Nammcesa 000037 PDF

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HIGHLIGHTS
REVISION NO. 48 Feb 01/10
Pages which have been revised are outlined below, together with the Highlights of the
Revision
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CH/SE/SU C REASON FOR CHANGE EFFECTIVITY
PAGES
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CHAPTER 57
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L.E.P. 1-20 REVISED TO REFLECT THIS REVISION INDICATING

NEW,REVISED, AND/OR DELETED PAGES
T. OF C. REVISED TO REFLECT THIS REVISION
1- 2,
5- 12,
15- 44
57-00-00 EFFECTIVITY UPDATED
1, 3, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
6, 8- 151-199, 201-249, 251-299,
9, 11 401-499, 501-509, 511-526,
528-599,

605- 609, CORRECTION/ADDITION/AMPLIFICATION 001-049, 051-099, 101-149,
615, 619, UPDATED TEXT. 151-199, 201-233, 236-238,
635- 639, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
669, 672- 151-199, 201-249, 251-299,
675, 679- 401-499, 501-509, 511-526,
680, 682- 528-599,
684, 687-
688, 696,
A600,A606,
A609-A610
57-17-11 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

409

602- 603, CORRECTION/ADDITION/AMPLIFICATION ALL
605, 607, UPDATED SUBTASK TITLE BY ADDING EXCLUDING
610- 611, THE AREA INSIDE THE DRY BAY
613, 631- TITLE OF TASK(S) DATA UPDATED ALL
635, 637, WARNING/NOTE/REASON FOR THE JOB AMENDED ALL
665- 669, 151-199, 201-249, 251-299,
671- 672, 301-399, 401-499, 501-509,
698,A601, 511-526, 528-599,
57-HIGHLIGHTS Page 1 of 10
CES
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PAGES
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A627,A630,
A646-A648,
A650-A652,
A666,A668,
B602-B631

8- 9, 151-199, 201-249, 251-299,
11, 13- 301-399, 401-499, 501-509,
14, 16 511-526, 528-599,

623- 624, CORRECTION/ADDITION/AMPLIFICATION ALL
626, 628, ADDED SHEET 2
673, 675- 151-199, 201-249, 251-299,
B614 301-399, 401-499, 501-509,
511-526, 528-599,

5 151-199, 201-234, 236-238,
301-399, 401-499, 501-509,
511-526, 528-599,

408- 409, 151-199, 201-249, 251-299,
412, 414, 301-399, 401-499, 501-509,
418- 420, 511-526, 528-599,
422- 425,
427- 428,
430

4- 5, 151-199, 201-249, 251-299,
7- 8 401-499, 501-509, 511-526,
528-599,

629, 633, 151-199, 201-249, 251-299,
638, 641, 401-499, 501-509, 511-526,
646, 649, 528-599,
653, 655-
656, 658-
CES
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PAGES
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659, 663,
668, 672,
675, 690,
693, 697,
A600

407- 408 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
57-26-13 CORRECTION/ADDITION/AMPLIFICATION ALL

404- 405 IN VIEW B: JOINT LINE MOVED TO ALIGN WITH
AIRCRAFT HORIZONTAL AXIS LINE AS PER
DRAWING INSTRUCTIONS.

407, 411- 151-199, 201-249, 251-299,
415 401-499, 501-509, 511-526,
528-599,

9- 11, 151-199, 201-249, 251-299,
13 401-499, 501-509, 511-526,
528-599,

409- 417, CHANGED THE MATERIAL NO.09-007 TO THE 151-199, 201-249, 251-299,
419, 421- MATERIAL NO. 08-011A 301-399, 401-499, 501-509,
484 CHANGED THE INSTALLATION CONDITIONS FOR 511-526, 528-599,
SEALANT FROM WET TO TOUCH-DRY
CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) ALL

1, 3 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-234, 236-238,
301-399, 401-499, 501-509,
511-526, 528-599,
CES
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PAGES
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602, 604- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
605 151-199, 201-234, 236-238,
301-399, 401-499, 501-509,
511-526, 528-599,

1, 4- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 515-526, 528-599,
6

402- 403, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 515-526, 528-599,
405

408 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 515-526, 528-599,

1- 2 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

619- 622 CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

413- 414, 151-199, 201-249, 251-299,
416- 417, 301-399, 401-499, 501-509,
419- 420, 511-526, 528-599,
422, 441,
444- 446,
448

810, 812- 151-199, 201-249, 251-299,
813, 821- 301-399, 401-499, 501-509,
826, 831- 511-526, 528-599,
832, 837-
843, 847-
CES
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PAGES
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848, 857-
863, 867-
868, 875-
880, 884-
885, 891-
896

605 251-299, 301-399, 401-499,
501-509, 511-526, 528-599,

704, 706 AREA DESCRIPTION REAR SKIN DELETED (NOT
APPLICABLE TO THIS TASK) AT PARA 4.B.(1).

630 251-299, 301-399, 401-499,
501-509, 511-526, 528-599,

704- 705 AREA DESCRIPTION REAR SKIN DELETED (NOT

630 251-299, 301-399, 401-499,
501-509, 511-526, 528-599,

704- 705 STRUCTURE AREA AT REAR SKIN DELETED (NOT
APPLICABLE TO THIS TASK).

630 251-299, 301-399, 401-499,
501-509, 511-526, 528-599,

704- 705 STRUCTURE AREA AT REAR SKIN DELETED (NOT
APPLICABLE TO THIS TASK).

630 251-299, 301-399, 401-499,
501-509, 511-526, 528-599,

704- 705 AREA DESCRIPTION REAR SKIN DELETED (NOT
CES
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PAGES
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4 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

4, 6- 151-199, 201-249, 251-299,
8, 11- 301-399, 401-499, 501-509,
14 511-526, 528-599,

606- 610, CIRCUIT BREAKER(S) DATA UPDATED 001-049, 051-099, 101-149,
637, 640, 151-199, 201-249, 251-299,
644, 647, 401-499, 501-509, 511-526,
666, 668, 528-599,
674, 676, 151-199, 201-249, 251-299,
678, 681, 301-399, 401-499, 501-509,
685, 688, 511-526, 528-599,
693, 695,
A605-A606,
A609-A611,
A615,A618,
A620-A622,
A624,A659,
A661-A662,
A666-A668

402, 408, CORRECTION/ADDITION/AMPLIFICATION 001-049, 051-099, 101-149,
410- 413, RE-ORGANIZED THE INSTRUCTIONS ORDER 151-199, 201-249, 251-299,
415- 419, 301-399, 401-499, 501-509,
422, 424- 511-526, 528-599,
434 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 234-235, 239-249, 251-299,
305-399, 401-499, 501-509,
511-526, 528-599,

404, 407, ITEM NUMBERS AMENDED TO ALIGN WITH FIGURE.
409, 412-
413

406- 407, 151-199, 201-249, 251-299,
409, 413- 401-499, 501-509, 511-526,
415, 419- 528-599,
CES
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PAGES
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420, 423,
426, 428-
432, 436-
439, 441-
443, 445,
448- 453,
457- 460,
462- 464,
466, 469-
473, 477-
480, 482-
484, 486

403, 451, CONSUMABLE INGREDIENT DATA UPDATED ALL
467, 471- EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 062-099, 104-149, 151-199,
472, 474- 204-249, 251-299, 301-399,
475, 477- 401-499, 501-509, 511-526,
479, 482- 528-599,
483, 485-
486, 488-
490

305-399, 401-499, 501-509,
511-526, 528-599,
305-399, 401-499, 501-509,
511-526, 528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

625, 628, 151-199, 201-249, 251-299,
646- 648, 401-499, 501-509, 511-526,
650- 657, 528-599,
664, 666- 151-199, 201-249, 251-299,
669, 672- 301-399, 401-499, 501-509,
688,A662- 511-526, 528-599,
A664,A666-
A667,A670,
CES
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PAGES
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A685,A687-
A688,A691

703, 705 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

406- 407, 151-199, 201-249, 251-299,
411- 415 401-499, 501-509, 511-526,
528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

633- 635, PARA. 5.A.(1) MATERIAL 08-061A REPLACED BY 151-199, 201-249, 251-299,
637- 645, 08-052 AS PER CML AND AMM TASK 20-31-00. 401-499, 501-509, 511-526,
647- 651, 528-599,
659- 664, REPRINTED 301-399,
675- 679, 151-199, 201-249, 251-299,
692-B684 401-499, 501-509, 511-526,
528-599,
151-199, 201-249, 251-299,
301-399, 401-499, 501-509,
511-526, 528-599,

703, 706 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

406, 410- 151-199, 201-249, 251-299,
413 401-499, 501-509, 511-526,
528-599,

CES
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PAGES
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4, 6- 151-199, 201-249, 251-299,

7 401-499, 501-509, 511-526,
528-599,

403, 410, WARNING/NOTE/REASON FOR THE JOB AMENDED ALL
430- 433, 151-199, 201-249, 251-299,
435, 440, 401-499, 501-509, 511-526,
443 528-599,
MPD/MMEL/CDL DATA AMENDED ALL

425- 427, 151-199, 201-249, 251-299,
429, 432- 401-499, 501-509, 511-526,
435, 445- 528-599,
447 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

606 151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

1, 3 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,
151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

CES
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PAGES
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307-399, 501-509, 511-526,

528-599,
307-399, 501-509, 511-526,
528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,

151-199, 201-249, 251-299,
401-499, 501-509, 511-526,
528-599,
CES
CHAPTER 57
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WINGS
LIST OF EFFECTIVE PAGES

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N, R or D indicates pages which are New, Revised or Deleted respectively
Remove and insert the affected pages and complete the Record of Revisions and
the Record of Temporary Revisions as necessary
CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE CH/SE/SU C PAGE DATE
RECORD T. of C. R 38 Feb01/10 57-10-00 R 615 Feb01/10

OF TEMP. T. of C. R 39 Feb01/10 57-10-00 616 Nov01/09
REVISION T. of C. R 40 Feb01/10 57-10-00 617 May01/05
T. of C. R 41 Feb01/10 57-10-00 618 Aug01/08
L.E.P. R 1-20 Feb01/10 T. of C. R 42 Feb01/10 57-10-00 R 619 Feb01/10
T. of C. R 1 Feb01/10 T. of C. R 43 Feb01/10 57-10-00 620 Aug01/08
T. of C. R 2 Feb01/10 T. of C. R 44 Feb01/10 57-10-00 621 Aug01/08
T. of C. 3 Aug01/09 57-10-00 622 Aug01/08
T. of C. 4 Aug01/09 57-00-00 R 1 Feb01/10 57-10-00 623 Aug01/08
T. of C. R 5 Feb01/10 57-00-00 2 Feb01/98 57-10-00 624 Aug01/08
T. of C. R 6 Feb01/10 57-00-00 R 3 Feb01/10 57-10-00 625 Nov01/04
T. of C. R 7 Feb01/10 57-00-00 4 May01/04 57-10-00 626 Feb01/07
T. of C. R 8 Feb01/10 57-00-00 5 May01/05 57-10-00 627 Aug01/08
T. of C. R 9 Feb01/10 57-00-00 R 6 Feb01/10 57-10-00 628 Aug01/08
T. of C. R 10 Feb01/10 57-00-00 7 May01/04 57-10-00 629 Nov01/04
T. of C. R 11 Feb01/10 57-00-00 R 8 Feb01/10 57-10-00 630 Feb01/07
T. of C. 13 Nov01/09 57-00-00 10 May01/04 57-10-00 632 Nov01/04
T. of C. 14 Nov01/09 57-00-00 R 11 Feb01/10 57-10-00 633 Nov01/04
T. of C. R 15 Feb01/10 57-00-00 12 May01/05 57-10-00 634 Aug01/08
T. of C. R 16 Feb01/10 57-00-00 13 May01/04 57-10-00 R 635 Feb01/10
T. of C. R 17 Feb01/10 57-00-00 14 May01/04 57-10-00 R 636 Feb01/10
T. of C. R 18 Feb01/10 57-10-00 R 637 Feb01/10
T. of C. R 19 Feb01/10 57-10-00 1 Aug01/04 57-10-00 R 638 Feb01/10
T. of C. R 20 Feb01/10 57-10-00 2 Feb01/98 57-10-00 R 639 Feb01/10
T. of C. R 21 Feb01/10 57-10-00 3 Feb01/98 57-10-00 640 Nov01/04
T. of C. R 22 Feb01/10 57-10-00 4 Feb01/98 57-10-00 641 Feb01/09
T. of C. R 23 Feb01/10 57-10-00 5 Feb01/98 57-10-00 642 Feb01/09
T. of C. R 24 Feb01/10 57-10-00 601 Aug01/08 57-10-00 643 Nov01/04
T. of C. R 25 Feb01/10 57-10-00 602 Aug01/08 57-10-00 644 Feb01/09
T. of C. R 26 Feb01/10 57-10-00 603 Feb01/98 57-10-00 645 Aug01/08
T. of C. R 27 Feb01/10 57-10-00 604 Aug01/08 57-10-00 646 Nov01/04
T. of C. R 29 Feb01/10 57-10-00 R 606 Feb01/10 57-10-00 648 Nov01/04
T. of C. R 30 Feb01/10 57-10-00 R 607 Feb01/10 57-10-00 649 May01/05
T. of C. R 33 Feb01/10 57-10-00 610 Nov01/04 57-10-00 652 May01/05
T. of C. R 34 Feb01/10 57-10-00 611 Aug01/08 57-10-00 653 Aug01/08
T. of C. R 35 Feb01/10 57-10-00 612 Aug01/08 57-10-00 654 May01/05
T. of C. R 36 Feb01/10 57-10-00 613 Aug01/03 57-10-00 655 May01/05
T. of C. R 37 Feb01/10 57-10-00 614 Aug01/08 57-10-00 656 May01/05
57-L.E.P. Page 1
Feb 01/10
CES
57-10-00 657 May01/05 57-10-00 A608 Aug01/09 57-20-00 623 Aug01/05

57-10-00 658 May01/05 57-10-00 R A609 Feb01/10 57-20-00 624 Nov01/07
57-10-00 659 Aug01/08 57-10-00 R A610 Feb01/10 57-20-00 625 May01/06
57-10-00 660 May01/05 57-10-00 A611 Aug01/09 57-20-00 626 Aug01/05
57-10-00 661 Aug01/08 57-10-00 A612 Aug01/09 57-20-00 627 May01/06
57-10-00 662 May01/05 57-10-00 A613 Aug01/09 57-20-00 628 Aug01/05
57-10-00 663 May01/05 57-10-00 A614 Aug01/09 57-20-00 629 Aug01/05
57-10-00 664 Aug01/08 57-10-00 A615 Aug01/09 57-20-00 630 May01/07
57-10-00 665 Aug01/08 57-10-00 A616 Aug01/09 57-20-00 R 631 Feb01/10
57-10-00 666 May01/05 57-20-00 R 632 Feb01/10
57-10-00 667 May01/05 57-17-11 401 Feb01/98 57-20-00 R 633 Feb01/10
57-10-00 668 May01/05 57-17-11 402 Feb01/98 57-20-00 R 634 Feb01/10
57-10-00 R 669 Feb01/10 57-17-11 403 Feb01/02 57-20-00 R 635 Feb01/10
57-10-00 670 Nov01/09 57-17-11 404 Feb01/98 57-20-00 636 Nov01/08
57-10-00 671 Nov01/09 57-17-11 405 May01/05 57-20-00 R 637 Feb01/10
57-10-00 R 672 Feb01/10 57-17-11 406 Nov01/04 57-20-00 638 May01/07
57-10-00 R 673 Feb01/10 57-17-11 407 Feb01/02 57-20-00 639 May01/07
57-10-00 R 674 Feb01/10 57-17-11 408 Feb01/02 57-20-00 640 May01/07
57-10-00 R 675 Feb01/10 57-17-11 R 409 Feb01/10 57-20-00 641 May01/07
57-10-00 676 Nov01/09 57-17-11 410 Nov01/07 57-20-00 642 May01/07
57-10-00 677 May01/09 57-17-11 411 Nov01/07 57-20-00 643 May01/07
57-10-00 678 May01/09 57-17-11 412 Nov01/07 57-20-00 644 Aug01/08
57-10-00 R 679 Feb01/10 57-17-11 413 Nov01/07 57-20-00 R 645 Feb01/10
57-10-00 R 680 Feb01/10 57-17-11 414 Nov01/07 57-20-00 646 May01/07
57-10-00 681 May01/09 57-17-11 415 Nov01/07 57-20-00 R 647 Feb01/10
57-10-00 R 682 Feb01/10 57-17-11 416 Nov01/07 57-20-00 648 Nov01/07
57-10-00 R 683 Feb01/10 57-17-11 417 Nov01/07 57-20-00 649 May01/07
57-10-00 R 684 Feb01/10 57-20-00 650 May01/07
57-10-00 685 May01/09 57-20-00 1 Aug01/04 57-20-00 651 May01/07
57-10-00 686 May01/09 57-20-00 601 Aug01/05 57-20-00 652 May01/07
57-10-00 R 687 Feb01/10 57-20-00 R 602 Feb01/10 57-20-00 653 May01/07
57-10-00 R 688 Feb01/10 57-20-00 R 603 Feb01/10 57-20-00 654 May01/07
57-10-00 689 May01/09 57-20-00 604 Aug01/05 57-20-00 655 May01/07
57-10-00 690 Aug01/09 57-20-00 R 605 Feb01/10 57-20-00 656 May01/07
57-10-00 691 May01/09 57-20-00 606 Aug01/05 57-20-00 657 May01/07
57-10-00 692 May01/09 57-20-00 R 607 Feb01/10 57-20-00 658 May01/07
57-10-00 693 Aug01/09 57-20-00 608 Aug01/05 57-20-00 659 May01/07
57-10-00 694 May01/09 57-20-00 609 Aug01/05 57-20-00 660 May01/07
57-10-00 695 Aug01/09 57-20-00 R 610 Feb01/10 57-20-00 661 May01/07
57-10-00 R 696 Feb01/10 57-20-00 R 611 Feb01/10 57-20-00 662 May01/07
57-10-00 697 May01/09 57-20-00 612 Aug01/05 57-20-00 663 May01/07
57-10-00 698 May01/09 57-20-00 R 613 Feb01/10 57-20-00 664 May01/07
57-10-00 699 May01/09 57-20-00 614 Aug01/08 57-20-00 R 665 Feb01/10
57-10-00 R A600 Feb01/10 57-20-00 615 Aug01/05 57-20-00 R 666 Feb01/10
57-10-00 A601 May01/09 57-20-00 616 Aug01/05 57-20-00 R 667 Feb01/10
57-10-00 A602 May01/09 57-20-00 617 Aug01/05 57-20-00 R 668 Feb01/10
57-10-00 A603 May01/09 57-20-00 618 Aug01/05 57-20-00 R 669 Feb01/10
57-10-00 A604 May01/09 57-20-00 619 Aug01/05 57-20-00 670 May01/07
57-10-00 A605 Aug01/09 57-20-00 620 Aug01/05 57-20-00 R 671 Feb01/10
57-10-00 R A606 Feb01/10 57-20-00 621 Aug01/05 57-20-00 R 672 Feb01/10
57-10-00 A607 Aug01/09 57-20-00 622 Nov01/07 57-20-00 673 Nov01/09
57-L.E.P. Page 2
Feb 01/10
CES
57-20-00 674 Aug01/08 57-20-00 A625 May01/07 57-20-00 A676 May01/07

57-20-00 675 Aug01/09 57-20-00 A626 May01/07 57-20-00 A677 May01/07
57-20-00 676 Aug01/08 57-20-00 R A627 Feb01/10 57-20-00 A678 May01/07
57-20-00 677 Nov01/09 57-20-00 A628 May01/07 57-20-00 A679 May01/07
57-20-00 678 Aug01/08 57-20-00 A629 May01/07 57-20-00 A680 May01/07
57-20-00 679 Aug01/08 57-20-00 R A630 Feb01/10 57-20-00 A681 May01/07
57-20-00 680 May01/08 57-20-00 A631 May01/07 57-20-00 A682 May01/07
57-20-00 681 May01/07 57-20-00 A632 May01/07 57-20-00 A683 May01/07
57-20-00 682 May01/07 57-20-00 A633 May01/07 57-20-00 A684 May01/07
57-20-00 683 May01/07 57-20-00 A634 May01/07 57-20-00 A685 May01/07
57-20-00 684 May01/07 57-20-00 A635 May01/07 57-20-00 A686 May01/07
57-20-00 685 May01/07 57-20-00 A636 Aug01/08 57-20-00 A687 May01/07
57-20-00 686 May01/07 57-20-00 A637 Nov01/09 57-20-00 A688 Nov01/09
57-20-00 687 May01/07 57-20-00 A638 Nov01/09 57-20-00 A689 Nov01/09
57-20-00 688 May01/07 57-20-00 A639 May01/07 57-20-00 A690 May01/07
57-20-00 689 May01/07 57-20-00 A640 May01/07 57-20-00 A691 May01/07
57-20-00 690 May01/07 57-20-00 A641 May01/07 57-20-00 A692 Nov01/09
57-20-00 691 May01/07 57-20-00 A642 May01/07 57-20-00 A693 May01/07
57-20-00 692 May01/07 57-20-00 A643 May01/07 57-20-00 A694 May01/07
57-20-00 693 May01/07 57-20-00 A644 May01/07 57-20-00 A695 May01/07
57-20-00 694 May01/07 57-20-00 A645 May01/07 57-20-00 A696 May01/07
57-20-00 695 May01/07 57-20-00 R A646 Feb01/10 57-20-00 A697 May01/07
57-20-00 696 May01/07 57-20-00 R A647 Feb01/10 57-20-00 A698 May01/08
57-20-00 697 May01/07 57-20-00 R A648 Feb01/10 57-20-00 A699 May01/07
57-20-00 R 698 Feb01/10 57-20-00 A649 Nov01/08 57-20-00 B600 May01/07
57-20-00 699 Nov01/08 57-20-00 R A650 Feb01/10 57-20-00 B601 May01/07
57-20-00 A600 May01/07 57-20-00 R A651 Feb01/10 57-20-00 R B602 Feb01/10
57-20-00 R A601 Feb01/10 57-20-00 R A652 Feb01/10 57-20-00 R B603 Feb01/10
57-20-00 A602 Nov01/08 57-20-00 A653 May01/07 57-20-00 R B604 Feb01/10
57-20-00 A603 May01/07 57-20-00 A654 May01/07 57-20-00 R B605 Feb01/10
57-20-00 A604 May01/07 57-20-00 A655 Nov01/09 57-20-00 R B606 Feb01/10
57-20-00 A605 May01/07 57-20-00 A656 Nov01/09 57-20-00 R B607 Feb01/10
57-20-00 A606 May01/07 57-20-00 A657 May01/07 57-20-00 R B608 Feb01/10
57-20-00 A607 May01/07 57-20-00 A658 May01/07 57-20-00 R B609 Feb01/10
57-20-00 A608 May01/07 57-20-00 A659 May01/07 57-20-00 R B610 Feb01/10
57-20-00 A609 May01/07 57-20-00 A660 Aug01/09 57-20-00 R B611 Feb01/10
57-20-00 A610 May01/07 57-20-00 A661 May01/07 57-20-00 R B612 Feb01/10
57-20-00 A611 May01/07 57-20-00 A662 May01/07 57-20-00 R B613 Feb01/10
57-20-00 A612 May01/07 57-20-00 A663 May01/07 57-20-00 R B614 Feb01/10
57-20-00 A613 Nov01/09 57-20-00 A664 May01/07 57-20-00 R B615 Feb01/10
57-20-00 A614 May01/07 57-20-00 A665 May01/07 57-20-00 R B616 Feb01/10
57-20-00 A615 May01/07 57-20-00 R A666 Feb01/10 57-20-00 R B617 Feb01/10
57-20-00 A616 Nov01/09 57-20-00 A667 May01/07 57-20-00 R B618 Feb01/10
57-20-00 A617 May01/07 57-20-00 R A668 Feb01/10 57-20-00 R B619 Feb01/10
57-20-00 A618 May01/07 57-20-00 A669 May01/07 57-20-00 R B620 Feb01/10
57-20-00 A619 May01/07 57-20-00 A670 May01/07 57-20-00 R B621 Feb01/10
57-20-00 A620 May01/07 57-20-00 A671 May01/07 57-20-00 R B622 Feb01/10
57-20-00 A621 May01/07 57-20-00 A672 May01/07 57-20-00 R B623 Feb01/10
57-20-00 A622 Aug01/08 57-20-00 A673 May01/07 57-20-00 R B624 Feb01/10
57-20-00 A623 Aug01/08 57-20-00 A674 May01/07 57-20-00 R B625 Feb01/10
57-20-00 A624 May01/07 57-20-00 A675 May01/07 57-20-00 R B626 Feb01/10
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57-20-00 R B627 Feb01/10 57-21-00 R 628 Feb01/10 57-21-00 R 679 Feb01/10

57-20-00 R B628 Feb01/10 57-21-00 629 May01/05 57-21-00 R 680 Feb01/10
57-20-00 R B629 Feb01/10 57-21-00 630 Feb01/06 57-21-00 R 681 Feb01/10
57-20-00 R B630 Feb01/10 57-21-00 631 Aug01/07 57-21-00 R 682 Feb01/10
57-20-00 R B631 Feb01/10 57-21-00 632 Feb01/06 57-21-00 R 683 Feb01/10
57-21-00 633 Aug01/02 57-21-00 R 684 Feb01/10
57-21-00 R 1 Feb01/10 57-21-00 634 Aug01/02 57-21-00 R 685 Feb01/10
57-21-00 R 2 Feb01/10 57-21-00 635 Nov01/04 57-21-00 R 686 Feb01/10
57-21-00 R 3 Feb01/10 57-21-00 636 Nov01/04 57-21-00 R 687 Feb01/10
57-21-00 R 4 Feb01/10 57-21-00 637 Nov01/04 57-21-00 R 688 Feb01/10
57-21-00 5 Aug01/04 57-21-00 638 Aug01/07 57-21-00 R 689 Feb01/10
57-21-00 6 Aug01/04 57-21-00 639 Nov01/04 57-21-00 R 690 Feb01/10
57-21-00 7 Aug01/04 57-21-00 640 Nov01/04 57-21-00 R 691 Feb01/10
57-21-00 R 8 Feb01/10 57-21-00 641 Nov01/04 57-21-00 R 692 Feb01/10
57-21-00 R 9 Feb01/10 57-21-00 642 Nov01/04 57-21-00 R 693 Feb01/10
57-21-00 10 Aug01/04 57-21-00 643 Nov01/04 57-21-00 R 694 Feb01/10
57-21-00 R 11 Feb01/10 57-21-00 644 Nov01/04 57-21-00 R 695 Feb01/10
57-21-00 12 May01/07 57-21-00 645 Nov01/04 57-21-00 R 696 Feb01/10
57-21-00 R 13 Feb01/10 57-21-00 646 Nov01/04 57-21-00 R 697 Feb01/10
57-21-00 R 14 Feb01/10 57-21-00 647 Feb01/06 57-21-00 R 698 Feb01/10
57-21-00 15 May01/07 57-21-00 648 Nov01/04 57-21-00 R 699 Feb01/10
57-21-00 R 16 Feb01/10 57-21-00 649 Nov01/04 57-21-00 R A600 Feb01/10
57-21-00 17 Nov01/08 57-21-00 650 Nov01/04 57-21-00 R A601 Feb01/10
57-21-00 18 May01/07 57-21-00 651 Nov01/04 57-21-00 R A602 Feb01/10
57-21-00 601 May01/09 57-21-00 652 Nov01/04 57-21-00 R A603 Feb01/10
57-21-00 602 May01/09 57-21-00 653 Nov01/04 57-21-00 R A604 Feb01/10
57-21-00 603 May01/09 57-21-00 654 Nov01/04 57-21-00 R A605 Feb01/10
57-21-00 604 May01/09 57-21-00 655 Nov01/04 57-21-00 R A606 Feb01/10
57-21-00 605 May01/09 57-21-00 656 Nov01/04 57-21-00 R A607 Feb01/10
57-21-00 606 Feb01/09 57-21-00 657 Nov01/04 57-21-00 R A608 Feb01/10
57-21-00 607 Aug01/04 57-21-00 658 Feb01/06 57-21-00 R A609 Feb01/10
57-21-00 608 Aug01/04 57-21-00 659 Nov01/04 57-21-00 R A610 Feb01/10
57-21-00 609 May01/06 57-21-00 R 660 Feb01/10 57-21-00 R A611 Feb01/10
57-21-00 610 Nov01/09 57-21-00 661 Nov01/04 57-21-00 R A612 Feb01/10
57-21-00 611 Aug01/07 57-21-00 662 Nov01/08 57-21-00 R A613 Feb01/10
57-21-00 612 Aug01/07 57-21-00 R 663 Feb01/10 57-21-00 R A614 Feb01/10
57-21-00 613 Aug01/02 57-21-00 664 Nov01/04 57-21-00 R A615 Feb01/10
57-21-00 614 Aug01/02 57-21-00 665 Feb01/06 57-21-00 R A616 Feb01/10
57-21-00 615 Feb01/04 57-21-00 666 Feb01/06 57-21-00 R A617 Feb01/10
57-21-00 616 May01/07 57-21-00 667 Nov01/04 57-21-00 R A618 Feb01/10
57-21-00 617 Aug01/07 57-21-00 668 Nov01/04 57-21-00 R A619 Feb01/10
57-21-00 618 Aug01/07 57-21-00 669 Nov01/04 57-21-00 R A620 Feb01/10
57-21-00 619 Feb01/04 57-21-00 670 Nov01/04 57-21-00 R A621 Feb01/10
57-21-00 620 May01/07 57-21-00 671 Feb01/06 57-21-00 R A622 Feb01/10
57-21-00 621 May01/07 57-21-00 672 Nov01/04 57-21-00 R A623 Feb01/10
57-21-00 622 Nov01/04 57-21-00 R 673 Feb01/10 57-21-00 R A624 Feb01/10
57-21-00 R 623 Feb01/10 57-21-00 674 Nov01/04 57-21-00 R A625 Feb01/10
57-21-00 R 624 Feb01/10 57-21-00 R 675 Feb01/10 57-21-00 R A626 Feb01/10
57-21-00 625 May01/05 57-21-00 R 676 Feb01/10 57-21-00 R A627 Feb01/10
57-21-00 R 626 Feb01/10 57-21-00 R 677 Feb01/10 57-21-00 R A628 Feb01/10
57-21-00 627 May01/05 57-21-00 R 678 Feb01/10 57-21-00 R A629 Feb01/10
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57-21-00 R A630 Feb01/10 57-21-00 R A681 Feb01/10 57-24-11 R 412 Feb01/10

57-21-00 R A631 Feb01/10 57-21-00 R A682 Feb01/10 57-24-11 413 May01/07
57-21-00 R A632 Feb01/10 57-21-00 R A683 Feb01/10 57-24-11 R 414 Feb01/10
57-21-00 R A633 Feb01/10 57-21-00 R A684 Feb01/10 57-24-11 415 May01/07
57-21-00 R A634 Feb01/10 57-21-00 R A685 Feb01/10 57-24-11 416 May01/07
57-21-00 R A635 Feb01/10 57-21-00 R A686 Feb01/10 57-24-11 417 Aug01/09
57-21-00 R A636 Feb01/10 57-21-00 R A687 Feb01/10 57-24-11 R 418 Feb01/10
57-21-00 R A637 Feb01/10 57-21-00 R A688 Feb01/10 57-24-11 R 419 Feb01/10
57-21-00 R A638 Feb01/10 57-21-00 R A689 Feb01/10 57-24-11 R 420 Feb01/10
57-21-00 R A639 Feb01/10 57-21-00 R A690 Feb01/10 57-24-11 421 Nov01/08
57-21-00 R A640 Feb01/10 57-21-00 R A691 Feb01/10 57-24-11 R 422 Feb01/10
57-21-00 R A641 Feb01/10 57-21-00 R A692 Feb01/10 57-24-11 R 423 Feb01/10
57-21-00 R A642 Feb01/10 57-21-00 R A693 Feb01/10 57-24-11 R 424 Feb01/10
57-21-00 R A643 Feb01/10 57-21-00 R A694 Feb01/10 57-24-11 R 425 Feb01/10
57-21-00 R A644 Feb01/10 57-21-00 R A695 Feb01/10 57-24-11 426 Nov01/08
57-21-00 R A645 Feb01/10 57-21-00 R A696 Feb01/10 57-24-11 R 427 Feb01/10
57-21-00 R A646 Feb01/10 57-21-00 R A697 Feb01/10 57-24-11 R 428 Feb01/10
57-21-00 R A647 Feb01/10 57-21-00 R A698 Feb01/10 57-24-11 429 May01/07
57-21-00 R A648 Feb01/10 57-21-00 R A699 Feb01/10 57-24-11 R 430 Feb01/10
57-21-00 R A649 Feb01/10 57-21-00 R B600 Feb01/10 57-24-11 431 Nov01/07
57-21-00 R A650 Feb01/10 57-21-00 R B601 Feb01/10
57-21-00 R A651 Feb01/10 57-21-00 R B602 Feb01/10 57-26-00 R 1 Feb01/10
57-21-00 R A652 Feb01/10 57-21-00 R B603 Feb01/10 57-26-00 R 2 Feb01/10
57-21-00 R A653 Feb01/10 57-21-00 R B604 Feb01/10 57-26-00 3 May01/04
57-21-00 R A654 Feb01/10 57-21-00 R B605 Feb01/10 57-26-00 R 4 Feb01/10
57-21-00 R A655 Feb01/10 57-21-00 R B606 Feb01/10 57-26-00 R 5 Feb01/10
57-21-00 R A656 Feb01/10 57-21-00 R B607 Feb01/10 57-26-00 6 May01/04
57-21-00 R A657 Feb01/10 57-21-00 R B608 Feb01/10 57-26-00 R 7 Feb01/10
57-21-00 R A658 Feb01/10 57-21-00 R B609 Feb01/10 57-26-00 R 8 Feb01/10
57-21-00 R A659 Feb01/10 57-21-00 R B610 Feb01/10 57-26-00 9 May01/04
57-21-00 R A660 Feb01/10 57-21-00 R B611 Feb01/10 57-26-00 10 May01/04
57-21-00 R A661 Feb01/10 57-21-00 R B612 Feb01/10 57-26-00 601 Aug01/07
57-21-00 R A662 Feb01/10 57-21-00 N B613 Feb01/10 57-26-00 602 Aug01/07
57-21-00 R A663 Feb01/10 57-21-00 N B614 Feb01/10 57-26-00 R 603 Feb01/10
57-21-00 R A664 Feb01/10 57-26-00 604 Nov01/07
57-21-00 R A665 Feb01/10 57-24-00 R 1 Feb01/10 57-26-00 605 May01/04
57-21-00 R A666 Feb01/10 57-24-00 R 2 Feb01/10 57-26-00 R 606 Feb01/10
57-21-00 R A667 Feb01/10 57-24-00 3 Nov01/08 57-26-00 607 Nov01/04
57-21-00 R A668 Feb01/10 57-24-00 4 May01/07 57-26-00 608 Aug01/08
57-21-00 R A669 Feb01/10 57-24-00 R 5 Feb01/10 57-26-00 609 Aug01/08
57-21-00 R A670 Feb01/10 57-24-11 401 May01/07 57-26-00 610 Aug01/08
57-21-00 R A671 Feb01/10 57-24-11 R 402 Feb01/10 57-26-00 611 Aug01/08
57-21-00 R A672 Feb01/10 57-24-11 R 403 Feb01/10 57-26-00 612 Nov01/08
57-21-00 R A673 Feb01/10 57-24-11 R 404 Feb01/10 57-26-00 613 Nov01/08
57-21-00 R A674 Feb01/10 57-24-11 R 405 Feb01/10 57-26-00 614 Nov01/09
57-21-00 R A675 Feb01/10 57-24-11 R 406 Feb01/10 57-26-00 615 Nov01/09
57-21-00 R A676 Feb01/10 57-24-11 407 Nov01/08 57-26-00 616 Nov01/09
57-21-00 R A677 Feb01/10 57-24-11 R 408 Feb01/10 57-26-00 617 May01/04
57-21-00 R A678 Feb01/10 57-24-11 R 409 Feb01/10 57-26-00 618 May01/04
57-21-00 R A679 Feb01/10 57-24-11 410 Nov01/08 57-26-00 619 May01/04
57-21-00 R A680 Feb01/10 57-24-11 411 May01/07 57-26-00 620 Nov01/09
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57-26-00 621 May01/04 57-26-00 R 672 Feb01/10 57-26-13 412 Feb01/09

57-26-00 622 May01/04 57-26-00 673 Aug01/07 57-26-13 413 Feb01/09
57-26-00 623 Nov01/09 57-26-00 674 Aug01/07 57-26-13 414 Feb01/09
57-26-00 624 Feb01/05 57-26-00 R 675 Feb01/10 57-26-13 415 Aug01/08
57-26-00 625 Feb01/05 57-26-00 676 Aug01/07 57-26-13 416 Feb01/08
57-26-00 626 Nov01/09 57-26-00 677 Aug01/07 57-26-13 417 Feb01/08
57-26-00 627 Aug01/07 57-26-00 678 Nov01/07 57-26-13 418 May01/05
57-26-00 628 Aug01/08 57-26-00 679 Aug01/08 57-26-13 419 Nov01/09
57-26-00 R 629 Feb01/10 57-26-00 680 Aug01/08 57-26-13 420 May01/09
57-26-00 630 Feb01/05 57-26-00 681 Aug01/07 57-26-13 421 May01/09
57-26-00 631 Feb01/05 57-26-00 682 Aug01/08 57-26-13 422 May01/09
57-26-00 632 Aug01/08 57-26-00 683 Nov01/07 57-26-13 423 May01/09
57-26-00 R 633 Feb01/10 57-26-00 684 Nov01/07 57-26-13 424 May01/05
57-26-00 634 Aug01/07 57-26-00 685 Aug01/07 57-26-13 425 May01/05
57-26-00 635 Aug01/07 57-26-00 686 Aug01/08 57-26-13 426 May01/05
57-26-00 636 Aug01/07 57-26-00 687 Aug01/07 57-26-13 427 May01/05
57-26-00 637 Aug01/08 57-26-00 688 Aug01/07 57-26-13 428 May01/05
57-26-00 R 638 Feb01/10 57-26-00 689 Aug01/07 57-26-13 429 May01/05
57-26-00 639 Aug01/07 57-26-00 R 690 Feb01/10 57-26-13 430 May01/09
57-26-00 640 Aug01/07 57-26-00 691 Aug01/07 57-26-13 431 May01/05
57-26-00 R 641 Feb01/10 57-26-00 692 Aug01/07 57-26-13 432 May01/05
57-26-00 642 Aug01/07 57-26-00 R 693 Feb01/10 57-26-13 433 May01/05
57-26-00 643 Aug01/07 57-26-00 694 Nov01/08 57-26-13 434 May01/05
57-26-00 644 Aug01/07 57-26-00 695 Aug01/07 57-26-13 435 May01/05
57-26-00 645 Aug01/07 57-26-00 696 Aug01/08 57-26-15 401 Aug01/08
57-26-00 R 646 Feb01/10 57-26-00 R 697 Feb01/10 57-26-15 R 402 Feb01/10
57-26-00 647 Aug01/07 57-26-00 698 Aug01/08 57-26-15 R 403 Feb01/10
57-26-00 648 Aug01/07 57-26-00 699 Aug01/07 57-26-15 R 404 Feb01/10
57-26-00 R 649 Feb01/10 57-26-00 R A600 Feb01/10 57-26-15 R 405 Feb01/10
57-26-00 650 Aug01/07 57-26-00 A601 Aug01/07 57-26-15 406 May01/04
57-26-00 651 Aug01/07 57-26-12 401 May01/04 57-26-15 R 407 Feb01/10
57-26-00 652 Aug01/07 57-26-12 R 402 Feb01/10 57-26-15 408 Nov01/09
57-26-00 R 653 Feb01/10 57-26-12 R 403 Feb01/10 57-26-15 409 Nov01/08
57-26-00 654 Aug01/07 57-26-12 R 404 Feb01/10 57-26-15 410 May01/04
57-26-00 R 655 Feb01/10 57-26-12 405 May01/04 57-26-15 R 411 Feb01/10
57-26-00 R 656 Feb01/10 57-26-12 406 Aug01/09 57-26-15 R 412 Feb01/10
57-26-00 657 Aug01/07 57-26-12 R 407 Feb01/10 57-26-15 R 413 Feb01/10
57-26-00 R 658 Feb01/10 57-26-12 R 408 Feb01/10 57-26-15 R 414 Feb01/10
57-26-00 R 659 Feb01/10 57-26-12 409 May01/04 57-26-15 R 415 Feb01/10
57-26-00 660 Aug01/07 57-26-12 410 May01/04 57-26-15 416 Aug01/08
57-26-00 661 Aug01/07 57-26-13 401 May01/05 57-26-15 417 May01/04
57-26-00 662 Nov01/08 57-26-13 402 May01/05 57-26-15 418 May01/04
57-26-00 R 663 Feb01/10 57-26-13 403 May01/05 57-26-16 401 Aug01/08
57-26-00 664 Nov01/07 57-26-13 R 404 Feb01/10 57-26-16 402 Aug01/08
57-26-00 665 Nov01/07 57-26-13 R 405 Feb01/10 57-26-16 403 Feb01/98
57-26-00 666 Aug01/07 57-26-13 406 May01/05 57-26-16 404 Aug01/09
57-26-00 667 Aug01/07 57-26-13 407 Nov01/09 57-26-16 405 Aug01/08
57-26-00 R 668 Feb01/10 57-26-13 408 Nov01/08 57-26-16 406 Aug01/08
57-26-00 669 Nov01/07 57-26-13 409 Feb01/08 57-26-16 407 Aug01/02
57-26-00 670 Aug01/07 57-26-13 410 Feb01/08 57-26-21 401 Feb01/98
57-26-00 671 Aug01/08 57-26-13 411 Feb01/08 57-26-21 402 Nov01/02
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57-26-21 403 Feb01/98 57-27-11 R 433 Feb01/10 57-27-11 R 484 Feb01/10

57-26-21 404 May01/05 57-27-11 R 434 Feb01/10 57-27-11 801 May01/05
57-26-21 405 Nov01/02 57-27-11 R 435 Feb01/10 57-27-11 802 May01/05
57-26-21 406 Nov01/02 57-27-11 R 436 Feb01/10 57-27-12 401 Feb01/98
57-26-21 407 Feb01/98 57-27-11 R 437 Feb01/10 57-27-12 402 Feb01/98
57-27-11 R 438 Feb01/10 57-27-12 403 Feb01/98
57-27-00 1 May01/05 57-27-11 R 439 Feb01/10 57-27-12 404 Feb01/98
57-27-00 R 2 Feb01/10 57-27-11 R 440 Feb01/10 57-27-12 405 Feb01/98
57-27-00 3 May01/04 57-27-11 R 441 Feb01/10 57-27-12 406 Nov01/08
57-27-00 4 May01/05 57-27-11 R 442 Feb01/10 57-27-12 407 Feb01/98
57-27-00 5 Nov01/09 57-27-11 R 443 Feb01/10 57-27-12 408 Feb01/98
57-27-00 6 Nov01/09 57-27-11 R 444 Feb01/10 57-27-12 409 Feb01/98
57-27-00 R 7 Feb01/10 57-27-11 R 445 Feb01/10 57-27-12 410 Feb01/98
57-27-00 8 Feb01/09 57-27-11 R 446 Feb01/10 57-27-12 411 Feb01/98
57-27-00 R 9 Feb01/10 57-27-11 R 447 Feb01/10
57-27-00 R 10 Feb01/10 57-27-11 R 448 Feb01/10 57-29-00 R 1 Feb01/10
57-27-00 R 11 Feb01/10 57-27-11 R 449 Feb01/10 57-29-00 2 Feb01/98
57-27-00 12 Feb01/09 57-27-11 R 450 Feb01/10 57-29-00 R 3 Feb01/10
57-27-00 R 13 Feb01/10 57-27-11 R 451 Feb01/10 57-29-00 4 Nov01/08
57-27-11 401 Aug01/08 57-27-11 R 452 Feb01/10 57-29-00 5 Nov01/08
57-27-11 R 402 Feb01/10 57-27-11 R 453 Feb01/10 57-29-00 6 May01/07
57-27-11 R 403 Feb01/10 57-27-11 R 454 Feb01/10 57-29-00 7 May01/07
57-27-11 R 404 Feb01/10 57-27-11 R 455 Feb01/10 57-29-00 601 Feb01/09
57-27-11 R 405 Feb01/10 57-27-11 R 456 Feb01/10 57-29-00 R 602 Feb01/10
57-27-11 R 406 Feb01/10 57-27-11 R 457 Feb01/10 57-29-00 603 Nov01/03
57-27-11 R 407 Feb01/10 57-27-11 R 458 Feb01/10 57-29-00 R 604 Feb01/10
57-27-11 408 May01/04 57-27-11 R 459 Feb01/10 57-29-00 R 605 Feb01/10
57-27-11 R 409 Feb01/10 57-27-11 R 460 Feb01/10 57-29-00 606 Nov01/08
57-27-11 R 410 Feb01/10 57-27-11 R 461 Feb01/10 57-29-00 607 Nov01/08
57-27-11 R 411 Feb01/10 57-27-11 R 462 Feb01/10 57-29-00 608 May01/07
57-27-11 R 412 Feb01/10 57-27-11 R 463 Feb01/10
57-27-11 R 413 Feb01/10 57-27-11 R 464 Feb01/10 57-30-00 R 1 Feb01/10
57-27-11 R 414 Feb01/10 57-27-11 R 465 Feb01/10 57-30-00 2 Nov01/09
57-27-11 R 415 Feb01/10 57-27-11 R 466 Feb01/10 57-30-00 3 Nov01/09
57-27-11 R 416 Feb01/10 57-27-11 R 467 Feb01/10 57-30-00 R 4 Feb01/10
57-27-11 R 417 Feb01/10 57-27-11 R 468 Feb01/10 57-30-00 R 5 Feb01/10
57-27-11 418 May01/04 57-27-11 R 469 Feb01/10 57-30-00 R 6 Feb01/10
57-27-11 R 419 Feb01/10 57-27-11 R 470 Feb01/10 57-30-00 601 May01/06
57-27-11 420 Nov01/09 57-27-11 R 471 Feb01/10 57-30-00 602 Feb01/02
57-27-11 R 421 Feb01/10 57-27-11 R 472 Feb01/10 57-30-00 603 Feb01/98
57-27-11 R 422 Feb01/10 57-27-11 R 473 Feb01/10 57-30-00 604 May01/06
57-27-11 R 423 Feb01/10 57-27-11 R 474 Feb01/10 57-30-00 605 Feb01/02
57-27-11 R 424 Feb01/10 57-27-11 R 475 Feb01/10
57-27-11 R 425 Feb01/10 57-27-11 R 476 Feb01/10 57-31-00 401 Aug01/07
57-27-11 R 426 Feb01/10 57-27-11 R 477 Feb01/10 57-31-00 R 402 Feb01/10
57-27-11 R 427 Feb01/10 57-27-11 R 478 Feb01/10 57-31-00 R 403 Feb01/10
57-27-11 R 428 Feb01/10 57-27-11 R 479 Feb01/10 57-31-00 404 Nov01/09
57-27-11 R 429 Feb01/10 57-27-11 R 480 Feb01/10 57-31-00 R 405 Feb01/10
57-27-11 R 430 Feb01/10 57-27-11 R 481 Feb01/10 57-31-00 406 Aug01/09
57-27-11 R 431 Feb01/10 57-27-11 R 482 Feb01/10 57-31-00 407 Aug01/09
57-27-11 R 432 Feb01/10 57-27-11 R 483 Feb01/10 57-31-00 408 Aug01/09
57-L.E.P. Page 7
Feb 01/10
CES
57-31-00 409 Aug01/09 57-40-00 402 Aug01/08 57-41-00 640 May01/04

57-31-00 410 Aug01/09 57-40-00 403 Aug01/03 57-41-00 641 May01/04
57-31-21 401 May01/06 57-40-00 404 Aug01/08 57-41-00 642 Aug01/07
57-31-21 402 May01/06 57-40-00 405 Aug01/08 57-41-00 643 May01/04
57-31-21 403 Feb01/98 57-40-00 406 Aug01/08 57-41-00 644 May01/04
57-31-21 404 May01/06 57-40-00 407 Aug01/08 57-41-00 645 Aug01/07
57-31-21 405 Aug01/02 57-41-00 646 Aug01/07
57-31-21 406 May01/06 57-41-00 1 May01/04 57-41-00 647 May01/04
57-31-21 407 May01/06 57-41-00 2 Feb01/98 57-41-00 648 Nov01/09
57-31-21 408 May01/06 57-41-00 3 Feb01/98 57-41-00 649 May01/04
57-31-21 409 Feb01/98 57-41-00 4 Feb01/98 57-41-00 650 May01/04
57-31-22 401 May01/02 57-41-00 5 Feb01/98 57-41-00 651 May01/04
57-31-22 402 May01/02 57-41-00 601 Feb01/98 57-41-00 652 Aug01/08
57-31-22 403 May01/02 57-41-00 602 Aug01/07 57-41-00 653 May01/04
57-31-22 404 Aug01/09 57-41-00 603 Feb01/98 57-41-00 654 May01/04
57-31-22 405 Feb01/08 57-41-00 604 Feb01/98 57-41-00 655 Aug01/08
57-31-22 406 Feb01/08 57-41-00 605 Feb01/98 57-41-00 656 May01/04
57-31-22 407 Nov01/09 57-41-00 606 Feb01/98 57-41-00 657 Nov01/04
57-31-22 R 408 Feb01/10 57-41-00 607 Aug01/07 57-41-00 658 Aug01/07
57-31-22 409 Aug01/09 57-41-00 608 Aug01/07 57-41-00 659 Nov01/04
57-41-00 609 May01/06 57-41-00 660 May01/04
57-37-12 401 Feb01/98 57-41-00 610 Feb01/98 57-41-00 661 Nov01/04
57-37-12 402 Aug01/02 57-41-00 611 Feb01/98 57-41-00 662 May01/07
57-37-12 403 Aug01/02 57-41-00 612 Feb01/98 57-41-00 663 Aug01/07
57-37-12 404 Nov01/08 57-41-00 613 Feb01/98 57-41-00 664 Aug01/07
57-37-12 405 Aug01/02 57-41-00 614 Feb01/98 57-41-00 665 Aug01/07
57-37-12 406 Aug01/02 57-41-00 615 Nov01/00 57-41-00 666 Aug01/07
57-37-12 407 Aug01/02 57-41-00 616 Feb01/98 57-41-00 667 May01/07
57-37-12 408 Aug01/02 57-41-00 617 Feb01/98 57-41-00 668 May01/04
57-37-12 409 Aug01/02 57-41-00 618 Feb01/98 57-41-00 669 Aug01/07
57-37-12 410 Aug01/02 57-41-00 R 619 Feb01/10 57-41-00 670 May01/04
57-37-12 411 Aug01/02 57-41-00 R 620 Feb01/10 57-41-00 671 May01/04
57-37-12 412 Aug01/02 57-41-00 R 621 Feb01/10 57-41-00 672 May01/04
57-37-12 801 Aug01/02 57-41-00 R 622 Feb01/10 57-41-00 673 Nov01/04
57-37-12 802 Aug01/02 57-41-00 623 May01/04 57-41-00 674 Aug01/08
57-37-12 803 Aug01/02 57-41-00 624 May01/04 57-41-00 675 Aug01/08
57-37-12 804 Aug01/02 57-41-00 625 Aug01/08 57-41-00 676 May01/04
57-37-12 805 Aug01/02 57-41-00 626 May01/04 57-41-00 677 May01/04
57-41-00 627 May01/04 57-41-33 401 Feb01/98
57-39-00 1 Feb01/98 57-41-00 628 May01/04 57-41-33 402 Feb01/98
57-39-00 2 Feb01/98 57-41-00 629 May01/04 57-41-33 403 Feb01/98
57-39-00 601 Nov01/03 57-41-00 630 Aug01/07 57-41-33 404 Feb01/98
57-39-00 602 Nov01/03 57-41-00 631 May01/04 57-41-33 405 Feb01/98
57-39-00 603 Nov01/03 57-41-00 632 May01/04 57-41-33 406 Feb01/98
57-39-00 604 Nov01/03 57-41-00 633 May01/04 57-41-33 407 Nov01/09
57-41-00 634 Aug01/07 57-41-33 408 Nov01/09
57-40-00 R 1 Feb01/10 57-41-00 635 May01/04 57-41-33 409 Nov01/09
57-40-00 R 2 Feb01/10 57-41-00 636 May01/04 57-41-33 410 Nov01/09
57-40-00 3 May01/05 57-41-00 637 May01/04 57-41-33 411 Nov01/09
57-40-00 4 May01/04 57-41-00 638 Aug01/07 57-41-33 412 Nov01/09
57-40-00 401 Aug01/03 57-41-00 639 May01/04 57-41-33 413 Nov01/09
57-L.E.P. Page 8
Feb 01/10
CES
57-41-33 414 Nov01/09 57-41-37 451 Aug01/04 57-41-37 R 825 Feb01/10

57-41-37 401 Aug01/04 57-41-37 452 Aug01/04 57-41-37 R 826 Feb01/10
57-41-37 402 Feb01/04 57-41-37 453 Aug01/04 57-41-37 827 Nov01/09
57-41-37 403 Feb01/04 57-41-37 454 Aug01/04 57-41-37 828 Nov01/09
57-41-37 404 May01/05 57-41-37 455 Aug01/04 57-41-37 829 May01/04
57-41-37 405 Aug01/09 57-41-37 456 Aug01/04 57-41-37 830 Aug01/09
57-41-37 406 May01/05 57-41-37 457 May01/05 57-41-37 R 831 Feb01/10
57-41-37 R 407 Feb01/10 57-41-37 458 Nov01/07 57-41-37 R 832 Feb01/10
57-41-37 R 408 Feb01/10 57-41-37 459 May01/05 57-41-37 833 Feb01/08
57-41-37 R 409 Feb01/10 57-41-37 460 Aug01/09 57-41-37 834 Feb01/08
57-41-37 R 410 Feb01/10 57-41-37 461 Nov01/07 57-41-37 835 Feb01/08
57-41-37 411 Nov01/08 57-41-37 462 May01/05 57-41-37 836 Feb01/08
57-41-37 412 Aug01/04 57-41-37 463 Nov01/07 57-41-37 R 837 Feb01/10
57-41-37 R 413 Feb01/10 57-41-37 464 May01/06 57-41-37 R 838 Feb01/10
57-41-37 R 414 Feb01/10 57-41-37 465 Nov01/07 57-41-37 R 839 Feb01/10
57-41-37 415 May01/05 57-41-37 466 May01/06 57-41-37 R 840 Feb01/10
57-41-37 R 416 Feb01/10 57-41-37 467 Aug01/09 57-41-37 R 841 Feb01/10
57-41-37 R 417 Feb01/10 57-41-37 468 Aug01/08 57-41-37 R 842 Feb01/10
57-41-37 418 May01/05 57-41-37 469 Aug01/08 57-41-37 R 843 Feb01/10
57-41-37 R 419 Feb01/10 57-41-37 470 Nov01/07 57-41-37 844 May01/04
57-41-37 R 420 Feb01/10 57-41-37 471 May01/06 57-41-37 845 Aug01/08
57-41-37 421 May01/05 57-41-37 472 Nov01/07 57-41-37 846 Aug01/09
57-41-37 R 422 Feb01/10 57-41-37 473 May01/06 57-41-37 R 847 Feb01/10
57-41-37 423 Aug01/04 57-41-37 474 Aug01/09 57-41-37 R 848 Feb01/10
57-41-37 424 Aug01/04 57-41-37 475 Nov01/07 57-41-37 849 May01/08
57-41-37 425 Aug01/04 57-41-37 476 May01/06 57-41-37 850 May01/04
57-41-37 426 Aug01/04 57-41-37 477 Nov01/07 57-41-37 851 May01/04
57-41-37 427 Aug01/04 57-41-37 801 Aug01/08 57-41-37 852 May01/08
57-41-37 428 Aug01/04 57-41-37 802 Aug01/09 57-41-37 853 May01/08
57-41-37 429 Aug01/04 57-41-37 R 803 Feb01/10 57-41-37 854 May01/08
57-41-37 430 Aug01/04 57-41-37 R 804 Feb01/10 57-41-37 855 May01/08
57-41-37 431 Aug01/04 57-41-37 805 Nov01/01 57-41-37 856 May01/08
57-41-37 432 Aug01/04 57-41-37 806 Nov01/01 57-41-37 R 857 Feb01/10
57-41-37 433 Aug01/04 57-41-37 807 Nov01/01 57-41-37 R 858 Feb01/10
57-41-37 434 Aug01/04 57-41-37 808 May01/08 57-41-37 R 859 Feb01/10
57-41-37 435 Aug01/04 57-41-37 809 May01/08 57-41-37 R 860 Feb01/10
57-41-37 436 Aug01/04 57-41-37 R 810 Feb01/10 57-41-37 R 861 Feb01/10
57-41-37 437 Aug01/04 57-41-37 811 May01/04 57-41-37 R 862 Feb01/10
57-41-37 438 Aug01/04 57-41-37 R 812 Feb01/10 57-41-37 R 863 Feb01/10
57-41-37 439 Aug01/04 57-41-37 R 813 Feb01/10 57-41-37 864 May01/08
57-41-37 440 May01/05 57-41-37 814 Feb01/08 57-41-37 865 May01/08
57-41-37 R 441 Feb01/10 57-41-37 815 Feb01/08 57-41-37 866 Aug01/09
57-41-37 442 Aug01/08 57-41-37 816 Feb01/08 57-41-37 R 867 Feb01/10
57-41-37 443 Aug01/08 57-41-37 817 Feb01/08 57-41-37 R 868 Feb01/10
57-41-37 R 444 Feb01/10 57-41-37 818 Nov01/01 57-41-37 869 May01/08
57-41-37 R 445 Feb01/10 57-41-37 819 Nov01/01 57-41-37 870 May01/08
57-41-37 R 446 Feb01/10 57-41-37 820 Nov01/01 57-41-37 871 May01/08
57-41-37 447 Aug01/04 57-41-37 R 821 Feb01/10 57-41-37 872 May01/08
57-41-37 R 448 Feb01/10 57-41-37 R 822 Feb01/10 57-41-37 873 May01/08
57-41-37 449 Aug01/09 57-41-37 R 823 Feb01/10 57-41-37 874 May01/08
57-41-37 450 May01/05 57-41-37 R 824 Feb01/10 57-41-37 R 875 Feb01/10
57-L.E.P. Page 9
Feb 01/10
CES
57-41-37 R 876 Feb01/10 57-42-11 702 Feb01/08 57-43-00 631 Nov01/04

57-41-37 R 877 Feb01/10 57-42-11 703 Feb01/08 57-43-11 701 Feb01/08
57-41-37 R 878 Feb01/10 57-42-11 R 704 Feb01/10 57-43-11 702 Feb01/08
57-41-37 R 879 Feb01/10 57-42-11 705 May01/07 57-43-11 703 May01/07
57-41-37 R 880 Feb01/10 57-42-11 R 706 Feb01/10 57-43-11 R 704 Feb01/10
57-41-37 881 May01/08 57-42-21 401 Aug01/03 57-43-11 R 705 Feb01/10
57-41-37 882 May01/08 57-42-21 402 Feb01/98 57-43-11 706 Feb01/98
57-41-37 883 Aug01/09 57-42-21 403 Feb01/98 57-43-21 401 Feb01/04
57-41-37 R 884 Feb01/10 57-42-21 404 Feb01/98 57-43-21 402 Feb01/98
57-41-37 R 885 Feb01/10 57-42-21 405 Nov01/08 57-43-21 403 Feb01/98
57-41-37 886 May01/08 57-42-21 406 Nov01/08 57-43-21 404 Feb01/98
57-41-37 887 May01/08 57-42-21 407 Nov01/08 57-43-21 405 Nov01/08
57-41-37 888 May01/08 57-42-21 408 Feb01/04 57-43-21 406 Nov01/08
57-41-37 889 May01/08 57-42-21 409 Feb01/04 57-43-21 407 Nov01/08
57-41-37 890 May01/08 57-42-21 410 Feb01/04 57-43-21 408 Nov01/08
57-41-37 R 891 Feb01/10 57-42-21 411 May01/01 57-43-21 409 Nov01/08
57-41-37 R 892 Feb01/10 57-43-21 410 Nov01/08
57-41-37 R 893 Feb01/10 57-43-00 1 Aug01/04
57-41-37 R 894 Feb01/10 57-43-00 2 Feb01/98 57-44-00 1 Aug01/04
57-41-37 R 895 Feb01/10 57-43-00 3 Feb01/98 57-44-00 2 Feb01/98
57-41-37 R 896 Feb01/10 57-43-00 4 Feb01/98 57-44-00 3 Feb01/98
57-41-37 897 May01/08 57-43-00 601 Feb01/98 57-44-00 4 Feb01/98
57-43-00 602 Aug01/07 57-44-00 601 Aug01/07
57-42-00 1 Aug01/04 57-43-00 603 Feb01/98 57-44-00 602 Aug01/08
57-42-00 2 Feb01/98 57-43-00 604 Feb01/98 57-44-00 603 Aug01/08
57-42-00 3 Feb01/98 57-43-00 605 Feb01/98 57-44-00 604 Feb01/98
57-42-00 4 Aug01/04 57-43-00 606 May01/05 57-44-00 605 Feb01/99
57-42-00 601 Aug01/07 57-43-00 607 Aug01/07 57-44-00 606 Aug01/07
57-42-00 602 Aug01/07 57-43-00 608 Feb01/98 57-44-00 607 Aug01/07
57-42-00 603 Feb01/08 57-43-00 609 Feb01/98 57-44-00 608 Feb01/06
57-42-00 604 Feb01/98 57-43-00 610 Feb01/98 57-44-00 609 Nov01/04
57-42-00 R 605 Feb01/10 57-43-00 611 Feb01/98 57-44-00 610 Feb01/98
57-42-00 606 Aug01/07 57-43-00 612 May01/02 57-44-00 611 Feb01/98
57-42-00 607 Aug01/07 57-43-00 613 Aug01/08 57-44-00 612 May01/09
57-42-00 608 Aug01/07 57-43-00 614 Nov01/08 57-44-00 613 Aug01/08
57-42-00 609 May01/05 57-43-00 615 Aug01/07 57-44-00 614 Aug01/08
57-42-00 610 Feb01/98 57-43-00 616 Aug01/07 57-44-00 615 May01/06
57-42-00 611 Feb01/98 57-43-00 617 Aug01/07 57-44-00 616 Aug01/07
57-42-00 612 May01/05 57-43-00 618 May01/05 57-44-00 617 Aug01/07
57-42-00 613 May01/05 57-43-00 619 Aug01/08 57-44-00 618 Aug01/07
57-42-00 614 Aug01/08 57-43-00 620 Aug01/08 57-44-00 619 Aug01/07
57-42-00 615 Aug01/08 57-43-00 621 Aug01/00 57-44-00 620 Feb01/98
57-42-00 616 Aug01/07 57-43-00 622 Feb01/99 57-44-00 621 Feb01/98
57-42-00 617 Aug01/07 57-43-00 623 Aug01/07 57-44-00 622 Feb01/98
57-42-00 618 May01/05 57-43-00 624 Aug01/07 57-44-00 623 Aug01/07
57-42-00 619 Aug01/07 57-43-00 625 Feb01/08 57-44-00 624 Aug01/07
57-42-00 620 Aug01/07 57-43-00 626 Nov01/99 57-44-00 625 Feb01/08
57-42-00 621 May01/05 57-43-00 627 Nov01/99 57-44-00 626 May01/98
57-42-00 622 May01/05 57-43-00 628 Nov01/99 57-44-00 627 May01/98
57-42-00 623 May01/05 57-43-00 629 Nov01/99 57-44-00 628 Nov01/99
57-42-11 701 Feb01/08 57-43-00 R 630 Feb01/10 57-44-00 629 Nov01/99
57-L.E.P. Page 10
Feb 01/10
CES
57-44-00 R 630 Feb01/10 57-45-00 629 Nov01/99 57-46-00 628 Nov01/99

57-44-00 631 Nov01/04 57-45-00 R 630 Feb01/10 57-46-00 629 Nov01/99
57-44-11 701 Feb01/08 57-45-00 631 Nov01/04 57-46-00 R 630 Feb01/10
57-44-11 702 Feb01/08 57-45-11 701 Feb01/08 57-46-00 631 Nov01/04
57-44-11 703 May01/07 57-45-11 702 Feb01/08 57-46-11 701 Feb01/08
57-44-11 R 704 Feb01/10 57-45-11 703 May01/07 57-46-11 702 Feb01/08
57-44-11 R 705 Feb01/10 57-45-11 R 704 Feb01/10 57-46-11 703 May01/07
57-44-11 706 Feb01/98 57-45-11 R 705 Feb01/10 57-46-11 R 704 Feb01/10
57-44-21 401 Feb01/04 57-45-11 706 Feb01/98 57-46-11 R 705 Feb01/10
57-44-21 402 Feb01/98 57-45-21 401 Feb01/98 57-46-11 706 May01/99
57-44-21 403 Feb01/98 57-45-21 402 Feb01/98 57-46-21 401 Feb01/04
57-44-21 404 Feb01/98 57-45-21 403 Feb01/98 57-46-21 402 Feb01/98
57-44-21 405 Nov01/08 57-45-21 404 Feb01/98 57-46-21 403 Feb01/98
57-44-21 406 Nov01/08 57-45-21 405 Nov01/08 57-46-21 404 Feb01/98
57-44-21 407 Nov01/08 57-45-21 406 Feb01/01 57-46-21 405 Nov01/08
57-44-21 408 Nov01/08 57-45-21 407 Feb01/98 57-46-21 406 Nov01/08
57-44-21 409 Nov01/08 57-45-21 408 Feb01/98 57-46-21 407 Nov01/08
57-44-21 410 Nov01/08 57-45-21 409 Feb01/98 57-46-21 408 Nov01/08
57-45-21 410 Feb01/98 57-46-21 409 Nov01/08
57-45-00 1 Aug01/04 57-46-21 410 Nov01/08
57-45-00 2 Feb01/98 57-46-00 1 Aug01/04
57-45-00 3 Feb01/98 57-46-00 2 Feb01/98 57-50-00 R 1 Feb01/10
57-45-00 4 Feb01/98 57-46-00 3 Feb01/98 57-50-00 R 2 Feb01/10
57-45-00 601 May01/06 57-46-00 4 Feb01/98 57-50-00 3 May01/04
57-45-00 602 Aug01/08 57-46-00 601 May01/06 57-50-00 R 4 Feb01/10
57-45-00 603 Aug01/08 57-46-00 602 Aug01/08
57-45-00 604 Aug01/06 57-46-00 603 Aug01/08 57-51-00 R 1 Feb01/10
57-45-00 605 May01/05 57-46-00 604 Aug01/00 57-51-00 R 2 Feb01/10
57-45-00 606 May01/05 57-46-00 605 Feb01/99 57-51-00 3 May01/04
57-45-00 607 Aug01/07 57-46-00 606 May01/05 57-51-00 R 4 Feb01/10
57-45-00 608 Feb01/98 57-46-00 607 Aug01/07 57-51-00 5 May01/05
57-45-00 609 Feb01/98 57-46-00 608 Feb01/98 57-51-00 R 6 Feb01/10
57-45-00 610 Feb01/98 57-46-00 609 Feb01/98 57-51-00 R 7 Feb01/10
57-45-00 611 Feb01/98 57-46-00 610 Feb01/98 57-51-00 R 8 Feb01/10
57-45-00 612 May01/02 57-46-00 611 Feb01/98 57-51-00 9 May01/05
57-45-00 613 Aug01/08 57-46-00 612 May01/02 57-51-00 10 May01/05
57-45-00 614 Aug01/08 57-46-00 613 Aug01/08 57-51-00 R 11 Feb01/10
57-45-00 615 Aug01/00 57-46-00 614 Aug01/08 57-51-00 R 12 Feb01/10
57-45-00 616 Aug01/07 57-46-00 615 Aug01/00 57-51-00 R 13 Feb01/10
57-45-00 617 Aug01/07 57-46-00 616 Aug01/07 57-51-00 R 14 Feb01/10
57-45-00 618 Feb01/98 57-46-00 617 Aug01/07 57-51-00 15 May01/04
57-45-00 619 Aug01/07 57-46-00 618 Feb01/98 57-51-00 601 Aug01/99
57-45-00 620 Feb01/98 57-46-00 619 Aug01/07 57-51-00 602 May01/02
57-45-00 621 Feb01/98 57-46-00 620 Feb01/98 57-51-00 603 Aug01/00
57-45-00 622 Feb01/98 57-46-00 621 Feb01/98 57-51-00 604 Feb01/98
57-45-00 623 Aug01/07 57-46-00 622 Feb01/98 57-51-00 605 Aug01/00
57-45-00 624 Aug01/07 57-46-00 623 Aug01/07 57-51-00 R 606 Feb01/10
57-45-00 625 Feb01/08 57-46-00 624 Aug01/07 57-51-00 R 607 Feb01/10
57-45-00 626 May01/98 57-46-00 625 Feb01/08 57-51-00 R 608 Feb01/10
57-45-00 627 May01/98 57-46-00 626 May01/98 57-51-00 R 609 Feb01/10
57-45-00 628 Nov01/99 57-46-00 627 May01/98 57-51-00 R 610 Feb01/10
57-L.E.P. Page 11
Feb 01/10
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57-51-00 611 May01/06 57-51-00 662 May01/06 57-51-00 A613 May01/09

57-51-00 612 Nov01/09 57-51-00 663 Aug01/08 57-51-00 A614 Aug01/09
57-51-00 613 Nov01/09 57-51-00 664 Nov01/07 57-51-00 R A615 Feb01/10
57-51-00 614 Nov01/09 57-51-00 665 Nov01/07 57-51-00 A616 May01/09
57-51-00 615 Aug01/00 57-51-00 R 666 Feb01/10 57-51-00 A617 May01/09
57-51-00 616 May01/06 57-51-00 667 Nov01/07 57-51-00 R A618 Feb01/10
57-51-00 617 May01/06 57-51-00 R 668 Feb01/10 57-51-00 A619 May01/09
57-51-00 618 May01/06 57-51-00 669 Nov01/07 57-51-00 R A620 Feb01/10
57-51-00 619 May01/06 57-51-00 R 670 Feb01/10 57-51-00 R A621 Feb01/10
57-51-00 620 May01/06 57-51-00 R 671 Feb01/10 57-51-00 R A622 Feb01/10
57-51-00 621 Aug01/02 57-51-00 672 Nov01/07 57-51-00 A623 Aug01/09
57-51-00 622 May01/06 57-51-00 673 Nov01/07 57-51-00 R A624 Feb01/10
57-51-00 623 May01/06 57-51-00 R 674 Feb01/10 57-51-00 A625 Aug01/09
57-51-00 624 May01/06 57-51-00 675 Nov01/07 57-51-00 A626 Aug01/09
57-51-00 625 May01/06 57-51-00 R 676 Feb01/10 57-51-00 A627 Aug01/09
57-51-00 626 May01/06 57-51-00 677 Nov01/07 57-51-00 A628 Aug01/09
57-51-00 627 May01/06 57-51-00 R 678 Feb01/10 57-51-00 A629 May01/09
57-51-00 628 May01/06 57-51-00 679 Nov01/07 57-51-00 A630 May01/09
57-51-00 629 May01/06 57-51-00 680 Nov01/07 57-51-00 A631 Aug01/09
57-51-00 630 May01/06 57-51-00 R 681 Feb01/10 57-51-00 A632 Aug01/09
57-51-00 631 Aug01/09 57-51-00 682 Feb01/08 57-51-00 A633 Aug01/09
57-51-00 632 Aug01/09 57-51-00 683 Nov01/07 57-51-00 A634 May01/09
57-51-00 633 Aug01/09 57-51-00 684 Nov01/07 57-51-00 A635 May01/09
57-51-00 634 Aug01/09 57-51-00 R 685 Feb01/10 57-51-00 A636 Aug01/09
57-51-00 635 May01/06 57-51-00 686 Nov01/07 57-51-00 A637 Aug01/09
57-51-00 636 May01/06 57-51-00 687 Nov01/07 57-51-00 A638 Aug01/09
57-51-00 R 637 Feb01/10 57-51-00 R 688 Feb01/10 57-51-00 A639 May01/09
57-51-00 638 May01/06 57-51-00 689 Nov01/07 57-51-00 A640 May01/09
57-51-00 639 May01/06 57-51-00 690 Nov01/07 57-51-00 A641 Aug01/09
57-51-00 R 640 Feb01/10 57-51-00 691 Nov01/09 57-51-00 A642 Aug01/09
57-51-00 641 May01/06 57-51-00 692 Nov01/07 57-51-00 A643 Aug01/09
57-51-00 642 Nov01/07 57-51-00 R 693 Feb01/10 57-51-00 A644 May01/09
57-51-00 643 Aug01/08 57-51-00 694 Nov01/07 57-51-00 A645 May01/09
57-51-00 R 644 Feb01/10 57-51-00 R 695 Feb01/10 57-51-00 A646 May01/09
57-51-00 645 Aug01/08 57-51-00 696 Nov01/07 57-51-00 A647 Aug01/09
57-51-00 646 May01/06 57-51-00 697 Nov01/07 57-51-00 A648 Aug01/09
57-51-00 R 647 Feb01/10 57-51-00 698 Nov01/07 57-51-00 A649 Aug01/09
57-51-00 648 May01/06 57-51-00 699 Nov01/07 57-51-00 A650 May01/09
57-51-00 649 May01/06 57-51-00 A600 Nov01/07 57-51-00 A651 May01/09
57-51-00 650 Nov01/07 57-51-00 A601 Nov01/07 57-51-00 A652 May01/09
57-51-00 651 May01/06 57-51-00 A602 Feb01/08 57-51-00 A653 Aug01/09
57-51-00 652 May01/06 57-51-00 A603 Nov01/09 57-51-00 A654 Aug01/09
57-51-00 653 May01/06 57-51-00 A604 Nov01/07 57-51-00 A655 Aug01/09
57-51-00 654 May01/06 57-51-00 R A605 Feb01/10 57-51-00 A656 May01/09
57-51-00 655 Nov01/07 57-51-00 R A606 Feb01/10 57-51-00 A657 May01/09
57-51-00 656 May01/06 57-51-00 A607 Nov01/07 57-51-00 A658 May01/09
57-51-00 657 May01/06 57-51-00 A608 Nov01/07 57-51-00 R A659 Feb01/10
57-51-00 658 May01/06 57-51-00 R A609 Feb01/10 57-51-00 A660 May01/09
57-51-00 659 May01/06 57-51-00 R A610 Feb01/10 57-51-00 R A661 Feb01/10
57-51-00 660 Aug01/08 57-51-00 R A611 Feb01/10 57-51-00 R A662 Feb01/10
57-51-00 661 May01/06 57-51-00 A612 Nov01/07 57-51-00 A663 May01/09
57-L.E.P. Page 12
Feb 01/10
CES
57-51-00 A664 May01/09 57-51-31 402 Nov01/07 57-51-33 R 438 Feb01/10

57-51-00 A665 May01/09 57-51-31 403 Nov01/07 57-51-33 R 439 Feb01/10
57-51-00 R A666 Feb01/10 57-51-31 R 404 Feb01/10 57-51-33 440 May01/04
57-51-00 R A667 Feb01/10 57-51-31 405 Nov01/08 57-51-33 R 441 Feb01/10
57-51-00 R A668 Feb01/10 57-51-31 406 May01/09 57-51-33 R 442 Feb01/10
57-51-00 A669 Aug01/09 57-51-31 R 407 Feb01/10 57-51-33 R 443 Feb01/10
57-51-00 A670 May01/09 57-51-31 408 May01/06 57-51-33 444 May01/04
57-51-00 A671 May01/09 57-51-31 R 409 Feb01/10 57-51-33 R 445 Feb01/10
57-51-00 A672 Aug01/09 57-51-31 410 May01/09 57-51-33 446 Nov01/07
57-51-00 A673 Aug01/09 57-51-31 411 Nov01/07 57-51-33 447 May01/04
57-51-00 A674 May01/09 57-51-31 R 412 Feb01/10 57-51-33 R 448 Feb01/10
57-51-00 A675 May01/09 57-51-31 R 413 Feb01/10 57-51-33 R 449 Feb01/10
57-51-00 A676 Aug01/09 57-51-31 414 May01/06 57-51-33 R 450 Feb01/10
57-51-00 A677 Aug01/09 57-51-31 415 May01/06 57-51-33 R 451 Feb01/10
57-51-00 A678 May01/09 57-51-33 401 Aug01/09 57-51-33 R 452 Feb01/10
57-51-15 401 Aug01/05 57-51-33 R 402 Feb01/10 57-51-33 R 453 Feb01/10
57-51-15 R 402 Feb01/10 57-51-33 403 May01/05 57-51-33 454 May01/04
57-51-15 403 Feb01/08 57-51-33 R 404 Feb01/10 57-51-33 455 Nov01/09
57-51-15 404 Feb01/08 57-51-33 405 May01/04 57-51-33 456 Aug01/09
57-51-15 405 Feb01/08 57-51-33 R 406 Feb01/10 57-51-33 R 457 Feb01/10
57-51-15 406 Feb01/08 57-51-33 R 407 Feb01/10 57-51-33 R 458 Feb01/10
57-51-15 407 Feb01/08 57-51-33 408 May01/05 57-51-33 R 459 Feb01/10
57-51-15 R 408 Feb01/10 57-51-33 R 409 Feb01/10 57-51-33 R 460 Feb01/10
57-51-15 409 Feb01/08 57-51-33 410 Aug01/09 57-51-33 461 May01/04
57-51-15 R 410 Feb01/10 57-51-33 411 Nov01/09 57-51-33 R 462 Feb01/10
57-51-15 R 411 Feb01/10 57-51-33 412 Nov01/09 57-51-33 R 463 Feb01/10
57-51-15 R 412 Feb01/10 57-51-33 R 413 Feb01/10 57-51-33 R 464 Feb01/10
57-51-15 R 413 Feb01/10 57-51-33 R 414 Feb01/10 57-51-33 465 May01/04
57-51-15 414 Feb01/08 57-51-33 R 415 Feb01/10 57-51-33 R 466 Feb01/10
57-51-15 R 415 Feb01/10 57-51-33 416 May01/05 57-51-33 467 Nov01/07
57-51-15 R 416 Feb01/10 57-51-33 417 May01/05 57-51-33 468 May01/04
57-51-15 R 417 Feb01/10 57-51-33 418 May01/08 57-51-33 R 469 Feb01/10
57-51-15 R 418 Feb01/10 57-51-33 R 419 Feb01/10 57-51-33 R 470 Feb01/10
57-51-15 R 419 Feb01/10 57-51-33 R 420 Feb01/10 57-51-33 R 471 Feb01/10
57-51-15 420 Aug01/05 57-51-33 421 May01/08 57-51-33 R 472 Feb01/10
57-51-15 421 Aug01/09 57-51-33 422 Aug01/09 57-51-33 R 473 Feb01/10
57-51-15 R 422 Feb01/10 57-51-33 R 423 Feb01/10 57-51-33 474 May01/04
57-51-15 423 Feb01/08 57-51-33 424 Aug01/09 57-51-33 475 Nov01/09
57-51-15 R 424 Feb01/10 57-51-33 425 May01/04 57-51-33 476 Aug01/09
57-51-15 R 425 Feb01/10 57-51-33 R 426 Feb01/10 57-51-33 R 477 Feb01/10
57-51-15 R 426 Feb01/10 57-51-33 427 May01/04 57-51-33 R 478 Feb01/10
57-51-15 R 427 Feb01/10 57-51-33 R 428 Feb01/10 57-51-33 R 479 Feb01/10
57-51-15 R 428 Feb01/10 57-51-33 R 429 Feb01/10 57-51-33 R 480 Feb01/10
57-51-15 R 429 Feb01/10 57-51-33 R 430 Feb01/10 57-51-33 481 May01/04
57-51-15 R 430 Feb01/10 57-51-33 R 431 Feb01/10 57-51-33 R 482 Feb01/10
57-51-15 R 431 Feb01/10 57-51-33 R 432 Feb01/10 57-51-33 R 483 Feb01/10
57-51-15 R 432 Feb01/10 57-51-33 433 May01/04 57-51-33 R 484 Feb01/10
57-51-15 R 433 Feb01/10 57-51-33 434 Nov01/09 57-51-33 485 May01/04
57-51-15 R 434 Feb01/10 57-51-33 435 Aug01/09 57-51-33 R 486 Feb01/10
57-51-15 435 Nov01/07 57-51-33 R 436 Feb01/10 57-51-33 487 Nov01/07
57-51-31 401 Nov01/00 57-51-33 R 437 Feb01/10 57-51-37 401 Nov01/09
57-L.E.P. Page 13
Feb 01/10
CES
57-51-37 402 Nov01/09 57-51-37 453 Aug01/06 57-52-00 R 1 Feb01/10

57-51-37 R 403 Feb01/10 57-51-37 454 Aug01/06 57-52-00 R 2 Feb01/10
57-51-37 404 Nov01/09 57-51-37 455 May01/05 57-52-00 3 May01/04
57-51-37 405 Nov01/09 57-51-37 456 May01/05 57-52-00 4 May01/04
57-51-37 406 Nov01/09 57-51-37 457 May01/05 57-52-00 5 May01/04
57-51-37 407 Nov01/09 57-51-37 458 May01/05 57-52-00 601 May01/08
57-51-37 408 Nov01/09 57-51-37 459 Nov01/08 57-52-00 602 Nov01/09
57-51-37 409 Nov01/09 57-51-37 460 May01/05 57-52-00 603 May01/06
57-51-37 410 Nov01/09 57-51-37 461 May01/05 57-52-00 604 Feb01/98
57-51-37 411 Nov01/09 57-51-37 462 May01/05 57-52-00 605 Aug01/08
57-51-37 412 Nov01/09 57-51-37 463 Aug01/06 57-52-00 R 606 Feb01/10
57-51-37 413 Nov01/09 57-51-37 464 May01/09 57-52-00 R 607 Feb01/10
57-51-37 414 Nov01/09 57-51-37 465 May01/09 57-52-00 R 608 Feb01/10
57-51-37 415 Nov01/09 57-51-37 466 May01/05 57-52-00 R 609 Feb01/10
57-51-37 416 Nov01/09 57-51-37 R 467 Feb01/10 57-52-00 R 610 Feb01/10
57-51-37 417 Nov01/07 57-51-37 468 Aug01/06 57-52-00 R 611 Feb01/10
57-51-37 418 Nov01/07 57-51-37 469 May01/05 57-52-00 R 612 Feb01/10
57-51-37 419 Nov01/07 57-51-37 470 May01/06 57-52-00 R 613 Feb01/10
57-51-37 420 Aug01/02 57-51-37 R 471 Feb01/10 57-52-00 R 614 Feb01/10
57-51-37 421 Aug01/02 57-51-37 R 472 Feb01/10 57-52-00 R 615 Feb01/10
57-51-37 422 Aug01/02 57-51-37 473 Nov01/06 57-52-00 R 616 Feb01/10
57-51-37 423 Aug01/02 57-51-37 R 474 Feb01/10 57-52-00 R 617 Feb01/10
57-51-37 424 Nov01/06 57-51-37 R 475 Feb01/10 57-52-00 R 618 Feb01/10
57-51-37 425 Nov01/07 57-51-37 476 May01/06 57-52-00 R 619 Feb01/10
57-51-37 426 Nov01/07 57-51-37 R 477 Feb01/10 57-52-00 R 620 Feb01/10
57-51-37 427 Aug01/02 57-51-37 R 478 Feb01/10 57-52-00 R 621 Feb01/10
57-51-37 428 Aug01/02 57-51-37 R 479 Feb01/10 57-52-00 622 May01/05
57-51-37 429 Aug01/02 57-51-37 480 May01/06 57-52-00 623 May01/04
57-51-37 430 Aug01/02 57-51-37 481 May01/06 57-52-00 624 May01/04
57-51-37 431 Nov01/07 57-51-37 R 482 Feb01/10 57-52-00 R 625 Feb01/10
57-51-37 432 Aug01/09 57-51-37 R 483 Feb01/10 57-52-00 626 May01/05
57-51-37 433 Aug01/02 57-51-37 484 Nov01/06 57-52-00 627 Aug01/99
57-51-37 434 Aug01/02 57-51-37 R 485 Feb01/10 57-52-00 R 628 Feb01/10
57-51-37 435 Nov01/09 57-51-37 R 486 Feb01/10 57-52-00 629 May01/05
57-51-37 436 Nov01/09 57-51-37 487 May01/06 57-52-00 630 May01/05
57-51-37 437 Nov01/07 57-51-37 R 488 Feb01/10 57-52-00 631 Aug01/08
57-51-37 438 May01/05 57-51-37 R 489 Feb01/10 57-52-00 632 Aug01/07
57-51-37 439 Nov01/07 57-51-37 R 490 Feb01/10 57-52-00 633 May01/04
57-51-37 440 Nov01/07 57-51-37 491 May01/06 57-52-00 634 Aug01/08
57-51-37 441 May01/05 57-51-42 R 401 Feb01/10 57-52-00 635 Aug01/07
57-51-37 442 Nov01/07 57-51-42 R 402 Feb01/10 57-52-00 636 Feb01/06
57-51-37 443 May01/05 57-51-42 R 403 Feb01/10 57-52-00 637 Aug01/07
57-51-37 444 Aug01/06 57-51-42 R 404 Feb01/10 57-52-00 638 Feb01/06
57-51-37 445 May01/05 57-51-42 R 405 Feb01/10 57-52-00 639 May01/04
57-51-37 446 May01/05 57-51-42 R 406 Feb01/10 57-52-00 640 May01/04
57-51-37 447 May01/05 57-51-42 R 407 Feb01/10 57-52-00 641 May01/04
57-51-37 448 May01/05 57-51-42 R 408 Feb01/10 57-52-00 642 Aug01/08
57-51-37 449 May01/05 57-51-42 R 409 Feb01/10 57-52-00 643 Aug01/08
57-51-37 450 May01/05 57-51-42 R 410 Feb01/10 57-52-00 644 Aug01/00
57-51-37 R 451 Feb01/10 57-51-42 R 411 Feb01/10 57-52-00 645 Aug01/07
57-51-37 452 Aug01/06 57-52-00 R 646 Feb01/10
57-L.E.P. Page 14
Feb 01/10
CES
57-52-00 R 647 Feb01/10 57-52-00 698 May01/04 57-52-00 A649 Aug01/07

57-52-00 R 648 Feb01/10 57-52-00 699 Aug01/08 57-52-00 A650 Aug01/08
57-52-00 649 May01/05 57-52-00 A600 May01/04 57-52-00 A651 Aug01/08
57-52-00 R 650 Feb01/10 57-52-00 A601 May01/04 57-52-00 A652 May01/04
57-52-00 R 651 Feb01/10 57-52-00 A602 Aug01/07 57-52-00 A653 May01/04
57-52-00 R 652 Feb01/10 57-52-00 A603 May01/04 57-52-00 A654 Aug01/07
57-52-00 R 653 Feb01/10 57-52-00 A604 May01/04 57-52-00 A655 Aug01/07
57-52-00 R 654 Feb01/10 57-52-00 A605 May01/04 57-52-00 A656 Aug01/08
57-52-00 R 655 Feb01/10 57-52-00 A606 Aug01/07 57-52-00 A657 Aug01/08
57-52-00 R 656 Feb01/10 57-52-00 A607 Aug01/08 57-52-00 A658 May01/04
57-52-00 R 657 Feb01/10 57-52-00 A608 Aug01/07 57-52-00 A659 May01/04
57-52-00 658 May01/09 57-52-00 A609 May01/04 57-52-00 A660 Aug01/07
57-52-00 659 Aug01/08 57-52-00 A610 Aug01/08 57-52-00 A661 May01/04
57-52-00 R 660 Feb01/10 57-52-00 A611 Aug01/07 57-52-00 R A662 Feb01/10
57-52-00 R 661 Feb01/10 57-52-00 A612 May01/04 57-52-00 R A663 Feb01/10
57-52-00 R 662 Feb01/10 57-52-00 A613 May01/08 57-52-00 R A664 Feb01/10
57-52-00 663 May01/04 57-52-00 A614 May01/04 57-52-00 A665 May01/04
57-52-00 R 664 Feb01/10 57-52-00 A615 May01/04 57-52-00 R A666 Feb01/10
57-52-00 665 Aug01/09 57-52-00 A616 May01/04 57-52-00 R A667 Feb01/10
57-52-00 R 666 Feb01/10 57-52-00 A617 Aug01/07 57-52-00 A668 May01/04
57-52-00 R 667 Feb01/10 57-52-00 A618 Aug01/07 57-52-00 A669 May01/04
57-52-00 R 668 Feb01/10 57-52-00 A619 May01/04 57-52-00 R A670 Feb01/10
57-52-00 R 669 Feb01/10 57-52-00 A620 May01/04 57-52-00 A671 May01/04
57-52-00 670 May01/09 57-52-00 A621 Aug01/07 57-52-00 A672 May01/05
57-52-00 671 May01/09 57-52-00 A622 Aug01/07 57-52-00 A673 May01/05
57-52-00 R 672 Feb01/10 57-52-00 A623 Aug01/08 57-52-00 A674 May01/08
57-52-00 R 673 Feb01/10 57-52-00 A624 Aug01/08 57-52-00 A675 May01/09
57-52-00 R 674 Feb01/10 57-52-00 A625 May01/04 57-52-00 A676 May01/05
57-52-00 R 675 Feb01/10 57-52-00 A626 Aug01/07 57-52-00 A677 May01/05
57-52-00 R 676 Feb01/10 57-52-00 A627 Aug01/07 57-52-00 A678 Aug01/07
57-52-00 R 677 Feb01/10 57-52-00 A628 May01/08 57-52-00 A679 Aug01/07
57-52-00 R 678 Feb01/10 57-52-00 A629 May01/04 57-52-00 A680 Aug01/07
57-52-00 R 679 Feb01/10 57-52-00 A630 May01/04 57-52-00 A681 May01/04
57-52-00 R 680 Feb01/10 57-52-00 A631 May01/04 57-52-00 A682 May01/04
57-52-00 R 681 Feb01/10 57-52-00 A632 Aug01/07 57-52-00 A683 May01/04
57-52-00 R 682 Feb01/10 57-52-00 A633 Aug01/07 57-52-00 A684 Nov01/08
57-52-00 R 683 Feb01/10 57-52-00 A634 May01/04 57-52-00 R A685 Feb01/10
57-52-00 R 684 Feb01/10 57-52-00 A635 May01/04 57-52-00 A686 Aug01/07
57-52-00 R 685 Feb01/10 57-52-00 A636 May01/04 57-52-00 R A687 Feb01/10
57-52-00 R 686 Feb01/10 57-52-00 A637 May01/04 57-52-00 R A688 Feb01/10
57-52-00 R 687 Feb01/10 57-52-00 A638 Aug01/07 57-52-00 A689 May01/05
57-52-00 R 688 Feb01/10 57-52-00 A639 Aug01/07 57-52-00 A690 May01/05
57-52-00 689 Aug01/07 57-52-00 A640 May01/04 57-52-00 R A691 Feb01/10
57-52-00 690 May01/04 57-52-00 A641 May01/04 57-52-00 A692 Nov01/09
57-52-00 691 Aug01/07 57-52-00 A642 May01/04 57-52-00 A693 Nov01/09
57-52-00 692 May01/04 57-52-00 A643 May01/04 57-52-00 A694 Nov01/09
57-52-00 693 May01/04 57-52-00 A644 May01/04 57-52-00 A695 Aug01/09
57-52-00 694 May01/04 57-52-00 A645 Aug01/07 57-52-00 A696 Feb01/09
57-52-00 695 Aug01/07 57-52-00 A646 May01/04 57-52-00 A697 Feb01/09
57-52-00 696 Aug01/08 57-52-00 A647 May01/04 57-52-00 A698 May01/09
57-52-00 697 Aug01/07 57-52-00 A648 May01/04 57-52-00 A699 Aug01/09
57-L.E.P. Page 15
Feb 01/10
CES
57-52-00 B600 Aug01/09 57-53-00 R 617 Feb01/10 57-53-00 668 May01/05

57-52-00 B601 Aug01/09 57-53-00 618 May01/06 57-53-00 669 May01/05
57-52-00 B602 Aug01/09 57-53-00 619 Nov01/08 57-53-00 670 May01/05
57-52-11 701 Aug01/99 57-53-00 620 Nov01/08 57-53-00 R 671 Feb01/10
57-52-11 702 May01/07 57-53-00 621 May01/06 57-53-00 R 672 Feb01/10
57-52-11 R 703 Feb01/10 57-53-00 622 Nov01/08 57-53-00 R 673 Feb01/10
57-52-11 704 May01/04 57-53-00 623 Nov01/08 57-53-00 674 May01/05
57-52-11 R 705 Feb01/10 57-53-00 624 Aug01/07 57-53-00 R 675 Feb01/10
57-52-11 706 May01/04 57-53-00 625 Nov01/08 57-53-00 R 676 Feb01/10
57-52-21 401 Nov01/07 57-53-00 626 Aug01/07 57-53-00 R 677 Feb01/10
57-52-21 R 402 Feb01/10 57-53-00 627 May01/06 57-53-00 R 678 Feb01/10
57-52-21 R 403 Feb01/10 57-53-00 628 Aug01/07 57-53-00 R 679 Feb01/10
57-52-21 R 404 Feb01/10 57-53-00 629 Nov01/08 57-53-00 680 Aug01/07
57-52-21 405 Aug01/09 57-53-00 630 May01/06 57-53-00 681 Aug01/07
57-52-21 R 406 Feb01/10 57-53-00 631 May01/06 57-53-00 682 May01/05
57-52-21 R 407 Feb01/10 57-53-00 632 Aug01/07 57-53-00 683 May01/05
57-52-21 408 Nov01/09 57-53-00 R 633 Feb01/10 57-53-00 684 Aug01/07
57-52-21 409 Nov01/09 57-53-00 R 634 Feb01/10 57-53-00 685 May01/05
57-52-21 410 Nov01/09 57-53-00 R 635 Feb01/10 57-53-00 686 May01/05
57-52-21 R 411 Feb01/10 57-53-00 636 May01/06 57-53-00 687 Aug01/08
57-52-21 R 412 Feb01/10 57-53-00 R 637 Feb01/10 57-53-00 688 Aug01/07
57-52-21 R 413 Feb01/10 57-53-00 R 638 Feb01/10 57-53-00 689 May01/05
57-52-21 R 414 Feb01/10 57-53-00 R 639 Feb01/10 57-53-00 690 Aug01/08
57-52-21 R 415 Feb01/10 57-53-00 R 640 Feb01/10 57-53-00 691 May01/05
57-52-21 416 Nov01/09 57-53-00 R 641 Feb01/10 57-53-00 R 692 Feb01/10
57-52-21 417 May01/09 57-53-00 R 642 Feb01/10 57-53-00 R 693 Feb01/10
57-52-21 418 May01/09 57-53-00 R 643 Feb01/10 57-53-00 R 694 Feb01/10
57-53-00 R 644 Feb01/10 57-53-00 R 695 Feb01/10
57-53-00 R 1 Feb01/10 57-53-00 R 645 Feb01/10 57-53-00 R 696 Feb01/10
57-53-00 R 2 Feb01/10 57-53-00 646 May01/06 57-53-00 R 697 Feb01/10
57-53-00 R 3 Feb01/10 57-53-00 R 647 Feb01/10 57-53-00 R 698 Feb01/10
57-53-00 R 4 Feb01/10 57-53-00 R 648 Feb01/10 57-53-00 R 699 Feb01/10
57-53-00 5 May01/04 57-53-00 R 649 Feb01/10 57-53-00 R A600 Feb01/10
57-53-00 6 May01/04 57-53-00 R 650 Feb01/10 57-53-00 R A601 Feb01/10
57-53-00 7 May01/04 57-53-00 R 651 Feb01/10 57-53-00 R A602 Feb01/10
57-53-00 601 Nov01/09 57-53-00 652 Feb01/09 57-53-00 R A603 Feb01/10
57-53-00 602 Nov01/09 57-53-00 653 Nov01/08 57-53-00 R A604 Feb01/10
57-53-00 603 Aug01/07 57-53-00 654 Nov01/08 57-53-00 R A605 Feb01/10
57-53-00 604 Nov01/08 57-53-00 655 Aug01/07 57-53-00 R A606 Feb01/10
57-53-00 605 May01/06 57-53-00 656 May01/05 57-53-00 R A607 Feb01/10
57-53-00 606 May01/06 57-53-00 657 Nov01/08 57-53-00 R A608 Feb01/10
57-53-00 R 607 Feb01/10 57-53-00 658 Aug01/07 57-53-00 R A609 Feb01/10
57-53-00 R 608 Feb01/10 57-53-00 R 659 Feb01/10 57-53-00 R A610 Feb01/10
57-53-00 R 609 Feb01/10 57-53-00 R 660 Feb01/10 57-53-00 R A611 Feb01/10
57-53-00 R 610 Feb01/10 57-53-00 R 661 Feb01/10 57-53-00 R A612 Feb01/10
57-53-00 R 611 Feb01/10 57-53-00 R 662 Feb01/10 57-53-00 R A613 Feb01/10
57-53-00 R 612 Feb01/10 57-53-00 R 663 Feb01/10 57-53-00 R A614 Feb01/10
57-53-00 R 613 Feb01/10 57-53-00 R 664 Feb01/10 57-53-00 R A615 Feb01/10
57-53-00 R 614 Feb01/10 57-53-00 665 May01/05 57-53-00 R A616 Feb01/10
57-53-00 R 615 Feb01/10 57-53-00 666 May01/05 57-53-00 R A617 Feb01/10
57-53-00 R 616 Feb01/10 57-53-00 667 Aug01/07 57-53-00 R A618 Feb01/10
57-L.E.P. Page 16
Feb 01/10
CES

57-53-00 R A649 Feb01/10 57-53-00 R B600 Feb01/10 57-53-00 R B651 Feb01/10
57-L.E.P. Page 17
Feb 01/10
CES
57-53-00 R B672 Feb01/10 57-55-00 406 Nov01/07 57-55-11 R 413 Feb01/10

57-53-00 R B673 Feb01/10 57-55-00 407 May01/04 57-55-11 R 414 Feb01/10
57-53-00 R B674 Feb01/10 57-55-00 408 May01/04 57-55-11 R 415 Feb01/10
57-53-00 R B675 Feb01/10 57-55-00 409 May01/04 57-55-11 R 416 Feb01/10
57-53-00 R B676 Feb01/10 57-55-00 R 410 Feb01/10 57-55-11 R 417 Feb01/10
57-53-00 R B677 Feb01/10 57-55-00 411 May01/04 57-55-11 R 418 Feb01/10
57-53-00 R B678 Feb01/10 57-55-00 412 May01/04 57-55-11 R 419 Feb01/10
57-53-00 R B679 Feb01/10 57-55-00 413 May01/04 57-55-11 R 420 Feb01/10
57-53-00 R B680 Feb01/10 57-55-00 414 May01/04 57-55-11 R 421 Feb01/10
57-53-00 R B681 Feb01/10 57-55-00 415 May01/04 57-55-11 R 422 Feb01/10
57-53-00 N B682 Feb01/10 57-55-00 416 May01/04 57-55-11 R 423 Feb01/10
57-53-00 N B683 Feb01/10 57-55-00 417 May01/04 57-55-11 424 May01/04
57-53-00 N B684 Feb01/10 57-55-00 418 Aug01/09 57-55-11 R 425 Feb01/10
57-53-11 701 Aug01/99 57-55-00 419 May01/04 57-55-11 R 426 Feb01/10
57-53-11 702 May01/07 57-55-00 420 May01/04 57-55-11 R 427 Feb01/10
57-53-11 R 703 Feb01/10 57-55-00 421 May01/04 57-55-11 428 May01/04
57-53-11 704 May01/05 57-55-00 422 May01/04 57-55-11 R 429 Feb01/10
57-53-11 705 May01/04 57-55-00 R 423 Feb01/10 57-55-11 430 Nov01/08
57-53-11 R 706 Feb01/10 57-55-00 R 424 Feb01/10 57-55-11 431 May01/09
57-53-11 707 May01/04 57-55-00 R 425 Feb01/10 57-55-11 R 432 Feb01/10
57-53-21 401 Feb01/08 57-55-00 R 426 Feb01/10 57-55-11 R 433 Feb01/10
57-53-21 R 402 Feb01/10 57-55-00 427 Feb01/05 57-55-11 R 434 Feb01/10
57-53-21 R 403 Feb01/10 57-55-00 428 Feb01/05 57-55-11 R 435 Feb01/10
57-53-21 R 404 Feb01/10 57-55-00 429 Feb01/05 57-55-11 436 May01/08
57-53-21 405 May01/04 57-55-00 R 430 Feb01/10 57-55-11 437 May01/08
57-53-21 R 406 Feb01/10 57-55-00 R 431 Feb01/10 57-55-11 438 May01/08
57-53-21 407 Feb01/08 57-55-00 R 432 Feb01/10 57-55-11 439 May01/08
57-53-21 408 Nov01/09 57-55-00 R 433 Feb01/10 57-55-11 440 May01/08
57-53-21 409 Feb01/08 57-55-00 434 Aug01/08 57-55-11 441 May01/08
57-53-21 R 410 Feb01/10 57-55-00 R 435 Feb01/10 57-55-11 442 May01/08
57-53-21 R 411 Feb01/10 57-55-00 436 Feb01/07 57-55-11 443 Nov01/08
57-53-21 R 412 Feb01/10 57-55-00 437 May01/06 57-55-11 444 Nov01/08
57-53-21 R 413 Feb01/10 57-55-00 438 May01/06 57-55-11 R 445 Feb01/10
57-53-21 414 Nov01/07 57-55-00 439 May01/06 57-55-11 R 446 Feb01/10
57-53-21 415 Feb01/08 57-55-00 R 440 Feb01/10 57-55-11 R 447 Feb01/10
57-53-21 416 Nov01/05 57-55-00 441 May01/06 57-55-11 448 Nov01/08
57-53-21 417 May01/04 57-55-00 442 May01/06 57-55-11 449 Nov01/08
57-55-00 R 443 Feb01/10 57-55-11 450 Nov01/08
57-55-00 R 1 Feb01/10 57-55-00 444 May01/06 57-55-11 451 May01/08
57-55-00 R 2 Feb01/10 57-55-11 R 401 Feb01/10 57-55-11 452 May01/08
57-55-00 3 May01/04 57-55-11 R 402 Feb01/10 57-55-11 453 May01/08
57-55-00 R 4 Feb01/10 57-55-11 R 403 Feb01/10 57-55-11 454 May01/08
57-55-00 5 May01/04 57-55-11 R 404 Feb01/10 57-55-11 455 May01/08
57-55-00 R 6 Feb01/10 57-55-11 R 405 Feb01/10 57-55-11 456 May01/08
57-55-00 R 7 Feb01/10 57-55-11 R 406 Feb01/10 57-55-11 457 May01/08
57-55-00 8 May01/05 57-55-11 R 407 Feb01/10 57-55-11 458 May01/08
57-55-00 401 Nov01/07 57-55-11 R 408 Feb01/10 57-55-11 459 May01/08
57-55-00 402 Nov01/07 57-55-11 R 409 Feb01/10 57-55-11 460 Nov01/09
57-55-00 R 403 Feb01/10 57-55-11 R 410 Feb01/10 57-55-11 461 Nov01/08
57-55-00 404 Feb01/98 57-55-11 R 411 Feb01/10 57-55-11 462 May01/08
57-55-00 405 May01/04 57-55-11 R 412 Feb01/10 57-55-11 463 May01/08
57-L.E.P. Page 18
Feb 01/10
CES
57-55-11 464 May01/08 57-59-00 3 May01/04 57-61-11 705 Aug01/99

57-55-11 465 May01/08 57-59-00 601 Feb01/09 57-61-11 706 Aug01/99
57-55-11 466 May01/08 57-59-00 R 602 Feb01/10
57-55-11 467 May01/08 57-59-00 R 603 Feb01/10 57-70-00 R 1 Feb01/10
57-55-11 468 May01/08 57-59-00 R 604 Feb01/10 57-70-00 R 2 Feb01/10
57-55-11 469 May01/08 57-59-00 605 May01/04 57-70-00 3 May01/04
57-55-11 470 May01/08 57-59-00 606 May01/04
57-55-11 471 May01/08 57-71-00 R 1 Feb01/10
57-55-11 472 May01/08 57-60-00 R 1 Feb01/10 57-71-00 R 2 Feb01/10
57-55-11 473 May01/08 57-60-00 2 Aug01/02 57-71-00 3 May01/04
57-55-11 474 May01/08 57-60-00 R 3 Feb01/10 57-71-00 601 May01/06
57-55-11 475 Feb01/09 57-60-00 601 May01/08 57-71-00 602 Aug01/99
57-55-11 476 May01/08 57-60-00 602 Aug01/07 57-71-00 603 Aug01/08
57-55-11 477 May01/08 57-60-00 603 Aug01/07 57-71-00 604 Feb01/98
57-55-11 478 Feb01/09 57-60-00 604 Feb01/98 57-71-00 605 May01/06
57-55-11 479 Feb01/09 57-60-00 605 Aug01/07 57-71-00 606 Aug01/99
57-55-11 480 Aug01/09 57-60-00 606 Aug01/07 57-71-00 607 Aug01/99
57-55-11 481 May01/08 57-60-00 607 Aug01/07 57-71-00 608 Aug01/08
57-55-11 482 Feb01/09 57-60-00 608 Aug01/07 57-71-00 609 Feb01/98
57-55-11 483 May01/08 57-60-00 609 Aug01/07 57-71-00 610 Aug01/99
57-55-11 484 Feb01/09 57-60-00 610 Aug01/07 57-71-00 611 Aug01/99
57-55-11 485 Feb01/09 57-60-00 611 Aug01/07 57-71-00 612 Aug01/99
57-55-11 486 May01/08 57-60-00 612 May01/08 57-71-00 613 Aug01/08
57-55-11 487 May01/08 57-60-00 613 May01/08 57-71-00 614 Feb01/98
57-55-11 488 May01/08 57-60-00 614 May01/08 57-71-00 615 Aug01/99
57-55-11 489 May01/08 57-60-00 615 May01/08 57-71-00 616 Aug01/08
57-55-11 490 Nov01/08 57-60-00 616 May01/08 57-71-00 617 Aug01/08
57-55-11 491 May01/08 57-60-00 617 May01/08 57-71-00 618 Aug01/99
57-55-11 492 May01/08 57-60-00 618 May01/08 57-71-00 619 Feb01/98
57-55-11 493 May01/08 57-60-00 619 May01/08 57-71-00 620 May01/99
57-55-11 494 May01/08 57-60-00 620 May01/08 57-71-00 621 Aug01/00
57-55-11 495 Aug01/04 57-60-00 621 Aug01/99 57-71-00 622 Aug01/08
57-55-11 496 Aug01/04 57-60-00 622 Aug01/99 57-71-00 623 Aug01/08
57-55-11 497 Aug01/04 57-60-00 623 Aug01/99 57-71-00 624 Feb01/98
57-55-11 498 Aug01/04 57-60-00 624 Aug01/99 57-71-00 625 Aug01/08
57-55-11 499 May01/05 57-60-00 625 Feb01/04 57-71-11 701 Feb01/06
57-55-11 A400 Aug01/04 57-60-00 626 Aug01/99 57-71-11 702 May01/07
57-55-11 A401 Aug01/04 57-60-00 627 Aug01/99 57-71-11 703 Feb01/06
57-55-11 A402 Aug01/04 57-60-00 628 Feb01/04 57-71-11 704 Feb01/06
57-55-11 A403 Aug01/04 57-60-00 629 Feb01/04 57-71-11 705 Feb01/98
57-55-11 601 Aug01/99 57-60-00 R 630 Feb01/10
57-55-11 R 602 Feb01/10 57-60-00 R 631 Feb01/10 57-72-00 1 Nov01/03
57-55-11 R 603 Feb01/10 57-60-00 R 632 Feb01/10 57-72-00 2 Feb01/98
57-55-11 R 604 Feb01/10 57-60-00 R 633 Feb01/10 57-72-00 601 Aug01/99
57-55-11 605 May01/04 57-60-00 R 634 Feb01/10 57-72-00 602 Aug01/99
57-55-11 R 606 Feb01/10 57-60-00 R 635 Feb01/10 57-72-00 603 Aug01/08
57-55-11 607 May01/04 57-72-00 604 Feb01/98
57-55-11 608 May01/04 57-61-11 701 Aug01/99 57-72-00 605 Aug01/99
57-61-11 702 May01/07 57-72-00 606 Aug01/99
57-59-00 R 1 Feb01/10 57-61-11 703 Aug01/99 57-72-00 607 Aug01/99
57-59-00 R 2 Feb01/10 57-61-11 704 Aug01/99 57-72-00 608 Aug01/08
57-L.E.P. Page 19
Feb 01/10
CES
57-72-00 609 Feb01/98

57-72-00 610 Aug01/99
57-72-00 611 May01/02
57-72-00 612 Aug01/08
57-72-00 613 Aug01/08
57-72-00 614 Feb01/98
57-72-00 615 Aug01/08
57-72-00 616 Aug01/00
57-72-11 701 Aug01/99
57-73-00 1 Nov01/03
57-73-00 2 Feb01/98
57-73-11 701 Nov01/07
57-73-11 702 Nov01/07
57-74-00 1 Nov01/03
57-74-00 2 Feb01/98
57-74-11 701 Feb01/02
57-75-00 1 Nov01/03
57-75-00 2 Feb01/98
57-75-00 601 Aug01/99
57-75-00 602 Aug01/99
57-75-00 603 Aug01/99
57-75-00 604 Feb01/98
57-75-00 605 Aug01/99
57-75-00 606 Aug01/99
57-75-00 607 Aug01/99
57-75-00 608 Aug01/99
57-75-11 701 Aug01/99
57-L.E.P. Page 20
Feb 01/10
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
WINGS - GENERAL
_______________ 57-00-00
DESCRIPTION AND OPERATION 1 ALL
General 1 ALL
Component Location 1 ALL
Description 5 ALL
Center Wing 5 ALL
Outer Wing 5 ALL
Wing Main Data 8 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Wing Main Data 8 301-399,
Materials 12 ALL
Protective Treatment 12 ALL
Paint Coatings 13 ALL
Outer Wing Tank Sealing 13 ALL
___________
CENTER WING 57-10-00
General 1 ALL
Description 3 ALL
Spars 3 ALL
Frames FR36 and FR42 3 ALL
Upper and Lower Skin Panels 3 ALL
Rod Assembly 5 ALL
Ribs 5 ALL
Supports of Frames FR37 to FR41 5 ALL
____________
CENTER WING 57-10-00
INSPECTION/CHECK 601 ALL
Detailed Inspection of the Center 601 ALL
Wing Box Rear Spar Around Access
Door Cutouts
Special Detailed Inspection of 605 001-049, 051-099
Center Wing Box Rear Spar around 101-149, 151-199
Access Door Cutouts 201-249, 251-299
401-499, 501-509
511-526, 528-599
Detailed Inspection of Center Wing 610 ALL
Spanwise formed Angle along Lower
Edge of Front Spar, Forward Face
Special Detailed Inspection of 615 ALL
Center Wing Box at Ends of Lower
Skin Stiffeners, 8 to 15, LH/RH
57-CONTENTS Page 1
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R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Box, Rear Spar Aft Face
Box, Bottom Skin Lower Surface,
from Stringer 11 to Stringer 15,
between Y=+/-1292, as far as
visible
Box, Bottom Skin Upper Surface,
including Stringers, from Stringer
6 to Stringer 11, between Y=+/-765
...
Center Wing Box, Drain Holes on 101-149, 151-199
Stringer 13 and Stringer 14 on 201-249, 251-299
Bottom Skin, Upper Surface (12 401-499, 501-509
Places) 511-526, 528-599
Box, Lower Skin Lower Surface,
from FR36 to FR42, between RIB1 LH
and RIB1 RH, Covered by Vapor Seal
Box, Stringer Web at Junction with
Strut Attach Fittings on Upper
Stringers 2, 3, 8, 9, 15, 16
Special Detailed Inspection of 649 051-052,
Center Wing Box, Rear Spar, Edge
of Lower Flange at Corner Fitting,
LH/RH
Box, Lower Skin Lower Surface,
From FR36 to FR42, between RIB1 LH
and RIB1 RH, Including Lower
Splice at RIB1...
Box, Front Spar, Forward Face
Box, Upper Skin Upper Surface and
Beams, Including Frame Feet
between FR36 and FR42
Detailed Inspection of Outer Wing 668 ALL
Box, External Surface of RIB 1 and
Upper Surface of Triform Fitting,
between Front Spar and Rear Spar
CWB, Upper Surface of Triform
57-CONTENTS Page 2
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Fitting (On First Row of Fasteners
from RIB1), between Stringer No 8
and FR42, LH/RH
Outer WB, Upper Surface of Triform
Fitting (on First Row of Fasteners
from RIB1), between Stringer 8 and
FR42, LH/RH
CWB, Lower Splice on Lower Skin
Lower Surface at RIB1 (at Two
Central Rows of Fasteners),
between the Stringer 8 and FR42,
...
Special Detailed Inspection (US) 695 ALL
of Outer WB, (Holes on) Upper Half
of Vertical Tee Fitting at
Junction with RIB1 and Rear Spar,
LH/RH
Special Detailed Inspection (US) A601 ALL
of Center Wing Box, Cruciform
Fitting, Rear Spar at the Level of
Frame 42 LH/RH
Special Detailed Inspection of A605 001-049, 051-099
Lower Panels in Center and Outer 101-149, 151-199
Wing Box at Level of Rib 1 201-233, 236-238
Junction
Lower Stiffeners in Center and 101-149, 201-233
Outer Wing Box at Level of Rib 1 236-238,
Junction
ACCESS COVERS 57-17-11
REMOVAL/INSTALLATION 401 ALL
Removal of the Covers 147AZ 401 ALL
(148AZ)
Installation of the Covers 147AZ 405 ALL
(148AZ)
Removal of the Access Door at RIB1 411 ALL
Installation of the Access Door at 414 ALL
RIB1
__________
OUTER WING 57-20-00
General 1 ALL
57-CONTENTS Page 3
Aug 01/09
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
___________
OUTER WING 57-20-00
Detailed Inspection of Outer Wing, 601 ALL
Bottom Skin, Upper and Lower
Surfaces, around Access Door
Cutouts in Rib Bay 2-3 and Rib Bay
6-7
Outer Wing, Bottom Skin, Upper and
Lower Surfaces, Around Access Door
Cutouts in Rib Bay 2-3 and Rib Bay
6-7
Bottom Skin Lower Surface at Fuel
Pump Apertures between RIB1 and
RIB2
Top Skin Upper Surface at
Attachment to Front Spar and Rear
Spar, between RIB1 and RIB8
Front-Spar Aft Face, Upper and
Lower Root Joint-Fitting
Front Spar Aft Face, Between RIB1
and RIB8
Rear Spar Aft Face, Between RIB1
and Gear Support RIB5, including
Rear Spar Angle
Special Detailed Inspection of the 643 ALL
Outer Wing Rear-Spar Aft-Face Spar
Joint Plate at RIB6
Rear-Spar Forward-Face, Upper and
Lower Root-Joint Fitting
Rear-Spar Forward Face, between
RIB1 and RIB8, Including the
Region of the Joint at RIB6
Top-Skin Stringer Crown Fittings
at Root Joint, from Front Spar to
Rear Spar
Detailed Inspection of Outer Wing, 665 001-049, 051-099
57-CONTENTS Page 4
Aug 01/09
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
Top Skin Stringers, Between RIB 1 101-149, 151-199
and RIB 8, including Runouts and 201-249, 251-299
Air Transfer Holes, Stringer 401-499, 501-509
Joints.... 511-526, 528-599
Detailed Inspection of Outer Wing, 673 301-399,
Top Skin Stringers, Between RIB 1
and RIB 8, including Runouts and
Air Transfer Holes, and Butt
Strap, at Stringer 11
Detailed Visual Inspection of the 681 ALL
Outer Wing Top-Skin Lower Surface
Pylon Reinforcing-Plate
Ribs, Outboard Face of RIB2, RIB3
and RIB4 at Skin Attachments
(including Cleats), Spar
Attachments and Region of ....
RIB5, Aft of Bolted Panel
RIB5 and RIB6 at Skin Attachments
(including Cleats),
Spar-attachments, Access-cutout
Surrounds ...
Detailed Inspection of Outer Wing, A603 ALL
RIB7 and RIB8 and Pylon Rear
Fitting, excluding Pick-Up Lug
Bottom Skin Lower Surface at
Attachment to Front Spar, between
RIB1 and RIB7, excluding area
covered by Pylon ....
Bottom Skin Lower Surface at Front
Spar masked by Pylon Fairing and
Visible Portion of Pylon
Reinforcing Plate
Detailed Inspection of the Outer A617 ALL
Wing, Bottom Skin Lower Surface at
Attachment to Rear Spar, between
RIB1 and RIB8, excluding areas
covered by....
Special Detailed Inspection of the A621 ALL
Outer Wing Bottom Skin Forward of
the Rear Spar in area masked by
MLG Reinforcing Plate including
57-CONTENTS Page 5
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Attachment to Rear Spar
Bottom Skin Lower Surface, Forward
of Rear Spar in Area Covered by
Flap Track 2 Fairings, including
Attachment ....
Runouts of Stringer 15 (Rib Bay
2-3), Stringer 14 (Rib Bay 3-4),
Stringer 2 (Rib Bay 5-6)
Special Detailed Inspection of A636 ALL
Outer Wing, Bottom Skin Lower
Surface around Aft Pylon
Attachment Fitting Cutout
Bottom Skin Root Joint Fittings on
Stringer 8 and Stringer 11
Bottom Skin Stringers, between
RIB1 and RIB8, including Drain
Holes in Stringers and Buttstrap
at Stringer 8 ....
Special Detailed Inspection of the A654 ALL
Outer Wing Bottom Skin Lower
Surface Hot Fuel-Recirculation
Hole at Rib-bay 7-8 between
Detailed Inspection of Upper A659 301-399,
Connection Area of Center Wing
Rear Spar Forward Face between
Ribs 1 and 2
Detailed Visual Inspection of A664 ALL
Outer Wing Fixed Trailing Edge,
Rear Spar Aft Face, between Gear
Support Rib 5 and Rib 8
Outer Wing Front Spar Forward
Face, between Rib 1 and Rib 8,
including Vicinity of Cutouts for
Slat Tracks 1, 2, 3, ....
Outer Wing Bottom Skin, Lower
Surface in the Area Covered by
Fuel Pump Wiring-Harness Fairings
General Visual Inspection of Outer A679 ALL
57-CONTENTS Page 6
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Wing, Bottom Skin Lower Surface
MLG Reinforcing Plate
Wing, Bottom Skin Lower Surface
Spanwise Skin Joints at Stringer 8
and Stringer 11, between Rib 1 and
Rib 8, ...
Wing, Bottom Skin, Lower Surface
at Attachment to Ribs and
Stringers, in Area covered by
Pylon Fairing
at Drain Holes for Track Cans 1,
2, 3 and 4 (Rib Bays 1-2, 2-3, 4-5
and 5-6) ...
at Attachment to Ribs and
Stringers (Excluding Stringer 8
and Stringer 11) ...
Special Detailed Inspection of B602 001-049, 051-099
Outer Wing, Bottom Skin Stringers, 101-149, 151-199
between Rib 1 and Rib 8 201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Outer Wing, Top Skin Lower 101-149, 151-199
Surface, including Stringers and 201-234, 236-238
Butt Strap, between Rib 1 and Rib 301-399, 401-499
8 501-509, 511-526
528-599,
Outer Wing, Bottom Skin Upper 101-149, 151-199
Surface, including Stringers and 201-234, 236-238
Butt Straps, between Rib 1 and Rib 301-399, 401-499
8 501-509, 511-526
528-599,
Outer Wing, Front Spar Aft Face, 101-149, 151-199
between Rib 1 and Rib 8 201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
57-CONTENTS Page 7
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Outer Wing, Top Skin Stringers, 101-149, 151-199
Between Rib 1 and Rib 8, including 201-234, 236-238
Runouts and Air Transfer Holes and 301-399, 401-499
Butt Strap at ... 501-509, 511-526
528-599,
Outer Wing, Rib 5 and Rib 6 at 101-149, 151-199
Skin Attachments (Including 201-234, 236-238
Cleats), Spar Attachments, Access 301-399, 401-499
Cutout Surrounds and in region ... 501-509, 511-526
528-599,
Detailed Inspection of Dry Bay B622 001-049, 051-099
Area, RIB5 and RIB6B 101-149, 151-199
201-234, 236-238
301-312, 401-499
501-509, 511-526
528-599,
Special Detailed Inspection of Dry B628 001-049, 051-099
Bay Area, RIB5 and RIB6B 101-149, 151-199
201-234, 236-238
301-312, 401-499
501-509, 511-526
528-599,
MAIN STRUCTURE 57-21-00

General 1 ALL
Description 1 ALL
Wing Box 2 001-049, 051-099
101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Wing Box 2 235-235, 239-249
251-299,
Wing Spars 3 ALL
Ribs 8 ALL
Skin Panels and Stringers 8 ALL
Wing Root Joint 11 ALL
Dry Bays 11 001-049, 051-099
101-149, 151-199
201-234, 236-238
301-399, 401-499
57-CONTENTS Page 8
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R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
SUBJECT
_______ CH/SE/SU
________ C
_ PAGE EFFECTIVITY
____ ___________
501-509, 511-526
528-599,

Top Skin, Upper Surface Around
Manual Refuelling Aperture,
Between RIB19 and RIB20
Top Skin, Upper Surface Around
Manual Refuelling Aperture between
RIB19 and RIB20
Rear Spar Aft Face, from RIB8 to
RIB11
Rear Spar Aft Face, between RIB11
and RIB27, including Joint Plate
at RIB22
Bottom Skin, Upper and Lower
Surfaces around Access Door
Cutouts in Rib-Bays 8-9, 9-10,
10-11....
Front Spar Forward Face, between
RIB8 and RIB22, including all
Cutouts
Front Spar Forward Face, between
RIB22 and RIB27, including all
Cutouts
Front Spar Aft Face, between RIB8
and RIB22
Front Spar Aft Face, between RIB22
and RIB27
Rear Spar Forward Face, between
RIB8 and RIB11, including Top and
Bottom Flanges
Rear Spar Forward Face, between
57-CONTENTS Page 9
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
RIB11 and RIB27, including Joint
at RIB22 and Top and Bottom
Flanges
Top Skin Stringers, between RIB8
and RIB13, including Runouts and
Air Transfer Holes, Stringers
Joint and Butt Strap ....
Top Skin Stringers, between RIB13
and RIB27, including Runouts, Air
Transfer Holes and Butt Strap at
Stringer 11....
RIB9 to RIB27, at Skin
Attachments, including Cleats,
Spar Attachments and in region of
Stringer Cutouts
Attachments to Front Spar and Rear
Spar, between RIB8 and RIB15,
excluding areas.....
Spar, between RIB15 and RIB22,
excluding area......
Spar, between RIB22 and RIB27
Bottom Skin Upper Surface in area
covered by Flap Track 3 and 4
Forward and Aft Pickup Fittings,
including....
Detailed Inspection of Outer Wing A605 ALL
Runout of Stringer 4 (Rib Bay
10-11), Stringer 5 (Rib Bay 13-14)
....
Outer Wing Bottom Skin Upper and
Lower Surfaces around Access Panel
Cutouts in Rib-Bays 8-9, 9-10....
57-CONTENTS Page 10
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Bottom Skin Lower Surfaces, around
Access Door Cutouts in all Bays,
between Ribs 13 and 27
Attachment to Ribs and Stringers
in area covered by Flap Track 3
Fairing and Flap Track 4....
Bottom Skin Lower Surface Spanwise
Skin Joints at Stringer 8 and
Stringer 11 between RIB11 and
RIB13....
Bottom Skin Lower Surface,
and Stringer 11, between RIB18
....
Surface at Drainholes for Track
Cans 5, 6, 7, 8, 9, 10, 11 and 12
(Rib Bay ....)
Bottom Skin Upper Surface Butt
Straps at Stringer 8 and Stringer
11, between RIB8 and RIB21
Outer Wing Bottom Skin Runout of
Buttstrap at Stringer 8 between
RIB20 and RIB21 adjacent to Front
Spar ....
Bottom Skin Stringers (including
Drain Holes) between RIB8 and
RIB18, comprising Stringers 4, 5,
6, 7, 8, ....
Bottom Skin Stringers, between
Rib18 and RIB27, comprising
Stringers 7, 8 and 11
Bottom Skin Access Doors, between
Rib 13 and Rib 27
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Wing, Bottom Skin Lower Surfaces,
around Access Door Cutouts in All
Bays, between Rib 13 and Rib 27
Attachment to Ribs and Stringers,
between Rib 8 and Rib 15, from
Front Spar ...
Wing, Bottom Skin Lower Surface,
and Stringer 11, between Rib 8 and
Rib 18, ...
and Stringer 11, between Rib 18
and Rib 21, ...
Fuel Tank Water Drain Holes, and
Magnetic Level Indicator
Position...
Wing, Top Skin, Upper Surface at
Spar, Between RIB8 and RIB22
Inspection of the Sealant Between B601 ALL
the Seal Plate/Access Panel and
the Top Skin Trailing Edge
Detailed Inspection for Disbond of B607 059-059, 102-102
Identification Labels in the Fuel 104-104, 201-202
Tanks
FIXED PARTITION 57-24-00

General 1 ALL
Description 1 ALL
Component Description 5 ALL
CANS - TRACKS - SLATS 57-24-11
Removal of the Slat-track Cans 1 401 ALL
thru 12
Installation of the Slat-track 417 ALL
Cans 1 thru 12
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FITTINGS 57-26-00
Wing-Tip Attachment Fitting 1 ALL
Pylon Attachment Fittings 1 ALL
Attachment Fittings for the 4 ALL
Pylon Fairings
Attachment Fittings for the MLG 4 ALL
Flap Track Attachments 7 ALL
Flap Track Fairing Attachment 10 ALL
FITTINGS 57-26-00
Flap Track 2, Aft Attachment
Fittings on Wing Bottom Skin at
False Rear Spar, and Flap Track 3
& 4, Aft Attachment ....
Outer Wing Pylon Forward
Attachment Fittings
Detailed Visual Inspection of 612 ALL
Outer Wing Pylon Spigot Fitting
Outer Wing Aft Pylon Attachment
Fitting Lug
Flap Track Beams 2, 3, 4 Track
Upper Flange Radii
Outer Wing, Flap Track Beams 2, 3,
4 Track Upper Flange Radii
Flap Track Beams 2, 3, 4 Lower
Flanges and Lower Channel
Outer Wing Flap Track Beams 2, 3,
4 Fwd Spigot Pins, Bolts and
Fittings
Flap Track Beams 2, 3, 4 Forward
Spigot Pins, Bolts and Fittings
Flap Track Beams 2, 3, 4 Aft
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Spigot
Outer Wing Rear Spar Aft Face
Retraction Jack Fitting
Outer Wing Rear Spar Aft Face
Sidestay Fitting
Surface Forward Attachment Fitting
for Flap Track Beams 2, 3 and 4
Outer Wing Flap Track Beams 2, 3,
4 Aft Spigot
ATTACHMENT - PYLON, REAR 57-26-12
Removal of the Pylon Rear 401 ALL
Attachment Bearing
Installation of the Pylon Rear 406 ALL
Attachment Bearing
ATTACHMENT - MAIN LANDING GEAR 57-26-13
Removal of the Bearing Assembly of 401 ALL
the Forward Pintle Pin
Installation of the Bearing 407 ALL
Assembly of the Forward Pintle Pin
Removal of the Bearing Assembly of 416 ALL
the MLG Actuator Attachment
Installation of the Bearing 419 ALL
Assembly of the MLG Actuator
Attachment
Removal of the Bearing Seals of 424 ALL
the MLG Actuator Bearing Assembly
Installation of the Bearing Seals 429 ALL
of the MLG Actuator Bearing
Assembly
BRACKET INSTALLATION - ATTACHMENT, 57-26-15
FLAP TRACKS
Removal of the Flap-Tracks 401 ALL
Attachment-Bracket Bearing
Installation of the Flap-Tracks 408 ALL
Attachment-Bracket Bearing
BRACKET INSTALLATION - PYLON FAIRING 57-26-16
Removal of the Pylon Fairing 401 ALL
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Bracket
Installation of the Pylon Fairing 404 ALL
Bracket
ATTACHMENT - SECONDARY HINGED FAIRING 57-26-21
Removal of the 401 ALL
Secondary-Hinged-Fairing
Attachment
Installation of the 404 ALL
Secondary-Hinged-Fairing
Attachment
ACCESS COVERS 57-27-00

General 1 ALL
Access Panels 1 001-049, 051-061
101-105, 151-151
201-203,
Access Panels 9 062-099, 106-149
152-199, 204-249
251-299, 401-499
501-509, 511-526
528-599,
Access panels 11 301-399,
Door Panels 13 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Door Panels 13 301-399,
Cover Plates 13 001-049, 051-099
101-149, 151-199
201-234, 236-238
401-499, 501-509
511-526, 528-599
Cover Plates 13 301-399,
ACCESS PANEL - OUTER WING 57-27-11
Removal of the Access Panel 401 ALL
(540AB, 540BB, 540CB, 540DB,
540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
Installation of the Access Panel 410 ALL
(540AB, 540BB, 540CB, 540DB,
540EB, 540FB, 540GB, 640AB, 640BB,
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640CB, 640DB, 640EB, 640FB, 640GB)
(540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB,
640HB, 640JB, 640KB, ....)
(540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB,
640HB, 640JB, ....)
521AZ(621AZ), 521BZ(621BZ),
521CZ(621CZ)
521AZ(621AZ), 521BZ(621BZ),
521CZ(621CZ)
Removal of the Closing Panel 473 001-049, 051-099
540CZ(640CZ), 540DZ(640DZ) 101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Installation of the Closing Panel 477 001-049, 051-099
540CZ(640CZ), 540DZ(640DZ) 101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
ACCESS PANEL - OUTER WING 57-27-11
REPAIRS 801 001-049, 051-061
101-105, 151-151
201-203,
Repair of the Outer Wing - SPF 801 001-049, 051-061
Access Panels 101-105, 151-151
201-203,
DOOR - ACCESS, FUEL SURGE 57-27-12
Removal of the Fuel-Surge Access 401 ALL
Panel
Installation of the Fuel-Surge 406 ALL
Access Panel
MISCELLANEOUS 57-29-00
General 1 ALL
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Drainholes 1 001-049, 051-099
101-149, 151-199
201-234, 236-238
301-399, 401-499
501-509, 511-526
528-599,
Drainholes 5 235-235, 239-249
251-299,
Jacking point 5 ALL
Drip Fence 7 ALL
Air Dam 7 301-399,
Check of Drain Holes and Hoses for 601 ALL
Clogging
________
WING TIP 57-30-00
Wingtip 1 ALL
Wingtip Fence 5 001-049, 051-099
101-149, 151-199
201-249, 251-299
301-399, 401-499
501-509, 511-514
Wingtip Fence 5 515-526, 528-599
_________
WING TIP 57-30-00
Detailed Inspection of Wing Tip, 601 ALL
Bottom Skin Lower Surface Joint,
Outboard of RIB27

DEACTIVATION/REACTIVATION 401 ALL
Deactivation of the Wing-Tip Fence 401 ALL
Refer to the CDL TASK: 57-1 401 ALL
Reactivation of the Wing-Tip Fence 408 ALL
STRUCTURE COMPLETE - WING TIP 57-31-21
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Removal of the Wing-Tip Structure 401 ALL
Installation of the Wing-Tip 405 ALL
Structure
FENCE - WING TIP 57-31-22
Removal of the Wing-Tip Fence 401 ALL
Installation of the Wing-Tip Fence 404 ALL
GLAZING - WING TIP NAVIGATION LIGHT 57-37-12
Removal of the Navigation Light 401 ALL
Glazing Panel
Installation of the Navigation 404 ALL
Light Glazing Panel
GLAZING - WING TIP NAVIGATION LIGHT 57-37-12
REPAIRS 801 ALL
Wing-Tip Glazing Assembly Lens - 801 ALL
Polishing Procedure
Wing-Tip Drains 1 ALL
Check of Drain Holes of Wing-tip 601 ALL
for Clogging
_____________________________________
LEADING EDGE AND LEADING EDGE DEVICES 57-40-00
General 1 ALL
Description 1 ALL
Leading edge 1 ALL
Slats 4 ALL
______________________________________
LEADING EDGE AND LEADING EDGE DEVICES 57-40-00
Preparation of the Aircraft for 401 ALL
Flight After Damage to Rubber Seal
Under Slats
Restoration of the Aircraft for 405 ALL
Flight After Damage to Rubber Seal
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Under Slats
LEADING EDGE 57-41-00

General 1 ALL
Description 1 ALL
Sub-spars and Ribs 1 ALL
Skins 4 ALL
Access Panels 4 ALL
LEADING EDGE 57-41-00

Inspection of the Wing Leading 601 ALL
Edge
Detailed Inspection of Slat 1, 607 ALL
Tracks 1 to 4: Visible Part of
Roller Contact Area when Slat is
Fully Extended, LH/RH
Surface at Drain Holes for Track
Cans 1, 2, 3 and 4 (Rib-bays 1-2,
2-3, 4-5 and 5-6)....
Detailed Visual Inspection of the 619 001-049, 051-099
Outer Wing Bottom Skin Lower 101-149, 151-199
Surface at Fuel Tank Water Drain 201-249, 251-299
Holes between RIBS 15-16 and 22-23 401-499, 501-509
511-526, 528-599
Detailed Visual Inspection of the 623 301-399,
Surface at Fuel Tank Water Drain
Holes between RIB 22-23 and
Magnetic Level Indicator Position
Detailed Visual Inspection of Slat 629 ALL
2, Tracks 5 and 6: Visible Part of
Roller Contact Area
3, Tracks 7 and 8: Visible Part of
Roller Contact Area
4, Tracks 9 and 10: Visible Part
of Roller Contact Area
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5, Tracks 11 and 12: Visible Part
of Roller Contact Area
Fixed Leading Edge, Roller Pin
Holes and other Cutouts in Track
Rib 1 to 12
Outer Wing Fixed Leading Edge
Forward Upper Roller Pin Holes in
Track Ribs 5, 6, 7, 8, 9, 10, 11
and 12
Fixed Leading Edge, Bottom
Attachment Joint on Track Rib 1 to
12
Outer Wing Fixed Leading Edge
Bottom Wing Skin Upper and Lower
Surfaces Forward of Front Spar
from RIB1 to RIB27 ....
Outer Wing Fixed Leading Edge Top
Wing Skin Upper and Lower Surfaces
Forward of Front Spar from RIB1 to
27
Outer Wing, Fixed Leading Edge
Pinion Fitting Bolting and
Actuator Bolting Lower Bolt Holes
on Ribs 2, 3, 5, 6, 7, 8....
MOUNTINGS - SUPPORTS 57-41-33
Removal of the Slat-Track 401 ALL
Vertical-Load Rollers
Installation of the Slat-Track 407 ALL
Vertical-Load Rollers
ACCESS PANELS AND COVERS 57-41-37
Removal of the Pressure-Relief 401 ALL
Panels 521AB(621AB), 521CB(621CB),
521EB(621EB), 522AB(622AB),
522CB(622CB)
Installation of the 404 ALL
Pressure-Relief Panels
521AB(621AB), 521CB(621CB),
521EB(621EB), 522AB(622AB),
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522CB(622CB)
522AT(622AT)
522AT(622AT)
Removal of the NACA Duct Panel 424 ALL
521BB(621BB)
Installation of the NACA Duct 428 ALL
Panel 521BB(621BB)
Removal of the Access Panels 431 ALL
522FB(622FB), 522JB(622JB),
522KB(622KB), 522LB(622LB),
522NB(622NB), 522QB(622QB),
522SB(622SB), 522UB(622UB)
Installation of the Access Panels 440 ALL
522FB(622FB), 522JB(622JB),
522KB(622KB), 522LB(622LB),
522NB(622NB), 522QB(622QB),
522SB(622SB), 522UB(622UB)
522WB(622WB)
522WB(622WB)
521BT(621BT)
521BT(621BT)
521GB(621GB)
521GB(621GB)
521HB(621HB)
521HB(621HB)
ACCESS PANELS AND COVERS 57-41-37
REPAIRS 801 ALL
Repair to the Leading Edge 801 ALL
Pressure-Relief Panel 521AB(621AB)
After it has Operated
Pressure-Relief Panel 521CB(621CB)
Pressure-Relief Panel 521EB(621EB)
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Pressure-Relief Panel 522AB(622AB)
Pressure-Relief Panel 522CB(622CB)
SLAT 1 57-42-00
General 1 ALL
Description 1 ALL
Main Rivetted Structure 1 ALL
Trailing Edge Structure 1 ALL
Slat Tracks 4 ALL
SLAT 1 57-42-00
Tracks 1 to 4 Attachments,
including Track Rib Lugs, Track
Lugs, Bolts, Links and Side
Plates, LH/RH
Skin Connections in area of Lower
Girder at Track Rib Stations,
LH/RH
Slat 1 Skin Connections in Area of
Lower Girder at Track Rib
Stations, LH/RH
1 Trailing Edge, Lower Face, LH/RH
SKINS AND PLATING 57-42-11
CLEANING/PAINTING 701 ALL
Cleaning and Painting of the Slat 701 ALL
No. 1
STRUCTURE COMPLETE - SLAT 1 57-42-21
Removal of the Spherical Bearings 401 ALL
of the No. 1 Slat
Installation of the Spherical 405 ALL
Bearings of the No. 1 Slat
SLAT 2 57-43-00
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General 1 ALL
Description 1 ALL
Slat Tracks 4 ALL
SLAT 2 57-43-00
Skin Connections in Area of Lower
LH/RH
Slat 2 Skin Connections in Area of
Stations, LH/RH
Slat 2, Tracks 5 and 6: Visible
Part of Roller Contact Area when
Slat is Fully Extended, LH/RH
Tracks 5 and 6 Attachments,
Lugs, Bolts, Links and Side Plates
LH/RH
Cleaning and Painting of the No. 701 ALL
2. Slat
of the No. 2 Slat
SLAT 3 57-44-00
General 1 ALL
Description 1 ALL
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Slat Tracks 4 ALL
Attachments for the Wing 4 ALL
Anti-icing System
SLAT 3 57-44-00
Detailed Inspection of Slat 3 Skin 606 ALL
Connections in Area of Lower
LH/RH
Slat 3, Skin Connections in Area
of Lower Girder at Track Rib
Stations, LH/RH
Tracks 7 and 8 Attachments,
Plates, LH/RH
Cleaning and Painting of the Slat 701 ALL
No. 3. Slat
of the No. 3 Slat
SLAT 4 57-45-00
General 1 ALL
Description 1 ALL
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Slat Tracks 4 ALL
Anti-icing System
SLAT 4 57-45-00
Skin Connections in Area of Lower
LH/RH
Slat 4 Skin Connections in the
Area of Lower Girder at Track Rib
Stations, LH/RH
Tracks 9 and 10 Attachments
Plates, LH/RH
SKINS AND PLATES 57-45-11
4. Slat
of the No. 4 Slat
SLAT 5 57-46-00
General 1 ALL
Description 1 ALL
Slat Tracks 4 ALL
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Anti-icing System
SLAT 5 57-46-00
Skin Connections in area of Lower
LH/RH
Slat 5 Skin Connections in area of
Stations, LH/RH
Tracks 11 and 12 Attachments
Plates, LH/RH
5. Slat
of the No. 5 Slat
_______________________________________
TRAILING EDGE AND TRAILING EDGE DEVICES 57-50-00
General 1 ALL
Description 1 ALL
Trailing Edge Devices 4 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
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Trailing edge devices 4 301-399,
TRAILING EDGE 57-51-00

General 1 ALL
Overwing Panel and Underwing 1 ALL
Panel
Shroud Box and Fixed Shroud 4 001-049, 051-057
101-101,
Shroud Box and Fixed Shroud 4 058-099, 102-149
151-199, 201-249
251-299, 301-399
401-499, 501-509
511-526, 528-599
Rear False Spar 7 ALL
Support Structures for the 7 ALL
Trailing Edge Devices
Access Panels 7 ALL
Attachments for Trailing Edge 7 001-049, 051-099
Devices and their Drive 101-149, 151-199
Mechanisms 201-249, 251-299
401-499, 501-509
511-526, 528-599
Attachments for Trailing Edge 8 301-399,
Devices and their Drive
Mechanisms
Flap Beam and Track 1 9 001-049, 051-061
101-103, 201-203
301-399,
Flap Beam and Track 1 11 062-099, 104-149
151-199, 204-249
251-299, 401-499
501-509, 511-526
528-599,
Flap Beams and Tracks 2, 3 and 4 11 001-049, 051-099
101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Flap Beams and Tracks 2, 3 and 4 14 301-399,
TRAILING EDGE 57-51-00

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Outer Wing Main Landing Gear Rear
Pintle Pin
Outer Wing Trailing Edge Spoilers 101-149, 151-199
2, 3 and 4 Actuator and Hinge 201-249, 251-299
Fittings at Vertical Legs.... 401-499, 501-509
511-526, 528-599
Trailing Edge, Spoilers 1, 2, 3, 4
and 5 Hinge Pins
Trailing Edge, Aileron Hinge
Fittings 1 to 5 and A Frames
Trailing Edge, Aileron Hinge Pins
1 to 5
Trailing Edge, Aileron, Inboard
and Outboard Actuator Fittings
Outer Wing Trailing Edge Flap
Actuator Brackets at Flap Tracks
2, 3 and 4
Outer Wing Trailing Edge Flap
Actuator Brackets at Flap Tracks
2, 3 and 4
Trailing Edge, Spoiler 1 Actuator
and Hinge Fittings
Outer Wing Trailing Edge Spoiler
2, 3, 4 and 5 Actuator and
Hinge-Fittings
Outer Wing Trailing Edge Spoiler
2, 3, 4 and 5 Actuator and
Hinge-Fittings
Detailed Inspection of Flap Track 665 ALL
1, including Attachment Brackets
to Fuselage, Strut, Carriage and
Swinging Link (Pendulum), LH/RH
Detailed Inspection of Inboard 673 ALL
Flap, Inboard Actuator Drive-Arm,
Drive Strut and Outer Part of
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Trunnion, LH/RH
MLG Support RIB 5, Outboard and
Inboard Faces
Trailing Edge False Rear Spar,
Forward and Aft Faces
Bottom Skin Lower Surface Curved
Skin Edge Aft of the Rear Spar
just Inboard of the MLG support
RIB 5
Outer Wing, Trailing Edge Bottom
Skin Aft of Rear Spar, Above the
MLG Reinforcing
Surface Aft of the Rear Spar Under
the Pylon Fairing
Surface Aft of the Rear Spar
Around the Flap Track 2 Forward
Fittings
Detailed Inspection of Outer Wing, A620 001-049, 051-099
Bottom Skin Lower Surface, Aft of 101-149, 151-199
Rear Spar, Under Flap Track 2 201-249, 251-299
Fairing 401-499, 501-509
511-526, 528-599
Detailed Inspection of Outer Wing, A625 301-399,
Bottom Skin Lower Surface, Aft of
Rear Spar, Under Flap Track 2
Fairing and Flap Tab Drive 1A
Fairing
False Rear Spar, Forward Face,
Lower Flange, between Rib 7 and
Rib 9
Bottom Skin Panel No. 3, Upper
Surface, Between Rear Spar and
False Rear Spar, and Between Gear
Support RIB5 and RIB8.
Outer Wing Trailing Edge Aileron
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Hinge Pins 1 thru 5
Outer Wing Trailing Edge Spoilers
1, 2, 3, 4 and 5 Hinge Pins
Outer Wing Trailing Edge Spoilers
1, 2, 3, 4 and 5 Hinge Pins
Outer Wing Trailing Edge Aileron
Hinge Pins 1 thru 5
Aft of Rear Spar Between Rib 1 and
Rib 9 Excluding Areas Covered by
Flap Track 2...
Wing, Trailing Edge Bottom Skin
Lower Surface, Aft of Rear Spar
from Rib 9 to Rib 12, Including
Jacking Hole...
Wing, Top Skin External Surface,
Aft of Rear Spar, Between RIB10
and RIB20 at Buttstrap Attachment
SHROUD BOX 57-51-15
Removal of the Shroud Box 572(672) 401 ALL
Installation of the Shroud Box 420 ALL
572(672)
FRAME SUPPORT - AILERON HINGE 57-51-31
Removal of the Aileron-Hinge 401 ALL
Support Frames 1, 2, 3, 4 and 5
Installation of the Aileron-Hinge 408 ALL
Support Frames 1, 2, 3, 4 and 5
MOUNTING SUPPORTS 57-51-33
Removal of the No.1 Flap Track 401 ALL
Beam
Installation of the No.1 Flap 411 ALL
Track Beam
Beam
Track Beam
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Beam
Track Beam
Beam
Track Beam
ACCESS PANELS AND DOORS 57-51-37
573AB(673AB), 573BB(673BB),
573CB(673CB), 573EB(673EB)
573AB(673AB), 573BB(673BB),
573CB(673CB) 573EB(673EB)
573FB(673FB)
573FB(673FB)
575AB/575BB/575CB/575DB/575EB/575F
(675AB/675BB/675CB/675DB/675EB/675
575AB/575BB/575CB/575DB/575EB/575F
575HB
(675AB/675BB/675CB/675DB/675EB/675
Replacement of the Lower Trailing 432 ALL
Edge Access Panel Seals
575KB(675KB), 575LB(675LB),
575MB(675MB)
575KB(675KB), 575LB(675LB),
575MB(675MB)
575JB(675JB)
575JB(675JB)
575AT(675AT)
575AT(675AT)
Removal of the Access Door 470 ALL
574AB(674AB)
Installation of the Access Door 476 ALL
574AB(674AB)
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TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Access Door 481 ALL
574BB(674BB)
Installation of the Access Door 487 ALL
574BB(674BB)
TRAILING EDGE - OVERWING PANEL 57-51-42
PROTECTION
REMOVAL/INSTALLATION 401 234-235, 239-249
251-299, 305-399
401-499, 501-509
511-526, 528-599
Removal of the Overwing Panel 401 234-235, 239-249
Protection 251-299, 305-399
401-499, 501-509
511-526, 528-599
Installation of the Overwing Panel 407 234-235, 239-249
Protection 251-299, 305-399
401-499, 501-509
511-526, 528-599
INBOARD FLAP 57-52-00

General 1 ALL
INBOARD FLAP 57-52-00

Inboard Flap Track 2 Carriage
Rollers
Detailed Inspection of Inboard 606 001-049, 051-099
Flap, Attachment Bracket of Pylon 101-149, 151-199
Aft Fairing, including surrounding 201-249, 251-299
Skin, LH/RH 401-499, 501-509
511-526, 528-599
Inboard Flap, Internal Support 101-149, 151-199
Bracket of Pylon Aft Fairing 201-249, 251-299
Attachment, LH/RH 401-499, 501-509
511-526, 528-599
Detailed Visual Inspection of 617 001-049, 051-099
Inboard Flap, End Rib including 101-149, 151-199
Roller and Interconnecting Strut 201-249, 251-299
Attachment Bracket LH/RH 401-499, 501-509
511-526, 528-599
Outer Wing Inboard Flap Track 2
57-CONTENTS Page 32
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Carriage Forging
Carriage Forging
Inboard Flap Track 2 Drive Lever
Drive Lever
Flap, Trunnion Attachment Bracket, 101-149, 151-199
including Inboard Trunnion, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Inboard Flap, Trunnion Attachment 101-149, 151-199
Bracket including Inboard 201-249, 251-299
Trunnion, LH/RH 401-499, 501-509
511-526, 528-599
Flap Pivot Bolt Assembly
Flap, Drive Strut for Flap and 101-149, 151-199
Drive Lever for Flap Track 201-249, 251-299
Fairing, including Attachment 401-499, 501-509
Brackets to the Flap and .... 511-526, 528-599
Special Detailed Inspection of the 678 001-049, 051-099
Inboard Flap, Internal Brackets at 101-149, 151-199
Track 2 LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Flap, Flap to Carriage Attachment 101-149, 151-199
Bracket at Track 2, including 201-249, 251-299
surrounding Skin, LH/RH 401-499, 501-509
511-526, 528-599
Detailed Visual Inspection of 689 301-399,
Inboard Double Slotted Flap,
Trunnion Attachment Bracket,
Including Inboard Trunnion, LH/RH
Special Detailed Inspection of 695 301-399,
Trunnion Attachment Bracket,
including Inboard Trunnion, LH/RH
Detailed Visual Inspection of A601 301-399,
57-CONTENTS Page 33
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Inboard Double Slotted Flap, Drive
Strut for Flap and Drive Lever for
Flap Track Fairing, Including
Attachment Brackets ....
Special Detailed Inspection of A606 301-399,
Internal Brackets at Track 2,
LH/RH
Inboard Double Slotted Flap, Flap
to Carriage Attachment Bracket at
Track 2, LH/RH
Attachment Bracket of Pylon Aft
Fairing, Including Surrounding
Skin, LH/RH
Internal Support Brackets of Pylon
Aft Fairing Attachment, LH/RH
Inboard Double Slotted Flap, End
Rib, Including Interconnection
Strut Attachment Bracket and
Lever, LH/RH
Inboard Double Slotted Flap, Tab
Drive Assembly and Articulation at
RIB3, LH/RH
Articulation at RIB6, LH/RH
Drive Strut and Articulation at
RIB9, LH/RH
Inboard Double Slotted Flap, RIB3,
LH/RH
Inboard Double Slotted Flap, RIB6,
LH/RH
Detailed Dimensional Check of the A661 ALL
Joints that Attach the Flap to the
Flap Carriage (Tracks 1 and 2)
57-CONTENTS Page 34
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Detailed Inspection of Flap Track A672 001-049, 051-061
No.1 Drive Lever Arm for Side Play 101-103, 201-203
General Visual Inspection of A679 301-399,
Inboard Double-Slotted Flap,
External Surface of Upper and
Lower Skin, LH/RH
Inspection of Inboard Flap, Bottom A684 ALL
Surface, Drain Holes and
Inspection Holes
Detailed Inspection of Inboard A693 ALL
Flap Trunnion and Sliding Panel
Inboard Flap - Cleaning / Painting 701 ALL
INBOARD FLAP - STRUCTURE COMPLETE 57-52-21
Removal of the Flap Attachment 401 ALL
Bearing
Installation of the Flap 408 ALL
Attachment Bearing
OUTBOARD FLAP 57-53-00

General 1 ALL
OUTBOARD FLAP 57-53-00

Outboard Flap Track 3 and 4
Carriage Rollers
Detailed Visual Inspection of the 607 001-049, 051-099
Outboard Flap Inboard Rib, Forward 101-149, 151-199
Section Including Roller, Internal 201-249, 251-299
and External, LH/RH 401-499, 501-509
511-526, 528-599
Special Detailed Inspection of the 613 001-049, 051-099
Outboard Flap, Inboard Rib, 101-149, 151-199
Forward Section Including Roller, 201-249, 251-299
Internal and External, LH/RH 401-499, 501-509
511-526, 528-599
Detailed Inspection of Outboard 618 001-049, 051-056
Flap, Front Spar Splices and
Attachment Areas at Track 3,
Internal And External, LH/RH
57-CONTENTS Page 35
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ EFFECTIVITY
PAGE ___________
Outboard Flap, Front Spar Splices 101-105, 151-199
and Attachment Areas at Track 3, 201-214,
Internal and External, LH/RH
Flap Support at Track 3, including 101-149, 151-199
RIB5, Fitting Assembly and 201-249, 251-299
Attachment Structure, Internal and 401-499, 501-509
External, LH/RH 511-526, 528-599
Outboard Flap Support at Track 3, 101-149, 151-199
including RIB5, Fitting Assembly 201-249, 251-299
and Attachment Structure, Internal 401-499, 501-509
and External, LH/RH 511-526, 528-599
Flap, Front Spar Splices and 101-105, 151-199
Attachment Areas at Track 4, 201-214,
Internal and External LH/RH
Flap, Drive Linkage and Drive 101-149, 151-199
Fitting at Track 3, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Flap, Internal Support at Track 3,
including RIB6, Fitting at Front
Spar and Internal Doubler, LH/RH
Outboard Flap, Internal Support at 101-149, 151-199
Track 3 including RIB6, Fitting at 201-249, 251-299
Front Spar and Internal Doubler, 401-499, 501-509
LH/RH 511-526, 528-599
Outer Wing Outboard Flap Tracks 3
and 4 Carriage Forgings
and 4 Carriage Forgings
and 4 Flap Pivot Bolt Assembly
and 4 Drive Levers
57-CONTENTS Page 36
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
and 4 Drive Levers
Outboard Flap, Front Spar Splices 101-105, 151-199
and Attachment Areas at Track 4, 201-214,
Detailed Inspection of Outboard A618 001-049, 051-099
Flap, Support at Track 4, 101-149, 151-199
including RIB14, Fitting Assembly, 201-249, 251-299
Pendulum Support and Attachment 401-499, 501-509
Structure .... 511-526, 528-599
Outboard Flap, Support at Track 4, 101-149, 151-199
Including RIB14, Fitting Assembly, 201-249, 251-299
Pendulum Support and Attachment 401-499, 501-509
Structure .... 511-526, 528-599
Flap, Drive Linkage and Drive 101-149, 151-199
Fitting at Track 4, LH/RH 201-249, 251-299
401-499, 501-509
511-526, 528-599
Flap, Internal Support at Track 4 101-149, 151-199
including RIB15, Fitting at Front 201-249, 251-299
Spar and Internal Doubler, LH/RH 401-499, 501-509
511-526, 528-599
Outboard Flap, Internal Support at 101-149, 151-199
Track 4 including RIB15, Fitting 201-249, 251-299
at Front Spar and Internal 401-499, 501-509
Doubler, LH/RH 511-526, 528-599
Detailed Inspection of Outboard A665 301-399,
Double-Slotted Flap, Inboard Rib,
Including Interconnection Strut
Attachment Bracket, Lever and
Roller ....
Outboard Double-Slotted Flap,
Inboard Rib, Including
Interconnection Strut Attachment
Bracket, Lever and Roller ....
Detailed Inspection of Outboard A677 301-399,
Double-Slotted Flap, Internal
Support Fitting at Track 3,
Including Attachment Bracket,
Drive Bracket ....
57-CONTENTS Page 37
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Internal Support Fitting at Track
3, Including Attachment Bracket,
Drive Bracket ....
Outboard Double Slotted Flap,
Drive Linkage and Drive Fitting at
Track 3, LH/RH
4, Including Pendulum Support,
Drive Bracket ....
Special Detailed Inspection of B603 301-399,
4, Including Pendulum Support,
Drive Bracket ....
Detailed Visual Inspection of B609 301-399,
Drive Linkage and Drive Fitting at
Track 4, LH/RH
Outboard Double Slotted Flap, Tab
Articulation at Stations 3A, 3B,
3C, LH/RH
Articulation at Stations 3A, 3B,
3C, LH/RH
Articulation at Track 3, LH/RH
Outboard Double Slotted Flap, Rib
2, 9 and 12, LH/RH
57-CONTENTS Page 38
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Outboard Double Slotted Flap Tab
Front Spar, LH/RH
Detailed Dimensional Check of the B660 ALL
Joints that Attach the Flap to the
Flap Carriage (Tracks 3 and 4)
General Visual Inspection of B671 301-399,
Including Tab, External Surface of
Upper and Lower Skin, LH/RH
Inspection of Outboard Flap, B676 ALL
Bottom Surface, Drain Holes and
Inspection Holes
Cleaning and Painting of the 701 ALL
Outboard Flap
OUTBOARD FLAP - STRUCTURE COMPLETE 57-53-21
Removal of the Flap Attachment 401 ALL
Bearing
Installation of the Flap 408 ALL
Attachment Bearing
FAIRINGS 57-55-00
General 1 ALL
Forward Fixed Fairings 6 ALL
Flap Track Fairings 6 ALL
Flap Tab Hinge Fairings (Ref. 7 301-399,
27-50-00)
Engine Pylon Aft Fairings 8 ALL
FAIRINGS 57-55-00
Deactivation of the Flap-Track 401 ALL
Fairing
Reactivation of the Flap-Track 408 ALL
Fairing
Deactivation of the 412 ALL
Movable-Fairing Top-Cover
Reactivation of the 417 ALL
57-CONTENTS Page 39
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Movable-Fairing Top-Cover
Flight after Damage to Flap-Track
Fairing Seals
Restoration of the Aircraft for 430 ALL
Flight after Damage to Flap-Track
Fairing Seals
Flight with missing Flap Track
Movable Fairing Pivot Cover
Restoration of the Aircraft after 440 ALL
Flight with missing Flap Track
Movable Fairing Pivot Cover
FAIRING - FLAPS 57-55-11
Removal of the Flap Track Fairings 401 001-049, 051-099
Nos. 2, 3 and 4 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
Installation of the Flap Track 410 001-049, 051-099
Fairings Nos. 2, 3 and 4 101-149, 151-199
201-249, 251-299
401-499, 501-509
511-526, 528-599
To Lower the Flap Track No. 2 424 ALL
Movable Fairing for Access
To Lift the Flap Track No. 2 430 ALL
Movable Fairing after Access
To Lower the Flap Track No. 3 & 439 ALL
No. 4 Movable Fairings for Access
To Lift the Flap Track No. 3 & No. 443 ALL
4 Movable Fairings after Access
Removal of the Flap Track Fairings 451 301-399,
Nos. 2, 3 and 4
Installation of the Flap Track 460 301-399,
Fairings Nos. 2, 3 and 4
Removal of the Inboard and 473 301-399,
Outboard Flap Tab Hinge-Fairings
Installation of the Inboard and 480 301-399,
Outboard Flap Tab Hinge-Fairings
57-CONTENTS Page 40
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
Removal of the Hinge 1A Extension 486 301-399,
Fairing
Installation of the Hinge 1A 490 301-399,
Extension Fairing
Removal of the Flap Track 2 495 301-399,
Fairing Bracket and Link Assembly
Installation of the Flap Track 2 499 301-399,
Fairing Bracket and Link Assembly
FAIRING - FLAPS 57-55-11
Check of the Flap Track Fairing 601 ALL
Lateral Movement
General 1 ALL
Check of Drain Holes for Clogging 601 ALL
________
AILERONS 57-60-00
General 1 ALL
Description 1 ALL
_________
AILERONS 57-60-00
Aileron Upper and Lower Skin
External Surfaces in Region
Between Hinges 3 and 4
Detailed Inspection of Aileron, 606 ALL
Hinge Fittings and Actuator
Attachment Fittings
Detailed Inspection of Aileron, 612 001-049, 051-099
Upper and Lower External Skins at 101-149, 151-199
Attachment to Trailing Edge, 201-234, 236-238
Inboard and Outboard Edges, Spars 301-306, 401-499
and Ribs
Aileron Upper and Lower External
Skins at Attachment to Spars and
57-CONTENTS Page 41
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ PAGE ___________
____ EFFECTIVITY
Ribs
Aileron Upper and Lower Skins,
External Surface
Detailed Inspection of Aileron 630 235-235, 239-249
Upper and Lower External Skins at 251-299, 307-399
Attachment to Trailing Edge and 501-509, 511-526
Outboard Closing Rib 528-599,
Aileron - Cleaning/Painting 701 ALL
________
SPOILERS 57-70-00
General 1 ALL
SPOILER 1 57-71-00
General 1 ALL
SPOILER 1 57-71-00
Detailed Inspection of Spoiler 1, 601 ALL
Center Hinge Fitting and Actuator
Bracket
Spoiler 1 Upper and Lower Skins in
region of Center Hinge Fitting
Spoiler 1 Upper and Lower Skins at
Trailing Edge and Inboard and
Outboard Edges
Spoilers 1 to 5, Upper and Lower
Skins, External Surface
Spoiler 1 Actuator Bracket
Spoiler 1
SPOILER 2 57-72-00
57-CONTENTS Page 42
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT CH/SE/SU
________ C
_ ____ ___________
PAGE EFFECTIVITY
General 1 ALL
SPOILER 2 57-72-00
Spoilers 2, 3, 4 and 5 Center
Hinge Fittings
Spoilers 2, 3, 4 and 5 Upper and
Lower Skins at Trailing Edge and
Inboard and Outboard Edges
Spoilers 2, 3, 4 and 5 Center
Hinge Fittings
Cleaning and Plating of the 701 ALL
Spoiler 2
SPOILER 3 57-73-00
General 1 ALL
Spoiler 3
SPOILER 4 57-74-00
General 1 ALL
Spoiler 4
SPOILER 5 57-75-00
General 1 ALL
57-CONTENTS Page 43
Feb 01/10
R
CES
CHAPTER 57
__________
WINGS
TABLE OF CONTENTS
_________________
_______
SUBJECT ________
CH/SE/SU C
_ PAGE ___________
____ EFFECTIVITY
SPOILER 5 57-75-00
Spoilers 2, 3, 4 and 5 Upper and
Lower Skins in Region of Center
Hinge Fittings
Spoiler 5 (Center Hinge Fitting
Area)
Spoiler 5 (Upper and Lower Skins -
Trailing Edge, Inboard Edge and
Outboard Edge
Spoiler 5
57-CONTENTS Page 44
Feb 01/10
R
CES
WINGS - GENERAL - DESCRIPTION AND OPERATION
___________________________________________
1. _______
General
(Ref. Fig. 001)
The aircraft wing is a continuous structure which goes through the fuselage
between Frames 36 and 42. It is made in three parts:
- the center wing (zone 140)
- the left outer wing (zone 500)
- the right outer wing (zone 600).
The center wing is part of the fuselage and gives attachment points for the
outer wings. Each outer wing has a wingbox, leading and trailing edges and a
wing tip. The leading edge has attachments for the slats and the trailing
edge has attachments for the main landing gear, aileron, flaps and spoilers.
A wingtip fence is installed on the wingtip.
2. __________________
Component Location
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 002)
**ON A/C 301-399,
(Ref. Fig. 002A)
**ON A/C ALL
The main components of the wing are:

- the center wing (Ref. 57-10-00)
- the outer wing (Ref. 57-20-00)
- the wingbox (Ref. 57-21-00)
- the wing tip (Ref. 57-30-00)
- the leading edge and leading edge devices (Ref. 57-40-00)
- the trailing edge and trailing edge devices (Ref. 57-50-00)
- the aileron (Ref. 57-60-00)
- the spoilers (Ref. 57-70-00).

EFF :

ALL 57-00-00

Page 1
Feb 01/10

CES
Wing - General
Figure 001

EFF :

ALL 57-00-00

Page 2
Feb 01/98

CES
Component Location
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-00-00

Page 3
Feb 01/10
528-599,
CES
R Component Location
R Figure 002A

R

EFF :

301-399, 57-00-00

Page 4
May 01/04

CES
3. Description
___________
A. Center Wing
R The center wing is installed in the center fuselage between Frames 36 and
R 42 and includes:
- the front and rear spars (at Frames 36 and 42)
- the upper and lower skin-panels
- the two main frames (Frames 36 and 42)
R - a set of 38 aluminium alloy rods (four assemblies of six rods and two
R assemblies of seven rods)
- the left RIB1 and the right RIB1.
The center wing has attachments for the left and the right outer wings at
the left RIB1 and the right RIB1. The center wing-box has an integral
fuel tank. Access to this fuel tank is through the access doors in Frame
42.
B. Outer Wing
Each outer wing includes:

- the wing box
- the wing tip
- the leading edge and the leading edge devices
- the trailing edge and the trailing edge devices.
(1) Wing Box
The main structure of each outer wing is the wing box which tapers
from the wing root to the wing tip. Its front and rear spars extend
from RIB1 to RIB27. The rear spar is made in three parts and has
joints at RIB6 and RIB22.
The wing box has 27 ribs. The ribs are continuous between the front
and the rear spars. The top surface of the wing box has two skin
panels, and the bottom surface has three panels. Each of the wing
panels extends forward of the front spar and aft of the rear spar.
The leading and the trailing edge structures attach to these
projections and to the front and rear spars. Stringers give strength
to the top and the bottom skin panels.
The wing box makes an integral fuel tank and a vent surge tank. 21
access panels in the lower skin give access to the fuel tank and the
vent surge tank. The wing box also has attachments for:
- the leading edge and the leading edge devices
- the wing tip and the wingtip fence
- the trailing edge and the trailing edge devices

EFF :

ALL 57-00-00

Page 5
May 01/05

CES
- the engine mounting pylons
- the main landing gear.
(2) Wing Tip
The wing tip is installed at Rib 27. The wingtip fence attaches to
the outboard end of the wing tip.
(3) Leading Edge and Leading Edge Devices
The leading edge assembly is forward of the front-spar of the

wing-box. It includes the inboard and the outboard leading-edge
assemblies and the top and the bottom panels. The inboard and
outboard leading-edge assemblies have their D-noses and panels
installed on ribs which attach to the front spar. The hold-down
devices and the rotary actuators (for Slat 1 tracks 2 and 3) are on
other ribs. The leading edge devices are the five slats.
(4) Leading Edge Slats
The leading edge slats are installed on the wing as follows:

- Slat 1 is between RIB2 and RIB7
- Slat 5 is between RIB22 and RIB27.
(5) Trailing Edge and Trailing Edge Devices
The trailing edge structure is aft of the rear spar of the wing box
and includes the inner, mid and outer rear-spar trailing-edges.
The inner rear-spar trailing-edge includes:

- the shroud box
- the overwing panel
- the fixed shroud
- the underwing panel.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
The mid and outer rear-spar trailing-edges include:

- the hinge ribs
- the intermediate ribs
- the actuating-cylinder brackets
- the top and bottom panels
- the trailing-edge support structures.

EFF :

ALL 57-00-00

Page 6
Feb 01/10

CES
The trailing edge devices are:
- the two trailing edge flaps
- the aileron
- the five spoilers.
R **ON A/C 301-399,
R The mid and outer rear-spar trailing-edges include:

R - the hinge ribs
R - the intermediate ribs
R - the actuating-cylinder brackets
R - the top and bottom panels
R - the trailing-edge support structures.
R
R The trailing edge devices are:
R - the two trailing edge flaps with tabs
R - the aileron
R - the five spoilers.
R **ON A/C ALL
(6) Trailing Edge Flaps
The inboard and the outboard flaps are installed on the trailing edge
of the wing. The inboard flap is between RIB1 and RIB9 and the
outboard flap is between RIB9 and RIB22.
(7) Aileron
The aileron is installed on the trailing edge of the wing, between

RIB22 and RIB27.
(8) Spoilers
There are five spoilers installed on the upper surface of each wing,
forward of the trailing edge flaps. Spoiler 1 is installed between
RIB5 and RIB9. Spoilers 2 thru 6 are installed between RIB10 and
RIB22.

EFF :

ALL 57-00-00

Page 7
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
C. Wing Main Data

(Ref. Fig. 003)
Wing reference area ...... ........................ 122.40 m2 (1318.00
ft2)
Aerodynamic mean chord ... ........................ 4.19 m (13.74 ft.)
Geometric mean chord...... ........................ 3.62 m (11.87 ft.)
Span ..................... ........................ 33.91 m (111.25 ft.)
Aspect ratio ............. ........................ 9.40
Taper ratio (tip chord/root chord)................. 0.25
Root chord................ ........................ 6.07 m (19.91 ft.)
Kink chord................ ........................ 3.76 m (12.33 ft.)
Tip chord................. ........................ 1.50 m (4.92 ft.)
Sweep angle (25%)......... ........................ 24 deg. 58 min.
Relative thickness:
- root ................... ........................ 15.15%
- kink ................... ........................ 11.75%
- tip .................... ........................ 10.84%
Root-wing setting ........ ........................ 3.66 degrees
Dihedral of wing reference plane................... 5.11 degrees
Dihedral of trailing edge inboard of kink.......... 8.65 degrees
Dihedral of trailing edge outboard of kink ........ 5.35 degrees
**ON A/C 301-399,
C. Wing Main Data

(Ref. Fig. 003A)
Wing reference area ...... ........................ 126.0 m2 (1318.00
ft2)
Aerodynamic mean chord ... ........................ 4.34 m (14.23 ft.)
Geometric mean chord...... ........................ 3.76 m (12.33 ft.)
Span ..................... ........................ 34.1 m (111.87 ft.)
Aspect ratio ............. ........................ 9.10
Taper ratio (tip chord/root chord)................. 0.24
Root chord................ ........................ 6.26 m (20.53 ft.)
Kink chord................ ........................ 3.94 m (12.92 ft.)
Tip chord................. ........................ 1.50 m (4.92 ft.)
Sweep angle (25%)......... ........................ 24 deg. 58 min.
Relative thickness:
- root ................... ........................ 14.70%
- kink ................... ........................ 11.20%
- tip .................... ........................ 10.84%
Root-wing setting ........ ........................ 3.66 degrees
Dihedral of wing reference plane................... 5.11 degrees

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-00-00

Page 8
Feb 01/10
511-526, 528-599,
CES
Wing - Geometry
Figure 003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-00-00

Page 9
Feb 01/10
528-599,
CES
R Wing - Geometry
R Figure 003A

R

EFF :

301-399, 57-00-00

Page 10
May 01/04

CES
Dihedral of trailing edge inboard of kink.......... 8.65 degrees
Dihedral of trailing edge outboard of kink ........ 5.35 degrees
**ON A/C ALL
(1) Movable Control Surfaces for each Outer Wing
Leading edge:
- Slats 1 thru 5
Trailing edge:
- Aileron
- Spoilers 1 thru 5
- Inboard and outboard flaps
(2) Control Surface Areas
Aileron ................ ................ ............. 1.37 m2

(14.75 ft2)
Spoiler 1 .............. ................ ............. 1.18 m2
(12.70 ft2)
Spoiler 2 .............. ................ ............. 1.17 m2
(12.60 ft2)
Spoiler 3 .............. ................ ............. 1.11 m2
(11.95 ft2)
Spoiler 4 .............. ................ ............. 1.02 m2
(11.98 ft2)
Spoiler 5 .............. ................ ............. 1.02 m2
(11.98 ft2)
NOTE : For surface movements of the Flight Controls (Ref. 27-00-00).

____
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(3) High Lift Surface Areas
Slat 1 ................. ................ ............. 1.58 m2

(17.00 ft2)
Slat 2 ................. ................ ............. 1.41 m2
(15.18 ft2)
Slat 3 ................. ................ ............. 1.19 m2
(12.81 ft2)
Slat 4 ................. ................ ............. 1.12 m2
(12.06 ft2)
Slat 5 ................. ................ ............. 1.02 m2
(11.98 ft2)

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Inboard Flap ........... ................ ............. 4.65 m2
(50.05 ft2)
Outboard Flap .......... ................ ............. 5.90 m2
(63.51 ft2)

____
**ON A/C 301-399,
(3) High Lift Surface Areas
Slat 1 ................. ................ ............. 1.58 m2

(17.00 ft2)
Slat 2 ................. ................ ............. 1.41 m2
(15.18 ft2)
Slat 3 ................. ................ ............. 1.19 m2
(12.81 ft2)
Slat 4 ................. ................ ............. 1.12 m2
(12.06 ft2)
Slat 5 ................. ................ ............. 1.02 m2
(11.98 ft2)
Inboard Flap ........... ................ ............. 4.36 m2
(46.91 ft2)
Outboard Flap .......... ................ ............. 4.85 m2
(52.19 ft2) Inboard Tab ............ ................ .............
1.45 m2 (15.60 ft2)
Outboard Tab ........... ................ ............. 2.27 m2
(24.43 ft2)

____
**ON A/C ALL
D. Materials
The outer-wing main-box structure and the slats are made of high-grade
aluminium alloys.
The ailerons, flaps, spoilers and fairings are made of Carbon Fiber
Reinforced Plastic (CFRP).
Titanium alloys and steel alloys are used where necessary.
E. Protective Treatment
This is given in Protective Treatment (Ref. 51-21-00).

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F. Paint Coatings
This is given in Paint Coatings (Ref. 51-23-11).
G. Outer Wing Tank Sealing

(Ref. Fig. 004)
The illustration that follows shows the way that the fuel tanks are
sealed, while the outer wing is being assembled.

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Outer Wing - Tank Sealing
Figure 004

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CENTER WING - DESCRIPTION AND OPERATION
_______________________________________
1. General
_______
R
R (Ref. Fig. 001)
R The center wing box (section 21) is installed in the fuselage between the
R frames FR36 and FR42.
R It provides the cantilever attachment for the wings, distributes their load
R in the fuselage and can form an optional integral fuel tank.
R The wings of the aircraft are attached to the box by the left and right
R RIB1.
R Access for maintenance to the center wing box is through two triangular
R openings in the rear spar secured to frame FR42.
R The lower skin panel of the center wing box is fitted out to house the fuel
R tank pumps.

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Center Wing Box
Figure 001

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2. ___________
Description
The main structure comprises:
- two forward and rear spars
- two frames FR36 and FR42
- an upper skin panel
- a lower skin panel
- six rod assemblies
- two ribs RIB1 left and right
- ten frame support assemblies (left and right).
A. Spars
(1) The front spar consists of a core made up of six vertical stiffeners
on the outer face, four horizontal stiffeners on the inner face, an
angle section which connects the spar to the upper skin panel and a
flexible formed section which provides a seal between the center wing
box and the pressure bulkhead.
(2) The rear spar comprises a core machined from a drop forging.
B. Frames FR36 and FR42

Frames FR36 and FR42 integrate the center wing box in the fuselage.
Each frame comprises two forward and two rear attach-fittings assembled
back-to-back and riveted together.
A splice replaces the left and right attach-fittings in the top section
of the frame.
The lower ends of the frame are secured to the center wing box by bolts.
C. Upper and Lower Skin Panels
(1) Upper skin panel

The inner face of the upper skin panel is strengthened by seventeen
transverse stiffeners. Six longitudinal beams are secured to the
outer face ; they stiffen the wing center box and support the cabin
floor.
(2) Lower skin panel

(Ref. Fig. 002)
The lower skin panel consists of three panels:
- a forward panel
- a center panel
- a rear panel.
The lower skin panel comprises:
- thirteen T stiffeners including two joint fittings:
joint fitting STGR8 provides the joint between the forward panel
(STGR1 to STGR8) and the center panel (STGR8 to STGR11).

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Lower Skin Panel
Figure 002

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joint fitting STGR11 provides the joint between the center panel
and the rear panel (STGR11 to STGR15).
- an inner pump bracket fitted with two outer pump brackets and blank
fittings for the fuel pump
- a forward angle section which provides the joint between the front
spar and the lower skin panel.
A fuel pump blank is secured to the center of panel between the two
stiffeners STGR9 and STGR10.
D. Rod Assembly
Inside the wing box, the lower skin and upper skin panels are connected
by an assembly of rods which stiffen the center wing box.
This assembly of rods comprises four assemblies of six rods and two
assemblies of seven rods.
The two seven-rod assemblies are located in the vertical plane formed by
the two center beams of the upper skin panel, on either side of the
aircraft centerline.
The four six-rod assemblies are located in the vertical planes formed by
the two left and right lateral beams.
E. Ribs
The center wing box is closed by the left RIB1 and the right RIB1.
These two ribs consist of: a forward vertical T-fitting, a rear vertical
T-fitting, a lower skin T-fitting, an upper skin cruciform fitting, three
vertical stiffeners and a door.
The lower skin T-fitting and the upper skin cruciform fitting provide the
joint for the outer wing, the panel and the RIB1.
An outer splice strengthens the joint between the lower skin panel, the
RIB1 and the wing.
F. Supports of Frames FR37 to FR41

Frames FR37 to FR41 are part of the fuselage and are supported on frame
lower sections (The left and right frame lower sections).
The frame lower section comprises two parts:
- an outer frame lower section attached to the upper skin panel and the
upper skin cruciform fitting of RIB1.
- an inner frame lower section attached to RIB1 inside the center wing
box and to the lower skin T-fitting which connects RIB1 to the lower
skin panel.

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CENTER WING - INSPECTION/CHECK
______________________________
TASK 57-10-00-200-004
Detailed Inspection of the Center Wing Box Rear Spar Around Access Door Cutouts
1. __________________
Reason for the Job
Refer to the MPD TASK: 571109-01
2. ______________________
Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment
-------------------------------------------------------------------------------
REFERENCE QTY DESIGNATION
-------------------------------------------------------------------------------
No specific lint free cloth

No specific torch
B. Consumable Materials
-------------------------------------------------------------------------------
REFERENCE DESIGNATION
-------------------------------------------------------------------------------
Material No. 11-004 USA MIL-T-81533

1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
(Ref. 20-31-00)
C. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-17-11-000-001 Removal of the Covers 147AZ (148AZ)

57-17-11-400-001 Installation of the Covers 147AZ (148AZ)
R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-004 Fig. 601

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3. __________
Job Set-up
Subtask 57-10-00-010-053
A. Get Access
(1) Remove the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-000-001).
(2) Take a torch for the inspection.
Subtask 57-10-00-110-063
B. Cleaning of the Structure
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
OBEY THE MANUFACTURERS INSTRUCTIONS.
PUT ON PROTECTIVE CLOTHING.
DO NOT GET THEM IN YOUR MOUTH.
DO NOT SMOKE.
DO NOT BREATHE THE GAS.
THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
(1) Clean the inspection surface with CLEANING AGENTS (Material No. 11-
004) and a lint free cloth if necessary.
4. Procedure
_________
Subtask 57-10-00-220-050
A. Inspection
(Ref. Fig. 601/TASK 57-10-00-991-004)
(1) Do a detailed visual inspection of the rear spar of the center wing
box around the access door cutouts.
(2) Make sure that there is no :
(a) Corrosion damage :

- If you find corrosion damage, refer to the Structural Repair
R Manual (Ref. ASRM 51220000) for types, inspection, removal and
corrosion protection.

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Rear Spar of the Center Wing Box
Figure 601/TASK 57-10-00-991-004

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(b) Other damage (cracks, scratches, stress, marks, dents, bumps,..)
:
- If you find this type of damage, refer to the Structural Repair
R Manual (Ref. ASRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-410-053
A. Close Access
(1) Install the access covers 147AZ, 148AZ (Ref. TASK 57-17-11-400-001).
(2) Make sure that the work area is clean and clear of tool(s) and other
items.

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R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-10-00-220-001
Special Detailed Inspection of Center Wing Box Rear Spar around Access Door
Cutouts
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific torch
No specific access platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-003 USA AMS 3819
LINT-FREE COTTON CLOTH (Ref. 20-31-00)

R

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201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

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Feb 01/10
528-599,
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32-12-00-010-001 Open the Main Gear Doors for Access

32-12-00-410-001 Close the Main Gear Doors after Access
NTM 571109
SRM 511100,P.Block 001 (for corrective action)
SRM 51110000 (for corrective action)
57-10-00-991-026 Fig. 602
3. __________
Job Set-up
Subtask 57-10-00-010-058
A. Get Access
(1) Open the Main Landing Gear doors (Ref. TASK 32-12-00-010-001).
(2) Install an access platform at the zone 147(148).
(4) Take a torch for the inspection.
Subtask 57-10-00-110-065
B. Preparation of the Inspection Area

(Ref. Fig. 602/TASK 57-10-00-991-026)

_______
DO NOT SMOKE.

R

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201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 606
Feb 01/10
528-599,
CES
Center Wing Box - Rear Spar - Inspection Area
Figure 602/TASK 57-10-00-991-026

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

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Feb 01/10
528-599,
CES
_______
MATERIAL/S.
004) and MISCELLANEOUS (Material No. 19-003), if necessary.
(2) Make sure that the surface of the inspection area is clean and
smooth.
(3) Do a check of the inspection area for visible damage or

discontinuities.
(4) Make sure that there is no:
(a) Corrosion damage:

Manual (Ref. SRM 512200,P.Block 001) for types, inspection,
removal and corrosion protection.
(b) Other damage (cracks, scratches, stress, marks, dents, bumps,

...):
Manual (Ref. SRM 511100,P.Block 001) for damage classification
and corrective action.
4. Procedure
_________
Subtask 57-10-00-250-050
A. Inspection
(Ref. Fig. 602/TASK 57-10-00-991-026)
(1) Do a special detailed inspection of the center wing box rear spar
around access door cutouts. Refer to the Non-destructive Testing
Manual (Ref. NTM 571109).
(2) Make a report of damage after NDT inspection:

- If you find damage, refer to the Structural Repair Manual (Ref.
SRM 51220000) for types, inspection, removal and corrosion
protection.

R

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201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

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Feb 01/10
528-599,
CES
(b) Other damage (cracks, scratches, stress, marks, dents, bumps...):
Manual (Ref. SRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-410-058
A. Close Access
items.
(3) Remove the access platform.
(4) Close the Main Landing Gear doors (Ref. TASK 32-12-00-410-001).

R

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201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 609
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-10-00-200-006
Detailed Inspection of Center Wing Spanwise formed Angle along Lower Edge of
Front Spar, Forward Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-54-12-000-001 Removal of the FWD Cargo Compartment Partition FR34

25-54-12-400-001 Installation of the FWD Cargo Compartment Partition
FR34
25-80-00-000-001 Removal of the Insulation Blankets
25-80-00-400-001 Installation of the Insulation Blankets
52-30-00-860-003 Open the FWD or AFT Cargo-Compartment Door with the
Hand Pump
52-30-00-860-004 Close the FWD or AFT Cargo-Compartment Door with the
Hand Pump
R ASRM 51220000
R ASRM 51110000 (for corrective action)
57-10-00-991-006 Fig. 603
3. __________
Job Set-up
Subtask 57-10-00-010-055
A. Get Access
(1) Put an access platform in position at zone 825.
(2) Open the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
003).
(3) Remove the access panels 131PW, 132PW (Ref. TASK 25-54-12-000-001).
(4) Remove the insulation blankets (Ref. TASK 25-80-00-000-001).
Subtask 57-10-00-110-066

_______
DO NOT SMOKE.

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_______
MATERIAL/S.
(1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
necessary.
4. Procedure
_________
Subtask 57-10-00-220-051
A. Inspection
(Ref. Fig. 603/TASK 57-10-00-991-006)
(1) Do a detailed inspection along the spar of the formed angle in the
center wing box. This inspection is applicable along the lower edge
of the front spar on the forward face.

R Manual (Ref. ASRM 51220000) for types of corrosion, inspection,
(b) Other damage (cracks, scratches, stress, marks, dents, bumps,..):

corrective action.
5. Close-up
________
Subtask 57-10-00-410-055
A. Close Access
items.
(2) Install the insulation blankets (Ref. TASK 25-80-00-400-001).
(3) Install the access panels 131PW, 132PW (Ref. TASK 25-54-12-400-001).
(4) Close the forward cargo-compartment door 825 (Ref. TASK 52-30-00-860-
004).

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Forward Spar of the Center Wing Box
Figure 603/TASK 57-10-00-991-006

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Aug 01/03
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(5) Remove the access platform(s).

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TASK 57-10-00-220-002
Special Detailed Inspection of Center Wing Box at Ends of Lower Skin

Stiffeners, 8 to 15, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 FLASHLIGHT
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

51-76-12-300-001 Local Repair of the Fuel Tank Sealant
R ASRM 51761200
NTM 571106

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-10-00-991-025 Fig. 604
3. __________
Job Set-up
Subtask 57-10-00-010-062
A. Get Access
(1) Open the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-010-
001).
(2) Put an access platform in position at zone 147 (148).
(4) Take a FLASHLIGHT for the inspection.
Subtask 57-10-00-110-064

(Ref. Fig. 604/TASK 57-10-00-991-025)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove the sealant from the inspection area.

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R Center Wing Box - Lower Skin
Figure 604/TASK 57-10-00-991-025

R

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necessary.
smooth.
(4) Do a visual check of the inspection area for damage or

discontinuities.

Manual (Ref. SRM 512200,P.Block 001) for types of corrosion,
inspection, removal and corrosion protection.

...):
4. Procedure
_________
Subtask 57-10-00-250-052
A. Inspection
(Ref. Fig. 604/TASK 57-10-00-991-025)
(1) Do a special detailed inspection of the center wing box at lower-skin

stiffener ends 8 to 15. This inspection is applicable on the left and
R right sides (Ref. NTM 571106).

- if you find damage, refer to the Structural Repair Manual (Ref.
R SRM 51220000) for types of corrosion, inspection, removal and

R Manual (Ref. SRM 51110000) for damage classification and
corrective action.

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5. Close-up
________
Subtask 57-10-00-390-052
A. Sealant Application
(1) Apply sealant on the inspection area (Ref. TASK 51-76-12-300-001) and
R (Ref. ASRM 51761200).
Subtask 57-10-00-410-061
B. Close Access
items.
(4) Close the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-410-
001).

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TASK 57-10-00-200-012
Detailed Inspection of Center Wing Box, Rear Spar Aft Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific flashlight
No specific access platform 1.8 m (5 ft. 11 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific masking paper

Material No. 08-074
MASKING TAPE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-005 AIB TN 10138 TYPE I GRADE 2
CORROSION PREVENTIVE TEMPORARY PROTECTIVE COMPOUND
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 15-007 AIB TN 10138 TYPE II GRADE 1
(Ref. 20-31-00)
(Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-010 Fig. 605
3. __________
Job Set-up
Subtask 57-10-00-010-071
A. Get Access
(1) Open the main landing-gear doors (Ref. TASK 32-12-00-010-001).
(2) Put an access platform in position at the zone 147.
(3) Use a flashlight for the inspection.
Subtask 57-10-00-110-050

_______
DO NOT SMOKE.
necessary.

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4. Procedure
_________
Subtask 57-10-00-220-053
A. Inspection
(Ref. Fig. 605/TASK 57-10-00-991-010)
(1) Do a detailed inspection of the aft face of the rear spar of the
center wing box.


:
corrective action.
Subtask 57-10-00-916-050
B. Application of Temporary Protection

(Ref. Fig. 605/TASK 57-10-00-991-010)
CAUTION : DO NOT APPLY TEMPORARY PROTECTION ON THE OXYGEN SYSTEMS.

_______
MAKE SURE THAT THE TEMPORARY PROTECTION DOES NOT GET:
-ON COMPOSITE PARTS, CONTROL CABLES, PULLEYS,TEFLON BEARINGS.
-ON LUBRICATED SURFACES.
-IN DRAIN VALVES OR OTHER ORIFICES.
TEMPORARY PROTECTION ON OR IN THESE PARTS CAN CAUSE DAMAGE.
(1) Apply masking paper or masking tape BONDING AND ADHESIVE COMPOUNDS
(Material No. 08-074) on the equipment and fittings adjacent to the
area.
(2) Apply a layer of STORAGE PRESERVATION (Material No. 15-005) or

STORAGE PRESERVATION (Material No. 15-006) to the inspection area.

(4) Remove the masking paper or the masking tape.

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Center Wing Box - Rear Spar - Aft Face
Figure 605/TASK 57-10-00-991-010

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INTENTIONALLY BLANK

R

57-10-00

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5. Close-up
________
Subtask 57-10-00-410-069
A. Close Access
items.
(3) Close the main landing-gear doors (Ref. TASK 32-12-00-410-001).

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CES
TASK 57-10-00-200-013
Detailed Inspection of Center Wing Box, Bottom Skin Lower Surface, from
Stringer 11 to Stringer 15, between Y=+/-1292, as far as visible
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
53-35-13-000-002 Removal of the Quick-Release Access Panels from the
Belly Fairing Structure
53-35-13-400-002 Installation of the Quick-Release Access Panels on
the Belly Fairing Structure
R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-011 Fig. 606
3. __________
Job Set-up
Subtask 57-10-00-010-072
A. Get Access
(2) Put an access platform in position at the zone 147 (148).
(3) Remove the access panels.

191CT, 192CT, 191LB
192LB
(Ref. TASK 53-35-11-000-001)
191BB, 191EB, 191KB
192EB, 192FB, 192KB
195AB, 196AB (Ref. TASK 53-35-13-000-002).
Subtask 57-10-00-110-051

_______
DO NOT SMOKE.

_______
MATERIAL/S.

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necessary.
4. Procedure
_________
Subtask 57-10-00-220-054
A. Inspection
(Ref. Fig. 606/TASK 57-10-00-991-011)
(1) Do a detailed inspection of the external structure of the center wing

box from STIF11 to STIF15, between Y = +/- 1292.


:
- If you find other damage, refer to the Structural Repair Manual
R (Ref. ASRM 51110000) for damage classification and corrective
action.
5. Close-up
________
Subtask 57-10-00-410-070
A. Close Access
items.
(2) Install the access panels

191CT, 192CT, 191LB
192LB
(Ref. TASK 53-35-11-400-001)
191BB, 191EB, 191KB
192EB, 192FB, 192KB
195AB, 196AB (Ref. TASK 53-35-13-400-002).

EFF :

ALL 57-10-00

Page 628
Aug 01/08

CES
Center Wing Box - External Surface on the Bottom Face - Inspection Area
Figure 606/TASK 57-10-00-991-011

EFF :

ALL 57-10-00

Page 629
Nov 01/04
R
CES
R (4) Close the main landing-gear doors (Ref. TASK 32-12-00-410-001).

EFF :

ALL 57-10-00

Page 630
Feb 01/07

CES
TASK 57-10-00-200-014
Detailed Inspection of Center Wing Box, Bottom Skin Upper Surface, including
Stringers, from Stringer 6 to Stringer 11, between Y=+/-765 ...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-012 Fig. 607

EFF :

ALL 57-10-00

Page 631
Aug 01/08

CES
3. __________
Job Set-up
Subtask 57-10-00-010-063
A. Get Access
Subtask 57-10-00-110-052

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 57-10-00-220-055
A. Inspection
(Ref. Fig. 607/TASK 57-10-00-991-012)
(1) Do a detailed inspection of the internal structure of the center wing

box. This inspection includes the stringers and is applicable:
- From STIF6 to STIF11, between Y = +/- 765
- From STIF11 to STIF15, between Y = +/- 1292.

EFF :

ALL 57-10-00

Page 632
Nov 01/04
R
CES
Center Wing Box - Internal Surface on the Top Face - Inspection Area
Figure 607/TASK 57-10-00-991-012

R

EFF :

ALL 57-10-00

Page 633
Nov 01/04

CES


:
R (Ref. ASRM 51110000) for damage classification and corrective
action.
5. Close-up
________
Subtask 57-10-00-410-062
A. Close Access
items.

EFF :

ALL 57-10-00

Page 634
Aug 01/08

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-10-00-220-003
Special Detailed Inspection of Center Wing Box, Drain Holes on Stringer 13 and
Stringer 14 on Bottom Skin, Upper Surface (12 Places)
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 635
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 571136
57-10-00-991-027 Fig. 608
3. __________
Job Set-up
Subtask 57-10-00-010-064
A. Get Access
Subtask 57-10-00-110-053

(Ref. Fig. 608/TASK 57-10-00-991-027)

_______
DO NOT SMOKE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 636
Feb 01/10
528-599,
CES
Center Wing Box - Drain Holes - Inspection Area
Figure 608/TASK 57-10-00-991-027

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 637
Feb 01/10
528-599,
CES
_______
MATERIAL/S.
necessary.
smooth.

discontinuities.


...):
(Ref. SRM 511100,P.Block 001) for damage classification and
corrective action.
4. Procedure
_________
Subtask 57-10-00-250-053
A. Inspection
(Ref. Fig. 608/TASK 57-10-00-991-027)
(1) Do a special detailed inspection of the center wing box, drain holes
on STIF13 and STIF14 on bottom skin, upper surface structure. Refer
to the Non-destructive Testing Manual (Ref. NTM 571136).

Manual (Ref. SRM 51220000) for types of corrosion, inspection,

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 638
Feb 01/10
528-599,
CES
(Ref. SRM 51110000) for damage classification and corrective
action.
5. Close-up
________
Subtask 57-10-00-410-063
A. Close Access
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 639
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-10-00-200-016
Detailed Inspection of Center Wing Box, Lower Skin Lower Surface, from FR36 to
FR42, between RIB1 LH and RIB1 RH, Covered by Vapor Seal
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 640
Nov 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
21-52-41-000-001 Removal of the Air Conditioning Pack 10HM (11HM)

21-52-41-400-001 Installation of the Air Conditioning Pack 10HM (11HM)
R 28-13-42-000-001 Removal of the Vapor Seal
R 28-13-42-400-001 Installation of the Vapor Seal
ASRM 51220000
ASRM 51110000 (for corrective action)
57-10-00-991-015 Fig. 609
3. __________
Job Set-up
Subtask 57-10-00-010-074
A. Get Access
(1) Open the Main Landing-Gear doors (Ref. TASK 32-12-00-010-001).
(2) Put an access platform in position at the zones 191, 192, 195 and
196.
(3) Remove the wing-to-fuselage fairings:

191CT, 192CT, 191LB and 192LB (Ref. TASK 53-35-11-000-001).
(4) Remove the quick-release access panels:

191BB, 191EB, 191KB, 192EB, 192FB, 192KB, 195AB and 196AB (Ref. TASK
53-35-13-000-002).

EFF :

ALL 57-10-00

Page 641
Feb 01/09

CES
Subtask 57-10-00-020-050
B. Removal of the Components
(1) Remove the air conditioning pack (Ref. TASK 21-52-41-000-001).
R (2) Remove the vapor seal (Ref. TASK 28-13-42-000-001) and the heat
R shields.
(3) Use a FLASHLIGHT for the inspection.
Subtask 57-10-00-110-055
C. Cleaning of the Structure

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 57-10-00-220-057
A. Inspection
(Ref. Fig. 609/TASK 57-10-00-991-015)
(1) Do a detailed inspection of the structure on the lower face of the

center wing box. This inspection is applicable from FR36 to FR42,
between RIB1 left side and RIB1 right side below the vapor seal.

EFF :

ALL 57-10-00

Page 642
Feb 01/09

CES
Lower Surface Skin on the Center Wing Box from FR36 to FR42, between RIB1 left
side and RIB1 right side
Figure 609/TASK 57-10-00-991-015

EFF :

ALL

57-10-00 Page 643
Nov 01/04
R
CES

Manual (Ref. ASRM 51220000) for types, inspection, removal and

Manual (Ref. ASRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-420-050
A. Installation of the Components
R (1) Install the heat shields and the vapor seal (Ref. TASK 28-13-42-400-
R 001).
(2) Install the air conditioning pack (Ref. TASK 21-52-41-400-001).
Subtask 57-10-00-410-072
B. Close Access
items.
(2) Install the wing-to-fuselage fairings:

191CT, 192CT, 191LB and 192LB (Ref. TASK 53-35-11-400-001).
(3) Install the quick-release access panels:

191BB, 191EB, 191KB, 192EB, 192FB, 192KB, 195AB and 196AB (Ref. TASK
53-35-13-400-002).
(5) Close the Main Landing-Gear doors (Ref. TASK 32-12-00-410-001).

EFF :

ALL 57-10-00

Page 644
Feb 01/09

CES
TASK 57-10-00-200-017
Detailed Inspection of Center Wing Box, Stringer Web at Junction with Strut
Attach Fittings on Upper Stringers 2, 3, 8, 9, 15, 16
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-016 Fig. 610

EFF :

ALL 57-10-00

Page 645
Aug 01/08

CES
3. __________
Job Set-up
Subtask 57-10-00-010-065
A. Get Access
(2) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the

zones 147 and 148.
(3) Remove the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-000-
001).
(4) Use a FLASHLIGHT, if necessary.
Subtask 57-10-00-110-056

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.

EFF :

ALL 57-10-00

Page 646
Nov 01/04
R
CES
4. Procedure
_________
Subtask 57-10-00-220-058
A. Inspection
(Ref. Fig. 610/TASK 57-10-00-991-016)
(1) Do a detailed inspection of the stringer web at the junction with the
strut attach fittings. This inspection is applicable at STIFS 2, 3,
8, 9, 15 and 16 of the center wing box.

(b) Other damage (cracks, scratches, stress, marks dents, bumps,..):

corrective action.
5. Close-up
________
Subtask 57-10-00-410-064
A. Close Access
items.
(2) Install the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-400-
001).

EFF :

ALL 57-10-00

Page 647
Aug 01/08

CES
Stringer Web at the junction with the Strut Attach Fitting on the upper STIFS
2, 3, 8, 9, 15, 16 of the Center Wing Box
Figure 610/TASK 57-10-00-991-016

EFF :

ALL

57-10-00 Page 648
Nov 01/04
R
CES
R **ON A/C 051-052,
R TASK 57-10-00-220-005
R Special Detailed Inspection of Center Wing Box, Rear Spar, Edge of Lower Flange
R at Corner Fitting, LH/RH
R 1. __________________
Reason for the Job
R Refer to the MPD TASK: 571192-01
R 2. ______________________
R A. Fixtures, Tools, Test and Support Equipment
R -------------------------------------------------------------------------------
R REFERENCE QTY DESIGNATION
R -------------------------------------------------------------------------------
R No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE

R No specific 1 FLASHLIGHT
R B. Consumable Materials
R -------------------------------------------------------------------------------
R REFERENCE DESIGNATION
R -------------------------------------------------------------------------------
R No specific nonmetallic scraper

R Material No. 11-004 USA MIL-T-81533
R 1.1.1TRICHLOROETHANE (METHYL CHLOROFORM)
R (Ref. 20-31-00)
R Material No. 19-003 USA AMS 3819
R LINT-FREE COTTON CLOTH (Ref. 20-31-00)

R

EFF :

051-052, 57-10-00

Page 649
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 571192
R SRM 51110000 (for corrective action)
57-10-00-991-030 Fig. 611
3. __________
Job Set-up
Subtask 57-10-00-010-067
A. Get Access
(1) Open the Main Landing-Gear doors (Ref. TASK 32-12-00-010-001).
(2) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position at the

zones 147 and 148.
(3) Remove the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-000-
001).
Subtask 57-10-00-110-058

_______
DO NOT SMOKE.

EFF :

051-052, 57-10-00

Page 650
Aug 01/08

CES
_______
MATERIAL/S.
(1) Remove the sealant from the inspection area with a nonmetallic
scraper.
necessary.
smooth.
(4) Do a check of the inspection area for damage or discontinuities.

(b) Other damage (cracks, scratches, stress, marks dents, bumps...):

4. Procedure
_________
Subtask 57-10-00-250-054
A. Inspection
(Ref. Fig. 611/TASK 57-10-00-991-030)
(1) Do a special detailed inspection of the edge of the rear spar of the
center wing box. This inspection is applicable to the edge of the
R lower flange at the corner fitting, left and right sides (Ref. NTM
R 571192).
(2) Make a report of the damage after the NDT inspection:


EFF :

051-052, 57-10-00

Page 651
Aug 01/08

CES
R Center Wing Box - Rear Spar - Edge of the Lower Flange at the Corner Fitting
R Figure 611/TASK 57-10-00-991-030

R

EFF :

051-052, 57-10-00

Page 652
May 01/05

CES
corrective action.
Subtask 57-10-00-914-050
B. Application of Sealant
(1) Apply sealant on the inspection area.
5. Close-up
________
Subtask 57-10-00-410-066
A. Close Access
items.
(2) Install the access covers 147AZ and 148AZ (Ref. TASK 57-17-11-400-
001).
(4) Close the Main Landing-Gear doors (Ref. TASK 32-12-00-410-001).

EFF :

051-052, 57-10-00

Page 653
Aug 01/08

CES
R **ON A/C ALL
TASK 57-10-00-200-019
Detailed Inspection of Center Wing Box, Lower Skin Lower Surface, From FR36 to
FR42, between RIB1 LH and RIB1 RH, Including Lower Splice at RIB1...
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 08-074
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 654
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SRM 511100 PB 001
SRM 512200 PB 001
R 57-10-00-991-019 Fig. 612
3. __________
Job Set-up
Subtask 57-10-00-010-075
A. Get Access
(2) Put an access platform in position at the zones 191,192,195 and 196.
(3) Remove the wing-to-fuselage fairings:

191CT, 191LB, 192CT and 192LB (Ref. TASK 53-35-11-000-001).
(4) Remove the quick-release access panels:

191BB, 191EB, 192EB, 192FB, 195BB and 196BB (Ref. TASK 53-35-13-000-
002).

EFF :

ALL 57-10-00

Page 655
May 01/05

CES
Subtask 57-10-00-110-059

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 57-10-00-220-059
A. Inspection
R (Ref. Fig. 612/TASK 57-10-00-991-019)
(1) Do a detailed inspection of the lower surface of the lower skin of

the center wing box. This inspection is applicable from FR36 to FR42,
between RIB1 left side and RIB1 right side. This inspection includes
the lower splice at RIB1, as far as you can see.

Manual (Ref. SRM 512200 PB 001) for types of corrosion,

Manual (Ref. SRM 511100 PB 001) for damage classification and
corrective action.

EFF :

ALL 57-10-00

Page 656
May 01/05

CES
Center Wing Box - Lower Surface of the Lower Skin from FR36 to FR42
R Figure 612/TASK 57-10-00-991-019

EFF :

ALL 57-10-00

Page 657
May 01/05

CES
Subtask 57-10-00-916-051
B. Application of the Temporary Protection

_______
(1) Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) or masking paper on the equipment and fittings adjacent to the
area.

STORAGE PRESERVATION (Material No. 15-006) to the inspected area.
5. Close-up
________
Subtask 57-10-00-410-073
A. Close Access
items.
(2) Install the wing-to-fuselage fairings:

191CT, 191LB, 192CT and 192LB (Ref. TASK 53-35-11-400-001).
(3) Install the quick-release access panels:

191BB, 191EB, 192EB, 192FB, 195BB and 196BB (Ref. TASK 53-35-13-400-
002).

EFF :

ALL 57-10-00

Page 658
May 01/05
R
CES
TASK 57-10-00-200-020
Detailed Inspection of Center Wing Box, Front Spar, Forward Face
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
25-80-00-000-001 Removal of the Insulation Blankets

25-80-00-400-001 Installation of the Insulation Blankets
52-30-00-860-003 Open the FWD or AFT Cargo-Compartment Door with the
Hand Pump
52-30-00-860-004 Close the FWD or AFT Cargo-Compartment Door with the
Hand Pump
R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-020 Fig. 613

EFF :

ALL 57-10-00

Page 659
Aug 01/08

CES
3. __________
Job Set-up
Subtask 57-10-00-010-076
A. Get Access
(1) Put an access platform in position at the FWD cargo-compartment door

825.
(2) Open the FWD cargo-compartment door 825

(Ref. TASK 52-30-00-860-003).
(3) Remove the FWD cargo-compartment linings.
(4) Remove the insulation blankets (Ref. TASK 25-80-00-000-001).
Subtask 57-10-00-110-060

_______
DO NOT SMOKE.

_______
MATERIAL/S.
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003), if necessary.

EFF :

ALL 57-10-00

Page 660
May 01/05
R
CES
4. Procedure
_________
Subtask 57-10-00-220-060
A. Inspection
(Ref. Fig. 613/TASK 57-10-00-991-020)
(1) Do a detailed inspection of the forward face of the front spar of the
center wing box.

R Manual (Ref. ASRM 51220000) for types, inspection, removal and

corrective action.
5. Close-up
________
Subtask 57-10-00-410-074
A. Close Access
items.
(2) Install the insulation blankets (Ref. TASK 25-80-00-400-001).
(3) Install the FWD cargo-compartment linings.
(4) Close the FWD cargo-compartment door 825 (Ref. TASK 52-30-00-860-
004).

EFF :

ALL 57-10-00

Page 661
Aug 01/08

CES
Front Spar of the Center Wing Box
R Figure 613/TASK 57-10-00-991-020

EFF :

ALL 57-10-00

Page 662
May 01/05

CES
TASK 57-10-00-200-021
Detailed Inspection of Center Wing Box, Upper Skin Upper Surface and Beams,
Including Frame Feet between FR36 and FR42
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-074

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 663
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
52-10-00-010-001 Opening of the Passenger/Crew Door

52-10-00-410-001 Closing of the Passenger/Crew Door
53-22-12-000-001 Removal of the Cabin Floor Panels
53-22-12-400-001 Installation of the Cabin Floor Panels
R ASRM 51110000
R ASRM 51220000
R
57-10-00-991-021 Fig. 614
3. __________
Job Set-up
Subtask 57-10-00-010-077
A. Get Access
(1) Put an access platform in position at the passenger/crew door 831

(841).
(2) Open the passenger/crew door 831 (841) (Ref. TASK 52-10-00-010-001).
(3) Remove the floor panels between FR36 and FR42:

241HF, 241EF, 241FF, 241GF, 242FF, 242GF and 242HF (Ref. TASK 53-22-
12-000-001).
(4) Remove the linings and insulation, if necessary.
Subtask 57-10-00-110-061

_______
DO NOT SMOKE.

EFF :

ALL 57-10-00

Page 664
Aug 01/08

CES
_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 57-10-00-220-061
A. Inspection
(Ref. Fig. 614/TASK 57-10-00-991-021)
(1) Do a detailed inspection of the upper surface of the upper skin of

the center wing box. This inspection includes the beams and the frame
feet between FR36 and FR42.

(b) Other damage (cracks, scratches, stress, marks dents, bumps,...):

corrective action.
Subtask 57-10-00-916-052
B. Application of Temporary Protection

(Ref. Fig. 614/TASK 57-10-00-991-021)

_______
(1) Apply masking tape BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
074) or masking paper on the equipment and fittings adjacent to the
area.

EFF :

ALL 57-10-00

Page 665
Aug 01/08

CES
Center Wing Box - Upper Skin - Upper Surface
R Figure 614/TASK 57-10-00-991-021

EFF :

ALL 57-10-00

Page 666
May 01/05

CES
NOTE : This is only applicable to the top skin beams, between FR36 to
____
FR42.

NOTE : This is only applicable to the top skin beams, between FR36 to
____
FR42.
5. Close-up
________
Subtask 57-10-00-410-075
A. Close Access
items.
(2) Install the linings and insulation, if removed.
(3) Install the floor panels between FR36 and FR42:

241HF, 241EF, 241FF, 241GF, 242FF, 242GF and 242HF (Ref. TASK 53-22-
12-400-001).
(4) Close the passenger/crew door 831 (841) (Ref. TASK 52-10-00-410-001).

EFF :

ALL 57-10-00

Page 667
May 01/05
R
CES
TASK 57-10-00-200-022
Detailed Inspection of Outer Wing Box, External Surface of RIB 1 and Upper
Surface of Triform Fitting, between Front Spar and Rear Spar
WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
START A TASK ON OR NEAR:
- THE FLIGHT CONTROLS
- THE FLIGHT CONTROL SURFACES
- THE LANDING GEAR AND THE RELATED DOORS
- COMPONENTS THAT MOVE.
WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific warning notices

98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
98D57004013000 2 HOOK-COVER (RIB 2 SURGE DOORS)
98D57004014000 2 HOOK-COVER (RIB2-SURGE DOORS)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 668
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
28-00-00-910-001 Fuel Safety Procedures

28-10-00-910-001 Safety Procedures When You Do Work in a Fuel Tank
28-10-00-910-002 Access to the Fuel Tanks and the Work Areas
57-27-11-000-001 Removal of the Access Panel (540AB, 540BB, 540CB,
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
57-27-11-400-001 Installation of the Access Panel (540AB, 540BB,
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
R ASRM 51110000
R ASRM 51220000
57-10-00-991-022 Fig. 615
3. __________
Job Set-up
Subtask 57-10-00-941-070
A. Safety Precautions
WARNING : OBEY THE FUEL SAFETY PROCEDURES.

_______
(1) Obey the fuel safety precautions (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
on the flap/slat control lever.
(3) Put warning notices in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-10-00-010-069
B. Get Access
(1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the access
panels 540AB and 640AB.
(2) Remove the access panels:

(Ref. TASK 57-27-11-000-001) (Ref. TASK 28-10-00-910-002)
- for the left wing: 540AB
- for the right wing: 640AB.

EFF :

ALL 57-10-00

Page 669
Feb 01/10

CES
(3) Open the RIB2 surge doors:
- for the left wing: 540AZ, 540BZ
- for the right wing: 640AZ, 640BZ.
(4) Install the HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000) on the

forward surge doors.
(5) Install the HOOK-COVER (RIB2-SURGE DOORS) (98D57004014000) on the aft

surge doors.
Subtask 57-10-00-110-062
C. Cleaning of the Structure

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
4. Procedure
_________
Subtask 57-10-00-220-062
A. Inspection
(Ref. Fig. 615/TASK 57-10-00-991-022)
(1) Do a detailed inspection of:

- the external surface of RIB1
- the top surface of the triform fitting
of the outer wing box.
This inspection is applicable between the front spar and the rear
spar.

EFF :

ALL 57-10-00

Page 670
Nov 01/09
R
CES
RIB1 - Left and Right Sides - External Structure
Figure 615/TASK 57-10-00-991-022

EFF :

ALL 57-10-00

Page 671
Nov 01/09
R
CES


corrective action.
5. Close-up
________
Subtask 57-10-00-410-068
A. Close Access
(1) Remove the HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000) on the

(2) Remove the HOOK-COVER (RIB2-SURGE DOORS) (98D57004014000) on the aft

surge doors.
(3) Close the RIB2 surge doors:

- for the right wing: 640AZ, 640BZ.
(4) Install the access panels:

(Ref. TASK 57-27-11-400-001)
- for the left wing: 540AB
- for the right wing: 640AB.
Subtask 57-10-00-942-079
B. Put the Aircraft back to its Initial Configuration.
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever.
items.
(3) Remove the warning notice(s).

EFF :

ALL 57-10-00

Page 672
Feb 01/10

CES
TASK 57-10-00-200-023
Special Detailed Inspection of CWB, Upper Surface of Triform Fitting (On First
Row of Fasteners from RIB1), between Stringer No 8 and FR42, LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

51-76-12-300-002 Repair of the Fuel Tank Fillet
R ASRM 51761200
NTM 571181

EFF :

ALL 57-10-00

Page 673
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-10-00-991-023 Fig. 616
**ON A/C 301-399,
57-10-00-991-023-A Fig. 616A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-10-00-010-080
A. Get Access
(2) Put an access platform in position at the zone 147(148).
Subtask 57-10-00-110-069
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 616/TASK 57-10-00-991-023)

EFF :

ALL 57-10-00

Page 674
Feb 01/10

CES
First Row of Fasteners from RIB1 on the Upper Surface of the Triform Fitting
Figure 616/TASK 57-10-00-991-023

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 675
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK

R

57-10-00

Page 676
Nov 01/09

CES
R **ON A/C 301-399,
R (Ref. Fig. 616A/TASK 57-10-00-991-023-A)
R **ON A/C ALL

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove the sealant from the fasteners (1) in the inspection area.
necessary.
smooth.

discontinuities.


...):

EFF :

ALL 57-10-00

Page 677
May 01/09

CES
R First Row of Fasteners from RIB1 on the Upper Surface of the Triform Fitting
R Figure 616A/TASK 57-10-00-991-023-A

R

EFF :

301-399, 57-10-00

Page 678
May 01/09

CES
4. Procedure
_________
Subtask 57-10-00-270-050
A. Inspection
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 616/TASK 57-10-00-991-023)
**ON A/C 301-399,
(Ref. Fig. 616A/TASK 57-10-00-991-023-A)
**ON A/C ALL
(1) Do a special detailed inspection of the first row of fasteners at

RIB1 in the center wing box. This inspection is applicable to the
upper surface of the triform fitting (2) (one each alternate bolt),
between STIF8 and FR42 (Ref. NTM 571181).

ASRM 51220000) for types of corrosion, inspection, removal and

Manual (Ref. ASRM 51110000) for damage classification and
corrective action.
5. Close-up
________
Subtask 57-10-00-370-050
A. Not Applicable

EFF :

ALL 57-10-00

Page 679
Feb 01/10

CES
Subtask 57-10-00-390-050
B. Application of Sealant
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 616/TASK 57-10-00-991-023)
**ON A/C 301-399,
(Ref. Fig. 616A/TASK 57-10-00-991-023-A)
**ON A/C ALL
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (2) Apply sealant on the fasteners (1) of the inspection areas (Ref. ASRM
R 51761200) and (Ref. TASK 51-76-12-300-002).
Subtask 57-10-00-410-079
C. Close Access
items.

EFF :

ALL 57-10-00

Page 680
Feb 01/10

CES
TASK 57-10-00-200-024
Special Detailed Inspection of Outer WB, Upper Surface of Triform Fitting (on
First Row of Fasteners from RIB1), between Stringer 8 and FR42, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 681
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
R ASRM 51761200
NTM 571182
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-10-00-991-024 Fig. 617
**ON A/C 301-399,
57-10-00-991-024-A Fig. 617A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-10-00-941-066

_______
(Ref. TASK 28-10-00-910-001).

EFF :

ALL 57-10-00

Page 682
Feb 01/10

CES
(3) Install warning notices in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-10-00-010-079
B. Get Access
(1) Put an access platform in position below the access panels 540AB and
640AB.
(2) Remove the access panels (Ref. TASK 57-27-11-000-001) , (Ref. TASK
28-10-00-910-002):
- For the left wing: 540AB
- For the right wing: 640AB.

- For the left wing: 540AZ, 540BZ
- For the right wing: 640AZ, 640BZ.


surge doors.
Subtask 57-10-00-110-068
C. Preparation for the Inspection
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 617/TASK 57-10-00-991-024)
**ON A/C 301-399,
(Ref. Fig. 617A/TASK 57-10-00-991-024-A)

EFF :

ALL 57-10-00

Page 683
Feb 01/10

CES
Outer Wing Box - Upper Surface of the Triform Fitting - Inspection Area
Figure 617/TASK 57-10-00-991-024

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-10-00

Page 684
Feb 01/10
528-599,
CES
Outer Wing Box - Upper Surface of the Triform Fitting - Inspection Area
Figure 617A/TASK 57-10-00-991-024-A

R

EFF :

301-399, 57-10-00

Page 685
May 01/09

CES
**ON A/C ALL

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove the sealant from the fasteners (10).
necessary.
smooth.

discontinuities.


...):
corrective action.

EFF :

ALL 57-10-00

Page 686
May 01/09
R
CES
4. Procedure
_________
Subtask 57-10-00-270-051
A. Inspection
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 617/TASK 57-10-00-991-024)
**ON A/C 301-399,
(Ref. Fig. 617A/TASK 57-10-00-991-024-A)
**ON A/C ALL
(1) Do a special detailed inspection of the first row of fasteners (10)

in the wing tank. This inspection is applicable from RIB1 of the
upper surface of the fitting (11), between STIF8 and FR42 (left and
right sides). Refer to the Non-destructive Testing Manual (Ref. NTM
571182).


action.
5. Close-up
________
Subtask 57-10-00-390-051
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 617/TASK 57-10-00-991-024)

EFF :

ALL 57-10-00

Page 687
Feb 01/10

CES
**ON A/C 301-399,
(Ref. Fig. 617A/TASK 57-10-00-991-024-A)
**ON A/C ALL
and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003).
R (2) Apply sealant on the fasteners (10): (Ref. ASRM 51761200), (Ref. TASK
51-76-12-300-002).
Subtask 57-10-00-410-077
B. Close Access


surge doors.

(4) Install the access panels (Ref. TASK 57-27-11-400-001):

Subtask 57-10-00-942-075
C. Put the aircraft back to its initial configuration.
items.

EFF :

ALL 57-10-00

Page 688
Feb 01/10

CES
TASK 57-10-00-200-025
Special Detailed Inspection of CWB, Lower Splice on Lower Skin Lower Surface at
RIB1 (at Two Central Rows of Fasteners), between the Stringer 8 and FR42, ...
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 689
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
NTM 571183
57-10-00-991-028 Fig. 618
3. __________
Job Set-up
Subtask 57-10-00-941-068
the flaps or slats.
Subtask 57-10-00-010-082
B. Get Access
(1) Open and safety the main landing-gear doors 734 and 744 (Ref. TASK
32-12-00-010-001).
(2) Put an access platform in position at the zones 191 and 192.
(3) Remove the access panels (Ref. TASK 53-35-11-000-001):

- For the left side: 191LB
- For the right side: 192LB.

EFF :

ALL 57-10-00

Page 690
Aug 01/09

CES
Subtask 57-10-00-110-071

(Ref. Fig. 618/TASK 57-10-00-991-028)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
smooth.

discontinuities.


...):
corrective action.

EFF :

ALL 57-10-00

Page 691
May 01/09
R
CES
Center Wing Box - Bottom Splice - Inspection Area
Figure 618/TASK 57-10-00-991-028

EFF :

ALL 57-10-00

Page 692
May 01/09
R
CES
4. Procedure
_________
Subtask 57-10-00-270-053
A. Inspection
(Ref. Fig. 618/TASK 57-10-00-991-028)
(1) Do a special detailed inspection of the two center rows of fasteners

in the center wing box. This inspection is applicable on the lower
surface of the lower splice, between STIF8 and FR42 (left and right
sides). Refer to the Non-destructive Testing Manual (Ref. NTM
571183).


action.
5. Close-up
________
Subtask 57-10-00-410-081
A. Close Access
R (1) Install the access panels (Ref. TASK 53-35-11-400-001):

- For the left side: 191LB
- For the right side: 192LB.
(2) Remove the safety devices and close the main landing-gear doors 734
and 744 (Ref. TASK 32-12-00-410-001).
Subtask 57-10-00-942-077
B. Put the aircraft back to its initial configuration.

EFF :

ALL 57-10-00

Page 693
Aug 01/09

CES
items.

EFF :

ALL 57-10-00

Page 694
May 01/09
R
CES
TASK 57-10-00-200-026
R Special Detailed Inspection (US) of Outer WB, (Holes on) Upper Half of Vertical
Tee Fitting at Junction with RIB1 and Rear Spar, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-10-00

Page 695
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
R ASRM 51761200
NTM 571185
57-10-00-991-029-A Fig. 619
3. __________
Job Set-up
Subtask 57-10-00-941-069

_______
(Ref. TASK 28-10-00-910-001).
the flaps or slats.

EFF :

ALL 57-10-00

Page 696
Feb 01/10

CES
Subtask 57-10-00-010-083
B. Get Access
(1) Put an access platform in position below the access panels 540AB and
640AB.
(2) Remove the access panels (Ref. TASK 57-27-11-000-001), (Ref. TASK 28-
10-00-910-002):



surge doors.
Subtask 57-10-00-110-072

(Ref. Fig. 619/TASK 57-10-00-991-029-A)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
(1) Remove sealant from the fasteners in the inspection area.

EFF :

ALL 57-10-00

Page 697
May 01/09
R
CES
Outer Wing Box - Vertical Tee Fitting - Inspection Area
Figure 619/TASK 57-10-00-991-029-A

EFF :

ALL 57-10-00

Page 698
May 01/09
R
CES
necessary.
smooth.

discontinuities.


...):
corrective action.
4. Procedure
_________
Subtask 57-10-00-270-054
A. Inspection
(Ref. Fig. 619/TASK 57-10-00-991-029-A)
(1) Do a special detailed inspection of the upper half of the vertical

tee fitting, in the outer wing box. This inspection is applicable at
the junction with RIB1 and the rear spar (left and right sides).
Refer to the Non-destructive Testing Manual (Ref. NTM 571185).


action.

EFF :

ALL 57-10-00

Page 699
May 01/09
R
CES
5. Close-up
________
Subtask 57-10-00-390-055
(Ref. Fig. 619/TASK 57-10-00-991-029-A)
004) and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-
003).
R (2) Apply sealant on the inspection area: (Ref. ASRM 51761200),

(Ref. TASK 51-76-12-300-002).
Subtask 57-10-00-410-083
B. Close Access


surge doors.

(4) Install the access panels (Ref. TASK 57-27-11-400-001):

Subtask 57-10-00-942-078
C. Put the aircraft back to its initial configuration.
items.

EFF :

ALL 57-10-00

Page A600
Feb 01/10

CES
TASK 57-10-00-220-006
R Special Detailed Inspection (US) of Center Wing Box, Cruciform Fitting, Rear
R Spar at the Level of Frame 42 LH/RH
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 571147
57-10-00-991-031 Fig. 620

EFF :

ALL 57-10-00

Page A601
May 01/09

CES
3. __________
Job Set-up
Subtask 57-10-00-010-084
A. Get Access
R (1) Put an access platform in position at zones 191 and 192.
(2) Remove the wing-to-fuselage fairings 191DT, 191ET, 192DT and 192ET
(Ref. TASK 53-35-11-000-001).
Subtask 57-10-00-110-073

(Ref. Fig. 620/TASK 57-10-00-991-031)

_______
DO NOT SMOKE.

_______
MATERIAL/S.
necessary.
smooth.

discontinuities.

Manual (Ref. SRM 512200,P.Block 001) for types, inspection,

EFF :

ALL 57-10-00

Page A602
May 01/09

CES
Center Wing Box - Rear Spar of the Cruciform Fitting at FR42
Figure 620/TASK 57-10-00-991-031

EFF :

ALL 57-10-00

Page A603
May 01/09
R
CES
4. Procedure
_________
Subtask 57-10-00-270-055
A. Inspection
(Ref. Fig. 620/TASK 57-10-00-991-031)
(1) Do a special detailed inspection of the rear spar of the cruciform

fitting of the Center Wing Box. This inspection is applicable at
FR42, left and right sides (Ref. NTM 571147).

SRM 51220000) for types of corrosion, inspection, removal and

corrective action.
NOTE : If you find cracks when you do the NMT 571147 P. Block 401
____
procedure, refer to AIRBUS before the subsequent flight.
5. Close-up
________
Subtask 57-10-00-410-084
A. Close Access
items.
(2) Install the wing-to-fuselage fairings 191DT, 191ET, 192DT and 192ET
(Ref. TASK 53-35-11-400-001).

EFF :

ALL 57-10-00

Page A604
May 01/09

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
R TASK 57-10-00-270-001
R Special Detailed Inspection of Lower Panels in Center and Outer Wing Box at
R Level of Rib 1 Junction
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific access platform 2 m (6 ft. 7 in.)

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A605
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 53-35-11-000-001 Removal of the Wing-to-Fuselage Fairings
R 53-35-11-400-001 Installation of the Wing-to-Fuselage Fairings
R
NTM 571175
SRM 511100 P.Block 001 (for corrective action)
SRM 542200 P.Block 001 (for corrective action)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
Post SB 57-1130 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
57-10-00-991-033 Fig. 621
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
3. __________
Job Set-up
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
Post SB 57-1130 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
Subtask 57-10-00-010-087
A. Get Access
R (1) Open the Main Landing Gear doors 834 and 844 (Ref. TASK 32-12-00-010-
001).
R (2) Put an access platform in position at zones 147 and 148.
R (3) Remove the wing-to-fuselage fairing panels 191LB, 192LB, 147CB and
R 148DB (Ref. TASK 53-35-11-000-001).
R (4) Use a FLASHLIGHT for the inspection.

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A606
Feb 01/10

CES
R Subtask 57-10-00-110-076
R B. Preparation of the Inspection Area

R (Ref. Fig. 621/TASK 57-10-00-991-033)
R WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL

_______
R MATERIALS ONLY WITH A GOOD SUPPLY OF AIR.
R OBEY THE MANUFACTURERS INSTRUCTIONS.
R PUT ON PROTECTIVE CLOTHING.
R DO NOT GET THEM IN YOUR MOUTH.
R DO NOT SMOKE.
R DO NOT BREATHE THE GAS.
R THESE MATERIALS ARE POISONOUS, FLAMMABLE AND SKIN IRRITANT.
R GET MEDICAL HELP IF YOUR SKIN OR EYES BECOME IRRITATED.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
R USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
R (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003) if
R necessary.
R (2) Make sure that the surface of the inspection area is clean and
R smooth.
R (3) Do a visual check of the inspection area for damage or

R discontinuities.
R (4) Make sure that there is no:
R (a) Corrosion damage:

R - if you find corrosion damage, refer to the Structural Repair
R Manual (Ref. SRM 542200 P.Block 001) for types of corrosion,
R inspection, removal and corrosion protection.
R (b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

R - If you find this type of damage, refer to the Structural Repair
R Manual (Ref. SRM 511100 P.Block 001) for damage classification
R and corrective action.

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A607
Aug 01/09

CES
R Lower Panels in Center and Outer Wing Box at Level of Rib 1 Junction
R Figure 621/TASK 57-10-00-991-033

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A608
Aug 01/09

CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
Post SB 57-1130 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
Subtask 57-10-00-270-057
A. Inspection
(Ref. Fig. 621/TASK 57-10-00-991-033)
(1) Do special detailed inspection of lower panels in center and outer

wing box at level of rib 1 junction (Ref. NTM 571175).

- if you find damage, refer to the Structural Repair Manual (Ref.
SRM 51220000) for types of corrosion, inspection, removal and

corrective action.
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
5. Close-up
________
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238,
Post SB 57-1130 For A/C 001-049,051-099,101-149,151-199,201-233,236-238,
Subtask 57-10-00-410-087
A. Close Access
R (1) Install the wing-to-fuselage fairing panels 191LB, 192LB, 147CB and
R 148DB (Ref. TASK 53-35-11-400-001).

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A609
Feb 01/10

CES
R (3) Close the Main Landing Gear doors 834 and 844 (Ref. TASK 32-12-00-
410-001).
Subtask 57-10-00-860-051
B. Put the aircraft back to its initial configuration.
items.

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238,
57-10-00

Page A610
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R TASK 57-10-00-270-002
R Special Detailed Inspection of Lower Stiffeners in Center and Outer Wing Box at
R Level of Rib 1 Junction
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific access platform 2 m (6 ft. 7 in.)

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (Ref. 20-31-00)

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A611
Aug 01/09

CES
R C. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 32-12-00-010-001 Open the Main Gear Doors for Access

R 32-12-00-410-001 Close the Main Gear Doors after Access
R 57-17-11-000-001 Removal of the Covers 147AZ (148AZ)
R 57-17-11-400-001 Installation of the Covers 147AZ (148AZ)
R NTM 571173
R NTM 571174
R SRM 511100 P.Block 001 (for corrective action)
R SRM 542200 P.Block 001 (for corrective action)
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R Post SB 57-1129 For A/C 001-049,051-099,101-149,201-233,236-238,
R 57-10-00-991-034 Fig. 622
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R 3. __________
Job Set-up
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R Post SB 57-1129 For A/C 001-049,051-099,101-149,201-233,236-238,
R Subtask 57-10-00-010-086
R A. Get Access
R (1) Open the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-010-
R 001).
R (2) Put an access platform in position at zone 147 (148).
R (3) Remove the access covers 147AZ (148AZ) (Ref. TASK 57-17-11-000-001).
R (4) Take a FLASHLIGHT for the inspection.

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A612
Aug 01/09

CES
R Subtask 57-10-00-110-075
R B. Preparation of the Inspection Area

R (Ref. Fig. 622/TASK 57-10-00-991-034)

_______
R DO NOT SMOKE.
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THIS/THESE

_______
R MATERIAL/S.
R USE PROTECTIVE CLOTHING, RUBBER GLOVES, GOGGLES AND A MASK.
R (1) Clean the inspection area with CLEANING AGENTS (Material No. 11-004)
R and a lint-free cotton cloth MISCELLANEOUS (Material No. 19-003), if
R necessary.
R (2) Make sure that the surface of the inspection area is clean and
R smooth.
R (3) Do a visual check of the inspection area for damage or

R discontinuities.
R (4) Make sure that there is no:

R - if you find corrosion damage, refer to the Structural Repair
R Manual (Ref. SRM 542200 P.Block 001) for types of corrosion,
R inspection, removal and corrosion protection.
R (b) Other damage (cracks, scratches, stress, marks, dents, bumps,

R ...):
R Manual (Ref. SRM 511100 P.Block 001) for damage classification
R and corrective action.

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A613
Aug 01/09

CES
R Lower Stiffeners in Center and Outer Wing Box at Level of Rib 1 Junction
R Figure 622/TASK 57-10-00-991-034

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A614
Aug 01/09

CES
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R 4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R Post SB 57-1129 For A/C 001-049,051-099,101-149,201-233,236-238,
R Subtask 57-10-00-270-056
R A. Inspection
R (Ref. Fig. 622/TASK 57-10-00-991-034)
R (1) Do a special detailed inspection of the lower stiffeners in center

R and outer wing box at level of rib 1 junction (Ref. NTM 571173),
R (Ref. NTM 571174).
R (2) Make a report of damage after NDT inspection:

R - if you find damage, refer to the Structural Repair Manual (Ref.
R corrosion protection.
R (b) Other damage (cracks, scratches, stress, marks, dents, bumps...):

R corrective action.
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R 5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 201-233, 236-238,
R Post SB 57-1129 For A/C 001-049,051-099,101-149,201-233,236-238,
R Subtask 57-10-00-410-086
R A. Close Access
R (1) Install the access covers 147AZ (148AZ) (Ref. TASK 57-17-11-400-001).
R (2) Remove the access platform(s).

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A615
Aug 01/09

CES
R (3) Close the Main Landing Gear doors 834 (844) (Ref. TASK 32-12-00-410-
R 001).
R Subtask 57-10-00-860-050
R B. Put the aircraft back to its initial configuration.
R (1) Make sure that the work area is clean and clear of tool(s) and other
R items.

EFF :
236-238,
001-049, 051-099, 101-149, 201-233, 57-10-00

Page A616
Aug 01/09

CES
ACCESS COVERS - REMOVAL/INSTALLATION
____________________________________
TASK 57-17-11-000-001
Removal of the Covers 147AZ (148AZ)
WARNING : MAKE SURE THAT YOU HAVE THE CORRECT FIRE FIGHTING EQUIPMENT
_______
AVAILABLE.
WARNING : OBEY THE SAFETY PROCEDURES WHEN YOU DO WORK IN A FUEL TANK.
_______
WARNING : DO NOT GET AIRCRAFT FUEL:

_______
- IN YOUR MOUTH
- IN YOUR EYES
- ON YOUR SKIN FOR A LONG TIME.
AIRCRAFT FUEL IS POISONOUS.
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific circuit breaker(s) safety clip(s)

No specific safety barriers

EFF :

ALL 57-17-11

Page 401
Feb 01/98

CES
B. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-25-00-650-001 Pressure Defuel
28-25-00-650-003 To Drain Remaining Fuel from the Wing Tanks and the
Center Tank
28-25-00-869-001 Fuel Transfer
57-17-11-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-17-11-010-050
A. Get Access
(1) Open the main landing gear (Ref. TASK 32-12-00-010-001).
(2) Put the access platform in position.
(3) Put the safety barriers in position.
Subtask 57-17-11-650-050
B. Aircraft Maintenance Configuration
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001)

(Ref. TASK 28-10-00-910-001).
(2) Defuel the center tank (Ref. TASK 28-25-00-650-001) or move the fuel
into a different tank (Ref. TASK 28-25-00-869-001) .
(3) Drain the remaining fuel in the center tank (Ref. TASK 28-25-00-650-
003).

EFF :

ALL 57-17-11

Page 402
Feb 01/98

CES
Subtask 57-17-11-865-050
C. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
PANEL DESIGNATION IDENT. LOCATION
-------------------------------------------------------------------------------
49VU FUEL/X FEED/VALVE/MOT1 2QE A12
121VU FUEL/RFL/DFL/SPLY 2QU L24
121VU FUEL/RFL/DFL/XFR/DEFUEL/VALVE 1QU L23
R 121VU FUEL/L WING TK/PUMP2 SPLY 7QA N26
121VU FUEL/L WING TK/PUMP1 SPLY 1QA N23
121VU FUEL/R WING TK/PUMP2 SPLY 8QA Q26
4. Procedure
_________
Subtask 57-17-11-020-050
A. Removal of the Access Cover

(Ref. Fig. 401/TASK 57-17-11-991-001)
(1) Remove the bolt (3) and the washer (4) to disconnect the bonding
strip (5).
(2) Remove the screws (6),the washers (7),and the washers (8).
(3) Remove the access cover (1).
NOTE : Hold the access cover 147AZ (148AZ) in position when you
____
remove the fasteners.
(4) Remove and discard the seal (2).

EFF :

ALL 57-17-11

Page 403
Feb 01/02

CES
Access Cover 147AZ (148AZ)
Figure 401/TASK 57-17-11-991-001

EFF :

ALL 57-17-11

Page 404
Feb 01/98

CES
TASK 57-17-11-400-001
Installation of the Covers 147AZ (148AZ)
_______
AVAILABLE.
_______

_______
- IN YOUR MOUTH
- IN YOUR EYES
_______
GEAR.
WARNING : USE SOLVENTS/CLEANING AGENTS, SEALANTS AND OTHER SPECIAL MATERIALS

_______
ONLY WITH A GOOD SUPPLY OF AIR.
DO NOT SMOKE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific Torque Wrench : range 0.00 to 1.20 m.daN
R (0.00 to 9.00 lbf.ft)

EFF :

ALL 57-17-11

Page 405
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-026 C Z-16.403

FLUOROSILICONE SEALANT (Ref. 20-31-00)
R Material No. 11-003 USA ASTM D 740
METHYL-ETHYL-KETONE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
FIG.ITEM |DESIGNATION |IPC-CSN
-------------------------------------------------------------------------------
2 seal 57-17-11 01 -030
D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-11-28-650-003 Pressure Refuel with Automatic Control

20-28-00-912-002 Electrical Bonding of Components With Conductive
Bolts and Screws in the Tanks
Bolts and Screws and Bonding Straps in the Fuselage
and in the Wings (this does not include the tanks)-
Center Tank
28-42-00-740-001 Status Report (BITE)
28-46-00-740-001 Functional (BITE) Test
57-17-11-991-001 Fig. 401

EFF :

ALL 57-17-11

Page 406
Nov 01/04

CES
3. __________
Job Set-up
Subtask 57-17-11-941-051
A. Aircraft Maintenance Configuration
(1) Make sure that the access platform is in position.
(2) Make sure that the main landing gear door is open (Ref. TASK 32-12-
00-010-001).
(3) Make sure that the fuel safety procedures have been obeyed (Ref. TASK
28-00-00-910-001) , (Ref. TASK 28-10-00-910-001).
(4) Make sure that the center tank is defueled (Ref. TASK 28-25-00-650-
001) or the fuel is moved into a different tank (Ref. TASK 28-25-00-
869-001).
(5) Make sure that the remaining fuel is drained (Ref. TASK 28-25-00-650-
003).
Subtask 57-17-11-865-051
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 121VU FUEL/L WING TK/PUMP2 SPLY 7QA N26
4. Procedure
_________
Subtask 57-17-11-914-051
A. Preparation for the Installation of the Access Cover
(1) Clean the contact surface of the seal on the access cover (1) with
CLEANING AGENTS (Material No. 11-003) and with lint free cloth.
(2) Put a new seal (2) in position with SEALANTS (Material No. 09-026).

EFF :

ALL 57-17-11

Page 407
Feb 01/02

CES
(3) Clean the surface around the seal (2) with CLEANING AGENTS (Material
No. 11-003) to remove the excess of sealant.
Subtask 57-17-11-210-055
B. Bonding Strip Integrity Check
(1) Do an inspection of the bonding strips in the center wing box. Make
sure that they are:
- correctly installed,
- not corroded,
- not damaged.
NOTE : If necessary, replace the bonding strips (Ref. TASK 20-28-00-

____
912-002) or (Ref. TASK 20-28-00-912-004).
Subtask 57-17-11-420-050
C. Installation of the Access Cover

(Ref. Fig. 401/TASK 57-17-11-991-001)
(1) Put the access cover (1) in position on the frame.
NOTE : Hold the access cover 147AZ (148AZ) in position when you
____
install the fasteners.
(2) Install the washers (8),the washers (7),and the screws (6).
(3) TORQUE the screws (6) to between 0.8 and 0.9 m.daN (70.79 and 79.64
lbf.in).
NOTE : You must do the electrical bonding when you install the
____
bonding strip (5) (Ref. TASK 20-28-00-912-004).
(4) Install the bonding strip (5), the washer (4) and the bolt (3).
(5) TORQUE the bolt (3) to between 0.38 and 0.42 m.daN (33.62 and 37.16
lbf.in).
Subtask 57-17-11-865-052
D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
R 2QE, 2QA, 8QA, 1QA, 7QA, 1QU, 2QU

EFF :

ALL 57-17-11

Page 408
Feb 01/02

CES
Subtask 57-17-11-740-050
E. BITE Test
(1) Do a BITE test of the FQI system (Ref. TASK 28-42-00-740-001).
(2) Do a BITE test of the FLSS system (Ref. TASK 28-46-00-740-001).
NOTE : Those tests are only applicable if you do a maintenance work

____
in the center wing-box area.
Subtask 57-17-11-650-051
F. Fueling
(1) Fill the center tank to the maximum level (Ref. TASK 12-11-28-650-
003)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,
Subtask 57-17-11-210-050
G. Necessary Maintenance Procedure after Major Tank Repair
(1) Do any necessary maintenance procedure after a major tank repair.
NOTE : After major tank repair, refer to MPD 731000 latest revision
____
for additional information.
R **ON A/C 501-509, 511-526, 528-599,
Subtask 57-17-11-210-050-A
G. Necessary Maintenance Procedure after Major Tank Repair
(1) Do any necessary maintenance procedure after a major tank repair.
NOTE : After major tank repair, refer to MPD 731000 latest revision
____
for additional information.
NOTE : For aircraft operating to the standards for ETOPS, refer also
____
to the CMP latest revision for additional requirements.

EFF :

ALL 57-17-11

Page 409
Feb 01/10

CES
R **ON A/C ALL
Subtask 57-17-11-210-052
H. Leak Inspection
(1) Make a visual inspection to make sure that there are no leaks at the
access cover 147AZ (148AZ).
5. Close-up
________
Subtask 57-17-11-410-050
A. Close Access
(1) Close the main doors of the main gear (Ref. TASK 32-12-00-410-001)
items.

EFF :

ALL 57-17-11

Page 410
Nov 01/07

CES
TASK 57-17-11-000-002
Removal of the Access Door at RIB1
_______
AVAILABLE.
_______

_______
- IN YOUR MOUTH
- IN YOUR EYES
_______
GEAR.
NOTE : The access door at RIB1 has the marking DO NOT REMOVE. This is to tell
____
persons not to remove this access door if there is fuel in the center
tank.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
A. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-17-11-991-002 Fig. 402

EFF :

ALL 57-17-11

Page 411
Nov 01/07
R
CES
3. __________
Job Set-up
Subtask 57-17-11-010-051
A. Get Access
Subtask 57-17-11-860-050
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001),

(Ref. TASK 28-10-00-910-001).
(2) Defuel the applicable inner wing tank (Ref. TASK 28-25-00-650-001) or
transfer the fuel of the applicable inner wing tank (Ref. TASK 28-25-
00-869-001).
(3) Make sure that the center tank is defueled (Ref. TASK 28-25-00-650-
001).
4. Procedure
_________
Subtask 57-17-11-020-051
A. Removal of the Access Door

(Ref. Fig. 402/TASK 57-17-11-991-002)
(1) Remove the bolts (11), (18), (16) and the washers (12), (17), (15)
from the access door (13).
NOTE : Hold the access door (13) when you remove the fasteners.
____
(2) Remove the access door (13).
(3) Remove and discard the seal (14).

EFF :

ALL 57-17-11

Page 412
Nov 01/07
R
CES
Access Door at RIB1
Figure 402/TASK 57-17-11-991-002

EFF :

ALL 57-17-11

Page 413
Nov 01/07
R
CES
TASK 57-17-11-400-002
Installation of the Access Door at RIB1
_______
AVAILABLE.
_______

_______
- IN YOUR MOUTH
- IN YOUR EYES
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific Torque Wrench : range 0.00 to 1.20 m.daN
(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FLUOROSILICONE SEALANT (Ref. 20-31-00)
Material No. 11-003 USA ASTM D 740

EFF :

ALL 57-17-11

Page 414
Nov 01/07
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12 seal 57-17-05 02 -080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-17-11-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-17-11-860-051
A. Aircraft Maintenance Configuration
(1) Make sure that the fuel safety procedures have been obeyed (Ref. TASK
28-00-00-910-001), (Ref. TASK 28-10-00-910-001).
(2) Make sure that the access covers are removed (Ref. TASK 57-17-11-000-
001).
(3) Make sure that the applicable inner wing tank is defueled (Ref. TASK
28-25-00-650-001) or the fuel is moved from the applicable inner wing
tank (Ref. TASK 28-25-00-869-001).

EFF :

ALL 57-17-11

Page 415
Nov 01/07
R
CES
4. Procedure
_________
Subtask 57-17-11-914-050
A. Preparation for the Installation of the Access Door at RIB1
(1) Clean the contact surface of the seal (12) on the access door (11)
with a CLEANING AGENTS (Material No. 11-003) and a lint free cloth.
(2) Apply SEALANTS (Material No. 09-026) on the seal (12), on the face in
contact with the door (11).
(3) Put a new seal (12) on the frame of the door (13).
(4) Clean the surface around the door (13) with CLEANING AGENTS (Material
No. 11-003) to remove the excess of the sealant.
Subtask 57-17-11-420-051
B. Installation of the Access Door at RIB1

(Ref. Fig. 402/TASK 57-17-11-991-002)
(1) Put the access door (13) in position on the frame at RIB1.
NOTE : Hold the access door (13) in position when you install the
____
fasteners.
(2) Install the washers (17), (15) and the bolts (18), (16).
(3) TORQUE the bolts (18), (16) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in)
NOTE : When you install the bolts (18) do an electrical bonding at

____
each end of the 4 bolts (Ref. TASK 20-28-00-912-002).
(4) Install the washers (12) and the bolt (11).
(5) TORQUE the bolts (11) to between 1.6 and 1.8 m.daN (11.79 and 13.27
lbf.ft).

EFF :

ALL 57-17-11

Page 416
Nov 01/07
R
CES
5. Close-up
________
Subtask 57-17-11-650-052
A. Pressure Refuel
(1) Do a pressure refuel of the applicable tanks (Ref. TASK 12-11-28-650-

003).
Subtask 57-17-11-420-052
B. Close Access
items.
(3) Remove the ground support and maintenance equipment, the special and
standard tools and all other items.

EFF :

ALL 57-17-11

Page 417
Nov 01/07

CES
OUTER WING - DESCRIPTION AND OPERATION
______________________________________
R 1. _______
General
The outer wing is a cantilever structure, attached to the center wingbox at
RIB1. The main structure is the wingbox, which tapers from RIB1 to RIB27,
and makes the integral fuel tank and the vent surge tank.
The outer wing is in zone 500(600).
2. Component
__________________
Location
Each outer wing includes:
- the wing box (Ref. 57-21-00)
- the wing tip (Ref. 57-30-00)
- the leading edge and leading edge devices (Ref. 57-40-00)
- the trailing edge and trailing edge devices (Ref. 57-50-00).

EFF :

ALL 57-20-00

Page 1
Aug 01/04

CES
OUTER WING - INSPECTION/CHECK
_____________________________
R TASK 57-20-00-200-001
R Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower Surfaces,
R around Access Door Cutouts in Rib Bay 2-3 and Rib Bay 6-7
R WARNING : PUT THE SAFETY DEVICES AND THE WARNING NOTICES IN POSITION BEFORE YOU
_______
R START A TASK ON OR NEAR:
R - THE FLIGHT CONTROLS
R - THE FLIGHT CONTROL SURFACES
R - THE LANDING GEAR AND THE RELATED DOORS
R - COMPONENTS THAT MOVE.
R WARNING : MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE IN POSITION ON THE LANDING
_______
R GEAR.
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific safety barriers

R No specific warning notices
R No specific adjustable access platform 2.5 m (8 ft. 2 in.)
R 98D27803500001 1 TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Material No. 11-026 GB DEF-STAN 68-148/1

R SOLVENT GENERAL PURPOSE (Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 601
Aug 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
57-20-00-991-001 Fig. 601
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-20-00-991-001-A Fig. 601A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-20-00-941-082

_______
(1) Obey the fuel safety precautions (Ref. TASK 28-10-00-910-001).

EFF :

ALL 57-20-00

Page 602
Feb 01/10

CES
flaps or slats.
Subtask 57-20-00-650-054
B. Fuel Configuration
(1) Move the fuel to another tank (Ref. TASK 28-25-00-869-001) or defuel
the tank (Ref. TASK 28-25-00-650-001) as applicable.
(2) Drain all of the remaining fuel from the tank through the water drain
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-050
C. Get Access
_______
(1) Put the adjustable access platform in position below zone 540(640).
(2) Remove the access panels for the applicable wing (Ref. TASK 57-27-11-
000-001) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540AB, 540BB
- for the right wing, remove 640AB, 640BB.
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
(Ref. Fig. 601/TASK 57-20-00-991-001)
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 601A/TASK 57-20-00-991-001-A)

EFF :

ALL 57-20-00

Page 603
Feb 01/10

CES
R Access Panel Cut-outs
R Figure 601/TASK 57-20-00-991-001

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00

Page 604
Aug 01/05

CES
Access Panel Cut-outs
Figure 601A/TASK 57-20-00-991-001-A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00

Page 605
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
R Subtask 57-20-00-110-050
R A. Preparation for Inspection
R (1) Remove unwanted sealant from the access panel cut-out(s) and the seal
R faces of the access panels.
R (2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
R CLEANING AGENTS (Material No. 11-026), to clean:
R - the access panel (1) interfaces
R - the fuel tank access cut-out (3) interfaces and the adjacent area
R - the clamp ring (5) and the bolt (6) areas.
R Subtask 57-20-00-210-050
R B. Inspection
R (1) Examine the areas of the top and the bottom skin surfaces adjacent to
R the access panel cut-outs.
R Make sure that:
R - there is no corrosion of the access panel (1) and the wing skin (3)
R - the sealing ring (2) is in good condition
R - the access hole edges in the wing skin (3) are not damaged
R - the knitted gasket (4) is in good condition
R - there is no damage to, or scoring of, the clamp ring (5) and the
R access panel (1) interface
R - the bolt (6) holes in the clamp ring (5) are not damaged
R - the paint finish is of the correct condition.
R NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
R correct repair procedure.

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00

Page 606
Aug 01/05

CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-110-050-A
A. Preparation for Inspection
(1) Remove unwanted sealant from the access panel cut-out(s) and the seal
faces of the access panels.
(2) Use a clean MISCELLANEOUS (Material No. 19-003), made moist with
CLEANING AGENTS (Material No. 11-026), to clean:
- the access panel assembly (1) interfaces
- the bottom wing skin (3) interfaces and the adjacent area
- the access panel outer (5) and the bolt (6) areas.
Subtask 57-20-00-210-050-A
B. Inspection
(1) Examine the areas of the top and the bottom skin surfaces adjacent to
the access panel cut-outs.
Make sure that:
- there is no corrosion of the access panel assembly (1) and the wing
skin (3)
- the sealing ring (2) is in good condition
- the access hole edges in the wing skin (3) are not damaged
- the knitted gasket (4) is in good condition
- there is no damage to, or scoring of, the access panel outer (5)
and the access panel assembly (1) interface
- the bolt (6) holes in the access panel outer (5) are not damaged
- the paint finish is of the correct condition.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572000) for the
____
correct repair procedure.

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00

Page 607
Feb 01/10
528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-20-00-410-050
R A. Close Access
R items.
R (2) Install the applicable access panels (Ref. TASK 57-27-11-400-001):

R - for the left wing, install 540AB, 540BB
R - for the right wing, install 640AB, 640BB.
R Subtask 57-20-00-650-055
R B. Fuel Configuration
R (1) Refuel (Ref. TASK 12-11-28-650-003), defuel (Ref. TASK 28-25-00-650-

R 001) or transfer fuel (Ref. TASK 28-25-00-869-001) as necessary.
R Subtask 57-20-00-942-050
R C. Removal of Equipment
R (1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
R control lever.
R (2) Remove the safety barriers.
R (3) Remove the warning notice(s).
R (5) Remove the ground support and maintenance equipment, the special and
R standard tools and all other items.

EFF :

ALL 57-20-00

Page 608
Aug 01/05

CES
TASK 57-20-00-200-032
Special Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower
Surfaces, Around Access Door Cutouts in Rib Bay 2-3 and Rib Bay 6-7
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable access platform 2.5 m (8 ft. 2 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-026 GB DEF-STAN 68-148/1

SOLVENT GENERAL PURPOSE (Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 609
Aug 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
NTM 572040
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
57-20-00-991-046 Fig. 602
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-20-00-991-046-A Fig. 602A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-20-00-941-093

_______

EFF :

ALL 57-20-00

Page 610
Feb 01/10

CES
flaps or slats.
Subtask 57-20-00-650-057
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-092
C. Get Access
_______
(1) Put the adjustable access platform in position below zone 540(640).
(2) Remove the access panels for the applicable wing (Ref. TASK 57-27-11-
000-001) and (Ref. TASK 28-10-00-910-002):
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
(Ref. Fig. 602/TASK 57-20-00-991-046)
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 602A/TASK 57-20-00-991-046-A)

EFF :

ALL 57-20-00

Page 611
Feb 01/10

CES
Inspection Area
R Figure 602/TASK 57-20-00-991-046

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-20-00

Page 612
Aug 01/05

CES
Inspection Area
Figure 602A/TASK 57-20-00-991-046-A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-20-00

Page 613
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 57-20-00-110-088
- the area around the access door cutouts, rib bays 2-3 and 6-7.
Subtask 57-20-00-200-052
B. Inspection
(1) Do a special detailed inspection of the area around the access door
R cutouts, rib bays 2-3 and 6-7 (Ref. NTM 572040).
5. Close-up
________
Subtask 57-20-00-410-091
A. Close Access
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001):

- for the left wing, install 540AB, 540BB
- for the right wing, install 640AB, 640BB.
Subtask 57-20-00-650-058
(1) Refuel (Ref. TASK 12-11-28-650-003), defuel (Ref. TASK 28-25-00-650-

001) or transfer fuel (Ref. TASK 28-25-00-869-001) as necessary.
Subtask 57-20-00-942-094
C. Removal of Equipment
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap/slat
control lever.
(2) Remove the safety barriers.

EFF :

ALL 57-20-00

Page 614
Aug 01/08

CES

EFF :

ALL 57-20-00

Page 615
Aug 01/05
R
CES
TASK 57-20-00-200-002
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Fuel Pump
Apertures between RIB1 and RIB2
_______
_______
GEAR.
1. __________________
Reason for the Job
NOTE : This task must be done with the fuel pumps 21QA (26QA) and 25QA
____
(22QA) removed.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific compressed air jet

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 616
Aug 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-21-51-000-001 Removal of the Fuel Pumps 21QA(26QA) and 25QA(22QA)
28-21-51-400-001 Installation of the Fuel Pumps 21QA(26QA) and
25QA(22QA)
R 57-20-00-991-002 Fig. 603
3. __________
Job Set-up
Subtask 57-20-00-941-083

_______
flaps or slats.
Subtask 57-20-00-010-051
B. Get Access
(1) Put the access platform in position below zone 540(640).
(2) Remove the fuel pumps 21QA(26QA) and 25QA(22QA) (Ref. TASK 28-21-51-
000-001).

EFF :

ALL 57-20-00

Page 617
Aug 01/05

CES
4. Procedure
_________
R (Ref. Fig. 603/TASK 57-20-00-991-002)
Subtask 57-20-00-110-079
WARNING : USE A PROTECTIVE EYE SHIELD/GOGGLES WHEN YOU USE COMPRESSED

_______
AIR. DEBRIS AND/OR HIGH PRESSURE AIR CAN DAMAGE YOUR EYES.
CLEANING AGENTS (Material No. 11-026) and a compressed air jet to
clean:
- the edges of the two fuel pump openings (1)
- the wing bottom skin, lower surface (2), adjacent to the fuel pump
openings (1).
Subtask 57-20-00-210-051
B. Detailed Inspection of Outer Wing, Bottom Skin Lower-Surface at Fuel Pump

Apertures, between RIB1 and RIB2
(1) Examine the outer-wing, bottom skin fuel pump openings (1) and the
adjacent surface area (2). Make sure that:
- there is no damage to the edges of the openings (1)
- the surface area (2) has no corrosion or damage
- the paint finishes are correct.
____
5. Close-up
________
Subtask 57-20-00-410-051
A. Close Access
(1) Install the fuel pumps 21QA(26QA) and 25QA(22QA) (Ref. TASK 28-21-51-
400-001).

EFF :

ALL 57-20-00

Page 618
Aug 01/05

CES
Fuel Pump 25QA (22QA) 21QA (26QA) Openings
R Figure 603/TASK 57-20-00-991-002

EFF :

ALL 57-20-00

Page 619
Aug 01/05

CES
Subtask 57-20-00-942-084
B. Removal of Equipment

EFF :

ALL 57-20-00

Page 620
Aug 01/05
R
CES
TASK 57-20-00-220-001
Detailed Inspection of Outer Wing, Top Skin Upper Surface at Attachment to

Front Spar and Rear Spar, between RIB1 and RIB8
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 621
Aug 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 12-00-00-481-002 Installation of the Wingrip

57-20-00-991-003 Fig. 604
3. __________
Job Set-up
Subtask 57-20-00-941-051
R (1) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
R on the flap/slat control lever.
flaps or slats.
R (5) Install the wing safety rope (Ref. TASK 12-00-00-481-002).
4. Procedure
_________
(Ref. Fig. 604/TASK 57-20-00-991-003)
Subtask 57-20-00-110-052
- the wing top-skin at its joint between the front spar and the rear
spar from RIB1 to RIB8.

EFF :

ALL 57-20-00

Page 622
Nov 01/07

CES
Top View of the Wing Upper Skin - RIB1 thru RIB8
R Figure 604/TASK 57-20-00-991-003

EFF :

ALL 57-20-00

Page 623
Aug 01/05

CES
Subtask 57-20-00-220-050
B. Detailed Visual Inspection of the Outer Wing Top-Skin Surface at the

Attachment to the Front Spar between RIB1 and RIB8
(1) Inspect the upper surface of the wing top-skin at its attachment to
the front spar and the rear spar (between RIB1 and RIB8).
Make sure that:
- there is no corrosion
- there are no dents, burrs, scores or scratches
- the rivets and fasteners are in the correct condition
- the surface protection is not damaged or loose.
____
5. Close-up
________
Subtask 57-20-00-942-052
A. Removal of Equipment
R (1) Remove the wing safety rope (Ref. TASK 12-00-00-481-002).

EFF :

ALL 57-20-00

Page 624
Nov 01/07

CES
TASK 57-20-00-200-003
R Detailed Inspection of Outer Wing, Front-Spar Aft Face, Upper and Lower Root
R Joint-Fitting
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 625
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
R 57-20-00-991-004 Fig. 605
3. __________
Job set up
Subtask 57-20-00-941-052

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-052
B. Get Access
(1) Put the access platform in position below the zone 540(640).
(2) Remove the applicable access panel:

- for the left wing, remove 540AB
- for the right wing, remove 640AB (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002).

EFF :

ALL 57-20-00

Page 626
Aug 01/05

CES
- for the left wing, open 540AZ
- for the right wing, open 640AZ.


surge doors.
4. Procedure
_________
(Ref. Fig. 605/TASK 57-20-00-991-004)
Subtask 57-20-00-110-053
- the upper and the lower root joint-fittings of the spar aft face.
Subtask 57-20-00-210-052
R B. Detailed Inspection of Outer Wing, Front-Spar Aft Face, Upper and Lower
R Root Joint-Fitting
(1) Examine the upper and the lower root joint-fittings of the spar aft
face.
Make sure that:
- there is no corrosion or damage
- there are no scratches, or scores
- there are no loose or damaged fasteners
- the surface protection is in the correct condition.
____

EFF :

ALL 57-20-00

Page 627
May 01/06

CES
Root Joint Fitting of the Front-Spar
R Figure 605/TASK 57-20-00-991-004

EFF :

ALL 57-20-00

Page 628
Aug 01/05

CES
5. Close-up
________
Subtask 57-20-00-410-052
A. Close Access
items.
(2) Remove the HOOK-COVER (RIB 2 SURGE DOORS) from the forward surge
doors.
(3) Remove the HOOK-COVER (RIB2-SURGE DOORS) from the aft surge doors.

- for the left wing, close 540AZ
- for the right wing, close 640AZ.
(5) Install the applicable access panel:

- for the left wing, install 540AB
- for the right wing, install 640AB (Ref. TASK 57-27-11-400-001).
Subtask 57-20-00-942-053
control lever.

EFF :

ALL 57-20-00

Page 629
Aug 01/05
R
CES
TASK 57-20-00-200-004
Detailed Inspection of Outer Wing, Front Spar Aft Face, Between RIB1 and RIB8
_______
_______
GEAR.
1. __________________
Reason for the Job
R NOTE : If applicable, do this procedure and MPD Task 572004-03 at the same
____
R time. The inspection procedure can be done with the closing panel(s)
installed. The inspection of the dry bay area can be done through the
front spar access panels. (Ref. TASK 57-20-00-220-008).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror
No specific spark-proof lamp
R No specific AR ACCESS PLATFORM 2M (6 FT)
R No specific AR WARNING NOTICE

EFF :

ALL 57-20-00

Page 630
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
57-20-00-220-008 Special Detailed Inspection of Outer Wing, Front Spar
Aft Face, between Rib 1 and Rib 8
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
57-27-11-000-007 Removal of the Closing Panel
540CZ(640CZ),540DZ(640DZ)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-27-11-400-007 Installation of the Closing Panel 540CZ(640CZ),
540DZ(640DZ)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-20-00-991-005 Fig. 606
**ON A/C 235-235, 239-249, 251-299,
57-20-00-991-005-A Fig. 606A

EFF :

ALL 57-20-00

Page 631
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-20-00-941-053

_______
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).
(3) Put WARNING NOTICES in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-20-00-860-061
valves (Ref. TASK 28-25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-010-053-A
C. Get Access
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below zone 521(621).

EFF :

ALL 57-20-00

Page 632
Feb 01/10

CES
(2) Remove the applicable access panels:
(a) For the left wing, remove:

- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-000-001)
- 540CZ, 540DZ (Ref. TASK 57-27-11-000-007).
NOTE : Do not remove access panels 540CZ and 540DZ if MPD Task
____
572004-03 is to be done at the same time (Ref. TASK 57-20-
00-220-008).
(b) For the right wing, remove:

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-000-001)
- 640CZ, 640DZ (Ref. TASK 57-27-11-000-007).
____
00-220-008).
(3) Open the applicable RIB 2 surge door:


forward surge door.
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-010-053-B
C. Get Access
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below zone 521(621).

- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-000-001).

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-000-001).
(3) Open the applicable RIB 2 surge door:


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-20-00

Page 633
Feb 01/10
511-526, 528-599,
CES
forward surge door.
**ON A/C ALL
Subtask 57-20-00-110-054
D. Preparation for Inspection
- the front-spar aft face between RIB1 and RIB8.
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 606/TASK 57-20-00-991-005)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 606A/TASK 57-20-00-991-005-A)
**ON A/C ALL
Subtask 57-20-00-210-053
A. Detailed Inspection of Outer Wing, Front-Spar Aft Face, between RIB1 and
RIB8
(1) Examine the front-spar aft face RIB1 thru RIB8.

Make sure that:
- there are no scratches or scores
NOTE : Use a spark-proof lamp and a mirror to supply lighting to the

____
applicable inspection area.
____

EFF :

ALL 57-20-00

Page 634
Feb 01/10

CES
Details of the Front-Spar Aft Face - RIB1 thru RIB8
Figure 606/TASK 57-20-00-991-005

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page 635
Feb 01/10
511-526, 528-599,
CES
Details of the Front-Spar Aft Face - RIB1 thru RIB8
Figure 606A/TASK 57-20-00-991-005-A

R

EFF :

235-235, 239-249, 251-299, 57-20-00

Page 636
Nov 01/08

CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-410-053-A
A. Close Access
items.
doors.
(3) Close the RIB 2 surge doors:

(4) Install the applicable access panels:
(a) For the left wing, install:

- 540CZ, 540DZ (if removed) (Ref. TASK 57-27-11-400-007)
- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-400-001).
(b) For the right wing, install:

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-400-001).
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-410-053-B
A. Close Access
items.
doors.


EFF :

ALL 57-20-00

Page 637
Feb 01/10

CES
R (4) Install the applicable access panels:
R (a) For the left wing, install:

R - 540AB, 540BB, 540CB (Ref. TASK 57-27-11-400-001).
R (b) For the right wing, install:

R - 640AB, 640BB, 640CB (Ref. TASK 57-27-11-400-001).
R **ON A/C ALL
Subtask 57-20-00-860-062

Subtask 57-20-00-942-054
(1) Remove the safety barriers

EFF :

ALL 57-20-00

Page 638
May 01/07

CES
TASK 57-20-00-200-005
Detailed Inspection of Outer Wing, Rear Spar Aft Face, Between RIB1 and Gear
Support RIB5, including Rear Spar Angle
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 639
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-006 Fig. 607
3. __________
Job Set-up
Subtask 57-20-00-941-054
flaps or slats.
(4) Put the access platform below the applicable wing rear spar, zone
574(674).
4. Procedure
_________
(Ref. Fig. 607/TASK 57-20-00-991-006)
Subtask 57-20-00-110-055
- the rear spar aft-face between RIB1 and RIB5.

EFF :

ALL 57-20-00

Page 640
May 01/07
R
CES
Details of the Rear-Spar Aft Face - RIB1 thru RIB5
Figure 607/TASK 57-20-00-991-006

EFF :

ALL 57-20-00

Page 641
May 01/07
R
CES
Subtask 57-20-00-210-054
B. Detailed Inspection of Outer Wing, Rear Spar Aft Face, Between RIB1 and
Gear Support RIB5, including Rear Spar Angle
(1) Examine the rear spar aft face between RIBS 1 and 5, together with
the rear spar angle, and make sure that:
- there are no cracks
(2) If necessary, refer to the ASRM (Ref. ASRM 572100) for the correct
repair procedure.
5. Close-up
________
Subtask 57-20-00-942-055

EFF :

ALL 57-20-00

Page 642
May 01/07
R
CES
TASK 57-20-00-200-006
Special Detailed Inspection of the Outer Wing Rear-Spar Aft-Face Spar Joint
Plate at RIB6
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 643
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R NTM 572008
R AMM 06-41-57 P.Block 001 WINGS
57-20-00-991-007 Fig. 608
3. __________
Job Set-up
Subtask 57-20-00-941-055
flaps or slats.
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-20-00-010-055
B. Get Access
R (2) Open the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, open 574AB, 574BB
- for the right wing, open 674AB, 674BB.

EFF :

ALL 57-20-00

Page 644
Aug 01/08

CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-055-A
B. Get Access
(2) Remove the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 608/TASK 57-20-00-991-007)
Subtask 57-20-00-110-056
- the joint plate on the aft face of the rear spar at RIB6.
Subtask 57-20-00-280-050
B. Inspection
(1) Do a special detailed inspection of the outer wing rear-spar aft-face

spar joint plate at RIB6 (Ref. NTM 572008).
____
correct repair procedure. If the defect is not included in
this repair, you must request a procedure from Airbus
Industrie.

EFF :

ALL 57-20-00

Page 645
Feb 01/10

CES
Details of the Rear-Spar Aft-Face Spar Joint Plate - RIB6
Figure 608/TASK 57-20-00-991-007

EFF :

ALL 57-20-00

Page 646
May 01/07
R
CES
5. Close-up
________
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-20-00-410-056
A. Close Access
items.
(2) Close the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
- for the left wing, close 574AB, 574BB
- for the right wing, close 674AB, 674BB.
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-410-056-A
A. Close Access
items.
(2) Install the applicable access panels (Ref. AMM 06-41-57 P.Block 001):
**ON A/C ALL
Subtask 57-20-00-942-056
(1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
flap/slat control lever.

EFF :

ALL 57-20-00

Page 647
Feb 01/10

CES
INTENTIONALLY BLANK

R

57-20-00

Page 648
Nov 01/07

CES
TASK 57-20-00-200-007
Detailed Inspection of Outer Wing, Rear-Spar Forward-Face, Upper and Lower

Root-Joint Fitting
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 649
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-008 Fig. 609
3. __________
Job Set-up
Subtask 57-20-00-941-056

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-056
B. Get Access
_______

EFF :

ALL 57-20-00

Page 650
May 01/07
R
CES
- for the right wing, remove 640AB (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002).

- for the left wing, open 540BZ
- for the right wing, open 640BZ.


surge doors.
4. Procedure
_________
(Ref. Fig. 609/TASK 57-20-00-991-008)
Subtask 57-20-00-110-057
- the rear-spar forward-face upper and lower root-joint fittings.
Subtask 57-20-00-210-055
B. Detailed Visual Inspection of the Outer Wing Rear-Spar Forward-Face Upper

and Lower Root-Joint Fittings
(1) Examine the rear-spar forward-face upper and lower root-joint

fittings. Make sure that:
____

EFF :

ALL 57-20-00

Page 651
May 01/07
R
CES
Details of the Rear-Spar Forward-Face (Upper and Lower Root-Joint Fitting)
Figure 609/TASK 57-20-00-991-008

EFF :

ALL 57-20-00

Page 652
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-057
A. Close Access
items.
doors.

- for the left wing, close 540BZ
- for the right wing, close 640BZ.

Subtask 57-20-00-942-057
control lever.

EFF :

ALL 57-20-00

Page 653
May 01/07
R
CES
TASK 57-20-00-200-008
Detailed Inspection of Outer Wing, Rear-Spar Forward Face, between RIB1 and
RIB8, Including the Region of the Joint at RIB6
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page 654
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-009 Fig. 610
3. __________
Job Set-up
Subtask 57-20-00-941-057

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-057
B. Get Access

- for the left wing, remove 540AB, 540BB, 540CB
- for the right wing, remove 640AB, 640BB, 640CB, (Ref. TASK 57-27-
11-000-001) and (Ref. TASK 28-10-00-910-002).

EFF :

ALL 57-20-00

Page 655
May 01/07
R
CES
(3) Open the RIB 2 surge doors:
- for the left wing, open 540BZ
- for the right wing, open 640BZ.


surge doors.
4. Procedure
_________
(Ref. Fig. 610/TASK 57-20-00-991-009)
Subtask 57-20-00-110-058
- the rear-spar forward-face between RIB1 and RIB8.
Subtask 57-20-00-210-056
B. Detailed Visual Inspection of the Outer Wing Rear-Spar Face between RIB1
and RIB8, including the Region of the Joint at RIB6
(1) Examine the rear-spar forward face RIB1 thru RIB8 and the joint at
RIB6.
Make sure that:
____

EFF :

ALL 57-20-00

Page 656
May 01/07
R
CES
Details of the Rear-Spar Forward Face - RIB1 thru RIB8
Figure 610/TASK 57-20-00-991-009

EFF :

ALL 57-20-00

Page 657
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-058
A. Close Access
items.
doors.

- for the left wing, close 540BZ
- for the right wing, close 640BZ.

- for the left wing, install 540AB, 540BB, 540CB
- for the right wing, install 640AB, 640BB, 640CB, (Ref. TASK 57-27-
11-400-001).
Subtask 57-20-00-942-058

EFF :

ALL 57-20-00

Page 658
May 01/07
R
CES
TASK 57-20-00-200-009
Detailed Inspection of Outer Wing, Top-Skin Stringer Crown Fittings at Root

Joint, from Front Spar to Rear Spar
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 659
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-010 Fig. 611
3. __________
Job Set-up
Subtask 57-20-00-941-058

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.

EFF :

ALL 57-20-00

Page 660
May 01/07
R
CES
Subtask 57-20-00-650-056
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-058
C. Get Access
_______

- for the right wing, remove 640AB, (Ref. TASK 57-27-11-000-001).

- for the left wing, open 540AZ, 540BZ
- for the right wing, open 640AZ, 640BZ.


surge doors.

R

EFF :

ALL 57-20-00

Page 661
May 01/07

CES
4. Procedure
_________
(Ref. Fig. 611/TASK 57-20-00-991-010)
Subtask 57-20-00-110-059

_______
DO NOT SMOKE.
- the top-skin stringer crown-fittings at the root joint.
Subtask 57-20-00-210-057
B. Detailed Visual Inspection of the Outer Wing Top-Skin Stringer Crown

Fittings at the Root Joint, from the Front to the Rear Spars
(1) Examine the top-skin stringer crown-fittings at the root joint.

Make sure that:
____
correct repairprocedure.

R

EFF :

ALL 57-20-00

Page 662
May 01/07

CES
Details of the Top-Skin Stringer Crown Fittings
Figure 611/TASK 57-20-00-991-010

R

EFF :

ALL 57-20-00

Page 663
May 01/07

CES
5. Close-up
________
Subtask 57-20-00-410-059
A. Close Access
items.
doors.

- for the left wing, close 540AZ, 540BZ
- for the right wing, close 640AZ, 640BZ.

- for the right wing, install 640AB, (Ref. TASK 57-27-11-400-001).
Subtask 57-20-00-942-059

R

EFF :

ALL 57-20-00

Page 664
May 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-20-00-200-010
Detailed Inspection of Outer Wing, Top Skin Stringers, Between RIB 1 and RIB 8,
including Runouts and Air Transfer Holes, Stringer Joints....
_______
_______
GEAR.
1. __________________
Reason for the Job
____
R time. The inspection procedure can then be done with the closing
R panel(s) installed. The inspection of the dry bay area can be done
R through the front spar access panels (Ref. TASK 57-20-00-220-009).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR ACCESS PLATFORM 2M (6 FT)
No specific AR WARNING NOTICE

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 665
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CZ(640CZ),540DZ(640DZ)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540DZ(640DZ)
57-20-00-991-011 Fig. 612
3. __________
Job Set-up
Subtask 57-20-00-941-059

_______
(1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001) and
(Ref. TASK 28-10-00-910-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 666
Feb 01/10
528-599,
CES
flaps or slats.
Subtask 57-20-00-860-063
valves (Ref. TASK 28-25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-059-A
C. Get Access
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) below the access panels 540AB
(640AB) and 540BB (640BB).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001)
- 540CZ, 540DZ (Ref. TASK 57-27-11-000-007).
____
572020-02 is to be done at the same time (Ref. TASK
57-20-00-220-00900).

- 640AB, 640BB (Ref. TASK 57-27-11-000-001)
- 640CZ, 640DZ (Ref. TASK 57-27-11-000-007).
____
572020-02 is to be done at the same time (Ref. TASK
57-20-00-220-00900).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 667
Feb 01/10
528-599,
CES


surge doors.
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-010-059-B
C. Get Access
_______
(640AB) and 540BB (640BB).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001).

- 640AB, 640BB (Ref. TASK 57-27-11-000-001).



surge doors.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 668
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-110-060
D. Preparation for Inspection
- the top skin stringers between RIB1 and RIB8.
Make sure that you clean:
- the runouts
- the area around each air transfer hole
- the stringer joints
- the buttstrap at stringer 11.
4. Procedure
_________
R (Ref. Fig. 612/TASK 57-20-00-991-011)
Subtask 57-20-00-210-058
A. Detailed Inspection of Outer Wing, Top-Skin Stringers, Between RIB1 and

RIB8, including Runouts and Air Transfer Holes, Stringer Joints, and Butt
Strap, at Stringer 11
(1) Examine the top skin stringers between RIB1 and RIB8, together with
the runouts, the air transfer holes and the stringer joints. Also
examine the buttstrap at stringer 11.
Make sure that:
____

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 669
Feb 01/10
528-599,
CES
Details of the Top Skin Stringers - RIB1 thru RIB8
Figure 612/TASK 57-20-00-991-011

R

EFF :

ALL 57-20-00

Page 670
May 01/07

CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-410-060-A
A. Close Access
items.
doors.


- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB (Ref. TASK 57-27-11-400-001).
control lever.
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-410-060-B
A. Close Access
items.
doors.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 671
Feb 01/10
528-599,
CES


- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB (Ref. TASK 57-27-11-400-001).
control lever.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-860-064

Subtask 57-20-00-942-060

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-20-00

Page 672
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-20-00-200-010-A
Detailed Inspection of Outer Wing, Top Skin Stringers, Between RIB 1 and RIB 8,
including Runouts and Air Transfer Holes, and Butt Strap, at Stringer 11
_______

_______
DO NOT SMOKE.
_______
GEAR.
1. __________________
Reason for the Job
____
R panel(s) installed. The inspection of the dry bay area can be done
R through the front spar access panels (Ref. TASK 57-20-00-220-009).

EFF :

301-399, 57-20-00

Page 673
Nov 01/09

CES
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
57-20-00-220-009 Special Detailed Inspection of Outer Wing, Top Skin
Stringers, Between Rib 1 and Rib 8, including Runouts
and Air Transfer Holes and Butt Strap at ...
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CZ(640CZ),540DZ(640DZ)

EFF :

301-399, 57-20-00

Page 674
Aug 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540DZ(640DZ)
57-20-00-991-035 Fig. 613
3. __________
Job Set-up
Subtask 57-20-00-941-104

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-860-069
R (1) Move the fuel to a different tank (Ref. TASK 28-25-00-869-001) or

R defuel the tank (Ref. TASK 28-25-00-650-001) as applicable.
valves (Ref. TASK 28-25-00-650-003).

EFF :

301-399, 57-20-00

Page 675
Aug 01/09

CES
Subtask 57-20-00-010-101
C. Get Access
_______
(640AB) and 540BB (640BB).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001)
- 540CZ, 540DZ (Ref. TASK 57-27-11-000-007).
____
00-220-009).

- 640AB, 640BB (Ref. TASK 57-27-11-000-001)
- 640CZ, 640DZ (Ref. TASK 57-27-11-000-007).
____
00-220-009).



surge doors.

EFF :

301-399, 57-20-00

Page 676
Aug 01/08
R
CES
4. Procedure
_________
R (Ref. Fig. 613/TASK 57-20-00-991-035)
Subtask 57-20-00-110-093
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
MATERIAL.
THIS MATERIAL IS DANGEROUS.
- the top skin stringers between RIB1 and RIB8.
Make sure that you clean:
- the runouts
- the area around each air transfer hole
- the buttstrap at stringer 11.
Subtask 57-20-00-210-084
B. Detailed Inspection of Outer Wing, Top-Skin Stringers, Between RIB 1 and

RIB 8, including Runouts and Air Transfer Holes, and Butt Strap, at
Stringer 11
(1) Examine the top skin stringers between RIB1 and RIB8, together with
the runouts and air transfer holes. Also examine the butt strap at
stringer 11.
Make sure that:
____

EFF :

301-399, 57-20-00

Page 677
Nov 01/09

CES
Details of the Top Skin Stringers - RIB1 thru RIB8
Figure 613/TASK 57-20-00-991-035

EFF :

301-399, 57-20-00

Page 678
Aug 01/08
R
CES
5. Close-up
________
Subtask 57-20-00-410-100
A. Close Access
items.
doors.


- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB (Ref. TASK 57-27-11-400-001).
Subtask 57-20-00-860-070

Subtask 57-20-00-942-105

EFF :

301-399, 57-20-00

Page 679
Aug 01/08
R
CES
INTENTIONALLY BLANK

R

57-20-00

Page 680
May 01/08

CES
**ON A/C ALL
TASK 57-20-00-200-011
Detailed Visual Inspection of the Outer Wing Top-Skin Lower Surface Pylon
Reinforcing-Plate
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 681
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-012 Fig. 614
3. __________
Job Set-up
Subtask 57-20-00-941-060

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-060
B. Get Access
_______
(1) Put the access platform in position below zones 521(621) and
540(640).

EFF :

ALL 57-20-00

Page 682
May 01/07
R
CES
- for the left wing, remove 521BT, 540BB and 540CB
- for the right wing, remove 621BT, 640BB anb 640CB (Ref. TASK 57-27-
11-000-001).
4. Procedure
_________
(Ref. Fig. 614/TASK 57-20-00-991-012)
Subtask 57-20-00-110-061

_______
DO NOT SMOKE.
- the pylon reinforcing plate of the top-skin lower surface.
Subtask 57-20-00-210-059
B. Detailed Visual Inspection of the Outer Wing Top-Skin Lower Surface Pylon
Reinforcing-Plate
(1) Examine the pylon reinforcing-plate of the top-skin lower surface.

Make sure that:
____

EFF :

ALL 57-20-00

Page 683
May 01/07
R
CES
Details of the Top-Skin Lower-Surface Pylon Reinforcing Plate
Figure 614/TASK 57-20-00-991-012

EFF :

ALL 57-20-00

Page 684
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-061
A. Close access
items.

- for the left wing, install 521BT, 540BB and 540CB
- for the right wing, install 621BT, 640BB and 640CB (Ref. TASK 57-
27-11-400-001).
Subtask 57-20-00-942-061

EFF :

ALL 57-20-00

Page 685
May 01/07
R
CES
TASK 57-20-00-200-013
Detailed Inspection of Outer Wing Ribs, Outboard Face of RIB2, RIB3 and RIB4 at
Skin Attachments (including Cleats), Spar Attachments and Region of ....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 686
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-014 Fig. 615
3. __________
Job Set-up
Subtask 57-20-00-941-062

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-062
B. Get Access
_______

- for the left wing, 540AB
- for the right wing, 640AB, (Ref. TASK 57-27-11-000-001).

EFF :

ALL 57-20-00

Page 687
May 01/07
R
CES
4. Procedure
_________
(Ref. Fig. 615/TASK 57-20-00-991-014)
Subtask 57-20-00-110-063

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004), to clean the outboard face of
RIB2, RIB3 and RIB4. At each rib, make sure that you clean these
areas:
- the skin attachments
- the spar attachments
- the stringer cutouts.
Subtask 57-20-00-210-060
B. Detailed Inspection of Outer Wing Ribs, Outboard Face of RIB2, RIB3 and
RIB4 at Skin Attachments (including cleats), Spar Attachments and the
Region of Stringer Cutouts
(1) Examine the outboard face of RIB2 thru RIB4. At each rib, make a
check of the skin attachments, the spar attachments and the area of
the stringer cutouts.
Make sure that:
____

EFF :

ALL 57-20-00

Page 688
May 01/07
R
CES
Details of the Outer Wing - RIB2 thru RIB4
Figure 615/TASK 57-20-00-991-014

EFF :

ALL 57-20-00

Page 689
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-063
A. Close Access
items.

Subtask 57-20-00-942-063

EFF :

ALL 57-20-00

Page 690
May 01/07
R
CES
TASK 57-20-00-200-014
Detailed Inspection of Outer Wing, RIB5, Aft of Bolted Panel
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page 691
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-015 Fig. 616
3. __________
Job Set-up
Subtask 57-20-00-941-063
_______
(Ref. TASK 28-10-00-910-002).
flaps or slats.
Subtask 57-20-00-010-063
B. Get Access

- for the left wing, remove 540AB and 540BB
- for the right wing, remove 640AB and 640BB (Ref. TASK 57-27-11-000-
001).

EFF :

ALL 57-20-00

Page 692
May 01/07
R
CES
4. Procedure
_________
(Ref. Fig. 616/TASK 57-20-00-991-015)
Subtask 57-20-00-110-064

_______
DO NOT SMOKE.
- the RIB5, aft of the bolted panel.
Subtask 57-20-00-210-061
B. Detailed Inspection of Outer Wing, RIB5, Aft of Bolted Panel
(1) Examine the RIB5, aft of the bolted panel.

Make sure that:
____

EFF :

ALL 57-20-00

Page 693
May 01/07
R
CES
Details of the RIB5, Aft of the Bolted Panel
Figure 616/TASK 57-20-00-991-015

EFF :

ALL 57-20-00

Page 694
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-064
A. Close Access
items.

- for the left wing, install 540AB and 540BB
- for the right wing, install 640AB and 640BB, (Ref. TASK 57-27-11-
400-001).
Subtask 57-20-00-942-064

EFF :

ALL 57-20-00

Page 695
May 01/07
R
CES
TASK 57-20-00-200-015
Detailed Inspection of Outer Wing, RIB5 and RIB6 at Skin Attachments (including
Cleats), Spar-attachments, Access-cutout Surrounds ...
_______
_______
GEAR.
1. __________________
Reason for the Job

R
____
panel(s) installed. The inspection of the dry bay area can be done
through the front spar access panels (Ref. TASK 57-20-00-220-010).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

EFF :

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Page 696
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
57-20-00-220-010 Special Detailed Inspection of Outer Wing, Rib 5 and
Rib 6 at Skin Attachments (Including Cleats), Spar
Attachments, Access Cutout Surrounds and in region
...
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CZ(640CZ),540DZ(640DZ)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540DZ(640DZ)
57-20-00-991-016 Fig. 617

EFF :

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Page 697
May 01/07
R
CES
3. __________
Job Set-up
Subtask 57-20-00-941-064

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-860-067
valves (Ref. TASK 28-25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-010-064-A
C. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE in position below the
zone 540(640).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001)
- 540CZ, 540DZ (Ref. TASK 57-27-11-000-007).

EFF :

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Page 698
Feb 01/10

CES
____
00-220-010).

- 640AB, 640BB (Ref. TASK 57-27-11-000-001).
- 640CZ, 640DZ (Ref. TASK 57-27-11-000-007).
____
00-220-010).
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-010-064-B
C. Get Access
zone 540(640).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001).

- 640AB, 640BB (Ref. TASK 57-27-11-000-001).
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 617/TASK 57-20-00-991-016)
Subtask 57-20-00-110-065
CLEANING AGENTS (Material No. 11-026), to clean RIB5 and RIB6 around:
- the skin attachments and the cleats
- the spar attachment
- the access cutouts

EFF :

ALL 57-20-00

Page 699
Nov 01/08

CES
Details of the RIB5 and the RIB6 at the Skin Attachments
Figure 617/TASK 57-20-00-991-016

EFF :

ALL 57-20-00

Page A600
May 01/07
R
CES
Subtask 57-20-00-210-062
B. Detailed Visual Inspection of the Outer Wing RIB5 and RIB6 at the Skin
Attachments (including cleats), Spar-Attachment Access-Cutout Surrounds
and in the Region of the Stringer Cutouts
(1) Examine RIB5 and RIB6. Make a check of the rib condition in these
areas:
- the skin attachments, and the cleats
- the stringer cutouts
Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-410-065-A
A. Close Access
items.

- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB (Ref. TASK 57-27-11-400-001).

EFF :

ALL 57-20-00

Page A601
Feb 01/10

CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-410-065-B
A. Close Access
items.

- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB (Ref. TASK 57-27-11-400-001).
**ON A/C ALL
Subtask 57-20-00-860-068

Subtask 57-20-00-942-065

EFF :

ALL 57-20-00

Page A602
Nov 01/08

CES
TASK 57-20-00-200-016
Detailed Inspection of Outer Wing, RIB7 and RIB8 and Pylon Rear Fitting,
excluding Pick-Up Lug
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page A603
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-017 Fig. 618
3. __________
Job Set-up
Subtask 57-20-00-941-065

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-065
B. Get Access
_______
(1) Put the adjustable access platform in position below the zone
540(640)

EFF :

ALL 57-20-00

Page A604
May 01/07
R
CES
- for the left wing, remove 540BB and 540CB
- for the right wing, remove 640BB and 640CB, (Ref. TASK 57-27-11-
000-001).
4. Procedure
_________
(Ref. Fig. 618/TASK 57-20-00-991-017)
Subtask 57-20-00-110-066

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004), to clean RIB7 and RIB8, and
the pylon rear fitting. Do not clean the pick-up lug.
Subtask 57-20-00-210-063
B. Detailed Inspection of Outer Wing, RIB7 and RIB8 and Pylon Rear Fitting,
excluding Pick-Up Lug
(1) Examine RIB7 and RIB8, and the pylon rear fitting.
Make sure that:
NOTE : Do not examine pick-up lug on the pylon rear fitting.

____
____

EFF :

ALL 57-20-00

Page A605
May 01/07
R
CES
Details of the RIB7 and the RIB8 and the Pylon Rear Fitting
Figure 618/TASK 57-20-00-991-017

EFF :

ALL 57-20-00

Page A606
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-066
A. Close Access
items.

- for the left wing, install 540BB and 540CB
- for the right wing, install 640BB and 640CB, (Ref. TASK 57-27-11-
400-001).
Subtask 57-20-00-942-066

EFF :

ALL 57-20-00

Page A607
May 01/07
R
CES
TASK 57-20-00-200-017
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Attachment to

Front Spar, between RIB1 and RIB7, excluding area covered by Pylon ....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A608
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-018 Fig. 619
3. __________
Job Set-up
Subtask 57-20-00-941-066
flaps or slats.
Subtask 57-20-00-010-076
B. Get Access
4. Procedure
_________
(Ref. Fig. 619/TASK 57-20-00-991-018)
Subtask 57-20-00-110-067
- the bottom-skin lower-surface between RIB1 and RIB7.

EFF :

ALL 57-20-00

Page A609
May 01/07
R
CES
Details of the Bottom-Skin Lower Surface - RIB1 thru RIB7
Figure 619/TASK 57-20-00-991-018

EFF :

ALL 57-20-00

Page A610
May 01/07
R
CES
Subtask 57-20-00-210-064
B. Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at

Attachment to Front Spar, between RIB1 and RIB7, excluding area covered
by Pylon Fairing and Pylon Reinforcing
(1) Examine the bottom-skin lower-surface at the attachment to the front

spar between RIB1 and RIB7.
Make sure that:
____
5. Close-up
________
Subtask 57-20-00-410-078
A. Close Access
items.
Subtask 57-20-00-942-067
control lever.

EFF :

ALL 57-20-00

Page A611
May 01/07
R
CES
TASK 57-20-00-200-019
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Front Spar
masked by Pylon Fairing and Visible Portion of Pylon Reinforcing Plate
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page A612
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-020 Fig. 620
3. __________
Job Set-up
Subtask 57-20-00-941-068
flaps or slats.
Subtask 57-20-00-010-067
B. Get Access
R (2) Remove the applicable access panels:

- for the left wing, remove 471AL and 472AR
- for the right wing, remove 481AL and 482AR.

EFF :

ALL 57-20-00

Page A613
Nov 01/09

CES
4. Procedure
_________
(Ref. Fig. 620/TASK 57-20-00-991-020)
Subtask 57-20-00-110-069

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004), to clean the bottom skin
lower-surface at the front spar:
- in the area closed by the pylon fairing
- in the area of the pylon reinforcing plate.
Subtask 57-20-00-210-065
B. Detailed Inspection of Outer-Wing, Bottom Skin Lower Surface at Front

Spar masked by Pylon Fairing and Visible Portion of Pylon Reinforcing
Plate
(1) Examine the bottom skin lower-surface at the front spar (in the area
closed by the pylon fairing), and in the area of the pylon
reinforcing plate.
Make sure that:
____

EFF :

ALL 57-20-00

Page A614
May 01/07
R
CES
Details of the Bottom-Skin Lower-Surface at the Front Spar
Figure 620/TASK 57-20-00-991-020

EFF :

ALL 57-20-00

Page A615
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-069
A. Close Access
items.

R - for the left wing, install 471AL, 472AR.
R - for the right wing, install 481AL, 482AR.
Subtask 57-20-00-942-069

EFF :

ALL 57-20-00

Page A616
Nov 01/09

CES
TASK 57-20-00-200-020
Detailed Inspection of the Outer Wing, Bottom Skin Lower Surface at Attachment
to Rear Spar, between RIB1 and RIB8, excluding areas covered by....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page A617
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-20-00-991-021 Fig. 621
3. __________
Job Set-up
Subtask 57-20-00-941-069
flaps or slats.
(4) Put the access platform in position below the applicable zones
571(671) and 574(674).
4. Procedure
_________
(Ref. Fig. 621/TASK 57-20-00-991-021)
Subtask 57-20-00-110-070

_______
DO NOT SMOKE.

EFF :

ALL 57-20-00

Page A618
May 01/07
R
CES
Details of the Bottom-Skin Lower-Surface at the Attachment to the Rear Spar -
RIB1 thru RIB8
Figure 621/TASK 57-20-00-991-021

EFF :

ALL

57-20-00 Page A619
May 01/07
R
CES
- the lower surface of the bottom skin at the attachment to the rear
spar between RIB1 and RIB8.
Do not include the areas covered by:
- the main landing gear reinforcing plate
- the flap track 2 fairing
- the pylon fairing.
Subtask 57-20-00-210-066
B. Detailed Inspection of the Outer-Wing, Bottom Skin Lower-Surface at the

Attachment to the Rear Spar, between RIB1 and RIB8, Excluding Areas
Covered by the Main Landing Gear Reinforcing-Plate, Flap Track 2 Fairing
and Pylon Fairing
(1) Examine the bottom-skin lower-surface at the attachment to the rear

spar between RIB1 and RIB8. Do not include the areas covered by:
- the main landing gear reinforcing plate
- the flap track 2 fairing
- the pylon fairing.
Make sure that:
5. Close-up
________
Subtask 57-20-00-942-070

EFF :

ALL 57-20-00

Page A620
May 01/07
R
CES
TASK 57-20-00-200-021
Special Detailed Inspection of the Outer Wing Bottom Skin Forward of the Rear
Spar in area masked by MLG Reinforcing Plate including Attachment to Rear Spar
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A621
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-11-28-650-001 General Refuel/Defuel Safety Procedures

12-11-28-650-002 Refuel/Defuel Safety Procedures for use in the Hangar
Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
R NTM 572033
57-20-00-991-022 Fig. 622
3. __________
Job Set-up
Subtask 57-20-00-941-070

_______
(1) You must obey the fuel safety procedures (Ref. TASK 28-00-00-910-001)
when you do work in a fuel tank.
(2) You must obey the fuel safety procedures when you refuel/defuel the
aircraft (Ref. TASK 12-11-28-650-001) (Ref. TASK 12-11-28-650-002).
(3) Defuel the applicable fuel tank (Ref. TASK 28-25-00-650-001).
flaps or slats.

EFF :

ALL 57-20-00

Page A622
Aug 01/08

CES
Subtask 57-20-00-860-057
(1) Make sure that the applicable fuel tank has been defueled (Ref. TASK
28-25-00-650-001).
(2) Make sure that the remaining fuel has been drained from the
applicable fuel tank (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-069
C. Get Access
(1) Put the access platform in position below the applicable zone
540(640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001):

4. Procedure
_________
(Ref. Fig. 622/TASK 57-20-00-991-022)
Subtask 57-20-00-110-071
CLEANING AGENTS (Material No. 11-026), to clean the inspection area.
Subtask 57-20-00-280-054
B. Inspection
(1) Do a special detailed inspection of the outer-wing bottom skin

forward of the rear spar, include the attachment to the rear spar
R (Ref. NTM 572033). If the defect is not included in this repair, you
must request a procedure from Airbus Industrie.

EFF :

ALL 57-20-00

Page A623
Aug 01/08

CES
MLG Reinforcing Plate - Location and Details
Figure 622/TASK 57-20-00-991-022

EFF :

ALL 57-20-00

Page A624
May 01/07
R
CES
5. Close-up
________
Subtask 57-20-00-410-071
A. Close Access
items.

Subtask 57-20-00-860-058

Subtask 57-20-00-942-071
control lever.

EFF :

ALL 57-20-00

Page A625
May 01/07
R
CES
TASK 57-20-00-200-022
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Forward of Rear
Spar in Area Covered by Flap Track 2 Fairings, including Attachment ....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A626
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-55-11-000-001 Removal of the Flap Track Fairings Nos. 2, 3 and 4

57-55-11-400-001 Installation of the Flap Track Fairings Nos. 2, 3 and
4
4
57-20-00-991-023 Fig. 623
3. __________
Job Set-up
Subtask 57-20-00-941-071
flaps or slats.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-070
B. Get Access
531(631).

- for the right wing, remove 631AB, 631BB, 631CB.

EFF :

ALL 57-20-00

Page A627
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-20-00-010-070-A
B. Get Access
531(631).

- for the left wing, remove 531CB, 531EB
- for the right wing, remove 631CB, 631EB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 623/TASK 57-20-00-991-023)
Subtask 57-20-00-110-072
CLEANING AGENTS (Material No. 11-026), to clean the area of the
bottom skin lower-surface which is closed by the flap track 2
fairings:
- at the attachment to the rear spar
- forward of the rear spar.
Subtask 57-20-00-210-067
B. Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Forward of

Rear Spar in Area Covered by Flap Track 2 Fairings, including Attachment
to Rear Spar
(1) Examine the area of the bottom skin lower-surface which is closed by
the flap track 2 fairings:
- at the attachment to the rear spar
- forward of the rear spar.
Make sure that:

EFF :

ALL 57-20-00

Page A628
May 01/07
R
CES
Details of the Bottom Skin Lower-Surface - Flap Track 2 Fairing
Figure 623/TASK 57-20-00-991-023

EFF :

ALL 57-20-00

Page A629
May 01/07
R
CES
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-410-072
A. Close Access
items.

- for the right wing, install 631AB, 631BB, 631CB.
**ON A/C 301-399,
Subtask 57-20-00-410-072-A
A. Close Access
items.

- for the left wing, install 531CB, 531EB
- for the right wing, install 631CB, 631EB.
**ON A/C ALL
Subtask 57-20-00-942-072

EFF :

ALL 57-20-00

Page A630
Feb 01/10

CES

EFF :

ALL 57-20-00

Page A631
May 01/07
R
CES
TASK 57-20-00-200-023
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Runouts of

Stringer 15 (Rib Bay 2-3), Stringer 14 (Rib Bay 3-4), Stringer 2 (Rib Bay 5-6)
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page A632
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-024 Fig. 624
3. __________
Job Set-up
Subtask 57-20-00-941-072
flaps or slats.
571(671) and 574(674).
4. Procedure
_________
(Ref. Fig. 624/TASK 57-20-00-991-024)
Subtask 57-20-00-110-073

_______
DO NOT SMOKE.

EFF :

ALL 57-20-00

Page A633
May 01/07
R
CES
Details of the Bottom-Skin lower-Surface - Runouts at Stringers 2, 14 and 15
Figure 624/TASK 57-20-00-991-024

EFF :

ALL 57-20-00

Page A634
May 01/07
R
CES
- the lower-surface of the bottom skin at the runouts of the
stringers 2, 14 and 15.
Subtask 57-20-00-210-068
B. Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Runouts

of Stringer 15 (Rib Bay 2-3), Stringer 14 (Rib Bay 3-4), Stringer 2 (Rib
Bay 5-6)
(1) Examine the lower-surface of the bottom-skin at the runouts of the

stringers 2, 14 and 15.
Make sure that:
____
5. Close-up
________
Subtask 57-20-00-942-073

EFF :

ALL 57-20-00

Page A635
May 01/07
R
CES
TASK 57-20-00-200-024
Special Detailed Inspection of Outer Wing, Bottom Skin Lower Surface around Aft
Pylon Attachment Fitting Cutout
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-002B F ASNA 0163

R FUEL TANK SEALANTPOLYSULFIDE (Ref. 20-31-00)

EFF :

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Page A636
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
NTM 572047
AMM 06-41-54 P.Block 001 NACELLES AND PYLONS
SRM 51-76-11
57-20-00-991-025 Fig. 625
3. __________
Job Set-up
Subtask 57-20-00-941-073
flaps or slats.
Subtask 57-20-00-010-072
B. Get Access
470(480).
R - for the left wing, remove 471CL, 475BL, 471BR, 475BR, 476BR and
R 472BR.
R - for the right wing, remove 481BL, 485BL, 481CR, 485BR, 486BR and
R 482CR.

EFF :

ALL 57-20-00

Page A637
Nov 01/09

CES
4. Procedure
_________
(Ref. Fig. 625/TASK 57-20-00-991-025)
Subtask 57-20-00-110-074
(1) Make sure that you remove all sealant from the surface around the aft
pylon attachment-fitting cutout in the inspection areas.
- the surface around the aft pylon attachment-fitting cutout.
Subtask 57-20-00-280-056
B. Inspection
(1) Do a special detailed inspection of the bottom-skin, lower-surface

around the aft pylon attachment-fitting cutout (Ref. NTM 572047).
____
Industrie.
Subtask 57-20-00-914-051
C. Sealant Application
(1) Apply a layer of SEALANTS (Material No. 09-002B) to the surface

around the aft pylon attachment-fitting cutout to replace sealant
removed from inspection areas. Refer to (Ref. SRM 51-76-11).
5. Close-up
________
Subtask 57-20-00-410-074
A. Close Access
items.
(2) Install the applicable access panels(Ref. AMM 06-41-54 P.Block 001):
R - for the left wing, install 471CL, 475BL, 471BR, 475BR, 476BR and
R 472BR.
R - for the right wing, install 481CR, 485BR, 481BL, 485BL, 486BR and
R 482CR.

EFF :

ALL 57-20-00

Page A638
Nov 01/09

CES
Details of the Aft-Pylon Attachment Fitting Cutout
Figure 625/TASK 57-20-00-991-025

EFF :

ALL 57-20-00

Page A639
May 01/07
R
CES
Subtask 57-20-00-942-074
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER flap/slat control
lever locking tool from the flap/slat control lever.

EFF :

ALL 57-20-00

Page A640
May 01/07
R
CES
TASK 57-20-00-200-025
Detailed Inspection of Outer Wing, Bottom Skin Root Joint Fittings on Stringer
8 and Stringer 11
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-20-00

Page A641
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-20-00-991-026 Fig. 626
3. __________
Job Set-up
Subtask 57-20-00-941-074

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-010-073
B. Get Access
_______
540(640).

EFF :

ALL 57-20-00

Page A642
May 01/07
R
CES
- for the right wing, remove 640AB.



surge doors.
4. Procedure
_________
(Ref. Fig. 626/TASK 57-20-00-991-026)
Subtask 57-20-00-110-075

_______
DO NOT SMOKE.
- the bottom skin root-joint fittings on stringers 8 and 11.
Subtask 57-20-00-210-070
B. Detailed Inspection of Outer Wing, Bottom Skin Root Joint Fittings on

(1) Examine the bottom skin root-joint fittings on stringers 8 and 11.
Make sure that:

EFF :

ALL 57-20-00

Page A643
May 01/07
R
CES
Details of the Bottom Skin Root-Joint Fittings - Stringers 8 and 11
Figure 626/TASK 57-20-00-991-026

EFF :

ALL 57-20-00

Page A644
May 01/07
R
CES
____
5. Close-up
________
Subtask 57-20-00-410-075
A. Close Access
items.
doors.


- for the right wing, install 640AB, (Ref. TASK 57-27-11-400-001).
Subtask 57-20-00-942-075

EFF :

ALL 57-20-00

Page A645
May 01/07
R
CES
TASK 57-20-00-200-026
Detailed Inspection of Outer Wing, Bottom Skin Stringers, between RIB1 and
R RIB8, including Drain Holes in Stringers and Buttstrap at Stringer 8 ....
_______
_______
GEAR.
1. __________________
Reason for the Job
NOTE : If applicable, do this procedure and MPD Task 572053-02 at the same
____
time. The inspection procedure can then be done with the closing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A646
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-220-005 Special Detailed Inspection of Outer Wing, Bottom
R Skin Stringers, between Rib 1 and Rib 8
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CZ(640CZ),540DZ(640DZ)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540DZ(640DZ)
57-20-00-991-027 Fig. 627
3. __________
Job Set-up
Subtask 57-20-00-941-075

_______
(Ref. TASK 28-10-00-910-001).

EFF :

ALL 57-20-00

Page A647
Feb 01/10

CES
flaps or slats.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-010-074-A
B. Get Access
_______
(1) Put the ACCESS PLATFORM 2M (6 FT) in position below the applicable
zone 540(640).

- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-000-001)
- 540CZ, 540DZ (Ref. TASK 57-27-11-000-007).
____
00-220-005).

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-000-001)
- 640CZ, 640DZ (Ref. TASK 57-27-11-000-007).
____
00-220-005).



surge doors.

EFF :

ALL 57-20-00

Page A648
Feb 01/10

CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-010-074-B
B. Get Access
_______
zone 540(640).

- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-000-001).

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-000-001).



surge doors.

R

EFF :

235-235, 239-249, 251-299, 57-20-00

Page A649
Nov 01/08

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 627/TASK 57-20-00-991-027)
Subtask 57-20-00-110-076

_______
DO NOT SMOKE.
- the bottom skin stringers between RIB1 and RIB8. This includes the
drain holes and the buttstrap at stringers 8 and 11.
Subtask 57-20-00-210-071
B. Detailed Inspection of Outer Wing, Bottom Skin Stringers, between RIB1

R and RIB8, including Drain Holes in Stringers and Buttstrap at Stringer 8
R and Stringer 11, excluding the area inside the dry bay
(1) Examine the bottom skin stringers, between RIB1 and RIB8, the drain
holes and the buttstrap at stringers 8 and 11.
Make sure that:
____

EFF :

ALL 57-20-00

Page A650
Feb 01/10

CES
R Details of the Bottom Skin Stringers - RIB 1 thru RIB8
Figure 627/TASK 57-20-00-991-027

EFF :

ALL 57-20-00

Page A651
Feb 01/10

CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-20-00-410-076-A
A. Close Access
doors.
items.


- 540AB, 540BB, 540CB (Ref. TASK 57-27-11-400-001).

- 640AB, 640BB, 640CB (Ref. TASK 57-27-11-400-001).
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-20-00-410-076-B
A. Close Access
doors.
items.

EFF :

ALL 57-20-00

Page A652
Feb 01/10

CES
R (4) Close the RIB2 surge doors:
R - for the left wing, close 540AZ, 540BZ
R - for the right wing, close 640AZ, 640BZ.

R - 540AB, 540BB, 540CB (Ref. TASK 57-27-11-400-001).

R - 640AB, 640BB, 640CB (Ref. TASK 57-27-11-400-001).
R **ON A/C ALL
Subtask 57-20-00-942-076

R

EFF :

ALL 57-20-00

Page A653
May 01/07

CES
TASK 57-20-00-200-027
Special Detailed Inspection of the Outer Wing Bottom Skin Lower Surface Hot
Fuel-Recirculation Hole at Rib-bay 7-8 between Stringer 4 and Stringer 5
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 57-20-00

Page A654
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
AMM 064154 P. Block 1

NTM 572057
57-20-00-991-028 Fig. 628
3. __________
Job set up
Subtask 57-20-00-941-076
flaps or slats.
Subtask 57-20-00-010-075
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone
471(481).
(2) Remove the applicable access panels (Ref. AMM 064154 P. Block 1):
R - for the left wing, remove 471CL, 471BR and 472BR
R - for the right wing, remove 481BL, 481CR and 482CR.

EFF :

ALL 57-20-00

Page A655
Nov 01/09

CES
4. Procedure
_________
(Ref. Fig. 628/TASK 57-20-00-991-028)
Subtask 57-20-00-110-077
(1) Remove all the unwanted sealant from:

- the external edges of the check valve fitting
- the external edge of the reinforcing plate in the area around the
hot fuel-recirculation hole.
- the area around the hot fuel-recirculation hole at Rib bay 7-8
between stringer 4 and stringer 5.
Subtask 57-20-00-280-057
B. Inspection
(1) Do a special detailed inspection of the hot fuel-recirculation hole

at the bottom Rib bay 7-8 between stringer 4 and stringer 5 (Ref. NTM
572057).
____
Industrie.
5. Close-up
________
Subtask 57-20-00-410-077
A. Close Access
items.
R - for the left wing, install 471CL, 471BR and 472BR
R - for the right wing, install 481BL, 481CR and 482CR.

EFF :

ALL 57-20-00

Page A656
Nov 01/09

CES
Details of the Bottom-Skin - RIB Bay 7-8
Figure 628/TASK 57-20-00-991-028

EFF :

ALL 57-20-00

Page A657
May 01/07
R
CES
Subtask 57-20-00-942-077
control lever.

EFF :

ALL 57-20-00

Page A658
May 01/07
R
CES
**ON A/C 301-399,
TASK 57-20-00-210-002
Detailed Inspection of Upper Connection Area of Center Wing Rear Spar Forward
Face between Ribs 1 and 2
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific non metallic scraper

No specific 10x magnifying glass

R

EFF :

301-399, 57-20-00

Page A659
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-001 USA MIL-S-8802 TYPE I CLASS A

R FUEL TANK SEALANT (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
3. __________
Job Set-up
Subtask 57-20-00-941-079

_______
(1) You must obey the fuel safety precautions (Ref. TASK 28-10-00-910-
001) when you do work in the fuel tanks.

EFF :

301-399, 57-20-00

Page A660
Aug 01/09

CES
flaps or slats.
(4) Put the warning notices in these positions:

- on the panel 40VU, to tell persons not to operate the fuel system
- on the panel 800VU, to tell persons not to refuel the aircraft.
Subtask 57-20-00-860-052
(1) Defuel the applicable wing tank (Ref. TASK 28-25-00-650-001).
(2) Drain the remaining fuel (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-077
C. Get Access
_______
(2) Remove the applicable access panel (Ref. TASK 28-10-00-910-002),

(Ref. TASK 57-27-11-000-001):
(3) Put the spark-proof lamp adjacent to the inspection area.
(4) Remove the sealant from the nuts (1) and the adjacent area, with a
non metallic scraper.
4. Procedure
_________
Subtask 57-20-00-110-081
- the upper connection area of the outer wing rear-spar forward-face
between RIB1 and RIB2.

R

EFF :

301-399, 57-20-00

Page A661
May 01/07

CES
Subtask 57-20-00-210-073
B. Detailed Visual Inspection of the Upper Connection Area of the Outer Wing
Rear Spar Forward Face between Ribs 1 and 2
(1) Do an inspection of the rear-spar forward-face upper connection area,

with a 10x magnifying glass. Make sure that:
____
5. Close-up
________
Subtask 57-20-00-410-079
A. Close Access

_______
DO NOT SMOKE.
(1) Apply SEALANTS (Material No. 09-001) to the nuts (1) and the adjacent
area.
(2) Remove the spark-proof lamp.
items.

- for the right wing, install 640AB.

R

EFF :

301-399, 57-20-00

Page A662
May 01/07

CES
Subtask 57-20-00-860-053
(1) Refuel, defuel or transfer fuel as necessary (Ref. TASK 12-11-28-650-

003), (Ref. TASK 28-25-00-650-001), (Ref. TASK 28-25-00-869-001).
control lever.
Subtask 57-20-00-942-080

R

EFF :

301-399, 57-20-00

Page A663
May 01/07

CES
**ON A/C ALL
TASK 57-20-00-220-003
Detailed Visual Inspection of Outer Wing Fixed Trailing Edge, Rear Spar Aft
Face, between Gear Support Rib 5 and Rib 8
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page A664
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-036 Fig. 629
3. __________
Job Set-up
Subtask 57-20-00-941-086
flaps or slats.
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-20-00-010-083
B. Get Access
574(674).
(2) Open the applicable access panels:


EFF :

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Page A665
May 01/07
R
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-20-00-010-083-A
B. Get Access
574(674).

**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 629/TASK 57-20-00-991-036)
Subtask 57-20-00-110-085
- the rear spar aft face between Rib 5 and Rib 8.
Subtask 57-20-00-210-075
B. Detailed Visual Inspection of Outer Wing Fixed Trailing Edge, Rear Spar
Aft Face, between Gear Support Rib 5 and Rib 8
(1) Examine the outer wing fixed trailing edge and the rear spar aft face
between Ribs 5 and 8.
Make sure that:
- there is no corrosion, damage or dents
- there are no loose or damaged fasteners or any item broken or
missing

____

EFF :

ALL 57-20-00

Page A666
Feb 01/10

CES
Details of the Rear Spar Aft Face - Rib 5 thru Rib 8
Figure 629/TASK 57-20-00-991-036

EFF :

ALL 57-20-00

Page A667
May 01/07
R
CES
____
5. Close-up
________
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-20-00-410-085
A. Close Access
items.
(2) Close the applicable access panel:

R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-20-00-410-085-A
A. Close Access
items.

**ON A/C ALL
Subtask 57-20-00-942-087

EFF :

ALL 57-20-00

Page A668
Feb 01/10

CES

EFF :

ALL 57-20-00

Page A669
May 01/07
R
CES
TASK 57-20-00-220-004
Detailed Visual Inspection of Outer Wing Front Spar Forward Face, between Rib 1
and Rib 8, including Vicinity of Cutouts for Slat Tracks 1, 2, 3, ....
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed visual inspection of outer wing front spar forward face, between
Rib 1 and Rib 8, including vicinity of cutouts for slat tracks 1, 2, 3, and
4 and build doors in dry bay
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror

EFF :

ALL 57-20-00

Page A670
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-037 Fig. 630
3. __________
Job Set-up
Subtask 57-20-00-941-087

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.

EFF :

ALL 57-20-00

Page A671
May 01/07
R
CES
Subtask 57-20-00-010-084
B. Get Access
_______

- for the left wing, remove 521AB, 521BT, 521CB, 521EB, 521GB
- for the right wing, remove 621AB, 621BT, 621CB, 621EB, 621GB
4. Procedure
_________
(Ref. Fig. 630/TASK 57-20-00-991-037)
Subtask 57-20-00-110-086

_______
DO NOT SMOKE.
- the front spar forward face, between Rib 1 and Rib 8.
Subtask 57-20-00-210-076
B. Detailed Visual Inspection of the Outer Wing Front Spar forward Face
between Rib 1 and Rib 8, including Vicinity of Cutouts for Slat Tracks 1,
2, 3, and 4 and Build Doors in Dry Bay
(1) Examine the front spar forward face Rib 1 thru Rib 8 and vicinity of
cutouts for slat tracks 1 thru 4 and build doors in dry bay.
Make sure that:
- there is no corrosion, damage or dents

EFF :

ALL 57-20-00

Page A672
May 01/07
R
CES
Details of the Front Spar Forward Face - Rib 1 thru Rib 8
Figure 630/TASK 57-20-00-991-037

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ALL 57-20-00

Page A673
May 01/07
R
CES
- there are no loose or damaged fasteners or any item broken or
missing

____
____
5. Close-up
________
Subtask 57-20-00-410-086
A. Close Access
items.

- for the left wing, install 521AB, 521BT, 521CB, 521EB, 521GB
- for the right wing, install 621AB, 621BT, 621CB, 621EB, 621GB.
Subtask 57-20-00-942-088

EFF :

ALL 57-20-00

Page A674
May 01/07
R
CES
TASK 57-20-00-200-031
Detailed Visual Inspection of Outer Wing Bottom Skin, Lower Surface in the Area
Covered by Fuel Pump Wiring-Harness Fairings
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
28-21-49-000-001 Removal of the Fuel Pump Fairings

28-21-49-400-001 Installation of the Fuel Pump Fairings
57-20-00-991-038 Fig. 631

EFF :

ALL 57-20-00

Page A675
May 01/07
R
CES
3. __________
Job Set-up
Subtask 57-20-00-941-088
flaps or slats.
Subtask 57-20-00-010-085
B. Get Access
(1) Put the access platform in position below the fuel pump fairings in
zone 540(640).
(2) Remove the fuel pump fairings (Ref. TASK 28-21-49-000-001).
4. Procedure
_________
(Ref. Fig. 631/TASK 57-20-00-991-038)
Subtask 57-20-00-110-087
- the area of the bottom skin closed by the fuel pump fairings
- the bottom skin adjacent to the area closed by the fuel pump
fairings.
Subtask 57-20-00-220-052
B. Detailed Visual Inspection
(1) Examine the bottom skin in the inspection area. Carefully move the
wiring harness, as necessary, so that all of the skin is examined.
Make sure that:

EFF :

ALL 57-20-00

Page A676
May 01/07
R
CES
Outer Wing Bottom Skin, in the Area Covered by Fuel Pump Wiring-Harness
Fairings - Inspection Area
Figure 631/TASK 57-20-00-991-038

EFF :

ALL

57-20-00 Page A677
May 01/07
R
CES
(2) If necessary, refer to the (Ref. ASRM 572100) for the correct repair
procedure.
5. Close-up
________
Subtask 57-20-00-410-087
A. Close Access
(1) Make sure that the wiring harness is in the correct position.
(2) Install the fuel pump fairings (Ref. TASK 28-21-49-400-001).
Subtask 57-20-00-942-089
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
from the flap/slat control lever.

EFF :

ALL 57-20-00

Page A678
May 01/07
R
CES
TASK 57-20-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface MLG
Reinforcing Plate
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific adjustable access platform

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A679
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-039 Fig. 632
3. __________
Job Set-up
Subtask 57-20-00-941-089
flaps or slats.
Subtask 57-20-00-010-086
B. Get Access
(1) Put the adjustable access platform in position at the zone 500(600).
4. Procedure
_________
(Ref. Fig. 632/TASK 57-20-00-991-039)
Subtask 57-20-00-100-050
(1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
AGENTS (Material No. 11-026) to clean the surface area of the MLG
reinforcing plate.

EFF :

ALL 57-20-00

Page A680
May 01/07
R
CES
MLG Reinforcing Plate - Inspection Area
Figure 632/TASK 57-20-00-991-039

EFF :

ALL 57-20-00

Page A681
May 01/07
R
CES
Subtask 57-20-00-210-080
B. Inspection
(1) Make a visual inspection of the surface area of the MLG reinforcing
plate. Make sure that:
- there is no damage
- the paint finish is in the correct condition.
____
5. Close-up
________
Subtask 57-20-00-942-090
items.

EFF :

ALL 57-20-00

Page A682
May 01/07
R
CES
TASK 57-20-00-210-004
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface Spanwise
Skin Joints at Stringer 8 and Stringer 11, between Rib 1 and Rib 8, ...
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page A683
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-040 Fig. 633
3. __________
Job Set-up
Subtask 57-20-00-941-090
flaps or slats.
Subtask 57-20-00-010-087
B. Get Access
(1) Put the adjustable access platform in position at the applicable zone
500(600).
4. Procedure
_________
(Ref. Fig. 633/TASK 57-20-00-991-040)
Subtask 57-20-00-100-051
AGENTS (Material No. 11-026) to clean the applicable area for
inspection.

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Page A684
May 01/07
R
CES
Bottom Skin, Lower Surface at Stringer 8 and Stringer 11, between Rib 1 and Rib
8
Figure 633/TASK 57-20-00-991-040

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57-20-00 Page A685
May 01/07
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CES
Subtask 57-20-00-210-077
B. General Visual Inspection of Outer Wing, Lower Surface Spanwise Skin

Joints at Stringer 8 and Stringer 11, between Rib 1 and Rib 8, excluding
Areas covered by Reinforcing Plate and Fairings.
(1) Do an inspection and make sure that:

____
5. Close-up
________
Subtask 57-20-00-942-091
items.

EFF :

ALL 57-20-00

Page A686
May 01/07
R
CES
TASK 57-20-00-210-005
General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at

Attachment to Ribs and Stringers, in Area covered by Pylon Fairing
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page A687
May 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-041 Fig. 634
3. __________
Job Set-up
Subtask 57-20-00-941-091
flaps or slats.
Subtask 57-20-00-010-088
B. Get Access
(1) Put the adjustable access platform in position at the applicable

engine pylon zone 471(481).
- for the left wing: 471AL, 471BL, 471CL, 471DL, 475AL, 475BL, 471AR,
R 471BR, 471CR, 475AR, 475BR, 475CL, 476CR, 476BR, 472BR, 472AR.
- for the right wing: 481AL, 481BL, 481CL, 485AL, 485BL, 481AR,
R 481BR, 481CR, 481DR, 485AR, 485BR, 485CL, 486BR, 482CR, 482BR,
R 482AR, 486CR.

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Page A688
Nov 01/09

CES
4. Procedure
_________
(Ref. Fig. 634/TASK 57-20-00-991-041)
Subtask 57-20-00-100-052
inspection.
Subtask 57-20-00-210-078
B. General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at

Attachment to Ribs and Stringers, in Area covered by Pylon Fairing

____
5. Close-up
________
Subtask 57-20-00-410-090
A. Close Access
items.
- for the left wing: 471AL, 471BL, 471CL, 471DL, 475AL, 475BL, 471AR,
R 471BR, 471CR, 475AR, 475BR,475CL, 476CR, 476BR, 472BR, 472AR.
- for the right wing: 481AL, 481BL, 481CL, 485AL, 485BL, 481AR,
R 481BR, 481CR, 481DR, 485AR, 485BR, 485CL, 486BR, 482CR, 482BR,
R 482AR, 486CR.

EFF :

ALL 57-20-00

Page A689
Nov 01/09

CES
Bottom Skin Lower Surface at the Pylon Fairing Attachment Area
Figure 634/TASK 57-20-00-991-041

EFF :

ALL 57-20-00

Page A690
May 01/07
R
CES
Subtask 57-20-00-942-092
items.

EFF :

ALL 57-20-00

Page A691
May 01/07
R
CES
TASK 57-20-00-210-006
General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at Drain
Holes for Track Cans 1, 2, 3 and 4 (Rib Bays 1-2, 2-3, 4-5 and 5-6) ...
_______
GEAR.
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A692
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-042 Fig. 635
57-20-00-991-043 Fig. 636
57-20-00-991-045 Fig. 637
3. __________
Job Set-up
Subtask 57-20-00-941-092

_______
flaps or slats.
Subtask 57-20-00-010-090
B. Get Access
(1) Put the adjustable access platform in position below the applicable
zone 540(640).
4. Procedure
_________
(Ref. Fig. 635/TASK 57-20-00-991-042, 636/TASK 57-20-00-991-043, 637/TASK

57-20-00-991-045)
Subtask 57-20-00-100-053
AGENTS (Material No. 11-026) to clean the applicable areas for
inspection.

EFF :

ALL 57-20-00

Page A693
May 01/07
R
CES
Slat-Track Cans 1 thru 3 and Dry Bays
Figure 635/TASK 57-20-00-991-042

EFF :

ALL 57-20-00

Page A694
May 01/07
R
CES
Magnetic-Level-Indicators in the Outer Wing
Figure 636/TASK 57-20-00-991-043

EFF :

ALL 57-20-00

Page A695
May 01/07
R
CES
MLG Pickup-Rail Hole
Figure 637/TASK 57-20-00-991-045

EFF :

ALL 57-20-00

Page A696
May 01/07
R
CES
Subtask 57-20-00-210-079

Drain Holes for Track Cans 1, 2, 3 and 4 (Rib Bays 1-2, 2-3, 4-5 and
5-6); Water Drain Hole (Rib Bay 1-2); Dry Bay Drain Hole in Rib Bay 6-7,
Magnetic Level Indicator Holes at Rib Bay 1-2 and adjacent to Rib 6; MLG
Pick Up Rail forward of Rear Spar inboard of Rib 5
(1) Do an inspection of the drain holes and make sure that:

____
5. Close-up
________
Subtask 57-20-00-942-093
items.

EFF :

ALL 57-20-00

Page A697
May 01/07
R
CES
TASK 57-20-00-210-007
General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at

Attachment to Ribs and Stringers (Excluding Stringer 8 and Stringer 11) ...
_______
_______
GEAR.
1. __________________
Reason for the Job
R
R General Visual Inspection of Outer Wing, Bottom Skin, Lower Surface at
Attachment to Ribs and Stringers (Excluding Stringer 8 and Stringer 11),
between Rib 1 and Rib 8, from Front Spar to Rear Spar, excluding areas
covered by Fairings and Reinforcing Plates.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-20-00

Page A698
May 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-20-00-991-048 Fig. 638
3. __________
Job Set-up
Subtask 57-20-00-941-097
(2) Instal the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
flaps or slats.
Subtask 57-20-00-010-094
B. Get Access
500(600).
4. Procedure
_________
(Ref. Fig. 638/TASK 57-20-00-991-048)
Subtask 57-20-00-100-054
inspection.

EFF :

ALL 57-20-00

Page A699
May 01/07
R
CES
Bottom Skin, Lower Surface at Attachment to Ribs and Stringers (Excluding
Stringers 8 and 11), between Rib 1 and Rib 8, from Front Spar to Rear Spar
Figure 638/TASK 57-20-00-991-048

EFF :

ALL

57-20-00 Page B600
May 01/07
R
CES
Subtask 57-20-00-210-083

Attachment to Ribs and Stringers (Excluding Stringer 8 and Stringer 11),
between Rib 1 and Rib 8, from Front Spar to Rear Spar, excluding areas
covered by Fairings and Reinforcing Plates.

____
5. Close-up
________
Subtask 57-20-00-942-098
items.

EFF :

ALL 57-20-00

Page B601
May 01/07
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-20-00-220-005
Special Detailed Inspection of Outer Wing, Bottom Skin Stringers, between Rib 1
R and Rib 8
_______
_______
GEAR.
1. __________________
Reason for the Job
R Special Detailed Inspection of Outer Wing, Bottom Skin Stringers, between

R Rib 1 and Rib 8, Including Drain Holes In Stringers and Butt Strap at
R Stringer 8 and Stringer 11
NOTE : This procedure is only applicable to the dry bay area. Do this
____
procedure at the same time as MPD Task 572053-01 (Ref. TASK
57-20-00-200-026).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B602
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-27-11-000-005 Removal of the Access Panel 521AZ(621AZ),

521BZ(621BZ), 521CZ(621CZ)
57-27-11-400-005 Installation of the Access Panel 521AZ(621AZ),
521BZ(621BZ), 521CZ(621CZ)
57-41-37-000-004 Removal of the Pressure-Relief Panels 521AB(621AB),
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
57-41-37-400-002 Installation of the Pressure-Relief Panels
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572053
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-098
(Ref. Fig. 639/TASK 57-20-00-991-049)
flaps or slats.
Subtask 57-20-00-010-095
B. Get Access
(1) Put the access platform below the applicable wing leading-edge, zone
521(621).
(a) For the LH wing, remove:

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B603
Feb 01/10
511-526, 528-599,
CES
Inspection Area - Panel Numbers and Dry Bay Location
Figure 639/TASK 57-20-00-991-049

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B604
Feb 01/10
511-526, 528-599,
CES
(b) For the RH wing, remove:
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-053
A. Inspection
(1) Do a special detailed inspection of the bottom skin stringers in the

dry bay area (Ref. NTM 572053).
NOTE : If necessary, refer to (Ref. ASRM 57211300) for allowable

____
damage and repair data.
5. Close-up
________
Subtask 57-20-00-410-094
A. Close Access
(a) For the LH wing, install:

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).
(b) For the RH wing, install:

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-099

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B605
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-006
Special Detailed Inspection of Outer Wing, Top Skin Lower Surface, including
Stringers and Butt Strap, between Rib 1 and Rib 8
_______
_______
GEAR.
1. __________________
Reason for the Job
____
procedure at the same time as MPD Task ZL-540-02 (Ref. TASK
05-25-40-200-004).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B606
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572060
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-099
(Ref. Fig. 639/TASK 57-20-00-991-049)
flaps or slats.
Subtask 57-20-00-010-096
B. Get Access
521(621).

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B607
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-054
A. Inspection
(1) Do a special detailed inspection of the top skin surface (including

stringers and butt strap) in the dry bay area (Ref. NTM 572060).

____
5. Close-up
________
Subtask 57-20-00-410-095
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-100

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B608
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-007
Special Detailed Inspection of Outer Wing, Bottom Skin Upper Surface, including
Stringers and Butt Straps, between Rib 1 and Rib 8
_______
_______
GEAR.
1. __________________
Reason for the Job
____
procedure at the same time as MPD Task ZL-540-02 (Ref. TASK
05-25-40-200-004).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B609
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572061
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-100
(Ref. Fig. 639/TASK 57-20-00-991-049)
flaps or slats.
Subtask 57-20-00-010-097
B. Get Access
521(621).

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B610
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-055
A. Inspection
(1) Do a special detailed inspection of the bottom skin surface

(including stringers and butt strap) in the dry bay area (Ref. NTM
572061).

____
5. Close-up
________
Subtask 57-20-00-410-096
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-101

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B611
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-008
Special Detailed Inspection of Outer Wing, Front Spar Aft Face, between Rib 1
and Rib 8
_______
_______
GEAR.
1. __________________
Reason for the Job
____
procedure at the same time as MPD Task 572004-01 (Ref. Task
57-20-00-200-004) and MPD Task ZL-540-02 (Ref. Task
05-25-40-200-004).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B612
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572004
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-101
(Ref. Fig. 639/TASK 57-20-00-991-049)
on the flap/slat lever control.
flaps or slats.
Subtask 57-20-00-010-098
B. Get Access
521(621).

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B613
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-056
A. Inspection
(1) Do a special detailed inspection of the front spar aft face in the
dry bay area (Ref. NTM 572004).
____
5. Close-up
________
Subtask 57-20-00-410-097
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-102

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B614
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-009
Special Detailed Inspection of Outer Wing, Top Skin Stringers, Between Rib 1
and Rib 8, including Runouts and Air Transfer Holes and Butt Strap at ...
_______
_______
GEAR.
1. __________________
Reason for the Job
____
57-20-00-200-010).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B615
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572020
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-102
(Ref. Fig. 639/TASK 57-20-00-991-049)
flaps or slats.
Subtask 57-20-00-010-099
B. Get Access
521(621).

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B616
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-057
A. Inspection
(1) Do a special detailed inspection of the top skin stringers (including

runouts, air transfer holes and butt straps) in the dry bay area
(Ref. NTM 572020).
____
5. Close-up
________
Subtask 57-20-00-410-098
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-103

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B617
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-010
Special Detailed Inspection of Outer Wing, Rib 5 and Rib 6 at Skin Attachments
(Including Cleats), Spar Attachments, Access Cutout Surrounds and in region ...
_______
_______
GEAR.
1. __________________
Reason for the Job
Special Detailed Inspection of Outer Wing, Rib 5 and Rib 6 at Skin

Attachments (Including Cleats), Spar Attachments, Access Cutout Surrounds
and in region of Stringer Cutouts
____
57-20-00-200-015) and MPD Task ZL-540-02 (Ref. Task
05-25-40-200-004).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B618
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572027
57-20-00-991-049 Fig. 639
3. __________
Job Set-up
Subtask 57-20-00-941-103
(Ref. Fig. 639/TASK 57-20-00-991-049)
flaps or slats.
Subtask 57-20-00-010-100
B. Get Access
521(621).

- 521EB (Ref. TASK 57-41-37-000-004).
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B619
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004).
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
Subtask 57-20-00-220-058
A. Inspection
(1) Do a special detailed inspection of rib 5 and rib 6 in the dry bay
area (Ref. NTM 572027) at:
- the skin attachments (including cleats)
- the access cutout surrounds
____
Industrie.
5. Close-up
________
Subtask 57-20-00-410-099
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005).
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005).
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-104

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B620
Feb 01/10
511-526, 528-599,
CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-20-00

Page B621
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-312,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-20-00-200-034
Detailed Inspection of Dry Bay Area, RIB5 and RIB6B
_______
_______
GEAR.
1. __________________
Reason for the Job
NOTE : If applicable, do this procedure and MPD Task 572050-02 at the same
____
time. The inspection procedure can then be done with the closing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B622
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
57-20-00-220-011 Special Detailed Inspection of Dry Bay Area, RIB5 and
RIB6B
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CZ(640CZ),540DZ(640DZ)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540DZ(640DZ)
57-20-00-991-050 Fig. 640

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B623
Feb 01/10
511-526, 528-599,
CES
3. __________
Job Set-up
Subtask 57-20-00-941-106

_______
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-20-00-860-071
valves (Ref. TASK 28-25-00-650-003).
Subtask 57-20-00-010-103
C. Get Access
zone 540(640).

- 540AB, 540BB (Ref. TASK 57-27-11-000-001)
- 540CZ 540DZ (Ref. TASK 57-27-11-000-007).
NOTE : Do not remove access panel 540CZ if MPD Task 572050-02 is

____
to be done at the same time (Ref. TASK 57-20-00-220-011).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B624
Feb 01/10
511-526, 528-599,
CES
- 640AB, 640BB (Ref. TASK 57-27-11-000-001).
- 640CZ 640DZ (Ref. TASK 57-27-11-000-007).
NOTE : Do not remove access panel 640CZ if MPD Task 572050-02 is

____
to be done at the same time (Ref. TASK 57-20-00-220-011).
4. Procedure
_________
(Ref. Fig. 640/TASK 57-20-00-991-050)
Subtask 57-20-00-110-094
(1) Use a clean MISCELLANEOUS (Material No. 19-003) and made moist with
CLEANING AGENTS (Material No. 11-026) to clean the dry bay area:
- the skin attachments and the cleats
- the spar attachment
Subtask 57-20-00-210-085
B. Detailed Inspection of the Dry Bay Area, RIB5 and RIB6A
(1) Examine the dry bay area, between RIB5 to RIB6A. Make a check of the
bottom skin stringers including any drain holes in stringers and the
joint brackets.
Make sure that:
____

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B625
Feb 01/10
511-526, 528-599,
CES
Dry Bay Area, RIB5 and RIB6B
Figure 640/TASK 57-20-00-991-050

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B626
Feb 01/10
511-526, 528-599,
CES
5. Close-up
________
Subtask 57-20-00-410-102
A. Close Access
items.

- 540CZ (if removed) and 540DZ (Ref. TASK 57-27-11-400-007)
- 540AB, 540BB (Ref. TASK 57-27-11-400-001).

- 640CZ (if removed) and 640DZ (Ref. TASK 57-27-11-400-007)
- 640AB, 640BB (Ref. TASK 57-27-11-400-001).
Subtask 57-20-00-860-072

Subtask 57-20-00-942-107
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B627
Feb 01/10
511-526, 528-599,
CES
TASK 57-20-00-220-011
Special Detailed Inspection of Dry Bay Area, RIB5 and RIB6B
_______
_______
GEAR.
1. __________________
Reason for the Job
NOTE : Do this procedure at the same time as MPD Task 572050-01 (Ref. Task
____
57-20-00-200-034).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 WARNING NOTICE

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B628
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521BZ(621BZ), 521CZ(621CZ)
521BZ(621BZ), 521CZ(621CZ)
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
NTM 572050
57-20-00-991-050 Fig. 640
3. __________
Job Set-up
Subtask 57-20-00-941-105
(Ref. Fig. 640/TASK 57-20-00-991-050)
flaps or slats.
Subtask 57-20-00-010-102
B. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the applicable
wing, zone 521(621).

- 521EB (Ref. TASK 57-41-37-000-004)
- 521AZ and 521BZ (Ref. TASK 57-27-11-000-005).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B629
Feb 01/10
511-526, 528-599,
CES
- 621EB (Ref. TASK 57-41-37-000-004)
- 621AZ and 621BZ (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
(Ref. Fig. 640/TASK 57-20-00-991-050)
Subtask 57-20-00-220-059
A. Special Detailed Inspection of Dry Bay Area, RIB5 and RIB6B
(1) Do a special detailed inspection of the dry bay area, RIB5 and RIB6A,
(Ref. NTM 572050) at:
- the skin attachments (including cleats)
- the access cutout surrounds
____
Industrie.
5. Close-up
________
Subtask 57-20-00-410-101
A. Close Access

- 521AZ and 521BZ (Ref. TASK 57-27-11-400-005)
- 521EB (Ref. TASK 57-41-37-400-002).

- 621AZ and 621BZ (Ref. TASK 57-27-11-400-005)
- 621EB (Ref. TASK 57-41-37-400-002).
Subtask 57-20-00-942-106

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B630
Feb 01/10
511-526, 528-599,
CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-312, 401-499, 501-509,
57-20-00

Page B631
Feb 01/10
511-526, 528-599,
CES
MAIN STRUCTURE - DESCRIPTION AND OPERATION
__________________________________________
1. _______
General
The main structure of the outer wing is the wing box, which tapers from wing
root (RIB1) to wing tip (RIB27). It also makes the integral fuel tank and
the vent surge tank (Ref. 28-00-00). Access into the wing box is through the
access panels in the bottom skin.
2. __________________
Component Location
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
The wing box is made of:

- the wing spars (front and rear)
- the ribs
- the top and bottom skin-panels
- the top and bottom stringers
- the wing-root joint.
Attached to the wing box are:

- the fixed partitions (slat cans) (Ref. 57-24-00)
- the attachment fittings (Ref. 57-26-00)
- the access panels (Ref. 57-27-00)
- the jacking point and the drip fence (Ref. 57-29-00).
**ON A/C 301-399,
The wing box is made of:

- the wing spars (front and rear)
- the ribs
- the top and bottom skin-panels
- the top and bottom stringers
- the wing-root joint.
Attached to the wing box are:

- the fixed partitions (slat cans) (Ref. 57-24-00)
- the attachment fittings (Ref. 57-26-00)
- the access panels (Ref. 57-27-00)
- the jacking point, the drip fence and the air dam (Ref. 57-29-00).
**ON A/C ALL
3. Description
___________

EFF :

ALL 57-21-00

Page 1
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
A. Wing Box
The wing box makes the integral fuel tank and the vent surge tank.
Sealed inter-spar ribs separate these tanks. The primary sealing of the
tanks is made through the mechanical attachment of the structure.
Interfay sealants are used at the tank edges.
Each outer wing fuel tank also has a closed area, made between RIB1 and
RIB2, which is a collector cell for the main fuel pumps (Ref. 28-21-00).
On each wing there are two dry bays, which are inboard of the engine,
immediately behind the front spar. The larger of the bays is between ribs
RIB5 and RIB6. A short rib, RIB6B, makes the outboard end of the smaller
bay.
There are closing panels inside the fuel tank, at the rear of the dry
bays. The closing panels are made of carbon fibre with a honeycomb core.
They are attached with nuts and bolts to machined aluminum alloy posts
installed against the ribs. There is also a top plate land. attached to a
stringer, and a bottom sealing angle. Brackets add strength to both these
areas.
Sealing blocks and seals prevent fuel leakage into the dry bays between
the stringers and the top and bottom skin panels.
Two holes in the front spar give access into the dry bays. They are
closed with closing plates.
**ON A/C 235-235, 239-249, 251-299,
A. Wing Box
The wing box makes the integral fuel tank and the vent surge tank.
Sealed inter-spar ribs separate these tanks. The primary sealing of the
tanks is made through the mechanical attachment of the structure.
Interfay sealants are used at the tank edges.
Each outer wing fuel tank also has a closed area, made between RIB1 and
RIB2, which is a collector cell for the main fuel pumps (Ref. 28-21-00).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-21-00

Page 2
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
B. Wing Spars
The spars are machined from aluminum alloy. They give strength to the
wing box. The front and the rear spars extend from RIB1 to RIB27.
(1) Front Spar
The front spar is made as a single piece, to include:

- a horizontal stiffener (crack retarder)
- vertical web stiffeners
- a reinforced hole at each slat track position
- reinforced holes for the components of the fuel system (Ref.
28-00-00)
- an opening for the build door between STA0/RIB1 and STA700/RIB2,
for the installation of the outer wing to the centre box.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
(2) Rear Spar
The rear spar is made from three parts. These are the inner, the
middle and the outer sections. Joint plates connect these sections
together to make a continuous structure. The joints are made at RIB6
and RIB22. The rear spar is machined to include:
- a horizontal stiffener (crack retarder)
- vertical web stiffeners
- reinforced holes for the components of the fuel system (Ref.
28-00-00)
- a reinforced jacking point at RIB9.
(Ref. Fig. 002, 003)

EFF :

ALL 57-21-00

Page 3
Feb 01/10

CES
Typical Rear Spar Joint
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-21-00

Page 4
Feb 01/10
528-599,
CES
Typical Rear Spar Joint
R Figure 001A

R

EFF :

301-399, 57-21-00

Page 5
Aug 01/04

CES
Typical Rib
R Figure 002

R

EFF :

ALL 57-21-00

Page 6
Aug 01/04

CES
Typical Rib with Flap Track Attachment
R Figure 003

R

EFF :

ALL 57-21-00

Page 7
Aug 01/04

CES
C. Ribs
There are 27 ribs, machined from aluminum alloy, installed in the wingbox
of each outer wing. Each rib is continuous between the front and rear
spars. The centre-wing to outer-wing joint is made at STA0/RIB1, which
closes the centre wing box. Ribs RIB22 and RIB27 make the other lateral
boundaries of the fuel and vent tanks.
At RIB2 thru RIB9, and at RIB12 and RIB19, the ribs have double flanges
for attachment of skin panels. The remainder have single flanges.
Cleats attach the top stringers to the ribs. Ribs 12 and 19 are
reinforced to provide attachment points for the forward flap-track-beam
attachment. The holes in the ribs, for access and fuel pipes, are
reinforced.
Rib 2 has two hinged access doors (Ref. 57-27-00), which are kept closed
with springs. Access for build is provided in RIB5 and the hole is closed
with a load-carrying door.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 004)
**ON A/C 301-399,
(Ref. Fig. 004A)
**ON A/C ALL
D. Skin Panels and Stringers
The top and the bottom surfaces of the wing box are made of skin panels
machined from aluminum alloy. There are two panels on the top skin and
three panels on the bottom skin. To increase their strength, the panels
have stringers machined from aluminum alloy extrusions. Joint straps,
made of aluminum alloy, connect the panels. Interference bolts attach the
panels to the ribs and the spars.
The top and the bottom skin panels continue a short distance forward of
the front spar. The leading edge structure attaches to these projections.
Outboard of the MLG support rib, the skin panels continue a short
distance aft of the rear spar. The trailing edge structure and the
trailing edge devices attach to these projections.

EFF :

ALL 57-21-00

Page 8
Feb 01/10

CES
Top and Bottom Skin Panels
Figure 004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-21-00

Page 9
Feb 01/10
528-599,
CES
Top and bottom skin panel, showing vent duct location and construction
R Figure 004A

R

EFF :

301-399, 57-21-00

Page 10
Aug 01/04

CES
There are 21 access panels, in the bottom skin panels, which give access
into the wing box. The bottom skin panels are reinforced in the area
around the holes for the fuel pumps (Ref. 28-21-00).
There is one opening in the top skin between RIB22 and RIB23, for the
overwing refuel adaptor.
Reinforcing plates are attached to the outer face of the bottom skin
panels, and to the inner face of the top skin panels to add strength at
the pylon attachments.
A reinforcing plate, machined from aluminum alloy, is attached to the

outer surface of the wing-box bottom skin. This adds strength to the skin
panels at the MLG attachments.
(Ref. Fig. 005)
E. Wing Root Joint
The wing box of the outer wing is attached to the wing box of the center
wing at RIB1. Top and bottom fittings of aluminum alloy connect the spar
webs of the center wing to those of the outer wing. A cruciform member is
used to keep the continuity of the top skin across the joint. Bolts
attach the top skin panels of the center wing and the outer wing to the
cruciform member.
Crown fittings made of aluminum alloy keep the continuity of the top skin
stringers across the joint. The crown fittings are attached to the
outboard vertical face of the cruciform member (RIB1). Bolts attach the
stringers to the crown fittings.
The continuity of the bottom skin across the joint is kept through a
triform member. There is a strap machined from aluminum alloy across the
joint. Interference bolts attach the strap and the bottom skin panels to
the triform member. The bottom skin stringers are not continuous across
the joint. End loads are absorbed by the stringer-to-skin joint.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
F. Dry Bays
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 006)

EFF :

ALL 57-21-00

Page 11
Feb 01/10

CES
Wing Root
Figure 005

EFF :

ALL 57-21-00

Page 12
May 01/07
R
CES
Dry Bay
Figure 006

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-21-00

Page 13
Feb 01/10
528-599,
CES
**ON A/C 301-399,
(Ref. Fig. 006A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
On each wing there is a dry bay which is inboard of the engine, and
immediately behind the front spar.
Machined aluminum alloy posts, located against the ribs, are the vertical
attachments for the closing panel. There is a top plate land, attached to
a stringer from the fuel tank area, and a sealing angle on the bottom.
Brackets reinforce both areas.
Sealing blocks and seals prevent leaks between the stringers and the top
and bottom skin panels.
The closing panels are made of carbon fiber with a honeycomb core and are
attached with nuts and bolts to give easy access.
Access is also available through the front spar.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-21-00

Page 14
Feb 01/10
511-526, 528-599,
CES
Wing box - Dry Bay
Figure 006A

R

EFF :

301-399, 57-21-00

Page 15
May 01/07

CES
Main Structure - General
Figure 007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-21-00

Page 16
Feb 01/10
528-599,
CES
Figure 007A

R

EFF :

235-235, 239-249, 251-299, 57-21-00

Page 17
Nov 01/08

CES
R Figure 007B

EFF :

301-399, 57-21-00

Page 18
May 01/07

CES
MAIN STRUCTURE - INSPECTION/CHECK
_________________________________
TASK 57-21-00-200-001
Detailed Inspection of Outer Wing, Top Skin, Upper Surface Around Manual
Refuelling Aperture, Between RIB19 and RIB20
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 601
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
28-11-43-000-001 Removal of the Gravity Fill Cap/Adaptor

28-11-43-400-001 Installation of the Gravity Fill Cap/Adaptor
57-21-00-991-035 Fig. 601
3. __________
Job Set-up
Subtask 57-21-00-941-082
flaps or slats.
Subtask 57-21-00-010-074
B. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position at the wing leading
edge, zone 522 (622).
(2) Remove the overwing refuel adapter (Ref. TASK 28-11-43-000-001).
4. Procedure
_________
(Ref. Fig. 601/TASK 57-21-00-991-035)
Subtask 57-21-00-110-050
AGENTS (Material No. 11-026) to clean the area around the manual
refuel opening.

R

EFF :

ALL 57-21-00

Page 602
May 01/09

CES
Manual Refuel Opening in Rib Bay 19-20
Figure 601/TASK 57-21-00-991-035

R

EFF :

ALL 57-21-00

Page 603
May 01/09

CES
Subtask 57-21-00-210-050
B. Detailed Inspection of Outer Wing, Top Skin, Upper Surface Around Manual
Refuelling Aperture, Between RIB19 and RIB20
(1) Make a detailed inspection of:

- the wing top skin surface (2) adjacent to the manual refuel opening
- the interface between the overwing refuel adapter (1) and the wing
top skin surface (2).
Make sure that:
- there is no damage to the edge of the hole
- there are no cracks in the adjacent area
NOTE : If necessary, refer to the (Ref. ASRM 572100) for the correct
____
repair procedure.
5. Close-up
________
Subtask 57-21-00-410-073
A. Close Access
items.
(2) Install the overwing refuel adapter (Ref. TASK 28-11-43-400-001).
Subtask 57-21-00-942-050
items.

R

EFF :

ALL 57-21-00

Page 604
May 01/09

CES
R
TASK 57-21-00-200-032
Detailed Inspection of Outer Wing Top Skin, Upper Surface Around Manual
Refuelling Aperture between RIB19 and RIB20
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 605
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-001 Fig. 602
3. __________
Job Set-up
Subtask 57-21-00-941-085
flaps or slats.
Subtask 57-21-00-010-075
B. Get Access
(1) Put the access platform in position at the wing leading edge, zone
522 (622).
4. Procedure
_________
(Ref. Fig. 602/TASK 57-21-00-991-001)
Subtask 57-21-00-110-081
AGENTS (Material No. 11-026) to clean the top skin area around the
manual refuel opening.

EFF :

ALL 57-21-00

Page 606
Feb 01/09
R
CES
R Manual Refuel Opening between RIB19 and RIB20
Figure 602/TASK 57-21-00-991-001

EFF :

ALL 57-21-00

Page 607
Aug 01/04

CES
Subtask 57-21-00-210-084
R B. Inspection
R (1) Make a detailed inspection of the wing top skin surface adjacent to
R the manual refuel opening. Make sure that:
R - there is no damage to the adjacent area
- there are no cracks in the adjacent area
____
5. Close-up
________
Subtask 57-21-00-942-083
items.

EFF :

ALL 57-21-00

Page 608
Aug 01/04

CES
TASK 57-21-00-200-002
Detailed Inspection of Outer Wing, Rear Spar Aft Face, from RIB8 to RIB11
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 609
May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-50-00-866-008 Extension of the Flaps on the Ground

27-50-00-866-009 Retraction of the Flaps on the Ground
27-60-00-866-002 Extension-Retraction of the Spoilers for Maintenance
57-51-37-000-002 Removal of the Access Panels 573AB(673AB),
R 573BB(673BB), 573CB(673CB), 573EB(673EB)
57-51-37-000-003 Removal of the Access Panel 573FB(673FB)
57-51-37-000-004 Removal of the Access Panels
575AB/575BB/575CB/575DB/575EB/575FB/575GB/575HB
(675AB/675BB/675CB/675DB/675EB/675FB/675GB/675HB)
57-51-37-400-002 Installation of the Access Panels 573AB(673AB),
R 573BB(673BB), 573CB(673CB) 573EB(673EB)
57-51-37-400-003 Installation of the Access Panel 573FB(673FB)
57-51-37-400-004 Installation of the Access Panels
575AB/575BB/575CB/575DB/575EB/575FB/575GB/ 575HB
57-21-00-991-002 Fig. 603
3. __________
Job Set-up
Subtask 57-21-00-941-052
Subtask 57-21-00-860-052
WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
AND/OR DAMAGE.
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).
(2) Fully extend the spoilers (Ref. TASK 27-60-00-866-002).
(3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
(98D27803000000) is installed on the flap/slat control lever.

EFF :

ALL 57-21-00

Page 610
Nov 01/09

CES
(4) Make sure that the COLLAR-SAFETY, SPOILER (98D27604000000) is
installed on the spoiler servo-control.
slats or flaps.
Subtask 57-21-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
Subtask 57-21-00-010-053
D. Get Access
(1) Put the adjustable access platform below the wing trailing edge
structure, zones 573 (673) and 575 (675).

- 573CB (Ref. TASK 57-51-37-000-002)
- 573EB
- 573FB (Ref. TASK 57-51-37-000-003)
- 575AB (Ref. TASK 57-51-37-000-004).

- 673CB (Ref. TASK 57-51-37-000-002)
- 673EB
- 673FB (Ref. TASK 57-51-37-000-003)
- 675AB (Ref. TASK 57-51-37-000-004).

EFF :

ALL 57-21-00

Page 611
Aug 01/07
R
CES
INTENTIONALLY BLANK

R

57-21-00

Page 612
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 603/TASK 57-21-00-991-002)
Subtask 57-21-00-110-052
CLEANING AGENTS (Material No. 11-026) to clean the spar aft face
area.
Subtask 57-21-00-210-054
B. Inspection
(1) Examine the rear-spar aft face, the attached structures and the
components that you can see. Make sure that:
- there are no cracks or damage
- there are no fuel or hydraulic leaks
- there is no distortion, pulled or torn fasteners
- the ducting, piping and wiring installations are attached correctly
____
5. Close-up
________
Subtask 57-21-00-410-053
A. Close Access
items.

R - 573CB (Ref. TASK 57-51-37-400-002)
R - 573EB
R - 573FB (Ref. TASK 57-51-37-400-003)
R - 575AB (Ref. TASK 57-51-37-400-004).

EFF :

ALL 57-21-00

Page 613
Aug 01/02

CES
Middle Rear-Spar, Aft Face, RIBS 8 - 11
Figure 603/TASK 57-21-00-991-002

EFF :

ALL 57-21-00

Page 614
Aug 01/02
R
CES
- 673CB (Ref. TASK 57-51-37-400-002)
- 673EB
- 673FB (Ref. TASK 57-51-37-400-003)
- 675AB (Ref. TASK 57-51-37-400-004).
Subtask 57-21-00-865-055
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
6CV, 8CV.
Subtask 57-21-00-860-053
C. Aircraft Configuration
_______
AND/OR DAMAGE.
(1) Retract the flaps (Ref. TASK 27-50-00-866-009).
(2) Retract the spoilers (Ref. TASK 27-60-00-866-002).
(3) On the servocontrol, make sure that the pointer on the hex. head is
opposite the letter O on the housing.
Subtask 57-21-00-942-081
D. Removal of Equipment

EFF :

ALL 57-21-00

Page 615
Feb 01/04
R
CES
TASK 57-21-00-200-003
Detailed Inspection of Outer Wing, Rear Spar Aft Face, between RIB11 and RIB27,
including Joint Plate at RIB22
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR SAFETY BARRIER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 616
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-51-37-000-005 Removal of the Access Panels 575KB(675KB),
575LB(675LB), 575MB(675MB)
57-51-37-400-005 Installation of the Access Panels 575KB(675KB),
575LB(675LB), 575MB(675MB)
57-21-00-991-003 Fig. 604
3. __________
Job Set-up
Subtask 57-21-00-941-053
(1) Put the SAFETY BARRIERS in position.
Subtask 57-21-00-860-054
_______
AND/OR DAMAGE.
R (3) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) is installed on the flap/slat control lever.

installed on the spoiler servo-control.

EFF :

ALL 57-21-00

Page 617
Aug 01/07

CES
slats or flaps.
Subtask 57-21-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-21-00-010-052
D. Get Access
(1) Put the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE below the wing
trailing edge structure, zone 575 (675).

- 575BB, 575CB, 575DB, 575EB, 575FB, 575GB, 575HB (Ref. TASK 57-
51-37-000-004)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).

51-37-000-004)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
4. Procedure
_________
(Ref. Fig. 604/TASK 57-21-00-991-003)
Subtask 57-21-00-110-053
CLEANING AGENTS (Material No. 11-026) to clean the spar aft face
area, RIB11 thru RIB27. Also clean the joint plate at RIB22.

EFF :

ALL 57-21-00

Page 618
Aug 01/07
R
CES
Outer Rear-Spar, Aft Face, RIBS 11 - 27
Figure 604/TASK 57-21-00-991-003

EFF :

ALL 57-21-00

Page 619
Feb 01/04
R
CES
Subtask 57-21-00-210-056
B. Inspection
(1) Examine the outer-rear-spar aft face, the attached structures and the
components that you can see. Make sure that:
- there are no cracks or damage
- there are no fuel or hydraulic leaks
- there is no distortion, pulled or torn fasteners
- the ducting, piping and wiring installations are attached correctly
R - the paint finish is in the correct condition.
____
5. Close-up
________
Subtask 57-21-00-410-052
R A. Close Access
R
items.

51-37-400-004)
R - 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).

51-37-400-004)
R - 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
Subtask 57-21-00-865-057
breaker(s):
6CV, 8CV.

EFF :

ALL 57-21-00

Page 620
May 01/07

CES
Subtask 57-21-00-860-055
R C. Aircraft Maintenance Configuration

R
_______
AND/OR DAMAGE.
(3) On the spoiler servo-control, make sure that the pointer on the hex.
head is opposite the letter O on the housing.
Subtask 57-21-00-942-082

EFF :

ALL 57-21-00

Page 621
May 01/07

CES
TASK 57-21-00-200-004
R Detailed Inspection of Outer Wing, Bottom Skin, Upper and Lower Surfaces around
R Access Door Cutouts in Rib-Bays 8-9, 9-10, 10-11....
_______
_______
GEAR.
1. __________________
Reason for the Job

R Detailed inspection of outer wing, bottom skin, upper and lower surfaces
R around access door cutouts in rib bays 8-9, 9-10, 10-11, 11-12 and 12-13.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable access platform 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 622
Nov 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
57-21-00-991-004 Fig. 605
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-21-00-991-004-A Fig. 605A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-21-00-941-083
_______
(1) Obey the fuel safety procedures (Ref. TASK 28-10-00-910-001).

EFF :

ALL 57-21-00

Page 623
Feb 01/10

CES
slats or flaps.
Subtask 57-21-00-650-056
(2) Drain the remaining fuel from the applicable fuel tank (Ref. TASK 28-
25-00-650-003).
Subtask 57-21-00-010-051
C. Get Access
(1) Put the adjustable access platform below the applicable wing fuel
tank, zone 540(640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB.
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
(Ref. Fig. 605/TASK 57-21-00-991-004)
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 605A/TASK 57-21-00-991-004-A)

EFF :

ALL 57-21-00

Page 624
Feb 01/10

CES
Access Panel Cut-outs, RIBS 8 thru 13
Figure 605/TASK 57-21-00-991-004

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-21-00

Page 625
May 01/05

CES
Access Panel Cut-outs, RIBS 8 thru 13
Figure 605A/TASK 57-21-00-991-004-A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-21-00

Page 626
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
Subtask 57-21-00-110-051
(1) Remove unwanted sealant from the access panel cut-outs and the panel
interfaces.
(2) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean:
- the interfaces of the access panel cut-outs in the wing skin (3)
- the interfaces of the access panels (1)
- the clamp rings (5) and the bolts (6).
Subtask 57-21-00-210-052
B. Inspection
(1) Examine the upper and lower surfaces of the bottom wing skin at the
access panel cut-outs. Make sure that:
- there is no corrosion of the access panel (1) and the wing skin (3)
interfaces
- the access hole edges in the wing skin (3) are not cracked or
damaged
- there is no damage to, or scoring of, the clamp ring (5) and the
access panel (1) interface
- the bolt (6) holes in the clamp ring (5) are not damaged
____
repair procedure.

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-21-00

Page 627
May 01/05

CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-110-051-A
(1) Remove unwanted sealant from the access panel cut-outs and the panel
interfaces.
- the interfaces of the access panel assembly cut-outs in the wing
skin (3)
- the interfaces of the access panel assembly (1)
- the access panel outers (5) and the bolts (6).
Subtask 57-21-00-210-052-A
B. Inspection
(1) Examine the upper and lower surfaces of the bottom wing skin at the
access panel cut-outs. Make sure that:
- there is no corrosion of the access panel assembly (1) and the wing
skin (3) interfaces
- the access hole edges in the wing skin (3) are not cracked or
damaged
- there is no damage to, or scoring of, the access panel outer (5)
and the access panel assembly (1) interface
- the bolt (6) holes in the access panel outer (5) are not damaged
____
repair procedure.

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-21-00

Page 628
Feb 01/10
528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-21-00-410-051
A. Close Access
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB.
Subtask 57-21-00-650-057

Subtask 57-21-00-942-051
control lever.

R

EFF :

ALL 57-21-00

Page 629
May 01/05

CES
TASK 57-21-00-200-006
R Detailed Inspection of Outer Wing, Front Spar Forward Face, between RIB8 and
R RIB22, including all Cutouts
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

EFF :

ALL 57-21-00

Page 630
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-00-00-080-002 Removal of the Flap/Slat Control-Lever Locking Tool

(98D27803000000)
27-80-00-866-004 Extending the Slats on the Ground
27-80-00-866-005 Retracting the Slats on the Ground
57-21-00-991-008 Fig. 606
3. __________
Job Set-up
Subtask 57-21-00-941-056
(1) Put warning notices in the cockpit to tell persons not to move the
slats or flaps.
Subtask 57-21-00-860-050
_______
AND/OR DAMAGE.
(1) Fully extend the slats (Ref. TASK 27-80-00-866-004).
R (98D27803000000) is installed on the slat/flap control lever.
Subtask 57-21-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21

EFF :

ALL 57-21-00

Page 631
Aug 01/07

CES
INTENTIONALLY BLANK

R

57-21-00

Page 632
Feb 01/06

CES
Subtask 57-21-00-010-054
D. Get Access
(1) Put the adjustable access platform in position below the wing leading
edge, zone 522 (622).

- for the left wing, 522AB, 522CB, 522EB, 522FB, 522HB, 522JB, 522KB,
522LB, 522NB, 522QB
- for the right wing, 622AB, 622CB, 622EB, 622FB, 622HB, 622JB,
622KB, 622LB, 622NB, 622QB.
4. Procedure
_________
(Ref. Fig. 606/TASK 57-21-00-991-008)
Subtask 57-21-00-110-055

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004) to clean the forward face of
the front spar and all cutouts (RIB8 thru RIB22).
Subtask 57-21-00-210-060
B. Inspection
(1) Examine the forward face of the front spar and all cutouts (RIB8 thru
RIB22). Make sure that:

EFF :

ALL 57-21-00

Page 633
Aug 01/02
R
CES
Outer Wing Front Spar Fwd Face, RIBS 8 thru 22
Figure 606/TASK 57-21-00-991-008

EFF :

ALL 57-21-00

Page 634
Aug 01/02
R
CES
____
5. Close-up
________
Subtask 57-21-00-410-054
A. Close Access
items.

- for the left wing, 522AB, 522CB, 522EB, 522FB, 522HB, 522JB, 522KB,
522LB, 522NB, 522QB
- for the right wing, 622AB, 622CB, 622EB, 622FB, 622HB, 622JB,
622KB, 622LB, 622NB, 622QB.
Subtask 57-21-00-865-061
breaker(s):
5CV, 7CV.
Subtask 57-21-00-866-058
_______
AND/OR DAMAGE.
(1) Remove the slat/flap control lever locking tool (Ref. TASK 27-00-00-
080-002).
(2) Retract the slats (Ref. TASK 27-80-00-866-005).
Subtask 57-21-00-942-055

EFF :

ALL 57-21-00

Page 635
Nov 01/04
R
CES

EFF :

ALL 57-21-00

Page 636
Nov 01/04
R
CES
TASK 57-21-00-200-007
R Detailed Inspection of Outer Wing, Front Spar Forward Face, between RIB22 and
R RIB27, including all Cutouts
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 637
Nov 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-00-00-480-002 Installation of the Flap/Slat Control-Lever Locking

Tool (98D27803000000)
57-21-00-991-009 Fig. 607
3. __________
Job Set-up
Subtask 57-21-00-941-057
(1) Put warning notices in the cockpit to tell persons not to move the
slats or flaps.
Subtask 57-21-00-860-051
R (2) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) on the slat/flap control lever (Ref. TASK 27-00-00-
480-002).
Subtask 57-21-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-21-00

Page 638
Aug 01/07

CES
Subtask 57-21-00-010-055
D. Get Access
(1) Put the adjustable access platform in position below the wing leading
edge, zone 522 (622).

- for the left wing, remove 522QB, 522SB, 522UB
- for the right wing, remove 622QB, 622SB, 622UB.
4. Procedure
_________
(Ref. Fig. 607/TASK 57-21-00-991-009)
Subtask 57-21-00-110-056

R
R CLEANING AGENTS (Material No. 11-026) to clean the forward face of
the front spar and all cutouts (RIB22 thru RIB27).
Subtask 57-21-00-210-061
B. Inspection
(1) Examine the forward face of the front spar and the cutouts (RIB22
thru RIB27). Make sure that:
____

EFF :

ALL 57-21-00

Page 639
Nov 01/04

CES
Details of the Outer Wing Front Spar Fwd Face, RIBS 22 thru 27
Figure 607/TASK 57-21-00-991-009

EFF :

ALL 57-21-00

Page 640
Nov 01/04
R
CES
5. Close-up
________
Subtask 57-21-00-410-055
A. Close Access
items.

- for the left wing, install 522QB, 522SB, 522UB
- for the right wing, install 622QB, 622SB, 622UB.
Subtask 57-21-00-865-063
breaker(s):
5CV, 7CV.
Subtask 57-21-00-866-059
Subtask 57-21-00-942-056

EFF :

ALL 57-21-00

Page 641
Nov 01/04
R
CES
TASK 57-21-00-200-008
R Detailed Inspection of Outer Wing, Front Spar Aft Face, between RIB8 and RIB22
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 642
Nov 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-12-46-000-001 Removal of the Overpressure-Protector Outlet
28-12-46-400-001 Installation of the Overpressure-Protector Outlet
Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
57-27-11-000-002 Removal of the Access Panel (540HB, 540JB, 540KB,
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-27-11-400-002 Installation of the Access Panel (540HB, 540JB,
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-010 Fig. 608
3. __________
Job Set-up
Subtask 57-21-00-941-058
_______
flaps or slats.

EFF :

ALL 57-21-00

Page 643
Nov 01/04
R
CES
Subtask 57-21-00-650-058
25-00-650-003).
Subtask 57-21-00-010-056
C. Get Access
wing fuel tank, zone 540 (640).
(2) Remove the applicable access panels (Ref. TASK 57-27-11-000-001)

(Ref. TASK 57-27-11-000-002) (Ref. TASK 28-12-46-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB, 540HB,
540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB
- for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB,
640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB, 640RB.
4. Procedure
_________
(Ref. Fig. 608/TASK 57-21-00-991-010)
Subtask 57-21-00-110-057
CLEANING AGENTS (Material No. 11-026) to clean the aft face of the
front spar (RIB8 thru RIB22).
Subtask 57-21-00-210-062
B. Inspection
(1) Examine the the aft face of the front spar (RIB8 thru RIB22). Make
sure that:

EFF :

ALL 57-21-00

Page 644
Nov 01/04
R
CES
Details of the Front Spar, RIBS 8 thru 22
Figure 608/TASK 57-21-00-991-010

EFF :

ALL 57-21-00

Page 645
Nov 01/04
R
CES
____
repair procedure.
5. Close-up
________
Subtask 57-21-00-410-056
A. Close Access
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001),

(Ref. TASK 57-27-11-400-002), (Ref. TASK 28-12-46-400-001) and
(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540CB, 540DB, 540EB, 540FB, 540GB,
540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB
- for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB,
640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB, 640RB.
Subtask 57-21-00-650-059

Subtask 57-21-00-942-057
control lever.

EFF :

ALL 57-21-00

Page 646
Nov 01/04
R
CES
TASK 57-21-00-200-009
R Detailed Inspection of Outer Wing, Front Spar Aft Face, between RIB22 and RIB27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror
No specific spark-free lamp
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-21-00

Page 647
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-12-45-000-001 Removal of the Panel Assembly 550CB(650CB)
28-12-45-400-002 Installation of the Panel Assembly 550CB(650CB)
28-12-47-000-001 Removal of the NACA Vent Intake
28-12-47-400-001 Installation of the NACA Vent Intake
Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-011 Fig. 609
3. __________
Job Set-up
Subtask 57-21-00-941-059
_______
flaps or slats.

EFF :

ALL 57-21-00

Page 648
Nov 01/04
R
CES
Subtask 57-21-00-650-060
25-00-650-003).
Subtask 57-21-00-010-057
C. Get Access
(1) Put the adjustable access platform in position below the vent surge
tank, zones 550 (650) and 560 (660).

(Ref. TASK 28-10-00-910-002):
- for the left wing, 550AB, 550BB, 550CB, 550DB, 560AB
- for the right wing, 650AB, 650BB, 650CB, 650DB, 660AB.
4. Procedure
_________
(Ref. Fig. 609/TASK 57-21-00-991-011)
Subtask 57-21-00-110-058

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004) to clean the aft face of the
front spar (RIB22 thru RIB27).

EFF :

ALL 57-21-00

Page 649
Nov 01/04
R
CES
Details of the Front-Spar Aft-Face (RIBS 22 thru 27)
Figure 609/TASK 57-21-00-991-011

EFF :

ALL 57-21-00

Page 650
Nov 01/04
R
CES
Subtask 57-21-00-210-063
B. Inspection
(1) Use a spark-free lamp to light the applicable inspection area and if
necessary a mirror.
(2) Examine the aft face of the front spar (ribs 22 thru 27). Make sure
that:
- there are no scratches, scores or damage
- the protective finish is in the correct condition.
____
5. Close-up
________
Subtask 57-21-00-410-057
A. Close Access
items.
(2) Install the applicable access panels (Ref. TASK 28-12-47-400-001)

(Ref. TASK 28-10-00-910-002):
- for the left wing, 550AB, 550BB, 550CB, 550DB, 560AB
- for the right wing, 650AB, 650BB, 650CB, 650DB, 660AB.
Subtask 57-21-00-650-061

Subtask 57-21-00-942-058

EFF :

ALL 57-21-00

Page 651
Nov 01/04
R
CES

EFF :

ALL 57-21-00

Page 652
Nov 01/04
R
CES
TASK 57-21-00-200-010
R Detailed Inspection of Outer Wing, Rear Spar Forward Face, between RIB8 and
R RIB11, including Top and Bottom Flanges
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 653
Nov 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-21-00-991-012 Fig. 610
3. __________
Job Set-up
Subtask 57-21-00-941-060
_______
flaps or slats.

EFF :

ALL 57-21-00

Page 654
Nov 01/04
R
CES
Subtask 57-21-00-650-062
25-00-650-003).
Subtask 57-21-00-010-058
C. Get Access
(1) Put the adjustable access platform in position below the access
panels 540CB (640CB), 540DB (640DB) and 540EB (640EB).
(Ref. TASK 28-10-00-910-002):
R - for the left wing, remove 540CB, 540DB, 540EB
- for the right wing, remove 640CB, 640DB, 640EB.
4. Procedure
_________
(Ref. Fig. 610/TASK 57-21-00-991-012)
Subtask 57-21-00-110-059

R
R CLEANING AGENTS (Material No. 11-026) to clean the forward face of
the rear spar and the top and bottom flanges (RIB8 thru RIB11).
Subtask 57-21-00-210-064
B. Inspection
(1) Examine the forward face of the rear spar and the top and bottom
flanges (RIB8 thru RIB11). Make sure that:
____

EFF :

ALL 57-21-00

Page 655
Nov 01/04

CES
Outer Wing Rear Spar Fwd Face - RIBS 8 thru 11
Figure 610/TASK 57-21-00-991-012

EFF :

ALL 57-21-00

Page 656
Nov 01/04
R
CES
5. Close-up
________
Subtask 57-21-00-410-058
A. Close Access
items.
(Ref. TASK 28-10-00-910-002):
R - for the left wing, install 540CB, 540DB, 540EB
- for the right wing, install 640CB, 640DB, 640EB.
Subtask 57-21-00-650-063

Subtask 57-21-00-942-059

EFF :

ALL 57-21-00

Page 657
Nov 01/04

CES
TASK 57-21-00-200-011
R Detailed Inspection of Outer Wing, Rear Spar Forward Face, between RIB11 and
R RIB27, including Joint at RIB22 and Top and Bottom Flanges
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific adjustable access platforms 2 m (6 ft. 7 in.)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 658
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-013 Fig. 611
3. __________
Job Set-up
Subtask 57-21-00-941-061
_______

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Page 659
Nov 01/04
R
CES
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)on
flaps or slats.
Subtask 57-21-00-650-064
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-059
C. Get Access
(1) Put the adjustable access platforms below the applicable wing fuel
tank, zone 540 (640).

(Ref. TASK 57-27-11-000-002) (Ref. TASK 28-12-45-000-001) (Ref. TASK
28-12-46-000-001) (Ref. TASK 28-12-47-000-001) and (Ref. TASK 28-10-
00-910-002):
- for the left wing, remove 540FB, 540GB, 540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB,
560AB
- for the right wing, remove 640FB, 640GB, 640HB, 640JB, 640KB,
640LB, 640MB, 640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650CB,
650DB, 660AB.

EFF :

ALL 57-21-00

Page 660
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-21-00-010-059-A
C. Get Access
tank, zone 540 (640).

00-910-002):
- for the left wing, remove 540FB, 540GB, 540HB, 540JB, 540KB, 540LB,
540MB, 540NB, 540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB,
560AB
- for the right wing, remove 640FB, 640GB, 640HB, 640JB, 640KB,
650DB, 660AB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 611/TASK 57-21-00-991-013)
Subtask 57-21-00-110-060
- the forward face of the rear spar (RIB11 thru RIB27)
- the joint at RIB22 and the top and bottom flanges.
Subtask 57-21-00-210-065
B. Inspection
(1) Examine the forward face of the rear spar (RIB11 thru RIB27), the
joint at RIB 22 and the top and bottom flanges. Make sure that:

EFF :

ALL 57-21-00

Page 661
Nov 01/04
R
CES
R Details of the Rear Spar Fwd Face - RIBS 11 thru 27
Figure 611/TASK 57-21-00-991-013

EFF :

ALL 57-21-00

Page 662
Nov 01/08

CES
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-059
A. Close Access
items.

00-910-002):
- for the left wing, install 540FB, 540GB, 540HB, 540JB, 540KB,
550DB, 560AB
- for the right wing, install 640FB, 640GB, 640HB, 640JB, 640KB,
650DB, 660AB.
**ON A/C 301-399,
Subtask 57-21-00-410-059-A
A. Close Access
items.

00-910-002):
- for the left wing, install 540FB, 540GB, 540HB, 540JB, 540KB,
550DB, 560AB
- for the right wing, install 640FB, 640GB, 640HB, 640JB, 640KB,
650DB, 660AB.

EFF :

ALL 57-21-00

Page 663
Feb 01/10

CES
**ON A/C ALL
Subtask 57-21-00-650-065

Subtask 57-21-00-942-060
control lever.

EFF :

ALL 57-21-00

Page 664
Nov 01/04
R
CES
TASK 57-21-00-200-012
R Detailed Inspection of Outer Wing, Top Skin Stringers, between RIB8 and RIB13,
R including Runouts and Air Transfer Holes, Stringers Joint and Butt Strap ....
_______
_______
GEAR.
1. __________________
Reason for the Job

R Detailed inspection of outer wing, top skin stringers, between RIB8 and
R RIB13, including runouts and air transfer holes, stringers joint and butt at
R stringer 11
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-21-00

Page 665
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-21-00-991-014 Fig. 612
3. __________
Job Set-up
Subtask 57-21-00-941-062
R A. Safety Precautions
_______
flaps or slats.

EFF :

ALL 57-21-00

Page 666
Feb 01/06

CES
Subtask 57-21-00-650-066
25-00-650-003).
Subtask 57-21-00-010-060
C. Get Access
tank, zone 540 (640).
(Ref. TASK 28-10-00-910-002):
4. Procedure
_________
(Ref. Fig. 612/TASK 57-21-00-991-014)
Subtask 57-21-00-110-061

_______
DO NOT SMOKE.
CLEANING AGENTS (Material No. 11-004) to clean the top skin stringers
(RIBS 8 thru RIB13).

EFF :

ALL 57-21-00

Page 667
Nov 01/04
R
CES
Details of the Top Skin Stringers - RIBS 8 thru 13
Figure 612/TASK 57-21-00-991-014

EFF :

ALL 57-21-00

Page 668
Nov 01/04
R
CES
Subtask 57-21-00-210-066
B. Inspection
(1) Examine:
- the top skin stringers (RIBS 8 thru 13)
- the runouts
- the air transfer holes
- the stringer joints and the buttstrap at stringer 11.
Make sure that:
____
5. Close-up
________
Subtask 57-21-00-410-060
A. Close Access
items.
(Ref. TASK 28-10-00-910-002):
Subtask 57-21-00-650-067

Subtask 57-21-00-942-061

EFF :

ALL 57-21-00

Page 669
Nov 01/04
R
CES

EFF :

ALL 57-21-00

Page 670
Nov 01/04
R
CES
TASK 57-21-00-200-013
R Detailed Inspection of Outer Wing, Top Skin Stringers, between RIB13 and RIB27,
R including Runouts, Air Transfer Holes and Butt Strap at Stringer 11....
_______
_______
GEAR.
1. __________________
Reason for the Job

R Detailed inspection of outer wing, top skin stringers, between RIB13 and
R RIB27, including runouts, air transfer holes and butt strap at stringer 11,
R including runout at front spar at RIB18
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 671
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-015 Fig. 613
3. __________
Job Set-up
Subtask 57-21-00-941-063
_______
flaps or slats.

EFF :

ALL 57-21-00

Page 672
Nov 01/04
R
CES
Subtask 57-21-00-650-068
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-061
C. Get Access
(1) Put the adjustable access platform in position below the wing fuel
tank, zone 540 (640).

57-27-11-000-002) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540HB, 540JB, 540KB, 540LB, 540MB, 540NB,
540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB
- for the right wing, remove 640HB, 640JB, 640KB, 640LB, 640MB,
640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650CB, 650DB, 660AB.
**ON A/C 301-399,
Subtask 57-21-00-010-061-A
C. Get Access
tank, zone 540 (640).

(Ref. TASK 28-10-00-910-002):

EFF :

ALL 57-21-00

Page 673
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 613/TASK 57-21-00-991-015)
Subtask 57-21-00-110-062
- the top skin stringers (RIB13 thru RIB27)
- the runouts
- the buttstrap at stringer 11
- the runout at the front spar (RIB18).
Subtask 57-21-00-210-067
B. Inspection
(1) Examine:
- the top skin stringers (RIB13 thru RIB27)
- the runouts
- the buttstrap (at stringer 11)
- the runout (at the front spar RIB18).
Make sure that:
____

EFF :

ALL 57-21-00

Page 674
Nov 01/04
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-061
A. Close Access
items.

57-27-11-400-002) and (Ref. TASK 28-10-00-910-002):
- for the left wing, install 540HB, 540JB, 540KB, 540LB, 540MB,
540NB, 540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB
- for the right wing, install 640HB, 640JB, 640KB, 640LB, 640MB,
**ON A/C 301-399,
Subtask 57-21-00-410-061-A
A. Close Access
items.

57-27-11-400-002) and (Ref. TASK 28-10-00-910-002):
**ON A/C ALL
Subtask 57-21-00-650-069


EFF :

ALL 57-21-00

Page 675
Feb 01/10

CES
R Outer Wing Top Skin Stringers - RIBS 13 thru 27
R Figure 613/TASK 57-21-00-991-015- 12 (SHEET 1)

EFF :

ALL 57-21-00

Page 676
Feb 01/10

CES
R Outer Wing Top Skin Stringers - RIBS 13 thru 27

EFF :

ALL 57-21-00

Page 677
Feb 01/10

CES
Subtask 57-21-00-942-062
control lever.

EFF :

ALL 57-21-00

Page 678
Feb 01/10
R
CES
TASK 57-21-00-200-014
Detailed Inspection of Outer Wing, RIB9 to RIB27, at Skin Attachments,

including Cleats, Spar Attachments and in region of Stringer Cutouts
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 679
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-016 Fig. 614
3. __________
Job Set-up
Subtask 57-21-00-941-064
_______

EFF :

ALL 57-21-00

Page 680
Feb 01/10
R
CES
flaps or slats.
Subtask 57-21-00-650-070
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-062
C. Get Access

00-910-002):
540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB
640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB, 640RB,
650AB, 650BB, 650CB, 650DB, 660AB.

EFF :

ALL 57-21-00

Page 681
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-21-00-010-062-A
C. Get Access

00-910-002):
540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB
650AB, 650BB, 650CB, 650DB, 660AB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 614/TASK 57-21-00-991-016)
Subtask 57-21-00-110-063
- the RIBS 9 to 27 at the skin attachments
- the cleats
- the areas of the stringer cutouts.

EFF :

ALL 57-21-00

Page 682
Feb 01/10
R
CES
Details of the Skin Attachments - RIB9 thru RIB27
Figure 614/TASK 57-21-00-991-016

EFF :

ALL 57-21-00

Page 683
Feb 01/10
R
CES
Subtask 57-21-00-210-068
B. Inspection
(1) Examine the RIB9 thru RIB27 at the skin attachments, the cleats, the
spar attachments and the areas of stringer cutouts. Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-062
A. Close Access
items.

00-910-002):
550AB, 550BB, 550CB, 550DB, 560AB
650AB, 650BB, 650CB, 650DB, 660AB.

EFF :

ALL 57-21-00

Page 684
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-21-00-410-062-A
A. Close Access
items.

00-910-002):
550AB, 550BB, 550CB, 550DB, 560AB
650AB, 650BB, 650CB, 650DB, 660AB.
**ON A/C ALL
Subtask 57-21-00-650-071

Subtask 57-21-00-942-063
control lever.

EFF :

ALL 57-21-00

Page 685
Feb 01/10
R
CES
TASK 57-21-00-200-015
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface at Attachments to

Front Spar and Rear Spar, between RIB8 and RIB15, excluding areas.....
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed inspection of outer wing, bottom skin lower surface at attachments
to front spar and rear spar, between RIB8 and RIB15, excluding areas covered
by pylon reinforcing, pylon fairing and flap track 3 fairing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 686
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-017 Fig. 615
3. __________
Job Set-up
Subtask 57-21-00-941-065
flaps or slats.
(4) Put the access platform in position below the wing fuel tank, zone
540 (640).
4. Procedure
_________
(Ref. Fig. 615/TASK 57-21-00-991-017)
Subtask 57-21-00-110-064
CLEANING AGENTS (Material No. 11-026) to clean the attachments to the
front and the rear spars (RIB8 thru RIB15).
Subtask 57-21-00-210-069
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachments to
the front and the rear spars (RIB8 thru RIB15). Make sure that:

EFF :

ALL 57-21-00

Page 687
Feb 01/10
R
CES
Details of the Bottom Skin Attachments - RIBS 8 thru 15
Figure 615/TASK 57-21-00-991-017

EFF :

ALL 57-21-00

Page 688
Feb 01/10
R
CES
____
5. Close-up
________
Subtask 57-21-00-942-064

EFF :

ALL 57-21-00

Page 689
Feb 01/10
R
CES
TASK 57-21-00-200-016

Front Spar and Rear Spar, between RIB15 and RIB22, excluding area......
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed inspection of outer wing, bottom skin lower surface at attachment
to front spar and rear spar, between RIB15 and RIB22, excluding area covered
by flap track 4 fairing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 690
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-018 Fig. 616
3. __________
Job Set-up
Subtask 57-21-00-941-066
flaps or slats.
tank, zone 540 (640).
4. Procedure
_________
(Ref. Fig. 616/TASK 57-21-00-991-018)
Subtask 57-21-00-110-065
(1) Clean the lower surface of the bottom skin at the attachments to the
front spar and the rear spar (RIBS 15 thru 22). Use a clean
MISCELLANEOUS (Material No. 19-003), made moist with CLEANING AGENTS
(Material No. 11-026). It is not necessary to clean the area closed
by the flap-track 4 fairing.

EFF :

ALL 57-21-00

Page 691
Feb 01/10
R
CES
Details of the Bottom Skin Attachments - RIBS 15 thru 22
Figure 616/TASK 57-21-00-991-018

EFF :

ALL 57-21-00

Page 692
Feb 01/10
R
CES
Subtask 57-21-00-210-070
B. Inspection
the front spar and the rear spar (RIBS 15 thru 22). It is not
necessary to examine the areas closed by the flap track 4 fairing.
Make sure that:
____
5. Close-up
________
Subtask 57-21-00-942-065

EFF :

ALL 57-21-00

Page 693
Feb 01/10
R
CES
TASK 57-21-00-200-017

Front Spar and Rear Spar, between RIB22 and RIB27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 694
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-019 Fig. 617
3. __________
Job Set-up
Subtask 57-21-00-941-067
flaps or slats.
tank, zone 540 (640).
4. Procedure
_________
(Ref. Fig. 617/TASK 57-21-00-991-019)
Subtask 57-21-00-110-066
(1) Clean the lower surface of the bottom skin at the attachments to the
front spar and the rear spar (RIBS 22 thru 27). Use a clean
(Material No. 11-026).

EFF :

ALL 57-21-00

Page 695
Feb 01/10
R
CES
Details of the Bottom Skin Lower Surface - RIBS 22 thru 27
Figure 617/TASK 57-21-00-991-019

EFF :

ALL 57-21-00

Page 696
Feb 01/10
R
CES
Subtask 57-21-00-210-071
B. Inspection
the front spar and the rear spar (RIBS 22 thru 27).
Make sure that:
____
5. Close-up
________
Subtask 57-21-00-942-066

EFF :

ALL 57-21-00

Page 697
Feb 01/10
R
CES
TASK 57-21-00-200-018
Detailed Inspection of Outer Wing Bottom Skin Upper Surface in area covered by
Flap Track 3 and 4 Forward and Aft Pickup Fittings, including....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page 698
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-020 Fig. 618
3. __________
Job Set-up
Subtask 57-21-00-941-068
_______

EFF :

ALL 57-21-00

Page 699
Feb 01/10
R
CES
flaps or slats.
Subtask 57-21-00-650-072
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-063
C. Get Access
(1) Put the adjustable access platform in position below the flap tracks
3 and 4, zones 532 (632) and 533 (633) and below the fuel tank, zone
540 (640).

(Ref. TASK 57-27-11-000-002) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540FB, 540GB, 540NB, 540PB
- for the right wing, remove 640FB, 640GB, 640NB, 640PB.
**ON A/C 301-399,
Subtask 57-21-00-010-063-A
C. Get Access
3 and 4, zones 532 (632) and 533 (633) and below the fuel tank, zone
540 (640).

(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540FB, 540GB, 540NB, 540PB
- for the right wing, remove 640FB, 640GB, 640NB, 640PB.

EFF :

ALL 57-21-00

Page A600
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 618/TASK 57-21-00-991-020)
Subtask 57-21-00-110-067
- the upper surface of the bottom skin in the area of the flap track
3 and 4 forward and aft pickup fittings
- the attachment to the rear spar.
Subtask 57-21-00-210-072
B. Detailed Inspection of Outer Wing Bottom Skin Upper Surface in Area of

Flap Track 3 and 4 Forward and Aft Pickup Fittings, including Attachment
to Rear Spar.
(1) Examine the upper surface of the bottom skin in the area of the flap
track 3 and 4 forward and aft pickup fittings. Also examine the
attachment to the rear spar.
Make sure that:
____

EFF :

ALL 57-21-00

Page A601
Feb 01/10
R
CES
Details of Bottom Skin - Tracks 3 and 4
Figure 618/TASK 57-21-00-991-020

EFF :

ALL 57-21-00

Page A602
Feb 01/10
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-063
A. Close Access
items.

- for the left wing, install 540FB, 540GB, 540NB, 540PB
- for the right wing, install 640FB, 640GB, 640NB, 640PB.
**ON A/C 301-399,
Subtask 57-21-00-410-063-A
A. Close Access
items.

(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540FB, 540GB, 540NB, 540PB
- for the right wing, install 640FB, 640GB, 640NB, 640PB.
**ON A/C ALL
Subtask 57-21-00-650-073


EFF :

ALL 57-21-00

Page A603
Feb 01/10

CES
Subtask 57-21-00-942-067
control lever.

EFF :

ALL 57-21-00

Page A604
Feb 01/10
R
CES
TASK 57-21-00-200-019
Detailed Inspection of Outer Wing Bottom Skin Lower Surface at Runout of

Stringer 4 (Rib Bay 10-11), Stringer 5 (Rib Bay 13-14) ....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-21-00

Page A605
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-021 Fig. 619
3. __________
Job Set-up
Subtask 57-21-00-941-069
flaps or slats.
540 (640).
4. Procedure
_________
(Ref. Fig. 619/TASK 57-21-00-991-021)
Subtask 57-21-00-110-068

_______
DO NOT SMOKE.

EFF :

ALL 57-21-00

Page A606
Feb 01/10
R
CES
Detail of the Bottom Skin Run Outs
Figure 619/TASK 57-21-00-991-021

EFF :

ALL 57-21-00

Page A607
Feb 01/10
R
CES
CLEANING AGENTS (Material No. 11-004) to clean the bottom skin lower
surface at the run out of the:
- stringer 4 (rib bay 10-11)
- stringer 12 (rib bay 17-18).
Subtask 57-21-00-210-073
B. Detailed Inspection of Outer Wing Bottom Skin Lower Surface at Runout of

Stringer 4 (Rib Bay 10-11), Stringer 5 (Rib Bay 13-14), Stringer 13 (Rib
Bay 8-9), Stringer 6 (Rib Bay 16-17), Stringer 7 (Rib Bay 19-20), and
Stringer 12 (Rib Bay 17-18).
(1) Examine the lower surface of the bottom skin at the run out of:
- the stringer 4 (rib bay 10-11)
- the stringer 12 (rib bay 17-18).
Make sure that:
____
5. Close-up
________
Subtask 57-21-00-942-068

EFF :

ALL 57-21-00

Page A608
Feb 01/10
R
CES

EFF :

ALL 57-21-00

Page A609
Feb 01/10
R
CES
TASK 57-21-00-200-020
Special Detailed Inspection of Outer Wing Bottom Skin Upper and Lower Surfaces
around Access Panel Cutouts in Rib-Bays 8-9, 9-10....
_______
_______
GEAR.
1. __________________
Reason for the Job

Special detailed inspection of outer wing bottom skin upper and lower
surfaces around access panel cutouts in rib bays 8-9, 9-10, 10-11, 11-12 and
12-13.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A610
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
NTM 572139
57-21-00-991-022 Fig. 620
3. __________
Job Set-up
Subtask 57-21-00-941-070
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A611
Feb 01/10
R
CES
Subtask 57-21-00-650-074
25-00-650-003).
Subtask 57-21-00-010-064
C. Get Access
(Ref. TASK 28-10-00-910-002):
4. Procedure
_________
(Ref. Fig. 620/TASK 57-21-00-991-022)
Subtask 57-21-00-110-069
CLEANING AGENTS (Material No. 11-026), to clean the lower surfaces of
the bottom skin in the area of the access panel cutouts (rib bays
8-9, 9-10, 10-11, 11-12 and 12-13).
Subtask 57-21-00-280-050
B. Inspection
(1) Do a special detailed inspection of the upper and lower surfaces of

the bottom skin. Inspect the areas of the access panel cutouts (rib
bays 8-9, 9-10, 10-11, 11-12 and 12-13) (Ref. NTM 572139).
____
Industrie.

EFF :

ALL 57-21-00

Page A612
Feb 01/10
R
CES
Outer Wing Bottom Skin Rib Bay Cutouts
Figure 620/TASK 57-21-00-991-022

EFF :

ALL 57-21-00

Page A613
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-21-00-410-064
A. Close Access
items.
(Ref. TASK 28-10-00-910-002):
Subtask 57-21-00-650-075

Subtask 57-21-00-942-069
control lever.

EFF :

ALL 57-21-00

Page A614
Feb 01/10
R
CES
TASK 57-21-00-200-021
Detailed Inspection of Outer Wing, Bottom Skin Lower Surfaces, around Access
Door Cutouts in all Bays, between Ribs 13 and 27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A615
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-023 Fig. 621
3. __________
Job Set-up
Subtask 57-21-00-941-071
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A616
Feb 01/10
R
CES
Subtask 57-21-00-650-076
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-065
C. Get Access
tank, zone 540 (640).

57-27-11-000-002) and (Ref. TASK 28-10-00-910-002):
**ON A/C 301-399,
Subtask 57-21-00-010-065-A
C. Get Access
tank, zone 540 (640).

57-27-11-000-002) (Ref. TASK 28-10-00-910-002):

EFF :

ALL 57-21-00

Page A617
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 621/TASK 57-21-00-991-023)
Subtask 57-21-00-110-070
CLEANING AGENTS (Material No. 11-026), to clean the lower surfaces
around the access panel cutouts (rib bays 13 thru 27).
Subtask 57-21-00-210-074
B. Inspection
(1) Examine the lower surface of the bottom skin in the areas of the
access panel cutouts (rib bays 13 thru 27). Make sure that:
____
repair procedure.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-065
A. Close Access
items.

28-12-47-400-001) and (Ref. TASK 28-10-00-910-002):

EFF :

ALL 57-21-00

Page A618
Feb 01/10

CES
Details of the Bottom Skin Cutouts
Figure 621/TASK 57-21-00-991-023

EFF :

ALL 57-21-00

Page A619
Feb 01/10
R
CES
**ON A/C 301-399,
Subtask 57-21-00-410-065-A
A. Close Access
items.

28-12-47-400-001) and (Ref. TASK 28-10-00-910-002):
**ON A/C ALL
Subtask 57-21-00-650-077

Subtask 57-21-00-942-070
control lever.

EFF :

ALL 57-21-00

Page A620
Feb 01/10
R
CES
TASK 57-21-00-200-022

Ribs and Stringers in area covered by Flap Track 3 Fairing and Flap Track 4....
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed inspection of outer wing, bottom skin lower surface at attachment
to ribs and stringers in area covered by flap track 3 fairing and flap track
4 fairing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific warning notice
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-21-00

Page A621
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-21-00-991-024 Fig. 622
3. __________
Job Set-up
Subtask 57-21-00-941-072
(1) Put a warning notice in the cockpit to tell persons not to operate
the slats or flaps.
Subtask 57-21-00-866-063
(1) Make sure the flaps are fully retracted (Ref. TASK 27-50-00-866-009).

EFF :

ALL 57-21-00

Page A622
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-066
C. Get Access
3 and 4, zones 532 (632) and 533 (633).

- for the left wing, remove flap track fairings 532AB, 532BB, 532CB,
532DB, 533AB, 533BB, 533CB, 533DB
- for the right wing, remove flap track fairings 632AB, 632BB, 632CB,
632DB, 633AB, 633BB, 633CB, 633DB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 622/TASK 57-21-00-991-024)
Subtask 57-21-00-110-071

_______
DO NOT SMOKE.
- the bottom-skin lower-surface at the attachment to the ribs
- the stringers in the area that is covered by the flap track 3 and 4
fairings.

EFF :

ALL 57-21-00

Page A623
Feb 01/10

CES
Details of the Bottom Skin RIB and the Stringer Attachments
Figure 622/TASK 57-21-00-991-024

R

EFF :

ALL 57-21-00

Page A624
Feb 01/10

CES
Subtask 57-21-00-210-075
B. Inspection
(1) Examine the lower surface of the bottom skin at the attachment to the
ribs. Also examine the stringers in the areas covered by the flap
track 3 and 4 fairings. Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-066
A. Close Access
items.

- for the left wing, install 532AB, 532BB, 532CB, 532DB, 533AB,
533BB, 533CB, 533DB.
- for the right wing, install 632AB, 632BB, 632CB, 632DB, 633AB,
633BB, 633CB, 633DB.
**ON A/C ALL
Subtask 57-21-00-942-071

EFF :

ALL 57-21-00

Page A625
Feb 01/10

CES

EFF :

ALL 57-21-00

Page A626
Feb 01/10
R
CES
TASK 57-21-00-200-023
Detailed Inspection of Outer Wing Bottom Skin Lower Surface Spanwise Skin
Joints at Stringer 8 and Stringer 11 between RIB11 and RIB13....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A627
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-21-00-991-025 Fig. 623
3. __________
Job Set-up
Subtask 57-21-00-941-073
the slats or flaps.
Subtask 57-21-00-860-057

EFF :

ALL 57-21-00

Page A628
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-067
C. Get Access
(1) Put the access platform in position below flap track 3, zone 532
(632).

- for the left wing, remove the flap track fairings 532AB, 532BB,
532CB, 532DB
- for the right wing, remove the flap track fairings 632AB, 632BB,
632CB, 632DB.
**ON A/C 301-399,
Subtask 57-21-00-010-067-A
C. Get Access
(1) Put the access platform in position below flap track 3, zone 532
(632).

- for the left wing, remove the flap track fairings 532CB, 532EB
- for the right wing, remove the flap track fairings 632CB, 632EB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 623/TASK 57-21-00-991-025)
Subtask 57-21-00-110-072
- the bottom-skin lower-surface skin joints (at the stringers 8 and
11) in the areas closed by the flap track 3 fairing (ribs 11 thru
13).

EFF :

ALL 57-21-00

Page A629
Feb 01/10

CES
Details of the Bottom Skin Joints - RIBS 11 thru 13
Figure 623/TASK 57-21-00-991-025

EFF :

ALL 57-21-00

Page A630
Feb 01/10
R
CES
Subtask 57-21-00-210-076
B. Detailed Inspection of Outer Wing Bottom Skin Lower Surface Spanwise Skin
Joints at Stringer 8 and Stringer 11 between RIB 11 and RIB 13 in Areas
covered by Flap Track 3 Fairing
(1) Examine the lower-surface skin joints (at the stringers 8 and 11) in
the areas closed by the flap track 3 fairing (RIBS 11 thru 13).
Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-067
A. Close Access
items.

- for the left wing, install 532AB, 532BB, 532CB, 532DB
- for the right wing, install 632AB, 632BB, 632CB, 632DB.
**ON A/C 301-399,
Subtask 57-21-00-410-067-A
A. Close Access
items.


EFF :

ALL 57-21-00

Page A631
Feb 01/10

CES
**ON A/C ALL
Subtask 57-21-00-942-072

EFF :

ALL 57-21-00

Page A632
Feb 01/10
R
CES
TASK 57-21-00-200-024
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise Skin
Joints at Stringer 8 and Stringer 11, between RIB18 ....
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed inspection of outer wing, bottom skin lower surface, spanwise skin
joints at stringer 8 and stringer 11, between RIB18 and RIB20 in area
covered by flap track 4 fairing.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A633
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-21-00-991-026 Fig. 624
3. __________
Job Set-up
Subtask 57-21-00-941-074
the slats or flaps.
Subtask 57-21-00-860-058

EFF :

ALL 57-21-00

Page A634
Feb 01/10
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-068
C. Get Access
(1) Put the access platform in position below the applicable flap track
4, zone 533 (633).

- for the left wing, remove flap track fairings 533AB, 533BB, 533CB,
533DB
- for the right wing, remove flap track fairings 633AB, 633BB, 633CB,
633DB.
**ON A/C 301-399,
Subtask 57-21-00-010-068-A
C. Get Access
4, zone 533 (633).

- for the left wing, remove flap track fairings 533CB, 533EB
- for the right wing, remove flap track fairings 633CB, 633EB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 624/TASK 57-21-00-991-026)
Subtask 57-21-00-110-073
CLEANING AGENTS (Material No. 11-026), to clean the bottom skin lower
surface skin joints (at the stringers 8 and 11, in the areas closed
by the flap track 4 fairing RIB18 thru RIB20).

EFF :

ALL 57-21-00

Page A635
Feb 01/10

CES
Details of the Bottom Skin Joints - RIBS 18 thru 20
Figure 624/TASK 57-21-00-991-026

EFF :

ALL 57-21-00

Page A636
Feb 01/10
R
CES
Subtask 57-21-00-210-077
B. Inspection
(1) Examine the lower surface skin joints (at the stringers 8 and 11) in
the areas closed by the flap track 4 fairing (RIB18 thru RIB20). Make
sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-068
A. Close Access
items.

- for the left wing, install 533AB, 533BB, 533CB, 533DB
- for the right wing, install 633AB, 633BB, 633CB, 633DB.
**ON A/C 301-399,
Subtask 57-21-00-410-068-A
A. Close Access
items.


EFF :

ALL 57-21-00

Page A637
Feb 01/10

CES
**ON A/C ALL
Subtask 57-21-00-942-073

EFF :

ALL 57-21-00

Page A638
Feb 01/10
R
CES
TASK 57-21-00-200-025
Detailed Visual Inspection of Outer Wing Bottom Skin Lower Surface at

Drainholes for Track Cans 5, 6, 7, 8, 9, 10, 11 and 12 (Rib Bay ....)
_______
_______
GEAR.
1. __________________
Reason for the Job

Detailed visual inspection of outer wing bottom skin lower surface at drain
holes for track cans 5, 6, 7, 8, 9, 10, 11 and 12 (rib bay 9-10, 11-12,
13-14, 16-17, 18-19, 21-22, 23-24 and 25-26 ) dry bay drain holes in rib bay
26-27 and magnetic level indicator positions adjacent to RIB9 and RIB12.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A639
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-027 Fig. 625
3. __________
Job Set-up
Subtask 57-21-00-941-075
flaps or slats.
(4) Put the access platform in position below the wing fuel tank, zones
540 (640) and 550 (650).
4. Procedure
_________
(Ref. Fig. 625/TASK 57-21-00-991-027)
Subtask 57-21-00-110-074

_______
DO NOT SMOKE.

EFF :

ALL 57-21-00

Page A640
Feb 01/10
R
CES
Details of the Bottom Skin Drain Holes
Figure 625/TASK 57-21-00-991-027

EFF :

ALL 57-21-00

Page A641
Feb 01/10
R
CES
CLEANING AGENTS (Material No. 11-026), to clean the lower surface of
the bottom skin at:
- the drain holes for track cans 5 thru 12 (rib bays 9-10, 11-12,
13-14, 16-17, 18-19, 21-22, 23-24 and 25-26).
- the dry bay drain holes in rib bay 26-27.
- the MLI positions adjacent to RIB9 and RIB12.
Subtask 57-21-00-210-078
B. Inspection
(1) Examine the bottom skin at the drain holes for track cans 5 thru 12
(rib bays 9-10, 11-12, 13-14, 16-17, 18-19, 21-22, 23-24, and 25-26),
and the dry bay drain holes (rib bay 26-27) and the MLI positions
adjacent to RIB9 and RIB12. Make sure that:
____
5. Close-up
________
Subtask 57-21-00-942-074
items.

EFF :

ALL 57-21-00

Page A642
Feb 01/10
R
CES
TASK 57-21-00-200-026
Detailed Inspection of Outer Wing, Bottom Skin Upper Surface Butt Straps at
Stringer 8 and Stringer 11, between RIB8 and RIB21
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A643
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-028 Fig. 626
3. __________
Job Set-up
Subtask 57-21-00-941-076
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A644
Feb 01/10
R
CES
Subtask 57-21-00-650-078
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-069
C. Get Access

(Ref. TASK 28-10-00-910-002):
540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB
640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB.
**ON A/C 301-399,
Subtask 57-21-00-010-069-A
C. Get Access

(Ref. TASK 28-10-00-910-002):
540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB

EFF :

ALL 57-21-00

Page A645
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 626/TASK 57-21-00-991-028)
Subtask 57-21-00-110-075
CLEANING AGENTS (Material No. 11-026), to clean the upper-surface of
the bottom-skin buttstrap at the stringers 8 thru 11 (RIB8 thru
RIB21).
Subtask 57-21-00-210-079
B. Inspection
(1) Examine the upper surface of the bottom buttstraps at stringers 8 and
11 (RIB8 thru RIB21). Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-069
A. Close Access
items.

(Ref. TASK 28-10-00-910-002):
540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB

EFF :

ALL 57-21-00

Page A646
Feb 01/10

CES
Details of the Bottom Skin - RIBS 8 and 21
Figure 626/TASK 57-21-00-991-028

EFF :

ALL 57-21-00

Page A647
Feb 01/10
R
CES
**ON A/C 301-399,
Subtask 57-21-00-410-069-A
A. Close Access
items.

(Ref. TASK 28-10-00-910-002):
540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB
**ON A/C ALL
Subtask 57-21-00-650-079

Subtask 57-21-00-942-075
control lever.

EFF :

ALL 57-21-00

Page A648
Feb 01/10
R
CES
TASK 57-21-00-200-027
Special Detailed Inspection of Outer Wing Bottom Skin Runout of Buttstrap at

Stringer 8 between RIB20 and RIB21 adjacent to Front Spar ....
_______
_______
GEAR.
1. __________________
Reason for the Job

Special detailed inspection of outer wing bottom skin runout of buttstrap at
stringer 8 between RIB20 and RIB21 adjacent to front spar and runout of
buttstrap at stringer 11 adjacent to RIB21 at rear spar.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A649
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
NTM 572157
57-21-00-991-029 Fig. 627
3. __________
Job Set-up
Subtask 57-21-00-941-077
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A650
Feb 01/10
R
CES
Subtask 57-21-00-650-088
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-077
C. Get Access
tank, zone 540(640), outboard of flap track 4.

- for the left wing, remove 540PB, 540QB, 540RB
- for the right wing, remove 640PB, 640QB, 640RB.
**ON A/C 301-399,
Subtask 57-21-00-010-077-A
C. Get Access
tank, zone 540(640), outboard of flap track 4.

(Ref. TASK 28-12-46-000-001):
- for the left wing, remove 540PB, 540QB, 540RB
- for the right wing, remove 640PB, 640QB, 640RB.

EFF :

ALL 57-21-00

Page A651
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 627/TASK 57-21-00-991-029)
Subtask 57-21-00-110-076
runouts of:
- the buttstrap at stringer 8 (RIB20 and RIB21 adjacent to the front
spar)
- the buttstrap at stringer 11 (RIB21 adjacent to the rear spar).
Subtask 57-21-00-280-051
B. Inspection
(1) Do a special detailed inspection of the bottom skin buttstrap at

stringer 8 (RIB20 and RIB21 adjacent to the front spar) and the
runout of the bottom skin buttstrap at stringer 11 (RIB21 adjacent to
the rear spar) (Ref. NTM 572157).
____
Industrie.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-076
A. Close Access
items.

- for the left wing, install 540PB, 540QB, 540RB
- for the right wing, install 640PB, 640QB, 640RB.

EFF :

ALL 57-21-00

Page A652
Feb 01/10

CES
Outer Wing Bottom Skin Runouts
Figure 627/TASK 57-21-00-991-029

EFF :

ALL 57-21-00

Page A653
Feb 01/10
R
CES
**ON A/C 301-399,
Subtask 57-21-00-410-076-A
A. Close Access
items.

(Ref. TASK 28-12-46-400-001):
- for the left wing, install 540PB, 540QB, 540RB
- for the right wing, install 640PB, 640QB, 640RB.
**ON A/C ALL
Subtask 57-21-00-650-089

Subtask 57-21-00-942-076
control lever.
(3) Remove the safety barrriers.

EFF :

ALL 57-21-00

Page A654
Feb 01/10
R
CES
TASK 57-21-00-200-028
Detailed Inspection of Outer Wing Bottom Skin Stringers (including Drain Holes)
between RIB8 and RIB18, comprising Stringers 4, 5, 6, 7, 8, ....
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
R No specific 1 ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE
R No specific 1 WARNING NOTICE
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page A655
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-030 Fig. 628
3. __________
Job Set-up
Subtask 57-21-00-941-078
_______
R (2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.

EFF :

ALL 57-21-00

Page A656
Feb 01/10

CES
R (3) Put WARNING NOTICE in the cockpit to tell persons not to operate the
flaps or slats.
Subtask 57-21-00-650-080
(2) Drain the remaining fuel from the appplicable fuel tank (Ref. TASK
28-25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-070
C. Get Access
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the

(Ref. TASK 28-10-00-910-002):
R - for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB, 540HB,
R 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB
R - for the right wing, remove 640CB, 640DB, 640EB, 640FB, 640GB,
R 640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB.

EFF :

ALL 57-21-00

Page A657
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-21-00-010-070-A
C. Get Access
tank, zone 540 (640).

540JB, 540KB, 540LB, 540MB
640HB, 640JB, 640KB, 640LB, 640MB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 628/TASK 57-21-00-991-030)
Subtask 57-21-00-110-077
stringers 4, 5, 6, 7, 8, 11, 12 and 13 and drain holes (RIB8 thru
RIB18).
Subtask 57-21-00-210-080
B. Detailed Inspection of Outer Wing Bottom Skin Stringers (including Drain

Holes) between RIB8 and RIB18, comprising Stringers 4, 5, 6, 7, 8, 11, 12
and 13.
(1) Examine the bottom skin stringers 4, 5, 6, 7, 8, 11, 12 and 13 and

drain holes (RIB8 thru RIB18). Make sure that:

EFF :

ALL 57-21-00

Page A658
Feb 01/10
R
CES
Details of the Bottom Skin Stringers - RIBS 8 thru 18
Figure 628/TASK 57-21-00-991-030

EFF :

ALL 57-21-00

Page A659
Feb 01/10
R
CES
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-070
A. Close Access
items.
(2) Install the applicable access panels (Ref. TASK 57-27-11-400-001),

R - for the left wing, remove 540CB, 540DB, 540EB, 540FB, 540GB, 540HB,
R 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB
R - for the right wing, install 640CB, 640DB, 640EB, 640FB, 640GB,
R 640HB, 640JB, 640KB, 640LB, 640MB, 640NB, 640PB, 640QB.
**ON A/C 301-399,
Subtask 57-21-00-410-070-A
A. Close Access
items.
(Ref. TASK 57-27-11-400-002):
540HB, 540JB, 540KB, 540LB, 540MB
640HB, 640JB, 640KB, 640LB, 640MB.

EFF :

ALL 57-21-00

Page A660
Feb 01/10

CES
**ON A/C ALL
Subtask 57-21-00-650-081

Subtask 57-21-00-942-077
control lever.

EFF :

ALL 57-21-00

Page A661
Feb 01/10
R
CES
TASK 57-21-00-200-029
Detailed Inspection of Outer Wing, Bottom Skin Stringers, between Rib18 and
RIB27, comprising Stringers 7, 8 and 11
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page A662
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-10-00-991-001 Safety Areas and Precautions
Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-031 Fig. 629
3. __________
Job Set-up
Subtask 57-21-00-941-079
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A663
Feb 01/10
R
CES
Subtask 57-21-00-650-082
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-071
C. Get Access
tank, zones 540 (640) and 550 (650).

(Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540NB, 540PB, 540QB, 540RB, 550AB, 550BB,
550CB, 550DB, 560AB
- for the right wing, remove 640NB, 640PB, 640QB, 640RB, 650AB,
650BB, 650CB, 650DB, 660AB.
**ON A/C 301-399,
Subtask 57-21-00-010-071-A
C. Get Access
tank, zones 540 (640) and 550 (650).

28-12-47-000-001) and (Ref. TASK 28-10-00-910-002):
- for the left wing, remove 540NB, 540PB, 540QB, 540RB, 550AB, 550BB,
550CB, 550DB, 560AB
- for the right wing, remove 640NB, 640PB, 640QB, 640RB, 650AB,
650BB, 650CB, 650DB, 660AB.

EFF :

ALL 57-21-00

Page A664
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 629/TASK 57-21-00-991-031)
Subtask 57-21-00-110-078
stringers 7, 8 and 11 (RIB18 thru RIB27).
Subtask 57-21-00-210-081
B. Detailed Inspection of Outer Wing, Bottom Skin Stringers, between Rib18

and Rib27, comprising Stringers 7, 8 and 11
(1) Examine the bottom skin stringers 7, 8 and 11 (RIB18 thru RIB27).
Make sure that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-071
A. Close Access
items.

(Ref. TASK 28-10-00-910-002):
- for the left wing, install 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB

EFF :

ALL 57-21-00

Page A665
Feb 01/10

CES
Outer Wing Bottom Skin Stringers - RIBS 18 thru 27
Figure 629/TASK 57-21-00-991-031

EFF :

ALL 57-21-00

Page A666
Feb 01/10
R
CES
- for the right wing, install 640NB, 640PB, 640QB, 640RB, 650AB,
650BB, 650CB, 650DB, 660AB.
**ON A/C 301-399,
Subtask 57-21-00-410-071-A
A. Close Access
items.

28-12-47-400-001) and (Ref. TASK 28-10-00-910-002):
- for the left wing, install 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB
- for the right wing, install 640NB, 640PB, 640QB, 640RB, 650AB,
650BB, 650CB, 650DB, 660AB.
**ON A/C ALL
Subtask 57-21-00-650-083

Subtask 57-21-00-942-078
control lever.

EFF :

ALL 57-21-00

Page A667
Feb 01/10
R
CES
TASK 57-21-00-200-030
Detailed Inspection of Outer Wing, Bottom Skin Access Doors, between Rib 13 and
Rib 27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A668
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
57-21-00-991-032 Fig. 630
3. __________
Job Set-up
Subtask 57-21-00-941-080
_______
flaps or slats.

EFF :

ALL 57-21-00

Page A669
Feb 01/10
R
CES
Subtask 57-21-00-650-084
25-00-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-010-072
C. Get Access
tank, zones 540 (640), 550 (650) and 560 (660).

57-27-11-000-002) and (Ref. TASK 28-10-00-910-002):
**ON A/C 301-399,
Subtask 57-21-00-010-072-A
C. Get Access
tank, zones 540 (640), 550 (650) and 560 (660).

57-27-11-000-002) and (Ref. TASK 28-10-00-910-002):

EFF :

ALL 57-21-00

Page A670
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 630/TASK 57-21-00-991-032)
Subtask 57-21-00-110-079
access panels (RIB13 thru RIB27).
Subtask 57-21-00-210-082
B. Inspection
(1) Examine the bottom skin access panels (RIB13 thru RIB27). Make sure
that:
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-410-072
A. Close Access
items.

57-27-11-400-002) and (Ref. TASK 28-10-00-910-002):

EFF :

ALL 57-21-00

Page A671
Feb 01/10

CES
Outer Wing Bottom Skin Access Panels - RIBS 13 thru 27
Figure 630/TASK 57-21-00-991-032

EFF :

ALL 57-21-00

Page A672
Feb 01/10
R
CES
640NB, 640PB, 640QB, 640RB, 640RB, 650AB, 650BB, 650CB, 650DB,
660AB.
**ON A/C 301-399,
Subtask 57-21-00-410-072-A
A. Close Access
items.

57-27-11-400-002) and (Ref. TASK 28-10-00-910-002):
640NB, 640PB, 640QB, 640RB, 640RB, 650AB, 650BB, 650CB, 650DB,
660AB.
**ON A/C ALL
Subtask 57-21-00-650-085
(1) Refuel (Ref. TASK 12-11-28-650-003), defuel or transfer fuel

(Ref. TASK 28-25-00-869-001) as necessary.
Subtask 57-21-00-942-079
control lever.

EFF :

ALL 57-21-00

Page A673
Feb 01/10
R
CES

R

EFF :

ALL 57-21-00

Page A674
Feb 01/10

CES
TASK 57-21-00-210-001
General Visual Inspection of Outer Wing, Bottom Skin Lower Surfaces, around
Access Door Cutouts in All Bays, between Rib 13 and Rib 27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A675
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-036 Fig. 631
3. __________
Job Set-up
Subtask 57-21-00-941-087
flaps, the slats or the ailerons.
Subtask 57-21-00-010-078
B. Get Access
500(600), 540(640), 550(650), 560(660).
4. Procedure
_________
(Ref. Fig. 631/TASK 57-21-00-991-036)
Subtask 57-21-00-100-050
inspection.

EFF :

ALL 57-21-00

Page A676
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surfaces, around Access Door Cutouts in All Bays,
between Rib 13 and Rib 27
Figure 631/TASK 57-21-00-991-036

EFF :

ALL

57-21-00 Page A677
Feb 01/10
R
CES
Subtask 57-21-00-210-085
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface,

around Access Door Cutouts in All Bays, between Rib 13 and Rib 27

____
5. Close-up
________
Subtask 57-21-00-942-085
items.

EFF :

ALL 57-21-00

Page A678
Feb 01/10
R
CES
TASK 57-21-00-210-002
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface at

Attachment to Ribs and Stringers, between Rib 8 and Rib 15, from Front Spar ...
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A679
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-037 Fig. 632
3. __________
Job Set-up
Subtask 57-21-00-941-088
flaps or slats.
Subtask 57-21-00-010-079
B. Get Access
4. Procedure
_________
(Ref. Fig. 632/TASK 57-21-00-991-037)
Subtask 57-21-00-100-051
inspection.

EFF :

ALL 57-21-00

Page A680
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface Attachments - between Rib 8 and Rib 15
Figure 632/TASK 57-21-00-991-037

EFF :

ALL 57-21-00

Page A681
Feb 01/10
R
CES
Subtask 57-21-00-210-086
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface at

Attachment to Ribs and Stringers, between Rib 8 and Rib 15, from Front
Spar to Rear Spar, excluding Areas covered by Pylon Fairing and Flap
Track 3

____
5. Close-up
________
Subtask 57-21-00-942-086
items.

EFF :

ALL 57-21-00

Page A682
Feb 01/10
R
CES
TASK 57-21-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A683
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-038 Fig. 633
3. __________
Job Set-up
Subtask 57-21-00-941-089
flaps or slats.
Subtask 57-21-00-010-080
B. Get Access
4. Procedure
_________
(Ref. Fig. 633/TASK 57-21-00-991-038)
Subtask 57-21-00-100-052
inspection.

EFF :

ALL 57-21-00

Page A684
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface, Spanwise Skin Joints at Stringer 8 and
Stringer 11 - between Rib 8 and Rib 18
Figure 633/TASK 57-21-00-991-038

EFF :

ALL

57-21-00 Page A685
Feb 01/10
R
CES
Subtask 57-21-00-210-087

Spanwise Skin Joints at Stringer 8 and Stringer 11, between Rib 8 and Rib
18, excluding Areas covered by Pylon Fairing and by Flap Track 3 Fairing

____
5. Close-up
________
Subtask 57-21-00-942-087
items.

EFF :

ALL 57-21-00

Page A686
Feb 01/10
R
CES
TASK 57-21-00-210-004
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Spanwise
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A687
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-21-00-991-039 Fig. 634
3. __________
Job Set-up
Subtask 57-21-00-941-090
flaps or slats.
Subtask 57-21-00-010-082
B. Get Access
4. Procedure
_________
(Ref. Fig. 634/TASK 57-21-00-991-039)
Subtask 57-21-00-100-053
inspection.

EFF :

ALL 57-21-00

Page A688
Feb 01/10
R
CES
Outer Wing, Bottom Skin Lower Surface, Spanwise Skin Joints at Stringer 8 and
Stringer 11 - between Rib 18 and Rib 21
Figure 634/TASK 57-21-00-991-039

EFF :

ALL

57-21-00 Page A689
Feb 01/10
R
CES
Subtask 57-21-00-210-088

Spanwise Skin Joints at Stringer 8 and Stringer 11, between Rib 18 and
Rib 21, adjacent to Front Spar and Rear Spar, excluding area covered by
Flap Track 4 Fairing

____
5. Close-up
________
Subtask 57-21-00-942-088
items.

EFF :

ALL 57-21-00

Page A690
Feb 01/10
R
CES
TASK 57-21-00-210-005
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface at Fuel Tank
Water Drain Holes, and Magnetic Level Indicator Position...
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 57-21-00

Page A691
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-21-00-991-040 Fig. 635
**ON A/C 301-399,
57-21-00-991-040-A Fig. 635A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-21-00-941-091
flaps or slats.
Subtask 57-21-00-010-083
B. Get Access
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 635/TASK 57-21-00-991-040)

EFF :

ALL 57-21-00

Page A692
Feb 01/10

CES
Outer Wing, Bottom Skin Lower Surface at Fuel Tank Water Drain Holes between
Rib 15-16 and Rib 22-23
Figure 635/TASK 57-21-00-991-040

R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,

57-21-00 Page A693
Feb 01/10
528-599,
CES
**ON A/C 301-399,
(Ref. Fig. 635A/TASK 57-21-00-991-040-A)
**ON A/C ALL
Subtask 57-21-00-100-054
AGENTS (Material No. 11-026) to clean the applicable area.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-21-00-210-089

Fuel Tank Water Drain Holes, between Rib 15 and Rib 16 and Rib 22-23, and
Magnetic Level Indicator Position

____
**ON A/C 301-399,
Subtask 57-21-00-210-089-A

Fuel Tank Water Drain Holes, and Magnetic Level Indicator Position
between Rib 15-16


EFF :

ALL 57-21-00

Page A694
Feb 01/10

CES
Outer Wing, Bottom Skin Lower Surface at Fuel Tank Water Drain Hole between Rib
22-23, and Magnetic Level Indicator between Rib 15-16
Figure 635A/TASK 57-21-00-991-040-A

R EFF :

301-399,

57-21-00 Page A695
Feb 01/10

CES
____
**ON A/C ALL
5. Close-up
________
Subtask 57-21-00-942-089
items.

EFF :

ALL 57-21-00

Page A696
Feb 01/10
R
CES
TASK 57-21-00-210-006
General Visual Inspection of Outer Wing, Top Skin, Upper Surface at Attachment
to Front Spar and Rear Spar, Between RIB8 and RIB22
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-21-00

Page A697
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-00-00-481-002 Installation of the Wingrip

57-21-00-991-042 Fig. 636
3. __________
Job Set-up
Subtask 57-21-00-941-093
flaps or slats.
(5) Install the wing safety rope (Ref. TASK 12-00-00-481-002).
4. Procedure
_________
(Ref. Fig. 636/TASK 57-21-00-991-042)
Subtask 57-21-00-110-084
- the wing top-skin between the front spar and the rear spar from
RIB8 to RIB22.

EFF :

ALL 57-21-00

Page A698
Feb 01/10
R
CES
Outer Wing, Upper Skin - Between RIB8 and RIB22
Figure 636/TASK 57-21-00-991-042

EFF :

ALL 57-21-00

Page A699
Feb 01/10
R
CES
Subtask 57-21-00-210-090
B. General Visual Inspection of the Outer Wing, Top Skin, Upper Surface at
Attachment to Front Spar and Rear Spar, Between RIB8 and RIB22
(1) Inspect the wing top-skin at the locations where the skin is attached
to the front spar and the rear spar. Make sure that:
- there are no cracks, dents, burrs, scores or scratches
- the fasteners are in the correct condition
____
5. Close-up
________
Subtask 57-21-00-942-091
(1) Remove the wing safety rope (Ref. TASK 12-00-00-481-002).

R

EFF :

ALL 57-21-00

Page B600
Feb 01/10

CES
TASK 57-21-00-200-035
Inspection of the Sealant Between the Seal Plate/Access Panel and the Top Skin
Trailing Edge
_______
GEAR.
_______
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
- DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
- MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 ACCESS PLATFORM 4M (13 FT)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B

CORROSION INHIBITING FILLET CONSISTENCY
(Ref. 20-31-00)

EFF :

ALL 57-21-00

Page B601
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ASRM 51-76-11 (for corrective action)
57-21-00-991-043 Fig. 637
3. __________
Job Set-up
(Ref. Fig. 637/TASK 57-21-00-991-043)
Subtask 57-21-00-941-094
(2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
00-866-009).
(4) Put a WARNING NOTICE in the cockpit to tell persons not to operate
the flaps or slats.
Subtask 57-21-00-010-086
B. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT) in position.
4. Procedure
_________
Subtask 57-21-00-210-091
A. Inspection
(1) Do an inspection of the sealant (1) between:

- the spoiler seal plate and the wing top skin
- the access panel 575AT(675AT) and the wing top skin.
(2) Make sure that the sealant (1) surface is smooth and not damaged.

EFF :

ALL 57-21-00

Page B602
Feb 01/10
R
CES
INTENTIONALLY BLANK

R

57-21-00

Page B603
Feb 01/10

CES
Sealant Between the Seal Plate/Access Panel and the Top Skin - Location and
Detail
Figure 637/TASK 57-21-00-991-043- 12 (SHEET 1)

EFF :

ALL

57-21-00 Page B604
Feb 01/10
R
CES
Sealant Between the Seal Plate/Access Panel and the Top Skin - Location and
Detail

R EFF :

ALL

57-21-00 Page B605
Feb 01/10

CES
(3) If the sealant (1) is found to be damaged or missing, the area must
be repaired with SEALANTS (Material No. 09-016) (Ref. ASRM 51-76-11).
5. Close-up
________
Subtask 57-21-00-410-078
A. Close Access
items.
control lever.

R

EFF :

ALL 57-21-00

Page B606
Feb 01/10

CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
TASK 57-21-00-200-036
Detailed Inspection for Disbond of Identification Labels in the Fuel Tanks
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 1 SAFETY BARRIER

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B607
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
SB 57-1117 (for corrective action)
**ON A/C 059-059, 102-102, 104-104, 201-202,
Post SB 57-1117 For A/C 059-059,102-102,104-104,201-202,
57-21-00-991-044 Fig. 638

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B608
Feb 01/10
R
CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
3. __________
Job Set-up
**ON A/C 059-059, 102-102, 104-104, 201-202,
Post SB 57-1117 For A/C 059-059,102-102,104-104,201-202,
Subtask 57-21-00-941-095
_______
(1) You must obey the fuel safety procedures when you do work in a fuel
tank, (Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(2) Put the SAFETY BARRIER in position.
the flaps or slats.
(4) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the flap/slat
control lever.
Subtask 57-21-00-860-059
25-00-650-003).

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B609
Feb 01/10
R
CES
Subtask 57-21-00-865-066
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FUEL/XFR VALVE1/WING/R 2QP A11
49VU FUEL/XFR VALVE1/WING/L 1QP A10
121VU FUEL/CTR TK/PUMP2 SPLY 30QA P26
Subtask 57-21-00-010-087
D. Get Access
(Ref. Fig. 638/TASK 57-21-00-991-044)
(a) For the LH wing remove:

- 540AB, 540BB, 540CB, 540DB, 540EB, 540FB, 540GB (Ref. TASK 57-
27-11-000-001)
- 540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB (Ref. TASK 57-27-11-000-002).
(b) For the RH wing remove:

27-11-000-001)
(2) Put an ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE in position below the
applicable zone 540(640).
(3) Open the fuel-surge access doors on Rib 2 as follows:
(a) Open the FWD fuel-surge door 540AZ(640AZ) and hold it in position
with the HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000).

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B610
Feb 01/10
R
CES
Inspection for Identification Labels in the Fuel Tanks - Location and Detail
Figure 638/TASK 57-21-00-991-044

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B611
Feb 01/10
R
CES
(b) Open the AFT fuel-surge door 540BZ(640BZ) and hold it in position
with the HOOK-COVER (RIB2-SURGE DOORS) (98D57004014000).
**ON A/C 059-059, 102-102, 104-104, 201-202,
4. Procedure
_________
**ON A/C 059-059, 102-102, 104-104, 201-202,
Post SB 57-1117 For A/C 059-059,102-102,104-104,201-202,
Subtask 57-21-00-200-054
A. Detailed Inspection for Disbond of Identification Labels in the Fuel

Tanks
(1) Do a detailed inspection of the fuel tank(s) for detached

identification labels (1) and (2). Make sure that all the detached
labels (1) and (2) are removed from:
- the collector cell (between Rib 1 and Rib 2)
- the wing tank inner and outer cells (between Rib 2 and Rib 22)
- the surge tank (between Rib 22 and Rib 26).
NOTE : All remaining identification labels (1) and (2) that are
____
attached to the wing structure and/or access panels must be
removed. Remove the labels (1) and (2) and replace them with
ink markings using the procedure given in SB 57-1117 (Ref. SB
57-1117).

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B612
Feb 01/10
R
CES
**ON A/C 059-059, 102-102, 104-104, 201-202,
5. Close-up
________
**ON A/C 059-059, 102-102, 104-104, 201-202,
Post SB 57-1117 For A/C 059-059,102-102,104-104,201-202,
Subtask 57-21-00-410-079
A. Close Access
(1) Remove the HOOK-COVER (RIB 2 SURGE DOORS) and close the FWD
fuel-surge door 540AZ(640AZ).
(2) Remove the HOOK-COVER (RIB2-SURGE DOORS) and close the AFT fuel-surge
door 540BZ(640BZ).
(a) For the LH wing install:

27-11-400-001)
(b) For the RH wing install:

27-11-400-001)
Subtask 57-21-00-865-067
breaker(s):
1QP, 2QP, 2QE, 2QA, 8QA, 29QA, 30QA, 1QA, 7QA, 1QU, 2QU.
Subtask 57-21-00-860-060
C. Fuel Configuration


EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B613
Feb 01/10

CES
Subtask 57-21-00-942-092
control lever.

EFF :

059-059, 102-102, 104-104, 201-202, 57-21-00

Page B614
Feb 01/10

CES
FIXED PARTITION - DESCRIPTION AND OPERATION
___________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
The leading edge slat tracks (Ref. 57-40-00) go through holes in the front
spar. Track cans are attached to the front spar and isolate the tracks from
the wing fuel tanks. A track can is not necessary in the dry bay (Ref.
57-21-00).
**ON A/C 235-235, 239-249, 251-299,
The leading edge slat tracks (Ref. 57-40-00) go through holes in the front
spar. Track cans are attached to the front spar and isolate the tracks from
the wing fuel tanks.
**ON A/C ALL
2. __________________
Component Location
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 001A)
**ON A/C 301-399,
(Ref. Fig. 001B)
**ON A/C ALL
3. ___________
Description
Not Applicable.

EFF :

ALL 57-24-00

Page 1
Feb 01/10

CES
Slat Track Cans
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 401-499, 501-509, 511-526,
57-24-00

Page 2
Feb 01/10
528-599,
CES
Slat Track Cans
Figure 001A

R

EFF :

235-235, 239-249, 251-299, 57-24-00

Page 3
Nov 01/08

CES
Slat Track Cans
R Figure 001B

R

EFF :

301-399, 57-24-00

Page 4
May 01/07

CES
4. _____________________
Component Description
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 001A)
**ON A/C 301-399,
(Ref. Fig. 001B)
**ON A/C ALL
Track cans 11 and 12 are made from pressed aluminum alloy and aluminum alloy
plate welded together. The remaining cans are made from an aluminum alloy
tube and aluminum alloy plate welded together. The track cans are held in
position by:
- the brackets and the cleats attached to the top skin
- the flanges attached to the front spar.
The drain pipes are attached to the track cans and let liquid come out
through the bottom skin.

EFF :

ALL 57-24-00

Page 5
Feb 01/10

CES
CANS - TRACKS - SLATS - REMOVAL/INSTALLATION
____________________________________________
TASK 57-24-11-000-002
Removal of the Slat-track Cans 1 thru 12
_______
_______
GEAR.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-24-11

Page 401
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-24-11-991-001-A Fig. 401
**ON A/C 235-235, 239-249, 251-299,
57-24-11-991-001-B Fig. 401A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-24-11-991-002-A Fig. 402
**ON A/C 235-235, 239-249, 251-299,
57-24-11-991-002-B Fig. 402A
**ON A/C ALL
57-24-11-991-003 Fig. 403

57-24-11-991-004 Fig. 404
57-24-11-991-005 Fig. 405
57-24-11-991-006 Fig. 406

EFF :

ALL 57-24-11

Page 402
Feb 01/10

CES
3. __________
Job Set-up
Subtask 57-24-11-941-052
_______
(1) Obey the fuel safety procedures (Ref. TASK 28-10-00-910-001) when you
do work in the fuel tanks.
flap/slat system or the fuel system.
Subtask 57-24-11-860-050
_______
AND/OR DAMAGE.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-24-11-010-052-A
C. Get Access
slat-track and the adjacent access panel, zone 540(640).
(a) For the slat-track cans 1, 2, 3, 5 and 6, (Ref. TASK 57-27-11-

000-001) (Ref. TASK 28-12-46-000-001) and (Ref. TASK 28-10-00-
910-002):
- for the slat-track cans 1 and 2, remove 540AB (640AB)
- for the slat-track can 3, remove 540BB (640BB)
- for the slat-track can 5, remove 540DB (640DB)

EFF :

ALL 57-24-11

Page 403
Feb 01/10

CES
- for the slat-track can 6, remove 540FB (640FB).
(b) For the slat-track cans 7 thru 12, (Ref. TASK 57-27-11-000-002)
and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 7, remove 540HB (640HB)
- for the slat-track can 8, remove 540LB (640LB)
- for the slat-track can 9, remove 540NB (640NB)
- for the slat-track can 10, remove 540RB (640RB)
- for the slat-track can 12, remove 550DB (650DB).
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-010-052-C
C. Get Access
(a) For the slat-track cans 1 thru 6, (Ref. TASK 57-27-11-000-001)

- for the slat-track cans 3 and 4, remove 540BB (640BB)
and (Ref. TASK 28-10-00-910-002):

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-24-11

Page 404
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-24-11-010-052-B
C. Get Access
(a) For the slat-track cans 1, 2, 3, 5 and 6, (Ref. TASK 57-27-11-

000-001) and (Ref. TASK 28-10-00-910-002):
and (Ref. TASK 28-10-00-910-002):
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-24-11-020-057
A. Removal of the Slat-track Cans 1 thru 3

(Ref. Fig. 401/TASK 57-24-11-991-001-A, 402/TASK 57-24-11-991-002-A)
(1) Disconnect the drain pipe (2) from the slat-track can (1).
(2) Remove the bolts (3) and carefully remove the slat-track can (1).
NOTE : You must keep the bolts (3) in their related positions.
____

EFF :

ALL 57-24-11

Page 405
Feb 01/10

CES
Location of the Slat-track Cans 1 thru 12
Figure 401/TASK 57-24-11-991-001-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-24-11

Page 406
Feb 01/10
511-526, 528-599,
CES
Location of the Slat-track Cans 1 thru 12
Figure 401A/TASK 57-24-11-991-001-B

R

EFF :

235-235, 239-249, 251-299, 57-24-11

Page 407
Nov 01/08

CES
Details of the Slat-track Cans 1 thru 3
Figure 402/TASK 57-24-11-991-002-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-24-11

Page 408
Feb 01/10
511-526, 528-599,
CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-020-057-A
A. Removal of the Slat-track Cans 1 thru 4

(Ref. Fig. 401A/TASK 57-24-11-991-001-B, 402A/TASK 57-24-11-991-002-B)
____
**ON A/C ALL
Subtask 57-24-11-020-058
B. Removal of the Slat-track Cans 5 and 6
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 403/TASK 57-24-11-991-003)
____

EFF :

ALL 57-24-11

Page 409
Feb 01/10

CES
Figure 402A/TASK 57-24-11-991-002-B

R

EFF :

235-235, 239-249, 251-299, 57-24-11

Page 410
Nov 01/08

CES
Details of the Slat-track Cans 5 and 6
Figure 403/TASK 57-24-11-991-003

EFF :

ALL 57-24-11

Page 411
May 01/07
R
CES
Subtask 57-24-11-020-059
C. Removal of the Slat-track Cans 7 and 8
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 404/TASK 57-24-11-991-004)
____
Subtask 57-24-11-020-060
D. Removal of the Slat-track Cans 9 and 10
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 404/TASK 57-24-11-991-004)

EFF :

ALL 57-24-11

Page 412
Feb 01/10

CES
Figure 404/TASK 57-24-11-991-004

EFF :

ALL 57-24-11

Page 413
May 01/07
R
CES
____
Subtask 57-24-11-020-061
E. Removal of the Slat-track Cans 11 and 12
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 405/TASK 57-24-11-991-005, 406/TASK 57-24-11-991-006)
(1) For the slat-track can 11:

- disconnect the drain pipe (61) from the slat-track can (60).
- remove the bolts (62)
- carefully remove the slat-track can (60).
____
(2) For the slat-track can 12:

- disconnect the drain pipe (71) from the slat-track can (70).
- remove the bolts (72)
- carefully remove the slat-track can (70).
____

EFF :

ALL 57-24-11

Page 414
Feb 01/10

CES
Details of the Slat-track Cans 11 and 12
Figure 405/TASK 57-24-11-991-005

EFF :

ALL 57-24-11

Page 415
May 01/07
R
CES
Details of the Slat-Track Cans 11 and 12
Figure 406/TASK 57-24-11-991-006

EFF :

ALL 57-24-11

Page 416
May 01/07
R
CES
TASK 57-24-11-400-002
Installation of the Slat-track Cans 1 thru 12
_______
_______
GEAR.
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific plastic spatula

No specific AR SAFETY BARRIER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-005 USA MIL-PRF-81733

R INTERFAY SEALANT (Ref. 20-31-00)

EFF :

ALL 57-24-11

Page 417
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

24-41-00-861-002 Energize the Aircraft Electrical Circuits from the
External Power
24-41-00-862-002 De-energize the Aircraft Electrical Circuits Supplied
from the External Power
28-11-00-790-002 Leak Test with Fuel of the Wing-Tank Outer and Inner
Cells
28-11-00-790-008 Leak Test with Fuel of the Wing Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540LB, 540MB, 540NB, 540PB, 540QB, 540RB, 550AB,
550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
....)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
540KB, 540LB, 540MB, 540NB, 540PB, 540QB, 540RB,
550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB,
....)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-24-11-991-001-A Fig. 401
**ON A/C 235-235, 239-249, 251-299,
57-24-11-991-001-B Fig. 401A

EFF :

ALL 57-24-11

Page 418
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-24-11-991-002-A Fig. 402
**ON A/C 235-235, 239-249, 251-299,
57-24-11-991-002-B Fig. 402A
**ON A/C ALL
57-24-11-991-003 Fig. 403

57-24-11-991-004 Fig. 404
57-24-11-991-005 Fig. 405
57-24-11-991-006 Fig. 406
3. __________
Job Set-up
Subtask 57-24-11-941-053
_______
(1) Obey the fuel safety procedures (Ref. TASK 28-10-00-910-001) when you
do work in the fuel tanks.
(2) Make sure that the WARNING NOTICES are in position in the cockpit to
tell persons not to operate:
- the flap/slat system
- the fuel system.
(3) Make sure that the SAFETY BARRIERS are in position.

EFF :

ALL 57-24-11

Page 419
Feb 01/10

CES
Subtask 57-24-11-860-051
_______
AND/OR DAMAGE.
(1) Make sure that the slats are in the fully extended position
(Ref. TASK 27-80-00-866-004).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-24-11-010-054-A
C. Get Access
(1) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
the access panel adjacent to the applicable slat-track, zone 540
(640).
slat-track, at the leading edge, zones 521 (621) and 522 (622).
(3) For the slat-track cans 1, 2, 3, 5 and 6, make sure that the
applicable access panel is removed (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
- for the slat-track cans 1 and 2, 540AB (640AB)
- for the slat-track can 3, 540BB (640BB)
- for the slat-track can 5, 540DB (640DB)
- for the slat-track can 6, 540FB (640FB).
(4) For the slat-track cans 7 thru 12, make sure that the applicable
access panel is removed (Ref. TASK 57-27-11-000-002) (Ref. TASK 28-
12-46-000-001) and (Ref. TASK 28-10-00-910-002):
- for the slat-track can 8, 540LB (640LB)
- for the slat-track can 9, 540NB (640NB)
- for the slat-track can 10, 540RB (640RB)
- for the slat-track can 12, 550DB (650DB).

EFF :

ALL 57-24-11

Page 420
Feb 01/10

CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-010-054-C
C. Get Access
(640).
access panel is removed (Ref. TASK 57-27-11-000-001) and (Ref. TASK
28-10-00-910-002):
- for the slat-track cans 3 and 4, 540BB (640BB)
access panel is removed (Ref. TASK 57-27-11-000-002) (Ref. TASK 28-
12-46-000-001) and (Ref. TASK 28-10-00-910-002):
**ON A/C 301-399,
Subtask 57-24-11-010-054-B
C. Get Access
(640).

R

EFF :

235-235, 239-249, 251-299, 301-399, 57-24-11

Page 421
Nov 01/08

CES
(3) For the slat-track cans 1, 2, 3, 5 and 6, make sure that the
applicable access panel is removed (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002):
(4) For slat-track cans 7 thru 12, make sure that the applicable access
panel is removed (Ref. TASK 57-27-11-000-002) and (Ref. TASK 28-10-
00-910-002):
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 402/TASK 57-24-11-991-002-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 402A/TASK 57-24-11-991-002-B)
**ON A/C ALL

57-24-11-991-005, 406/TASK 57-24-11-991-006)

EFF :

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Page 422
Feb 01/10

CES
Subtask 57-24-11-420-061
A. Preparation for Installation

_______
DO NOT SMOKE.
(1) Use a plastic spatula to remove the sealant from the component
interfaces.
(2) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
(Material No. 11-003)
(3) Do an inspection of the component interface and/or the adjacent area.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-24-11-420-055
B. Installation of the Slat-track Cans 1 thru 3

(Ref. Fig. 401/TASK 57-24-11-991-001-A, 402/TASK 57-24-11-991-002-A)
(1) Apply a layer of SEALANTS (Material No. 09-005) to the seal faces of
the slat-track can (1), the front spar and the bolts (3).
(2) Install the applicable slat-track can (1) with the bolts (3). Make
sure that you install the bolts (3) in the same positions from which
you removed them.
(3) Tighten the bolts (3).
(4) Connect and tighten the drain pipe (2) to the slat-track can (1).

EFF :

ALL 57-24-11

Page 423
Feb 01/10

CES
**ON A/C 235-235, 239-249, 251-299,
Subtask 57-24-11-420-055-A
B. Installation of the Slat-track Cans 1 thru 4

(Ref. Fig. 401A/TASK 57-24-11-991-001-B, 402A/TASK 57-24-11-991-002-B)
(2) Install the applicable slat-track can (1) with the bolts (3). Make
sure that you install the bolts (3) in the same positions from which
you removed them.
(3) Tighten the bolts (3).
**ON A/C ALL
Subtask 57-24-11-420-056
C. Installation of Slat-track Cans 5 and 6
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 403/TASK 57-24-11-991-003)

EFF :

ALL 57-24-11

Page 424
Feb 01/10

CES
(2) If you replace slat-track can 5 or 6, do these steps:
NOTE : It is not necessary to install the bracket assembly on the new

____
slat-track can.
(a) Install the new slat-track can (16) with the bolts (18). Make
sure that you install the bolts (18) in the same positions from
which you removed them.
(b) Tighten the bolts (18).
(3) If you install the removed slat-track can 5, do these steps:
(a) Put the bracket assembly (20) in position on the slat-track can
(22).
(b) Install the bolts (27) and the nuts (21).
(c) Install the bolts (25) and the nuts (24).
(d) Tighten the nuts (21) and (24).
(4) If you install the removed slat-track can 6, do these steps:
(33).
Subtask 57-24-11-420-057
D. Installation of Slat-track Cans 7 and 8
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)

EFF :

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Page 425
Feb 01/10

CES
R **ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 404/TASK 57-24-11-991-004)
(2) If you replace the slat-track can 7 or 8, do these steps:

____
slat-track can.
(3) To install the removed slat-track can (7), do these steps :
(54).
(4) To install the removed slat-track can (8), do these steps :
(65).

EFF :

ALL 57-24-11

Page 426
Nov 01/08

CES
Subtask 57-24-11-420-058
E. Installation of Slat-track Cans 9 and 10
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 404/TASK 57-24-11-991-004)
(2) If you replace the slat-track can 9 or 10, do these steps:

____
slat-track can.
(3) To install the removed slat-track can 9, do these steps:
(85).

EFF :

ALL 57-24-11

Page 427
Feb 01/10

CES
(92).
(d) Install the bolts (97).
(e) Tighten the nuts (91) and (94).
(5) Connect the drain pipe (47) to the slat-track can (46).
Subtask 57-24-11-420-059
F. Installation of Slat-track Cans 11 and 12
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-24-11-991-001-A)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 401A/TASK 57-24-11-991-001-B)
**ON A/C ALL
(Ref. Fig. 405/TASK 57-24-11-991-005, 406/TASK 57-24-11-991-006)
(1) For the slat-track can 11, apply a layer of SEALANTS (Material No.
09-005) to the seal faces of the slat-track can (60), the front spar
and the bolts (62).
(2) If you replace the slat-track can 11, do these steps:

____
slat-track can.
(a) install the slat-track can (60) with the bolts (62). Make sure
that you install the bolts (62) in the same position from which
you removed them.

EFF :

ALL 57-24-11

Page 428
Feb 01/10

CES
(b) tighten the bolts (62).
(114).
(5) For the slat-track can 12, apply a layer of SEALANTS (Material No.
09-005) to the seal faces of the slat-track can (70) and the bolts
(72).
(6) If you replace the slat-track can 12, do these steps:

____
slat-track can.
(a) Install the slat-track can (70) with the bolts (72). Make sure
that you install the bolts (72) in the same positions from which
you removed them.
(124).

EFF :

ALL 57-24-11

Page 429
May 01/07

CES
Subtask 57-24-11-410-052
G. Preparation for Test
(1) Install the removed access panels (Ref. TASK 57-27-11-400-001),

(Ref. TASK 57-27-11-400-002), (Ref. TASK 28-12-46-400-001) and
(Ref. TASK 28-10-00-910-002).
(2) Energize the electrical circuits (Ref. TASK 24-41-00-861-002).
(3) Refuel the wing tanks to the low level cut-off condition (Ref. TASK
12-11-28-650-003).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-24-11-790-051
H. Leak Test
(1) Remove the applicable leading edge access panels.
(2) Examine the slat-track cans and the front spar for leaks (Ref. TASK
28-11-00-790-002).
**ON A/C 301-399,
Subtask 57-24-11-790-051-A
H. Leak Test
(1) Remove tha applicable leading edge access panels.
(2) Examine the slat-track cans and the front spar for leaks (Ref. TASK
28-11-00-790-008)

EFF :

ALL 57-24-11

Page 430
Feb 01/10

CES
**ON A/C ALL
5. Close-up
________
Subtask 57-24-11-650-052
A. Fuel Configuration
(1) Refuel, defuel or transfer fuel as necessary (Ref. TASK 12-11-28-650-

003) ,(Ref. TASK 28-25-00-650-001) or (Ref. TASK 28-25-00-869-001)
Subtask 57-24-11-860-053
(1) Install the applicable leading edge access panels.
from the slat/flap control lever.
(3) Fully retract the slats (Ref. TASK 27-80-00-866-005).
(4) De-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-

002).
Subtask 57-24-11-942-051
items.

EFF :

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Page 431
Nov 01/07
R
CES
FITTINGS - DESCRIPTION AND OPERATION
____________________________________
1. _____________________
A. Wing-Tip Attachment Fitting
There are butt straps attached to the top skin and bottom skin panels,
outboard of RIB27. The wingtip is bolted to the buttstraps. Two spigots
machined from aluminum alloy are attached to RIB27 at the front and rear
spar datum positions. The spigots locate and support the attachment of
the wingtip to the outer wing.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
B. Pylon Attachment Fittings
There are forward and rear attachment fittings on the wing box for the
engine pylon.
The two forward attachment fittings are at the front spar at ribs RIB7
and RIB8.
The forward attachment for the pylon has:

- a bracket assembly that absorbs the vertical loads
- a thrust spigot that absorbs the thrust and the side loads from the
engine.
The bracket assembly, made of titanium alloy, is of a double fail-safe

design. The bracket is attached to:
- the forward face of the front spar
- the top skin of the wing (the skin extends forward of the front spar)
- the reinforcing and the bottom skin of the wing (the reinforcing and
the skin extend forward of the front spar).
The thrust fitting is made of titanium and has a steel pin of a fail-safe
design. Bolts attach the fitting to the bottom face of the bracket
assembly through the reinforcing plate and the bottom skin.

EFF :

ALL 57-26-00

Page 1
Feb 01/10

CES
Pylon Attachment
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00

Page 2
Feb 01/10
528-599,
CES
R Pylon Attachment
R Figure 001A

R

EFF :

301-399, 57-26-00

Page 3
May 01/04

CES
The rear attachment fitting for the pylon is attached by bolts to the
inside face of the bottom skin, forward of the rear spar, and to the ribs
RIB7 and RIB8.
The rear attachment fitting is machined from a titanium alloy forging.

This has a single lug which passes through a keyhole slot in the bottom
skin to make the rear pick-up point.
C. Attachment Fittings for the Pylon Fairings
A bracket made from a titanium alloy forging attaches the rear of the
pylon fairing to the bottom skin of the wing box. The bracket is bolted
to the aft face of the false rear spar, and passes through a slot in the
bottom skin.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 002)
**ON A/C 301-399,
(Ref. Fig. 002A)
**ON A/C ALL
D. Attachment Fittings for the MLG
Fittings for the attachment of the MLG are installed on the aft face of
the rear spar. These include:
- the gear support rib (the Gear Rib 5)
- the pintle fitting
- the side stay attachment bracket
- the actuator attachment bracket.
(1) Gear Support Rib
The aft attachment point for the MLG is the gear support rib. The rib
is machined from an aluminum alloy forging and is attached to:
- the aft face of the rear spar at RIB5
- the extended top and bottom wing skins
- the false rear spar
- a top diagonal-stiffener
- a top edge beam.

EFF :

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Page 4
Feb 01/10

CES
Main Landing Gear Attachment
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00

Page 5
Feb 01/10
528-599,
CES
R Main Landing Gear Attachment
R Figure 002A

R

EFF :

301-399, 57-26-00

Page 6
May 01/04

CES
(2) Pintle Fitting
The forward attachment point for the MLG is the pintle fitting. The
pintle fitting is made from titanium alloy and is attached to the aft
face of the rear spar at RIB4.
(3) Side-Stay Attachment Bracket
The side-stay attachment bracket is made from aluminum alloy. It is

attached to the aft face of the rear spar at RIB2.
(4) Actuator Attachment Bracket
The actuator attachment bracket is made from titanium alloy. It is

attached to the aft face of the rear spar, adjacent to the side-stay
attachment bracket.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 003)
**ON A/C 301-399,
(Ref. Fig. 003A)
**ON A/C ALL
E. Flap Track Attachments
There are four flap tracks for each outer wing:

- flap tracks 1 and 2 hold the inboard flap
- flap tracks 3 and 4 hold the outboard flap.
Flap track 1 is attached at the fuselage side by 3 bearing brackets.
The forward attachment brackets for flap tracks 2 thru 4 have catching
and bearing brackets which are machined from titanium alloy forgings.
These brackets are installed:
- for track 2, at the rear spar at RIB6
- for track 3, forward of the rear spar at RIB12
- for track 4, forward of the rear spar at RIB19

EFF :

ALL 57-26-00

Page 7
Feb 01/10

CES
Flap Track Attachment Brackets
Figure 003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00

Page 8
Feb 01/10
528-599,
CES
R Flap Track Attachment Brackets
R Figure 003A

EFF :

301-399, 57-26-00

Page 9
May 01/04

CES
The aft attachment brackets are machined from aluminum alloy. For track
2, the attachment bracket is a lever-stop bracket. This is installed on
the rear false spar. For each of tracks 3 and 4, the aft attachment
bracket is installed on the rear spar. It has an inner bracket, a centre
bracket and an outer bracket.
F. Flap Track Fairing Attachment
There are attachment fittings on the bottom skin panels to attach the
fixed fairings of flap tracks 2 thru 4.

EFF :

ALL 57-26-00

Page 10
May 01/04

CES
FITTINGS - INSPECTION/CHECK
___________________________
TASK 57-26-00-200-001
Detailed Inspection of Outer Wing, Flap Track 2, Aft Attachment Fittings on

Wing Bottom Skin at False Rear Spar, and Flap Track 3 & 4, Aft Attachment ....
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific inspection mirror
No specific suitable light source
R 98D27803000000 1 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

EFF :

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Page 601
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-26-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-26-00-941-064
flaps or slats.
Subtask 57-26-00-866-050
R (98D27803000000) is on the flap/slat control lever.

EFF :

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Page 602
Aug 01/07

CES
Subtask 57-26-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-050
D. Get Access
(1) Put the access platform below the applicable flap track fairings,
zones 531 (631) 532 (632) and 533 (633).
(2) Remove the applicable flap track fairing: (Ref. TASK 57-55-11-000-
001)
- for the flap track fairing No.2 remove the fairings: 531AB (631AB),
531BB (631BB), 531CB (631CB), 531DB (631DB).
532BB (632BB), 532CB (632CB), 532DB (632DB).
533BB (633BB), 533CB (633CB), 533DB (633DB).
**ON A/C 301-399,
Subtask 57-26-00-010-050-A
D. Get Access
zones 531 (631) 532 (632) and 533 (633).
(2) Remove the applicable flap track fairing: (Ref. TASK 57-55-11-000-
004)
- for the flap track fairing No.2 remove the fairings: 531CB (631CB),
531EB (631EB).
532EB (632EB).
533EB (633EB).

EFF :

ALL 57-26-00

Page 603
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 601/TASK 57-26-00-991-001)
CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING

_______
EDGE:
Subtask 57-26-00-110-050
AGENTS (Material No. 11-026) to clean:
- the aft attachment of the flap track 2 on the wing bottom skin at
the false rear spar
- the aft attachment fittings of the flap tracks 3 and 4 at the rear
spar.
Subtask 57-26-00-210-050
B. Detailed Inspection of Outer Wing, Flap Track 2, Aft Attachment Fittings

on Wing Bottom Skin at False Rear Spar, and Flap Track 3 & 4, Aft
Attachment Fittings at Rear Spar
(1) Examine the aft attachment fittings of the flap track 2 on the wing
bottom skin at the false rear spar. Use an inspection mirror and a
suitable light source to make sure that:
- the nuts and safety devices are in the correct condition
- the protective treatment is in the correct condition.
(2) Examine the aft attachment fittings of the flap tracks 3 and 4 at the
rear spar. Use an inspection mirror and a suitable light source to
make sure that:

EFF :

ALL 57-26-00

Page 604
Nov 01/07
R
CES
Flap Tracks 2, 3 and 4 - Aft Attachment Fittings
Figure 601/TASK 57-26-00-991-001

EFF :

ALL 57-26-00

Page 605
May 01/04
R
CES
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-051
A. Close Access
items.
(2) Install the applicable flap track fairing: (Ref. TASK 57-55-11-400-
001)
- for the flap track fairing No.2 install the fairings: 531AB
(631AB), 531BB (631BB), 531CB (631CB), 531DB (631DB).
(632AB), 532BB (632BB), 532CB (632CB), 532DB (632DB).
(633AB), 533BB (633BB), 533CB (633CB), 533DB (633DB).
**ON A/C 301-399,
Subtask 57-26-00-410-051-A
A. Close Access
items.
(2) Install the applicable flap track fairing: (Ref. TASK 57-55-11-400-
004)
- for the flap track fairing No.2 install the fairings: 531CB
(631CB), 531EB (631EB).
(632CB), 532EB (632EB).
(633CB), 533EB (633EB).

EFF :

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Page 606
Feb 01/10

CES
**ON A/C ALL
Subtask 57-26-00-865-051
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-051
Subtask 57-26-00-942-051

EFF :

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Page 607
Nov 01/04
R
CES
TASK 57-26-00-220-001
Special Detailed Inspection of Outer Wing Pylon Forward Attachment Fittings
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 57-26-00

Page 608
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
54-51-17-000-001 Removal of the Pylon-to-Wing Forward Attach Fitting

at RIB4
54-51-17-400-001 Installation of Pylon-to-Wing Forward Attach Fitting
at RIB4
R NTM 572654
57-26-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-26-00-941-051
(1) Put a warning notice in the cockpit to tell persons not to start the
engine 1(2).
Subtask 57-26-00-010-051
B. Get Access
(1) Put the access platform below the applicable pylon, zone 521(621).
(2) Remove the pylon-to-wing forward attachment fitting (Ref. TASK 54-51-
17-000-001).
4. Procedure
_________
(Ref. Fig. 602/TASK 57-26-00-991-002)
Subtask 57-26-00-110-051
AGENTS (Material No. 11-026) to clean the forward attachment fitting
of the outer wing pylon, inboard and outboard.

EFF :

ALL 57-26-00

Page 609
Aug 01/08

CES
Outer Wing Pylon - Forward Attachment Fittings
Figure 602/TASK 57-26-00-991-002

EFF :

ALL 57-26-00

Page 610
Aug 01/08
R
CES
Subtask 57-26-00-280-050
B. Inspection
(1) Do a special detailed inspection of the forward attachment fitting of

R the outer wing pylon, inboard and outboard (Ref. NTM 572654).
____
Industrie.
5. Close-up
________
Subtask 57-26-00-410-052
A. Close Access
items.
(2) Install the pylon-to-wing forward attachment fitting (Ref. TASK 54-
51-17-400-001).
Subtask 57-26-00-942-052

EFF :

ALL 57-26-00

Page 611
Aug 01/08

CES
TASK 57-26-00-200-002
Detailed Visual Inspection of Outer Wing Pylon Spigot Fitting
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
98D57004028000 1 EXTRACTOR-PYLON SLEEVE
98D57004029000 1 SPANNER-PYLON SLEEVE

R

EFF :

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Page 612
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 09-002 USA MIL-S-8802 TYPE I CLASS B

FUEL TANK SEALANTPOLYSULFID(NO LONGER AVAILABLE
(Ref. 20-31-00)
Material No. 09-018 USA AMS 3267/3
R NO LONGER AVAILABLE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4 cotter pin 57-26-05 23A-280
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
54-51-41-000-001 Removal of the Spigot Ball Joint

54-51-41-400-001 Installation of the Spigot Ball Joint
57-26-00-991-003 Fig. 603
57-26-00-991-015 Fig. 604

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3. __________
Job Set-up
Subtask 57-26-00-941-052
engine 1(2).
Subtask 57-26-00-010-052
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone 471
(481).

R - for the left wing, remove 471AL, 472AR
R - for the right wing, remove 481AL, 482AR .
(3) Remove the spigot ball joint (Ref. TASK 54-51-41-000-001).
4. Procedure
_________
(Ref. Fig. 603/TASK 57-26-00-991-003, 604/TASK 57-26-00-991-015)
Subtask 57-26-00-020-050
A. Removal of the Pylon Spigot Sleeve
(1) Remove and discard the cotter pin (4).
(2) Install the SPANNER-PYLON SLEEVE (98D57004029000) on the nut (2).
NOTE : It may be necessary to remove the sealant from the recess of

____
the nut (2) and from around the top of the spigot sleeve (1).
This will make the removal of the nut (2) easier.
(3) Remove the nut (2).
(4) Clean the threads of the spigot sleeve (1):
(a) Use a MISCELLANEOUS (Material No. 19-003), made moist with

CLEANING AGENTS (Material No. 11-026), to clean the threads of
the spigot sleeve (1).

R

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Page 614
Nov 01/09

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Outer Wing Pylon - Spigot Fitting
Figure 603/TASK 57-26-00-991-003

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Page 615
Nov 01/09
R
CES
INTENTIONALLY BLANK

R

57-26-00

Page 616
Nov 01/09

CES
Extractor - Pylon Spigot Sleeve
Figure 604/TASK 57-26-00-991-015

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May 01/04
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CES
(5) Install the EXTRACTOR-PYLON SLEEVE (98D57004028000):
NOTE : It may be easier to remove the hydraulic cylinder (23) from

____
the body assembly (19) before you attach it to the support
structure (16).
(a) Loosen the clamp screw (24) and remove the hydraulic cylinder
(23) from the body assembly (19).
(b) Install the adaptor (27) into the spigot sleeve (1) until the
flange is against the end of the spigot sleeve (1).
(c) Put the bolts (17) in position through the support structure (16)
and install the body assembly (19) with the nuts (18).
(d) Install the hydraulic cylinder (23) in the clamp assembly (25)
and tighten the clamp screw (24).
(e) Put the extractor rod (22) through the hole of the hydraulic
cylinder (23) and install it into the adaptor (27) (as far as
possible) until hand tight.
(f) Connect the hose (20) of a hydraulic hand pump to the hydraulic
cylinder adaptor (21).
(g) Use the hydraulic hand pump to pressurise the hydraulic cylinder
(23) until the spigot sleeve (1) moves. Stop pressurisation of
the hydraulic cylinder (23) when the face of the adaptor (27)
touches the stop screw (26).
(h) Release the hydraulic pressure and disconnect the hose (20) from
the hydraulic cylinder adaptor (21).
(i) Remove the extractor rod (22) from the adaptor (27).
(j) Hold the EXTRACTOR-PYLON SLEEVE and remove the nuts (18).
(k) Remove the EXTRACTOR-PYLON SLEEVE and the bolts (17).
(l) Remove the adaptor (27) from the spigot sleeve (1).
(6) Remove the spigot sleeve (1) from the spigot (5) by hand. If the
spigot sleeve (1) cannot be removed by hand:
(a) Remove the stop screw (26) from the body assembly (19) of the
extractor tool.

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Page 618
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(b) Do the steps 5. (a) thru 5. (l) again.
Subtask 57-26-00-110-052
B. Preparation for Inspection
CLEANING AGENTS (Material No. 11-026), to clean the pylon spigot
fitting.
Subtask 57-26-00-210-052
C. Detailed Visual Inspection of the Outer-Wing Pylon Spigot Fitting (Spigot

Sleeve Removed)
(1) Make sure that:

- there is no damage to the bore and outside diameter of the spigot
sleeve
- there is no damage to the chromium plating of the spigot sleeve
- there are no signs of wear and/or distortion
- there are no signs of fuel leakage
- there is no damage to the sealant
- there are no scratch marks
- the pin (3) is not damaged or worn.
____
Subtask 57-26-00-420-050-A
D. Installation of the Pylon Spigot Fitting

_______
DO NOT SMOKE.
(1) Make sure that the parts retained from the removed component are
clean and in the correct condition.

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Page 619
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(2) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
019) to the bore of the spigot sleeve (1) and the mating diameter of
the pin (3).
(3) Install the spigot sleeve (1) on the pin (3). To help assembly, you
can apply heat to the spigot sleeve (1) to a maximum temperature of
100 DEG.C (212.00 DEG.F).
(4) Apply SEALANTS (Material No. 09-002) to the threads of the nut (2).
(5) Install the nut (2) and TORQUE to between 0.950 and 1.05 m.daN (84.07
and 92.92 lbf.in).
(6) If necessary, to install the cotter pin (4), do these steps:
(a) Drill a cross-hole 3.2 mm (0.13 in.) through the slots in the nut
(2) and through the pin (3).
(b) Remove the unwanted material.
(7) Install the new cotter pin (4).
(8) Apply SEALANTS (Material No. 09-002) to the nut (2) recesses and the
top end of the spigot sleeve (1).
5. Close-up
________
Subtask 57-26-00-410-053
A. Close Access
(1) Install the spigot ball joint (Ref. TASK 54-51-41-400-001).

R - for the left wing, install 471AL, 472AR
R - for the right wing, install 481AL, 482AR .
Subtask 57-26-00-942-053
items.

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Page 620
Nov 01/09

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Page 621
May 01/04
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TASK 57-26-00-200-003
Detailed Visual Inspection of Outer Wing Aft Pylon Attachment Fitting Lug
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 622
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
54-51-17-000-001 Removal of the Pylon-to-Wing Forward Attach Fitting

at RIB4
54-51-17-000-002 Removal of the Pylon-to-Wing Aft Attach Fitting at
RIB10
54-51-17-000-003 Removal of the Bearing of the Pylon Rear Attachment
at RIB10
54-51-17-400-001 Installation of Pylon-to-Wing Forward Attach Fitting
at RIB4
54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10
54-51-17-400-003 Installation of the Bearing of the Pylon Rear
Attachment at RIB10
57-26-12-000-001 Removal of the Pylon Rear Attachment Bearing
57-26-12-400-001 Installation of the Pylon Rear Attachment Bearing
SIL 54-023
57-26-00-991-005 Fig. 605
3. __________
Job Set-up
Subtask 57-26-00-941-054
engine 1 (2).
Subtask 57-26-00-010-054
B. Get Access
(1) Put the access platform below the applicable pylon, zone 470 (480).
R (2) Remove the pylon access panels:

R - for the LH pylon, remove 471CL, 475BL, 471BR, 475BR, 476BR, 472BR
R - for the RH pylon, remove 481BL, 485BL, 481CR, 485BR, 486BR, 482CR.

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Page 623
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CES
4. Procedure
_________
(Ref. Fig. 605/TASK 57-26-00-991-005)
Subtask 57-26-00-110-054
AGENTS (Material No. 11-026) to clean the aft attachment fitting lug.
Subtask 57-26-00-210-054
B. Inspection
R (1) Examine the aft attachment fitting lug. Make sure that:
____
R (2) Examine the top and bottom aft attachment bearings (Ref. SIL 54-023).
R Make sure that:
- the bearings are in the correct condition
R - the bearings show no signs of movement
R - the top bearing sealant shows no signs of cracks.
R NOTE : It is not necessary to remove the pylon to do these

____
R procedures.
R (3) If the bearings show signs of movement:
R (a) Make a visual inspection of the lockwasher and the locknut for
R damage.
R (b) If damage to the lockwasher or the locknut is found, then these

R items should be replaced:
R - for the top aft attachment bearing (Ref. TASK 57-26-12-000-001)
R and (Ref. TASK 57-26-12-400-001)
R - for the bottom aft attachment bearings (Ref. TASK 54-51-17-000-
R 003) and (Ref. TASK 54-51-17-400-003).

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Page 624
Feb 01/05

CES
Outer Wing Pylon - Aft Attachment fitting Lug - Inspection
Figure 605/TASK 57-26-00-991-005

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Page 625
Feb 01/05
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(4) If the top bearing sealant shows signs of cracks, replace the sealant
(Ref. TASK 57-26-12-000-001) and (Ref. TASK 57-26-12-400-001).
NOTE : It is not necessary to remove the shackles or the engine to do

____
these procedures.
(5) Examine the forward and aft attachment bolts. Make sure that the
bolts show no signs of movement.
(6) If the bolts show signs of movement:
(a) Make a visual inspection of the lockwasher and the slotted nut
for damage.
(b) If damage to the lockwasher or the slotted nut is found, then

these items should be replaced:
- for the forward attachment bolts (Ref. TASK 54-51-17-000-001)
and (Ref. TASK 54-51-17-400-001)
- for the aft attachment bolts (Ref. TASK 54-51-17-000-002) and
(Ref. TASK 54-51-17-400-002).
5. Close-up
________
Subtask 57-26-00-410-055
A. Close Access
items.
R (2) Install the pylon access panels:

R - for the LH pylon, install 471CL, 475BL, 471BR, 475BR, 476BR, 472BR
R - for the RH pylon, install 481BL, 485BL, 481CR, 485BR, 486BR, 482CR
R .
Subtask 57-26-00-942-055

EFF :

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Page 626
Nov 01/09

CES
TASK 57-26-00-200-004
Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Track Upper Flange
Radii
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 627
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
R
57-26-00-991-006 Fig. 606
3. __________
Job Set-up
Subtask 57-26-00-941-055
flaps or slats.

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Page 628
Aug 01/08

CES
Subtask 57-26-00-866-052
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on
Subtask 57-26-00-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-055
D. Get Access
(1) Put the access platform below the applicable wing trailing edge at
flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track access panels (Ref. TASK 57-55-11-
000-001):
(a) For flap track 2:

(b) For flap track 3:

(c) For flap track 4:


EFF :

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Page 629
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CES
**ON A/C 301-399,
Subtask 57-26-00-010-055-A
D. Get Access
(2) Remove the applicable flap track fairing access panels (Ref. TASK 57-
55-11-000-004):
(a) For flap track 2:

(b) For flap track 3:

(c) For flap track 4:

**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 606/TASK 57-26-00-991-006)

_______
EDGE:
Subtask 57-26-00-110-055
AGENTS (Material No. 11-026) to clean the applicable flap track beam.

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Page 630
Feb 01/05
R
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Flap Track Beams 2, 3 and 4 - Track Upper Flange Radii - Detail
Figure 606/TASK 57-26-00-991-006

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Page 631
Feb 01/05
R
CES
Subtask 57-26-00-210-055
B. Inspection
(1) Examine the flange radii of the applicable flap track beam. Make sure
that:
- there are no cracks or grooves
- the surface protection is in the correct condition
- there is no wear
- there are no loose rivets or fasteners.
R NOTE : : If necessary, refer to the ASRM (Ref. ASRM 572600) for the
____
(3) Retract the flaps (Ref. TASK 27-50-00-866-009) to get access to the
flap track beam under the flap carriage.
control lever.
(5) Examine the flange radii of the applicable flap track beam under the
flap carriage. Make sure that:
- there are no cracks or grooves
- there is no wear
- there are no loose rivets or fasteners.
____

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Page 632
Aug 01/08

CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-056
A. Close Access
items.
(2) Remove the locking tool TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER.
(4) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the

(5) Install the applicable flap track fairing access panels (Ref. TASK
57-55-11-400-001):
(a) For the flap track 2:

(b) For the flap track 3:

(c) For the flap track 4:

**ON A/C 301-399,
Subtask 57-26-00-410-056-A
A. Close Access
items.
(2) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION.

EFF :

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Page 633
Feb 01/10

CES
R (4) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the
57-55-11-400-004):



**ON A/C ALL
Subtask 57-26-00-865-071
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-053
C. Aircraft Maintenance Configuration
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
(2) Fully retract the flaps (Ref. TASK 27-50-00-866-009).
Subtask 57-26-00-942-056

EFF :

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Page 634
Aug 01/07

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EFF :

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Page 635
Aug 01/07
R
CES
TASK 57-26-00-220-003
Special Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Track Upper
Flange Radii
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 636
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
R NTM 572601
57-26-00-991-007 Fig. 607
3. __________
Job Set-up
Subtask 57-26-00-941-056
flaps or slats.

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Page 637
Aug 01/08

CES
Subtask 57-26-00-866-054
Subtask 57-26-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-056
D. Get Access
55-11-000-001):
(a) For flap track 2, remove:

- 531AB, 631AB, 531BB, 631BB, 531CB, 631CB.
(b) For flap track 3, remove:

- 532AB, 632AB, 532BB, 632BB, 532CB, 632CB.
(c) For flap track 4, remove:

- 533AB, 633AB, 533BB, 633BB, 533CB, 633CB.

EFF :

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Page 638
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-010-056-A
D. Get Access
55-11-000-004):
(a) for flap track 2, remove:

- 531CB, 631CB, 531EB, 631EB.
(b) for flap track 3, remove:

- 532CB, 632CB, 532EB, 632EB.
(c) for flap track 4, remove:

- 533CB, 633CB, 533EB, 633EB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 607/TASK 57-26-00-991-007)

_______
EDGE:
Subtask 57-26-00-110-056

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Page 639
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Track Upper Flange Radii
Figure 607/TASK 57-26-00-991-007

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Page 640
Aug 01/07
R
CES
Subtask 57-26-00-280-052
B. Inspection
(1) Do a special detailed inspection of the upper flange radii of the

flap track beams 2, 3 and 4 (Ref. NTM 572601).
(2) To complete the inspection:
(a) Remove LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the

flap/slat control lever
(b) Retract the flaps (Ref. TASK 27-50-00-866-009) as required, to

get access to the flap track beam under the flap track carriage.
(c) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION on the

NOTE : If necessary, refer to the ASRM (Ref. ASRM 57260000) for

____
the correct repair procedure. If the defect is not
included in this repair, you must request a procedure from
Airbus Industrie.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-057
A. Close Access
items.
(2) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER.

57-55-11-400-001)
(a) for flap track 2, install:

- 531AB, 631AB, 531BB, 631BB, 531CB, 631CB.

EFF :

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Page 641
Feb 01/10

CES
(b) for the flap track 3, Install
- 532AB, 632AB, 532BB, 632BB, 532CB, 632CB.
(c) for the flap track 4, Install

- 533AB, 633AB, 533BB, 633BB, 533CB, 633CB.
**ON A/C 301-399,
Subtask 57-26-00-410-057-A
A. Close Access
items.

57-55-11-400-004)
(a) for the flap track 2, install:

- 531CB, 631CB, 531EB, 631EB.
(b) for the flap track 3, install:

- 532CB, 632CB, 532EB, 632EB.
(c) for the flap track 4, install:

- 533CB, 633CB, 533EB, 633EB.
**ON A/C ALL
Subtask 57-26-00-865-055
breaker(s):
6CV, 8CV.

EFF :

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Page 642
Aug 01/07

CES
Subtask 57-26-00-866-055
Subtask 57-26-00-942-057

EFF :

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Page 643
Aug 01/07
R
CES
TASK 57-26-00-200-005
Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Lower Flanges and
Lower Channel
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 644
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-26-00-991-008 Fig. 608
3. __________
Job Set-up
Subtask 57-26-00-941-057
flaps or slats.
Subtask 57-26-00-866-056
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on

EFF :

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Page 645
Aug 01/07

CES
Subtask 57-26-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-057
D. Get Access
55-11-000-001):




EFF :

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Page 646
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-010-057-A
D. Get Access
55-11-000-004):



**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 608/TASK 57-26-00-991-008)

_______
EDGE:
Subtask 57-26-00-110-057

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Page 647
Aug 01/07
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Flap Track Beams 2, 3 and 4 - Track Lower-Flanges and Channel
Figure 608/TASK 57-26-00-991-008

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Page 648
Aug 01/07
R
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Subtask 57-26-00-210-056
B. Inspection
(1) Examine the lower flanges and the channel of the applicable flap
track beam. Make sure that:
- there are no loose fasteners or rivets
NOTE : If necessary, refer to the ASRM (Ref. ASRM 575133) for

____
permitted damage limits and related repair instructions.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-058
A. Close Access
items.

(5) Install the applicable fairing access panels (Ref. TASK 57-55-11-400-
001):



EFF :

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Page 649
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-410-058-A
A. Close Access
items.

57-55-11-400-004):



**ON A/C ALL
Subtask 57-26-00-865-057
breaker(s):
6CV, 8CV.

EFF :

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Page 650
Aug 01/07

CES
Subtask 57-26-00-866-057
Subtask 57-26-00-942-058

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Page 651
Aug 01/07
R
CES
TASK 57-26-00-200-006
Detailed Visual Inspection of Outer Wing Flap Track Beams 2, 3, 4 Fwd Spigot
Pins, Bolts and Fittings
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 652
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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
CMM 575141 (for corrective action)
57-26-15-000-001 Removal of the Flap-Tracks Attachment-Bracket Bearing
(for corrective action)
57-26-15-400-001 Installation of the Flap-Tracks Attachment-Bracket
Bearing (for corrective action)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-26-00-991-009 Fig. 609
**ON A/C 301-399,
57-26-00-991-009-A Fig. 609A

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Page 653
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CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-00-941-058
flaps or slats.
Subtask 57-26-00-866-058
Subtask 57-26-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 654
Aug 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-058
D. Get Access
(2) Remove the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-000-001):
- for flap track 2, remove 531AB, 531BB, 631AB, 631BB

- for flap track 4, remove 533AB, 533BB, 633AB, 633BB.
**ON A/C 301-399,
Subtask 57-26-00-010-058-A
D. Get Access
(Ref. TASK 57-55-11-000-004):
- for flap track 2, remove 531CB, 531EB, 631CB, 631EB
- for flap track 4, remove 533CB, 533EB, 633CB, 633EB.
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 609/TASK 57-26-00-991-009)
**ON A/C 301-399,
(Ref. Fig. 609A/TASK 57-26-00-991-009-A)

EFF :

ALL 57-26-00

Page 655
Feb 01/10

CES
Flap Track Beams 2, 3 and 4 - Forward Spigots, Bolts and Fittings
Figure 609/TASK 57-26-00-991-009

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-00

Page 656
Feb 01/10
528-599,
CES
Flap Track Beams 2, 3 and 4 - Forward Spigots, Bolts and Fittings
Figure 609A/TASK 57-26-00-991-009-A

R

EFF :

301-399, 57-26-00

Page 657
Aug 01/07

CES
**ON A/C ALL

_______
EDGE:
Subtask 57-26-00-110-058
AGENTS (Material No. 11-026) to clean these areas:
- the spigot pin
- the bolts and the fittings of the applicable flap track.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-210-057
B. Inspection
(1) Examine the spigot pin, the bolts and the fittings of the applicable
flap track. Make sure that:
- the bolts are tight
NOTE : If necessary, refer to the CMM (Ref. CMM 575141) for the
____
(2) Examine the applicable flap-track beam forward attachment-bracket

bearing. Make sure that:
- the sealant is in the correct condition, at the interfaces of the
bearing sleeve and the outer ring with the bearing bracket
- the lockwire that safeties the inner ring and the outer ring is in
the correct condition
- there is no damage to the inner and outer rings.

EFF :

ALL 57-26-00

Page 658
Feb 01/10

CES
NOTE : If necessary, refer to the AMM (Ref. TASK 57-26-15-000-001)
____
and (Ref. TASK 57-26-15-400-001) for the correct maintenance
procedure.
**ON A/C 301-399,
Subtask 57-26-00-210-057-A
B. Inspection
(1) Examine the spigot pin, the bolts and the fittings of the applicable
flap track. Make sure that:
- the bolts are tight
NOTE : If necessary, refer to the CMM (Ref. CMM 575141) for the
____
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-059
A. Close Access
items.
(2) Install the applicable flap track fixed fairing access panels
(Ref. TASK 57-55-11-400-001):
- for flap track 2, install 531AB, 531BB, 631AB, 631BB
- for flap track 4, install 533AB, 533BB, 633AB, 633BB.

EFF :

ALL 57-26-00

Page 659
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-410-059-A
A. Close Access
items.
(Ref. TASK 57-55-11-400-004)
- for flap track 2, install 531CB, 531EB, 631CB, 631EB
- for flap track 4, install 533CB, 533EB, 633CB, 633EB.
**ON A/C ALL
Subtask 57-26-00-865-059
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-059
Subtask 57-26-00-942-059

EFF :

ALL 57-26-00

Page 660
Aug 01/07
R
CES
TASK 57-26-00-220-004
Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Forward Spigot

Pins, Bolts and Fittings
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-26-00

Page 661
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
5 cotter pin 57-51-33 02B-010

5 cotter pin 57-51-33 02C-010
5 cotter pin 57-51-33 02D-010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-26-00-991-010 Fig. 610

EFF :

ALL 57-26-00

Page 662
Nov 01/08

CES
3. __________
Job Set-up
Subtask 57-26-00-941-059
flaps or slats.
Subtask 57-26-00-866-060
Subtask 57-26-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-059
D. Get Access
wing trailing edge:
- for flap track 2, at zone 531(631)
- for flap track 4, at zone 533(633).

EFF :

ALL 57-26-00

Page 663
Feb 01/10

CES
(Ref. TASK 57-55-11-000-001):
**ON A/C 301-399,
Subtask 57-26-00-010-059-A
D. Get Access
wing trailing edge:
- for flap track 4, at zone 533(633).
(Ref. TASK 57-55-11-000-004):
- for flap track 4, remove 533CB, 533EB, 633CB, 633EB.
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 610/TASK 57-26-00-991-010)

_______
EDGE:
Subtask 57-26-00-110-059
- the forward spigot pins
- the bolts and the fittings of the applicable flap track beam.

EFF :

ALL 57-26-00

Page 664
Nov 01/07
R
CES
(2) On the inboard and outboard side:
- remove and discard the cotter pins (5)
- remove the collars (4)
- remove the pins (2).
(3) Carefully remove the anti-chafe collars (3) from the failsafe pin (1)
on the inboard and outboard side.
Subtask 57-26-00-280-053
B. Detailed Inspection of Outer Wing, Flap Track Beams 2, 3, 4 Forward

Spigot Pins, Bolts and Fittings
(1) Check the gap between the failsafe pin (1) and the catcher bracket:
(a) Make sure that the failsafe pin (1) does not touch the catcher
bracket.
(b) Make sure that the flap-beam does not move when the anti-chafe
collar (3) is put back to its initial position.
NOTE : A failed forward spigot pin is indicated if:

____
- the failsafe pin (1) touches the catcher bracket
- the flap beam moves when the anti-chafe collar (3) is
put back to its initial position.
____
Industrie.
Subtask 57-26-00-410-068
C. Installation of Items Removed for Inspection
(1) Apply a thin layer of SEALANTS (Material No. 09-018) to the failsafe
pin (1) and the anti-chafe collars (3).
(2) Install the anti-chafe collars (3) on the failsafe pin (1) on the
inboard and outboard side.
(3) Install the pins (2) and the collars (4) on the inboard and outboard
side.
(4) Safety the pins (2) with a new cotter pin (5) on the inboard and
outboard side.

EFF :

ALL 57-26-00

Page 665
Nov 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Forward Spigot Pins, Bolts and Fittings

EFF :

ALL 57-26-00

Page 666
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Forward Spigot Pins, Bolts and Fittings

EFF :

ALL 57-26-00

Page 667
Aug 01/07
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-060
A. Close Access
items.
(Ref. TASK 57-55-11-400-001):
**ON A/C 301-399,
Subtask 57-26-00-410-060-A
A. Close Access
items.
(Ref. TASK 57-55-11-400-004):
- for flap track 4, install 533CB, 533EB, 633CB, 633EB.
**ON A/C ALL
Subtask 57-26-00-865-061
breaker(s):
6CV, 8CV.

EFF :

ALL 57-26-00

Page 668
Feb 01/10

CES
Subtask 57-26-00-866-061
Subtask 57-26-00-942-060

EFF :

ALL 57-26-00

Page 669
Nov 01/07
R
CES
TASK 57-26-00-220-005
Detailed Inspection of Outer Wing Flap Track Beams 2, 3, 4 Aft Spigot
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)

EFF :

ALL 57-26-00

Page 670
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
R CMM 575141 (for corrective action)
57-26-00-991-011 Fig. 611
3. __________
Job Set-up
Subtask 57-26-00-941-066
(2) Put warning notice in the cockpit to tell persons not to operate the
flaps or slats.

EFF :

ALL 57-26-00

Page 671
Aug 01/08

CES
Subtask 57-26-00-866-062
the control lever.
Subtask 57-26-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-067
D. Get Access
the flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
55-11-000-001):
(a) For the flap track 2,:

- for the left wing, remove 531CB
- for the right wing, remove 631CB.
(b) For the flap track 3,:

(c) For the flap track 4,:


EFF :

ALL 57-26-00

Page 672
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-010-067-A
D. Get Access
the flap tracks 2, 3 and 4, zones 531(631), 532(632) and 533(633).
55-11-000-004):



**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 611/TASK 57-26-00-991-011)

_______
EDGE:
Subtask 57-26-00-110-060
AGENTS (Material No. 11-026) to clean the aft spigot of the
applicable flap track beam.

EFF :

ALL 57-26-00

Page 673
Aug 01/07
R
CES
Flap Track Beams 2, 3 and 4 - Aft Spigots
Figure 611/TASK 57-26-00-991-011

EFF :

ALL 57-26-00

Page 674
Aug 01/07
R
CES
Subtask 57-26-00-280-054
B. Inspection
(1) TORQUE the nut of the aft spigot to 1.1 m.daN (97.34 lbf.in).
(2) Make sure that the nut of the aft spigot does not turn.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572600) or the flap
____
track beam CMM (Ref. CMM 575141) for the correct repair
procedure.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-069
A. Close Access
items.
57-55-11-400-001):

- for the left wing, install 531CB
- for the right wing, install 631CB.



EFF :

ALL 57-26-00

Page 675
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-26-00-410-069-A
A. Close Access
items.
57-55-11-400-004):



**ON A/C ALL
Subtask 57-26-00-865-063
breaker(s):
6CV, 8CV.
Subtask 57-26-00-866-063
items.
control lever.

EFF :

ALL 57-26-00

Page 676
Aug 01/07
R
CES
(4) On the servocontrol, make sure that the pointer on the hex. head is
opposite the letter O on the housing.
Subtask 57-26-00-942-061

EFF :

ALL 57-26-00

Page 677
Aug 01/07
R
CES
TASK 57-26-00-200-007
Detailed Visual Inspection of Outer Wing Rear Spar Aft Face Retraction Jack
Fitting
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-26-00

Page 678
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
32-00-00-481-001 Installation of the Safety Devices on the Landing

Gears
R 57-26-13-000-002 Removal of the Bearing Assembly of the MLG Actuator
R Attachment
R 57-26-13-400-002 Installation of the Bearing Assembly of the MLG
R Actuator Attachment
57-26-00-991-012 Fig. 612
3. __________
Job Set-up
Subtask 57-26-00-941-061
landing gears or the landing gear doors.
(3) Make sure that a ground lock sleeve is in position on each MLG lock
stay actuator (Ref. TASK 32-00-00-481-001).

EFF :

ALL 57-26-00

Page 679
Aug 01/08

CES
Subtask 57-26-00-010-064
B. Get Access
(1) Open the main landing gear doors (Ref. TASK 32-12-00-010-001).
R (2) Remove the bearing assembly of the MLG actuator attachment (Ref. TASK
R 57-26-13-000-002).
retraction actuator attachment bracket, zone 571 (671).
4. Procedure
_________
(Ref. Fig. 612/TASK 57-26-00-991-012)

_______
EDGE:
Subtask 57-26-00-110-062

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the MLG retraction actuator
attachment bracket.

EFF :

ALL 57-26-00

Page 680
Aug 01/08

CES
Outer Wing - Retraction Actuator Attachment Bracket - Location
Figure 612/TASK 57-26-00-991-012

EFF :

ALL 57-26-00

Page 681
Aug 01/07
R
CES
Subtask 57-26-00-210-058
B. Inspection
(1) Examine the MLG retraction actuator attachment bracket. Make sure
that:
____
5. Close-up
________
Subtask 57-26-00-942-062
A. Close Access
items.
R (2) Install the bearing assembly of the MLG actuator attachment

R (Ref. TASK 57-26-13-400-002).
R (4) Close the landing gear doors (Ref. TASK 32-12-00-410-001).
Subtask 57-26-00-410-065

EFF :

ALL 57-26-00

Page 682
Aug 01/08

CES
TASK 57-26-00-200-008
Detailed Visual Inspection of Outer Wing Rear Spar Aft Face Sidestay Fitting
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-26-00

Page 683
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
57-26-00-991-013 Fig. 613
3. __________
Job Set-up
Subtask 57-26-00-941-062
R (2) Put WARNING NOTICES in the cockpit to tell persons not to operate the
R landing gears or the landing gear doors.
R (3) Make sure that a ground lock sleeve is installed on each MLG lockstay
R actuator (Ref. TASK 32-00-00-481-001).
Subtask 57-26-00-010-065
B. Get Access
(1) Open the main landing gear doors (Ref. TASK 32-12-00-010-001).
sidestay-actuator attachment-bracket, zone 571(671).
4. Procedure
_________
(Ref. Fig. 613/TASK 57-26-00-991-013)

_______
EDGE:

EFF :

ALL 57-26-00

Page 684
Nov 01/07

CES
Outer Wing - Sidestay Attachment Bracket - Location
Figure 613/TASK 57-26-00-991-013

EFF :

ALL 57-26-00

Page 685
Aug 01/07
R
CES
Subtask 57-26-00-110-061

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the inspection area.
Subtask 57-26-00-210-059
R B. Inspection
(1) Examine the sidestay attachment bracket. Make sure that:

____
R (2) Examine the sealant on the bushes of the sidestay attachment bracket
R for damage.
R NOTE : If damage is found, you must contact Airbus.

____
5. Close-up
________
Subtask 57-26-00-942-063
A. Close Access
items.
(3) Close the main landing gear doors (Ref. TASK 32-12-00-410-001).

EFF :

ALL 57-26-00

Page 686
Aug 01/08

CES
Subtask 57-26-00-410-066

EFF :

ALL 57-26-00

Page 687
Aug 01/07
R
CES
TASK 57-26-00-200-009
Detailed Visual Inspection of Outer Wing Bottom Skin Lower Surface Forward
Attachment Fitting for Flap Track Beams 2, 3 and 4
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific suitable light source

EFF :

ALL 57-26-00

Page 688
Aug 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-26-00-991-014 Fig. 614
3. __________
Job Set-up
Subtask 57-26-00-941-063
flaps or slats.

EFF :

ALL 57-26-00

Page 689
Aug 01/07
R
CES
Subtask 57-26-00-865-068
B. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-063
C. Get Access
zones 531(631), 532 (632) and 533(633).
(2) Remove the forward and aft fixed fairings from the No. 2, No.3, and
No.4 flap track beams (Ref. TASK 57-55-11-000-001).
**ON A/C 301-399,
Subtask 57-26-00-010-063-A
C. Get Access
zones 531(631), 532 (632) and 533(633).
(2) Remove the forward and aft fixed fairings from the No. 2, No.3, and

EFF :

ALL 57-26-00

Page 690
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 614/TASK 57-26-00-991-014)

_______
EDGE:
Subtask 57-26-00-110-063
- the catching bracket
- the bearing bracket of each flap track beam.
Subtask 57-26-00-210-060
B. Inspection
(1) Examine the catching bracket and the bearing bracket of the flap
track 2, 3 and 4 beams. Use an inspection mirror and a suitable light
source. Make sure that:
____

EFF :

ALL 57-26-00

Page 691
Aug 01/07
R
CES
Forward Attachment Fittings of the Flap Track Beams
Figure 614/TASK 57-26-00-991-014

R

EFF :

ALL 57-26-00

Page 692
Aug 01/07

CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-064
A. Close Access
items.
(2) Install the forward and aft fixed fairings on the No. 2, No.3, and
**ON A/C 301-399,
Subtask 57-26-00-410-064-A
A. Close Access
items.
(2) Install the forward and aft fixed fairings on the No. 2, No.3, and
**ON A/C ALL
Subtask 57-26-00-865-069
breaker(s):
6CV, 8CV.
Subtask 57-26-00-942-065

EFF :

ALL 57-26-00

Page 693
Feb 01/10

CES
INTENTIONALLY BLANK

R

57-26-00

Page 694
Nov 01/08

CES
TASK 57-26-00-200-010
Detailed Visual Inspection of Outer Wing Flap Track Beams 2, 3, 4 Aft Spigot
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-26-00

Page 695
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-26-00-991-017 Fig. 615
3. __________
Job Set-up
Subtask 57-26-00-941-067
(2) Put a warning notice in position in the cockpit to tell persons not
to operate the flaps.
Subtask 57-26-00-860-050
(98D27803000000) is on the flap/slat control lever on panel 114VU.

EFF :

ALL 57-26-00

Page 696
Aug 01/08

CES
Subtask 57-26-00-865-072
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-010-066
D. Get Access
fairing in Zone 531(631), 532(632) and 533(633).
(2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
001):
- for the left wing, remove 531CB, 532CB, 533CB
- for the right wing, remove 631CB, 632CB, 633CB.
**ON A/C 301-399,
Subtask 57-26-00-010-066-A
D. Get Access
fairing in Zone 531(631), 532(632) and 533(633).
004):

EFF :

ALL 57-26-00

Page 697
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 615/TASK 57-26-00-991-017)

_______
EDGE:
Subtask 57-26-00-110-064
(1) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the applicable aft
spigot.
Subtask 57-26-00-200-050
B. Detailed Visual Inspection of the Outer Wing Flap Track Beams 2, 3 and 4
Aft Spigot
(1) Do a detailed visual inspection of the applicable aft spigot (as far
as visible) for:
- damage
- cracks
- corrosion
- damage to surface protection.
R NOTE : If necessary, refer to the (Ref. ASRM 572600) for the correct
____
repair procedure.

EFF :

ALL 57-26-00

Page 698
Aug 01/08

CES
Outer-Wing Flap-Track Beam, Aft Spigot - Inspection Area
Figure 615/TASK 57-26-00-991-017

EFF :

ALL 57-26-00

Page 699
Aug 01/07
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-00-410-067
A. Close Access
items.
(2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
001).
- for the left wing, install 531CB, 532CB, 533CB
- for the right wing, install 631CB, 632CB, 633CB.
**ON A/C 301-399,
Subtask 57-26-00-410-067-A
A. Close Access
items.
004).
**ON A/C ALL
Subtask 57-26-00-865-073
breaker(s):
6CV, 8CV.

EFF :

ALL 57-26-00

Page A600
Feb 01/10

CES
Subtask 57-26-00-860-051
Subtask 57-26-00-942-067

EFF :

ALL 57-26-00

Page A601
Aug 01/07

CES
ATTACHMENT - PYLON, REAR - REMOVAL/INSTALLATION
_______________________________________________
TASK 57-26-12-000-001
Removal of the Pylon Rear Attachment Bearing
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific bearing extractor

98D57004026000 1 SOCKET - PYLON PICK-UP
98D57004027000 1 SPANNER - PYLON PICK-UP

EFF :

ALL 57-26-12

Page 401
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

RIB10
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-26-12-991-001 Fig. 401
**ON A/C 301-399,
57-26-12-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-12-941-050
flaps or slats.
Subtask 57-26-12-010-050
B. Get Access
(1) Put the access platform in position below the applicable pylon
rear-attachment point, zone 475(485).
(2) Remove the applicable aft attach fitting (Ref. TASK 54-51-17-000-
002).

EFF :

ALL 57-26-12

Page 402
Feb 01/10

CES
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-26-12-991-001)
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-26-12-991-001-A)
**ON A/C ALL
Subtask 57-26-12-020-050
A. Removal of the Pylon Rear Attachment Bearing
(1) Bend the tab washer (2) to release the slotted nut (1).
(2) Hold the bearing (4) with the SPANNER - PYLON PICK-UP
(98D57004027000) and use the SOCKET - PYLON PICK-UP (98D57004026000)
to remove the slotted nut (1).
(3) Make sure that the slotted nut (1) is in the correct condition.
(4) Remove and discard the tab washer (2).
(5) Do these steps to remove the bearing (4):
CAUTION : DO NOT DAMAGE THE REAR BEARING ATTACHMENT WHEN YOU REMOVE
_______
THE BEARING.
(a) Use an applicable bearing extractor to remove the bearing (4).
(6) Do an inspection of the bearing (4) for in-service wear:
(a) Measure the total radial play (Dim Y). You must replace the
bearing (4) if the total radial play Dim Y is more than 0.08 mm
(0.0031 in.).
(b) Measure the total axial play (Dim X). You must replace the
bearing (4) if the total axial play Dim X is more than 0.16 mm
(0.0062 in.).

EFF :

ALL 57-26-12

Page 403
Feb 01/10

CES
Pylon Rear Attachment Bearing
Figure 401/TASK 57-26-12-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-12

Page 404
Feb 01/10
528-599,
CES
R Pylon Rear Attachment Bearing
R Figure 401A/TASK 57-26-12-991-001-A

R

EFF :

301-399, 57-26-12

Page 405
May 01/04

CES
TASK 57-26-12-400-001
Installation of the Pylon Rear Attachment Bearing
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(50.00 to 260.00 lbf.ft)
98D57004026000 1 SOCKET - PYLON PICK-UP
98D57004027000 1 SPANNER - PYLON PICK-UP
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 406
Aug 01/09

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 slotted nut 57-26-05 02A-020

2 tab washer 57-26-05 02A-030
4 bearing 57-26-05 02A-010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

RIB10
54-51-17-400-002 Installation of the Pylon-to-Wing Aft Attach Fitting
at RIB10
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-26-12-991-001 Fig. 401
**ON A/C 301-399,
57-26-12-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-12-941-052
(1) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is correctly
installed on the flap/slat control lever.
(2) Make sure that the safety barriers are in position.
(3) Make sure the warning notices are in position in the cockpit to tell
persons not to operate the flaps or slats.

EFF :

ALL 57-26-12

Page 407
Feb 01/10

CES
Subtask 57-26-12-860-050
(1) Make sure that the access platform is in position below the
applicable pylon rear attachment point.
(2) Make sure that the aft attach fitting has been removed (Ref. TASK 54-
51-17-000-002).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-26-12-991-001)
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-26-12-991-001-A)
**ON A/C ALL
Subtask 57-26-12-210-050
(1) Use a plastic spatula to remove unwanted sealant from the interface
of the pylon rear attachment.
(2) Clean the interface of the bearing (4) and the pylon rear attachment
(3) with a MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026).
(3) Examine the pylon rear attachment and adjacent structure for:
- cracks
- damaged paint and sealant
- distortion
- correct condition of all fasteners and safety devices.

EFF :

ALL 57-26-12

Page 408
Feb 01/10

CES
Subtask 57-26-12-420-050-A
B. Installation of the Pylon Rear Attachment Bearing
WARNING : DO NOT GET THE COMPOUND ON YOUR SKIN.

_______
IF YOU DO:
- RUB IT OFF IMMEDIATELY WITH A CLEAN CLOTH
- WASH THE SKIN WITH SOAP AND RINSE WITH CLEAN WATER.
(1) Apply SEALANTS (Material No. 09-005) to the interface of the bearing
(4) and the pylon rear attachment.
NOTE : The sealant must still be wet when you install the bearing (4)
____
in the pylon attachment.
(2) Install the bearing (4), or a new bearing (4) if applicable, in the
pylon rear attachment (3).
NOTE : The bearing (4) must be installed from the front.

____
(3) Install the new tab washer (2). Make sure that the internal tag of
the washer (2) is engaged in the slot on the bearing (4).
(4) If the slotted nut (1) was found to be damaged, replace it with a new
slotted nut (1).
NOTE : Put a small bend in the tabs of the tab washer (2) before you
____
install the slotted nut (1). This will make it easier to bend
the tabs when you subsequently lock the slotted nut.
(5) Install the slotted nut (1) on the bearing (4) with the chamfered
face against the tab washer (2).
(6) Hold the bearing (4) with the SPANNER - PYLON PICK-UP
(98D57004027000). TORQUE the slotted nut (1) with the SOCKET - PYLON
PICK-UP (98D57004026000) to between 15 and 21 m.daN (110.61 and
154.86 lbf.ft).
(7) Safety the slotted nut (1) with the tab washer (2).

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Page 409
May 01/04
R
CES
5. Close-up
________
Subtask 57-26-12-410-050
A. Close Access
items.
(2) Install the applicable aft attach fitting (Ref. TASK 54-51-17-400-
002).
Subtask 57-26-12-942-050

EFF :

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Page 410
May 01/04

CES
ATTACHMENT - MAIN LANDING GEAR - REMOVAL/INSTALLATION
_____________________________________________________
TASK 57-26-13-000-001
Removal of the Bearing Assembly of the Forward Pintle Pin
_______
WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D57004003000 1 SOCKET-RING (FOR NUT OF FWD PINTLE BEARING)

EFF :

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Page 401
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-11-11-000-001 Removal of the MLG Leg Assembly
R **ON A/C 051-052,
R 57-26-13-991-001-A Fig. 401
R **ON A/C ALL
R Post SB 57-1104 For A/C 051-052,
R 57-26-13-991-001 Fig. 401A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-13-941-050
(2) Install the safety devices on the landing gears (Ref. TASK 32-00-00-
481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
landing gear or the landing gear doors.

EFF :

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Page 402
May 01/05

CES
Subtask 57-26-13-010-050
B. Get Access
(1) Put the access platform below the applicable main landing gear bay,
zone 571 or 671.
(2) Remove the applicable MLG leg assembly (Ref. TASK 32-11-11-000-001).
4. Procedure
_________
R **ON A/C 051-052,
R (Ref. Fig. 401/TASK 57-26-13-991-001-A)
R **ON A/C ALL
R Post SB 57-1104 For A/C 051-052,
R (Ref. Fig. 401A/TASK 57-26-13-991-001)
R **ON A/C 051-052,
R Subtask 57-26-13-020-050-A
R A. Removal of the Bearing Assembly
R (1) Remove and discard the wire locking from the eight bolts (3).
R (2) Remove the two greasers (2), the bolts (3) and the seal assembly (4).
R (3) Use a plastic spatula to remove the sealant from around the locking
R ring (5).
R (4) Remove the locking ring (5).
R (5) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
R to remove the bearing-housing assembly (6).
R (6) Remove the shim (1) if installed.
R (7) Remove the bearing housing-halves (8) from the bearing (7).
R (8) Remove and discard the O-ring seal (9).

EFF :

ALL 57-26-13

Page 403
May 01/05

CES
R Details of the MLG Forward Pintle-Bearing Assembly
Figure 401/TASK 57-26-13-991-001-A

EFF :

051-052, 57-26-13

Page 404
Feb 01/10

CES
R Details of the MLG Forward Pintle-Bearing Assembly
Figure 401A/TASK 57-26-13-991-001

EFF :

ALL 57-26-13

Page 405
Feb 01/10

CES
R **ON A/C ALL
R Post SB 57-1104 For A/C 051-052,
Subtask 57-26-13-020-050
A. Removal of the Bearing Assembly
(1) Remove and discard the wire locking from the ten bolts (3).
(2) Remove the four greasers (2), the bolts (3) and the seal assembly
(4).
(3) Remove and discard the four O-ring seals (6) for the greasers (2)
from below the seal assembly (4).
(4) Use a plastic spatula to remove the sealant from around the locking
ring (5).
(5) Remove the locking ring (5).
(6) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
to remove the bearing-housing assembly (7).
(7) Remove the shim (1) if installed.
(8) Remove the bearing housing-halves (9) from the bearing (8).
(9) Remove and discard the two O-ring seals (10) from the bearing (8).

EFF :

ALL 57-26-13

Page 406
May 01/05

CES
**ON A/C ALL
TASK 57-26-13-400-001
Installation of the Bearing Assembly of the Forward Pintle Pin
_______
WARNING : OBEY THE HYDRAULIC SAFETY PROCEDURES.

_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (5.00 to 75.00 lbf.ft)
98D57004003000 1 SOCKET-RING (FOR NUT OF FWD PINTLE BEARING)

EFF :

ALL 57-26-13

Page 407
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lockwire, corrosion resistant steel 0.8 mm (0.032

in.) dia
Material No. 04-004 USA MIL-PRF-23827 TYPE I
SYNTH.ESTER BASED GREASE HIGH PRESSURE
(Ref. 20-31-00)
PUTTY, ZINC CHROMATE GENERAL PURPOSE (Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 09-002B F ASNA 0163
FUEL TANK SEALANTPOLYSULFIDE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 O-ring seals 57-26-13 02B-038

6 O-ring seals 57-26-13 02C-038
9 O-ring seal 57-26-13 02 -070
9 O-ring seal 57-26-13 02B-070
9 O-ring seal 57-26-13 02C-070
10 O-ring seals 57-26-13 02 -070
10 O-ring seals 57-26-13 02B-070
10 O-ring seals 57-26-13 02C-070

EFF :

ALL 57-26-13

Page 408
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-11-11-400-001 Installation of the MLG Leg Assembly
R
**ON A/C 051-052,
57-26-13-991-001-A Fig. 401
**ON A/C ALL
Post SB 57-1104 For A/C 051-052,
57-26-13-991-001 Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-13-941-054
(2) Make sure the safety devices are correctly installed on the landing
gear (Ref. TASK 32-00-00-481-001) and the landing gear doors
(Ref. TASK 32-00-00-481-002).
persons not to operate the landing gear or the landing gear doors.

EFF :

ALL 57-26-13

Page 409
Feb 01/08

CES
Subtask 57-26-13-860-052
B. Get Access
applicable zone 571 (671).
(2) Make sure that the applicable MLG assembly has been removed
(Ref. TASK 32-11-11-000-001).
4. Procedure
_________
**ON A/C 051-052,
(Ref. Fig. 401/TASK 57-26-13-991-001-A)
**ON A/C ALL
Post SB 57-1104 For A/C 051-052,
(Ref. Fig. 401A/TASK 57-26-13-991-001)
R **ON A/C 051-052,
R Subtask 57-26-13-420-054-B
R A. Preparation for Installation
R (1) Clean the component interfaces and the adjacent areas with a
R MISCELLANEOUS (Material No. 19-003) made moist with CLEANING AGENTS
R (Material No. 11-026).
R (2) Do an inspection of the component interface and/or the adjacent area.
R (3) Make sure that the parts retained from the removed component are
R clean and in the correct condition.
R (4) Put a thin layer of COMMON GREASE (Material No. 04-004) on the
R interface and the threads of the bearing housing-halves (8).
R (5) Fill the grease grooves in the bearing (7) and the bearing
R housing-halves (8) with COMMON GREASE (Material No. 04-004).
R (6) Install the new O-ring seal (9) in the seal groove of the bearing
R housing-halves (8).

EFF :

ALL 57-26-13

Page 410
Feb 01/08

CES
R (7) Assemble the bearing housing-halves (8) and the bearing (7) together.
R Make sure that the identification groove in the bearing (7) is
R adjacent to the flange of the bearing-housing assembly (6).
R (8) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
R to install the bearing-housing assembly (6) in the forward pintle
R fitting.
R (9) TORQUE the bearing-housing assembly (6) to 5.6 m.daN (41.29 lbf.ft).
R (10) Make sure that the joint line of the bearing housing-halves (8) is
R not more than 20 degrees from the aircraft horizontal (DIM X).
R (11) If the DIM X is more than 20 degrees, do these steps:
R (a) Remove the bearing-housing assembly (6).
R (b) Remove laminations from the shim (1) as necessary. Make sure that
R the shim (1) has no more than a maximum thickness of 1 mm (0.04
R in.).
R NOTE : Each lamination has a thickness of 0.05 mm (0.0019 in.).

____
R (c) Install the shim (1).
R (d) Install the bearing-housing assembly (6).
R (e) TORQUE the bearing-housing assembly (6) to 8.6 m.daN (63.42

R lbf.ft).
R (f) Do a check of DIM X again.
R (12) When the DIM X is correct, remove the bearing-housing assembly (6).
R (13) Clean the threads of the retaining nut (10) with a MISCELLANEOUS
R (Material No. 19-003) made moist with CLEANING AGENTS (Material No.
R 11-026).
R (14) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
R last two threads of the retaining nut (10) (DIM Z).
R (15) Fill the space between the retaining nut (10) and the bush (11) with
R COMMON GREASE (Material No. 04-004).

EFF :

051-052, 57-26-13

Page 411
Feb 01/08

CES
Subtask 57-26-13-420-050-A
B. Installation of the Bearing Assembly
(1) Install the bearing-housing assembly (6).
(2) TORQUE the bearing-housing assembly (6) to 5.6 m.daN (41.29 lbf.ft).
(3) Install the locking ring (5). Make sure that the chamfer of the
locking ring (5) is against the forward pintle fitting.
R NOTE : Make sure that the serration of the locking ring is align, if
____
R not, use the minimum of torque to tighten the bearing housing
R until it is aligned with the locking ring.
(4) Clean the edge of the locking ring (5) and the adjacent surface of
the pintle fitting with a clean MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-026).
(5) Put a bead of SEALANTS (Material No. 09-002) around the edge of the
locking ring (5).
(6) Install the seal assembly (4) with the eight bolts (3).
(7) Safety the bolts (3) with lockwire, corrosion resistant steel 0.8 mm
(0.032 in.) dia.
(8) Clean the threads of the two greasers (2) with a clean MISCELLANEOUS
(Material No. 19-003) made moist with CLEANING AGENTS (Material No.
11-026).
(9) Put a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

(Material No. 09-019) on the threads of the greasers (2).
(10) Install the greasers (2) in the seal assembly (4). Make sure that the
angle (DIM Y) is between 0 degrees and 120 degrees. If the greasers
do not fit at the correct angle then use different greasers. This
makes sure that you have access to the greasers to lubricate the
bearing (7).
(11) Put grease into the greasers (2) to make sure that they are clear.

EFF :

051-052, 57-26-13

Page 412
Feb 01/09

CES
**ON A/C ALL
Post SB 57-1104 For A/C 051-052,
Subtask 57-26-13-420-054-C
A. Preparation For Installation
(1) Clean the component interfaces and the adjacent areas with a
(4) Put a thin layer of COMMON GREASE (Material No. 04-004) on the
interface and the threads of the bearing housing-halves (9).
(5) Fill the grease grooves in the bearing (8) and the bearing
housing-halves (9) with COMMON GREASE (Material No. 04-004).
(6) Install the two new O-ring seals (10) in the seal grooves on the
bearing (8).
(7) Assemble the bearing housing-halves (9) and the bearing (8) together.
Make sure that the identification groove in the bearing (8) is
adjacent to the flange of the bearing-housing assembly (7).
(8) Use the SOCKET-RING (FOR NUT OF FWD PINTLE BEARING) (98D57004003000)
to install the bearing-housing assembly (7) in the forward pintle
fitting.
(10) Make sure that the joint line of the bearing housing-halves (9) is
not more than 20 degrees from the aircraft horizontal (DIM X).
(11) If the DIM X is more than 20 degrees, do these steps:
(a) Remove the bearing-housing assembly (7).
(b) Remove laminations from the shim (1) as necessary. Make sure that
the shim has no more than a maximum thickness of 1 mm (0.04 in.).
NOTE : Each lamination has a thickness of 0.05 mm (0.0019 in.).

____
(c) Install the shim (1).
(d) Install the bearing-housing assembly (7).

EFF :

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Page 413
Feb 01/09
R
CES
(e) TORQUE the bearing-housing assembly (7) to 8.6 m.daN (63.42
lbf.ft).
(f) Do a check of DIM X again.
(12) When the DIM X is correct, remove the bearing-housing assembly (7).
(13) Clean the threads of the retaining nut (11) with a MISCELLANEOUS
(Material No. 19-003) made moist with CLEANING AGENTS (Material No.
11-026).
(14) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to the
last two threads of the retaining nut (11) (DIM Z).
(15) Fill the space between the retaining nut (11) and the bush (12) with
COMMON GREASE (Material No. 04-004).
Subtask 57-26-13-420-050
(1) Install the bearing-housing assembly (7).
(3) Install the locking ring (5). Make sure that the chamfer of the
locking ring (5) is against the forward pintle fitting.
R NOTE : Make sure that the serration of the locking ring is align, if
____
R not, use the minimum of torque to tighten the bearing housing
R until it is aligned with the locking ring.
(4) Clean the edge of the locking ring (5) and the adjacent surface of
the pintle fitting with a clean MISCELLANEOUS (Material No. 19-003)
(5) Put a bead of SEALANTS (Material No. 09-002) around the edge of the
locking ring (5).
(6) Install the four new O-ring seals (6) for the four greasers (2) in
the seal assembly (4).
(7) Install the seal assembly (4) with the ten bolts (3).
(8) Safety the bolts (3) with lockwire, corrosion resistant steel 0.8 mm
(0.032 in.) dia.

EFF :

ALL 57-26-13

Page 414
Feb 01/09

CES
R (9) Apply a fillet of SEALANTS (Material No. 09-002B) around the outer
R edge of the seal assembly (4).
**ON A/C ALL
5. Close-up
________
Subtask 57-26-13-410-050
A. Close Access
items.
(2) Install the MLG leg assembly (Ref. TASK 32-11-11-400-001).
Subtask 57-26-13-942-050

EFF :

ALL 57-26-13

Page 415
Aug 01/08

CES
TASK 57-26-13-000-002
Removal of the Bearing Assembly of the MLG Actuator Attachment
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 98D57004081000 1 SPANNER-R/I BEARING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-31-46-000-001 Removal of the MLG Actuating Cylinder
57-26-13-991-002 Fig. 402

EFF :

ALL 57-26-13

Page 416
Feb 01/08

CES
3. __________
Job Set-up
Subtask 57-26-13-941-051
Subtask 57-26-13-010-053
B. Get Access
(1) Put the access platform in position below the applicable main landing
gear bay, zone 571 or 671.
(2) Remove the applicable MLG actuating cylinder (Ref. TASK 32-31-46-000-
001).
4. Procedure
_________
(Ref. Fig. 402/TASK 57-26-13-991-002)
Subtask 57-26-13-020-051
A. Removal of the Bearing Assembly
(1) Use a plastic spatula to remove the sealant from around the special
nut (5), the bearing assembly (1) and the special washer (2).
(2) Disengage the tab washer (4) from the special nut (5).
R (3) Use the SPANNER-R/I BEARING (98D57004081000) to remove the special

nut (5).
(4) Remove and discard the tab washer (4).
(5) Remove the bearing assembly (1) and the special washer (2) from the
MLG actuator attachment bracket.

EFF :

ALL 57-26-13

Page 417
Feb 01/08

CES
Details of the MLG Actuator Bracket Assembly.
Figure 402/TASK 57-26-13-991-002

EFF :

ALL 57-26-13

Page 418
May 01/05
R
CES
TASK 57-26-13-400-002
Installation of the Bearing Assembly of the MLG Actuator Attachment
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (5.00 to 75.00 lbf.ft)
98D57004081000 1 SPANNER-R/I BEARING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

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Page 419
Nov 01/09

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 4 tab washer 57-26-13 01B-030

R 4 tab washer 57-26-13 01C-030
R 4 tab washer 57-26-13 01D-030
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-31-46-400-001 Installation of the MLG Actuating Cylinder
57-26-13-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-26-13-941-053
(2) Make sure that the safety devices are installed on the landing gears
(Ref. TASK 32-00-00-481-001) and the landing gear doors (Ref. TASK
32-00-00-481-002).
(3) Make sure that the warning notices are in position in the cockpit to
tell persons not to operate the landing gear. bay, zone 571 (671).

EFF :

ALL 57-26-13

Page 420
May 01/09

CES
Subtask 57-26-13-860-053
applicable main landing gear.
(2) Make sure that the applicable MLG actuating cylinder has been removed
(Ref. TASK 32-31-46-000-001).
4. Procedure
_________
(Ref. Fig. 402/TASK 57-26-13-991-002)
Subtask 57-26-13-560-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the edges of the bush (2) and
the adjacent area.
(5) Apply a layer of SEALANTS (Material No. 09-002) around the edges of
the bush (3).

EFF :

ALL 57-26-13

Page 421
May 01/09
R
CES
Subtask 57-26-13-420-053
(1) Install the special washer (2) in the actuator attachment bracket.
Make sure that the special washer (2) is correctly located on the lug
of the actuator attachment-bracket.
(2) Clean the special washer (2) and the bearing housing (1) with a clean
lint-free cloth and CLEANING AGENTS (Material No. 11-004).
(3) Apply a bead of SEALANTS (Material No. 09-002) around the

anti-rotation washer (3) and the housing of the bearing-assembly (1).
R (4) Install a new tab washer (4).
NOTE : Make sure that the new tab washer (4) is correctly installed.
____
The tab of the tab washer (4) is used to safety the special
nut (5).
(5) Use the SPANNER-R/I BEARING (98D57004081000) to install the special

nut (5). TORQUE the special nut (5) to between 4.0 and 4.5 m.daN
(29.49 and 33.18 lbf.ft).
(6) Safety the special nut (5) with the tab washer (4).
(7) Clean the component interfaces as follows:

_______
DO NOT SMOKE.
(a) Clean the edge of the special nut (5), the special washer (4) and
the adjacent areas with a clean MISCELLANEOUS (Material No. 19-
003) made moist with CLEANING AGENTS (Material No. 11-004).
(8) Apply a bead of SEALANTS (Material No. 09-002) around the special nut
(5) and the special washer (4).

EFF :

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May 01/09

CES
5. Close-up
________
Subtask 57-26-13-410-051
A. Close Access
items.
(2) Install the MLG actuating cylinder (Ref. TASK 32-31-46-400-001).
Subtask 57-26-13-942-051
items.

EFF :

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Page 423
May 01/09
R
CES
TASK 57-26-13-000-004
Removal of the Bearing Seals of the MLG Actuator Bearing Assembly
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
07-11-00-581-001 Lifting for Aircraft Maintenance Operations

29-00-00-864-001 Put the Related Hydraulic System in the Depressurized
Configuration before Maintenance Action
29-23-00-860-001 Disconnection of the Isolation Coupling of the Power
Transfer Unit (PTU)
Gears

EFF :

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Page 424
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gear Doors
R 32-00-00-860-001 Flight Configuration Precautions with Electrical
R Power
57-26-13-000-002 Removal of the Bearing Assembly of the MLG Actuator
Attachment
57-26-13-991-004 Fig. 403
3. __________
Job Set-up
Subtask 57-26-13-941-055
(3) On the panel 400VU:

- Make sure that the landing-gear control-lever 6GA is in the DOWN
position.
- Put a warning notice in position to tell persons not to operate the
landing gear.
(4) Put a warning notice to tell persons not to pressurize the Green
hydraulic system.
Subtask 57-26-13-582-050
B. Lift the Aircraft
(1) Lift the aircraft on jacks (Ref. TASK 07-11-00-581-001).

EFF :

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Page 425
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CES
Subtask 57-26-13-860-055
(1) Make sure that the Yellow and Green hydraulic systems are
de-pressurized (Ref. TASK 29-00-00-864-001).
(2) Disconnect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
001).
Subtask 57-26-13-869-052
D. Flight Configuration Precautions
(1) If the electrical power is not necessary for other maintenance tasks,
de-energize the aircraft electrical circuits (Ref. TASK 24-41-00-862-
002). Then, it is not necessary to operate the LGCIU circuit
breakers.
(2) If the electrical power is necessary, do the precautions for flight

configuration (Ref. TASK 32-00-00-860-001) before you open the LGCIU
circuit breakers.
Subtask 57-26-13-865-050
E. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU L/G/LGCIU/SYS1/NORM 1GA C09
121VU HYDRAULIC/LGCIU/SYS2 2GA Q35
121VU HYDRAULIC/LGCIU/SYS1/GRND SPLY 52GA Q34
Subtask 57-26-13-010-054
F. Get Access
(1) Put the access platform in position below the applicable main landing
gear bay, zone 571 or 671.
(2) Remove the applicable MLG actuating cylinder (Ref. TASK 32-31-46-000-
001).
(3) Remove the applicable MLG actuator attachment bearing assembly

(Ref. TASK 57-26-13-000-002) .

EFF :

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Page 426
May 01/05
R
CES
4. Procedure
_________
(Ref. Fig. 403/TASK 57-26-13-991-004)
Subtask 57-26-13-020-054
A. Removal of the Bearing Seals
(1) Remove the bearing-halves (1) from the bearing ball (2) as follows:
(a) Hold the applicable bearing-half (1) tightly.
NOTE : Separation of the bearing-halves (1) from the bearing ball

____
(2) is not easy.
(b) Carefully remove the bearing-halves (1) from the bearing ball
(2).
(c) Make sure that the distance between the bearing-halves (1) is
constant during separation.
(2) Remove and discard the seal (3) and the seal (4).
(3) Remove the bearing ball (2).
(4) Remove and discard the dowel pins (5) from the bearing-halves (1).

EFF :

ALL 57-26-13

Page 427
May 01/05
R
CES
Bearing Seals - MLG Actuator Bearing Assembly
Figure 403/TASK 57-26-13-991-004

EFF :

ALL 57-26-13

Page 428
May 01/05
R
CES
TASK 57-26-13-400-004
Installation of the Bearing Seals of the MLG Actuator Bearing Assembly
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

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Page 429
May 01/05
R
CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 seal 57-26-13 01B-050

3 seal 57-26-13 01C-050
R 3 seal 57-26-13 01D-050
4 seal 57-26-13 01B-050
4 seal 57-26-13 01C-050
R 4 seal 57-26-13 01D-050
5 dowel pins 57-26-13 01B-040
5 dowel pins 57-26-13 01C-040
R 5 dowel pins 57-26-13 01D-040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
07-11-00-581-001 Lifting for Aircraft Maintenance Operations

07-11-00-586-002 Lowering of the Aircraft for Maintenance Operations
Transfer Unit (PTU)
29-23-00-860-002 Connection of the Isolation Coupling of the Power
Transfer Unit (PTU)
Gears
Gear Doors
32-31-46-400-001 Installation of the MLG Actuating Cylinder
57-26-13-000-004 Removal of the Bearing Seals of the MLG Actuator
Bearing Assembly
57-26-13-400-002 Installation of the Bearing Assembly of the MLG
Actuator Attachment
57-26-13-991-004 Fig. 403

EFF :

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CES
3. __________
Job Set-up
Subtask 57-26-13-941-056
(2) Make sure that the safety devices are installed on the landing gears
(Ref. TASK 32-00-00-481-001) and on the landing gear doors (Ref. TASK
32-00-00-481-002).
tell persons not to operate the landing gear or the landing gear
doors.
Subtask 57-26-13-860-054
(1) Make sure that the aircraft is on jacks (Ref. TASK 07-11-00-581-001).
applicable main landing gear.
(3) Make sure that the applicable hydraulic systems are de-pressurized
(Ref. TASK 29-00-00-864-001).
(4) Make sure that the isolation coupling of the PTU is disconnected
(Ref. TASK 29-23-00-860-001).
(5) Make sure that the applicable MLG actuating cylinder has been removed
(Ref. TASK 32-31-46-000-001).
(6) Make sure that the applicable MLG actuator attachment bearing
assembly has been removed (Ref. TASK 57-26-13-000-004).
Subtask 57-26-13-869-053
C. Flight Configuration Precautions
(1) If you did not open the LGCIU circuit breakers, make sure that the
electrical circuits are de-energized (Ref. TASK 24-41-00-862-002).

EFF :

ALL 57-26-13

Page 431
May 01/05

CES
Subtask 57-26-13-865-051
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 403/TASK 57-26-13-991-004)
Subtask 57-26-13-420-056

_______
DO NOT SMOKE.
(2) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-004) to clean the bearing ball (2) and the
bearing-halves (1).
NOTE : Make sure that the grease channels are clean, and clear of
____
unwanted material.

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Page 432
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CES
(5) Apply a thin layer COMMON GREASE (Material No. 04-004) to the areas
that follow:
- the surface of the bearing ball (2)
- the grease channels on the external surface of the bearing ball (2)
- the grease channel on the internal surface of the bearing ball (2).
NOTE : Make sure that all the grease channels are filled with grease.
____
Subtask 57-26-13-420-057
B. Installation of the Bearing Seals
(1) Install the new dowel pins (5) in one of the bearing-halves (1).
(2) Install the new seal (3) in one of the bearing-halves (1).
(3) Install the bearing-ball (2) in the applicable bearing-half (1).
NOTE : Make sure that the metal support ring of the seal (3) is
____
against the bearing ball (2).
(4) Install the other new seal (4) in the applicable bearing-half (1).
NOTE : Make sure that the metal support ring of the seal (4) is
____
against the bearing ball (2).
(5) Install the bearing-halves (1) together as follows:
(a) Make sure that the seals (3) and (4) are correctly located in the
seal grooves of the bearing-halves (1).
(b) Make sure that the dowel pins (5) locate correctly in the holes
of the applicable bearing-half (1).
(c) Make sure that the distance between the bearing-halves (1) is
closed equally.
(6) Before installation of the bearing assembly, install the special nut
(6). Make sure that the special nut (6) can be freely turned along
the thread of the bearing assembly.
(7) Remove the special nut (6).

EFF :

ALL 57-26-13

Page 433
May 01/05

CES
5. Close-up
________
Subtask 57-26-13-410-052
A. Close Access
items.
(2) Install the MLG actuator attachment bearing assembly (Ref. TASK 57-
26-13-400-002).
(3) Install the MLG actuating cylinder (Ref. TASK 32-31-46-400-001).
Subtask 57-26-13-860-056
(1) Connect the isolation coupling of the PTU (Ref. TASK 29-23-00-860-
002).
Subtask 57-26-13-865-052
C. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1GA, 2GA, 52GA.
Subtask 57-26-13-582-051
D. Lower the Aircraft
(1) Lower the aircraft off jacks (Ref. TASK 07-11-00-586-002).
Subtask 57-26-13-942-052
E. Removal of Equipment
items.

EFF :

ALL 57-26-13

Page 434
May 01/05

CES

EFF :

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Page 435
May 01/05

CES
BRACKET INSTALLATION - ATTACHMENT, FLAP TRACKS - REMOVAL/INSTALLATION
_____________________________________________________________________
TASK 57-26-15-000-001
Removal of the Flap-Tracks Attachment-Bracket Bearing
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D57004033000 1 SPANNER R/I BEARING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-54-61-000-001 Removal of the Inboard Flap

27-54-61-000-003 Removal of the Inboard Double-Slotted Flap
27-54-62-000-001 Removal of the Outboard Flap
27-54-62-000-002 Removal of the Outboard Double-Slotted Flap
57-51-33-000-002 Removal of the No.2 Flap Track Beam

EFF :

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Page 401
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-26-15-991-001 Fig. 401
**ON A/C 301-399,
57-26-15-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-26-15-941-050
(2) Install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER on the slat/flap
control lever.
(3) Put warning notices in position to tell persons not to operate the
slat/flap system.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-15-010-050
B. Get Access
(1) For the flap track beam 2:
(a) Put the access platform in position below the applicable inboard
flap at zone 531(631).
(b) Remove the applicable inboard flap (Ref. TASK 27-54-61-000-001).

EFF :

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Page 402
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CES
(2) For the flap track beams 3 and 4:
(a) Put the access platform in position below the applicable outboard
(b) Remove the applicable outboard flap (Ref. TASK 27-54-62-000-001).
(4) Remove the applicable fixed fairing access panels (Ref. TASK 57-55-
11-000-001):
(5) Remove the applicable flap track beam:

- for the flap track beam 2 (Ref. TASK 57-51-33-000-002)
- for the flap track beam 4 (Ref. TASK 57-51-33-000-004).
**ON A/C 301-399,
Subtask 57-26-15-010-050-A
B. Get Access
(a) Put the access platform in position below the applicable inboard
(b) Remove the applicable inboard flap (Ref. TASK 27-54-61-000-003).
(a) Put the access platform in position below the applicable outboard
(b) Remove the applicable outboard flap (Ref. TASK 27-54-62-000-002).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15

Page 403
Feb 01/10
511-526, 528-599,
CES
(4) Remove the applicable fixed fairing access panels (Ref. TASK 57-55-
11-000-004):
(5) Remove the applicable flap track beam:

**ON A/C ALL
Subtask 57-26-15-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-26-15-991-001)
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-26-15-991-001-A)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-26-15

Page 404
Feb 01/10

CES
Flap Track Beams 2, 3 and 4 - Attachment Bearing
Figure 401/TASK 57-26-15-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-15

Page 405
Feb 01/10
528-599,
CES
R Flap Track Beams 2, 3 and 4 - Attachment Bearing
R Figure 401A/TASK 57-26-15-991-001-A

R

EFF :

301-399, 57-26-15

Page 406
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-26-15-020-050
A. Removal of the Flap Beam Attachment-Bracket Bearing
(1) Remove and discard the lockwire from the outer ring (1) and the inner
ring (5).
(2) Remove the outer ring (1) and the inner ring (5), using the
applicable tool as follows:
- for the flap track beams 2 and 3, use the SPANNER R/I BEARING
(98D57004033000).
- for the flap track beam 4, use the SPANNER-R/I BEARING
(98D57004034000).
(3) Remove the spherical bearing (4) and carefully remove the sleeve
bearing (3).
**ON A/C 301-399,
Subtask 57-26-15-020-050-A
A. Removal of the Flap Beam Attachment-Bracket Bearing
(1) Release the washer (3).
(2) Remove the nut (4), using the applicable tool as follows:
(98D57004033000)
- for the flap track beam 4, use the SPANNER-R/I BEARING
(98D57004034000).
(3) Discard the nut (4).
(4) Remove and discard the washer (3).
(5) Carefully remove and discard the bearing assembly (1).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15

Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-26-15-400-001
Installation of the Flap-Tracks Attachment-Bracket Bearing
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)

EFF :

ALL 57-26-15

Page 408
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
LOCKWIRE STAINLESS STEEL ANNEALED 0.8MM DIA
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 bearing assembly 57-26-15 01A-010

3 washer 57-26-15 01A-030
3 washer 57-26-15 05A-030
3 washer 57-26-15 10A-030
4 nut 57-26-15 01A-020
4 nut 57-26-15 05A-020
4 nut 57-26-15 10A-020

EFF :

ALL 57-26-15

Page 409
Nov 01/08

CES
R D. Referenced Information
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 27-54-61-000-003 Removal of the Inboard Double-Slotted Flap
27-54-61-400-001 Installation of the Inboard Flap
R 27-54-61-400-003 Installation of the Inboard Double-Slotted Flap
R 27-54-62-000-002 Removal of the Outboard Double-Slotted Flap
27-54-62-400-001 Installation of the Outboard Flap
R 27-54-62-400-002 Installation of the Outboard Double-Slotted Flap
57-51-33-400-002 Installation of the No.2 Flap Track Beam
R 57-55-11-000-004 Removal of the Flap Track Fairings Nos. 2, 3 and 4
4
R 57-55-11-400-004 Installation of the Flap Track Fairings Nos. 2, 3 and
R 4
3. __________
Job Set-up
Subtask 57-26-15-941-051
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
installed on the slat/flap control lever.
(3) Make sure that the warning notices are in position to tell persons
not to operate the slat/flap system.

EFF :

ALL 57-26-15

Page 410
May 01/04

CES
Subtask 57-26-15-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-15-860-050
(a) Make sure that the access platform is below the applicable
inboard flap at zone 531(631).
(b) Make sure that the applicable inboard flap is removed (Ref. TASK
27-54-61-000-001).
outboard flap at zone 533(633).
(b) Make sure that the applicable outboard flap is removed (Ref. TASK
27-54-62-000-001).
(3) Make sure that the access platform is below the applicable wing
trailing edge at flap tracks 2, 3 and 4, zones 531(631), 532(632) and
533(633).
(4) Make sure that the applicable fixed fairing access panels are removed
(Ref. TASK 57-55-11-000-001):
- for flap track 2, 531AB, 531BB, 631AB, 631BB
- for flap track 4, 533AB, 533BB, 633AB, 633BB.

EFF :

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Page 411
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CES
(5) Make sure that the applicable flap track beams are removed:
**ON A/C 301-399,
Subtask 57-26-15-860-050-A
(b) Make sure that the applicable inboard flap is removed (Ref. TASK
27-54-61-000-003).
outboard flap at zone 533(633).
(b) Make sure that the applicable outboard flap is removed (Ref. TASK
27-54-62-000-002).
(3) Make sure that the access platform is below the applicable wing
trailing edge at flap tracks 2, 3 and 4, zones 531(631), 532(632) and
533(633).
(4) Make sure that the applicable fixed fairing access panels are removed
(Ref. TASK 57-55-11-000-004):
- for flap track 4, 533AB, 533BB, 633AB, 633BB.
(5) Make sure that the applicable flap track beams are removed:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15

Page 412
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________

_______
EDGE:
Subtask 57-26-15-420-051
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-26-15-420-050
B. Installation of the Flap Attachment-Bracket Bearing
019) to the mating surfaces of the sleeve bearing (3), the spherical
bearing (4) and the flap structure (2).
(2) Make sure that the SEALANTS (Material No. 09-018) or SEALANTS
(Material No. 09-019) does not touch the internal surfaces of the
spherical bearing (4).
(3) Carefully install the sleeve bearing (3) in the flap stucture (2).
(4) Make sure that the sleeve bearing (3) is fully engaged in the flap
structure (2).

EFF :

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Page 413
Feb 01/10

CES
(Material No. 09-019) does not touch the threads of the outer ring
(1) and the sleeve bearing (3).
(6) Install the outer ring (1) on the sleeve bearing (3), using the
(98D57004033000).
- for the flap track 4, use the SPANNER-R/I BEARING (98D57004034000).
(7) TORQUE the outer ring (1) to between 4.5 and 5.0 m.daN (33.18 and
36.87 lbf.ft).
(8) Install the spherical bearing (4) in the sleeve bearing (3).
(Material No. 09-019) does not touch the threads of the inner ring
(5) or the sleeve bearing (3).
(11) Install the inner ring (5) in the sleeve bearing (3), using the
(98D57004033000).
- for the flap track 4, use the SPANNER-R/I BEARING (98D57004034000).
(12) TORQUE the inner ring (5) to between 4.5 and 5.0 m.daN (33.18 and
36.87 lbf.ft).
(13) Safety the outer ring (1) and the inner ring (5) together with
MISCELLANEOUS (Material No. 19-010) around the outboard face of the
flap structure (2).
(14) Apply SEALANTS (Material No. 09-002) to the parts that follow:
- the interface of the outer ring (1) and the flap structure (2)
- the interface of the sleeve bearing (3) and the flap structure (2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-26-15

Page 414
Feb 01/10
528-599,
CES
Subtask 57-26-15-410-050
C. Close Access
items.
(2) Install the applicable flap track beam:

(3) Install the applicable fixed fairing access panels (Ref. TASK 57-55-
11-400-001):
(a) Install the applicable inboard flap (Ref. TASK 27-54-61-400-001).
(a) Install the applicable outboard flap (Ref. TASK 27-54-62-400-

001).
**ON A/C 301-399,
Subtask 57-26-15-420-050-A
B. Installation of the Flap Attachment-Bracket Bearing
(1) For the flap track 2:
(a) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No.

09-019) to the mating surfaces of the new bearing assembly (1) ,
the new nut (4) and the flap structure (2).

09-019) to the mating surfaces of the new bearing assembly (1),

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-26-15

Page 415
Feb 01/10
511-526, 528-599,
CES

09-019) to the mating surfaces of the new bearing assembly (1),
bearing assembly (1).
(5) Carefully install the bearing assembly (1) in the flap structure (2).
(6) Make sure that the bearing assembly (1) is fully engaged in the flap
structure (2). structure (2).
bearing assembly (1).
(Material No. 09-019) does not touch the threads of the nut (4) or
the bearing assembly (1).
(a) Install the new washer (3).
(12) Install the nut (4), using the applicable tool as follows:
(98D57004033000)
R - for the flap track beam 4, use the SPANNER-R/I BEARING
R (98D57004034000).
(13) TORQUE the nut (4) as follows:

- for the flap track 2, to between 9.5 and 10.5 m.daN (70.05 and
77.43 lbf.ft)
- for the flap track 3, to between 9.5 and 10.5 m.daN (70.05 and
77.43 lbf.ft)

EFF :

301-399, 57-26-15

Page 416
Aug 01/08

CES
R - for the flap track 4, to between 6.5 and 5.5 m.daN (47.93 and 40.56
R lbf.ft).
R (14) Release the applicable nut (4) after thirty minutes.
R (15) TORQUE the applicable nut (4) again, as specified in workstep (12).
R (16) Safety the nut (4) with the washer (3).
R (17) Apply SEALANTS (Material No. 09-002) to the parts that follow:
R - the interface of the nut (4) and the flap structure (2)
R - the interface of the bearing assembly (1) and the flap structure
R (2).
R Subtask 57-26-15-410-050-A
R C. Close Access
R items.
R (2) Install the applicable flap track beam:

R - for the flap track beam 2 (Ref. TASK 57-51-33-400-002)
R - for the flap track beam 3 (Ref. TASK 57-51-33-400-003)
R - for the flap track beam 4 (Ref. TASK 57-51-33-400-004).
R (3) Install the applicable fixed fairing access panels (Ref. TASK 57-55-
R 11-400-004):
R - for flap track 2, install 531AB, 531BB, 631AB, 631BB
R - for flap track 3, install 532AB, 532BB, 632AB, 632BB
R - for flap track 4, install 533AB, 533BB, 633AB, 633BB.
R (4) For the flap track beam 2:
R (a) Install the applicable inboard flap (Ref. TASK 27-54-61-400-003).
R (5) For the flap track beams 3 and 4:
R (a) Install the applicable outboard flap (Ref. TASK 27-54-62-400-

R 002).

EFF :

301-399, 57-26-15

Page 417
May 01/04

CES
R **ON A/C ALL
Subtask 57-26-15-865-052
breaker(s):
6CV, 8CV.
5. Close-up
________
Subtask 57-26-15-942-050
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the slat/flap
control lever.

EFF :

ALL 57-26-15

Page 418
May 01/04

CES
BRACKET INSTALLATION - PYLON FAIRING - REMOVAL/INSTALLATION
___________________________________________________________
TASK 57-26-16-000-001
Removal of the Pylon Fairing Bracket
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
54-54-00-000-001 Removal of the Aft Fixed Fairing

R 57-51-37-000-002 Removal of the Access Panels 573AB(673AB),
R 573BB(673BB), 573CB(673CB)
57-26-16-991-001 Fig. 401

EFF :

ALL 57-26-16

Page 401
Aug 01/08

CES
3. __________
Job Set-up
Subtask 57-26-16-941-050
engine 1 (2).
Subtask 57-26-16-010-050
B. Get Access
(1) Put the access platform in position below the applicable engine
pylon, zone 470 (480).
(2) Remove the applicable fixed pylon fairing (Ref. TASK 54-54-00-000-
001).

- 573CB (Ref. TASK 57-51-37-000-002)
- 573DB.

- 673CB (Ref. TASK 57-51-37-000-002)
- 673DB.
4. Procedure
_________
(Ref. Fig. 401/TASK 57-26-16-991-001)
Subtask 57-26-16-020-050
A. Remove the nuts (2), the washers (3) and the bolts (1) then remove the
bracket assembly (4). Keep the bracket assembly.

EFF :

ALL 57-26-16

Page 402
Aug 01/08
R
CES
Pylon Fairing Bracket
Figure 401/TASK 57-26-16-991-001

EFF :

ALL 57-26-16

Page 403
Feb 01/98

CES
TASK 57-26-16-400-001
Installation of the Pylon Fairing Bracket
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-26-16

Page 404
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

54-54-00-400-001 Installation of the Aft Fixed Fairing
R 57-51-37-000-002 Removal of the Access Panels 573AB(673AB),
R 573BB(673BB), 573CB(673CB)
R 57-51-37-400-002 Installation of the Access Panels 573AB(673AB),
R 573BB(673BB), 573CB(673CB)
57-26-16-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-26-16-941-051
persons not to start the engine 1 (2).
(3) Make sure the warning notice is in position on the hydraulic ground
connector to tell persons not to connect it.
Subtask 57-26-16-860-050
(1) Make sure the access platform is in position below the applicable
engine pylon, zone 470 (480).
(2) Make sure the applicable fixed pylon fairing has been removed
(Ref. TASK 54-54-00-000-001).
(3) Make sure the applicable access panels are removed:

- 573CB (Ref. TASK 57-51-37-000-002)
- 573DB.

- 673CB (Ref. TASK 57-51-37-000-002)
- 673DB.

EFF :

ALL 57-26-16

Page 405
Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 401/TASK 57-26-16-991-001)
Subtask 57-26-16-560-050
A. Preparation of a Replacement Component
(1) Use the bracket assembly (4) that you removed as a template to drill
6.35 mm (0.25 in.) holes in the new bracket assembly. Discard the
used bracket assembly (4).
NOTE : The new bracket assembly (4) has 4.76 mm (0.20 in.) pilot
____
holes.
Subtask 57-26-16-420-051
B. Preparation for Installation

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the mating surfaces of the
bracket assembly (4) and the reinforcing plate.
(4) Apply SEALANTS (Material No. 09-001) to the interface surfaces of the
bracket assembly (4) and the reinforcing plate.

EFF :

ALL 57-26-16

Page 406
Aug 01/08
R
CES
Subtask 57-26-16-420-050
C. Installation of the Bracket Assembly
(1) Install the bracket assembly (4) on the reinforcing plate with the
bush and bearing on the centerline of the pylon.
(2) Install the bolts (1), the washers (3) and the nuts (2).
(3) Remove the unwanted sealant with CLEANING AGENTS (Material No. 11-
004).
5. Close-up
________
Subtask 57-26-16-410-050
A. Close Access
items.

R - 573CB (Ref. TASK 57-51-37-400-002)
R - 573DB.

R - 673CB (Ref. TASK 57-51-37-400-002)
R - 673DB.
R
(3) Install the applicable fixed pylon fairing (Ref. TASK 54-54-00-400-
001).
Subtask 57-26-16-942-050

EFF :

ALL 57-26-16

Page 407
Aug 01/02

CES
ATTACHMENT - SECONDARY HINGED FAIRING - REMOVAL/INSTALLATION
____________________________________________________________
TASK 57-26-21-000-001
Removal of the Secondary-Hinged-Fairing Attachment
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-12-13-000-001 Removal of the Secondary Hinged Fairing
57-26-21-991-001 Fig. 401

EFF :

ALL 57-26-21

Page 401
Feb 01/98

CES
3. __________
Job Set-up
Subtask 57-26-21-941-051
R (1) Install the safety devices on the landing gear (Ref. TASK 32-00-00-
R 481-001) and the landing gear doors (Ref. TASK 32-00-00-481-002).
R (3) Put a warning notice in the cockpit, to tell persons not to operate:
R - the landing gear
R - the landing gear doors.
R
(4) Put an access platform below the applicable MLG

secondary-hinged-fairing, zone 733 (743).
Subtask 57-26-21-010-051
B. Get Access
(1) Remove the secondary-hinged-fairing (Ref. TASK 32-12-13-000-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 57-26-21-991-001)
Subtask 57-26-21-020-050
A. Removal of the Fairing Attachment
(2) Remove the nut (8), the washer (7) and the bolt (6) and disconnect
the actuating rod.
(4) Remove the nut (2) and the washer (3).
(5) Hold the secondary-hinged-fairing attachment (5) and remove the hinge
pin (4). Remove the secondary-hinged-fairing attachment (5).

EFF :

ALL 57-26-21

Page 402
Nov 01/02

CES
Secondary-Hinged-Fairing Attachment - Location and Detail
Figure 401/TASK 57-26-21-991-001

EFF :

ALL 57-26-21

Page 403
Feb 01/98

CES
TASK 57-26-21-400-001
Installation of the Secondary-Hinged-Fairing Attachment
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-26-21

Page 404
May 01/05

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 cotter pin 57-26-21 01 -160

9 cotter pin 57-26-21 01 -060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
Gear Doors
32-12-13-400-001 Installation of a Replacement Secondary Hinged
Fairing
57-26-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-26-21-941-052
R (1) Make sure the safety devices are on the landing gear (Ref. TASK 32-
R 00-00-481-001) and the landing gear doors (Ref. TASK 32-00-00-481-
002).
R (2) Make sure the safety barriers are in position.

R
R persons not to operate:
R - the landing gear
R - the landing gear doors.
Subtask 57-26-21-860-050
applicable main landing gear bay, zone 733 (743).
(2) Make sure the secondary-hinged-fairing has been removed (Ref. TASK
32-12-13-000-001).

EFF :

ALL 57-26-21

Page 405
Nov 01/02

CES
4. Procedure
_________
(Ref. Fig. 401/TASK 57-26-21-991-001)
Subtask 57-26-21-420-051
AGENTS (Material No. 11-026) to clean the component interface and the
adjacent area.
Subtask 57-26-21-420-050
B. Installation of the Fairing Attachment
(1) Hold the secondary-hinged-fairing attachment (5) in position.
(2) Install the secondary-hinged-fairing attachment (5) with the hinge

pin (4), the washer (3) and the nut (2).
(3) TORQUE the nut (2) to between 0.6 and 0.7 m.daN (53.09 and 61.94
lbf.in).
(4) Safety the nut (2) with the new cotter pin (1). If the hole for the
cotter pin (1) does not align, loosen the nut (2) sufficiently to
align the hole.
(5) Put the actuating rod in position, between the lugs of the
secondary-hinged-fairing attachment (5).
(6) Connect the actuating rod to the secondary-hinged-fairing attachment

(5) with the bolt (6), the washer (7) and the nut (8).

EFF :

ALL 57-26-21

Page 406
Nov 01/02
R
CES
lbf.in).
(8) Safety the nut (8) with the new cotter pin (9).
Subtask 57-26-21-410-051
C. Close Access
(1) Install the secondary-hinged-fairing (Ref. TASK 32-12-13-400-001).
5. Close-up
________
Subtask 57-26-21-942-050
items.

EFF :

ALL 57-26-21

Page 407
Feb 01/98

CES
ACCESS COVERS - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
Access holes in the outer wing are closed by:
- access panels
- door panels
- cover plates.
2. _____________________
R **ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
A. Access Panels
(Ref. Fig. 001, 002, 003)
There are 21 access panels installed in the wing bottom skin. These are
of ten types: Type 23R, 24, 25, 25A, 27, 27A, 28, 29, 29A and 30 (Ref.
Table).
-------------------------------------------------------------------------------
Location Panel Type Material Remarks
-------------------------------------------------------------------------------
Rib 2-13 23R, 24 Titanium alloy
(super plastic
formed)
-------------------------------------------------------------------------------
Rib 13-22 25, 25A, 27, Aluminum alloy 25A has an Over-Pressure
27A Protector (Ref. 28-12-00)
27 has a Manual Magnetic
Indicator (Ref. 28-43-00)
-------------------------------------------------------------------------------
Rib 22-27 28, 29, 29A, Aluminum alloy 28 has a NACA vent intake
30 (Ref. 28-12-00)
29A has an Over-Pressure
Protector (Ref. 28-12-00)
-------------------------------------------------------------------------------
The access panels inboard of RIB13 are attached by bolts which go through
a clamp ring into blind nuts installed on the panel. These are non
load-bearing access panels.
The access panels outboard of RIB13 are load-bearing. They are attached
by bolts which go through the panel into fixed nuts installed on the
bottom wing skin.

EFF :

ALL 57-27-00

Page 1
May 01/05

CES
Access Panels - Type and Location
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-00

Page 2
Feb 01/10
528-599,
CES
R Access Panels - Type and Location
R Figure 001A

R

EFF :

301-399, 57-27-00

Page 3
May 01/04

CES
Access Panels - Details
Figure 002

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-00

Page 4
May 01/05

CES
Figure 002A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-514,
57-27-00

Page 5
Nov 01/09

CES
R Figure 002B

R

EFF :

301-399, 57-27-00

Page 6
Nov 01/09

CES
Figure 002C

R

EFF :

515-526, 528-599, 57-27-00

Page 7
Feb 01/10

CES
Access Panels - Attachment
Figure 003

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-00

Page 8
Feb 01/09

CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
A. Access Panels
(Ref. Fig. 001)
**ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,

511-514,
(Ref. Fig. 002A)
R **ON A/C 515-526, 528-599,
(Ref. Fig. 002C)
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 003A)
There are 21 access panels installed in the wing bottom skin. These are
of ten types: Type 23R, 24, 25, 25A, 27, 27A, 28, 29, 29A and 30 (Ref.
Table).
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Rib 2-13 23R, 24 Aluminum alloy
-------------------------------------------------------------------------------
Rib 13-22 25, 25A, 27, Aluminum alloy 25A has an Over-Pressure
27A Protector (Ref. 28-12-00)
27 has a Manual Magnetic
Indicator (Ref. 28-43-00)
-------------------------------------------------------------------------------
Rib 22-27 28, 29, 29A, Aluminum alloy 28 has a NACA vent intake
30 (Ref. 28-12-00)
29A has an Over-Pressure
Protector (Ref. 28-12-00)
-------------------------------------------------------------------------------
the access door outer into blind nuts installed on the access door
assembly. These are non load-bearing access doors.

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-00

Page 9
Feb 01/10

CES
Figure 003A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-00

Page 10
Feb 01/10

CES
bottom wing skin.
**ON A/C 301-399,
A. Access panels
(Ref. Fig. 001A, 002B, 003B)
There are 21 access holes in the bottom skin which are closed with access
panels. The access holes are forward of the rear spar, between ribs RIB2
and RIB27.
There are 10 types of access panel used on the outer wing. They are
installed as follows:
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
RIBS 2- 9 23R Aluminum alloy
9-13 24 Aluminum alloy
19-20 27B Aluminum alloy Pressure relief outlet
20-21 27C Aluminum alloy Magnetic level indicator
21-22 27 Aluminum alloy Magnetic level indicator
22-23 28 Naca vent intake
23-24) 29 Aluminum alloy

and 25-26)
24-25 29A Aluminum alloy Pressure relief outlet

---------------------------------------------------------------------------
Table 001
the access door outer into blind nuts installed on the access door
assembly. These are non load-bearing access doors.

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-00

Page 11
Feb 01/10
528-599,
CES
Figure 003B

R

EFF :

301-399, 57-27-00

Page 12
Feb 01/09

CES
bottom wing skin.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
B. Door Panels
There are two door panels on the inboard face of RIB2/STA700, which are
hinged at their top edge. The panels are spring loaded to the closed
position, but allow fuel to flow inboard.
The panels and brackets are machined from aluminum alloy, the springs are
made of steel and these have seals made of nitrile rubber.
**ON A/C 301-399,
B. Door Panels
Two door panels are installed on the inboard face of RIB2. They close the
access holes between the integral fuel tank and the collector cell. The
door panels are machined from aluminum alloy. They hang from hinges at
their top edge, so that they turn inboard to open, and use spring
pressure to go back to their closed position.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 401-499,

R 501-509, 511-526, 528-599,
C. Cover Plates
There are two cover plate assemblies installed on the front spar. They
are between RIB 7 and RIB 5. Each assembly has an aluminum alloy outer
and inner cover plate with a seal.
**ON A/C 301-399,
C. Cover Plates
There are two cover plates installed on the front spar, between ribs RIB5
and RIB7. The cover plates are made as assemblies, each with aluminum
alloy inner and outer plates, and a seal. They close the access holes
into the dry bays.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-00

Page 13
Feb 01/10
511-526, 528-599,
CES
ACCESS PANEL - OUTER WING - REMOVAL/INSTALLATION
________________________________________________
TASK 57-27-11-000-001
Removal of the Access Panel (540AB, 540BB, 540CB, 540DB, 540EB, 540FB, 540GB,
640AB, 640BB, 640CB, 640DB, 640EB, 640FB, 640GB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific label
98A53003500000 1 WRENCH-FASTENER REMOVAL TOOL
R 98A57304002000 1 EXTRACTION, MANHOLE BOLT

EFF :

ALL 57-27-11

Page 401
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
57-27-11-300-001 Repair of the Outer Wing - SPF Access Panels
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
57-27-11-991-001 Fig. 401
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-27-11-991-001-A Fig. 401A
**ON A/C 301-399,
57-27-11-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-050
_______

EFF :

ALL 57-27-11

Page 402
Feb 01/10

CES
flaps or slats.
control lever.
Subtask 57-27-11-860-054
25-00-650-003).
Subtask 57-27-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL


EFF :

ALL 57-27-11

Page 403
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-054
D. Get Access
(1) Put the adjustable access platform below the applicable access panel,
zone 540(640).
(2) Remove the forward and aft fixed fairings of the No. 3 flap track
(Ref. TASK 57-55-11-000-001):
- for the left wing, remove 540FB, 540GB
- for the right wing, remove 640FB, 640GB.
**ON A/C 301-399,
Subtask 57-27-11-010-054-A
D. Get Access
zone 540(640).
(2) Remove the forward and aft fixed fairings of the No. 3 flap track
(Ref. TASK 57-55-11-000-004):
- for the left wing, remove 540FB, 540GB
- for the right wing, remove 640FB, 640GB.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
(Ref. Fig. 401/TASK 57-27-11-991-001)

EFF :

ALL 57-27-11

Page 404
Feb 01/10

CES
R Access Panels - Rib 2 to Rib 13
Figure 401/TASK 57-27-11-991-001

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 405
Feb 01/10

CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-27-11-991-001-A)
**ON A/C 301-399,
(Ref. Fig. 401B/TASK 57-27-11-991-001-B)
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
Subtask 57-27-11-020-050
A. Removal of the Access Panel
CAUTION : YOU MUST REMOVE AND INSTALL THE BOLTS IN THE SPECIFIED
_______
SEQUENCE. THIS WILL PREVENT DAMAGE TO THE ACCESS PANEL.
NOTE : If you cannot remove the bolts (7) easily, use the WRENCH-FASTENER
____
REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
(1) Remove the bolts (7) in the sequence AF thru A.
NOTE : The access panels (1) do not all have the same quantity of the
____
bolts (7), but the sequence shown is the same.
(2) Remove the clamp ring (6) and the applicable knitted gasket (4) or
(5).
(3) Remove the access panel (1).
(4) Identify the access panel (1) with a label.
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-020-050-A
_______
NOTE : If you cannot remove the bolts (7) easily, use the WRENCH-FASTENER
____
REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 406
Feb 01/10
511-526, 528-599,
CES
Access Panels - Rib 2 to Rib 13
Figure 401A/TASK 57-27-11-991-001-A

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-27-11

Page 407
Feb 01/10

CES
R Access Panels - Rib 2 to Rib 13
R Figure 401B/TASK 57-27-11-991-001-B

R

EFF :

301-399, 57-27-11

Page 408
May 01/04

CES
NOTE : The access panel(s) (1) do not all have the same quantity of
____
the bolts (7), but the sequence shown is the same.
(2) Remove the access panel outer (6) and the applicable knitted gasket
(4) or (5).
(3) Remove the access panel assembly (1).
(4) Identify the access panel assembly (1) with a label.
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
Subtask 57-27-11-210-069
B. Inspection of the Lower Wing Tank Access Panels for Fluid Ingress
(1) Examine the lower wing tank access panels:
(a) Look for signs of:

- fluid leakage at the panel side plug
- fluid leakage at the panel rivnuts.
(b) Weigh the panel to make sure that it is not heavier than its
nominal weight. The nominal weights of the panels are given in
the table that follows:
---------------------------------------------------------------
| PANEL TYPE | PART NUMBER | NOMINAL WEIGHT (kg) |
| | | +/- 0.100kg |
|---------------|--------------------|------------------------|
| Type 23R | D572 51360 000 | 1.58 |
|---------------|--------------------|------------------------|
| Type 24 | D572 51306 002 | 1.10 |
---------------------------------------------------------------
NOTE : If a panel weighs more than the value given in the table,
____
repair the panels that have fluid ingress (Ref. TASK 57-
27-11-300-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 409
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-27-11-400-001
Installation of the Access Panel (540AB, 540BB, 540CB, 540DB, 540EB, 540FB,
540GB, 640AB, 640BB, 640CB, 640DB, 640EB, 640FB, 640GB)
WARNING : THIS PROCEDURE USES A FUEL SYSTEM ITEM THAT IS IN A CATEGORY KNOWN AS
_______
A CRITICAL DESIGN CONFIGURATION CONTROL LIMITATION (CDCCL). CDCCL
IDENTIFIES AN ITEM THAT CAN BE THE SOURCE OF A POSSIBLE FUEL TANK
IGNITION. YOU MUST KEEP ALL CDCCL ITEMS IN THE APPROVED
CONFIGURATION. DAMAGE, WEAR OR CHANGES TO A CDCCL ITEM CAN CAUSE A
POSSIBLE FUEL TANK EXPLOSION.
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R No specific probe
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)

EFF :

ALL 57-27-11

Page 410
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
Material No. 04-013 USA MIL-G-25537
ANTI-FRETTING GREASE (Ref. 20-31-00)
R Material No. 08-011A USA MMM-A-189 CLASS 2
R FUEL TANK REPAIRVAPOR SEAL (Ref. 20-31-00)
R Material No. 09-002B F ASNA 0163
R FUEL TANK SEALANTPOLYSULFIDE (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 2 protective ring 57-27-11 01A-040

2 sealing ring 57-27-11 01A-070
2 sealing ring 57-27-11 01B-070
3 sealing ring 57-27-11 02A-070
3 sealing ring 57-27-11 02B-070
4 knitted gasket 57-27-05 01A-030
4 knitted gasket 57-27-05 01A-030A
4 knitted gasket 57-27-05 01A-030C
5 knitted gasket 57-27-05 01A-070A
5 knitted gasket 57-27-05 01A-070C

EFF :

ALL 57-27-11

Page 411
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
28-18-00-200-002 Detailed Inspection of the Tank Bonding Leads
Center Tank
4
4
71-00-00-710-003 Engine Automatic Start
71-00-00-710-004 Engine Manual Start
71-00-00-710-043 Normal Engine Automatic Start Procedure
71-00-00-710-047 Normal Engine Manual Start Procedure
73-11-10-920-001 Remove, Inspect and Replace Fuel Filter Element
73-12-42-920-010 Remove, Inspect for Contamination and Replace Main
Fuel Filter
MPD 730000-C4-1 (for corrective action)
MPD 731000-I1-1 (for corrective action)
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
57-27-11-991-001 Fig. 401
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-27-11-991-001-A Fig. 401A

EFF :

ALL 57-27-11

Page 412
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 301-399,
57-27-11-991-001-B Fig. 401B
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-27-11-991-010 Fig. 402
**ON A/C 301-399,
57-27-11-991-010-A Fig. 402A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-070
_______
tell persons not to operate the flaps or slats.
correctly positioned on the flap/slat control lever.

EFF :

ALL 57-27-11

Page 413
Feb 01/10

CES
Subtask 57-27-11-860-060
(1) Make sure that the applicable fuel tank has been defuelled (Ref. TASK
28-25-00-650-001).
Subtask 57-27-11-865-054
C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL


EFF :

ALL 57-27-11

Page 414
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-061
D. Get Access
(1) Make sure that the ACCESS PLATFORM 5M (16 FT)- ADJUSTABLE is in
position below the applicable access panel, zone 540(640).
(2) Make sure that the forward and aft fixed fairings of the flap track 3
have been removed (Ref. TASK 57-55-11-000-001):
- for the left wing, panels 540FB and 540GB
- for the right wing, panels 640FB and 640GB.
**ON A/C 301-399,
Subtask 57-27-11-010-061-A
D. Get Access
- for the left wing, panels 540FB and 540GB
- for the right wing, panels 640FB and 640GB.
**ON A/C ALL
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
(Ref. Fig. 401/TASK 57-27-11-991-001)
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-27-11-991-001-A)

EFF :

ALL 57-27-11

Page 415
Feb 01/10

CES
**ON A/C 301-399,
(Ref. Fig. 401B/TASK 57-27-11-991-001-B)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 402/TASK 57-27-11-991-010)
**ON A/C 301-399,
(Ref. Fig. 402A/TASK 57-27-11-991-010-A)
**ON A/C 001-049, 051-061, 101-105, 151-151, 201-203,
Subtask 57-27-11-560-050
A. Preparation of a Component for Installation
R (1) We recommend that the sealing ring (2) or (3) and the protective ring
R (8) are replaced each time the panel is installed. If a new seal is
R not used, you must make sure that the sealing ring (2) or (3) and the
R protective ring (8) are:
- assembled correctly
- bonded on the access panel
- not twisted or damaged.
(2) Examine the knitted gasket (4) or (5), for damage. If necessary,
remove and discard it.
- the groove in the access panel (1) for the sealing ring (2) or (3)
if a new seal is being installed
R - the mating surface for the protective ring (8) if a new protective
R ring is being installed
- the clamp ring (6)
- the interfaces of the access panel (1) and the wing skin.
(4) Examine for damage the interfaces of:

- the access panel (1)
- the clamp ring (6)
- the wing skin
- the bolt holes in the clamp ring (6).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 416
Feb 01/10
511-526, 528-599,
CES
Access Panels - Rib 2 to Rib 13 Bolt Removal/Tightening Sequence
Figure 402/TASK 57-27-11-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 417
Feb 01/10
528-599,
CES
R Access Panels - Rib 2 to Rib 13 Bolt Removal/Tightening Sequence
R Figure 402A/TASK 57-27-11-991-010-A

R

EFF :

301-399, 57-27-11

Page 418
May 01/04

CES
Subtask 57-27-11-420-050

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
CAUTION : YOU MUST FOLLOW THESE STEPS OF THE PROCEDURE ACCURATELY. THIS
_______
WILL PREVENT DAMAGE TO THE PARTS.
(1) If a new sealing ring (2) or (3) is to be installed, apply a thin

R layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-011A) to the
groove in the access panel (1).
R (2) Make sure that the sealant is touch-dry before you install the
R applicable sealing ring.
R (3) Put the applicable sealing ring (2) or (3) (flat edge down) into the
R groove in the access panel (1):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
sealing ring (2)
- for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
640GB) use sealing ring (3).
R
R (4) If a new protective ring (8) is to be installed, apply layer of

R SEALANTS (Material No. 09-002B) to the mating surface.
R (5) Put the protective ring (8) in position on the access panel (1).
R - for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
R protective ring (2)
R - for the panels 540DB, 540EB, 540FB, 540GB, (640DB, 640EB, 640FB,
R 640GB) use protective ring (3).
R (6) Make sure the applicable knitted gasket (4) or (5) is sufficiently
soaked with COMMON GREASE (Material No. 04-013):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use the
knitted gasket (4)
640GB) use the knitted gasket (5).
R (7) Put the applicable knitted gasket (4) or (5) on the clamp ring (6).
R (8) Align the holes in the applicable knitted gasket (4) or (5) with the
holes in the clamp ring (6).

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 419
Feb 01/10

CES
Subtask 57-27-11-420-051
C. Installation of the Access Panel
(1) Make sure that there are no unwanted objects and materials, tools or
other equipment in the wing.
(2) Make sure that all of the bonding leads (Ref. TASK 28-18-00-200-002)
(Ref. TASK 28-18-00-200-002):
- are in position and connected correctly
- are not damaged or broken
- show no sign of corrosion.
(3) Make sure that the work area is clean and clear of tools and
equipment before you install the access panel (1).
bolts (7). Apply to the shank, the threads and below the head of each
bolt (7).
(5) Remove the identification label from the access panel (1).
(6) Apply a light coating of COMMON GREASE (Material No. 04-012) to the
mating face of the sealing ring on the access panel (1).
(7) Put the access panel (1) in position on the wing. Make sure that the
access panel and its sealing ring do not move after they are put in
position.
(8) Install the applicable knitted gasket (4) or (5) and the clamp ring
(6). Make sure that grease does not enter the bolt holes in the
access panels, as a hydraulic effect can occur.
_______
(9) Loosely install the bolts (7).
CAUTION : YOU MUST TIGHTEN AND TORQUE THE BOLTS IN THE CORRECT
_______
SEQUENCE TO PREVENT DAMAGE TO THE COMPONENTS.
(10) Lightly tighten each bolt (7) (to make sure that the panel cannot
tilt and damage the sealing ring when the bolts are fully torque
tightened).

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 420
Nov 01/09
R
CES
(11) TORQUE tighten the bolts (7) in the sequence A thru AF to between 25
and 30 lbf.in (0.28 and 0.33 m.daN).
NOTE : The access panels (1) do not all have the same quantity of
____
bolts (7), but the sequence shown is the same.
(12) TORQUE tighten the bolts (7) in the sequence A thru AF again to
between 60 and 70 lbf.in (0.67 and 0.79 m.daN).
(13) Make sure that the maximum in-to-wind or out-of-wind dimension

(between the clamp ring (6) and the wing skin) is between:
- +1.0 mm (+0.0393 in.) and -1.0 mm (-0.0393 in.) along the long axis
- +0.5 mm (+0.0196 in.) and -0.5 mm (-0.0196 in.) along the short
axis.
(14) Make sure that the dimension X is between 1.0 mm (0.0393 in.) and 3.0
mm (0.1181 in.).
(15) Make sure that the access panel is correctly bonded:
WARNING : THIS INSTRUCTION IS APPLICABLE TO A CRITICAL DESIGN

_______
CONFIGURATION CONTROL LIMITATION (CDCCL) ITEM. CAREFULLY
OBEY ALL GIVEN INSTRUCTIONS WHEN YOU DO THIS STEP. IF YOU
DO NOT OBEY THESE INSTRUCTIONS, A DANGEROUS CONDITION CAN
OCCUR THAT CAN CAUSE A POSSIBLE FUEL TANK EXPLOSION.
(a) Do a bonding test (Ref. TASK 20-28-00-912-002). Make sure that

the electrical resistance is less than 10 milliohms:
R
R 1
_ between the clamp ring (6) and the wing skin
R
R 2
_ between the clamp ring (6) and the access panel.
R a
_ Remove one bolt (7).
R b
_ Apply the probe on the surface through the bolt hole.
R NOTE : The pressure applied on the probe must be sufficient

____
R to prevent the oscillations of the
R milliohmmeter/ohmmeter display.
R c
_ Install the bolt (7).
R d
_ TORQUE tighten the bolt (7) to between 60 and 70 lbf.in
(0.67 and 0.79 m.daN).

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 421
Feb 01/10

CES
R **ON A/C 062-099, 106-149, 152-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-560-050-A
(1) We recommend that the sealing ring (2) or (3) is replaced each time
the panel is installed. If a new seal is not used, you must make sure
that the sealing ring (2) or (3) is:
- assembled correctly
- bonded on the access panel
- not twisted or damaged.
(2) Examine the knitted gasket (4) or (5), for damage. If necessary,
remove and discard it.
- the groove in the access panel assembly (1) for the sealing ring
(2) or (3) if a new seal is being installed
- the access panel outer (6)
- the interfaces of the access panel assembly (1) and the wing skin.

- the access panel assembly (1)
- the access panel outer (6)
- the wing skin
- the bolt holes in the access panel outer (6).
Subtask 57-27-11-420-050-A

_______
MATERIAL/S.
USE PROTECTIVE CLOTHING, RUBBER GLOVES AND GOGGLES.
_______
(1) If a new sealing ring (2) or (3) is to be installed, apply a thin

R layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-011A) to the
groove in the access panel assembly (1).
R (2) Make sure that the sealant is touch-dry before you install the
R applicable sealing ring.

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11

Page 422
Feb 01/10
528-599,
CES
R (3) Put the applicable sealing ring (2) or (3) (flat edge down) into the
R groove in the access panel assembly (1):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use
sealing ring (2)
640GB) use sealing ring (3).
R
R (4) Make sure the applicable knitted gasket (4) or (5) is sufficiently
soaked with COMMON GREASE (Material No. 04-013):
- for the panels 540AB, 540BB, 540CB, (640AB, 640BB, 640CB) use the
knitted gasket (4)
640GB) use the knitted gasket (5).
R (5) Put the applicable knitted gasket (4) or (5) on the access panel
outer (6).
R (6) Align the holes in the applicable knitted gasket (4) or (5) with the
holes in the access panel outer (6).
Subtask 57-27-11-420-051-A
R other equipment in the wing.
(Ref. TASK 28-18-00-200-002):
equipment before you install the access panel assembly (1).
bolts (7). Apply to the shank, the threads and below the head of each
bolt (7).
(5) Remove the identification label from the access panel assembly (1).
(6) Apply a light coating of COMMON GREASE (Material No. 04-012) to the
mating face of the sealing ring on the access panel assembly (1).

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11

Page 423
Feb 01/10
528-599,
CES
(7) Put the access panel assembly (1) in position on the wing. Make sure
that the access panel assembly and its sealing ring do not move after
they are put in position.
(8) Install the applicable knitted gasket (4) or (5) and the access panel
outer (6). Make sure that grease does not enter the bolt holes in the
access panels, as a hydraulic effect can occur.
_______
(9) Loosely install the bolts (7).
_______
(10) Lightly tighten each bolt (7) (to make sure that the access panel
cannot tilt and damage the sealing ring when the bolts are fully
torque tightened).
(11) TORQUE tighten the bolts (7) in the sequence A thru AF to between 25
and 30 lbf.in (0.28 and 0.33 m.daN).
NOTE : The access panels (1) do not have the same quantity of bolts
____
(7), but the sequence shown is the same.
(12) TORQUE tighten the bolts (7) in the sequence A thru AF again to
between 60 and 70 lbf.in (0.67 and 0.79 m.daN).

(between the access panel outer (6) and the wing skin) is between:
- +1.0 mm (+0.0393 in.) and -1.0 mm (-0.0393 in.) along the long axis
- +0.5 mm (+0.0196 in.) and -0.5 mm (-0.0196 in.) along the short
axis.
(14) Make sure that the dimension X is between 0.5 mm (0.0196 in.) and 2.5
mm (0.0984 in.).
(15) Make sure that the access panel is correctly bonded:

_______

R

EFF : 062-099, 106-149, 152-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-27-11

Page 424
Feb 01/10
528-599,
CES
the electrical resistance is less than 10 milliohms:
R
R 1
_ between the access panel outer (6) and the wing skin
R
R 2
_ between the access panel outer (6) and the access panel
R assembly (1).
R a
_ Remove one bolt (7).
R b
_ Apply the probe on the surface through the bolt hole. probe
R NOTE : The pressure applied on the probe must be sufficient

____
R to prevent the oscillations of the
R milliohmmeter/ohmmeter display.
R c
_ Install the bolt (7).
R d
_ TORQUE tighten the bolt (7) to between 60 and 70 lbf.in
(0.67 and 0.79 m.daN).
**ON A/C ALL
Subtask 57-27-11-865-052
breaker(s):

R

EFF :

ALL 57-27-11

Page 425
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-860-059
E. Aircraft Maintenance Configuration
(1) Energize the aircraft electrical circuits

(Ref. TASK 24-41-00-861-002).
(2) Refuel the wing tanks to the high level cut-off or to the quantity
shown in the table as follows (Ref. TASK 12-11-28-650-003):
---------------------------------------------------------------
| Access Panel | Fuel Quantity |
| Identification | |
|----------------------------|--------------------------------|
| 540AB(640AB) | 1500kg(3307lb) |
|----------------------------|--------------------------------|
| 540BB(640BB) | 3100kg(6834lb) |
|----------------------------|--------------------------------|
| 540CB(640CB) | 4300kg(9480lb) |
|----------------------------|--------------------------------|
| 540DB(640DB) | 4700kg(10362lb) |
|----------------------------|--------------------------------|
| 540EB(640EB) | 5100kg(11244lb) |
|----------------------------|--------------------------------|
| 540FB(640FB) | 5500kg(12125lb) |
|----------------------------|--------------------------------|
| 540GB(640GB) | 5700kg(12566lb) |
---------------------------------------------------------------
Fuel Quantities Necessary to Test the Access Panels

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 426
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-27-11-860-059-A
(1) Energize the aircraft electrical circuits

(Ref. TASK 24-41-00-861-002).
(2) Refuel the wing tanks to the high level cut-off or to the quantity
shown in the table as follows: (Ref. TASK 12-11-28-650-003):
---------------------------------------------------------------
| Access Panel | Fuel Quantity |
| Identification | |
|----------------------------|--------------------------------|
| 540AB(640AB) | 800kg(1764lb) |
|----------------------------|--------------------------------|
| 540BB(640BB) | 2400kg(5291lb) |
|----------------------------|--------------------------------|
| 540CB(640CB) | 3600kg(7937lb) |
|----------------------------|--------------------------------|
| 540DB(640DB) | 4000kg(8819lb) |
|----------------------------|--------------------------------|
| 540EB(640EB) | 4400kg(9700lb) |
|----------------------------|--------------------------------|
| 540FB(640FB) | 4800kg(10582lb) |
|----------------------------|--------------------------------|
| 540GB(640GB) | 5000kg(11023lb) |
---------------------------------------------------------------
Fuel Quantities Necessary to Test the Access Panels
**ON A/C ALL
Subtask 57-27-11-790-050
F. Test
(1) Do a status report (BITE) of the fuel quantity indicating system

(Ref. TASK 28-42-00-740-001).
(2) Do a functional (BITE) test of the fuel quantity sensors (Ref. TASK
28-46-00-740-001).
(3) Examine the access panel you have installed for leaks.

EFF :

ALL 57-27-11

Page 427
Feb 01/10
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-410-050
A. Close Access
(1) Install the forward and aft fixed fairings of flap track No. 3
(Ref. TASK 57-55-11-400-001):
- for the left wing, install 540FB, 540GB
- for the right wing, install 640FB, 640GB.
**ON A/C 301-399,
Subtask 57-27-11-410-050-A
A. Close Access
(1) Install the forward and aft fixed fairings of flap track No. 3
(Ref. TASK 57-55-11-400-004):
- for the left wing, install 540FB, 540GB
- for the right wing, install 640FB, 640GB.
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499,
Subtask 57-27-11-960-050-A
(1) If you have done a fuel tank repair and there is a risk of unwanted
material remaining in the tank:
(a) Start the engine and let it operate to flush the contamination
from the fuel tank, (Ref. TASK 71-00-00-710-003) or (Ref. TASK
71-00-00-710-004).
(b) Replace the fuel filter (Ref. TASK 73-11-10-920-001). Refer to

(Ref. MPD 730000-C4-1) for filter replacement intervals.
(2) De-energize the aircraft electrical circuits

(Ref. TASK 24-41-00-862-002).

EFF :

ALL 57-27-11

Page 428
Feb 01/10

CES
R **ON A/C 501-509, 511-526, 528-599,
Subtask 57-27-11-960-050-B
71-00-00-710-047).

(Ref. MPD 731000-I1-1) for filter replacement intervals.
NOTE : For aircraft operating to the standards for ETOPS, refer

____
also to the latest revision of the CMP for additional
requirements.

(Ref. TASK 24-41-00-862-002).
**ON A/C ALL
Subtask 57-27-11-942-055
items.
control lever.

EFF :

ALL 57-27-11

Page 429
Feb 01/10

CES
TASK 57-27-11-000-002
Removal of the Access Panel (540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB,
540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB, ....)
_______
GEAR.
_______
1. __________________
Reason for the Job
To remove the access panels 540HB, 540JB, 540KB, 540LB, 540MB, 540NB, 540PB,
540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB, 640LB,
640MB, 640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650BB, 650CB, 650DB, 660AB.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific label
No specific protective cover
98A53003500000 1 WRENCH-FASTENER REMOVAL TOOL
98A57304002000 1 EXTRACTION, MANHOLE BOLT

EFF :

ALL 57-27-11

Page 430
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

28-12-41-000-001 Removal of the Overpressure Protector 46QM (47QM)
Center Tank
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-27-11-991-002 Fig. 403
**ON A/C 301-399,
57-27-11-991-002-A Fig. 403A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-27-11-991-011 Fig. 404
**ON A/C 301-399,
57-27-11-991-011-A Fig. 404A

EFF :

ALL 57-27-11

Page 431
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-051
_______
flaps or slats.
Subtask 57-27-11-860-055
25-00-650-003).

EFF :

ALL 57-27-11

Page 432
Feb 01/10
R
CES
Subtask 57-27-11-865-051
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL

**ON A/C 301-399,
121VU FUEL/CTR TK/AUTO/CTL 3QL R27

121VU FUEL/CTR TK/L&R XFR/CTL & IND 2QL R26

EFF :

ALL 57-27-11

Page 433
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-055
D. Get Access
zone 540(640).
(2) For panels 540NB(640NB) or 540PB(640PB):

- remove the forward and aft fixed fairings of the No. 4 flap track
(Ref. TASK 57-55-11-000-001).
(3) For panel 540NB(640NB), remove the bolts (13) and the flap-track
fairing support-bracket (12).
**ON A/C 301-399,
Subtask 57-27-11-010-055-A
D. Get Access
zone 540(640).
(2) For panels 540NB(640NB) or 540PB(640PB):

- remove the forward and aft fixed fairings of the No. 4 flap track
(Ref. TASK 57-55-11-000-004).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-27-11-991-002)
**ON A/C 301-399,
(Ref. Fig. 403A/TASK 57-27-11-991-002-A)

R

EFF :

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Page 434
Feb 01/10

CES
Access Panels - Rib 13 to the Closing Rib
Figure 403/TASK 57-27-11-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 435
Feb 01/10
528-599,
CES
Access Panels - Rib 13 to the Closing Rib
Figure 403A/TASK 57-27-11-991-002-A

R

EFF :

301-399, 57-27-11

Page 436
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-020-051

(Ref. Fig. 404/TASK 57-27-11-991-011)
_______
NOTE : If you cannot remove the bolts (10) easily, use the WRENCH-
____
FASTENER REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
____
the bolts (10), but the sequence of removal is the same.
(2) Carefully remove the access panel (11).
(4) For the access panel 540RB(640RB):

- put a protective cover around the magnetic level indicator.
(5) For the access panel 540HB(640HB):

- put a protective cover around the pressure relief outlet.
(6) For the access panel 550CB(650CB):

- put a protective cover around the overpressure protector.
NOTE : If it is necessary to remove the overpressure protector from

____
the access panel 550CB(650CB), refer to the (Ref. TASK 28-12-
41-000-001).
(7) For the access panel 550AB(650AB):

- remove the NACA vent intake (Ref. TASK 28-12-47-000-001).
(a) Put a protective cover around the NACA vent intake.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 437
Feb 01/10
528-599,
CES
Access Panels - Rib 13 to the Closing Rib, Bolt Removal/Tightening Sequence
Figure 404/TASK 57-27-11-991-011

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 438
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-27-11-020-051-A

(Ref. Fig. 404A/TASK 57-27-11-991-011-A)
_______
NOTE : If you cannot remove the bolts (10) easily, use the WRENCH-
____
FASTENER REMOVAL TOOL or the EXTRACTION, MANHOLE BOLT.
____
the bolts (10), but the sequence of removal is the same.
(4) For the access panel 540RB(640RB):

- put a protective cover around the magnetic level indicator.
(5) For the access panel 540PB(640PB):

- put a protective cover around the pressure relief outlet.
(6) For the access panel 550CB(650CB):

- put a protective cover around the overpressure protector.
NOTE : If it is necessary to remove the overpressure protector from

____
the access panel 550CB(650CB), refer to the (Ref. TASK 28-12-
41-000-001).
(7) For the access panel 550AB(650AB):

- remove the NACA vent intake (Ref. TASK 28-12-47-000-001).
(a) Put a protective cover around the NACA vent intake.

EFF :

301-399, 57-27-11

Page 439
Feb 01/10
R
CES
Access Panels - Rib 13 to the Closing Rib, Bolt Removal/Tightening Sequence
Figure 404A/TASK 57-27-11-991-011-A

R

EFF :

301-399, 57-27-11

Page 440
Feb 01/10

CES
**ON A/C ALL
TASK 57-27-11-400-002
Installation of the Access Panel (540HB, 540JB, 540KB, 540LB, 540MB, 540NB,
540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, ....)
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
To install the access panels 540HB, 540JB, 540KB, 540LB, 540MB, 540NB,
540PB, 540QB, 540RB, 550AB, 550BB, 550CB, 550DB, 560AB, 640HB, 640JB, 640KB,
640LB, 640MB, 640NB, 640PB, 640QB, 640RB, 650AB, 650BB, 650CB, 650DB, 660AB.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR CONTAINER 20L (5 USGAL)
R No specific Torque Wrench : range 0.00 to 50.00 lbf.in
R (0.00 to 0.56 m.daN)
No specific Torque Wrench : range 30.00 to 220.00 lbf.in
(0.34 to 2.60 m.daN)

EFF :

ALL 57-27-11

Page 441
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
97A28002117002 1 PURGING TOOL

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 04-012 USA VV-P-236

PURE MINERALVASELINE OR PETRO- LATUM (Ref. 20-31-00)
Material No. 09-007 USA SAE-AMS-S-4383
BRUSHABLE FUEL RESISTANT COATING (Ref. 20-31-00)
CORROSION PREVENTIVE COMPOUND (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 sealing ring 28-12-46 01A-010

1 sealing ring 57-27-11 03 -030
2 sealing ring 57-27-11 03 -030
2 sealing ring 57-27-11 04 -030
3 sealing ring 28-12-46 02 -010
3 sealing ring 57-27-11 04 -030
4 sealing ring 57-27-11 04 -030
4 sealing ring 57-27-11 05 -030
5 sealing ring 28-12-47 01 -010
5 sealing ring 28-12-47 01A-010
6 sealing ring 57-27-11 06 -010
6 sealing ring 57-27-11 06A-010
7 sealing ring 28-12-45 01 -070
8 sealing ring 57-27-11 08 -010

EFF :

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Page 442
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
28-12-41-400-001 Installation of the Overpressure Protector 46QM
(47QM)
Center Tank
4
4
71-00-00-710-003 Engine Automatic Start
71-00-00-710-004 Engine Manual Start
71-00-00-710-043 Normal Engine Automatic Start Procedure
71-00-00-710-047 Normal Engine Manual Start Procedure
73-11-10-920-001 Remove, Inspect and Replace Fuel Filter Element
73-12-42-920-010 Remove, Inspect for Contamination and Replace Main
Fuel Filter
MPD 730000-C4-1 (for corrective action)
MPD 731000-I1-1 (for corrective action)

EFF :

ALL 57-27-11

Page 443
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-27-11-991-002 Fig. 403
**ON A/C 301-399,
57-27-11-991-002-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-071
_______
correctly installed on the flap/slat control lever.
Subtask 57-27-11-860-064
(1) Make sure that the applicable fuel tank has been defuelled (Ref. TASK
28-25-00-650-001).

EFF :

ALL 57-27-11

Page 444
Feb 01/10

CES
Subtask 57-27-11-865-055
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

**ON A/C ALL

**ON A/C 301-399,
121VU FUEL/CTR TK/AUTO/CTL 3QL R27


EFF :

ALL 57-27-11

Page 445
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-27-11-010-062
D. Get Access
R - for the left wing, panels 540NB and 540PB
R - for the right wing, panels 640NB and 640PB.
R (3) For panels 540NB (640NB), make sure that the bolts (13) and the
R flap-track fairing support-bracket (12) have been removed.
**ON A/C 301-399,
Subtask 57-27-11-010-062-A
D. Get Access
R - for the left wing, panels 540NB and 540PB
R - for the right wing, panels 640NB and 640PB.
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-27-11-991-002)
**ON A/C 301-399,
(Ref. Fig. 403A/TASK 57-27-11-991-002-A)

EFF :

ALL 57-27-11

Page 446
Feb 01/10

CES
**ON A/C ALL
Subtask 57-27-11-560-051
(1) Examine the applicable sealing ring (1) thru (8) for damage. If
necessary remove and discard it.
- the groove in the access panel (11) for the applicable sealing ring
(1) thru (8)
- the interface of the access panel (11) and the wing bottom skin
(9).

- the wing bottom skin (9)
- the bolt holes in the access panel (11).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-420-059
R (1) For the panel 550CB (650CB), make sure that the overpressure
R protector is installed (Ref. TASK 28-12-41-400-001).
(2) Apply a thin layer of SEALANTS (Material No. 09-007) to the groove in
the access panel (11) for the applicable sealing ring (1) thru (8).
R (3) While the sealant is wet, put the applicable sealing ring (1) thru
R (8) (flat edge down) in the groove in the access panel (11):
R
R - for the panel 540HB (640HB) sealing ring (1)
R - for the panels 540JB, 540KB, 540LB (640JB, 640KB, 640LB) sealing
ring (2)
R - for the panels 540MB, 540NB, 540PB, 540QB (640MB, 640NB, 640PB,
R 640QB) sealing ring (3)
R - for the panel 540RB (640RB) sealing ring (4)
R - for the panel 550AB (650AB) sealing ring (5)
R - for the panels 550BB, 550DB (650BB, 650DB) sealing ring (6)
R - for the panel 550CB (650CB) sealing ring (7)

R

EFF :

ALL 57-27-11

Page 447
Feb 01/10

CES
R - for the panel 560AB (660AB) sealing ring (8).
R NOTE : Let the sealant dry for a minimum of 15 minutes before you
____
R install the panel.
R (4) Apply a thin layer of COMMON GREASE (Material No. 04-012) to the
mating face of the applicable sealing ring (1) thru (8).
bolts (10). Apply to the shank, the threads and below the head of
each bolt (10).
**ON A/C 301-399,
Subtask 57-27-11-420-059-A
R (1) For the panel 550CB (650CB), make sure that the overpressure
R protector is installed (Ref. TASK 28-12-41-400-001).
(2) Apply a thin layer of SEALANTS (Material No. 09-007) to the groove in
the access panel (11) for the applicable sealing ring (1) thru (8).
R (3) While the sealant is wet, put the applicable sealing ring (1) thru
R (8) (flat edge down) in the groove in the access panel (11):
R
R - for the panels 540HB, 540JB, 540KB, 540LB (640HB, 640JB, 640KB,
R 640LB) sealing ring (1)
R - for the panels 540MB, 540NB, 540QB (640MB, 640NB, 640QB) sealing
ring (2)
R - for the panel 540PB (640PB) sealing ring (3)
R - for the panel 540RB (640RB) sealing ring (4)
R - for the panel 550AB (650AB) sealing ring (5)
R - for the panels 550BB, 550DB (650BB, 650DB) sealing ring (6)
R - for the panel 550CB (650CB) sealing ring (7)
R - for the panel 560AB (660AB) sealing ring (8).
R NOTE : Let the sealant dry for a minimum of 15 minutes before you
____
R install the panel.
R (4) Apply a thin layer of COMMON GREASE (Material No. 04-012) to the
mating face of the applicable sealing ring (1) thru (8).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 448
Feb 01/10
511-526, 528-599,
CES
bolts (10). Apply to the shank, the threads and below the head of
each bolt (10).
**ON A/C ALL
Subtask 57-27-11-420-052
other equipment in the wing.
(Ref. TASK 28-18-00-200-002):
equipment before you install the access panel (11).
CAUTION : YOU MUST FOLLOW THESE STEPS OF THE PROCEDURE ACCURATELY.

_______
THIS WILL PREVENT DAMAGE TO THE PARTS.
R (4) For the access panel 550AB (650AB), refer to (Ref. TASK 28-12-47-400-
001).
R NOTE : If the overpressure protector has been removed from the access
____
R panel 550CB (650CB), refer to (Ref. TASK 28-12-41-400-001).
(5) Remove the identification label from the access panel (11). Install
the access panel(s)(11).
(6) Apply STORAGE PRESERVATION (Material No. 15-004) to the fastener bolt
(10) holes.
(7) Put the access panel (11) in position on the wing.
_______
(8) Install the bolts (10) and loosely engage the threads.
NOTE : The access panels (11) do not have the same quantity of the
____
bolts (10), but the sequence is the same.

EFF :

ALL 57-27-11

Page 449
Feb 01/10

CES
(9) Not applicable
_______
(10) TORQUE the bolts (10) in the sequence A thru AF, as follows:
R (a) For the access panels 540HB (640HB), 540JB (640JB), 540KB (
R 640KB), 540LB (640LB):
- firstly to between 25 and 30 lbf.in (0.28 and 0.33 m.daN)
- secondly to between 140 and 160 lbf.in (1.58 and 1.80 m.daN).
R (b) For the access panels 540MB (640MB), 540NB (640NB), 540PB (
R 640PB), 540QB (640QB), 540RB (640RB), 550BB (650BB), 550CB (
R 650CB), 550DB (650DB), 560AB (660AB):
- firstly to between 25 and 30 lbf.in (0.28 and 0.33 m.daN)
- secondly to between 70 and 80 lbf.in (0.79 and 0.90 m.daN).

(between the access panel (11) and the wing skin (9)) is between:
- +0.3 mm (+0.0118 in.) -0.3 mm (-0.0118 in.) along the long axis
- +0.6 mm (+0.0236 in.) -0.6 mm (-0.0236 in.) along the short axis
for a distance of approximately 100 mm (3.9370 in.).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-27-11-991-002)
**ON A/C 301-399,
(Ref. Fig. 403A/TASK 57-27-11-991-002-A)
**ON A/C ALL
(12) Make sure that the dimension Y is between 0.5 mm (0.0196 in.) and
2.5 mm (0.0984 in.).

EFF :

ALL 57-27-11

Page 450
Feb 01/10

CES
(13) Make sure that the access panel (11) is correctly bonded to the wing
bottom skin (9):

_______

the electrical resistance is less than 10 milliohms between the
access panel (11) and the wing bottom skin (9).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-865-053
breaker(s):
Subtask 57-27-11-860-061
E. Aircraft Configuration
(1) Energize the aircraft electrical circuits (Ref. TASK 24-41-00-861-

002).
R (2) For the access panel 540HB (640HB):

- refuel the applicable wing tank to high level cut-off (Ref. TASK
12-11-28-650-003).
R (3) For the access panel 540JB (640JB) (Ref. TASK 12-11-28-650-003):
- refuel the applicable wing tank to 6300 kg (13889.1186 lb)
or
- refuel the applicable wing tank to high level cut-off.
R (4) For the access panels 540KB (640KB) thru 540RB (640RB):
- refuel the applicable wing tank outer cell to 700 kg (1543.2354 lb)
or
12-11-28-650-003).

R

EFF :

ALL 57-27-11

Page 451
Feb 01/10

CES
R (5) For the access panel 550AB (650AB):
- refuel the applicable wing tank to high level and let the fuel
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003)
and (Ref. TASK 28-12-47-400-001).
R (6) For the access panels 550BB (650BB) and 550DB (650DB):
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003).
R (7) For the access panel 550CB (650CB):

and (Ref. TASK 28-12-45-400-002).
Subtask 57-27-11-860-062
F. Preparation for Test
R (1) For the access panel 540HB (640HB), refer to (Ref. TASK 28-12-46-400-
001).
R (2) If the access panel(s) 540HB (640HB) thru to 540RB (640RB) have been
R removed, refuel the applicable wing tank fully (Ref. TASK 12-11-28-
650-003).
001).
R
R (4) If the access panel 550BB (650BB) has been removed, do the steps that
R follow:
(a) Refuel the applicable wing tank fully and keep the fuel tanker
connected to the aircraft (Ref. TASK 12-11-28-650-003).
(b) Put a CONTAINER 20L (5 USGAL) on the access platform below the
R applicable water drain valve 21QM(22QM). Use the PURGING TOOL to
open the water drain valve (Ref. TASK 28-25-00-650-003).
(c) On panel 800VU:

- put the MODE SELECT switch to REFUEL
- put the applicable wing tank REFUEL VALVES switch to the OPEN
position
- put the opposite wing tank REFUEL VALVES switch to the SHUT
position
- put the TEST switch to the HI LVL position and hold it there
- make sure that the applicable HI LVL light goes out.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 452
Feb 01/10
528-599,
CES
(d) Set the fuel tanker to its lowest flow-rate and pressure. Make
sure that the fuel flows into the vent surge tank and out of the
water drain valve 21QM(22QM) (Ref. TASK 28-25-00-650-003).
(e) On panel 800VU:

- put the applicable wing tank REFUEL VALVES switch to the SHUT
position
- make sure that the fuel-flow from the water drain valve
decreases and stops.
(f) Close the water drain valve (Ref. TASK 28-25-00-650-003) and
R remove the PURGING TOOL.
R
R (g) On the panel 800VU:

position
- make sure that the opposite wing tank REFUEL VALVES switch is
in the SHUT position
- hold the TEST switch in the HI LVL position.
R (h) Set the fuel tanker to its lowest flow rate and pressure. Let 100
R l (26.4169 USgal) of fuel flow into the vent surge tank.
R (i) On the panel 800VU:

position.
R (j) Stop the operation of the fuel tanker.
R (k) On the panel 800VU:

- release the TEST switch from the HI LVL position
- make sure that the applicable HI LVL light comes on
- put all of the REFUEL VALVES switches to the NORM and guarded
position
- put the MODE SELECT switch to the OFF and guarded position.
R (5) For the access panel 550CB (650CB), refer to (Ref. TASK 28-12-45-400-
002).
R (6) If the access panels 550CB (650CB) thru to 550DB (650DB) have been
R removed, do the steps that follow:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 453
Feb 01/10
528-599,
CES
(c) On panel 800VU:

position
position
(e) On panel 800VU:

position
(g) On the panel 800VU:

position
(h) Set the fuel tanker to its lowest flow rate and pressure. Let 150
l (39.6254 USgal) of fuel flow into the vent surge tank.
(i) On the panel 800VU:

position.
(j) Stop the operation of the fuel tanker.
(k) On the panel 800VU:

position

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-27-11

Page 454
Feb 01/10
528-599,
CES
- put the MODE SELECTOR switch to the OFF and guarded position.
**ON A/C 301-399,
Subtask 57-27-11-865-053-A
breaker(s):
1QL, 2QL, 3QL, 2QE, 2QA, 8QA, 1QA, 7QA, 1QU, 2QU.
Subtask 57-27-11-860-061-A

002).
R (2) For the access panel 540HB (640HB) (Ref. TASK 12-11-28-650-003):
or
R (3) For the access panel 540JB (640JB) (Ref. TASK 12-11-28-650-003):
or
R (4) For the access panels 540KB (640KB) thru 540RB (640RB):
12-11-28-650-003).
R (5) For the access panel 550AB (650AB):

and (Ref. TASK 28-12-47-400-001).
tanker stay connected to the aircraft (Ref. TASK 12-11-28-650-003).
R (7) For the access panel 550CB (650CB):

and (Ref. TASK 28-12-47-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 455
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-860-062-A
F. Preparation for Test
R (1) For the access panel 540PB (640PB), refer to (Ref. TASK 28-12-46-400-
001).
R (2) If the access panels 540HB (640HB) thru to 540RB (640RB) have been
R removed, refuel the applicable wing tank fully (Ref. TASK 12-11-28-
650-003).
001).
R
R (4) If the access panel 550BB (650BB) has been removed, do the steps that
R follow:
(c) On panel 800VU:

position
position
(e) On panel 800VU:

position
R

EFF :

301-399, 57-27-11

Page 456
Feb 01/10

CES
position
R l (26.4169 USgal) of fuel flow into the vent surge tank.

position.

position
- put the MODE SELECT switch to the OFF and guarded position.
R (5) For the access panel 550CB (650CB), refer to (Ref. TASK 28-12-45-400-
002).
R (6) If the access panels 550CB (650CB) thru to 550DB (650DB) have been
R removed, do the steps that follow:
(c) On panel 800VU:

position
position

EFF :

301-399, 57-27-11

Page 457
Feb 01/10

CES
(e) On panel 800VU:

position
R

position
l (39.6254 USgal) of fuel flow into the vent surge tank.

position.

position
- put the MODE SELECTOR switch to the OFF and guarded position.

EFF :

301-399, 57-27-11

Page 458
Feb 01/10

CES
**ON A/C ALL
Subtask 57-27-11-790-051
G. Test

(Ref. TASK 28-42-00-740-001).
28-46-00-740-001).
(3) Examine the access panel you have installed for leaks.
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-27-11-410-051
A. Close Access
R (1) For panels 540NB (640NB):
(a) Put the flap-track fairing support-bracket (12) in position on

flap track No. 4.
(b) Install and tighten the bolts (13) on the flap-track fairing
support-bracket (12).
R (2) For panels 540NB (640NB) or 540PB (640PB):

- install the forward and aft fixed fairings on flap track No. 4
(Ref. TASK 57-55-11-400-001).
**ON A/C 301-399,
Subtask 57-27-11-410-051-A
A. Close Access
R (1) For panels 540NB (640NB) or 540PB (640PB):

- install the forward and aft fixed fairings on flap track No. 4
(Ref. TASK 57-55-11-400-004).

R

EFF :

ALL 57-27-11

Page 459
Feb 01/10

CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
401-499,
Subtask 57-27-11-960-051-A
71-00-00-710-004).

(Ref. MPD 730000-C4-1) for filter replacement intervals.

(Ref. TASK 24-41-00-862-002).
R **ON A/C 501-509, 511-526, 528-599,
Subtask 57-27-11-960-051-B
71-00-00-710-047).

(Ref. MPD 731000-I1-1) for filter replacement intervals.
NOTE : For aircraft operating to the standards for ETOPS, refer

____
also to the latest revision of the CMP for additional
requirements.

(Ref. TASK 24-41-00-862-002).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-27-11

Page 460
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-27-11-860-063
- defuel the applicable wing tank as necessary (Ref. TASK 28-25-00-
650-001).
NOTE : While the wing tank pump operates, its related jet pump
____
defuels the vent surge tank.


002).
Subtask 57-27-11-942-050
items.
control lever.

R

EFF :

ALL 57-27-11

Page 461
Feb 01/10

CES
R
TASK 57-27-11-000-005
Removal of the Access Panel 521AZ(621AZ), 521BZ(621BZ), 521CZ(621CZ)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)

EFF :

ALL 57-27-11

Page 462
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-27-11-991-006 Fig. 405
R **ON A/C 235-235, 239-249, 251-299,
R 57-27-11-991-006-A Fig. 405A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-058
_______
You must obey the fuel safety precations when you do work in a fuel tank,
(Ref. TASK 28-10-00-910-001) and (Ref. TASK 28-10-00-910-002).
(3) Put the warning notices in the cockpit to tell persons not to operate
the flaps or slats.
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-27-11-650-071
(1) Defuel the aircraft (Ref. TASK 28-25-00-650-001).
(2) Drain the remaining fuel from the applicable fuel tank(s) (Ref. TASK
28-25-00-650-003).

EFF :

ALL 57-27-11

Page 463
Feb 01/10

CES
R **ON A/C ALL
Subtask 57-27-11-010-056
C. Get Access
521(621).
(2) Remove the applicable leading-edge pressure-relief panel 521EB(621EB)

(Ref. TASK 57-41-37-000-004).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 405/TASK 57-27-11-991-006)
R **ON A/C 235-235, 239-249, 251-299,
R (Ref. Fig. 405A/TASK 57-27-11-991-006-A)
R **ON A/C ALL
Subtask 57-27-11-020-054
(1) Remove the bolts (3) and the access-panel (1).
(2) Remove the access panel assembly (2).
(3) Identify the access panel (1) and the access panel assembly (2) with
labels.

R

EFF :

ALL 57-27-11

Page 464
Feb 01/10

CES
Access Panel 521AZ (621AZ), 521BZ (621BZ), 521CZ (621CZ)
Figure 405/TASK 57-27-11-991-006

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 465
Feb 01/10
511-526, 528-599,
CES
R Access Panel 521AZ (621AZ), 521BZ (621BZ), 521CZ (621CZ)
R Figure 405A/TASK 57-27-11-991-006-A

R

EFF :

235-235, 239-249, 251-299, 57-27-11

Page 466
Feb 01/10

CES
TASK 57-27-11-400-005
Installation of the Access Panel 521AZ(621AZ), 521BZ(621BZ), 521CZ(621CZ)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FUEL TANK SEALANT (Ref. 20-31-00)
R Material No. 09-002 USA MIL-S-8802 TYPE I CLASS B
R FUEL TANK SEALANTPOLYSULFID(NO LONGER AVAILABLE
R (Ref. 20-31-00)
NO LONGER AVAILABLE (Ref. 20-31-00)

R

EFF :

ALL 57-27-11

Page 467
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 20-28-00-912-002 Electrical Bonding of Components With Conductive

R Bolts and Screws in the Tanks
521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-27-11-991-006 Fig. 405
R **ON A/C 235-235, 239-249, 251-299,
R 57-27-11-991-006-A Fig. 405A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 57-27-11-941-064
(2) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
is correctly installed on the flap/slat control lever.

R

EFF :

ALL 57-27-11

Page 468
Feb 01/10

CES
Subtask 57-27-11-010-064
B. Get Access
(1) Make sure the access platform is in position below the wing
leading-edge, zone 521(621).
(2) Make sure the leading-edge pressure-relief panel 521EB(621EB) has

been removed (Ref. TASK 57-41-37-000-004).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 405/TASK 57-27-11-991-006)
R **ON A/C 235-235, 239-249, 251-299,
R (Ref. Fig. 405A/TASK 57-27-11-991-006-A)
R **ON A/C ALL
Subtask 57-27-11-110-055
AGENTS (Material No. 11-026) to clean the interfaces of:
- the front spar.

- the front spar skin.

R

EFF :

ALL 57-27-11

Page 469
Feb 01/10

CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-228, 236-238, 301-302,
Subtask 57-27-11-420-056
B. Installation of the Access Panel(s)
equipment before you install the access panel (1) and the access
panel assembly (2).
(2) Apply SEALANTS (Material No. 09-001) to the interfaces of:

- the front spar.
(3) Put the access panel assembly (2) in position on the aft face of the
front spar.
(4) Put the access panel (1) in position on the forward face of the front
spar.
(5) Install and tighten the bolts (3).
R **ON A/C 106-149, 229-234, 303-399, 401-499, 501-509, 511-526, 528-599,
Subtask 57-27-11-420-056-A
B. Installation of the Access Panel(s)
equipment before you install the access panel (1) and the access
panel assembly (2).
(2) Apply SEALANTS (Material No. 09-018) to the interfaces of:

- the front spar.
(3) Put the access panel assembly (2) in position on the aft face of the
front spar.
(4) Put the access panel (1) in position on the forward face of the front
spar.
(5) Install and tighten the bolts (3).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 470
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 235-235, 239-249, 251-299,
R Subtask 57-27-11-420-056-B
R B. Installation of the Access Panel(s)
R (1) Make sure that the work area is clean and clear of tools and
R equipment before you install the access panel (1) and the access
R panel assembly (2).
R (2) Apply SEALANTS (Material No. 09-002) to the interfaces of:

R - the access panel (1)
R - the access panel assembly (2)
R - the front spar.
R (3) Put the access panel assembly (2) in position on the aft face of the
R front spar.
R (4) Put the access panel (1) in position on the forward face of the front
R spar.
R (5) Install and tighten the bolts (3).
R (6) Make sure that the access panel (1) is correctly bonded to the
R structure:
R WARNING : THIS INSTRUCTION IS APPLICABLE TO A CRITICAL DESIGN

_______
R CONFIGURATION CONTROL LIMITATION (CDCCL) ITEM. CAREFULLY
R OBEY ALL GIVEN INSTRUCTIONS WHEN YOU DO THIS STEP. IF YOU
R DO NOT OBEY THESE INSTRUCTIONS, A DANGEROUS CONDITION CAN
R OCCUR THAT CAN CAUSE A POSSIBLE FUEL TANK EXPLOSION.
R (a) Do a bonding test between the access panel and the front spar
R (Ref. TASK 20-28-00-912-002). Make sure that the electrical
R resistance is less than 10 milliohms.
R **ON A/C ALL
Subtask 57-27-11-410-058
C. Close Access
(1) Install the applicable leading-edge pressure-relief panel

521EB(621EB) (Ref. TASK 57-41-37-400-002).

R

EFF :

ALL 57-27-11

Page 471
Feb 01/10

CES
5. Close-up
________
Subtask 57-27-11-942-058
items.

R

EFF :

ALL 57-27-11

Page 472
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,
R 401-499, 501-509, 511-526, 528-599,
TASK 57-27-11-000-007
Removal of the Closing Panel 540CZ(640CZ),540DZ(640DZ)
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 473
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
521BZ(621BZ), 521CZ(621CZ)
57-27-11-991-008 Fig. 406
3. __________
Job Set-up
Subtask 57-27-11-941-060
_______
flaps or slats.
Subtask 57-27-11-650-069
28-25-00-650-003).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 474
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-010-058
C. Get Access
(1) Put the adjustable access platform in position:

- for the LH hand dry bay, below zone 540
- for the RH hand dry bay, below zone 640.
(2) Remove the access panel 540BB(640BB) (Ref. TASK 57-27-11-000-001) and
(Ref. TASK 28-10-00-910-002).
(3) Remove the access panels 521AZ(621AZ), 521BZ(621BZ) and 521CZ(621CZ)

(Ref. TASK 57-27-11-000-005).
4. Procedure
_________
(Ref. Fig. 406/TASK 57-27-11-991-008)
Subtask 57-27-11-020-056
A. Removal of the Closing Panels
NOTE : There are two different types of closing panel. Some aircraft will
____
have pre modification 26839 (composite) closing panels. Some
aircraft will have post modification 26839 (solid alloy) closing
panels.
(1) On aircraft with pre modification 26839 (composite) closing panels:
(a) Remove the bolts (4) and the washers (3) from the closing panel
(2) in a diagonally opposite sequence.
(b) Remove the closing panel (2).
(c) Identify the closing panel (2) with a label.
(2) On aircraft with post modification 26839 (solid alloy) closing

panels:
(a) Remove the bolts (4) from the closing panel (2) in a diagonally
opposite sequence.
(b) Remove the closing panel (2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 475
Feb 01/10
511-526, 528-599,
CES
Closing Panels 540CZ(640CZ)/540DZ(640DZ)
Figure 406/TASK 57-27-11-991-008

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 476
Feb 01/10
511-526, 528-599,
CES
TASK 57-27-11-400-007
Installation of the Closing Panel 540CZ(640CZ), 540DZ(640DZ)
_______
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform

No specific brush
(0.00 to 9.00 lbf.ft)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 477
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

FUEL TANK SEALANT (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

External Power
Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
521BZ(621BZ), 521CZ(621CZ)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 478
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
521BZ(621BZ), 521CZ(621CZ)
57-27-11-991-008 Fig. 406
3. __________
Job Set-up
Subtask 57-27-11-941-066
_______
(2) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is installed
correctly on the flap/slat control lever.
(5) Make sure the access platform is in position below the wing fuel
Subtask 57-27-11-860-069
(1) Make sure the aircraft has been defuelled (Ref. TASK 28-25-00-650-
001).
(2) Make sure the applicable fuel tank(s) have been drained (Ref. TASK
28-25-00-650-003).
(3) Make sure the access panel 540BB(640BB) has been removed (Ref. TASK
57-27-11-000-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 479
Feb 01/10
511-526, 528-599,
CES
(4) Make sure the access panels 521AZ(621AZ), 521BZ(621BZ) and
521CZ(621CZ) have been removed (Ref. TASK 57-27-11-000-005).
4. Procedure
_________
(Ref. Fig. 406/TASK 57-27-11-991-008)
Subtask 57-27-11-110-054
- the closing panel (2)
- the dry bay structure (1).

(3) On a pre modification 26839 (composite) closing panel (2):
(a) Examine the aluminium foil layer on the fuel-tank side of each
panel (2) for damage.
(b) The closing panel (2) must be replaced if there is:

- damage to the foil around any of the electrical-bonding
positions
- any splits in the foil.
NOTE : Straight horizontal splits of less than 50 mm (1.9685 in.)

____
in length are permitted if no loss of foil has occured.
- any area where the foil is not correctly bonded to the panel.
NOTE : Separation is permitted if it is less than 6 mm (0.2362

____
in.) from the panel outer edge (and not at an
electrical-bonding position).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 480
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-420-055
B. Installation of the Closing Panel
NOTE : There are two different types of closing panel available which are
____
interchangable. If a replacement closing panel of a different type
is to be installed the fasteners must also be replaced. Discard
the used fasteners and get the applicable fasteners for the new
type of closing panel.
(1) Install a pre modification 26839 (composite) closing panel as

follows:
(a) Make sure that the work area is clean and clear of tools and
equipment.
(b) Make sure that there are no unwanted objects and materials, tools
or other equipment in the wing.
(c) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No.

09-019) to the interfaces of:
NOTE : At each electrical bonding position keep a 15mm (0.59 in.)

____
diameter area around the bolt hole clear of sealant.
(d) Make sure that there is no sealant applied to:

- the threads of the bolts (4)
- the structure (1) captive-nuts.
(e) Put the closing panel (2) in position and install the bolts (4)
and the washers (3). Tighten the bolts (4) in a
diagonally-opposite sequence.
(f) Make sure that the closing panel (2) is correctly bonded to dry
bay structure (1):

_______
CONFIGURATION CONTROL LIMITATION (CDCCL) ITEM.
CAREFULLY OBEY ALL GIVEN INSTRUCTIONS WHEN YOU DO THIS
STEP. IF YOU DO NOT OBEY THESE INSTRUCTIONS, A
DANGEROUS CONDITION CAN OCCUR THAT CAN CAUSE A POSSIBLE
FUEL TANK EXPLOSION.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 481
Feb 01/10
511-526, 528-599,
CES
1
_ Do a bonding test between the closing panel (2) and the dry
bay structure (1). (Ref. TASK 20-28-00-912-002). Make sure
that the electrical resistance is less than 10 milliohms.
(g) Apply a continuous bead of SEALANTS (Material No. 09-002) and

make a fillet seal between the closing panel (2) and structure
(1):
- at the joint on the fuel-tank side of the closing panel (2)
- at the joint on the dry bay side of the closing panel (2).
(h) Use a brush to apply an overcoat layer of SEALANTS (Material No.

09-001) or SEALANTS (Material No. 09-002) on the fuel-tank side
to:
- the bolts (4)
- the washers (3)
- the joint between the closing panel (2) and the structure (1).
(2) Install a post modification 26839 (solid alloy) closing panel as

follows:
(a) Make sure that the work area is clean and clear of tools and
equipment.
(b) Make sure that there are no unwanted objects and materials, tools
or other equipment in the wing.
(c) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No.

09-019) to:
- the interface of the closing panel (2)
- the interface of the dry bay structure (1)
- to the shank and the bottom of the head of each bolt (4).
NOTE : At each electrical bonding position keep a 15mm (0.59 in.)

____
diameter area around the bolt hole clear of sealant.
(d) Make sure that there is no sealant applied to:

- the threads of the bolts (4)
- the structure (1) captive-nuts.
(e) Put the closing panel (2) in position and install the bolts (4).
NOTE : Make sure that the closing panel (2) is installed with the
____
WET SIDE identification mark on the fuel-tank side.
(f) Tighten the bolts (4) in a diagonally-opposite sequence to

between 0.8 and 0.9 m.daN (70.79 and 79.64 lbf.in).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 482
Feb 01/10
511-526, 528-599,
CES
(g) Check all the bolts (4) are correctly tightened to between 0.8
and 0.9 m.daN (70.79 and 79.64 lbf.in).
(h) Make sure that the closing panel (2) is correctly bonded to the
dry bay structure (1):

_______
CONFIGURATION CONTROL LIMITATION (CDCCL) ITEM.
CAREFULLY OBEY ALL GIVEN INSTRUCTIONS WHEN YOU DO THIS
STEP. IF YOU DO NOT OBEY THESE INSTRUCTIONS, A
DANGEROUS CONDITION CAN OCCUR THAT CAN CAUSE A POSSIBLE
FUEL TANK EXPLOSION.
1
_ Do a bonding test between the closing panel (2) and the dry
bay structure (1) (Ref. TASK 20-28-00-912-002). Make sure that
the electrical resistance is less than 10 milliohms.
(i) Apply a continuous bead of SEALANTS (Material No. 09-002) and

make a fillet seal between the closing panel (2) and structure
(1):
- at the joint on the fuel-tank side of the closing panel (2)
- at the joint on the dry bay side of the closing panel (2).
(j) Use a brush to apply an overcoat layer of SEALANTS (Material No.

09-001) or SEALANTS (Material No. 09-002) on the fuel-tank side
to:
- the bolts (4)
- the joint between the closing panel (2) and the structure (1).
Subtask 57-27-11-410-056
C. Close Access
items.
(2) Install the access panels 540BB(640BB) (Ref. TASK 57-27-11-400-001).
Subtask 57-27-11-860-067
D. Aircraft Configuration

002).
(2) Refuel the wing tank to the high level cut-off condition (Ref. TASK
12-11-28-650-003).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 483
Feb 01/10
511-526, 528-599,
CES
Subtask 57-27-11-790-054
E. Test

(Ref. TASK 28-42-00-740-001).
28-46-00-740-001).
(3) Examine the panels 540CZ(640CZ), 540DZ(640DZ) for leaks inside the
dry bay.
5. Close-up
________
Subtask 57-27-11-860-068
A. Aircraft Configuration

002).
Subtask 57-27-11-410-057
B. Close Access
items.
(2) Install the access panels 521AZ(621AZ), 521BZ(621BZ) and 521CZ(621CZ)

(Ref. TASK 57-27-11-400-005).
Subtask 57-27-11-942-057
control lever.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-27-11

Page 484
Feb 01/10
511-526, 528-599,
CES
ACCESS PANEL - OUTER WING - REPAIRS
___________________________________
TASK 57-27-11-300-001
Repair of the Outer Wing - SPF Access Panels
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific transparent plastic bag
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 801
May 01/05

CES
3. __________
Job Set-up
Subtask 57-27-11-941-073
_______
4. Procedure
_________
Subtask 57-27-11-390-050
A. Repair of the Outer Wing SPF Access Panels
(1) Put each panel in a transparent plastic bag.
(2) Keep the panels vertical to drain.
(3) Let the panels drain for the maximum available time until no leakage
of fluid is seen.
(4) Remove the panels from the transparent plastic bag.
(5) Clean the panels with CLEANING AGENTS (Material No. 11-026) and a
MISCELLANEOUS (Material No. 19-003).
(6) Apply SEALANTS (Material No. 09-002):

- on the rivet heads at all the rivnut positions
- around the plugs.
(7) When the sealant is tack free, install the panels (Ref. TASK 57-27-
11-400-001).
5. Close-up
________
Subtask 57-27-11-942-061
(1) Discard the unwanted fluid and the used transparent plastic bags in
accordance with local regulations.
(2) Make sure that the work area is clean and clear of tools and other
items.

R

EFF :
201-203,
001-049, 051-061, 101-105, 151-151, 57-27-11

Page 802
May 01/05

CES
DOOR - ACCESS, FUEL SURGE - REMOVAL/INSTALLATION
________________________________________________
TASK 57-27-12-000-001
Removal of the Fuel-Surge Access Panel
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
Feb 01/98

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
57-27-12-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-27-12-941-050
_______
(1) Obey the fuel safety procedures when you do work in a fuel tank
(Ref. TASK 28-10-00-910-001).
flaps or slats.
Subtask 57-27-12-650-052
28-25-00-650-003).

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Page 402
Feb 01/98

CES
Subtask 57-27-12-010-050
C. Get Access
540 (640).
(2) Remove the applicable access panel (Ref. TASK 28-10-00-910-002)

(Ref. TASK 57-27-11-000-001):
(3) For the forward fuel-surge access panel:

- open the aft fuel-surge access panel and keep it open with the
HOOK-COVER (RIB2-SURGE DOORS) (98D57004014000).
(4) For the aft fuel-surge access panel:

- open the forward fuel-surge access panel and keep it open with the
HOOK-COVER (RIB 2 SURGE DOORS) (98D57004013000).
4. Procedure
_________
(Ref. Fig. 401/TASK 57-27-12-991-001)
Subtask 57-27-12-020-050
A. Removal of the Fuel-Surge Access Panel
(1) Remove the nuts (7) and hold the springs (13) while you remove the
bolts (19). At the same time, collect the washers (6), the sleeves
(16), the bobbins (17) and the washers (18).
(2) Hold the fuel-surge access panel (22) and remove the nuts (1), the
hinge pins (4) and collect the washers (2).
(3) Remove the fuel-surge access panel (22) from the brackets (3).
(4) If the fuel-surge access panel (22) is to be replaced, then:
(a) Remove the nuts (15) and the bolts (12) and collect the washers
(14), the sleeves (9), the washers (11), the bobbins (10) and the
springs (13).
(b) Remove the nuts (20) and the bolts (21), then remove the hinges
(8) from the fuel-surge access panel (22).

EFF :

ALL 57-27-12

Page 403
Feb 01/98

CES
Fuel-Surge Access-Panel
Figure 401/TASK 57-27-12-991-001

EFF :

ALL 57-27-12

Page 404
Feb 01/98

CES
(5) If the fuel-surge access panel (22) is not to be replaced, examine
the seal (23) and discard it if damaged.

EFF :

ALL 57-27-12

Page 405
Feb 01/98

CES
TASK 57-27-12-400-001
Installation of the Fuel-Surge Access Panel
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-006B USA MMM-A-189 CLASS 2

R SOLVENT BASED NITRIL E RUBBER ADHESIVE
R (Ref. 20-31-00)
Material No. 09-024 GB DTD-900/4523
LOW ADHESIVE SEALANT OBSOLETE USE 09-018 OR 09-019
(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 406
Nov 01/08

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
23 seal 57-27-12 01 -010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Center Tank
540DB, 540EB, 540FB, 540GB, 640AB, 640BB, 640CB,
640DB, 640EB, 640FB, 640GB)
540CB, 540DB, 540EB, 540FB, 540GB, 640AB, 640BB,
640CB, 640DB, 640EB, 640FB, 640GB)
57-27-12-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-27-12-941-052

_______
(1) Obey the fuel safety procedures when you do work in a fuel tank
(Ref. TASK 28-10-00-910-001).
(3) Make sure the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001)
is correctly installed on the flap/slat control lever.

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Page 407
Feb 01/98

CES
Subtask 57-27-12-860-051
(2) Make sure the aircraft has been defuelled (Ref. TASK 28-25-00-650-
001).
(3) Make sure that the applicable fuel tank has been drained (Ref. TASK
28-25-00-650-003).
(4) Make sure that the applicable access panel 540AB(640AB) is removed
(Ref. TASK 28-10-00-910-002), (Ref. TASK 57-27-11-000-001).
(5) Make sure the access platform is in position below the wing fuel
(6) To install the forward fuel-surge access panel:

- make sure the aft fuel-surge access panel is held open with HOOK-
COVER (RIB2-SURGE DOORS)
(7) To install the aft fuel-surge access panel:

- make sure the forward fuel-surge access panel is held open with
HOOK-COVER (RIB 2 SURGE DOORS)
4. Procedure
_________
(Ref. Fig. 401/TASK 57-27-12-991-001)
Subtask 57-27-12-560-050

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the interface of the hinges (8)
and the fuel-surge access panel (22).

EFF :

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Page 408
Feb 01/98

CES
(2) Apply a layer of SEALANTS (Material No. 09-024):
- to the interface of the hinges (8) and the fuel-surge access panel
(22)
- under the bolt-heads and on the plain part of the bolts (21).
(3) Attach the hinges (8) to the fuel-surge access panel (22) with the
bolts (21) and the nuts (20).
- the bolt heads (21) and the area around them
- the nuts (20) and the threaded end of the bolts (21).
(5) Apply a layer of SEALANTS (Material No. 09-024) to:

- the bolt heads (21)
- the nuts (20) and the threaded end of the bolts (21).
(6) Attach the springs (13) to the hinges (8) with the bolts (12), the
washers (11), the bobbins (10), the spacers (9), the washers (14) and
the nuts (15).
Subtask 57-27-12-420-051
(2) If applicable, install the new seal (23).

CLEANING AGENTS (Material No. 11-004) to clean the interface of
the surge-door access panel (22) and the seal (23).
(b) Bond the seal (23) to the cover (22) with BONDING AND ADHESIVE
COMPOUNDS (Material No. 08-006B).
NOTE : The ribbed face of the seal (23) is on the flat side of
____
the surge-door access-panel.

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Page 409
Feb 01/98

CES
Subtask 57-27-12-420-050
C. Installation of the Fuel-surge Access Panel
(1) Attach the fuel-surge access panel (22) to the brackets (3) with the
hinge pins (4), the washers (2) and the nuts (1).
(2) Make sure that the fuel-surge access panel (22) can move freely on
the hinge pins (4).
(3) Attach the springs (13) to the brackets (5) with the bolts (19), the
washers (18), the bobbins (17), the spacers (16), the washers (6) and
the nuts (7).
5. Close-up
________
Subtask 57-27-12-410-050
A. Close Access
items.
(2) Remove the applicable tool:

- remove the tool HOOK-COVER (RIB2-SURGE DOORS) from the aft
fuel-surge access panel and close it.
- remove the tool HOOK-COVER (RIB 2 SURGE DOORS) from the forward
fuel-surge access panel and close it.
(3) Install the applicable access panel 540AB, 640AB, (Ref. TASK 57-27-
11-400-001).
Subtask 57-27-12-650-051
B. Refuel (Ref. TASK 12-11-28-650-003), defuel (Ref. TASK 28-25-00-650-001),

or transfer fuel (Ref. TASK 28-25-00-869-001) as necessary.
Subtask 57-27-12-941-053

EFF :

ALL 57-27-12

Page 410
Feb 01/98

CES

EFF :

ALL 57-27-12

Page 411
Feb 01/98

CES
MISCELLANEOUS - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
(Ref. Fig. 001)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 002)
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 002A)
**ON A/C ALL
There are drainholes in the lower surface of the wing, to drain the leading
edge and other structures.
Attached to the wingbox are:

- the jacking point
- the drip fence
- the air dam.
2. _____________________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
A. Drainholes
There are two sets of drainholes in the lower wing surface to drain
liquid that can collect inside the leading edge. The drainholes are:
- in some of the leading edge access panels
- in the lower wing skin forward of the front spar.
The leading-edge slat tracks go through holes in the front spar. Track
cans are attached to the front spar and isolate the tracks from the wing
fuel tanks. Liquid from the slat tracks collects in the cans and then
flows down drain-pipes to drain-holes in the bottom skin. At track 4 in
both wings there is a dry bay and no cans. Liquid from these tracks falls
to the bottom skin and then flows out from the drain-holes.
Single drainholes drain liquid from other areas of the wing structure.
They are:

EFF :

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Page 1
Feb 01/10

CES
Outer-Wing Drains
Figure 001

EFF :

ALL 57-29-00

Page 2
Feb 01/98

CES
Slat-track Cans and Dry Bay Drains
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-29-00

Page 3
Feb 01/10
511-526, 528-599,
CES
Slat-track Cans - Drains
Figure 002A

R

EFF :

235-235, 239-249, 251-299, 57-29-00

Page 4
Nov 01/08

CES
- in the wing tip structure at the leading edge
- between the two outer manholes
- in the access panels 574BB(674BB) and 574AB(674AB) on each side of the
No. 2 flap track fairing.
R **ON A/C 235-235, 239-249, 251-299,
A. Drainholes
There are two sets of drainholes in the lower wing surface to drain
liquid that can collect inside the leading edge. The drainholes are:
- in some of the leading edge access panels
- in the lower wing skin forward of the front spar.
The leading-edge slat tracks go through holes in the front spar. Track
cans are attached to the front spar and isolate the tracks from the wing
fuel tanks. Liquid from the slat tracks collects in the cans and then
flows down drain-pipes to drain-holes in the bottom skin.
Single drainholes drain liquid from other areas of the wing structure.
They are:
- in the wing tip structure at the leading edge
- between the two outer manholes
- in the access panels 574BB(674BB) and 574AB(674AB) on each side of the
No. 2 flap track fairing.
**ON A/C ALL
B. Jacking point
The jacking point fitting is at RIB9. It is attached to the aft face of

the rear spar and to the upper surface of the bottom skin. The fitting is
machined from aluminum alloy and transmits the jacking loads into the
wing structure (Ref. 07-11-00).
**ON A/C 301-399,
(Ref. Fig. 003)

EFF :

ALL 57-29-00

Page 5
Nov 01/08

CES
Drip Fence and Air Dam
Figure 003

EFF :

301-399, 57-29-00

Page 6
May 01/07

CES
**ON A/C ALL
C. Drip Fence
The drip fence is installed on the bottom skin at RIB22, inboard of the
NACA intake access panel 550AB(660AB) (Ref. 57-27-00).
The drip fence is an aluminum alloy angle. It prevents fuel which has
come out of the NACA intake from flowing down the wing surface to the
pylon area. The angled surface stops the flow of fuel and causes it to
fall to the ground.
**ON A/C 301-399,
D. Air Dam
The air dam is machined from two aluminum alloy castings and is located
on the bottom skin in the engine pylon Z400. The air dam forms the aft
boundary of the environment protection system (Ref. 36-14-00).

EFF :

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Page 7
May 01/07

CES
R MISCELLANEOUS - INSPECTION/CHECK
________________________________
TASK 57-29-00-210-002
Check of Drain Holes and Hoses for Clogging
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific low pressure air supply

No specific 5.0 mm (0.2 in.) dia. non-metallic probe
No specific 9.50 mm (0.375 in.) dia. soft rubber tube

EFF :

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Page 601
Feb 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-29-00-991-003 Fig. 601
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-29-00-991-004 Fig. 602
**ON A/C 235-235, 239-249, 251-299,
57-29-00-991-004-A Fig. 602A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-29-00-941-052
flaps or slats.
applicable drain-holes in the access panels and the bottom skin of
the wing, zones 521(621) and 522(622).
4. Procedure
_________
(Ref. Fig. 601/TASK 57-29-00-991-003)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 602/TASK 57-29-00-991-004)

EFF :

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Page 602
Feb 01/10

CES
R Outer-Wing Drains
R Figure 601/TASK 57-29-00-991-003

EFF :

ALL 57-29-00

Page 603
Nov 01/03

CES
Slat-track Cans and Dry Bay Drains
Figure 602/TASK 57-29-00-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-399, 401-499, 501-509,
57-29-00

Page 604
Feb 01/10
511-526, 528-599,
CES
**ON A/C 235-235, 239-249, 251-299,
(Ref. Fig. 602A/TASK 57-29-00-991-004-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-399,

R 401-499, 501-509, 511-526, 528-599,
Subtask 57-29-00-210-052
A. Inspection of the Drain Holes and Hoses
(1) Examine the outer wing drain holes and make sure that they are not
blocked.
(a) If a hole is blocked, remove the applicable access panel.
(b) Remove all unwanted material from around the hole. Use a 5.0 mm
(0.2 in.) dia. non-metallic probe to remove the blockage from the
hole.
(2) Examine the drain hole(s) in the dry bay(s) and make sure that they
are not blocked.
(a) If a hole is blocked, remove all unwanted material from around

the hole. Use a 5.0 mm (0.2 in.) dia. non-metallic probe to
remove the blockage from the hole.
(3) To examine the drain holes of the slat-track cans, do the steps that
follow:
(a) Put the end of a 9.50 mm (0.375 in.) dia. soft rubber tube into
each drain hose.
(b) Use a low pressure air supply to blow through the tube.
(c) If the hose is not clear, remove all unwanted material.
(4) Find the cause of the blockage.
(5) If you removed an access panel, install it.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-29-00

Page 605
Feb 01/10
511-526, 528-599,
CES
Slat-track Cans - Drains
Figure 602A/TASK 57-29-00-991-004-A

R

EFF :

235-235, 239-249, 251-299, 57-29-00

Page 606
Nov 01/08

CES
R **ON A/C 235-235, 239-249, 251-299,
Subtask 57-29-00-210-052-A
A. Inspection of the Drain Holes and Hoses
(1) Examine the outer wing drain holes and make sure that they are not
blocked.
(a) If a hole is blocked, remove the applicable access panel.
(b) Remove all unwanted material from around the hole. Use a 5.0 mm
(0.2 in.) dia. non-metallic probe to remove the blockage from the
hole.
(2) To examine the drain holes of the slat-track cans, do the steps that
follow:
(a) Put the end of a 9.50 mm (0.375 in.) dia. soft rubber tube into
each drain hose.
(b) Use a low pressure air supply to blow through the tube.
(c) If the hose is not clear, remove all unwanted material.
(4) If you removed an access panel, install it.
**ON A/C ALL
5. Close-up
________
Subtask 57-29-00-942-052
items.

EFF :

ALL 57-29-00

Page 607
Nov 01/08

CES

EFF :

ALL 57-29-00

Page 608
May 01/07

CES
WING TIP - DESCRIPTION AND OPERATION
____________________________________
1. __________________
Component Location
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

501-509, 511-514,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
R **ON A/C 515-526, 528-599,
(Ref. Fig. 001B)
**ON A/C ALL
The wingtip assembly is attached to the outboard end of the wingbox, at

RIB27.
The wingtip assembly includes:
- the wingtip
- the wingtip fence.
2. _____________________
A. Wingtip
The structure of the wingtip is made of aluminum alloy. The wingtip

includes:
- two machined ribs adjacent to the wingtip fence
- flanged sheet-metal ribs
- an extruded trailing-edge section
- top and bottom etched skins.
The wingtip is attached to the outboard end of the wingbox with bolts.
These go through the wingtip skin and attach to straps on RIB27. Two
spigots, also installed on RIB27, make sure that the wingtip is in the
correct position.
Two lights are installed in the leading edge of the wingtip:

- the navigation light (Ref. 33-41-00)
- the anti-collision strobe light (Ref. 33-48-00).

EFF :

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Page 1
Feb 01/10

CES
Wing Tip and Wingtip Fence
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-514,
57-30-00

Page 2
Nov 01/09

CES
R Figure 001A

R

EFF :

301-399, 57-30-00

Page 3
Nov 01/09

CES
Figure 001B

R

EFF :

515-526, 528-599, 57-30-00

Page 4
Feb 01/10

CES
A clear, single piece acrylic/polycarbonate glazing panel is installed on
the wingtip leading edge to give protection to the lights.
A retainer for a static discharger (Ref. 23-60-00) is attached to the

wingtip at the trailing edge.
There are two access holes in the wingtip:

- one access hole in the bottom skin, which is closed with the access
door 534AB(634AB)
- one access hole in the closing rib adjacent to RIB27, which is closed
with a closing plate.
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499, 501-509, 511-514,
B. Wingtip Fence
The wingtip fence is made of aluminum alloy. It has:

- flanged sheet-metal ribs
- inboard and outboard etched skins
- a leading edge fairing
- leading edge skin caps and top and bottom end pieces.
The wingtip fence is attached to the outboard edge of the wingtip with
bolts. These go through a machined fitting in the fence into a machined
rib in the wingtip. Two spigots attached to the wingtip make sure the
wingtip fence is in the correct position.
Four retainers for static dischargers (Ref. 23-60-00) are attached to the
wingtip fence at the trailing edge.
There are two access holes in the outboard skin of the wingtip fence.
These give access to the attachment bolts and are closed with access
doors.
R **ON A/C 515-526, 528-599,
B. Wingtip Fence
The wingtip fence is made of aluminum alloy. It has:

- inboard and outboard pacheted skins
- a leading edge fairing
- leading edge skin caps and top and bottom end pieces.

EFF :

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Page 5
Feb 01/10

CES
The wingtip fence is attached to the outboard edge of the wingtip with
bolts. These go through a machined fitting in the fence into a machined
rib in the wingtip. Two spigots attached to the wingtip make sure the
wingtip fence is in the correct position.
Four retainers for static dischargers (Ref. 23-60-00) are attached to the
wingtip fence at the trailing edge.
There are two access holes in the outboard skin of the wingtip fence.
These give access to the attachment bolts and are closed with access
doors.

R

EFF :

515-526, 528-599, 57-30-00

Page 6
Feb 01/10

CES
WING TIP - INSPECTION/CHECK
___________________________
TASK 57-30-00-200-001
R Detailed Inspection of Wing Tip, Bottom Skin Lower Surface Joint, Outboard of
R RIB27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 601
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-30-00-991-001 Fig. 601
3. __________
Job Set-up
(Ref. Fig. 601/TASK 57-30-00-991-001)
Subtask 57-30-00-941-050
flaps or slats.
(4) Put the access platform below the applicable wing-tip, zone 534
(634).
Subtask 57-30-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/ELAC1/NORM/SPLY 15CE1 B11
105VU FLIGHT CONTROLS/ELAC2/STBY SPLY 16CE2 A02
105VU FLT CTL/ELAC1/STBY SPLY 16CE1 A01

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Page 602
Feb 01/02
R
CES
Wing-tip Joint
Figure 601/TASK 57-30-00-991-001

EFF :

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Page 603
Feb 01/98

CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-30-00-991-001)
Subtask 57-30-00-110-050
AGENTS (Material No. 11-026) to clean the wing-tip lower-surface
joint area.
Subtask 57-30-00-210-050
R B. Detailed Inspection of Wing Tip, Bottom Skin Lower Surface Joint,

R Outboard of Rib27
(1) Examine the wing-tip lower-surface joint area, make sure that:
- there is no distortion, pulled or damaged fasteners
____
5. Close-up
________
Subtask 57-30-00-865-051
A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 16CE1, 16CE2, 5CV, 7CV.
Subtask 57-30-00-942-050
items.
control lever.

EFF :

ALL 57-30-00

Page 604
May 01/06

CES

EFF :

ALL 57-30-00

Page 605
Feb 01/02
R
CES
MAIN STRUCTURE - DEACTIVATION/REACTIVATION
__________________________________________
TASK 57-31-00-040-001
Deactivation of the Wing-Tip Fence
_______
_______
GEAR.
1. __________________
Reason for the Job
Refer to the CDL TASK: 57-1

Wing Tip Fences
Lower part of wing tip fence
Complete wing tip fence
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-31-00

Page 401
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-052 USA AMS-T-23397 AND/OR L-T-80B

SELF ADHESIVEALUMINIUM TAPE (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-31-22-000-001 Removal of the Wing-Tip Fence

57-31-21-000-001 Removal of the Wing-Tip Structure (for corrective
action)
57-31-21-400-001 Installation of the Wing-Tip Structure (for
corrective action)
57-31-22-000-001 Removal of the Wing-Tip Fence (for corrective action)
57-31-22-400-001 Installation of the Wing-Tip Fence (for corrective
action)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499, 501-509, 511-514,
57-31-00-991-001 Fig. 401
R **ON A/C 515-526, 528-599,
57-31-00-991-001-A Fig. 401A

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**ON A/C ALL
3. __________
Job Set-up
Subtask 57-31-00-941-051
flaps or slats.
(4) Put an ACCESS PLATFORM 4M (13 FT) in position below the applicable
wing-tip:
- for the left wing, below zone 534
- for the right wing, below zone 634.
Subtask 57-31-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU LIGHTING/EXT LT/NAV1/AND LOGO/LT 1LA T03
122VU LIGHTING/WING/STROBE 10LV V05
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

401-499, 501-509, 511-514,
(Ref. Fig. 401/TASK 57-31-00-991-001)
R **ON A/C 515-526, 528-599,
(Ref. Fig. 401A/TASK 57-31-00-991-001-A)

EFF :

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Wing-Tip Fence Repairable Area
Figure 401/TASK 57-31-00-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-31-00

Page 404
Nov 01/09
511-514,
CES
Wing-Tip Fence Repairable Area
Figure 401A/TASK 57-31-00-991-001-A

R

EFF :

515-526, 528-599, 57-31-00

Page 405
Feb 01/10

CES
R **ON A/C ALL
Subtask 57-31-00-110-050
A. Preparation for Deactivation

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the area around the damage.
Subtask 57-31-00-040-050
B. Deactivation of the Wing-tip Fence
(1) Examine the wing tip and the wing-tip fence.
(2) If the damage extends to the wing-tip, replace the wing-tip (Ref.
TASK 57-31-21-000-001) (Ref. TASK 57-31-21-400-001) and the wing-tip
fence (Ref. TASK 57-31-22-000-001) (Ref. TASK 57-31-22-400-001).
(3) If the damage is confined to the maximum area (Ref. Fig. 401), do the
steps that follow:
(a) If necessary, remove sharp and/or badly damaged contours on the

edges of the wing-tip fence.
NOTE : Damage to the structure that attaches the wing-tip fence

____
to the wing-tip is not permitted.
Damage to the cast nose piece is not permitted.
(b) Apply a layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
052) to temporarily repair the wing tip fence.
(4) If the damage is more than the maximum area (Ref. Fig. 401), do the
steps that follow:
(a) Remove the wing-tip fence (Ref. TASK 57-31-22-000-001).

EFF :

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(b) Apply a layer of BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
052) to cover the aircraft internal structure.
(5) Put a warning notice in the cockpit to tell persons that:

- the wing-tip fence has been deactivated
- the aircraft performance is decreased to the limits given in the
CDL.
(6) Write down in the aircraft log that the wing-tip fence has been
deactivated.
5. Close-up
________
Subtask 57-31-00-865-051
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-31-00-942-051
items.
(4) Remove the warning notices from the cockpit that tell persons not to
operate the flaps or slats.
control lever.

EFF :

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R
CES
TASK 57-31-00-440-001
Reactivation of the Wing-Tip Fence
1. __________________
Reason for the Job

Wing Tip Fences
Lower part of wing tip fence
Complete wing tip fence
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-31-22-000-001 Removal of the Wing-Tip Fence

57-31-22-400-001 Installation of the Wing-Tip Fence

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R
CES
3. __________
Job Set-up
Subtask 57-31-00-941-050
flaps or slats.
(4) Put an access platform in position below the applicable wing-tip:

- for the left wing, below zone 534
- for the right wing, below zone 634.
Subtask 57-31-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 57-31-00-440-050
A. Reactivation of the Wing-Tip Fence
(1) Reactivation of a wing-tip fence that was not fully removed:
(a) Remove the damaged wing-tip fence (Ref. TASK 57-31-22-000-001).
(b) Install a new wing-tip fence (Ref. TASK 57-31-22-400-001).
(c) Write down in the aircraft log that the wing-tip fence has been
reactivated.

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R
CES
(2) Reactivation of a wing-tip fence that was removed:
(a) Remove the aluminium foil adhesive tape from the wing tip.
(b) Clean the wing tip with a MISCELLANEOUS (Material No. 19-003)
(c) Install a new wing-tip fence (Ref. TASK 57-31-22-400-001).
5. Close-up
________
Subtask 57-31-00-865-053
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-00-942-050
items.
control lever.

EFF :

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CES
STRUCTURE COMPLETE - WING TIP - REMOVAL/INSTALLATION
____________________________________________________
TASK 57-31-21-000-001
Removal of the Wing-Tip Structure
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking caps

No specific trestle
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 33-41-11-000-001 Removal of the Wingtip Navigation Light 9LA(10LA)

R 33-48-14-000-001 Removal of the Strobe Light
R 33-48-38-000-001 Removal of the Power Supply Unit
R 57-31-22-000-001 Removal of the Wing-Tip Fence
57-31-21-991-001 Fig. 401

EFF :

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CES
3. __________
Job Set-up
Subtask 57-31-21-941-052
flaps or slats.
(4) Put the access platform in position below the applicable wing-tip,
zone 534 (634).

- for the left wing-tip remove 534AB
- for the right wing-tip remove 634AB.
Subtask 57-31-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-31-21-991-001)
R Subtask 57-31-21-020-051
R A. Preparation of the Wing-Tip Structure if it is to be Replaced
R (1) If the wing-tip structure is to be replaced, remove:

R - the navigation light assembly (Ref. TASK 33-41-11-000-001)
R - the strobe light assembly (Ref. TASK 33-48-14-000-001)
R - the power supply unit (Ref. TASK 33-48-38-000-001)
R - the wing-tip fence (Ref. TASK 57-31-22-000-001).

EFF :

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Wing Tip Structure
Figure 401/TASK 57-31-21-991-001

EFF :

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CES
Subtask 57-31-21-020-050
R B. Removal of the Wing-tip Structure
(1) Disconnect the supply cable from the connector (4).
(2) Put blanking caps on the disconnected electrical connectors.
(3) Remove the grommet (3) from the adjacent structure.
(4) Push the supply cable through the hole where the grommet (3) was
installed.
(5) Hold the wing tip (2) (weight approximately 20 Kg (44 lb)) on
supports and remove the bolts (5).
(6) Remove the wing tip (2) laterally from the two spigots (1) and put it
on a suitable trestle.
(7) Prevent damage to the component interface and the adjacent area.

EFF :

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TASK 57-31-21-400-001
Installation of the Wing-Tip Structure
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 05-020 USA MIL-L-60326 TYPE I

FLUOROCARBON RELEASE AGENT (Ref. 20-31-00)
R Material No. 09-016 USA MIL-PRF-81733D TYPE II CLASS B
(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-41-00-710-001 Operational Test of the Navigation Lights

R 33-41-11-400-001 Installation of the Wingtip Navigation Light
R 9LA(10LA)
33-48-00-710-002 Operational Test of the Anti-Collision/Strobe
Lighting
R 33-48-14-400-001 Installation of the Strobe Light
R 33-48-38-400-001 Installation of the Power Supply Unit
R 57-31-22-400-001 Installation of the Wing-Tip Fence
57-31-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-31-21-941-053
(1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) is correctly installed on the flap/slat control
lever.
Subtask 57-31-21-860-051
applicable wing-tip, zone 534 (634).
(2) Make sure that the applicable access panel has been removed:
- for the left wing-tip 543AB
- for the right wing-tip 634AB.

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Subtask 57-31-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-31-21-991-001)
Subtask 57-31-21-420-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the interfaces of the wing-tip
and the wing structure.
(4) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-020) on the
interface of the wing tip (2).
Subtask 57-31-21-420-050
B. Installation of the Wing-tip Structure
(1) Put the wing tip (2) near the wing then put the supply cable through
the hole for the grommet (3).
(2) Put the wing tip (2) in position and hold it on supports. Install and
tighten the bolts (5).

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R
CES
(3) Make sure that the dimension X is 1.2 mm (0.05 in.) +/- 0.5 mm (0.02
in.).
(4) Apply SEALANTS (Material No. 09-016) to the interface of the

wing/wing tip (2).
(5) Install the grommet (3).
(6) Remove the blanking caps from the supply cable and the connector (4).
(7) Connect the supply cable to the connector (4).
(8) Clean the electrical connector of the supply cable with a

(9) Apply a continuous layer of STORAGE PRESERVATION (Material No. 15-

008) to the electrical connector of the supply cable.
R Subtask 57-31-21-420-052
R C. Installation of a Replacement Wing-tip Structure
R (1) If a replacement wing-tip structure has been installed, install:

R - the power supply unit (Ref. TASK 33-48-38-400-001)
R - the strobe light assembly (Ref. TASK 33-48-14-400-001)
R - the navigation light assembly (Ref. TASK 33-41-11-400-001)
R - the wing-tip fence (Ref. TASK 57-31-22-400-001).
Subtask 57-31-21-865-052
R D. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-21-710-050
R E. Test
(1) Do an operational test of the navigational lights (Ref. TASK 33-41-

00-710-001).
(2) Do an operational test of the anti-collision/strobe lighting

(Ref. TASK 33-48-00-710-002).

EFF :

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CES
5. Close-up
________
Subtask 57-31-21-410-050
A. Close Access
items.
(2) Install the access panel.

EFF :

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CES
FENCE - WING TIP - REMOVAL/INSTALLATION
_______________________________________
TASK 57-31-22-000-001
Removal of the Wing-Tip Fence
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific trestle/table that is sufficiently padded
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 57-31-22-991-001-A Fig. 401

EFF :

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CES
3. __________
Job Set-up
Subtask 57-31-22-941-050
flaps or slats.
(4) Put the access platform below the applicable wing at the wing-tip
fence, zone 530 (630).
Subtask 57-31-22-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R (Ref. Fig. 401/TASK 57-31-22-991-001-A)
R Subtask 57-31-22-020-050-A
R A. Removal of the Wing-tip Fence
R (1) Remove the bolts (8) and the covers (7).
R (2) Remove the locking plates (6) and (9).
R (3) Hold the wing-tip fence (3) (the weight is approximately 11 kg (24
R lb)) and remove the bolts (5) and the washers (4).
R (4) Remove the wing-tip fence laterally from the wing-tip (10) and put it
R on a trestle/table that is sufficiently padded.
R (5) If necessary, collect the barrel nuts (1) and (2).

EFF :

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May 01/02

CES
R Wing-Tip Fence
R Figure 401/TASK 57-31-22-991-001-A

EFF :

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May 01/02

CES
TASK 57-31-22-400-001
Installation of the Wing-Tip Fence
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific non-metallic tool

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-002A

GENERAL PURPOSE DIMETHACRYLATE GREEN (Ref. 20-31-00)
Material No. 08-048 D DA-2-657-4
LOW STRENGTH THREADLOCKER (Ref. 20-31-00)
Material No. 08-058 GB AFS 1740
ADHESIVE (Ref. 20-31-00)

EFF :

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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-31-22-991-001-A Fig. 401
3. __________
Job Set-up
Subtask 57-31-22-941-053
R (1) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
R (98D27803500001) is correctly installed on the flap/slat control
R lever.
R (2) Make sure that the WARNING NOTICES are in position in the cockpit to
R tell persons not to operate the flaps or slats.
R (4) Make sure that the ACCESS PLATFORM 4M (13 FT) is in position below
R the applicable wing-tip, zone 534 (634).

EFF :

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CES
Subtask 57-31-22-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-31-22-991-001-A)
Subtask 57-31-22-420-052-A
(1) Use a plastic spatula to remove used sealant from the wing-tip (10).
AGENTS (Material No. 11-026) to clean the wing-tip (10).
(4) If necessary, install the barrel nuts (1) and (2) as follows:
(a) Use a non-metallic tool to remove sealant from the holes for the
barrel nuts (1) and (2).
(b) Use a MISCELLANEOUS (Material No. 19-003), made moist with

CLEANING AGENTS (Material No. 11-026) to clean the holes for the
barrel nuts (1) and (2).
(c) Apply a layer of SEALANTS (Material No. 09-005) to the barrel

nuts (1) and (2).
(d) Install the barrel nuts (1) and (2) into the holes, with the slot
at the bottom. Align the holes for the bolts (5).

EFF :

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R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-514,
Subtask 57-31-22-420-050-A
B. Installation of the Wing-tip Fence
(1) Put the wing-tip fence (3) in position on the wing-tip (10) and hold
it on supports.
(2) Apply a layer of SEALANTS (Material No. 09-005) to the bolts (5).
(3) Install the washers (4) and the bolts (5).
lbf.ft).
(5) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002A) or

BONDING AND ADHESIVE COMPOUNDS (Material No. 08-058) to the wing-tip
fence, where the locking plates (6) and (9) attach.
(6) Install the locking plates (6) and (9). If necessary, adjust the
TORQUE of the bolts (5) (in the permitted range), to align the bolts
(5) with the locking plates (6) and (9).
(7) Measure the clearances at the top and bottom interfaces of the
wing-tip (10) and the wing-tip fence (3):
- dimension X (forward of STA WTY 315.0 and aft of STA WTY 799.0)
must be between 1.7 mm (0.07 in.) and 2 mm (0.08 in.) over the
areas of the filler blocks
- dimension Y (between STA WTY 315.0 and STA WTY 799.0) must be
smaller than 1 mm (0.04 in.).
(8) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-048) to the
bolts (8).
(9) Apply SEALANTS (Material No. 09-016) along the interface of wing-tip
(10) and the wing-tip fence (3), to make a smooth continuous joint.
(10) Install the covers (7) and the bolts (8).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-31-22

Page 407
Nov 01/09
511-514,
CES
R **ON A/C 515-526, 528-599,
Subtask 57-31-22-420-050-B
B. Installation of the Wing-tip Fence
(1) Put the wing-tip fence (3) in position on the wing-tip (10) and hold
it on supports.
(2) Apply a layer of SEALANTS (Material No. 09-005) to the bolts (5).
(3) Install the washers (4) and the bolts (5).
lbf.ft).
(5) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-002A) or

BONDING AND ADHESIVE COMPOUNDS (Material No. 08-058) to the wing-tip
fence, where the locking plates (6) and (9) attach.
(6) Install the locking plates (6) and (9). If necessary, adjust the
TORQUE of the bolts (5) (in the permitted range), to align the bolts
(5) with the locking plates (6) and (9).
(7) Measure the clearances at the top and bottom interfaces of the
wing-tip (10) and the wing-tip fence (3):
- dimension X (forward of STA WTY 315.0 and aft of STA WTY 799.0)
must be between 1 mm (0.04 in.) and 2,5 mm (0.10 in.) over the
areas of the filler blocks
- dimension Y (between STA WTY 315.0 and STA WTY 799.0) must be
smaller than 1 mm (0.04 in.).
(8) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-048) to the
bolts (8).
(9) Apply SEALANTS (Material No. 09-016) along the interface of wing-tip
(10) and the wing-tip fence (3), to make a smooth continuous joint.
(10) Install the covers (7) and the bolts (8).

R

EFF :

515-526, 528-599, 57-31-22

Page 408
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CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-31-22-865-052
breaker(s):
1LA, 2LA, 10LV.
Subtask 57-31-22-942-051
items.

EFF :

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CES
GLAZING - WING TIP NAVIGATION LIGHT - REMOVAL/INSTALLATION
__________________________________________________________
TASK 57-37-12-000-001
Removal of the Navigation Light Glazing Panel
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-37-12-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-37-12-941-050
flaps or slats.
(4) Put the access platform below the applicable wing tip, zone 534(634).

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Subtask 57-37-12-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-37-12-991-001)
Subtask 57-37-12-020-050-A
A. Removal of the Navigation Light Glazing Panel
R (1) For a pre modification 25268 glazing panel:
(a) Remove the bolts (2).
(b) Remove the glazing panel (3).
(c) If necessary, remove the seal (1) from the aircraft

structure/component interface.
(2) For a post modification 25268 glazing panel:
R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel:
(c) If necessary, remove the seal (6) from the aircraft


EFF :

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R Navigation Light Glazing Panel - Location Detail
Figure 401/TASK 57-37-12-991-001

EFF :

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Page 403
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CES
TASK 57-37-12-400-001
Installation of the Navigation Light Glazing Panel
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific PR1829 Polysulphide Sealant for Glazings

Material No. 05-064 GB ABP1-4053
RELEASE AGENT (Ref. 20-31-00)
R Material No. 09-045
SEALANT POLYSULPHIDE FOR WINDSHIELD (Ref. 20-31-00)
Material No. 11-001P USA AMS 1526
DETERGENT, GENERAL PURPOSE (Ref. 20-31-00)
Material No. 11-006 USA OM-232-GR-A AMS-3004
METHYL ALCOHOL (Ref. 20-31-00)

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
33-41-00-040-001 Deactivation of the Glazing Panel of the Wing-Tip

Navigation Light
57-37-12-991-001 Fig. 401
R 57-37-12-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-37-12-941-051
Subtask 57-37-12-860-050
applicable zone 534 (634).
Subtask 57-37-12-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 401/TASK 57-37-12-991-001)
Subtask 57-37-12-420-050

_______
DO NOT SMOKE.
CAUTION : USE THE SOLVENTS CAREFULLY. DO NOT LET THE SOLVENTS TOUCH THE
_______
GLAZING.
(1) For a pre modification 25268 glazing panel:
(a) Clean the component interfaces and/or the adjacent area with a
MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
AGENTS (Material No. 11-026).
(b) Clean the glazed area of the glazing panel (3) with a
AGENTS (Material No. 11-006) or CLEANING AGENTS (Material No. 11-
001P) and water.
(c) Do an inspection of the component interface and/or the adjacent

area.
(d) If there is a crack in the glazing panel, or it is broken:

- deactivate the glazing panel (Ref. TASK 33-41-00-040-001).
(2) For a post modification 25268 glazing panel:
(a) Do an inspection of the aircraft structure/component interface.

R Make sure that the sealant interfay is in good condition.
(b) If there is a crack in the glazing panel, or it is broken:


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(c) If necessary, clean the component interfaces and/or the adjacent
area with a MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026).
(d) Apply a bead of SEALANTS (Material No. 09-045) or PR1829

Polysulphide Sealant for Glazings to the aircraft
(e) Clean the glazed area of the glazing panel (5) with a
001P) and water.
R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel:
(a) Clean the component interfaces and/or the adjacent area with a
(b) Clean the glazed area of the glazing panel (8) with a
001P) and water.
(c) Do an inspection of the component interface and/or the adjacent

area.
(d) If there is a crack in the glazing panel, or it is broken:

(e) Make sure that the parts retained from the removed component are
Subtask 57-37-12-420-051
R B. Installation of the Navigation Light Glazing Panel
(1) For installation of a pre modification 25268 glazing panel:
(a) Put the glazing panel (3) with the seal (1) in position.
R (b) Install the bolts (2).
R (c) TORQUE the bolts (2) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in).

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(2) For installation of a post modification 25268 glazing panel:
(a) Apply SPECIAL MATERIALS (Material No. 05-064) to the inner

surface of the glazing panel (5).
(b) Put the glazing panel (5) in position.
R (c) Install the bolts (4).
R (d) TORQUE the bolts (4) to between 0.8 and 0.9 m.daN (70.79 and
79.64 lbf.in).
R (3) For installation of a post modification 28219 glazing panel (that was
R removed for access only):
R (b) Install the bolts (7).
R (c) TORQUE the bolts (7) to between 0.6 and 0.7 m.daN (53.09 and
61.94 lbf.in).
R (4) For installation of a replacement post modification 28219 glazing

R panel:
R (a) Put the glazing panel (8) with the seal (6) in position.
R NOTE : Two complete sets of bolts (7) are supplied with the
____
R glazing panel (8). Make sure the correct set of bolts (7)
R is used.
R (b) Find the correct set of bolts (7) to use to attach the glazing
R panel (8) as follows:
R
R (Ref. Fig. 402/TASK 57-37-12-991-002)
R 1
_ Install four shorter bolts (7) at the outer locations in the
R upper and lower positions.
R 2
_ TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
R 3
_ Look through the glazing panel (8) to see how many threads of
R each bolt (7) are through the anchor nut:
R - if more than 1.5 threads can be seen on each bolt (7), the
R complete set of shorter bolts must be used

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R Navigation Light Glazing Panel - Replacement Panel Bolt Selection Detail
R Figure 402/TASK 57-37-12-991-002

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R - if less than 1.5 threads can be seen on any bolt (7), the
R complete set of longer bolts must be used.
R 4
_ Remove the four shorter bolts (7) used for the check.
R (c) Install the correct set of bolts (7).
61.94 lbf.in).
R (5) For installation of a post modification 30791, 30889 or 32153 glazing

R panel (that was removed for access only):
R (b) Apply SPECIAL MATERIALS (Material No. 05-002) under the head and
R to the shank of each bolt (7).
R (c) Install the bolts (7).
44.24 lbf.in).
R (6) For installation of a replacement post modification 30791, 30889 or

R 32153 glazing panel:
R (a) Put the glazing panel (8) with the seal (6) in position.
R NOTE : Two complete sets of bolts (7) are supplied with the
____
R glazing panel (8). Make sure the correct set of bolts (7)
R is used.
R (b) Find the correct set of bolts (7) to use to attach the glazing
R panel (8) as follows:
R
R (Ref. Fig. 402/TASK 57-37-12-991-002)
R 1
_ Install four shorter bolts (7) at the outer locations in the
R upper and lower positions.
R 2
44.24 lbf.in).
R 3
_ Look through the glazing panel (8) to see how many threads of
R each bolt (7) are through the anchor nut:
R - if more than 1.5 threads can be seen on each bolt (7), the
R complete set of shorter bolts must be used

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R - if less than 1.5 threads can be seen on any bolt (7), the
R complete set of longer bolts must be used.
R 4
_ Remove the four shorter bolts (7) used for the check.
R (c) Apply SPECIAL MATERIALS (Material No. 05-002) under the head and
R to the shank of each bolt of the correct set (7).
R (d) Install the correct set of bolts (7).
R (e) TORQUE the bolts (7) to between 0.4 and 0.5 m.daN (35.39 and
44.24 lbf.in).
Subtask 57-37-12-914-050
R C. Sealant Application
(1) For a pre modification 25268 glazing panel (3):
(a) Apply SEALANTS (Material No. 09-045) or PR1829 Polysulphide

Sealant for Glazings to the space between the edge of the panel
and the aircraft structure.
(2) For a post modification 25268 glazing panel (5):

R (3) For a post modification 28219, 30791, 30889 or 32153 glazing panel
R (8):

5. Close-up
________
Subtask 57-37-12-865-051
breaker(s):
1LA, 2LA, 10LV.

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Subtask 57-37-12-942-050
B. Remove the Equipment
items.
control lever.

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GLAZING - WING TIP NAVIGATION LIGHT - REPAIRS
_____________________________________________
TASK 57-37-12-300-001
Wing-Tip Glazing Assembly Lens - Polishing Procedure
_______
WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
NOTICES ARE IN POSITION.
1. __________________
Reason for the Job
To polish and remove small surface scratches or erosion damage on the

Wing-tip Navigation Light Glazing Assembly Lens.
NOTE : This procedure is for Nordam Acrylic Lenses only (Post Modification
____
28219, 30791, 30889).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific liquid detergent
No specific Micro-mesh polishing kit
No specific 320 grade wet or dry abrasive paper
No specific 400 grade wet or dry abrasive paper

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-37-12-000-001 Removal of the Navigation Light Glazing Panel

57-37-12-400-001 Installation of the Navigation Light Glazing Panel
3. __________
Job Set-up
Subtask 57-37-12-941-052
the flaps or slats.
Subtask 57-37-12-010-050
B. Get Access
(1) Put the access platform below the applicable wing-tip, zone 534(634).
(2) If necessary, remove the applicable Navigation Light Glazing Panel

(Ref. TASK 57-37-12-000-001).

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4. Procedure
_________
Subtask 57-37-12-350-050
A. To Repair the Navigation Light Lens
NOTE : A Micro-mesh polishing kit is necessary for this repair procedure.

____
NOTE : To help keep the acrylic lens cool and prevent heat distortion,
____
the surface of the lens must be kept wet with sufficient water. A
small amount of liquid detergent can be added to the water to help
with lubrication.
NOTE : Always wind the abrasive papers around the foam block and work in
____
a straight-line movement and at alternate right angles. Each
subsequent application of abrasive paper must overlap the area
that was worked before. Make sure that the damage has been removed
before you continue with the subsequent grade of abrasive paper.
Protect all areas of the lens that do not require repair.
(1) Measure and record the maximum depth of the damage to be repaired.
The maximum depth of damage that can be repaired is 0.889 mm (0.0350
in.).
(2) Use 320 grade wet or dry abrasive paper over the defective area and
remove all signs of damage. Flush the surface with water to remove
all debris and dry with a clean lint-free cloth.
(3) Use 400 grade wet or dry abrasive paper over an area that overlaps
the previous area and remove the 320 grade pattern. Flush the surface
with water to remove all debris and dry with a clean MISCELLANEOUS
(4) Use 1500 Micro-mesh grade wet or dry abrasive paper over an area that
overlaps the previous area and remove the 400 grade pattern. Flush
the surface with water to remove all debris and dry with a lint-free
cloth.
(5) Use 1800 Micro-mesh cloth over an area that overlaps the previous
area and remove the 1500 grade pattern. Flush the surface with clean
water to remove all debris and dry with a lint-free cloth.
area and remove the 1800 grade pattern. Flush the surface with water
to remove all debris and dry with a lint-free cloth.

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(11) Measure and record the minimum thickness of the lens. The minimum
thickness permitted is 3.33 mm (0.1311 in.).
(12) The reworked area will have a hazed finish. Remove the haze as
follows:
(a) Use the Micro-mesh cotton flannel wipe to apply a sufficient

amount of Micro-Gloss and polish until the Micro-Gloss has almost
gone.
NOTE : Water can be added to extend the working life of the

____
Micro-Gloss. In warm weather it is recommended to polish
the lens in small areas.
(b) Continue to polish with the Micro-Gloss until you get a bright
and transparent finish.
(13) Flush the lens surface with water and dry with a lint-free cloth.
(14) If you cannot get a satisfactory optical quality by polishing, the

glazing panel must be replaced.

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5. Close-up
________
Subtask 57-37-12-410-050
A. Close Access
items.
(2) If applicable, install the wing-tip glazing assembly (Ref. TASK 57-
37-12-400-001).
Subtask 57-37-12-942-051
control lever.

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MISCELLANEOUS (EG : DRAINS) - DESCRIPTION AND OPERATION
_______________________________________________________
1. __________________
Component Location
(Ref. Fig. 001)
A. Wing-Tip Drains
There is a drain-hole in:
- opposite corners of the access panel 534AB (634AB)
- the bottom of the wing-tip fence
- the lower surface of the wing tip adjacent to the navigation light.
They are used to drain the liquid from the wing-tip.

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Wing-Tip Drains
Figure 001

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MISCELLANEOUS (EG : DRAINS) - INSPECTION/CHECK
______________________________________________
R TASK 57-39-00-200-002
R Check of Drain Holes of Wing-tip for Clogging
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific plastic probe

R No specific access platform 4.0 m (13 ft. 1 in.)
R B. Referenced Information
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 57-39-00-991-002 Fig. 601

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R 3. __________
Job Set-up
R Subtask 57-39-00-941-051
R (1) Put the safety barriers in position.
R (3) Put warning notices in the cockpit to tell persons not to operate the
R flaps or slats.
R (4) Put the access platformin position below the applicable wing-tip,
R zone 534(634).
R 4. Procedure
_________
R (Ref. Fig. 601/TASK 57-39-00-991-002)
R Subtask 57-39-00-210-051
R A. Inspection
R (1) Examine the drain holes in:

R - the opposite corners of the access panel 534AB(634AB)
R - the bottom of the wing-tip fence
R - the lower surface of the wing adjacent to the wing-tip glazing
R panel.
R (2) Make sure that they are not blocked.
R (3) If a hole in the access panel is blocked, remove the access panel.
R (4) For all the holes, remove all unwanted material from around the
R holes. Use a plastic probe to remove the blockage from the holes.
R (5) If you removed the access panel, install it when the blockage is
R clear.

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R Wing-Tip Drains
R Figure 601/TASK 57-39-00-991-002

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R 5. Close-up
________
R Subtask 57-39-00-942-051
R A. Removal of Equipment
R items.

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LEADING EDGE AND LEADING EDGE DEVICES - DESCRIPTION AND OPERATION
_________________________________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
The leading edge is forward of the front spar of the wing box, between the
wing root and the wing tip. The leading edge has a fixed structure and five
devices which are movable control surfaces.
2. Component
__________________
Location
The fixed structure (Ref. 57-41-00) is between RIB1 and RIB27.
The five movable devices are:

- Slat 1, inboard of the engine pylon (Ref. 57-42-00)
- Slats 2 thru 5, outboard of the engine pylon (Ref. 57-43-00), (Ref.
57-44-00), (Ref. 57-45-00) and (Ref. 57-46-00).
3. Description
___________
A. Leading edge
The leading edge is a fixed structure of ribs and riblets to which nose
skins are attached. The structure is strengthened by sub-spars. The five
slats are connected, through the slat tracks, to the fixed structure.
These systems are also installed in the leading edge:

- the drive mechanism for the slats (Ref. 27-84-00)
- the ducting for the engine bleed air (Ref. 36-11-00)
- electrical, hydraulic and pneumatic installations
- the environment protection system, between the wing root and RIB12
(Ref. 36-14-00)
- the ice protection system, which supplies Slats 3 thru 5 (Ref.
30-11-00).

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Leading Edge and Leading Edge Devices
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-40-00

Page 2
Feb 01/10
528-599,
CES
R Leading Edge and Leading Edge Devices
Figure 001A

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B. Slats
The five slats (slat 1 thru slat 5) are wedge-shaped aluminum alloy
structures. They are extended or retracted to give the correct lift to
the aircraft. The drive system for the slats is electrically controlled.
It uses hydraulic power to turn pinions installed in the fixed leading
edge. The movement is transferred to the slats by racks attached to the
slat tracks.
Each slat has a main rivetted structure of top and bottom skin panels and
end ribs. The structure is strengthened by intermediate ribs, a girder
and a top skin stringer. A trailing edge structure closes the aft edge of
the slat and completes the aerodynamic profile. Slat track ribs give
attachment points for the slat tracks.

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LEADING EDGE AND LEADING EDGE DEVICES - DEACTIVATION/REACTIVATION
_________________________________________________________________
TASK 57-40-00-040-001
Preparation of the Aircraft for Flight After Damage to Rubber Seal Under Slats
_______
_______
GEAR.
1. __________________
Reason for the Job

Rubber Seal under Slats
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-84-00-710-001 Operational Test of the Slat System
57-40-00-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 57-40-00-941-050
the slat controls.
Subtask 57-40-00-010-050
B. Get Access
R (2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
installed on the flap/slat control lever on panel 114VU.
(3) Put an adjustable access platform in position below the applicable

zone 510(610).
Subtask 57-40-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-40-00-991-001)
Subtask 57-40-00-040-050
A. Preparation of the Aircraft for Flight After Damage to Rubber Seal Under
Slat
(1) Cut and remove loose or damaged seal that could have an effect on
slat operation.
NOTE : A maximum of 1 m (3.28 ft.) of seal can be missing from each

____
slat.

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Aug 01/08

CES
Rubber Seal under Slat - Location and Detail
Figure 401/TASK 57-40-00-991-001

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CES
5. Close-up
________
Subtask 57-40-00-865-051
breaker(s):
5CV, 7CV.
Subtask 57-40-00-410-050
B. Close Access
flap/slat control lever on panel 114VU.
Subtask 57-40-00-710-050
C. Test
(1) Do an operational test of the slat system (Ref. TASK 27-84-00-710-

001).
Subtask 57-40-00-942-050

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TASK 57-40-00-440-001
Restoration of the Aircraft for Flight After Damage to Rubber Seal Under Slats
_______
1. __________________
Reason for the Job

Rubber Seal under Slats
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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3. __________
Job Set-up
Subtask 57-40-00-941-051
the slat controls.
Subtask 57-40-00-010-051
B. Get Access
installed on the flap/slat control lever on panel 114VU.
zone 510(610).
Subtask 57-40-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 57-40-00-440-050
A. Restoration of the Aircraft for Flight After Damage to Rubber Seal Under
Slat
(1) Remove and replace the damaged rubber seal:

- for the slat No.1, refer to the Component Maintenance Manual (Ref.
R CMM 574221)
R CMM 574321)
R CMM 574421)

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R CMM 574521)
R CMM 574621).
5. Close-up
________
Subtask 57-40-00-865-053
breaker(s):
5CV, 7CV.
Subtask 57-40-00-410-051
B. Close Access
slat/flap control lever on panel 114VU.
Subtask 57-40-00-710-051
C. Test

001).
Subtask 57-40-00-942-051

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CES
LEADING EDGE - DESCRIPTION AND OPERATION
________________________________________
1. _______
General
The fixed leading edge is forward of the front spar of the wing box, between
the wing root and the wing tip. It is a structure of ribs and riblets
connected by sub-spars. The D-nose riblets, installed on the forward
sub-spar add strength to the structure. They hold the top and forward skin
panels. Stringers connect the ribs and add strength to the top skin.
The fixed leading edge has attachments for the slat drive mechanisms (Ref.
27-80-00).
The space inside the leading edge is used to hold these systems:
- the environment protection system (Ref. 36-14-00)
- the wing ice protection system (Ref. 30-11-00)
- the engine bleed air supply system (Ref. 36-11-00)
- electrical, hydraulic and pneumatic installations.
2. ___________
Description
(Ref. Fig. 001, 002)
The structure of the fixed leading edge has:
- sub-spars
- ribs and riblets
- skins
- access panels.
3. _____________________
R A. Sub-spars and Ribs
The sub-spars connect the ribs and add strength to the structure. They
are made from aluminum alloy plate. The D-nose riblets are installed on
the forward sub-spar.
The ribs are machined from aluminum alloy and are installed on the front
spar as follows:
- track ribs, in pairs, installed at the slat track positions. Each pair
of track ribs holds four pairs of rollers to guide the slat tracks.
- two pylon ribs, one each side of the engine pylon. These ribs hold the
pylon shroud panels and are sealed with interfay sealant.
- two ribs adjacent to the wing root. The inboard rib is made of sheet
metal and the outboard rib is machined.
- two ribs adjacent to the wingtip to which nose skins are attached.
- intermediate ribs, which add strength to the structure.

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Page 1
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Leading Edge
Figure 001

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CES
Leading Edge
Figure 002

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B. Skins
The top and bottom wing skin panels come forward of the front spar to
make part of the leading edge.
The top and forward surface of the leading edge structure has nose skins
which are held by D-nose riblets. The bottom surface is an open structure
which gives access to the slat tracks and drive mechanisms. It is closed
with access panels.
C. Access Panels
(1) Top surface
There are three access panels in the top and forward surface of the
leading edge. These are:
- the upper pylon panel 521BT (621BT) adjacent to ribs RIB7 and RIB8.
This is a large panel which gives access to the pylon link, the hot
air duct, the firewire connector and the cable looms
- outboard of the engine pylon, a small panel 522AT (622AT) which
gives access to the fuel low pressure valve and actuator
- between ribs RIB12 and RIB13, a small access panel 522BT (622BT)
which gives access to the slat anti-icing hot air duct.
(2) Bottom surface
The bottom surface of the leading edge is closed by access panels:

- Panel 1, adjacent to the wing root. This panel is made from bonded
layers of carbon fibre and gives access to the slat track 1.
- Panels 2 and 3, which are made from bonded carbon fibre, with a
honeycomb core. These panels include a small inspection hole with a
cover, to give access to the torque-limiter indicator attached to
each slat actuator (Ref. 27-84-00). The panels also give blow-off
protection to the leading edge.
- two small aluminum alloy panels adjacent to the engine pylon which
give access to the pylon link attachments.
- Panels 4 and 5, similar to Panels 2 and 3. (Panel 4 has an
inspection hole which gives rapid access to the wing anti-ice
valve.)
- the telescopic duct panel
- Panel 6, which gives access to the slat track 7.
- the refuel-defuel panel, which gives access to the pressure
refuelling coupling.
- the manual override panel
- Panel 6A, which gives access to the fuel-transfer valve actuator.

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- Panels 7,8,9,10,11, made from bonded carbon fibre with a honeycomb
core.These panels include a small inspection hole and cover, to
give access to the torque-limiter indicators.

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CES
LEADING EDGE - INSPECTION/CHECK
_______________________________
TASK 57-41-00-200-001
Inspection of the Wing Leading Edge
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-41-00-941-050
flaps or slats.
Subtask 57-41-00-860-058
wing leading edge, zones 521 (621) and 522 (622).
Subtask 57-41-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-41-00-991-001)
Subtask 57-41-00-110-058

_______
DO NOT SMOKE.
- the fuselage/wing-fillet fairing
- the NACA ram-air inlet
- the leading edge surfaces
- the leading edge access panels
- the joint between the leading edge structure and the wing tip
- above the nacelles
- the leading edge surfaces behind the slats.
Subtask 57-41-00-210-050
B. Inspection
(1) Examine the fuselage/wing-fillet fairing to make sure that:

- there is no distortion of the skins
- there are no loose rivets
- there is no corrosion.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572100) fort he

____
(2) Examine the leading edge surfaces to make sure that:


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Wing Leading Edge
Figure 601/TASK 57-41-00-991-001

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Page 604
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CES
____
(3) Examine the access panels to make sure that:

- there are no loose fasteners
- there is no damage.

____
(4) Examine the outboard part of the leading edge and the inboard part of
the wing tip to make sure that:
- there is no distortion

____
(5) Examine the area above the nacelles to make sure that:
- there is no distortion.

____
(6) Examine the leading edge surfaces behind the slats to make sure that:
- the condition of the abrasion-resistant finish on the top surface
is good (Ref. Fig. 601, dimension X)

____
5. Close-up
________
Subtask 57-41-00-865-051
breaker(s):
5CV, 7CV.

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Page 605
Feb 01/98

CES
Subtask 57-41-00-860-059
B. Aircraft Configuration
items.
Subtask 57-41-00-942-050

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Feb 01/98

CES
TASK 57-41-00-200-002
Detailed Inspection of Slat 1, Tracks 1 to 4: Visible Part of Roller Contact

Area when Slat is Fully Extended, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
NOTE : Although this TASK is for slat-tracks 1 thru 4 only, the procedure is
____
the same for all slat-tracks.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-41-00-941-051
flaps or slats.
Subtask 57-41-00-860-060
slat-track(s), zone 521 (621).
Subtask 57-41-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-41-00-991-002)
Subtask 57-41-00-110-057

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the parts of the roller
contact-areas of slat tracks 1 thru 4 that you can see.
Subtask 57-41-00-210-051
R B. Detailed Inspection of Slat 1, Tracks 1 to 4: Visible Part of Roller

R Contact Area when Slat is Fully Extended, LH/RH
(1) Examine the parts of the roller contact-areas of the slat-tracks 1

thru 4 that you can see. Make sure that:
- the protective surface is in the correct condition
- there are no scores.
____
5. Close-up
________
Subtask 57-41-00-865-053
breaker(s):
5CV, 7CV.

EFF :

ALL 57-41-00

Page 609
May 01/06

CES
Slat-Track Roller Contact-Area
Figure 602/TASK 57-41-00-991-002

EFF :

ALL 57-41-00

Page 610
Feb 01/98

CES
Subtask 57-41-00-860-061
items.
(3) Fully retract the slats (Ref. TASK 27-80-00-866-005) .
Subtask 57-41-00-942-051

EFF :

ALL 57-41-00

Page 611
Feb 01/98

CES
TASK 57-41-00-200-003
Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Drain
Holes for Track Cans 1, 2, 3 and 4 (Rib-bays 1-2, 2-3, 4-5 and 5-6)....
_______
GEAR.
_______
1. __________________
Reason for the Job

Detailed visual inspection of the outer wing bottom skin lower surface at
drain holes for track cans 1, 2, 3 and 4 (rib bays 1-2, 2-3, 4-5 and 5-6);
water drain hole (rib bay 1-2); dry bay drain hole (rib bay 6-7); magnetic
level indicator holes (rib bay 1-2 and adjacent to rib 6); MLG pick-up rail
hole forward of the rear spar inboard of rib 5.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-41-00

Page 612
Feb 01/98

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-009 Fig. 603
57-41-00-991-008 Fig. 604
57-41-00-991-010 Fig. 605
3. __________
Job Set-up
Subtask 57-41-00-941-053

_______
flaps or slats.
(5) Put the access platform in position below the applicable drain-hole,
zone 540 (640).
Subtask 57-41-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 613
Feb 01/98

CES
4. Procedure
_________
Subtask 57-41-00-210-052
A. Inspection
(1) Examine the drain-hole(s) at slat-track(s) 1 thru 4 and Rib-bay(s)

1-2.
(Ref. Fig. 603/TASK 57-41-00-991-009)
Make sure that the drain-hole(s):
- are clear
- are not damaged
- show no signs of fuel leakage.
- the adjacent area(s) are not corroded
- surface-finish is in the correct condition
____
(2) Examine the magnetic level indicators.

(Ref. Fig. 604/TASK 57-41-00-991-008)
Make sure that:
- the hole edges are not damaged
- the sight-collar is in good condition
- the surface condition of the hole edges is correct
- there is no fuel leakage
____
(3) Examine the LH and RH MLG pickup-rail holes.

(Ref. Fig. 605/TASK 57-41-00-991-010)
Make sure that:
- the edges of the holes are not damaged or distorted
- the adjacent area has no corrosion
- the edges of the holes have the correct surface condition.
____

EFF :

ALL 57-41-00

Page 614
Feb 01/98

CES
R Slat-track Cans 1 thru 3 and Dry Bays
Figure 603/TASK 57-41-00-991-009

EFF :

ALL 57-41-00

Page 615
Nov 01/00

CES
Magnetic-Level-Indicator(s) in the Outer-Wing
Figure 604/TASK 57-41-00-991-008

EFF :

ALL 57-41-00

Page 616
Feb 01/98

CES
MLG Pickup-Rail Holes
Figure 605/TASK 57-41-00-991-010

EFF :

ALL 57-41-00

Page 617
Feb 01/98

CES
5. Close-up
________
Subtask 57-41-00-865-055
breaker(s):
5CV, 7CV.
Subtask 57-41-00-942-052
(3) Remove the safety barrriers.

EFF :

ALL 57-41-00

Page 618
Feb 01/98

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-41-00-200-005
Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Fuel
Tank Water Drain Holes between RIBS 15-16 and 22-23
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00

Page 619
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-011 Fig. 606
3. __________
Job Set-up
Subtask 57-41-00-941-055

_______
flaps or slats.
holes in the wing bottom skin, zone 540/640.
Subtask 57-41-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00

Page 620
Feb 01/10
528-599,
CES
4. Procedure
_________
Subtask 57-41-00-110-059
AGENTS (Material No. 11-026) to clean the wing bottom skin around the
fuel tank water drain holes.
Subtask 57-41-00-210-054
B. Inspection
(Ref. Fig. 606/TASK 57-41-00-991-011)
(1) Examine the fuel tank water drain holes in the wing bottom skin
between RIBS 15-16 and 22-23.
Make sure that:
- the edges are not corroded
- the surface finish of the edges is in good condition
- there are no signs of fuel leakages.
____
5. Close-up
________
Subtask 57-41-00-865-059
breaker(s):
5CV, 7CV.
Subtask 57-41-00-942-054

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00

Page 621
Feb 01/10
528-599,
CES
Fuel Tank Water Drain Holes in the Outer Wing Bottom Skin
Figure 606/TASK 57-41-00-991-011

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-00

Page 622
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R TASK 57-41-00-200-005- 01
R Detailed Visual Inspection of the Outer Wing Bottom Skin Lower Surface at Fuel
R Tank Water Drain Holes between RIB 22-23 and Magnetic Level Indicator Position
_______
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R No specific circuit breaker(s) safety clip(s)

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


R

EFF :

301-399, 57-41-00

Page 623
May 01/04

CES
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 28-00-00-910-001 Fuel Safety Procedures

R 57-41-00-991-024 Fig. 607
R 57-41-00-991-020 Fig. 608
R 3. __________
Job Set-up
R Subtask 57-41-00-941-068
R WARNING : OBEY THE FUEL SAFETY PROCEDURES.

_______
R (1) Obey the fuel safety procedures (Ref. TASK 28-00-00-910-001).
R flaps or slats.
R (5) Put the adjustable access platform in position below the applicable
R holes in the wing bottom skin, zone 540/640.
R Subtask 57-41-00-865-084
R B. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R PANEL DESIGNATION IDENT. LOCATION
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/SLT/CTL AND MONG/SYS1 5CV B06
R 121VU FLIGHT CONTROLS/SLT/CTL/SYS2 7CV R21

R

EFF :

301-399, 57-41-00

Page 624
May 01/04

CES
4. Procedure
_________
Subtask 57-41-00-110-063
AGENTS (Material No. 11-026) to clean
- the wing bottom skin around the fuel tank water drain holes
- the magnetic level indicators and the hole edges.
Subtask 57-41-00-210-067
B. Inspection
(Ref. Fig. 607/TASK 57-41-00-991-024)
(1) Examine the fuel tank water drain hole in the wing bottom skin
between RIBS 22-23.
Make sure that:
- the edges are not corroded
- the surface finish of the edges is in good condition
- there are no signs of fuel leakages.
____
(2) Examine the magnetic level indicator between rib 15 and 16.
(Ref. Fig. 608/TASK 57-41-00-991-020)
Make sure that:
- the hole edges are not damaged
- the sight collar is in good condition
- the surface finish of the hole edges is in the correct condition
- there is no fuel leakage
____
5. Close-up
________
Subtask 57-41-00-865-085
breaker(s):
R 5CV, 7CV

EFF :

301-399, 57-41-00

Page 625
Aug 01/08

CES
R Fuel Tank Water Drain Hole in the Outer Wing Bottom Skin
R Figure 607/TASK 57-41-00-991-024

R

EFF :

301-399, 57-41-00

Page 626
May 01/04

CES
R Magnetic Level Indicator between RIBS 15-16
R Figure 608/TASK 57-41-00-991-020

R

EFF :

301-399, 57-41-00

Page 627
May 01/04

CES
R Subtask 57-41-00-942-073
R B. Removal of Equipment

R

EFF :

301-399, 57-41-00

Page 628
May 01/04

CES
R **ON A/C ALL
TASK 57-41-00-200-008
Detailed Visual Inspection of Slat 2, Tracks 5 and 6: Visible Part of Roller

Contact Area
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-41-00

Page 629
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-41-00-941-064
flaps or slats.
Subtask 57-41-00-860-050
slat-track(s), zone 522(622).
Subtask 57-41-00-865-076
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 630
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-41-00-991-002)
Subtask 57-41-00-110-053

_______
DO NOT SMOKE.
contact-areas of slat tracks 5 and 6 that you can see.
Subtask 57-41-00-210-057
B. Inspection
(1) Examine the parts of the roller contact-areas of slat-tracks 5 and 6

that you can see. Make sure that:
____
5. Close-up
________
Subtask 57-41-00-865-077
breaker(s):
5CV, 7CV.

EFF :

ALL 57-41-00

Page 631
May 01/04
R
CES
Subtask 57-41-00-860-051
items.
Subtask 57-41-00-942-069

EFF :

ALL 57-41-00

Page 632
May 01/04
R
CES
TASK 57-41-00-200-009

Contact Area
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-41-00

Page 633
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-41-00-941-065
flaps or slats.
Subtask 57-41-00-860-052
Subtask 57-41-00-865-078
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 634
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-41-00-991-002)
Subtask 57-41-00-110-054

_______
DO NOT SMOKE.
Subtask 57-41-00-210-058
B. Inspection

and 8 that you can see. Make sure that:
____
5. Close-up
________
Subtask 57-41-00-865-079
breaker(s):
5CV, 7CV.

EFF :

ALL 57-41-00

Page 635
May 01/04
R
CES
Subtask 57-41-00-860-053
items.
Subtask 57-41-00-942-070

EFF :

ALL 57-41-00

Page 636
May 01/04
R
CES
TASK 57-41-00-200-010
Contact Area
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-41-00

Page 637
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-41-00-941-066
flaps or slats.
Subtask 57-41-00-860-054
Subtask 57-41-00-865-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 638
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-41-00-991-002)
Subtask 57-41-00-110-055

_______
DO NOT SMOKE.
Subtask 57-41-00-210-059
B. Inspection

____
5. Close-up
________
Subtask 57-41-00-865-081
breaker(s):
5CV, 7CV.

EFF :

ALL 57-41-00

Page 639
May 01/04
R
CES
Subtask 57-41-00-860-055
items.
Subtask 57-41-00-942-071

EFF :

ALL 57-41-00

Page 640
May 01/04
R
CES
TASK 57-41-00-200-011
Contact Area
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-41-00

Page 641
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-41-00-941-067
flaps or slats.
Subtask 57-41-00-860-056
Subtask 57-41-00-865-082
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 642
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-41-00-991-002)
Subtask 57-41-00-110-056

_______
DO NOT SMOKE.
Subtask 57-41-00-210-060
B. Inspection

____
5. Close-up
________
Subtask 57-41-00-865-083
breaker(s):
5CV, 7CV.

EFF :

ALL 57-41-00

Page 643
May 01/04
R
CES
Subtask 57-41-00-860-057
items.
Subtask 57-41-00-942-072

EFF :

ALL 57-41-00

Page 644
May 01/04
R
CES
TASK 57-41-00-200-012
Detailed Inspection of Outer Wing, Fixed Leading Edge, Roller Pin Holes and
other Cutouts in Track Rib 1 to 12
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-41-00

Page 645
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-019 Fig. 609
57-41-00-991-014 Fig. 610
3. __________
Job Set-up
(Ref. Fig. 609/TASK 57-41-00-991-019)
Subtask 57-41-00-941-058
flaps or slats.
Subtask 57-41-00-860-062
Subtask 57-41-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 646
Aug 01/07

CES
Access Panels - Wing Lower Leading Edge
R Figure 609/TASK 57-41-00-991-019

EFF :

ALL 57-41-00

Page 647
May 01/04

CES
Subtask 57-41-00-010-050
D. Get Access

- for the left wing, 521AB, 521CB, 521EB, 522AB, 522CB, 522FB, 522KB,
522LB, 522NB, 522QB, 522SB, 522UB
- for the right wing, 621AB, 621CB, 621EB, 622AB, 622CB, 622FB,
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
(Ref. Fig. 609/TASK 57-41-00-991-019, 610/TASK 57-41-00-991-014)
Subtask 57-41-00-110-062
AGENTS (Material No. 11-026) to clean areas 1 and 2 on the track ribs
1 to 12.
Subtask 57-41-00-210-061
R B. Inspection
R (1) Examine areas 1 and 2 on the track ribs 1 to 12 that you can see.
R Make sure that:
____

EFF :

ALL 57-41-00

Page 648
Nov 01/09

CES
Detail and Location of Roller-pin Holes in Leading-edge Track Ribs 1 - 12
R Figure 610/TASK 57-41-00-991-014

EFF :

ALL 57-41-00

Page 649
May 01/04

CES
5. Close-up
________
Subtask 57-41-00-410-050
A. Close Access
items.

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-065
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-063
Subtask 57-41-00-942-057

EFF :

ALL 57-41-00

Page 650
May 01/04
R
CES
TASK 57-41-00-200-013
Special Detailed Inspection of the Outer Wing Fixed Leading Edge Forward Upper
Roller Pin Holes in Track Ribs 5, 6, 7, 8, 9, 10, 11 and 12
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-41-00

Page 651
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-84-62-000-001 Removal of the Slat Tracks 5 thru 12

27-84-62-400-001 Installation of the Slat Tracks 5 thru 12
27-84-64-000-001 Removal of the No. 2 Slat
27-84-64-400-002 Installation of the No. 2 Slat
R NTM 574102
57-41-00-991-021 Fig. 611
57-41-00-991-022 Fig. 612
3. __________
Job Set-up
(Ref. Fig. 611/TASK 57-41-00-991-021, 612/TASK 57-41-00-991-022)
Subtask 57-41-00-941-059
flaps or slats.
Subtask 57-41-00-860-064
(1) Remove the No. 2 slat (Ref. TASK 27-84-64-000-001), the No. 3 slat
(Ref. TASK 27-84-65-000-001), the No. 4 slat (Ref. TASK 27-84-66-000-
001) and the No. 5 slat (Ref. TASK 27-84-67-000-001).
(2) Remove the slat tracks 5 thru 12 (Ref. TASK 27-84-62-000-001).

EFF :

ALL 57-41-00

Page 652
Aug 01/08

CES
Access Panels, Wing Lower Leading Edge - Track Ribs 5-12
R Figure 611/TASK 57-41-00-991-021

EFF :

ALL 57-41-00

Page 653
May 01/04

CES
Forward Upper Roller Pin Holes, Track Ribs 5-12 - Location and Detail
R Figure 612/TASK 57-41-00-991-022

EFF :

ALL 57-41-00

Page 654
May 01/04

CES
Subtask 57-41-00-865-066
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-41-00-010-051
D. Get Access
(Ref. Fig. 611/TASK 57-41-00-991-021)
wing leading edge, zone 522(622).

- for the left wing, remove 522AB, 522CB, 522FB, 522KB, 522LB, 522NB,
522QB, 522SB, 522UB
- for the right wing, remove 622AB, 622CB, 622FB, 622KB, 622LB,
622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
Subtask 57-41-00-110-060

(Ref. Fig. 612/TASK 57-41-00-991-022)
(1) At the leading edge forward upper roller pin holes, track ribs 5-12:

CLEANING AGENTS (Material No. 11-026) to clean the structure in
the area of the bush flanges.
Subtask 57-41-00-280-051
B. Inspection
(1) Do a special detailed inspection of the outer wing fixed leading-edge

R forward upper roller-pin holes (ribs 5 thru 12) (Ref. NTM 574102).
____

EFF :

ALL 57-41-00

Page 655
Aug 01/08

CES
Industrie.
5. Close-up
________
Subtask 57-41-00-410-051
A. Close Access
R (Ref. Fig. 611/TASK 57-41-00-991-021)
items.

- for the left wing, install 522AB, 522CB, 522FB, 522KB, 522LB,
522NB, 522QB, 522SB, 522UB
- for the right wing, install 622AB, 622CB, 622FB, 622KB, 622LB,
622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-067
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-065
(1) Install the slat tracks 5 thru 12 (Ref. TASK 27-84-62-400-001).
(2) Install the No. 2 slat (Ref. TASK 27-84-64-400-002), the No. 3 slat
(Ref. TASK 27-84-65-400-002), the No. 4 slat (Ref. TASK 27-84-66-400-
002) and the No. 5 slat (Ref. TASK 27-84-67-400-002).
Subtask 57-41-00-942-060

EFF :

ALL 57-41-00

Page 656
May 01/04

CES
TASK 57-41-00-200-014
R Detailed Inspection of Outer Wing, Fixed Leading Edge, Bottom Attachment Joint
R on Track Rib 1 to 12
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-41-00

Page 657
Nov 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-015 Fig. 613
3. __________
Job Set-up
Subtask 57-41-00-941-060
flaps or slats.
Subtask 57-41-00-860-066
Subtask 57-41-00-865-068
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 658
Aug 01/07

CES
Subtask 57-41-00-010-052
D. Get Access
wing leading edge, zones 521 (621)and 522 (622).

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
(Ref. Fig. 613/TASK 57-41-00-991-015)
Subtask 57-41-00-110-050

R
R (1) Use a MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the upper and lower surfaces
of:
- the bottom-attachment joint of the track ribs 1 thru 12.
Subtask 57-41-00-210-063
B. Inspection
(1) Examine the upper and lower surfaces of the bottom-attachment joint
area of the track ribs 1 thru 12. Make sure that:
____

EFF :

ALL 57-41-00

Page 659
Nov 01/04

CES
Bottom-attachment Joint on Leading-edge Track Ribs 1 - 12
R Figure 613/TASK 57-41-00-991-015

EFF :

ALL 57-41-00

Page 660
May 01/04

CES
5. Close-up
________
Subtask 57-41-00-410-052
A. Close Access
items.

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-069
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-067
Subtask 57-41-00-942-061

EFF :

ALL 57-41-00

Page 661
Nov 01/04
R
CES
TASK 57-41-00-200-015
Detailed Visual Inspection of the Outer Wing Fixed Leading Edge Bottom Wing
Skin Upper and Lower Surfaces Forward of Front Spar from RIB1 to RIB27 ....
_______
_______
GEAR.
1. __________________
Reason for the Job

R
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-41-00

Page 662
May 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-019 Fig. 609
57-41-00-991-016 Fig. 614
3. __________
Job Set-up
Subtask 57-41-00-941-061
flaps or slats.
Subtask 57-41-00-860-068
Subtask 57-41-00-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-41-00

Page 663
Aug 01/07

CES
Subtask 57-41-00-010-053
D. Get Access
applicable wing leading edge, zones 521 (621) and 522 (622).

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
(Ref. Fig. 609/TASK 57-41-00-991-019, 614/TASK 57-41-00-991-016)
Subtask 57-41-00-110-052

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the upper and lower surfaces of
the bottom skin.
Subtask 57-41-00-210-064
R B. Detailed visual inspection of the outer wing fixed leading edge bottom
R wing skin upper and lower surfaces forward of front spar from RIB1 to
RIB27 including sighting rod holes in rib-bay 8-9 and rib-bay 26-27,
R lifting beam holes and drain holes
(1) Examine the upper and lower surfaces of the bottom skin. Make sure
that:

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R Details of leading-edge main bottom skin
Figure 614/TASK 57-41-00-991-016

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____
(2) Examine the sighting-rod holes in rib bays 8-9 and 26-27. Make sure
that:
- there is no distortion or damage to the edges of the holes
____
R (3) Examine the lifting-beam holes to make sure that the plugs are in
R position. If the plugs are missing make sure that:
R - there is no distortion or damage to the edge of the holes
____
(4) Examine the drain holes to make sure that:

- the holes are clear
- there are no signs of fuel leakage
- there is no distortion, or damage to the edges of the holes
____

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5. Close-up
________
Subtask 57-41-00-410-053
A. Close Access
items.

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-071
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-069

R
Subtask 57-41-00-942-064

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TASK 57-41-00-200-016
Detailed Visual Inspection of Outer Wing Fixed Leading Edge Top Wing Skin Upper
and Lower Surfaces Forward of Front Spar from RIB1 to 27
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-00-991-019 Fig. 609
57-41-00-991-017 Fig. 615
3. __________
Job Set-up
Subtask 57-41-00-941-062
flaps or slats.
Subtask 57-41-00-860-070
Subtask 57-41-00-865-072
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Subtask 57-41-00-010-054
D. Get Access

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
R (Ref. Fig. 609/TASK 57-41-00-991-019, 615/TASK 57-41-00-991-017)
Subtask 57-41-00-110-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the upper and lower surface of:
- the bottom-attachment joint of each track rib 1 thru 12.
Subtask 57-41-00-210-065
B. Inspection
(1) Examine the upper and lower surfaces of the leading-edge top skin.
Make sure that:

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Details of the Leading-edge Top Wing Skin
R Figure 615/TASK 57-41-00-991-017

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____
5. Close-up
________
Subtask 57-41-00-410-054
A. Close Access
items.

522LB, 522NB, 522QB, 522SB, 522UB
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-073
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-071
Subtask 57-41-00-942-066

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R
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TASK 57-41-00-200-017
R Special Detailed Inspection of Outer Wing, Fixed Leading Edge Pinion Fitting
R Bolting and Actuator Bolting Lower Bolt Holes on Ribs 2, 3, 5, 6, 7, 8....
_______
_______
GEAR.
1. __________________
Reason for the Job

Special detailed inspection of outer wing fixed leading edge pinion fitting
bolting and actuator bolting lower bolt holes on ribs 2, 3, 5, 6, 7, 8, 9,
10, 11, and 12
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574114
57-41-00-991-019 Fig. 609
57-41-00-991-018 Fig. 616
3. __________
Job Set-up
Subtask 57-41-00-941-063
flaps or slats.
Subtask 57-41-00-860-072
(2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is installed
Subtask 57-41-00-865-074
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Subtask 57-41-00-010-055
D. Get Access
wing leading edge, zones 521(621) and 522(622).
(Ref. Fig. 609/TASK 57-41-00-991-019)

- for the left wing, remove 521CB, 521EB, 522AB, 522CB, 522FB, 522KB,
522LB, 522NB, 522QB, 522SB, 522UB
- for the right wing, remove 621CB, 621EB, 622AB, 622CB, 622FB,
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
4. Procedure
_________
(Ref. Fig. 616/TASK 57-41-00-991-018)
Subtask 57-41-00-110-061
AGENTS (Material No. 11-026) to clean the pinnion-fitting and the
actuator-fitting bolt holes.
Subtask 57-41-00-280-050
B. Inspection
(1) Do a special detailed inspection of the outer wing fixed leading edge
pinnion fitting bolting and the actuator fitting lower bolt holes
R (Ref. NTM 574114).
____
Industrie.

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Location and Details of the Bolt Holes of the Leading Edge Pinion Fitting and
Actuator Fitting (Tracks 2, 3 and 5 thru 12)
R Figure 616/TASK 57-41-00-991-018

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5. Close-up
________
Subtask 57-41-00-410-055
A. Close Access
items.

- for the left wing, install 521CB, 521EB, 522AB, 522CB, 522FB,
522KB, 522LB, 522NB, 522QB, 522SB, 522UB
- for the right wing, install 621CB, 621EB, 622AB, 622CB, 622FB,
622KB, 622LB, 622NB, 622QB, 622SB, 622UB.
Subtask 57-41-00-865-075
breaker(s):
5CV, 7CV.
Subtask 57-41-00-860-073
Subtask 57-41-00-942-068

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MOUNTINGS - SUPPORTS - REMOVAL/INSTALLATION
___________________________________________
TASK 57-41-33-000-001
Removal of the Slat-Track Vertical-Load Rollers
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-33-991-001 Fig. 401

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-41-33-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-41-33-941-050
flaps or slats.
Subtask 57-41-33-010-050
B. Get Access
(1) Put the adjustable access platform below the applicable wing inboard
and outboard leading edge, zones 521 (621) or 522 (622).
(2) Remove the applicable slats:

- for the rollers at slat tracks 1, 2, 3 and/or 4, remove the slat
No. 1 (Ref. TASK 27-84-63-000-001)
- for the rollers at slat tracks 5 and/or 6, remove the slat No. 2
(Ref. TASK 27-84-64-000-001)
(Ref. TASK 27-84-65-000-001)
(Ref. TASK 27-84-66-000-001)
(Ref. TASK 27-84-67-000-001).
(3) Remove the applicable slat tracks:

- for slat tracks 1 thru 4 (Ref. TASK 27-84-61-000-001)
- for slat tracks 5 thru 12 (Ref. TASK 27-84-62-000-001).

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Subtask 57-41-33-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 57-41-33-020-051
A. Removal of the Slat-Track Vertical-Load Rollers
(1) Removal of the bottom vertical-load rollers at tracks 1, 2, 5 and 8

(Ref. Fig. 401/TASK 57-41-33-991-001)
(a) Remove and discard the applicable cotter pins (126) thru (133).
(b) Remove the nut (134) and the washer (125).
(c) Remove the pin (124) and the roller (135).
(d) If necessary, remove the greaser (123) from the pin (124)
(2) Removal of the top vertical-load rollers at tracks 1, 2, 5 and 8

(Ref. Fig. 401/TASK 57-41-33-991-001)
(b) Remove the nut (138), the pin (137) and the roller (147).
NOTE : Do not remove the eccentric bush.

____
(c) If necessary, remove the greaser (136) from the pin (137).
(3) Removal of the bottom vertical-load rollers at tracks 3, 4, 6, 7, 9,

10, 11 and 12
(Ref. Fig. 402/TASK 57-41-33-991-002)
(b) Remove the nut (74) and the washer (91).

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Vertical Load Rollers at Tracks 1, 2, 5 and 8
Figure 401/TASK 57-41-33-991-001

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Vertical Load Rollers at Tracks 3, 4, 6, 7, 9, 10, 11 and 12
Figure 402/TASK 57-41-33-991-002

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(d) If necessary, remove the greaser (93) from the pin (92).
(4) Removal of the top vertical-load rollers at tracks 3, 4, 6, 7, 9, 10,

11 and 12
(Ref. Fig. 402/TASK 57-41-33-991-002)
(b) Remove the nut (95).
NOTE : Do not remove the eccentric bush.

____
(d) If necessary, remove the greaser (112) from the pin (111).

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TASK 57-41-33-400-001
Installation of the Slat-Track Vertical-Load Rollers
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific lint-free cloth or tissue

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

SYNTHETIC GREASE FOR FLAP & SLAT MECHANISM
(Ref. 20-31-00)
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
76 cotter pin 57-41-05 04B-110

76 cotter pin 57-41-05 04C-110
80 cotter pin 57-41-05 09A-110
129 cotter pin 57-41-05 02B-110
129 cotter pin 57-41-05 02C-110
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-33-991-001 Fig. 401
57-41-33-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-41-33-941-051

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Subtask 57-41-33-860-050
(1) Make sure that the adjustable access platform is in position below
the applicable wing inboard and outboard leading edge, zones 521
(621) or 522 (622).
(2) Make sure that the applicable slats have been removed:
- for the rollers at slat tracks 1, 2, 3 and/or 4, remove the slat
No. 1 (Ref. TASK 27-84-63-000-001)
(Ref. TASK 27-84-64-000-001)
(Ref. TASK 27-84-65-000-001)
(Ref. TASK 27-84-66-000-001)
(Ref. TASK 27-84-67-000-001).
(3) Make sure that the applicable slat tracks have been removed:
Subtask 57-41-33-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 401/TASK 57-41-33-991-001, 402/TASK 57-41-33-991-002)
Subtask 57-41-33-420-054

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the component interface and/or
the adjacent area.
(4) If necessary, install the applicable greaser in the applicable pin.
(5) Lubricate the applicable greaser with COMMON GREASE (Material No. 04-
024) until the used grease comes out of the hole in the pin(s).
(6) Remove all unwanted grease with a clean lint-free cloth or tissue.
Subtask 57-41-33-420-050
B. Installation of the Slat-Track Vertical-Load Rollers
(1) Installation of the bottom vertical-load rollers at tracks 1, 2, 5

and 8.
(Ref. Fig. 401/TASK 57-41-33-991-001)
(a) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
pin (124).
(b) Install the roller (135) with the pin (124).

R

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(c) Install the washer (125) and the nut (134).
(d) Safety the nut (134):

- for track 1 positions, use the new cotter pin (126) and/or the
new cotter pin (127)
new cotter pin (133) .
(2) Installation of the top vertical-load rollers of tracks 1, 2, 5 and

8.
(Ref. Fig. 401/TASK 57-41-33-991-001)
pin (137).
(b) Install the roller (147) with the pin (137).
(c) Make sure that:

- the pin (137) is correctly engaged with the eccentric bush
- the angled greaser points down and forward (tracks 5 and 8 aft
positions only).
(d) Install and tighten the nut (138).
(e) Safety the nut (138):

new cotter pin (146).
(3) Installation of the bottom vertical-load rollers at tracks 3, 4, 6,

7, 9, 10, 11 and 12.
pin (92).
(b) Install the roller (94) and the pin (92).
(c) Install the washer (91) and the nut (74).

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(d) Safety the nut (74):
new cotter pin (76)
new cotter pin (78)
new cotter pin (80)
new cotter pin (82)
new cotter pin (84)
new cotter pin (86)
new cotter pin (88)
(4) Installation of the top vertical-load rollers at tracks 3, 4, 6, 7,

9, 10, 11 and 12.
(Ref. Fig. 402/TASK 57-41-33-991-002)
pin (111).
(b) Install the roller (113) and the pin (111).
(c) Make sure that:

- the pin (111) is correctly engaged with the eccentric bush
- the angled greaser points down and forward (tracks 6, 7, 9 thru
12 aft positions only).
(d) Install and tighten the nut (95).
(e) Safety the nut (95):

new cotter pin (97)
new cotter pin (99)

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- for track 11 positions, use the new cotter pins (108)
Subtask 57-41-33-710-050
C. Test
(1) Lubricate the applicable rollers with COMMON GREASE (Material No. 04-
024).
(2) Make sure that the rollers that you installed operate without play.
(3) Remove all unwanted grease with a clean lint-free cloth or tissue.
5. Close-up
________
Subtask 57-41-33-410-050
A. Close Access
items.
(2) Install the applicable slat tracks:

(3) Install the applicable slats:

- for the rollers at slat tracks 1, 2, 3, and/or 4, install slat No.
1 (Ref. TASK 27-84-63-400-002)
- for the rollers at slat tracks 5 and/or 6, install slat No. 2
(Ref. TASK 27-84-64-400-002)
(Ref. TASK 27-84-65-400-002)
(Ref. TASK 27-84-66-400-002)
(Ref. TASK 27-84-67-400-002).
Subtask 57-41-33-865-052
breaker(s):
5CV, 7CV.

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R
CES
Subtask 57-41-33-942-050
control lever.

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ACCESS PANELS AND COVERS - REMOVAL/INSTALLATION
_______________________________________________
TASK 57-41-37-000-004
Removal of the Pressure-Relief Panels 521AB(621AB), 521CB(621CB), 521EB(621EB),

522AB(622AB), 522CB(622CB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

3. __________
Job Set-up
Subtask 57-41-37-941-062
R (2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER

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R (3) Put a warning notice in the cockpit to tell persons not to operate
R the slats.
R (4) Put the adjustable access platform in position below the applicable
R pressure-relief panel to be removed.
R Subtask 57-41-37-865-072
R B. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 4. Procedure
_________
R Subtask 57-41-37-020-052
R A. Removal of the Pressure-Relief Panels 521AB(621AB), 521CB(621CB),

R 521EB(621EB), 522AB(622AB), 522CB(622CB)
R NOTE : On many of the pressure-relief panels, the screws that retain the
____
R panel have different lengths. Make a record of the position of
R each screw as it is removed.
R (1) For the panel 521AB(621AB):
R (a) Hold the panel (1) and remove the screws (2).
R (b) Carefully remove the panel (1).
R (2) For the panel 521CB(621CB):
R (a) Hold the panel (3) and remove the screws (4).
R (3) For the panel 521EB(621EB):
R (a) Hold the panel (5). Remove the four screws (6) and the screws
R (7).

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R (4) For the panel 522AB(622AB):
R (a) Hold the panel (8). Remove the four screws (9) and the screws
R (10).
R (5) For the panel 522CB(622CB):
R (a) Hold the panel (11). Remove the screw (12) and the screws (13).

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TASK 57-41-37-400-002
Installation of the Pressure-Relief Panels 521AB(621AB), 521CB(621CB),

521EB(621EB), 522AB(622AB), 522CB(622CB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non-metallic scraper
R (0.00 to 9.00 lbf.ft)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific talcum powder

Material No. 05-013A C Z-24.223
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
3. __________
Job Set-up
Subtask 57-41-37-941-063
(3) Make sure that the warning notice is in position in the cockpit to
tell persons not to operate the slats.
the applicable pressure-relief panel to be installed.

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Subtask 57-41-37-865-073
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-216,
Subtask 57-41-37-420-055
A. Installation of the Pressure-Relief Panels 521AB(621AB), 521CB(621CB),

521EB(621EB), 522AB(622AB), 522CB(622CB)
NOTE : On many of the pressure-relief panels, the screws that retain the
____
panel have different lengths. Make sure that the correct screws
are installed in their correct positions.
(1) For the panel 521AB(621AB):
(a) Hold the panel (1) in position and install the screws (2).
(b) TORQUE tighten the screws (2) to between 0.8 and 0.9 m.daN (70.79
and 79.64 lbf.in).
(2) For the panel 521CB(621CB):
and 79.64 lbf.in).
(3) For the panel 521EB(621EB):
(a) Hold the panel (5) in position. Install the four screws (6) and
the screws (7).
(b) TORQUE tighten the screws (6) and (7) to between 0.8 and 0.9
m.daN (70.79 and 79.64 lbf.in).

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(a) Hold the panel (8) in position. Install the five screws (9) and
the screws (10).
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (11) in position. Install the screw (12) and the
screws (13).
m.daN (70.79 and 79.64 lbf.in).
R **ON A/C 106-149, 217-249, 251-299, 301-399, 401-499, 501-509, 511-526,

R 528-599,
Subtask 57-41-37-420-055-A
A. Installation of the Pressure-Relief Panels 521AB(621AB), 521CB(621CB),

521EB(621EB), 522AB(622AB), 522CB(622CB)
NOTE : On many of the pressure-relief panels, the screws that retain the
____
panel have different lengths. Make sure that the correct screws
are installed in their correct positions.
(b) TORQUE tighten the screws (2) to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(39.82 and 44.24 lbf.in).
(3) For the panel 521EB(621EB):
the screws (7).

R

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201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

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511-526, 528-599,
CES
m.daN (39.82 and 44.24 lbf.in).
the screws (10).
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (11) in position. Install the screw (12) and the
screws (13).
m.daN (39.82 and 44.24 lbf.in).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-390-055
B. Sealant
_______
MATERIAL.
(1) Do an inspection of the sealant between the trailing edge of the

panel and the forward edge of the wing skin.
(2) If there is damage to the sealant, do the steps that follow:
(a) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-

003) made moist with CLEANING AGENTS (Material No. 11-026) to
clean:
- the trailing edge of the panel
- the forward edge of the bottom wing skin.
(b) Apply SPECIAL MATERIALS (Material No. 05-013A) to the trailing

edge of the panel.
(c) Apply SEALANTS (Material No. 09-005) to the interface between the
trailing edge of the panel and the forward edge of the wing skin.

R

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57-41-37

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(d) Let the sealant go hard then carefully remove the applicable
panel (Ref. TASK 57-41-37-000-004).
(e) Apply talcum powder to the sealant mating surfaces and install
the panel (refer to Para. 4B.).
items.
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208,
Subtask 57-41-37-220-050
C. Dimensional Checks
(1) Measure the into/out of wind step tolerances of the pressure-relief

panels across the line of flight. These must be as follows:
(a) For the panel leading edge:

- maximum 0.3 mm (0.0118 in.) above wing surface (into wind)
- maximum 0.6 mm (0.0236 in.) below wing surface (out of wind).
(b) For the panel trailing edge:

- maximum 0.3 mm (0.0118 in.) below wing surface (into wind)
- maximum 1.0 mm (0.0393 in.) above wing surface (out of wind).
(2) Measure the step tolerances of the pressure-relief panel ends across
the line of flight. These must be as follows:
(a) For the panel ends:

- maximum 2.0 mm (0.0787 in.) above or below the adjacent panel
end (DIM X)
- maximum 2.0 mm (0.0787 in.) above or below the adjacent wing
surface (DIM Y).
(3) Measure the clearance between the D-nose skin and the leading edges
of the pressure-relief panels. The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(4) Measure the clearance at the inboard and outboard edges of the
pressure-relief panels. The clearance must be between 0.5 mm (0.0196
in.) and 3.5 mm (0.1377 in.).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-235, 239-249, 251-299, 301-399, 401-499,
57-41-37

Page 409
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501-509, 511-526, 528-599,
CES
(5) Measure the clearance at the trailing edges of the pressure-relief
panels between:
- the wing-skin and the edges of the panels (that are parallel to the
panel leading edges), the clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.)
- the wing-skin and the edges of the panel cut-outs (that are not
parallel to the panel leading edges), the clearances must be
between 0.5 mm (0.0196 in.) and 5.5 mm (0.2165 in.).
R **ON A/C 106-149, 157-199, 209-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-41-37-220-050-A

panels across the line of flight. These must be as follows:



end (DIM X)
surface (DIM Y).
of the pressure-relief panels. The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
pressure-relief panels. The clearance must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 410
Feb 01/10
511-526, 528-599,
CES
(5) Measure the clearance at the trailing edges of the pressure-relief
panels between:
R panel leading edges), the minimum clearance must be 0.5 mm (0.0196
in.)
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-074
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-060

EFF :

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Page 411
Nov 01/08

CES
TASK 57-41-37-000-003
Removal of the Access Panel 522AT(622AT)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 412
Aug 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-003, 051-052,
57-41-37-991-018 Fig. 401
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-41-37-991-018-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-41-37-941-060
Subtask 57-41-37-860-064
(2) Make sure that the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is
the slats.
(4) Put the access platform in position below the applicable access panel
522AT(622AT).

EFF :

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Page 413
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CES
Subtask 57-41-37-865-069
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-003, 051-052,
(Ref. Fig. 401/TASK 57-41-37-991-018)
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-41-37-991-018-A)
**ON A/C 001-003, 051-052,
Subtask 57-41-37-020-051
A. Removal of the Access Panel 522AT(622AT)
NOTE : The access panel (2) is attached to the wing skin with five
____
different lengths of bolt. Make a record of the position of each
bolt as it is removed.
(1) Hold the access panel (2) and remove the bolts as follows:
- the fifteen bolts (1)
- the five bolts (5)
- the four bolts (3)
- the bolt (4)
- the bolt (6).

EFF :

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Page 414
Feb 01/10

CES
Access Panel 522AT(622AT) - Location and Detail
Figure 401/TASK 57-41-37-991-018

R

EFF :

001-003, 051-052, 57-41-37

Page 415
May 01/05

CES
Access Panel 522AT(622AT) - Location and Detail
Figure 401A/TASK 57-41-37-991-018-A

R

EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 416
Feb 01/10
511-526, 528-599,
CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 57-41-37-020-051-A
A. Removal of the Access Panel 522AT(622AT)
NOTE : The access panel (2) is attached to the wing skin with five
____
different lengths of screw. Make a record of the position of each
screw as it is removed.
(1) Hold the access panel (2) and remove the screws as follows:
- the fifteen screws (1)
- the five screws (5)
- the four screws (3)
- the screw (4)
- the screw (6).

R

EFF : 004-049, 053-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 417
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-41-37-400-003
Installation of the Access Panel 522AT(622AT)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)

EFF :

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Page 418
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

INTERFAY SEALANT (Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-003, 051-052,
57-41-37-991-018 Fig. 401
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-41-37-991-018-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-41-37-941-061
(2) Make sure that the slats are fully extended (Ref. TASK 27-80-00-866-
004).

EFF :

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Page 419
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CES
applicable access panel 522AT(622AT).
Subtask 57-41-37-865-070
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-003, 051-052,
(Ref. Fig. 401/TASK 57-41-37-991-018)
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-41-37-991-018-A)
**ON A/C ALL
Subtask 57-41-37-210-057
_______
MATERIAL.

EFF :

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CES
(2) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-003)
made moist with CLEANING AGENTS (Material No. 11-026) to clean:
- the interface of the aircraft structure
- the mating surfaces of the access panel (2).
(3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
structure.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
of the access panel (2).
items.
R **ON A/C 001-003, 051-052,
Subtask 57-41-37-420-054
B. Installation of the Access Panel 522AT(622AT)
CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(1) Hold the access panel (2) in position.
(2) Loosely install the bolts in their correct positions as follows:

- the fifteen bolts (1)
- the five bolts (5)
- the four bolts (3)
- the bolt (4)
- the bolt (6).
(3) TORQUE tighten the bolts gradually to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
(4) Make sure that the access panel (2) is correctly aligned with the
adjacent panels.

EFF :

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CES
R **ON A/C 004-049, 053-099, 101-149, 151-199, 201-249, 251-299, 301-399,
R 401-499, 501-509, 511-526, 528-599,
Subtask 57-41-37-420-054-A
B. Installation of the Access Panel 522AT(622AT)
CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
(2) Loosely install the screws in their correct positions as follows:

- the fifteen screws (1)
- the five screws (5)
- the four screws (3)
- the screw (4)
- the screw (6).
(3) TORQUE tighten the screws gradually to between 0.45 and 0.5 m.daN
(39.82 and 44.24 lbf.in).
adjacent panels.
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-071
breaker(s):
5CV, 7CV.
Subtask 57-41-37-410-059
B. Close Access

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Subtask 57-41-37-942-059

EFF :

ALL 57-41-37

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Aug 01/04
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CES
TASK 57-41-37-000-005
Removal of the NACA Duct Panel 521BB(621BB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
57-41-37-991-022 Fig. 402

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3. __________
Job Set-up
Subtask 57-41-37-941-065
the slats.
Subtask 57-41-37-865-076
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 402/TASK 57-41-37-991-022)
Subtask 57-41-37-010-063
A. Get Access
(1) Put the access platform in position below the applicable NACA duct
panel 521BB(621BB).
(2) Remove the pressure-relief panels 521AB(621AB) and 521CB(621CB)

adjacent to the NACA duct panel (1) (Ref. TASK 57-41-37-000-004).
Subtask 57-41-37-020-057
B. Removal of the NACA Duct Panel 521BB(621BB)
NOTE : Some of the screws that hold the NACA duct panel (1) in position
____
are longer than the others. Make a record of the position of each

EFF :

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Aug 01/04
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NACA Duct Panel 521BB(621BB) - Location and Detail
Figure 402/TASK 57-41-37-991-022

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Page 426
Aug 01/04
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(1) Hold the panel (1). Remove the three screws (2) and the four screws
(3).
(2) Carefully remove the panel (1).
(3) Remove the packer (4).

EFF :

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CES
TASK 57-41-37-400-005
Installation of the NACA Duct Panel 521BB(621BB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
521AB(621AB), 521CB(621CB), 521EB(621EB),
522AB(622AB), 522CB(622CB)
57-41-37-991-022 Fig. 402

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Page 428
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3. __________
Job Set-up
Subtask 57-41-37-941-066
Subtask 57-41-37-865-077
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-41-37-010-064
C. Get Access
applicable NACA duct panel 521BB(621BB).
(2) Make sure that the pressure-relief panels 521AB(621AB) and

521CB(621CB) are removed (Ref. TASK 57-41-37-000-004).
4. Procedure
_________
(Ref. Fig. 402/TASK 57-41-37-991-022)
Subtask 57-41-37-210-059
items.

EFF :

ALL 57-41-37

Page 429
Aug 01/04
R
CES
Subtask 57-41-37-420-059
B. Installation of the NACA Duct Panel 521BB(621BB)
NOTE : Some of the screws that retain the NACA Duct panel (1) are longer
____
than the others. Make sure that the correct screws are installed
in the correct positions.
(1) Hold the panel (1) in position. Make sure that the packer (4) is
correctly installed.
(2) Install the four screws (3) and the three screws (2).
5. Close-up
________
Subtask 57-41-37-410-061
A. Close Access
(1) Install the pressure-relief panels 521AB(621AB) and 521CB(621CB)

adjacent to the NACA duct panel (1) (Ref. TASK 57-41-37-400-002).
Subtask 57-41-37-865-078
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-061

EFF :

ALL 57-41-37

Page 430
Aug 01/04
R
CES
TASK 57-41-37-000-006
Removal of the Access Panels 522FB(622FB), 522JB(622JB), 522KB(622KB),

522LB(622LB), 522NB(622NB), 522QB(622QB), 522SB(622SB), 522UB(622UB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-41-37-991-023 Fig. 403

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R
CES
3. __________
Job Set-up
Subtask 57-41-37-941-064
the slats.
access panel to be removed.
Subtask 57-41-37-865-075
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 403/TASK 57-41-37-991-023)
Subtask 57-41-37-020-056
A. Removal of the Access Panels
NOTE : On many of the access panels, the screws that retain the panels
____
have different lengths. Make a record of the position of each
(1) For the panel 522FB(622FB):
(a) Hold the panel (1). Remove the four screws (2) and the screws
(3).
(b) Carefully remove the panel (1).

EFF :

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INTENTIONALLY BLANK

R

57-41-37

Page 433
Aug 01/04

CES
Access Panels - Location and Detail

EFF :

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Page 434
Aug 01/04
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CES

EFF :

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Page 435
Aug 01/04
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EFF :

ALL 57-41-37

Page 436
Aug 01/04
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CES

R

EFF :

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Page 437
Aug 01/04

CES
(2) For the panel 522JB(622JB):
(a) Hold the panel (4) and remove the screws (5).
(b) Remove the bolt (6) from the lanyard and carefully remove the
panel (4).
(3) For the panel 522KB(622KB):
(a) Hold the panel (7). Remove the three screws (8) and the screws
(9).
(4) For the panel 522LB(622LB):
(a) Hold the panel (10). Remove the three screws (11) and the screws
(12).
(5) For the panel 522NB(622NB):
(a) Hold the panel (13). Remove the five screws (14) and the screws
(15).
(6) For the panel 522QB(622QB):
(a) Hold the panel (16). Remove the five screws (17) and the screws
(18).
(7) For the panel 522SB(622SB):
(a) Hold the panel (19). Remove the four screws (20) and the screws
(21).
(8) For the panel 522UB(622UB):
(a) Hold the panel (22). Remove the two screws (23) and the screws
(24).

R

EFF :

ALL 57-41-37

Page 438
Aug 01/04

CES

EFF :

ALL 57-41-37

Page 439
Aug 01/04
R
CES
TASK 57-41-37-400-006
Installation of the Access Panels 522FB(622FB), 522JB(622JB), 522KB(622KB),

522LB(622LB), 522NB(622NB), 522QB(622QB), 522SB(622SB), 522UB(622UB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)

EFF :

ALL 57-41-37

Page 440
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific talcum powder

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

521CB(621CB), 521EB(621EB), 522AB(622AB),
522CB(622CB)
57-41-37-991-023 Fig. 403
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-41-37-991-020 Fig. 404
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-41-37-941-067

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Page 441
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CES
the applicable access panel to be installed.
Subtask 57-41-37-865-079
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 403/TASK 57-41-37-991-023)
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-216,
Subtask 57-41-37-420-060
A. Installation of the Access Panels 522FB(622FB), 522JB(622JB),

522KB(622KB), 522LB(622LB), 522NB(622NB), 522QB(622QB), 522SB(622SB),
522UB(622UB)
NOTE : On many of the access panels, the screws that retain the panel
____
have different lengths. Make sure that the correct screws are
installed in their correct positions.
the screws (3).
m.daN (70.79 and 79.64 lbf.in).
(a) Attach the lanyard with the bolt (6), hold the panel (4) in
position and install the screws (5).

EFF :

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Page 442
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and 79.64 lbf.in).
(a) Hold the panel (7) in position. Install the three screws (8) and
the screws (9).
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (10) in position. Install the three screws (11)
and the screws (12).
m.daN (70.79 and 79.64 lbf.in).
the screws (15).
m.daN (70.79 and 79.64 lbf.in).
the screws (18).
m.daN (70.79 and 79.64 lbf.in).
the screws (21).
m.daN (70.79 and 79.64 lbf.in).
(a) Hold the panel (22) in position. Install the two screws (23) and
the screws (24).

EFF :
201-216,
001-049, 051-099, 101-105, 151-199, 57-41-37

Page 443
Aug 01/08
R
CES
R **ON A/C 106-149, 217-249, 251-299, 301-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 57-41-37-420-060-A
A. Installation of the Access Panels 522FB(622FB), 522JB(622JB),

522KB(622KB), 522LB(622LB), 522NB(622NB), 522QB(622QB), 522SB(622SB),
522UB(622UB)
NOTE : On many of the access panels, the screws that retain the panel
____
have different lengths. Make sure that the correct screws are
the screws (3).
m.daN (39.82 and 44.24 lbf.in).
(a) Attach the lanyard with the bolt (6), hold the panel (4) in
position and install the screws (5).
(39.82 and 44.24 lbf.in).
(a) Hold the panel (7) in position. Install the three screws (8) and
the screws (9).
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (10) in position. Install the three screws (11)
and the screws (12).
m.daN (39.82 and 44.24 lbf.in).

R

EFF : 106-149, 217-249, 251-299, 301-399,
401-499, 501-509, 511-526, 528-599,
57-41-37

Page 444
Feb 01/10

CES
the screws (15).
m.daN (39.82 and 44.24 lbf.in).
the screws (18).
m.daN (39.82 and 44.24 lbf.in).
the screws (21).
m.daN (39.82 and 44.24 lbf.in).
(a) Hold the panel (22) in position. Install the two screws (23) and
the screws (24).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-390-056
B. Sealant
_______
MATERIAL.
(1) Do an inspection of the sealant between the trailing edge of the

panel and the forward edge of the wing skin.

R

EFF : 106-149, 157-199, 209-249, 251-299,
301-399, 401-499, 501-509, 511-526, 528-599,
57-41-37

Page 445
Feb 01/10

CES
(2) If there is damage to the sealant, do the steps that follow:
(a) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-

003) made moist with CLEANING AGENTS (Material No. 11-026) to
clean:
- the trailing edge of the panel
- the forward edge of the bottom wing skin.
(b) Apply SPECIAL MATERIALS (Material No. 05-013A) to the trailing

edge of the panel.
(c) Apply SEALANTS (Material No. 09-005) to the interface between the
trailing edge of the panel and the forward edge of the wing skin.
(d) Let the sealant go hard then carefully remove the applicable
panel (Ref. TASK 57-41-37-000-004).
(e) Apply talcum powder to the sealant mating surfaces and install
the panel (refer to Para. 4B.).
items.
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-220-052-B
(Ref. Fig. 404/TASK 57-41-37-991-020)
(1) Measure the into/out of wind step tolerances of the access panels
across the line of flight. These must be as follows:


of the access panels. The clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 446
Feb 01/10
511-526, 528-599,
CES
Typical Leading Edge Panels - Tolerances
Figure 404/TASK 57-41-37-991-020

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Page 447
Aug 01/04
R
CES
(3) Measure the clearance at the inboard and outboard edges of the access
panels. The clearance must be between 0.5 mm (0.0196 in.) and 4.5 mm
(0.1771 in.).
(4) Measure the clearance at the trailing edges of the access panels
between:
in.) and 4.5 mm (0.1771 in.)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-220-052
(Ref. Fig. 404/TASK 57-41-37-991-020)
(1) Measure the into/out of wind step tolerances of the access panels
across the line of flight. These must be as follows:


(2) Measure the step tolerances of the access panel ends across the line
of flight. These must be as follows:

end (DIM X)
surface (DIM Y).
of the access panels. The clearance must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 448
Feb 01/10
511-526, 528-599,
CES
(4) Measure the clearance at the inboard and outboard edges of the access
panels. The clearance must be between 0.5 mm (0.0196 in.) and 5.5 mm
(0.2165 in.).
(5) Measure the clearance at the trailing edges of the access panels
between:
in.) and 4.5 mm (0.1771 in.)
parallel to the panel leading edges), the clearance must be a
minimum of 0.5 mm (0.0196 in.).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-080
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-062

EFF :

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Page 449
Aug 01/09
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INTENTIONALLY BLANK

R

57-41-37

Page 450
May 01/05

CES
TASK 57-41-37-000-008
Removal of the Access Panel 522WB(622WB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-41-37-991-027 Fig. 405

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CES
3. __________
Job Set-up
Subtask 57-41-37-941-070
the slats.
522(622).
Subtask 57-41-37-865-084
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 405/TASK 57-41-37-991-027)
Subtask 57-41-37-020-059
A. Removal of the Access Panel 522WB(622WB)
(1) Push in each screw (1) (against spring pressure) and turn 45 degrees
clockwise to release the panel (2).
(2) Remove the panel (2) and let the panel hang on its lanyard.

EFF :

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Access Panel (522WB(622WB) - Location and Detail
Figure 405/TASK 57-41-37-991-027

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Aug 01/04

CES
TASK 57-41-37-400-008
Installation of the Access Panel 522WB(622WB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11-00-00-370-002 Application of Identification and Marking Paints

57-41-37-991-027 Fig. 405

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CES
3. __________
Job Set-up
Subtask 57-41-37-941-071
Subtask 57-41-37-865-085
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 405/TASK 57-41-37-991-027)
Subtask 57-41-37-420-062
A. Installation of the Access Panel 522WB(622WB)
(1) Hold the panel (2) in position and turn the two screws (1) 45 degrees
counterclockwise until they lock into position (with spring
pressure).
(2) Make sure that the paint strip on each screw (1) aligns with the
paint strip on the panel (2).
(3) If the paint strip is missing or damaged, make new. Refer to the
(Ref. TASK 11-00-00-370-002) procedure.

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CES
5. Close-up
________
Subtask 57-41-37-865-086
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-064

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CES
R TASK 57-41-37-000-009
R Removal of the Access Panel 521BT(621BT)
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific warning notice
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 27-80-00-866-004 Extending the Slats on the Ground

R 57-41-37-991-028 Fig. 406
R 3. __________
Job Set-up
R Subtask 57-41-37-941-072

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May 01/05

CES
Subtask 57-41-37-860-067
the slats.
521BT(621BT).
Subtask 57-41-37-865-087
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 406/TASK 57-41-37-991-028)
Subtask 57-41-37-020-060
A. Removal of the Access Panel 521BT(621BT)
NOTE : The access panel (3) is attached to the wing skin with four
____
- the thirteen screws (1)
- the eleven screws (4)
- the screw (2)
- the screw (5).

EFF :

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Nov 01/07

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R Access Panel 521BT(621BT) - Location and Detail
R Figure 406/TASK 57-41-37-991-028

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May 01/05

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TASK 57-41-37-400-009
Installation of the Access Panel 521BT(621BT)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-37-991-028 Fig. 406
3. __________
Job Set-up
Subtask 57-41-37-941-073
Subtask 57-41-37-860-068
004).
applicable access panel 521BT(621BT).
Subtask 57-41-37-865-088
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Nov 01/07

CES
R 4. Procedure
_________
R (Ref. Fig. 406/TASK 57-41-37-991-028)
R Subtask 57-41-37-210-063
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
R MATERIAL.
R THIS MATERIAL IS DANGEROUS.
R (2) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-003)

R made moist with CLEANING AGENTS (Material No. 11-026) to clean:
R - the interface of the aircraft structure
R - the mating surfaces of the access panel (3).
R (3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
R structure.
R (4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
R of the access panel (3).
R items.
R Subtask 57-41-37-420-063
R B. Installation of the Access Panel 521BT(621BT)
R CAUTION : MAKE SURE THAT THE ACCESS PANEL SCREWS ARE INSTALLED IN THEIR
_______
R CORRECT POSITIONS. INCORRECT INSTALLATION OF THE SCREWS CAN
R CAUSE DAMAGE TO THE SLATS DURING SLAT MOVEMENT.
R (1) Hold the access panel (3) in position.
R (2) Loosely install the screws in their correct positions as follows:

R - the thirteen screws (1)
R - the eleven screws (4)
R - the screw (2)
R - the screw (5).
R (3) Tighten the screws gradually.

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Page 462
May 01/05

CES
adjacent panels.
5. Close-up
________
Subtask 57-41-37-865-089
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-069
flap/slat lever control.
Subtask 57-41-37-942-065

EFF :

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Nov 01/07

CES
R TASK 57-41-37-000-010
R Removal of the Access Panel 521GB(621GB)
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-41-37-991-029 Fig. 407
R 3. __________
Job Set-up
R Subtask 57-41-37-941-074

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May 01/06

CES
Subtask 57-41-37-860-070
the slats.
521GB(621GB).
Subtask 57-41-37-865-090
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 407/TASK 57-41-37-991-029)
Subtask 57-41-37-020-061
A. Removal of the Access Panel 521GB(621GB)
(1) Hold the access panel (1) and remove the screws (2).

EFF :

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Page 465
Nov 01/07

CES
R Access Panel 521GB(621GB) - Location and Detail
R Figure 407/TASK 57-41-37-991-029

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May 01/06

CES
TASK 57-41-37-400-010
Installation of the Access Panel 521GB(621GB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 57-41-37-400-002 Installation of the Pressure-Relief Panels
R 521AB(621AB), 521CB(621CB), 521EB(621EB),
R 522AB(622AB), 522CB(622CB)
57-41-37-991-029 Fig. 407
3. __________
Job Set-up
Subtask 57-41-37-941-076
Subtask 57-41-37-860-072
004).
applicable access panel 521GB(621GB).
Subtask 57-41-37-865-092
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 407/TASK 57-41-37-991-029)
Subtask 57-41-37-210-066
_______
MATERIAL.
(2) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-003)

made moist with CLEANING AGENTS (Material No. 11-026) to clean:
- the interface of the aircraft structure
- the mating surfaces of the access panel (1).
structure.
(4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
of the access panel (1).
items.
Subtask 57-41-37-420-066
R B. Installation of the Access Panel 521GB(621GB)
(1) Hold the access panel (1) in position and loosely install the screws
(2).
(2) Set the access panel (1) so that:

- there is clearance of 1.5 mm (0.0590 in.) +/- 0.5 mm (0.0196 in.)
all around with adjacent panels.
R NOTE : This does not include the clearance between panel 521GB(621GB)
____
R and panel 521EB(621EB). For this clearance refer to (Ref. TASK
R 57-41-37-400-002).
(3) Tighten the screws (2) gradually.

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Page 469
Aug 01/08

CES
5. Close-up
________
Subtask 57-41-37-865-093
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-073
flap/slat lever control.
Subtask 57-41-37-942-066

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Page 470
Nov 01/07

CES
R TASK 57-41-37-000-011
R Removal of the Access Panel 521HB(621HB)
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-41-37-991-030 Fig. 408
R 3. __________
Job Set-up
R Subtask 57-41-37-941-075

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CES
Subtask 57-41-37-860-071
the slats.
521HB(621HB).
Subtask 57-41-37-865-091
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 408/TASK 57-41-37-991-030)
Subtask 57-41-37-020-062
A. Removal of the Access Panel 521HB(621HB)
NOTE : The access panel (1) is attached to the wing skin with two
____
- the screw (2)
- the seven screws (3).

EFF :

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Nov 01/07

CES
R Access Panel 521HB(621HB) - Location and Detail
R Figure 408/TASK 57-41-37-991-030

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Page 473
May 01/06

CES
TASK 57-41-37-400-011
Installation of the Access Panel 521HB(621HB)
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 474
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-41-37-991-030 Fig. 408
3. __________
Job Set-up
Subtask 57-41-37-941-077
Subtask 57-41-37-860-074
004).
applicable access panel 521HB(621HB).

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CES
R Subtask 57-41-37-865-094
R C. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 4. Procedure
_________
R (Ref. Fig. 408/TASK 57-41-37-991-030)
R Subtask 57-41-37-210-065
R WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE SPECIAL
_______
R MATERIAL.
R THIS MATERIAL IS DANGEROUS.
R (2) Use a non-metallic scraper and a MISCELLANEOUS (Material No. 19-003)

R made moist with CLEANING AGENTS (Material No. 11-026) to clean:
R - the interface of the aircraft structure
R - the mating surfaces of the access panel (1).
R (3) Apply SEALANTS (Material No. 09-005) to the interface of the aircraft
R structure.
R (4) Apply SPECIAL MATERIALS (Material No. 05-013A) to the mating surfaces
R of the access panel (1).
R items.
R Subtask 57-41-37-420-065
R B. Installation of the Access Panel 521HB(621HB)
R NOTE : The access panel (1) is attached to the wing skin with two
____
R different lengths of screw. Make sure that the correct screws are
R installed in their correct positions.

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Page 476
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CES
(2) Loosely install the screws in their correct position as follows:

- the screw (2)
- the seven screws (3).
(3) Set the access panel (1) so that:

- edge X is set 1.5 mm (0.0590 in.) +/- 1.0 mm (0.0393 in.) from the
nose skin, along the full length of the panel.
(4) Tighten the screws gradually.
(5) Fill the clearance between the access panel (1) and the lower wing
skin panel with SEALANTS (Material No. 09-016). Fill over the width
of the pylon rib only.
5. Close-up
________
Subtask 57-41-37-865-095
breaker(s):
5CV, 7CV
Subtask 57-41-37-860-075
Subtask 57-41-37-942-067

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CES
ACCESS PANELS AND COVERS - REPAIRS
__________________________________
TASK 57-41-37-350-001
Repair to the Leading Edge Pressure-Relief Panel 521AB(621AB) After it has

Operated
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific cutting tool
No specific extrusion gun
No specific lint-free cloth
No specific masking tape
No specific spatula
No specific suction cup

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Page 801
Aug 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-004
WHITE TALCUM POWDER (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
140 seal 57-41-37 01 -150

140 seal 57-41-37 01K-150
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-008 Fig. 801
57-41-37-991-009 Fig. 802
57-41-37-991-013 Fig. 803

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Page 802
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-016 Fig. 804
**ON A/C 301-399,
57-41-37-991-016-A Fig. 804A
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-017 Fig. 805
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-41-37-991-014 Fig. 806
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-41-37-941-053
slat and the pneumatic systems.
(2) Put the access platform in position below the applicable

pressure-relief panels:
For the LH wing:
- below the panels 521AB and 521CB
For the RH wing:
- below the panels 621AB and 621CB.

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Page 803
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CES
Subtask 57-41-37-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________

57-41-37-991-013)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 805/TASK 57-41-37-991-017)
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-051
A. Repair of the Leading Edge Pressure-Relief Panel 521AB(621AB) After it

has Operated
(1) Remove the bolts (10).
(2) Carefully remove the pressure-relief panel 521AB(621AB) (9).
(3) When you remove the pressure-relief panel (9) a part of the landings
(1), (3) and (6) will fall. Make a note of the related position of
these landings and keep them for later assembly.

EFF :

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Page 804
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CES
Leading Edge Pressure-Relief Panel 521AB(621AB) - Location and Detail
Figure 801/TASK 57-41-37-991-008

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Page 805
Nov 01/01
R
CES
Leading Edge Pressure-Relief Panel 521CB(621CB) - Location and Detail
Figure 802/TASK 57-41-37-991-009

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Page 806
Nov 01/01
R
CES
INTENTIONALLY BLANK

R

57-41-37

Page 807
Nov 01/01

CES
R Leading Edge Pressure-Relief Panels - Details

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Page 808
May 01/08

CES
R Leading Edge Pressure-Relief Panels - Details

EFF :

ALL 57-41-37

Page 809
May 01/08

CES
Typical Leading Edge Pressure-Relief Panel End Step Tolerance - Details
Figure 804/TASK 57-41-37-991-016

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-41-37

Page 810
Feb 01/10
528-599,
CES
R Typical Leading Edge Pressure-Relief Panel End Step Tolerance - Details
R Figure 804A/TASK 57-41-37-991-016-A

R

EFF :

301-399, 57-41-37

Page 811
May 01/04

CES
Leading Edge Pressure-Relief Panel - Trailing Edge Gap-Seal -
Location and Detail

R EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,

57-41-37 Page 812
Feb 01/10
528-599,
CES
Leading Edge Pressure-Relief Panel - Trailing Edge Gap-Seal -
Location and Detail

R EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,

57-41-37 Page 813
Feb 01/10
528-599,
CES
(5) Carefully remove the pressure-relief panel 521CB(621CB) (30).
(6) Remove the nuts (2) and the bolts (16) (Ref. SRM 514211).
(7) Remove the part of the landing (1) that is attached to the aircraft
structure.
structure.
structure.
(12) Remove and discard the rivets (15) (Ref. SRM 514211).
(13) Remove and discard the forward angle (14).
NOTE : The forward angle (12) and the forward angle (33) is the same
____
item. The forward angle (12) or (33) attaches the two pressure
relief panels 521AB(621AB) and 521CB(621CB) to the aircraft
structure.
(17) Clean these items with a lint-free cloth made moist with CLEANING
AGENTS (Material No. 11-026):
- the forward sub-spar (13) and (32)
- the landings (1), (3) and (6)
- the landing (1), (3) and (6) interfaces and the adjacent areas.
(18) Examine the two parts of the landings (1), (3) and (6) for damage,
discard those that are damaged.
(19) Assemble the landings (1), (3) and (6) as follows:
(a) Put the two parts of the applicable landing together.
(b) Install the spacers (122) and the washers (121).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 814
Feb 01/08

CES
(c) Install the shear rivets (120) (Ref. SRM 514211).
(d) Make sure that the two parts of the landings can move on the
spacers (122).
(20) Examine the pressure-relief panels (9) and (30) for damage. Discard
those that are damaged.
(21) Put the new plate nuts (130) and the new spacers (131) in position on
the new forward angle (14) (Ref. SRM 574118).
(22) Install the rivets (132) (Ref. SRM 514211).
(23) Apply SEALANTS (Material No. 09-001) to the mating faces of the
forward angle (14) and the forward sub-spar (13).
(24) Put the forward angle (14) in position on the forward sub-spar (13)
and install the rivets (15) (Ref. SRM 514211).
____
structure.
forward angle (12) and the forward sub-spar (13) and (32).
and (32). Install the rivets (11) and (34) (Ref. SRM 514211).
landing (6) and the aircraft structure.
(30) Put the landing (6) in position.
(31) Install the bolts (7) and the nuts (5) (Ref. SRM 514211).
(33) Put the landing (3) in position and install the bolts (8) and the
nuts (4) (Ref. SRM 514211).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 815
Feb 01/08

CES
(37) Examine the seals (140) around the pressure-relief panels (9) and
(30) for damage and correct condition. Replace damaged seals as
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)
(a) Remove the damaged length of seal (140) with a non-metallic

scraper.
(b) Clean the applicable area of the panel with a lint-free cloth
(c) Cut to length a new seal (140).
(d) Put the new seal (140) in position on the panel.
(e) Cut the corners of the new seal (140) to make a continuous
surface at the corner joints.
(f) Remove the protective back from the new seal (140) and install
the seal on the panel.
(g) Use a suitable cutting tool to remove the seal from the holes X.
The diameter of the hole X is between 5.75 mm (0.2263 in.) and
6.25 mm (0.2460 in.).
items.
(39) Put the pressure-relief panel (9) in position and install the bolts
(10).
(28).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 816
Feb 01/08

CES
panels (9) and (30) across the line of flight. These must be as
follows:


(Ref. Fig. 804/TASK 57-41-37-991-016)

end (DIM X)
surface (DIM Y).
(43) If an into/out of wind step or an end step is not in tolerance,

continue as follows:
(a) Calculate the necessary thickness of the spacer (123) required to

make the step correct.
(b) Get the correct thickness of spacer (123) (Ref. SRM 574126).
(c) Remove the applicable bolts (10) and/or (28) and the applicable
pressure-relief panel (9) and/or (30).
(d) Put the spacer (123) in position on the applicable landing.
(e) Drill the applicable landing and the spacer (123) to a diameter
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. SRM
514411).
(f) Remove the sharp edges from the applicable landing and the spacer
(123).
(g) Put the spacer (123) in position on the applicable landing and
install the rivets (124) (Ref. SRM 514211).
(h) Install the applicable pressure-relief panel (9) and/or (30) with
the bolts (10) and/or (28).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 817
Feb 01/08

CES
Leading Edge Pressure-Relief Panels - Seal Location

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Page 818
Nov 01/01

CES

EFF :

ALL 57-41-37

Page 819
Nov 01/01

CES

EFF :

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Page 820
Nov 01/01

CES
(i) Do again step (41) and step (42).
of the pressure-relief panels (9) and (30). The clearance must be
pressure-relief panels (9) and (30). The clearance must be between
0.5 mm (0.0196 in.) and 5.5 mm (0.2165 in.).
(46) At the trailing edges of the pressure-relief (9) and (30), measure
the clearance between:
- the wing-skin and the edges of the panel (that are parallel to the
in.) and 5.5 mm (0.2165 in.)
parallel to the leading edges), the clearance must be between 0.5
mm (0.0196 in.) and 7.0 mm (0.2755 in.).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-051-A

has Operated
(3) When you remove the pressure-relief panel (9) a part of the landings
(1), (3) and (6) will fall. Make a note of the related position of
these landings and keep them for later assembly.
structure.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 821
Feb 01/10
511-526, 528-599,
CES
structure.
structure.
____
structure.
(18) Examine the two parts of the landings (1), (3) and (6) for damage.
Discard those that are damaged.
spacers (122).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 822
Feb 01/10
528-599,
CES
and install the rivets (15) (Ref. SRM 514211).
____
structure.
nuts (4) (Ref. SRM 514211).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 823
Feb 01/10
528-599,
CES
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.
6.25 mm (0.2460 in.).
items.
(39) Apply release agent, SPECIAL MATERIALS (Material No. 05-064) to the
trailing edge of the pressure-relief panel (9).
(10).
(28).

follows:


R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 824
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,

end (DIM X)
surface (DIM Y).


514411).
(123).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 825
Feb 01/10
528-599,
CES
of the pressure-relief panels (9) and (30). This must be between 0.5
mm (0.0196 in.) and 4.5 mm (0.1771 in.).
pressure-relief panels (9) and (30). This must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(48) At the trailing edges of the pressure-relief panels (9) and (30),
measure:
- the clearance between the wing-skin and the edges of the panels.
The clearance must be not less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-050
B. Seal Installation
(Ref. Fig. 805/TASK 57-41-37-991-017)
NOTE : The procedure that follows can be done at the subsequent servicing
____
interval.
NOTE : Seal only the clearance between the trailing edge of the
____
pressure-relief panels and the wing skin.
(1) Fully degrease the area to be filled with a MISCELLANEOUS (Material

No. 19-003), made moist with CLEANING AGENTS (Material No. 11-026).
(2) Apply masking tape around the edges of the area to be filled.
(3) Use a spatula or extrusion gun to insert SEALANTS (Material No. 09-
002B) or SEALANTS (Material No. 09-016) into the applicable prepared
area.
(4) Use a non-metallic scraper to remove unwanted sealant before it

cures.
(5) Let the sealant cure (refer to the manufacturers instructions).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 826
Feb 01/10
528-599,
CES
(6) Make sure the surface of the seal is flush with the surfaces of the
applicable pressure-relief panel (9) and/or (30) and the wing skin.
(7) Remove the masking tape from the area around the seal.
(8) Remove the applicable bolts (10) and/or (28).
(9) Remove the applicable pressure-relief panel (9) and/or (30). Use a
suction cup if necessary.
(10) Examine the seal to make sure that:

- there is a full strip of sealant along the trailing edge of the
panel opening
- there are no bubbles or spaces in the sealant
- no parts of the seal are loose.
(11) If the sealant does not make a full strip, or there are bubbles or
spaces, or the seal is loose:
(a) Use a non-metallic scraper to remove the seal.
(b) Do again steps (1) thru (11).
(12) Apply talcum powder MISCELLANEOUS (Material No. 19-004) to the mating
surface of the seal.
(13) Install the applicable pressure-relief panel (9) and/or (30) with the
applicable bolts (10) and/or (28).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-058
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-053

EFF :

ALL 57-41-37

Page 827
Nov 01/09
R
CES
INTENTIONALLY BLANK

R

57-41-37

Page 828
Nov 01/09

CES
TASK 57-41-37-350-002
Repair to the Leading Edge Pressure-Relief Panel 521CB(621CB) After it has

Operated
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific spatula

EFF :

ALL 57-41-37

Page 829
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-004
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
140 seal 57-41-37 02E-260

140 seal 57-41-37 02L-260
140 seal 57-41-37 02M-260
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-008 Fig. 801
57-41-37-991-009 Fig. 802
57-41-37-991-013 Fig. 803

EFF :

ALL 57-41-37

Page 830
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-016 Fig. 804
**ON A/C 301-399,
57-41-37-991-016-A Fig. 804A
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-017 Fig. 805
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 301-399,

R 401-499, 501-509, 511-526, 528-599,
57-41-37-991-014 Fig. 806
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-41-37-941-054
A. Job Set-up

pressure-relief panels:
For the LH wing
- below the panels 521AB and 521CB
For the RH wing
- below the panels 621AB and 621CB.

EFF :

ALL 57-41-37

Page 831
Feb 01/10

CES
Subtask 57-41-37-865-059
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________

57-41-37-991-013)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 805/TASK 57-41-37-991-017)
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-052
A. Repair of the Leading Edge Pressure-Relief Panel 521CB(621CB) After it

has Operated

_______
DO NOT SMOKE.

EFF :

ALL 57-41-37

Page 832
Feb 01/10

CES
(5) When you remove the pressure-relief panel (30), a part of the
landings (20) and (22) will fall. Make a note of the related position
of these landings and keep them for later assembly.
NOTE : The two parts of the landing (25) are connected by lanyards.
____
structure.
(9) Remove the landing (25).
structure.
____
relief panels 521CB(621CB) and 521AB(621AB) to the aircraft
structure.

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 833
Feb 01/08

CES
(18) Examine the two parts of the landings (20), (22) and (25) for damage,
discard those that are damaged.
spacers (122).
(24) Put the forward angle (31) in position on the forward sub-spar (32).
Install the rivets (29) (Ref. SRM 514211).
____
structure.

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 834
Feb 01/08

CES
nuts (23) (Ref. SRM 514211).
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.
6.25 mm (0.2460 in.).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 835
Feb 01/08

CES
items.
(10).
(28).

follows:


(Ref. Fig. 804/TASK 57-41-37-991-016)

end (DIM X)
surface (DIM Y).


514411).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 836
Feb 01/08

CES
(123).
(44) Measure the gap between the D-nose skin and the leading edges of the
pressure-relief panels (9) and (30). The gap must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
(45) Measure the gap at the inboard and outboard edges of the
(0.0196 in.) and 5.5 mm (0.2165 in.).
measure the gap between:
panel leading edges), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
parallel to the panel leading edges), the gap must be between 0.5
mm (0.0196 in.) and 7.0 mm (0.2755 in.).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-052-A

has Operated

_______
DO NOT SMOKE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 837
Feb 01/10
511-526, 528-599,
CES
NOTE : The two parts of the landing (25) are connected by lanyards.
____
structure.
structure.
____
structure.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 838
Feb 01/10
528-599,
CES
(18) Examine the two parts of the landings (20), (22) and (25) for damage.
Discard those that are damaged.
spacers (122).
____
structure.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 839
Feb 01/10
528-599,
CES
nuts (23) (Ref. SRM 514211).
follows:
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.
6.25 mm (0.2460 in.).
items.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 840
Feb 01/10
528-599,
CES
(10).
(28).

follows:


R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,

end (DIM X)
surface (DIM Y).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 841
Feb 01/10
528-599,
CES

514411).
(123).
(46) Measure the gap between the D-nose skin and the leading edges of the
(0.0196 in.) and 4.5 mm (0.1771 in.).
(0.0196 in.) and 5.5 mm (0.2165 in.).
measure:
- the gap between the wing-skin and the edges of the panels.
The gap must not be less than 0.5 mm (0.0196 in.).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 842
Feb 01/10
528-599,
CES
Subtask 57-41-37-390-051

_______
DO NOT SMOKE.
(Ref. Fig. 805/TASK 57-41-37-991-017)
NOTE : Seal only the gap between the trailing edge of the pressure-relief
____
panels and the wing skin.
(1) Degrease the area to be filled fully with a MISCELLANEOUS (Material

(2) Apply masking tape around the edges of the gap to be filled.
gap.
(4) Use a non metallic scraper to remove unwanted sealant before it

cures.
applicable pressure-relief panel (9) and/or (30) and the wing skin.
(8) Remove the applicable bolts (10) and/or (28).
(9) Remove the applicable pressure-relief panel (9) and/or (30). Use a
suction cup if necessary.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 843
Feb 01/10
528-599,
CES
panel opening
(11) If there are bubbles or spaces in the sealant, or the seal does not
make a full strip, or the seal is loose do as follows:
- use a non metallic scraper to remove the seal
- repeat steps (1) thru (11).
(13) Install the applicable pressure-relief panel (9) and/or (30) with the
applicable bolts (10) and/or (28).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-060
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-054

EFF :

ALL 57-41-37

Page 844
May 01/04
R
CES
TASK 57-41-37-350-003
Repair to the Leading Edge Pressure-Relief Panel 521EB(621EB) After it has

Operated
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific spatula

EFF :

ALL 57-41-37

Page 845
Aug 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-004
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
140 seal 57-41-37 03E-240

140 seal 57-41-37 03L-240
140 seal 57-41-37 03M-240

EFF :

ALL 57-41-37

Page 846
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
ASRM 514211
ASRM 514411
ASRM 574118
ASRM 574126
57-41-37-991-013 Fig. 803
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-016 Fig. 804
**ON A/C 301-399,
57-41-37-991-016-A Fig. 804A
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-017 Fig. 805
**ON A/C ALL
57-41-37-991-014 Fig. 806

57-41-37-991-010 Fig. 807
3. __________
Job Set-up
Subtask 57-41-37-941-055
A. Job Set-up

pressure-relief panel 521EB(621EB).

EFF :

ALL 57-41-37

Page 847
Feb 01/10

CES
Subtask 57-41-37-865-061
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 803/TASK 57-41-37-991-013)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 805/TASK 57-41-37-991-017)
**ON A/C ALL
(Ref. Fig. 806/TASK 57-41-37-991-014, 807/TASK 57-41-37-991-010)

EFF :

ALL 57-41-37

Page 848
Feb 01/10

CES
INTENTIONALLY BLANK

R

57-41-37

Page 849
May 01/08

CES
Leading Edge Pressure-Relief Panel 521EB(621EB) - Location and Detail

R

EFF :

ALL 57-41-37

Page 850
May 01/04

CES
Leading Edge Pressure-Relief Panel 521EB(621EB) - Location and Detail

R

EFF :

ALL 57-41-37

Page 851
May 01/04

CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-053
A. Repair of the Leading Edge Pressure-Relief Panel 521EB(621EB) After it

has Operated

_______
DO NOT SMOKE.
(1) Remove the bolts (52) and (64).
(2) Carefully remove the pressure-relief panel 521EB(621EB) (50).
NOTE : The two parts of the landings (40), (54) and (62) are
____
connected by lanyards.
(4) Remove the nuts (41) and the bolts (42) (Ref. ASRM 514211).
structure.
structure.

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 852
May 01/08
R
CES
(14) Remove and discard the rivets (48) (Ref. ASRM 514211).
- the forward sub-spar (49)
- the landings (40), (44), (54), (58) and (62)
- the landing (40), (44), (54), (58) and (62) interfaces and the
adjacent areas.
(21) Examine the two parts of the landings (40), (44), (54), (58) and (62)
for damage, discard those that are damaged.
(22) Assemble the landings (40), (44), (54), (58) and (62) as follows:
(c) Install the shear rivets (120) (Ref. ASRM 514211).
spacers (122).
(23) Examine the pressure-relief panel (50) for damage. Discard it if it

is damaged.
the new forward angle (51) (Ref. ASRM 574118).
(25) Install the rivets (132) (Ref. ASRM 514211).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 853
May 01/08
R
CES
Install the rivets (48) (Ref. ASRM 514211).
(38) Install the bolts (42) and the nuts (41) (Ref. ASRM 514211).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 854
May 01/08
R
CES
(51) Examine the seals (140) around the pressure-relief panel (50) for
damage and correct condition. Replace damaged seals as follows:

scraper.
6.25 mm (0.2460 in.).
items.
(52) and (64).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 855
May 01/08
R
CES
panel (50) across the line of flight. These must be as follows:


(Ref. Fig. 804/TASK 57-41-37-991-016)

end (DIM X)
surface (DIM Y).


(b) Get the correct thickness of spacer (123) (Ref. ASRM 574126).
(c) Remove the bolts (52) and (64) and the pressure-relief panel
(50).
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. ASRM
514411).
(123).
install the rivets (124) (Ref. ASRM 514211).
(h) Install the pressure-relief panel (50) with the bolts (52) and
(64).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 856
May 01/08

CES
(57) Measure the clearance between the D-nose skin and the leading edge of
the pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).
(59) At the trailing edge of the pressure-relief panel (50), measure the
clearance between:
- the wing-skin and the edge of the panel (that is parallel to the
panel leading edge), the clearance must be between 0.5 mm (0.0196
in.) and 5.5 mm (0.2165 in.)
- the wing-skin and the edge of the panel cut-outs (that are not
parallel to the panel leading edge), the clearance must be between
0.5 mm (0.0196 in.) and 7.0 mm (0.2755 in.).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-053-A
A. Repair of the Leading Edge Pressure-Relief Panel 521EB(621EB) After it

has Operated

_______
DO NOT SMOKE.
(2) Carefully remove the pressure-relief panel 521EB(621EB) (50).
____
connected by lanyards.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 857
Feb 01/10
511-526, 528-599,
CES
structure.
structure.
- the landings (40), (44), (54), (58) and (62)
- the landing (40), (44), (54), (58) and (62) interfaces and the
adjacent areas.
(21) Examine the two parts of the landings (40), (44), (54), (58) and (62)
for damage. Discard those that are damaged.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 858
Feb 01/10
528-599,
CES
(22) Assemble the landings (40), (44), (54), (58) and (62) as follows:
(c) Install the shear rivets (120) (Ref. ASRM 514211).
spacers (122).

is damaged.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 859
Feb 01/10
528-599,
CES

scraper.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 860
Feb 01/10
528-599,
CES
6.25 mm (0.2460 in.).
items.
(52) and (64).



R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 861
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,

end (DIM X)
surface (DIM Y).


(b) Get the correct thickness of spacer (123) (Ref. ASRM 574126).
(c) Remove the bolts (52) and (64) and the pressure-relief panel
(50).
between 3.27 mm (0.1287 in.) and 3.35 mm (0.1318 in.) (Ref. ASRM
514411).
(123).
install the rivets (124) (Ref. ASRM 514211).
(h) Install the pressure-relief panel (50) with the bolts (52) and
(64).
(58) Measure the clearance between the D-nose skin and the leading edge of
the pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 4.5 mm (0.1771 in.).
pressure-relief panel (50). The clearance must be between 0.5 mm
(0.0196 in.) and 5.5 mm (0.2165 in.).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 862
Feb 01/10
528-599,
CES
(60) At the trailing edge of the pressure-relief panel (50), measure:
- the clearance between the wing-skin and the edge of the panel.
The clearance must not be less than 0.5 mm (0.0196 in.).
Subtask 57-41-37-390-052

_______
DO NOT SMOKE.
(Ref. Fig. 805/TASK 57-41-37-991-017)
NOTE : Seal only the clearance between the trailing edge of the
____
pressure-relief panels and the wing skin.

(2) Apply masking tape around the edges of the clearance to be filled.
gap.
(4) Use a non-metallic scraper to remove unwanted sealant before it

cures.
applicable pressure-relief panel (50) and the wing skin.
(9) Remove the pressure-relief panel (50). Use a suction cup if

necessary.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 863
Feb 01/10
528-599,
CES
panel opening
- use a non-metallic scraper to remove the seal
(13) Install the pressure-relief panel (50) with the bolts (52) and (64).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-062
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-055

EFF :

ALL 57-41-37

Page 864
May 01/08
R
CES
TASK 57-41-37-350-004
Repair to the Leading Edge Pressure-Relief Panel 522AB(622AB) After it has

Operated
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific spatula

EFF :

ALL 57-41-37

Page 865
May 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-004
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
140 seal 57-41-37 04B-210

140 seal 57-41-37 04U-210
140 seal 57-41-37 04V-210

EFF :

ALL 57-41-37

Page 866
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-013 Fig. 803
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-016 Fig. 804
**ON A/C 301-399,
57-41-37-991-016-A Fig. 804A
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-017 Fig. 805
**ON A/C ALL
57-41-37-991-014 Fig. 806

57-41-37-991-011 Fig. 808
3. __________
Job Set-up
Subtask 57-41-37-941-056
A. Job Set-up

pressure-relief panel 522AB(622AB).

EFF :

ALL 57-41-37

Page 867
Feb 01/10

CES
Subtask 57-41-37-865-063
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 803/TASK 57-41-37-991-013)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 805/TASK 57-41-37-991-017)
**ON A/C ALL
(Ref. Fig. 806/TASK 57-41-37-991-014, 808/TASK 57-41-37-991-011)

EFF :

ALL 57-41-37

Page 868
Feb 01/10

CES
Leading Edge Pressure-Relief Panel 522AB(622AB) - Location and Detail
Figure 808/TASK 57-41-37-991-011

R

EFF :

ALL 57-41-37

Page 869
May 01/08

CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-054

has Operated

_______
DO NOT SMOKE.
(3) When you remove the pressure-relief panel (79), a part of the landing
(73) will fall. Make a note of the position of this and keep it
landing for later assembly.
____
connected with lanyards.
(10) Remove bolts (74) and (84) (Ref. SRM 514211).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 870
May 01/08
R
CES
- the landings (71), (73), (77) and (88)
- the landing (71), (73), (77) and (88) interfaces and the adjacent
areas.
(17) Examine the two parts of the landings (71), (73), (77) and (88) for
damage, discard those that are damaged.
(18) Assemble the landings (71), (73), (77) and (88) as follows:
spacers (122).

is damaged.

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 871
May 01/08
R
CES
(33) Install the bolts (74) and (84) (Ref. SRM 514211).
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 872
May 01/08
R
CES
6.25 mm (0.2460 in.).
items.
(80).



(Ref. Fig. 804/TASK 57-41-37-991-016)

end (DIM X)
surface (DIM Y).


(c) Remove the bolts (80) and the pressure-relief panel (79).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 873
May 01/08
R
CES
514411).
(123).
(h) Install the pressure-relief panel (79) with the bolts (80).
(46) Measure the gap between the D-nose skin and the leading edge of the
pressure-relief panel (79). The gap must be between 0.5 mm (0.0196
in.) and 4.5 mm (0.1771 in.).
in.) and 5.5 mm (0.2165 in.).
gap between:
panel leading edge), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
parallel to the panel leading edge), the gap must be between 0.5 mm
(0.0196 in.) and 7.0 mm (0.2755 in.).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 874
May 01/08

CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-054-A

has Operated

_______
DO NOT SMOKE.
(3) When you remove the pressure-relief panel (79), a part of the landing
(73) will fall. Make a note of the position of this and keep it
landing for later assembly.
____
connected with lanyards.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 875
Feb 01/10
528-599,
CES
- the landings (71), (73), (77) and (88)
- the landing (71), (73), (77) and (88) interfaces and the adjacent
areas.
(17) Examine the two parts of the landings (71), (73), (77) and (88) for
damage. Discard those that are damaged.
(18) Assemble the landings (71), (73), (77) and (88) as follows:
spacers (122).

is damaged.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 876
Feb 01/10
528-599,
CES
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 877
Feb 01/10
528-599,
CES
6.25 mm (0.2460 in.).
items.
(80).



R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 878
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,

end (DIM X)
surface (DIM Y).


514411).
(123).
in.) and 4.5 mm (0.1771 in.).
in.) and 5.5 mm (0.2165 in.).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 879
Feb 01/10
528-599,
CES
- the gap between the wing-skin and the edge of the panel.
Subtask 57-41-37-390-053

_______
DO NOT SMOKE.
(Ref. Fig. 805/TASK 57-41-37-991-017)
____

gap.

cures.
pressure-relief panel (79) and the wing skin.

necessary.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 880
Feb 01/10
528-599,
CES
panel opening
(13) Install the pressure-relief panel (79) with the bolts (80).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-064
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-056

EFF :

ALL 57-41-37

Page 881
May 01/08
R
CES
TASK 57-41-37-350-005
Repair to the Leading Edge Pressure-Relief Panel 522CB(622CB) After it has

Operated
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific spatula

EFF :

ALL 57-41-37

Page 882
May 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 19-004
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
140 seal 57-41-37 05A-130

140 seal 57-41-37 05R-130
140 seal 57-41-37 05S-130

EFF :

ALL 57-41-37

Page 883
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
SRM 514211
SRM 514411
SRM 574118
SRM 574126
57-41-37-991-013 Fig. 803
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-016 Fig. 804
**ON A/C 301-399,
57-41-37-991-016-A Fig. 804A
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-41-37-991-017 Fig. 805
**ON A/C ALL
57-41-37-991-014 Fig. 806

57-41-37-991-012 Fig. 809
3. __________
Job Set-up
Subtask 57-41-37-941-057
A. Job Set-up

pressure-relief panel 522CB(622CB).

EFF :

ALL 57-41-37

Page 884
Feb 01/10

CES
Subtask 57-41-37-865-065
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 803/TASK 57-41-37-991-013)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 805/TASK 57-41-37-991-017)
**ON A/C ALL
(Ref. Fig. 806/TASK 57-41-37-991-014, 809/TASK 57-41-37-991-012)

EFF :

ALL 57-41-37

Page 885
Feb 01/10

CES
Leading Edge Pressure-Relief Panel 522CB(622CB) - Location and Detail
Figure 809/TASK 57-41-37-991-012

R

EFF :

ALL 57-41-37

Page 886
May 01/08

CES
**ON A/C 001-049, 051-099, 101-105, 151-156, 201-208, 236-238,
Subtask 57-41-37-350-055

has Operated

_______
DO NOT SMOKE.
landing (102) will fall. Make a note of the position of this landing
and keep it for later assembly.
NOTE : The two parts of the landings (100) and (104) are connected by
____
lanyards.
structure.

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 887
May 01/08
R
CES
- the landings (100), (102) and (104)
- the landing (100), (102) and (104) interfaces and the adjacent
areas.
(15) Examine the two parts of the landings (100), (102) and (104) for
damage, discard those that are damaged.
spacers (122).

is damaged.
(21) Put the forward angle (110) in position on the forward sub-spar
(111). Install the rivets (109) (Ref. SRM 514211).

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 888
May 01/08
R
CES
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.
surface at the joint corners.
6.25 mm (0.2460 in.).
items.

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 889
May 01/08
R
CES
(108).



(Ref. Fig. 804/TASK 57-41-37-991-016)

end (DIM X)
surface (DIM Y).


514411).
(123).

R

EFF : 001-049, 051-099, 101-105, 151-156,
201-208, 236-238,
57-41-37

Page 890
May 01/08

CES
in.) and 4.5 mm (0.1771 in.).
in.) and 5.5 mm (0.2165 in.).
gap between:
panel leading edge), the gap must be between 0.5 mm (0.0196 in.)
and 5.5 mm (0.2165 in.)
parallel to the panel leading edge), the gap must be between 0.5 mm
(0.0196 in.) and 7.0 mm (0.2755 in.).
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-41-37-350-055-A

has Operated

_______
DO NOT SMOKE.
landing (102) will fall. Make a note of the position of this landing
and keep it for later assembly.
NOTE : The two parts of the landings (100) and (104) are connected by
____
lanyards.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-41-37

Page 891
Feb 01/10
511-526, 528-599,
CES
structure.
- the landings (100), (102) and (104)
- the landing (100), (102) and (104) interfaces and the adjacent
areas.
(15) Examine the two parts of the landings (100), (102) and (104) for
damage. Discard those that are damaged.
spacers (122).

is damaged.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 892
Feb 01/10
528-599,
CES
(Ref. Fig. 806/TASK 57-41-37-991-014)

scraper.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 893
Feb 01/10
528-599,
CES
surface at the joint corners.
6.25 mm (0.2460 in.).
items.
(108).



R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 804/TASK 57-41-37-991-016)
**ON A/C 301-399,
(Ref. Fig. 804A/TASK 57-41-37-991-016-A)

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 894
Feb 01/10
528-599,
CES
R **ON A/C 106-149, 157-199, 209-235, 239-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,

end (DIM X)
surface (DIM Y).


514411).
(123).
in.) and 4.5 mm (0.1771 in.).
in.) and 5.5 mm (0.2165 in.).

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 895
Feb 01/10
528-599,
CES
- the gap between the wing-skin and the edge of the panel.
Subtask 57-41-37-390-054

_______
DO NOT SMOKE.
(Ref. Fig. 805/TASK 57-41-37-991-017)
____

gap.

cures.
pressure-relief panel (107) and the wing skin.

necessary.

R

EFF : 106-149, 157-199, 209-235, 239-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-41-37

Page 896
Feb 01/10
528-599,
CES
panel opening
(13) Install the pressure-relief panel (107) with the bolts (108).
**ON A/C ALL
5. Close-up
________
Subtask 57-41-37-865-066
breaker(s):
5CV, 7CV.
Subtask 57-41-37-942-057

EFF :

ALL 57-41-37

Page 897
May 01/08

CES
SLAT 1 - DESCRIPTION AND OPERATION
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
The slat 1 is installed on slat-tracks 1 thru 4. These connect to the

leading edge fixed structure inboard of the engine. It is one of five slats
which are extended or retracted to give the correct lift to the aircraft.
2. ___________
Description
The slat 1 is a wedge-shaped structure. It has:
- a main rivetted structure
- a trailing edge structure
- slat-tracks 1 thru 4 (Ref. 27-84-00).
3. _____________________
A. Main Rivetted Structure

The main rivetted structure is made of ribs, a top skin and an etched
bottom skin.
The ribs are of two types:
- the outboard end rib and track ribs, machined from aluminum alloy
- the inboard end rib and seven intermediate ribs, made from C-section
aluminum alloy sheet.
The top skin is made from aluminum alloy sheet. It has a bonded finger
strip, and a stringer made from pressed aluminum alloy sheet, to add
strength. Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are 12
drain holes in the bottom skin.
A lower girder, made from pressed aluminum alloy sheet, adds strength to
the structure. It makes the forward joint of the top and bottom skins.
There are seals attached to the rear face of the slat:
- at the outboard end of the slat
- around the tracks
- near the forward joint of the top and bottom skins.
Elbow pieces reinforce the seals at each corner.
There is a glass fiber belly-fairing attached with bolts to the inboard
end of the structure.
B. Trailing Edge Structure
The slat 1 has a trailing edge structure which is attached to the main
rivetted structure at the rear spar. It closes the aft edge of the slat
and completes the aerodynamic profile.

EFF :

ALL 57-42-00

Page 1
Aug 01/04

CES
Slat 1
Figure 001

EFF :

ALL 57-42-00

Page 2
Feb 01/98

CES
Slat 1
Figure 002

EFF :

ALL 57-42-00

Page 3
Feb 01/98

CES
The trailing edge is a bonded structure of aluminum alloy panels with a
honeycomb core.
C. Slat Tracks
The slat 1 is connected to slat-tracks 1 thru 4 which are made from

curved steel forgings.
Slat-tracks 2 and 3 each have a rack attached by bolts to the bottom

face. Pinions on the slat-track actuators turn to move the racks and thus
extend or retract the slat.
Slat-tracks 1 and 4 do not have a rack, but give the slat 1 strength when
it is extended or retracted. Fixed stops at the ends of all the
slat-tracks limit the travel of the slat.
The slat-tracks are connected to the track ribs of slat 1 with bolts,
nuts and titanium alloy links. A closing plate and self-aligning bearings
are attached to the forward end of each slat-track. Eccentric bushes are
installed in the slat-track ribs for adjustment of the slat.

EFF :

ALL 57-42-00

Page 4
Aug 01/04
R
CES
SLAT 1 - INSPECTION/CHECK
_________________________
TASK 57-42-00-200-001
R Detailed Inspection of Slat 1, Tracks 1 to 4 Attachments, including Track Rib

Lugs, Track Lugs, Bolts, Links and Side Plates, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-42-00

Page 601
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-42-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-42-00-941-050
flaps or slats.
Subtask 57-42-00-860-050
R (2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(3) Put the adjustable access platform below the applicable wing leading
edge at slat 1, zone 521 (621).
Subtask 57-42-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-42-00

Page 602
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-42-00-991-001)
Subtask 57-42-00-110-050
AGENTS (Material No. 11-026) to clean the slat track 1 to 4
attachment link area.
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-227, 236-238,
Subtask 57-42-00-210-050
B. Inspection
(1) Examine the slat tracks 1 to 4 attachment links, side plates, track
rib lugs and track lugs. Make sure that:
- there is no corrosion, cracks or damage.
____
(2) Examine each slat attachment bolt as follows:
NOTE : Remove one of the attachment bolts, examine it and install it

____
correctly before removing a different bolt for inspection. Do
not remove more than one attachment bolt at any time.
(a) Remove one of the slat attachment bolts (Ref. TASK 27-84-63-000-
001).
(b) Examine the attachment bolt. Make sure that:

- the shank of the bolt is not worn
- the bolt hole is not worn.
NOTE : If necessary, discard the worn/damaged bolt and install a

____
replacement item.
(c) Install the slat attachment bolt (Ref. TASK 27-84-63-400-002).
(d) Do step (a) thru (c) for each attachment bolt on the slat tracks
1 to 4.

EFF :

ALL 57-42-00

Page 603
Feb 01/08

CES
Details of the Slat Track 1 to 4 Attachment Links, Side Plates and Bolts
Figure 601/TASK 57-42-00-991-001

EFF :

ALL 57-42-00

Page 604
Feb 01/98

CES
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-42-00-210-050-A
B. Inspection
(1) Examine the slat tracks 1 to 4 attachment links, side plates, nuts
and bolts. Make sure that:
- there is no corrosion, cracks or damage
- there is no distortion of bolts or their holes
- all the nuts are tight and safetied.
____
**ON A/C ALL
5. Close-up
________
Subtask 57-42-00-865-051
breaker(s):
5CV, 7CV.
Subtask 57-42-00-860-051
items.
Subtask 57-42-00-942-051

EFF :

ALL 57-42-00

Page 605
Feb 01/10

CES
TASK 57-42-00-200-004
Detailed Inspection of Slat 1, Skin Connections in area of Lower Girder at

Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

R

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-42-00-991-003 Fig. 602
3. __________
Job Set-up
Subtask 57-42-00-941-053
flaps or slats.
Subtask 57-42-00-860-052
edge at slat 1, zone 521(621).
Subtask 57-42-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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INTENTIONALLY BLANK

R

57-42-00

Page 608
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-42-00-991-003)
Subtask 57-42-00-110-059

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the area. Clean the slat 1 skin
connections in the area of the lower girder at track ribs.
Subtask 57-42-00-210-055
B. Inspection
(1) Examine the slat 1 skin connections in the area of the lower girder
at track ribs 1 to 4. Make sure that:
____
5. Close-up
________
Subtask 57-42-00-865-057
breaker(s):
5CV, 7CV.

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May 01/05
R
CES
Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
Ribs 1 thru 4)

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Feb 01/98

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Ribs 1 thru 4)

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Feb 01/98

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Subtask 57-42-00-860-057
items.
Subtask 57-42-00-942-057

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CES
TASK 57-42-00-200-005
Special Detailed Inspection of the Slat 1 Skin Connections in Area of Lower

Girder at Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574204
57-42-00-991-005 Fig. 603
3. __________
Job Set-up
Subtask 57-42-00-941-054
flaps or slats.
Subtask 57-42-00-860-053
(2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION is on the
Subtask 57-42-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 603/TASK 57-42-00-991-005)
Subtask 57-42-00-110-060
AGENTS (Material No. 11-026) to clean the area. Clean the slat 1 skin
connection in the area of the lower girder at track ribs 1 thru 4.
Subtask 57-42-00-280-050
B. Inspection
(1) Do a special detailed inspection of the slat 1 skin connections in

R the area of the lower girder (ribs 1 thru 4) (Ref. NTM 574204).
____
Industrie.
5. Close-up
________
Subtask 57-42-00-865-059
breaker(s):
5CV, 7CV.
Subtask 57-42-00-860-054
items.

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R Details of the Slat 1 Skin Connection in the area of the Lower Girder (Track
R Ribs 1 thru 4)

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R Ribs 1 thru 4)

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Aug 01/07

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Subtask 57-42-00-942-059

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May 01/05
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CES
TASK 57-42-00-200-006
Detailed Visual Inspection of Slat 1 Trailing Edge, Lower Face, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-42-00-991-006 Fig. 604
3. __________
Job Set-up
Subtask 57-42-00-941-055
flaps or slats.
Subtask 57-42-00-860-055
Subtask 57-42-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 604/TASK 57-42-00-991-006)
Subtask 57-42-00-110-061

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the upper and lower surfaces of
the slat 1 trailing edge.
Subtask 57-42-00-280-051
B. Detailed Visual Inspection of Slat 1 Trailing Edge, Lower Face, LH/RH
(1) Do a detailed visual inspection of the slat 1 trailing edge, lower

face for:
- damage
- cracks
- corrosion
- surface protection.
____
5. Close-up
________
Subtask 57-42-00-865-061
breaker(s):
5CV, 7CV.

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R
CES
Details of the Slat 1 Trailing Edge
Figure 604/TASK 57-42-00-991-006

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Subtask 57-42-00-860-056
items.
Subtask 57-42-00-942-061

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SKINS AND PLATING - CLEANING/PAINTING
_____________________________________
TASK 57-42-11-300-001
Cleaning and Painting of the Slat No. 1
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
No specific SCOTCHBRITE-pad

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-003

ABRASION RESISTANT COATING (TEFLON POLYURET)
(Ref. 20-31-00)
DRY CLEANING SOLVENT (VARSOL/WHITE SPIRIT)
(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

51-75-12-300-001 Repair of Major Paint Damage on Light Alloy and
Composite Material
57-42-11-991-001 Fig. 701
3. __________
Job Set-up
Subtask 57-42-11-941-050
R flaps or slats.

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Subtask 57-42-11-860-050
(3) Put the access platform below the applicable wing leading edge at
Slat 1, zone 511 (611).
Subtask 57-42-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 701/TASK 57-42-11-991-001)
Subtask 57-42-11-110-050
A. Cleaning and Preparation of Slat 1 Surfaces

_______
DO NOT SMOKE.
(1) Cleaning
WARNING : CLEANING SOLVENTS ARE FLAMMABLE, VOLATILE, TOXIC. THEY

_______
SHOULD BE USED WITH ADEQUATE VENTILATION. AVOID PROLONGED
BREATHING OF VAPORS AND REPEATED OR PROLONGED CONTACT WITH
THE SKIN, OR CLOTHING.

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R Slat No. 1 - Painting Area and Dimensions
Figure 701/TASK 57-42-11-991-001

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R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU
_______
R DO:
R - FLUSH IT AWAY WITH CLEAN WATER
R - GET MEDICAL AID.

CLEANING AGENTS (Material No. 11-004) to clean the grease from
the slat surface.
- Apply the CLEANING AGENTS (Material No. 11-004) to the cloth,
not the cloth to the CLEANING AGENTS (Material No. 11-004).
This will prevent the transfer of contamination.
- Carefully clean a small area at a time and remove the CLEANING
AGENTS (Material No. 11-004) before it becomes dry. Use a new,
MISCELLANEOUS (Material No. 19-003) frequently to make sure
that the dirt is not put back on the surface.
- If necessary, use a brush to clean out the holes and edges.
(b) Clean the slat surface again where there is contamination

remaining.
(c) When the area is clean, flush with clean water.
(d) Carefully dry the area with a new, dry, MISCELLANEOUS (Material
No. 19-003).
(2) Preparation for Painting
(a) If the paint or primer layers are damaged, do a repair (Ref. TASK
51-75-12-300-001).
(b) If necessary, carefully smooth the surface to be painted with a

fine-grade SCOTCHBRITE-pad and CLEANING AGENTS (Material No. 11-
002). Make sure that the primer layer does not show.
(c) Remove the abrasive grit and use a new MISCELLANEOUS (Material
No. 19-003) made moist with CLEANING AGENTS (Material No. 11-004)
to clean the surface.
(d) Remove the CLEANING AGENTS (Material No. 11-004) before it

becomes dry. Make sure you do not touch the surface with your
hand.

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Subtask 57-42-11-370-050
R B. Painting:
R (1) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
R 003) with a brush, to the prepared area on the slat lower trailing
R edge.
R
(2) Apply three layers of PAINTS FOR DETAIL (INTERNAL AND EXTERN AL)
(Material No. 07-003), each layer must be 0.05 mm (0.002 in.) thick.
(Ref. Fig. 701/TASK 57-42-11-991-001)
5. Close-up
________
Subtask 57-42-11-865-051
breaker(s):
5CV, 7CV
Subtask 57-42-11-860-051
items.
(3) Retract the slats to the zero position (Ref. TASK 27-80-00-866-005).
Subtask 57-42-11-942-051

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STRUCTURE COMPLETE - SLAT 1 - REMOVAL/INSTALLATION
__________________________________________________
TASK 57-42-21-000-001
Removal of the Spherical Bearings of the No. 1 Slat
_______
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-42-21-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 57-42-21-941-050
flaps or slats.
(98D27803500001) is installed on the slat/flap control lever.
Subtask 57-42-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-42-21-010-050
C. Get Access
(1) Put the access platform below the applicable slat 1, zone 511(611).
(2) Remove the No. 1 slat (Ref. TASK 27-84-63-000-001).
4. Procedure
_________
(Ref. Fig. 401/TASK 57-42-21-991-001)
Subtask 57-42-21-020-050
A. Removal of the Spherical Bearings of the No. 1 Slat
(1) Removal of the spherical bearing (4) at the position B
(a) Disengage the tab washer (3) from the nut (2).
(b) Remove and discard the nut (2) and the tab washer (3).
(c) Remove and discard the spherical bearing (4).

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Spherical Bearings of the No. 1 Slat - Location and Detail
Figure 401/TASK 57-42-21-991-001

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(2) Removal of the spherical bearing (7) at the position D
(3) Removal of the spherical bearing (1) at the positions E and F
(4) Removal of the spherical bearing (12) at the positions E and F
(c) Remove and discard the sperical bearing (12).

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TASK 57-42-21-400-001
Installation of the Spherical Bearings of the No. 1 Slat
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 09-013 USA MIL-PRF-81733

R SEALANT-BRUSH CONSIS TENCY (OBSOLETE) (Ref. 20-31-00)
(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 spherical bearing 57-42-21 02 -010A

1 spherical bearing 57-42-21 02A-010
2 nut 57-42-21 02 -010A
2 nut 57-42-21 02A-010
3 tab washer 57-42-21 02 -010A
3 tab washer 57-42-21 02A-010
5 nut 57-42-21 02 -010A
5 nut 57-42-21 02A-010
6 tab washer 57-42-21 02 -010A
6 tab washer 57-42-21 02A-010
8 nut 57-42-21 02 -010A
8 nut 57-42-21 02A-010
9 nut 57-42-21 02 -010A
9 nut 57-42-21 02A-010
10 tab washer 57-42-21 02 -010A
10 tab washer 57-42-21 02A-010
11 tab washer 57-42-21 02 -010A
11 tab washer 57-42-21 02A-010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-42-21-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 57-42-21-941-051
(1) Make sure warning notices are in position in the cockpit to tell
Subtask 57-42-21-860-050
applicable slat 1, zone 511(611).
(3) Make sure that the No. 1 slat has been removed (Ref. TASK 27-84-63-
000-001).
Subtask 57-42-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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CES
4. Procedure
_________
(Ref. Fig. 401/TASK 57-42-21-991-001)
Subtask 57-42-21-420-052

_______
DO NOT SMOKE.
interfaces.
Subtask 57-42-21-420-051
R B. Installation of the Spherical Bearings of the No. 1 Slat
R (1) Install the spherical bearing (1) at positions E and F as follows:
(a) Apply SEALANTS (Material No. 09-013) to the mating surfaces of

the spherical bearing (1) and the slat structure. Make sure that
the sealant does not go onto the internal surfaces of the
R (b) Install the spherical bearing (1). Make sure that the spherical
R bearing housing aligns correctly with the projection on the slat
rib.
R (c) Install the new tab washer (11) and the new nut (9).
(d) TORQUE the nut (9) to between 2.5 and 3.0 m.daN (18.43 and 22.12
lbf.ft). Make sure that you can safety the nut (9) with the tab
washer (11).

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(e) Safety the nut (9) with the tab washer (11).
(f) Apply a bead of SEALANTS (Material No. 09-016) to the nut (9),
the tab washer (11) and the adjacent slat structure. Make sure
that the sealant does not go onto the internal surfaces of the
R (2) Install the spherical bearing (12) at positions E and F as follows:

(b) Install the spherical bearing (12). Make sure that the spherical
bearing housing aligns correctly with the projection on the slat
rib.
washer (10).
R (3) Install the spherical bearing (7) at position D as follows:

R (b) Install the new spherical bearing (7). Make sure that the
R spherical bearing housing aligns correctly with the projection on
the slat rib.
washer (6).

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R (4) Insta the spherical bearing (4) at position B as follows:

R (b) Install the new spherical bearing (4). Make sure that the
R spherical bearing housing aligns correctly with the projection on
the slat rib.
(d) Install the spherical bearing (4). Make sure that the spherical
bearing housing aligns correcly with projection on the slat rib.
(e) Install the new tab washer (3) and the new nut (2).
(f) TORQUE the nut (2) to between 2.5 and 3.0 m.daN (18.43 and 22.12
washer (3).
(g) Safety the nut (2) with the tab washer (3).
(h) Apply a bead of SEALANTS (Material No. 09-016) to the nut (2),
Subtask 57-42-21-410-050
C. Preparation for Test
(1) Install the applicable No. 1 slat (Ref. TASK 27-84-63-400-002).
items.

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Subtask 57-42-21-865-052
breaker(s):
5CV, 7CV.
Subtask 57-42-21-710-050
E. Test

001).
5. Close-up
________
Subtask 57-42-21-942-050

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May 01/01
R
CES
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
The slat 2 is installed on slat-tracks 5 and 6. These connect to the leading

edge fixed structure immediately outboard of the engine. It is one of five
slats which are extended or retracted to give the correct lift to the
aircraft.
2. ___________
Description
- slat-tracks 5 and 6 (Ref. 27-84-00).
3. _____________________
The main rivetted structure is made up of ribs, a top skin and an etched
bottom skin.
- the inboard and outboard end ribs, the two track ribs and the hold-down
rib, all machined from aluminum alloy.
- the closing rib and four intermediate ribs, made from C-section
aluminum alloy sheet.
A hold-down bracket and bolt are attached to the hold-down rib. When the
slat retracts fully, the bolt touches a stop on the fixed leading edge of
the wing.
There is a rubbing block attached to the outboard end rib.
strip, and a stringer, which add strength.
Two reversible hoisting lugs are installed on the top skin.
The bottom skin is made from an etched aluminum alloy sheet. There are
nine drain holes in the bottom skin.
A lower girder, made from pressed aluminum alloy sheet, adds strength to
the structure. It makes the forward joint of the top and bottom skins.

- at the inboard end of the slat
- around the tracks

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Slat 2
Figure 001

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Slat 2
Figure 002

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honeycomb core.
C. Slat Tracks
The slat 2 is connected to slat-tracks 5 and 6. Each slat-track is made

from a curved steel forging and has a rack attached by bolts to its
bottom face. A pinion on the slat-track actuator turns to move the rack
and thus extends or retracts the slat. Fixed stops at the ends of the
slat-track limit the travel of the slat.

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_________________________
TASK 57-43-00-200-001
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Feb 01/98

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-43-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-43-00-941-050
flaps or slats.
Subtask 57-43-00-860-050
Subtask 57-43-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Aug 01/07

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4. Procedure
_________
(Ref. Fig. 601/TASK 57-43-00-991-001)
Subtask 57-43-00-110-050

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the top and the bottom surfaces
of the slat 2 trailing edge.
Subtask 57-43-00-280-050
B. Detailed Visual Inspection of Slat 2 Trailing Edge, Lower Face, LH/RH
(1) Do a detailed visual inspection of the slat 2 trailing edge, lower

face for:
- damage
- cracks
- corrosion
- surface protection.
____
5. Close-up
________
Subtask 57-43-00-865-051
breaker(s):
5CV, 7CV.

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Figure 601/TASK 57-43-00-991-001

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Feb 01/98

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Subtask 57-43-00-860-051
items.
Subtask 57-43-00-942-051

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Feb 01/98

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TASK 57-43-00-200-002
R Detailed Inspection of Slat 2, Skin Connections in Area of Lower Girder at

R Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-43-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-43-00-941-051
flaps or slats.
Subtask 57-43-00-860-052
Subtask 57-43-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 602/TASK 57-43-00-991-002)
Subtask 57-43-00-110-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the Slat 2 skin connections in
the area of the lower girder at track ribs 5 and 6.
Subtask 57-43-00-210-050
B. Inspection
at track ribs 5 and 6. Make sure that:
____
5. Close-up
________
Subtask 57-43-00-865-053
breaker(s):
5CV, 7CV.

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Page 608
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Subtask 57-43-00-860-053
items.
Subtask 57-43-00-942-053

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Page 609
Feb 01/98

CES
Details of the Slat 2 Skin Connections in the area of the Lower Girder (Track
Ribs 5 and 6)

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Feb 01/98

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Ribs 5 and 6)

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Feb 01/98

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TASK 57-43-00-200-003
Special Detailed Inspection of Slat 2 Skin Connections in Area of Lower Girder

at Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574304
57-43-00-991-003 Fig. 603
3. __________
Job Set-up
Subtask 57-43-00-941-052
flaps or slats.
Subtask 57-43-00-860-054
_______
AND/OR DAMAGE.

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Subtask 57-43-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 603/TASK 57-43-00-991-003)
Subtask 57-43-00-110-052
AGENTS (Material No. 11-026) to clean the slat 2 skin connection in
Subtask 57-43-00-280-051
R B. Inspection

R the area of the lower girder (ribs 5 and 6) (Ref. NTM 574304) (PART 6
R or PART 9 as required by MPD task).
NOTE : If necessary refer to the ASRM (Ref. ASRM 574000) for the
____
Industrie.
5. Close-up
________
Subtask 57-43-00-865-055
breaker(s):
5CV, 7CV.

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Subtask 57-43-00-860-055
items.
Subtask 57-43-00-942-055

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Ribs 5 and 6)

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Aug 01/07

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Ribs 5 and 6)

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Aug 01/07

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TASK 57-43-00-200-007
Special Detailed Inspection of Slat 2, Tracks 5 and 6: Visible Part of Roller

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574301
57-43-00-991-008 Fig. 604
3. __________
Job Set-up
Subtask 57-43-00-941-056
flaps or slats.
Subtask 57-43-00-860-056
Subtask 57-43-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 604/TASK 57-43-00-991-008)
Subtask 57-43-00-110-059
AGENTS (Material No. 11-026) to clean the roller contact area of slat
track 5 and 6.
Subtask 57-43-00-280-052
B. Inspection
(1) Do a special detailed inspection of the roller contact area of the

R slat tracks 5 and 6 (Ref. NTM 574301).
____
Industrie.
5. Close-up
________
Subtask 57-43-00-865-063
breaker(s):
5CV, 7CV.
Subtask 57-43-00-860-057
items.

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R Details of the Roller Contact Area of Slat Track 5 and 6
Figure 604/TASK 57-43-00-991-008

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Subtask 57-43-00-942-063

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R
CES
TASK 57-43-00-200-008
Detailed Inspection of Slat 2, Tracks 5 and 6 Attachments, including Track Rib

Lugs, Track Lugs, Bolts, Links and Side Plates LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-43-00-991-006 Fig. 605
57-43-00-991-007 Fig. 606
57-43-00-991-009 Fig. 607
57-43-00-991-010 Fig. 608
3. __________
Job Set-up
Subtask 57-43-00-941-057
flaps or slats.
Subtask 57-43-00-860-058
Subtask 57-43-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Subtask 57-43-00-010-056
D. Get Access
wing leading edge at slat 2, zone 522(622).
4. Procedure
_________

57-43-00-991-009, 608/TASK 57-43-00-991-010)
Subtask 57-43-00-110-060
AGENTS (Material No. 11-026) to clean the inspection area of slat
track 5 shown.
track 6 shown.
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-227, 236-238,
Subtask 57-43-00-210-055
B. Inspection
(1) Examine the slat 2, tracks 5 and 6 attachment links, side plates,
track rib lugs and track lugs. Make sure that:
- the sealant is in a serviceable condition.
____
(2) Examine each slat attachment bolt as follows:

____
(a) Remove one of the slat attachment bolts on slat tracks 5 or 6

(Ref. TASK 27-84-64-000-001).

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Details of the Slat Track 5 Link Sideplates and Bolts
R Figure 605/TASK 57-43-00-991-006

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R Figure 606/TASK 57-43-00-991-007

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Nov 01/99

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Slat 2, Track 5 - Inspection Details
R Figure 607/TASK 57-43-00-991-009

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Nov 01/99

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Slat 2, Track 6 - Inspection Details
R Figure 608/TASK 57-43-00-991-010

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CES
- the bolt hole is not worn or damaged.

____
replacement item.
(d) Do steps (a) thru (c) for each attachment bolt on the slat tracks
5 and 6 attachment links and side plates.
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-43-00-210-055-A
B. Inspection
(1) Do an inspection of the slat track 5 and 6 attachments in the areas

shown.
(2) Make sure that there is no corrosion, cracks or damage and that the
sealant is in a serviceable condition.
____
**ON A/C ALL
5. Close-up
________
Subtask 57-43-00-410-056
A. Close Access
Subtask 57-43-00-865-065
breaker(s):
5CV, 7CV.

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Subtask 57-43-00-860-059
Subtask 57-43-00-942-064
items.

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_____________________________________
TASK 57-43-11-300-001
Cleaning and Painting of the No. 2. Slat
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-003

(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 19-011
SCOTCH BRITE PADS (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
57-43-11-991-001 Fig. 701
3. __________
Job Set-up
Subtask 57-43-11-941-050
R flaps or slats.
Subtask 57-43-11-860-050
slat 2, zone 512 (612).

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Subtask 57-43-11-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 701/TASK 57-43-11-991-001)
Subtask 57-43-11-110-050

_______
DO NOT SMOKE.
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO:
_______
(1) Cleaning

_______

the slat surface.

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R Slat No. 2 - Painting Area and Dimensions.
Figure 701/TASK 57-43-11-991-001

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AGENTS (Material No. 11-004) before it becomes dry. Use a new
(b) Clean the slat surface again, where there is contamination

remaining.
(d) Use a new dry MISCELLANEOUS (Material No. 19-003) to carefully

dry the area.
(2) Preparation for painting
(a) If the finish paint or primer layers are damaged, do a repair

(Ref. TASK 51-75-12-300-001).

fine-grade MISCELLANEOUS (Material No. 19-011) and CLEANING
AGENTS (Material No. 11-004). Make sure that the primer layer
does not show.
No. 19-003) made moist with CLEANING AGENTS (Material No. 11-004)
to clean the surface. Clean off the CLEANING AGENTS (Material No.
11-004) before it becomes dry. Make sure you do not touch the
surface with your hand.
Subtask 57-43-11-370-050
R B. Painting
R (1) Apply the PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No.
R 07-003) with a brush to the prepared area on the slat lower trailing
edge.
(Ref. Fig. 701/TASK 57-43-11-991-001)

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5. Close-up
________
Subtask 57-43-11-865-053
breaker(s):
5CV, 7CV
Subtask 57-43-11-860-051
Subtask 57-43-11-942-051

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__________________________________________________
TASK 57-43-21-000-001
_______
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-43-21-991-001 Fig. 401

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3. __________
Job Set-up
Subtask 57-43-21-941-050
flaps or slats.
Subtask 57-43-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-43-21-010-050
C. Get Access
4. Procedure
_________
(Ref. Fig. 401/TASK 57-43-21-991-001)
Subtask 57-43-21-020-050

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Figure 401/TASK 57-43-21-991-001

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Feb 01/98

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TASK 57-43-21-400-001
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 tab washer 57-43-21 02 -010A

2 nut 57-43-21 02 -010A
3 nut 57-43-21 02 -010A
4 tab washer 57-43-21 02 -010A
6 nut 57-43-21 02 -010A
7 tab washer 57-43-21 02 -010A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-43-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-43-21-941-051
Subtask 57-43-21-860-050

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000-001).
Subtask 57-43-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-43-21-991-001)
Subtask 57-43-21-420-051

_______
DO NOT SMOKE.
interfaces.

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CES
Subtask 57-43-21-420-050
B. Installation of the Spherical Bearings of the No. 2 Slat
(1) Install the spherical bearing (9) at position D as follows:

(b) Install the new spherical bearing (9). Make sure that the
spherical bearing housing aligns correctly with the projection on
the slat rib.
(c) Install the new tab washer (1) and the new nut (2).
(d) TORQUE the nut (2) to between 1.2 and 1.5 m.daN (106.19 and
132.74 lbf.in). Make sure that you can safety the nut (2) with
the tab washer (1).

the slat rib.
the tab washer (7).

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CES
(3) Install the spherical bearing (5) at position B as follows:

the slat rib.
the tab washer (4).
Subtask 57-43-21-410-050
items.
Subtask 57-43-21-865-052
breaker(s):
5CV, 7CV.

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CES
Subtask 57-43-21-710-050
E. Test

001).
5. Close-up
________
Subtask 57-43-21-942-050

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__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
The slat 3 is installed on slat-tracks 7 and 8. These connect to the leading

edge fixed structure outboard of the engine. It is one of five slats which
are extended or retracted to give the correct lift to the aircraft.
2. Description
___________

- slat-tracks 7 and 8 (Ref. 27-84-00)
- attachments for the wing anti-icing system (Ref. 30-11-00).
3. _____________________
The main rivetted structure is made of ribs and a spar, a top skin and an
etched bottom skin.
- inboard and outboard end ribs, two track ribs, a hold-down rib and a
closing rib. These are all machined from aluminum alloy.
- in four positions, a nose rib forward of the spar and an intermediate
rib behind it. These are each made from C-section aluminum alloy sheet.
the wing.
There is a rubbing block attached to the outboard end rib.
strip, and a stringer, which add strength.
two drain holes in the bottom skin, and 40 exhaust holes for the
anti-icing system. Two buffers are attached to the bottom skin. They
touch the leading edge of the wing when the slats retract.

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Slat 3
Figure 001

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Slat 3
Figure 002

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Two girders, made from pressed aluminum alloy sheet, add strength to the
structure and join the top and bottom skins to the spar. The top girder
is corrugated to let air from the anti-icing system flow through to the
bottom skin.

- around the tracks
A weather-seal strip closes the area between slat 3 and slat 4 (Ref.
57-45-00). It is installed in parallel channels attached to the rear face
of the top skin of the slats.

honeycomb core.
C. Slat Tracks

bottom face. A pinion in the slat-track actuator turns to move the rack
D. Attachments for the Wing Anti-icing System
A piccolo tube, with a welded plate and angle mountings, is attached to

the slat, near the inboard end. It connects to the telescopic duct which
is installed on the fixed leading edge of the wing. The inboard end
contour of the slat lets the telescopic duct move when the slat is
extended or retracted. The slat top girder is corrugated to let air from
the piccolo tube flow through the exhaust holes in the bottom skin. The
piccolo tube goes through the ribs to the outboard end of the slat. A
flexible hose connects it to the inboard end of the slat 4.

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_________________________
TASK 57-44-00-200-001

Contact Area when Slat is Fully Extended, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574401
57-44-00-991-003 Fig. 601
3. __________
Job Set-up
Subtask 57-44-00-941-050
flaps or slats.
Subtask 57-44-00-860-052
(1) Extend the slats fully (Ref. TASK 27-80-00-866-004).
(2) Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

(98D27803000000) on the flap/slat control lever.
Subtask 57-44-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 601/TASK 57-44-00-991-003)
Subtask 57-44-00-110-050
AGENTS (Material No. 11-026) to clean the roller contact area of slat
track 7 and 8.
Subtask 57-44-00-280-050
B. Special Detailed Inspection of Slat 3, Tracks 7 and 8: Visible Part of

Roller Contact Area when Slat is Fully Extended, LH/RH
(1) Make an inspection of the roller contact area of the slat track 7 and
R 8 (Ref. NTM 574401) PART 6.
____
5. Close-up
________
Subtask 57-44-00-865-051
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-053
(1) Retract the slats fully (Ref. TASK 27-80-00-866-005).
Subtask 57-44-00-942-051
items.

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Details of the Roller Contact Area of Slat Track 7 and 8
Figure 601/TASK 57-44-00-991-003

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Feb 01/98

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Page 605
Feb 01/99
R
CES
TASK 57-44-00-200-007
Detailed Inspection of Slat 3 Skin Connections in Area of Lower Girder at Track

Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Aug 01/07

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-44-00-991-008 Fig. 602
3. __________
Job Set-up
Subtask 57-44-00-941-054
flaps or slats.
Subtask 57-44-00-860-054

R (98D27803000000) on the flap/slat control lever.
Subtask 57-44-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 602/TASK 57-44-00-991-008)
Subtask 57-44-00-110-057
Subtask 57-44-00-210-054
B. Inspection
(1) Visually examine the slat 3 skin connections in the area of the lower
girder at track ribs 7 and 8. Make sure that:
____
5. Close-up
________
Subtask 57-44-00-865-059
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-055

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Feb 01/06
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CES
Subtask 57-44-00-942-059
items.

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Page 609
Nov 01/04
R
CES
Ribs 7 and 8)

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57-44-00 Page 610
Feb 01/98

CES
Ribs 7 and 8)

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57-44-00 Page 611
Feb 01/98

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TASK 57-44-00-200-008
R Special Detailed Inspection of Slat 3, Skin Connections in Area of Lower Girder

R at Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27803000000 1 LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574404
57-44-00-991-009 Fig. 603
3. __________
Job Set-up
Subtask 57-44-00-941-055
flaps or slats.
Subtask 57-44-00-860-056

Subtask 57-44-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 603/TASK 57-44-00-991-009)
Subtask 57-44-00-110-058
AGENTS (Material No. 11-026) to clean the slat 3 skin connection (in
the area of the lower girder at track ribs 7 and 8).
Subtask 57-44-00-280-051
B. Detailed Inspection of Slat 3, Skin Connections in Area of Lower Girder

R (1) Examine the slat 3 skin connection (Ref. NTM 574404) PART 9.
____
5. Close-up
________
Subtask 57-44-00-865-061
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-057
Subtask 57-44-00-942-061
items.

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Page 614
Aug 01/08

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Page 615
May 01/06
R
CES
Ribs 7 and 8)

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57-44-00 Page 616
Aug 01/07

CES
Ribs 7 and 8)

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57-44-00 Page 617
Aug 01/07

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TASK 57-44-00-200-009
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-44-00-991-010 Fig. 604
3. __________
Job Set-up
Subtask 57-44-00-941-056
flaps or slats.
Subtask 57-44-00-860-058

Subtask 57-44-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 619
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4. Procedure
_________
(Ref. Fig. 604/TASK 57-44-00-991-010)
Subtask 57-44-00-110-059

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the top and bottom surfaces of
Subtask 57-44-00-210-056
B. Inspection
(1) Examine the slat 3 trailing edge, lower face, LH/RH. Make sure that:
____
5. Close-up
________
Subtask 57-44-00-865-063
breaker(s):
5CV, 7CV.

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Page 620
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Figure 604/TASK 57-44-00-991-010

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Subtask 57-44-00-860-059
Subtask 57-44-00-942-063
items.

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Page 622
Feb 01/98

CES
TASK 57-44-00-200-010
Detailed Inspection of Slat 3, Tracks 7 and 8 Attachments, including Track Rib

_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-44-00-991-011 Fig. 605
57-44-00-991-012 Fig. 606
57-44-00-991-004 Fig. 607
57-44-00-991-005 Fig. 608
3. __________
Job Set-up
Subtask 57-44-00-941-057
flaps or slats.

522(622).
Subtask 57-44-00-860-050

Subtask 57-44-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 624
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Subtask 57-44-00-010-056
D. Get Access
4. Procedure
_________

57-44-00-991-004, 608/TASK 57-44-00-991-005)
Subtask 57-44-00-110-060
track 7 shown.
track 8 shown.
____
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-227, 236-238,
Subtask 57-44-00-210-055
B. Inspection
____
(2) Examine each slat attachment bolt on slat tracks 7 or 8 as follows:

____

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Page 625
Feb 01/08

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R Slat 3, Track 7 - Inspection Details
R Figure 605/TASK 57-44-00-991-011

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Page 626
May 01/98

CES
R Figure 606/TASK 57-44-00-991-012

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Page 627
May 01/98

CES
Figure 607/TASK 57-44-00-991-004

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Page 628
Nov 01/99
R
CES
Figure 608/TASK 57-44-00-991-005

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Page 629
Nov 01/99
R
CES
(Ref. TASK 27-84-65-000-001).


____
replacement item.
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-44-00-210-055-A
B. Inspection

shown.
sealant is in a seviceable condition.
____
**ON A/C ALL
5. Close-up
________
Subtask 57-44-00-410-056
A. Close Access

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Subtask 57-44-00-865-065
breaker(s):
5CV, 7CV.
Subtask 57-44-00-860-051
Subtask 57-44-00-942-064
items.

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Page 631
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_____________________________________
TASK 57-44-11-300-001
Cleaning and Painting of the Slat No. 3. Slat
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

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Page 701
Feb 01/08

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-003

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
57-44-11-991-001 Fig. 701
3. __________
Job Set-up
Subtask 57-44-11-941-050
R flaps or slats.
Subtask 57-44-11-860-050
R (1) Fully extend the slats (Ref. TASK 27-80-00-866-004).

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Page 702
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slat 3, zone 513 (613).
Subtask 57-44-11-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 701/TASK 57-44-11-991-001)
Subtask 57-44-11-110-050
(1) Cleaning

_______
DO NOT SMOKE.
R WARNING : DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU
_______
R DO:

_______

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Page 703
May 01/07

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Figure 701/TASK 57-44-11-991-001

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Page 704
Feb 01/10

CES
the slat surface.
- Apply the CLEANING AGENTS (Material No. 11-004) to the cloth

remaining.
(d) Carefully dry the area with a new, dry MISCELLANEOUS (Material
No. 19-003).
(2) Preparation for painting

(Ref. TASK 51-75-12-300-001).

No. 19-003), made moist with CLEANING AGENTS (Material No. 11-
004) to clean the surface. Clean off the CLEANING AGENTS
(Material No. 11-004) before it becomes dry. Make sure you do not
touch the surface with your hand.
Subtask 57-44-11-370-050
R B. painting
R (1) Apply PAINTS FOR DETAIL (INTERNAL AND EXTERN AL) (Material No. 07-
R 003) with a brush to the prepared area on the slat lower trailing
R edge.
R
(Ref. Fig. 701/TASK 57-44-11-991-001)

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5. Close-up
________
Subtask 57-44-11-865-053
breaker(s):
5CV, 7CV.
Subtask 57-44-11-860-051
Subtask 57-44-11-942-051
items.

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Page 706
Feb 01/98

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__________________________________________________
TASK 57-44-21-000-001
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-44-21-991-001 Fig. 401

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Feb 01/04

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3. __________
Job Set-up
Subtask 57-44-21-941-050
flaps or slats.
Subtask 57-44-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-44-21-010-050
C. Get Access
4. Procedure
_________
(Ref. Fig. 401/TASK 57-44-21-991-001)
Subtask 57-44-21-020-050

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Page 402
Feb 01/98

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Figure 401/TASK 57-44-21-991-001

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Page 403
Feb 01/98

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Feb 01/98

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TASK 57-44-21-400-001
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 tab washer 57-44-21 02 -010A

2 nut 57-44-21 02 -010A
3 nut 57-44-21 02 -010A
4 tab washer 57-44-21 02 -010A
6 nut 57-44-21 02 -010A
7 tab washer 57-44-21 02 -010A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-44-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-44-21-941-051
Subtask 57-44-21-860-050

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Page 406
Nov 01/08
R
CES
000-001).
Subtask 57-44-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-44-21-991-001)
Subtask 57-44-21-420-051

_______
DO NOT SMOKE.
interfaces.

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Page 407
Nov 01/08
R
CES
Subtask 57-44-21-420-050

the slat rib.
the tab washer (1).

the sealant does not go onto th internal surfaces of the
the slat rib.
the tab washer (7).

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Page 408
Nov 01/08
R
CES
(3) Installthe spherical bearing (5) at position B as follows:

the slat rib.
the tab washer (4).
Subtask 57-44-21-410-050
items.
Subtask 57-44-21-865-052
breaker(s):
5CV, 7CV.

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Page 409
Nov 01/08
R
CES
Subtask 57-44-21-710-050
E. Test

001).
5. Close-up
________
Subtask 57-44-21-942-050

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Page 410
Nov 01/08
R
CES
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
The slat 4 is installed on slat-tracks 9 and 10. These connect to the

leading edge fixed structure outboard of the engine. It is one of five slats
which are extended or retracted to give the correct lift to the aircraft.
2. ___________
Description
- slat-tracks 9 and 10 (Ref. 27-84-00)
3. _____________________
etched bottom skin.
- inboard and outboard end ribs, two track ribs, and a hold-down rib, all
machined from aluminum alloy
rib behind it, each made from C-section aluminum alloy sheet.
the wing.
There are rubbing blocks attached to the inboard and outboard end ribs.
The top skin is made from aluminum alloy sheet. It has a finger strip
bonded to its inner face to add strength.
two drain holes in the bottom skin, and forty-four exhaust holes for the
touch the fixed leading edge of the wing when the slats retract.
structure and attach the top and bottom skins to the spar. The top girder
is corrugated to let air from the anti-icing system flow through to the
bottom skin.

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Slat 4
Figure 001

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Page 2
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CES
Slat 4
Figure 002

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Page 3
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CES
- around the tracks
Weather-seal strips close the areas between Slat 3 (Ref. 57-44-00) and
Slat 4, and between Slat 4 and Slat 5 (Ref. 57-46-00). The strips are
installed in parallel channels attached to the rear face of the top skin
of the slats.

honeycomb core.
C. Slat Tracks

A piccolo tube goes through the slat ribs from the inboard end to the
outboard end. It is connected to the outboard end of Slat 3, and the
inboard end of Slat 5, by flexible hoses. The slat top girder is
corrugated to let air from the piccolo tube flow through the exhaust
holes in the bottom skin.

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_________________________
TASK 57-45-00-200-001
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 601
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574501
57-45-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-45-00-941-050
flaps or slats.
Subtask 57-45-00-860-050
slat 4, zone 522(622).
Subtask 57-45-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 602
Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-45-00-991-001)
Subtask 57-45-00-110-050
AGENTS (Material No. 11-026) to clean the roller contact area of the
slat tracks 9 and 10.
Subtask 57-45-00-280-050
B. Special Detailed Inspection of Slat4, Tracks 9 and 10: Visible Part of


____
Industrie.
5. Close-up
________
Subtask 57-45-00-865-051
breaker(s):
5CV, 7CV.
Subtask 57-45-00-860-051
Subtask 57-45-00-942-051
items.

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Page 603
Aug 01/08

CES
R Details of the Roller Contact Area of Slat Tracks 9 and 10
Figure 601/TASK 57-45-00-991-001

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Page 604
Aug 01/06

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Page 605
May 01/05
R
CES
TASK 57-45-00-200-005
R Detailed Inspection of Slat 4, Skin Connections in Area of Lower Girder at

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 606
May 01/05

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-45-00-991-006 Fig. 602
3. __________
Job Set-up
Subtask 57-45-00-941-054
flaps or slats.
Subtask 57-45-00-860-052
Subtask 57-45-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 607
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-45-00-991-006)
Subtask 57-45-00-110-057

_______
DO NOT SMOKE.
Subtask 57-45-00-210-054
B. Inspection
____
5. Close-up
________
Subtask 57-45-00-865-059
breaker(s):
5CV, 7CV.

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Page 608
Feb 01/98

CES
Subtask 57-45-00-860-053
Subtask 57-45-00-942-059
items.

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Page 609
Feb 01/98

CES
Details of the Slat 4 Skin Connections in the area of the Lower Girder (Ribs 9
and 10)

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ALL

57-45-00 Page 610
Feb 01/98

CES
Details of the Slat 4 Skin Connections in the area of the Lower Girder (Ribs 9
and 10)

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ALL

57-45-00 Page 611
Feb 01/98

CES
TASK 57-45-00-200-006
Special Detailed Inspection of Slat 4 Skin Connections in the Area of Lower

Girder at Track Rib Stations, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 612
May 01/02

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574504
57-45-00-991-007 Fig. 603
3. __________
Job Set-up
Subtask 57-45-00-941-055
flaps or slats.
Subtask 57-45-00-860-054
Subtask 57-45-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 613
Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 603/TASK 57-45-00-991-007)
Subtask 57-45-00-110-058
AGENTS (Material No. 11-026) to clean the slat 4 skin connection in
Subtask 57-45-00-280-051
B. Inspection

R the area of the lower girder (ribs 9 and 10) (Ref. NTM 574504).
____
Industrie.
5. Close-up
________
Subtask 57-45-00-865-061
breaker(s):
5CV, 7CV.
Subtask 57-45-00-860-055

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Page 614
Aug 01/08

CES
Subtask 57-45-00-942-061
items.

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Page 615
Aug 01/00
R
CES
R Details of the Slat 4 Skin Connections in the area of the Lower Girder (Track
R Ribs 9 and 10)

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ALL

57-45-00 Page 616
Aug 01/07

CES
R Ribs 9 and 10)

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57-45-00 Page 617
Aug 01/07

CES
TASK 57-45-00-200-007
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 618
Feb 01/98

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-45-00-991-008 Fig. 604
3. __________
Job Set-up
Subtask 57-45-00-941-056
flaps or slats.
Subtask 57-45-00-860-056
Subtask 57-45-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 619
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 604/TASK 57-45-00-991-008)
Subtask 57-45-00-110-059

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the top and bottom surfaces of
Subtask 57-45-00-210-056
B. Inspection
____
5. Close-up
________
Subtask 57-45-00-865-063
breaker(s):
5CV, 7CV.

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Page 620
Feb 01/98

CES
Figure 604/TASK 57-45-00-991-008

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Page 621
Feb 01/98

CES
Subtask 57-45-00-860-057
Subtask 57-45-00-942-063
items.

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Page 622
Feb 01/98

CES
TASK 57-45-00-200-008
Detailed Inspection of Slat 4, Tracks 9 and 10 Attachments including Track Rib

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 623
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-45-00-991-009 Fig. 605
57-45-00-991-010 Fig. 606
57-45-00-991-002 Fig. 607
57-45-00-991-003 Fig. 608
3. __________
Job Set-up
Subtask 57-45-00-941-057
flaps or slats.
Subtask 57-45-00-860-058
Subtask 57-45-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 624
Aug 01/07

CES
Subtask 57-45-00-010-056
D. Get Access
4. Procedure
_________

57-45-00-991-002, 608/TASK 57-45-00-991-003)
Subtask 57-45-00-110-060
track 9 shown.
track 10 shown.
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-227, 236-238,
Subtask 57-45-00-210-055
B. Inspection
____

____

(Ref. TASK 27-84-66-000-001).

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Page 625
Feb 01/08

CES
R Figure 605/TASK 57-45-00-991-009

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Page 626
May 01/98

CES
R Figure 606/TASK 57-45-00-991-010

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Page 627
May 01/98

CES
Figure 607/TASK 57-45-00-991-002

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Page 628
Nov 01/99
R
CES
Figure 608/TASK 57-45-00-991-003

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Page 629
Nov 01/99
R
CES

____
replacement item.
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-45-00-210-055-A
B. Inspection

shown.
sealant is in a seviceable condition.
____
**ON A/C ALL
5. Close-up
________
Subtask 57-45-00-410-056
A. Close Access
Subtask 57-45-00-865-065
breaker(s):
5CV, 7CV.

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Page 630
Feb 01/10

CES
Subtask 57-45-00-860-059
Subtask 57-45-00-942-064
items.

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Page 631
Nov 01/04

CES
SKINS AND PLATES - CLEANING/PAINTING
____________________________________
TASK 57-45-11-300-001
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-003

(Ref. 20-31-00)
(Ref. 20-31-00)

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Page 701
Feb 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
57-45-11-991-001 Fig. 701
3. __________
Job Set-up
Subtask 57-45-11-941-050
R flaps or slats.
Subtask 57-45-11-860-050
slat 4, zone 514 (614).
Subtask 57-45-11-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 702
Feb 01/08

CES
4. Procedure
_________
(Ref. Fig. 701/TASK 57-45-11-991-001)
Subtask 57-45-11-110-050

_______
DO NOT SMOKE.
WARNING : CLEANING SOLVENTS ARE FLAMMABLE, VOLATILE, TOXIC. THEY SHOULD

_______
BE USED WITH ADEQUATE VENTILATION. AVOID PROLONGED BREATHING OF
VAPORS AND REPEATED OR PROLONGED CONTACT WITH THE SKIN, OR
CLOTHING.
_______
(1) Cleaning

the slat surface:

remaining.

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Page 703
May 01/07

CES
Figure 701/TASK 57-45-11-991-001

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Page 704
Feb 01/10

CES
No. 19-003).

(Ref. TASK 51-75-12-300-001).

(c) Remove the abrasive grit and use a MISCELLANEOUS (Material No.
19-003), made moist with CLEANING AGENTS (Material No. 11-004) to
clean the surface. Clean off the CLEANING AGENTS (Material No.
11-004) before it becomes dry. Make sure that you do not touch
the surface with your hand.
Subtask 57-45-11-370-050
B. Painting
edge.
(Ref. Fig. 701/TASK 57-45-11-991-001)
5. Close-up
________
Subtask 57-45-11-865-053
breaker(s):
5CV, 7CV.
Subtask 57-45-11-860-051
items.

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Page 705
Feb 01/10

CES
Subtask 57-45-11-942-051

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Page 706
Feb 01/98

CES
__________________________________________________
TASK 57-45-21-000-001
_______
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-45-21-991-001 Fig. 401

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Page 401
Feb 01/98

CES
3. __________
Job Set-up
Subtask 57-45-21-941-050
flaps or slats.
Subtask 57-45-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-45-21-010-050
C. Get Access
4. Procedure
_________
(Ref. Fig. 401/TASK 57-45-21-991-001)
Subtask 57-45-21-020-050

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Page 402
Feb 01/98

CES
Figure 401/TASK 57-45-21-991-001

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Page 403
Feb 01/98

CES

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Page 404
Feb 01/98

CES
TASK 57-45-21-400-001
_______
1. __________________
Reason for the Job
Self explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 405
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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 1 tab washer 57-45-21 02 -010A

R 2 nut 57-45-21 02 -010A
R 3 nut 57-45-21 02 -010A
R 4 tab washer 57-45-21 02 -010A
R 5 spherical bearing 57-45-21 02 -010A
R 6 nut 57-45-21 02 -010A
R 7 tab washer 57-45-21 02 -010A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-45-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-45-21-941-051
Subtask 57-45-21-860-050

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000-001).
Subtask 57-45-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-45-21-991-001)
Subtask 57-45-21-420-051

_______
DO NOT SMOKE.
interfaces.

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Page 407
Feb 01/98

CES
Subtask 57-45-21-420-050
(1) Installation of the spherical bearing (9) at the position D

rib.
the tab washer (1).
(2) Installation of the spherical bearing (8) at the position D

rib.
the tab washer (7).

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Page 408
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(3) Installation of the spherical bearing (5) at the position B

rib.
the tab washer (4).
Subtask 57-45-21-410-050
items.
Subtask 57-45-21-865-052
breaker(s):
5CV, 7CV.

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Page 409
Feb 01/98

CES
Subtask 57-45-21-710-050
E. Test

001).
5. Close-up
________
Subtask 57-45-21-942-050

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Page 410
Feb 01/98

CES
__________________________________
1. _______
General
R (Ref. Fig. 001, 002)
The slat 5 is installed on slat-tracks 11 and 12. These connect to the

leading edge fixed structure adjacent to the wing tip. It is one of five
slats which are extended or retracted to give the correct lift to the
aircraft.
2. ___________
Description
- slat-tracks 11 and 12(Ref. 27-84-00)
3. _____________________
etched bottom skin.
- inboard and outboard end ribs, two track ribs, and a hold-down rib, all
machined from aluminum alloy
rib behind it. These are each made from C-section aluminum alloy sheet.
slats retract fully, the bolt touches a stop on the fixed leading edge of
the wing.
There are rubbing blocks attached to the end ribs at the inboard and the
outboard ends.
The top skin is made from aluminum alloy sheet. It has a finger strip
bonded to its inner face to add strength.
two drain holes in the bottom skin, and 42 exhaust holes for the
touch the fixed leading edge of the wing when the slats retract.

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Page 1
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Slat 5
Figure 001

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Page 2
Feb 01/98

CES
Slat 5
Figure 002

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Page 3
Feb 01/98

CES
structure and attach the top and the bottom skins to the spar. The top
girder is corrugated to let air from the anti-icing system flow through
to the bottom skin.

- around the tracks
A weather-seal strip closes the area between Slat 4 (Ref. 57-45-00) and
Slat 5. The strip is installed in parallel channels attached to the rear
face of the top skin of the slats.
The slat 5 has a trailing edge structure which is attached to the the
main rivetted structure at the rear spar. It closes the aft edge of the
slat and completes the aerodynamic profile.

honeycomb core.
C. Slat Tracks

A piccolo tube goes through the slat ribs from the inboard end, and is
closed at the outboard end. It is connected to the outboard end of Slat 4
by a flexible hose. The slat top girder is corrugated to let the air from
the piccolo tube flow through the exhaust holes in the bottom skin.

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Page 4
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_________________________
TASK 57-46-00-200-001
R Special Detailed Inspection of Slat 5, Tracks 11 and 12: Visible Part of Roller
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 601
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574601
57-46-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-46-00-941-050
flaps or slats.
Subtask 57-46-00-860-050
Subtask 57-46-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 602
Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-46-00-991-001)
Subtask 57-46-00-110-050
AGENTS (Material No. 11-026) to clean the roller contact area of the
slat track 11 and 12.
Subtask 57-46-00-280-050
B. Special Detailed Inspection of Slat 5, Tracks 11 and 12: Visible Part of


____
Industrie.
5. Close-up
________
Subtask 57-46-00-865-051
breaker(s):
5CV, 7CV.
Subtask 57-46-00-860-051
items.
Subtask 57-46-00-942-051

EFF :

ALL 57-46-00

Page 603
Aug 01/08

CES
R Details of the Roller Contact Area of the Slat Track 11 and 12
Figure 601/TASK 57-46-00-991-001

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ALL 57-46-00

Page 604
Aug 01/00

CES

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ALL 57-46-00

Page 605
Feb 01/99
R
CES
TASK 57-46-00-200-005
R Detailed Inspection of Slat 5, Skin Connections in area of Lower Girder at

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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Page 606
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-46-00-991-006 Fig. 602
3. __________
Job Set-up
Subtask 57-46-00-941-054
flaps or slats.
Subtask 57-46-00-860-052
Subtask 57-46-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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Page 607
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-46-00-991-006)
Subtask 57-46-00-110-057

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the slat 5 skin connections in
the area of the lower girder at ribs 11 and 12.
Subtask 57-46-00-210-054
B. Inspection
____
5. Close-up
________
Subtask 57-46-00-865-059
breaker(s):
5CV, 7CV.

EFF :

ALL 57-46-00

Page 608
Feb 01/98

CES
Subtask 57-46-00-860-053
items.
Subtask 57-46-00-942-059

EFF :

ALL 57-46-00

Page 609
Feb 01/98

CES
Ribs 11 and 12)

EFF :

ALL

57-46-00 Page 610
Feb 01/98

CES
Ribs 11 and 12)

EFF :

ALL

57-46-00 Page 611
Feb 01/98

CES
TASK 57-46-00-200-006
Special Detailed Inspection of Slat 5 Skin Connections in area of Lower Girder

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-46-00

Page 612
May 01/02

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 574604
57-46-00-991-007 Fig. 603
3. __________
Job Set-up
Subtask 57-46-00-941-055
the flaps or slats.
Subtask 57-46-00-860-054
slat 5, zone 515(615).
Subtask 57-46-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-46-00

Page 613
Aug 01/08

CES
4. Procedure
_________
(Ref. Fig. 603/TASK 57-46-00-991-007)
Subtask 57-46-00-110-058
AGENTS (Material No. 11-026) to clean the slat 5 skin connections in
the area of the lower girder at the track ribs 11 and 12.
Subtask 57-46-00-280-052
B. Inspection

R the area of the lower girder (ribs 11 and 12) (Ref. NTM 574604).
____
Industrie.
5. Close-up
________
Subtask 57-46-00-865-061
breaker(s):
5CV, 7CV.
Subtask 57-46-00-860-055
items.

EFF :

ALL 57-46-00

Page 614
Aug 01/08

CES
Subtask 57-46-00-942-061

EFF :

ALL 57-46-00

Page 615
Aug 01/00
R
CES
Ribs 11 and 12)

EFF :

ALL

57-46-00 Page 616
Aug 01/07

CES
Ribs 11 and 12)

EFF :

ALL

57-46-00 Page 617
Aug 01/07

CES
TASK 57-46-00-200-007
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-46-00

Page 618
Feb 01/98

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-46-00-991-008 Fig. 604
3. __________
Job Set-up
Subtask 57-46-00-941-056
flaps or slats.
Subtask 57-46-00-860-056
R (98D27803000000) is installed on the flap/ slat control lever.
Subtask 57-46-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-46-00

Page 619
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 604/TASK 57-46-00-991-008)
Subtask 57-46-00-110-059

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the top and the bottom surfaces
of the slat 5 trailing edge.
Subtask 57-46-00-210-056
B. Inspection
____
5. Close-up
________
Subtask 57-46-00-865-063
breaker(s):
5CV, 7CV.

EFF :

ALL 57-46-00

Page 620
Feb 01/98

CES
Figure 604/TASK 57-46-00-991-008

EFF :

ALL 57-46-00

Page 621
Feb 01/98

CES
Subtask 57-46-00-860-057
items.
Subtask 57-46-00-942-063

EFF :

ALL 57-46-00

Page 622
Feb 01/98

CES
TASK 57-46-00-200-008
Detailed Inspection of Slat 5, Tracks 11 and 12 Attachments including Track Rib

_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-46-00

Page 623
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-46-00-991-009 Fig. 605
57-46-00-991-010 Fig. 606
57-46-00-991-002 Fig. 607
57-46-00-991-003 Fig. 608
3. __________
Job Set-up
Subtask 57-46-00-941-057
flaps or slats.
Subtask 57-46-00-860-058
Subtask 57-46-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-46-00

Page 624
Aug 01/07

CES
Subtask 57-46-00-010-056
D. Get Access
4. Procedure
_________

57-46-00-991-002, 608/TASK 57-46-00-991-003)
Subtask 57-46-00-110-060
track 11 shown.
track 12 shown.
R **ON A/C 001-049, 051-099, 101-105, 151-199, 201-227, 236-238,
Subtask 57-46-00-210-055
B. Inspection
____

____
(a) Remove one of the slat attachment bolts on tracks 11 or 12

(Ref. TASK 27-84-67-000-001).

EFF :

ALL 57-46-00

Page 625
Feb 01/08

CES
R Figure 605/TASK 57-46-00-991-009

EFF :

ALL 57-46-00

Page 626
May 01/98

CES
R Figure 606/TASK 57-46-00-991-010

EFF :

ALL 57-46-00

Page 627
May 01/98

CES
Figure 607/TASK 57-46-00-991-002

EFF :

ALL 57-46-00

Page 628
Nov 01/99
R
CES
Figure 608/TASK 57-46-00-991-003

EFF :

ALL 57-46-00

Page 629
Nov 01/99
R
CES

____
replacement item.
R **ON A/C 106-149, 228-235, 239-249, 251-299, 301-399, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-46-00-210-055-A
B. Inspection

shown.
sealant is in a serviceable condition.
**ON A/C ALL
5. Close-up
________
Subtask 57-46-00-410-056
A. Close Access
Subtask 57-46-00-865-065
breaker(s):
5CV, 7CV.

EFF :

ALL 57-46-00

Page 630
Feb 01/10

CES
Subtask 57-46-00-860-059
Subtask 57-46-00-942-064
items.

EFF :

ALL 57-46-00

Page 631
Nov 01/04

CES
_____________________________________
TASK 57-46-11-300-001
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 07-003

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

ALL 57-46-11

Page 701
Feb 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
57-46-11-991-001 Fig. 701
3. __________
Job Set-up
Subtask 57-46-11-941-050
R flaps or slats.
Subtask 57-46-11-860-050
Subtask 57-46-11-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-46-11

Page 702
Feb 01/08

CES
4. Procedure
_________
(Ref. Fig. 701/TASK 57-46-11-991-001)
Subtask 57-46-11-110-050

_______
DO NOT SMOKE.
_______

_______
CLOTHING.
(1) Cleaning

the slat surface.

remaining.

EFF :

ALL 57-46-11

Page 703
May 01/07

CES
Figure 701/TASK 57-46-11-991-001

EFF :

ALL 57-46-11

Page 704
Feb 01/10

CES
No. 19-003).

(Ref. TASK 51-75-12-300-001).

004). Make sure the primer layer does not show.
No. 19-003), made moist with CLEANING AGENTS (Material No. 11-
004) to clean the surface. Clean off the CLEANING AGENTS
(Material No. 11-004) before it becomes dry. Make sure you do not
touch the surface with your hand.
Subtask 57-46-11-370-050
R B. Painting
edge.
5. Close-up
________
Subtask 57-46-11-865-053
breaker(s):
5CV, 7CV.
Subtask 57-46-11-860-051
items.

EFF :

ALL 57-46-11

Page 705
Feb 01/10

CES
Subtask 57-46-11-942-051

EFF :

ALL 57-46-11

Page 706
May 01/99
R
CES
__________________________________________________
TASK 57-46-21-000-001
_______
_______
GEAR.
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-46-21-991-001 Fig. 401

EFF :

ALL 57-46-21

Page 401
Feb 01/04

CES
3. __________
Job Set-up
Subtask 57-46-21-941-050
flaps or slats.
Subtask 57-46-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-46-21-010-050
C. Get Access
4. Procedure
_________
(Ref. Fig. 401/TASK 57-46-21-991-001)
Subtask 57-46-21-020-050

EFF :

ALL 57-46-21

Page 402
Feb 01/98

CES
Figure 401/TASK 57-46-21-991-001

EFF :

ALL 57-46-21

Page 403
Feb 01/98

CES

EFF :

ALL 57-46-21

Page 404
Feb 01/98

CES
TASK 57-46-21-400-001
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

ALL 57-46-21

Page 405
Nov 01/08

CES
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 tab washer 57-46-21 02 -020A

2 nut 57-46-21 02 -020A
3 nut 57-46-21 02 -010A
4 tab washer 57-46-21 02 -010A
6 nut 57-46-21 02 -010A
7 tab washer 57-46-21 02 -010A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-46-21-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-46-21-941-051
Subtask 57-46-21-860-050

EFF :

ALL 57-46-21

Page 406
Nov 01/08
R
CES
000-001).
Subtask 57-46-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-46-21-991-001)
Subtask 57-46-21-420-051

_______
DO NOT SMOKE.
interfaces.

EFF :

ALL 57-46-21

Page 407
Nov 01/08
R
CES
Subtask 57-46-21-420-050

the slat rib.
the tab washer (1).

the slat rib.
the tab washer (7).

EFF :

ALL 57-46-21

Page 408
Nov 01/08
R
CES
(3) Install the spherical bearing (5) at position B asa follows:

the slat rib.
the tab washer (4).
Subtask 57-46-21-410-050
items.
Subtask 57-46-21-865-052
breaker(s):
5CV, 7CV.

EFF :

ALL 57-46-21

Page 409
Nov 01/08
R
CES
Subtask 57-46-21-710-050
E. Test

001).
5. Close-up
________
Subtask 57-46-21-942-050

EFF :

ALL 57-46-21

Page 410
Nov 01/08
R
CES
TRAILING EDGE AND TRAILING EDGE DEVICES - DESCRIPTION AND OPERATION
___________________________________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
The trailing edge is aft of the rear spar of the wing box, between the wing
root and the wing tip. The trailing edge has a fixed structure and eight
movable control surfaces.
2. __________________
Component Location
The fixed structure (Ref. 57-51-00) is between RIB1 and RIB27. It has
attachments for the movable control surfaces and their drive mechanisms. The
control surfaces are:
- the inboard (double-slotted) flap (Ref. 57-52-00)
- the outboard (double-slotted) flap (Ref. 57-53-00)
- the aileron (Ref. 57-60-00)
- the spoilers 1 thru 5 (Ref. 57-70-00 thru 57-75-00).
3. Description
___________
A. Trailing Edge Structure
The main components of the trailing edge structure are:

- the overwing and underwing panels
- the fixed shroud and shroud box
- the rear false spar.
The fixed structure also has attachments for the:
- main landing gear (Ref 57-26-00)
- movable control surfaces
- engine pylon (Ref 57-26-00).

EFF :

ALL 57-50-00

Page 1
Feb 01/10

CES
Trailing Edge and Trailing Edge Devices
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-50-00

Page 2
Feb 01/10
528-599,
CES
R Trailing Edge and Trailing Edge Devices
R Figure 001A

EFF :

301-399, 57-50-00

Page 3
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
B. Trailing Edge Devices
There are eight trailing edge devices which are movable control surfaces.
They are:
- inboard flap (Ref. 57-51-00)
- outboard flap (Ref. 57-52-00)
- an aileron (Ref. 57-60-00)
- five spoilers (Ref. 57-70-00).
The inboard flap and the outboard flap are of the fowler type. Each flap
is attached to two carriages. There is an interconnecting strut between
the flaps (Ref. 27-51-00).
**ON A/C 301-399,
B. Trailing edge devices
There are eight trailing edge devices which are movable control surfaces.
They are:
- the inboard (double-slotted) flap
- the outboard (double-slotted) flap
- the aileron
- the spoilers 1 thru 5.
The trailing edge devices are connected to brackets installed on the

fixed structure. The inboard and outboard flaps are a double-slotted
type, with in-set tabs to increase the control surface area. The flaps
are connected together by an interconnecting strut and a Z coupling.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-50-00

Page 4
Feb 01/10
511-526, 528-599,
CES
TRAILING EDGE - DESCRIPTION AND OPERATION
_________________________________________
1. _______
General
The trailing edge structure is aft of the rear spar between the wing root
and the wing tip.
2. __________________
Component Location
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
The trailing edge structure has:

- an overwing panel and an underwing panel
- a shroud box and a fixed shroud
- a false rear spar
- support structures for the trailing edge control surfaces
- access panels.
There are attachments for:

- the trailing edge control surfaces and their drive mechanisms.
- the main landing gear (Ref. 57-26-00) the engine pylon (Ref. 57-26-00).
3. _____________________
A. Overwing Panel and Underwing Panel
The overwing panel and the underwing panel are installed inboard of the
MLG structure. They are made of carbon fiber with honeycomb cores. Beams
add strength to the overwing panel.
Links and bolts attach the overwing panel to:

- the fuselage
- the MLG support structure
- the shroud box
- the top skin.

EFF :

ALL 57-51-00

Page 1
Feb 01/10

CES
Trailing Edge
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 2
Feb 01/10
528-599,
CES
R Trailing-Edge Fixed Structure
R Figure 001A

R

EFF :

301-399, 57-51-00

Page 3
May 01/04

CES
The underwing panel is attached by links to the rear spar and by bolts to
the No. 3 bottom skin panel.
**ON A/C 001-049, 051-057, 101-101,
(Ref. Fig. 002)
B. Shroud Box and Fixed Shroud
The shroud box is aft of the rear false spar, adjacent to the fuselage.
It is attached to the overwing panel with bolts and to the fuselage with
links. The shroud box has three aluminum-alloy spars, two machined ribs
and intermediate sheet ribs. There is a top skin, a bottom skin and a
diaphragm. There is a trailing edge panel which has top and bottom etched
skins with a honeycomb core and an aluminum-alloy trailing edge block.
The fixed shroud is aft of the rear false spar, immediately outboard of
the shroud box. It has two machined aluminum-alloy spars/channels, a top
plate skin and an etched bottom skin. There is a trailing edge panel
which has top and bottom etched skins with a honeycomb core and an
aluminum-alloy trailing edge block. There is an escape-rope attachment on
the top skin. Links and bolts attach the fixed shroud to the shroud box
and the rear spar.
R **ON A/C 058-099, 102-149, 151-199, 201-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 002A)
B. Shroud Box and Fixed Shroud
The shroud box is aft of the rear false spar, adjacent to the fuselage.
It is attached to the overwing panel with bolts and to the fuselage with
links. The shroud box has three aluminum-alloy spars, two machined ribs
and intermediate sheet ribs. There is a top skin, a bottom skin and a
diaphragm.
The fixed shroud is aft of the rear false spar, immediately outboard of
the shroud box. It has two machined aluminum-alloy spars/channels, a top
plate skin and an etched bottom skin. There is a trailing edge panel
which has top and bottom etched skins with a honeycomb core and an
aluminum-alloy trailing edge block. There is an escape-rope attachment on
the top skin. Links and bolts attach the fixed shroud to the shroud box
and the rear spar.

EFF :

ALL 57-51-00

Page 4
Feb 01/10

CES
Trailing Edge
Figure 002

R

EFF :

001-049, 051-057, 101-101, 57-51-00

Page 5
May 01/05

CES
Trailing Edge
Figure 002A

R

EFF : 058-099, 102-149, 151-199, 201-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-00

Page 6
Feb 01/10
528-599,
CES
**ON A/C ALL
C. Rear False Spar
The rear false spar is aft of the inner rear spar. It is joined to the
rear spar at the kink position adjacent to RIB9. The inboard end is
connected to the inner rear spar by the MLG support rib.
The rear false spar has attachments for:

- the pintle (aft fitting)
- the flap track 2
- the spoiler 1 hinges.
D. Support Structures for the Trailing Edge Devices
The fixed trailing edge includes two support structures. One is adjacent
to RIB9, at the kink position, and gives support to the inboard and
outboard flaps. This, the flap support structure, has three machined ribs
and three sheet ribs. Aluminum-alloy stiffeners, diaphragms and a
Z-member give strength to the structure. The top and bottom skins, and a
trailing edge strip, are attached to the ribs.
The second support structure is immediately inboard of the aileron and

gives support to the aileron and the outboard flap. It has two machined
aluminum alloy ribs, a top shroud panel and two bottom access panels. A
machined aluminum alloy track, with a steel liner, is attached to one
rib. A roller bearing attached to the outboard flap goes into the track
when the flaps are retracted.
E. Access Panels
Access panels below the inboard and outboard flaps are made of carbon
fiber. The panels above and below the aileron are also made of carbon
fiber, and have a honeycomb core. The bottom access panel in the aileron
support structure is made of glass reinforced plastic, with a honeycomb
of NOVEX (Ref. 06-41-57).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
F. Attachments for Trailing Edge Devices and their Drive Mechanisms
The attachments for the trailing edge devices are aft of the mid and
outer rear spar sections and the rear false spar. They are:
- the flap drive attachment brackets
- the aileron attachment brackets

EFF :

ALL 57-51-00

Page 7
Feb 01/10

CES
- the spoiler hinge brackets and fittings.
(1) The flap beam and track assembly 2 supports and moves the outboard
end of the inboard flap. The track 2 drive brackets and support
brackets (all machined from aluminum alloy) are installed on the rear
false spar.
The outboard flap is supported and moved by the flap beam and track
assemblies 3 and 4. The track 3 and 4 drive brackets and support
brackets are installed on the mid and outer rear spar sections.
A titanium alloy spring-plate, attached to the aft of the shroud

panel, touches the outboard flap when it is retracted. Also, a roller
bearing, attached to a machined rib, goes into a track on the flap
end.
(2) The aileron support structure has five machined aluminum-alloy A
frames attached to brackets on the rear spar. A tie-beam connects the
three inboard A frames. At the inboard end of the tie beam is a
diagonal brace which is also connected to the rear spar. Two rails
connect the outboard A frames and diaphragms to RIB27. The
diaphragms are attached to brackets on the rear spar.
(3) The spoiler hinge brackets and fittings are machined from aluminum
alloy.
Electrical and hydraulic systems are also installed in the fixed

structure of the trailing edge. Machined aluminum alloy riblets are
attached to the rear spar. They give support to the wing systems, to
the top skin panels and the bottom access panels.
**ON A/C 301-399,
F. Attachments for Trailing Edge Devices and their Drive Mechanisms
The attachments for the trailing edge devices are aft of the mid and
outer rear spar sections and the rear false spar. They are:
- the flap drive attachment brackets
- the aileron attachment brackets
- the spoiler hinge brackets and fittings.
(1) The flap beam and track assembly 2 supports and moves the outboard
end of the inboard flap. The track 2 drive brackets and support
brackets (all machined from aluminum alloy) are installed on the rear
false spar.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00

Page 8
Feb 01/10
511-526, 528-599,
CES
The outboard flap is supported and moved by the flap beam and track
assemblies 3 and 4. The track 3 and 4 drive brackets and support
brackets are installed on the mid and outer rear spar sections.
A titanium alloy spring-plate, attached to the aft of the shroud

panel, touches the outboard flap when it is retracted.
(2) The aileron support structure has five machined aluminum-alloy A
frames attached to brackets on the rear spar. A tie-beam connects the
three inboard A frames. At the inboard end of the tie beam is a
diagonal brace which is also connected to the rear spar. Two rails
connect the outboard A frames and diaphragms to RIB27. The
diaphragms are attached to brackets on the rear spar.
(3) The spoiler hinge brackets and fittings are machined from aluminum
alloy.
Electrical and hydraulic systems are also installed in the fixed

structure of the trailing edge. Machined aluminum alloy riblets are
attached to the rear spar. They give support to the wing systems, to
the top skin panels and the bottom access panels.
R **ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
(Ref. Fig. 003)
G. Flap Beam and Track 1
The flap beam and track 1 is attached at three positions:

- a forward attachment
- a center attachment (adjustable)
- a rear attachment.
Bolts attach the forward attachment to the aircraft structure and,
through a link, to the flap beam and track. The center attachment is
adjustable and is attached by bolts to the aircraft structure and to the
flap beam and track. Bolts attach the aft attachment to the aircraft
structure and, through a machined lug, to the flap beam and track.
The flap beam and track is a titanium assembly, with a machined roller
track at each side. A flap actuating lever at the forward end of the beam
has a limit stop. An end plate at the rear end of the beam is the limit
stop for the flap carriage.

R

EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00

Page 9
May 01/05

CES
Flap Track and Beam 1
Figure 003

R

EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00

Page 10
May 01/05

CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
(Ref. Fig. 003A)
G. Flap Beam and Track 1
The flap beam and track 1 is attached at two positions:

Bolts attach the forward attachment to the aircraft structure and,
through a link, to the flap beam and track. Bolts attach the aft
attachment to the aircraft structure and, through a machined lug, to the
flap beam and track.
The flap beam and track is a titanium assembly, with a machined roller
track at each side. A flap actuating lever at the forward end of the beam
has a limit stop. A bush assembly at the rear end of the beam is the
limit stop for the flap carriage.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 004)
H. Flap Beams and Tracks 2, 3 and 4
The flap beams and tracks 2, 3 and 4 are attached at two positions:
(1) Forward attachment
The forward attachment of each flap beam and track includes a pin
which is installed in a bearing and the fail-safe spigot. Brackets
attach the bearing and the fail-safe spigot to the bottom skin panel
(Ref. 57-26-00).
(2) Rear attachment
The rear attachment of each flap beam and track includes bolts, a
spigot and a fail-safe spigot, that go through bearing pads on the
bottom skin panel.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 11
Feb 01/10
528-599,
CES
Flap Track and Beam 1
Figure 003A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00

Page 12
Feb 01/10

CES
Flap Tracks and Beams 2, 3 and 4
Figure 004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 13
Feb 01/10
528-599,
CES
The flap beams and tracks 2, 3 and 4 are box-type assemblies. An aft
top member, which is the flap carriage track, is machined from
extruded titanium. The beams have titanium webs and stops,
extruded-titanium angles and channels and a forged aluminum alloy
flange. Aluminum alloy diaphragms and angles are installed between
the webs.
**ON A/C 301-399,
(Ref. Fig. 004A)
H. Flap Beams and Tracks 2, 3 and 4
The flap beams and tracks 2, 3 and 4 are attached at two positions:
(1) Forward attachment
The forward attachment of each flap beam and track has a spigot and a
failsafe pin. A bearing bracket, mounted on the wing bottom skin
panel, holds the spigot. The failsafe pin connects a bracket mounted
on the flap beam to a catching bracket on the bottom skin panel (Ref.
57-26-00).
(2) Rear attachment
The rear attachment of each flap beam and track has a failsafe spigot
and an aft spigot pin. These go through an outer bracket mounted on
the wing bottom skin panel. Bolts and screws hold two bearing pads to
the top face of the beam, and attach the beam to the outer bracket
(Ref. 57-26-00).
The flap beams and tracks 2, 3 and 4 are box-type assemblies. An aft
top member, which is the flap carriage track, is machined from
extruded titanium. The beams have titanium webs and stops,
extruded-titanium angles and channels and a forged aluminum alloy
flange. Aluminum alloy diaphragms and angles are installed between
the webs.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00

Page 14
Feb 01/10
511-526, 528-599,
CES
R Flap tracks and beams 2, 3 and 4
R Figure 004A

EFF :

301-399, 57-51-00

Page 15
May 01/04

CES
TRAILING EDGE - INSPECTION/CHECK
________________________________
TASK 57-51-00-200-001
Detailed Visual Inspection of Outer Wing Main Landing Gear Rear Pintle Pin
_______
GEAR.
_______
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING EDGE:
_______
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE RACEWAYS.
R - DO NOT CAUSE DAMAGE TO THE ELECTRICAL CABLE INSTALLATIONS.
R - MAKE SURE THAT THE ELECTRICAL CABLES ARE INSTALLED CORRECTLY.
R INCORRECT INSTALLATION CAN CAUSE DAMAGE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 601
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
32-11-11-400-001 Installation of the MLG Leg Assembly
57-51-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-51-00-941-076
(1) Make sure that the safety devices are on the landing gears (Ref. TASK
32-00-00-481-001).
Put the safety barriers in position.
Subtask 57-51-00-010-062
B. Get Access
Put the access platform below the applicable zone 571 or 671.
(1) Remove the MLG Leg Assembly (Ref. TASK 32-11-11-000-001).

EFF :

ALL 57-51-00

Page 602
May 01/02

CES
4. Procedure
_________
(Ref. Fig. 601/TASK 57-51-00-991-001)

_______
EDGE:
Subtask 57-51-00-110-052

R
R AGENTS (Material No. 11-026) to clean:
- the rear pintle pin (1)
- the greaser plug (2) (with the O-rings (4) removed)
- the bolt (3)
- the anti-rotation washer (5) and the half-seals (8) and (9)
- the circlip (11), the locking washer (12), the nut (13) and the
washer (14)
- the sliding bush (15), the rear pintle mounting structure and the
fixed bushes (6), (7) and (10).
Subtask 57-51-00-210-051
B. Inspection
(1) Examine the rear pintle pin (1), the greaser plug (2) and the related
MLG structural attachments. Make sure that:
- there is free movement of the parts that move.
NOTE : If necessary, refer to the ASRM (Ref. ASRM 572613) and the CMM
____
(Ref. CMM 321107) for the correct repair procedures.

EFF :

ALL 57-51-00

Page 603
Aug 01/00

CES
MLG Rear Pintle-pins
Figure 601/TASK 57-51-00-991-001

EFF :

ALL 57-51-00

Page 604
Feb 01/98

CES
5. Close-up
________
Subtask 57-51-00-410-063
A. Close Access
R (1) Replace the O-rings (4) that were removed to clean the greaser plug
R (2).
(2) Install the MLG Leg Assembly (Ref. TASK 32-11-11-400-001).
Subtask 57-51-00-942-051
items.

EFF :

ALL 57-51-00

Page 605
Aug 01/00

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-51-00-200-002
Special Detailed Inspection of Outer Wing Trailing Edge Spoilers 2, 3 and 4

Actuator and Hinge Fittings at Vertical Legs....
_______
GEAR.
_______
_______
1. __________________
Reason for the Job

Special detailed inspection of the outer wing trailing edge spoilers 2, 3
and 4 actuator and hinge fittings at vertical legs (applicable only to part
number D575-40139, 40140, 40141).
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific access platform(s) 3 m (9 ft. 10 in.)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 606
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575130
57-51-00-991-002 Fig. 602
3. __________
Job Set-up
(Ref. Fig. 602/TASK 57-51-00-991-002)
Subtask 57-51-00-941-050
flaps or slats.
Subtask 57-51-00-860-052

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 607
Feb 01/10
528-599,
CES
Spoilers 2, 3 and 4 Actuator and Hinge-fittings
Figure 602/TASK 57-51-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 608
Feb 01/10
528-599,
CES
(4) Make sure that the COLLAR-SAFETY, SPOILER is installed on the spoiler
actuator.
(5) Put the access platform(s) below the applicable wing trailing edge,
zones 573(673) and 575(675).
Subtask 57-51-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
49VU FLIGHT CONTROLS/SEC1/NORM/SPLY 21CE1 B08
105VU FLT CTL/SEC1/STBY SPLY 22CE B01
121VU FLIGHT CONTROLS/SEC3/SPLY 21CE3 Q19
4. Procedure
_________
(Ref. Fig. 602/TASK 57-51-00-991-002)

_______
EDGE:
Subtask 57-51-00-110-050
- the area at point Y of the spoiler actuator and hinge fitting (1)
- the adjacent area(s) (1) and (2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 609
Feb 01/10
528-599,
CES
Subtask 57-51-00-280-052
B. Inspection
(1) Do a special detailed inspection of the areas at point Y of the

spoilers 2 thru 4 actuator and hinge fittings (Ref. NTM 575130).
____
Industrie.
5. Close-up
________
Subtask 57-51-00-865-051
breaker(s):
5CV, 6CV, 7CV, 8CV, 21CE1, 21CE2, 21CE3, 22CE.
Subtask 57-51-00-860-053
items.
Subtask 57-51-00-942-050

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page 610
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-51-00-210-001
R Detailed Inspection of Outer Wing, Trailing Edge, Spoilers 1, 2, 3, 4 and 5

Hinge Pins
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
NOTE : This Task is an alternative to the Task 575100-220-015.

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 611
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-64-41-000-001 Removal of the Spoiler 1

27-64-41-400-001 Installation of the Spoiler 1
R 573BB(673BB), 573CB(673CB), 573EB(673EB)
R 573BB(673BB), 573CB(673CB) 573EB(673EB)
57-51-00-991-009 Fig. 603

R

EFF :

ALL 57-51-00

Page 612
Nov 01/09

CES
3. __________
Job Set-up
NOTE : During this procedure, you will remove the two inner hinge pins only
____
for each spoiler. It is not necessary to remove the outer hinge pins.
Subtask 57-51-00-941-077
flaps or slats.
Subtask 57-51-00-010-079
B. Get Access
(1) Put the adjustable access platform below the applicable wing trailing
edge, zone 573(673).

- 573CB (Ref. TASK 57-51-37-000-002)
- 575AB, 575DB, 575EB, 575GB (Ref. TASK 57-51-37-000-004).

- 673CB (Ref. TASK 57-51-37-000-002)
4. Procedure
_________
(Ref. Fig. 603/TASK 57-51-00-991-009)

_______
EDGE:

EFF :

ALL 57-51-00

Page 613
Nov 01/09
R
CES
INTENTIONALLY BLANK

R

57-51-00

Page 614
Nov 01/09

CES
Spoiler Hinge Pins
Figure 603/TASK 57-51-00-991-009

EFF :

ALL 57-51-00

Page 615
Aug 01/00
R
CES
Subtask 57-51-00-020-071
A. Remove the two applicable inner hinge pins:

- for the spoiler 1 (Ref. TASK 27-64-41-000-001)
- for the spoiler 5 (Ref. TASK 27-64-45-000-001).
Subtask 57-51-00-110-074
AGENTS (Material No. 11-026) to clean the two inner hinge pins.
Subtask 57-51-00-210-063
R C. Detailed Inspection of Outer Wing, Trailing Edge, Spoilers 1, 2, 3, 4 and

R 5 Hinge Pins
(1) Examine the two inner hinge pins for:

- damage
- scratches and/or scores
- correct condition of the protective finish.
____
Subtask 57-51-00-420-071
D. Install the two applicable inner hinge pins:


EFF :

ALL 57-51-00

Page 616
May 01/06

CES
5. Close-up
________
Subtask 57-51-00-410-080
A. Close Access

- 573CB (Ref. TASK 57-51-37-400-002)

- 673CB (Ref. TASK 57-51-37-400-002)
Subtask 57-51-00-942-077
control lever.

EFF :

ALL 57-51-00

Page 617
May 01/06
R
CES
TASK 57-51-00-220-001
R Detailed Inspection of Outer Wing, Trailing Edge, Aileron Hinge Fittings 1 to 5

R and A Frames
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 618
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 57-51-37-000-005 Removal of the Access Panels 575KB(675KB),

R 575LB(675LB), 575MB(675MB)
R 57-51-37-000-006 Removal of the Access Panel 575JB(675JB)
R 57-51-37-000-007 Removal of the Access Panel 575AT(675AT)
R 57-51-37-400-005 Installation of the Access Panels 575KB(675KB),
R 575LB(675LB), 575MB(675MB)
R 57-51-37-400-006 Installation of the Access Panel 575JB(675JB)
R 57-51-37-400-007 Installation of the Access Panel 575AT(675AT)
57-51-00-991-003 Fig. 604
3. __________
Job Set-up
Subtask 57-51-00-941-051
flaps or slats.

EFF :

ALL 57-51-00

Page 619
May 01/06

CES
Subtask 57-51-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-051
C. Get Access
R (1) Put the access platform in position below the applicable aileron,
R zone 575(675).
R (a) For the left wing remove:

R - 575AT (Ref. TASK 57-51-37-000-007)
R - 575JB (Ref. TASK 57-51-37-000-006)
R - 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).
R
R (b) For the right wing remove:

R - 675AT (Ref. TASK 57-51-37-000-007)
R - 675JB (Ref. TASK 57-51-37-000-006)
R - 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
4. Procedure
_________
(Ref. Fig. 604/TASK 57-51-00-991-003)

_______
EDGE:
Subtask 57-51-00-110-053
AGENTS (Material No. 11-026) to clean the hinge fittings.

EFF :

ALL 57-51-00

Page 620
May 01/06

CES
Details of the Aileron Hinge Assembly
Figure 604/TASK 57-51-00-991-003

EFF :

ALL 57-51-00

Page 621
Aug 01/02
R
CES
Subtask 57-51-00-220-050
R B. Detailed Inspection of Outer Wing, Trailing Edge, Aileron Hinge Fittings

R 1 to 5 and A Frames
(1) Examine the aileron hinge fittings to make sure that:

- there are no scratches and/or scores
(2) Examine the aileron A-frames to make sure that:

____
5. Close-up
________
Subtask 57-51-00-410-052
A. Close Access
R (a) For the left wing install:

R - 575AT (Ref. TASK 57-51-37-400-007)
R - 575JB (Ref. TASK 57-51-37-400-006)
R - 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).
R (b) For the right wing install:

R - 675AT (Ref. TASK 57-51-37-400-007)
R - 675JB (Ref. TASK 57-51-37-400-006)
R - 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
R
Subtask 57-51-00-865-053
breaker(s):
5CV, 7CV.

EFF :

ALL 57-51-00

Page 622
May 01/06

CES
Subtask 57-51-00-942-052
control lever.

EFF :

ALL 57-51-00

Page 623
May 01/06
R
CES
TASK 57-51-00-220-002
R Detailed Inspection of Outer Wing, Trailing Edge, Aileron Hinge Pins 1 to 5
_______
GEAR.
_______
_______
1. __________________
Reason for the Job

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27104004000 5 SLAVE PIN - AILERON

EFF :

ALL 57-51-00

Page 624
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-14-41-000-001 Removal of the Aileron

27-14-41-400-001 Installation of the Aileron
R 57-51-37-000-005 Removal of the Access Panels 575KB(675KB),
R 575LB(675LB), 575MB(675MB)
R 57-51-37-000-006 Removal of the Access Panel 575JB(675JB)
R 57-51-37-000-007 Removal of the Access Panel 575AT(675AT)
R 57-51-37-400-005 Installation of the Access Panels 575KB(675KB),
R 575LB(675LB), 575MB(675MB)
R 57-51-37-400-006 Installation of the Access Panel 575JB(675JB)
R 57-51-37-400-007 Installation of the Access Panel 575AT(675AT)
57-51-00-991-004 Fig. 605
3. __________
Job Set-up
Subtask 57-51-00-941-052
flaps or slats.

EFF :

ALL 57-51-00

Page 625
May 01/06

CES
Subtask 57-51-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/ELAC2/NORM/SPLY 15CE2 R20
Subtask 57-51-00-010-052
C. Get Access
R (1) Put the access platform in position below the applicable aileron,
R zone 575(675).
R (a) For the left wing remove:

R - 575AT (Ref. TASK 57-51-37-000-007)
R - 575JB (Ref. TASK 57-51-37-000-006)
R - 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).
R (b) For the right wing remove:

R - 675AT (Ref. TASK 57-51-37-000-007)
R - 675JB (Ref. TASK 57-51-37-000-006)
R - 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
R
4. Procedure
_________
(Ref. Fig. 605/TASK 57-51-00-991-004)

_______
EDGE:

EFF :

ALL 57-51-00

Page 626
May 01/06

CES
Aileron Hinge Pins
Figure 605/TASK 57-51-00-991-004

EFF :

ALL 57-51-00

Page 627
May 01/06
R
CES
Subtask 57-51-00-020-078
A. Removal of the Aileron Hinge Pins
(1) One at a time, remove the five hinge pins from the LH aileron and
replace them with the SLAVE PIN - AILERON (98D27104004000) (Ref. TASK
27-14-41-000-001).
(2) One at a time, remove the five hinge pins from the RH aileron and
27-14-41-000-001).
Subtask 57-51-00-110-054
AGENTS (Material No. 11-026) to clean the hinge pins.
Subtask 57-51-00-220-051
R C. Detailed Inspection of Outer Wing, Trailing Edge, Aileron Hinge Pins 1 to

R 5
(1) Examine the hinge pins for:

- damage
- scatches and/or scores
- correct condition of the surface protection.
____
Subtask 57-51-00-420-070
D. One at a time, remove the five slave bolts from each aileron and replace
them with the hinge pins (Ref. TASK 27-14-41-400-001).

EFF :

ALL 57-51-00

Page 628
May 01/06

CES
5. Close-up
________
Subtask 57-51-00-410-053
A. Close Access

R - 575AT (Ref. TASK 57-51-37-400-007)
R - 575JB (Ref. TASK 57-51-37-400-006)
R - 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).

R - 675AT (Ref. TASK 57-51-37-400-007)
R - 675JB (Ref. TASK 57-51-37-400-006)
R - 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
R
Subtask 57-51-00-865-055
breaker(s):
16CE1, 16CE2, 5CV, 15CE1, 15CE2, 7CV.
Subtask 57-51-00-942-053
control lever.

EFF :

ALL 57-51-00

Page 629
May 01/06

CES
TASK 57-51-00-220-003
R Detailed Inspection of Outer Wing, Trailing Edge, Aileron, Inboard and Outboard
R Actuator Fittings
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 630
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R
57-51-00-991-005 Fig. 606
3. __________
Job Set-up
Subtask 57-51-00-941-053
flaps or slats.
Subtask 57-51-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-053
C. Get Access
(1) Put the access platform in position below the applicable aileron,
zone 575(675).

- for the left wing, remove 575KB, 575LB
- for the right wing, remove 675KB, 675LB.

EFF :

ALL 57-51-00

Page 631
Aug 01/09

CES
4. Procedure
_________
R
(Ref. Fig. 606/TASK 57-51-00-991-005)
R
_______
EDGE:
Subtask 57-51-00-110-055
AGENTS (Material No. 11-026) to clean the actuator fittings.
Subtask 57-51-00-220-052
B. Detailed Inspection of Outer Wing, Trailing Edge, Aileron, Inboard and

Outboard Actuator Fittings
(1) Examine the inboard and outboard actuator fittings for:

- corrosion
- damage
____
5. Close-up
________
Subtask 57-51-00-410-054
A. Close Access

- for the left wing, install 575KB, 575LB
- for the right wing, install 675KB, 675LB.

EFF :

ALL 57-51-00

Page 632
Aug 01/09

CES
Inboard and Outboard Actuator Fittings
Figure 606/TASK 57-51-00-991-005

R

EFF :

ALL 57-51-00

Page 633
Aug 01/09

CES
Subtask 57-51-00-865-057
breaker(s):
5CV, 7CV.
Subtask 57-51-00-942-054
control lever.

EFF :

ALL 57-51-00

Page 634
Aug 01/09
R
CES
TASK 57-51-00-220-004
Detailed Visual Inspection of Outer Wing Trailing Edge Flap Actuator Brackets
at Flap Tracks 2, 3 and 4
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 635
May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-51-00-991-006 Fig. 607
3. __________
Job Set-up
Subtask 57-51-00-941-061
control lever.
flaps or slats.

EFF :

ALL 57-51-00

Page 636
May 01/06
R
CES
Subtask 57-51-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-054
C. Get Access
(1) Put the access platform in position below zone 530 (630).

**ON A/C 301-399,
Subtask 57-51-00-010-054-A
C. Get Access
(1) Put the access platform in position below zone 530 (630).


EFF :

ALL 57-51-00

Page 637
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 607/TASK 57-51-00-991-006)

_______
EDGE:
Subtask 57-51-00-110-056
AGENTS (Material No. 11-026) to clean the flap actuator brackets at
tracks 2, 3 and 4.
Subtask 57-51-00-210-068
B. Inspection
(1) Examine the flap actuator brackets at tracks 2, 3 and 4 for:

- corrosion
- damage
- scratches and scores
- correct condition of protective finish.
____

EFF :

ALL 57-51-00

Page 638
May 01/06
R
CES
Flap Actuator Brackets
Figure 607/TASK 57-51-00-991-006

EFF :

ALL 57-51-00

Page 639
May 01/06
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-055
A. Close Access
(1) Make sure the work area is clean and clear of tool(s) and other
items.

**ON A/C 301-399,
Subtask 57-51-00-410-055-A
A. Close Access
(1) Make sure the work area is clean and clear of tool(s) and other
items.

**ON A/C ALL
Subtask 57-51-00-865-072
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-055
control lever.

EFF :

ALL 57-51-00

Page 640
Feb 01/10

CES

EFF :

ALL 57-51-00

Page 641
May 01/06
R
CES
TASK 57-51-00-220-005
Special Detailed Inspection of Outer Wing Trailing Edge Flap Actuator Brackets
at Flap Tracks 2, 3 and 4
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 642
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
R NTM 575101
57-51-00-991-007 Fig. 608
3. __________
Job Set-up
Subtask 57-51-00-941-055
flaps or slats.

EFF :

ALL 57-51-00

Page 643
Aug 01/08

CES
Subtask 57-51-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-055
C. Get Access
wing trailing edge at the flap.
(2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
001):
**ON A/C 301-399,
Subtask 57-51-00-010-055-A
C. Get Access
wing trailing edge at the flap.
004):

EFF :

ALL 57-51-00

Page 644
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 608/TASK 57-51-00-991-007)

_______
EDGE:
Subtask 57-51-00-110-057
AGENTS (Material No. 11-026) to clean the flap actuator brackets at
tracks 2, 3 and 4.
Subtask 57-51-00-270-050
B. Inspection
(1) Do a special detailed inspection of the flap actuator brackets at

R tracks 2, 3 and 4 (Ref. NTM 575101).
____
Industrie.

EFF :

ALL 57-51-00

Page 645
Aug 01/08

CES
Flap Acuator Brackets
Figure 608/TASK 57-51-00-991-007

EFF :

ALL 57-51-00

Page 646
May 01/06
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-056
A. Close Access
items.
(2) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
001):
**ON A/C 301-399,
Subtask 57-51-00-410-056-A
A. Close Access
items.
004):

EFF :

ALL 57-51-00

Page 647
Feb 01/10

CES
**ON A/C ALL
Subtask 57-51-00-865-061
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-056

EFF :

ALL 57-51-00

Page 648
May 01/06
R
CES
TASK 57-51-00-220-006
R Detailed Inspection of Outer Wing, Trailing Edge, Spoiler 1 Actuator and Hinge
R Fittings
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 649
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-51-00-991-008 Fig. 609
3. __________
Job Set-up
Subtask 57-51-00-941-056
flaps or slats.
Subtask 57-51-00-860-069
(1) Extend the spoilers (Ref. TASK 27-60-00-866-002).
actuator.
(4) Put the access platform in position below the applicable wing
trailing edge at spoiler 1, zone 573(673).

EFF :

ALL 57-51-00

Page 650
Nov 01/07

CES
Subtask 57-51-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 609/TASK 57-51-00-991-008)

_______
EDGE:
Subtask 57-51-00-110-058
AGENTS (Material No. 11-026) to clean the actuator and the
hinge-fittings on spoiler 1.
Subtask 57-51-00-210-069
R B. Detailed Inspection of Outer Wing, Trailing Edge, Spoiler 1 Actuator and

R Hinge Fittings
(1) Examine the actuator and the hinge fittings on spoiler 1. Make sure
that:
____

EFF :

ALL 57-51-00

Page 651
May 01/06

CES
Details of the Spoiler 1 Actuator and Hinge Fittings
Figure 609/TASK 57-51-00-991-008

EFF :

ALL 57-51-00

Page 652
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-865-063
breaker(s):
6CV, 8CV, 21CE3, 21CE2.
Subtask 57-51-00-860-070
items.
(2) Remove the COLLAR-SAFETY, SPOILER from the spoiler actuator.
(4) On the servo-control, make sure that the pointer on the hex-head is
opposite the letter O (Operation) on the housing.
Subtask 57-51-00-942-062

EFF :

ALL 57-51-00

Page 653
May 01/06
R
CES
TASK 57-51-00-220-009
Detailed Visual Inspection of Outer Wing Trailing Edge Spoiler 2, 3, 4 and 5

Actuator and Hinge-Fittings
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific access platform/3.5/m


EFF :

ALL 57-51-00

Page 654
May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-51-00-991-011 Fig. 610
3. __________
Job Set-up
Subtask 57-51-00-941-066
flaps or slats.
(3) Put the access platform/3.5/m below the applicable wing trailing edge
at spoilers 2, 3, 4 and 5, zones 570(670) and 580(680).
Subtask 57-51-00-860-071
actuator.

EFF :

ALL 57-51-00

Page 655
Nov 01/07

CES
trailing edge at spoiler 1, zone 573(673).
Subtask 57-51-00-865-081
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 610/TASK 57-51-00-991-011)

_______
EDGE:
Subtask 57-51-00-110-061
(1) Make a MISCELLANEOUS (Material No. 19-003) moist with CLEANING AGENTS
(Material No. 11-026). Use it to clean the actuator and the
hinge-fittings on the spoilers 2 thru 5.
Subtask 57-51-00-210-070
B. Inspection
(1) Examine the actuator and the hinge-fittings on the spoilers 2 thru 5
to make sure that:
____

EFF :

ALL 57-51-00

Page 656
May 01/06
R
CES
Spoilers 2 thru 5 Actuator and Hinge Fittings
Figure 610/TASK 57-51-00-991-011

EFF :

ALL 57-51-00

Page 657
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-00-865-082
breaker(s):
6CV, 8CV, 21CE2, 21CE3.
Subtask 57-51-00-860-072
items.
Subtask 57-51-00-942-060

EFF :

ALL 57-51-00

Page 658
May 01/06
R
CES
TASK 57-51-00-220-010
Special Detailed Inspection of Outer Wing Trailing Edge Spoiler 2, 3, 4 and 5

Actuator and Hinge-Fittings
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 659
May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575107
57-51-00-991-012 Fig. 611
3. __________
Job Set-up
Subtask 57-51-00-941-060
flaps or slats.
Subtask 57-51-00-860-073
(2) Extend the flaps (Ref. TASK 27-50-00-866-008).

EFF :

ALL 57-51-00

Page 660
Aug 01/08

CES
actuator.
edge at spoilers 2, 3, 4 and 5, zones 570(670) and 580(680).
Subtask 57-51-00-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 611/TASK 57-51-00-991-012)

_______
EDGE:
Subtask 57-51-00-110-062
AGENTS (Material No. 11-026) to clean the actuator hinge-fittings on
spoilers 2 thru 5.

EFF :

ALL 57-51-00

Page 661
May 01/06
R
CES
Spoiler 2 to 5 Actuator and Hinge Fittings
Figure 611/TASK 57-51-00-991-012

EFF :

ALL 57-51-00

Page 662
May 01/06
R
CES
Subtask 57-51-00-280-051
B. Inspection
(1) Do a special detailed inspection of the spoilers 2 thru 5 actuator

R and hinge-fittings (Ref. NTM 575107).
____
Industrie.
5. Close-up
________
Subtask 57-51-00-865-071
breaker(s):
6CV, 8CV, 21CE2, 21CE3.
Subtask 57-51-00-860-074
items.
Subtask 57-51-00-942-069

EFF :

ALL 57-51-00

Page 663
Aug 01/08

CES

EFF :

ALL 57-51-00

Page 664
Nov 01/07
R
CES
TASK 57-51-00-200-003
Detailed Inspection of Flap Track 1, including Attachment Brackets to Fuselage,

Strut, Carriage and Swinging Link (Pendulum), LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror

EFF :

ALL 57-51-00

Page 665
Nov 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
57-51-00-991-013 Fig. 612
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-51-00-991-013-A Fig. 612A

EFF :

ALL 57-51-00

Page 666
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-063
(1) Make sure that the safety devices are on the MLG (Ref. TASK 32-00-00-
481-001).
flaps or slats.
Subtask 57-51-00-860-054
Subtask 57-51-00-865-073
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page 667
Nov 01/07

CES
Subtask 57-51-00-010-063
D. Get Access
(1) Open the applicable MLG doors (Ref. TASK 32-12-00-010-001).
(2) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuating cylinder.
(3) Put the access platform in position below the applicable MLG bay,
zone 734(744).

- for the left wing, remove 191ET, 193AT
- for the right wing, remove 192ET, 194AT.
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
(Ref. Fig. 612/TASK 57-51-00-991-013)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 612A/TASK 57-51-00-991-013-A)
**ON A/C ALL

_______
EDGE:
Subtask 57-51-00-110-063
AGENTS (Material No. 11-026) to clean the items to be inspected.

EFF :

ALL 57-51-00

Page 668
Feb 01/10

CES
Flap Track 1 and the Attachment Fittings - Location and Detail
Figure 612/TASK 57-51-00-991-013

R

EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00

Page 669
Nov 01/07

CES
Flap Track 1 and the Attachment Fittings - Location and Detail
Figure 612A/TASK 57-51-00-991-013-A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00

Page 670
Feb 01/10

CES
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
Subtask 57-51-00-210-053
B. Detailed Inspection of Flap Track 1, including Attachment Brackets to

Fuselage, Strut, Carriage and Swinging Link (Pendulum), LH/RH
(1) Use a flashlight and a mirror to examine the items that follow for
cracks, damage, corrosion and the correct condition:
- the roller track
- the forward and rear attachment fittings
- the X strut
- the flap carriage
- the pendulum assembly.
____
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
Subtask 57-51-00-210-053-A
B. Inspection
(1) Use a flashlight and a mirror to examine the items that follow for
cracks, damage, corrosion and the correct condition:
- the roller track
- the forward and rear attachment fittings
- the flap carriage
- the pendulum assembly.
____

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00

Page 671
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-00-410-064
A. Close Access
items.

- for the left wing, install 191ET, 193AT
- for the right wing, install 192ET, 194AT.
(3) Close the MLG doors (Ref. TASK 32-12-00-410-001).
Subtask 57-51-00-865-100
breaker(s):
6CV, 8CV.
Subtask 57-51-00-860-055
Subtask 57-51-00-942-063

EFF :

ALL 57-51-00

Page 672
Nov 01/07

CES
TASK 57-51-00-200-004
Detailed Inspection of Inboard Flap, Inboard Actuator Drive-Arm, Drive Strut

and Outer Part of Trunnion, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror

EFF :

ALL 57-51-00

Page 673
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-00-991-014 Fig. 613
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-51-00-991-014-A Fig. 613A
**ON A/C 301-399,
57-51-00-991-014-B Fig. 613B

EFF :

ALL 57-51-00

Page 674
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-062
481-001).
flaps or slats.
Subtask 57-51-00-860-056

edge at flap 1, zone 581(681)
Subtask 57-51-00-865-075
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page 675
Nov 01/07

CES
Subtask 57-51-00-010-064
D. Get Access
(1) Open the MLG doors (Ref. TASK 32-12-00-010-001).
(2) Make sure that the SLEEVE - GROUND LOCK is installed on the
applicable MLG door actuator.
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 613/TASK 57-51-00-991-014)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 613A/TASK 57-51-00-991-014-A)
**ON A/C 301-399,
(Ref. Fig. 613B/TASK 57-51-00-991-014-B)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-00

Page 676
Feb 01/10

CES
Inboard Flap, Actuator Drive Arm, Drive Strut Assembly and Trunnion - Location
and Detail
Figure 613/TASK 57-51-00-991-014

R EFF :

001-049, 051-061, 101-103, 201-203,

57-51-00 Page 677
Nov 01/07

CES
and Detail
Figure 613A/TASK 57-51-00-991-014-A

R EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,

57-51-00 Page 678
Feb 01/10

CES
and Detail
Figure 613B/TASK 57-51-00-991-014-B

R EFF :

301-399,

57-51-00 Page 679
Nov 01/07

CES
**ON A/C 001-049, 051-061, 101-103, 201-203, 301-399,
Subtask 57-51-00-110-082
- the inboard actuator drive arm
- the drive strut assembly (track 1)
- the outer part of the flap drive trunnion, the spherical bearing
and bonding strap
- the seal assembly at each end of the inboard flap assembly
- the inboard flap upper and lower surfaces.
Subtask 57-51-00-210-054
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard actuator drive
arm and the drive strut assembly (track 1) for:
- cracks
- damage
- corrosion.
(2) Examine for the correct condition:

- the outer parts of the flap drive trunnion
- the spherical bearing
- the bonding strap
- the seal assembly at each end of the inboard flap.
(3) Examine the inboard flap surface for:

- loose or missing rivets
- skin distortion
- cracks
- corrosion.
____

R

EFF :
301-399,
001-049, 051-061, 101-103, 201-203, 57-51-00

Page 680
Nov 01/07

CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-00-110-082-A
- the inboard actuator drive arm
- the drive strut assembly (track 1)
- the outer part of the flap drive trunnion and the spherical bearing
- the seal assembly at each end of the inboard flap assembly
- the inboard flap upper and lower surfaces.
Subtask 57-51-00-210-054-A
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard actuator drive
arm and the drive strut assembly (track 1) for:
- cracks
- damage
- corrosion.
(2) Examine for the correct condition:

- the outer parts of the flap drive trunnion
- the spherical bearing
- the seal assembly at each end of the inboard flap.
(3) Examine the inboard flap surface for:

- loose or missing rivets
- skin distortion
- cracks
- corrosion.
____

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-00

Page 681
Feb 01/10

CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-00-410-065
A. Close Access
items.
R (2) Remove the SLEEVE - GROUND LOCK from the MLG door actuator.
Subtask 57-51-00-865-099
breaker(s):
6CV, 8CV.
Subtask 57-51-00-860-057
Subtask 57-51-00-942-064

EFF :

ALL 57-51-00

Page 682
Feb 01/08

CES
TASK 57-51-00-200-005
Detailed Inspection of Outer Wing, MLG Support RIB 5, Outboard and Inboard
Faces
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror

EFF :

ALL 57-51-00

Page 683
Nov 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
57-51-00-991-015 Fig. 614
3. __________
Job Set-up
Subtask 57-51-00-941-064
481-001).
landing gear.
flaps or slats.

EFF :

ALL 57-51-00

Page 684
Nov 01/07
R
CES
Subtask 57-51-00-860-058
_______
AND/OR DAMAGE.
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-010-083
C. Get Access
the MLG support RIB5, zone 570(670).
(2) Open the applicable access panel:

- for the left wing, open 574AB
- for the right wing, open 674AB.
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-083-A
C. Get Access


EFF :

ALL 57-51-00

Page 685
Feb 01/10

CES
**ON A/C ALL
Subtask 57-51-00-865-077
D. Make sure that this(these) circuit breaker(s) is(are) open, safetied and
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 614/TASK 57-51-00-991-015)

_______
EDGE:
Subtask 57-51-00-110-086
AGENTS (Material No. 11-026) to clean the inboard and outboard faces
of the outer wing MLG support RIB5.
Subtask 57-51-00-210-055
B. Inspection
(1) Use a flashlight and a mirror to examine the inboard and outboard
faces of the outer wing MLG support RIB5. Make sure that:
____

EFF :

ALL 57-51-00

Page 686
Nov 01/07
R
CES
Outer-Wing Gear-Support RIB5 - Inboard and Outboard Faces
Figure 614/TASK 57-51-00-991-015

EFF :

ALL 57-51-00

Page 687
Nov 01/07
R
CES
5. Close-up
________
Subtask 57-51-00-865-101
breaker(s):
6CV, 8CV.
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-410-084
B. Close Access

- for the left wing, close 574AB
- for the right wing, close 674AB.
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-084-A
B. Close Access

**ON A/C ALL
Subtask 57-51-00-860-059
items.

EFF :

ALL 57-51-00

Page 688
Feb 01/10

CES
Subtask 57-51-00-942-065

EFF :

ALL 57-51-00

Page 689
Nov 01/07
R
CES
TASK 57-51-00-200-006
Detailed Inspection of Outer Wing, Trailing Edge False Rear Spar, Forward and
Aft Faces
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror

EFF :

ALL 57-51-00

Page 690
Nov 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 573BB(673BB), 573CB(673CB), 573EB(673EB)
R 573BB(673BB), 573CB(673CB) 573EB(673EB)
57-51-00-991-016 Fig. 615
3. __________
Job Set-up
(Ref. Fig. 615/TASK 57-51-00-991-016)
Subtask 57-51-00-941-065
flaps or slats.
Subtask 57-51-00-865-079
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page 691
Nov 01/09

CES
Outer-Wing Trailing-Edge, False Rear Spar - Forward and Aft Faces
Figure 615/TASK 57-51-00-991-016

EFF :

ALL 57-51-00

Page 692
Nov 01/07
R
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-010-067
C. Get Access
the false rear spar, zone 574(674).

(3) Open the applicable access panel:

R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-067-A
C. Get Access
the false rear spar, zone 574(674).

- 573AB, 573BB, 573CB (Ref. TASK 57-51-37-000-002)
- 574AB, 574BB.

- 673AB, 673BB, 673CB (Ref. TASK 57-51-37-000-002)
- 674AB, 674BB.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-00

Page 693
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 615/TASK 57-51-00-991-016)

_______
EDGE:
Subtask 57-51-00-110-087
AGENTS (Material No. 11-026) to clean the forward and aft faces of
the trailing-edge false rear spar.
Subtask 57-51-00-210-056
B. Detailed Inspection of Outer Wing, Trailing Edge False Rear Spar, Forward
and Aft Faces
(1) Use a flashlight and a mirror to examine the forward and aft faces of
the trailing-edge false rear spar. Make sure that:
____

EFF :

ALL 57-51-00

Page 694
Nov 01/07
R
CES
5. Close-up
________
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-410-067
A. Close Access
items.


R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-067-A
A. Close Access
items.

- 573AB, 573BB, 573CB (Ref. TASK 57-51-37-400-002)
- 574AB, 574BB.

- 673AB, 673BB, 673CB (Ref. TASK 57-51-37-400-002)
- 674AB, 674BB.

EFF :

ALL 57-51-00

Page 695
Feb 01/10

CES
**ON A/C ALL
Subtask 57-51-00-865-102
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-066

EFF :

ALL 57-51-00

Page 696
Nov 01/07
R
CES
TASK 57-51-00-200-007
Detailed Inspection of Outer Wing Bottom Skin Lower Surface Curved Skin Edge
Aft of the Rear Spar just Inboard of the MLG support RIB 5
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific mirror
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page 697
Nov 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-51-00-991-017 Fig. 616
3. __________
Job Set-up
Subtask 57-51-00-941-067
flaps or slats.
Subtask 57-51-00-865-083
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page 698
Nov 01/07
R
CES
4. Procedure
_________
(Ref. Fig. 616/TASK 57-51-00-991-017)
Subtask 57-51-00-110-083
AGENTS (Material No. 11-026) to clean the curved edge of the wing
bottom skin lower surface, aft of the rear spar, immediately inboard
of the MLG support RIB5.
Subtask 57-51-00-210-057
B. Detailed Inspection of Outer Wing Bottom Skin Lower Surface Curved Skin
Edge Aft of the Rear Spar just Inboard of the MLG support Rib 5
(1) Use a flashlight and a mirror to examine the curved edge of the wing
bottom skin lower surface, aft of the rear spar, immediately inboard
of the MLG support RIB5. Make sure that:
____
5. Close-up
________
Subtask 57-51-00-865-103
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-067
items.

EFF :

ALL 57-51-00

Page 699
Nov 01/07
R
CES
Outer-Wing Bottom Skin, Aft of the Rear Spar - Inboard of the Gear Support RIB5
Figure 616/TASK 57-51-00-991-017

EFF :

ALL 57-51-00

Page A600
Nov 01/07
R
CES
control lever.

EFF :

ALL 57-51-00

Page A601
Nov 01/07
R
CES
TASK 57-51-00-200-008
Special Detailed Inspection of Outer Wing, Trailing Edge Bottom Skin Aft of
Rear Spar, Above the MLG Reinforcing
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A602
Feb 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

32-12-13-400-002 Installation of the Secondary Hinged Fairing (That
was Removed for Access Only)
R NTM 575160
R
57-51-00-991-018 Fig. 617
3. __________
Job Set-up
(Ref. Fig. 617/TASK 57-51-00-991-018)
Subtask 57-51-00-941-068
flaps or slats.
Subtask 57-51-00-865-084
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page A603
Nov 01/09

CES
Outer-Wing Trailing-Edge, Aft of the Rear Spar - Location and Detail
Figure 617/TASK 57-51-00-991-018

EFF :

ALL 57-51-00

Page A604
Nov 01/07
R
CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-010-069
C. Get Access
(1) Remove the applicable secondary hinged fairing (Ref. TASK 32-12-13-
000-001).
NOTE : You can do this inspection without the removal of the MLG
____
fixed leg fairing.
wing trailing edge at the MLG support RIB5, zone 574(674).
(3) Open the applicable access panel 574AB(674AB).
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-069-A
C. Get Access
(1) Remove the applicable secondary hinged fairing (Ref. TASK 32-12-13-
000-001).
NOTE : You can do this inspection without the removal of the MLG
____
fixed leg fairing.
wing trailing edge at the MLG support RIB5, zone 574(674).
(3) Remove the applicable access panel 574AB(674AB).
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 617/TASK 57-51-00-991-018)
Subtask 57-51-00-110-084
AGENTS (Material No. 11-026) to clean the trailing edge bottom wing
skin aft of the rear spar, above the MLG reinforcing.

EFF :

ALL 57-51-00

Page A605
Feb 01/10

CES
Subtask 57-51-00-260-050
B. Inspection
(1) Do a special detailed inspection of the outer wing trailing edge, aft
of the rear spar, above the MLG reinforcing (Ref. NTM 575160) and
(Ref. NTM 575160).
____
this repair, you must request a procedure from Airbus.
5. Close-up
________
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-00-410-070
A. Close Access
(1) Install the applicable secondary hinged fairing (Ref. TASK 32-12-13-
400-002).
items.
(3) Close the applicable access panel 574AB(674AB).
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-070-A
A. Close Access
(1) Install the applicable secondary hinged fairing (Ref. TASK 32-12-13-
400-002).
items.
(3) Install the applicable access panel 574AB(674AB).

EFF :

ALL 57-51-00

Page A606
Feb 01/10

CES
**ON A/C ALL
Subtask 57-51-00-865-104
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-068
control lever.

EFF :

ALL 57-51-00

Page A607
Nov 01/07
R
CES
TASK 57-51-00-220-011
Special Detailed Inspection of Outer Wing Bottom Skin Lower Surface Aft of the
Rear Spar Under the Pylon Fairing
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A608
Nov 01/07
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

54-54-00-400-001 Installation of the Aft Fixed Fairing
NTM 575163
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-00-991-019 Fig. 618
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-069
flaps or slats.
Subtask 57-51-00-010-070
B. Get Access
(1) Put the access platform below the applicable engine pylon, zone
470(480).
(2) Remove the applicable aft fixed fairing (Ref. TASK 54-54-00-000-001).
(3) Remove the access panels 475CL, 476CR, 475BL, 475BR, 485CL, 486CR,
485BL, 485BR.

EFF :

ALL 57-51-00

Page A609
Feb 01/10

CES
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 618/TASK 57-51-00-991-019)
**ON A/C ALL
Subtask 57-51-00-110-072
AGENTS (Material No. 11-026) to clean the bottom wing skin lower
surface, aft of the rear spar, under the pylon fairing.
Subtask 57-51-00-280-050
B. Inspection
(1) Do a special detailed inspection of the outer wing bottom skin lower
surface, aft of the rear spar under the pylon fairing (Ref. NTM
575163).
____
Industrie.
5. Close-up
________
Subtask 57-51-00-410-071
A. Close Access
(1) Install the applicable aft fixed fairing (Ref. TASK 54-54-00-400-
001).
(2) Install the access panels 475CL, 476CR, 475BL, 475BR, 485CL, 486CR,
485BL, 485BR.

EFF :

ALL 57-51-00

Page A610
Feb 01/10

CES
Outer Wing Bottom Skin
Figure 618/TASK 57-51-00-991-019

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A611
Feb 01/10
528-599,
CES
Subtask 57-51-00-942-070
items.
control lever.

EFF :

ALL 57-51-00

Page A612
Nov 01/07
R
CES
TASK 57-51-00-220-012
Special Detailed Inspection of Outer Wing Bottom Skin Lower Surface Aft of the
Rear Spar Around the Flap Track 2 Forward Fittings
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A613
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 09-002C USA AMS-S-8802
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
NTM 575164
57-51-00-991-020 Fig. 619
3. __________
Job Set-up
Subtask 57-51-00-941-070
flaps or slats.

EFF :

ALL 57-51-00

Page A614
Aug 01/09

CES
Subtask 57-51-00-865-085
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-010-071
C. Get Access
(1) Put the access platform below the applicable wing at the forward
fittings of the flap track 2, zone 531(631).
(2) Remove the applicable fairing access panels from the flap track 2
fairing (Ref. TASK 57-55-11-000-001):
**ON A/C 301-399,
Subtask 57-51-00-010-071-A
C. Get Access
(1) Put the access platform below the applicable wing at the forward
fittings of the flap track 2, zone 531(631).
(2) Remove the applicable fairing access panels from the flap track 2
fairing (Ref. TASK 57-55-11-000-004):
- for theright wing, remove 631CB, 631EB.

EFF :

ALL 57-51-00

Page A615
Feb 01/10

CES
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 619/TASK 57-51-00-991-020)
Subtask 57-51-00-110-085
(1) Use a non metallic scraper to remove all sealant from the wing bottom
skin, aft of the rear spar, around the flap track 2 forward fitting.
AGENTS (Material No. 11-026) to clean the wing bottom skin, aft of
the rear spar, around the flap track 2 forward fittings.
Subtask 57-51-00-280-053
B. Inspection
(1) Do a special detailed inspection of the outer wing bottom skin lower
surface, aft of the rear spar around the flap track 2 forward
fittings (Ref. NTM 575164).
____
Industrie.
R Subtask 57-51-00-916-051
R C. Sealant Application
R (1) Apply a layer of SEALANTS (Material No. 09-001) or SEALANTS (Material

R No. 09-002C) to the surface around the flap track 2 forward fittings.

EFF :

ALL 57-51-00

Page A616
May 01/09

CES
Flap Track 2 - Forward Fittings - Location
Figure 619/TASK 57-51-00-991-020

EFF :

ALL 57-51-00

Page A617
May 01/09
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-410-072
A. Close Access
(1) Install the applicable fairing access panels on the flap track 2
fairing (Ref. TASK 57-55-11-400-001):
**ON A/C 301-399,
Subtask 57-51-00-410-072-A
A. Close Access
(1) Install the applicable fairing access panels on the flap track 2
fairing (Ref. TASK 57-55-11-400-004):
**ON A/C ALL
Subtask 57-51-00-865-086
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-071
items.
control lever.

EFF :

ALL 57-51-00

Page A618
Feb 01/10

CES

R

EFF :

ALL 57-51-00

Page A619
May 01/09

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-51-00-200-009
Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear Spar,
Under Flap Track 2 Fairing
_______
GEAR.
_______

_______
DO NOT SMOKE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A620
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-51-00-991-021 Fig. 620
3. __________
Job Set-up
Subtask 57-51-00-941-071
flaps or slats.
Subtask 57-51-00-865-087
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A621
Feb 01/10
528-599,
CES
Subtask 57-51-00-010-072
C. Get Access
(1) Put the access platform below the applicable wing at flap track 2,
zone 531(631).
(2) Remove the applicable fairing access panels (Ref. TASK 57-55-11-000-
001):
4. Procedure
_________
(Ref. Fig. 620/TASK 57-51-00-991-021)
Subtask 57-51-00-110-079
WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
INSTRUCTIONS.
- the lower surface of the bottom skin in the area of the outer wing
under the flap track 2 fairing.
Subtask 57-51-00-210-061
B. Inspection
(1) Examine the lower surface of the bottom skin in the area of the outer
wing under the flap track 2 fairing. Make sure that:
____

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A622
Feb 01/10
528-599,
CES
Outer Wing Bottom Skin
Figure 620/TASK 57-51-00-991-021

R

EFF :

ALL 57-51-00

Page A623
Aug 01/09

CES
5. Close-up
________
Subtask 57-51-00-410-073
A. Close Access
001):
Subtask 57-51-00-865-088
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-072
control lever.
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A624
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-51-00-200-009- 01
R Detailed Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear Spar,
R Under Flap Track 2 Fairing and Flap Tab Drive 1A Fairing

_______
DO NOT SMOKE.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-51-00

Page A625
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-000-005 Removal of the Inboard and Outboard Flap Tab
Hinge-Fairings
R 57-51-00-991-021 Fig. 620
R 57-51-00-991-031 Fig. 621
3. __________
Job Set-up
Subtask 57-51-00-941-081
flaps or slats.
Subtask 57-51-00-865-107
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-084
C. Get Access
(1) Put the access platform below the applicable wing to get access to
the:
- flap track 2 fairings, zone 531(631)
- flap tab hinge 1A fairing, zone 535(635).

EFF :

301-399, 57-51-00

Page A626
Aug 01/09

CES
(2) Remove the applicable fairing access panels (Ref. TASK 57-55-11-000-
004) and (Ref. TASK 57-55-11-000-005):
- for the left wing, remove 531CB, 531EB, 535AB, 535BB
- for the right wing, remove 631CB, 631EB, 635AB, 635BB.
4. Procedure
_________
R (Ref. Fig. 620/TASK 57-51-00-991-021, 621/TASK 57-51-00-991-031)
Subtask 57-51-00-110-091
WARNING : BE CAREFUL WHEN YOU USE THE CONSUMABLE MATERIAL(S). YOU MUST
_______
OBEY THE OPERATORS AND MANUFACTURERS HEALTH AND SAFETY
INSTRUCTIONS.
- the lower surface of the bottom skin in the area of the outer wing
under the flap track 2 fairing.
Subtask 57-51-00-210-072
B. Inspection
(1) Examine the lower surface of the bottom skin in the area of the outer
wing:
- under the flap track 2 fairing
- under the flap tab drive 1A fairing.
(2) Make sure that:

____

EFF :

301-399, 57-51-00

Page A627
Aug 01/09

CES
R Outer Wing Bottom Skin
R Figure 621/TASK 57-51-00-991-031

EFF :

301-399, 57-51-00

Page A628
Aug 01/09

CES
5. Close-up
________
Subtask 57-51-00-410-085
A. Close Access
004) and (Ref. TASK 57-55-11-000-005):
- for the left wing, install 531CB, 531EB, 535AB, 535BB
- for the right wing, install 631CB, 631EB, 635AB, 635BB.
Subtask 57-51-00-865-108
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-082
control lever.
items.

R

EFF :

301-399, 57-51-00

Page A629
May 01/09

CES
**ON A/C ALL
TASK 57-51-00-200-010
Detailed Inspection of Outer Wing, False Rear Spar, Forward Face, Lower Flange,
between Rib 7 and Rib 9
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A630
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 57-51-00-991-022 Fig. 622
3. __________
Job Set-up
Subtask 57-51-00-941-072
flaps or slats.
Subtask 57-51-00-865-089
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page A631
Aug 01/09

CES
Subtask 57-51-00-010-073
C. Get Access
(1) Put the access platform below the applicable wing at the false rear
spar, zone 570(670).

- for the left wing, remove 573BB, 573CB, 573DB, 573EB
- for the right wing, remove 673BB, 673CB, 673DB, 673EB.
4. Procedure
_________
R (Ref. Fig. 622/TASK 57-51-00-991-022)

_______
EDGE:
Subtask 57-51-00-110-088
AGENTS (Material No. 11-026) to clean the lower flange of the false
rear spar forward face (RIB7 thru RIB9).
Subtask 57-51-00-210-062
B. Detailed Inspection of Outer Wing, False Rear Spar, Forward Face, Lower
Flange, between Rib 7 and Rib 9
(1) Use a flashlight and an inspection mirror and make a detailed visual
inspection of the lower flange of the false rear spar forward face
(RIB7 thru RIB9). Make sure that:
- there are no cracks and/or scores
- no water has entered the wing structure.
____

EFF :

ALL 57-51-00

Page A632
Aug 01/09

CES
Outer Wing - False Rear Spar
R Figure 622/TASK 57-51-00-991-022

EFF :

ALL 57-51-00

Page A633
Aug 01/09

CES
5. Close-up
________
Subtask 57-51-00-410-074
A. Close Access
items.

- for the left wing, install 573BB, 573CB, 573DB, 573EB
- for the right wing, install 673BB, 673CB, 673DB, 673EB.
Subtask 57-51-00-865-090
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-073
control lever.

EFF :

ALL 57-51-00

Page A634
May 01/09
R
CES
TASK 57-51-00-200-011
Detailed Inspection of Outer Wing, Bottom Skin Panel No. 3, Upper Surface,
Between Rear Spar and False Rear Spar, and Between Gear Support RIB5 and RIB8.
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A635
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 57-51-00-991-029 Fig. 623
3. __________
Job Set-up
Subtask 57-51-00-941-084
flaps or slats.
Subtask 57-51-00-865-109
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-51-00

Page A636
Aug 01/09

CES
Subtask 57-51-00-010-087
C. Get Access
(2) Open the applicable access panels:

4. Procedure
_________
R (Ref. Fig. 623/TASK 57-51-00-991-029)
Subtask 57-51-00-110-092

_______
EDGE:
- the wing bottom skin panel No. 3 upper surface (between the rear
spar and false rear spar and between the gear support RIB5 and
RIB8).
Subtask 57-51-00-210-075
B. Inspection
NOTE : Make sure the area of the bottom skin panel along the
____
inboard/outboard lower RIB6A foot (between the inner rear spar aft
face and false rear spar forward face) is carefully examined.
(1) Inspect the bottom skin panel No. 3 upper surface (between the rear
spar and false rear spar and between the gear support RIB5 and RIB8).
Make sure that:
- there are no cracks and/or scores

EFF :

ALL 57-51-00

Page A637
Aug 01/09

CES
Outer Wing - Bottom Skin Panel No. 3
R Figure 623/TASK 57-51-00-991-029

EFF :

ALL 57-51-00

Page A638
Aug 01/09

CES
____
5. Close-up
________
Subtask 57-51-00-916-050
A. Application of Corrosion Protection Material
(1) Apply a new layer of surface protection material to the bottom skin
panel No. 3 upper surface (between the rear spar and false rear spar
and between the gear support RIB5 and RIB8) (Ref. ASRM 512100).
Subtask 57-51-00-410-086
B. Close Access
items.
(2) Close the applicable access panels:

Subtask 57-51-00-865-110
breaker(s):
6CV, 8CV.
Subtask 57-51-00-942-085
control lever.

EFF :

ALL 57-51-00

Page A639
May 01/09
R
CES
TASK 57-51-00-220-013
Special Detailed Inspection of Outer Wing Trailing Edge Aileron Hinge Pins 1
thru 5
_______
GEAR.
_______
_______
1. __________________
Reason for the Job

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27104004000 5 SLAVE PIN - AILERON

EFF :

ALL 57-51-00

Page A640
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

575LB(675LB), 575MB(675MB)
57-51-37-000-006 Removal of the Access Panel 575JB(675JB)
57-51-37-000-007 Removal of the Access Panel 575AT(675AT)
575LB(675LB), 575MB(675MB)
57-51-37-400-006 Installation of the Access Panel 575JB(675JB)
57-51-37-400-007 Installation of the Access Panel 575AT(675AT)
NTM 575120
R 57-51-00-991-023 Fig. 624
3. __________
Job Set-up
Subtask 57-51-00-941-074
flaps or slats.

EFF :

ALL 57-51-00

Page A641
Aug 01/09

CES
Subtask 57-51-00-865-093
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-076
C. Get Access
(1) Put the access platform in position below one of the applicable
aileron, zone 575(675).
(a) For the left wing remove:

- 575AT (Ref. TASK 57-51-37-000-007)
- 575JB (Ref. TASK 57-51-37-000-006)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).
(b) For the right wing remove:

- 675AT (Ref. TASK 57-51-37-000-007)
- 675JB (Ref. TASK 57-51-37-000-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
4. Procedure
_________
R (Ref. Fig. 624/TASK 57-51-00-991-023)

_______
EDGE:

EFF :

ALL 57-51-00

Page A642
Aug 01/09

CES
Aileron Hinge Pins
R Figure 624/TASK 57-51-00-991-023

EFF :

ALL 57-51-00

Page A643
Aug 01/09

CES
Subtask 57-51-00-020-077
A. Removal of the Aileron Hinge Pins
(1) One at a time, remove the five hinge pins from the LH aileron and
27-14-41-000-001).
(2) One at a time, remove the five hinge pins from the RH aileron and
27-14-41-000-001).
Subtask 57-51-00-110-080
Subtask 57-51-00-240-055
C. Inspection
(1) Do a magnetic particle inspection of all the aileron hinge pins (Ref.
NTM 575120).
____
Industrie.
Subtask 57-51-00-420-076
D. Installation of the Aileron Hinge Pins
(1) One at a time, remove the five slave bolts from each aileron and
replace them with the hinge pins (Ref. TASK 27-14-41-400-001).

EFF :

ALL 57-51-00

Page A644
May 01/09
R
CES
5. Close-up
________
Subtask 57-51-00-410-077
A. Close Access
items.
(a) For the left wing install:

- 575AT (Ref. TASK 57-51-37-400-007)
- 575JB (Ref. TASK 57-51-37-400-006)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).
(b) For the right wing install:

- 675AT (Ref. TASK 57-51-37-400-007)
- 675JB (Ref. TASK 57-51-37-400-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
Subtask 57-51-00-865-094
breaker(s):
16CE1, 16CE2, 6CV, 15CE1, 15CE2, 8CV.
Subtask 57-51-00-942-075
control lever.

EFF :

ALL 57-51-00

Page A645
May 01/09
R
CES
TASK 57-51-00-220-015
Special Detailed Inspection of Outer Wing Trailing Edge Spoilers 1, 2, 3, 4 and

5 Hinge Pins
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A646
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575106
R 57-51-00-991-010 Fig. 625
3. __________
Job Set-up
Subtask 57-51-00-941-078
flaps or slats.

EFF :

ALL 57-51-00

Page A647
Aug 01/09

CES
Subtask 57-51-00-865-097
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-078
C. Get Access
edge, zone 570(670).

- for the left wing, remove 573CB, 575AB, 575DB, 575EB, 575GB
- for the right wing, remove 673CB, 675AB, 675DB, 675EB, 675GB.
(3) Remove the two inner hinge pins:

- for spoiler 1 (Ref. TASK 27-64-41-000-001)
- for spoiler 5 (Ref. TASK 27-64-45-000-001).
4. Procedure
_________
R (Ref. Fig. 625/TASK 57-51-00-991-010)

_______
EDGE:

EFF :

ALL 57-51-00

Page A648
Aug 01/09

CES
Spoiler Hinge Pins
R Figure 625/TASK 57-51-00-991-010

EFF :

ALL 57-51-00

Page A649
Aug 01/09

CES
Subtask 57-51-00-110-081
AGENTS (Material No. 11-026) to clean the area around the inner hinge
pins of the spoilers 1 thru 5.
Subtask 57-51-00-240-056
B. Inspection
(1) For each spoiler, do a magnetic inspection of the hinge pins (Ref.
NTM 575106).
____
Industrie.
Subtask 57-51-00-420-077
C. Install the Hinge Pins
(1) Install the two inner hinge pins:

- for spolier 2 (Ref. TASK 27-64-42-400-001)
- for spoiler 5 (Ref. TASK 27-64-45-400-001).
5. Close-up
________
Subtask 57-51-00-410-079
A. Close Access
items.

- for the left wing, install 573CB, 575AB, 575DB, 575EB, 575GB
- for the right wing, install 673CB, 675AB, 675DB, 675EB, 675GB.

EFF :

ALL 57-51-00

Page A650
May 01/09
R
CES
Subtask 57-51-00-865-098
breaker(s):
6CV, 8CV, 21CE3, 21CE2.
Subtask 57-51-00-942-078
control lever.

EFF :

ALL 57-51-00

Page A651
May 01/09
R
CES
TASK 57-51-00-210-002
Detailed Visual Inspection of Outer Wing Trailing Edge Spoilers 1, 2, 3, 4 and

5 Hinge Pins
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A652
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 57-51-00-991-024 Fig. 626
3. __________
Job Set-up
NOTE : During this procedure, you will remove the two inner hinge pins only
____
for each spoiler. It is not necessary to remove the outer hinge pins.
Subtask 57-51-00-941-079
control lever.
(2) Put warning notices to tell persons not to operate the flaps or
slats.

EFF :

ALL 57-51-00

Page A653
Aug 01/09

CES
Subtask 57-51-00-010-080
B. Get Access
(1) Put the adjustable access platform below the applicable trailing
edge, zones 573(673).

- for the left wing, remove 573CB, 575AB, 575DB, 575EB, 575GB
- for the right wing, remove 673CB, 675AB, 675DB, 675EB, 675GB.
4. Procedure
_________
R (Ref. Fig. 626/TASK 57-51-00-991-024)

_______
EDGE:
Subtask 57-51-00-020-080
A. Remove the hinge pins
(1) Remove the two applicable inner hinge pins:

Subtask 57-51-00-110-089
AGENTS (Material No. 11-026) to clean the two inner hinge pins.

EFF :

ALL 57-51-00

Page A654
Aug 01/09

CES
Spoiler Hinge Pins
R Figure 626/TASK 57-51-00-991-024

EFF :

ALL 57-51-00

Page A655
Aug 01/09

CES
Subtask 57-51-00-210-071
C. Inspection
(1) Examine the two inner hinge pins for:

- corrosion
- damage
____
Subtask 57-51-00-420-078
D. Install the Hinge Pin
(1) Install the two applicable inner hinge pins:

5. Close-up
________
Subtask 57-51-00-410-081
A. Close Access
items.
(2) Close the applicable access panels:

- for the left wing, install 573CB, 575AB, 575DB, 575EB, 575GB
- for the right wing, install 673CB, 675AB, 675DB, 675EB, 675GB.
Subtask 57-51-00-942-079
control lever.

EFF :

ALL 57-51-00

Page A656
May 01/09
R
CES

EFF :

ALL 57-51-00

Page A657
May 01/09
R
CES
TASK 57-51-00-220-016
Detailed Visual Inspection of Outer Wing Trailing Edge Aileron Hinge Pins 1
thru 5
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific slave bolts

EFF :

ALL 57-51-00

Page A658
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

575LB(675LB), 575MB(675MB)
575LB(675LB), 575MB(675MB)
57-51-37-400-006 Installation of the Access Panel 575JB(675JB)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-00-991-025 Fig. 627

EFF :

ALL 57-51-00

Page A659
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-080
(2) Put warning notices to tell persons not to operate the flaps or
slats.
Subtask 57-51-00-865-105
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-00-010-081
C. Get Access
zone 575(675).

- 575AT (Ref. TASK 57-51-37-000-007)
- 575JB (Ref. TASK 57-51-37-000-006)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).

EFF :

ALL 57-51-00

Page A660
May 01/09
R
CES
- 675AT (Ref. TASK 57-51-37-000-007)
- 675JB (Ref. TASK 57-51-37-000-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 627/TASK 57-51-00-991-025)
**ON A/C ALL

_______
EDGE:
Subtask 57-51-00-020-081
A. Remove Items for Inspection
(1) One at a time, remove the five hinge pins from each aileron and
replace them with the slave bolts (Ref. TASK 27-14-41-000-001).
Subtask 57-51-00-110-090
Subtask 57-51-00-220-081
C. Inspection
(1) Examine the hinge pins for:

- damage
- corrosion
- correct condition of the surface protection.

EFF :

ALL 57-51-00

Page A661
Feb 01/10

CES
Aileron Hinge Pins
Figure 627/TASK 57-51-00-991-025

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-00

Page A662
Feb 01/10
528-599,
CES
____
Subtask 57-51-00-420-079
D. Install items after Inspection.
(1) One at a time, remove the five slave bolts from each aileron and
replace with the hinge pins (Ref. TASK 27-14-41-400-001).
5. Close-up
________
Subtask 57-51-00-410-082
A. Close Access
(a) For the left wing install:

- 575AT (Ref. TASK 57-51-37-400-007)
- 575JB (Ref. TASK 57-51-37-400-006)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).
(b) For the right wing install:

- 675AT (Ref. TASK 57-51-37-400-007)
- 675JB (Ref. TASK 57-51-37-400-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
Subtask 57-51-00-865-106
breaker(s):
16CE1, 16CE2, 5CV, 15CE1, 15CE2, 7CV.
Subtask 57-51-00-942-081
control lever.

EFF :

ALL 57-51-00

Page A663
May 01/09
R
CES

R

EFF :

ALL 57-51-00

Page A664
May 01/09

CES
TASK 57-51-00-210-003
General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft of Rear
Spar Between Rib 1 and Rib 9 Excluding Areas Covered by Flap Track 2...
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 57-51-00

Page A665
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-00-991-027 Fig. 628
**ON A/C 301-399,
57-51-00-991-027-A Fig. 628A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-00-941-082
flaps or slats.
Subtask 57-51-00-010-085
B. Get Access
500 (600).

EFF :

ALL 57-51-00

Page A666
Feb 01/10

CES
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 628/TASK 57-51-00-991-027)
**ON A/C 301-399,
(Ref. Fig. 628A/TASK 57-51-00-991-027-A)
**ON A/C ALL
Subtask 57-51-00-100-050
AGENTS (Material No. 11-026) to clean applicable area for inspection.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-00-210-073
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft
of Rear Spar between Rib 1 and Rib 9, Excluding Areas Covered by Flap
Track 2 Fairings and Pylon Fairings

____

EFF :

ALL 57-51-00

Page A667
Feb 01/10

CES
Bottom Skin Lower Surface, Aft of Rear Spar Between Rib 1 and Rib 9 -
Inspection Area
Figure 628/TASK 57-51-00-991-027

R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,

57-51-00 Page A668
Feb 01/10
528-599,
CES
Bottom Skin Lower Surface, Aft of Rear Spar Between Rib 1 and Rib 9 -
Inspection Area
R Figure 628A/TASK 57-51-00-991-027-A

EFF :

301-399,

57-51-00 Page A669
Aug 01/09

CES
**ON A/C 301-399,
Subtask 57-51-00-210-073-A
B. General Visual Inspection of Outer Wing, Bottom Skin Lower Surface, Aft
of Rear Spar between Rib 1 and Rib 9, Excluding Areas Covered by Flap
Track 2 Fairings, Pylon Fairings and Flap Tab Drive 1a Fairings

____
**ON A/C ALL
5. Close-up
________
Subtask 57-51-00-942-083
items.

EFF :

ALL 57-51-00

Page A670
May 01/09
R
CES
TASK 57-51-00-210-004
General Visual Inspection of Outer Wing, Trailing Edge Bottom Skin Lower
Surface, Aft of Rear Spar from Rib 9 to Rib 12, Including Jacking Hole...
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A671
May 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 57-51-00-991-028 Fig. 629
3. __________
Job Set-up
Subtask 57-51-00-941-083
flaps or slats.
Subtask 57-51-00-010-086
B. Get Access
500 (600).
4. Procedure
_________
R (Ref. Fig. 629/TASK 57-51-00-991-028)
Subtask 57-51-00-100-051
inspection.

EFF :

ALL 57-51-00

Page A672
Aug 01/09

CES
Trailing Edge Bottom Skin Lower Surface, Aft of Rear Spar from Rib 9 to Rib 12,
Including Jacking Fitting Hole and Sighting Rod Hole
R Figure 629/TASK 57-51-00-991-028

EFF :

ALL

57-51-00 Page A673
Aug 01/09

CES
Subtask 57-51-00-210-074
B. General Visual Inspection of Outer Wing, Trailing Edge Bottom Skin Lower
Surface, Aft of Rear Spar from Rib 9 to Rib 12, including Jacking Fitting
Hole at Rib 9 and Sighting Rod Hole at Rib 10

____
5. Close-up
________
Subtask 57-51-00-942-084
items.

EFF :

ALL 57-51-00

Page A674
May 01/09
R
CES
TASK 57-51-00-210-005
General Visual Inspection of Outer Wing, Top Skin External Surface, Aft of Rear
Spar, Between RIB10 and RIB20 at Buttstrap Attachment
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-00

Page A675
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-00-00-481-002 Installation of the Wingrip

R 57-51-00-991-030 Fig. 630
3. __________
Job Set-up
Subtask 57-51-00-941-085
flaps or slats.
(5) Install the wing safety rope (Ref. TASK 12-00-00-481-002).
4. Procedure
_________
R (Ref. Fig. 630/TASK 57-51-00-991-030)
Subtask 57-51-00-110-093
- the wing top-skin aft of the rear spar, from RIB10 and RIB20 at the
buttstrap attachments.

EFF :

ALL 57-51-00

Page A676
Aug 01/09

CES
Outer Wing, Top Skin External Surface, Aft of Rear Spar - Between RIB10 and
RIB20 at Buttstrap Attachments.
R Figure 630/TASK 57-51-00-991-030

EFF :

ALL

57-51-00 Page A677
Aug 01/09

CES
Subtask 57-51-00-210-076
B. General Visual Inspection of the Outer Wing, Top Skin External Surface
Aft of Rear Spar, Between RIB10 and RIB20 at Buttstrap Attachments.
(1) Inspect the wing top-skin at the locations where the skin is attached
to the buttstrap. Make sure that:
- there are no cracks, dents, burrs, scores or scratches
____
5. Close-up
________
Subtask 57-51-00-942-086
(1) Remove the wing safety rope (Ref. TASK 12-00-00-481-002).

EFF :

ALL 57-51-00

Page A678
May 01/09

CES
SHROUD BOX - REMOVAL/INSTALLATION
_________________________________
TASK 57-51-15-000-001
Removal of the Shroud Box 572(672)
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific blanking plugs

No specific plastic bag

EFF :

ALL 57-51-15

Page 401
Aug 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-45-000-003 Removal of the Torque Shaft 6206CM(6256CM)
32-43-31-000-001 Removal of the Alternate-Brake Servovalve Manifold
2614GM(2615GM)
32-43-32-000-001 Removal of the Alternate-Brake Manifold
2853GM(2852GM)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
57-51-15-991-002 Fig. 401
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,

R 528-599,
57-51-15-991-002-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-15-941-052
(1) Put the warning notice in the cockpit to tell persons not to operate
the flaps or the slats.

EFF :

ALL 57-51-15

Page 402
Feb 01/10

CES
Subtask 57-51-15-010-051
B. Get Access
_______
AND/OR DAMAGE.
R (4) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuator.
(6) Put the access platform in position to get access to the top surface
of the wing in zone 570(670).
(7) Remove the upper wing/fuselage fillet fairing(s) 191ET(192ET)

(Ref. TASK 53-35-11-000-001) to get access to the three shroud
box/fuselage attachments.
Subtask 57-51-15-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
(Ref. Fig. 401/TASK 57-51-15-991-002)

EFF :

ALL 57-51-15

Page 403
Feb 01/08

CES
Shroud Box - Location and Detail

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 404
Feb 01/08

CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 405
Feb 01/08

CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 406
Feb 01/08

CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 407
Feb 01/08

CES
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,
R 528-599,
(Ref. Fig. 401A/TASK 57-51-15-991-002-A)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 57-51-15-020-051
A. Removal of the Shroud Box
(1) Remove the alternate-brake servo valve manifold (2614GM, 2615GM)

(Ref. TASK 32-43-31-000-001).
(2) Clean up any hydraulic fluid that has spilled on the aircraft
structure.
(3) Make sure that the Yellow hydraulic system has been depressurized
(Ref. TASK 29-00-00-864-001).
(4) At the bracket (17) disconnect the hydraulic connector (8) from the
adapter (9).
(5) Put blanking plugs on the disconnected line ends.
(6) Attach the electrical connector (20) together with the brake-pipes
(7) and (19) to the structure. Make sure that they are clear of the
shroud box.
NOTE : Let the brake-pipe (18) stay in position on the shroud box.
____
(7) Remove the bolts (1) and the cable clips (2). Remove the electrical
harness (of the alternate brake-servo valve) from the front spar of
the shroud box. Retain the bolts and the cable clips.
(8) Put the electrical harness into a plastic bag and attach it to the
structure. Make sure that it is clear of the shroud box.
(9) Identify the brake-pipes (13) and (14) with a mark to help with the
correct installation.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15

Page 408
Feb 01/10
511-526, 528-599,
CES
(10) At the inboard end of the shroud box:
(a) Remove the nuts (10) and the bolts (11).
(b) Remove the clamp blocks (12) from the brake-pipes (13) and (14).
Retain the nuts, bolts and clamp blocks.
(11) Disconnect the brake-pipe connectors (15) and (16) from their related
adapters on the structure.
(12) Remove the bolts (3) and the clamp blocks (4). Retain the bolts and
the clamp blocks.
(13) Carefully remove the brake-pipes (13) and (14) from the front spar of
the shroud box.
(14) Install blanking plugs on the ends of the two brake pipes and on
their related adapters in the MLG bay.
(15) Remove the torque shaft 6206CM(6256CM) from the shroud box (Ref. TASK
27-54-45-000-003).
(16) At the shroud box/overwing panel top skin attachment:
(a) Remove and retain all the bolts (65) from the top surface of the
wing.
(17) At the shroud box/overwing panel forward attachment bracket:
(a) Remove the cotter-pin (72), the nut (71), the washer (70), the
bolt (66) and the washer (67).
(b) Remove the bush (69) from the bracket on the overwing panel and
the forward attachment bracket (68) on the shroud box.
(c) Discard the cotter-pin (72).
(18) Sufficiently support the shroud box.
NOTE : The weight of the shroud box is approximately 30 kg (66.1386

____
lb).
(19) At the outboard forward attachment bracket:
(a) Remove the nut (83), the bolt (85) and disconnect the bonding
strap (82) from the tag (84).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 409
Feb 01/08

CES
Figure 401A/TASK 57-51-15-991-002-A14 (SHEET 1)

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 410
Feb 01/10

CES

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 411
Feb 01/10

CES

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 412
Feb 01/10

CES

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 413
Feb 01/10

CES
(b) Remove the cotter-pin (80), the nut (79), the washer (81), the
(c) Remove the slider bushes (77) from the outboard forward
attachment bracket (78).
(d) Discard the cotter-pin (80).
(20) At the outboard aft attachment bracket:
(c) Remove the floating bushes (90) from the outboard aft attachment
bracket (91).
(21) At the inboard aft attachment bracket:
strap (55) from the bracket (51).
(b) Remove the cotter-pin (59), the nut (60), the washer(s) (58), the
(c) Remove the floating bush (57) from the inboard aft attachment
bracket (61).
(e) Move the end of the rod (56) clear of the inboard aft attachment
bracket (61). Do not adjust the length of the rod (56). The rod
(56) is set and locked at aircraft build and must not be
adjusted.
(22) At the inboard center attachment bracket:
(a) Remove the cotter-pin (43), the nut (44), the washer(s) (45), the
(b) Remove the floating bush (46) from the inboard center attachment
bracket (42).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
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Feb 01/08

CES
(d) Move the end of the rod (47) clear of the inboard center
attachment bracket (42). Do not adjust the length of the rod
(47). The rod (47) is set and locked at aircraft build and must
not be adjusted.
(23) At the inboard forward attachment bracket:
(c) Remove the floating bush (32) from the inboard forward attachment
bracket (26).
(e) Move the end of the rod (35) clear of the inboard forward
not be adjusted.
(24) To remove the shroud box from the wing:
(a) Carefully break the bond of the sealant between the shroud box
and the overwing panel.
(b) Carefully disengage the outboard attachment brackets on the

shroud box from the related brackets on the fixed shroud. Lower
the shroud box clear of the aircraft and put it on a clean
surface.
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,

R 528-599,
Subtask 57-51-15-020-051-A
A. Removal of the Shroud Box
(1) Remove the alternate-brake manifold (Ref. TASK 32-43-32-000-001).
(2) Clean up any hydraulic fluid that has spilled on the aircraft
structure.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15

Page 415
Feb 01/10
511-526, 528-599,
CES
(Ref. TASK 29-00-00-864-001).
(4) Attach the electrical connector (7) and the manifold spacer (6) to
the structure. Make sure that they are clear of the shroud box.
(5) At the bracket (3), disconnect the hydraulic connector (2) of the
brake-hose (1) from the adapter (4).
(6) Put blanking plugs on the disconnected line ends.
(7) Attach the electrical connector (8) together with the brake-hose (1)
to the structure. Make sure that they are clear of the shroud box.
NOTE : Let the brake-pipe (5) and the adapter (4) stay in position on
____
the shroud box bracket (3).
(8) Remove the inboard brake-pipes (14), (15) and (16) as follows:
(a) Disconnect the brake-pipe hydraulic connectors (17), (18) and

(19) from their related adapters on the structure.
(b) Put blanking plugs on the disconnected line ends.
(c) Support the brake-pipes then remove the center and bottom bolts
(12) and washers (11) from each clamp block (9).
NOTE : It is not necessary to remove the top bolt (10) and its
____
related nut from each clamp block (9).
(d) Remove the inboard brake-pipe and clamp block assembly (13) from
the shroud box.
(9) Remove the torque shaft 6206CM(6256CM) from the shroud box (Ref. TASK
27-54-45-000-003).
(10) At the shroud box/overwing panel top skin attachment:
(a) Remove and retain all the bolts (65) from the top surface of the
wing.
(11) At the shroud box/overwing panel forward attachment bracket:
(a) Remove the cotter-pin (72), the nut (71), the washer (70), the

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 416
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CES
(b) Remove the bush (69) from the bracket on the overwing panel and
the forward attachment bracket (68) on the shroud box.
(12) Sufficiently support the shroud box.
NOTE : The weight of the shroud box is approximately 30 kg (66.1386

____
lb).
(c) Remove the slider bushes (77) from the outboard forward
attachment bracket (78).
(c) Remove the floating bushes (90) from the outboard aft attachment
bracket (91).
(c) Remove the floating bush (57) from the inboard aft attachment
bracket (61).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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CES
(e) Move the end of the rod (56) clear of the inboard aft attachment
bracket (61). Do not adjust the length of the rod (56). The rod
(56) is set and locked at aircraft build and must not be
adjusted.
(a) Remove the cotter-pin (43), the nut (44), the washer(s) (45), the
(b) Remove the floating bush (46) from the inboard center attachment
bracket (42).
(d) Move the end of the rod (47) clear of the inboard center
not be adjusted.
(c) Remove the floating bush (32) from the inboard forward attachment
bracket (26).
(e) Move the end of the rod (35) clear of the inboard forward
not be adjusted.
(18) To remove the shroud box from the wing:
(a) Carefully break the bond of the sealant between the shroud box
and the overwing panel.

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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Feb 01/10

CES
(b) Carefully disengage the outboard attachment brackets on the
shroud box from the related brackets on the fixed shroud. Lower
the shroud box clear of the aircraft and put it on a clean
surface.

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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Feb 01/10

CES
R **ON A/C ALL
TASK 57-51-15-400-001
Installation of the Shroud Box 572(672)
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
NOTE : Only use this procedure to install the same shroud box. If a new
____
shroud box is to be installed, you must contact AIRBUS for
instructions.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)

EFF :

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Aug 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
29 cotter-pin 57-51-05 86 -010

29 cotter-pin 57-51-05 86J-010
29 cotter-pin 57-51-05 86W-010
29 cotter-pin 57-51-05 86Y-010
29 cotter-pin 57-51-05 86Z-010
43 cotter-pin 57-51-05 86 -010
43 cotter-pin 57-51-05 86J-010
43 cotter-pin 57-51-05 86W-010
43 cotter-pin 57-51-05 86Y-010
43 cotter-pin 57-51-05 86Z-010
59 cotter-pin 57-51-05 86 -010
59 cotter-pin 57-51-05 86J-010
59 cotter-pin 57-51-05 86W-010
59 cotter-pin 57-51-05 86Y-010
59 cotter-pin 57-51-05 86Z-010
72 cotter-pin 57-51-05 36H-030
72 cotter-pin 57-51-05 36T-030
80 cotter-pin 57-51-05 89A-010
80 cotter-pin 57-51-05 89C-010
80 cotter-pin 57-51-05 89E-010
80 cotter-pin 57-51-05 89F-010
98 cotter-pin 57-51-05 89A-010
98 cotter-pin 57-51-05 89C-010
98 cotter-pin 57-51-05 89E-010
98 cotter-pin 57-51-05 89F-010

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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
20-23-11-917-001 Tightening Practices for Hydraulic Connections

(98D27803000000)
27-54-45-400-003 Installation of the Torque Shaft 6206CM(6256CM)
32-43-31-400-001 Installation of the Alternate-Brake Servovalve
Manifold 2614GM(2615GM)
32-43-32-400-001 Installation of the Alternate-Brake Manifold
2853GM(2852GM)
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
57-51-15-991-002 Fig. 401
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,

R 528-599,
57-51-15-991-002-A Fig. 401A

EFF :

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CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-15-941-053
not to operate the flaps or the slats.
Subtask 57-51-15-860-051
(1) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
(3) Make sure that the MLG doors are open (Ref. TASK 32-12-00-010-001).
R (4) Make sure that the SLEEVE - GROUND LOCK is on the applicable MLG door
actuator.
(Ref. TASK 29-00-00-864-001).
(6) Make sure that the access platforms are in the correct positions in
zone 570(670).
Subtask 57-51-15-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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CES
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
(Ref. Fig. 401/TASK 57-51-15-991-002)
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,

R 528-599,
(Ref. Fig. 401A/TASK 57-51-15-991-002-A)
**ON A/C ALL
Subtask 57-51-15-420-052
(1) Clean the component interface and/or the adjacent area as follows:
(a) Use a plastic spatula and a MISCELLANEOUS (Material No. 19-003)

made moist with CLEANING AGENTS (Material No. 11-026) to remove
any sealant from:
- the overwing panel
- the shroud box.
(b) Use a MISCELLANEOUS (Material No. 19-003) made moist with

CLEANING AGENTS (Material No. 11-026) to clean the fittings on
the:
- inboard end of the shroud box
- the outboard end of the shroud box
- forward face of the shroud box
- attachment brackets on the fixed shroud
- attachment brackets on the fuselage
- the attachment bracket on the overwing panel.
(3) Make sure that the seals on the shroud box are in good condition.
(5) Apply SEALANTS (Material No. 09-005) to the interface of the shroud
box and the overwing panel.

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CES
**ON A/C 001-049, 051-099, 101-149, 151-199, 201-233, 236-238, 301-304,
Subtask 57-51-15-420-053
B. Installation of the Shroud Box
(1) Carefully lift the shroud box into the correct position in the wing.
Align all the attachment brackets with the related attachment
brackets on the:
- overwing panel
- fixed shroud
R - fuselage.
NOTE : The correct position of the shroud box on the aircraft is

____
controlled by the attachment points as follows:
- the position of the outboard end is controlled by the
attachment brackets on the fixed shroud
- the forward and aft position is controlled by the bolt holes
in the overwing panel
- the up/down position is controlled by the rods on the
inboard end between the shroud box and the brackets on the
fuselage. These rods are set and locked at aircraft build
and must not be adjusted.
(2) Support the shroud box.
R (3) At the shroud box/overwing panel top skin attachment:
R (a) Install the bolts (65) (that attach the shroud box to the
R overwing panel) from the top surface of the wing.
R (b) Torque the bolts (65) to between 0.34 and 0.48 m.daN (30.08 and
42.47 lbf.in).
R
R (4) At the shroud box/overwing panel forward attachment bracket:
R (a) Align the hole in the forward attachment bracket (68) (on the
R shroud box) with the hole in the bracket on the overwing panel.
R (b) Install the bush (69) through the bracket on the overwing panel
R and the forward attachment (68) on the shroud box.
R (c) Install the bolt (66),the washer (67),the washer (70) and the nut
R (71).

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 425
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CES
R (d) Do not fully tighten the nut (71) at this stage.
R
R (a) TORQUE the nut (71) to 0.5 m.daN (44.24 lbf.in).
R (b) If necessary, loosen the nut so that you can install a

R cotter-pin.
R (c) Install a new cotter-pin (72).

R
R (6) At the outboard aft attachment bracket:
R (a) Align the hole in the outboard aft attachment bracket (91) (on
R the shroud box) with the hole in the bracket on the fixed shroud.
R (b) Install the floating bushes (90) into the outboard aft attachment
R bracket (91).
R (c) Install the bolt (92), the washer (93), the washer (89) and the
R nut (88).
R
R (7) At the outboard forward attachment bracket:
R (a) Align the slotted hole in the outboard forward attachment bracket
R (78) (on the shroud box) with the hole in the bracket on the
R fixed shroud.
R (b) Install the slider bushes (77) into the outboard forward
R attachment bracket (78).
R nut (79).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

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CES
R (8) At the inboard aft attachment bracket:
R (a) Align the hole in the end of the rod (56) with the hole in the
R inboard aft attachment bracket (61). Do not adjust the length of
R the rod (56). The rod (56) is set and locked at aircraft build
R and must not be adjusted.
R (b) Install the floating bush (57) into the inboard aft attachment
R bracket (61).
R (c) Apply a thin layer of COMMON GREASE (Material No. 04-004) to the
R bolt (53).
R
R (d) Install the bolt (53), the washer (54), the washer(s) (58) and
R the nut (60).
R
R (e) Do not fully tighten the nut (60) at this stage.

R
R (9) At the inboard center attachment bracket:
R (a) Align the hole in the rod (47) with the hole in the inboard
R center attachment bracket (42). Do not adjust the length of the
R rod (47). The rod (47) is set and locked at aircraft build and
R must not be adjusted.
R (b) Install the floating bush (46) into the inboard center attachment
R bracket (42).
R bolt (40).
R the nut (44).
R
R (10) At the inboard forward attachment:
R forward attachment bracket (26). Do not adjust the length of the

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

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Feb 01/10

CES
R (b) Install the floating bush (32) into the inboard forward
R attachment (26).
R bolt (24).
R the nut (30).

R
(b) If necessary, loosen the nut so that you can install a

cotter-pin.
(c) Install a new cotter-pin (98).
(d) Attach the bonding strap (94) to the tag (96) with the bolt (97)
and the nut (95) (Ref. TASK 20-28-00-912-004).

cotter-pin.

cotter-pin.
(d) Attach the bonding strap (55) to the bracket (51) with the bolt
(50) and the nut (52) (Ref. TASK 20-28-00-912-004).

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 428
Feb 01/10

CES

cotter-pin.

cotter-pin.
(16) Install the torque shaft 6206CM(6256CM) in the shroud box (Ref. TASK
27-54-45-400-003).
(17) Release the electrical connector (20) and the brake pipes (7) and
(19) from their attachment point on the structure.
(18) Remove the blanking plugs from the hydraulic connector (8) and the
adapter (9). Install the hydraulic connector (8) onto the adapter (9)
(Ref. TASK 20-23-11-917-001).
(19) Use the marks made during the removal procedure to install the pipes
correctly. Position the brake-pipes (13) and (14) on the shroud box
and install the clamp blocks (4) and the bolts (3). Do not tighten
the bolts (3) at this stage.
(20) Remove the blanking plugs from the brake-pipe connectors (15) and
(16) and their related adapters on the structure.
(21) Loosely connect the brake-pipe connectors (15) and (16) to their
related adapters on the structure.
(22) Remove the electrical harness from the plastic bag and put it in
position on the shroud box.
(23) Attach the electrical harness to the front spar of the shroud box
with the cable clips (2) and the bolts (1).

EFF : 001-049, 051-099, 101-149, 151-199,
201-233, 236-238, 301-304,
57-51-15

Page 429
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CES
(24) Install the clamp blocks (12) on the brake-pipes (13) and (14) with
the bolts (11) and the nuts (10). Do not fully tighten the nuts (10)
at this stage.
(25) Fully-tighten the brake-pipe connectors (15) and (16) onto their
related adapters at the inboard end (Ref. TASK 20-23-11-917-001).
(26) Fully-tighten the bolts (3) to attach the clamp blocks (4) to the
shroud box.
(27) Fully-tighten the nuts (10) on the bolts (11) to safety the clamp
blocks (12).
(28) Install the alternate-brake servo-valve manifold (2614GM, 2615GM)

(Ref. TASK 32-43-31-400-001).
R **ON A/C 234-235, 239-249, 251-299, 305-399, 401-499, 501-509, 511-526,

R 528-599,
Subtask 57-51-15-420-053-A
B. Installation of the Shroud Box
R (1) Carefully lift the shroud box into the correct position in the wing.
R Align all the attachment brackets with the related attachment
R brackets on the:
R - overwing panel
R - fixed shroud
R - fuselage.
R NOTE : The correct position of the shroud box on the aircraft is

____
R controlled by the attachment points as follows:
R - the position of the outboard end is controlled by the
R attachment brackets on the fixed shroud
R - the forward and aft position is controlled by the bolt holes
R in the overwing panel
R - the up/down position is controlled by the rods on the
R inboard end between the shroud box and the brackets on the
R fuselage. These rods are set and locked at aircraft build
R (2) Support the shroud box.
R (3) At the shroud box/overwing panel top skin attachment:
R (a) Install the bolts (65) (that attach the shroud box to the
R overwing panel) from the top surface of the wing.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-15

Page 430
Feb 01/10
511-526, 528-599,
CES
R (b) TORQUE the bolts (65) to between 0.34 and 0.48 m.daN (30.08 and
42.47 lbf.in).
R (a) Align the hole in the forward attachment bracket (68) (on the
R shroud box) with the hole in the bracket on the overwing panel.
R (b) Install the bush (69) through the bracket on the overwing panel
R and the forward attachment (68) on the shroud box.
R (c) Install the bolt (66),the washer (67),the washer (70) and the nut
R (71).
R (b) If necessary, loosen the nut so that you can install a

R cotter-pin.
R (c) Install a new cotter-pin (72).
R (6) At the outboard aft attachment bracket:
R (a) Align the hole in the outboard aft attachment bracket (91) (on
R the shroud box) with the hole in the bracket on the fixed shroud.
R (b) Install the floating bushes (90) into the outboard aft attachment
R bracket (91).
R nut (88).
R (7) At the outboard forward attachment bracket:
R (a) Align the slotted hole in the outboard forward attachment bracket
R (78) (on the shroud box) with the hole in the bracket on the
R fixed shroud.
R (b) Install the slider bushes (77) into the outboard forward
R attachment bracket (78).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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CES
R nut (79).
R (8) At the inboard aft attachment bracket:
R (a) Align the hole in the end of the rod (56) with the hole in the
R inboard aft attachment bracket (61). Do not adjust the length of
R the rod (56). The rod (56) is set and locked at aircraft build
R (b) Install the floating bush (57) into the inboard aft attachment
R bracket (61).
R bolt (53).
R the nut (60).
R (9) At the inboard center attachment bracket:
R center attachment bracket (42). Do not adjust the length of the
R (b) Install the floating bush (46) into the inboard center attachment
R bracket (42).
R bolt (40).
R the nut (44).
R (10) At the inboard forward attachment:
R forward attachment bracket (26). Do not adjust the length of the

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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CES
R (b) Install the floating bush (32) into the inboard forward
R attachment (26).
R bolt (24).
R the nut (30).

R

cotter-pin.

cotter-pin.

cotter-pin.

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

Page 433
Feb 01/10

CES

cotter-pin.

cotter-pin.
(16) Install the torque shaft 6206CM(6256CM) in the shroud box (Ref. TASK
27-54-45-400-003).
(17) Install the inboard brake-pipes (14), (15) and (16) as follows:
(a) Remove the blanking plugs from the brake-pipe hydraulic

connectors (17), (18) and (19) and their related adapters on the
structure.
(b) Put the brake-pipe and clamp block assembly (13) in position on
the shroud box.
(c) Attach the clamp blocks (9) to the shroud box with the center and
bottom bolts (12) and the washers (11).
(d) Connect the brake-pipe hydraulic connectors (17), (18) and (19)
to their related adapters on the structure (Ref. TASK 20-23-11-
917-001).
(18) At the bracket (3), connect the hydraulic connector (2) of the
brake-hose (1) to the adapter (4) (Ref. TASK 20-23-11-917-001).
(19) Put the manifold spacer (6) and the electrical connector (7) in
position on the shroud box.
(20) Install the alternate-brake manifold (Ref. TASK 32-43-32-400-001).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-15

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CES
**ON A/C ALL
5. Close-up
________
Subtask 57-51-15-410-051
A. Close Access
items.
(2) Install the upper wing/fuselage fillet fairing(s) 191ET(192ET)

(Ref. TASK 53-35-11-400-001).
slat/flap control lever (Ref. TASK 27-00-00-080-002).
Subtask 57-51-15-865-055
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-15-942-051

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CES
FRAME SUPPORT - AILERON HINGE - REMOVAL/INSTALLATION
____________________________________________________
TASK 57-51-31-000-001
Removal of the Aileron-Hinge Support Frames 1, 2, 3, 4 and 5
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 401
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CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-34-24-869-002 Aircraft Grounding for the Maintenance Operations

29-10-00-864-001 Depressurize the Green Hydraulic System
29-10-00-864-003 Depressurize the Blue Hydraulic System
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
575LB(675LB), 575MB(675MB)
R 57-51-31-991-001-A Fig. 401
57-51-31-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-51-31-941-050
flaps or slats.
Subtask 57-51-31-860-050
_______
AND/OR DAMAGE.
(1) Make sure that the flaps are retracted fully (Ref. TASK 27-50-00-866-
009).
on the flap slat control lever.
(3) Make sure the aicraft is electrically grounded (Ref. TASK 12-34-24-
869-002).

EFF :

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CES
(4) Depressurise the Green and the Blue hydraulic systems (Ref. TASK 29-
10-00-864-001) and (Ref. TASK 29-10-00-864-003).
(5) Depressurise the applicable hydraulic reservoir (Ref. TASK 29-14-00-

614-001).
(6) Remove the safety collar from the circuit breakers 9CV and 11CV.
Subtask 57-51-31-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
Subtask 57-51-31-010-050
D. Get Access
zone 575(675).

- 575AT (Ref. TASK 57-51-37-000-007)
- 575JB (Ref. TASK 57-51-37-000-006)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).

- 675AT (Ref. TASK 57-51-37-000-007)
- 675JB (Ref. TASK 57-51-37-000-006)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).
(3) Remove the applicable aileron (Ref. TASK 27-14-41-000-001).

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Nov 01/07
R
CES
4. Procedure
_________
(Ref. Fig. 401/TASK 57-51-31-991-001-A, 402/TASK 57-51-31-991-002)

_______
EDGE:
Subtask 57-51-31-020-050-A
R A. Removal of the Aileron-Hinge Support Frames 1, 2 and 3
R (1) Remove and discard the cotter pins (2), (4), (10), (15), (18), (24)
R and (29).
R (2) Remove and retain the nut (3) and the bolt (1). Disconnect the strut
R (37) at its rear end.
(3) Make a note of the quantity of washers (6), (9) and (14) between the
R tie-beam assembly (35) and the support frames (7), (12) and (17).
R (4) Remove and retain the nuts (5), (11) and (16) and the bolts (8), (13)
R and (36). Remove and retain the tie-beam assembly (35) and the
R washers (6), (9) and (14) from the support frames (7), (12) and (17).
(5) Remove and retain the items that follow:

R - the nuts (19), (25) and (30)
R - the washers (20), (22), (26), (27), (31) and (33)
R - the bolts (23), (28) and (34)
- the support frames (7), (12) and (17).
R NOTE : The bracket (32) must stay in positon.

____
Subtask 57-51-31-020-051
R B. Removal of the Aileron-Hinge Support Frames 4 and 5
R (1) Remove and discard the cotter pins (47) and (52).
R (2) Remove and retain the nuts (41) and (42) and the bolts (39) and (45).
R Disconnect the bonding leads (38), (43) and (46) from the support
R frames (40) and (44).

EFF :

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CES
R Aileron-Hinge Support Frames 1, 2 and 3 - Location and Detail
Figure 401/TASK 57-51-31-991-001-A

EFF :

ALL 57-51-31

Page 405
Nov 01/08

CES
R Aileron-Hinge Support Frames 4 and 5 - Location and Detail
Figure 402/TASK 57-51-31-991-002

EFF :

ALL 57-51-31

Page 406
May 01/09

CES
(3) Remove and retain the items that follow:
R - the nuts (48) and (53)
R - the bolts (51) and (56)
R - the support frames (40) and (44).

EFF :

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Page 407
Feb 01/10

CES
TASK 57-51-31-400-001
Installation of the Aileron-Hinge Support Frames 1, 2, 3, 4 and 5
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)

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May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pin 57-51-05 69E-010

4 cotter pin 57-51-05 69E-100
10 cotter pin 57-51-05 69E-100
R
15 cotter pin 57-51-05 69E-100
18 cotter pin 57-51-05 70C-100
R 24 cotter pin 57-51-05 70C-100
R 29 cotter pin 57-51-05 69E-280
R 47 cotter pin 57-51-05 96A-080
R 52 cotter pin 57-51-05 73A-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
12-34-24-869-002 Aircraft Grounding for the Maintenance Operations

27-14-00-710-001 Operational Test of the Aileron and Hydraulic
Actuation

EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

29-10-00-863-001 Pressurize the Green Hydraulic System
29-10-00-863-003 Pressurize the Blue Hydraulic System with a Ground
Power Supply
29-14-00-614-001 Depressurization of the Hydraulic Reservoirs
57-51-31-991-001-A Fig. 401
57-51-31-991-002 Fig. 402
3. __________
Job Set-up
Subtask 57-51-31-941-051
(2) Make sure that the warning notice to tell persons not to operate the
flight controls is in position.
Subtask 57-51-31-860-051
_______
AND/OR DAMAGE.
(1) Make sure that the flaps are retracted fully (Ref. TASK 27-50-00-866-
009).
(3) Make sure that the aircraft is electrically grounded (Ref. TASK 12-
34-24-869-002).
(4) Make sure that the Green and the Blue Hydraulic systems are
depressurized (Ref. TASK 29-10-00-864-001) (Ref. TASK 29-10-00-864-
003).

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R
CES
(5) Make sure that the applicable hydraulic reservoir is depressurized
(Ref. TASK 29-14-00-614-001).
(6) Make sure that the safety collars on the circuit breakers 9CV and
11CV are removed.
(8) Make sure that the applicable access panels are removed:
- for the left wing, panels 575AT, 575MB, 575KB, 575LB, 590AB, 590BB
- for the right wing, panels 675AT, 675MB, 675KB, 675LB, 690AB,
690BB.
(9) Make sure that the applicable aileron has been removed (Ref. TASK 27-
14-41-000-001).
Subtask 57-51-31-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/WTB/SLT/SYS2 11CV P19
122VU FLIGHT CONTROLS/WTB/SLT/SYS1 9CV S06
4. Procedure
_________
R (Ref. Fig. 401/TASK 57-51-31-991-001-A, 402/TASK 57-51-31-991-002)

_______
EDGE:

EFF :

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Page 411
Nov 01/07

CES
Subtask 57-51-31-420-050
(1) Clean the component interfaces and or the adjacent areas with a
(2) Examine the bushes in each hinge bracket for damage. If necessary
replace the bushes (Ref. ASRM 517215).
(3) Make sure that the parts retained from the removed components are
Subtask 57-51-31-420-051
R B. Installation of the Aileron-Hinge Support Frames 4 and 5
R (1) Apply COMMON GREASE (Material No. 04-004) to the mating surfaces of
R the bolts (51) and (56).
R (2) Install the support frames (40) and (44) onto the mounting brackets
R with the items that follow:
R - the bolts (51) and (56).
R - the nuts (48) and (53).
R NOTE : The heads of the bolts (51) and (56) must face inboard.
____
R (3) Safety the nut (48) with the new cotter pin (47).
R (5) Connect the bonding leads (38), (43) and (46) to the support frames
R (40) and (44) with the bolts (39) and (45) and the nuts (41) and (42)
R (Ref. TASK 20-28-00-912-004).
Subtask 57-51-31-420-052-A
R C. Installation of the Aileron-Hinge Support Frames 1, 2 and 3
(1) Install the support frames (7), (12) and (17) onto the mounting
brackets with the items that follow:
R - the bolts (23), (26) and (34)
R - the washers (20), (22), (26), (27), (31) and (33)
R - the nuts (19), (25) and (30).
R NOTE : The heads of the bolts (23), (26) and (34) must face inboard.
____

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CES
R (2) TORQUE the nuts (19), (25) and (30) to between 0.25 and 0.4 m.daN
(22.12 and 35.39 lbf.in).
WARNING : OBEY THE MANUFACTURERS INSTRUCTIONS WHEN YOU USE THE

_______
SPECIAL MATERIAL.
R (6) Apply SEALANTS (Material No. 09-018) to the mating surfaces of the
R tie-beam assembly (35) and the support frames (7), (12) and (17).
R (7) Install the tie-beam assembly (35) onto the support frames (7), (12)
R and (17) with the items that follow:
R - the bolts (8), (13) and (36)
- the washers (6), (9) and (14)
- the nuts (5), (11) and (16).
NOTE : Make sure that the washers (6), (9) and (14) are installed as
____
noted in the removal procedure.
(8) TORQUE the nuts (5), (11) and (16) to between 0.5 and 0.6 m.daN
(44.24 and 53.09 lbf.in).
R (12) Connect the rear end of the strut (37) to the lug on the support
R frame (7) with the items that follow:
- the bolt (1)
- the nut (3).
NOTE : Finger tighten the nut (3). If necessary tighten the nut (3)
____
again to align the cotter pin hole.

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CES
Subtask 57-51-31-410-050
D. Close Access
items.
(2) Install the applicable aileron (Ref. TASK 27-14-41-400-001).
- for the left wing, install 575AT, 575MB, 575KB, 575LB, 590AB, 590BB
- for the right wing, install 675AT, 675MB, 675KB, 675LB, 690AB,
690BB.
Subtask 57-51-31-860-052
E. Pressurize the Hydraulic Systems
WARNING : MAKE SURE THAT THE CONTROLS AGREE WITH THE POSITION OF THE
_______
ITEMS THEY OPERATE BEFORE YOU PRESSURIZE A HYDRAULIC SYSTEM.
(1) Pressurize the Green hydraulic system

(Ref. TASK 29-10-00-863-001).
(2) Pressurize the Blue hydraulic system

(Ref. TASK 29-10-00-863-003).
Subtask 57-51-31-865-052
F. Remove the safety clip(s) and the tag(s) and close this(these) circuit
breaker(s):
15CE1, 15CE2, 16CE1, 16CE2, 5CV, 7CV, 9CV, 11CV.
Subtask 57-51-31-710-050
G. Operational Test
_______
AND/OR DAMAGE.
(1) Do an operational test on the ailerons (Ref. TASK 27-14-00-710-001).

During the operational test, make sure that the ailerons move
correctly.
(2) Install the safety collar on the circuit breakers 9CV and 11CV.

EFF :

ALL 57-51-31

Page 414
May 01/06
R
CES
5. Close-up
________
Subtask 57-51-31-942-050

EFF :

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Page 415
May 01/06

CES
MOUNTING SUPPORTS - REMOVAL/INSTALLATION
________________________________________
TASK 57-51-33-000-001
Removal of the No.1 Flap Track Beam
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 98AMS172322005 1 WRENCH-ADAPTER

EFF :

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Page 401
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-54-49-000-001 Removal of the Flap Track 1 Actuator 6205CM(6255CM)

57-51-15-000-001 Removal of the Shroud Box 572(672)
SRM 514211
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-33-991-001 Fig. 401
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-51-33-991-001-A Fig. 401A
**ON A/C 301-399,
57-51-33-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 401/TASK 57-51-33-991-001)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-51-33-991-001-A)
**ON A/C 301-399,
(Ref. Fig. 401B/TASK 57-51-33-991-001-B)

EFF :

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Page 402
Feb 01/10

CES
No.1 Flap Track Beam
Figure 401/TASK 57-51-33-991-001

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-33

Page 403
May 01/05

CES
Figure 401A/TASK 57-51-33-991-001-A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33

Page 404
Feb 01/10

CES
R No.1 Flap Track Beam
R Figure 401B/TASK 57-51-33-991-001-B

R

EFF :

301-399, 57-51-33

Page 405
May 01/04

CES
**ON A/C ALL
Subtask 57-51-33-941-050
flaps or slats.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-050
B. Get Access
_______
AND/OR DAMAGE.
(1) Remove the applicable inboard flap (Ref. TASK 27-54-61-000-001).
(2) Remove the applicable No.1 flap track actuator (Ref. TASK 27-54-49-
000-001).
(3) Put the access platform in position below the applicable No.1 flap
track beam (1), zone 581 (681).
**ON A/C 301-399,
Subtask 57-51-33-010-050-A
B. Get Access
_______
AND/OR DAMAGE.
(2) Remove the applicable No.1 flap track actuator (Ref. TASK 27-54-49-
000-001).

EFF :

ALL 57-51-33

Page 406
Feb 01/10

CES
(3) Remove the LH(RH) shroud box (Ref. TASK 57-51-15-000-001).
**ON A/C ALL
Subtask 57-51-33-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 401/TASK 57-51-33-991-001)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-51-33-991-001-A)
**ON A/C 301-399,
(Ref. Fig. 401B/TASK 57-51-33-991-001-B)
**ON A/C ALL

_______
EDGE:

EFF :

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Page 407
Feb 01/10

CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-33-020-053
A. Removal of the Flap Track Beam
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME DAMAGED OR

_______
INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
(1) Hold the flap track beam (1).
NOTE : The weight of the flap track beam (1) is 35 kg (77.1617 lb).
____
(2) At the X-strut:
(a) Remove the nut (2), the bolt (8), the washer (9) and the bush
(10).
(3) At the forward mounting:
(a) Remove and discard the cotter pins (11).
(b) Remove the nuts (12) and the washers (13).
(c) Remove the bolts (17), the washers (16) and the bushes (15).
(d) If there are shims (14) and (18), remove them. Keep the shims
with the beam.
(4) At the rear mounting:
(a) Remove the nut (20) and the bolt (22).
(b) Remove the six HiLok pins (23) and (24), and the six HiLok
collars (21) (Ref. SRM 514211).
(5) Remove the flap track beam (1).

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-33

Page 408
May 01/05

CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-33-020-053-A

_______
____
(a) Remove the nut (13) from the bolt (12).
(b) Remove the bolt (12) and the bush (11) from the bracket (14).
(a) Remove the nuts (6), the bolts (5) and the bushes (4).
(b) Remove the nut (8) and the bush (7) from the bolt (2).
(c) Remove the bolt (2) and the bush (3) from the bracket (10).
(d) Lower the flap track beam (1) and remove the ball pin (9).
**ON A/C 301-399,
Subtask 57-51-33-020-053-B

_______
____

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-33

Page 409
Feb 01/10
528-599,
CES
(2) At the front mounting:
R (a) Release the lockwasher (15) and remove the nut (16).
(b) Remove and discard the lockwasher (15).
(c) Remove the bolt (11).
R (d) Remove and discard the lockwire and use the WRENCH-ADAPTER
R (98AMS172322005) to remove the nut (14).
(e) Remove the washer (13) and the hollow bolt (12).
(a) Remove and discard the cotter pin (2).
(b) Remove the nut (3), the washer (4) and the bolt (10).
R (c) Release the lockwasher (6) and remove the nut (5).
(d) Remove and discard the lockwasher (6).
(e) Remove the washer (7).
(f) Remove the hollow bolt (9) and the bush (8).

EFF :

301-399, 57-51-33

Page 410
Aug 01/09

CES
**ON A/C ALL
TASK 57-51-33-400-001
Installation of the No.1 Flap Track Beam
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)
98AMS172322005 1 WRENCH-ADAPTER

EFF :

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Page 411
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
Material No. 08-002 USA MIL-R-46082 TYPE I
SEALANT-BRUSH CONSIS TENCY (OBSOLETE) (Ref. 20-31-00)
CORROSION PREVENTIVE COMPOUND (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pin 57-51-09 20 -350

6 lockwasher 57-51-09 20 -390
11 cotter pin 57-51-33 13 -190
14 shim 57-51-05 74 -070
15 lockwasher 57-51-09 20 -300
18 shim 57-51-05 74 -070

EFF :

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Page 412
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-49-400-001 Installation of the Flap Track 1 Actuator
6205CM(6255CM)
27-54-61-400-003 Installation of the Inboard Double-Slotted Flap
57-51-15-400-001 Installation of the Shroud Box 572(672)
SRM 514211
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-33-991-001 Fig. 401
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-51-33-991-001-A Fig. 401A
**ON A/C 301-399,
57-51-33-991-001-B Fig. 401B
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-33-941-054

EFF :

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Page 413
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-050
(2) Make sure that the inboard flap (1) has been removed (Ref. TASK 27-
54-61-000-001).
(3) Make sure that the No.1 flap track actuator has been removed
(Ref. TASK 27-54-49-000-001).
(4) Make sure that the access platform is in position below the No.1 flap
track beam, zone 581 (681).
**ON A/C 301-399,
Subtask 57-51-33-860-050-A
(2) Make sure that the inboard flap (1) has been removed (Ref. TASK 27-
54-61-000-003).
(3) Make sure that the No.1 flap track actuator has been removed
(Ref. TASK 27-54-49-000-001).
(4) Make sure that the access platform is in position below the No.1 flap
track beam, zone 581 (681).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 414
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 401/TASK 57-51-33-991-001)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 401A/TASK 57-51-33-991-001-A)
**ON A/C 301-399,
(Ref. Fig. 401B/TASK 57-51-33-991-001-B)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 415
Feb 01/10

CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-33-420-067

_______
DO NOT SMOKE.
(1) Clean the component interface and/or the adjacent area with a
interfaces of:
- the bolts (8), (17) and (22), but not to the threads
- the shims (14) and (18) that you removed, if you are to install the
track beam that you removed
- the shims (14) and (18), if it is necessary to install them with a
replacement beam.
Subtask 57-51-33-420-050
B. Installation of the Flap Track Beam

_______
DO NOT SMOKE.

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-33

Page 416
May 01/05

CES
_______
(1) Lift and hold the flap track beam (1) in position.
____
(a) Install the six HiLok pins (23) and (24) and the HiLok collars
(21) (Ref. SRM 514211).
(b) Install the bolt (22) and the nut (20).
(c) TORQUE the nut (20) to between 0.025 and 0.05 m.daN (2.21 and
4.42 lbf.in).
(d) Apply a thin layer of SEALANTS (Material No. 09-013) to the bolt
(22) and the nut (20).
(a) Install the bushes (15).
(b) If you are to install the flap track beam that you removed:
1
_ Install the shims (14) and (18) that you removed.
(c) If the flap track beam is a replacement component:
1
_ Measure the clearance between the beam forward mounting and
the fitting (19).
2
_ If the total measured clearance is more than 0.6 mm (0.0236
in.), select shim (14) and shim (18) of sufficient thickness.
Apply SPECIAL MATERIALS (Material No. 05-002) to the shims
(14) and (18) and install them.
(d) Install the washers (16) and the bolts (17).
(e) Install the washers (13) and the castellated nuts (12).
(f) TORQUE the nuts (12) to between 0.5 and 0.55 m.daN (44.24 and
48.67 lbf.in).
(g) Install the new cotter pin (11).

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-33

Page 417
May 01/05

CES
(h) Apply a thin layer of SEALANTS (Material No. 09-013) to the bolts
(17) and the nuts (12).
(4) Remove the support from the flap track beam (1).
(5) Put the X-strut (7) in position and install the bolt (8).
NOTE : A replacement No.1 flap track beam has a replacement X-strut.

____
It is possible that adjustment of the replacement X-strut will
be necessary.
(6) If the No.1 flap track beam is a replacement component:
(a) Examine the related positions of the rod end (5) and the slot in
the lug. The center of the rod end (5) must align with the center
of the slot in the lug.
(b) If necessary, adjust the length of the X-strut (7) as follows:
1
_ Release the tab washers (4) and loosen the locknuts (6).
2
_ Increase or decrease the length of the X-strut (7) as
necessary.
3
_ Tighten the locknuts (6).
R 4
_ Make sure that the rod ends (3) and (5) stay in safety.
5
_ Safety the locknuts (6) with the tab washers (4).
(7) Remove the bolt (8).
(8) Apply a thin layer of SEALANTS (Material No. 09-005) to the interface
of the bolt (8) but not to the threads.
(9) Install the bolt (8), the washer (9), the bush (10) and the nut (2).
TORQUE the nut (2) to between 2.0 and 2.5 m.daN (14.74 and 18.43
lbf.ft).
(10) Apply a thin layer of SEALANTS (Material No. 09-005) to the bolt (8)
and the nut (2).

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-33

Page 418
May 01/08

CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-51-33-420-067-A
Subtask 57-51-33-420-050-A
B. Installation of the Flap Track Beam

_______
DO NOT SMOKE.

_______
interfaces of the ball pin (9), and put in position on the flap track
beam (1).
____
(a) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to

the interfaces of:
- the bushes (3), (4) and (7)
- the bolts (2) and (5).

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33

Page 419
Feb 01/10

CES
(b) Install the bushes (4), the bolts (5) and the nuts (6).
(c) Install the bushes (3) and (7), the bolt (2) and the nut (8).
(d) TORQUE the bolts (5) to between 2.6 and 3.0 m.daN (19.17 and
22.12 lbf.ft).
(e) TORQUE the bolt (2) to between 5.5 and 6.2 m.daN (40.56 and 45.72
lbf.ft).

the interfaces of:
- the bush (11)
- the bolt (12).
(b) Install the bush (11), the bolt (12) and the nut (13).
(c) TORQUE the bolt (12) to between 3.1 and 3.6 m.daN (22.86 and
26.54 lbf.ft).
(a) Apply a thin layer of STORAGE PRESERVATION (Material No. 15-004)

to:
- the head of the bolt (12)
- the nut (13).
(a) Apply a thin layer of STORAGE PRESERVATION (Material No. 15-004)

to:
- the heads of the bolts (2) and (5)
- the nuts (6) and (8).

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-51-33

Page 420
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-51-33-420-067-B
(4) Apply a thin layer of COMMON GREASE (Material No. 04-024) to the
interfaces of:
- the bolts (11) and (10)
- the hollow bolts (12) and (9)
- the bush (8).
Subtask 57-51-33-420-050-B
R B. Installation of the Flap Track Beam

_______
DO NOT SMOKE.

_______
____
(2) Make sure that the spigot is engaged in the flap track beam (1)
correctly.

EFF :

301-399, 57-51-33

Page 421
May 01/08

CES
(3) At the front mounting:
(a) Install the hollow bolt (12).
R (b) Install the washer (13).
R (c) Use the WRENCH-ADAPTER (98AMS172322005) to install the nut (14).
R (d) TORQUE the nut (14) to between 11.0 and 12.2 m.daN (81.12 and
89.97 lbf.ft).
R (e) Safety the nut (14) with BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-002) or BONDING AND ADHESIVE COMPOUNDS (Material No. 08-
002A).
R (f) Install the bolt (11) and the new lockwasher (15).
R (g) Install the nut (16).
R (h) TORQUE the nut (16) to between 1.0 and 10.0 m.daN (88.49 and
R 884.95 lbf.in).
R (i) Safety the nut (16) with the lockwasher (15).
(a) Install the bush (8) and the hollow bolt (9).
(b) Install the washer (7) and the new lockwasher (6).
R (c) Install the nut (5).
R (d) TORQUE the nut (5) to between 2.0 and 20.0 m.daN (14.74 and
R 147.49 lbf.ft).
(e) Safety the nut (5) with the lockwasher (6).
(f) Install the bolt (10), the washer (4) and the nut (3).
(g) TORQUE the nut (3) to between 14.5 and 15.5 m.daN (106.93 and
114.30 lbf.ft).
(h) Install the new cotter pin (2).

EFF :

301-399, 57-51-33

Page 422
Aug 01/09

CES
(5) Apply a thin layer of SEALANTS (Material No. 09-005) around:
- the heads of the bolts (10) and (11)
- the hollow bolts (9) and (12)
- the nuts (3), (5), (14) and (16).
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-410-050
A. Close Access
items.
(2) Install the No.1 flap track actuator (Ref. TASK 27-54-49-400-001).
(3) Install the applicable inboard flap (Ref. TASK 27-54-61-400-001).
**ON A/C 301-399,
Subtask 57-51-33-410-050-A
A. Close Access
items.
(2) Install the LH(RH) shroud box (Ref. TASK 57-51-15-400-001).
(3) Install the No.1 flap track actuator (Ref. TASK 27-54-49-400-001).
(4) Install the applicable inboard flap (Ref. TASK 27-54-61-400-003).

EFF :

ALL 57-51-33

Page 423
Feb 01/10

CES
**ON A/C ALL
Subtask 57-51-33-942-050

EFF :

ALL 57-51-33

Page 424
Aug 01/09
R
CES
TASK 57-51-33-000-002
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D57004037000 1 EXTRACTOR FLAP SPIGOT
R 98D57004096000 1 EXTRACTOR FLAP SPIGOT

EFF :

ALL 57-51-33

Page 425
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-54-46-000-001 Removal of the Nos. 2, 3 and 4 Flap Carriages

**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-003 Fig. 403
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-51-33-991-003)
**ON A/C ALL
Subtask 57-51-33-941-051
flaps or slats.

EFF :

ALL 57-51-33

Page 426
Feb 01/10

CES
R Nos. 2, 3 and 4 Flap Track Beams
R Figure 402/TASK 57-51-33-991-002-A

R

EFF :

301-399, 57-51-33

Page 427
May 01/04

CES
Figure 403/TASK 57-51-33-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 428
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-051
B. Get Access
_______
AND/OR DAMAGE.
(1) Remove the applicable No.2 flap track fairings (Ref. TASK 57-55-11-
000-001).
(2) Remove the carriage from the applicable No.2 flap track beam
(Ref. TASK 27-54-46-000-001).
(3) If necessary, remove the No.2 actuator to get access to the flap
track bolts (Ref. TASK 27-54-49-000-002).
track beam (1), zone 581(681).
**ON A/C 301-399,
Subtask 57-51-33-010-051-A
B. Get Access
_______
AND/OR DAMAGE.
(1) Remove the applicable No.2 flap track fairings (Ref. TASK 57-55-11-
000-004).
(Ref. TASK 27-54-46-000-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 429
Feb 01/10
511-526, 528-599,
CES
track beam (1), zone 581(681).
**ON A/C ALL
Subtask 57-51-33-865-053
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-51-33-991-003)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 430
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-055

_______
____
strap (31).
(b) From one side of the beam only, remove and discard the cotter pin
(24), remove the collar (23), the pin (19), and the anti-chafe
collar (22).
(c) Remove the failsafe pin (27) from the bracket (33) and the flap
track beam (1).
(d) Remove and discard the cotter pin (28).
(e) Remove the nut (29), the washer (30) and the bolt (21).
(f) Install the EXTRACTOR FLAP SPIGOT (98D57004037000) into the

forward spigot pin (25).
(g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(25) through the spherical bearing (20).
(a) Remove and discard the cotter pins (2) and (5).
(b) Remove and discard the lockwire from the nuts (6) and the flanged
nuts (7).
(c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
(d) Remove the nut (3) and the spherical washer (4) from the aft
spigot pin (17).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 431
Feb 01/10
528-599,
CES
(4) Lower the rear end of the flap track beam (1).
Subtask 57-51-33-020-054
B. If you are to install a replacement flap track beam (1).
(1) Remove and discard the cotter pins (16).
(2) Remove the nuts (15), the washers (14) and the studs (8). On the
outboard stud only, remove washer (18).
(3) From one side at a time, remove the nuts (13), the bolts (9), the
bearing pads (11) and the shims (12).
NOTE : Keep the bearing pads (11) and the shims (12) together in
____
different sets so that you can install in the same position
from which they were removed.
**ON A/C 301-399,
Subtask 57-51-33-020-055-A

_______
____
strap (30).
(23), remove the collar (22), the pin (18) and the anti-chafe
collar (21).
track beam (1).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 432
Feb 01/10
511-526, 528-599,
CES
R (e) Remove the nut (28), the washer (29) and the bolt (20).
R (f) Install the EXTRACTOR FLAP SPIGOT (98D57004096000) into the

R forward spigot pin (24).
R (g) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
R (24) through the spherical bearing (19).
R (3) At the rear mounting:
R (a) Remove and discard the cotter pins (2) and (5).
R (b) Remove and discard the lockwire from the nuts (6) and the flanged
R nuts (7).
R (c) Remove the nuts (6) and the flanged nuts (7) from the studs (8).
R (d) Remove the nut (3) and the spherical washer (4) from the aft
R spigot pin (17).
R (4) Lower the rear end of the flap track beam (1).
R (5) Remove the flap track beam (1).
R Subtask 57-51-33-020-054-A
R B. If you are to install a replacement flap track beam (1).
R (1) Remove and discard the cotter pins (16).
R (2) Remove the nuts (15), the washers (14) and the studs (8).
R (3) From one side at a time, remove the nuts (13), the bolts (9), the
R bearing pads (11) and the shims (12).
R NOTE : Keep the bearing pads (11) and the shims (12) together in
____
R different sets so that you can install them in the same
R position from which they were removed.

R

EFF :

301-399, 57-51-33

Page 433
May 01/04

CES
**ON A/C ALL
TASK 57-51-33-400-002
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)

EFF :

ALL 57-51-33

Page 434
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pin 57-51-05 75C-040

2 cotter pin 57-51-05 75D-040
2 cotter pin 57-51-09 21 -060
2 cotter pin 57-51-09 21A-060
5 cotter pins 57-51-05 75C-070
5 cotter pins 57-51-05 75D-070
5 cotter pins 57-51-09 21 -090
5 cotter pins 57-51-09 21A-090
16 cotter pins 57-51-05 75C-070
16 cotter pins 57-51-05 75D-070
16 cotter pins 57-51-09 21 -090
16 cotter pins 57-51-09 21A-090
23 cotter pin 57-51-33 22 -010
23 cotter pin 57-51-33 22A-010
24 cotter pin 57-51-33 02B-010
24 cotter pin 57-51-33 02C-010
24 cotter pin 57-51-33 02D-010
27 cotter pin 57-51-33 22 -230
27 cotter pin 57-51-33 22A-230
28 cotter pin 57-51-33 22 -230
28 cotter pin 57-51-33 22A-230

EFF :

ALL 57-51-33

Page 435
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-46-400-001 Installation of the Nos 2, 3 and 4 Flap Carriages
6211CM(6261CM)
4
4
**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-003 Fig. 403
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-33-941-055
(1) Make sure the warning notices are in the cockpit to tell persons not
to operate the flaps or slats.

EFF :

ALL 57-51-33

Page 436
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-051
_______
AND/OR DAMAGE.
(1) Make sure that the applicable No.2 flap track fairings have been
removed (Ref. TASK 57-55-11-000-001).
(2) Make sure that the carriage has been removed from the applicable No.2
flap track beam (Ref. TASK 27-54-46-000-001).
applicable No.2 flap track beam (1), zone 581 (681).
**ON A/C 301-399,
Subtask 57-51-33-860-051-A
_______
AND/OR DAMAGE.
(1) Make sure that the applicable No.2 flap track fairings have been
removed (Ref. TASK 57-55-11-000-004).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 437
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-51-33-991-003)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 438
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-050

_______
DO NOT SMOKE.
(2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
(3) Put in position all the shims (12) and the bearing pads (11) that you
removed.
(4) Install the bolts (9) and the nuts (13).
(5) Install the studs (8) (with the washer (18) on the outboard stud),
the washers (14) and the nuts (15).
(6) TORQUE the nuts (15) to between 2.26 and 2.4 m.daN (16.66 and 17.69
lbf.ft).
(7) Install the new cotter pins (16).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 439
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-050-A
R A. Preparation of a Replacement Component

_______
R DO NOT SMOKE.
R (2) Apply a layer of SEALANTS (Material No. 09-001) to the shims (12).
R (3) Put the applicable set of shims (12) and the bearing pads (11) in the
R positions that they were removed from (do one side at a time).
R (4) Install the bolts (9) and the nuts (13).
R (5) Install the studs (8), the washers (14) and the nuts (15).
R (6) TORQUE the nuts (15) to between 2.6 and 3.0 m.daN (19.17 and 22.12
R lbf.ft).
R (7) Install the new cotter pins (16).
R **ON A/C ALL
Subtask 57-51-33-420-068

EFF :

ALL 57-51-33

Page 440
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-420-051
C. Installation of the Flap Track Beam

_______
DO NOT SMOKE.

_______
____
(1) Lift and hold the flap track beam (1).
NOTE : Steps 2,3 and 4 must be completed carefully and as one

____
continous procedure. Unsatisfactory work will result in damage
to the spigot chrome protection and/or the top flange of the
beam.
(2) Lift the rear end of the flap track beam (1). Engage the failsafe
spigot (10) through the bush in the bottom skin plate.
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
pin (17), but not to the thread.
(b) Install the spherical washer (4).
(c) Fill the space between the spherical washer (4) and the aft
spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
05-002).
(d) Install the nut (3) on the aft spigot pin (17).

EFF :

ALL 57-51-33

Page 441
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CES

the forward spigot pin (25).
(b) Use the EXTRACTOR FLAP SPIGOT (98D57004037000) to install the

forward spigot pin (25):
- through the spherical bearing (20)
- into the flap track beam (1).
(c) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to

the bolt (21).
(d) Push the forward spigot pin (25) through the spherical bearing
(20) and into the flap track beam (1).
(e) Align the hole in the forward spigot pin (25) and install the
bolt (21), the washer (30) and the nut (29).
(f) TORQUE the nut (29) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(g) Install the new cotter pin (28).
(a) TORQUE the nut (3) to between 9.0 and 9.7 m.daN (66.37 and 71.53
lbf.ft).
(b) If the flap track beam has a new aft spigot pin (17) installed:
- drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
for the cotter pin (2).
(c) Install the new cotter pin (2).
(a) Apply a thin layer of SEALANTS (Material No. 09-018) to the

failsafe pin (27) and the anti-chafe collar (22).
(b) Install the failsafe pin (27), the anti-chafe collar (22), the
pin (19), the collar (23) and the new cotter pin (24).
(c) Install the bonding strap (31) with the bolt (32) and the nut
(26) (Ref. TASK 20-28-00-912-004).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 442
Feb 01/10
528-599,
CES
(a) Install the flanged nuts (7) on the studs (8).
(b) Adjust the flanged nuts (7) until the dimension Z is from 0.7 mm
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7) and install the nuts (6).
(d) TORQUE the nuts (6) to between 2.26 and 2.40 m.daN (16.66 and
17.69 lbf.ft).
(e) Install the new cotter pins (5) then safety the nuts (6) and (7)
with MISCELLANEOUS (Material No. 19-010).
(9) Measure the dimension Z again.
**ON A/C 301-399,
Subtask 57-51-33-420-051-A

_______
DO NOT SMOKE.

_______
____

____
continous procedure. Unsatisfactory work will result in damage
to the spigot chrome protection and/or the top flange of the
beam.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 443
Feb 01/10
511-526, 528-599,
CES
R (2) Lift the rear end of the flap track beam (1). Engage the failsafe
R spigot (10) through the bush in the bottom skin plate.
R (a) Apply SPECIAL MATERIALS (Material No. 05-002) to the aft spigot
R pin (17), but not to the thread.
R (b) Install the spherical washer (4).
R (c) Fill the space between the spherical washer (4) and the aft
R spigot pin (17), as shown, with SPECIAL MATERIALS (Material No.
R 05-002).
R (d) Install the nut (3) on the aft spigot pin (17).
R (4) At the forward mounting:
R (a) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to

R the forward spigot pin (24).
R (b) Use the EXTRACTOR FLAP SPIGOT (98D57004037000) to install the

R forward spigot pin (24):
R - through the spherical bearing (19)
R - into the flap track beam (1).
R (c) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to

R the bolt (20).
R (d) Align the hole in the forward spigot pin (24) and install the
R bolt (20), the washer (29) and the nut (28).
R (e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
R 35.39 lbf.in).
R (f) Install the new cotter pin (27).
R (5) At thr rear mounting:
R (a) TORQUE the nut (3) to between 11.9 and 13.0 m.daN (87.75 and
R 95.87 lbf.ft).
R (b) If the flap track beam has a new aft spigot pin (17) installed:
R - drill a 3.25 mm (0.1279 in.) hole in the aft spigot pin (17)
R for the cotter pin (2).
R (c) Install the new cotter pin (2).

R

EFF :

301-399, 57-51-33

Page 444
May 01/04

CES

(25) (Ref. TASK 20-28-00-912-004).
(0.0275 in.) to 0.8 mm (0.0314 in.).
(d) TORQUE the nuts (6) to between 3.7 and 4.0 m.daN (27.28 and 29.49
lbf.ft).
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-410-051
A. Close Access
(1) If necessary, install the No.2 flap track actuator (Ref. TASK 27-54-
49-400-002).
(2) Install the carriage on the applicable No.2 flap track beam
(Ref. TASK 27-54-46-400-001).

EFF :

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Page 445
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CES
(3) Install the fairings of the No.2 flap track (Ref. TASK 57-55-11-400-
001).
**ON A/C 301-399,
Subtask 57-51-33-410-051-A
A. Close Access
49-400-002).
(Ref. TASK 27-54-46-400-001).
004).
**ON A/C ALL
Subtask 57-51-33-942-051
items.
slat/flap control lever.

EFF :

ALL 57-51-33

Page 446
Nov 01/07

CES
TASK 57-51-33-000-003
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-33

Page 447
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-004 Fig. 404
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL
Subtask 57-51-33-941-052
flaps or slats.

EFF :

ALL 57-51-33

Page 448
Feb 01/10

CES
No.s 3 and 4 Flap Track Beams
Figure 404/TASK 57-51-33-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 449
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-052
B. Get Access
_______
AND/OR DAMAGE.
(1) Remove the fairings of the applicable No.3 flap track (Ref. TASK 57-
55-11-000-001).
(Ref. TASK 27-54-46-000-001).
**ON A/C 301-399,
Subtask 57-51-33-010-052-A
B. Get Access
_______
AND/OR DAMAGE.
55-11-000-004).
(Ref. TASK 27-54-46-000-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 450
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-055
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 451
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-057

_______
____
strap (30).
(23). Remove the collar (22), the pin (18) and the anti-chafe
collar (21).
track beam (1).

nuts (7).
spigot pin (17).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 452
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-51-33-020-057-A

_______
____
strap (30).
collar (21).
track beam (1).

nuts (7).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 453
Feb 01/10
511-526, 528-599,
CES
R spigot pin (17).
R **ON A/C ALL
Subtask 57-51-33-020-056
(2) Remove the nuts (15), the washers (14) and the studs (8).
____
different sets so that you can install them in the same
position from which they were removed.

EFF :

ALL 57-51-33

Page 454
May 01/04

CES
TASK 57-51-33-400-003
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)

EFF :

ALL 57-51-33

Page 455
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pin 57-51-05 75C-040

2 cotter pin 57-51-05 75D-040
2 cotter pin 57-51-09 22 -060
2 cotter pin 57-51-09 22A-060
5 cotter pins 57-51-05 76C-080
5 cotter pins 57-51-05 76D-080
5 cotter pins 57-51-09 22 -090
5 cotter pins 57-51-09 22A-090
16 cotter pins 57-51-05 76C-080
16 cotter pins 57-51-05 76D-080
16 cotter pins 57-51-09 22 -090
16 cotter pins 57-51-09 22A-090
23 cotter pin 57-51-33 03B-010
23 cotter pin 57-51-33 03C-010
23 cotter pin 57-51-33 03D-010
23 cotter pin 57-51-33 23 -010
23 cotter pin 57-51-33 23A-010
27 cotter pin 57-51-33 23 -240
27 cotter pin 57-51-33 23A-240

EFF :

ALL 57-51-33

Page 456
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6221CM(6271CM)
4
4
**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-004 Fig. 404
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-33-941-056

EFF :

ALL 57-51-33

Page 457
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-052
_______
AND/OR DAMAGE.
(1) Make sure that the fairings of the applicable No.3 flap track have
**ON A/C 301-399,
Subtask 57-51-33-860-052-A
_______
AND/OR DAMAGE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 458
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-056
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 459
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-051

_______
DO NOT SMOKE.
(3) Put all the shims (12) and the bearing pads (11) in position.
(5) Install the studs (8), the washers (14) and the nuts (15).
lbf.ft).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 460
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-051-A

_______
R DO NOT SMOKE.
R (3) Put the set of shims (12) and the bearing pads (11) in the positions
R that they were removed from (do one side at a time).
R (4) Install the bolts (9) and the nuts (13).
R lbf.ft).
R **ON A/C ALL
Subtask 57-51-33-420-069

EFF :

ALL 57-51-33

Page 461
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-420-056

_______
DO NOT SMOKE.

_______
____

____
continuous procedure. Unsatisfactory work will result in
damage to the spigot chrome protection and/or the top flange
of the beam. in the recess in the wing.
05-002).
(d) Loosely assemble the nut (3) on the aft spigot pin (17).

EFF :

ALL 57-51-33

Page 462
Feb 01/10

CES



the bolt (20).
(d) Align the hole in the forward spigot pin (24) and install the
(e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(f) Install the new cotter pin (27).
lbf.ft).

(25) (Ref. TASK 20-28-00-912-004).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 463
Feb 01/10
528-599,
CES
(b) Adjust the flanged nuts (7) until the dimension Z is between 0.7
mm (0.0275 in.) to 0.8 mm (0.0314 in.).
17.69 lbf.ft).
**ON A/C 301-399,
Subtask 57-51-33-420-056-A

_______
DO NOT SMOKE.

_______
____

____
of the beam. in the recess in the wing.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 464
Feb 01/10
511-526, 528-599,
CES
R 05-002).
R (d) Loosely assemble the nut (3) on the aft spigot pin (17).



R the bolt (20).
R 35.39 lbf.in).
R (a) TORQUE the nut (3) to between 11.9 and 13.0 m.daN (87.75 and
R 95.87 lbf.ft).

EFF :

301-399, 57-51-33

Page 465
May 01/04

CES

(25) (Ref. TASK 20-28-00-912-004).
(b) Adjust the flanged nuts (7) until the dimension Z is between 0.7
mm (0.0275 in.) to 0.8 mm (0.0314 in.).
(d) TORQUE the nuts (6) to between 3.7 and 4.0 m.daN (27.28 and 29.49
lbf.ft).
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-410-052
A. Close Access
49-400-003).
(Ref. TASK 27-54-46-400-001).

EFF :

ALL 57-51-33

Page 466
Feb 01/10

CES
001).
**ON A/C 301-399,
Subtask 57-51-33-410-052-A
A. Close Access
49-400-003).
(Ref. TASK 27-54-46-400-001).
004).
**ON A/C ALL
Subtask 57-51-33-942-052
items.

EFF :

ALL 57-51-33

Page 467
Nov 01/07

CES
TASK 57-51-33-000-004
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-33

Page 468
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-004 Fig. 404
**ON A/C ALL
3. __________
Job Set-up
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL
Subtask 57-51-33-941-053
flaps or slats.

EFF :

ALL 57-51-33

Page 469
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-010-053
B. Get Access
_______
AND/OR DAMAGE.
55-11-000-001).
(Ref. TASK 27-54-46-000-001).
(5) Put the access platform in position below the applicable No. 4 flap
**ON A/C 301-399,
Subtask 57-51-33-010-053-A
B. Get Access
_______
AND/OR DAMAGE.
55-11-000-004).
(Ref. TASK 27-54-46-000-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 470
Feb 01/10
511-526, 528-599,
CES
(5) Put the access platform in position below the applicable No. 4 flap
**ON A/C ALL
Subtask 57-51-33-865-057
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 471
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-020-059

_______
____
strap (30).
collar (21).
track beam (1).
(e) Install the EXTRACTOR FLAP SPIGOT (98D57004037000) into the

(f) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(g) Remove the nut (28), the washer (29) and the bolt (20).
nuts (7).
spigot pin (17).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 472
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-51-33-020-059-A

_______
____
strap (30).
collar (21).
track beam (1).
(e) Install the EXTRACTOR FLAP SPIGOT (98D57004096001) into the

(f) Use the EXTRACTOR FLAP SPIGOT to remove the forward spigot pin
(g) Remove the nut (28), the washer (29) and the bolt (20).
nuts (7).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 473
Feb 01/10
511-526, 528-599,
CES
R spigot pin (17).
R **ON A/C ALL
Subtask 57-51-33-020-058
(2) Remove the nuts (15), the washers (14) and the studs (8).
____
different sets so that you can install them in the same
position from which they were removed.

EFF :

ALL 57-51-33

Page 474
May 01/04

CES
TASK 57-51-33-400-004
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)

EFF :

ALL 57-51-33

Page 475
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
2 cotter pin 57-51-05 77C-050

2 cotter pin 57-51-05 77D-050
2 cotter pin 57-51-09 23 -060
2 cotter pin 57-51-09 23A-060
5 cotter pin 57-51-05 77C-080
5 cotter pin 57-51-05 77D-080
5 cotter pin 57-51-09 23 -060
5 cotter pin 57-51-09 23A-060
16 cotter pins 57-51-05 77C-080
16 cotter pins 57-51-05 77D-080
16 cotter pins 57-51-09 23 -060
16 cotter pins 57-51-09 23A-060
23 cotter pin 57-51-33 04B-010
23 cotter pin 57-51-33 04C-010
23 cotter pin 57-51-33 04D-010
23 cotter pin 57-51-33 24 -010
23 cotter pin 57-51-33 24A-010
27 cotter pin 57-51-33 24 -230
27 cotter pin 57-51-33 24A-230

EFF :

ALL 57-51-33

Page 476
Aug 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6233CM(6283CM)
4
4
**ON A/C 301-399,
57-51-33-991-002-A Fig. 402
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-51-33-991-004 Fig. 404
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-33-941-057

EFF :

ALL 57-51-33

Page 477
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-860-053
_______
AND/OR DAMAGE.
applicable No. 4 flap track beam (1), zone 587 (687).
**ON A/C 301-399,
Subtask 57-51-33-860-053-A
_______
AND/OR DAMAGE.
applicable No. 4 flap track beam (1), zone 587 (687).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 478
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
Subtask 57-51-33-865-058
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 301-399,
(Ref. Fig. 402/TASK 57-51-33-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 404/TASK 57-51-33-991-004)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-51-33

Page 479
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-33-560-052

_______
DO NOT SMOKE.
(3) Put all the shims (12) and the bearing pads (11) in position.
(5) Install the studs (8), the washers (14) and the nuts (15).
lbf.ft).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 480
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-51-33-560-052-A

_______
R DO NOT SMOKE.
R (3) Put the set of shims (12) and the bearing pads (11) in the positions
R that they were removed from (do one side at a time).
R (4) Install the bolts (9) and the nuts (13)
R lbf.ft).
R **ON A/C ALL
Subtask 57-51-33-420-070

EFF :

ALL 57-51-33

Page 481
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-420-062

_______
DO NOT SMOKE.

_______
____
NOTE : Steps 2, 3 and 4 must be completed carefully and as one

____
of the beam.
05-002).
(d) Install the nut (3) on the aft spigot pin (17).

EFF :

ALL 57-51-33

Page 482
Feb 01/10

CES



the bolt (20).
(d) Align the hole in the forward spigot pin (24) and install the
(e) TORQUE the nut (28) to between 0.35 and 0.4 m.daN (30.97 and
35.39 lbf.in).
(f) Install the new cotter pin (27).
lbf.ft).

(25) (Ref. TASK 20-28-00-912-004).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-51-33

Page 483
Feb 01/10
528-599,
CES
(0.0275 in.) to 0.8 mm (0.0314 in.).
17.69 lbf.ft).
(e) Install the new cotter pin (5) then safety the nuts (6) and (7)
**ON A/C 301-399,
Subtask 57-51-33-420-062-A

_______
DO NOT SMOKE.

_______
____
NOTE : Steps 2, 3 and 4 must be completed carefully and as one

____
of the beam.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-33

Page 484
Feb 01/10
511-526, 528-599,
CES
R 05-002).
R (d) Install the nut (3) on the aft spigot pin (17).



R the bolt (20).
R 35.39 lbf.in).
R (a) TORQUE the nut (3) to between 6.6 and 7.1 m.daN (48.67 and 52.35
R lbf.ft).

EFF :

301-399, 57-51-33

Page 485
May 01/04

CES

(25) (Ref. TASK 20-28-00-912-004).
(0.0275 in.) to 0.8 mm (0.0314 in.).
(c) Hold the flanged nuts (7), install and TORQUE the nuts (6) to
between 2.26 and 2.40 m.daN (16.66 and 17.69 lbf.ft).
(d) Install the new cotter pin (5) then safety the nuts (6) and (7)
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-33-410-053
A. Close Access
49-400-004).
(Ref. TASK 27-54-46-400-001).

EFF :

ALL 57-51-33

Page 486
Feb 01/10

CES
001).
**ON A/C 301-399,
Subtask 57-51-33-410-053-A
A. Close Access
49-400-004).
(Ref. TASK 27-54-46-400-001).
004).
**ON A/C ALL
Subtask 57-51-33-942-053
items.

EFF :

ALL 57-51-33

Page 487
Nov 01/07

CES
ACCESS PANELS AND DOORS - REMOVAL/INSTALLATION
______________________________________________
TASK 57-51-37-000-002
R Removal of the Access Panels 573AB(673AB), 573BB(673BB), 573CB(673CB),

R 573EB(673EB)
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-51-37

Page 401
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tool (98D27803000000)
57-51-37-991-003 Fig. 401
3. __________
Job Set-up
Subtask 57-51-37-941-052
(1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
009).
on the flap/slat control lever (Ref. TASK 27-00-00-480-002).
the flaps.
Subtask 57-51-37-010-052
B. Get Access
zone 573(673).
4. Procedure
_________
(Ref. Fig. 401/TASK 57-51-37-991-003)
Subtask 57-51-37-020-050
(1) For the access panel 573AB(673AB) (6):
(a) Release the nine camloc fasteners (5) then remove the access
panel (6).

EFF :

ALL 57-51-37

Page 402
Nov 01/09
R
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(2) For the access panel 573BB(673BB) (4):
(a) Release the eight camloc fasteners (3) then remove the access
panel (4).
(3) For the access panel 573CB(673CB) (2):
(a) Release the five camloc fasteners (1) then remove the access
panel (2).
(4) For the access panel 573EB(673EB) (11):
R NOTE : Record the position of the pipes for the installation

____
R procedure.
(a) Remove and discard the extrusion (10).
(b) Remove the bolts (9), the plate clamp (8) and the plate (7).
(c) Remove the bolts (12) and the access panel (11).

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Feb 01/10

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R Lower Trailing Edge Access Panels - Rib 4 to Rib 8

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Nov 01/09

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TASK 57-51-37-400-002
Installation of the Access Panels 573AB(673AB), 573BB(673BB), 573CB(673CB)

R 573EB(673EB)
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 10 extrusion 57-51-05 32 -040
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(98D27803000000)
57-51-37-960-001 Replacement of the Lower Trailing Edge Access Panel
Seals
57-51-37-991-003 Fig. 401
3. __________
Job Set-up
Subtask 57-51-37-941-053
Subtask 57-51-37-860-050

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4. Procedure
_________
Subtask 57-51-37-420-050
(4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
960-001).
Subtask 57-51-37-420-051
B. Installation of the Access Panels

(Ref. Fig. 401/TASK 57-51-37-991-003)
(1) Install the access panel 573AB(673AB) (6) as follows:
(a) Put the access panel (6) in position and attach it with two of
the outer camloc fasteners (5).
(b) Set the access panel (6) so that dimension X is between 0.1 mm
(0.0039 in.) and 4.3 mm (0.1692 in.) along the full length of the
panel. Try and set the clearance as near as possible to 2.0 mm
(0.0787 in.).
(c) Attach the access panel (6) to the wing with the remaining camloc
fasteners (5).
(d) Fill the clearance between the access panel (6) and the trailing
edge of the wing skin with SEALANTS (Material No. 09-016).
(2) Install the access panel 573BB(673BB) (4) as follows:

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(b) Set the access panel (4) so that dimension X is between 0.1 mm
(0.0039 in.) and 4.3 mm (0.1692 in.) along the full length of the
panel. Try and set the clearance as near as possible to 2.0 mm
(0.0787 in.).
fasteners (3).
(3) Install the access panel 573CB(673CB) (2) as follows:
(b) Set the access panel (2) so that:

- dimension X is between 0.1 mm (0.0039 in.) and 4.3 mm (0.1692
in.) along the full length of the panel. Try and set the
clearance as near as possible to 2.0 mm (0.0787 in.).
- dimension Y is between 3.0 mm (0.1181 in.) and 6.0 mm (0.2362
in.) along the full width of the panel outboard end. Try and
set the clearance as near as possible to 4.0 mm (0.1574 in.).
fasteners (1).
R (4) Install the access panel 573EB(673EB) (11) as follows:
R (a) Put the access panel (11) in position and install the bolts (12).
R (b) Put the pipes in position as recorded in the removal procedure.
R (c) Put the plate (7) and the plate clamp (8) in position and install
R the bolts (9).
R (d) Put the pipes in position as recorded in the removal procedure.
R (e) Install the extrusion (10).
R (f) Fill the clearance between the access panel (11) and the pipes
R and the trailing edge of the wing skin with SEALANTS (Material
No. 09-016).

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5. Close-up
________
Subtask 57-51-37-942-055
items.
(4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-
00-00-080-002) from the flap/slat control lever.

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TASK 57-51-37-000-003
Removal of the Access Panel 573FB(673FB)
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tool (98D27803000000)
57-51-37-991-004 Fig. 402

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3. __________
Job Set-up
(Ref. Fig. 402/TASK 57-51-37-991-004)
Subtask 57-51-37-941-054
the flaps/slats.
00-866-009) and install the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER
(98D27803500001) (Ref. TASK 27-00-00-480-002) on the flap/slat
control lever.
Subtask 57-51-37-010-053
B. Get Access
zone 573(673).
4. Procedure
_________

_______
EDGE:
Subtask 57-51-37-020-051
(1) Remove the screws (1) then remove the access panel (2).

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Lower Trailing Edge Access Panel 573FB(673FB)
Figure 402/TASK 57-51-37-991-004

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TASK 57-51-37-400-003
Installation of the Access Panel 573FB(673FB)
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(98D27803000000)
Seals
57-51-37-991-004 Fig. 402
3. __________
Job Set-up
Subtask 57-51-37-941-055

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Subtask 57-51-37-860-051
4. Procedure
_________

_______
EDGE:
Subtask 57-51-37-420-052
960-001).
Subtask 57-51-37-420-053
B. Installation of the Access Panel

(Ref. Fig. 402/TASK 57-51-37-991-004)
019) to the aircraft structure/component interface.
(2) Put the access panel (2) in position.
(3) Install the screws (1).
lbf.in).

R

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(5) Fill the clearance between the access panel (2) and the trailing edge
of the wing skin with SEALANTS (Material No. 09-016).
5. Close-up
________
Subtask 57-51-37-942-053
items.
R (4) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (Ref. TASK 27-

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TASK 57-51-37-000-004
Removal of the Access Panels 575AB/575BB/575CB/575DB/575EB/575FB/575GB/575HB

_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-51-37-991-005 Fig. 403

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3. __________
Job Set-up
(Ref. Fig. 403/TASK 57-51-37-991-005)
Subtask 57-51-37-941-056
Subtask 57-51-37-860-062
the flaps or slats.
Subtask 57-51-37-010-054
C. Get Access
zone 575(675).
4. Procedure
_________

_______
EDGE:
Subtask 57-51-37-020-052
(1) For the access panel 575AB(675AB) (4):
(a) Release the ten camloc fasteners (3) then remove the access panel
(4).

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Nov 01/07

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Page 420
Aug 01/02

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Page 421
Aug 01/02

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Page 422
Aug 01/02

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(2) For the access panel 575BB(675BB) (2):
(a) Release the eleven camloc fasteners (1) then remove the access
panel (2).
(3) For the access panel 575CB(675CB) (12):
panel (12).
(4) For the access panel 575DB(675DB) (10):
(a) Release the twelve camloc fasteners (9) then remove the access
panel (10).
(5) For the access panel 575EB(675EB) (8):
(a) Release the eleven camloc fasteners (7) then remove the access
panel (8).
(6) For the access panel 575FB(675FB) (6):
panel (6).
(7) For the access panel 575GB(675GB) (16):
(a) Release the six camloc fasteners (15) then remove the access
panel (16).
(8) For the access panel 575HB(675HB) (14):
panel (14).

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TASK 57-51-37-400-004
Installation of the Access Panels 575AB/575BB/575CB/575DB/575EB/575FB/575GB/

575HB (675AB/675BB/675CB/675DB/675EB/675FB/675GB/675HB)
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(98D27803000000)
Seals
57-51-37-991-005 Fig. 403
3. __________
Job Set-up
Subtask 57-51-37-941-057
(2) Make sure that the flaps are fully extended (Ref. TASK 27-50-00-866-
008).
(4) Make sure that the WARNING NOTICE is in position in the cockpit to
Subtask 57-51-37-860-052
4. Procedure
_________

_______
EDGE:

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R Subtask 57-51-37-420-054
R (1) Clean the component interfaces and/or the adjacent area with a
R (4) If the access panel seal is damaged, replace it (Ref. TASK 57-51-37-
R 960-001).
R Subtask 57-51-37-420-055
R B. Installation of the Access Panels

R (Ref. Fig. 403/TASK 57-51-37-991-005)
R (1) Install the access panel 575AB(675AB) (4) as follows:
R (a) Put the access panel (4) in position and attach it with two of
R the outer camloc fasteners (3).
R (b) Set the access panel (4) so that:

R - dimension X is between 0.1 mm (0.0039 in.) and 4.3 mm (0.1692
R in.) along the full length of the panel. Try and set the
R clearance as near as possible to 2.0 mm (0.0787 in.).
R - dimension Y is between 3.0 mm (0.1181 in.) and 6.0 mm (0.2362
R in.) along the full width of the panel inboard end. Try and set
R the clearance as near as possible to 4.0 mm (0.1574 in.).
R - dimension Z is between 3.0 mm (0.1181 in.) and 6.0 mm (0.2362
R in.) along the full width of the panel outboard end. Try and
R set the clearance as near as possible to 4.0 mm (0.1574 in.).
R (c) Attach the access panel (4) to the wing with the remaining camloc
R fasteners (3).
R (d) Fill the clearance between the access panel (4) and the trailing
R edge of the wing skin with SEALANTS (Material No. 09-016).
R (2) Install the access panel 575BB(675BB) (2) as follows:

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R fasteners (1).
R (3) Install the access panel 575CB(675CB) (12) as follows:

R (c) Attach the access panel (12) to the wing with the remaining
R camloc fasteners (11).
R (4) Install the access panel 575DB(675DB) (10) as follows:

R in.) along each full width of the panel. Try and set the two
R clearances as near as possible to 4.0 mm (0.1574 in.).

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R (5) Install the access panel 575EB(675EB) (8) as follows:

R in.) along each full width of the panel. Try and set the two
R clearances as near as possible to 4.0 mm (0.1574 in.).
R fasteners (7).
R (6) Install the access panel 575FB(675FB) (6) as follows:

R fasteners (5).

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R (7) Install the access panel 575GB(675GB) (16) as follows:

R (8) Install the access panel 575HB(675HB) (14) as follows:


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5. Close-up
________
Subtask 57-51-37-410-053
A. Close Access
Subtask 57-51-37-942-054
items.

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TASK 57-51-37-960-001
Replacement of the Lower Trailing Edge Access Panel Seals
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR FIN 573AB

3 seal 57-51-37 03 -050A
3 seal 57-51-37 03 -050B
3 seal 57-51-37 03A-050
3 seal 57-51-37 03M-050
FOR FIN 673AB
3 seal 57-51-37 03 -060A
3 seal 57-51-37 03 -060B
3 seal 57-51-37 03A-060
3 seal 57-51-37 03M-060
FOR FIN 573BB
3 seal 57-51-37 04 -050A
3 seal 57-51-37 04 -050B
3 seal 57-51-37 04A-050
3 seal 57-51-37 04M-050
FOR FIN 673BB
3 seal 57-51-37 04 -060A
3 seal 57-51-37 04 -060B
3 seal 57-51-37 04A-060
3 seal 57-51-37 04M-060
FOR FIN 573CB
3 seal 57-51-37 05A-050
3 seal 57-51-37 05B-050
3 seal 57-51-37 05N-050
FOR FIN 673CB
3 seal 57-51-37 05A-060
3 seal 57-51-37 05B-060
3 seal 57-51-37 05N-060
FOR FIN 573FB
3 seal 57-51-37 16 -050
FOR FIN 673FB
3 seal 57-51-37 16 -060
FOR FIN 575AB
3 seal 57-51-37 06A-050
3 seal 57-51-37 06M-050
FOR FIN 675AB
3 seal 57-51-37 06A-060
3 seal 57-51-37 06M-060
FOR FIN 575BB
3 seal 57-51-37 07A-070
3 seal 57-51-37 07M-070

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR FIN 675BB

3 seal 57-51-37 07A-080
3 seal 57-51-37 07M-080
FOR FIN 575CB
3 seal 57-51-37 08A-060
3 seal 57-51-37 08M-060
FOR FIN 675CB
3 seal 57-51-37 08A-070
3 seal 57-51-37 08M-070
FOR FIN 575DB
3 seal 57-51-37 09 -060
3 seal 57-51-37 09 -060A
3 seal 57-51-37 09A-060
3 seal 57-51-37 09M-060
FOR FIN 675DB
3 seal 57-51-37 09 -070
3 seal 57-51-37 09 -070A
3 seal 57-51-37 09A-070
3 seal 57-51-37 09M-070
FOR FIN 575EB
3 seal 57-51-37 10A-070
3 seal 57-51-37 10L-070
FOR FIN 675EB
3 seal 57-51-37 10A-080
3 seal 57-51-37 10L-080
FOR FIN 575FB
3 seal 57-51-37 11A-070
3 seal 57-51-37 11L-070
FOR FIN 675FB
3 seal 57-51-37 11A-080
3 seal 57-51-37 11L-080
FOR FIN 575GB
3 seal 57-51-37 12A-050
3 seal 57-51-37 12L-050
FOR FIN 675GB
3 seal 57-51-37 12A-060
3 seal 57-51-37 12L-060
FOR FIN 575HB
3 seal 57-51-37 13B-070
3 seal 57-51-37 13M-070
FOR FIN 675HB
3 seal 57-51-37 13B-080
3 seal 57-51-37 13M-080

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
FOR FIN 575KB

19 seal 57-51-37 19A-060
19 seal 57-51-37 19M-060
FOR FIN 675KB
19 seal 57-51-37 19A-070
19 seal 57-51-37 19M-070
FOR FIN 575LB
19 seal 57-51-37 20A-050
19 seal 57-51-37 20L-050
FOR FIN 675LB
19 seal 57-51-37 20A-060
19 seal 57-51-37 20L-060
FOR FIN 575MB
19 seal 57-51-37 21A-050
19 seal 57-51-37 21L-050
19 seal 57-51-37 21L-050A
FOR FIN 675MB
19 seal 57-51-37 21A-060
19 seal 57-51-37 21L-060
19 seal 57-51-37 21L-060A
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(98D27803000000)
Tool (98D27803000000)
R 573BB(673BB), 573CB(673CB), 573EB(673EB)
57-51-37-000-003 Removal of the Access Panel 573FB(673FB)
575LB(675LB), 575MB(675MB)
R 573BB(673BB), 573CB(673CB) 573EB(673EB)
57-51-37-400-003 Installation of the Access Panel 573FB(673FB)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

575LB(675LB), 575MB(675MB)
57-51-37-991-001 Fig. 404
57-51-37-991-002 Fig. 405
3. __________
Job Set-up
Subtask 57-51-37-941-051
the flaps/slats.
00-866-009).
(3) Put the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER (98D27803500001) on
the flap/slat control lever (Ref. TASK 27-00-00-480-002).
Subtask 57-51-37-010-051
B. Get Access
applicable zone 573(673) or 575(675).
(2) Remove the applicable access panel (Ref. TASK 57-51-37-000-002),

(Ref. TASK 57-51-37-000-003), (Ref. TASK 57-51-37-000-004),
(Ref. TASK 57-51-37-000-005).

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4. Procedure
_________
Subtask 57-51-37-960-051
R A. Replacement of the seal on the access panels inboard of STA11664/RIB 22

(Ref. Fig. 404/TASK 57-51-37-991-001)
(1) To remove the seal (3), do the steps that follow:
(a) Remove the nuts (1), the washers (2) and the bolts (4).
NOTE : The bolts can be removed through the larger access holes
____
in the seal (3).
(b) Remove the seal (3) from the panel (6).
R (c) Remove the support channel (5) from the seal (3).
(d) Discard the seal (3).
the adjacent area.
(4) Get a new seal for the applicable panel:

FOR 573AB
seal (3)
FOR 673AB
seal (3)
FOR 573BB
seal (3)
FOR 673BB
seal (3)
FOR 573CB
seal (3)
FOR 673CB
seal (3)
FOR 573FB
seal (3)
FOR 673FB
seal (3)
FOR 575AB
seal (3)
FOR 675AB

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CES
R Lower Trailing Edge Panel Seals Inboard of Rib 22 - Typical Installation
Figure 404/TASK 57-51-37-991-001

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Page 438
May 01/05

CES
seal (3)
FOR 575BB
seal (3)
FOR 675BB
seal (3)
FOR 575CB
seal (3)
FOR 675CB
seal (3)
FOR 575DB
seal (3)
FOR 675DB
seal (3)
FOR 575EB
seal (3)
FOR 675EB
seal (3)
FOR 575FB
seal (3)
FOR 675FB
seal (3)
FOR 575GB
seal (3)
FOR 675GB
seal (3)
FOR 575HB
seal (3)
FOR 675HB
seal (3).
R (5) Put the support channel (5) in position in the new seal (3). Make
R sure that the holes in the support channel (5) are in-line with the
smaller attachment holes in the seal (3).
R (6) Apply SEALANTS (Material No. 09-001) to the shank and below the heads
R of the bolts (4).
R (7) Install the bolts (4) through:

R - the larger access holes in the seal (3)
R - the support channel (5)
R - the attachment holes in the seal (3)
R - the panel (6).
R
(8) Install the washers (2) and the nuts (1).

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R lbf.in).
R NOTE : To prevent possible damage of the seal (3), do not tighten the
____
R nuts (1) more than the specified torque value.
Subtask 57-51-37-960-052
B. Replacement of the Seal on the Access Panels Outboard of STA11664/RIB 22

(Ref. Fig. 405/TASK 57-51-37-991-002)
(1) To remove the seal (19), do the steps that follow:
(b) Remove the support channel (16) from the seal (19) and remove the
seal from the access panel (18).
(c) Discard the seal (19).
(2) Make sure that the parts retained from the removed components are
(3) Use MISCELLANEOUS (Material No. 19-003), made moist with CLEANING
the adjacent area.
(4) Get a new seal for the applicable panel:

FOR 575KB
seal (19)
FOR 675KB
seal (19)
FOR 575LB
seal (19)
FOR 675LB
seal (19)
FOR 575MB
seal (19)
FOR 675MB
seal (19).
R (5) Apply SEALANTS (Material No. 09-001) to the shank and below the heads
R of the bolts (17).
(6) Put the new seal (19) and the support channel (16) in position on the
access panel.

EFF :

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CES
R Lower Trailing Edge Panel Seals Outboard of Rib 22 - Typical Installation
Figure 405/TASK 57-51-37-991-002

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Page 441
May 01/05

CES
(7) Install the bolts (17) through the access panel (18) and the seal
(19) into the anchor nuts on the support channel (16). Do not tighten
the bolts (17).
(8) Make sure that the width of the seal (19) (dimension X) is 18 mm
(0.7086 in.) + 0.0 mm (0.0000 in.) - 2.0 mm (0.0787 in.) along the
length of the access panel (18).
(9) TORQUE tighten the bolts (17) to between 0.11 and 0.13 m.daN (9.73
and 11.50 lbf.in).
R NOTE : To prevent possible damage of the seal (19), do not tighten

____
R the bolts (17) more than the specified torque value.
5. Close-up
________
Subtask 57-51-37-410-051
A. Close Access
items.
(2) Install the applicable access panel (Ref. TASK 57-51-37-400-002),

(Ref. TASK 57-51-37-400-003), (Ref. TASK 57-51-37-400-004),
(Ref. TASK 57-51-37-400-005).
Subtask 57-51-37-942-051
(3) Remove the warning notices.

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R TASK 57-51-37-000-005
R Removal of the Access Panels 575KB(675KB), 575LB(675LB), 575MB(675MB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific adjustable access platform 4 m (13 ft. 1 in.)
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 27-50-00-866-009 Retraction of the Flaps on the Ground

R 57-51-37-991-006 Fig. 406

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3. __________
Job Set-up
Subtask 57-51-37-941-058
00-866-009).
the flaps or slats.
Subtask 57-51-37-010-055
B. Get Access
zone 575(675).
4. Procedure
_________
(Ref. Fig. 406/TASK 57-51-37-991-006)
Subtask 57-51-37-020-053
R A. Removal of the Access Panels 575KB(675KB), 575LB(675LB), 575MB(675MB)
R NOTE : Panel inserts can fall out when the panels are removed. Keep all
____
R inserts that fall out. Make a record of the position of each
R missing insert.
(1) For the access panel 575KB(675KB):
(a) Remove the fifteen bolts (2) then remove the access panel (1).
(2) For the access panel 575LB(675LB):
(a) Remove the fifteen bolts (6) then remove the access panel (5).
(3) For the access panel 575MB(675MB):
(a) Remove the ten bolts (11) then remove the access panel (10).

EFF :

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INTENTIONALLY BLANK

57-51-37

Page 445
May 01/05

CES

EFF :

ALL 57-51-37

Page 446
May 01/05

CES

EFF :

ALL 57-51-37

Page 447
May 01/05

CES

EFF :

ALL 57-51-37

Page 448
May 01/05

CES

EFF :

ALL 57-51-37

Page 449
May 01/05

CES
R TASK 57-51-37-400-005
R Installation of the Access Panels 575KB(675KB), 575LB(675LB), 575MB(675MB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)

EFF :

ALL 57-51-37

Page 450
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-001 D DAN 1284-01

R EPOXY ADHESIVE (Ref. 20-31-00)
Material No. 08-010 D DA-4-653-3E4
TWO COMPONENT EPOXY ADHESIVE (Ref. 20-31-00)
Material No. 08-078 D DAN 1196
TWO PART PASTE ADHESIVE (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Seals
57-51-37-991-006 Fig. 406
3. __________
Job Set-up
Subtask 57-51-37-941-059
not to operate the flaps or slats.

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CES
Subtask 57-51-37-860-053
the applicable zone 575(675).
4. Procedure
_________
(Ref. Fig. 406/TASK 57-51-37-991-006)
Subtask 57-51-37-420-056
960-001).
Subtask 57-51-37-420-057
R B. Installation of the Access Panels 575KB(675KB), 575LB(675LB),

R 575MB(675MB)
R (1) Install all panel inserts that have fallen out in the applicable
R holes with:
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) or BONDING AND
R ADHESIVE COMPOUNDS (Material No. 08-010) or BONDING AND ADHESIVE
R COMPOUNDS (Material No. 08-078).
R (2) For the access panel 575KB(675KB):
(a) Put the access panel (1) in position.
(b) Install the bolts (2) but do not tighten. Make sure that you can
move the access panel (1) sufficient to adjust its position.

EFF :

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CES
(c) Set the access panel (1) so that:
- the dimension V is 2.0 mm (0.0787 in.) + 2.3 mm (0.0905 in.)/-
1.5 mm (0.0590 in.) along the full length of the panel
- the dimension X is 4.0 mm (0.1574 in.) + 2.0 mm (0.0787 in.)/-
1.0 mm (0.0393 in.) along the full width of the panel
- the dimension Y is 2.0 mm (0.0787 in.) +/- 0.5 mm (0.0196 in.)
along the full width of the panel
- the dimension Z is 0.0 mm (0.0000 in.) + 0.5 mm (0.0196 in.)
along the full length of the panel seal.
NOTE : If the dimension Z is not in limits, you must adjust the

____
position of the panel seal (Ref. TASK 57-51-37-960-001).
(d) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39
and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (1) with
SEALANTS (Material No. 09-016).
R (3) For the access panel 575LB(675LB):


____
(d) TORQUE tighten the bolts (6) to between 0.4 and 0.45 m.daN (35.39
and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (5) with
SEALANTS (Material No. 09-016).

EFF :

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CES
R (4) For the access panel 575MB(675MB):

- the dimension W is 1.2 mm (0.0472 in.) +/- 0.5 mm (0.0196 in.)
along the full width of the panel

____
(d) TORQUE tighten the bolts (11) to between 0.4 and 0.45 m.daN
(35.39 and 39.82 lbf.in).
(e) Fill the clearances around the edges of the access panel (10)
with SEALANTS (Material No. 09-016).
5. Close-up
________
Subtask 57-51-37-942-056
control lever.
items.

EFF :

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CES
R TASK 57-51-37-000-006
R Removal of the Access Panel 575JB(675JB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-51-37-991-008 Fig. 407

EFF :

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Page 455
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CES
R 3. __________
Job Set-up
R Subtask 57-51-37-941-062
R (2) Make sure that the flaps/slats are fully retracted (Ref. TASK 27-50-
R 00-866-009).
R (4) Put the warning notices in the cockpit to tell persons not to operate
R the flaps or slats.
R Subtask 57-51-37-010-058
R B. Get Access
R (1) Put the adjustable access platform below the applicable access panel,
R zone 575(675).
R 4. Procedure
_________
R (Ref. Fig. 407/TASK 57-51-37-991-008)
R Subtask 57-51-37-020-056
R A. Removal of the Access Panel 575JB(675JB)
R (1) Remove the bolts (2) then remove the access panel (1).

EFF :

ALL 57-51-37

Page 456
May 01/05

CES
R Lower Trailing Edge Access Panel 575JB(675JB)
R Figure 407/TASK 57-51-37-991-008

EFF :

ALL 57-51-37

Page 457
May 01/05

CES
R TASK 57-51-37-400-006
R Installation of the Access Panel 575JB(675JB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)

EFF :

ALL 57-51-37

Page 458
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-51-37-991-008 Fig. 407
3. __________
Job Set-up
Subtask 57-51-37-941-063
Subtask 57-51-37-860-055

EFF :

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Page 459
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CES
R 4. Procedure
_________
R (Ref. Fig. 407/TASK 57-51-37-991-008)
R Subtask 57-51-37-420-060
R (1) Clean the component interfaces and/or the adjacent area with a
R Subtask 57-51-37-420-061
R B. Installation of the Access Panel 575JB(675JB)
R (1) Apply SEALANTS (Material No. 09-018) or SEALANTS (Material No. 09-
R 019) to the aircraft structure/component interface.
R (2) Put the access panel (1) in position.
R (3) Install the bolts (2) but do not tighten. Make sure that you can move
R the access panel (1) sufficient to adjust its position.
R (4) Set the access panel (1) so that the dimension X is 2.5 mm (0.0984
R in.) +/- 1.9 mm (0.0748 in.).
R (5) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
R 39.82 lbf.in).
R (6) Fill the clearance (dimension X) between the access panel (1) and the
R wing skin with SEALANTS (Material No. 09-018) or SEALANTS (Material
R No. 09-019).

EFF :

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May 01/05

CES
R 5. Close-up
________
R Subtask 57-51-37-942-058
R control lever.
R items.

EFF :

ALL 57-51-37

Page 461
May 01/05

CES
R TASK 57-51-37-000-007
R Removal of the Access Panel 575AT(675AT)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-51-37-991-007 Fig. 408

EFF :

ALL 57-51-37

Page 462
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CES
3. __________
Job Set-up
Subtask 57-51-37-941-061
00-866-009).
the flaps or slats.
Subtask 57-51-37-010-057
B. Get Access
zone 575(675).
4. Procedure
_________
(Ref. Fig. 408/TASK 57-51-37-991-007)
Subtask 57-51-37-020-055
R A. Removal of the Access Panel 575AT(675AT)
R NOTE : Panel inserts can fall out when the panels are removed. Keep all
____
R inserts that fall out. Make a record of the position of each
R missing insert.
(1) Remove the nineteen bolts (2) then remove the access panel (1).

EFF :

ALL 57-51-37

Page 463
Aug 01/06

CES
R Upper Trailing Edge Access Panel 575AT(675AT)

EFF :

ALL 57-51-37

Page 464
May 01/09

CES
R Upper Trailing Edge Access Panel 575AT(675AT)

EFF :

ALL 57-51-37

Page 465
May 01/09

CES
R TASK 57-51-37-400-007
R Installation of the Access Panel 575AT(675AT)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)

EFF :

ALL 57-51-37

Page 466
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-001 D DAN 1284-01

R EPOXY ADHESIVE (Ref. 20-31-00)
Material No. 08-010 D DA-4-653-3E4
TWO COMPONENT EPOXY ADHESIVE (Ref. 20-31-00)
Material No. 08-078 D DAN 1196
TWO PART PASTE ADHESIVE (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
57-51-37-991-007 Fig. 408
3. __________
Job Set-up
Subtask 57-51-37-941-060
Subtask 57-51-37-860-054
the applicable zone 575(675).

EFF :

ALL 57-51-37

Page 467
Feb 01/10

CES
4. Procedure
_________
(Ref. Fig. 408/TASK 57-51-37-991-007)
Subtask 57-51-37-420-058
Subtask 57-51-37-420-059
R B. Installation of the Access Panel 575AT(675AT)
R (1) Install all panel inserts that have fallen out in the applicable
R holes with:
R - BONDING AND ADHESIVE COMPOUNDS (Material No. 08-001) or BONDING AND
R ADHESIVE COMPOUNDS (Material No. 08-010) or BONDING AND ADHESIVE
R COMPOUNDS (Material No. 08-078).
R (2) Put the access panel (1) in position.
R (3) Install the bolts (2) but do not tighten. Make sure that you can move
the access panel (1) sufficient to adjust its position.
R (4) Set the access panel (1) so that:

- the dimension W is 2.0 mm (0.0787 in.) + 2.3 mm (0.0905 in.)/- 1.5
mm (0.0590 in.) along the full length of the panel
- the dimension X is 2.0 mm (0.0787 in.) +/- 0.5 mm (0.0196 in.)
along the full width of the panel inboard end
- the dimension Y is 4.0 mm (0.1574 in.) + 2.0 mm (0.0787 in.)/- 1.0
mm (0.0393 in.) along the full width of the panel outboard end
- the dimension Z is 0.0 mm (0.0000 in.) + 0.5 mm (0.0196 in.) along
the full length of the panel seal.
R (5) TORQUE tighten the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
39.82 lbf.in).
R (6) Fill the clearance between the access panel (1) edges and the wing
skin with SEALANTS (Material No. 09-016).

EFF :

ALL 57-51-37

Page 468
Aug 01/06

CES
R 5. Close-up
________
R Subtask 57-51-37-942-057
R control lever.
R items.

EFF :

ALL 57-51-37

Page 469
May 01/05

CES
R TASK 57-51-37-000-008
R Removal of the Access Door 574AB(674AB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

ALL 57-51-37

Page 470
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tool (98D27803000000)
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-37-991-009 Fig. 409
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-51-37-991-009-A Fig. 409A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-37-941-064
Subtask 57-51-37-860-056
009).
the flaps or slats.
(4) Put the access platform below the applicable access door
574AB(674AB).

EFF :

ALL 57-51-37

Page 471
Feb 01/10

CES
Subtask 57-51-37-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 409/TASK 57-51-37-991-009)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 409A/TASK 57-51-37-991-009-A)
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-020-057
A. Removal of the Access Door 574AB(674AB)
(1) Hold the access door (1) and remove the screws (4). Carefully let the
door open on the hinge.
(2) Hold the access door (1) and remove the nuts (3) and the bolts (2)
from the hinge.
(3) Carefully remove the access door (1).
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-37-020-057-A
A. Removal of the Access Door 574AB(674AB)
NOTE : The access door (1) is attached to the wing skin with two
____

EFF :

ALL 57-51-37

Page 472
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CES
R Access Door 574AB(674AB) - Location and Detail
Figure 409/TASK 57-51-37-991-009

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-37

Page 473
Nov 01/06

CES
Access Door 574AB(674AB) - Location and Detail
Figure 409A/TASK 57-51-37-991-009-A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37

Page 474
Feb 01/10
528-599,
CES
(1) Hold the access door (1) and remove the screws as follows:
- the two screws (2)
- the eight screws (3).

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37

Page 475
Feb 01/10
528-599,
CES
R **ON A/C ALL
R TASK 57-51-37-400-008
R Installation of the Access Door 574AB(674AB)
_______
R GEAR.
R WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
R NOTICES ARE IN POSITION.
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

ALL 57-51-37

Page 476
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-37-991-009 Fig. 409
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-51-37-991-009-A Fig. 409A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-37-941-065
Subtask 57-51-37-860-057
009).
applicable access door 574AB(674AB).

EFF :

ALL 57-51-37

Page 477
Feb 01/10

CES
Subtask 57-51-37-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 409/TASK 57-51-37-991-009)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 409A/TASK 57-51-37-991-009-A)
**ON A/C ALL
Subtask 57-51-37-420-062

EFF :

ALL 57-51-37

Page 478
Feb 01/10

CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-420-063
B. Installation of the Access Door 574AB(674AB)
(1) Hold the access door (1) in position and install the nuts (3) and the
bolts (2) to the hinge.
(2) Carefully close the access door (1) and loosely install the screws
(4).
(3) Set the access door (1) so that:

- dimension X is 1.5 mm (0.0590 in.) + 0.5 mm (0.0196 in.) - 1.0 mm
(0.0393 in.) all around apart from on the hinge side.
(4) Tighten the screws (4) gradually.
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-37-420-063-A
B. Installation of the Access Door 574AB(674AB)
NOTE : The access panel (1) is attached to the wing skin with two
____
different lengths of screw. Make sure that the correct screws are
(1) Hold the access door (1) in position.

- the eight screws (3).
(3) Set the access door (1) so that dimension X is 1.5 mm (0.0590 in.) +
0.5 mm (0.0196 in.) - 1.0 mm (0.0393 in.) all around.
(4) Tighten the screws (2) and (3) gradually.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-37

Page 479
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-51-37-865-052
R A. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 5CV, 7CV
R Subtask 57-51-37-860-058
R B. Aircraft Maintenance Configuration
R control lever.
R Subtask 57-51-37-942-059

EFF :

ALL 57-51-37

Page 480
May 01/06

CES
R TASK 57-51-37-000-009
R Removal of the Access Door 574BB(674BB)
_______
R GEAR.
_______
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

ALL 57-51-37

Page 481
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Tool (98D27803000000)
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-37-991-010 Fig. 410
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-51-37-991-010-A Fig. 410A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-37-941-066
Subtask 57-51-37-860-059
009).
the flaps.
(4) Put the access platform below the applicable access door
574BB(674BB).

EFF :

ALL 57-51-37

Page 482
Feb 01/10

CES
Subtask 57-51-37-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 410/TASK 57-51-37-991-010)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 410A/TASK 57-51-37-991-010-A)
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-020-058
A. Removal of the Access Door 574BB(674BB)
____
- the seven screws (3)
- the screw (5).
(2) Carefully let the access door (2) open on the hinge.
(3) Hold the access door (2) and remove the nuts (4) and the bolts (1)
from the hinge.

EFF :

ALL 57-51-37

Page 483
Feb 01/10

CES
R Access Door 574BB(674BB) - Location and Detail
Figure 410/TASK 57-51-37-991-010

EFF :

001-049, 051-061, 101-103, 201-203, 57-51-37

Page 484
Nov 01/06

CES
Access Door 574BB(674BB) - Location and Detail
Figure 410A/TASK 57-51-37-991-010-A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37

Page 485
Feb 01/10
528-599,
CES
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-51-37-020-058-A
A. Removal of the Access Door 574BB(674BB)
NOTE : The access door (1) is attached to the wing skin with three
____
- the screw (4).

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 301-399, 401-499, 501-509, 511-526,
57-51-37

Page 486
Feb 01/10
528-599,
CES
R **ON A/C ALL
R TASK 57-51-37-400-009
R Installation of the Access Door 574BB(674BB)
_______
R GEAR.
R WARNING : MAKE SURE THAT THE FLIGHT CONTROL SAFETY-LOCKS AND THE WARNING
_______
R NOTICES ARE IN POSITION.
_______
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------


EFF :

ALL 57-51-37

Page 487
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-51-37-991-010 Fig. 410
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
57-51-37-991-010-A Fig. 410A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-51-37-941-067
Subtask 57-51-37-860-060
009).
applicable access door 574BB(674BB).

EFF :

ALL 57-51-37

Page 488
Feb 01/10

CES
Subtask 57-51-37-865-054
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 410/TASK 57-51-37-991-010)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 410A/TASK 57-51-37-991-010-A)
**ON A/C ALL
Subtask 57-51-37-420-064

EFF :

ALL 57-51-37

Page 489
Feb 01/10

CES
**ON A/C 001-049, 051-061, 101-103, 201-203,
Subtask 57-51-37-420-065
B. Installation of the Access Door 574BB(674BB)
____
installed in their correct position.
(1) Hold the access door (2) in position and install the nuts (4) and the
bolts (1) to the hinge.
(2) Carefully close the access door (2) and loosely install the screws in
their correct position as follows:
- the screw (5).
(3) Set the access door (2) so that:

- dimension X is 1.5 mm (0.0590 in.) +/- 0.5 mm (0.0196 in.) all
around apart from on the hinge side.
(4) Tighten the screws (3) and (5) gradually.
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 301-399, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-51-37-420-065-A
B. Installation of the Access Door 574BB(674BB)
NOTE : The access panel (1) is attached to the wing skin with three
____
(1) Hold the access door (1) in position.

- the screw (4).
(3) Set the access door (1) so that dimension X is 1.5 mm (0.0590 in.)
+/- 0.5 mm (0.0196 in.) all around.
(4) Tighten the screws (2), (3) and (4) gradually.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-51-37

Page 490
Feb 01/10
511-526, 528-599,
CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-51-37-865-055
R breaker(s):
R 5CV, 7CV
R Subtask 57-51-37-860-061
R control lever.
R Subtask 57-51-37-942-060

EFF :

ALL 57-51-37

Page 491
May 01/06

CES
TRAILING EDGE - OVERWING PANEL PROTECTION - REMOVAL/INSTALLATION
________________________________________________________________
TASK 57-51-42-000-001
Removal of the Overwing Panel Protection
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 401
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
57-51-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-51-42-941-050
(2) Make sure that the ground safety locks are on the landing gear
(Ref. TASK 32-00-00-481-001).

- make sure that the landing-gear control lever is in the DOWN
position
- put a WARNING NOTICE in position to tell persons not to operate the
landing gear.
Subtask 57-51-42-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-51-42-010-050
C. Get Access
(1) Put the ACCESS PLATFORM 2M (6 FT) in position adjacent to the

applicable MLG, below the zone 730 or 740.
(2) Open the applicable MLG door (Ref. TASK 32-12-00-010-001).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 402
Feb 01/10

CES
(3) Make sure that the SLEEVE - GROUND LOCK (460005835) is on the
4. Procedure
_________
(Ref. Fig. 401/TASK 57-51-42-991-001)
Subtask 57-51-42-020-050
A. Removal of the Overwing Panel Protection
CAUTION : MAKE SURE THAT ALL MANIFOLDS, PIPES AND HOSES ARE SUFFICIENTLY
_______
SUPPORTED WHEN YOU REMOVE OR INSTALL PANELS. IF MANIFOLDS,
PIPES AND HOSES ARE NOT SUFFICIENTLY SUPPORTED, LEAKS CAN
OCCUR.
(1) Remove the bolts (2) from the pipe clamp (3).
(2) Hold the panel (1) and remove the twenty four bolts (4).
(3) Disconnect one end of the bonding lead (5).
(4) Remove the panel (1).
(5) Remove the nuts (29), the washers (28), the screws (27) and the cable
clips (26) from the panel (6).
(6) Remove the nut (30), the washers (31), the screw (33) and the cable
clip (32) from the panel (6).
(7) Remove the bolts (7) from the pipe clamp (8).
(8) Remove the three bolts (9) from the manifold (10).
(9) Remove the bolt (11) from the manifold (10) and disconnect the
bonding lead (12).
(10) Hold the panel (6) and remove the twenty three bolts (13).
(11) Disconnect and remove the bonding lead (5).
(12) Remove the nut (25), the washer (24) and the screw (19). Disconnect
the bonding lead (18) from the panel (6).
(13) Remove the nut (14), the washer (15) and the screw (17). Disconnect
the lanyard (16) from the panel (6).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 403
Feb 01/10

CES
Overwing Protection Panel - Location and Detail

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 404
Feb 01/10

CES
Overwing Protection Panel - Location and Detail

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 405
Feb 01/10

CES
(14) Remove the nut (22), the washer (23) and the screw (20) Disconnect
the lanyard (21) from the panel (6).
(15) Remove the panel (6).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 406
Feb 01/10

CES
TASK 57-51-42-400-001
Installation of the Overwing Panel Protection
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 407
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
57-51-42-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-51-42-941-051
(1) Make sure that the SAFETY BARRIER is in position.
(2) Make sure that the ground safety locks are on the landing gear
(Ref. TASK 32-00-00-481-001).

- make sure that the landing-gear control-lever 6GA is in the DOWN
position
- make sure that the WARNING NOTICE is in position to tell persons
not to operate the landing gear.
Subtask 57-51-42-860-051
(1) Make sure that the ACCESS PLATFORM 2M (6 FT) is below the applicable
zone 730 or 740.
(2) Make sure that the MLG door is open (Ref. TASK 32-12-00-010-001).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 408
Feb 01/10

CES
Subtask 57-51-42-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-51-42-991-001)
Subtask 57-51-42-420-050
Subtask 57-51-42-420-051
B. Installation of the Overwing Panel Protection
CAUTION : MAKE SURE THAT ALL MANIFOLDS, PIPES AND HOSES ARE SUFFICIENTLY
_______
SUPPORTED WHEN YOU REMOVE OR INSTALL PANELS. IF MANIFOLDS,
PIPES AND HOSES ARE NOT SUFFICIENTLY SUPPORTED, LEAKS CAN
OCCUR.
(1) Apply SPECIAL MATERIALS (Material No. 05-013A) to the interface of

the aircraft structure and the mating surfaces of panels (1) and (6).
structure.
(3) Install the lanyard (21) to the panel (6) with the screw (20), the
washer (23) and the nut (22).

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 409
Feb 01/10

CES
(4) Install the lanyard (16) to the panel (6) with the screw (17), the
washer (15) and the nut (14).
(5) Connect the bonding lead (18) to the panel (6) with:
- the screw (19)
- the washer (24)
- the nut (25) (Ref. TASK 20-28-00-912-004).
(6) Set the bonding lead (18) so that it does not kink when the panel (6)
is installed.
(7) Put the panel (6) in position.
(8) Connect one end of the bonding lead (5) and install the twenty three
bolts (13).
(9) Put the manifold (10) in position and install the three bolts (9).
(10) Connect the bonding lead (12) to the manifold (10) with the bolt (11)
(Ref. TASK 20-28-00-912-004).
(11) Install the pipe clamp (8) with the bolts (7).
(12) Install the cable clip (32) with the screw (33), the washers (31) and
the nut (30).
(13) Install the cable clips (26) with the screws (27), the washers (28)
and the nuts (29).
(14) Put the panel (1) in position.
(15) Connect the bonding lead (5) and install the twenty four bolts (4)
(Ref. TASK 20-28-00-912-004).
(16) Install the pipe clamp (3) with the bolts (2).
5. Close-up
________
Subtask 57-51-42-410-050
A. Close Access
items.

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 410
Feb 01/10

CES
(3) Close the applicable MLG door (Ref. TASK 32-12-00-410-001).
Subtask 57-51-42-865-052
breaker(s):
1GA, 2GA, 52GA
Subtask 57-51-42-942-050

R

EFF : 234-235, 239-249, 251-299, 305-399,
401-499, 501-509, 511-526, 528-599,
57-51-42

Page 411
Feb 01/10

CES
INBOARD FLAP - DESCRIPTION AND OPERATION
________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A, 002)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
The inboard flap is a fowler flap assembly. In its retracted position the
inboard flap assembly is the wing trailing edge between the fuselage side
and the outboard flap.
The spars, the ribs and the skin of the inboard flap are made of Carbon
Fiber Reinforced Plastics (CFRP). The leading edge is made of honeycomb core
with a skin made of CFRP. The trailing edge is made of honeycomb core with a
skin made of aluminum sheet metal.
The drive strut assembly-track 1 attaches the inboard flap assembly to the
carriage assembly-track 1. Two bolt connections attach the drive strut
assembly-track 1 to the drive trunnion. A forked bolt assembly attaches the
drive strut assembly-track 1 to the rotary actuator-track 1.
A spherical bearing attaches the drive trunnion to the carriage

assembly-track The drive trunnion is a fail-safe part. The drive strut
assembly is not a failsafe part.
Between RIB9 and RIB10 there is a bracket. The bracket is to attach the
drive strut assembly-track 2. Bolts connect the drive strut assembly-track 2
to the bracket. Drive strut assembly-track 2 is a fail-safe-part.
A bracket at RIB9 attaches the carriage assembly-track 2 with an eccentric
spherical bearing.
Three hoisting fittings are installed to lift the inboard flap.

Installed at each end of the inboard flap assembly there are adjustable seal
assemblies.

EFF :

ALL 57-52-00

Page 1
Feb 01/10

CES
Inboard Flap
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 2
Feb 01/10
528-599,
CES
R Inboard Flap
R Figure 001A

EFF :

301-399, 57-52-00

Page 3
May 01/04

CES
R Linkage and Support System of the Inboard Flap
R Figure 002

EFF :

301-399, 57-52-00

Page 4
May 01/04

CES
R **ON A/C 301-399,
R
R The inboard flap is a fowler flap with a tab on its trailing edge. In its
R retracted position the inboard flap assembly is the wing trailing edge
R between the fuselage side and the outboard flap.
R
R The spars,the ribs and the skin of the inboard flap are made of aluminum.
R The nose of the tab is also made of aluminum. The trailing edge and the tab
R are made of honeycomb core with a skin made of aluminum sheet metal.
R
R The drive strut assembly-track 1 attaches the inboard flap assembly to the
R carriage assembly-track 1. Two bolt connections attach the drive strut
R assembly-track 1 to the drive trunnion. A forked bolt assembly attaches the
R drive strut assembly-track 1 to the rotary actuator-track 1.
R
R An eccentric spherical bearing attaches the drive trunnion to the carriage
R assembly-track 1. The drive trunnion is a fail-safe part.
R
R At RIB10 there are two brackets. The brackets attach the drive strut
R assembly-track 2. Bolts connect the drive strut assembly-track 2 to the
R brackets. The drive strut assembly-track 2 is a fail-safe part.
R A bracket at RIB9 attaches the carriage assembly-track 2 with an eccentric
R spherical bearing.
R
R Three hoisting fittings are installed to lift the inboard flap.
R At each end of the inboard flap assembly there are adjustable seal
R assemblies.
R
R The tab of the inboard flap is operated by a linkage system which is
R installed at RIB3 and the track 2 station. The linkage system at RIB3 is
R attached to the shroud box and the tab. Drive rods operate via bellcranks
R the tab. At track 2 station there is a drive rod linked to the carriage.
R The support system of the tab is installed at RIB6. It has brackets and rods
R which support the tab during the extension of the flap. Fairings at RIB3 and
R RIB6 cover the linkage and the support system.
R
R At the outboard end of the flap there is an interconnection strut . It
R connects the inboard and the outboard flaps. In case of a drive station
R failure, the interconnection strut carries the loads which result from such
R failure.

EFF :

301-399, 57-52-00

Page 5
May 01/04

CES
INBOARD FLAP - INSPECTION/CHECK
_______________________________
TASK 57-52-00-200-001
Detailed Inspection of Outer Wing, Inboard Flap Track 2 Carriage Rollers
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific 1 ACCESS PLATFORM 3M (10 FT)

EFF :

ALL 57-52-00

Page 601
May 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-52-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-52-00-941-050
flaps or slats.
Subtask 57-52-00-860-077
(3) Put the ACCESS PLATFORM 3M (10 FT) below the applicable wing trailing
edge at flap track 2, zone 531 (631).

EFF :

ALL 57-52-00

Page 602
Nov 01/09

CES
Subtask 57-52-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 601/TASK 57-52-00-991-001)

_______
EDGE:
Subtask 57-52-00-110-050
- the rollers (1), (2) and (5) of the flap track carriage assembly
(4)
- the component interface and the adjacent area.
Subtask 57-52-00-210-050
R B. Detailed Inspection of Outer Wing, Inboard Flap Track 2 Carriage Rollers
(1) Examine the rollers (1), (2) and (5) of the carriage assembly (4), to
make sure that:
- the rollers are correctly attached
- the rollers are symmetrical
- there is no distortion of the rollers or their attachment pivot
bolts
- there is not too much wear of the rollers (1), (2) and (5) or signs
of grooves or marks on the flap track (3).

EFF :

ALL 57-52-00

Page 603
May 01/06

CES
Flap-track 2 Rollers
Figure 601/TASK 57-52-00-991-001

EFF :

ALL 57-52-00

Page 604
Feb 01/98

CES
____
5. Close-up
________
Subtask 57-52-00-640-050
A. Lubrication
(1) Use COMMON GREASE (Material No. 04-024) to lubricate the flap-track
rollers through the greasers until the new grease comes out.
Subtask 57-52-00-865-051
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-078
items.
(2) Retract the flaps fully (Ref. TASK 27-50-00-866-009).
Subtask 57-52-00-942-050

EFF :

ALL 57-52-00

Page 605
Aug 01/08
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-002
Detailed Inspection of Inboard Flap, Attachment Bracket of Pylon Aft Fairing,

including surrounding Skin, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 606
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-52-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-52-00-941-055
flaps or slats.
Subtask 57-52-00-860-079
trailing edge at the pylon, zone 581 (681).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 607
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-054
D. Get Access

- for the left wing, 477AL
- for the right wing, 487AR.
4. Procedure
_________
(Ref. Fig. 602/TASK 57-52-00-991-002)

_______
EDGE:
Subtask 57-52-00-110-054

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the attachment bracket of the
pylon aft fairing, and the adjacent skin.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 608
Feb 01/10
528-599,
CES
Attachment Bracket of Pylon Aft Fairing - Inboard Flap
Figure 602/TASK 57-52-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 609
Feb 01/10
528-599,
CES
Subtask 57-52-00-210-051
B. Detailed Inspection of Inboard Flap, Attachment Bracket of Pylon Aft

Fairing, including surrounding Skin, LH/RH
(1) Examine the attachment bracket of the aft fairing and the adjacent
skin on the inboard flap. Make sure that:
(2) Examine the bonding strap to make sure that:

- it is correctly installed
- there are no signs of wear or damage.
____
5. Close-up
________
Subtask 57-52-00-410-053
A. Close Access
items.

- 477AL
- 487AR.
Subtask 57-52-00-865-059
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-080
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 610
Feb 01/10
528-599,
CES
Subtask 57-52-00-942-054

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 611
Feb 01/10
528-599,
CES
TASK 57-52-00-200-003
Special Detailed Inspection of Inboard Flap, Internal Support Bracket of Pylon

Aft Fairing Attachment, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 612
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575210
57-52-00-991-003 Fig. 603
3. __________
Job Set-up
Subtask 57-52-00-941-056
flaps or slats.
Subtask 57-52-00-860-081
Subtask 57-52-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 613
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-055
D. Get Access
the pylon, zone 581(681).
4. Procedure
_________
(Ref. Fig. 603/TASK 57-52-00-991-003)

_______
EDGE:
Subtask 57-52-00-280-050
A. Inspection
(1) Do a special detailed inspection of the internal support bracket of

the pylon aft fairing LH/RH (Ref. NTM 575210).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-914-050
A. Close Access
items.
Subtask 57-52-00-865-061
breaker(s):
6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 614
Feb 01/10
528-599,
CES
Internal Support Bracket of Pylon Aft Fairing - Inboard Flap
Figure 603/TASK 57-52-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 615
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-082
Subtask 57-52-00-942-055

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 616
Feb 01/10
528-599,
CES
TASK 57-52-00-200-004
Detailed Visual Inspection of Inboard Flap, End Rib including Roller and
Interconnecting Strut Attachment Bracket LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 617
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-61-000-002 Removal of the Flap Kink-Seals and Cushion-Seals
27-54-61-400-006 Installation of the Flap Kink-Seals and Cushion-Seals
57-52-00-991-004 Fig. 604
3. __________
Job Set-up
Subtask 57-52-00-941-057
flaps or slats.
Subtask 57-52-00-860-083
(3) Put the access platform in position below the applicable wing at the
inboard flap, zone 581(681).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 618
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-079
D. Get Access
(1) Remove the flap kink-seals (Ref. TASK 27-54-61-000-002).
4. Procedure
_________
(Ref. Fig. 604/TASK 57-52-00-991-004)

_______
EDGE:
Subtask 57-52-00-110-056
AGENTS (Material No. 11-026) to clean the:
- end rib
- roller
- interconnecting strut attachment bracket.
Subtask 57-52-00-210-052
B. Inspection
(1) Examine the end rib and the interconnection strut attachment bracket
on the inboard flap. Make sure that:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 619
Feb 01/10
528-599,
CES
End Rib - Inboard Flap
Figure 604/TASK 57-52-00-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 620
Feb 01/10
528-599,
CES
(2) Examine the roller to make sure that:
- the roller is correctly attached
- the roller is symmetrical
- there is no distortion of the roller or the attachment pivot bolt
- the protective finish of the roller is correct
- there is not too much play of the roller.
(Ref. Fig. 604/TASK 57-52-00-991-004)
NOTE : If the AXIAL PLAY X or the RADIAL PLAY Y is more than 0.25
____
mm (0.0098 in.), do a check of the liner for damage and wear.
____
5. Close-up
________
Subtask 57-52-00-410-082
A. Close Access
items.
(2) Install the kink-seals (Ref. TASK 27-54-61-400-006).
Subtask 57-52-00-865-063
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-084
Subtask 57-52-00-942-056

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 621
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK

R

57-52-00

Page 622
May 01/05

CES
R **ON A/C ALL
TASK 57-52-00-200-005
Detailed Visual Inspection of Outer Wing Inboard Flap Track 2 Carriage Forging
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific clamp
R No specific protective pad
R

EFF :

ALL 57-52-00

Page 623
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 27-54-61-000-003 Removal of the Inboard Double-Slotted Flap
R 27-54-61-400-003 Installation of the Inboard Double-Slotted Flap
57-55-11-010-001 To Lower the Flap Track No. 2 Movable Fairing for
Access
57-55-11-410-001 To Lift the Flap Track No. 2 Movable Fairing after
Access
57-52-00-991-005 Fig. 605
3. __________
Job Set-up
Subtask 57-52-00-941-058
flaps or slats.

EFF :

ALL 57-52-00

Page 624
May 01/04

CES
Subtask 57-52-00-860-085
(2) Extend the flaps fully (Ref. TASK 27-50-00-866-008).
flap track 2, zone 531 (631).
Subtask 57-52-00-865-064
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-010-056
D. Get Access
(1) Lower the flap track 2 fairing (Ref. TASK 57-55-11-010-001).
(2) Disconnect the inboard flap from the flap track 2 carriage (Ref. TASK
27-54-61-000-001). Do not remove the end stop from the flap track.
(3) Move the carriage along the flap track, until you can get clear
access to the carriage forging.
(4) Use a clamp to hold the carriage in position on the flap track. Use a
protective pad to prevent damage to the flap track surfaces.

EFF :

ALL 57-52-00

Page 625
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-52-00-010-056-A
D. Get Access
**ON A/C ALL
4. Procedure
_________
(Ref. Fig. 605/TASK 57-52-00-991-005)

_______
EDGE:
Subtask 57-52-00-110-057
AGENTS (Material No. 11-026) to clean the carriage forging.
Subtask 57-52-00-210-053
B. Inspection
(1) Examine the carriage forging. Make sure that:


EFF :

ALL 57-52-00

Page 626
May 01/05
R
CES
Inboard Flap Track 2 - Carriage Forging - Location
Figure 605/TASK 57-52-00-991-005

EFF :

ALL 57-52-00

Page 627
Aug 01/99
R
CES
____
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-410-056
A. Close Access
(1) Remove the clamp and the protective pad from the flap track.
(2) Connect the inboard flap to the flap track 2 carriage (Ref. TASK 27-
54-61-400-001).
items.
(4) Lift the flap track 2 fairing (Ref. TASK 57-55-11-410-001).
**ON A/C 301-399,
Subtask 57-52-00-410-056-A
A. Close Access
54-61-400-003).
items.
**ON A/C ALL
Subtask 57-52-00-865-065
breaker(s):
6CV, 8CV.

EFF :

ALL 57-52-00

Page 628
Feb 01/10

CES
Subtask 57-52-00-860-086
items.
Subtask 57-52-00-942-057

EFF :

ALL 57-52-00

Page 629
May 01/05
R
CES
TASK 57-52-00-220-004
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Carriage Forging
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific clamp
No specific protective pad

EFF :

ALL 57-52-00

Page 630
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Access
Access
R NTM 575250
57-52-00-991-006 Fig. 606
3. __________
Job Set-up
Subtask 57-52-00-941-059
(1) Put warning notice in the cockpit to tell persons not to operate the
flaps or slats.

EFF :

ALL 57-52-00

Page 631
Aug 01/08

CES
Subtask 57-52-00-860-095
flap track 2, zone 531(631).
Subtask 57-52-00-865-066
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-057
D. Get Access
(1) Lower the flap track 2 movable fairing (Ref. TASK 57-55-11-010-001).
4. Procedure
_________
(Ref. Fig. 606/TASK 57-52-00-991-006)

_______
EDGE:

EFF :

ALL 57-52-00

Page 632
Aug 01/07

CES
Flap Track 2 - Carriage Forging
Figure 606/TASK 57-52-00-991-006

EFF :

ALL 57-52-00

Page 633
May 01/04
R
CES
Subtask 57-52-00-110-058
(2) If applicable, clean the rear face of the carriage forging.
Subtask 57-52-00-280-051
B. Inspection
(1) Make a special detailed inspection of the flap track 2 carriage

R forging (Ref. NTM 575250).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-057
A. Close Access
54-61-400-001).
items.
(4) Lift the flap track 2 movable fairing (Ref. TASK 57-55-11-410-001).
Subtask 57-52-00-865-067
breaker(s):
6CV, 8CV.

EFF :

ALL 57-52-00

Page 634
Aug 01/08

CES
Subtask 57-52-00-860-096
items.
Subtask 57-52-00-942-058

EFF :

ALL 57-52-00

Page 635
Aug 01/07

CES
TASK 57-52-00-200-006
R Detailed Inspection of Outer Wing Inboard Flap Track 2 Drive Lever
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-52-00

Page 636
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-55-000-001 Removal of the Flap-Actuator Lever Assembly - Tracks
1 and 2
27-54-55-400-001 Installation of the Flap-Actuator Lever Assembly -
Tracks 1 and 2
57-52-00-991-007 Fig. 607
3. __________
Job Set-up
Subtask 57-52-00-941-060
flaps or slats.
Subtask 57-52-00-860-087
_______
AND/OR DAMAGE.
(3) Do a manual extension of the spoilers (Ref. TASK 27-60-00-866-002).
(4) Make sure that the COLLAR-SAFETY, SPOILER is installed on the

applicable spoiler actuator.
edge at flap track 2, zone 531(631).

EFF :

ALL 57-52-00

Page 637
Aug 01/07

CES
Subtask 57-52-00-865-068
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 607/TASK 57-52-00-991-007)

_______
EDGE:
Subtask 57-52-00-110-059
AGENTS (Material No. 11-026) to clean the drive lever.
Subtask 57-52-00-210-054
R B. Inspection
(1) Make a detailed visual inspection of the outer wing inboard flap
track 2 drive lever.
(2) Examine the flap track 2 drive lever. Make sure that:
R (3) If signs of damage is found, replace the flap track 2 drive lever
R (Ref. TASK 27-54-55-000-001) (Ref. TASK 27-54-55-400-001).
R NOTE : If necessary, refer to the CMM (Ref. CMM 275455) to see if

____
R repair of the damaged component is possible.

EFF :

ALL 57-52-00

Page 638
Feb 01/06

CES
Inboard Flap Track 2 - Drive Lever
Figure 607/TASK 57-52-00-991-007

EFF :

ALL 57-52-00

Page 639
May 01/04
R
CES
5. Close-up
________
Subtask 57-52-00-865-069
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-088
items.
(2) Do a manual retraction of the spoilers (Ref. TASK 27-60-00-866-002).
Subtask 57-52-00-942-059

EFF :

ALL 57-52-00

Page 640
May 01/04
R
CES
TASK 57-52-00-220-005
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Drive Lever
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-52-00

Page 641
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575254
57-52-00-991-008 Fig. 608
3. __________
Job Set-up
Subtask 57-52-00-941-061
flaps or slats.
Subtask 57-52-00-860-097


EFF :

ALL 57-52-00

Page 642
Aug 01/08

CES
Subtask 57-52-00-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 608/TASK 57-52-00-991-008)

_______
EDGE:
Subtask 57-52-00-110-060
(1) Remove all sealant from the inspection surfaces.
Subtask 57-52-00-280-052
B. Inspection
(1) Make a special detailed inspection of the flap track 2 drive lever
R (Ref. NTM 575254).
____
Industrie.

EFF :

ALL 57-52-00

Page 643
Aug 01/08

CES
R Flap Track 2 - Drive Lever - Location
Figure 608/TASK 57-52-00-991-008

EFF :

ALL 57-52-00

Page 644
Aug 01/00

CES
5. Close-up
________
Subtask 57-52-00-865-071
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-098
items.
(2) Remove the COLLAR-SAFETY, SPOILER from the applicable spoiler

actuator.
Subtask 57-52-00-942-060

EFF :

ALL 57-52-00

Page 645
Aug 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-007
Detailed Inspection of Inboard Flap, Trunnion Attachment Bracket, including

Inboard Trunnion, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 646
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-61-000-005 Removal of the Inboard Flap Seals
27-54-61-400-007 Installation of the Inboard Flap Seals
**ON A/C 001-049, 051-061, 101-103, 201-203,
57-52-00-991-009 Fig. 609
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-52-00-991-009-A Fig. 609A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-52-00-941-062
flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 647
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-089
_______
AND/OR DAMAGE.
the inboard trunnion of the inboard flap, zone 581(681).
Subtask 57-52-00-865-072
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-082
D. Get Access
(1) Remove the inboard flap seals (Ref. TASK 27-54-61-000-005).
4. Procedure
_________
**ON A/C 001-049, 051-061, 101-103, 201-203,
(Ref. Fig. 609/TASK 57-52-00-991-009)
R **ON A/C 062-099, 104-149, 151-199, 204-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 609A/TASK 57-52-00-991-009-A)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 648
Feb 01/10
528-599,
CES
Inboard Flap - Trunnion Attachment-Bracket
Figure 609/TASK 57-52-00-991-009

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page 649
May 01/05

CES
Inboard Flap - Trunnion Attachment-Bracket
Figure 609A/TASK 57-52-00-991-009-A

R

EFF : 062-099, 104-149, 151-199, 204-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-52-00

Page 650
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,

_______
EDGE:
Subtask 57-52-00-110-062
CLEANING AGENTS (Material No. 11-026) to clean the external surface
of the trunnion attachment bracket.
Subtask 57-52-00-210-055
B. Detailed Inspection of Inboard Flap, Trunnion Attachment Bracket,

(1) Examine the external surface of the trunnion attachment bracket and
the inboard trunnion, where it can be seen. Make sure that:
____
5. Close-up
________
Subtask 57-52-00-410-086
A. Close Access
(1) Install the inboard flap seals (Ref. TASK 27-54-61-400-007).
Subtask 57-52-00-865-073
breaker(s):
6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 651
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-090
Subtask 57-52-00-942-061

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 652
Feb 01/10
528-599,
CES
TASK 57-52-00-220-006
Special Detailed Inspection of Inboard Flap, Trunnion Attachment Bracket

_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 653
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575203
57-52-00-991-010 Fig. 610
3. __________
Job Set-up
Subtask 57-52-00-941-064
flaps or slats.
Subtask 57-52-00-860-099
Subtask 57-52-00-865-076
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 654
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-062
D. Get Access
the inboard flap trunnion attachment, zone 581(681).
4. Procedure
_________
(Ref. Fig. 610/TASK 57-52-00-991-010)

_______
EDGE:
Subtask 57-52-00-280-056
A. Inspection
(1) Do a special detailed inspection of the trunnion attachment bracket

and the inboard trunnion LH/RH (Ref. NTM 575203).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-062
A. Close Access
items.
Subtask 57-52-00-865-077
breaker(s):
6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 655
Feb 01/10
528-599,
CES
Inboard Flap - Trunnion Attachment Bracket - Detail
Figure 610/TASK 57-52-00-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 656
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-100
items.
Subtask 57-52-00-942-063

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 657
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-52-00-220-007
Special Detailed Inspection of Outer Wing Inboard Flap Track 2 Flap Pivot Bolt
Assembly
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(15.00 to 150.00 lbf.ft)
98D27504083000 1 EXTRACTOR - PIN TRACKS 2 AND 3
R 98D27504084000 2 EXTRACTOR - PIN, TRACK 4
98D27504111000 1 SLAVE PIN-TRACK 2 & 3
R

EFF :

ALL 57-52-00

Page 658
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

INFORMATION TRANSFERRED TO 04-022 (Ref. 20-31-00)
SYNTHE.HYDROCARBON GREASE HIGH PRESSURE
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
3 crushable spacer 27-54-46 04B-080

3 crushable spacer 27-54-46 22 -030
3 crushable spacer 27-54-46 22A-030
5 cotter pin 27-54-46 04B-035
5 cotter pin 27-54-46 22 -010
5 cotter pin 27-54-46 22A-010
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Access
Access
R NTM 575252

EFF :

ALL 57-52-00

Page 659
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-52-00-991-032 Fig. 611
**ON A/C 301-399,
57-52-00-991-032-A Fig. 611A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-52-00-991-013 Fig. 612
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-52-00-941-063
flaps or slats.
Subtask 57-52-00-860-101

EFF :

ALL 57-52-00

Page 660
Feb 01/10

CES
Subtask 57-52-00-865-074
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-061
D. Get Access
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 611/TASK 57-52-00-991-032)
**ON A/C 301-399,
(Ref. Fig. 611A/TASK 57-52-00-991-032-A)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-52-00

Page 661
Feb 01/10

CES
Flap Track 2 Pivot Bolt - Detail
Figure 611/TASK 57-52-00-991-032

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 662
Feb 01/10
528-599,
CES
R Flap Track 2 Pivot Bolt - Detail
R Figure 611A/TASK 57-52-00-991-032-A

R

EFF :

301-399, 57-52-00

Page 663
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-00-020-052
(2) Remove the nut (4).
(3) Remove and discard the crushable spacer (3).
(4) Install the EXTRACTOR - PIN, TRACK 4 (98D27504084000) onto the

carriage bolt (9).
(Ref. Fig. 612/TASK 57-52-00-991-013)
NOTE : Make sure that you screw the extractor pin fully onto the
____
threads. This will hold the locking ring in position and let
it be compressed by the bushes and bearing. The extractor pin
does not cover the locking ring.
(5) Removal of the carriage bolt:
CAUTION : THE FLAP TO CARRIAGE BOLT ASSEMBLY HAS AN INNER AND AN

_______
OUTER BOLT WHICH MAKE ONE PART.
DO NOT APPLY AN END OR A TORSION FORCE TO THE INNER BOLT
BECAUSE THIS WILL CAUSE DAMAGE TO THE ASSEMBLY. APPLY FORCE
TO THE OUTER BOLT ONLY WHEN YOU REMOVE/INSTALL THE BOLT
ASSEMBLY.
(a) Remove the carriage bolt (9) using the EXTRACTOR - PIN, TRACK 4
(98D27504084000) to push the carriage bolt (9) throughthe bushes
and bearing.
NOTE : If necessary, carefully lift the flap with the hoist and
____
sling sufficiently to release the weight off the bolts
(9).
(6) Remove the nut (6) and the washer (7).
(7) Remove the locking plate (2) and the splined bush (1).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 664
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-52-00-020-052-A
(1) Remove these items:

- the cotter pin (5)
- the nut (4)
- the crushable spacer (3)
- the nut (6) and the washer (7)
- the locking plate (2)
- the splined bush (1).
(2) Discard the cotter pin (5) and the crushable spacer (3).
CAUTION : THE FLAP TO CARRIAGE BOLT ASSEMBLY HAS AN INNER AND AN

_______
OUTER BOLT WHICH MAKE ONE PART.
DO NOT APPLY AN END OR A TORSION FORCE TO THE INNER BOLT
BECAUSE THIS WILL CAUSE DAMAGE TO THE ASSEMBLY. APPLY FORCE
TO THE OUTER BOLT ONLY WHEN YOU REMOVE/INSTALL THE BOLT
ASSEMBLY.
(3) Remove the pivot bolt assembly (9) from the flap carriage. Install
the SLAVE PIN-TRACK 2 & 3 (98D27504111000) at the same time as the
pivot bolt assembly (9) is removed.
(4) Carefully remove the rivet (11) and remove the inner bolt (12) from
the outer bolt (10).
AGENTS (Material No. 11-026) to clean the inner bolt (12) and the
outer bolt (10).

R

EFF :

301-399, 57-52-00

Page 665
Aug 01/09

CES
Flap Track 2 - Internal Bracket - Location

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 666
Feb 01/10
528-599,
CES
Flap Track 2 - Internal Bracket - Location

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 667
Feb 01/10
528-599,
CES
**ON A/C ALL
Subtask 57-52-00-280-062
B. Inspection
(1) Do a special detailed inspection of the inner bolt (12) and the outer
bolt (10) (Ref. NTM 575252).
NOTE : If the bolts are damaged, refer to the ASRM (Ref. ASRM 575200)
____
for a repair procedure. If a repair procedure is not included
in the ASRM refer to Airbus.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-420-052
C. Installation of the Pivot Bolt Assembly
(2) Assemble the pivot bolt assembly (9) as follows:
(a) Apply a thin layer of COMMON GREASE (Material No. 04-004A) to the
inner bolt (12).
(b) Install the inner bolt (12) in the outer bolt (10).
(c) Attach the inner bolt (12) to the outer bolt (10) with a new
rivet (11) (NSA5414-48-000).
splined bush (1) and to the pivot bolt assembly (9).
CAUTION : DO NOT REMOVE THE RETAINING WIRE RING FROM THE CARRIAGE
_______
BOLT ASSEMBLY.
IF YOU DO, YOU MUST INSTALL A NEW CARRIAGE BOLT ASSEMBLY TO
KEEP THE FAIL SAFE FUNCTION.
(4) Install the EXTRACTOR - PIN, TRACK 4 (98D27504084000) on the pivot

bolt assembly (9).

EFF :

ALL 57-52-00

Page 668
Feb 01/10

CES
(5) Install the pivot bolt assembly (9) in the flap carriage with the
EXTRACTOR - PIN, TRACK 4. At the same time remove the PIN - SLAVE
from the flap carriage.
NOTE : Make sure that you install the extractor tool fully on to the
____
threads of the pivot bolt assembly (9). This will let the
carriage bushes compress the retaining ring (8) as the pivot
bolt (9) is installed.
(6) Remove the EXTRACTOR - PIN, TRACK 4 from the pivot bolt assembly.
CAUTION : MAKE SURE THAT THE SPLINED BUSH IS FULLY ENGAGED WITH THE
_______
SPHERICAL BEARING. THIS PREVENTS DAMAGE TO THE PARTS.
(7) Install the splined bush (1) correctly over the pivot bolt assembly
(9).
(8) Install locking plate (2) on the splined bush (1).
(9) Install a new crushable spacer (3) and the nut (4).
(10) TORQUE the nut to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
(11) Safety the nut (4) with a new cotter pin (5).
(12) Install the washer (7) and the nut (6).
**ON A/C 301-399,
Subtask 57-52-00-420-052-A
C. Installation of the Pivot Bolt Assembly
(2) Assemble the pivot bolt assembly (9) as follows:
(a) Apply a thin layer of COMMON GREASE (Material No. 04-004A) to the
inner bolt (12).
(b) Install the inner bolt (12) in the outer bolt (10).
(c) Attach the inner bolt (12) to the outer bolt (10) with a new
rivet (11) (NSA5414-40-000).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-00

Page 669
Feb 01/10
511-526, 528-599,
CES
splined bush (1) and to the pivot bolt assembly (9).
CAUTION : DO NOT REMOVE THE RETAINING WIRE RING FROM THE CARRIAGE
_______
BOLT ASSEMBLY.
IF YOU DO, YOU MUST INSTALL A NEW CARRIAGE BOLT ASSEMBLY TO
KEEP THE FAIL SAFE FUNCTION.
(4) Install the EXTRACTOR - PIN TRACKS 2 AND 3 (98D27504083000) on the

pivot bolt assembly (9).
(5) Install the pivot bolt assembly (9) in the flap carriage with the
EXTRACTOR - PIN TRACKS 2 AND 3. At the same time remove the SLAVE
PIN-TRACK 2 & 3 from the flap carriage.
NOTE : Make sure that you install the extractor tool fully on to the
____
threads of the pivot bolt assembly (9). This will let the
carriage bushes compress the retaining ring (8) as the pivot
bolt (9) is installed.
(6) Remove the EXTRACTOR - PIN TRACKS 2 AND 3 from the pivot bolt
assembly.
CAUTION : MAKE SURE THAT THE SPLINED BUSH IS FULLY ENGAGED WITH THE
_______
SPHERICAL BEARING. THIS PREVENTS DAMAGE TO THE PARTS.
(7) Install the splined bush (1) correctly over the pivot bolt assembly
(9).
(8) Install locking plate (2) on the splined bush (1).
(9) Install a new crushable spacer (3) and the nut (4).
(10) TORQUE the nut to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
(12) Install the washer (7) and the nut (6).

R

EFF :

301-399, 57-52-00

Page 670
May 01/09

CES
**ON A/C ALL
5. Close-up
________
Subtask 57-52-00-410-081
A. Close Access
Subtask 57-52-00-865-075
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-102
items.
Subtask 57-52-00-942-062

R

EFF :

ALL 57-52-00

Page 671
May 01/09

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-52-00-200-008
Detailed Inspection of Inboard Flap, Drive Strut for Flap and Drive Lever for
Flap Track Fairing, including Attachment Brackets to the Flap and ....
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 672
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-52-00-991-012 Fig. 613
3. __________
Job Set-up
Subtask 57-52-00-941-065
flaps or slats.
Subtask 57-52-00-860-091
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 673
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-078
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-063
D. Get Access
(1) Remove the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB, (Ref. TASK 57-55-11-000-001).
4. Procedure
_________
(Ref. Fig. 613/TASK 57-52-00-991-012)

_______
EDGE:
Subtask 57-52-00-110-061

_______
DO NOT SMOKE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 674
Feb 01/10
528-599,
CES
Flap Track 2 - Flap Drive Linkage, Drive Fitting, Attachment Brackets and
Adjacent Skin - Location
Figure 613/TASK 57-52-00-991-012

R EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,

57-52-00 Page 675
Feb 01/10
528-599,
CES
AGENTS (Material No. 11-004) to clean the flap drive linkage, the
drive fitting, the attachment brackets and the adjacent skin at flap
track 2.
Subtask 57-52-00-210-056
B. Detailed Inspection of Inboard Flap, Drive Strut for Flap and Drive Lever
for Flap Track Fairing, including Attachment Brackets to the Flap and
surrounding Skin, at Track 2, LH/RH.
(1) Examine the flap drive linkage, the drive fitting, the attachment
brackets and the adjacent skin at flap track 2.
Make sure that:
- there is no delamination of the skin.
____
5. Close-up
________
Subtask 57-52-00-410-063
A. Close Access
items.
(2) Install the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-079
breaker(s):
6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 676
Feb 01/10
528-599,
CES
Subtask 57-52-00-860-092
items.
Subtask 57-52-00-942-064

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 677
Feb 01/10
528-599,
CES
TASK 57-52-00-220-008
Special Detailed Inspection of the Inboard Flap, Internal Brackets at Track 2

LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 678
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
NTM 575206
57-52-00-991-013 Fig. 612
3. __________
Job Set-up
Subtask 57-52-00-941-066
flaps or slats.
Subtask 57-52-00-860-103
Subtask 57-52-00-865-080
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 679
Feb 01/10
528-599,
CES
Subtask 57-52-00-010-064
D. Get Access
wing trailing edge at flap track 2, zone 531(631).
(2) Remove the access panel 531AT (631AT) and the flap track 2 fairing
531CB (631CB) (Ref. TASK 57-55-11-000-001).
(3) On the top skin, remove and discard the cover from the inspection
hole at track 2.
4. Procedure
_________
(Ref. Fig. 612/TASK 57-52-00-991-013)

_______
EDGE:
Subtask 57-52-00-280-055
A. Inspection
(1) Do a special detailed inspection of the internal bracket of the

inboard flap at track 2 LH/RH (Ref. NTM 575206).
____
Industrie.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 680
Feb 01/10
528-599,
CES
5. Close-up
________
Subtask 57-52-00-410-064
A. Close Access
items.
(2) On the top skin:
(a) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to
the correct dimension, to make a new cover for the inspection
hole.
(b) Install the new cover on the inspection hole.
(3) Install the flap track 2 fairing 531CB (631CB) and the access panel
531AT (631AT) (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-081
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-104
items.
Subtask 57-52-00-942-065

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 681
Feb 01/10
528-599,
CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 682
Feb 01/10
528-599,
CES
TASK 57-52-00-200-009
Detailed Inspection of Inboard Flap, Flap to Carriage Attachment Bracket at

Track 2, including surrounding Skin, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 683
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-52-00-991-014 Fig. 614
3. __________
Job Set-up
Subtask 57-52-00-941-067
flaps or slats.
Subtask 57-52-00-860-093
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 684
Feb 01/10
528-599,
CES
Subtask 57-52-00-865-082
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-065
D. Get Access
the flap track 2, zone 531 (631).
(2) Remove the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-000-001).
4. Procedure
_________
(Ref. Fig. 614/TASK 57-52-00-991-014)

_______
EDGE:
Subtask 57-52-00-110-068

_______
DO NOT SMOKE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 685
Feb 01/10
528-599,
CES
Inboard Flap - Track 2 Carriage Attachment Bracket
Figure 614/TASK 57-52-00-991-014

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 686
Feb 01/10
528-599,
CES
AGENTS (Material No. 11-004) to clean the carriage attachment bracket
and the adjacent skin at flap track 2.
Subtask 57-52-00-210-057
B. Detailed Inspection of Inboard Flap, Flap to Carriage Attachment Bracket

at Track 2, including surrounding Skin, LH/RH
(1) Examine the carriage attachment bracket and the adjacent skin at flap
track 2. Make sure that:
- the attachment bolts are tight
- there is no delamination of the adjacent skin.
____
5. Close-up
________
Subtask 57-52-00-410-065
A. Close Access
items.
(2) Install the applicable flap track 2 fairings 531AT, 631AT, 531CB,
631CB (Ref. TASK 57-55-11-400-001).
Subtask 57-52-00-865-083
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-094
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 687
Feb 01/10
528-599,
CES
Subtask 57-52-00-942-066

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page 688
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-52-00-210-001
Detailed Visual Inspection of Inboard Double Slotted Flap, Trunnion Attachment

Bracket, Including Inboard Trunnion, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page 689
Aug 01/07

CES
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 27-50-00-866-008 Extension of the Flaps on the Ground

R 27-54-61-000-005 Removal of the Inboard Flap Seals
R 27-54-61-400-007 Installation of the Inboard Flap Seals
R 57-52-00-991-015 Fig. 615
R 3. __________
Job Set-up
R Subtask 57-52-00-941-068
R (1) Put a warning notice on the flap/slat control lever (panel 114VU) to
R tell persons not to operate the flaps.
R Subtask 57-52-00-860-050
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R (1) Fully extend the flaps (Ref. TASK 27-50-00-866-008).

R

EFF :

301-399, 57-52-00

Page 690
May 01/04

CES
R (98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-52-00-865-084
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-066
D. Get Access

- for the left wing, remove 581AT
- for the right wing, remove 681AT.
(3) Remove the inboard flap seals (Ref. TASK 27-54-61-000-005).
4. Procedure
_________
(Ref. Fig. 615/TASK 57-52-00-991-015)

_______
EDGE:
Subtask 57-52-00-110-069
AGENTS (Material No. 11-026) to clean the external surface of the
trunnion attachment bracket.

EFF :

301-399, 57-52-00

Page 691
Aug 01/07

CES
R Inboard Flap - Trunnion and Attachment Bracket - Inspection Area
R Figure 615/TASK 57-52-00-991-015

R

EFF :

301-399, 57-52-00

Page 692
May 01/04

CES
R Subtask 57-52-00-210-059
R B. Detailed Visual Inspection of Inboard Double Slotted Flap, Trunnion

R Attachment Bracket, LH/RH.
R (1) Do an inspection of the external surface of the trunnion attachment

R bracket and the inboard trunnion, where it can be seen. Make sure
R that:
R - there is no damage
R - there is no corrosion
R - there are no cracks or scores
R - the surface protection is in the correct condition.
____
R 5. Close-up
________
R Subtask 57-52-00-410-066
R A. Close Access
R (1) Remove the spark-proof lamp from the inspection area.
R items.
R (3) Install the inboard flap seals (Ref. TASK 27-54-61-400-007).
R (4) Install the applicable access panel:

R - for the left wing, install 581AT
R - for the right wing, install 681AT.
R Subtask 57-52-00-865-085
R B. Remove the safety clip(s) and the tag(s) and close this(these) circuit
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-051
R (1) Fully retract the flaps (Ref. TASK 27-50-00-866-009).

R

EFF :

301-399, 57-52-00

Page 693
May 01/04

CES
R Subtask 57-52-00-942-067
R D. Removal of the Equipment

R

EFF :

301-399, 57-52-00

Page 694
May 01/04

CES
TASK 57-52-00-220-009
Special Detailed Inspection of Inboard Double Slotted Flap, Trunnion Attachment

Bracket, including Inboard Trunnion, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page 695
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575223
57-52-00-991-016 Fig. 616
3. __________
Job Set-up
Subtask 57-52-00-941-069
(1) Put a WARNING NOTICE on the flap/slat control lever (panel 114VU) to
tell persons not to operate the flaps.
Subtask 57-52-00-860-052
B. Aicraft Maintenance Configuration
_______
AND/OR DAMAGE.

EFF :

301-399, 57-52-00

Page 696
Aug 01/08

CES
installed on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-086
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-067
D. Get Access
zone 581(681).
(2) Remove the access panel 581AT (681AT) from the upper surface of the
flap.
(3) Remove and discard the covers to the inspection holes in the lower
surface of the flap.
(4) Make sure that the applicable inspection holes are clear of unwanted
material.
4. Procedure
_________
(Ref. Fig. 616/TASK 57-52-00-991-016)

_______
EDGE:
Subtask 57-52-00-110-063
A. Cleaning
(1) Use CLEANING AGENTS (Material No. 11-026) and a clean MISCELLANEOUS
(Material No. 19-003) to clean the inspection holes.

EFF :

301-399, 57-52-00

Page 697
Aug 01/07

CES
R Inboard Flap - Inboard Trunnion - Inspection Area
R Figure 616/TASK 57-52-00-991-016

R

EFF :

301-399, 57-52-00

Page 698
May 01/04

CES
Subtask 57-52-00-280-057
B. Inspection
(1) Do a special detailed inspection of the trunnion attachment bracket

R and inboard trunnion LH/RH (Ref. NTM 575223).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-069
A. Close Access
items.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
correct dimensions, to make the new covers for the inspection holes.
(3) Install the new covers on the inspection holes in the lower surface
of the flap.
(4) Install the access panel 581AT (681AT) in the upper surface of the
flap.
Subtask 57-52-00-865-088
breaker(s):
6CV, 8CV
Subtask 57-52-00-860-054

EFF :

301-399, 57-52-00

Page 699
Aug 01/08

CES
R Subtask 57-52-00-942-068
R D. Removal of Equipment

EFF :

301-399, 57-52-00

Page A600
May 01/04

CES
R TASK 57-52-00-210-002
R Detailed Visual Inspection of Inboard Double Slotted Flap, Drive Strut for Flap
R and Drive Lever for Flap Track Fairing, Including Attachment Brackets ....
_______
_______
R GEAR.
_______
R 1. __________________
Reason for the Job

R Detailed Visual Inspection of Inboard Double Slotted Flap, Drive Strut for
R Flap and Drive Lever for Flap Track Fairing, Including Attachment Bracket to
R the Flap at Track 2, LH/RH
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific spark-proof

EFF :

301-399, 57-52-00

Page A601
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-52-00-991-017 Fig. 617
3. __________
Job Set-up
Subtask 57-52-00-941-070
(1) Put a warning notice on the flap/slat control lever (panel 114VU) to
Subtask 57-52-00-860-055
_______
AND/OR DAMAGE.
Subtask 57-52-00-865-089
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A602
Aug 01/07

CES
R Subtask 57-52-00-010-068
R D. Get Access
R (1) Put the access platform in position below the zone 531(631).
R (2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
R 004):
R - for the left wing, remove 531AT, 531CB
R - for the right wing, remove 631AT, 631CB.
R (3) Put the spark-proof lamp adjacent to the inspection area.
R 4. Procedure
_________
R (Ref. Fig. 617/TASK 57-52-00-991-017)
R CAUTION : BE CAREFUL WHEN YOU DO MAINTENANCE TASKS ON THE WING TRAILING

_______
R EDGE:
R Subtask 57-52-00-210-060
R A. Inspection.
R (1) Do an inspection of the drive strut, drive lever and attachment

R brackets of the flap track 2. Make sure that:
____

EFF :

301-399, 57-52-00

Page A603
May 01/04

CES
R Inboard Flap - Drive Strut, Drive Lever and Attachment Brackets - Inspection
R Area
R Figure 617/TASK 57-52-00-991-017

EFF :

301-399,

57-52-00 Page A604
May 01/04

CES
R 5. Close-up
________
R Subtask 57-52-00-410-070
R A. Close Access
R (2) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
R 004):
R - for the left wing, install 531AT, 531CB
R - for the right wing, install 631AT, 631CB.
R items.
R Subtask 57-52-00-865-090
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-056
R Subtask 57-52-00-942-069

EFF :

301-399, 57-52-00

Page A605
May 01/04

CES
TASK 57-52-00-220-010
Special Detailed Inspection of Inboard Double Slotted Flap, Internal Brackets

at Track 2, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR LIGHT SOURCE - SPARK-PROOF
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R Material No. 08-052 USA AMS-T-23397 AND/OR L-T-80B

R SELF ADHESIVEALUMINIUM TAPE (Ref. 20-31-00)

EFF :

301-399, 57-52-00

Page A606
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
R NTM 575226
57-52-00-991-018 Fig. 618
3. __________
Job Set-up
Subtask 57-52-00-941-071
Subtask 57-52-00-860-057
_______
AND/OR DAMAGE.

EFF :

301-399, 57-52-00

Page A607
Aug 01/08

CES
Subtask 57-52-00-865-091
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-069
D. Get Access
flap track 2 at zone 531(631).
(2) Remove the access panel 581AB (681AB) in the bottom skin of the
inboard flap.
531CB (631CB) (Ref. TASK 57-55-11-000-004).
(4) Remove and discard the covers from the applicable inspection holes.
material.
R (6) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
(Ref. Fig. 618/TASK 57-52-00-991-018)

_______
EDGE:

EFF :

301-399, 57-52-00

Page A608
Aug 01/07

CES
R Inboard Flap - Track 2 Internal Brackets - Inspection Area
R Figure 618/TASK 57-52-00-991-018

EFF :

301-399, 57-52-00

Page A609
May 01/04

CES
Subtask 57-52-00-280-058
A. Inspection
(1) Do a special detailed inspection of the internal brackets at track 2

R LH/RH (Ref. NTM 575226).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-071
A. Close Access
(1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
(2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make the new covers for the inspection holes.
(3) Install the new covers on the inspection holes.
items.
531AT (631AT) (Ref. TASK 57-55-11-400-004).
(6) Install the access panel 581AB (681AB) in the bottom skin of the
inboard flap.
Subtask 57-52-00-865-092
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-52-00

Page A610
Aug 01/08

CES
Subtask 57-52-00-860-058
Subtask 57-52-00-942-070

EFF :

301-399, 57-52-00

Page A611
Aug 01/07

CES
R TASK 57-52-00-210-003
R Detailed Visual Inspection of Inboard Double Slotted Flap, Flap to Carriage

R Attachment Bracket at Track 2, LH/RH
_______
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific spark-proof lamp

EFF :

301-399, 57-52-00

Page A612
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 27-54-61-000-002 Removal of the Flap Kink-Seals and Cushion-Seals
R 27-54-61-400-006 Installation of the Flap Kink-Seals and Cushion-Seals
4
57-52-00-991-019 Fig. 619
3. __________
Job Set-up
Subtask 57-52-00-941-072
Subtask 57-52-00-860-059
_______
AND/OR DAMAGE.

EFF :

301-399, 57-52-00

Page A613
May 01/08

CES
R Subtask 57-52-00-865-093
R C. Open, safety and tag this(these) circuit breaker(s):
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 49VU FLIGHT CONTROLS/FLP/CTL AND MONG/SYS1 6CV B07
R 121VU FLIGHT CONTROLS/FLP/CTL AND/MONG/SYS2 8CV Q21
R Subtask 57-52-00-010-070
R D. Get Access
R (1) Put the access platform in position below the flap track 2 at zone
R 531(631).
R (2) Remove the applicable flap track fairings (Ref. TASK 57-55-11-000-
R 004):
R (3) Remove the flap kink-seals (Ref. TASK 27-54-61-000-002).
R 4. Procedure
_________
R (Ref. Fig. 619/TASK 57-52-00-991-019)

_______
R EDGE:
R Subtask 57-52-00-210-061
R A. Inspection.
R (1) Do an inspection of the carriage attachment bracket. Make sure that:

R - the surface protection is in the correct condition
R - the attachment bolts are tight.

EFF :

301-399, 57-52-00

Page A614
May 01/04

CES
R Inboard Flap - Track 2 Carriage Attachment Bracket - Inspection Area
R Figure 619/TASK 57-52-00-991-019

EFF :

301-399, 57-52-00

Page A615
May 01/04

CES
____
R 5. Close-up
________
R Subtask 57-52-00-410-072
R A. Close Access
R (1) Install the flap kink-seals (Ref. TASK 27-54-61-400-006).
R items.
R (4) Install the applicable flap track fairings (Ref. TASK 57-55-11-400-
R 004):
R Subtask 57-52-00-865-094
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-060
R Subtask 57-52-00-942-071

EFF :

301-399, 57-52-00

Page A616
May 01/04

CES
TASK 57-52-00-210-004
Detailed Visual Inspection of Inboard Double Slotted Flap, Attachment Bracket

of Pylon Aft Fairing, Including Surrounding Skin, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A617
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-52-00-991-020 Fig. 620
3. __________
Job Set-up
Subtask 57-52-00-941-073
Subtask 57-52-00-860-061

R (98D27803000000) on the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-865-095
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-071
D. Get Access
(1) Put the access platform in position below the pylon at zone 470(480).

- for the left wing, remove 477AL
- for the right wing, remove 487AR.

EFF :

301-399, 57-52-00

Page A618
Aug 01/07

CES
R 4. Procedure
_________
R (Ref. Fig. 620/TASK 57-52-00-991-020)

_______
R EDGE:
R Subtask 57-52-00-210-062
R A. Detailed Visual Inspection of Inboard Double Slotted Flap, Attachment

R Bracket of Pylon Aft Fairing Including Surrounding Skin, LH/RH
R (1) Do an inspection of the attachment bracket and the surrounding skin.

R Make sure that:
R (2) Do an inspection of the earth bonding lead. Make sure that:

R - it is installed correctly
____
R 5. Close-up
________
R Subtask 57-52-00-410-073
R A. Close Access
R items.
R (3) Install the applicable access panel:

R - for the left wing, install 477AL
R - for the right wing, install 487AR.

EFF :

301-399, 57-52-00

Page A619
May 01/04

CES
R Inboard Flap - Attachment Bracket of Pylon Aft Fairing - Inspection Area
R Figure 620/TASK 57-52-00-991-020

EFF :

301-399, 57-52-00

Page A620
May 01/04

CES
Subtask 57-52-00-865-096
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-062
R (1) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) from the flap/slat control lever on the panel 114VU.
Subtask 57-52-00-942-072

EFF :

301-399, 57-52-00

Page A621
Aug 01/07

CES
TASK 57-52-00-220-011
Special Detailed Inspection of Inboard Double Slotted Flap, Internal Support

Brackets of Pylon Aft Fairing Attachment, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR LIGHT SOURCE - SPARK-PROOF
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A622
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575230
57-52-00-991-021 Fig. 621
3. __________
Job Set-up
Subtask 57-52-00-941-074
Subtask 57-52-00-860-063
_______
AND/OR DAMAGE.
Subtask 57-52-00-865-097
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A623
Aug 01/08

CES
Subtask 57-52-00-010-072
D. Get Access
Rib 12 of the inboard flap at zone 581(681).
(2) Remove and discard the covers to the inspection holes in the lower
skin each side of the Rib 12.
material.
(4) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
4. Procedure
_________
(Ref. Fig. 621/TASK 57-52-00-991-021)

_______
EDGE:
Subtask 57-52-00-280-059
A. Inspection
(1) Do a special detailed inspection of the internal support brackets of

R the pylon aft fairing attachment LH/RH (Ref. NTM 575230).
____
Industrie.

EFF :

301-399, 57-52-00

Page A624
Aug 01/08

CES
R Inboard Flap - Pylon Fairing Internal Support Brackets - Inspection Area
R Figure 621/TASK 57-52-00-991-021

EFF :

301-399, 57-52-00

Page A625
May 01/04

CES
5. Close-up
________
Subtask 57-52-00-410-074
A. Close Access
R (1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
items.
R (3) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052), cut to the
correct dimensions, to make new covers for the inspection holes.
Subtask 57-52-00-865-098
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-064
Subtask 57-52-00-942-073

EFF :

301-399, 57-52-00

Page A626
Aug 01/07

CES
TASK 57-52-00-210-005
Detailed Visual Inspection of Inboard Double Slotted Flap, End Rib, Including
Interconnection Strut Attachment Bracket and Lever, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A627
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R 27-54-61-000-002 Removal of the Flap Kink-Seals and Cushion-Seals
R 27-54-61-400-006 Installation of the Flap Kink-Seals and Cushion-Seals
57-52-00-991-022 Fig. 622
3. __________
Job Set-up
Subtask 57-52-00-941-075
Subtask 57-52-00-860-065
_______
AND/OR DAMAGE.
(98D27803000000) is installed on the flap/slat control lever on the
panel 114VU.
Subtask 57-52-00-865-099
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A628
May 01/08

CES
R Subtask 57-52-00-010-073
R D. Get Access
R (1) Put the access platform in position below the end rib of the inboard
R flap at zone 581(681).
R (2) Remove the flap kink-seals (Ref. TASK 27-54-61-000-002).
R 4. Procedure
_________
R (Ref. Fig. 622/TASK 57-52-00-991-022)

_______
R EDGE:
R Subtask 57-52-00-210-063
R A. Detailed Inspection of Inboard Double Slotted Flap, End Rib, Including

R Interconnection Strut Attachment Bracket and Lever, RH/LH
R (1) Do an inspection of the end rib, interconnection strut attachment

R bracket and lever. Make sure that:
R - the surface protection is in the correct condition
R - the attachment bolts are tight.
____

EFF :

301-399, 57-52-00

Page A629
May 01/04

CES
R Inboard Flap - End Rib - Inspection Area
R Figure 622/TASK 57-52-00-991-022

EFF :

301-399, 57-52-00

Page A630
May 01/04

CES
R 5. Close-up
________
R Subtask 57-52-00-410-075
R A. Close Access
R items.
R (3) Install the flap kink-seals (Ref. TASK 27-54-61-400-006).
R Subtask 57-52-00-865-100
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-066
R Subtask 57-52-00-942-074
R (2) Remove the safety barriers

EFF :

301-399, 57-52-00

Page A631
May 01/04

CES
TASK 57-52-00-210-006
Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Drive Assembly
and Articulation at RIB3, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A632
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hinge-Fairings
57-55-11-400-005 Installation of the Inboard and Outboard Flap Tab
Hinge-Fairings
57-52-00-991-023 Fig. 623
3. __________
Job Set-up
Subtask 57-52-00-941-076
Subtask 57-52-00-860-067
_______
AND/OR DAMAGE.
panel 114VU.

EFF :

301-399, 57-52-00

Page A633
Aug 01/07

CES
R Subtask 57-52-00-865-101
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-52-00-010-074
R D. Get Access
R (1) Put the access platform in position below the tab hinge-fairing at
R zone 535(635).
R (2) Remove the applicable inboard flap tab hinge-fairing at Rib 3

R (Ref. TASK 57-55-11-000-005):
R - for the left wing, remove 535AB, 535BB
R - for the right wing, remove 635AB, 635BB.
R 4. Procedure
_________
R (Ref. Fig. 623/TASK 57-52-00-991-023)

_______
R EDGE:
R Subtask 57-52-00-210-064
R A. Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Drive

R Assembly and Articulation at Rib 3, LH/RH
R (1) Do an inspection of the control rod, the drive rods, the support rod
R and the tab links. Make sure that:
R - the inboard double slotted flap, tab drive assembly and
R articulation are correctly installed.

EFF :

301-399, 57-52-00

Page A634
May 01/04

CES
R Inboard Flap - Tab Drive Assembly and Articulation at Rib 3 - Inspection Area
R Figure 623/TASK 57-52-00-991-023

EFF :

301-399, 57-52-00

Page A635
May 01/04

CES
R (2) Do an inspection of the forward and middle levers, the front and aft
R flap brackets, the tab joining, tab leader ship and the bracket. Make
R sure that:
____
R 5. Close-up
________
R Subtask 57-52-00-410-076
R A. Close Access
R items.
R (3) Install the applicable inboard flap tab hinge-fairing (Ref. TASK 57-
R 55-11-400-005):
R Subtask 57-52-00-865-102
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-068
R Subtask 57-52-00-942-075

EFF :

301-399, 57-52-00

Page A636
May 01/04

CES

EFF :

301-399, 57-52-00

Page A637
May 01/04

CES
TASK 57-52-00-210-007
Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Articulation at

RIB6, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A638
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hinge-Fairings
Hinge-Fairings
57-52-00-991-024 Fig. 624
3. __________
Job Set-up
Subtask 57-52-00-941-077
Subtask 57-52-00-860-069
_______
AND/OR DAMAGE.
panel 114VU.

EFF :

301-399, 57-52-00

Page A639
Aug 01/07

CES
R Subtask 57-52-00-865-103
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-52-00-010-075
R D. Get Access
R (1) Put the access platform in position below the tab hinge-fairing at
R zone 536(636).
R (2) Remove the applicable flap tab hinge-fairing (Ref. TASK 57-55-11-000-
R 005):
R - for the left wing, remove 535AB, 535BB
R - for the right wing, remove 635AB, 635BB.
R 4. Procedure
_________
R (Ref. Fig. 624/TASK 57-52-00-991-024)

_______
R EDGE:
R Subtask 57-52-00-210-065
R A. Detailed Inspection of Inboard Double Slotted Flap, Tab Articulation at

R Rib 6, LH/RH
R (1) Do an inspection of the flap and tab hinge, and the hinge bracket.
R Make sure that:

EFF :

301-399, 57-52-00

Page A640
May 01/04

CES
R Inboard Flap - Tab Articulation at Rib 6 - Inspection Area
R Figure 624/TASK 57-52-00-991-024

EFF :

301-399, 57-52-00

Page A641
May 01/04

CES
R (2) Do an inspection of the forward and rear links. Make sure that:
R - the links are attached correctly.
____
R 5. Close-up
________
R Subtask 57-52-00-410-077
R A. Close Access
R items.
R (3) Install the applicable flap tab hinge-fairing (Ref. TASK 57-55-11-
R 400-005):
R Subtask 57-52-00-865-104
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-070
R Subtask 57-52-00-942-076

EFF :

301-399, 57-52-00

Page A642
May 01/04

CES

EFF :

301-399, 57-52-00

Page A643
May 01/04

CES
R TASK 57-52-00-210-008
R Detailed Visual Inspection of Inboard Double Slotted Flap, Tab Drive Strut and
R Articulation at RIB9, LH/RH
_______
_______
R GEAR.
_______
R 1. __________________
Reason for the Job
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R No specific spark-proof lamp

EFF :

301-399, 57-52-00

Page A644
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-52-00-991-025 Fig. 625
3. __________
Job Set-up
Subtask 57-52-00-941-078
Subtask 57-52-00-860-071
_______
AND/OR DAMAGE.
installed on the flap/slat control lever panel 114VU.
Subtask 57-52-00-865-105
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A645
Aug 01/07

CES
R Subtask 57-52-00-010-076
R D. Get Access
R (1) Put the access platform in position below the flap track 2 at zone
R 531(631).
R (2) Remove the applicable flap track fairing (Ref. TASK 57-55-11-000-
R 004):
R 4. Procedure
_________
R (Ref. Fig. 625/TASK 57-52-00-991-025)

_______
R EDGE:
R Subtask 57-52-00-210-066
R A. Inspection
R (1) Do an inspection of the A-strut, the tab drive strut, the tab bracket
R and the rear link. Make sure that:
R - the struts and the link are attached correctly
____

EFF :

301-399, 57-52-00

Page A646
May 01/04

CES
R Inboard Flap - Tab Drive Strut and Articulation at Rib 9 - Inspection Area
R Figure 625/TASK 57-52-00-991-025

EFF :

301-399, 57-52-00

Page A647
May 01/04

CES
R 5. Close-up
________
R Subtask 57-52-00-410-078
R A. Close Access
R items.
R (3) Install the applicable flap track fairing (Ref. TASK 57-55-11-400-
R 004):
R Subtask 57-52-00-865-106
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-072
R Subtask 57-52-00-942-077

EFF :

301-399, 57-52-00

Page A648
May 01/04

CES
TASK 57-52-00-220-012
Special Detailed Inspection of Inboard Double Slotted Flap, RIB3, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A649
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575239
57-52-00-991-026 Fig. 626
3. __________
Job Set-up
Subtask 57-52-00-941-079
Subtask 57-52-00-860-073
_______
AND/OR DAMAGE.
Subtask 57-52-00-865-107
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A650
Aug 01/08

CES
Subtask 57-52-00-010-077
D. Get Access
(2) Remove and discard the covers to the inspection holes in the bottom
skin each side of Rib 3.
material.
4. Procedure
_________
(Ref. Fig. 626/TASK 57-52-00-991-026)

_______
EDGE:
Subtask 57-52-00-280-060
A. Inspection
(1) Do a special detailed inspection of Rib 3 of the inboard double

R slotted flap LH/RH (Ref. NTM 575239).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-079
A. Close Access
items.

EFF :

301-399, 57-52-00

Page A651
Aug 01/08

CES
R Inboard Flap - Rib 3 - Inspection Area

EFF :

301-399, 57-52-00

Page A652
May 01/04

CES

EFF :

301-399, 57-52-00

Page A653
May 01/04

CES
Subtask 57-52-00-865-108
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-074
Subtask 57-52-00-942-078

EFF :

301-399, 57-52-00

Page A654
Aug 01/07

CES
TASK 57-52-00-220-013
Special Detailed Inspection of Inboard Double Slotted Flap, RIB6, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A655
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 575241 (for corrective action)
57-52-00-991-027 Fig. 627
3. __________
Job Set-up
Subtask 57-52-00-941-080
Subtask 57-52-00-860-075
_______
AND/OR DAMAGE.
Subtask 57-52-00-865-109
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-52-00

Page A656
Aug 01/08

CES
Subtask 57-52-00-010-078
D. Get Access
(2) Remove and discard the covers to the inspection holes in the bottom
skin each side of Rib 6.
material.
4. Procedure
_________
(Ref. Fig. 627/TASK 57-52-00-991-027)

_______
EDGE:
Subtask 57-52-00-280-061
A. Inspection
(1) Do a special detailed inspection of the Rib 6 of the inboard double

R slotted flap LH/RH (Ref. NTM 575241).
____
Industrie.
5. Close-up
________
Subtask 57-52-00-410-080
A. Close Access
items.

EFF :

301-399, 57-52-00

Page A657
Aug 01/08

CES

EFF :

301-399, 57-52-00

Page A658
May 01/04

CES

EFF :

301-399, 57-52-00

Page A659
May 01/04

CES
Subtask 57-52-00-865-110
breaker(s):
6CV, 8CV.
Subtask 57-52-00-860-076
Subtask 57-52-00-942-079

EFF :

301-399, 57-52-00

Page A660
Aug 01/07

CES
R **ON A/C ALL
TASK 57-52-00-220-015
Detailed Dimensional Check of the Joints that Attach the Flap to the Flap
Carriage (Tracks 1 and 2)
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Because the free movement of the inboard flap is more than that in TASK
27-54-00-200-003.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-52-00

Page A661
May 01/04

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-52-00-991-029 Fig. 628
**ON A/C 301-399,
57-52-00-991-029-A Fig. 628A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-52-00-941-082
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-010-081
B. Get Access
(1) Put the access platform below the applicable zone 573 or 673.
(2) Remove the inboard flap (Ref. TASK 27-54-61-000-001).

EFF :

ALL 57-52-00

Page A662
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-52-00-010-081-A
B. Get Access
(2) Remove the inboard flap (Ref. TASK 27-54-61-000-003).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 628/TASK 57-52-00-991-029)
**ON A/C 301-399,
(Ref. Fig. 628A/TASK 57-52-00-991-029-A)
**ON A/C ALL

_______
EDGE:
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-220-065
A. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 1).
(1) Do a check of the dimensions that follow:

EFF :

ALL 57-52-00

Page A663
Feb 01/10

CES
Inboard Flap - Fits and Clearances (Tracks 1 and 2)
Figure 628/TASK 57-52-00-991-029

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page A664
Feb 01/10
528-599,
CES
R Inboard Flap - Fits and Clearances (Tracks 1 and 2)
R Figure 628A/TASK 57-52-00-991-029-A

EFF :

301-399, 57-52-00

Page A665
May 01/04

CES
-------------------------------------------------------------------------------
| FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
| DETAIL |---------------------------------------|----------------------------|
| AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
| ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
| | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 50.740 | 50.770 | | | 50.689 | | |
| OD 2 |(1.9976) |(1.9988) | | |(1.9956) | | |
| | | | 0.030 | 0.072 | | | 0.174 |
| | | | (0.0011)| (0.0028)| | |(0.0068)|
| A | 50.800 | 50.812 | | | | 50.863 | |
| ID 1 |(2.0000) |(2.0004) | | | |(2.0024) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-066
B. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.945 | | |
| OD 5 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 32.000 | 32.025 | | | | 32.055 | |
| ID 4 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-067
C. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page A666
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 39.975 | 39.991 | | | 39.945 | | |
| OD 4 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 40.000 | 40.025 | | | | 40.055 | |
| ID 3 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-52-00-220-068
D. Dimensions of the Joint that Connects the Flap to the Flap Carriage
(Track 2).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.950 | | |
| OD 5 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 32.000 | 32.016 | | | | 32.041 | |
| ID 6 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page A667
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-52-00-220-065-A
R A. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 1).
R (1) Do a check of the dimensions that follow:
R -------------------------------------------------------------------------------
R | FIG. | ORIGINAL MANUFACTURING LIMITS | IN-SERVICE WEAR LIMITS |
R | DETAIL |---------------------------------------|----------------------------|
R | AND | DIMENSION | ASSEMBLY CLEARANCE| DIMENSION LIMITS | MAX. |
R | ITEM | MM (IN.) | MM (IN.) | MM (IN.) | ALLOW. |
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R | | MIN. | MAX. | MIN. | MAX. | MIN. | MAX. |MM (IN.)|
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | A | 67.940 | 67.970 | | | 67.880 | | |
R | OD 11 |(2.6748) |(2.6759) | | |(2.6724) | | |
R | | | | 0.030 | 0.090 | | | 0.210 |
R | | | | (0.0011)| (0.0035)| | |(0.0082)|
R | A | 68.000 | 68.030 | | | | 68.090 | |
R | ID 12 |(2.6771) |(2.6783) | | | |(2.6807) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-066-A
R B. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).

EFF :

301-399, 57-52-00

Page A668
May 01/04

CES
R -------------------------------------------------------------------------------
R | DETAIL |---------------------------------------|----------------------------|
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | B | 41.975 | 41.991 | | | 41.945 | | |
R | OD 16 |(1.6525) |(1.6531) | | |(1.6513) | | |
R | | | | 0.009 | 0.050 | | | 0.110 |
R | | | | (0.0003)| (0.0019)| | |(0.0043)|
R | B | 42.000 | 42.025 | | | | 42.055 | |
R | ID 14 |(1.6535) |(1.6545) | | | |(1.6557) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-067-A
R C. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).
R -------------------------------------------------------------------------------
R | DETAIL |---------------------------------------|----------------------------|
R | NO. |-------------------|-------------------|---------|---------| CLEAR. |
R |--------|---------|---------|---------|---------|---------|---------|--------|
R | B | 51.971 | 51.990 | | | 51.936 | | |
R | OD 14 |(2.0461) |(2.0468) | | |(2.0447) | | |
R | | | | 0.010 | 0.059 | | | 0.129 |
R | | | | (0.0003)| (0.0023)| | |(0.0050)|
R | B | 52.000 | 52.030 | | | | 52.065 | |
R | ID 13 |(2.0472) |(2.0484) | | | |(2.0498) | |
R -------------------------------------------------------------------------------
R Subtask 57-52-00-220-068-A
R D. Dimensions of the Joint that Connects the Flap to the Flap Carriage
R (Track 2).

EFF :

301-399, 57-52-00

Page A669
May 01/04

CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 41.975 | 41.991 | | | 41.950 | | |
| OD 16 |(1.6525) |(1.6531) | | |(1.6515) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 42.000 | 42.016 | | | | 42.041 | |
| ID 15 |(1.6535) |(1.6541) | | | |(1.6551) | |
-------------------------------------------------------------------------------
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-00-410-084
A. Close Access
items.
(2) Install the inboard flap (Ref. TASK 27-54-61-400-001).
**ON A/C 301-399,
Subtask 57-52-00-410-084-A
A. Close Access
items.

EFF :

ALL 57-52-00

Page A670
Feb 01/10

CES
R **ON A/C ALL
Subtask 57-52-00-942-080

EFF :

ALL 57-52-00

Page A671
May 01/04

CES
R **ON A/C 001-049, 051-061, 101-103, 201-203,
TASK 57-52-00-200-010
R Detailed Inspection of Flap Track No.1 Drive Lever Arm for Side Play
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A672
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

6205CM(6255CM)
27-54-55-000-001 Removal of the Flap-Actuator Lever Assembly - Tracks
1 and 2
27-54-55-400-001 Installation of the Flap-Actuator Lever Assembly -
Tracks 1 and 2
ISB 57-1108 (for corrective action)
57-52-00-991-031 Fig. 629
3. __________
Job Set-up
Subtask 57-52-00-941-083
flaps or slats.

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A673
May 01/05

CES
Subtask 57-52-00-860-105
_______
AND/OR DAMAGE.
(3) Put the access platform below the applicable flap track 1, zone
500(600).
Subtask 57-52-00-865-111
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-085
D. Get Access
(1) Open the applicable MLG door 734, 744 (Ref. TASK 32-12-00-010-001).
R (2) Make sure that the SLEEVE - GROUND LOCK (460005835) is installed on
the applicable MLG door actuator.

- for the LH wing, remove 193AB, 193BB
- for the RH wing, remove 194AB, 194BB.
(4) Remove the applicable flap track 1 actuator (Ref. TASK 27-54-49-000-
001).
(5) Disconnect the applicable flap track 1 actuator drive lever from the
applicable flap link arm (Ref. TASK 27-54-55-000-001).

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A674
May 01/08

CES
4. Procedure
_________
(Ref. Fig. 629/TASK 57-52-00-991-031)
Subtask 57-52-00-100-050
AGENTS (Material No. 11-026) to clean the component interface and the
adjacent area.
Subtask 57-52-00-200-052
R B. Detailed Visual Inspection of the Actuator Lever Bushes and Actuator

R Splines
(1) Before you do the inspection, move the actuator lever to

approximately the 20 deg. flap position.
(2) Inspect the actuator lever bushes for wear:
(a) Measure the sideplay of the actuator lever:
1
_ If the dimension X is less than 2.40 mm (0.0944 in.) and there
is no wear or corrosion of the actuator output-shaft splines,
the actuator is in a serviceable condition.
2
_ If the dimension X is between 2.40 mm (0.0944 in.) and 3.80 mm
(0.1496 in.), refer to (Ref. ISB 57-1108).
3
_ If the dimension X is more than 3.80 mm (0.1496 in.), or the
R actuator output-shaft splines are more than 50% corroded,
R refer to Airbus for instructions.
Subtask 57-52-00-865-112
breaker(s):
6CV, 8CV.

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A675
May 01/09

CES
Flap Track 1 Actuator and Drive Lever - Inspection Area

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A676
May 01/05

CES
Flap Track 1 Actuator and Drive Lever - Inspection Area

R

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A677
May 01/05

CES
5. Close-up
________
Subtask 57-52-00-410-088
A. Close Access
_______
AND/OR DAMAGE.
(1) Install the applicable flap track 1 actuator (Ref. TASK 27-54-49-400-
001).
(2) Install the applicable flap track 1 actuator drive lever (Ref. TASK
27-54-55-400-001).
items.

- for the LH wing, install 193AB, 193BB
- for the RH wing, install 194AB, 194BB.
(7) Close the applicable MLG door (Ref. TASK 32-12-00-410-001).
Subtask 57-52-00-942-081

EFF :

001-049, 051-061, 101-103, 201-203, 57-52-00

Page A678
Aug 01/07

CES
**ON A/C 301-399,
TASK 57-52-00-210-009
General Visual Inspection of Inboard Double-Slotted Flap, External Surface of

Upper and Lower Skin, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-52-00

Page A679
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-52-00-991-034 Fig. 630
3. __________
Job Set-up
Subtask 57-52-00-941-084
Subtask 57-52-00-860-107
_______
AND/OR DAMAGE.
R (2) Make sure the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION

R (98D27803000000) is installed on the flap/slat control lever (panel
114VU).
(3) Put a warning notice in position on the flap/slat control lever to


EFF :

301-399, 57-52-00

Page A680
Aug 01/07

CES
R Subtask 57-52-00-865-113
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-52-00-010-087
R D. Get Access
R (1) Put the adjustable access platform in position at the applicable zone
R 500(600).
R 4. Procedure
_________
R (Ref. Fig. 630/TASK 57-52-00-991-034)
R Subtask 57-52-00-100-051
R AGENTS (Material No. 11-026) to clean the applicable area for
R inspection.
R Subtask 57-52-00-210-067
R B. Inspection
R (1) Do an inspection of the upper and lower skin external surface of the
R inboard double-slotted flap, LH/RH. Make sure that:
R - there are no cracks
R - the paint finish is in the correct condition.
____

EFF :

301-399, 57-52-00

Page A681
May 01/04

CES
R Inboard Double-Slotted Flap - Inspection Area
R Figure 630/TASK 57-52-00-991-034

EFF :

301-399, 57-52-00

Page A682
May 01/04

CES
R 5. Close-up
________
R Subtask 57-52-00-865-114
R breaker(s):
R 6CV, 8CV.
R Subtask 57-52-00-860-108
R Subtask 57-52-00-942-082

EFF :

301-399, 57-52-00

Page A683
May 01/04

CES
**ON A/C ALL
TASK 57-52-00-200-011
Inspection of Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific AR PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE

EFF :

ALL 57-52-00

Page A684
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-049, 053-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-52-00-991-035-B Fig. 631
**ON A/C 051-052,
57-52-00-991-035-C Fig. 631A
**ON A/C 301-399,
57-52-00-991-035-A Fig. 631B

EFF :

ALL 57-52-00

Page A685
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-52-00-941-085
R flaps or slats.
Subtask 57-52-00-860-109
_______
AND/OR DAMAGE.
Subtask 57-52-00-865-115
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-52-00-010-088
D. Get Access
applicable inboard flap.

EFF :

ALL 57-52-00

Page A686
Aug 01/07

CES
4. Procedure
_________
R **ON A/C 001-049, 053-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 631/TASK 57-52-00-991-035-B)
**ON A/C 051-052,
(Ref. Fig. 631A/TASK 57-52-00-991-035-C)
**ON A/C 301-399,
(Ref. Fig. 631B/TASK 57-52-00-991-035-A)
**ON A/C ALL

_______
EDGE:
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-52-00-210-068
A. Inspection of Inboard Flap, Bottom Surface, Drain Holes and Inspection

Holes
(1) Examine the inboard flap, bottom surface drain holes. Make sure that:
- there are no covers installed on the drain holes
- the drain holes are not blocked.
(2) If a drain hole is blocked, remove all unwanted material from around
the hole. Use a PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE
to remove the blockage from the hole.

EFF :

ALL 57-52-00

Page A687
Feb 01/10

CES
Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 631/TASK 57-52-00-991-035-B

R

EFF : 001-049, 053-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-00

Page A688
Feb 01/10
528-599,
CES
R Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
R Figure 631A/TASK 57-52-00-991-035-C

R

EFF :

051-052, 57-52-00

Page A689
May 01/05

CES
Inboard Flap, Bottom Surface, Drain Holes and Inspection Holes
R Figure 631B/TASK 57-52-00-991-035-A

R

EFF :

301-399, 57-52-00

Page A690
May 01/05

CES
R **ON A/C 106-149, 215-249, 251-299, 301-399, 401-499, 501-509, 511-526,
R 528-599,
Subtask 57-52-00-210-068-A
A. Inspection of Inboard Flap, Bottom Surface, Drain Holes and Inspection

Holes
(1) Examine the inboard flap, bottom surface drain holes. Make sure that:
- there are no rubber grommets installed in the drain holes
(3) Examine the inboard flap, bottom surface inspection holes. Make sure
that:
- the rubber grommets are correctly installed in each inspection hole
- the rubber grommets are in good condition.
Subtask 57-52-00-960-050-A
B. Replace Defective or Missing Inspection Hole Rubber Grommets
(1) Remove and discard the damaged inspection hole rubber grommet(s).
- the internal surfaces of the applicable inboard flap, bottom
surface inspection hole(s).
(3) Install the new rubber grommet(s) in the applicable inspection

hole(s).

R

EFF : 106-149, 215-249, 251-299, 301-399,
401-499, 501-509, 511-526, 528-599,
57-52-00

Page A691
Feb 01/10

CES
**ON A/C ALL
5. Close-up
________
Subtask 57-52-00-865-116
breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
Subtask 57-52-00-860-110
items.
Subtask 57-52-00-942-083

EFF :

ALL 57-52-00

Page A692
Nov 01/09
R
CES
TASK 57-52-00-210-010
Detailed Inspection of Inboard Flap Trunnion and Sliding Panel
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 2 LIGHT SOURCE - SPARK-PROOF

EFF :

ALL 57-52-00

Page A693
Nov 01/09
R
CES
INTENTIONALLY BLANK

R

57-52-00

Page A694
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

ISB 57-1133 (for corrective action)
**ON A/C ALL
Post SB 27-1117 For A/C 001-001,051-052,
57-52-00-991-036 Fig. 632

R 57-52-00-991-037 Fig. 633
**ON A/C ALL
3. __________
Job Set-up
**ON A/C ALL
Post SB 27-1117 For A/C 001-001,051-052,
Subtask 57-52-00-941-086

EFF :

ALL 57-52-00

Page A695
Aug 01/09

CES
R Subtask 57-52-00-860-111
R WARNING : MAKE SURE THAT THE TRAVEL RANGES OF THE FLIGHT CONTROLS ARE
_______
R CLEAR. MOVEMENT OF FLIGHT CONTROLS CAN CAUSE INJURY TO PERSONS
R AND/OR DAMAGE.
R (1) Fully extend the flaps (Ref. TASK 27-50-00-866-008) .
R panel 114VU.
R Subtask 57-52-00-865-117
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-52-00-010-089
R D. Get Access
R (1) Put the access platform in position below the zone 193 and 194.
R (2) Remove the applicable access panels (Ref. TASK 53-35-11-000-001):

R - for the LH wing, remove 193AB, 193BB
R - for the RH wing, remove 194AB, 194BB.
R (3) Put the LIGHT SOURCE - SPARK-PROOF adjacent to the inspection area.
R **ON A/C ALL
R 4. Procedure
_________
R **ON A/C ALL
R Post SB 27-1117 For A/C 001-001,051-052,
R (Ref. Fig. 632/TASK 57-52-00-991-036)

EFF :

ALL 57-52-00

Page A696
Feb 01/09

CES
R Inboard Flap - Inboard Trunnion and Sliding Panel - Inspection Area
R Figure 632/TASK 57-52-00-991-036

EFF :

ALL 57-52-00

Page A697
Feb 01/09

CES
**ON A/C ALL

_______
EDGE:
**ON A/C ALL
Post SB 27-1117 For A/C 001-001,051-052,
Subtask 57-52-00-110-071
A. Preparation for inspection
AGENTS (Material No. 11-026) to clean the area of the trunnion and
sliding panel to be inspected.
Subtask 57-52-00-210-069
B. Detailed Inspection of Inboard Flap Trunnion and Sliding Panel
R (1) Examine the sliding panel for damage and wear marks.
R
R (a) If damage and/or wear is found, replace the sliding panel at the
R subsequent maintenance opportunity.
R (2) Examine the trunnion for damage and wear marks.
R (a) If no damage or wear is found, do the inspection again at 4000 FH

R intervals.
R (b) If there is damage or wear to the trunnion:
R 1
_ Make the contours of the damage/wear and the trunnion smooth.
R 2
_ Measure the total new depth from the initial contour.
R 3
_ Refer to the CMM (Ref. CMM 575221) for the permitted damage
R limits.

EFF :

ALL 57-52-00

Page A698
May 01/09

CES
4
_ If the damage or wear is more than the permitted limits, speak
to Airbus before the next flight.
5
_ If the damage or wear of the aft lower side of the trunnion is
not more than the permitted limits, repair the top side of the
trunnion damage.
NOTE : If necessary, refer to the ISB (Ref. ISB 57-1133) for

____
the correct repair procedure.
R Subtask 57-52-00-320-051
R C. Repair of the Flap Trunnions - Top Side
R NOTE : The repair is only applicable if the damage of aft lower side of
____
R the trunnion is not more than the permitted damage limits.
R (1) If there is damage or wear on the top side of the trunnion:
R (a) Examine the damaged area for cracks.
R (b) Make the contours of the damage/wear and the trunnion smooth
R (Ref. ASRM 517300).
R 1
_ Make sure that the maximum inner radius of the trunnion is not
R more than 8 mm (0.3149 in.).
R 2
_ Make sure that the minimum trunnion diameter is not less than
R 77 mm (3.0314 in.).
R 3
_ Make sure that the outher radii of the trunnion are not less
R than 10 mm (0.3937 in.).
R (c) Apply surface protection to the repaired area (Ref. ASRM 512100)
R (d) If the trunnion diameter and/or the radii of the trunnion are
R more than the permitted limits:
R - Speak to Airbus before the subsequent flight.
R (e) If the trunnion diameter and/or the radii of the trunnion are
R less than the permitted limits calculate the remaining Flight
R Hours (FH) to the subsequent inspection:
R 1
_ Measure the dimensions X and Y.
R 2
_ Use the formula that follows to calculate the % of the
R Permitted Damage Limit (PDL):

EFF :

ALL 57-52-00

Page A699
Aug 01/09

CES
R PDL % = 100*(XY) (mm)/ (8*8).
R 3
_ Use the PDL % to calculate the remaining FH before the
R Subsequent Inspection.
R (Ref. Fig. 633/TASK 57-52-00-991-037)
**ON A/C ALL
5. Close-up
________
**ON A/C ALL
Post SB 27-1117 For A/C 001-001,051-052,
Subtask 57-52-00-410-091
A. Close Access
(1) Remove the LIGHT SOURCE - SPARK-PROOF from the inspection area.
items.

- for the LH wing, install 193AB, 193BB
- for the RH wing, install 194AB, 194BB.
Subtask 57-52-00-865-118
breaker(s):
6CV, 8CV
Subtask 57-52-00-860-112
Subtask 57-52-00-942-084
D. Removal of the equipment

EFF :

ALL 57-52-00

Page B600
Aug 01/09

CES
R Permitted Damage Limits (PDL)
R Figure 633/TASK 57-52-00-991-037

EFF :

ALL 57-52-00

Page B601
Aug 01/09

CES

EFF :

ALL 57-52-00

Page B602
Aug 01/09

CES
_____________________________________
TASK 57-52-11-100-001
Inboard Flap - Cleaning / Painting
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific soft brush
No specific vacuum cleaner
No specific wash brush

EFF :

ALL 57-52-11

Page 701
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 11-001 USA MIL-D-16791 TYPE I

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
51-75-12-300-002 Repair of Major Paint Damage on Steel Component
51-75-12-300-003 Repair of Minor Paint Damage (Topcoat Only)
4
4
3. __________
Job Set-up
Subtask 57-52-11-941-050
flaps or slats.

EFF :

ALL 57-52-11

Page 702
May 01/07

CES
Subtask 57-52-11-860-050
Subtask 57-52-11-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-11-010-050
D. Get Access
(1) Put the access platform below the applicable inboard flap, zone
581(681).
(2) Remove the No. 2 flap track fairing (Ref. TASK 57-55-11-000-001).
**ON A/C 301-399,
Subtask 57-52-11-010-050-A
D. Get Access
(1) Put the access platform below the applicable inboard flap, zone
581(681).
(2) Remove the No. 2 flap track fairing (Ref. TASK 57-55-11-000-004).

EFF :

ALL 57-52-11

Page 703
Feb 01/10

CES
R **ON A/C ALL
4. Procedure
_________

_______
EDGE:
Subtask 57-52-11-110-050
A. Cleaning
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL CAUSE
_______
DAMAGE TO THE PAINT.
AGENTS (Material No. 11-026) to remove heavy contamination.
(2) Use a vacuum cleaner or a soft brush to remove loose particles from
the flap track area.
NOTE : Make sure that unwanted material does not go into the flap
____
track area.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001).
(4) Use a MISCELLANEOUS (Material No. 19-003) to dry the flap and fairing
surfaces.
AGENTS (Material No. 11-026) to clean the flap and the fairing
surfaces. Clean a small area at a time. Apply the cleaning agent to
the cloth and not the cloth to the cleaning agent. This prevents
contamination of the cleaning agent.
(6) Replace the cloth frequently to make sure that contamination is not
put back on the surfaces.
(7) Clean recesses and edges with the wash brush and CLEANING AGENTS
(8) Do the procedure again until the areas are clean.

EFF :

ALL 57-52-11

Page 704
May 01/04

CES
(9) Flush the surfaces with clean water.
(10) Dry the surfaces with the lint-free cloth.
Subtask 57-52-11-370-050
B. Painting
(1) Examine the paint finish for indications of damage.
(2) If necessary, repair minor damage to the paint top coat, when the
primer coat is not damaged (Ref. TASK 51-75-12-300-003).
(3) If necessary, repair major damage to the paint finish, when the
primer coat is damaged:
- on light alloy and composite structures (Ref. TASK 51-75-12-300-
001)
- on steel structure (Ref. TASK 51-75-12-300-002).
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-11-410-050
A. Close Access
items.
(2) Install the No. 2 flap track fairing (Ref. TASK 57-55-11-400-001).
**ON A/C 301-399,
Subtask 57-52-11-410-050-A
A. Close Access
items.
(2) Install the No. 2 flap track fairing (Ref. TASK 57-55-11-400-004).

EFF :

ALL 57-52-11

Page 705
Feb 01/10

CES
R **ON A/C ALL
Subtask 57-52-11-865-053
breaker(s):
6CV, 8CV.
Subtask 57-52-11-860-051
Subtask 57-52-11-942-050

EFF :

ALL 57-52-11

Page 706
May 01/04

CES
INBOARD FLAP - STRUCTURE COMPLETE - REMOVAL/INSTALLATION
________________________________________________________
TASK 57-52-21-000-001
Removal of the Flap Attachment Bearing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27507541000 1 WRENCH - BEARING, FLAP TO CARRIAGE TRACK 2
R 98D57004033000 1 SPANNER R/I BEARING

EFF :

ALL 57-52-21

Page 401
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-52-21-991-001-B Fig. 401
**ON A/C 301-399,
57-52-21-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-52-21-941-050
slat/flap system.
Subtask 57-52-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-52-21

Page 402
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-21-010-050
C. Get Access
(1) Put the access platform in position below the applicable inboard flap
at zone 531 (631).
**ON A/C 301-399,
Subtask 57-52-21-010-050-A
C. Get Access
(1) Put the access platform in position below the applicable inboard flap
at zone 531 (631).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-52-21-991-001-B)
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-52-21-991-001-A)

EFF :

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Page 403
Feb 01/10

CES
Flap Attachment Bearing - Location and Detail
Figure 401/TASK 57-52-21-991-001-B

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21

Page 404
Feb 01/10
528-599,
CES
Figure 401A/TASK 57-52-21-991-001-A

R

EFF :

301-399, 57-52-21

Page 405
Aug 01/09

CES
**ON A/C ALL

_______
EDGE:
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-21-020-050-B
A. Removal of the Flap Attachment Bearing
(1) If bearing D5757010500000 has been installed, continue as follows:
(a) Release the tab-washer (2).
(b) Use the SPANNER R/I BEARING (98D57004033000) to remove the

locknut (1). Discard the locknut (1).
NOTE : The WRENCH - BEARING, FLAP TO CARRIAGE TRACK 2

____
(98D27507541000) can be used as an alternative tool for
this task.
(c) Remove and discard the tab-washer (2).
(d) Remove and discard the cotter pins (3).
(e) Remove the nuts (10) and the washers (4).
(f) Remove the bolts (7) and the washers (6).
(g) Remove the locking device (5).
(h) Remove and discard the spherical bearing (8).

EFF :

ALL 57-52-21

Page 406
Feb 01/10

CES
(2) If bearing D5757010500251 has been installed, continue as follows:
(a) Release the tab-washer (2).


____
this task.
(c) Remove and discard the tab-washer (2).
(d) Remove the nuts (9) and the washers (3).
(e) Remove the bolts (6) and the washers (5).
(f) Remove the locking device (4).
(g) Remove and discard the spherical bearing (7).
**ON A/C 301-399,
Subtask 57-52-21-020-050-A
(1) Release the tab-washer (6).
(2) Use the SPANNER R/I BEARING (98D57004033000) to remove the locknut
(5). Discard the locknut (5).
(3) Remove and discard the tab-washer (6).
(5) Remove the nuts (9) and the washers (2).
(7) Remove the locking device (8).
(8) Remove and discard the spherical bearing (7).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-21

Page 407
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-52-21-400-001
Installation of the Flap Attachment Bearing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)

R

EFF :

ALL 57-52-21

Page 408
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 06-008 AI TNA 007-10006
LUBRICANT (Ref. 20-31-00)
(Ref. 20-31-00)
EXTERNAL DECORATION PAINT (Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 cotter pins 57-52-23 02A-110

3 cotter pins 57-52-21 04A-240
3 cotter pins 57-52-21 04B-240
6 tab-washers 57-52-21 04A-280
6 tab-washers 57-52-21 04B-280
8 spherical bearing 57-52-21 04A-300A
8 spherical bearing 57-52-21 04B-300

EFF :

ALL 57-52-21

Page 409
Nov 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
27-54-00-710-001 Operational Test of the Flap System

3. __________
Job Set-up
Subtask 57-52-21-941-051
(2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is on the
not to operate the flap/slat system.
Subtask 57-52-21-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-52-21

Page 410
Nov 01/09
R
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-52-21-860-051
(1) Make sure that the access platform is below the applicable inboard
flap, at zone 531(631).
(2) Make sure that the applicable inboard flap is removed (Ref. TASK 27-
54-61-000-001).
**ON A/C 301-399,
Subtask 57-52-21-860-051-A
(1) Make sure that the access platform is below the applicable inboard
(2) Make sure that the applicable inboard flap is removed (Ref. TASK 27-
54-61-000-003).
**ON A/C ALL
4. Procedure
_________

_______
EDGE:
Subtask 57-52-21-420-052
A. Preparation for Installation.

EFF :

ALL 57-52-21

Page 411
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-52-21-420-053-B
B. Installation of the Flap Attachment Bearing
(1) If bearing part number D5757010500000 is to be installed, continue as

follows:
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the mating

surfaces of the new spherical bearing (8) (8) and the flap
structure (9).
(b) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does
not touch the internal surfaces of the spherical bearing (8).
(c) Install the spherical bearing (8) in the flap structure (9).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the

locknut (1) and the mating surfaces of the locknut (1) and the
lockwasher (2).
(e) Loosely install the lockwasher (2) and the locknut (1).
(f) Apply SEALANTS (Material No. 09-002B) to the mating face of the
locking device (5).
(g) Put the locking device (5) in position on the spherical bearing
(8). If necessary, adjust the position of the spherical bearing
(8) so that the locking device (5) engages correctly.
(h) Install the new tab-washers (6) on the bolts (7).
(i) Install the bolts (7), the washers (4) and the nuts (10).
(j) TORQUE the nuts (10) to between 0.35 and 0.40 m.daN (30.97 and
35.39 lbf.in)
(k) Install and safety the new cotter pins (3).
(l) Safety the tab-washers (6).

EFF :

ALL 57-52-21

Page 412
Feb 01/10

CES
(m) Apply SEALANTS (Material No. 09-002B) to the parts that follow:
- the bolts (7)
- the tab-washers (6)
- the washers (4)
- the nuts (10).
(n) Use the SPANNER R/I BEARING (98D57004033000) to torque the

locknut (1) to between 8.0 and 10.0 m.daN (58.99 and 73.74
lbf.ft).

____
this task.
(o) Safety the locknut (1) with the lockwasher (2).
(p) Do a no-load Breakaway Torque of the spherical bearing (8) to

0.75 m.daN (66.37 lbf.in) maximum.
(q) Apply SEALANTS (Material No. 09-002B) to the the parts that
follow:
- the lock nut (1)
- the lockwasher (2)
- the interface of the spherical bearing (8) and the flap
structure (9)
- the locking device (5).
(r) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to

the spherical bearing (8).
(2) If bearing part number D5757010500251 is to be installed, continue as

follows:
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the mating

surfaces of the new spherical bearing (8) (7).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the

lockwasher (2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21

Page 413
Feb 01/10
528-599,
CES
(f) Apply SEALANTS (Material No. 09-002B) to the mating face of the
locking device (4).
(g) Put the locking device (4) in position on the spherical bearing
(h) Install the washers (5) on the bolts (6).
(i) Install the bolts (6), the washers (3) and the nuts (9).
(j) TORQUE the nuts (9) to between 0.35 and 0.40 m.daN (30.97 and
35.39 lbf.in)
(k) Apply SEALANTS (Material No. 09-002B) to the parts that follow:
- the bolts (6)
- the washers (3) and (5)
- the nuts (9).
(l) Use the SPANNER R/I BEARING (98D57004033000) to torque the

lbf.ft).

____
this task.
(m) Safety the locknut (1) with the lockwasher (2).
(n) Do a no-load Breakaway Torque of the spherical bearing (7) to

(o) Apply SEALANTS (Material No. 09-002B) to the the parts that
follow:
- the lock nut (1)
- the interface of the spherical bearing (7) and the flap
structure (8)
- the locking device (4).
(p) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-52-21

Page 414
Feb 01/10
528-599,
CES
Subtask 57-52-21-410-051
C. Close Access
items.
**ON A/C 301-399,
Subtask 57-52-21-420-053-A
(1) Apply SPECIAL MATERIALS (Material No. 05-002) to the external surface
of the new spherical bearing (7) and the flap structure (3).
(2) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does not
touch the internal surfaces of the spherical bearing (7).
(3) Install the spherical bearing (7) in the flap structure (3).
(4) Apply LUBRICANTS (Material No. 06-008) to the thread of the locknut
(5) and the mating surfaces of the locknut (5) and the lockwasher
(6).
(5) Loosely install the lockwasher (6) and the locknut (5).
(6) Put the locking device (8) in position on the spherical bearing (7).
If necessary , adjust the position of the spherical bearing (7) so
that the locking device (8) engages correctly.
(7) Apply SPECIAL MATERIALS (Material No. 05-002) to the bolts (4).
(8) Install the bolts (4), the washers (2) and the nuts (9).
lbf.in).
(10) Install and safety the new cotter pins (1).
(11) Use the SPANNER R/I BEARING (98D57004033000) to torque the locknut
(5) to between 10.0 and 12.0 m.daN (73.74 and 88.49 lbf.ft).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-52-21

Page 415
Feb 01/10
511-526, 528-599,
CES
INTENTIONALLY BLANK

R

57-52-21

Page 416
Nov 01/09

CES
(12) Safety the locknut (5) with the lockwasher (6).
(13) Do a no-load Breakaway Torque of the spherical bearing (7) to 0.75

m.daN (66.37 lbf.in) maximum.
(14) Apply SEALANTS (Material No. 09-002) to the parts that follow:
- the locknut (5)
- the locking device (8)
- the interface of the spherical bearing (7) and the flap structure
(3).
(15) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to the
Subtask 57-52-21-410-051-A
C. Close Access
items.
**ON A/C ALL
Subtask 57-52-21-865-053
breaker(s):
6CV, 8CV.
Subtask 57-52-21-710-051
E. Operational Test
(1) Do an operational test of the flap system (Ref. TASK 27-54-00-710-

001).

EFF :

ALL 57-52-21

Page 417
May 01/09

CES
5. Close-up
________
Subtask 57-52-21-942-051

EFF :

ALL 57-52-21

Page 418
May 01/09

CES
OUTBOARD FLAP - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)

One outboard flap is installed on each of the right and the left wings.
In the retracted position, the outboard flap is the wing trailing edge
between the inboard flap and the aileron.
**ON A/C 301-399,
(Ref. Fig. 001A)

The outboard flap is a fowler flap assembly with a tab on its trailing edge.
One outboard flap is installed on each of the right and the left wings. In
the retracted position,the outboard flap is the wing trailing edge between
the inboard flap and the aileron.
**ON A/C ALL
2. _____________________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
The outboard flap is the usual type of semi-monocoque structure. It has

spars and ribs. The skin is made of Carbon-Fiber-Reinforced Plastics (CFRP).
The leading edge has a CFRP monolithic structure. The trailing edge is made
of honeycomb core with a skin of aluminum sheet metal.
The carriage track 3 fitting attaches the flap to the carriage assy-track 3
at RIB6 of the outboard flap. The fitting has an eccentric spherical
bearing.
The carriage track 3 fitting is a fail-safe part.

EFF :

ALL 57-53-00

Page 1
Feb 01/10

CES
**ON A/C 301-399,
(Ref. Fig. 001A, 002)
The outboard flap is the usual type of semi monocoque structure. It has
spars and ribs made of Carbon-Fibre-Reinforced Plastics (CFRP). Only the
elements that support are made of aluminum. The skin and the leading edge
are made of Carbon-Fibre-Reinforced Plastics (CFRP). The trailing edge is
made of aluminum. The nose of the tab is also made of aluminum. The trailing
edge of the tab is made of honeycomb core with a skin made of aluminum sheet
metal.
The carriage track 3 fitting attaches the flap to the carriage assy-track 3.
The fitting has an eccentric spherical bearing.
The carriage track 4 fitting attaches the flap to the carriage assy-track 4.
The fitting has an eccentric spherical bearing.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
The self-aligning support attaches the outer end of the outboard flap to the
carriage assy-track 4. The support has an eccentric spherical bearing. The
self-aligning support is a fail-safe part.
The fitting for track 3 is at RIB6, the fitting for track 4 is at RIB15.
Each fitting holds an actuating linkage. A forked bolt assembly on each
actuating linkage attaches the drive strut assembly to the flap rotary
actuator.
The outboard flap has adjustable seal assemblies at the two ends.
**ON A/C 301-399,
The fitting for track 3 is at RIB6. The fitting for track 4 is at RIB15. The
forked bolt assembly in each actuating linkage attaches the drive strut
assembly to the flap rotary actuator.
The tab of the outboard flap is operated by a linkage system. It is linked

at the carriages of track 3 and track 4. Drive struts operate the tab.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00

Page 2
Feb 01/10
511-526, 528-599,
CES
Outboard Flap
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 3/4
Feb 01/10
528-599,
CES
R Outboard Flap
R Figure 001A

EFF :

301-399, 57-53-00

Page 5
May 01/04

CES
R Linkage System of the Outboard Flap
R Figure 002

EFF :

301-399, 57-53-00

Page 6
May 01/04

CES
R At RIB2, RIB9 and RIB12 are tab hinge stations installed. The stations have
R brackets and rods which support the tab during the extension of the flap.
R Fairings cover the tab hinge stations.
R
R Three hoisting fittings are given to lift the outboard flap. The outboard
R flap has adjustable seal assemblies at the two ends to close the gap to the
R inboard flap and the aileron.
R
R At the inboard end of the flap there is an interconnection strut. It
R connects the inboard and the outboard flaps. In case of a drive station
R failure, the interconnection strut carries the loads which result from such
R failure.

EFF :

301-399, 57-53-00

Page 7
May 01/04

CES
OUTBOARD FLAP - INSPECTION/CHECK
________________________________
TASK 57-53-00-200-001
Detailed Inspection of Outer Wing Outboard Flap Track 3 and 4 Carriage Rollers
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-53-00

Page 601
Nov 01/09
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-53-00-941-050
flaps or slats.
Subtask 57-53-00-860-080
_______
AND/OR DAMAGE.

EFF :

ALL 57-53-00

Page 602
Nov 01/09

CES
trailing edge at flap tracks 3 and 4, zones 532 (632) and 533 (633).
Subtask 57-53-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 601/TASK 57-53-00-991-001)

_______
EDGE:
Subtask 57-53-00-110-050
- the rollers (1), (2) and (5) of the flap carriage assembly (4)
- the component interface and the adjacent area.

EFF :

ALL 57-53-00

Page 603
Aug 01/07

CES
R Flap-track 3 and 4 Rollers
Figure 601/TASK 57-53-00-991-001

EFF :

ALL 57-53-00

Page 604
Nov 01/08

CES
Subtask 57-53-00-210-050
R B. Detailed Inspection of Outer Wing Outboard Flap Track 3 and 4 Carriage

R Rollers
(1) Examine the rollers (1), (2) and (5), for the flap carriage assembly
(4). Make sure that:
- the rollers are correctly attached
- the rollers are symmetrical
- there is no distortion of the rollers or their pivot bolt
attachments
- there is not too much wear of the rollers or signs of grooves or
marks on the flap track (3).
R NOTE : If necessary, refer to:

____
R - the ASRM (Ref. ASRM 575133) for the correct beam repair
R procedure
R - the CMM (Ref. CMM 275446) for the correct carriage repair
R procedure.
5. Close-up
________
Subtask 57-53-00-640-050
A. Lubrication
(1) Use COMMON GREASE (Material No. 04-022) or COMMON GREASE (Material
No. 04-024) to lubricate the flap-track rollers through the greasers
until the new grease comes out.
Subtask 57-53-00-865-051
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-081
items.

EFF :

ALL 57-53-00

Page 605
May 01/06

CES
Subtask 57-53-00-942-050

R

EFF :

ALL 57-53-00

Page 606
May 01/06

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-003
Detailed Visual Inspection of the Outboard Flap Inboard Rib, Forward Section
Including Roller, Internal and External, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 607
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-004 Fig. 602
3. __________
Job Set-up
Subtask 57-53-00-941-053
flaps or slats.
Subtask 57-53-00-860-082
_______
AND/OR DAMAGE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 608
Feb 01/10
528-599,
CES
Subtask 57-53-00-865-055
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-052
D. Get Access
wing trailing edge at the outboard flap, inboard rib, zone 587 (687).
(3) Remove and discard the inspection hole covers.
4. Procedure
_________
(Ref. Fig. 602/TASK 57-53-00-991-004)

_______
EDGE:
Subtask 57-53-00-110-052
AGENTS (Material No. 11-026) to clean the inspection area.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 609
Feb 01/10
528-599,
CES
Outboard Flap Inboard Rib
Figure 602/TASK 57-53-00-991-004

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 610
Feb 01/10
528-599,
CES
Subtask 57-53-00-210-052
B. Inspection
(1) Examine the external surface of the outboard flap at the inboard-rib
forward-section. Make sure that:
- there are no scores or damage to the roller
(Ref. Fig. 602/TASK 57-53-00-991-004)
____
(2) Examine, as far as possible, the internal surface of the outboard

flap at the inboard-rib forward section and the roller. Make sure
that:
- there are no dents or other damage.
____
5. Close-up
________
Subtask 57-53-00-410-051
A. Close Access
correct dimensions, to make the inspection covers.
(2) Install the inspection covers.
(3) Install the flap kink seals (Ref. TASK 27-54-61-400-006).
Subtask 57-53-00-865-056
breaker(s):
6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 611
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-083
items.
Subtask 57-53-00-942-052

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 612
Feb 01/10
528-599,
CES
TASK 57-53-00-220-002
Special Detailed Inspection of the Outboard Flap, Inboard Rib, Forward Section
Including Roller, Internal and External, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 613
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575307
57-53-00-991-003 Fig. 603
3. __________
Job Set-up
Subtask 57-53-00-941-052
flaps or slats.
Subtask 57-53-00-860-092
outboard flap inboard rib, zone 587(687).
Subtask 57-53-00-865-053
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 614
Feb 01/10
528-599,
CES
Subtask 57-53-00-010-051
D. Get Access

(Ref. Fig. 603/TASK 57-53-00-991-003)
(2) Remove and discard the cover from the applicable inspection hole.
(3) Make sure that the inspection holes are clear of unwanted material.
4. Procedure
_________
(Ref. Fig. 603/TASK 57-53-00-991-003)

_______
EDGE:
Subtask 57-53-00-280-055
A. Inspection
(1) Do a special detailed inspection of the internal and external surface

of the outboard flap at the inboard-rib forward-section (Ref. NTM
575307).
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-050
A. Close Access
R (1) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimension, to make new covers for the inspection holes.
(2) Install the new cover on the applicable inspection hole.
(3) Install the flap kink-seals (Ref. TASK 27-54-61-400-006).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 615
Feb 01/10
528-599,
CES
Outboard Flap Inboard Rib
Figure 603/TASK 57-53-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 616
Feb 01/10
528-599,
CES
Subtask 57-53-00-865-054
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-093
items.
Subtask 57-53-00-942-051

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 617
Feb 01/10
528-599,
CES
**ON A/C 001-049, 051-056,
TASK 57-53-00-200-004
Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment Areas
at Track 3, Internal And External, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

001-049, 051-056, 57-53-00

Page 618
May 01/06
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-62-000-003 Removal of the Leading Edge Panels 2 and 5 on the
Outboard Flap
27-54-62-400-003 Installation of the Leading Edge Panels 2 and 5 on
the Outboard Flap
R 57-53-00-220-003 Special Detailed Inspection of Outboard Flap, Front
R Spar Splices and Attachment Areas at Track 3,
R Internal and External, LH/RH
4
57-53-00-991-005 Fig. 604
3. __________
Job Set-up
Subtask 57-53-00-941-054
flaps or slats.

EFF :

001-049, 051-056, 57-53-00

Page 619
Nov 01/08

CES
Subtask 57-53-00-860-100
_______
AND/OR DAMAGE.
the slat/flap control lever.
Subtask 57-53-00-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-053
D. Get Access
(Ref. Fig. 604/TASK 57-53-00-991-005)
(2) Remove the flap track fairing panels (Ref. TASK 57-55-11-000-001):
- for the left wing, remove 532AT, 532CB
- for the right wing, remove 632AT, 632CB.
(3) Remove the outboard flap leading edge panel 2 (Ref. TASK 27-54-62-
000-003).

EFF :

001-049, 051-056, 57-53-00

Page 620
Nov 01/08
R
CES
Outboard Flap - Front Splices and Attachment Areas - Inspection
Figure 604/TASK 57-53-00-991-005

EFF :

001-049, 051-056, 57-53-00

Page 621
May 01/06
R
CES
4. Procedure
_________
(Ref. Fig. 604/TASK 57-53-00-991-005)

_______
EDGE:
Subtask 57-53-00-110-053
outboard flap front spar.
Subtask 57-53-00-210-053
B. Inspection
R NOTE : The inspection procedure must be done at the same time with the
____
R inspection procedure for MPD 57530302 (Ref. TASK 57-53-00-220-
R 003).
(1) Examine the external surface of the front spar. Make sure that:
____
5. Close-up
________
Subtask 57-53-00-410-052
A. Close Access
(Ref. Fig. 604/TASK 57-53-00-991-005)
items.
(2) Install the leading edge panel 2 (Ref. TASK 27-54-62-400-003).

EFF :

001-049, 051-056, 57-53-00

Page 622
Nov 01/08

CES
(3) Install the flap track fairing panels (Ref. TASK 57-55-11-400-001):
- for the left wing, install 532AT, 532CB
- for the right wing, install 632AT, 632CB.
Subtask 57-53-00-865-058
B. Make sure that this(these) circuit breaker(s) is(are) closed:

6CV, 8CV.
Subtask 57-53-00-860-101
Subtask 57-53-00-942-053

EFF :

001-049, 051-056, 57-53-00

Page 623
Nov 01/08
R
CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-220-003
Special Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment
Areas at Track 3, Internal and External, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 624
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
R 57-53-00-200-004 Detailed Inspection of Outboard Flap, Front Spar
R Splices and Attachment Areas at Track 3, Internal And
R External, LH/RH
4
NTM 575303
**ON A/C 001-049, 051-056,
57-53-00-991-006 Fig. 605
**ON A/C 057-099, 101-105, 151-199, 201-214,
57-53-00-991-006-A Fig. 605A

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 625
Nov 01/08

CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
3. __________
Job Set-up
Subtask 57-53-00-941-055
R flaps or slats.
Subtask 57-53-00-860-102
Subtask 57-53-00-865-059
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-056,
Subtask 57-53-00-010-054
D. Get Access
(Ref. Fig. 605/TASK 57-53-00-991-006)
R (1) Put the ACCESS PLATFORM 3M (10 FT)- ADJUSTABLE below the applicable
wing trailing edge at flap track 3, zone 532 (632).
532CB (632CB) (Ref. TASK 57-55-11-000-001).

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 626
Aug 01/07

CES
Figure 605/TASK 57-53-00-991-006

R

EFF :

001-049, 051-056, 57-53-00

Page 627
May 01/06

CES
000-003).
(4) Remove and discard the cover from the applicable inspection hole on
the front spar.
material.
**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-054-A
D. Get Access
(Ref. Fig. 605A/TASK 57-53-00-991-006-A)
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover from the applicable inspection hole on
the front spar.
material.
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
4. Procedure
_________
**ON A/C 001-049, 051-056,
(Ref. Fig. 605/TASK 57-53-00-991-006)
**ON A/C 057-099, 101-105, 151-199, 201-214,
(Ref. Fig. 605A/TASK 57-53-00-991-006-A)

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 628
Aug 01/07

CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,

_______
EDGE:
Subtask 57-53-00-280-053
A. Special Detailed Inspection of Outboard Flap, Front Spar Splices and

Attachment Areas at Track 3, Internal and External, LH/RH
____
R 004).
(1) Do a special detailed inspection of the front spar splices and

attachment areas, internally and externally (Ref. NTM 575303).
____
this repair, you must request a procedure from AIRBUS.
5. Close-up
________
**ON A/C 001-049, 051-056,
Subtask 57-53-00-410-053
A. Close Access
(Ref. Fig. 605/TASK 57-53-00-991-006)
items.
(3) Install the new cover on the applicable inspection hole.
532AT (632AT) (Ref. TASK 57-55-11-400-001).

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 629
Nov 01/08

CES

R

EFF :

057-099, 101-105, 151-199, 201-214, 57-53-00

Page 630
May 01/06

CES

R

EFF :

057-099, 101-105, 151-199, 201-214, 57-53-00

Page 631
May 01/06

CES
**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-053-A
A. Close Access
(Ref. Fig. 605A/TASK 57-53-00-991-006-A)
items.
R (2) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimensions, to make new covers for the inspection holes.
(3) Install the new cover(s) on the applicable inspection hole(s).
532AT (632AT) (Ref. TASK 57-55-11-400-001).
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-865-060
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-103
Subtask 57-53-00-942-054

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 632
Aug 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-005
Detailed Inspection of Outboard Flap Support at Track 3, including RIB5,

Fitting Assembly and Attachment Structure, Internal and External, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 633
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
**ON A/C 001-049, 051-056,
57-53-00-991-007 Fig. 606
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-53-00-991-007-A Fig. 606A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 634
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-056
flaps or slats.
Subtask 57-53-00-860-104
_______
AND/OR DAMAGE.
**ON A/C 001-049, 051-056,
Subtask 57-53-00-010-055
C. Get Access
(Ref. Fig. 606/TASK 57-53-00-991-007)

(3) Remove the applicable outboard flap leading-edge panel 2 (Ref. TASK
27-54-62-000-003).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 635
Feb 01/10
528-599,
CES
Outboard Flap
Figure 606/TASK 57-53-00-991-007

R

EFF :

001-049, 051-056, 57-53-00

Page 636
May 01/06

CES
**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-055-A
C. Get Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)

(3) Remove and discard the covers from the applicable inspection holes.
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-055-B
C. Get Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)

(3) Remove and keep the rubber grommets from the applicable inspection
holes.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-061
D. Open, safety and tag this(these) circuit breaker(s):
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 637
Feb 01/10
528-599,
CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 638
Feb 01/10

CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 639
Feb 01/10

CES
4. Procedure
_________
**ON A/C 001-049, 051-056,
(Ref. Fig. 606/TASK 57-53-00-991-007)
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-110-055

_______
EDGE:
AGENTS (Material No. 11-026) to clean the external surfaces of:
- the lower skin
- the attachment structure of the outboard flap support.
Subtask 57-53-00-210-055
B. Inspection
(1) Make a detailed inspection of the outboard flap support at track 3,

including:
- RIB5
- the fitting assembly and attachment structure, internal and
external
- the inner and outer doubler.
Make sure that:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 640
Feb 01/10
528-599,
CES
____
5. Close-up
________
**ON A/C 001-049, 051-056,
Subtask 57-53-00-410-054
A. Close Access
(Ref. Fig. 606/TASK 57-53-00-991-007)
items.
(2) Install the applicable outboard flap leading-edge panel 2 (Ref. TASK
27-54-62-400-003).

**ON A/C 057-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-054-A
A. Close Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
items.

(3) Install the new inspection hole covers as follows:

CLEANING AGENTS (Material No. 11-026) clean the external surfaces
around the applicable inspection holes.
(b) Use BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to
the correct dimensions, to make new covers for the applicable
inspection holes.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 641
Feb 01/10
528-599,
CES
(c) Install the new covers on the applicable inspection holes.
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-054-B
A. Close Access
(Ref. Fig. 606A/TASK 57-53-00-991-007-A)
items.

(3) Install the rubber grommets in the applicable inspection holes.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-062

6CV, 8CV.
Subtask 57-53-00-860-105
Subtask 57-53-00-942-055

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 642
Feb 01/10
528-599,
CES
TASK 57-53-00-220-004
Special Detailed Inspection of Outboard Flap Support at Track 3, including

RIB5, Fitting Assembly and Attachment Structure, Internal and External, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 643
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
NTM 575309
**ON A/C 001-049, 051-056,
57-53-00-991-008 Fig. 607
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-53-00-991-008-A Fig. 607A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-057
flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 644
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-106

Subtask 57-53-00-865-063
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-056,
Subtask 57-53-00-010-056
D. Get Access
(Ref. Fig. 607/TASK 57-53-00-991-008)
532CB (632CB) (Ref. TASK 57-55-11-000-001).
000-003).
(4) Remove and discard the cover from the LH inspection hole on the front
spar.
(5) Make sure that the inspection hole is clear of unwanted material.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 645
Feb 01/10
528-599,
CES
Outboard Flap
Figure 607/TASK 57-53-00-991-008

R

EFF :

001-049, 051-056, 57-53-00

Page 646
May 01/06

CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-010-056-A
D. Get Access
(Ref. Fig. 607A/TASK 57-53-00-991-008-A)
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover from the applicable inspection hole(s)
on the front spar.
(4) Make sure that the inspection hole(s) are clear of unwanted material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-056,
(Ref. Fig. 607/TASK 57-53-00-991-008)
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 607A/TASK 57-53-00-991-008-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

_______
EDGE:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 647
Feb 01/10
528-599,
CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 648
Feb 01/10

CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 649
Feb 01/10

CES
Subtask 57-53-00-280-054
A. Inspection
(1) Do a special detailed inspection (Ref. NTM 575309), internally and

externally of:
- the support at track 3
- the inboard and outboard faces of RIB5
- the fitting assembly
- the attachment structure.
____
Industrie.
5. Close-up
________
**ON A/C 001-049, 051-056,
Subtask 57-53-00-410-055
A. Close Access
(Ref. Fig. 607/TASK 57-53-00-991-008)
items.
correct dimensions, to make a new cover for the LH inspection hole.
(3) Install the new cover on the LH inspection hole.
532AT (632AT) (Ref. TASK 57-55-11-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 650
Feb 01/10
528-599,
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-410-055-A
A. Close Access
(Ref. Fig. 607A/TASK 57-53-00-991-008-A)
items.
correct dimensions, to make a new cover(s) for the applicable
inspection hole(s).
(3) Install the new cover(s) on the LH inspection hole(s).
532AT (632AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-064
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-107
Subtask 57-53-00-942-056

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 651
Feb 01/10
528-599,
CES
INTENTIONALLY BLANK

R

57-53-00

Page 652
Feb 01/09

CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-200-006
Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment Areas
at Track 4, Internal and External LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 653
Nov 01/08
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
R 57-53-00-220-009 Special Detailed Inspection of Outboard Flap, Front
R Spar Splices and Attachment Areas at Track 4,
R Internal and External, LH/RH
4
57-53-00-991-009 Fig. 608
3. __________
Job Set-up
Subtask 57-53-00-941-058
flaps or slats.
Subtask 57-53-00-860-108
_______
AND/OR DAMAGE.

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 654
Nov 01/08

CES
Subtask 57-53-00-865-065
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-057
D. Get Access
(Ref. Fig. 608/TASK 57-53-00-991-009)
(2) Remove the flap track fairing panels (Ref. TASK 57-55-11-000-001):
000-003).
(4) Remove the inspection hole covers from the front spar.
4. Procedure
_________
(Ref. Fig. 608/TASK 57-53-00-991-009)

_______
EDGE:

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 655
Aug 01/07

CES
Outboard Flap - Front Splices and Attachment Areas
Figure 608/TASK 57-53-00-991-009

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 656
May 01/05

CES
Subtask 57-53-00-110-056
outboard flap front spar.
Subtask 57-53-00-210-057
B. Inspection
____
R 009).
(1) Examine the external surface of the front spar. Make sure that:
____
5. Close-up
________
Subtask 57-53-00-410-056
A. Close Access
(Ref. Fig. 608/TASK 57-53-00-991-009)
(1) Install new inspection hole covers.
items.
(4) Install the flap track fairing panels (Ref. TASK 57-55-11-400-001):
Subtask 57-53-00-865-066

6CV, 8CV.

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 657
Nov 01/08

CES
Subtask 57-53-00-860-109
R (1) Remove theLOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the

Subtask 57-53-00-942-057

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page 658
Aug 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-007
Detailed Inspection of Outboard Flap, Drive Linkage and Drive Fitting at Track
3, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 659
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-010 Fig. 609
3. __________
Job Set-up
Subtask 57-53-00-941-059
flaps or slats.
Subtask 57-53-00-860-084
_______
AND/OR DAMAGE.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 660
Feb 01/10
528-599,
CES
Subtask 57-53-00-865-089
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-058
D. Get Access
(1) Put the access platform below the applicable trailing edge at flap
track 3, zone 532(632).

4. Procedure
_________
(Ref. Fig. 609/TASK 57-53-00-991-010)

_______
EDGE:
Subtask 57-53-00-110-057
AGENTS (Material No. 11-026) to clean the flap link arm and the
fairing operating arm.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 661
Feb 01/10
528-599,
CES
Outboard Flap - Drive Linkage and Drive Fitting - Location
Figure 609/TASK 57-53-00-991-010

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 662
Feb 01/10
528-599,
CES
Subtask 57-53-00-210-058
B. Detailed Inspection of Outboard Flap, Drive Linkage and Drive Fitting at

Track 3, LH/RH
(1) Examine the flap link arm and the fairing operating arm. Make sure
that:
____
5. Close-up
________
Subtask 57-53-00-865-090
breaker(s):
6CV, 8CV.
Subtask 57-53-00-410-057
B. Close Access
items.

Subtask 57-53-00-860-085
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 663
Feb 01/10
528-599,
CES
Subtask 57-53-00-942-058

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 664
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-056,
TASK 57-53-00-200-008
R Detailed Inspection of Outboard Flap, Internal Support at Track 3, including

RIB6, Fitting at Front Spar and Internal Doubler, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

001-049, 051-056, 57-53-00

Page 665
May 01/05

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
57-53-00-991-011 Fig. 610
3. __________
Job Set-up
Subtask 57-53-00-941-071
R flaps or slats.
Subtask 57-53-00-860-110
_______
AND/OR DAMAGE.

R

EFF :

001-049, 051-056, 57-53-00

Page 666
May 01/05

CES
Subtask 57-53-00-865-091
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-059
D. Get Access
(Ref. Fig. 610/TASK 57-53-00-991-011)

000-003).
4. Procedure
_________
(Ref. Fig. 610/TASK 57-53-00-991-011)

_______
EDGE:

EFF :

001-049, 051-056, 57-53-00

Page 667
Aug 01/07

CES
Outboard Flap
Figure 610/TASK 57-53-00-991-011

R

EFF :

001-049, 051-056, 57-53-00

Page 668
May 01/05

CES
Subtask 57-53-00-110-066
AGENTS (Material No. 11-026) to clean the external surfaces of the
upper and lower skins and the front spar fitting.
Subtask 57-53-00-210-059
B. Inspection
(1) Examine the external parts of the front spar fitting that you can
see. Make sure that:
____
5. Close-up
________
Subtask 57-53-00-410-058
A. Close Access
(Ref. Fig. 610/TASK 57-53-00-991-011)
items.

Subtask 57-53-00-865-092

6CV, 8CV.
Subtask 57-53-00-860-111

R

EFF :

001-049, 051-056, 57-53-00

Page 669
May 01/05

CES
Subtask 57-53-00-942-070

R

EFF :

001-049, 051-056, 57-53-00

Page 670
May 01/05

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-220-005
Special Detailed Inspection of Outboard Flap, Internal Support at Track 3

including RIB6, Fitting at Front Spar and Internal Doubler, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 671
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
NTM 575309
**ON A/C 001-049, 051-056,
57-53-00-991-012 Fig. 611
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-53-00-991-012-A Fig. 611A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 672
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-098
flaps or slats.
Subtask 57-53-00-860-129
**ON A/C 001-049, 051-056,
Subtask 57-53-00-010-095
C. Get Access
(Ref. Fig. 611/TASK 57-53-00-991-012)
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove the outboard flap leading edge panel 2 at zone 532(632)
(Ref. TASK 27-54-62-000-003).
(4) Remove and discard the cover from the RH inspection hole on the front
spar.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 673
Feb 01/10
528-599,
CES
Outboard Flap
Figure 611/TASK 57-53-00-991-012

R

EFF :

001-049, 051-056, 57-53-00

Page 674
May 01/05

CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-010-095-A
C. Get Access
(Ref. Fig. 611A/TASK 57-53-00-991-012-A)
532CB (632CB) (Ref. TASK 57-55-11-000-001).
(3) Remove and discard the cover(s) from the applicable inspection
hole(s) on the front spar.
(4) Make sure that the inspection hole(s) are clear of unwanted material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-056,
(Ref. Fig. 611/TASK 57-53-00-991-012)
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 611A/TASK 57-53-00-991-012-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

_______
EDGE:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 675
Feb 01/10
528-599,
CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 676
Feb 01/10

CES
Outboard Flap

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page 677
Feb 01/10

CES
Subtask 57-53-00-280-069
A. Inspection
(1) Do a special detailed inspection (Ref. NTM 575309), internally of:

- the internal support at track 3
- the RIB 6
- the fitting at the front spar
- the internal doubler.
____
Industrie.
5. Close-up
________
**ON A/C 001-049, 051-056,
Subtask 57-53-00-410-094
A. Close Access
(Ref. Fig. 611/TASK 57-53-00-991-012)
items.
correct dimensions, to make a new cover for the RH Inspection hole.
(3) Install the new cover on the RH inspection hole.
532AT (632AT) (Ref. TASK 57-55-11-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 678
Feb 01/10
528-599,
CES
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,
R 511-526, 528-599,
Subtask 57-53-00-410-094-A
A. Close Access
(Ref. Fig. 611A/TASK 57-53-00-991-012-A)
items.
Inspection hole(s).
532AT (632AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-140
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-130
Subtask 57-53-00-942-094

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 679
Feb 01/10
528-599,
CES
**ON A/C ALL
TASK 57-53-00-200-009
Detailed Visual Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Carriage
Forgings
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific clamp
No specific protective pads
No specific access platforms 2.5 m (8 ft. 2 in.)

EFF :

ALL 57-53-00

Page 680
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-013 Fig. 612
3. __________
Job Set-up
Subtask 57-53-00-941-062
flaps or slats.
Subtask 57-53-00-860-086
_______
AND/OR DAMAGE.


EFF :

ALL 57-53-00

Page 681
Aug 01/07

CES
(3) Put the access platforms below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532 (632) and 533 (633).
Subtask 57-53-00-865-073
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 612/TASK 57-53-00-991-013)

_______
EDGE:
Subtask 57-53-00-110-060
(1) Disconnect the outboard flap from the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-000-001). Do not remove the end stop from the
flap track.
(2) Move the applicable carriage along the flap track, until you can get
clear access to the carriage forging.
(3) Use a clamp to hold the carriage in position on the flap track. Use
protective pads to stop damage to the flap track surfaces.

EFF :

ALL 57-53-00

Page 682
May 01/05
R
CES
Flap Tracks 3 and 4 - Carriage Forgings
Figure 612/TASK 57-53-00-991-013

EFF :

ALL 57-53-00

Page 683
May 01/05
R
CES
Subtask 57-53-00-210-061
B. Inspection
(1) Examine the carriage forging. Make sure that:

____
Subtask 57-53-00-420-050
C. Installation of the Outboard Flap
(1) Remove the clamp and the protective pads from the flap track.
(2) Connect the outboard flap to the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-400-001).
5. Close-up
________
Subtask 57-53-00-865-074
breaker(s):
6CV, 8CV, 21CE1, 22CE.
Subtask 57-53-00-860-087
items.

EFF :

ALL 57-53-00

Page 684
Aug 01/07

CES
Subtask 57-53-00-942-061

EFF :

ALL 57-53-00

Page 685
May 01/05
R
CES
TASK 57-53-00-220-006
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Carriage
Forgings
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific clamp
No specific protective pads
No specific access platforms 3.5 m (11 ft. 6 in.)

EFF :

ALL 57-53-00

Page 686
May 01/05
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-010-002 To Lower the Flap Track No. 3 & No. 4 Movable
Fairings for Access
57-55-11-410-002 To Lift the Flap Track No. 3 & No. 4 Movable Fairings
after Access
R NTM 575350
57-53-00-991-014 Fig. 613
3. __________
Job Set-up
Subtask 57-53-00-941-063
flaps or slats.

EFF :

ALL 57-53-00

Page 687
Aug 01/08

CES
Subtask 57-53-00-860-094
Subtask 57-53-00-865-075
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-062
D. Get Access
(1) Put the access platforms below the applicable wing trailing edge at
flap tracks 3 and 4, zones 532(632) and 533(633).
(2) Lower the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-
010-002).
4. Procedure
_________
(Ref. Fig. 613/TASK 57-53-00-991-014)

_______
EDGE:

EFF :

ALL 57-53-00

Page 688
Aug 01/07

CES
Flap Tracks 3 and 4 - Carriage Forgings
Figure 613/TASK 57-53-00-991-014

EFF :

ALL 57-53-00

Page 689
May 01/05
R
CES
Subtask 57-53-00-110-061
(1) Disconnect the outboard flap from the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-000-001). Do not remove the end stop from the
flap track.
(2) Move the applicable carriage along the flap track, until you can get
clear access to the carriage forging.
(3) Use a clamp to hold the carriage in position on the flap track. Use
protective pads to prevent damage to the flap track surfaces.
AGENTS (Material No. 11-026) to clean the carriage forgings.
Subtask 57-53-00-280-051
B. Inspection
(1) Do a special detailed inspection of the flap track 3 and 4 carriage

R forgings (Ref. NTM 575350).
____
correct repair procedure. If the defect is not in this repair,
you must request a procedure from Airbus Industrie.
Subtask 57-53-00-420-051
C. Connection of the Outboard Flap
(1) Remove the clamp and the protective pads from the flap track.
(2) Connect the outboard flap to the flap track 3 and 4 carriages
(Ref. TASK 27-54-62-400-001).
5. Close-up
________
Subtask 57-53-00-410-061
A. Close Access
(1) Lift the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-410-
002).

EFF :

ALL 57-53-00

Page 690
Aug 01/08

CES
Subtask 57-53-00-865-076
breaker(s):
6CV, 8CV, 21CE1.
Subtask 57-53-00-860-095
items.
Subtask 57-53-00-942-062

EFF :

ALL 57-53-00

Page 691
May 01/05
R
CES
TASK 57-53-00-220-007
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Flap
Pivot Bolt Assembly
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R No specific RIVET (NSA541448000)
No specific access platform(s) 2.5 m (8 ft. 2 in.)
(15.00 to 150.00 lbf.ft)
98D27504004000 1 GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3 AND 4)
98D27504084000 1 EXTRACTOR - PIN, TRACK 4

EFF :

ALL 57-53-00

Page 692
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 cotter pin 27-54-46 04B-035

R 1 cotter pin 27-54-46 24 -010
3 crushable spacer 27-54-46 06B-080
R 3 crushable spacer 27-54-46 26 -030
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-010-002 To Lower the Flap Track No. 3 & No. 4 Movable
Fairings for Access
57-55-11-410-002 To Lift the Flap Track No. 3 & No. 4 Movable Fairings
after Access
NTM 575352
57-53-00-991-014 Fig. 613
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
R 57-53-00-991-015-A Fig. 614

EFF :

ALL 57-53-00

Page 693
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 301-399,
R 57-53-00-991-015 Fig. 614A
R **ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-00-941-064
flaps or slats.
Subtask 57-53-00-860-096
(2) Make sure that the locking tool is installed on the flap/slat control
lever. If necessary, install the LOCKING TOOL-FLAP SLAT LEVER,INT.
POSITION.
(3) Lower the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-
010-002).
(4) Put the access platform(s) below the wing trailing edge at the
applicable flap track 3 or 4, zone 532(632) or 533(633).

EFF :

ALL 57-53-00

Page 694
Feb 01/10

CES
Subtask 57-53-00-865-077
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
R (Ref. Fig. 614/TASK 57-53-00-991-015-A)
R **ON A/C 301-399,
R (Ref. Fig. 614A/TASK 57-53-00-991-015)
R **ON A/C ALL

_______
EDGE:
Subtask 57-53-00-020-050
(1) Remove these items:

- the cotter pin (1) and discard
- the nut (2)
- the crushable spacer (3) and discard
- the nut (4) and the washer (5)
- the locking plate (6)
- the splined bush (7).

EFF :

ALL 57-53-00

Page 695
Feb 01/10

CES
R Outboard Flap Tracks 3 and 4 - Carriage Bolts
R Figure 614/TASK 57-53-00-991-015-A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page 696
Feb 01/10
528-599,
CES
R Outboard Flap Tracks 3 and 4 - Carriage Bolts
R Figure 614A/TASK 57-53-00-991-015

R

EFF :

301-399, 57-53-00

Page 697
Feb 01/10

CES
(2) Install the EXTRACTOR - PIN, TRACK 4 (98D27504084000) onto the
carriage bolt (8)
(Ref. Fig. 613/TASK 57-53-00-991-014)
NOTE : Make sure that you screw the extractor pin fully onto the
____
threads of the carriage bolt (8). This will hold the locking
ring in position and let it be compressed by the splined bush
(7) and the flap spherical bearing.
(3) Remove the carriage bolt (8).
NOTE : If necessary, carefully lift the flap with the hoist and sling
____
sufficiently to release the weight off the carriage bolt (8).
(4) Remove the EXTRACTOR - PIN, TRACK 4 (98D27504084000) from the

carriage bolt (8)
AGENTS (Material No. 11-026) to clean the carriage bolt (8).
Subtask 57-53-00-280-050
B. Inspection
(1) Do a special detailed inspection of the carriage bolt (8) (Ref. NTM
575352).
NOTE : If necessary, replace the carriage bolt (8).

____
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-420-052
R C. Connection of the Outboard Flap
R (1) Make sure that the carriage bolt (8) is clean.
R (2) Apply a layer of COMMON GREASE (Material No. 04-022) to the inner
R slevee of the bolt (8).
R (3) Assemble the inner sleeve and the outer sleeve of the bolt (8) and
R secure with a new rivet (9) RIVET (NSA541448000).
R (4) Install the bolt (8) with the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3
R AND 4) (98D27504004000). Remove the PIN - SLAVE.

EFF :

ALL 57-53-00

Page 698
Feb 01/10

CES
R (5) Remove the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3 AND 4) from the bolt
R (8).
R (6) Install the splined bush (7) and make sure that it is correctly
R engaged with the flap spherical bearing.
R (7) Install the locking plate (6).
R (8) Install the new crushable spacer (3) and the nut (2).
R (9) TORQUE the nut (2) to between 15.0 and 20.0 m.daN (110.61 and 147.49
lbf.ft).
R (10) Make sure that a minimum of two full turns of internal thread can be
R seen at the end of the nut (2).
R (11) Safety the nut (2) with a new cotter pin (1).
R (12) Install the washer (5) and the nut (4).

R
R **ON A/C 301-399,
R Subtask 57-53-00-420-052-A
R C. Connection of the Outboard Flap
R (1) Make sure that the carriage bolt (8) is clean.
R (2) Apply a layer of COMMON GREASE (Material No. 04-022) to the carriage
R bolt (8) and the splined bush (7).
R (3) Install the carriage bolt (8) with the GUIDE-CARRIAGE PIN (FLAP
R TRACKS 2, 3 AND 4) (98D27504004000).
R (4) Remove the GUIDE-CARRIAGE PIN (FLAP TRACKS 2, 3 AND 4) from the
R carriage bolt (8).
R (5) Install the splined bush (7) and make sure that it is correctly
R engaged with the flap spherical bearing.
R (6) Install the locking plate (6).
R (7) Install the new crushable spacer (3) and the nut (2).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00

Page 699
Feb 01/10
511-526, 528-599,
CES
R (8) TORQUE the nut (2) to between 15.0 and 20.0 m.daN (110.61 and 147.49
R lbf.ft).
R (9) Make sure that a minimum of two full turns of internal thread can be
R seen at the end of the nut (2).
R (10) Safety the nut (2) with a new cotter pin (1).
R (11) Install the washer (5) and the nut (4).
R **ON A/C ALL
Subtask 57-53-00-865-078
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-097
items.
(2) Lift the flap track 3 and 4 movable fairings (Ref. TASK 57-55-11-410-
002).
Subtask 57-53-00-710-050
F. Test

001).

EFF :

ALL 57-53-00

Page A600
Feb 01/10

CES
5. Close-up
________
Subtask 57-53-00-942-063

EFF :

ALL 57-53-00

Page A601
Feb 01/10
R
CES
TASK 57-53-00-200-010
Detailed Visual Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Drive
Levers
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-53-00

Page A602
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-016 Fig. 615
3. __________
Job Set-up
Subtask 57-53-00-941-066
flaps or slats.
Subtask 57-53-00-860-088
_______
AND/OR DAMAGE.

EFF :

ALL 57-53-00

Page A603
Feb 01/10
R
CES

Subtask 57-53-00-865-081
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 615/TASK 57-53-00-991-016)

_______
EDGE:
Subtask 57-53-00-110-062
Subtask 57-53-00-210-065
B. Inspection
(1) Examine the drive levers of the flap tracks 3 and 4. Make sure that:

EFF :

ALL 57-53-00

Page A604
Feb 01/10
R
CES
Outboard Flap Tracks 3 and 4 - Drive Levers - Location
Figure 615/TASK 57-53-00-991-016

EFF :

ALL 57-53-00

Page A605
Feb 01/10
R
CES
____
5. Close-up
________
Subtask 57-53-00-865-082
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-089
items.
Subtask 57-53-00-942-065

EFF :

ALL 57-53-00

Page A606
Feb 01/10
R
CES
TASK 57-53-00-220-008
Special Detailed Inspection of Outer Wing Outboard Flap Tracks 3 and 4 Drive
Levers
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-53-00

Page A607
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575354
57-53-00-991-017 Fig. 616
3. __________
Job Set-up
Subtask 57-53-00-941-067
flaps or slats.
Subtask 57-53-00-860-098

EFF :

ALL 57-53-00

Page A608
Feb 01/10
R
CES
Subtask 57-53-00-865-083
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 616/TASK 57-53-00-991-017)

_______
EDGE:
Subtask 57-53-00-110-063
Subtask 57-53-00-280-056
B. Inspection
(1) Do a special detailed inspection of the drive levers on flap tracks 3

and 4 (Ref. NTM 575354).
____
correct repair procedure. If the defect is not in this repair,
you must request a procedure from Airbus Industrie.

R

EFF :

ALL 57-53-00

Page A609
Feb 01/10

CES
Outboard Flap Tracks 3 and 4 - Drive Levers - Location
Figure 616/TASK 57-53-00-991-017

R

EFF :

ALL 57-53-00

Page A610
Feb 01/10

CES
5. Close-up
________
Subtask 57-53-00-865-084
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-099
items.
Subtask 57-53-00-942-066

R

EFF :

ALL 57-53-00

Page A611
Feb 01/10

CES
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
TASK 57-53-00-220-009
Special Detailed Inspection of Outboard Flap, Front Spar Splices and Attachment
Areas at Track 4, Internal and External, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A612
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
57-53-00-200-006 Detailed Inspection of Outboard Flap, Front Spar
Splices and Attachment Areas at Track 4, Internal and
External LH/RH
4
NTM 575305
57-53-00-991-018 Fig. 617
3. __________
Job Set-up
Subtask 57-53-00-941-072
flaps or slats.

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A613
Feb 01/10
R
CES
Subtask 57-53-00-860-115
Subtask 57-53-00-865-093
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-067
D. Get Access
(Ref. Fig. 617/TASK 57-53-00-991-018)
533CB (633CB) (Ref. TASK 57-55-11-000-001).
000-003).
(4) Remove and discard the covers from the inspection holes on the front
spar.
material.

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A614
Feb 01/10
R
CES
Outboard Flap - Front Spar Splices and Attachment Areas
Figure 617/TASK 57-53-00-991-018

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A615
Feb 01/10

CES
4. Procedure
_________
(Ref. Fig. 617/TASK 57-53-00-991-018)

_______
EDGE:
Subtask 57-53-00-280-057
A. Inspection
NOTE : The inspection procedure must be done at the same time with the
____
inspection procedure for MPD 57530501 (Ref. TASK 57-53-00-200-
006).
(1) Do a special detailed inspection of the front spar splices and the
attachment areas, internally and externally (Ref. NTM 575305).
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-066
A. Close Access
(Ref. Fig. 617/TASK 57-53-00-991-018)
items.
(5) Install the flaptrack 4 fairing 533CB (633CB) and the access panel
533AT (633AT) (Ref. TASK 57-55-11-400-001).

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A616
Feb 01/10

CES
Subtask 57-53-00-865-094
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-116
Subtask 57-53-00-942-071

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A617
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
TASK 57-53-00-200-011
Detailed Inspection of Outboard Flap, Support at Track 4, including RIB14,

Fitting Assembly, Pendulum Support and Attachment Structure ....
_______
GEAR.
_______
_______
1. __________________
Reason for the Job

Detailed inspection of outboard flap, support at Track 4, including RIB14,
fitting assembly, pendulum support and attachment structure, internal and
external, LH/RH
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A618
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
57-53-00-991-019 Fig. 618
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00-991-019-A Fig. 618A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A619
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-079
flaps or slats.
Subtask 57-53-00-860-117
_______
AND/OR DAMAGE.
Subtask 57-53-00-865-097
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-068
D. Get Access
(Ref. Fig. 618/TASK 57-53-00-991-019)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A620
Feb 01/10
528-599,
CES
Outboard Flap
Figure 618/TASK 57-53-00-991-019

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A621
Feb 01/10

CES
000-003).
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-068-A
D. Get Access
(Ref. Fig. 618A/TASK 57-53-00-991-019-A)

(3) Remove and keep the rubber grommets from the applicable inspection
holes.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
(Ref. Fig. 618/TASK 57-53-00-991-019)
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 618A/TASK 57-53-00-991-019-A)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A622
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-00-110-067

_______
EDGE:
AGENTS (Material No. 11-026) to clean the external surfaces of:
- the outboard flap upper and lower skins
- the attachment fitting.
Subtask 57-53-00-210-067
B. Inspection
(1) Make a detailed inspection of:

- the external parts of the pendulum support that you can see
- the lower skin around the pendulum support. Make sure the inner and
outer doubler is fully inspected.
Make sure that:
____
5. Close-up
________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-067
A. Close Access
(Ref. Fig. 618/TASK 57-53-00-991-019)
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A623
Feb 01/10
528-599,
CES
Outboard Flap

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A624
Feb 01/10

CES
Outboard Flap

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A625
Feb 01/10

CES

R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-067-A
A. Close Access
(Ref. Fig. 618A/TASK 57-53-00-991-019-A)
items.

(3) Install the rubber grommets in the applicable inspection holes.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-098

6CV, 8CV.
Subtask 57-53-00-860-118
Subtask 57-53-00-942-073

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A626
Feb 01/10
528-599,
CES

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A627
Feb 01/10
528-599,
CES
TASK 57-53-00-220-010
Special Detailed Inspection of Outboard Flap, Support at Track 4, Including

RIB14, Fitting Assembly, Pendulum Support and Attachment Structure ....
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A628
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
NTM 575313
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
57-53-00-991-020 Fig. 619
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00-991-020-A Fig. 619A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-073
flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A629
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-119
Subtask 57-53-00-865-099
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-069
D. Get Access
(Ref. Fig. 619/TASK 57-53-00-991-020)
(2) Remove the access panel 533AT (633AT) and the flaptrack 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
000-003).
spar.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A630
Feb 01/10
528-599,
CES
Outboard Flap - Inspection
Figure 619/TASK 57-53-00-991-020

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A631
Feb 01/10

CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-069-A
D. Get Access
(Ref. Fig. 619A/TASK 57-53-00-991-020-A)
(2) Remove the access panel 533AT (633AT) and the flaptrack 4 fairing
533CB (633CB) (Ref. TASK 57-55-11-000-001).
(4) Make sure that the applicable inspection hole(s) is clear of unwanted
material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
(Ref. Fig. 619/TASK 57-53-00-991-020)
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 619A/TASK 57-53-00-991-020-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

_______
EDGE:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A632
Feb 01/10
528-599,
CES
Subtask 57-53-00-280-058
A. Special detailed inspection of outboard flap, support at track 4,

including RIB 14, fitting assembly, pendulum support and attachment
structure, internal and external, LH/RH
(1) Do a special detailed inspection (Ref. NTM 575313) of:

- the RIB14
- the fitting assembly
- the pendulum support
____
Industrie.
5. Close-up
________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-068
A. Close Access
(Ref. Fig. 619/TASK 57-53-00-991-020)
items.
correct dimensions, to make a new cover for the RH inspection hole.
533AT (633AT) (Ref. TASK 57-55-11-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A633
Feb 01/10
528-599,
CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A634
Feb 01/10

CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A635
Feb 01/10

CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-068-A
A. Close Access
(Ref. Fig. 619A/TASK 57-53-00-991-020-A)
items.
inspection hole(s).
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-100
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-120
Subtask 57-53-00-942-074

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A636
Feb 01/10
528-599,
CES
TASK 57-53-00-200-012
Detailed Inspection of Outboard Flap, Drive Linkage and Drive Fitting at Track
4, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A637
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
4
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
57-53-00-991-021 Fig. 620
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00-991-021-A Fig. 620A

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A638
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-069
flaps or slats.
Subtask 57-53-00-860-090
_______
AND/OR DAMAGE.
Subtask 57-53-00-865-105
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-070
D. Get Access
(Ref. Fig. 620/TASK 57-53-00-991-021)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A639
Feb 01/10
528-599,
CES
Outboard-Flap Link-Arm and Fairing Operating-Arm - Track 4
Figure 620/TASK 57-53-00-991-021

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A640
Feb 01/10

CES
(2) Remove the flap track 4 fairing panels (Ref. TASK 57-55-11-000-001):
000-003).
(5) Make sure that the applicable inspection hole is clear of unwanted
material.
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-070-A
D. Get Access
(Ref. Fig. 620A/TASK 57-53-00-991-021-A)
(2) Remove the flap track 4 fairing panels (Ref. TASK 57-55-11-000-001):
material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
(Ref. Fig. 620/TASK 57-53-00-991-021)

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A641
Feb 01/10
528-599,
CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A642
Feb 01/10

CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A643
Feb 01/10

CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 620A/TASK 57-53-00-991-021-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,

_______
EDGE:
Subtask 57-53-00-110-065
- the flap link arm
- the flap fairing operating arm.
Subtask 57-53-00-210-068
B. Inspection
(1) Examine the flap link-arm and the fairing operating-arm. Make sure
that:
____
5. Close-up
________
Subtask 57-53-00-865-106
A. Make sure that this(these) circuit breaker(s) is(are) closed:

6CV, 8CV.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A644
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-091
items.
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-069
C. Close Access
inspection hole(s).
(4) Install the flap track 4 fairing panels (Ref. TASK 57-55-11-400-001):
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-069-A
C. Close Access
inspection hole(s).
(3) Install the flap track 4 fairing panels (Ref. TASK 57-55-11-400-001):

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A645
Feb 01/10
528-599,
CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-00-942-068

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A646
Feb 01/10
528-599,
CES
TASK 57-53-00-200-013
Detailed Inspection of Outboard Flap, Internal Support at Track 4 including

RIB15, Fitting at Front Spar and Internal Doubler, LH/RH
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A647
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
57-53-00-220-012 Special Detailed Inspection of Outboard Flap,
Internal Support at Track 4 including RIB15, Fitting
at Front Spar and Internal Doubler, LH/RH
4
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
57-53-00-991-023 Fig. 621
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00-991-023-A Fig. 621A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-075
flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A648
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-121
_______
AND/OR DAMAGE.
Subtask 57-53-00-865-103
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-072
D. Get Access
(Ref. Fig. 621/TASK 57-53-00-991-023)
533CB (633CB) (Ref. TASK 57-55-11-000-001).
000-003).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A649
Feb 01/10
528-599,
CES
Figure 621/TASK 57-53-00-991-023

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A650
Feb 01/10

CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-072-A
D. Get Access
(Ref. Fig. 621A/TASK 57-53-00-991-023-A)
533CB (633CB) (Ref. TASK 57-55-11-000-001).
material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
(Ref. Fig. 621/TASK 57-53-00-991-023)
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 621A/TASK 57-53-00-991-023-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-110-068
- the external surfaces of the outboard flap upper and lower skins
- the front spar fitting.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A651
Feb 01/10
528-599,
CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A652
Feb 01/10

CES

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A653
Feb 01/10

CES
Subtask 57-53-00-210-069
B. Inspection
____
012).
(1) Examine the external parts of the fitting at the front spar that you
can see. Make sure that:
____
5. Close-up
________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-071
A. Close Access
(Ref. Fig. 621/TASK 57-53-00-991-023)
items.
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-071-A
A. Close Access
(Ref. Fig. 621A/TASK 57-53-00-991-023-A)
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A654
Feb 01/10
528-599,
CES
inspection hole(s).
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-104
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-122
Subtask 57-53-00-942-076

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A655
Feb 01/10
528-599,
CES
TASK 57-53-00-220-012
Special Detailed Inspection of Outboard Flap, Internal Support at Track 4

including RIB15, Fitting at Front Spar and Internal Doubler, LH/RH
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A656
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Outboard Flap
the Outboard Flap
57-53-00-200-013 Detailed Inspection of Outboard Flap, Internal
Support at Track 4 including RIB15, Fitting at Front
Spar and Internal Doubler, LH/RH
4
NTM 575316
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
57-53-00-991-024 Fig. 622
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00-991-024-A Fig. 622A
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
3. __________
Job Set-up
Subtask 57-53-00-941-074
flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A657
Feb 01/10
528-599,
CES
Subtask 57-53-00-860-123
Subtask 57-53-00-865-101
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-010-073
D. Get Access
(Ref. Fig. 622/TASK 57-53-00-991-024)
533CB (633CB) (Ref. TASK 57-55-11-000-001).
000-003).
spar.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A658
Feb 01/10
528-599,
CES
Outboard Flap
Figure 622/TASK 57-53-00-991-024

R

EFF :
201-214,
001-049, 051-099, 101-105, 151-199, 57-53-00

Page A659
Feb 01/10

CES
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-010-073-A
D. Get Access
(Ref. Fig. 622A/TASK 57-53-00-991-024-A)
533CB (633CB) (Ref. TASK 57-55-11-000-001).
material.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
4. Procedure
_________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
(Ref. Fig. 622/TASK 57-53-00-991-024)
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
(Ref. Fig. 622A/TASK 57-53-00-991-024-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-280-060
A. Inspection
____
013).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A660
Feb 01/10
528-599,
CES
- the RIB15
- the front spar fitting
- the internal support
- the internal doubler.
____
Industrie.
5. Close-up
________
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-410-072
A. Close Access
items.
correct dimensions, to make a new cover for the RH inspection hole.
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 106-149, 215-249, 251-299, 401-499, 501-509, 511-526, 528-599,
Subtask 57-53-00-410-072-A
A. Close Access
items.
inspection hole(s).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A661
Feb 01/10
528-599,
CES
Outboard Flap

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A662
Feb 01/10

CES
Outboard Flap

R

EFF : 106-149, 215-249, 251-299, 401-499,
501-509, 511-526, 528-599,
57-53-00

Page A663
Feb 01/10

CES
533AT (633AT) (Ref. TASK 57-55-11-400-001).
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-865-102
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-124
Subtask 57-53-00-942-075

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page A664
Feb 01/10
528-599,
CES
**ON A/C 301-399,
TASK 57-53-00-210-001
Detailed Inspection of Outboard Double-Slotted Flap, Inboard Rib, Including

Interconnection Strut Attachment Bracket, Lever and Roller ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR LIGHT SOURCE - SPARK-PROOF

EFF :

301-399, 57-53-00

Page A665
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-027 Fig. 623
3. __________
Job Set-up
Subtask 57-53-00-941-080
Subtask 57-53-00-860-050
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A666
Feb 01/10
R
CES
panel 114VU.
Subtask 57-53-00-865-107
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-074
D. Get Access
inboard rib of the outboard flap at zone 587(687).
(3) Remove and discard the inspection hole covers.
4. Procedure
_________
(Ref. Fig. 623/TASK 57-53-00-991-027)

_______
EDGE:
Subtask 57-53-00-110-079
- the outboard double-slotted flap inboard rib, including
interconnection strut attachment bracket, lever and roller internal
and external.

EFF :

301-399, 57-53-00

Page A667
Feb 01/10
R
CES
Outboard Flap - Inboard Rib - Inspection Area
Figure 623/TASK 57-53-00-991-027

EFF :

301-399, 57-53-00

Page A668
Feb 01/10
R
CES
Subtask 57-53-00-210-070
B. Detailed Inspection of Outboard Double-Slotted Flap, Inboard Rib,

Including Interconnection Strut Attachment Bracket, Lever and Roller,
(1) Do an inspection of the rib, interconnection strut attachment

bracket, lever and roller. Make sure that:
- there are no cracks or scores
- the attachment bolts are tight
(Ref. Fig. 623/TASK 57-53-00-991-027)
____
____
5. Close-up
________
Subtask 57-53-00-410-073
A. Close Access
(1) Remove the spark-proof lamp from the inspection area.
correct dimensions, to make the inspection covers.
(3) Install the inspection covers.
items.
Subtask 57-53-00-865-108
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-53-00

Page A669
Feb 01/10
R
CES
Subtask 57-53-00-860-051
Subtask 57-53-00-942-077
items.

EFF :

301-399, 57-53-00

Page A670
Feb 01/10
R
CES
TASK 57-53-00-220-014
Special Detailed Inspection of Outboard Double-Slotted Flap, Inboard Rib,

Including Interconnection Strut Attachment Bracket, Lever and Roller ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page A671
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

NTM 575327
57-53-00-991-028 Fig. 624
3. __________
Job Set-up
Subtask 57-53-00-941-081
Subtask 57-53-00-860-052
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A672
Feb 01/10
R
CES
Subtask 57-53-00-865-109
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-075
D. Get Access
inboard rib of the outboard flap at zone 587(687).
(3) Remove and discard the covers from the inspection holes on the
inboard rib.
material.
4. Procedure
_________
(Ref. Fig. 624/TASK 57-53-00-991-028)

_______
EDGE:
Subtask 57-53-00-110-071
A. Preparation for inspection
AGENTS (Material No. 11-026) to clean the inspection holes.

EFF :

301-399, 57-53-00

Page A673
Feb 01/10
R
CES
Outboard Flap - Inboard Rib - Inspection Area
Figure 624/TASK 57-53-00-991-028

EFF :

301-399, 57-53-00

Page A674
Feb 01/10
R
CES
Subtask 57-53-00-280-061
B. Special Detailed Inspection of Outboard Double-Slotted Flap, Inboard Rib,

Including Interconnection Strut Attachment Bracket, Lever and Roller,
Internal And External, LH/RH

externally of:
- the internal surface of the inboard rib
- the interconnection strut attachment bracket
- the lever
- the roller.
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-074
A. Close Access
items.
Subtask 57-53-00-865-110
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-53-00

Page A675
Feb 01/10
R
CES
Subtask 57-53-00-860-053
Subtask 57-53-00-942-078

EFF :

301-399, 57-53-00

Page A676
Feb 01/10
R
CES
TASK 57-53-00-210-002
Detailed Inspection of Outboard Double-Slotted Flap, Internal Support Fitting

at Track 3, Including Attachment Bracket, Drive Bracket ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page A677
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-029 Fig. 625
3. __________
Job Set-up
Subtask 57-53-00-941-082
Subtask 57-53-00-860-054
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A678
Feb 01/10
R
CES
Subtask 57-53-00-865-111
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 301-306,
Subtask 57-53-00-010-076
D. Get Access
004):
(3) Remove the applicable access panel in the bottom skin at track 3:

EFF :

301-399, 57-53-00

Page A679
Feb 01/10
R
CES
**ON A/C 307-399,
Subtask 57-53-00-010-076-A
D. Get Access
004):
**ON A/C 301-399,
4. Procedure
_________
(Ref. Fig. 625/TASK 57-53-00-991-029)

_______
EDGE:
Subtask 57-53-00-110-080
- the support fitting
- the attachment bracket
- the attachment structure
- the internal support structure.

EFF :

301-399, 57-53-00

Page A680
Feb 01/10
R
CES
Outboard Flap - Track 3 Support Attachments - Inspection Area
Figure 625/TASK 57-53-00-991-029

EFF :

301-399, 57-53-00

Page A681
Feb 01/10
R
CES
Subtask 57-53-00-210-071
B. Detailed Inspection of Outboard Double-Slotted Flap, Internal Support

fitting at Track 3, Including Attachment Bracket, Drive Bracket and
Attachment Structure, Internal and External, LH/RH
(1) Do an inspection of the support fitting, the attachment bracket and

the attachment structure. Make sure that:
- the support fitting, attachment bracket and drive bracket are
installed correctly
(2) Do an inspection of the internal support structure where it can be

seen. Make sure that:
- the support fitting, attachment bracket and drive bracket are
installed correctly
- the surface protection is the correct condition.
____
5. Close-up
________
**ON A/C 301-306,
Subtask 57-53-00-410-075
A. Close Access
(2) Install the applicable access panel in the bottom skin at track 3:
004):

EFF :

301-399, 57-53-00

Page A682
Feb 01/10
R
CES
items.
**ON A/C 307-399,
Subtask 57-53-00-410-075-A
A. Close Access
004):
items.
**ON A/C 301-399,
Subtask 57-53-00-865-112
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-055
Subtask 57-53-00-942-079

EFF :

301-399, 57-53-00

Page A683
Feb 01/10
R
CES
TASK 57-53-00-220-015
Special Detailed Inspection of Outboard Double-Slotted Flap, Internal Support

Fitting at Track 3, Including Attachment Bracket, Drive Bracket ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page A684
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
NTM 575309
57-53-00-991-030 Fig. 626
3. __________
Job Set-up
Subtask 57-53-00-941-083
Subtask 57-53-00-860-056
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A685
Feb 01/10
R
CES
Subtask 57-53-00-865-113
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
**ON A/C 301-306,
Subtask 57-53-00-010-077
D. Get Access
532CB (632CB) (Ref. TASK 57-55-11-000-004).
(3) Remove the access panel 587AB (687AB), in the bottom skin at track 3.
**ON A/C 307-399,
Subtask 57-53-00-010-077-A
D. Get Access
532CB (632CB) (Ref. TASK 57-55-11-000-004).

EFF :

301-399, 57-53-00

Page A686
Feb 01/10
R
CES
**ON A/C 301-399,
4. Procedure
_________
(Ref. Fig. 626/TASK 57-53-00-991-030)

_______
EDGE:
Subtask 57-53-00-110-081
- the internal support fitting at track 3
- the inboard and outboard Rib 5 and Rib 6
- the drive bracket.
Subtask 57-53-00-280-062
B. Special Detailed Inspection of Outboard Double-Slotted Flap, Internal

Support Fitting at Track 3, Including Attachment Bracket, Drive Bracket
and Attachment Structure, Internal and External, LH/RH

- the internal support fitting at Track 3
- the inboard and outboard Rib 5 and Rib 6
- the drive bracket.
____
Industrie.

EFF :

301-399, 57-53-00

Page A687
Feb 01/10
R
CES
Outboard Flap -Track 3 Support Attachments - Inspection Area
Figure 626/TASK 57-53-00-991-030

EFF :

301-399, 57-53-00

Page A688
Feb 01/10
R
CES
5. Close-up
________
**ON A/C 301-306,
Subtask 57-53-00-410-076
A. Close Access
(2) Install the access panel 587AB (687AB), in the bottom skin at track
3.
532AT (632AT) (Ref. TASK 57-55-11-400-004).
items.
**ON A/C 307-399,
Subtask 57-53-00-410-076-A
A. Close Access
532AT (632AT) (Ref. TASK 57-55-11-400-004).
items.
**ON A/C 301-399,
Subtask 57-53-00-865-114
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-53-00

Page A689
Feb 01/10
R
CES
Subtask 57-53-00-860-057
Subtask 57-53-00-942-080
items.

EFF :

301-399, 57-53-00

Page A690
Feb 01/10
R
CES
TASK 57-53-00-210-003
Detailed Visual Inspection of Outboard Double Slotted Flap, Drive Linkage and
Drive Fitting at Track 3, LH/RH
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page A691
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-031 Fig. 627
3. __________
Job Set-up
Subtask 57-53-00-941-084
Subtask 57-53-00-860-058
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A692
Feb 01/10
R
CES
Subtask 57-53-00-865-115
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-078
D. Get Access
(1) Put the access platform in position below the flap track 3 at zone
532(632).
004):
4. Procedure
_________
(Ref. Fig. 627/TASK 57-53-00-991-031)

_______
EDGE:
Subtask 57-53-00-110-082
AGENTS (Material No. 11-026) to clean the drive linkage and drive
fitting.

EFF :

301-399, 57-53-00

Page A693
Feb 01/10
R
CES
Outboard Flap - Track 3 Drive Linkage and Drive Fitting - Inspection Area
Figure 627/TASK 57-53-00-991-031

EFF :

301-399, 57-53-00

Page A694
Feb 01/10
R
CES
Subtask 57-53-00-210-072
B. Inspection
(1) Do an inspection of the drive linkage and the drive fitting. Make
sure that:
- the drive linkage and the drive fitting are correctly installed
____
5. Close-up
________
Subtask 57-53-00-410-077
A. Close Access
004):
items.
Subtask 57-53-00-865-116
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-059

EFF :

301-399, 57-53-00

Page A695
Feb 01/10
R
CES
Subtask 57-53-00-942-081
items.

EFF :

301-399, 57-53-00

Page A696
Feb 01/10
R
CES
TASK 57-53-00-210-004
Detailed Visual Inspection of Outboard Double Slotted Flap, Internal Support

Fitting at Track 4, Including Pendulum Support, Drive Bracket ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Detailed visual Inspection of Outboard Double Slotted Flap, Internal Support
Fitting at Track 4, Including Pendulum Support, Drive Bracket and Attachment
Structure, Internal and External, LH/RH
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page A697
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-032 Fig. 628
3. __________
Job Set-up
Subtask 57-53-00-941-085
Subtask 57-53-00-860-060
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page A698
Feb 01/10
R
CES
Subtask 57-53-00-865-117
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-079
D. Get Access
533(633).
004):
(3) Remove the applicable access panel from the bottom skin at track 4:
- for the left wing, remove 587BB
- for the right wing, remove 687BB.
4. Procedure
_________
(Ref. Fig. 628/TASK 57-53-00-991-032)

_______
EDGE:

EFF :

301-399, 57-53-00

Page A699
Feb 01/10
R
CES
Figure 628/TASK 57-53-00-991-032

EFF :

301-399, 57-53-00

Page B600
Feb 01/10
R
CES
Subtask 57-53-00-110-083
AGENTS (Material No. 11-026) to clean the pendulum support, drive
bracket, attachment structure and internal support fitting.
Subtask 57-53-00-210-073
B. Inspection
(1) Do an inspection of the pendulum support, drive bracket and the

attachment structure. Make sure that:
- the internal support fitting, pendulum support and drive bracket
are installed correctly
(2) Do an inspection of the internal support fitting, where it can be

seen. Make sure that:
____
5. Close-up
________
Subtask 57-53-00-410-078
A. Close Access
items.
(3) Install the applicable access panel in the bottom skin at track 4:
- for the left wing, install 587BB
- for the right wing, install 687BB.

EFF :

301-399, 57-53-00

Page B601
Feb 01/10
R
CES
004):
Subtask 57-53-00-865-118
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-061
Subtask 57-53-00-942-082

EFF :

301-399, 57-53-00

Page B602
Feb 01/10
R
CES
TASK 57-53-00-220-016
Special Detailed Inspection of Outboard Double-Slotted Flap, Internal Support

Fitting at Track 4, Including Pendulum Support, Drive Bracket ....
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Special Detailed Inspection of Outboard Double-Slotted Flap, Internal
Support Fitting at Track 4, Including Pendulum Support, Drive Bracket and
Attachment Structure, Internal and External, LH/RH
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B603
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
NTM 575333
57-53-00-991-033 Fig. 629
3. __________
Job Set-up
Subtask 57-53-00-941-086
Subtask 57-53-00-860-062
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B604
Feb 01/10
R
CES
Subtask 57-53-00-865-119
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-080
D. Get Access
533(633).
533CB (633CB) (Ref. TASK 57-55-11-000-004).
(3) Remove the access panel 587BB (687BB) in the bottom skin at track 4.
4. Procedure
_________
(Ref. Fig. 629/TASK 57-53-00-991-033)

_______
EDGE:
Subtask 57-53-00-110-084
AGENTS (Material No. 11-026) to clean internally and externally:
- the internal support fitting.

EFF :

301-399, 57-53-00

Page B605
Feb 01/10
R
CES
Figure 629/TASK 57-53-00-991-033

EFF :

301-399, 57-53-00

Page B606
Feb 01/10
R
CES
Subtask 57-53-00-280-063
B. Inspection

externally of:
- the internal support fitting at track 4
- the drive bracket
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-079
A. Close Access
(2) Install the access panel 587BB (687BB).
(3) Install the flap track 4 fairing 533CB (633CB) and access panel 533AT
(633AT) (Ref. TASK 57-55-11-400-004).
items.
Subtask 57-53-00-865-120
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-53-00

Page B607
Feb 01/10
R
CES
Subtask 57-53-00-860-063
Subtask 57-53-00-942-083

EFF :

301-399, 57-53-00

Page B608
Feb 01/10
R
CES
TASK 57-53-00-210-005
Detailed Visual Inspection of Outboard Double Slotted Flap, Drive Linkage and
Drive Fitting at Track 4, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B609
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-034 Fig. 630
3. __________
Job Set-up
Subtask 57-53-00-941-087
Subtask 57-53-00-860-064
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B610
Feb 01/10
R
CES
Subtask 57-53-00-865-121
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-081
D. Get Access
533(633).
004):
4. Procedure
_________
(Ref. Fig. 630/TASK 57-53-00-991-034)

_______
EDGE:
Subtask 57-53-00-110-085
AGENTS (Material No. 11-026) to clean the drive linkage and drive
fitting.

EFF :

301-399, 57-53-00

Page B611
Feb 01/10
R
CES
Outboard Flap -Track 4 Drive Linkage and Drive Fitting - Inspection Area
Figure 630/TASK 57-53-00-991-034

EFF :

301-399, 57-53-00

Page B612
Feb 01/10
R
CES
Subtask 57-53-00-210-074
B. Inspection
(1) Do an inspection of the drive linkage and the drive fitting. Make
sure that:
- the outboard double slotted flap, drive linkage and drive fitting
are correctly installed
____
5. Close-up
________
Subtask 57-53-00-410-080
A. Close Access
004):
items.
Subtask 57-53-00-865-122
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-065

EFF :

301-399, 57-53-00

Page B613
Feb 01/10
R
CES
Subtask 57-53-00-942-084
items.

EFF :

301-399, 57-53-00

Page B614
Feb 01/10
R
CES
TASK 57-53-00-210-006
Detailed Visual Inspection of Outboard Double Slotted Flap, Tab Articulation at

Stations 3A, 3B, 3C, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B615
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hinge-Fairings
Hinge-Fairings
57-53-00-991-035 Fig. 631
3. __________
Job Set-up
Subtask 57-53-00-941-088
A. Get Access
Subtask 57-53-00-860-066
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B616
Feb 01/10
R
CES
panel 114VU.
Subtask 57-53-00-865-123
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-082-A
D. Get Access
(1) Put the access platform in position below the applicable tab
hinge-fairing at zone 587(687).
(2) Remove the applicable tab hinge-fairing (Ref. TASK 57-55-11-000-005):

- for the left wing, remove 537AB, 537CB, 538AB, 538CB, 539AB, 539CB
- for the right wing, remove 637AB, 637CB, 638AB, 638CB, 639AB,
639CB.
4. Procedure
_________
(Ref. Fig. 631/TASK 57-53-00-991-035)

_______
EDGE:
Subtask 57-53-00-110-086
AGENTS (Material No. 11-026) to clean the outboard double slotted
flap, tab articulation at stations 3A, 3B, 3C.

EFF :

301-399, 57-53-00

Page B617
Feb 01/10
R
CES
Outboard Flap - Tab Articulation - Inspection Area
Figure 631/TASK 57-53-00-991-035

EFF :

301-399, 57-53-00

Page B618
Feb 01/10
R
CES
Subtask 57-53-00-210-075
B. Detailed Visual Inspection of Outboard Double Slotted Flap, Tab

Articulation at Stations 3A, 3B, 3C
(1) Do an inspection of the support strut, the forward link and the rear
link. Make sure that:
- they are attached correctly.
(2) Do an inspection of the tab bracket and the aft flap bracket. Make
sure that:
____
5. Close-up
________
Subtask 57-53-00-410-081-A
A. Close Access
(2) Install the applicable tab hinge-fairing (Ref. TASK 57-55-11-400-

005):
- for the left wing, install 537AB, 537CB, 538AB, 538CB, 539AB, 539CB
- for the right wing, install 637AB, 637CB, 638AB, 638CB, 639AB,
639CB.
items.
Subtask 57-53-00-865-124
breaker(s):
6CV, 8CV.

EFF :

301-399, 57-53-00

Page B619
Feb 01/10
R
CES
Subtask 57-53-00-860-067
Subtask 57-53-00-942-085
items.

EFF :

301-399, 57-53-00

Page B620
Feb 01/10
R
CES
TASK 57-53-00-220-017
Special Detailed Inspection of Outboard Double Slotted Flap, Tab Articulation

at Stations 3A, 3B, 3C, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B621
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hinge-Fairings
Hinge-Fairings
NTM 575337 (for corrective action)
57-53-00-991-036 Fig. 632
3. __________
Job Set-up
Subtask 57-53-00-941-089
Subtask 57-53-00-860-068
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B622
Feb 01/10
R
CES
Subtask 57-53-00-865-125
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-083-A
D. Get Access
(1) Put the access platform in position below the applicable tab
hinge-fairing at zone 587(687).
(2) Remove the applicable tab hinge-fairing (Ref. TASK 57-55-11-000-005):

- for the left wing, remove 537AB, 537CB, 538AB, 538CB, 539AB, 539CB
- for the right wing, remove 637AB, 637CB, 638AB, 638CB, 639AB,
639CB.
4. Procedure
_________
(Ref. Fig. 632/TASK 57-53-00-991-036)

_______
EDGE:
Subtask 57-53-00-110-087
AGENTS (Material No. 11-026) to clean outboard double slotted flap
inboard rib, tab articulations at 3A, 3B, 3C, LH/RH.

EFF :

301-399, 57-53-00

Page B623
Feb 01/10
R
CES
Outboard Flap - Tab Articulation - Inspection Area
Figure 632/TASK 57-53-00-991-036

EFF :

301-399, 57-53-00

Page B624
Feb 01/10
R
CES
Subtask 57-53-00-280-064
B. Inspection
(1) Do a special detailed inspection of the internal surface of the tab

articulations at 3A, 3B, 3C LH/RH. Refer to the applicable (Ref. NTM
575337), for the inspection procedure.
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-082-A
A. Close Access
(2) Install the applicable tab hinge-fairing (Ref. TASK 57-55-11-400-

005):
- for the left wing, install 537AB, 537CB, 538AB, 538CB, 539AB, 539CB
- for the right wing, install 637AB, 637CB, 638AB, 638CB, 639AB,
639CB.
items.
Subtask 57-53-00-865-126
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-069

EFF :

301-399, 57-53-00

Page B625
Feb 01/10
R
CES
Subtask 57-53-00-942-086
items.

EFF :

301-399, 57-53-00

Page B626
Feb 01/10
R
CES
TASK 57-53-00-210-007

Track 3, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B627
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-037 Fig. 633
3. __________
Job Set-up
Subtask 57-53-00-941-090
Subtask 57-53-00-860-070
_______
AND/OR DAMAGE.
(1) Fully extend the flaps (Ref. TASK 27-50-00-866-008). panel 114VU.

EFF :

301-399, 57-53-00

Page B628
Feb 01/10
R
CES
Subtask 57-53-00-865-127
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-084
D. Get Access
587(687).
004):
4. Procedure
_________
(Ref. Fig. 633/TASK 57-53-00-991-037)

_______
EDGE:
Subtask 57-53-00-110-088
AGENTS (Material No. 11-026) to clean the tab lever, tab bracket, aft
flap bracket, drive strut and tab rear link.

EFF :

301-399, 57-53-00

Page B629
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 3 -Inspection Area
Figure 633/TASK 57-53-00-991-037

EFF :

301-399, 57-53-00

Page B630
Feb 01/10
R
CES
Subtask 57-53-00-210-076
B. Inspection.
(1) Do an inspection of the tab lever, the tab bracket and the aft flap
bracket. Make sure that:
(2) Do an inspection of the drive strut and tab rear link. Make sure
that:
____
5. Close-up
________
Subtask 57-53-00-410-083
A. Close Access
004):
items.
Subtask 57-53-00-865-128
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-071

EFF :

301-399, 57-53-00

Page B631
Feb 01/10
R
CES
Subtask 57-53-00-942-087
items.

EFF :

301-399, 57-53-00

Page B632
Feb 01/10
R
CES
TASK 57-53-00-220-018

at Track 3, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B633
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
NTM 575339
57-53-00-991-038 Fig. 634
3. __________
Job Set-up
Subtask 57-53-00-941-091
Subtask 57-53-00-860-072
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B634
Feb 01/10
R
CES
Subtask 57-53-00-865-129
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-085
D. Get Access
587(687).
(2) Remove the access cover 532AT (632AT) and the flap track 3 fairing
532CB (632CB) (Ref. TASK 57-55-11-000-004).
4. Procedure
_________
(Ref. Fig. 634/TASK 57-53-00-991-038)
Subtask 57-53-00-110-089
flap tab articulation at track 3, LH/RH.
Subtask 57-53-00-280-065
B. Inspection
(1) Do a special detailed inspection of the tab articulation components

and the internal surface of the tab at track 3, LH/RH . Refer to
(Ref. NTM 575339), for the inspection procedure.
____
Industrie.

EFF :

301-399, 57-53-00

Page B635
Feb 01/10
R
CES
Outboard Flap - Tab Articulation at Track 3 - Inspection Area
Figure 634/TASK 57-53-00-991-038

EFF :

301-399, 57-53-00

Page B636
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-084
A. Close Access
(2) Install the flap track 3 fairing 532CB (632CB) and the access cover
532AT (632AT) (Ref. TASK 57-55-11-400-004).
items.
Subtask 57-53-00-865-130
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-073
Subtask 57-53-00-942-088
items.

EFF :

301-399, 57-53-00

Page B637
Feb 01/10
R
CES
TASK 57-53-00-210-008

Track 4, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B638
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-039 Fig. 635
3. __________
Job Set-up
Subtask 57-53-00-941-092
Subtask 57-53-00-860-074
_______
AND/OR DAMAGE.
Subtask 57-53-00-865-131
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-53-00

Page B639
Feb 01/10
R
CES
Subtask 57-53-00-010-086
D. Get Access
587(687).
004):
4. Procedure
_________
(Ref. Fig. 635/TASK 57-53-00-991-039)
Subtask 57-53-00-110-090
AGENTS (Material No. 11-026) to clean the tab bracket, aft flap
bracket, drive strut, tab forward link and tab rear link.
Subtask 57-53-00-210-077
B. Inspection.
(1) Do an inspection of the tab bracket and the aft flap bracket. Make
sure that:
(2) Do an inspection of the drive strut, the tab forward link and the tab
rear link. Make sure that:
____

EFF :

301-399, 57-53-00

Page B640
Feb 01/10
R
CES
Figure 635/TASK 57-53-00-991-039

EFF :

301-399, 57-53-00

Page B641
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-085
A. Close Access
004):
items.
Subtask 57-53-00-865-132
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-075
C. Close Access
Subtask 57-53-00-942-089
items.

EFF :

301-399, 57-53-00

Page B642
Feb 01/10
R
CES
TASK 57-53-00-220-019

at Track 4, LH/RH
_______
_______
GEAR.
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page B643
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-040 Fig. 636
3. __________
Job Set-up
Subtask 57-53-00-941-093
Subtask 57-53-00-860-076
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B644
Feb 01/10
R
CES
Subtask 57-53-00-865-133
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-087
D. Get Access
587(687).
533CB (633CB) (Ref. TASK 57-55-11-000-004).
4. Procedure
_________
(Ref. Fig. 636/TASK 57-53-00-991-040)
Subtask 57-53-00-110-091
flap, tab articulation at track 4, LH/RH.
Subtask 57-53-00-280-066
B. Inspection
(1) Do a special detailed inspection of the tab articulation components

and the internal surface of the tab at track 4 RH/LH. Refer to the
(Ref. NTM 575341), for the inspection procedure.
____
Industrie.

EFF :

301-399, 57-53-00

Page B645
Feb 01/10
R
CES
Figure 636/TASK 57-53-00-991-040

EFF :

301-399, 57-53-00

Page B646
Feb 01/10
R
CES
5. Close-up
________
Subtask 57-53-00-410-086
A. Close Access
533AT (633AT) (Ref. TASK 57-55-11-400-004).
items.
Subtask 57-53-00-865-134
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-077
(2) Fully retract the flaps (Ref. TASK 27-50-00-866-009). panel 114VU.
Subtask 57-53-00-942-090
items.

EFF :

301-399, 57-53-00

Page B647
Feb 01/10
R
CES
TASK 57-53-00-220-020
Special Detailed Inspection of Outboard Double Slotted Flap, Rib 2, 9 and 12,
LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B648
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-041 Fig. 637
3. __________
Job Set-up
Subtask 57-53-00-941-094
Subtask 57-53-00-860-078
_______
AND/OR DAMAGE.

EFF :

301-399, 57-53-00

Page B649
Feb 01/10
R
CES
Subtask 57-53-00-865-135
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-088
D. Get Access
applicable rib at zone 587(687).
(3) Remove and discard the cover from the inspection hole adjacent to
each of the ribs to be inspected.
4. Procedure
_________
(Ref. Fig. 637/TASK 57-53-00-991-041)

_______
EDGE:
Subtask 57-53-00-110-092
- the outboard double slotted flap, Rib 2, 9 and 12, LH/RH.

EFF :

301-399, 57-53-00

Page B650
Feb 01/10
R
CES
Outboard Flap - Ribs 2,9 and 12 - Inspection Area
Figure 637/TASK 57-53-00-991-041

EFF :

301-399, 57-53-00

Page B651
Feb 01/10
R
CES
Subtask 57-53-00-280-067
B. Inspection
(1) Do a special detailed internal inspection of rib 2, 9 and 12, in the

outboard flap LH/RH. Refer to (Ref. NTM 575343), for the inspection
procedure.
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-087
A. Close Access
items.
Subtask 57-53-00-865-136
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-079

EFF :

301-399, 57-53-00

Page B652
Feb 01/10
R
CES
Subtask 57-53-00-942-091
items.

EFF :

301-399, 57-53-00

Page B653
Feb 01/10
R
CES
TASK 57-53-00-220-021
Special Detailed Inspection of Outboard Double Slotted Flap Tab Front Spar,
LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B654
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
57-53-00-991-042 Fig. 638
3. __________
Job Set-up
Subtask 57-53-00-941-095

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Page B655
Feb 01/10
R
CES
Subtask 57-53-00-865-137
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-860-128
Subtask 57-53-00-010-092
D. Get Access
533CB (633CB) (Ref. TASK 57-55-11-000-004).
(4) Remove and discard the covers from the inspection holes in the lower
surface of the tab.
(5) Make sure that the inspection holes are clear of unwanted material.
4. Procedure
_________
(Ref. Fig. 638/TASK 57-53-00-991-042)

_______
EDGE:

EFF :

301-399, 57-53-00

Page B656
Feb 01/10
R
CES
Outboard Flap - Front Spar LH/RH - Inspection Area
Figure 638/TASK 57-53-00-991-042

R

EFF :

301-399, 57-53-00

Page B657
Feb 01/10

CES
Subtask 57-53-00-110-093
- the outboard double slotted flap, tab articulation at track 4,
LH/RH.
Subtask 57-53-00-280-068
B. Inspection
(1) Do a special detailed inspection of the internal surface of the front

spar of the tab LH/RH. Refer to the (Ref. NTM 575323) for the
inspection procedure.
____
Industrie.
5. Close-up
________
Subtask 57-53-00-410-091
A. Close Access
533AT (633AT) (Ref. TASK 57-55-11-400-004).
items.
Subtask 57-53-00-865-138
breaker(s):
6CV, 8CV.

R

EFF :

301-399, 57-53-00

Page B658
Feb 01/10

CES
Subtask 57-53-00-860-127
Subtask 57-53-00-942-092
items.

R

EFF :

301-399, 57-53-00

Page B659
Feb 01/10

CES
**ON A/C ALL
TASK 57-53-00-220-023
Detailed Dimensional Check of the Joints that Attach the Flap to the Flap
Carriage (Tracks 3 and 4)
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Because the free movement of the outboard flap is more than that in TASK
27-54-00-200-003.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF :

ALL 57-53-00

Page B660
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-62-400-002 Installation of the Outboard Double-Slotted Flap
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-53-00-991-044 Fig. 639
**ON A/C 301-399,
57-53-00-991-044-A Fig. 639A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-00-941-097
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-010-093
B. Get Access
(2) Remove the outboard flap. (Ref. TASK 27-54-62-000-001)

R

EFF :

ALL 57-53-00

Page B661
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-53-00-010-093-A
B. Get Access
(2) Remove the outboard flap. (Ref. TASK 27-54-62-000-002)
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 639/TASK 57-53-00-991-044)
**ON A/C 301-399,
(Ref. Fig. 639A/TASK 57-53-00-991-044-A)
**ON A/C ALL

_______
EDGE:
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-220-066
A. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).

R

EFF :

ALL 57-53-00

Page B662
Feb 01/10

CES
Outboard Flap - Fits and Clearances (Tracks 3 and 4)
Figure 639/TASK 57-53-00-991-044

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page B663
Feb 01/10
528-599,
CES
Outboard Flap - Fits and Clearances (Tracks 3 and 4)
Figure 639A/TASK 57-53-00-991-044-A

EFF :

301-399, 57-53-00

Page B664
Feb 01/10
R
CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 31.975 | 31.991 | | | 31.945 | | |
| OD 3 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 32.000 | 32.025 | | | | 32.055 | |
| ID 2 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-067
B. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 39.975 | 39.991 | | | 39.945 | | |
| OD 2 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 40.000 | 40.025 | | | | 40.055 | |
| ID 1 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-068
C. Dimensions of the Joint that Connects the Flap to the Carriage (Tracks 3
and 4).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-00

Page B665
Feb 01/10
528-599,
CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 31.975 | 31.991 | | | 31.950 | | |
| OD 3 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| A | 32.000 | 32.016 | | | | 32.041 | |
| ID 4 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------
**ON A/C 301-399,
Subtask 57-53-00-220-066-A
A. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 41.975 | 41.991 | | | 41.945 | | |
| OD 17 |(1.6525) |(1.6531) | | |(1.6513) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| A | 42.000 | 42.025 | | | | 42.055 | |
| ID 15 |(1.6535) |(1.6545) | | | |(1.6557) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-067-A
B. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00

Page B666
Feb 01/10
511-526, 528-599,
CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 51.971 | 51.990 | | | 51.936 | | |
| OD 15 |(2.0461) |(2.0468) | | |(2.0447) | | |
| | | | 0.010 | 0.059 | | | 0.129 |
| | | | (0.0003)| (0.0023)| | |(0.0050)|
| A | 52.000 | 52.030 | | | | 52.065 | |
| ID 14 |(2.0472) |(2.0484) | | | |(2.0498) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-068-A
C. Dimensions of the Joint that Connects the Flap to the Carriage (Track 3).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| A | 41.975 | 41.991 | | | 41.950 | | |
| OD 17 |(1.6525) |(1.6531) | | |(1.6515) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| A | 42.000 | 42.016 | | | | 42.041 | |
| ID 16 |(1.6535) |(1.6541) | | | |(1.6551) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-069
D. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).

R

EFF :

301-399, 57-53-00

Page B667
Feb 01/10

CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.945 | | |
| OD 21 |(1.2588) |(1.2594) | | |(1.2576) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 32.000 | 32.025 | | | | 32.055 | |
| ID 19 |(1.2598) |(1.2608) | | | |(1.2620) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-070
E. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 39.975 | 39.991 | | | 39.945 | | |
| OD 19 |(1.5738) |(1.5744) | | |(1.5726) | | |
| | | | 0.009 | 0.050 | | | 0.110 |
| | | | (0.0003)| (0.0019)| | |(0.0043)|
| B | 40.000 | 40.025 | | | | 40.055 | |
| ID 18 |(1.5748) |(1.5757) | | | |(1.5769) | |
-------------------------------------------------------------------------------
Subtask 57-53-00-220-071
F. Dimensions of the Joint that Connects the Flap to the Carriage (Track 4).

EFF :

301-399, 57-53-00

Page B668
Feb 01/10
R
CES
-------------------------------------------------------------------------------
| DETAIL |---------------------------------------|----------------------------|
| NO. |-------------------|-------------------|---------|---------| CLEAR. |
|--------|---------|---------|---------|---------|---------|---------|--------|
| B | 31.975 | 31.991 | | | 31.950 | | |
| OD 21 |(1.2588) |(1.2594) | | |(1.2578) | | |
| | | | 0.009 | 0.041 | | | 0.091 |
| | | | (0.0003)| (0.0016)| | |(0.0035)|
| B | 32.000 | 32.016 | | | | 32.041 | |
| ID 20 |(1.2598) |(1.2604) | | | |(1.2614) | |
-------------------------------------------------------------------------------
**ON A/C ALL
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-00-410-092
A. Close Access
items.
(2) Install the outboard flap (Ref. TASK 27-54-62-400-001).
**ON A/C 301-399,
Subtask 57-53-00-410-092-A
A. Close Access
items.
(2) install the outboard flap (Ref. TASK 27-54-62-400-002).

R

EFF :

ALL 57-53-00

Page B669
Feb 01/10

CES
**ON A/C ALL
Subtask 57-53-00-942-093

R

EFF :

ALL 57-53-00

Page B670
Feb 01/10

CES
**ON A/C 301-399,
TASK 57-53-00-210-009
General Visual Inspection of Outboard Double-Slotted Flap, Including Tab,

External Surface of Upper and Lower Skin, LH/RH
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

301-399, 57-53-00

Page B671
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-53-00-991-045 Fig. 640
3. __________
Job Set-up
Subtask 57-53-00-941-099
Subtask 57-53-00-860-131
_______
AND/OR DAMAGE.
(2) Make sure LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION (98D27803000000)

is installed on the flap/slat control lever (panel 114VU).
(3) Put a warning notice in position on the flap/slat control lever to


EFF :

301-399, 57-53-00

Page B672
Feb 01/10
R
CES
Subtask 57-53-00-865-141
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-096
D. Get Access
zone 500(600).
4. Procedure
_________
(Ref. Fig. 640/TASK 57-53-00-991-045)
Subtask 57-53-00-100-050
inspection.
Subtask 57-53-00-210-078
B. Inspection
(1) Do an inspection of the upper and lower skin external surface of the
outboard double-slotted flap, including the tab, LH/RH. Make sure
that:
____

R

EFF :

301-399, 57-53-00

Page B673
Feb 01/10

CES
Outboard Double-Slotted Flap - Inspection
Figure 640/TASK 57-53-00-991-045

R

EFF :

301-399, 57-53-00

Page B674
Feb 01/10

CES
5. Close-up
________
Subtask 57-53-00-865-142
breaker(s):
6CV, 8CV.
Subtask 57-53-00-860-132
Subtask 57-53-00-942-095

R

EFF :

301-399, 57-53-00

Page B675
Feb 01/10

CES
**ON A/C ALL
TASK 57-53-00-200-015
Inspection of Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR PROBE DIA LESS TH 5 MM(0.197IN)-NON METALLIC,FLEXIBLE

EFF :

ALL 57-53-00

Page B676
Feb 01/10
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

**ON A/C 001-049, 051-056,
57-53-00-991-046-B Fig. 641
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
57-53-00-991-046-C Fig. 641A
**ON A/C 301-399,
57-53-00-991-046-A Fig. 641B

R

EFF :

ALL 57-53-00

Page B677
Feb 01/10

CES
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-00-941-100
flaps or slats.
Subtask 57-53-00-860-133
_______
AND/OR DAMAGE.
Subtask 57-53-00-865-143
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-53-00-010-097
D. Get Access
applicable outboard flap.

R

EFF :

ALL 57-53-00

Page B678
Feb 01/10

CES
4. Procedure
_________
**ON A/C 001-049, 051-056,
(Ref. Fig. 641/TASK 57-53-00-991-046-B)
R **ON A/C 057-099, 101-149, 151-199, 201-249, 251-299, 401-499, 501-509,

R 511-526, 528-599,
(Ref. Fig. 641A/TASK 57-53-00-991-046-C)
**ON A/C 301-399,
(Ref. Fig. 641B/TASK 57-53-00-991-046-A)
**ON A/C ALL

_______
EDGE:
**ON A/C 001-049, 051-099, 101-105, 151-199, 201-214,
Subtask 57-53-00-210-079
A. Inspection of Outboard Flap, Bottom Surface, Drain Holes and Inspection

Holes
(1) Examine the outboard flap, bottom surface drain holes. Make sure
that:
- there are no covers installed on the drain holes

R

EFF :

ALL 57-53-00

Page B679
Feb 01/10

CES
Outboard Flap, Bottom Surface, Drain Holes and Inspection Holes
Figure 641/TASK 57-53-00-991-046-B

R

EFF :

001-049, 051-056, 57-53-00

Page B680
Feb 01/10

CES
Figure 641A/TASK 57-53-00-991-046-C

R

EFF : 057-099, 101-149, 151-199, 201-249,
251-299, 401-499, 501-509, 511-526, 528-599,
57-53-00

Page B681
Feb 01/10

CES
Figure 641B/TASK 57-53-00-991-046-A

EFF :

301-399, 57-53-00

Page B682
Feb 01/10

CES
(3) Examine the outboard flap, bottom surface inspection holes. Make sure
that:
- the covers are correctly installed on each inspection hole
- the covers are in good condition.
Subtask 57-53-00-960-050
B. Replace Defective or Missing Inspection Hole Covers
(1) Remove and discard the damaged inspection hole cover(s).
- the external surfaces around the applicable outboard flap, bottom
correct dimensions, to make new cover(s) for the applicable
inspection hole(s).
R **ON A/C 106-149, 215-249, 251-299, 301-399, 401-499, 501-509, 511-526,

R 528-599,
Subtask 57-53-00-210-079-A
A. Inspection of Outboard Flap, Bottom Surface, Drain Holes and Inspection

Holes
(1) Examine the outboard flap, bottom surface drain holes. Make sure
that:
- there are no rubber grommets installed in the drain holes
(3) Examine the outboard flap, bottom surface inspection holes. Make sure
that:
- the rubber grommets are correctly installed in each inspection hole
- the rubber grommets are in good condition.

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-53-00

Page B683
Feb 01/10
511-526, 528-599,
CES
Subtask 57-53-00-960-050-A
B. Replace Defective or Missing Inspection Hole Rubber Grommets
(1) Remove and discard the damaged inspection hole rubber grommet(s).
- the internal surfaces of the applicable outboard flap, bottom
(3) Install the new rubber grommets on the applicable inspection hole(s).
**ON A/C ALL
5. Close-up
________
Subtask 57-53-00-865-144

6CV, 8CV.
Subtask 57-53-00-860-134
Subtask 57-53-00-942-096

EFF :

ALL 57-53-00

Page B684
Feb 01/10

CES
_____________________________________
TASK 57-53-11-100-001
Cleaning and Painting of the Outboard Flap
_______
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-53-11

Page 701
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
4
4
3. __________
Job Set-up
Subtask 57-53-11-941-050
flaps or slats.

EFF :

ALL 57-53-11

Page 702
May 01/07

CES
Subtask 57-53-11-860-050
_______
AND/OR DAMAGE.
Subtask 57-53-11-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-11-010-050
D. Get Access
(1) Put the adjustable access platform below the applicable outboard
flap, zone 587(687).
(2) Remove the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-000-001).

EFF :

ALL 57-53-11

Page 703
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-53-11-010-050-A
D. Get Access
(1) Put the adjustable access platform below the applicable outboard
flap, zone 587(687).
(2) Remove the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-000-004).
**ON A/C ALL
4. Procedure
_________

_______
EDGE:
Subtask 57-53-11-110-050
A. Cleaning Procedure
_______
(1) Use a soft brush to remove loose particles.
CAUTION : DO NOT APPLY TOO MUCH PRESSURE WITH YOUR HAND OR YOU WILL
_______
CAUSE DAMAGE TO THE PAINT.
(2) Use CLEANING AGENTS (Material No. 11-001) to remove heavy

contamination.
NOTE : Make sure that unwanted material does not go into the flap
____
track areas.

EFF :

ALL 57-53-11

Page 704
May 01/05

CES
(4) Use a MISCELLANEOUS (Material No. 19-003) to dry the flap and fairing
surfaces.
AGENTS (Material No. 11-026) to clean the flap and the fairing
surfaces.
Clean a small area at a time. Apply the cleaning agent to the cloth
(and not the cloth to the cleaning agent). This prevents
contamination of the cleaning agent.
put back on to the surfaces.
(7) Clean the recesses and the edges with the wash brush and the CLEANING
(10) Dry the surfaces with the clean lint-free cloths.
Subtask 57-53-11-370-050
B. Painting
primer coat is not damaged (Ref. TASK 51-75-12-300-003).
(3) If necessary, repair damage to the paint finish, when the primer coat
is damaged:
001)

EFF :

ALL 57-53-11

Page 705
May 01/04
R
CES
5. Close-up
________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-11-410-050
A. Close Access
items.
(2) Install the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-400-001).
**ON A/C 301-399,
Subtask 57-53-11-410-050-A
A. Close Access
items.
(2) Install the No.3 flap track fairing and the No.4 flap track fairing
(Ref. TASK 57-55-11-400-004).
**ON A/C ALL
Subtask 57-53-11-865-051
breaker(s):
6CV, 8CV.
Subtask 57-53-11-860-051
(1) Retract the flaps fully (Ref. TASK 27-50-00-866-009)

EFF :

ALL 57-53-11

Page 706
Feb 01/10

CES
Subtask 57-53-11-942-051

EFF :

ALL 57-53-11

Page 707
May 01/04

CES
OUTBOARD FLAP - STRUCTURE COMPLETE - REMOVAL/INSTALLATION
_________________________________________________________
TASK 57-53-21-000-001
Removal of the Flap Attachment Bearing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-53-21

Page 401
Feb 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-53-21-991-001 Fig. 401
**ON A/C 301-399,
57-53-21-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-21-941-050
on the slat/flap control lever.
slat/flap system.
Subtask 57-53-21-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

ALL 57-53-21

Page 402
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-53-21-010-050
C. Get Access
(1) Put the access platform in position below the applicable outboard
flap at zone 533 (633).
(2) Remove the applicable outboard flap (Ref. TASK 27-54-62-000-001).
**ON A/C 301-399,
Subtask 57-53-21-010-050-A
C. Get Access
(1) Put the access platform in position below the applicable outboard
flap at zone 533 (633).
(2) Remove the applicable outboard flap (Ref. TASK 27-54-62-000-002).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-53-21-991-001)
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-53-21-991-001-A)

EFF :

ALL 57-53-21

Page 403
Feb 01/10

CES
Figure 401/TASK 57-53-21-991-001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-21

Page 404
Feb 01/10
528-599,
CES
R Flap Attachment Bearing - Location and Detail
R Figure 401A/TASK 57-53-21-991-001-A

R

EFF :

301-399, 57-53-21

Page 405
May 01/04

CES
**ON A/C ALL

_______
EDGE:
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-21-020-050
(1) Release the lockwasher (2).
(2) Remove the locknut (1) with the related tool:
(a) For track 3 use SPANNER R/I BEARING (98D57004033000).
(b) For track 4 use SPANNER-R/I BEARING (98D57004034000).

____
this task.
(3) Discard the locknut (1).
(4) Remove and discard the lockwasher (2).
(5) Remove and discard the lockwire from the bolts (7).
(6) Remove the bolts (7) and the washers (6).
(7) Remove the spherical bush (5) and the tab washer (4).
(8) Remove the locking device (3).
(9) Remove and discard the spherical bearing (8).

EFF :

ALL 57-53-21

Page 406
Feb 01/10

CES
**ON A/C 301-399,
Subtask 57-53-21-020-050-A
(1) For track 3, do the steps that follow:
(a) Release the lockwasher (7).

(c) Remove and discard the lockwasher (7).
(d) Release the tab-washer (2) and remove the screw (1).
(e) Remove and discard the tab-washer (2).
(2) For track 4, do the steps that follow:
(a) Release the lockwasher (10).
R (b) Use the SPANNER-R/I BEARING (98D57004034000) to remove the


____
track 4.
(c) Remove and discard the lockwasher (10).
(d) Release the tab-washer (14) and remove the screw (13).
(e) Remove and discard the tab-washer (14).

EFF :

301-399, 57-53-21

Page 407
Feb 01/08

CES
**ON A/C ALL
TASK 57-53-21-400-001
Installation of the Flap Attachment Bearing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
Self Explanatory.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
(15.00 to 150.00 lbf.ft)

EFF :

ALL 57-53-21

Page 408
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 06-008 AI TNA 007-10006
LUBRICANT (Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)
Material No. 16-003 F ASNB70720
COATING (OBSOLETE USE 16-021) (Ref. 20-31-00)
EXTERNAL DECORATION PAINT (Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
1 locknut 57-53-21 02A-150

1 locknut 57-53-21 02B-150
2 lockwasher 57-53-21 02A-160
2 lockwasher 57-53-21 02B-160
2 tab-washer 57-53-23 15A-250
6 locknut 57-53-23 15A-280
7 lockwasher 57-53-23 15A-290
8 spherical bearing 57-53-21 02B-140
8 spherical bearing 57-53-21 02C-140
9 locknut 57-53-23 16 -180
10 lockwasher 57-53-23 16 -190

EFF :

ALL 57-53-21

Page 409
Feb 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
11 spherical bearing 57-53-23 16 -170

14 tab-washer 57-53-23 16 -150
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

27-54-62-400-002 Installation of the Outboard Double-Slotted Flap
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-53-21-991-001 Fig. 401
**ON A/C 301-399,
57-53-21-991-001-A Fig. 401A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-53-21-941-051
slat/flap control lever.
not to operate the slat/flap system.

EFF :

ALL 57-53-21

Page 410
Feb 01/10

CES
Subtask 57-53-21-865-051
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-21-860-050
(1) Make sure that the access platform is below the applicable outboard
(2) Make sure that the applicable outboard flap is removed (Ref. TASK 27-
54-62-000-001).
**ON A/C 301-399,
Subtask 57-53-21-860-050-A
(1) Make sure that the access platform is below the applicable outboard
(2) Make sure that the applicable outboard flap is removed (Ref. TASK 27-
54-62-000-002).
**ON A/C ALL
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 401/TASK 57-53-21-991-001)

EFF :

ALL 57-53-21

Page 411
Feb 01/10

CES
**ON A/C 301-399,
(Ref. Fig. 401A/TASK 57-53-21-991-001-A)
**ON A/C ALL

_______
EDGE:
Subtask 57-53-21-420-050
A. Preparation for Installation.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-53-21-420-051
(1) Apply SPECIAL MATERIALS (Material No. 05-002) to the mating surfaces
of the new spherical bearing (8) and the flap structure (9).
(2) Make sure that the SPECIAL MATERIALS (Material No. 05-002) does not
touch the internal surfaces of the spherical bearing (8).
(3) Install the spherical bearing (8) in the flap structure (9).
(4) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
locknut (1) and the mating surfaces of the locknut (1) and the new
lockwasher (2).

EFF :

ALL 57-53-21

Page 412
Feb 01/10

CES
(5) Loosely install the lockwasher (2) and the locknut (1).
(6) Put the locking device (3) in position on the spherical bearing (8).
(7) If necessary, adjust the position of the spherical bearing (8) so

that the locking device (3) engages correctly.
(8) Install the tab-washer (4), the spherical bush (5), the washer (6)
and the bolt (7).
(9) TORQUE the bolt (7) to between 1.2 and 1.4 m.daN (106.19 and 123.89
lbf.in).
(10) Safety the bolt (7) to the locking device (3) with MISCELLANEOUS
(Material No. 19-010)
(11) To torque the locknut (1) to between 8.0 and 10.0 m.daN (58.99 and
73.74 lbf.ft) use:
(a) For track 3 use SPANNER R/I BEARING (98D57004033000).
(b) For track 4 use SPANNER-R/I BEARING (98D57004034000).

____
this task.
(12) Safety the locknut (1) with the lockwasher (2).
(13) Do a no-load Breakaway Torque of the spherical bearing (8) to 0.75

m.daN (66.37 lbf.in) maximum.
(14) Apply a bead of SEALANTS (Material No. 09-016) to the interface of

the spherical bearing (8) , the locknut (1) and the structure (9).
(15) Apply red STRUCTURE PAINTS (Material No. 16-016), as shown, to the
Subtask 57-53-21-410-050
C. Close Access
items.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-53-21

Page 413
Feb 01/10
528-599,
CES
**ON A/C 301-399,
Subtask 57-53-21-420-051-A
(1) For Track 3, do the steps that follow:
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the external

surface of the new spherical bearing (4) and the flap structure
(5).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
new lockwasher (7).
(f) Put the locking device (3) in position on the spherical bearing
(g) Install the new tab-washer (2) on the screw (1).
(h) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the screw (1).
(i) Install the screw (1).
(j) TORQUE the screw (1) to between 1.6 and 1.8 m.daN (11.79 and
13.27 lbf.ft).
R (k) Use the SPANNER R/I BEARING (98D57004033000) to torque the

lbf.ft).
(l) Safety the locknut (6) with the lockwasher (7).
(m) Do a no-load Breakaway Torque of the spherical bearing (4) to


EFF :

301-399, 57-53-21

Page 414
Nov 01/07

CES
(n) Apply a bead of SEALANTS (Material No. 09-002) around the locknut
(6).
(o) Apply STRUCTURE PAINTS (Material No. 16-003) to the bead seal
around the locknut (6).

(2) For Track 4, do the steps that follow:
(a) Apply SPECIAL MATERIALS (Material No. 05-002) to the external

surface of the new spherical bearing (11) and the flap structure
(8).
(d) Apply LUBRICANTS (Material No. 06-008) to the thread of the new
new lockwasher (10).
(f) Put the locking device (12) in position on the spherical bearing
(g) Install the new tab-washer (14) on the screw (13).
(h) Apply SPECIAL MATERIALS (Material No. 05-002) to the threads of

the screw (13).
(i) Install the screw (13).
(j) TORQUE the screw (13) to between 1.6 and 1.8 m.daN (11.79 and
13.27 lbf.ft).
R (k) Use the SPANNER-R/I BEARING (98D57004034000) to torque the

lbf.ft).

____
track 4.
(l) Safety the locknut (9) with the lockwasher (10).
(m) Do a no-load Breakaway Torque of the spherical bearing (11) to


EFF :

301-399, 57-53-21

Page 415
Feb 01/08

CES
(n) Apply a bead of SEALANTS (Material No. 09-002) around the lock
nut (9).
(o) Apply STRUCTURE PAINTS (Material No. 16-003) to the bead seal
around the locknut (9).

Subtask 57-53-21-410-050-A
C. Close Access
items.
**ON A/C ALL
Subtask 57-53-21-865-052
breaker(s):
6CV, 8CV.
Subtask 57-53-21-710-050
E. Operational Test

001).
5. Close-up
________
Subtask 57-53-21-942-050

EFF :

ALL 57-53-21

Page 416
Nov 01/05
R
CES

EFF :

ALL 57-53-21

Page 417
May 01/04

CES
FAIRINGS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 002)
**ON A/C 301-399,
(Ref. Fig. 002A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Fairings are installed on the outer wing to seal:

- the flap track drive mechanisms
- the engine pylon and its systems.
**ON A/C 301-399,
Fairings are installed on the outer wing to seal:

- the flap track drive mechanisms
- the flap tab hinges
- the engine pylon and its systems.

EFF :

ALL 57-55-00

Page 1
Feb 01/10

CES
Fairings
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00

Page 2
Feb 01/10
528-599,
CES
R Flap Track Fairings - Tracks 2, 3 and 4
R Figure 001A

R

EFF :

301-399, 57-55-00

Page 3
May 01/04

CES
Fairings
Figure 002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00

Page 4
Feb 01/10
528-599,
CES
R Movable Fairings - Tracks 2, 3 and 4
R Figure 002A

EFF :

301-399, 57-55-00

Page 5
May 01/04

CES
**ON A/C ALL
2. _____________________
A. Forward Fixed Fairings
The forward fixed fairings are made of a thermo-plastic. A silicon rubber

seal is riveted to the top edge, and touches the outer wing bottom skin.
A steel slider-spigot near the forward end, attaches to the bottom skin.
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
B. Flap Track Fairings
The flap track fairings 2, 3 and 4 are attached to fittings (Ref.

57-26-00) on the bottom surface of the wing.
The flap track fairings are:

- the fixed fairing
- the movable fairing.
A steel swivel link near the forward end of the fixed fairing attaches
the fairing to the wing bottom skin.
(1) Fixed fairing
The fixed fairing is carbon fibre with a Nomex honeycomb core. A

silicon rubber seal, which is riveted to the top edge, touches the
outer wing bottom skin.
There are two aluminum alloy anti-peel strips at the aft end (one on
each side of the fairing), to prevent damage when the fairing is
installed on the aircraft. Polyester access covers are provided on
each side at the aft end for access to the fairing rear attachment
fittings.

EFF :

ALL 57-55-00

Page 6
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
(Ref. Fig. 002)
**ON A/C 301-399,
(Ref. Fig. 002A)
**ON A/C ALL
(2) Movable fairing
The movable fairing is made of carbon fibre with a honeycomb core.

Silicon rubber seals and seal mouldings, which are attached to the
top edge of the fairing, touch the wing bottom skin. There is a pivot
seal on the forward end which closes the joint between the fixed and
movable fairings. The fairing has two pivot mounting brackets which
hold bearings and are made of aluminum alloy. Clip-in covers of
polyester protect the pivot bolt-heads.
An aluminum alloy platform attaches the flap link connecting rod to

the rear of the fairing (Ref. 27-54-00).
Aft of the platform there is an aluminum alloy mounting bracket to
which a top cover, made of glass fiber with a honeycomb core, is
attached. A thermo-plastic tailcone is attached to the aft end of the
fairing. It has a static discharger and retainer (Ref. 23-60-00).
**ON A/C 301-399,
C. Flap Tab Hinge Fairings (Ref. 27-50-00)
(1) Inboard hinge (1A) fairing
The inboard hinge, nearest to the wing root, has three main parts:
- a hinged forward section which is connected to the shroud box
- a fixed centre section connected to the inboard flap
- a movable aft section connected to the flap tab and hinge.
(2) Outboard hinge fairings (Ref. 27-50-00)
The other hinge fairings (outboard of hinge 1A) have two main parts:
- a fixed forward section connected to the flap
- a movable aft section connected to the flap tab and hinge.

EFF :

ALL 57-55-00

Page 7
Feb 01/10

CES
There is one fairing of this type on the inboard flap. All the
fairings on the outboard flap are of the 2-section type.
**ON A/C ALL
D. Engine Pylon Aft Fairings
The engine pylon has two aft fairings:

- the aft fixed fairing which has one attachment point on the bottom
surface of the wing at the false rear spar (Ref. 54-54-00)
- the aft movable fairing which is linked to the inboard flap by a swivel
rod (Ref. 54-55-00).

EFF :

ALL 57-55-00

Page 8
May 01/05
R
CES
FAIRINGS - DEACTIVATION/REACTIVATION
____________________________________
TASK 57-55-00-040-001
Deactivation of the Flap-Track Fairing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Flap Track Fairing
To remove the fairing and/or connections from the flap-track beam after a
fairing has become damaged or missing.
NOTE : Only one fairing must be removed.

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific cable ties


EFF :

ALL 57-55-00

Page 401
Nov 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R 12-22-27-640-004 Lubricate all Carriage Rollers on all Flap Tracks

Transfer Unit (PTU)
29-23-00-860-002 Connection of the Isolation Coupling of the Power
Transfer Unit (PTU)
R 12-22-27-640-004 Lubricate all Carriage Rollers on all Flap Tracks
R (for corrective action)
57-55-00-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-55-00-941-055
flaps or slats.
Subtask 57-55-00-860-050
009).
(3) Put the adjustable access platform below the applicable flap track 2,
3 or 4, zone 531(631), 532 (632) or 533(633).

EFF :

ALL 57-55-00

Page 402
Nov 01/07

CES
Subtask 57-55-00-865-058
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-55-00-991-001)

_______
EDGE:
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-00-040-052
A. Deactivation of the Damaged Fairing
(1) Remove the applicable damaged fairing (Ref. TASK 57-55-11-000-001).
(2) Write in the aircraft log that the flap-track fairing has been
deactivated.
NOTE : It may be necessary to lubricate the deactivated flap-track

____
assembly (because of bad weather and the local conditions)
(Ref. TASK 12-22-27-640-004).

EFF :

ALL 57-55-00

Page 403
Feb 01/10

CES
Safety of the Flap Interconnect- Strut Electrical Harness
Figure 401/TASK 57-55-00-991-001

EFF :

ALL 57-55-00

Page 404
Feb 01/98

CES
R **ON A/C 301-399,
R Subtask 57-55-00-040-052-A
R A. Deactivation of the Damaged Fairing
R (1) Remove the applicable damaged fairing (Ref. TASK 57-55-11-000-004).
R (2) For the track 2 position only, attach the electrical harnesses to
R aircraft structure as follows:
R CAUTION : DO NOT TIGHTEN THE CABLE TIE THAT IS USED AS A GUIDE FOR
_______
R THE ELECTRICAL HARNESSES.
R IF THE TIE IS TOO TIGHT, THE HARNESSES CANNOT MOVE WHEN THE
R FLAPS ARE EXTENDED OR RETRACTED.
R (a) Examine the electrical harnesses (9) for correct condition.
R (b) Attach the electrical harnesses (9) together at distances of 150

R mm (6.0 in.) to 200 mm (8.0 in.) with the cable ties (3).
R (c) Connect the electrical harnesses (9) to the interface connectors

R (6) then:
R - put the electrical harnesses (9) in position along the flap
R drive-arm (7) and the fairing drive-lever (4)
R - put the interface connectors (6) in the aft recess of the flap
R drive-arm (7).
R (d) Install the cable ties (3) to loosely hold the interface
R connectors (6) and the electrical harnesses (9). Put the cable
R ties (3) at distances of between 25 mm (0.9842 in.) and 50 mm
R (1.9685 in.) at:
R - the fairing drive-lever (4)
R - the flap link-arm (8)
R - the flap drive-lever (7).
R (e) Attach the electrical harnesses (3) at point Y with the two
R cable ties (3).
R (f) Attach the electrical harnessses (9) to the flap drive lever (7)
R at point X with the two cable ties (3).
R (g) Make the loops, at point Z, of the electrical harnesses (9)
R that are to pass through point X. Make the loops in the correct
R shape to permit full flap travel in both the extension/retraction
R ranges.

R

EFF :

301-399, 57-55-00

Page 405
May 01/04

CES
(h) Fully tighten the cable ties (3) that were loosely fitted, but
not the cable tie guide at point X. Make sure that you do not
compress the electrical harnesses (9).
(i) Disconnect the PTU (Ref. TASK 29-23-00-860-001).
NOTE : The flaps will travel at half speed.

____
(j) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER.
(k) Do the operational test of flap system (Ref. TASK 27-54-00-710-

R 001). Install the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION
R (98D27803000000) on the flap/slat control lever at each flap
position.
(l) With the flaps at positions 1, 2, 3 and FULL, examine the

electrical harnesses (9) and the interface connectors (6). Make
sure that they are correctly attached and that they do not touch:
- the flap drive gearbox (1)
- the flap track beam (5)
- the flap track carriage (2)
- the adjacent structure.
R (m) Remove the LOCKING TOOL-FLAP SLAT LEVER,INT. POSITION from the
(n) Connect the PTU (Ref. TASK 29-23-00-860-002).
(o) Remove the ground support and maintenance equipment, the special
and standard tools and all other items.
(p) After each flight, the electrical harnesses (9) and the interface
connectors (6), must be examined to make sure that:
- there is no damage to the electrical harnesses (9) or the cable
ties (3)
- there is no chafing of the electrical harnesses (9)
- the interface connectors (6) are correctly attached and are not
damaged.
NOTE : It may be necessary to lubricate the deactivated

____
flap-track assembly (because of bad weather and the local
conditions) (Ref. TASK 12-22-27-640-004).
(q) Make a note in the aircraft log that the flap-track fairing has
been deactivated.

EFF :

301-399, 57-55-00

Page 406
Nov 01/07

CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-55-00-865-059

6CV, 8CV.
Subtask 57-55-00-942-050
items.

EFF :

ALL 57-55-00

Page 407
May 01/04

CES
TASK 57-55-00-440-001
Reactivation of the Flap-Track Fairing
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Flap Track Fairing
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 408
May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
R 4
57-55-00-991-001 Fig. 401
3. __________
Job Set-up
Subtask 57-55-00-941-051
flaps or slats.
Subtask 57-55-00-860-051
009).
3 or 4, zone 531(631), 532 (632) or 533(633).

EFF :

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May 01/04

CES
Subtask 57-55-00-865-060
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 401/TASK 57-55-00-991-001)

_______
EDGE:
Subtask 57-55-00-110-052
A. Preparation for Reactivation
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-00-440-051
B. Reactivation of the Flap-Track Fairing
(1) Install the applicable new flap-track fairing (Ref. TASK 57-55-11-
400-001).
(2) Make a note in the aircraft logbook that the fairing has been
reactivated.

EFF :

ALL 57-55-00

Page 410
Feb 01/10

CES
R **ON A/C 301-399,
R Subtask 57-55-00-440-051-A
R B. Reactivation of the Flap-Track Fairing
R (1) At the track 2 position only:
R (a) Remove and discard the cable ties (3).
R (b) Make sure that the electrical harnesses (9) are in the correct
R condition.
R (2) Install the applicable new flap-track fairing (Ref. TASK 57-55-11-
R 400-004).
R (3) Make a note in the aircraft logbook that the fairing has been
R reactivated.
R **ON A/C ALL
5. Close-up
________
Subtask 57-55-00-865-061

6CV, 8CV.
Subtask 57-55-00-942-051
items.

EFF :

ALL 57-55-00

Page 411
May 01/04

CES
TASK 57-55-00-040-002
Deactivation of the Movable-Fairing Top-Cover
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Flap Track Fairing Rear Top cover
NOTE : The related movable-fairing tail-cone must also be removed.

____
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-00-991-003 Fig. 402
3. __________
Job Set-up
(Ref. Fig. 402/TASK 57-55-00-991-003)
Subtask 57-55-00-941-052
flaps or slats.
Subtask 57-55-00-860-052
on the flap/slat control-lever.
(3) Put the access platform below the applicable movable-fairing at flap
track 2, 3 or 4, zone 531 (631), 532 (632) or 533 (633).
Subtask 57-55-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

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May 01/04
R
CES
Top-Cover and Tail-Cone Assembly
Figure 402/TASK 57-55-00-991-003

EFF :

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Page 414
May 01/04
R
CES
4. Procedure
_________
(Ref. Fig. 402/TASK 57-55-00-991-003)

_______
EDGE:
Subtask 57-55-00-040-051
A. Deactivation of the Movable-Fairing Top-Cover
(1) At the applicable movable-fairing, remove:

- the top-cover screws (2) and (3)
- the tail-cone screws (5) and the nuts (6).
(2) Remove the top-cover (1) and the related tail-cone (4).
(3) Put a notice in the cockpit to tell persons that the top-cover (1)
and the related tail-cone (4) are deactivated.
(4) Write down in the aircraft log that the top-cover (1) and the related
tail-cone (4) are deactivated.
5. Close-up
________
Subtask 57-55-00-865-055
breaker(s):
6CV, 8CV.
Subtask 57-55-00-942-052
from the flap/slat control-lever.
items.

EFF :

ALL 57-55-00

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May 01/04
R
CES

EFF :

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Page 416
May 01/04
R
CES
TASK 57-55-00-440-002
Reactivation of the Movable-Fairing Top-Cover
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

Flap Track Fairing Rear Top cover
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific non-metallic spatula

EFF :

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May 01/04
R
CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Material No. 09-004 D DA-2-657-4
SEALANT, AERODYNAMIC SMOOTHING-OBSOLETE USE 09016
(Ref. 20-31-00)
(Ref. 20-31-00)
R SINGLE PART CHROMATE D JOINTED COMPOUND
R (Ref. 20-31-00)
(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-00-991-003 Fig. 402

EFF :

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Aug 01/09

CES
3. __________
Job Set-up
(Ref. Fig. 402/TASK 57-55-00-991-003)
Subtask 57-55-00-941-053
flaps or slats.
Subtask 57-55-00-860-053
(3) Put the access platform below the applicable movable-fairing at flap
track 2, 3 or 4, zone 531 (631), 532 (632) or 533 (633).
Subtask 57-55-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 402/TASK 57-55-00-991-003)

_______
EDGE:

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Page 419
May 01/04
R
CES
Subtask 57-55-00-110-050
A. Preparation for Reactivation

_______
DO NOT SMOKE.
- the interface surface of the top-cover (1)
- the interface surface of the tail-cone (4)
- the interface surface of the movable-fairing (7)
- the screws (2),(3) and (5) and the nuts (6).
clean, dry and in the correct condition.
(4) Make sure that the surface finishes of the top-cover (1), the
tail-cone (4) and the movable-fairing (7) are to the correct
condition.
(5) Apply SEALANTS (Material No. 09-020) to the screws (2) and (3), but
not the threads.
(6) Apply SPECIAL MATERIALS (Material No. 05-013A) to the interfaces of

the top-cover (1).
(7) Apply a thin layer of SEALANTS (Material No. 09-018) to the

interfaces of:
- the top-cover (1)
- the movable-fairing (7)
- the tail-cone (4), the screws (5) and the nuts (6), but not to the
threads.

EFF :

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Page 420
May 01/04

CES
Subtask 57-55-00-440-050
B. Reactivation of the Movable-Fairing Top-Cover

_______
DO NOT SMOKE.
(1) Install the tail-cone (4) with the screws (5) and the nuts (6).
(2) Install the top-cover (1) with the screws (2) and (3).
(3) Remove the deactivation notice from the cockpit.
(4) Write down in the aircraft log that the top-cover and the tail-cone
are reactivated.
(5) Make sure that the dimensions at dim X are between 0.5 mm (0.02
in.) and 3.0 mm (0.12 in.).
AGENTS (Material No. 11-004) to clean the groove between the
movable-fairing (7) and the tail-cone (4).
(7) Apply a bead of SEALANTS (Material No. 09-004) or SEALANTS (Material

No. 09-016) into the groove between the tail-cone (4), the
movable-fairing (7) and the top-cover (1).
(8) Use CLEANING AGENTS (Material No. 11-004) and a non-metallic spatula
to make the bead smooth and level.
(9) Make sure that the bonding resistance (Ref. TASK 20-28-00-912-004) is
correct at:
- the static-discharger retainer (8) and an adjacent metal part of
the aircraft structure.
(10) When the new sealant bead is dry, paint it with the applicable color.
(11) Write in the aircraft logbook that the movable-fairing top-cover has
been reactivated.

EFF :

ALL 57-55-00

Page 421
May 01/04

CES
5. Close-up
________
Subtask 57-55-00-865-057
breaker(s):
6CV, 8CV.
Subtask 57-55-00-942-053
from the flap/slat control-lever.
items.

EFF :

ALL 57-55-00

Page 422
May 01/04

CES
TASK 57-55-00-040-004
Preparation of the Aircraft for Flight after Damage to Flap-Track Fairing Seals
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
R Refer to the CDL TASK: 27-14

R Flap Track Movable Fairing Seal
R Flap Track Fixed Fairing Seal
R (old CDL reference: 27-13)
R
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Page 423
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-55-00-991-007 Fig. 403
**ON A/C 301-399,
57-55-00-991-007-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-55-00-941-056
flaps or slats.

EFF :

ALL 57-55-00

Page 424
Feb 01/10

CES
Subtask 57-55-00-860-054
009).
Subtask 57-55-00-865-062
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-55-00-010-051
D. Get Access
3 or 4, zone 531(631), 532(632) or 533(633).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-55-00-991-007)
**ON A/C 301-399,
(Ref. Fig. 403A/TASK 57-55-00-991-007-A)

EFF :

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Page 425
Feb 01/10

CES
Flap-Track Fairing Seals on Flap-Tracks 2 thru 4 - Location and Detail
Figure 403/TASK 57-55-00-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-00

Page 426
Feb 01/10
528-599,
CES
R Flap-Track Fairing Seals on Flap-Tracks 2 thru 4 - Location and Detail
R Figure 403A/TASK 57-55-00-991-007-A

EFF :

301-399, 57-55-00

Page 427
Feb 01/05

CES
R **ON A/C ALL
R Subtask 57-55-00-040-053
R A. Preparation of the Aircraft for Flight After Damage to the Flap-Track

R Fairing Seals

_______
R EDGE:
R (1) To repair damage to the movable fairing seals:
R NOTE : Be careful not to damage the adjacent structure when you

____
R remove loose or damaged seal.
R (a) Cut and remove loose or damaged pieces of the seal.
R NOTE : No more than half the seal length on each fairing can be
____
R missing.
R (b) Make sure there is no loose seal on the aircraft.
R (c) Make a note in the aircraft log that the seal has been removed.
R (2) To repair damage to the fixed fairing seals:
R NOTE : Be careful not to damage the adjacent structure when you

____
R remove loose or damaged seal.
R (a) Cut and remove loose or damaged pieces of the seal.
R (b) Use a MISCELLANEOUS (Material No. 19-003), made moist with

R CLEANING AGENTS (Material No. 11-026) to clean the area around
R the removed seal.
R (c) Apply the BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) to
R the area where the damaged seal has been removed.
R (d) Apply the tape between the fairing and the bottom wing skin. Make
R sure that it gives the same seal effect as the initial seal.

EFF :

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Page 428
Feb 01/05

CES
R (e) Make the tape smooth from the center to the edges to remove air
R bubbles and push the edges down tightly.
R NOTE : When you cut the tape, make sure there are no cuts or
____
R overlaps in the direction of flight.
R (3) Make a note in the aircraft log that the seal has been repaired.
R 5. Close-up
________
R Subtask 57-55-00-410-050
R A. Close Access
R Subtask 57-55-00-865-063
R B. Make sure that this(these) circuit breaker(s) is(are) closed:

R 6CV, 8CV.
R Subtask 57-55-00-942-054
R items.

EFF :

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Page 429
Feb 01/05

CES
TASK 57-55-00-440-004
Restoration of the Aircraft for Flight after Damage to Flap-Track Fairing Seals
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

R Flap Track Movable Fairing Seal
R Flap Track Fixed Fairing Seal
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-55-00

Page 430
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
CMMV 575514 (for corrective action)
CMMV 575517 (for corrective action)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-55-00-991-007 Fig. 403
**ON A/C 301-399,
57-55-00-991-007-A Fig. 403A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-55-00-941-057
flaps or slats.

EFF :

ALL 57-55-00

Page 431
Feb 01/10

CES
Subtask 57-55-00-860-055
009).
Subtask 57-55-00-865-064
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-55-00-010-052
D. Get Access
3 or 4, zone 531(631), 532(632) or 533(633).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 403/TASK 57-55-00-991-007)
**ON A/C 301-399,
(Ref. Fig. 403A/TASK 57-55-00-991-007-A)

EFF :

ALL 57-55-00

Page 432
Feb 01/10

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-55-00-440-052
A. Restoration of the Aircraft for Flight after Damage to the Flap-Track

Fairing Seals

_______
EDGE:
(2) Remove and replace the damaged seal:

- for flap track 2, refer to the Component Maintenance Manual (Ref.
CMM 575512)
CMM 575513)
CMMV 575514).
(3) Install the applicable repaired fairing (Ref. TASK 57-55-11-400-001).
(4) Make a note in the aircraft log that the seals have been replaced.
**ON A/C 301-399,
Subtask 57-55-00-440-052-A
A. Restoration of the Aircraft for Flight after Damage to the Flap-Track

Fairing Seals

_______
EDGE:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-00

Page 433
Feb 01/10
511-526, 528-599,
CES
(2) Remove and replace the damaged seal:
R CMM 575515)
R CMM 575516)
R CMMV 575517).
(3) Install the applicable repaired fairing (Ref. TASK 57-55-11-400-004).
(4) Make a note in the aircraft log that the seals have been replaced.
**ON A/C ALL
5. Close-up
________
Subtask 57-55-00-410-051
A. Close Access
Subtask 57-55-00-865-065

6CV, 8CV.
Subtask 57-55-00-942-055
items.

EFF :

ALL 57-55-00

Page 434
Aug 01/08

CES
TASK 57-55-00-040-005
Preparation of the Aircraft for Flight with missing Flap Track Movable Fairing
Pivot Cover
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

R Flap Track Movable Fairing Pivot Covers
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-55-00

Page 435
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-00-991-008 Fig. 404
3. __________
Job Set-up
Subtask 57-55-00-941-058
the flaps or slats.
Subtask 57-55-00-860-056
009).

EFF :

ALL 57-55-00

Page 436
Feb 01/07

CES
R Subtask 57-55-00-865-066
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-55-00-010-053
R D. Get Access
R flap track:
R - for flap track 2, zone 531(631)
R - for flap track 4, zone 533(633).
R 4. Procedure
_________
R (Ref. Fig. 404/TASK 57-55-00-991-008)
R Subtask 57-55-00-040-054
R A. Preparation of the Aircraft for flight with missing Flap Track Movable
R Fairing Pivot Cover
R (1) Use a MISCELLANEOUS (Material No. 19-003) made moist with CLEANING
R AGENTS (Material No. 11-026) to clean the pivot cover area.
R (2) Apply BONDING AND ADHESIVE COMPOUNDS (Material No. 08-052) cut to the
R correct dimensions to the aperture of the missing pivot cover.
R (3) Make the tape smooth from the center to the edges to remove air
R bubbles and push the edges down tightly.
R 5. Close-up
________
R Subtask 57-55-00-410-052
R A. Close Access

EFF :

ALL 57-55-00

Page 437
May 01/06

CES
R Flap Track Movable Fairing Pivot Bolt Cover - Location and Detail
R Figure 404/TASK 57-55-00-991-008

EFF :

ALL 57-55-00

Page 438
May 01/06

CES
R Subtask 57-55-00-865-067

R 6CV, 8CV.
R Subtask 57-55-00-942-056
R control lever.
R items.
R (6) Make a record in the aircraft logbook that a temporary repair has
R been made.

EFF :

ALL 57-55-00

Page 439
May 01/06

CES
TASK 57-55-00-440-005
Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
_______
_______
GEAR.
_______
1. __________________
Reason for the Job

R Flap Track Movable Fairing Pivot Covers
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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Feb 01/10

CES
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R C. Expendable Parts
R -------------------------------------------------------------------------------
R FIG.ITEM |DESIGNATION |IPC-CSN
R -------------------------------------------------------------------------------
R 1 push fit cover 57-55-11 12 -010

R 1 push fit cover 57-55-11 12H-010
R 1 push fit cover 57-55-11 13 -010
R 1 push fit cover 57-55-11 14 -010
R 1 push fit cover 57-55-11 35D-010
R 1 push fit cover 57-55-11 35E-010
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-55-00-991-008 Fig. 404

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Page 441
May 01/06

CES
R 3. __________
Job Set-up
R Subtask 57-55-00-941-059
R (1) Put a WARNING NOTICE in the cockpit to tell persons not to operate
R the flaps or slats.
R Subtask 57-55-00-860-057
R (1) Make sure that the flaps are fully retracted (Ref. TASK 27-50-00-866-
R 009).
R Subtask 57-55-00-865-068
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-55-00-010-054
R D. Get Access
R flap track:
R - for flap track 4, zone 533(633).

EFF :

ALL 57-55-00

Page 442
May 01/06

CES
4. Procedure
_________
(Ref. Fig. 404/TASK 57-55-00-991-008)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-00-440-053
A. Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
(1) Remove the Self-Adhesive Aluminium Tape from the aperture of the
missing pivot cover.
AGENTS (Material No. 11-026) to clean the pivot cover area.
(3) Install the new pivot cover:

- for flap track 2 use push fit cover (1)
- for flap track 4 use push fit cover (1).
**ON A/C 301-399,
Subtask 57-55-00-440-053-A
A. Restoration of the Aircraft after Flight with missing Flap Track Movable
Fairing Pivot Cover
(1) Remove the Self-Adhesive Aluminium Tape from the aperture of the
missing pivot cover.
AGENTS (Material No. 11-026) to clean the pivot cover area.
(3) Install the new pivot cover:

- for flap track 4 use push fit cover (1).

EFF :

ALL 57-55-00

Page 443
Feb 01/10

CES
R **ON A/C ALL
R 5. Close-up
________
R Subtask 57-55-00-410-053
R A. Close Access
R Subtask 57-55-00-865-069

R 6CV, 8CV.
R Subtask 57-55-00-942-057
R control lever.
R items.
R (6) Remove the temporary repair record from the aircraft logbook.

EFF :

ALL 57-55-00

Page 444
May 01/06

CES
FAIRING - FLAPS - REMOVAL/INSTALLATION
______________________________________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
TASK 57-55-11-000-001
Removal of the Flap Track Fairings Nos. 2, 3 and 4
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-991-023 Fig. 401
57-55-11-991-001 Fig. 402
57-55-11-991-002 Fig. 403
57-55-11-991-003 Fig. 404
3. __________
Job Set-up
Subtask 57-55-11-941-051
flaps or slats.
Subtask 57-55-11-860-057
009).
fairing at flap track 2, 3 or 4, zone 531(631), 532(632) or 533(633).
Subtask 57-55-11-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________

57-55-11-991-002, 404/TASK 57-55-11-991-003)
Subtask 57-55-11-020-050
A. Removal of the Flap Track Fairing
_______
(1) Remove the applicable forward fixed fairing 531AB(631AB) or

532AB(632AB) or 533AB(633AB):
(b) Carefully move the forward fixed fairing forward, to disengage

the spigot (3) from its keyhole plate. Hold the forward fixed
fairing until the bonding strap (1) has been disconnected.
NOTE : The forward fixed fairing is connected, through the

____
bonding strap (1), to the support bracket of the aft fixed
fairing.
(c) For the track 2 and the track 3 positions, remove the nut (20),
the bolt (13) and disconnect the bonding straps (1) and (19).
(d) For the track 4 position, remove the bolt (22) and disconnect the
bonding straps (1) and (21).
(2) Remove the applicable aft fixed fairing 531BB(631BB), or 532BB(632BB)

or 533BB(633BB):
(a) Remove the applicable covers (4):
1
_ For the track 2 position, remove the screws (5) and the covers
(4) 531AR(631AR), 531AL(631AL).
2
(4) 532AR(632AR), 532AL(632AL).
3
(4) 533AR(632AR), 533AL(633AL).

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Flap Track Fairings - Location and Detail
Figure 401/TASK 57-55-11-991-023

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Fixed Fairings
Figure 402/TASK 57-55-11-991-001

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Movable Fairing (SHEET 1)
Figure 403/TASK 57-55-11-991-002

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Movable Fairing (SHEET 2)
Figure 404/TASK 57-55-11-991-003

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(b) For the track 2 and the track 3 positions:
1
_ Remove and discard the cotter pin (14).
2
_ Remove the nut (15) and the washer (16).
3
_ Hold the aft fixed fairing, then remove the bolts (6) and
(18). Remove the aft fixed fairing.
(c) For the track 4 position, remove the bolts (6) and move the aft
fixed fairing forward, to disengage the spigot (23), from the
keyhole plate.
(3) Remove the applicable movable fairing 531CB(631CB) or 532CB(632CB) or

533CB(633CB).
(a) Remove the screws (25) and the applicable top cover (24)
531AT(631AT) or 532AT(632AT) or 533AT(633AT).
(b) Remove the bolt (56), the washer (57) and disconnect the bonding
strap (55).
(c) Remove and discard the cotter pin (50). Remove the nut (49), the
washer (48) and the bush (47).
(d) Hold the movable fairing and remove the bolt (58).
(e) Carefully lower the movable fairing, to get access to the

flap-track-beam attachment (32).
(4) Disconnect the sidestay (30) from the flap-track-beam attachment

(32):
(a) Remove and discard the cotter pin (28). Hold the sidestay, then
remove the nut (27), the washer (26), the shims (29) and the bolt
(31).
(b) Measure and write down, the thickness of the shims (29).
(5) To disconnect the movable fairing from the forward-pivot, do these

steps:
(a) Remove the nuts (36) and (40) and the bolts (35) and (38).
(b) Disconnect the bonding straps (37), (39) and (41).

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(c) Carefully remove the push fit covers (45), then remove and
discard the lockwire from the bolts (44) and splined-fittings
(43).
(d) Hold the movable fairing, then remove the bolts (44). Pull and
remove the splined-fittings (43).
(e) Remove the movable fairing and the adjusters (42).

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TASK 57-55-11-400-001
Installation of the Flap Track Fairings Nos. 2, 3 and 4
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
14 cotter pin 57-55-05 01 -060

14 cotter pin 57-55-05 01H-060
28 cotter pin 57-55-05 02 -020
50 cotter pin 57-55-05 04 -020
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-200-001 Check of the Flap Track Fairing Lateral Movement
57-55-11-991-023 Fig. 401
57-55-11-991-001 Fig. 402
57-55-11-991-002 Fig. 403
57-55-11-991-003 Fig. 404
57-55-11-991-004 Fig. 405

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3. __________
Job Set-up
Subtask 57-55-11-941-056
Subtask 57-55-11-860-054
009).
flap/slat control-lever.
the applicable fairing at flap track 2, 3 or 4, zone 531(631),
532(632) or 533(633).
Subtask 57-55-11-865-053
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________

57-55-11-991-002, 404/TASK 57-55-11-991-003, 405/TASK 57-55-11-991-004)
Subtask 57-55-11-420-072
Subtask 57-55-11-420-050-A
B. Installation of the Flap Track Fairings

_______
DO NOT SMOKE.
(1) Install the applicable movable fairing as follows:
WARNING : SUPPORT THE UNIT/ASSEMBLY OR IT WILL FALL AND BECOME

_______
DAMAGED OR INJURE PERSONNEL. THE UNIT/ASSEMBLY IS HEAVY.
NOTE : The weight of the fairing is approximately 18 kg (39.6831 lb).

____
(a) Lubricate the splines of the adjusters (42) and the splined
fittings (43) with COMMON GREASE (Material No. 04-004).
(b) Install the adjusters (42) and make sure that they are adjusted
fully into their mountings.
(c) Align the movable fairing at the forward pivot, then install the
splined fittings (43).

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Flap Track Fairings Nos. 2, 3 and 4 - Installation Dimensions
Figure 405/TASK 57-55-11-991-004

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(2) For the track 2, the track 3 and the track 4 positions, align the
control rod (54) with the flap drive arm (46). Temporarily install
the bolt (58), the bush (47), the washer (48) and the nut (49).
(3) Temporarily install the forward and the aft fixed fairings as
follows:
(a) For the track 2 and the track 3 positions:
1
_ Install the aft fixed fairing with the bolts (6), the bolts
(18), the washers (16) and the nuts (15). Do not fully tighten
the nuts (15).
2
_ Locate the spigot (3) in the key-hole plate.
3
_ Install the forward fixed fairing with the bolts (2).
(b) For the track 4 position:
1
_ Connect the aft fixed fairing spigot (23) in the key-hole
plate and install the bolts (6).
2
_ Locate the spigot (3) in the key-hole plate.
3
_ Connect the forward fixed fairing with the bolts (2).
(4) Do a check of the fairing rigged position as follows:
(a) For the track 3 and the track 4 positions, measure the dimension
a, which must be between 5 mm (0.1968 in.) and 8 mm (0.3149
in.).
(b) For the track 2 position, measure the dimension a, which must
be between 4 mm (0.1574 in.) and 8 mm (0.3149 in.).
(c) Measure the dimension b, which must be between 7 mm (0.2755

in.) and 11 mm (0.4330 in.).
(5) For the track 2 and the track 3 positions, adjust the length of the
rod end (17). After adjustment, make sure that you can see the
threads of the rod end (17) in its support bracket inspection hole.
Safety with MISCELLANEOUS (Material No. 19-010).
(6) Adjust the splined fittings (43) as follows:
(a) Turn the splined fitting (43) counterclockwise until the

adjusters (42) touch the spherical bearings of the pivot.

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(b) Measure the dimension e at each side of the pivot. The
dimension must be between zero, +/- 1 mm (0.0393 in.). If
necessary, turn the splined fittings (43) clockwise or
counterclockwise, as applicable, until the dimension e is
correct.
(c) Measure the dimension g, which must be 2 mm (0.0787 in.)

minimum.
(d) Install the bolts (44) and safety with MISCELLANEOUS (Material
No. 19-010) to the splined fittings (43), then install the
push-fit covers (45).
(7) At the track 2 and the track 3 positions, remove the bolts (2), (6)
and (18), and remove the forward and aft fixed fairings.
(8) At the track 4 position, remove the bolts (2) and (6), and remove the
forward and aft fixed fairings.
(9) Install the bonding straps (37), (39) and (41) with the bolts (35)
and (38) and the nuts (36) and (40) (Ref. TASK 20-28-00-912-004).
(10) Install the top cover (24).
(a) Temporarily install the top cover (24), with some of the screws
(25).
(b) Measure the dimension c, which must be between 9 mm (0.3543

in.) and 13 mm (0.5118 in.).
(c) For the track 2 position, measure the dimension d, which must
(d) For the track 3 and the track 4 positions, measure the dimension
d, which must be between 11 mm (0.4330 in.) and 15 mm (0.5905
in.).
(e) For the track 2 position, measure the dimension f, which must
(f) For the track 3 and the track 4 positions, measure the dimension
f, which must be between 1 mm (0.0393 in.) and 3 mm (0.1181
in.).
(g) For the track 2, the track 3 and the track 4 positions, if the
dimensions c, d or f are out of limits, continue as
follows:

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1
_ Remove the screws (25), and the top cover (24).
2
_ Hold the movable fairing and remove the nut (49), the washer
(48), the bush (47) and the bolt (58).
3
_ Remove and discard the lockwire from the tabwasher (53) and
release the nut (52).
4
_ Adjust the rod end (51) as necessary and tighten the nut (52).
5
_ Align the control rod (54) with the flap drive arm (46) and
temporarily install the bolt (58), the bush (47), the washer
6
_ Temporarily install the top cover (24) with some of the screws
(25).
7
_ Measure the dimensions c, d and f again.
8
_ When the dimensions c, d and f are in limits, remove the
screws (25) and the top cover (24).
(11) Hold the movable fairing and remove the nut (49), the washer (48),
the bush (47) and the bolt (58).
(12) Lower the movable fairing sufficiently, to get access to the

flap-track-beam attachment (32).
(13) If you are to install a replacement fairing:
(a) Measure the inner dimension of the flap-track-beam attachment

(32), (dimension X).
(b) Measure the outer dimension of the side-load stay (30),

(dimension Y).
(c) Calculate the difference between the dimensions.
(d) Use the table that follows for the correct selection of shims.
NOTE : All the dimensions in the table are in millimeters.

____

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-------------------------------------------------------------------------------
| Column A | Column B | Column C |
-------------------------------------------------------------------------------
|If the difference| this is the total | Add these quantities of shim type |
|between Dim. X | thickness of the | together, to get the thickness |
|and Dim. Y is | shims necessary to | that is given in Column B. |
|as given below, | get the correct fit. | 0.3 thick | 0.4 thick | 0.5 thick |
-------------------------------------------------------------------------------
| To 0.6 | 0.5 | - | - | 1 |
-------------------------------------------------------------------------------
| 0.61 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 1 | - | 2 |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | - | 1 | 2 |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 2 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | 1 | 2 | 1 |
-------------------------------------------------------------------------------
(14) Install the side-load stay (30) as follows:
(a) Align the side-load stay (30) and the flap-track-beam rear
attachment (32).
(b) Install the bolt (31), the shims (29), the washer (26) and the
nut (27).
1
_ If you install the shims (29) that you removed, make sure that
they are in the same related positions.
2
_ If you install new shims (29), install them equally on each
side of the side-load stay (30).

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(c) TORQUE the nut (27) to between 1.7 and 1.8 m.daN (12.53 and 13.27
lbf.ft).
(d) Examine the related positions of the hole in the bolt (31) and
the slot in the nut (27).
(e) TORQUE the nut (27), until the next slot aligns with the hole, to
2.8 m.daN (20.64 lbf.ft) maximum.
(f) Safety the nut (27) with a new cotter pin (28).
(15) For the track 2, the track 3 and the track 4 positions:
(a) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

(Material No. 09-019) to the interfaces of the sliding bush (47)
and the bolt (58), but not to the threads.
(b) Align the control rod (54) with the flap drive arm (46) and
install the bolt (58), make sure that the chamfer on the bolt
head (58) aligns with the chamfer on the flap drive arm (46),
install the bush (47), the washer (48) and the nut (49).
(c) For the track 3 and the track 4 positions, torque the nut (49) to
1.0 m.daN (88.49 lbf.in).
(d) For the track 2 position, torque the nut (49) to between 1.4 and
1.5 m.daN (10.32 and 11.06 lbf.ft).
(e) Examine the related positions of the hole in the bolt (58) and
the slot in the nut (49).
(f) Torque the nut (49), until the next slot aligns with the hole to
2.0 m.daN (14.74 lbf.ft) maximum.
(g) Safety the nut (49) with a new cotter pin (50).
(h) Tighten the nut (52) against the tab washer (53) and lock with
(i) Install the bonding strap (55) with the bolt (56) and the washer
(57) (Ref. TASK 20-28-00-912-004).
(16) Install the applicable top cover (24) as follows:

(Material No. 09-019) to the interfaces of the top cover (24) and
the screws (25), but not to the threads.

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(b) Install the top cover (24) with the screws (25).
(c) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the top cover (24) and the movable fairing.
(d) Use CLEANING AGENTS (Material No. 11-026) and a plastic spatula,
to make the bead smooth and level with the fairings.
(17) Install the aft fixed fairing at the track 2 and the track 3
positions as follows:

(Material No. 09-019) to the interfaces of:
- the aft fixed fairing
- the mounting brackets on the flap-track-beam
- the covers (4)
- the screws (5)
- the bolts (6) and (18)
- the washer (16).
NOTE : Make sure that the threads of the bolts (6) and (18) and
____
the screws (5) stay clean.
(b) Install the aft fixed fairing with the bolts (6) and (18), the
washer (16) and the nut (15):
1
_ Safety the nut (15) with a new cotter pin (14).
2
66.37 lbf.in).
(18) Install the aft fixed fairing at the track 4 position as follows:

- the aft fixed fairing
- the mounting brackets on the flap-track-beam
- the covers (4)
- the screws (5)
- the bolts (6).
NOTE : Make sure that the threads of the bolts (6) and the screws
____
(5) stay clean.

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(b) Apply a layer of COMMON GREASE (Material No. 04-022) to the
interfaces of:
- the spigot (23)
- the key-hole plate.
(c) Engage the spigot (23) in its key-hole plate, then install the
aft fixed fairing with the bolts (6).
(d) TORQUE the bolts (6) to between 0.65 and 0.75 m.daN (57.52 and
66.37 lbf.in).
(e) Install the covers (4) and the screws (5).
(f) TORQUE the screws (5) to between 0.17 and 0.23 m.daN (15.04 and
20.35 lbf.in).
(g) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

- the forward fixed fairing
- the screws (2).
NOTE : Make sure that the threads of the screws (2) stay clean.
____
(19) Install the applicable bonding straps as follows:
(a) For the track 2 and the track 3 positions:
1
_ Hold the forward fixed fairing and install the bonding straps
(1) and (19) with the bolt (13) and the nut (20) (Ref. TASK
20-28-00-912-004).
(b) For the track 4 position:
1
_ Hold the forward fixed fairing and install the bonding straps
(1) and (21) with the bolt (22) (Ref. TASK 20-28-00-912-004).
(20) Install the applicable forward fixed fairing as follows:
(a) Apply a layer of COMMON GREASE (Material No. 04-022) to the

interfaces of:
- the spigot (3)
- the key-hole plate.
(b) Engage the spigot (3) into its key-hole plate and move the
forward fixed fairing to the rear, then install the bolts (2).

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(c) TORQUE the bolts (2) to between 0.4 and 0.45 m.daN (35.39 and
39.82 lbf.in).
(d) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the forward and aft fixed fairings.
(e) Use CLEANING AGENTS (Material No. 11-026) and a plastic spatula,
to make the bead smooth and level with the fairings.
Subtask 57-55-11-865-064
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-061
D. Aircraft Maintenance Configuration
control lever.
(2) Do a check of the flap track fairing lateral movement (Ref. TASK 57-
55-11-200-001).
Subtask 57-55-11-710-050
E. Test
(1) Do an Operational Test of the flap system (Ref. TASK 27-54-00-710-

001).
(2) Make sure that the movable-fairing operates correctly.
5. Close-up
________
Subtask 57-55-11-942-050
items.
control lever.

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R **ON A/C ALL
TASK 57-55-11-010-001
To Lower the Flap Track No. 2 Movable Fairing for Access
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-55-11-991-007 Fig. 406
**ON A/C 301-399,
57-55-11-991-007-A Fig. 406A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-55-11-941-061
flaps or slats.
Subtask 57-55-11-860-059
009).
on the flap control lever.
(3) Put the access platform below the applicable flap track 2, zone 531
(631).

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Subtask 57-55-11-865-068
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 406/TASK 57-55-11-991-007)
**ON A/C 301-399,
(Ref. Fig. 406A/TASK 57-55-11-991-007-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-11-010-052
A. Lowering of the Flap Track Fairing
(1) Remove the screws (2) and the top cover (1).
(2) Remove the bolt (9), the washer (10) and disconnect the end of the
bonding strap (8).
(4) Disconnect the flap track fairing:

_______
NOTE : The weight of the flap fairings is approximately 18kg (40lb).

____
(a) Hold the movable fairing and remove the nut (3), the washer (4),
the sliding bush (5) and the bolt (11).

EFF :

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Page 426
Feb 01/10

CES
Flap No. 2 Movable Fairing - Location and Detail
Figure 406/TASK 57-55-11-991-007

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11

Page 427
Feb 01/10
528-599,
CES
R Flap No. 2 Movable Fairing - Location and Detail
R Figure 406A/TASK 57-55-11-991-007-A

R

EFF :

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Page 428
May 01/04

CES
(5) Lower the flap track fairing:
CAUTION : MOVE THE MOVABLE FAIRING SLOWLY. DO NOT LET THE MOVABLE
_______
FAIRING TURN TOO FAR VERTICALLY BECAUSE THIS WILL CAUSE
DAMAGE.
(a) Carefully lower the movable fairing and make sure that the stops
in the side load-stay hinge are engaged.
**ON A/C 301-399,
Subtask 57-55-11-010-052-A
(1) Remove the screws (2) and the cover (1).
(2) Remove the nut (3), the bolt (6) and the washer (7). Disconnect the
end of the bonding strap (4).
(3) At the fairing drive link (5), disconnect the electrical harnesses
(15) from the interface connector (14).
(4) Remove and discard the lockwire and the cotter pin (10) from the
applicable nuts (12) and (11).
(5) Remove the nut (11) and the bolt (9).
(6) Lower the fairing:

_______
NOTE : The weight of the flap fairing assembly is approximately 18 kg

____
(40 lb).
(a) Hold the movable fairing and remove the nut (12), the washer (13)
and the bolt (8).
(b) Carefully lower the movable fairing and make sure that the stops
in the side load-stay hinge are engaged.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11

Page 429
Feb 01/10
511-526, 528-599,
CES
**ON A/C ALL
TASK 57-55-11-410-001
To Lift the Flap Track No. 2 Movable Fairing after Access
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)

EFF :

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Page 430
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 57-55-11 03J-140

6 cotter pin 57-55-11 03U-140
R 6 cotter pin 57-55-11 03V-140
10 cotter pin 57-55-11 03J-140
10 cotter pin 57-55-11 03U-140
R 10 cotter pin 57-55-11 03V-140
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4

EFF :

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Page 431
May 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-55-11-991-007 Fig. 406
**ON A/C 301-399,
57-55-11-991-007-A Fig. 406A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-55-11-941-062
tell persons not to operate the slats or flaps.
Subtask 57-55-11-860-064
009).
applicable flap track 2, zone 531 (631).

EFF :

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Feb 01/10

CES
Subtask 57-55-11-865-070
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 406/TASK 57-55-11-991-007)
**ON A/C 301-399,
(Ref. Fig. 406A/TASK 57-55-11-991-007-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-11-410-056
A. Preparation for Lifting

_______
DO NOT SMOKE.
(1) Move the movable fairing, to align the control rod (7) with the flap
drive lever.
(2) Temporarily install the control rod (7) with the bolt (11), the
sliding bush (5), the washer (4) and the nut (3).
(3) Temporarily install the top cover (1) with some of the screws (2).

EFF :

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CES
(4) Make sure that the movable fairing is correctly adjusted (Ref. TASK
57-55-11-400-001).
(5) Hold the movable fairing and remove the nut (3), the washer (4) the
sliding bush (5) and the bolt (11).
AGENTS (Material No. 11-004) to clean the interfaces of these items:
- the bolt (11) and the sliding bush (5)
- the flap drive control lever
- the control rod (7)
- the washer (4) and the nut (3)
Subtask 57-55-11-410-057
B. Lifting of the Movable Fairing

_______
DO NOT SMOKE.
(1) Lift the movable fairing, to align the link control rod (7) with the
flap drive lever.
(2) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

(Material No. 09-019) to:
- the interfaces of the sliding bush (5) and the bolt (11), but not
the threads.
(3) Install the bolt (11) the sliding bush (5), the washer (4) and the
nut (3).
(4) Torque the nut (3) to between 1.4 and 1.5 m.daN (10.32 and 11.06
lbf.ft).
(5) Examine the related positions of the hole in the bolt (11) and the
slot in the nut (3).
(6) Torque the nut (3) until the next slot aligns with the hole to 2.0
m.daN (14.74 lbf.ft) maximum.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11

Page 434
Feb 01/10
528-599,
CES
(8) Install the bonding strap (8) on the flap drive lever with the bolt
(9), and the washer (10) (Ref. TASK 20-28-00-912-004).
- the screws (2) and the interfaces of the cover (1).

(Material No. 09-019) and SPECIAL MATERIALS (Material No. 05-064) to:
- the interfaces of the cover (1).
screws (2).
(12) Install the cover (1) with the screws (2).
(13) Apply a bead of SEALANTS (Material No. 09-016) in the groove between
the cover (1) and the movable fairing.
**ON A/C 301-399,
Subtask 57-55-11-410-056-A
A. Preparation for Lifting

_______
DO NOT SMOKE.
(1) Move the movable fairing, to align the link (5) with the bracket.
(2) Temporarily install the bolt (8), the washer (13) and the nut (12).
(3) Make sure that the movable fairing is correctly adjusted (Ref. TASK
57-55-11-400-001).
(4) Hold the movable fairing and remove the nut (12), the washer (13) and
the bolt (8).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11

Page 435
Feb 01/10
511-526, 528-599,
CES
R AGENTS (Material No. 11-004) to clean the interfaces of these items:
R - the bolts (8) and (9)
R - the link (5) and the bracket
R - the washer (13) and the nuts (11) and (12).
R Subtask 57-55-11-410-057-A
R B. Lifting of the Movable Fairing

_______
R DO NOT SMOKE.
R (1) Lift the movable fairing, to align the link (5) with the bracket.
R (2) Install the bolt (8), the washer (13) and the nut (12).
R (3) Torque the nut (12) to between 3.1 and 3.6 m.daN (22.86 and 26.54
R lbf.ft).
R WARNING : WEAR GOGGLES WHEN YOU REMOVE OR INSTALL THE LOCKWIRE. CUT,
_______
R REMOVE AND DISCARD THE LOCKWIRE AS YOU DO THE TASK. LOOSE
R LOCKWIRE CAN CUT OR BLIND YOU.
R (4) Safety the nut (12) with MISCELLANEOUS (Material No. 19-010).
R (5) Install the bolt (9) and the nut (11).
R (6) Torque the nut (11) to between 1.7 and 1.8 m.daN (12.53 and 13.27
R lbf.ft).
R (8) Install the bonding strap (4) on the link (5) with the bolt (6), the
R washer (7) and the nut (3) (Ref. TASK 20-28-00-912-004).
R (9) Connect the electrical harnesses (15) to the interface connector (14)
R at the fairing drive link (5).

R

EFF :

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Page 436
May 01/08

CES
R - the screws (2) and the interface of the cover (1).
R (11) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

R (Material No. 09-019) and SPECIAL MATERIALS (Material No. 05-064) to:
R - the interfaces of the cover (1).
R screws (2).
R (13) Install the cover (1) with the screws (2).
R (14) Apply a bead of SEALANTS (Material No. 09-016) in the groove between
R the cover (1) and the movable fairing.
**ON A/C ALL
Subtask 57-55-11-865-071
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-063
(1) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the flap
control-lever.
Subtask 57-55-11-710-054
E. Test

001). Make sure that the movable fairing operates correctly.

EFF :

ALL 57-55-11

Page 437
May 01/08

CES
5. Close-up
________
Subtask 57-55-11-942-055
items.

EFF :

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Page 438
May 01/08
R
CES
TASK 57-55-11-010-002
To Lower the Flap Track No. 3 & No. 4 Movable Fairings for Access
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-991-005 Fig. 407

EFF :

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Page 439
May 01/08
R
CES
3. __________
Job Set-up
(Ref. Fig. 407/TASK 57-55-11-991-005)
Subtask 57-55-11-941-059
the flaps or slats.
Subtask 57-55-11-860-060
009).
on the slat/flap control-lever.
(3) Put an access platform below the applicable flap track 3 or 4, zone
532 (632) or 533 (633).
Subtask 57-55-11-865-069
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 57-55-11-010-050

(Ref. Fig. 407/TASK 57-55-11-991-005)
(2) Remove the bolt (9), the washer (10) and disconnect the end of the
bonding strap (8).

EFF :

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Page 440
May 01/08
R
CES
Flap-Track No. 3 & No. 4 Movable Fairing - Location and Detail
Figure 407/TASK 57-55-11-991-005

EFF :

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Page 441
May 01/08
R
CES
(4) Disconnect the flap track fairing:

_______

____
(a) Hold the movable fairing and remove the nut (3), the washer (4),
the sliding bush (5) and the bolt (11).
(5) Lower the flap track fairing:
_______
DAMAGE.
(a) Carefully lower the movable fairing until it is held by the

applicable ground support equipment.

EFF :

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Page 442
May 01/08
R
CES
TASK 57-55-11-410-002
To Lift the Flap Track No. 3 & No. 4 Movable Fairings after Access
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

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Page 443
Nov 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
6 cotter pin 57-55-05 04 -020

6 cotter pin 57-55-05 06 -020
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

4
4
57-55-11-991-005 Fig. 407
3. __________
Job Set-up
(Ref. Fig. 407/TASK 57-55-11-991-005)
Subtask 57-55-11-941-063

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Page 444
Nov 01/08
R
CES
Subtask 57-55-11-860-066
009).
installed on the slat/flap control-lever.
applicable flap track 3 or 4, zone 532 (632) or 533 (633).
Subtask 57-55-11-865-072
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 407/TASK 57-55-11-991-005)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-55-11-410-054
A. Lifting the Movable Fairing

_______
DO NOT SMOKE.

EFF :

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Page 445
Feb 01/10

CES
(2) Lift the flap fairing:

_______

____
(a) Move the movable fairing to align the control rod (7) with the
flap drive lever.
(b) Temporarily install the control rod (7) with the bolt (11), the
(4) Make sure that:

- the flap track No. 3 movable fairing is correctly adjusted
(Ref. TASK 57-55-11-400-001)
(Ref. TASK 57-55-11-400-001).
(6) Hold the movable fairing and remove the nut (3), the washer (4), the
- the flap drive lever and the control rod (7).

(Material No. 09-019) to the interfaces of the sliding bush (5) and
the bolt (11), but not to the threads.
(9) Align the control rod (7) with the flap drive lever and install the
bolt (11), the sliding bush (5), the washer (4) and the nut (3).
lbf.in).
(11) Safety the nut (3):

- for the flap track No. 3 movable-fairing, with a new cotter pin (6)
- for the flap track No. 4 movable-fairing, with a new cotter pin
(6).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11

Page 446
Feb 01/10
528-599,
CES
AGENTS (Material No. 11-004) to clean the interfaces of the cover (1)
and the screws (2).
(13) Install the end of the bonding strap (8) with the washer (10) and the
bolt (9) (Ref. TASK 20-28-00-912-004).

(Material No. 09-019) and SPECIAL MATERIALS (Material No. 05-064) to
the interfaces of the cover (1).
screws (2).
(16) Install the top cover (1) with the screws (2).
(17) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the cover (1) and the movable fairing.
**ON A/C 301-399,
Subtask 57-55-11-410-054-A
A. Lifting the Movable Fairing

_______
DO NOT SMOKE.
(2) Lift the flap fairing:

_______

____

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-55-11

Page 447
Feb 01/10
511-526, 528-599,
CES
(a) Move the movable fairing to align the control rod (7) with the
flap drive lever.
(b) Temporarily install the control rod (7) with the bolt (11), the
(4) Make sure that:

(Ref. TASK 57-55-11-400-004)
(Ref. TASK 57-55-11-400-004).
(6) Hold the movable fairing and remove the nut (3), the washer (4), the
- the flap drive lever and the control rod (7).

(Material No. 09-019) to the interfaces of the sliding bush (5) and
the bolt (11), but not to the threads.
(9) Align the control rod (7) with the flap drive lever and install the
bolt (11), the sliding bush (5), the washer (4) and the nut (3).
lbf.in).
(11) Safety the nut (3):

- for the flap track No. 3 movable-fairing, with a new cotter pin (6)
- for the flap track No. 4 movable-fairing, with a new cotter pin
(6).
AGENTS (Material No. 11-004) to clean the interfaces of the cover (1)
and the screws (2).
(13) Install the end of the bonding strap (8) with the washer (10) and the
bolt (9) (Ref. TASK 20-28-00-912-004).

EFF :

301-399, 57-55-11

Page 448
Nov 01/08
R
CES
(Material No. 09-019) and SPECIAL MATERIALS (Material No. 05-064) to
the interfaces of the cover (1).
screws (2).
(16) Install the top cover (1) with the screws (2).
(17) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the cover (1) and the movable fairing.
**ON A/C ALL
Subtask 57-55-11-865-073
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-065
items.
(3) Remove the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER from the slat/flap
control-lever.
Subtask 57-55-11-710-053
D. Test

001). Make sure that the movable fairings operate correctly.
5. Close-up
________
Subtask 57-55-11-942-054

EFF :

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Nov 01/08
R
CES
INTENTIONALLY BLANK

R

57-55-11

Page 450
Nov 01/08

CES
**ON A/C 301-399,
TASK 57-55-11-000-004
Removal of the Flap Track Fairings Nos. 2, 3 and 4
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-991-009 Fig. 408
57-55-11-991-010 Fig. 409
57-55-11-991-011 Fig. 410
57-55-11-991-013 Fig. 411

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Page 451
May 01/08
R
CES
3. __________
Job Set-up
Subtask 57-55-11-941-064
flaps or slats.
Subtask 57-55-11-860-058
(1) Make sure that the flaps are in the fully retracted position
(Ref. TASK 27-50-00-866-009).
(3) Put the adjustable access platform below the applicable fairing at
flap track 2, 3 or 4, zone 531 (631), 532 (632), 533 (633).
Subtask 57-55-11-865-059
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

301-399, 57-55-11

Page 452
May 01/08
R
CES
4. Procedure
_________

57-55-11-991-011, 411/TASK 57-55-11-991-013)
Subtask 57-55-11-020-071
A. Removal of the Flap Track Fairing
(1) Remove the applicable fixed fairing (1) 531EB (631EB) or 532EB
(632EB) or 533EB (633EB):
(a) Remove the applicable covers (3):
1
_ For the track 2, remove the screws (4) and the covers (3)
531AR (631AR), 531AL (631AL).
2
532AR (632AR), 532AL (632AL).
3
533AR (633AR), 533AL (633AL).
(b) Remove the applicable lower cover (13):
1
_ For the track 2, remove the screws (14) and the lower cover
(13) 531FB (631FB).
2
(13) 532FB (632FB).
3
(13) 533FB (633FB).
(c) Hold the fixed fairing (1) and remove the bolts (2), (8) and
(12).
(d) Remove the nut (15), the bolt (16) and disconnect the bonding
(e) Remove the nut (5), the bolt (9), the bonding strap (6) and the
bonding disc (7).
(f) Remove the fixed fairing (1).

EFF :

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Page 453
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R
CES
Flap Track Fairings - Location and Details (SHEET 1)
Figure 408/TASK 57-55-11-991-009

EFF :

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Page 454
May 01/08
R
CES
Fixed Fairing (SHEET 2)
Figure 409/TASK 57-55-11-991-010

EFF :

301-399, 57-55-11

Page 455
May 01/08
R
CES
Bonding Straps - Location and Detail
Figure 410/TASK 57-55-11-991-011

EFF :

301-399, 57-55-11

Page 456
May 01/08
R
CES
Movable Fairings - FWD Attachments
Figure 411/TASK 57-55-11-991-013

EFF :

301-399, 57-55-11

Page 457
May 01/08
R
CES
(2) Remove the applicable movable fairing 531CB (631CB) or 532CB (632CB)
or 533CB (633CB):
(a) Remove the applicable top cover (10):
1
_ For the track 2, remove the screws (11) and the top cover (10)
531AT (631AT).
2
532AT (632AT).
3
533AT (633AT).
(b) Remove the nut (25) and the bolt (23) and disconnect the bonding
strap (24) from the rod assembly.
(c) Remove and discard the cotter pin (44).
(3) Disconnect the movable fairing:

_______

____
(a) Hold the movable fairing and remove the nut (43), the bush (42)
and the bolt (41).
(4) Lower the movable fairing:
_______
DAMAGE.
(a) Carefully lower the applicable movable fairing until you can get
access to the flap track beam attachment.
(b) Remove and discard the cotter pin (50).
(c) Hold the movable fairing and remove the nut (49), the washer
(48), the shims (51) and the bolt (47).
(d) At the forward pivot, remove the nuts (27) and (29), the bolts
(28) and (32) and disconnect the bonding straps (26), (30) and
(31).

EFF :

301-399, 57-55-11

Page 458
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R
CES
(e) Remove the push-fit covers (55).
(f) Remove and discard the lockwire from the bolts (54).
(g) Support the movable fairing, and remove the bolts (54) and the
(h) Remove the movable fairing.
(5) Remove the adjusters (52).

EFF :

301-399, 57-55-11

Page 459
May 01/08
R
CES
TASK 57-55-11-400-004
Installation of the Flap Track Fairings Nos. 2, 3 and 4
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
No specific AR SPATULA - PLASTIC

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
R (5.00 to 75.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)

EFF :

301-399, 57-55-11

Page 460
Nov 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
19 packer(s) 57-55-05 20D-065
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-991-010 Fig. 409
57-55-11-991-011 Fig. 410
57-55-11-991-013 Fig. 411
57-55-11-991-012 Fig. 412

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Page 461
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CES
3. __________
Job Set-up
Subtask 57-55-11-941-065
tell persons not to operate:
- the flaps
- the slats.
Subtask 57-55-11-860-055
(1) Make sure that the flaps are in the fully retracted position
(Ref. TASK 27-50-00-866-009).
installed on the flap/slat control-lever.
(3) Make sure that the top cover (10) and the push-fit covers (55) have
been removed from the movable fairing (Ref. TASK 57-55-11-000-004).
Subtask 57-55-11-865-060
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

EFF :

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Page 462
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R
CES
4. Procedure
_________

57-55-11-991-013, 412/TASK 57-55-11-991-012)
Subtask 57-55-11-420-077

_______
DO NOT SMOKE.
the adjacent area.
Subtask 57-55-11-420-069
B. Installation of the Flap Track Fairing

_______
DO NOT SMOKE.
(1) Lubricate the splines in the adjusters (52) and the splined fittings
(53) with COMMON GREASE (Material No. 04-004).
(2) Install the adjusters (52) and make sure that they are adjusted fully
into their mountings.

EFF :

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Page 463
May 01/08
R
CES
Fairing Installation - Dimensions
Figure 412/TASK 57-55-11-991-012

EFF :

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Page 464
May 01/08
R
CES
(3) Align the movable fairing at the forward pivot, then install the
(4) Lift the movable fairing:

_______
NOTE : The weight of the fairing is approximately 18Kg (40lb).

____
(a) Align the control rod (45), with the flap lever and temporarily
install the bolt (41), the bush (42) and the nut (43).
(5) Install the bonding disc (7) and the bonding strap (6) with the bolt
(9) and the nut (5) onto the fixed fairing (1).
(6) Torque the nut (5) to between 3.5 and 4.5 m.daN (25.81 and 33.18
lbf.ft).
(7) Temporarily install the fixed fairing (1) with the bolts (2), (8) and
(12).
(8) Measure the dimension A, this must be between 7.5 mm (0.30 in.) and
9.5 mm (0.37 in.).
(9) If the dimension A is not correct, remove the bolts (2), (8) and (12)
and the fixed fairing (1), and continue as follows:
(a) Calculate the quantity of packer(s) (19) to get the dimension A

in limits.
(b) Install the packer(s) (19) on the nut plate assembly.
(c) Install the fixed fairing (1) with the bolts (2), (8) and (12).
(d) Measure the dimension A again.
(10) Align the movable fairing with the fixed fairing (1).
(11) Measure the dimension E, at both sides of the pivot. The dimension
must be between zero, +/- 1 mm (0.04 in.).
(12) If necessary, turn the splined fittings (53) clockwise or

counterclockwise, until the dimension E is correct.
(13) Measure the dimension F, which must be between 2 mm (0.078 in.) and
6 mm (0.24 in.).

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(14) Install the bonding straps (26) and (31) with the bolts (28) and
(32), and the nuts (27) and (29).
(15) Install the bolts (54) and safety with MISCELLANEOUS (Material No.
19-010) to the splined-fittings (53), then install the push-fit
covers (55).
(16) Remove the bolts (2), (8) and (12), then remove the fixed fairing (1)
and (if installed) the packer(s) (19).
(17) Hold the fixed fairing and install the bonding strap (17), with the
bolt (16) and the nut (15) (Ref. TASK 20-28-00-912-004).

- the packer(s) (19)
- the bolts (2), (8) and (12)
- the covers (3) and the lower cover (13)
- the screws (4) and (14).
NOTE : Make sure that the threads of the bolts (2), (8) and (12), and
____
the screws (4) and (14) stay clean.
(19) If necessary, install the packer(s) (19) on the fixed fairing (1).
(20) Install the fixed fairing with the bolts (2), (8) and (12).
(21) TORQUE the bolts (2), (8) and (12) to between 0.65 and 0.75 m.daN
(57.52 and 66.37 lbf.in).
(22) Install the covers (3) with the screws (4).
lbf.in).
(24) Install the lower cover (13) with the screws (14).
(25) TORQUE the screws (14) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).

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Subtask 57-55-11-420-073
C. Installation of the Side Load Stay

_______
DO NOT SMOKE.
(1) Temporarily install the bolt (47), the washer (48) and the nut (49).
(2) Measure and write down the dimension X and the dimension Y.
(3) Subtract dimension X from dimension Y to calculate the

difference. Use the table that follows to calculate the shim
thickness (51).

____

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For Flap Track 2
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| 0.0 to 0.6 | 0.5 | - | - | 1 |
-------------------------------------------------------------------------------
| 0.61 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 1 | - | 2 |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | - | 1 | 2 |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 2 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | 1 | 2 | 1 |
-------------------------------------------------------------------------------

____

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For Flap Tracks 3 and 4
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
| 0.0 to 0.7 | 0.6 | 2 | - | - |
-------------------------------------------------------------------------------
| 0.71 to 0.8 | 0.7 | 1 | 1 | - |
-------------------------------------------------------------------------------
| 0.81 to 0.9 | 0.8 | - | 2 | - |
-------------------------------------------------------------------------------
| 0.91 to 1.0 | 0.9 | - | 1 | 1 |
-------------------------------------------------------------------------------
| 1.01 to 1.1 | 1.0 | - | - | 2 |
-------------------------------------------------------------------------------
| 1.11 to 1.2 | 1.1 | 2 | - | 1 |
-------------------------------------------------------------------------------
| 1.21 to 1.3 | 1.2 | 1 | 1 | 1 |
-------------------------------------------------------------------------------
| 1.31 to 1.4 | 1.3 | 3 | 1 | - |
-------------------------------------------------------------------------------
| 1.41 to 1.5 | 1.4 | 2 | 2 | - |
-------------------------------------------------------------------------------
| 1.51 to 1.6 | 1.5 | 1 | 3 | - |
-------------------------------------------------------------------------------
| 1.61 to 1.7 | 1.6 | - | 4 | - |
-------------------------------------------------------------------------------
(4) Remove the nut (49) and the washer (48). Remove the bolt (47)
sufficiently so that you can install the correct quantity of shims
(51).
(5) Install the shims (51) then fully install the bolt (47), the washer
lbf.ft).
(7) Examine the related positions of the hole in the bolt (47) and the
slot in the nut (49).
(8) TORQUE the nut (49), until the next slot aligns with the hole, to 2.8
m.daN (20.64 lbf.ft) maximum.

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(10) Move the fairing (up and down) to make sure that the sidestay (46) is
free to turn.

- the interfaces of the bush (42)
- the bolt (41).
NOTE : Make sure that no sealant is applied to the threads of the

____
bolt (41).
(12) Align the control rod (45) with the flap drive arm and install the
bolt (41), the bush (42) and the nut (43).
(14) Measure the dimension B, this must be 11 mm (0.4330 in.).
(16) Measure the dimension G, this must between 3 mm (0.12 in.) and 1 mm
(0.04 in.).
(17) If you installed a new movable fairing and the dimension(s) G is
not correct, do the steps that follow:
(a) Remove the screws (11) and the top cover (10).
(b) Remove the nut (22) the bolt (21) and disconnect the lower
bonding strip (20) from the rod P-clip.
(c) If necessary, remove and discard the lockwire from the locknuts
on the rod (45).
(d) Loosen the locknuts sufficiently to let you turn the rod body.
(e) Turn the rod body clockwise or counterclockwise to adjust the rod
length.
(f) Temporarily install the top cover (10) with some of the screws
(11).
(g) Measure the dimension G again.
(h) Remove the screws (11) and the top cover (10).

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(i) Safety the locknuts on the rod assembly to the tabwashers with
(j) Install the bonding strip (24) on the P-clip with the bolt (23)
(k) Install the bonding strip (20) on the P-clip with the bolt (21)
(l) Apply a thin layer of SEALANTS (Material No. 09-018) or SEALANTS

(Material No. 09-019) to the movable fairing interface with the
top cover (10).
(m) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-064) to

the top cover interface with the movable fairing.
(n) Apply a thin layer of SPECIAL MATERIALS (Material No. 05-002) to

the screws (11).
(o) Install the top cover (10) with the screws (11).
(p) Apply a bead of SEALANTS (Material No. 09-016) into the groove
between the top cover (10) and the movable fairing.
(q) Use CLEANING AGENTS (Material No. 11-004) and a SPATULA -

PLASTIC, to make the bead smooth and level with the fairings.
Subtask 57-55-11-865-061
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-062
control-lever.
Subtask 57-55-11-710-055
F. Test

001). Make sure that the movable fairing operates correctly.

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5. Close-up
________
Subtask 57-55-11-942-057
items.

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TASK 57-55-11-000-005
Removal of the Inboard and Outboard Flap Tab Hinge-Fairings
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-55-11-991-014-A Fig. 413
57-55-11-991-018 Fig. 414
57-55-11-991-017 Fig. 415

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3. __________
Job Set-up
Subtask 57-55-11-941-066
(1) Put a warning notice on panel 114VU to tell persons not to operate
the flaps or slats.
Subtask 57-55-11-860-052
(1) Put the flaps in the fully retracted position (Ref. TASK 27-50-00-
866-009).
Subtask 57-55-11-865-062
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-55-11-010-057
D. Get Access
(1) Put the access platform in position below the applicable flap tab
hinge-fairing at flap tracks 2, 3 or 4, zones 531 (631), 532 (632) or
533 (633).

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4. Procedure
_________
Subtask 57-55-11-020-072-A
A. Removal of the Inboard and the Outboard Flap Tab Hinge-Fairings
(1) Remove the inboard flap tab hinge-fairing at the hinge 1A position as
follows:
(Ref. Fig. 413/TASK 57-55-11-991-014-A)
R (a) Hold the front fairing (8) and remove the screws (9).
(b) Lower and hold the front fairing (8) until the front fairing
bonding strap (5) has been disconnected.
(c) Remove the nut (6), the washer (7), the bolt (3), the washers (4)
and disconnect the bonding strap (5).
(d) Remove the front fairing (8).
(e) Hold the rear fairing (1) and remove the screws (2).
(f) Lower and hold the rear fairing (1) until the rear fairing
bonding strap (5) has been disconnected.
(g) Remove the nut (6), the washer (7), the bolt (3), the washers (4)
and disconnect the bonding strap (5).
(h) Remove the rear fairing (1).
(2) Remove the inboard flap tab hinge-fairing at the hinge 1B position as
follows:
(Ref. Fig. 414/TASK 57-55-11-991-018)
(a) Remove the caps (26) and (30) from the front fairing (29).
(b) Remove the bolts (27) and (31) and the washers (28) and (32).
(c) Carefully push the front fairing (29) forward until it disengages
from the bolts (36).
(d) Lower and hold the front fairing (29) until the front fairing
bonding strap (39) is disconnected.
(e) Remove the nut (37), the washer (38), the bolt (41), the washers
(40) and disconnect the bonding strap (39).

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Hinge 1A Fairings - Location and Detail
Figure 413/TASK 57-55-11-991-014-A

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Hinge 1B Fairings - Location and Detail
Figure 414/TASK 57-55-11-991-018

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(f) Remove the front fairing (29).
(g) Remove the caps (23) and (33) from the rear fairing (22).
(h) Remove the bolts (24) and (34) and the washers (25) and (35).
(i) Loosen the screws (21).
(j) Carefully push the rear fairing (22) rearward until it disengages
from the screws (21).
(k) Lower and hold the rear fairing (22) until the rear fairing
bonding strap (39) is disconnected.
(l) Remove the nut (37), the washer (38), the bolt (41), the washers
(40) and disconnect the bonding strap (39).
(m) Remove the rear fairing (22).
(3) Remove the outboard flap tab hinge-fairings at the hinge 3A, 3B and
3C positions as follows:
(Ref. Fig. 415/TASK 57-55-11-991-017)
(a) Hold the front fairing (61) and remove the screws (55).
(b) Remove the front fairing (61).
(c) Hold the rear fairing (53) and remove the screws (52) and (54).
R
R (d) Remove the rear fairing (53).

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R Hinge 3A, 3B and 3C Fairings - Location and Detail
Figure 415/TASK 57-55-11-991-017

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TASK 57-55-11-400-005
Installation of the Inboard and Outboard Flap Tab Hinge-Fairings
_______
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
(2.00 to 26.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
R SINGLE PART CHROMATE D JOINTED COMPOUND
R (Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Hinge-Fairings
57-55-11-991-014-A Fig. 413
57-55-11-991-018 Fig. 414
57-55-11-991-017 Fig. 415
3. __________
Job Set-up
Subtask 57-55-11-941-068
Subtask 57-55-11-860-053
009)
installed on the slat/flap control-lever.
(3) Make sure that the applicable flap tabs are removed (Ref. TASK 57-55-
11-000-005).
applicable flap track 2, 3 or 4, zone 531 (631), 532 (632) or 533
(633).

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Subtask 57-55-11-865-063
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
Subtask 57-55-11-420-074
Subtask 57-55-11-420-071-A
B. Installation of the Inboard and the Outboard Flap Tab Hinge-Fairings
R (1) Install the inboard flap tab hinge-fairings at the hinge 1A position
R as follows:
(Ref. Fig. 413/TASK 57-55-11-991-014-A)
(a) Hold the front fairing (8) and connect the bonding strap (5) with
(Ref. TASK 20-28-00-912-004):
- the bolt (3)
- the nut (6).
(b) TORQUE the nut (6) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
(c) Apply SEALANTS (Material No. 09-020) to the threads of the screws
(9).
(d) Install the front fairing (8) with the screws (9).

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CES
(e) TORQUE the screws (9) to between 0.7 and 0.8 m.daN (61.94 and
70.79 lbf.in).
(f) Hold the rear fairing (1) and connect the bonding strap (5) with
(Ref. TASK 20-28-00-912-004):
- the bolt (3)
- the nut (6).
(g) TORQUE the nut (6) to between 0.7 and 0.8 m.daN (61.94 and 70.79
lbf.in).
(h) Apply SEALANTS (Material No. 09-020) to the threads of the screws
(2).
(i) Put the rear fairing (1) in position and loosely install the
screws (2).
(j) Adjust the rear fairing (1) until the dimension X is 5 +3 -1 mm

(0.2 +0.12 -0.04 in).
(k) Tighten the screws (2) and TORQUE to between 0.7 and 0.8 m.daN
(61.94 and 70.79 lbf.in).
(l) Apply a bead of SEALANTS (Material No. 09-016) between the tab
trailing edge and the rear fairing (1).
(2) Install the inboard flap tab-fairings at the hinge 1B position as

follows:
(Ref. Fig. 414/TASK 57-55-11-991-018)
(a) Hold the front fairing (29) and connect the bonding strap (39)
with (Ref. TASK 20-28-00-912-004):
- the bolt (41)
- the nut (37).
(b) TORQUE the nut (37) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
(c) Engage the front fairing (29) on the bolts (36) and carefully
push the front fairing (29) into position.
(d) Install the washers (28) and (32) and the bolts (27) and (31).
(e) TORQUE the bolts (27) and (31) to between 1.4 and 1.6 m.daN
(10.32 and 11.79 lbf.ft).

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(f) Install the caps (26) and (30).
(g) Hold the rear fairing (22) and connect the bonding strap (39)
with (Ref. TASK 20-28-00-912-004):
- the bolt (41)
- the nut (37).
(h) TORQUE the nut (37) to between 0.35 and 0.45 m.daN (30.97 and
39.82 lbf.in).
(i) Engage the rear fairing (22) on the screws (21) and carefully
push the rear fairing (22) into position.
(j) Adjust the rear fairing (22) until the dimension Y is 5 +3 -1 mm

(0.2 +0.12 -0.04 in).
(k) Tighten the screws (21) and TORQUE to between 0.7 and 0.8 m.daN
(61.94 and 70.79 lbf.in).
(l) Install the washers (25) and (35) and the bolts (24) and (34).
(m) Install the caps (23) and (33).
(n) Apply a bead of SEALANTS (Material No. 09-016) between the tab
(3) Install the outboard flap tab-fairings at the hinge 3A, 3B and 3C
positions as follows:
(Ref. Fig. 415/TASK 57-55-11-991-017)
NOTE : The installation of the hinge 3A, 3B and 3C fairings is almost

____
the same.
(a) Put the front fairing (61) in position and install the screws
(55).
(b) Tighten the screws (55).

R
R (c) Put the rear fairing (53) in position and loosely install the
screws (52) and (54).
R (d) Adjust the rear fairing (53) until the dimension Z is 5 +3 -1 mm

(0.2 +0.12 -0.04 in).
R (e) Tighten the screws (52) and (54).

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R (f) Apply a bead of SEALANTS (Material No. 09-016) between the tab
Subtask 57-55-11-865-065
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-056
items.
control-lever.
Subtask 57-55-11-710-056
E. Test

001) to make sure that the hinge fairings operate correctly.
5. Close-up
________
Subtask 57-55-11-942-058

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CES
TASK 57-55-11-000-006
Removal of the Hinge 1A Extension Fairing
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific AR SAFETY BARRIER
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
32-12-14-400-001 Installation of the MLG Fixed Fairing Assembly (That
was Removed For Access Only)
57-55-11-991-022 Fig. 416

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3. __________
Job Set-up
Subtask 57-55-11-941-069
(1) Put the SAFETY BARRIERS in position.
flaps or slats.

- make sure that the landing-gear control-lever (6GA) is in the DOWN
position
- put a warning notice in position to tell persons not to operate the
landing gears.
Subtask 57-55-11-860-072
B. Get Access
(2) Make sure that a ground lock sleeve is installed on the applicable
MLG lockstay actuator (Ref. TASK 32-00-00-481-001).
(3) Put the ACCESS PLATFORM 3M (10 FT) in position at zone 733(743).
Subtask 57-55-11-865-074
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

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4. Procedure
_________
(Ref. Fig. 416/TASK 57-55-11-991-022)
Subtask 57-55-11-210-062
A. Preparation for Removal
(1) Examine the area around the extension fairing (1) for the black
painted lines.
(2) If you cannot find the black painted lines, paint three black lines
in the correct position (Ref. TASK 32-12-14-400-001).
Subtask 57-55-11-020-074
B. Removal of the Hinge 1A Extension Fairing.
(1) Hold the extension fairing (1).
(2) Remove the bolts (5), the washers (4), the bolt (3), and the washer
(2).
(3) Remove the extension fairing (1).

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Hinge 1A Extension Fairing - Location and Detail
Figure 416/TASK 57-55-11-991-022

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TASK 57-55-11-400-006
Installation of the Hinge 1A Extension Fairing
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Material No. 08-007 USA MIL-R-46082 TYPE II

R THREADLOCKER/SEALANT (Ref. 20-31-00)
Material No. 15-008A AIB TN 10138 TYPE II GRADE 2
(Ref. 20-31-00)

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-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Gears
32-12-14-400-001 Installation of the MLG Fixed Fairing Assembly (That
was Removed For Access Only)
57-55-11-991-022 Fig. 416
3. __________
Job Set-up
Subtask 57-55-11-941-070
(2) Make sure that the WARNING NOTICES are in the cockpit to tell persons
(3) On the panel 400VU :

- make sure that the landing-gear control lever (6GA) is in the down
position
- make sure that the warning notice is in position to tell persons
not to operate the landing-gear controls.
Subtask 57-55-11-860-070
(98D27803500001) is in position on the flap/slat control-lever.
(2) Make sure that a ground lock sleeve is on the applicable MLG lockstay
actuator (Ref. TASK 32-00-00-481-001).
applicable MLG door actuator (Ref. TASK 32-00-00-481-001).
the applicable zone.

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Subtask 57-55-11-865-075
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
121VU FLIGHT CONTROLS/WTB/FLP/SYS2 12CV P20
122VU FLIGHT CONTROLS/WTB/FLP/SYS1 10CV S07
4. Procedure
_________
(Ref. Fig. 416/TASK 57-55-11-991-022)
Subtask 57-55-11-420-075

_______
DO NOT SMOKE.
(1) Clean the component interfaces and/or the adjacent areas with a
(2) Do an inspection of the component interfaces and/or the adjacent

areas.

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Subtask 57-55-11-420-076
B. Installation of the Hinge 1A Extension Fairing

_______
DO NOT SMOKE.
(1) To install the hinge 1A extension fairing if you have not replaced
the fixed fairing.
(a) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the components
that follow :
(b) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material

No. 08-007) to the threads and shank of the bolts (3) and (5).
(c) Loosely install the washer (2) and the bolt (3) in the extension
fairing (1).
(d) Find the three black lines on the fixed fairing and put the
extension fairing (1) on them.
(e) Loosely install the washers (4) and the bolts (5).
(f) Adjust the extension fairing (1) to be in the black lines.
(g) TORQUE the bolts (3) and (5) to between 0.7 and 0.8 m.daN (61.94
and 70.79 lbf.in).
(h) Apply a thin layer of STORAGE PRESERVATION (Material No. 15-008A)

to the heads of the bolts (3) and (5).
(2) To install the hinge 1A extension fairing if you have installed a new
fixed fairing.
(a) Use a clean MISCELLANEOUS (Material No. 19-003) made moist with
CLEANING AGENTS (Material No. 11-026) to clean the components
that follow :

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(b) Apply a thin layer of BONDING AND ADHESIVE COMPOUNDS (Material
No. 08-007) to the threads and shank of the bolts (3) and (5).
(c) Loosely install the washer (2) and the bolt (3) in the extension
fairing (1).
(d) Put the extension fairing (1) on the fixed fairing.
(e) Loosely install the washers (4) and the bolts (5).
(f) Adjust the extension fairing and paint three black lines
(Ref. TASK 32-12-14-400-001).
(g) TORQUE the bolts (3) and (5) to between 0.7 and 0.8 m.daN (61.94
and 70.79 lbf.in).
(h) Apply a thin layer of STORAGE PRESERVATION (Material No. 15-008A)

to the heads of the bolts (3) and (5).
Subtask 57-55-11-865-076
breaker(s):
6CV, 8CV
Subtask 57-55-11-860-071
D. Close Access
items.
control-lever.
(3) Remove the safety devices and close the MLG doors (Ref. TASK 32-12-
00-410-001).
5. Close-up
________
Subtask 57-55-11-942-060

EFF :

301-399, 57-55-11

Page 494
May 01/08
R
CES
R TASK 57-55-11-000-007
R Removal of the Flap Track 2 Fairing Bracket and Link Assembly
_______
_______
R GEAR.
R 1. __________________
Reason for the Job
R Self Explanatory
R 2. ______________________
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

R 57-55-11-000-004 Removal of the Flap Track Fairings Nos. 2, 3 and 4
R 57-55-11-991-025 Fig. 417

EFF :

301-399, 57-55-11

Page 495
Aug 01/04

CES
R 3. __________
Job Set-up
R Subtask 57-55-11-941-071
R flaps or slats.
R Subtask 57-55-11-860-073
R (1) Make sure that the flaps are in the fully retracted position
R (Ref. TASK 27-50-00-866-009).
R on the flap/slat control-lever.
R Subtask 57-55-11-865-077
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R Subtask 57-55-11-010-059
R D. Get Access
R (1) Put the adjustable access platform below the fairing at flap track 2,
R zone 531 (631).
R (2) Remove the flap track 2 fixed fairing 531EB (631EB) (Ref. TASK 57-55-
R 11-000-004).

EFF :

301-399, 57-55-11

Page 496
Aug 01/04

CES
R 4. Procedure
_________
R (Ref. Fig. 417/TASK 57-55-11-991-025)
R Subtask 57-55-11-020-075
R A. Removal of the Flap Track 2 Fairing Bracket and Link Assembly
R NOTE : When you remove the bracket and link assembly from the wing, make
____
R sure you do not move the bracket attachment bolts.
R (1) Remove the nuts (8).
R (2) Carefully remove the bracket (1) and link assembly (4) from the wing.
R (3) Disassemble the bracket and link assembly as follows:
R (a) Remove and discard the cotter pin (7).
R (b) Remove the nut (6), the washer (5) and the bolt (3).
R (c) Slide out the sleeve (2) and separate the bracket (1) from the
R link assembly (4).

EFF :

301-399, 57-55-11

Page 497
Aug 01/04

CES
R Flap Track 2 Fairing Bracket and Link Assembly - Location and Detail
R Figure 417/TASK 57-55-11-991-025

EFF :

301-399, 57-55-11

Page 498
Aug 01/04

CES
TASK 57-55-11-400-007
Installation of the Flap Track 2 Fairing Bracket and Link Assembly
_______
_______
GEAR.
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R (0.00 to 9.00 lbf.ft)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
C. Expendable Parts
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
7 cotter pin 57-55-05 20D-100

EFF :

301-399, 57-55-11

Page 499
May 01/05

CES
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------
R 20-21-11-911-001 Tightening Torques for Standard Threaded Fasteners

R 4
R 3. __________
Job Set-up
R Subtask 57-55-11-941-072
R (1) Make sure that the warning notices are in position in the cockpit to
R tell persons not to operate the flaps or slats.
R (2) Make sure that the safety barriers are in position.
R Subtask 57-55-11-860-074
R (1) Make sure that the flaps are in the fully retracted position
R (Ref. TASK 27-50-00-866-009).
R (2) Make sure that the TOOL-ZERO LOCKING, FLAP SLAT CTL LEVER is
R installed on the flap/slat control-lever.
R Subtask 57-55-11-865-078
R tagged
R -------------------------------------------------------------------------------
R -------------------------------------------------------------------------------

EFF :

301-399, 57-55-11

Page A400
Aug 01/04

CES
R 4. Procedure
_________
R Subtask 57-55-11-420-079
R AGENTS (Material No. 11-026) to clean the component interface and/or
R the adjacent area.
R Subtask 57-55-11-420-078
R B. Installation of the Flap Track 2 Fairing Bracket and Link Assembly
R (1) Assemble the bracket and link assembly as follows:
R (a) Install the sleeve (2) into the bracket (1) and the link assembly
R (4).
R (b) Install the bolt (3), the washer (5) and the nut (6).
R (c) Torque the nut (6) to 0.5 m.daN (44.24 lbf.in).
R (d) Safety the nut (6) with a new cotter pin (7).
R NOTE : When you install the bracket and link assembly to the
____
R wing, make sure you do not move the bracket attachment
R bolts.
R (2) Apply SEALANTS (Material No. 09-002) between the mating surfaces of
R the wing and the bracket and link assembly.
R (3) Carefully put the bracket and link assembly in position on the wing.
R (4) Install the nuts (8).
R (5) Torque the nuts (8) (Ref. TASK 20-21-11-911-001).

EFF :

301-399, 57-55-11

Page A401
Aug 01/04

CES
R 5. Close-up
________
R Subtask 57-55-11-410-061
R A. Close Access
R (1) Install the flap track 2 fixed fairing 531EB (631EB) (Ref. TASK 57-
R 55-11-400-004).
R Subtask 57-55-11-865-079
R breaker(s):
R 6CV, 8CV.
R Subtask 57-55-11-860-075
R C. Aircraft Configuration
R control-lever.
R Subtask 57-55-11-942-062
R items.

EFF :

301-399, 57-55-11

Page A402
Aug 01/04

CES
Adjustment of the Hinge 1A Forward Fairing
R Figure 418/TASK 57-55-11-991-020

EFF :

301-399, 57-55-11

Page A403
Aug 01/04

CES
FAIRING - FLAPS - INSPECTION/CHECK
__________________________________
TASK 57-55-11-200-001
Check of the Flap Track Fairing Lateral Movement
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
To do a check of the flap-track fairing lateral movement.
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific straight edge

EFF :

ALL 57-55-11

Page 601
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(for corrective action)
4 (for corrective action)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-55-11-991-019 Fig. 601
**ON A/C 301-399,
57-55-11-991-019-A Fig. 601A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-55-11-941-067
flaps or slats.

EFF :

ALL 57-55-11

Page 602
Feb 01/10

CES
Subtask 57-55-11-860-067
(3) Put the access platform in position below the applicable flap, zone
581(681) or 587(687).
Subtask 57-55-11-865-066
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 601/TASK 57-55-11-991-019)
**ON A/C 301-399,
(Ref. Fig. 601A/TASK 57-55-11-991-019-A)
**ON A/C ALL

_______
EDGE:

EFF :

ALL 57-55-11

Page 603
Feb 01/10

CES
Flap Track Fairing - Lateral Movement
Figure 601/TASK 57-55-11-991-019

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11

Page 604
Feb 01/10
528-599,
CES
R Flap Track Fairing - Lateral Movement
R Figure 601A/TASK 57-55-11-991-019-A

R

EFF :

301-399, 57-55-11

Page 605
May 01/04

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,
R 501-509, 511-526, 528-599,
Subtask 57-55-11-220-060
A. Check of the Flap Track Fairing Lateral Movement
(1) Measure the lateral movement of each movable fairing as follows:
(a) Move the fairing (with a hand force of between 23 kg (51 lb) and
27 kg (60 lb)) to the left.
(b) Put a straight edge in a vertical position against the flap

trailing edge adjacent to the fairing. Make sure you do not move
the straight edge.
(c) Move the fairing (with a hand force of between 23 kg (51 lb) and
27 kg (60 lb)) to the right. Do not move the straight edge.
(d) Measure the distance between the straight edge and the fairing to
get dimension Y.
(e) Compare the dimension Y with the maximum values in table 601.
----------------------------------------------------------------
| Fairing | Track 2 | Track 3 | Track 4 |
|--------------|---------------|---------------|---------------|
| Dimension Y | 11.4 mm | 4.8 mm | 4.0 |
| | (0.449 in.) | (0.189 in.) | (0.158 in.) |
----------------------------------------------------------------
Table 601
(f) If dimension Y is not correct:
1
_ Remove the applicable fairing (Ref. TASK 57-55-11-000-001).
2
_ Refer to the applicable CMM procedure (Ref. CMM 575512) or
(Ref. CMM 575513) or (Ref. CMM 575514), and replace worn or
damaged components.
3
_ Install the applicable serviceable fairing (Ref. TASK 57-55-
11-400-001).

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-55-11

Page 606
Feb 01/10
528-599,
CES
R **ON A/C 301-399,
R Subtask 57-55-11-220-060-A
R A. Check of the Flap Track Fairing Lateral Movement
R (1) Measure the lateral movement of each movable fairing as follows:
R (a) Move the fairing (with a hand force of between 23 kg (51 lb) and
R 27 kg (60 lb)) to the left.
R (b) Put a straight edge in a vertical position against the flap

R trailing edge adjacent to the fairing. Make sure you do not move
R the straight edge.
R (c) Move the fairing (with a hand force of between 23 kg (51 lb) and
R 27 kg (60 lb)) to the right. Do not move the straight edge.
R (d) Measure the distance between the straight edge and the fairing to
R get dimension Y.
R (e) Compare the dimension Y with the maximum values in table 601.
R ----------------------------------------------------------------
R | Fairing | Track 2 | Track 3 | Track 4 |
R |--------------|---------------|---------------|---------------|
R | Dimension Y | 11.4 mm | 4.8 mm | 4.0 |
R | | (0.449 in.) | (0.189 in.) | (0.158 in.) |
R ----------------------------------------------------------------
R Table 601
R (f) If dimension Y is not correct:
R 1
_ Remove the applicable fairing (Ref. TASK 57-55-11-000-001).
R 2
_ Refer to the applicable CMM procedure (Ref. CMM 575515) or
R (Ref. CMM 575516) or (Ref. CMM 575517), and replace worn or
R damaged components.
R 3
_ Install the applicable serviceable fairing (Ref. TASK 57-55-
R 11-400-001).

EFF :

301-399, 57-55-11

Page 607
May 01/04

CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-55-11-865-067
breaker(s):
6CV, 8CV.
Subtask 57-55-11-860-068
items.
Subtask 57-55-11-942-059

EFF :

ALL 57-55-11

Page 608
May 01/04

CES
MISCELLANEOUS - DESCRIPTION AND OPERATION
_________________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
Liquid from the trailing edge flows into the flap track fairings. Liquid
from the slat track 9 flows into the outer fairing. The liquid which
collects in the fairings flows out through drain-holes in the lower surface
of the fairing.

EFF :

ALL 57-59-00

Page 1
Feb 01/10

CES
Drains in the L/E and T/E Devices
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-59-00

Page 2
Feb 01/10
528-599,
CES
R Drains in the T/E Devices
R Figure 001A

EFF :

301-399, 57-59-00

Page 3
May 01/04

CES
R MISCELLANEOUS - INSPECTION/CHECK
________________________________
TASK 57-59-00-200-002
Check of Drain Holes for Clogging
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

No specific 5.0 mm (0.2 in.) dia. non-metallic probe
No specific adjustable platform 4.0 m (13 ft. 1 in.)

EFF :

ALL 57-59-00

Page 601
Feb 01/09

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
57-59-00-991-002 Fig. 601
**ON A/C 301-399,
57-59-00-991-002-A Fig. 601A
**ON A/C ALL
3. __________
Job Set-up
Subtask 57-59-00-941-051
flaps or slats.
Subtask 57-59-00-010-051
B. Get Access
(1) Put the adjustable platform in position below the applicable drain
holes at zones 533(633), 532(632), 531(631).
4. Procedure
_________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 601/TASK 57-59-00-991-002)

EFF :

ALL 57-59-00

Page 602
Feb 01/10

CES
Drains in the T/E Devices
Figure 601/TASK 57-59-00-991-002

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-59-00

Page 603
Feb 01/10
528-599,
CES
**ON A/C 301-399,
(Ref. Fig. 601A/TASK 57-59-00-991-002-A)
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
Subtask 57-59-00-210-051
A. Inspection
(1) Examine the drain-holes in the flap track fairing for blockage. If
the drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-
metallic probe through the hole to remove the obstruction.
**ON A/C 301-399,
Subtask 57-59-00-210-051-A
A. Inspection
(1) Examine the drain-holes in the flap track fairing for blockage. If
the drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-
metallic probe through the hole to remove the obstruction.
(3) Examine the drain-holes in the outboard flap trailing edge, between
the rear spar, L-Profile and end ribs for blockage. If the
drain-holes are blocked, push a 5.0 mm (0.2 in.) dia. non-metallic
probe through the hole to remove the obstruction.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-59-00

Page 604
Feb 01/10
511-526, 528-599,
CES
R Drains in the T/E Devices
R Figure 601A/TASK 57-59-00-991-002-A

EFF :

301-399, 57-59-00

Page 605
May 01/04

CES
R **ON A/C ALL
5. Close-up
________
Subtask 57-59-00-410-051
A. Close Access
items.
Subtask 57-59-00-942-051

EFF :

ALL 57-59-00

Page 606
May 01/04

CES
AILERONS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
(Ref. Fig. 001)

The aileron is installed on the fixed structure of the trailing edge. It is
connected to the outer rear spar between RIB22 and RIB27.
The aileron is extended or retracted with set spoilers for this function:
- with spoilers 2 thru 5 to control roll.
The aileron drive mechanism is electrically controlled (Ref. 27-14-00) and

uses hydraulic power to move the control surface.
2. ___________
Description
The aileron is a wedge-shaped structure and has these resin impregnated
carbon fiber components:
- inboard and outboard end ribs
- internal ribs
- top and bottom skins, with honeycomb cores
- spar.
3. _____________________
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
The top and bottom skins and the end ribs of the aileron make a wedge-shaped
stucture. It is strengthened by the internal ribs and the spar. Seven
machined aluminum alloy brackets are attached to the spar.
Two of the brackets connect to actuators which are installed on the fixed
structure of the trailing edge. The other five are hinge brackets. The
actuators are electrically controlled and use hydraulic power to extend or
retract the aileron. Also attached to the spar are aluminum alloy diaphragms
and plate seals, which make a smoother air flow around the aileron. There
are two inspection holes in the spar.

EFF :

ALL 57-60-00

Page 1
Feb 01/10

CES
R Aileron
Figure 001

EFF :

ALL 57-60-00

Page 2
Aug 01/02

CES
On the ends of the aileron there are silicon rubber seals attached to the
top and bottom skins. Four static dischargers and retainers are mounted at
the trailing edge of the aileron. Two lightning strips are mounted on the
top skin of the aileron. One of these lightning strips is at the inboard end
between the trailing edge and the number 2 hinge bracket. The other
lightning strip is at the outboard end between the number 3 static
discharger and the number 5 hinge bracket. Gaps between the aft-edge of the
ribs and the channel help the aileron to drain. The aileron has a layer of
glass-fibre on its trailing edge at the joint between the top and bottom
skins and the channel. This glass-fibre layer prevents corrosion of the
aileron trailing edge.
**ON A/C 301-399,
The top and bottom skins and the end ribs of the aileron make a wedge-shaped
stucture. It is strengthened by the internal ribs and the spar. Seven
machined aluminum alloy brackets are attached to the spar.
Two of the brackets connect to actuators which are installed on the fixed
structure of the trailing edge. The other five are hinge brackets. The
actuators are electrically controlled and use hydraulic power to extend or
retract the aileron. Also attached to the spar are aluminum alloy diaphragms
and plate seals, which make a smoother air flow around the aileron. There
are two inspection holes in the spar.
On the ends of the aileron there are silicon rubber seals attached to the
top and bottom skins. Four static dischargers and retainers are mounted at
the trailing edge of the aileron. Two lightning strips are mounted on the
top skin of the aileron. One of these lightning strips is at the inboard end
between the trailing edge and the number 2 hinge bracket. The other
lightning strip is at the outboard end between the number 3 static
discharger and the number 5 hinge bracket. Gaps between the aft-edge of the
ribs and the channel help the aileron to drain.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 301-399, 401-499, 501-509,
57-60-00

Page 3
Feb 01/10
511-526, 528-599,
CES
AILERONS - INSPECTION/CHECK
___________________________
TASK 57-60-00-200-001
Detailed Visual Inspection of Aileron Upper and Lower Skin External Surfaces in
Region Between Hinges 3 and 4
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-60-00

Page 601
May 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-60-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-60-00-941-050
R flaps or slats.
R (4) Put WARNING NOTICES in position to tell persons not to pressurize the
R hydraulic systems:
- on the ground service panels
- in the cockpit, on the HYD overhead panel 40VU.
R (5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
R not to operate the ailerons.
R

EFF :

ALL 57-60-00

Page 602
Aug 01/07

CES
Subtask 57-60-00-860-050
R aileron between hinge nos 3 and 4, zone 590 (690).
(2) Make sure that these aircraft hydraulic systems are depressurized:
- the Green hydraulic system (Ref. TASK 29-10-00-864-001)
- the Blue hydraulic system (Ref. TASK 29-10-00-864-003).
Subtask 57-60-00-865-050
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 601/TASK 57-60-00-991-001)

_______
EDGE:
Subtask 57-60-00-110-050

R
R - the upper and lower skins of the aileron between hinge nos 3 and 4.
R

EFF :

ALL 57-60-00

Page 603
Aug 01/07

CES
Aileron - Upper and Lower Skins - Inspection
Figure 601/TASK 57-60-00-991-001

EFF :

ALL 57-60-00

Page 604
Feb 01/98

CES
Subtask 57-60-00-210-050
B. Inspection
(1) Examine the upper and lower skins between hinge nos 3 and 4. Make
sure that:
- there is no delamination
____
5. Close-up
________
Subtask 57-60-00-865-051
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.
Subtask 57-60-00-942-050

EFF :

ALL 57-60-00

Page 605
Aug 01/07
R
CES
TASK 57-60-00-200-002
Detailed Inspection of Aileron, Hinge Fittings and Actuator Attachment Fittings
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-60-00

Page 606
Aug 01/07

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

575LB(675LB), 575MB(675MB)
575LB(675LB), 575MB(675MB)
57-60-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-60-00-941-051
R flaps or slats.

EFF :

ALL 57-60-00

Page 607
Aug 01/07

CES
Subtask 57-60-00-860-052
Subtask 57-60-00-865-052
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-60-00-010-050
D. Get Access
aileron, zone 590 (690).

- 575AT (Ref. TASK 57-51-37-000-007)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-000-005).

- 675AT (Ref. TASK 57-51-37-000-007)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-000-005).

EFF :

ALL 57-60-00

Page 608
Aug 01/07

CES
4. Procedure
_________
(Ref. Fig. 602/TASK 57-60-00-991-002)

_______
EDGE:
Subtask 57-60-00-110-051

R
R - the aileron hinge fittings
R - the aileron actuator attachment fittings.
Subtask 57-60-00-866-050
B. Manually move the aileron to get access to the actuators and the hinges.
NOTE : The internal flutter dampening system of the actuators will keep
____
the aileron in position.
Subtask 57-60-00-210-051
C. Detailed Inspection of Aileron, Hinge Fittings and Actuator Attachment

Fittings
(1) Examine the hinge fittings and the actuator attachment fittings. Make
sure that:
- the components are correctly attached
____

EFF :

ALL 57-60-00

Page 609
Aug 01/07

CES
Aileron - Hinge Fittings and Actuator Attachment Fittings
Figure 602/TASK 57-60-00-991-002

EFF :

ALL 57-60-00

Page 610
Aug 01/07
R
CES
5. Close-up
________
Subtask 57-60-00-410-050
A. Close Access

- 575AT (Ref. TASK 57-51-37-400-007)
- 575KB, 575LB, 575MB (Ref. TASK 57-51-37-400-005).

- 675AT (Ref. TASK 57-51-37-400-007)
- 675KB, 675LB, 675MB (Ref. TASK 57-51-37-400-005).
Subtask 57-60-00-865-053
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2
Subtask 57-60-00-942-051

EFF :

ALL 57-60-00

Page 611
Aug 01/07

CES
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-234, 236-238, 301-306,
R 401-499,
TASK 57-60-00-200-003
R Detailed Inspection of Aileron, Upper and Lower External Skins at Attachment to

R Trailing Edge, Inboard and Outboard Edges, Spars and Ribs
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 612
May 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-60-00-991-003 Fig. 603
3. __________
Job Set-up
Subtask 57-60-00-941-052
R flaps or slats.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 613
May 01/08

CES
Subtask 57-60-00-860-053
R (1) Put the ACCESS PLATFORM 4M (13 FT) below the applicable aileron, zone
590 (690).
Subtask 57-60-00-865-054
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 603/TASK 57-60-00-991-003)

_______
EDGE:

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 614
May 01/08

CES
Figure 603/TASK 57-60-00-991-003

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 615
May 01/08

CES
Subtask 57-60-00-110-052

_______
DO NOT SMOKE.
R AGENTS (Material No. 11-026) to clean these areas of the aileron:
- the upper and lower skins at the attachment to the trailing edge
R - the inboard and outboard edges
R - the spars and ribs.
Subtask 57-60-00-210-052
R B. Detailed Inspection of Aileron, Upper and Lower External Skins at

R Attachment to Trailing Edge, Inboard and Outboard Edges, Spars and Ribs
R (1) Examine the upper and the lower skins at the attachment to the
R trailing edge, the inboard and outboard edges, the spars and ribs.
R Make sure that:
____
5. Close-up
________
Subtask 57-60-00-865-055
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 616
May 01/08

CES
Subtask 57-60-00-942-052

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-234, 236-238, 301-306, 401-499,
57-60-00

Page 617
May 01/08

CES
R **ON A/C ALL
TASK 57-60-00-200-004
Detailed Visual Inspection of Aileron Upper and Lower External Skins at

Attachment to Spars and Ribs
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
R
R Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-60-00

Page 618
May 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-60-00-991-004 Fig. 604
3. __________
Job Set-up
Subtask 57-60-00-941-053
flaps or slats.
(4) Put warning notices in position to tell persons not to pressurize the
hydraulic systems:
(5) Put warning notices on the CAPT and F/O side sticks to tell persons
not to operate the ailerons.

EFF :

ALL 57-60-00

Page 619
May 01/08
R
CES
INTENTIONALLY BLANK

R

57-60-00

Page 620
May 01/08

CES
Subtask 57-60-00-860-054
(1) Put the access platform below the applicable aileron, zone 590 (690).
Subtask 57-60-00-865-056
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 604/TASK 57-60-00-991-004)

_______
R EDGE:

EFF :

ALL 57-60-00

Page 621
Aug 01/99

CES
Aileron - Upper and Lower Skins
Figure 604/TASK 57-60-00-991-004

EFF :

ALL 57-60-00

Page 622
Aug 01/99
R
CES
Subtask 57-60-00-110-053

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the aileron upper and lower
skins at the attachment to the spars and ribs.
Subtask 57-60-00-210-053
B. Inspection
(1) Examine the upper and lower skins at the attachment to the spars and
ribs. Make sure that:
____
5. Close-up
________
Subtask 57-60-00-865-057
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.

EFF :

ALL 57-60-00

Page 623
Aug 01/99
R
CES
Subtask 57-60-00-942-053

EFF :

ALL 57-60-00

Page 624
Aug 01/99
R
CES
TASK 57-60-00-210-001
Detailed Visual Inspection of Aileron Upper and Lower Skins, External Surface
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27903500000 2 PIN-SIDE STICK LOCKING
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R ASRM 576121 PB201 (for corrective action)
57-60-00-991-005 Fig. 605

EFF :

ALL 57-60-00

Page 625
Feb 01/04

CES
3. __________
Job Set-up
Subtask 57-60-00-941-055
(1) Install the PIN-SIDE STICK LOCKING (98D27903500000) on the CAPT and
F/O side sticks.
(2) Put the warning notices on the side sticks to tell persons not to
touch the side sticks.
Subtask 57-60-00-865-058
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-60-00-010-051
C. Get Access
(1) Put the access platform below the zone 590(690).
4. Procedure
_________
(Ref. Fig. 605/TASK 57-60-00-991-005)

_______
R EDGE:

EFF :

ALL 57-60-00

Page 626
Aug 01/99

CES
Figure 605/TASK 57-60-00-991-005

EFF :

ALL 57-60-00

Page 627
Aug 01/99

CES
Subtask 57-60-00-210-054
R A. Detailed Visual Inspection of the Aileron Upper and Lower Skins, External
Surface
(1) Do an inspection of the external surface of the upper and lower skins
of the aileron. Make sure that:
- there is no delamination at the edges
- there is no delamination of the skin
R
R (2) If necessary, refer to the ASRM (Ref. ASRM 57600000) and/or the CMM
R (Ref. CMM 576121) for the correct repair procedure.
R (3) Do an inspection of the filler between the leading edge and the upper
R and lower skins of the aileron. Make sure that:
R - there are no cracks in the filler
R - there is no missing filler.
R (4) If necessary, refer to the ASRM (Ref. ASRM 576121 PB201) for the
R NOTE : The filler repair procedure must be done at the next scheduled
____
R maintenance interval for the aircraft.
5. Close-up
________
Subtask 57-60-00-865-059
breaker(s):
R 5CV, 7CV, 15CE1, 16CE1, 15CE2, 16CE2.
Subtask 57-60-00-942-055
B. Removal of the Equipment
items.
(3) Remove the PIN-SIDE STICK LOCKING from the CAPT and F/O side sticks.

EFF :

ALL 57-60-00

Page 628
Feb 01/04

CES

R

EFF :

ALL 57-60-00

Page 629
Feb 01/04

CES
R **ON A/C 235-235, 239-249, 251-299, 307-399, 501-509, 511-526, 528-599,
TASK 57-60-00-200-005
Detailed Inspection of Aileron Upper and Lower External Skins at Attachment to

Trailing Edge and Outboard Closing Rib
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 630
Feb 01/10

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-60-00-991-006 Fig. 606
3. __________
Job Set-up
Subtask 57-60-00-941-056
flaps or slats.
(4) Put WARNING NOTICES in position to tell persons not to pressurize the
hydraulic systems:
(5) Put WARNING NOTICES on the CAPT and F/O side sticks to tell persons
not to operate the ailerons.

R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 631
Feb 01/10

CES
Subtask 57-60-00-860-055
aileron, zone 590 (690).
Subtask 57-60-00-865-060
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 606/TASK 57-60-00-991-006)

_______
EDGE:

R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 632
Feb 01/10

CES
Figure 606/TASK 57-60-00-991-006

R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 633
Feb 01/10

CES
Subtask 57-60-00-110-055

_______
DO NOT SMOKE.
AGENTS (Material No. 11-026) to clean these areas of the aileron:
- the upper and lower skins at the attachment to the trailing edge
- the outboard closing rib.
Subtask 57-60-00-210-055
B. Detailed Inspection of Aileron Upper and Lower External Skins at

Attachment to Trailing Edge and Outboard Closing Rib
(1) Examine the upper and the lower skins at the attachment to the
trailing edge and the outboard closing rib. Make sure that:
____
5. Close-up
________
Subtask 57-60-00-865-061
breaker(s):
5CV, 7CV, 15CE1, 15CE2, 16CE1, 16CE2.

R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 634
Feb 01/10

CES
Subtask 57-60-00-942-056

R

EFF : 235-235, 239-249, 251-299, 307-399,
501-509, 511-526, 528-599,
57-60-00

Page 635
Feb 01/10

CES
_____________________________________
TASK 57-61-11-100-001
Aileron - Cleaning/Painting
_______
_______
GEAR.

_______
DO NOT SMOKE.
_______
1. __________________
Reason for the Job
Self Explanatory

EFF :

ALL 57-61-11

Page 701
Aug 01/99

CES
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

Composite Material
27-14-41-000-001 Removal of the Aileron (for corrective action)
27-14-41-400-001 Installation of the Aileron (for corrective action)

EFF :

ALL 57-61-11

Page 702
May 01/07

CES
3. __________
Job Set-up
Subtask 57-61-11-941-050
flaps or slats.
Subtask 57-61-11-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-61-11-010-050
C. Get Access
(1) Put the access platform below the applicable aileron, zone 590 (690).

- for the LH aileron remove 575KB, 575LB, 575MB
- for the RH aileron remove 675KB, 675LB, 675MB
4. Procedure
_________

_______
R EDGE:

EFF :

ALL 57-61-11

Page 703
Aug 01/99

CES
Subtask 57-61-11-110-050
A. Cleaning

_______
CLOTHING.
_______
(1) Use the vacuum cleaner or the soft brush to remove loose particles.
(2) Use CLEANING AGENTS (Material No. 11-001) to remove heavy

contamination.
NOTE : Make sure that unwanted material does not go into the aileron
____
bearings and the structure.
(4) Use clean MISCELLANEOUS (Material No. 19-003) to dry the aileron.
AGENTS (Material No. 11-004) to clean the aileron. Clean a small area
at a time. Apply the cleaning agent to the cloth and not the cloth to
the cleaning agent. This prevents contamination of the cleaning
agent.
(6) Lift the seal locally so you can clean the length of the aileron
surface below it.
(8) Clean recesses and edges with the wash brush and CLEANING AGENTS
(9) Do the procedure again until all areas are clean.
(11) Dry the surfaces with the lint-free cloth.

EFF :

ALL 57-61-11

Page 704
Aug 01/99
R
CES
Subtask 57-61-11-210-050
B. Inspection
(2) Lift the seal locally so you can examine the length of the aileron
surface below it.
Subtask 57-61-11-010-051
C. If the aileron paint finish is damaged and access for repair is not
possible, remove the aileron for access (Ref. TASK 27-14-41-000-001).
Subtask 57-61-11-370-050
D. Painting
primer coat is not damaged (Ref. TASK 51-75-12-300-003)
001)
Subtask 57-61-11-410-052
E. If the aileron was removed, install it (Ref. TASK 27-14-41-400-001).
Subtask 57-61-11-710-051
F. Test
(1) If the aileron was removed, do an operational test (Ref. TASK 27-14-
41-400-001).

EFF :

ALL 57-61-11

Page 705
Aug 01/99
R
CES
5. Close-up
________
Subtask 57-61-11-410-050
A. Close Access
items.
(2) Install the access panels.
Subtask 57-61-11-865-051
breaker(s):
15CE1, 5CV, 16CE1, 16CE2, 7CV, 15CE2.
Subtask 57-61-11-942-050

EFF :

ALL 57-61-11

Page 706
Aug 01/99
R
CES
SPOILERS - DESCRIPTION AND OPERATION
____________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
There are five spoilers on the upper surface of the wing trailing edge.
Spoiler 1 is connected to the rear false spar, inboard of the kink position.
Spoilers 2 thru 5 are connected to the middle and outer sections of the rear
spar, outboard of the kink position.
The spoilers are extended or retracted for these functions:

- roll function
- speedbrake function
- ground spoilers function.
The drive mechanism of the spoilers is electrically controlled (Ref.

27-90-00) and uses hydraulic power to extend or retract the spoiler surfaces
(Ref. 27-64-00).
2. Component
_____________________
Description
The spoilers are wedge-shaped structures. They have carbon-fibre top and
bottom skins, sides and a trailing edge profile, bonded to a honeycomb core.
They are connected by aluminum-alloy attachment fittings and hinges to the
rear spar and rear false spar.

EFF :

ALL 57-70-00

Page 1
Feb 01/10

CES
Spoilers
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-70-00

Page 2
Feb 01/10
528-599,
CES
R Spoilers
R Figure 001A

EFF :

301-399, 57-70-00

Page 3
May 01/04

CES
SPOILER 1 - DESCRIPTION AND OPERATION
_____________________________________
1. General
_______
R **ON A/C 001-049, 051-099, 101-149, 151-199, 201-249, 251-299, 401-499,

R 501-509, 511-526, 528-599,
(Ref. Fig. 001)
**ON A/C 301-399,
(Ref. Fig. 001A)
**ON A/C ALL
The spoiler 1 is installed on the fixed structure of the trailing edge. It

is connected to the rear false spar, inboard of the kink position.
The spoiler 1 is one of five spoilers which are extended or retracted for
these functions:
- roll function

27-90-00) and uses hydraulic power to extend or retract the surfaces (Ref.
27-64-00).
2. Component
_____________________
Description
The spoiler is a wedge-shaped structure. It has carbon fiber top and bottom
skins, sides and a trailing edge profile, bonded to a honeycomb core. There
are four machined aluminum-alloy attachment-fittings. These are the inboard,
outboard and center hinges and the spoiler actuator attachment-fitting. The
actuator attachment-fitting is installed within the center hinge. The
spoiler is connected to the rear false spar by the hinges.
A titanium alloy rubbing strip, attached to the trailing edge of the

spoiler, prevents damage to the spoiler when the inboard flap is retracted.
Seals are installed at the inboard and outboard ends and along the leading
edge of the spoiler.

EFF :

ALL 57-71-00

Page 1
Feb 01/10

CES
Spoiler 1
Figure 001

R

EFF : 001-049, 051-099, 101-149, 151-199,
201-249, 251-299, 401-499, 501-509, 511-526,
57-71-00

Page 2
Feb 01/10
528-599,
CES
R Spoiler 1
R Figure 001A

EFF :

301-399, 57-71-00

Page 3
May 01/04

CES
SPOILER 1 - INSPECTION/CHECK
____________________________
TASK 57-71-00-200-001
R Detailed Inspection of Spoiler 1, Center Hinge Fitting and Actuator Bracket

R
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-71-00

Page 601
May 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-71-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-71-00-941-054
spoilers.
flaps or slats.
(4) Put the access platform below spoiler 1, zone 580 (680).
Subtask 57-71-00-860-056

installed on the spoiler actuator.

EFF :

ALL 57-71-00

Page 602
Aug 01/99
R
CES
lever.
Subtask 57-71-00-865-057
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 601/TASK 57-71-00-991-001)

_______
EDGE:
Subtask 57-71-00-110-050

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the centre hinge fitting and
the actuator bracket.

EFF :

ALL 57-71-00

Page 603
Aug 01/08

CES
Spoiler 1 - Center-Hinge Fitting
Figure 601/TASK 57-71-00-991-001

EFF :

ALL 57-71-00

Page 604
Feb 01/98

CES
Subtask 57-71-00-210-050
R B. Detailed Inspection of Spoiler 1, Center Hinge Fitting and Actuator

R Bracket
(1) Examine the center hinge fitting and the actuator bracket. Make sure
that:
- there are no signs of delamination
- there is no corrosion at the metal attachment points
____
5. Close-up
________
Subtask 57-71-00-865-058
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-057
items.
Subtask 57-71-00-942-057

EFF :

ALL 57-71-00

Page 605
May 01/06

CES
TASK 57-71-00-200-002
Detailed Visual Inspection of Spoiler 1 Upper and Lower Skins in region of

Center Hinge Fitting
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27604000000 1 COLLAR-SAFETY, SPOILER

EFF :

ALL 57-71-00

Page 606
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-71-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-71-00-941-055
spoilers.
flaps or slats.
(4) Put the access platform below the applicable wing at spoiler 1, zone
580 (680).
Subtask 57-71-00-860-058

correctly installed on the spoiler actuator.

EFF :

ALL 57-71-00

Page 607
Aug 01/99
R
CES
Subtask 57-71-00-865-061
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 602/TASK 57-71-00-991-002)

_______
EDGE:
Subtask 57-71-00-110-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the spoiler upper and lower
skins adjacent to the centre hinge.

EFF :

ALL 57-71-00

Page 608
Aug 01/08

CES
Spoiler 1 - Center Hinge Skins
Figure 602/TASK 57-71-00-991-002

EFF :

ALL 57-71-00

Page 609
Feb 01/98

CES
Subtask 57-71-00-210-051
B. Inspection
(1) Examine the upper and lower skins adjacent to the center hinge. Make
sure that:
____
5. Close-up
________
Subtask 57-71-00-865-062
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-059
items.
Subtask 57-71-00-942-058

EFF :

ALL 57-71-00

Page 610
Aug 01/99
R
CES
TASK 57-71-00-200-003
Detailed Visual Inspection of Spoiler 1 Upper and Lower Skins at Trailing Edge
and Inboard and Outboard Edges
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-71-00

Page 611
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-71-00-991-003 Fig. 603
3. __________
Job Set-up
Subtask 57-71-00-941-056
spoilers.
flaps or slats.
580 (680).
Subtask 57-71-00-860-060


EFF :

ALL 57-71-00

Page 612
Aug 01/99
R
CES
lever.
Subtask 57-71-00-865-059
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 603/TASK 57-71-00-991-003)

_______
EDGE:
Subtask 57-71-00-110-052

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the spoiler 1 upper and lower
skins in these areas:
- at the trailing edge
- at the inboard and outboard edges.

EFF :

ALL 57-71-00

Page 613
Aug 01/08

CES
Spoiler 1 - Inspection Area
Figure 603/TASK 57-71-00-991-003

EFF :

ALL 57-71-00

Page 614
Feb 01/98

CES
Subtask 57-71-00-210-052
B. Inspection
(1) Examine the spoiler 1 upper and lower skins at the trailing edge and
at the inboard and outboard edges. Make sure that:
____
5. Close-up
________
Subtask 57-71-00-865-060
breaker(s):
6CV, 8CV.
Subtask 57-71-00-860-061
items.
Subtask 57-71-00-942-059

EFF :

ALL 57-71-00

Page 615
Aug 01/99
R
CES
TASK 57-71-00-210-001
Detailed Visual Inspection of Spoilers 1 to 5, Upper and Lower Skins, External

Surface
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


EFF :

ALL 57-71-00

Page 616
Aug 01/08

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-71-00-991-004 Fig. 604
3. __________
Job Set-up
Subtask 57-71-00-941-050
spoilers.
flaps or slats.
580 (680).
Subtask 57-71-00-860-050
_______
AND/OR DAMAGE.

R (4) On the panel 114VU, make sure that the LOCKING TOOL-FLAP SLAT
R LEVER,INT. POSITION (98D27803000000) is installed on the flap/slat
control lever.

EFF :

ALL 57-71-00

Page 617
Aug 01/08

CES
Subtask 57-71-00-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-71-00-010-051
D. Get Access
(1) Put the access platform in position at these locations:

- for the spoiler 1, below the zone 582(682)
- for the spoiler 5, below the zone 586(686).
4. Procedure
_________
(Ref. Fig. 604/TASK 57-71-00-991-004)

_______
R EDGE:
Subtask 57-71-00-210-053
A. Inspection
(1) Do an inspection of the external surface of the upper and lower skins
of the spoilers 1 to 5. Make sure that:
- there is no delamination at the edges
- there is no delamination of the skin
____

EFF :

ALL 57-71-00

Page 618
Aug 01/99

CES
Spoilers 1 thru 5 - Inspection Area (Upper and Lower Skins - External Surface)
Figure 604/TASK 57-71-00-991-004

EFF :

ALL 57-71-00

Page 619
Feb 01/98

CES
5. Close-up
________
Subtask 57-71-00-865-053
breaker(s):
21CE1, 22CE, 21CE3, 21CE2, 6CV, 8CV.
Subtask 57-71-00-860-051

R
Subtask 57-71-00-942-054
C. Removal of the Equipment
items.

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May 01/99

CES
TASK 57-71-00-220-001
Special Detailed Inspection of Spoiler 1 Actuator Bracket
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 621
Aug 01/00

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

R NTM 577001
57-71-00-991-005 Fig. 605
3. __________
Job Set-up
Subtask 57-71-00-941-053
spoilers.
flaps or slats.
580(680).
Subtask 57-71-00-860-054
_______
AND/OR DAMAGE.
(1) Fully extend the spoiler 1 (Ref. TASK 27-60-00-866-002).
actuator.

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Page 622
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CES
Subtask 57-71-00-865-055
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
Subtask 57-71-00-010-052
D. Get Access
(2) Remove the actuator hinge-pin (Ref. TASK 27-64-41-000-001).
4. Procedure
_________
(Ref. Fig. 605/TASK 57-71-00-991-005)

_______
EDGE:
Subtask 57-71-00-220-050
A. Inspection
(1) Do a special detailed inspection of the actuator bracket on spoiler 1

R (Ref. NTM 577001).
____
Industrie.

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Page 623
Aug 01/08

CES
Actuator Bracket - Spoiler 1 - Inspection Area
Figure 605/TASK 57-71-00-991-005

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Page 624
Feb 01/98

CES
5. Close-up
________
Subtask 57-71-00-410-052
A. Close Access
(1) Install the actuator hinge-pin (Ref. TASK 27-64-41-400-001).
items.
Subtask 57-71-00-865-056
breaker(s):
21CE1, 22CE, 21CE3, 21CE2.
Subtask 57-71-00-860-055
(2) Retract the spoiler 1 (Ref. TASK 27-60-00-866-002).
Subtask 57-71-00-942-056
D. Removal of the Equipment
items.

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Page 625
Aug 01/08

CES
_____________________________________
TASK 57-71-11-100-001
Cleaning and Painting of the Spoiler 1
_______
_______
GEAR.
_______
R NOTE : The clean/paint procedure is the same for all the spoilers.
____
1. __________________
Reason for the Job
Self Explanatory
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

98D27604000000 1 COLLAR-SAFETY, SPOILER

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Page 701
Feb 01/06

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

29-23-00-864-001 Depressurize the Green and Yellow Hydraulic Systems
after Operation of the PTU
29-24-00-864-001 Depressurize the Yellow Hydraulic System
Composite Material
3. __________
Job Set-up
Subtask 57-71-11-941-053
flaps or slats.
(3) Put a warning notice on the HYD section of panel 40VU to tell persons
not to pressurize the aircraft hydraulic systems.

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May 01/07

CES
Subtask 57-71-11-860-050
(1) Extend the spoiler (Ref. TASK 27-60-00-866-002)

(3) Depressurize the aircraft hydraulic systems (Ref. TASK 29-23-00-864-

001) (Ref. TASK 29-24-00-864-001) (Ref. TASK 29-10-00-864-003).
4. Procedure
_________

_______
EDGE:
Subtask 57-71-11-110-052
A. Cleaning

_______
CLOTHING.
_______
(1) Use the vacuum cleaner or the soft brush to remove loose particles.
R AGENTS (Material No. 11-026) to remove heavy contamination.
NOTE : Make sure unwanted material does not go into the spoiler
____
bearings and the servo control.
(3) Use clean water to remove the CLEANING AGENTS (Material No. 11-001)
(4) Use clean MISCELLANEOUS (Material No. 19-003) to dry the spoiler.
R AGENTS (Material No. 11-026) to clean the spoiler. Clean a small area
at a time. Apply the cleaning agent to the cloth and not the cloth to
the cleaning agent. This prevents contamination of the cleaning
agent.

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Page 703
Feb 01/06

CES
R (7) Clean recesses and edges with the wash brush and CLEANING AGENTS
(10) Dry the surfaces with the clean MISCELLANEOUS (Material No. 19-003).
Subtask 57-71-11-370-050
B. Painting
primer coat is not damaged (Ref. TASK 51-75-12-300-003)
001)
- on steel structure (Ref. TASK 51-75-12-300-002)
5. Close-up
________
Subtask 57-71-11-860-051
A. Aircraft Configuration
items.
(2) Retract the spoiler (Ref. TASK 27-60-00-866-002)
Subtask 57-71-11-942-053

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Page 704
Feb 01/06

CES

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Page 705
Feb 01/98

CES
SPOILER 2 - DESCRIPTION AND OPERATION
_____________________________________
1. General
_______
(Ref. Fig. 001)

R
The spoiler 2 is installed on the fixed structure of the trailing edge. It
is connected to the mid rear spar, immediately outboard of the kink
position.
The spoiler 2 is one of five spoilers which are extended or retracted for
these functions:
- roll function

27-90-00) and uses hydraulic power to extend or retract the surfaces (Ref.
27-64-00).
R
2. Component
_____________________
Description
The spoiler is a wedge shaped structure of carbon fiber top and bottom
skins, sides and trailing edge profile, bonded to a honeycomb core. There
are four machined aluminum-alloy attachment-fittings. These are the inboard
and outboard hinge brackets (with links) the center hinge and the spoiler
actuator attachment-fitting. The actuator attachment-fitting is installed
within the center hinge. The spoiler is attached by the links and the center
hinge to the mid rear spar.
A titanium alloy rubbing strip is attached to the trailing edge of the

spoiler, to prevent damage to the spoiler when the outboard flap is
retracted. Seals are located at the inboard and outboard ends and along the
leading edge of the spoiler.

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Page 1
Nov 01/03

CES
Spoiler 2
Figure 001

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Page 2
Feb 01/98

CES
SPOILER 2 - INSPECTION/CHECK
____________________________
TASK 57-72-00-200-002
Detailed Visual Inspection of Spoilers 2, 3, 4 and 5 Center Hinge Fittings
_______
_______
GEAR.
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 601
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-72-00-991-001 Fig. 601
3. __________
Job Set-up
Subtask 57-72-00-941-051
spoilers.
flaps or slats.
Subtask 57-72-00-860-050
(1) Put the access platform below the applicable spoiler:

- for spoiler 2, zone 583 (683)
- for spoiler 5, zone 586 (686).

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Page 602
Aug 01/99
R
CES
Subtask 57-72-00-865-050
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 601/TASK 57-72-00-991-001)

_______
EDGE:
Subtask 57-72-00-110-050

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the area of the center hinge
fitting.

EFF :

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Page 603
Aug 01/08

CES
Spoilers 2 thru 5 - Inspection Area
Figure 601/TASK 57-72-00-991-001

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Page 604
Feb 01/98

CES
Subtask 57-72-00-210-051
B. Inspection
(1) Examine the area of the center hinge fitting. Make sure that:
____
5. Close-up
________
Subtask 57-72-00-865-051
breaker(s):
6CV, 8CV.
Subtask 57-72-00-860-051
items.
Subtask 57-72-00-942-054

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Page 605
Aug 01/99
R
CES
TASK 57-72-00-200-003
Detailed Visual Inspection of Spoilers 2, 3, 4 and 5 Upper and Lower Skins at

Trailing Edge and Inboard and Outboard Edges
_______
GEAR.
_______
_______
1. __________________
Reason for the Job
2. ______________________
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------


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Page 606
Aug 01/99

CES
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

(Ref. 20-31-00)
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------

57-72-00-991-002 Fig. 602
3. __________
Job Set-up
Subtask 57-72-00-941-052
spoilers.
flaps or slats.
Subtask 57-72-00-860-052
(1) Put the access platform below the applicable spoiler:

- for spoiler 5, zone 586 (686).

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Page 607
Aug 01/99
R
CES
Subtask 57-72-00-865-052
tagged
-------------------------------------------------------------------------------
-------------------------------------------------------------------------------
4. Procedure
_________
(Ref. Fig. 602/TASK 57-72-00-991-002)

_______
EDGE:
Subtask 57-72-00-110-051

_______
DO NOT SMOKE.
AGENTS (Material No. 11-004) to clean the spoiler upper and lower
skins at the trailing edge and the inboard and outboard edges.

EFF :

ALL 57-72-00

Page 608

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__________

REVISION NO. 48 Feb 01/10

L.E.P. 1-20 REVISED TO REFLECT THIS REVISION INDICATING

57-10-00 EFFECTIVITY UPDATED

57-17-11 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 501-509, 511-526, 528-599,

57-20-00 EFFECTIVITY UPDATED

57-21-00 EFFECTIVITY UPDATED

57-21-00 EFFECTIVITY UPDATED

57-24-00 EFFECTIVITY UPDATED

57-24-11 EFFECTIVITY UPDATED

57-26-00 EFFECTIVITY UPDATED

57-26-00 EFFECTIVITY UPDATED

57-26-12 EFFECTIVITY UPDATED

57-26-13 CORRECTION/ADDITION/AMPLIFICATION ALL

57-26-15 EFFECTIVITY UPDATED

57-27-00 EFFECTIVITY UPDATED

57-27-11 EFFECTIVITY UPDATED

57-29-00 EFFECTIVITY UPDATED

57-29-00 EFFECTIVITY UPDATED

57-30-00 EFFECTIVITY UPDATED

57-31-00 EFFECTIVITY UPDATED

57-31-22 EFFECTIVITY UPDATED

57-40-00 EFFECTIVITY UPDATED

57-41-00 EFFECTIVITY UPDATED

57-41-37 EFFECTIVITY UPDATED

57-41-37 EFFECTIVITY UPDATED

57-42-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 228-235, 239-249,

57-42-11 CORRECTION/ADDITION/AMPLIFICATION ALL

57-43-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 228-235, 239-249,

57-43-11 CORRECTION/ADDITION/AMPLIFICATION ALL

57-44-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 228-235, 239-249,

57-44-11 CORRECTION/ADDITION/AMPLIFICATION ALL

57-45-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 228-235, 239-249,

57-45-11 CORRECTION/ADDITION/AMPLIFICATION ALL

57-46-00 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 106-149, 228-235, 239-249,

57-46-11 CORRECTION/ADDITION/AMPLIFICATION ALL

57-50-00 EFFECTIVITY UPDATED

1- 2, EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

57-51-00 EFFECTIVITY UPDATED

57-51-00 EFFECTIVITY UPDATED

57-51-15 EFFECTIVITY UPDATED

57-51-31 CORRECTION/ADDITION/AMPLIFICATION ALL

57-51-33 EFFECTIVITY UPDATED

57-51-37 EFFECTIVITY UPDATED

57-51-42 EFFECTIVITY UPDATED

57-52-00 EFFECTIVITY UPDATED

57-52-00 EFFECTIVITY UPDATED

57-52-11 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

57-52-21 EFFECTIVITY UPDATED

57-53-00 EFFECTIVITY UPDATED

57-53-00 EFFECTIVITY UPDATED

57-53-11 EFFECTIVITY UPDATED (THROUGHOUT THE TEXT) 001-049, 051-099, 101-149,

57-53-21 EFFECTIVITY UPDATED

57-55-00 EFFECTIVITY UPDATED

4, 6- 151-199, 201-249, 251-299,

57-55-00 EFFECTIVITY UPDATED

57-55-11 EFFECTIVITY UPDATED

57-55-11 EFFECTIVITY UPDATED

57-59-00 EFFECTIVITY UPDATED

57-59-00 EFFECTIVITY UPDATED

57-60-00 EFFECTIVITY UPDATED

57-60-00 EFFECTIVITY UPDATED

307-399, 501-509, 511-526,