in.).
(d) For the track 3 and the track 4 positions, measure the dimension
d, which must be between 11 mm (0.4330 in.) and 15 mm (0.5905
in.).
(e) For the track 2 position, measure the dimension f, which must
be between 4 mm (0.1574 in.) and 6 mm (0.2362 in.).
(f) For the track 3 and the track 4 positions, measure the dimension
f, which must be between 1 mm (0.0393 in.) and 3 mm (0.1181
in.).
(g) For the track 2, the track 3 and the track 4 positions, if the
dimensions c, d or f are out of limits, continue as
follows:
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 416
Feb 01/10
528-599,
CES
1
_ Remove the screws (25), and the top cover (24).
2
_ Hold the movable fairing and remove the nut (49), the washer
(48), the bush (47) and the bolt (58).
3
_ Remove and discard the lockwire from the tabwasher (53) and
release the nut (52).
4
_ Adjust the rod end (51) as necessary and tighten the nut (52).
5
_ Align the control rod (54) with the flap drive arm (46) and
temporarily install the bolt (58), the bush (47), the washer
(48) and the nut (49).
6
_ Temporarily install the top cover (24) with some of the screws
(25).
7
_ Measure the dimensions c, d and f again.
8
_ When the dimensions c, d and f are in limits, remove the
screws (25) and the top cover (24).
(11) Hold the movable fairing and remove the nut (49), the washer (48),
the bush (47) and the bolt (58).
(d) Use the table that follows for the correct selection of shims.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 417
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| Column A | Column B | Column C |
-------------------------------------------------------------------------------
|If the difference| this is the total | Add these quantities of shim type |
|between Dim. X | thickness of the | together, to get the thickness |
|and Dim. Y is | shims necessary to | that is given in Column B. |
|as given below, | get the correct fit. | 0.3 thick | 0.4 thick | 0.5 thick |
-------------------------------------------------------------------------------
| To 0.6 | 0.5 | - | - | 1 |
-------------------------------------------------------------------------------
| 0.61 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 1 | - | 2 |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | - | 1 | 2 |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 2 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | 1 | 2 | 1 |
-------------------------------------------------------------------------------
(a) Align the side-load stay (30) and the flap-track-beam rear
attachment (32).
(b) Install the bolt (31), the shims (29), the washer (26) and the
nut (27).
1
_ If you install the shims (29) that you removed, make sure that
they are in the same related positions.
2
_ If you install new shims (29), install them equally on each
side of the side-load stay (30).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 418
Feb 01/10
528-599,
CES
(c) TORQUE the nut (27) to between 1.7 and 1.8 m.daN (12.53 and 13.27
lbf.ft).
(d) Examine the related positions of the hole in the bolt (31) and
the slot in the nut (27).
(e) TORQUE the nut (27), until the next slot aligns with the hole, to
2.8 m.daN (20.64 lbf.ft) maximum.
(f) Safety the nut (27) with a new cotter pin (28).
(15) For the track 2, the track 3 and the track 4 positions:
(b) Align the control rod (54) with the flap drive arm (46) and
install the bolt (58), make sure that the chamfer on the bolt
head (58) aligns with the chamfer on the flap drive arm (46),
install the bush (47), the washer (48) and the nut (49).
(c) For the track 3 and the track 4 positions, torque the nut (49) to
1.0 m.daN (88.49 lbf.in).
(d) For the track 2 position, torque the nut (49) to between 1.4 and
1.5 m.daN (10.32 and 11.06 lbf.ft).
(e) Examine the related positions of the hole in the bolt (58) and
the slot in the nut (49).
(f) Torque the nut (49), until the next slot aligns with the hole to
2.0 m.daN (14.74 lbf.ft) maximum.
(g) Safety the nut (49) with a new cotter pin (50).
(h) Tighten the nut (52) against the tab washer (53) and lock with
MISCELLANEOUS (Material No. 19-010).
(i) Install the bonding strap (55) with the bolt (56) and the washer
(57) (Ref. TASK 20-28-00-912-004).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 419
Feb 01/10
528-599,
CES
(b) Install the top cover (24) with the screws (25).
(c) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the top cover (24) and the movable fairing.
(d) Use CLEANING AGENTS (Material No. 11-026) and a plastic spatula,
to make the bead smooth and level with the fairings.
(17) Install the aft fixed fairing at the track 2 and the track 3
positions as follows:
NOTE : Make sure that the threads of the bolts (6) and (18) and
____
the screws (5) stay clean.
(b) Install the aft fixed fairing with the bolts (6) and (18), the
washer (16) and the nut (15):
1
_ Safety the nut (15) with a new cotter pin (14).
2
_ TORQUE the bolts (6) to between 0.65 and 0.75 m.daN (57.52 and
66.37 lbf.in).
(18) Install the aft fixed fairing at the track 4 position as follows:
NOTE : Make sure that the threads of the bolts (6) and the screws
____
(5) stay clean.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 420
Feb 01/10
528-599,
CES
(b) Apply a layer of COMMON GREASE (Material No. 04-022) to the
interfaces of:
- the spigot (23)
- the key-hole plate.
(c) Engage the spigot (23) in its key-hole plate, then install the
aft fixed fairing with the bolts (6).
(d) TORQUE the bolts (6) to between 0.65 and 0.75 m.daN (57.52 and
66.37 lbf.in).
(f) TORQUE the screws (5) to between 0.17 and 0.23 m.daN (15.04 and
20.35 lbf.in).
NOTE : Make sure that the threads of the screws (2) stay clean.
____
1
_ Hold the forward fixed fairing and install the bonding straps
(1) and (19) with the bolt (13) and the nut (20) (Ref. TASK
20-28-00-912-004).
1
_ Hold the forward fixed fairing and install the bonding straps
(1) and (21) with the bolt (22) (Ref. TASK 20-28-00-912-004).
(b) Engage the spigot (3) into its key-hole plate and move the
forward fixed fairing to the rear, then install the bolts (2).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 421
Feb 01/10
528-599,
CES
(c) TORQUE the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
39.82 lbf.in).
(d) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the forward and aft fixed fairings.
(e) Use CLEANING AGENTS (Material No. 11-026) and a plastic spatula,
to make the bead smooth and level with the fairings.
Subtask 57-55-11-865-064
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-061
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(2) Do a check of the flap track fairing lateral movement (Ref. TASK 57-
55-11-200-001).
Subtask 57-55-11-710-050
E. Test
5. Close-up
________
Subtask 57-55-11-942-050
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 422
Feb 01/10
528-599,
CES
(4) Remove the warning notice(s).
(6) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 423
Feb 01/10
528-599,
CES
R **ON A/C ALL
TASK 57-55-11-010-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 424
May 01/04
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-061
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-11-860-059
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap control lever.
(3) Put the access platform below the applicable flap track 2, zone 531
(631).
EFF :
ALL 57-55-11
Page 425
Feb 01/10
CES
Subtask 57-55-11-865-068
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-11-010-052
(1) Remove the screws (2) and the top cover (1).
(2) Remove the bolt (9), the washer (10) and disconnect the end of the
bonding strap (8).
(a) Hold the movable fairing and remove the nut (3), the washer (4),
the sliding bush (5) and the bolt (11).
EFF :
ALL 57-55-11
Page 426
Feb 01/10
CES
Flap No. 2 Movable Fairing - Location and Detail
Figure 406/TASK 57-55-11-991-007
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 427
Feb 01/10
528-599,
CES
R Flap No. 2 Movable Fairing - Location and Detail
R Figure 406A/TASK 57-55-11-991-007-A
R
EFF :
301-399, 57-55-11
Page 428
May 01/04
CES
(5) Lower the flap track fairing:
CAUTION : MOVE THE MOVABLE FAIRING SLOWLY. DO NOT LET THE MOVABLE
_______
FAIRING TURN TOO FAR VERTICALLY BECAUSE THIS WILL CAUSE
DAMAGE.
(a) Carefully lower the movable fairing and make sure that the stops
in the side load-stay hinge are engaged.
Subtask 57-55-11-010-052-A
(2) Remove the nut (3), the bolt (6) and the washer (7). Disconnect the
end of the bonding strap (4).
(3) At the fairing drive link (5), disconnect the electrical harnesses
(15) from the interface connector (14).
(4) Remove and discard the lockwire and the cotter pin (10) from the
applicable nuts (12) and (11).
(a) Hold the movable fairing and remove the nut (12), the washer (13)
and the bolt (8).
(b) Carefully lower the movable fairing and make sure that the stops
in the side load-stay hinge are engaged.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11
Page 429
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-55-11-410-001
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 430
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 431
May 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-062
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the slats or flaps.
Subtask 57-55-11-860-064
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control lever.
(3) Make sure that the access platform is in position below the
applicable flap track 2, zone 531 (631).
EFF :
ALL 57-55-11
Page 432
Feb 01/10
CES
Subtask 57-55-11-865-070
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-11-410-056
(1) Move the movable fairing, to align the control rod (7) with the flap
drive lever.
(2) Temporarily install the control rod (7) with the bolt (11), the
sliding bush (5), the washer (4) and the nut (3).
(3) Temporarily install the top cover (1) with some of the screws (2).
EFF :
ALL 57-55-11
Page 433
Feb 01/10
CES
(4) Make sure that the movable fairing is correctly adjusted (Ref. TASK
57-55-11-400-001).
(5) Hold the movable fairing and remove the nut (3), the washer (4) the
sliding bush (5) and the bolt (11).
(6) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of these items:
- the bolt (11) and the sliding bush (5)
- the flap drive control lever
- the control rod (7)
- the washer (4) and the nut (3)
Subtask 57-55-11-410-057
(1) Lift the movable fairing, to align the link control rod (7) with the
flap drive lever.
(3) Install the bolt (11) the sliding bush (5), the washer (4) and the
nut (3).
(4) Torque the nut (3) to between 1.4 and 1.5 m.daN (10.32 and 11.06
lbf.ft).
(5) Examine the related positions of the hole in the bolt (11) and the
slot in the nut (3).
(6) Torque the nut (3) until the next slot aligns with the hole to 2.0
m.daN (14.74 lbf.ft) maximum.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 434
Feb 01/10
528-599,
CES
(7) Safety the nut (3) with the new cotter pin (6).
(8) Install the bonding strap (8) on the flap drive lever with the bolt
(9), and the washer (10) (Ref. TASK 20-28-00-912-004).
(9) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean:
- the screws (2) and the interfaces of the cover (1).
(11) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
screws (2).
(13) Apply a bead of SEALANTS (Material No. 09-016) in the groove between
the cover (1) and the movable fairing.
Subtask 57-55-11-410-056-A
(1) Move the movable fairing, to align the link (5) with the bracket.
(2) Temporarily install the bolt (8), the washer (13) and the nut (12).
(3) Make sure that the movable fairing is correctly adjusted (Ref. TASK
57-55-11-400-001).
(4) Hold the movable fairing and remove the nut (12), the washer (13) and
the bolt (8).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11
Page 435
Feb 01/10
511-526, 528-599,
CES
R (5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-004) to clean the interfaces of these items:
R - the bolts (8) and (9)
R - the link (5) and the bracket
R - the washer (13) and the nuts (11) and (12).
R Subtask 57-55-11-410-057-A
R (1) Lift the movable fairing, to align the link (5) with the bracket.
R (2) Install the bolt (8), the washer (13) and the nut (12).
R (3) Torque the nut (12) to between 3.1 and 3.6 m.daN (22.86 and 26.54
R lbf.ft).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
R (4) Safety the nut (12) with MISCELLANEOUS (Material No. 19-010).
R (6) Torque the nut (11) to between 1.7 and 1.8 m.daN (12.53 and 13.27
R lbf.ft).
R (7) Safety the nut (11) with the new cotter pin (10).
R (8) Install the bonding strap (4) on the link (5) with the bolt (6), the
R washer (7) and the nut (3) (Ref. TASK 20-28-00-912-004).
R (9) Connect the electrical harnesses (15) to the interface connector (14)
R at the fairing drive link (5).
R
EFF :
301-399, 57-55-11
Page 436
May 01/08
CES
R (10) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean:
R - the screws (2) and the interface of the cover (1).
R (12) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
R screws (2).
R (14) Apply a bead of SEALANTS (Material No. 09-016) in the groove between
R the cover (1) and the movable fairing.
Subtask 57-55-11-865-071
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-063
D. Aircraft Configuration
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap
control-lever.
Subtask 57-55-11-710-054
E. Test
EFF :
ALL 57-55-11
Page 437
May 01/08
CES
5. Close-up
________
Subtask 57-55-11-942-055
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-11
Page 438
May 01/08
R
CES
TASK 57-55-11-010-002
To Lower the Flap Track No. 3 & No. 4 Movable Fairings for Access
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 439
May 01/08
R
CES
3. __________
Job Set-up
Subtask 57-55-11-941-059
A. Safety Precautions
(1) Put a warning notice in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-55-11-860-060
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the slat/flap control-lever.
(3) Put an access platform below the applicable flap track 3 or 4, zone
532 (632) or 533 (633).
Subtask 57-55-11-865-069
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-11-010-050
(1) Remove the screws (2) and the top cover (1).
(2) Remove the bolt (9), the washer (10) and disconnect the end of the
bonding strap (8).
EFF :
ALL 57-55-11
Page 440
May 01/08
R
CES
Flap-Track No. 3 & No. 4 Movable Fairing - Location and Detail
Figure 407/TASK 57-55-11-991-005
EFF :
ALL 57-55-11
Page 441
May 01/08
R
CES
(3) Remove and discard the cotter pin (6).
(a) Hold the movable fairing and remove the nut (3), the washer (4),
the sliding bush (5) and the bolt (11).
CAUTION : MOVE THE MOVABLE FAIRING SLOWLY. DO NOT LET THE MOVABLE
_______
FAIRING TURN TOO FAR VERTICALLY BECAUSE THIS WILL CAUSE
DAMAGE.
EFF :
ALL 57-55-11
Page 442
May 01/08
R
CES
TASK 57-55-11-410-002
To Lift the Flap Track No. 3 & No. 4 Movable Fairings after Access
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 443
Nov 01/08
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-063
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
EFF :
ALL 57-55-11
Page 444
Nov 01/08
R
CES
Subtask 57-55-11-860-066
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the slat/flap control-lever.
(3) Make sure that the access platform is in position below the
applicable flap track 3 or 4, zone 532 (632) or 533 (633).
Subtask 57-55-11-865-072
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-11-410-054
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
ALL 57-55-11
Page 445
Feb 01/10
CES
(2) Lift the flap fairing:
(a) Move the movable fairing to align the control rod (7) with the
flap drive lever.
(b) Temporarily install the control rod (7) with the bolt (11), the
sliding bush (5), the washer (4) and the nut (3).
(3) Temporarily install the top cover (1) with some of the screws (2).
(5) Remove the screws (2) and the top cover (1).
(6) Hold the movable fairing and remove the nut (3), the washer (4), the
sliding bush (5) and the bolt (11).
(7) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of:
- the bolt (11) and the sliding bush (5)
- the flap drive lever and the control rod (7).
(9) Align the control rod (7) with the flap drive lever and install the
bolt (11), the sliding bush (5), the washer (4) and the nut (3).
(10) TORQUE the nut (3) to between 0.9 and 1.0 m.daN (79.64 and 88.49
lbf.in).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 446
Feb 01/10
528-599,
CES
(12) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of the cover (1)
and the screws (2).
(13) Install the end of the bonding strap (8) with the washer (10) and the
bolt (9) (Ref. TASK 20-28-00-912-004).
(15) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
screws (2).
(16) Install the top cover (1) with the screws (2).
(17) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the cover (1) and the movable fairing.
Subtask 57-55-11-410-054-A
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11
Page 447
Feb 01/10
511-526, 528-599,
CES
(a) Move the movable fairing to align the control rod (7) with the
flap drive lever.
(b) Temporarily install the control rod (7) with the bolt (11), the
sliding bush (5), the washer (4) and the nut (3).
(3) Temporarily install the top cover (1) with some of the screws (2).
(5) Remove the screws (2) and the top cover (1).
(6) Hold the movable fairing and remove the nut (3), the washer (4), the
sliding bush (5) and the bolt (11).
(7) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of:
- the bolt (11) and the sliding bush (5)
- the flap drive lever and the control rod (7).
(9) Align the control rod (7) with the flap drive lever and install the
bolt (11), the sliding bush (5), the washer (4) and the nut (3).
(10) TORQUE the nut (3) to between 0.9 and 1.0 m.daN (79.64 and 88.49
lbf.in).
(12) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the interfaces of the cover (1)
and the screws (2).
(13) Install the end of the bonding strap (8) with the washer (10) and the
bolt (9) (Ref. TASK 20-28-00-912-004).
EFF :
301-399, 57-55-11
Page 448
Nov 01/08
R
CES
(14) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) and SPECIAL MATERIALS (Material No. 05-064) to
the interfaces of the cover (1).
(15) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
screws (2).
(16) Install the top cover (1) with the screws (2).
(17) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the cover (1) and the movable fairing.
Subtask 57-55-11-865-073
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-065
C. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the slat/flap
control-lever.
Subtask 57-55-11-710-053
D. Test
5. Close-up
________
Subtask 57-55-11-942-054
A. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-11
Page 449
Nov 01/08
R
CES
INTENTIONALLY BLANK
R
57-55-11
Page 450
Nov 01/08
CES
**ON A/C 301-399,
TASK 57-55-11-000-004
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 451
May 01/08
R
CES
3. __________
Job Set-up
Subtask 57-55-11-941-064
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-11-860-058
(1) Make sure that the flaps are in the fully retracted position
(Ref. TASK 27-50-00-866-009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control-lever.
(3) Put the adjustable access platform below the applicable fairing at
flap track 2, 3 or 4, zone 531 (631), 532 (632), 533 (633).
Subtask 57-55-11-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-55-11
Page 452
May 01/08
R
CES
4. Procedure
_________
Subtask 57-55-11-020-071
(1) Remove the applicable fixed fairing (1) 531EB (631EB) or 532EB
(632EB) or 533EB (633EB):
1
_ For the track 2, remove the screws (4) and the covers (3)
531AR (631AR), 531AL (631AL).
2
_ For the track 3, remove the screws (4) and the covers (3)
532AR (632AR), 532AL (632AL).
3
_ For the track 4, remove the screws (4) and the covers (3)
533AR (633AR), 533AL (633AL).
1
_ For the track 2, remove the screws (14) and the lower cover
(13) 531FB (631FB).
2
_ For the track 3, remove the screws (14) and the lower cover
(13) 532FB (632FB).
3
_ For the track 4, remove the screws (14) and the lower cover
(13) 533FB (633FB).
(c) Hold the fixed fairing (1) and remove the bolts (2), (8) and
(12).
(d) Remove the nut (15), the bolt (16) and disconnect the bonding
strap (17) from the bracket (18).
(e) Remove the nut (5), the bolt (9), the bonding strap (6) and the
bonding disc (7).
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Flap Track Fairings - Location and Details (SHEET 1)
Figure 408/TASK 57-55-11-991-009
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Fixed Fairing (SHEET 2)
Figure 409/TASK 57-55-11-991-010
EFF :
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Page 455
May 01/08
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Bonding Straps - Location and Detail
Figure 410/TASK 57-55-11-991-011
EFF :
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May 01/08
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Movable Fairings - FWD Attachments
Figure 411/TASK 57-55-11-991-013
EFF :
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(2) Remove the applicable movable fairing 531CB (631CB) or 532CB (632CB)
or 533CB (633CB):
1
_ For the track 2, remove the screws (11) and the top cover (10)
531AT (631AT).
2
_ For the track 3, remove the screws (11) and the top cover (10)
532AT (632AT).
3
_ For the track 4, remove the screws (11) and the top cover (10)
533AT (633AT).
(b) Remove the nut (25) and the bolt (23) and disconnect the bonding
strap (24) from the rod assembly.
(a) Hold the movable fairing and remove the nut (43), the bush (42)
and the bolt (41).
CAUTION : MOVE THE MOVABLE FAIRING SLOWLY. DO NOT LET THE MOVABLE
_______
FAIRING TURN TOO FAR VERTICALLY BECAUSE THIS WILL CAUSE
DAMAGE.
(a) Carefully lower the applicable movable fairing until you can get
access to the flap track beam attachment.
(c) Hold the movable fairing and remove the nut (49), the washer
(48), the shims (51) and the bolt (47).
(d) At the forward pivot, remove the nuts (27) and (29), the bolts
(28) and (32) and disconnect the bonding straps (26), (30) and
(31).
EFF :
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(e) Remove the push-fit covers (55).
(f) Remove and discard the lockwire from the bolts (54).
(g) Support the movable fairing, and remove the bolts (54) and the
splined fittings (53).
EFF :
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Page 459
May 01/08
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TASK 57-55-11-400-004
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 460
Nov 01/09
CES
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
D. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
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Page 461
Nov 01/08
CES
3. __________
Job Set-up
Subtask 57-55-11-941-065
A. Safety Precautions
(1) Make sure that the WARNING NOTICES are in position in the cockpit to
tell persons not to operate:
- the flaps
- the slats.
Subtask 57-55-11-860-055
(1) Make sure that the flaps are in the fully retracted position
(Ref. TASK 27-50-00-866-009).
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the flap/slat control-lever.
(3) Make sure that the top cover (10) and the push-fit covers (55) have
been removed from the movable fairing (Ref. TASK 57-55-11-000-004).
Subtask 57-55-11-865-060
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
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Page 462
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4. Procedure
_________
Subtask 57-55-11-420-077
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the component interface and/or
the adjacent area.
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-55-11-420-069
(1) Lubricate the splines in the adjusters (52) and the splined fittings
(53) with COMMON GREASE (Material No. 04-004).
(2) Install the adjusters (52) and make sure that they are adjusted fully
into their mountings.
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May 01/08
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Fairing Installation - Dimensions
Figure 412/TASK 57-55-11-991-012
EFF :
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Page 464
May 01/08
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(3) Align the movable fairing at the forward pivot, then install the
splined fittings (53).
(a) Align the control rod (45), with the flap lever and temporarily
install the bolt (41), the bush (42) and the nut (43).
(5) Install the bonding disc (7) and the bonding strap (6) with the bolt
(9) and the nut (5) onto the fixed fairing (1).
(6) Torque the nut (5) to between 3.5 and 4.5 m.daN (25.81 and 33.18
lbf.ft).
(7) Temporarily install the fixed fairing (1) with the bolts (2), (8) and
(12).
(8) Measure the dimension A, this must be between 7.5 mm (0.30 in.) and
9.5 mm (0.37 in.).
(9) If the dimension A is not correct, remove the bolts (2), (8) and (12)
and the fixed fairing (1), and continue as follows:
(c) Install the fixed fairing (1) with the bolts (2), (8) and (12).
(10) Align the movable fairing with the fixed fairing (1).
(11) Measure the dimension E, at both sides of the pivot. The dimension
must be between zero, +/- 1 mm (0.04 in.).
(13) Measure the dimension F, which must be between 2 mm (0.078 in.) and
6 mm (0.24 in.).
EFF :
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(14) Install the bonding straps (26) and (31) with the bolts (28) and
(32), and the nuts (27) and (29).
(15) Install the bolts (54) and safety with MISCELLANEOUS (Material No.
19-010) to the splined-fittings (53), then install the push-fit
covers (55).
(16) Remove the bolts (2), (8) and (12), then remove the fixed fairing (1)
and (if installed) the packer(s) (19).
(17) Hold the fixed fairing and install the bonding strap (17), with the
bolt (16) and the nut (15) (Ref. TASK 20-28-00-912-004).
NOTE : Make sure that the threads of the bolts (2), (8) and (12), and
____
the screws (4) and (14) stay clean.
(19) If necessary, install the packer(s) (19) on the fixed fairing (1).
(20) Install the fixed fairing with the bolts (2), (8) and (12).
(21) TORQUE the bolts (2), (8) and (12) to between 0.65 and 0.75 m.daN
(57.52 and 66.37 lbf.in).
(23) TORQUE the screws (4) to between 0.17 and 0.23 m.daN (15.04 and 20.35
lbf.in).
(24) Install the lower cover (13) with the screws (14).
(25) TORQUE the screws (14) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
EFF :
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Page 466
May 01/08
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Subtask 57-55-11-420-073
(1) Temporarily install the bolt (47), the washer (48) and the nut (49).
(2) Measure and write down the dimension X and the dimension Y.
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For Flap Track 2
-------------------------------------------------------------------------------
| Column A | Column B | Column C |
-------------------------------------------------------------------------------
|If the difference| this is the total | Add these quantities of shim type |
|between Dim. X | thickness of the | together, to get the thickness |
|and Dim. Y is | shims necessary to | that is given in Column B. |
|as given below, | get the correct fit. | 0.3 thick | 0.4 thick | 0.5 thick |
-------------------------------------------------------------------------------
| 0.0 to 0.6 | 0.5 | - | - | 1 |
-------------------------------------------------------------------------------
| 0.61 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 1 | - | 2 |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | - | 1 | 2 |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 2 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | 1 | 2 | 1 |
-------------------------------------------------------------------------------
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For Flap Tracks 3 and 4
-------------------------------------------------------------------------------
| Column A | Column B | Column C |
-------------------------------------------------------------------------------
|If the difference| this is the total | Add these quantities of shim type |
|between Dim. X | thickness of the | together, to get the thickness |
|and Dim. Y is | shims necessary to | that is given in Column B. |
|as given below, | get the correct fit. | 0.3 thick | 0.4 thick | 0.5 thick |
-------------------------------------------------------------------------------
| 0.0 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 3 | 1 | - |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | 2 | 2 | - |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 1 | 3 | - |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | - | 4 | - |
-------------------------------------------------------------------------------
(4) Remove the nut (49) and the washer (48). Remove the bolt (47)
sufficiently so that you can install the correct quantity of shims
(51).
(5) Install the shims (51) then fully install the bolt (47), the washer
(48) and the nut (49).
(6) TORQUE the nut (49) to between 1.7 and 1.8 m.daN (12.53 and 13.27
lbf.ft).
(7) Examine the related positions of the hole in the bolt (47) and the
slot in the nut (49).
(8) TORQUE the nut (49), until the next slot aligns with the hole, to 2.8
m.daN (20.64 lbf.ft) maximum.
EFF :
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May 01/08
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(9) Safety the nut (49) with a new cotter pin (50).
(10) Move the fairing (up and down) to make sure that the sidestay (46) is
free to turn.
(12) Align the control rod (45) with the flap drive arm and install the
bolt (41), the bush (42) and the nut (43).
(13) Safety the nut (43) with a new cotter pin (44).
(15) Temporarily install the top cover (10) with some of the screws (11).
(16) Measure the dimension G, this must between 3 mm (0.12 in.) and 1 mm
(0.04 in.).
(17) If you installed a new movable fairing and the dimension(s) G is
not correct, do the steps that follow:
(a) Remove the screws (11) and the top cover (10).
(b) Remove the nut (22) the bolt (21) and disconnect the lower
bonding strip (20) from the rod P-clip.
(c) If necessary, remove and discard the lockwire from the locknuts
on the rod (45).
(d) Loosen the locknuts sufficiently to let you turn the rod body.
(e) Turn the rod body clockwise or counterclockwise to adjust the rod
length.
(f) Temporarily install the top cover (10) with some of the screws
(11).
(h) Remove the screws (11) and the top cover (10).
EFF :
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(i) Safety the locknuts on the rod assembly to the tabwashers with
MISCELLANEOUS (Material No. 19-010).
(j) Install the bonding strip (24) on the P-clip with the bolt (23)
and the nut (25) (Ref. TASK 20-28-00-912-004).
(k) Install the bonding strip (20) on the P-clip with the bolt (21)
and the nut (22) (Ref. TASK 20-28-00-912-004).
(o) Install the top cover (10) with the screws (11).
(p) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the top cover (10) and the movable fairing.
Subtask 57-55-11-865-061
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-062
E. Aircraft Configuration
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control-lever.
Subtask 57-55-11-710-055
F. Test
EFF :
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Page 471
May 01/08
R
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5. Close-up
________
Subtask 57-55-11-942-057
A. Removal of Equipment
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-55-11
Page 472
May 01/08
R
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TASK 57-55-11-000-005
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 473
May 01/08
R
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3. __________
Job Set-up
Subtask 57-55-11-941-066
A. Safety Precautions
(1) Put a warning notice on panel 114VU to tell persons not to operate
the flaps or slats.
Subtask 57-55-11-860-052
(1) Put the flaps in the fully retracted position (Ref. TASK 27-50-00-
866-009).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
Subtask 57-55-11-865-062
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-55-11-010-057
D. Get Access
(1) Put the access platform in position below the applicable flap tab
hinge-fairing at flap tracks 2, 3 or 4, zones 531 (631), 532 (632) or
533 (633).
EFF :
301-399, 57-55-11
Page 474
May 01/08
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4. Procedure
_________
Subtask 57-55-11-020-072-A
(1) Remove the inboard flap tab hinge-fairing at the hinge 1A position as
follows:
(Ref. Fig. 413/TASK 57-55-11-991-014-A)
R (a) Hold the front fairing (8) and remove the screws (9).
(b) Lower and hold the front fairing (8) until the front fairing
bonding strap (5) has been disconnected.
(c) Remove the nut (6), the washer (7), the bolt (3), the washers (4)
and disconnect the bonding strap (5).
(e) Hold the rear fairing (1) and remove the screws (2).
(f) Lower and hold the rear fairing (1) until the rear fairing
bonding strap (5) has been disconnected.
(g) Remove the nut (6), the washer (7), the bolt (3), the washers (4)
and disconnect the bonding strap (5).
(2) Remove the inboard flap tab hinge-fairing at the hinge 1B position as
follows:
(Ref. Fig. 414/TASK 57-55-11-991-018)
(a) Remove the caps (26) and (30) from the front fairing (29).
(b) Remove the bolts (27) and (31) and the washers (28) and (32).
(c) Carefully push the front fairing (29) forward until it disengages
from the bolts (36).
(d) Lower and hold the front fairing (29) until the front fairing
bonding strap (39) is disconnected.
(e) Remove the nut (37), the washer (38), the bolt (41), the washers
(40) and disconnect the bonding strap (39).
EFF :
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Page 475
Feb 01/09
CES
Hinge 1A Fairings - Location and Detail
Figure 413/TASK 57-55-11-991-014-A
EFF :
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Page 476
May 01/08
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CES
Hinge 1B Fairings - Location and Detail
Figure 414/TASK 57-55-11-991-018
EFF :
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Page 477
May 01/08
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(f) Remove the front fairing (29).
(g) Remove the caps (23) and (33) from the rear fairing (22).
(h) Remove the bolts (24) and (34) and the washers (25) and (35).
(j) Carefully push the rear fairing (22) rearward until it disengages
from the screws (21).
(k) Lower and hold the rear fairing (22) until the rear fairing
bonding strap (39) is disconnected.
(l) Remove the nut (37), the washer (38), the bolt (41), the washers
(40) and disconnect the bonding strap (39).
(3) Remove the outboard flap tab hinge-fairings at the hinge 3A, 3B and
3C positions as follows:
(Ref. Fig. 415/TASK 57-55-11-991-017)
(a) Hold the front fairing (61) and remove the screws (55).
(c) Hold the rear fairing (53) and remove the screws (52) and (54).
R
EFF :
301-399, 57-55-11
Page 478
Feb 01/09
CES
R Hinge 3A, 3B and 3C Fairings - Location and Detail
Figure 415/TASK 57-55-11-991-017
EFF :
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Page 479
Feb 01/09
CES
TASK 57-55-11-400-005
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 480
Aug 01/09
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-068
A. Safety Precautions
(1) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the flaps or slats.
Subtask 57-55-11-860-053
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009)
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the slat/flap control-lever.
(3) Make sure that the applicable flap tabs are removed (Ref. TASK 57-55-
11-000-005).
(4) Make sure that the access platform is in position below the
applicable flap track 2, 3 or 4, zone 531 (631), 532 (632) or 533
(633).
EFF :
301-399, 57-55-11
Page 481
May 01/08
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Subtask 57-55-11-865-063
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-55-11-420-074
(1) Clean the component interface and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
Subtask 57-55-11-420-071-A
R (1) Install the inboard flap tab hinge-fairings at the hinge 1A position
R as follows:
(Ref. Fig. 413/TASK 57-55-11-991-014-A)
(a) Hold the front fairing (8) and connect the bonding strap (5) with
(Ref. TASK 20-28-00-912-004):
- the bolt (3)
- the washers (4) and (7)
- the nut (6).
(b) TORQUE the nut (6) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
(c) Apply SEALANTS (Material No. 09-020) to the threads of the screws
(9).
(d) Install the front fairing (8) with the screws (9).
EFF :
301-399, 57-55-11
Page 482
Feb 01/09
CES
(e) TORQUE the screws (9) to between 0.7 and 0.8 m.daN (61.94 and
70.79 lbf.in).
(f) Hold the rear fairing (1) and connect the bonding strap (5) with
(Ref. TASK 20-28-00-912-004):
- the bolt (3)
- the washers (4) and (7)
- the nut (6).
(g) TORQUE the nut (6) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
(h) Apply SEALANTS (Material No. 09-020) to the threads of the screws
(2).
(i) Put the rear fairing (1) in position and loosely install the
screws (2).
(k) Tighten the screws (2) and TORQUE to between 0.7 and 0.8 m.daN
(61.94 and 70.79 lbf.in).
(l) Apply a bead of SEALANTS (Material No. 09-016) between the tab
trailing edge and the rear fairing (1).
(a) Hold the front fairing (29) and connect the bonding strap (39)
with (Ref. TASK 20-28-00-912-004):
- the bolt (41)
- the washers (40) and (38)
- the nut (37).
(b) TORQUE the nut (37) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
(c) Engage the front fairing (29) on the bolts (36) and carefully
push the front fairing (29) into position.
(d) Install the washers (28) and (32) and the bolts (27) and (31).
(e) TORQUE the bolts (27) and (31) to between 1.4 and 1.6 m.daN
(10.32 and 11.79 lbf.ft).
EFF :
301-399, 57-55-11
Page 483
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CES
(f) Install the caps (26) and (30).
(g) Hold the rear fairing (22) and connect the bonding strap (39)
with (Ref. TASK 20-28-00-912-004):
- the bolt (41)
- the washers (40) and (38)
- the nut (37).
(h) TORQUE the nut (37) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
(i) Engage the rear fairing (22) on the screws (21) and carefully
push the rear fairing (22) into position.
(k) Tighten the screws (21) and TORQUE to between 0.7 and 0.8 m.daN
(61.94 and 70.79 lbf.in).
(l) Install the washers (25) and (35) and the bolts (24) and (34).
(n) Apply a bead of SEALANTS (Material No. 09-016) between the tab
trailing edge and the rear fairing (22).
(3) Install the outboard flap tab-fairings at the hinge 3A, 3B and 3C
positions as follows:
(Ref. Fig. 415/TASK 57-55-11-991-017)
(a) Put the front fairing (61) in position and install the screws
(55).
R (c) Put the rear fairing (53) in position and loosely install the
screws (52) and (54).
EFF :
301-399, 57-55-11
Page 484
Feb 01/09
CES
R (f) Apply a bead of SEALANTS (Material No. 09-016) between the tab
trailing edge and the rear fairing (53).
Subtask 57-55-11-865-065
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-056
D. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control-lever.
Subtask 57-55-11-710-056
E. Test
5. Close-up
________
Subtask 57-55-11-942-058
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-55-11
Page 485
Feb 01/09
CES
TASK 57-55-11-000-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 486
May 01/08
R
CES
3. __________
Job Set-up
Subtask 57-55-11-941-069
A. Safety Precautions
(2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-55-11-860-072
B. Get Access
(2) Make sure that a ground lock sleeve is installed on the applicable
MLG lockstay actuator (Ref. TASK 32-00-00-481-001).
(3) Put the ACCESS PLATFORM 3M (10 FT) in position at zone 733(743).
Subtask 57-55-11-865-074
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-55-11
Page 487
May 01/08
R
CES
4. Procedure
_________
Subtask 57-55-11-210-062
(1) Examine the area around the extension fairing (1) for the black
painted lines.
(2) If you cannot find the black painted lines, paint three black lines
in the correct position (Ref. TASK 32-12-14-400-001).
Subtask 57-55-11-020-074
(2) Remove the bolts (5), the washers (4), the bolt (3), and the washer
(2).
EFF :
301-399, 57-55-11
Page 488
May 01/08
R
CES
Hinge 1A Extension Fairing - Location and Detail
Figure 416/TASK 57-55-11-991-022
EFF :
301-399, 57-55-11
Page 489
May 01/08
R
CES
TASK 57-55-11-400-006
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 490
Nov 01/08
CES
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-070
A. Safety Precautions
(2) Make sure that the WARNING NOTICES are in the cockpit to tell persons
not to operate the flaps or slats.
Subtask 57-55-11-860-070
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is in position on the flap/slat control-lever.
(2) Make sure that a ground lock sleeve is on the applicable MLG lockstay
actuator (Ref. TASK 32-00-00-481-001).
(3) Make sure that the SLEEVE - GROUND LOCK (460005835) is on the
applicable MLG door actuator (Ref. TASK 32-00-00-481-001).
(4) Make sure that the ACCESS PLATFORM 3M (10 FT) is in position below
the applicable zone.
EFF :
301-399, 57-55-11
Page 491
May 01/08
R
CES
Subtask 57-55-11-865-075
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
4. Procedure
_________
Subtask 57-55-11-420-075
(1) Clean the component interfaces and/or the adjacent areas with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-026).
(3) Make sure that the parts retained from the removed component are
clean and in the correct condition.
EFF :
301-399, 57-55-11
Page 492
May 01/08
R
CES
Subtask 57-55-11-420-076
(1) To install the hinge 1A extension fairing if you have not replaced
the fixed fairing.
(a) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the components
that follow :
- the washers (2) and (4)
- the bolts (3) and (5).
(c) Loosely install the washer (2) and the bolt (3) in the extension
fairing (1).
(d) Find the three black lines on the fixed fairing and put the
extension fairing (1) on them.
(e) Loosely install the washers (4) and the bolts (5).
(g) TORQUE the bolts (3) and (5) to between 0.7 and 0.8 m.daN (61.94
and 70.79 lbf.in).
(2) To install the hinge 1A extension fairing if you have installed a new
fixed fairing.
(a) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the components
that follow :
- the washers (2) and (4)
- the bolts (3) and (5).
EFF :
301-399, 57-55-11
Page 493
May 01/08
R
CES
(b) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007) to the threads and shank of the bolts (3) and (5).
(c) Loosely install the washer (2) and the bolt (3) in the extension
fairing (1).
(e) Loosely install the washers (4) and the bolts (5).
(f) Adjust the extension fairing and paint three black lines
(Ref. TASK 32-12-14-400-001).
(g) TORQUE the bolts (3) and (5) to between 0.7 and 0.8 m.daN (61.94
and 70.79 lbf.in).
Subtask 57-55-11-865-076
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV
Subtask 57-55-11-860-071
D. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control-lever.
(3) Remove the safety devices and close the MLG doors (Ref. TASK 32-12-
00-410-001).
5. Close-up
________
Subtask 57-55-11-942-060
A. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
301-399, 57-55-11
Page 494
May 01/08
R
CES
R TASK 57-55-11-000-007
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
Job Set-up Information
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R B. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 495
Aug 01/04
CES
R 3. __________
Job Set-up
R Subtask 57-55-11-941-071
R A. Safety Precautions
R (1) Put warning notices in the cockpit to tell persons not to operate the
R flaps or slats.
R Subtask 57-55-11-860-073
R (1) Make sure that the flaps are in the fully retracted position
R (Ref. TASK 27-50-00-866-009).
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control-lever.
R Subtask 57-55-11-865-077
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-55-11-010-059
R D. Get Access
R (1) Put the adjustable access platform below the fairing at flap track 2,
R zone 531 (631).
R (2) Remove the flap track 2 fixed fairing 531EB (631EB) (Ref. TASK 57-55-
R 11-000-004).
EFF :
301-399, 57-55-11
Page 496
Aug 01/04
CES
R 4. Procedure
_________
R Subtask 57-55-11-020-075
R NOTE : When you remove the bracket and link assembly from the wing, make
____
R sure you do not move the bracket attachment bolts.
R (2) Carefully remove the bracket (1) and link assembly (4) from the wing.
R (b) Remove the nut (6), the washer (5) and the bolt (3).
R (c) Slide out the sleeve (2) and separate the bracket (1) from the
R link assembly (4).
EFF :
301-399, 57-55-11
Page 497
Aug 01/04
CES
R Flap Track 2 Fairing Bracket and Link Assembly - Location and Detail
R Figure 417/TASK 57-55-11-991-025
EFF :
301-399, 57-55-11
Page 498
Aug 01/04
CES
TASK 57-55-11-400-007
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
EFF :
301-399, 57-55-11
Page 499
May 01/05
CES
R D. Referenced Information
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R 3. __________
Job Set-up
R Subtask 57-55-11-941-072
R A. Safety Precautions
R (1) Make sure that the warning notices are in position in the cockpit to
R tell persons not to operate the flaps or slats.
R Subtask 57-55-11-860-074
R (1) Make sure that the flaps are in the fully retracted position
R (Ref. TASK 27-50-00-866-009).
R (2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
R installed on the flap/slat control-lever.
R Subtask 57-55-11-865-078
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
EFF :
301-399, 57-55-11
Page A400
Aug 01/04
CES
R 4. Procedure
_________
R Subtask 57-55-11-420-079
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the component interface and/or
R the adjacent area.
R (3) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R Subtask 57-55-11-420-078
R (a) Install the sleeve (2) into the bracket (1) and the link assembly
R (4).
R (b) Install the bolt (3), the washer (5) and the nut (6).
R (d) Safety the nut (6) with a new cotter pin (7).
R NOTE : When you install the bracket and link assembly to the
____
R wing, make sure you do not move the bracket attachment
R bolts.
R (2) Apply SEALANTS (Material No. 09-002) between the mating surfaces of
R the wing and the bracket and link assembly.
R (3) Carefully put the bracket and link assembly in position on the wing.
EFF :
301-399, 57-55-11
Page A401
Aug 01/04
CES
R 5. Close-up
________
R Subtask 57-55-11-410-061
R A. Close Access
R (1) Install the flap track 2 fixed fairing 531EB (631EB) (Ref. TASK 57-
R 55-11-400-004).
R Subtask 57-55-11-865-079
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-55-11-860-075
R C. Aircraft Configuration
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control-lever.
R Subtask 57-55-11-942-062
R D. Removal of Equipment
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.
EFF :
301-399, 57-55-11
Page A402
Aug 01/04
CES
Adjustment of the Hinge 1A Forward Fairing
R Figure 418/TASK 57-55-11-991-020
EFF :
301-399, 57-55-11
Page A403
Aug 01/04
CES
FAIRING - FLAPS - INSPECTION/CHECK
__________________________________
TASK 57-55-11-200-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-55-11
Page 601
Aug 01/99
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-55-11-941-067
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
EFF :
ALL 57-55-11
Page 602
Feb 01/10
CES
Subtask 57-55-11-860-067
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever.
(3) Put the access platform in position below the applicable flap, zone
581(681) or 587(687).
Subtask 57-55-11-865-066
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
EFF :
ALL 57-55-11
Page 603
Feb 01/10
CES
Flap Track Fairing - Lateral Movement
Figure 601/TASK 57-55-11-991-019
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 604
Feb 01/10
528-599,
CES
R Flap Track Fairing - Lateral Movement
R Figure 601A/TASK 57-55-11-991-019-A
R
EFF :
301-399, 57-55-11
Page 605
May 01/04
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-55-11-220-060
(a) Move the fairing (with a hand force of between 23 kg (51 lb) and
27 kg (60 lb)) to the left.
(c) Move the fairing (with a hand force of between 23 kg (51 lb) and
27 kg (60 lb)) to the right. Do not move the straight edge.
(d) Measure the distance between the straight edge and the fairing to
get dimension Y.
(e) Compare the dimension Y with the maximum values in table 601.
----------------------------------------------------------------
| Fairing | Track 2 | Track 3 | Track 4 |
|--------------|---------------|---------------|---------------|
| Dimension Y | 11.4 mm | 4.8 mm | 4.0 |
| | (0.449 in.) | (0.189 in.) | (0.158 in.) |
----------------------------------------------------------------
Table 601
1
_ Remove the applicable fairing (Ref. TASK 57-55-11-000-001).
2
_ Refer to the applicable CMM procedure (Ref. CMM 575512) or
(Ref. CMM 575513) or (Ref. CMM 575514), and replace worn or
damaged components.
3
_ Install the applicable serviceable fairing (Ref. TASK 57-55-
11-400-001).
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11
Page 606
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-55-11-220-060-A
R (a) Move the fairing (with a hand force of between 23 kg (51 lb) and
R 27 kg (60 lb)) to the left.
R (c) Move the fairing (with a hand force of between 23 kg (51 lb) and
R 27 kg (60 lb)) to the right. Do not move the straight edge.
R (d) Measure the distance between the straight edge and the fairing to
R get dimension Y.
R (e) Compare the dimension Y with the maximum values in table 601.
R ----------------------------------------------------------------
R | Fairing | Track 2 | Track 3 | Track 4 |
R |--------------|---------------|---------------|---------------|
R | Dimension Y | 11.4 mm | 4.8 mm | 4.0 |
R | | (0.449 in.) | (0.189 in.) | (0.158 in.) |
R ----------------------------------------------------------------
R Table 601
R 1
_ Remove the applicable fairing (Ref. TASK 57-55-11-000-001).
R 2
_ Refer to the applicable CMM procedure (Ref. CMM 575515) or
R (Ref. CMM 575516) or (Ref. CMM 575517), and replace worn or
R damaged components.
R 3
_ Install the applicable serviceable fairing (Ref. TASK 57-55-
R 11-400-001).
EFF :
301-399, 57-55-11
Page 607
May 01/04
CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-55-11-865-067
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-068
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-55-11-942-059
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-55-11
Page 608
May 01/04
CES
MISCELLANEOUS - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
Liquid from the trailing edge flows into the flap track fairings. Liquid
from the slat track 9 flows into the outer fairing. The liquid which
collects in the fairings flows out through drain-holes in the lower surface
of the fairing.
EFF :
ALL 57-59-00
Page 1
Feb 01/10
CES
Drains in the L/E and T/E Devices
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-59-00
Page 2
Feb 01/10
528-599,
CES
R Drains in the T/E Devices
R Figure 001A
EFF :
301-399, 57-59-00
Page 3
May 01/04
CES
R MISCELLANEOUS - INSPECTION/CHECK
________________________________
TASK 57-59-00-200-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-59-00
Page 601
Feb 01/09
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-59-00-941-051
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-59-00-010-051
B. Get Access
(1) Put the adjustable platform in position below the applicable drain
holes at zones 533(633), 532(632), 531(631).
4. Procedure
_________
EFF :
ALL 57-59-00
Page 602
Feb 01/10
CES
Drains in the T/E Devices
Figure 601/TASK 57-59-00-991-002
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-59-00
Page 603
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-59-00-210-051
A. Inspection
(1) Examine the drain-holes in the flap track fairing for blockage. If
the drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-
metallic probe through the hole to remove the obstruction.
Subtask 57-59-00-210-051-A
A. Inspection
(1) Examine the drain-holes in the flap track fairing for blockage. If
the drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-
metallic probe through the hole to remove the obstruction.
(3) Examine the drain-holes in the outboard flap trailing edge, between
the rear spar, L-Profile and end ribs for blockage. If the
drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-metallic
probe through the hole to remove the obstruction.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-59-00
Page 604
Feb 01/10
511-526, 528-599,
CES
R Drains in the T/E Devices
R Figure 601A/TASK 57-59-00-991-002-A
EFF :
301-399, 57-59-00
Page 605
May 01/04
CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-59-00-410-051
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-59-00-942-051
B. Removal of Equipment
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-59-00
Page 606
May 01/04
CES
AILERONS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
The aileron is extended or retracted with set spoilers for this function:
- with spoilers 2 thru 5 to control roll.
2. ___________
Description
The aileron is a wedge-shaped structure and has these resin impregnated
carbon fiber components:
- inboard and outboard end ribs
- internal ribs
- top and bottom skins, with honeycomb cores
- spar.
3. _____________________
Component Description
The top and bottom skins and the end ribs of the aileron make a wedge-shaped
stucture. It is strengthened by the internal ribs and the spar. Seven
machined aluminum alloy brackets are attached to the spar.
Two of the brackets connect to actuators which are installed on the fixed
structure of the trailing edge. The other five are hinge brackets. The
actuators are electrically controlled and use hydraulic power to extend or
retract the aileron. Also attached to the spar are aluminum alloy diaphragms
and plate seals, which make a smoother air flow around the aileron. There
are two inspection holes in the spar.
EFF :
ALL 57-60-00
Page 1
Feb 01/10
CES
R Aileron
Figure 001
EFF :
ALL 57-60-00
Page 2
Aug 01/02
CES
On the ends of the aileron there are silicon rubber seals attached to the
top and bottom skins. Four static dischargers and retainers are mounted at
the trailing edge of the aileron. Two lightning strips are mounted on the
top skin of the aileron. One of these lightning strips is at the inboard end
between the trailing edge and the number 2 hinge bracket. The other
lightning strip is at the outboard end between the number 3 static
discharger and the number 5 hinge bracket. Gaps between the aft-edge of the
ribs and the channel help the aileron to drain. The aileron has a layer of
glass-fibre on its trailing edge at the joint between the top and bottom
skins and the channel. This glass-fibre layer prevents corrosion of the
aileron trailing edge.
The top and bottom skins and the end ribs of the aileron make a wedge-shaped
stucture. It is strengthened by the internal ribs and the spar. Seven
machined aluminum alloy brackets are attached to the spar.
Two of the brackets connect to actuators which are installed on the fixed
structure of the trailing edge. The other five are hinge brackets. The
actuators are electrically controlled and use hydraulic power to extend or
retract the aileron. Also attached to the spar are aluminum alloy diaphragms
and plate seals, which make a smoother air flow around the aileron. There
are two inspection holes in the spar.
On the ends of the aileron there are silicon rubber seals attached to the
top and bottom skins. Four static dischargers and retainers are mounted at
the trailing edge of the aileron. Two lightning strips are mounted on the
top skin of the aileron. One of these lightning strips is at the inboard end
between the trailing edge and the number 2 hinge bracket. The other
lightning strip is at the outboard end between the number 3 static
discharger and the number 5 hinge bracket. Gaps between the aft-edge of the
ribs and the channel help the aileron to drain.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-60-00
Page 3
Feb 01/10
511-526, 528-599,
CES
AILERONS - INSPECTION/CHECK
___________________________
TASK 57-60-00-200-001
Detailed Visual Inspection of Aileron Upper and Lower Skin External Surfaces in
Region Between Hinges 3 and 4
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-60-00
Page 601
May 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-60-00-941-050
A. Safety Precautions
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
R (3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
R (4) Put WARNING NOTICES in position to tell persons not to pressurize the
R hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
R (5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
R not to operate the ailerons.
R
EFF :
ALL 57-60-00
Page 602
Aug 01/07
CES
Subtask 57-60-00-860-050
R (1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable
R aileron between hinge nos 3 and 4, zone 590 (690).
(2) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-050
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
Subtask 57-60-00-110-050
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean:
R - the upper and lower skins of the aileron between hinge nos 3 and 4.
R
EFF :
ALL 57-60-00
Page 603
Aug 01/07
CES
Aileron - Upper and Lower Skins - Inspection
Figure 601/TASK 57-60-00-991-001
EFF :
ALL 57-60-00
Page 604
Feb 01/98
CES
Subtask 57-60-00-210-050
B. Inspection
(1) Examine the upper and lower skins between hinge nos 3 and 4. Make
sure that:
- there is no damage
- there is no delamination
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 576000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-60-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.
Subtask 57-60-00-942-050
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-60-00
Page 605
Aug 01/07
R
CES
TASK 57-60-00-200-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-60-00
Page 606
Aug 01/07
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-60-00-941-051
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
R (3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
R (4) Put WARNING NOTICES in position to tell persons not to pressurize the
R hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
EFF :
ALL 57-60-00
Page 607
Aug 01/07
CES
R (5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
R not to operate the ailerons.
Subtask 57-60-00-860-052
(1) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-052
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-60-00-010-050
D. Get Access
R (1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable
aileron, zone 590 (690).
EFF :
ALL 57-60-00
Page 608
Aug 01/07
CES
4. Procedure
_________
Subtask 57-60-00-110-051
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean:
R - the aileron hinge fittings
R - the aileron actuator attachment fittings.
Subtask 57-60-00-866-050
B. Manually move the aileron to get access to the actuators and the hinges.
NOTE : The internal flutter dampening system of the actuators will keep
____
the aileron in position.
Subtask 57-60-00-210-051
(1) Examine the hinge fittings and the actuator attachment fittings. Make
sure that:
- there is no damage
- there is no corrosion
- there are no cracks
- the components are correctly attached
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 576000) for the
____
correct repair procedure.
EFF :
ALL 57-60-00
Page 609
Aug 01/07
CES
Aileron - Hinge Fittings and Actuator Attachment Fittings
Figure 602/TASK 57-60-00-991-002
EFF :
ALL 57-60-00
Page 610
Aug 01/07
R
CES
5. Close-up
________
Subtask 57-60-00-410-050
A. Close Access
Subtask 57-60-00-865-053
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2
Subtask 57-60-00-942-051
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-60-00
Page 611
Aug 01/07
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-306,
R 401-499,
TASK 57-60-00-200-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 612
May 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-60-00-941-052
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
R (3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R flaps or slats.
R (4) Put WARNING NOTICES in position to tell persons not to pressurize the
R hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
R (5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
R not to operate the ailerons.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 613
May 01/08
CES
Subtask 57-60-00-860-053
R (1) Put the ACCESS PLATFORM 4M (13 FT) below the applicable aileron, zone
590 (690).
(2) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-054
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 614
May 01/08
CES
Aileron - Upper and Lower Skins - Inspection
Figure 603/TASK 57-60-00-991-003
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 615
May 01/08
CES
Subtask 57-60-00-110-052
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean these areas of the aileron:
- the upper and lower skins at the attachment to the trailing edge
R - the inboard and outboard edges
R - the spars and ribs.
Subtask 57-60-00-210-052
R (1) Examine the upper and the lower skins at the attachment to the
R trailing edge, the inboard and outboard edges, the spars and ribs.
R Make sure that:
- there is no damage
- there is no delamination
- there are no cracks or scores
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 576000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-60-00-865-055
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 616
May 01/08
CES
Subtask 57-60-00-942-052
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00
Page 617
May 01/08
CES
R **ON A/C ALL
TASK 57-60-00-200-004
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-60-00
Page 618
May 01/08
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-60-00-941-053
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put warning notices in position to tell persons not to pressurize the
hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
(5) Put warning notices on the CAPT and F/O side sticks to tell persons
not to operate the ailerons.
EFF :
ALL 57-60-00
Page 619
May 01/08
R
CES
INTENTIONALLY BLANK
R
57-60-00
Page 620
May 01/08
CES
Subtask 57-60-00-860-054
(1) Put the access platform below the applicable aileron, zone 590 (690).
(2) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-056
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
EFF :
ALL 57-60-00
Page 621
Aug 01/99
CES
Aileron - Upper and Lower Skins
Figure 604/TASK 57-60-00-991-004
EFF :
ALL 57-60-00
Page 622
Aug 01/99
R
CES
Subtask 57-60-00-110-053
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the aileron upper and lower
skins at the attachment to the spars and ribs.
Subtask 57-60-00-210-053
B. Inspection
(1) Examine the upper and lower skins at the attachment to the spars and
ribs. Make sure that:
- there is no damage
- there is no delamination
- there are no cracks
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 576000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-60-00-865-057
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.
EFF :
ALL 57-60-00
Page 623
Aug 01/99
R
CES
Subtask 57-60-00-942-053
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-60-00
Page 624
Aug 01/99
R
CES
TASK 57-60-00-210-001
Detailed Visual Inspection of Aileron Upper and Lower Skins, External Surface
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-60-00
Page 625
Feb 01/04
CES
3. __________
Job Set-up
Subtask 57-60-00-941-055
A. Safety Precautions
(1) Install the PIN-SIDE STICK LOCKING (98D27903500000) on the CAPT and
F/O side sticks.
(2) Put the warning notices on the side sticks to tell persons not to
touch the side sticks.
Subtask 57-60-00-865-058
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-60-00-010-051
C. Get Access
4. Procedure
_________
EFF :
ALL 57-60-00
Page 626
Aug 01/99
CES
Aileron - Upper and Lower Skins - Inspection
Figure 605/TASK 57-60-00-991-005
EFF :
ALL 57-60-00
Page 627
Aug 01/99
CES
Subtask 57-60-00-210-054
R A. Detailed Visual Inspection of the Aileron Upper and Lower Skins, External
Surface
(1) Do an inspection of the external surface of the upper and lower skins
of the aileron. Make sure that:
- there is no damage
- there is no delamination at the edges
- there is no delamination of the skin
- there are no cracks or scores
- the surface protection is in the correct condition.
R
R (2) If necessary, refer to the ASRM (Ref. ASRM 57600000) and/or the CMM
R (Ref. CMM 576121) for the correct repair procedure.
R (3) Do an inspection of the filler between the leading edge and the upper
R and lower skins of the aileron. Make sure that:
R - there are no cracks in the filler
R - there is no missing filler.
R (4) If necessary, refer to the ASRM (Ref. ASRM 576121 PB201) for the
R correct repair procedure.
R NOTE : The filler repair procedure must be done at the next scheduled
____
R maintenance interval for the aircraft.
5. Close-up
________
Subtask 57-60-00-865-059
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 5CV, 7CV, 15CE1, 16CE1, 15CE2, 16CE2.
Subtask 57-60-00-942-055
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side sticks.
EFF :
ALL 57-60-00
Page 628
Feb 01/04
CES
(4) Remove the warning notice(s).
EFF :
ALL 57-60-00
Page 629
Feb 01/04
CES
R **ON A/C 235-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
TASK 57-60-00-200-005
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 630
Feb 01/10
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-60-00-941-056
A. Safety Precautions
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put WARNING NOTICES in position to tell persons not to pressurize the
hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
(5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
not to operate the ailerons.
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 631
Feb 01/10
CES
Subtask 57-60-00-860-055
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable
aileron, zone 590 (690).
(2) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-060
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
4. Procedure
_________
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 632
Feb 01/10
CES
Aileron - Upper and Lower Skins - Inspection
Figure 606/TASK 57-60-00-991-006
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 633
Feb 01/10
CES
Subtask 57-60-00-110-055
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean these areas of the aileron:
- the upper and lower skins at the attachment to the trailing edge
- the outboard closing rib.
Subtask 57-60-00-210-055
(1) Examine the upper and the lower skins at the attachment to the
trailing edge and the outboard closing rib. Make sure that:
- there is no damage
- there is no delamination
- there are no cracks or scores
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 576000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-60-00-865-061
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 634
Feb 01/10
CES
Subtask 57-60-00-942-056
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
R
EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00
Page 635
Feb 01/10
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-61-11-100-001
Aileron - Cleaning/Painting
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
EFF :
ALL 57-61-11
Page 701
Aug 01/99
CES
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-61-11
Page 702
May 01/07
CES
3. __________
Job Set-up
Subtask 57-61-11-941-050
A. Safety Precautions
(1) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-61-11-865-050
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-61-11-010-050
C. Get Access
(1) Put the access platform below the applicable aileron, zone 590 (690).
4. Procedure
_________
EFF :
ALL 57-61-11
Page 703
Aug 01/99
CES
Subtask 57-61-11-110-050
A. Cleaning
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL CAUSE
_______
DAMAGE TO THE PAINT.
(1) Use the vacuum cleaner or the soft brush to remove loose particles.
NOTE : Make sure that unwanted material does not go into the aileron
____
bearings and the structure.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001).
(4) Use clean MISCELLANEOUS (Material No. 19-003) to dry the aileron.
(5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the aileron. Clean a small area
at a time. Apply the cleaning agent to the cloth and not the cloth to
the cleaning agent. This prevents contamination of the cleaning
agent.
(6) Lift the seal locally so you can clean the length of the aileron
surface below it.
(7) Replace the cloth frequently to make sure that contamination is not
put back on the surfaces.
(8) Clean recesses and edges with the wash brush and CLEANING AGENTS
(Material No. 11-004).
EFF :
ALL 57-61-11
Page 704
Aug 01/99
R
CES
Subtask 57-61-11-210-050
B. Inspection
(2) Lift the seal locally so you can examine the length of the aileron
surface below it.
Subtask 57-61-11-010-051
C. If the aileron paint finish is damaged and access for repair is not
possible, remove the aileron for access (Ref. TASK 27-14-41-000-001).
Subtask 57-61-11-370-050
D. Painting
(1) If necessary, repair minor damage to the paint top coat, when the
primer coat is not damaged (Ref. TASK 51-75-12-300-003)
(2) If necessary, repair major damage to the paint finish, when the
primer coat is damaged:
- on light alloy and composite structures (Ref. TASK 51-75-12-300-
001)
- on steel structure (Ref. TASK 51-75-12-300-002).
Subtask 57-61-11-410-052
Subtask 57-61-11-710-051
F. Test
(1) If the aileron was removed, do an operational test (Ref. TASK 27-14-
41-400-001).
EFF :
ALL 57-61-11
Page 705
Aug 01/99
R
CES
5. Close-up
________
Subtask 57-61-11-410-050
A. Close Access
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-61-11-865-051
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 5CV, 16CE1, 16CE2, 7CV, 15CE2.
Subtask 57-61-11-942-050
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-61-11
Page 706
Aug 01/99
R
CES
SPOILERS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
There are five spoilers on the upper surface of the wing trailing edge.
Spoiler 1 is connected to the rear false spar, inboard of the kink position.
Spoilers 2 thru 5 are connected to the middle and outer sections of the rear
spar, outboard of the kink position.
2. Component
_____________________
Description
The spoilers are wedge-shaped structures. They have carbon-fibre top and
bottom skins, sides and a trailing edge profile, bonded to a honeycomb core.
They are connected by aluminum-alloy attachment fittings and hinges to the
rear spar and rear false spar.
EFF :
ALL 57-70-00
Page 1
Feb 01/10
CES
Spoilers
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-70-00
Page 2
Feb 01/10
528-599,
CES
R Spoilers
R Figure 001A
EFF :
301-399, 57-70-00
Page 3
May 01/04
CES
SPOILER 1 - DESCRIPTION AND OPERATION
_____________________________________
1. General
_______
The spoiler 1 is one of five spoilers which are extended or retracted for
these functions:
- roll function
- speedbrake function
- ground spoilers function.
2. Component
_____________________
Description
The spoiler is a wedge-shaped structure. It has carbon fiber top and bottom
skins, sides and a trailing edge profile, bonded to a honeycomb core. There
are four machined aluminum-alloy attachment-fittings. These are the inboard,
outboard and center hinges and the spoiler actuator attachment-fitting. The
actuator attachment-fitting is installed within the center hinge. The
spoiler is connected to the rear false spar by the hinges.
EFF :
ALL 57-71-00
Page 1
Feb 01/10
CES
Spoiler 1
Figure 001
R
EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-71-00
Page 2
Feb 01/10
528-599,
CES
R Spoiler 1
R Figure 001A
EFF :
301-399, 57-71-00
Page 3
May 01/04
CES
SPOILER 1 - INSPECTION/CHECK
____________________________
TASK 57-71-00-200-001
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-00
Page 601
May 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-00-941-054
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below spoiler 1, zone 580 (680).
Subtask 57-71-00-860-056
EFF :
ALL 57-71-00
Page 602
Aug 01/99
R
CES
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is correctly installed on the flap/slat control
lever.
Subtask 57-71-00-865-057
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-71-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the centre hinge fitting and
the actuator bracket.
EFF :
ALL 57-71-00
Page 603
Aug 01/08
CES
Spoiler 1 - Center-Hinge Fitting
Figure 601/TASK 57-71-00-991-001
EFF :
ALL 57-71-00
Page 604
Feb 01/98
CES
Subtask 57-71-00-210-050
(1) Examine the center hinge fitting and the actuator bracket. Make sure
that:
- there is no damage
- there are no cracks
- there are no signs of delamination
- there is no corrosion at the metal attachment points
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-71-00-865-058
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-057
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-00-942-057
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-71-00
Page 605
May 01/06
CES
TASK 57-71-00-200-002
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-00
Page 606
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-00-941-055
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing at spoiler 1, zone
580 (680).
Subtask 57-71-00-860-058
EFF :
ALL 57-71-00
Page 607
Aug 01/99
R
CES
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
Subtask 57-71-00-865-061
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-71-00-110-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the spoiler upper and lower
skins adjacent to the centre hinge.
EFF :
ALL 57-71-00
Page 608
Aug 01/08
CES
Spoiler 1 - Center Hinge Skins
Figure 602/TASK 57-71-00-991-002
EFF :
ALL 57-71-00
Page 609
Feb 01/98
CES
Subtask 57-71-00-210-051
B. Inspection
(1) Examine the upper and lower skins adjacent to the center hinge. Make
sure that:
- there are no cracks
- there is no damage
- there are no signs of delamination
- there is no corrosion at the metal attachment points
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-71-00-865-062
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-059
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-00-942-058
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-71-00
Page 610
Aug 01/99
R
CES
TASK 57-71-00-200-003
Detailed Visual Inspection of Spoiler 1 Upper and Lower Skins at Trailing Edge
and Inboard and Outboard Edges
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-00
Page 611
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-00-941-056
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing at spoiler 1, zone
580 (680).
Subtask 57-71-00-860-060
EFF :
ALL 57-71-00
Page 612
Aug 01/99
R
CES
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is correctly installed on the flap/slat control
lever.
Subtask 57-71-00-865-059
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-71-00-110-052
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the spoiler 1 upper and lower
skins in these areas:
- at the trailing edge
- at the inboard and outboard edges.
EFF :
ALL 57-71-00
Page 613
Aug 01/08
CES
Spoiler 1 - Inspection Area
Figure 603/TASK 57-71-00-991-003
EFF :
ALL 57-71-00
Page 614
Feb 01/98
CES
Subtask 57-71-00-210-052
B. Inspection
(1) Examine the spoiler 1 upper and lower skins at the trailing edge and
at the inboard and outboard edges. Make sure that:
- there are no cracks
- there is no damage
- there are no signs of delamination
- there is no corrosion at the metal attachment points
- the protective finish is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-71-00-865-060
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-061
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-00-942-059
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-71-00
Page 615
Aug 01/99
R
CES
TASK 57-71-00-210-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-00
Page 616
Aug 01/08
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-00-941-050
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing at spoiler 1, zone
580 (680).
Subtask 57-71-00-860-050
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
R (4) On the panel 114VU, make sure that the LOCKING TOOL-FLAP SLAT
R LEVER,INT. POSITION (98D27803000000) is installed on the flap/slat
control lever.
EFF :
ALL 57-71-00
Page 617
Aug 01/08
CES
Subtask 57-71-00-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 57-71-00-010-051
D. Get Access
4. Procedure
_________
Subtask 57-71-00-210-053
A. Inspection
(1) Do an inspection of the external surface of the upper and lower skins
of the spoilers 1 to 5. Make sure that:
- there is no damage
- there is no delamination at the edges
- there is no delamination of the skin
- there are no cracks or scores
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure.
EFF :
ALL 57-71-00
Page 618
Aug 01/99
CES
Spoilers 1 thru 5 - Inspection Area (Upper and Lower Skins - External Surface)
Figure 604/TASK 57-71-00-991-004
EFF :
ALL 57-71-00
Page 619
Feb 01/98
CES
5. Close-up
________
Subtask 57-71-00-865-053
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
21CE1, 22CE, 21CE3, 21CE2, 6CV, 8CV.
Subtask 57-71-00-860-051
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-00-942-054
(4) Make sure that the work area is clean and clear of tool(s) and other
items.
EFF :
ALL 57-71-00
Page 620
May 01/99
CES
TASK 57-71-00-220-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-00
Page 621
Aug 01/00
CES
B. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-00-941-053
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(4) Put the access platform below the applicable wing at spoiler 1, zone
580(680).
Subtask 57-71-00-860-054
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(3) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
EFF :
ALL 57-71-00
Page 622
Aug 01/08
CES
R (4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-71-00-865-055
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
121VU FLIGHT CONTROLS/SEC2/SPLY 21CE2 Q18
Subtask 57-71-00-010-052
D. Get Access
(1) Put the access platform in position below the zone 582(682).
4. Procedure
_________
Subtask 57-71-00-220-050
A. Inspection
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.
EFF :
ALL 57-71-00
Page 623
Aug 01/08
CES
Actuator Bracket - Spoiler 1 - Inspection Area
Figure 605/TASK 57-71-00-991-005
EFF :
ALL 57-71-00
Page 624
Feb 01/98
CES
5. Close-up
________
Subtask 57-71-00-410-052
A. Close Access
(2) Make sure that the work area is clean and clear of tool(s) and other
items.
Subtask 57-71-00-865-056
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
21CE1, 22CE, 21CE3, 21CE2.
Subtask 57-71-00-860-055
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.
(4) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-00-942-056
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-71-00
Page 625
Aug 01/08
CES
SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-71-11-100-001
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
R NOTE : The clean/paint procedure is the same for all the spoilers.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-71-11
Page 701
Feb 01/06
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-71-11-941-053
A. Safety Precautions
(1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(2) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
(3) Put a warning notice on the HYD section of panel 40VU to tell persons
not to pressurize the aircraft hydraulic systems.
EFF :
ALL 57-71-11
Page 702
May 01/07
CES
Subtask 57-71-11-860-050
4. Procedure
_________
Subtask 57-71-11-110-052
A. Cleaning
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL CAUSE
_______
DAMAGE TO THE PAINT.
(1) Use the vacuum cleaner or the soft brush to remove loose particles.
R (2) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to remove heavy contamination.
NOTE : Make sure unwanted material does not go into the spoiler
____
bearings and the servo control.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001)
(4) Use clean MISCELLANEOUS (Material No. 19-003) to dry the spoiler.
R (5) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the spoiler. Clean a small area
at a time. Apply the cleaning agent to the cloth and not the cloth to
the cleaning agent. This prevents contamination of the cleaning
agent.
EFF :
ALL 57-71-11
Page 703
Feb 01/06
CES
(6) Replace the cloth frequently to make sure that contamination is not
put back on the surfaces.
R (7) Clean recesses and edges with the wash brush and CLEANING AGENTS
R (Material No. 11-026).
(10) Dry the surfaces with the clean MISCELLANEOUS (Material No. 19-003).
Subtask 57-71-11-370-050
B. Painting
(2) If necessary, repair minor damage to the paint top coat, when the
primer coat is not damaged (Ref. TASK 51-75-12-300-003)
(3) If necessary, repair major damage to the paint finish, when the
primer coat is damaged:
- on light alloy and composite structures (Ref. TASK 51-75-12-300-
001)
- on steel structure (Ref. TASK 51-75-12-300-002)
5. Close-up
________
Subtask 57-71-11-860-051
A. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-71-11-942-053
B. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.
EFF :
ALL 57-71-11
Page 704
Feb 01/06
CES
(3) Remove the access platform(s).
(5) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-71-11
Page 705
Feb 01/98
CES
SPOILER 2 - DESCRIPTION AND OPERATION
_____________________________________
1. General
_______
The spoiler 2 is one of five spoilers which are extended or retracted for
these functions:
- roll function
- speedbrake function
- ground spoilers function.
2. Component
_____________________
Description
The spoiler is a wedge shaped structure of carbon fiber top and bottom
skins, sides and trailing edge profile, bonded to a honeycomb core. There
are four machined aluminum-alloy attachment-fittings. These are the inboard
and outboard hinge brackets (with links) the center hinge and the spoiler
actuator attachment-fitting. The actuator attachment-fitting is installed
within the center hinge. The spoiler is attached by the links and the center
hinge to the mid rear spar.
EFF :
ALL 57-72-00
Page 1
Nov 01/03
CES
Spoiler 2
Figure 001
EFF :
ALL 57-72-00
Page 2
Feb 01/98
CES
SPOILER 2 - INSPECTION/CHECK
____________________________
TASK 57-72-00-200-002
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-72-00
Page 601
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-72-00-941-051
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-72-00-860-050
EFF :
ALL 57-72-00
Page 602
Aug 01/99
R
CES
(3) Make sure that the COLLAR-SAFETY, SPOILER (98D27604000000) is
installed on the spoiler actuator.
R (4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
Subtask 57-72-00-865-050
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-72-00-110-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the area of the center hinge
fitting.
EFF :
ALL 57-72-00
Page 603
Aug 01/08
CES
Spoilers 2 thru 5 - Inspection Area
Figure 601/TASK 57-72-00-991-001
EFF :
ALL 57-72-00
Page 604
Feb 01/98
CES
Subtask 57-72-00-210-051
B. Inspection
(1) Examine the area of the center hinge fitting. Make sure that:
- there are no cracks
- there is no damage
- there are no signs of delamination
- there is no corrosion at the metal attachment points
- the surface protection is in the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 577000) for the
____
correct repair procedure.
5. Close-up
________
Subtask 57-72-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-72-00-860-051
B. Aircraft Configuration
(1) Make sure that the work area is clean and clear of tool(s) and other
items.
(3) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-72-00-942-054
C. Removal of Equipment
(4) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.
EFF :
ALL 57-72-00
Page 605
Aug 01/99
R
CES
TASK 57-72-00-200-003
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
Job Set-up Information
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
EFF :
ALL 57-72-00
Page 606
Aug 01/99
CES
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
C. Referenced Information
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
3. __________
Job Set-up
Subtask 57-72-00-941-052
A. Safety Precautions
(2) Put warning notices in the cockpit to tell persons not to operate the
spoilers.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-72-00-860-052
EFF :
ALL 57-72-00
Page 607
Aug 01/99
R
CES
(3) Make sure that the COLLAR-SAFETY, SPOILER (98D27604000000) is
installed on the spoiler actuator.
R (4) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.
Subtask 57-72-00-865-052
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
4. Procedure
_________
Subtask 57-72-00-110-051
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-004) to clean the spoiler upper and lower
skins at the trailing edge and the inboard and outboard edges.
EFF :
ALL 57-72-00
Page 608