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Aero 23 PDF
Aero 23 PDF
B O E I N G
23
Aero magazine is pub- Editorial Board Richard Breuhaus, John Cashman,
lished quarterly by Boeing Michael DiDonato, Dick Elliott, Jeff Hawk, Al John,
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mental technical in-
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TECHNOLOGY/
PRODUCT DEVELOPMENT 16 ELECTRONIC FLIGHT BAG Boeing brings
a new level of digital information delivery
and management to the flight deck
with the Jeppesen Electronic Flight Bag,
a major step toward the e-enabled airline.
Providing world-class fleet support During the next two phases, we will lever-
is imperative for us. We will continue to pull age our strengths, build partnerships, and
together the right people, technology, and help reshape airline economics by delivering
tools to create and tailored solutions for crew productivity, fleet
In January 2003, Mike Cave implement innova- performance, and maintenance efficiencies.
was named senior vice president tive ways to support We will create comprehensive services and
of Boeing Commercial Aviation you. Examples of solutions to leverage scale, standardization,
Services. Cave previously served how weve partnered and customer and supplier partnerships.
as senior vice president and to reduce airline Solutions such as e-enabled airline opera-
chief financial officer of Boeing operating costs tions will deliver significant benefits to you,
Commercial Airplanes. He include the ever- our customers, while positioning Boeing
replaced Mike Bair, who now increasing use of Commercial Aviation Services as a large-
leads the Boeing 7E7 program. MyBoeingFleet.com scale service provider.
and user-friendly, The business environment is challenging
more efficient service bulletins as well as for all of us in the aviation industry. But I am
the replacement of our existing customer excited about our long-term strategy and our
communications tool, BOECOM. commitment to your success.
In addition, we are implementing a phased I hope you enjoy this issue of Aero!
approach to growing our revenue business.
Our initial emphasis is to ensure that our
core businessesMaintenance Services,
Technical Services and Modifications, Flight
Services, and Sparesare healthy, lean,
and efficient.
FLIGHT OPERATIONS
VAN CHANEY
FLIGHT TEST PILOT
FLIGHT OPERATIONS PRODUCTION
BOEING COMMERCIAL AIRPLANES
MAGALY CRUZ
PERFORMANCE, AERODYNAMICS ENGINEER
FLIGHT OPERATIONS ENGINEERING
737-700
BOEING COMMERCIAL AIRPLANES
BUZZ NELSON
CHIEF PROJECT PILOT
FLIGHT OPERATIONS
BOEING COMMERCIAL AIRPLANES
BHUTAN
MARKETING
BOEING COMMERCIAL AIRPLANES
MIGUEL SANTOS
DIRECTOR
INTERNATIONAL SALES
BOEING COMMERCIAL AIRPLANES
JAMES WILSON
PERFORMANCE, AERODYNAMICS ENGINEER
SALES SUPPORT AERODYNAMICS
BOEING COMMERCIAL AIRPLANES
Third-Quarter 2003 July AERO 3
P aro International Airport,
in the kingdom of Bhutan,
is high in the Himalayan
Mountains. At 7,300 ft (2.23 km)
engine-out takeoff procedures, which
is required for Paro operations,
engine-out missed approach and
go-around procedures, and Druk Air
1 TECHNICAL DEMONSTRATION
TEST FLIGHT AIRPLANE
The demonstration airplane was a
737-700 Boeing Business Jet (BBJ)
above sea level, with a runway procedures for landing on both configured with blended winglets and a
6,500 ft (1.99 km) long, surrounded directions of the runway at Paro. business jet interior (fig. 1 and table 1).
The 737-700 BBJ used for the demon-
by deep valleys and 18,000-ft This article discusses
stration flights is aerodynamically
(5.48-km) peaks, Paro is one of the equivalent to the commercial variant of
1. Technical demonstration
worlds most difficult airports for the 737-700 being offered to Druk Air.
test flight airplane.
takeoffs and landings.
TECHNICAL DEMONSTRATION
In February 2003, a Boeing 2. Technical demonstration 2 TEST FLIGHTS DESCRIPTION
737-700 successfully completed test flights description.
11 test flights at Paro International On February 6, 2003, two technical
3. Technical demonstration demonstration test flights were ac-
Airport. The series included two
test flight analysis. complished from runways 33 and 15
technical demonstration flights and
eight customer relations flights with
Druk Air Royal Bhutan Airlines, the Hotan
Golmud
national airline of Bhutan. Druk Air,
which operates two 72-passenger CHINA
BAe 146-100 jets from Paro to six
cities in five countries, is consider-
ing upgrading its fleet and extending
its routes. The rigorous test flights
proved that the 737-700 is capable BHUTAN Lhasa
of meeting all performance and
NEPAL Paro
procedural requirements for safe New Delhi Kathmandu
operations at Paro and other airports Thimphu
in high-elevation, high-terrain
environments. Imphal
at Paro International Airport. Boeing DEMONSTRATION AIRPLANE approximately 30 deg to avoid terrain
pilots Captain Buzz Nelson and 1 SPECIFICATIONS that extends from the west valley
Captain Van Chaney flew the 737-700 TABLE wall. This maneuver was followed by
accompanied by the Druk Air chief Airplane model Boeing 737-700 BBJ a left bank to position the airplane
pilot on the first flight and a senior Registration number N184QS along the east wall of the west fork
first officer on the second flight. Manufacturers serial number 30884 of the river. The climb continued
To prove the capability of the close to the east wall until the turn-
737-700 at Paro, the technical demon- Maximum taxi weight 171,500 lb (77,791 kg) back initiation point. A teardrop
stration flights had to show that the Maximum takeoff weight 171,000 lb (77,564 kg) turnback was initiated just after
airplane could take off following a Maximum landing weight 134,000 lb (60,781 kg) passing abeam the Chhukha village.
simulated single engine failure at the Here the terrain falls away off the
Maximum zero fuel weight 126,000 lb (57,153 kg)
most critical point during the takeoff right wing where a stream empties
ground roll (V1) and safely return Fuel capacity 9,700 U.S. gal (36,718 L) into the river. The turnback was
to the airport on one engine. Engines CFM56-7B flown with a 30-deg bank while
Terrain in the valleys surrounding maintaining speed throughout
Paro limits takeoff performance. the turn.
a turnback at the opposite end of the
Flight operations into and out of Paro After completing the teardrop
valley, and landing, with one engine
only occur when the visibility in maneuver, the pilots performed
remaining at idle (representing the
the valley is clear. This visibility is a flaps 15 (engine-out landing flap)
engine failure) throughout the demonstra-
required to allow an airplane to turn missed approach to runway 15. This
tion. One technical flight demonstration
around safely within the steep valley was followed by a go-around and a
was accomplished in each direction
walls and reach the minimum safe alti- teardrop turnback south of the runway
from the runway at Paro.
tude to depart the valley or return to the using the Druk Air runway 15 turn-
airport in the event of an engine failure. Runway 33 Technical back procedure. The condition was
The technical demonstration flight Demonstration Test Flight completed successfully with a normal
profile consisted of a takeoff with The first technical demonstration test flaps 40 landing using the Druk Air
a simulated single engine failure at flight was performed from runway 33 straight-in landing procedure.
V1, a turnback within the river valley, (fig. 2). After takeoff, a right bank The takeoff weight for runway 33 is
a missed approach, a go-around, was initiated for a heading change of limited by the turning radius required
540 ft
2,000
1,200 ft
540 ft
Runway Runway
15 33
0 Landing
Takeoff Brake
release
-2,000
Contour heights
540 ft
1,200 ft above airport elevation
-4,000
-6,000
-8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Distance from brake release, m
DEMONSTRATION AIRCRAFT assuming that the airplane Engine failure was simulated by
2 TAKEOFF GROSS WEIGHT was positioned within 492 ft throttling back the left engine to idle
TABLE
Zero fuel weight* 100,433 lb (45,556 kg) (150 m) of the valley wall. at 125 kias, the V1 speed for takeoff.
The takeoff gross weight for
Runway 33 Fuel 15,200 lb (6,895 kg) the technical demonstration Runway 15 Technical
was calculated based on the Demonstration Test Flight
Takeoff weight 115,633 lb (52,450 kg) The second technical demonstration
airplane empty weight and the
Zero fuel weight* 100,433 lb (45,556 kg) weight of the crew, passengers, test flight was performed from
and fuel on board (table 2). runway 15 (fig. 3).
Runway 15 Fuel 13,900 lb (6,305 kg) After liftoff, a right bank was per-
Table 3 lists the airport con-
Takeoff weight 114,333 lb (51,861 kg) ditions and airplane configu- formed for a 10-deg heading change,
ration and takeoff speeds. followed by a left bank for a 60-deg
*Includes the weight of three crewmembers,
ten passengers, amenities, and potable water.
540 ft 1,200 ft
2,000
1,200 ft
540 ft
Runway Runway
15 33
0 Landing
Takeoff
Contour heights
540 ft above airport elevation
1,200 ft
-4,000
-6,000
-8,000 -6,000 -4,000 -2,000 0 2,000 4,000 6,000 8,000 10,000
Distance from brake release, m
heading change. The left bank took the successfully with a normal flaps 15 However, before the technical
airplane across the valley toward the landing using the Druk Air straight-in demonstration flights, Boeing and
east wall and avoided a hill that extends landing procedure on runway 15. Druk Air pilots flew practice flights.
from the west wall of the valley. The turnback procedure limit After these flights, the pilots deter-
A right bank was then held for for runway 15 originally was deter- mined that the critical requirement was
an approximate 95-deg heading change, mined to be the turning radius clearing the ridge beyond the village
which directed the airplane from the required to perform the 30-deg bank of Silung Nang, which requires a net
east side of the valley back toward the turnback. This limit was based on height of 9,100 ft (2.77 km) at the
west side and the Silung Nang village. the valley width at the net height turn initiation point. The limit weight
The airplane flew over Silung Nang achieved while maintaining a mini- calculations were based on the
and the ridge behind it, which required mum 492-ft (150-m) splay outside requirement to achieve this height on
an altitude of 9,100 ft (2.77 km). the intended track. the net flight path. The turn radius
After the airplane cleared the ridge,
a turnback was initiated with a 30-deg 4 PARO RUNWAY 15 TEST FLIGHT PARAMETERS
bank while maintaining the designated TABLE
V2 speed. Airplane configuration
Airport conditions Takeoff gross weight: 114,333 lb (51,861 kg)
After completing the turnback
maneuver, the pilots performed a Takeoff time: 04:22 Zulu Takeoff thrust rating: CFM56-7B26
flaps 15 (engine-out landing flap) Landing time: 04:30 Zulu Center of gravity: 18.1%MAC
missed approach to runway 33, fol- Tower-measured temperature: 9C Stab trim: 5.25 units
lowed by a go-around and a teardrop Tower QNH: 1,020 mbar = 7,140 ft pressure altitude Flaps 5 takeoff
Tower wind: 140 deg at 6 kn Flaps 15 missed approach, go-around,
turnback north of the runway using
the runway 33 turnback procedure. and landing
Airplane takeoff speeds Air conditioning off; anti-ice off
The condition was completed
V1, 124 kias; VR, 130 kias; V2, 136 kias Right engine pulled to idle at V1
Third-Quarter 2003 July AERO 7
was not limiting at this condition, TECHNICAL DEMONSTRATION verify the capability to match actual
assuming a 30-deg bank. 3 TEST FLIGHT ANALYSIS flight profiles.
Table 2 shows the airplane takeoff Figures 4 and 5 show the ground
gross weight for the runway 15 tech- FDR Analysis tracks and altitude profiles for the
nical demonstration flight. Table 4
FDR information was downloaded demonstration test flights from runways
lists the airport conditions and airplane
from the airplane after the technical 33 and 15, respectively. The calcu-
configuration and takeoff speeds.
Engine failure was simulated by demonstration test flights. The FDR lated flight paths with one engine
throttling back the right engine to idle flight paths were compared with pulled back to idle thrust closely
at 124 kias, the V1 speed for takeoff. profiles of predicted performance to match the demonstrated flight paths.
3,000
Data from flight data recorder
Predicted data, one engine at idle
940 ft
Lateral displacement from runway centerline, m
1,070 ft
1,000
Runway Runway
15 33
-1,000
1,200 ft
Chhukha
Liftoff Brake
540 ft
release
-3,000 540 ft
Contour heights
above airport elevation
1,200 ft
-5,000
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000
9,000
Barometric altitude, ft
Outbound
terrain within
150 m
8,000
7,000
-12,000 -10,000 -8,000 -6,000 -4,000 -2,000 0 2,000 4,000
Distance from liftoff end, m
4,000
Data from flight data recorder
Predicted data, one engine at idle
Lateral displacement from runway centerline, m
2,000
1,200 ft
540 ft
Runway Runway
15 33
0
-4,000
-2,000 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
11,000
Barometric altitude, ft
Outbound
terrain within
150 m
9,000
7,000
-2,000 0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
Distance from brake release, m
The calculated altitudes at the turnback the turn initiation point. radius available in the valley at each
initiation points for both flights were Flying parallel to the valley wall altitude line on a digitized topography
within 50 ft (15 m) on the conservative near Silung Nang instead of crossing map. Maximum takeoff weight was
the ridge removes the requirement to calculated by plotting the available
side of the predicted altitudes.
reach 9,100 ft (2.77 km) and allows turn radius and the turn radius required
Turn Procedure Optimization a greater takeoff weight. The perfor- as a function of gross takeoff weight.
For the technical demonstration test mance then becomes limited by the Figure 6 is an example takeoff
flight from runway 15, takeoff weight width of the valley. Through careful weight calculation. The bottom plot
was limited by the Druk Air proce- selection of the turn initiation point, shows the airplane altitude at the
dural requirement to fly over a ridge additional takeoff weight is possible. turn initiation point. The middle plot
after flying south over Silung Nang. The available turn radius as a shows the corresponding airspeeds.
To clear the ridge, a net altitude function of altitude was determined The top plot shows the turn diameter
of 9,100 ft (2.77 km) is necessary at by computing the maximum turn required for a 30-deg bank, which
12,000
Dia
met
er a
Turn diameter required/available, ft
vail
abl
11,000 Dia
met
e at
gro
SUMMARY
er a ss h
vail eigh
10,000 able t The success of rigorous tech-
at n
et h nical demonstration test flights
e ight
nk* at Paro International Airport in
9,000 d for 30-deg ba
Diameter require
Bhutan validated the capability
8,000
of the Boeing 737-700 to
*
d for 35-deg bank perform as predicted in a
Diameter require
7,000 high-elevation, high-terrain
*Assumes a 150-m splay on each side of intended track environment.
The test flight data demon-
165 strate that the 737-700
160 Met or exceeded performance
ktas
155 expectations for simulated
one-engine-inoperative
Airspeed
150
flight maneuvers, proving
145
that predicted performance
140 is representative of actual
kias
135 performance as recorded
130 by the FDR.
Verified procedures for safe
Height above airport at turn initiation, ft
Gross weight, lb
ELECTRONIC
FLIGHT
BAG
16 AERO Third-Quarter 2003 July
Third-Quarter 2003 July AERO 17
B oeing offers airlines e-enabled
solutions that put innovative,
valuable information technology
1
FIGURE
CLASS 3 EFB, MAIN MENU PAGE
Performance.
E-documents.
Charts.
Taxi positional awareness
(airport moving map).
Video surveillance.
Performance
The performance application cal-
culates precise takeoff and landing
performance figures for each air-
plane under any conditions (fig. 3).
The calculations are based on a
combination of preloaded and pilot-
entered data.
can host the following applications: capability for various EFB applica- and the flight deck printer.
Performance calculations. tions. Because the EFB is installed in The EFB Class 3 architecture has
a crashworthy mount, it can be used two flight deckmounted display units
Electronic documents. during all phases of flight. (DU) and two electronic units (EU)
Charts. Class 2 EFB applications include mounted in the main equipment bay
Performance calculations (fig. 8). The EUs provide the display
This system can use airplane power
(with automatic field updates to the DUs, which show the selected
if that option has been installed. The
enabled by airplane interface). applications, allow transfer of display
portable computer must be stowed between the two DUs (so flight
during the takeoff and approach phases TPA moving map crew members can view each others
of flight. The current Boeing Laptop (without ownship position). display), and control unit brightness.
Tool for performance calculations will The first EFB implementation will
E-documents.
migrate to this Class 1 offering. be a Class 3 system on a production
Charts, including approach charts.
Class 2 Architecture 777-200ER for KLM.
The Class 2 EFB architecture comprises Class 3 Architecture An EU contains two single-board
a portable pen tablet computer installed The open architecture of the EFB computers, each with a dedicated,
in a crashworthy mount. This EFB can Class 3 system will allow airlines atmospherically sealed disk drive and
be removed from the mount, which pro- (or third-party suppliers) to develop memory. One computer runs the Linux
vides a power interface for the system, software for the Microsoft Windows operating system (OS), which is certi-
without maintenance action. processor using a software develop- fied through DO-178B. That computer
An airline may choose installation ment kit provided by Boeing and controls the TPA display, TPA activa-
of an airplane interface module that Jeppesen. The software development tion, and the applications on the other
will provide read access to various kit will include application program- computer, which runs the Windows OS.
avionics systems (which can provide ming interfaces that will provide The Windows applications are opera-
data for EFB applications) and data link access to onboard communications tionally approved. Six Ethernet ports
Keyboard Keyboard
EFB DU Bezel lighting Bezel lighting
EFB DU
Remote light sensor Remote light sensor
Master brightness Master brightness
Digital video Digital video
Digital video Digital video
Power Power
User interface/status/ User interface/status/
configuration configuration
Digital video Digital video
TWLU* Spare
Data
Spare
loader
Airplane Airplane
input/output input/output
assembly assembly
ARINC 429, Low- Low- ARINC 429,
discrete voltage voltage discrete
power power
EFB EU supply supply EFB EU
Master
L bright R
control
Remote Remote
light Enable discrete light
sensor sensor
PS2 PS2
keyboard Ground keyboard
mode
relays
Left Right
cursor cursor
control control
Windows cross-link
Left Right
MMR MMR
AIMS right Linux cross-link
2 2
First officers EU Captains EU
Data
loader
TWLU Flight
deck
Strapping printer Strapping
discretes discretes
2 UNRELIABLE INFORMATION
TABLE
System/indicator Notes
Autopilot
Autothrottle
Airspeed indicator, Mach
Altimeter Blocked static system or blocked pitot-static system
Vertical speed
Wind information
Vertical navigation
EGPWS/terrain avoidance Initial versions of EGPWS
Overspeed warning
Wind shear warning
Elevator feel
EICAS messages May not identify the basic problem