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Master Rad - Primena Vibrodijagnostike U Analizi Otkaza Kotrljanih Ležajeva
Master Rad - Primena Vibrodijagnostike U Analizi Otkaza Kotrljanih Ležajeva
, 2017.
: o
: 301/2015
:
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3. ________________________________
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[1] ., ., .: ,
, 2009.
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, 2014.
[4] SKF: Bearing damage and failure analysis, 2014.
, 22.06.2017. :
. , . .
___________________________
1. ................................................................................................................................. 1
2. .......................................................................................... 3
2.1 .................................................................... 4
2.2 ........................................................................................ 6
2.3 .................................................................................................. 7
2.4 .............................................................................................. 7
2.5 ..................................................................................... 8
3. ........................................ 11
3.1 ............................................................................................................... 13
3.2 ............................................................................................................... 15
3.3 ............................................................................................................... 17
3.4 ................................................................................................................. 18
3.5 ................................................................................................................. 20
3.6 .............................................................................................................. 21
4.
........................................................................................................................... 23
4.1 ......................................................................... 24
4.2 ....................................................................... 25
4.3 SPM (Shock Pulse Method).................................................... 29
4.4 ................................................................................. 31
4.5 SEE (Spectral Emitted Energy) ................................................................................ 32
4.6 HFD (High Frequency Detection) ............................................................................ 33
4.7 ......................................................................................................... 33
5. ........................................................................................................... 34
5.1 .................................................................................... 34
5.2 ...................................................................................................... 39
5.2.1 20 Hz .............................................................................. 40
5.2.2 40 Hz .............................................................................. 42
5.2.3 60 Hz .............................................................................. 45
5.2.4 80 Hz .............................................................................. 48
5.2.5 .......................................... 50
6. ................................................................................................................... 53
7. ............................................................................................................... 54
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ABSTRACT
Vibrations are a part of everyday life. In mechanical engineering vibration are
considered an undesirable phenomenon that may have a detrimental effect on machine
structures. Vibrations cause fatigue and wear. Often they are responsible for the cancellation
that can happen to the machine.
The paper presents the types, characteristics, division, marking, selection, installation
and lubrication of rolling bearings, followed by types of roller bearings failure, and a review of
the method for fault detection through measurement and vibration analysis is given.
Experimental research, introduction with measuring equipment and model of rotary
machine, identification of characteristic frequency of rolling bearings in the vibration signal
was done.
Key words: roller bearing, failure, wear, vibration, measurement, analysis
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6003 2ZR. 3D 5.8.
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340,52592 Hz.
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39
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41
5.6 FFT
5.2.2 40 Hz
9
8
7
6
5
4
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3
2
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42
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8
7
6
5
4
3
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2
1
0
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-3
-4
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-6
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-8
-9
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5.9 0.05 s
43
5.10 FFT
5.11 FFT
5.12 FFT
44
5.2.3 60 Hz
15
10
a [m/s2] 5
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0 1 2 3 4 5
t [s]
5.13
20
15
10
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t [s]
5.14
45
12
10
8
6
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4
2
0
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-4
-6
-8
-10
-12
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5.16 FFT
46
5.17 FFT
5.18 FFT
47
5.2.4 80 Hz
25
20
15
10
a [m/s2]
5
-5
-10
-15
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5.19
25
20
15
10
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t [s]
5.20
48
15
10
a [m/s2]
0
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-15
-20
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t [s]
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5.22 FFT
5.23 FFT
49
5.24 FFT
5.2.5
20 Hz,
40 Hz,
60 Hz
80 Hz.
6003 2ZR
:
: Du 17 mm
: Ds 35 mm
: d 4, 762 mm
: N 10
: 45
:
Du Ds 17 35
D 26 mm
2 2
50
1 d 1 4, 762 1
20 Hz: f k 1 cos f 1 cos 45 20 0,871 20 8, 71 Hz
2 D 2 26 2
1 d 1 4, 762 1
40 Hz: f k 1 cos f 1 cos 45 40 0,871 40 17, 42 Hz
2 D 2 26 2
1 d 1 4, 762 1
60 Hz: f k 1 cos f 1 cos 45 60 0,871 60 26,13 Hz
2 D 2 26 2
1 d 1 4, 762 1
80 Hz: f k 1 cos f 1 cos 45 80 0,871 80 34,84 Hz
2 D 2 26 2
N d 10 4, 762
20 Hz: fus 1 cos f 1 cos 45 20 5 1,129 20 112,9 Hz
2 D 2 26
N d 10 4, 762
40 Hz: f us 1 cos f 1 cos 45 40 5 1,129 40 225,8 Hz
2 D 2 26
N d 10 4, 762
60 Hz: f us 1 cos f 1 cos 45 20 5 1,129 60 338, 7 Hz
2 D 2 26
N d 10 4, 762
80 Hz: f us 1 cos f 1 cos 45 20 5 1,129 80 451, 6 Hz
2 D 2 26
N d 10 d
20 Hz: f ss 1 cos f 1 cos 45 45 5 0,871 20 87,1 Hz
2 D 2 D
N d 10 d
40 Hz: f ss 1 cos f 1 cos 45 45 5 0,871 40 174, 2 Hz
2 D 2 D
N d 10 d
60 Hz: f ss 1 cos f 1 cos 45 45 5 0,871 60 261,3 Hz
2 D 2 D
N d 10 d
80 Hz: f ss 1 cos f 1 cos 45 45 5 0,871 80 348, 4 Hz
2 D 2 D
d d 4, 762 4, 762
2 2
d d 4, 762 4, 762
2 2
51
d d 4, 762 4, 762
2 2
60 Hz: f ke 1 cos f 1
cos 45 20
2 D D 2 26 26
f ke 0, 092 0,9834 60 5, 428 Hz
d d 4, 762 4, 762
2 2
80 Hz: f ke 1 cos f 1 cos 45 20
2 D D 2 26 26
f ke 0, 092 0,9834 80 7, 238 Hz
52
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7.
[1] ., ., .: ,
, 2009.
[2] .: , , 2004.
[3] .: , ,
, 2015.
[4] . ,
, 2014.
[5] SKF: Bearing damage and failure analysis, 2014.
[6] .: , , 2010.
[7] .: , ,
, 2012.
[8] Tautas B.Vytautas ., Kestutis ., Zigmantas P., Maeika P.: Condition monitoring of
roller bearings using different diagnostic methods, Kaunas University of Technology
Lithuania
[9] SKF: Vibration Monitoring: Envelope Signal Processing, 2014.
[10] SKF: Early warning fault detection in rolling element bearings using SKF microlog
enveloping, 2011.
[11] SKF: A guide to the interpretation of vibration frequency and time spectrums, 2011.
[12] Tandon N., Choundhury A.: A review of vibration and acoustic measurement methods
for the detection of defects in rolling element bearings, Tribology International, Volume
32, Issue 8, Pages 469-480, August 1999.
[13] ., .: ,
, 2007.
[14] .: , ,
, 2017.
[15] SKF: http://www.skf.com/sg/products/bearings-units-housings/ball-bearings/deep-
groove-ball-bearings/deep-groove-ball-bearings/index.html?designation=6003-2Z
: 27.08.2017.
54