Professional Documents
Culture Documents
---------------------------
GIO TRNH
NGH HN
GIO TRNH
NGH: CNG NGH T
Hi Phng - Nm 2012
MC LC
BI 1: HN IN H QUANG ...................................................................................1
1- Khi nim v hn in h quang .............................................................................1
2- My hn v thit b ph tr .....................................................................................1
2.1- My hn in xoay chiu .................................................................................1
2.2- My hn mt chiu dng chnh lu..................................................................3
2.3 - Kt ni thit b dng c hn ............................................................................3
3- Cc loi mi hn v chun b mp hn ...................................................................5
4-Ch hn ................................................................................................................9
4.1- ng knh que hn d(mm). ............................................................................9
4.2 - Cng dng in hn(Ih). ........................................................................10
4.3- in th h quang(Uh). ..................................................................................10
4.4- S lp hn (n) ................................................................................................ 10
4.5- Vn tc hn(Vh). ............................................................................................ 10
5 - Cc dng sai hng v bin php khc phc .........................................................12
5.1 - Nt .................................................................................................................12
5.2- Khng ngu ....................................................................................................12
5.3 - Khuyt cnh ..................................................................................................12
5.4 - Vn cc .........................................................................................................12
5.5- Ln x, l hi ..................................................................................................12
6- Thc hnh hn, ct ................................................................................................ 13
6.1 - Lp que hn ...................................................................................................13
6.2 - iu chnh cng dng in hn ............................................................. 13
6.3 - Thc hin hn ................................................................................................ 14
6.4 - Trnh t thc hin hn ...................................................................................14
6.5- An ton lao ng v v sinh phn xng. .....................................................15
BI 2: HN BNG NGN LA KH .......................................................................17
1- Khi nim ..............................................................................................................17
2- Ngn la hn ........................................................................................................17
2.1- Ngn la bnh thng ....................................................................................17
2.2- Ngn la xy ha ........................................................................................... 18
2.3- Ngn la cc bon ha .....................................................................................18
3- K thut hn kim loi bng ngn la kh .............................................................. 19
3.1- Cc loi mi hn............................................................................................. 19
3.2- Chun b vt hn............................................................................................. 19
3.3- Phng php hn ............................................................................................ 20
4-Thc hnh hn. .......................................................................................................21
4.1- Hn gip mi ..................................................................................................21
4.2- Hn gc ch T ................................................................................................ 22
BI 3: HN THIC ......................................................................................................25
1- Khi nim .............................................................................................................25
1.1- Khi nim hn thic .......................................................................................25
1.2- c im ........................................................................................................26
2- Dng c,vt liu v thit b dng hn thic ......................................................26
2.1- M hn nung in........................................................................................... 26
2.2- M hn in tr .............................................................................................. 26
2.3- M hn nung l .............................................................................................. 27
2.4- L rn .............................................................................................................27
2.5- M hn hi oxy axetylen .............................................................................27
2.6- n kh ..........................................................................................................27
2.7- Thuc hn, thic hn ......................................................................................27
3- K thut hn thic bng m hn t (hoc m in tr) .......................................28
3.1. Lm sch phi .................................................................................................28
3.2. Lm sch m hn ............................................................................................ 28
3.3- Nung m hn ..................................................................................................29
3.4- Qut thuc hn ln ng hn .......................................................................29
3.5- Hn .................................................................................................................29
3.6- Cc dng sai hng nguyn nhn v bin php phng nga ........................... 29
3.7- Lm sch kim tra cht lng mi hn .......................................................... 30
4- K thut hn thic bng m hn kh......................................................................30
4.1- Chun b phi, vt liu hn ............................................................................30
4.2- Tnh ch hn .............................................................................................. 30
4.3- Chn phng php hn ..................................................................................30
4.4- Ly la v chn ngn la ...............................................................................30
4.5- G phi hn ....................................................................................................31
4.6- Tin hnh hn .................................................................................................31
4.7- Cc dng sai hng nguyn nhn v bin php phng nga ........................... 31
4.8- Lm sch kim tra cht lng mi hn .......................................................... 31
5- An ton khi hn thic ............................................................................................ 32
6- Thc hnh hn thic .............................................................................................. 32
6.1- Thc hnh hn m t(hoc m in tr) ......................................................32
6.2- Thc hnh hn m hn kh .............................................................................33
TI LIU THAM KHO ............................................................................................. 35
GIO TRNH thc hnh HN QUA BAN
Thi gian m un: 40h (L thuyt: 0h, Thc hnh: 40h)
MC TIU
Hc xong bi ny ngi hc c kh nng
+ S dng thnh tho cc dng c lin quan n cng vic hn in, hn hi v
hn thic
+ Vn hnh my hn, m hn ung trnh t, yu cu k thut v an ton
+ Thc hin c k nng hn in, hn hi v hn thic
+ Chp hnh ung quy trnh, quy phm trong Thc hnh Hn c bn
+ Rn luyn tnh k lut, cn thn, t m ca hc sinh
NI DUNG
Thi gian
S
Tn cc bi trong m un Tng L Thc Kim
TT
s thuyt hnh tra*
1 Hn in h quang 15 0 15 0
2 Hn hi 15 0 14 1
3 Hn thic 15 0 14 1
Cng: 45 0 43 2
* Ghi ch: Thi gian kim tra c tch hp gia l thuyt vi thc hnh c tnh
bng gi thc hnh
MC TIU
Sau khi hc xong bi ny ngi hc s c kh nng:
- Trnh by khi nim c bn v hn in h quang.
- Vn hnh my hn in ung trnh t,yu cu k thut v an ton.
- Chn que hn,ch v phng php hn, di chuyn que hn thch hp.
- C c k nng c bn v hn gip mi, p ...vv h tr cho qu trnh sa
cha c kh t
NI DUNG
1
* Cu to my hn in xoay chiu mt pha iu chnh dng in hn tng cp
(HQ-24).
2
W1
3
4 W2 U2
2
Vy thay i s vng dy trn cun th cp W2 ta c th iu chnh c
cng dng in hn. thun tin cho vic iu chnh s vng dy W2 ngi ta
ly ra nhiu u dy v b tr gn trn cc cc bu lng dng cu ni thay i s
vng dy trn cun W2 tng ng c dng in nh n ln. Phm vi iu chnh t
70V n 240V.
2 t
W _ +
U
1
Uh
3
- Ty tng loi my ngun in 1 pha, 2 pha, hay 3 pha ta u vi ngun in
cho tng thch
2.3.2 - u cp vi my
- Nu my hn 1 chiu phi xc nh xem cn u thun hay u nghch
- m bo cc u ct phi c u cht trnh m ve v sinh nhit
Hnh 2.3.2 - u cp hn vi my hn
3- Cc loi mi hn v chun b mp hn
*Hnh dng kch thc vng hn ph thuc nhiu yu t nh cng sut ngun
nhit, phng php v ch hn, loi dng in v kiu ni dy, tnh cht l nhit
ca vt liu
h
K
5
Mt chnh
Chn
mi hn
Cnh mi hn
Hnh 3.1- Mi hn gip mi (a) v mi hn gc (b)
Khi ngun nhit chuyn ng dc theo mp hn, vng hn cng chuyn ng
theo li lin kt kim loi pha sau n gi l mi hn.
Theo hnh dng mt ct ngang, ngi ta phn bit cc mi hn nng chy thnh
hai loi. Mi hn gip mi v mi hn gc (Hnh 3-1.) gii thiu mi hn gip mi,
mi hn gc v cc b phn ca chung.
- Mi hn gip mi (hnh 3-1) c c trng bng cc kch thc chiu rng b,
chiu cao h (h chnh l ngu mi hn), chiu cao phn nh e. Hnh dng ca mi
hn c coi l hp l khi t s b/h (h s ngu) c gi tr t 0,84. Cn t s b/e (h s
hnh dng) dao ng trong khong 710.
- Mi hn gc (hnh 3-2) mi hn c tit din ngang l mt tam gic vung cn
cnh l k. Do nhiu yu t cng ngh v k thut thc hin m mi hn gc c th c
dng b mt khc nhau.
K
K
K
K K K K1>K
a) b) c) d)
6
Hnh 3.3- Mi hn mt lp v mi hn nhiu lp
Trn c s mi hn gip mi, mi hn gc ngi ta c th to ra lin kt hn
khc nhau (Hnh 3.4)
7
2
1
1 1
2
2
1
1 2 2
1
2 1
b
h
a
S
b
Hnh 3.5- Kkhe h hn khng vt cnh
S 1 2 3 4 5 6
b 4 5 6 8 10
a 0 + 0,5 1 0,5 2 0,5
h 1 - 0,5
0+2
K
K
S
Bng: Cc thng s c th hn gc ch T
4-Ch hn
Ch hn l tng hp cc tnh cht c bn ca qu trnh hn nhn c
mi hn c hnh dng, kch thc, cht lng mong mun. c trng ch hn gm
cc yu t sau:
4.1- ng knh que hn d(mm).
nng cao hiu sut, c th chn que hn c ng knh tng i ln.
Nhng chn que hn c ng knh ln d hnh thnh mi hn khng ngu tng thm
cng lao ng ca ngi th. Cho nn phi chn que hn c ng knh ph hp.
Chn ng knh que hn ph thuc cc yu t sau:
+ Chiu dy vt hn nu vt hn c chiu dy tng i ln nn chn cc que
hn c ng knh tng i ln.
+ Loi u ni mi hn ghp gc nn chn loi que hn c ng knh tng
i ln.
+ V tr mi hn trong khng gian, khi hn bng nn chn que hn c ng
knh ln hn so vi cc v tr khc mt t, khi hn ng chn que hn c ng knh
khng qu 5 mm, khi hn nga, hn ngang khng qu 4 mm. Nh vy to thnh vy
hn tng i nh, gim kim loi nh xung di.
+ Th t lp hn: Lp th nht nn chn que hn c ng knh d 3mm. T
lp th hai cn c vo chiu dy vt hn c th chn que hn c ng knh d = 4-5
mm.
Trong trng hp chung, quan h ng knh que hn v chiu dy vt lun c
th dng cng thc sau:
Mi hn gip mi: d = S/2 +1
Mi hn ghp gc: d = K/2 +2
Trong : d l ng knh que hn (mm)
S l chiu dy vt hn (mm)
9
K l cnh mi hn (mm)
4.2 - Cng dng in hn(Ih).
* Khi hn vic nng cao dng in hn mt cch thch ng c th tng nhanh
tc nng chy ca que hn, c li cho vic nng cao hiu sut. Nhng nu dng
in hn qu ln, d lm cho mi hn chy cnh, thm ch chy thng kim loi lm
thay i t chc kim loi mi hn.
* Nu dng in hn qu nh, th kim loi vt hn d nhit y d lm cho
mi hn khng ngu ln x, lm gim c tnh mi hn. Cn c vo cc yu t sau
chn dng in hn: Loi que hn ng knh que hn chiu dy vt hn, th t lp
hn, v tr mi hn. Bng phng php tnh ton gn ung khi hn thp v tr hn
bng c th dng cng thc sau:
I = ( + .d).d (Ampe)
Trong : , l h s thc nghim khi hn que hn thp = 20; = 6
d l ng knh que hn (mm)
Nu chiu dy vt hn S > 3d m bo ngu tng dng in hn 15%.
Nu vt hn mng S < 1,5d gim dng in xung 15%
4.3- in th h quang(Uh).
Do chiu di h quang quyt nh, h quang di in th cao, h quang ngn
in th thp.
Nu h quang di th chy khng n nh d b lc nhit h quang khng tp
trung, kim loi nng chy d b bn to ra ngoi, mi hn khng ngu, d sinh ra
khuyt tt chy cnh, cc th kh xy, ni t trong mi trng xm nhp vo mi hn
lm mi hn r hi. Khi hn thng duy tr h quang c chiu di t 2 - 4mm.
4.4- S lp hn (n)
i vi chi tit c chiu dy S 6mm th phi vt mp m bo ngu. Do
khi hn phi nhiu lp nhiu ng.
S lp hn xc nh cng thc sau: n = F - F0 + 1 (lp)
Fn
Trong : n l s lp hn
F l din tch tit din ngang kim loi mi hn.
bS
- Mi hn gip mi F = mm2 , b l b rng mi hn, S l chiu dy vt hn.
2
K 2 Ky
- Mi hn gc F = mm2
2
Trong : Ky l h s tnh n khe h v phn li mi hn Ky = (1,1 1,5).
F0 l din tch tit din ngang lp hn th nht F0 = (8 12)d (mm2)
4.5- Vn tc hn(Vh).
L tc di chuyn que hn v pha trc; n nh hng trc tip n hiu sut
v cht lng mi hn.
Nu tc hn ln: mi hn khng ngu, r x...
10
Nu tc hn chm c th chy thng kim loi vng hn, mi hn to hoc g
cao...
L
Vn tc hn c tnh theo cng thc sau: Vh (cm / s )
t
Trong ; L l chiu di mi hn (cm); t l thi gian hn (s)
.Ih
Hoc vn tc hn tnh theo cng thc: Vh
3600 . .F
Trong : h s p kim loi nng chy tnh (g/A.h); = 8 12
: khi lng ring kim loi = 7,85 (g/cm3)
Khi hn nhiu lp F 40 mm2; Ih: dng in hn (A)
* V d:
Vt liu hn - Thp CT3, KT: 250x100x6 (mm).
- ng knh que hn:
s
Khi hn gip mi p dng cng thc: d 1 (mm). (chn 3,2 mm.)
2
Trong : d ng knh que hn, (S) chiu dy vt hn.
- Cng dng in hn:
Theo cng thc h = ( +;d) d (A).
h = (20+ 6x3,2)x3,2 = 125.5 (A), Chn 130 (A)
Trong : h l dng in hn
v;d l h s thc nghim, =20, = 6.
d l ng knh que hn.
c dlhq
- in p hn: Uh = a + blhq + (V)
Ih
Trong :
Uh -l in p hn (v)
lhq - l chiu di ct h quang (mm) t 2-4(mm), Chn 3(mm).
Ih - Cng dng in hn (A). Chn 130(A)
a - l in p trn a-nt v ca tt (a= 15 20 v). Ly 20 (V)
b - l in p ri trn mt n v chiu di ca ct h quang
(b=15,7v/cm).
c v d cc h s (c= 9,4v, d= 2,5 v/cm).
- Vn tc hn.
.I
Vh = d h (m/h)
.Fd
Trong :
- l h s p ( g/A.h).
F - L tit din p (cm2).
- l trng lng ring ca vt liu hn (i vi thp = 7,85 g/cm3).
Ih Cng dng in hn (A)
11
5 - Cc dng sai hng v bin php khc phc
5.1 - Nt
Nt xy ra bn trong v bn ngoi ca mi hn.
- Nguyn nhn:
+ Do hm lng lu hunh, pht pho trong kim loi vt hn v que hn qu
nhiu.
+ cng vt hn ln v cng dng in hn ln.
+ Khi hn dng in hn ln v kt thuc ng hn khng in y, sau khi co
ngt th rnh h quang xut hin ng nt cui ng hn.
- Bin php phng trnh:
+ Chn que hn v vt hn c hm lng P, S ph hp
+ Chn dng in hn thch hp
5.2- Khng ngu
- Nguyn nhn.
+ Khng lm sch x hn kim loi trit .
+ Cng dng in hn v chiu di h quang ln.
+ Chuyn ng que hn nhanh v gc hp.
- Bin php phng trnh
+ Phi v sinh vt hn sch trc khi hn
+ iu chnh dng in hn v gc que hn hp l
5.3 - Khuyt cnh
- Nguyn nhn.
+ Do chuyn ng que hn khng dng li hai bn mi hn.
+ Do cng dng in hn ln v gc a que hn khng hp l.
- Bin php phng trnh
+ Dao ng que hn sang hai bn phi c im dng.
+ Chn dng in hn hp l
5.4 - Vn cc
- Nguyn nhn.
+ Do cng dng in hn ln, chuyn ng que hn chm, gc que hn
khng hp l
- Bin php phng trnh
+ Chn dng in hn v chuyn ng que hn hp l.
+ Gc que hn chnh xc.
5.5- Ln x, l hi
- Nguyn nhn
+ B mt kim loi b han r, khng lm sch x lp hn u, que hn b m.
+ Vn tc hn nhanh, que hn chuyn ng gc hp.
- Bin php phng trnh
+ B mt vt hn phi c lm sch g, que hn phi c sy trc khi hn.
+ Vn tc hn v chuyn ng que hn chnh xc.
12
6- Thc hnh hn, ct
Hn c ng dng nhiu trong thc t, v c nhiu u im, d thao tc. Sau
khi kim loi nng chy, nhng git kim loi da vo trng lng ca bn thn nh vo
vng nng chy mt cch d dng. Ngi th d quan st vng nng chy kim loi,
ngi th quan st khng mt mi, c th dng que hn v dng in tng i ln,
nh vy nng cao nng sut lao ng, cht lng mi hn cao
- Hn ng thng : C th khng vt cnh hoc c th vt cnh. Vic hn nh
c nh hng cht lng mi hn; yu cu mi hn nh chc ngu, khng g cao, s
lng mi nh n = L/LKC + 1.
Trong L chiu di mi hn (mm).
Lkc khong cch hai mi nh LKC = (40 50).S khng vt qu 300mm; S l
chiu dy vt hn.
Chiu di mi hn nh L = (3 4).S.
Khi hn nh thng dng que hn d = 3mm, tng dng in hn nh (15
20)% so vi hn bng.
Tin hnh hn mt khng c mi nh trc, a que hn theo hnh ng
thng khi S < 3mm v a hnh rng ca, bn nguyt khi S 4mm; gc que hn so
vi trc hn theo hng hn (60 75)o; so vi hai mt bn 90o. Khi hn ngi th
quan st vng nng chy iu chnh tc hp l; duy tr h quang ngn Lhq=(2
4)mm. i vi chi tit c chiu dy S 6mm vt ch V, v S 12mm vt ch X.
6.1 - Lp que hn
a)
b) c)
16
Thi gian (gi)
BI 2: HN HI Tng s Thc hnh Kim tra
15 14 1
MC TIU
Hc xong bi ny ngi hc c kh nng
- Trnh by c phng php,chun b vt hn ,chn ch hn thch hp.
- Trnh by k thut hn bng ngn la kh.
- Hn c mt s chi tit hn n gin, ung trnh t,yu cu k thut v m
bo an ton.
NI DUNG
1- Khi nim
Hn kh l qu trnh nung nng kim loi ch cn ni v que hn ph (nu c)
n trng thi nng chy bng ngn la ca kh chy vi xy (O2).
3100
2mm
Nhn
ngn la T l tiu th (Oxy/Ace): A = 1,1 ti 1,2`
10
Khi t l: O2
1,2
C2 H 2
Tnh cht hon nguyn ca ngn la b mt, kh chy s mang tnh cht xy ha
nn gi l ngn la xy ha, luc ny nhn ngn la ngn li, vng gia v vng c
bit khng r rng ngn la ny c mu sng trng.
2.3- Ngn la cc bon ha
O2
Khi t l: 1,1
C2 H 2
18
Vng ngn la tha cc bon t do v mang cc bon ha, luc ny nhn ngn la
ko di v nhp vo vng gia c mu nu sm.
Qua s phn b v thnh phn v nhit ca ngn la hn, p dng ngn la
hn nh sau:
Ngn la bnh thng c tc dng tt vng cch nhn ngn la t 2 3mm c
nhit cao nht thnh phn ca kh hon nguyn (CO v H2 nn dng hn).
Ngn la cc bon ha dng khi hn gang (b sung cc bon khi hn b chy). Ti
b mt, hn p thp cao tc, v hp kim ng thau, ct hi, t sch b mt.
3- K thut hn kim loi bng ngn la kh
3.1- Cc loi mi hn
- Cn c vo hnh dng chi tit, v tr mi hn trong khng gian, trong hn kh
thng dng nht l mi hn gip mi. Khi hn vt mng dng mi hn kiu cun
mp v khng cn que hn ph khi hn vt dy >5mm cn vt mp ch V hoc ch
X, s bin dng khi hn loi vt mp ch X t hn so vi vt mp ch V.
- Mi hn chng dng khi hn vt c chiu dy >3mm, khi hn nh cc tm
thi, tm lt khi chiu dy ln khng dng mi ny v bin dng ln c th b nt.
- Mi hn ng v hn gc cng nh mi hn chng ch dng hn cc vt
mng khng vt mp, khi hn gc, mi hn c 3 loi bng mt, li mt, lm mt.
- Cng nh hn h quang, ty theo v tr mi hn trong khng gian ngi ta
chia ra: hn bng, hn ng, hn ngang, hn trn.
3.2- Chun b vt hn
Trc khi hn nn cn vt mp i vi kim loi c chiu dy ln, lm sch mp
hn v khu vc xung quanh mi hn rng 20 30mm mi pha. Mp hn trc khi
hn phi lm sch r, xt v du m.
Vt trc khi hn cn chn g lp hp l v hn nh mt s im m bo
v tr tng i ca kt cu trc khi hn. Th t v khong cch cc mi nh ph
thuc vo b dy trnh cong vnh, c th tin hnh nh theo th t sau:
19
Hnh 3.2- Kch thc phi hn
3.3- Phng php hn
Cn c vo s chuyn dch ca m hn v que hn chia hn kh thnh hai
phng php:
20
- Phng php ny thng hn cc chi tit c <5mm hoc nhng vt liu c
nhit nng chy thp.
- Thc t chng minh vt hn c <3mm th tt nht dng phng php hn
tri. Vt hn c >5mm dng phng php hn phi.
- Chn phng php hn ty thuc vo v tr mi hn trong khng gian. Khi m
hn bng c th hn phi hoc hn tri ty thuc theo chiu dy vt hn. Khi hn ng
t di ln nn hn tri, nhng vt hn c >8mm nn hn phi. Khi hn ngang nn
hn phi v ngn la hn hng trc tip vo mi hn v c tc dng gi git kim loi
khng b ri. Khi hn trn tt nht hn tri.
4-Thc hnh hn.
4.1- Hn gip mi
4.1.1- iu kin thc hin bi hc
* Dng c - Thit b
+ Dng c cm tay: Km rn, tuc n vt, cl, m lt, hp dng c vn nng, bt
la.
+ Thit b: Van gim p n cp, ng dn kh, chai kh xy, chai kh axtylen,
v m hn hi.
* Cc iu kin khc: Gio trnh K thut hn kh, ti liu tham kho, my
chiu a nng, my chiu vt th, my tnh, xng thc hnh, t ng dng c, trang
b BHL.
4.1.2- Trnh t thc hin hn
Ni dung Dng c
TT Hnh v minh ha Yu cu k thut
cng vic thit b
1 c bn v - Nm c cc
kch thc c
bn.
- Hiu c yu
cu k thut
21
2 - Kim tra - Thc l - Phi phng,
phi. - Bn chi st thng khng b
- Chun b - B thng bavia.
thit b, g pp hn. - Phi ung kch
nh phi thc.
- B nh la
- Chn ch hn
- Chai oxy, hp l.
chai axtylen
- Mi nh nh
- Van gim p gn, chc, ung v
- M hn tr.
- B nh la - Ngi ung t
th, m hn v
- Chai oxy, dy hn dao ng
chai axtylen ung k thut.
- Van gim p
- M hn
4 Kim tra sn - Thc l - Pht hin c
phm - Dng kim cc khuyt tt ca
tra mi hn.
4.2- Hn gc ch T
4.2.1- iu kin thc hin bi hc
* Dng c - thit b: Dng c, thit b hn kh
* Nguyn vt liu:
Kh xy, kh axtylen ng chai t tiu chun an ton v sinh cng nghip.
* Cc iu kin khc: Gio trnh K thut hn, my chiu a nng, my chiu
vt th, my tnh, xng thc hnh, t ng dng c, trang b BHL.
22
1 c bn v - Nm c cc
kch thc c
bn.
- Hiu c yu
cu k thut.
2 - Kim tra - Thc l - phi phng,
phi, chun 500 thng khng b
b mo hn. - Bn chi bavia, ung
- G nh. st kch thc.
- Gc lp ghp
900
- Mi hn nh
nh gn,
bn, ung v tr.
- Chn ch
hnh hp l.
23
24
Thi gian (gi)
BI 3: HN THIC Tng s Thc hnh Kim tra
15 14 1
MC TIU
Sau khi hc xong bi hc ny ngi hc s c kh nng
- Trnh by c cng dng v c im ca dng c,nguyn vt liu dng
hn thic.
- S dng v bo qun c m hn v n kh ung yu cu k thut v an
ton.
- Chun b chi tit hn sch ht cc vt du m, ht lp -xy ho b mt bng
cc dung dch kim, bn chi, da, mi co hoc bng cc phng php lm sch khc.
- Chn ung ch hn nh: nhit nung, tc nung, thi gian gi nhit.
ph hp vi tng loi vt liu hn.
- Hn cc mi hn thic, m bo trn lng tt, kim loi vy hn bm chc
vo kim loi vt hn, khng b bt kh, ln x, chy vy hn.
- Thc hin tt cng tc an ton v v sinh phn xng
NI DUNG
1- Khi nim
1.1- Khi nim hn thic
- Hn thic l phng php ni cc chi tit li vi nhau nh mt kim loi hoc
mt hp kim trung gian gi l vy hn. Trong qu trnh hn nung nng vt hn n
nhit tng ng nhit chy ca vy hn, vy hn b chy nhng kim loi vt
hn th khng chy, kim loi vt hn khuch tn thm thu vo vt hn to thnh mi
hn.
- Kim loi vy hn c nhit nng chy thp hn kim loi vt hn, khi nhit
kim loi vy nng chy cn kim loi vt hn cha nng chy th kim loi vy hn
khuch tn vo kim loi vt hn, khi ngui to thnh mi hn. Nh vy hn vy l
phng php hn lin kt hai chi tit di gc phn t nh kim loi vy hn lm
trung gian.
Vt hn Vy hn thic
Vt hn
Hnh 2.2- M hn in tr
26
2.3- M hn nung l: L loi m th cng, khi hn phi nung trn l than, khi
nhit mi em hn, khi nhit mi em hn, khi ngui phi nung li
Hnh 2.6- n kh
- M hn sng vi ba: Dng sng in t lm nng chi tit ging nh ti cao
tn, nhit t ti 3500oC.
2.7- Thuc hn, thic hn
2.7.1- Thuc hn
Thuc hn thng dng nh nha thng, axit sunfuaric, hn the, sunfuaric
km c tc dng:
27
+ Lm sch cc oxit v bi bn b mt mp hn to iu kin cho vy hn
thm thu v khuych tn hnh thnh mi hn m bo bn ca mi hn tt nht.
+ Kh mng oxit kim loi trc tip trong qu trnh hn. S dng thuc hn l
bin php trc tip, tch cc kh mng oxit kim loi khi hn vy.
2.7.2-Thic hn :
L loi hp kim thic ch, loi ny thng dng khi hn st ty.
+ Thic hn c 7 loi: thic hn 30 (gm 30% Sn v 70% Pb), thic hn 25, 33,
40, 50, 60 v thic hn 90.
+ Loi thic hn 60 dng hn dng c in, nhit nng chy ca n l
190 C. Thic hn 90 dng hn cc dng c cha thc n v cha t ch, trnh b c
o
v.v
Hnh 2.7-.Thic hn
3- K thut hn thic bng m hn t (hoc m in tr)
3.1. Lm sch phi
- Dng mi co, bn chi st lm sch ht vt bn ,du m -xy ho trn
ng hn
- Thuc hn Zncl2 c pha ch bo ho
3.2. Lm sch m hn
- Dng gia lm sch ht lp -xy ho, thic cn bm trn m hn, c th dng
mui ZnCl2 ra sch u m hn.
ZnCl2
28
3.3- Nung m hn
Nhm l cho l chy n nh luc mi cho m hn vo t khi t nn cho
u bt thic ln pha trn, t n nhit khong 4000- 4500c, c th t m hn
bng ngun nhit ca ngn la hn kh, cng c th dng m hn in hn.
3.4- Qut thuc hn ln ng hn
- Dng chi lng nhung vo thuc hn, ri qut nh ln vng mi hn chu
qut thuc hn va ung chiu rng ng hn.
M hn
Thic hn
29
- Bin php phng nga: Nung m hn ung nhit , chp hnh tuyt i
cng tc lm sch
3.7- Lm sch kim tra cht lng mi hn
Sau khi hn xong dng dung dch xut 5% hoc nc ra sch mi hn trnh
thuc hn lm -xy ho mi hn.
Quan st bng mt kim tra mi hn c rong bng hay khng, c b r kh
ngm x hay khng
Kim tra kch thc mi hn bng thc
Sau dng du la v phn mu kim tra kn ca mi hn
4- K thut hn thic bng m hn kh
4.1- Chun b phi, vt liu hn
- Dng gia lm sch ht vt bn, vt -xy ho trn phn cn hn, mu hp kim
4.2- Tnh ch hn
- Dng pp hn s 3 hoc s 4 hn, cng sut ngn la 400-700 m3/h
- Chn que hn c ng knh d= 4mm
- Tc hn khi hn p cn m bo trong khong t 0,25-0,15m/ph khng
nn nh hn 0,15m/ph d gy r trong mi hn
- Chn gc nghing m hn = 300-600
4.3- Chn phng php hn
Chn phng php hn tri, que hn i trc m hn
30
Hnh 4.4- Ngn la xy ha
4.5- G phi hn
t phi hn ln b mt bn hn, t mu hp kim vo v tr cn hn sao cho
khe h gia mu hp kim v thnh xn ca cn dao khong 0,5-1mm.
0,51
31
- Hn xong ch cho phi hn ngui, g sch x, dng bn chi st nh sch
trn b mt phi
- Dng nc sch hoc dung dch xut 5% ra sch chi tit hn
- Kim tra in y ca ng vo khe h ng hn
- Kim tra cht lng chy lng v cht lng b mt ca mi hn , kim tra
cc khuyt tt ca mi hn
5- An ton khi hn thic
- Mt bng thc tp b tr gn gng, ni lm vic c nh sng, h thng
thng gi, hut bi hot ng tt.
- Nn xng kh ro.
- Bo h lao ng y .
6- Thc hnh hn thic
6.1- Thc hnh hn m t(hoc m in tr)
Ni
dung Dng c
TT Hnh v minh ha Yu cu k thut
cng Thit b
vic
1 c bn - Nm c cc kch
v 180
li 3
thc c bn.
- Hiu c yu cu k
I thut
TL 2:1
180
I
5
4 Kim 180
180
- Dng dung dch xut
5% hoc nc ra
5
sch mi hn.
Ni
dung Dng c
TT Hnh v minh ha Yu cu k thut
cng Thit b
vic
0,51 - Nm c cc kch thc
c bn c bn.
1 v - Hiu c yu cu k
thut
33
p
- M hn
34
TI LIU THAM KHO
1. Trng Cng t. Nm 1977. K thut hn. NXB KHKT
2. Lu Vn Huy, Tn Dn. Nm 2006. K thut Hn. NXB KHKT
3. Trn Hu Tng, Nguyn Nh T. Nm 1985. Hn kim loi mu v hp kim
mu. NXB KHKT
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