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    GDRIVE

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    100 views11 pages

    Wiring Genset

    Uploaded by

    shinichie
    GDRIVE

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 11
    jiagrams 6-4 Wiring Diagrams Cummins Engine Company has a new integrated wiring and control system for generator sets, G-drive, construction, and power unit engines. This section contains: How to Use This Information Interpreting Wiring Harness Drawings Product Information Appendix Symbol Table Abbreviations Wire Color Code Diagrams and Drawings Single Line Diagrams Schematic Diagrams Wiring Harness Drawings ++ *pom> The new system improves field serviceability and is based on the concept that each engine family has its own basic harness. Components which are common to all engine families have been redesigned to allow them to simply plug into all “basic” harnesses. The plug-in components include temperature, pressure switches, magnetic pickup, low coolant level sensor, governor and speed switch. The redesign also includes better wiring insulation and more reliable wire terminals, making a single integrated wiring harness. The new wiring/control system includes two changes in design: 1. Precise control is over the allowable current flow through the new integrated harness via a new circuit breaker. 2. The separate wiring interconnects have been replaced by printed circuit boards. Engine instruments on left side and generator instruments on right side. Fig. 6-1, The generator mounted control pane! 62 Generator Set Service Manual I! The new circuit breaker is a magnetic breaker which has been sized to provide proper performance and maximum protection. To assure adequate protection the following points must be followed: 1. All accessory loads must be individually fused and connected to the starter motor battery cable terminals. 2. Any battery charger connected to the system must be connected as in No. 1 above. The charger must have built-in overcurrent protection. This protection is included in Cummins battery charger Part No. 3039323. HOW TO USE THIS INFORMATION This section contains a detailed example of how the various drawings and diagrams included in the appendix ‘may be used to evaluate and troubleshoot the new integrated wiring system. Figure A shows a photograph of a generator set using a new engine control panel (not a generator conduit box mounted “mini-panel”). The relationship between the actual hardware and a respective single line diagram is shown. Further, the schematic diagram which provides detailed information regarding each single line diagram is shown In this manner, the technician will be able to associate a piece of hardware (such as a magnetic pickup unit) with a specific harness (engine harness) with a single line drawing block (single line diagram 3037462) with an actual schematic drawing (drawing 3037464) Figure B shows the schematics which appear at the bottom of Figure A. Highlighted in Figure B is the circuit of wire number 4. Notice that almost all circuits are numbered according to the terminal strip terminal to. which they are connected. For example, any circuit which connects to terminal 4 is numbered 4. There are no longer any circuit numbers such as 3441, 34-2, and so on. There are four circuits which do not follow the above rule. They are the circuits connected to terminals 34, 45, 46, and 47, (Continued on page 5). Page 3 ENGINE WIRING HARNESS SCHEMATIC DRAWING 3037464 JUMPER HARNESS SCHEMATIC DRAWING 3037468 SSrEE eerie ENGINE CIRCUITBOARD SCHEMATIC DRAWING 3037469 INSTRUMENT PANEL HARNESS SCHEMATIC DRAWING 3037470 a ge 961 | 702 | sspan | aan ain way | wa | 76a | aan i sae Hn Ba i ee i i ! f BS Be ; a i t i i ‘mana STR iss i tg i i te ‘i ARERR ESE RN ERS) iu : e fi Bee ae EBRSBSRSERE CECE SRS, Bea BELEN coe BEHE Wavbddidiivdiyyys we 8 {LFORUSE wa THER WARNESSES REFER {PANU UGHT HARNESS P2354. ENGINE CIRCUIT BOARD FEL UGHT HARNESS: some Bosman Wo 3008 [wo 3008 meney Lowe ss | VED AES: “4 Fonuse wins OTHER MARNESSES REFER SObeanmce aac ares 2 SWITCH FORMATION (= CLOSED) oe aR [RSTROMENT PANEL FARNESE isoa7470 os EWSED. Dae Say 77 ds PLUG A PLUG C cues s—

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