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Profibus Workshop PDF
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FIELDBUS STANDARD
S
EN 50170
MANUFACTURING
Chapter 1
Date 11/04/99, page 1
PROFIBUS
Overview chapter 1
PROFIBUS EN 50170
PTO
DP-details chapter 2
GSD - file
functions
ASICs chapter 3
PIC and certification chapter 4
Chapter 1
Date 11/04/99, page 2
PROFIBUS
Chapter 1
Date 11/04/99, page 3
PROFIBUS
flexible
standardization
Chapter 1
Date 11/04/99, page 4
EN 50170 Volume 2
Chapter 1
Date 11/04/99, page 5
EN 50170
PROFIBUS
EN 50170 *Status: Q3/1999
Chapter 1
Date 11/04/99, page 6
INTERNATIONAL
More than 900 members - 23 regional user associations
PROFIBUS
PROFIBUSInternational
International
America
America Africa
Africa Europe
Europe Asia
Asia Australia
Australia
Austria
Brazil China Australia
South Africa Belgium
USA Japan New Zealand
Czech Republic
Denmark Korea
Finland Singapore
France
Germany
Ireland
Italy
Netherlands
Norway
Russia
Sweden
Switzerland
United Kingdom *Status: Q3/1999
Chapter 1
Date 11/04/99, page 7
PRODUCT Variety
on CD available from
every user group world-wide
*Status: Q3/1999
Chapter 1
Date 11/04/99, page 8
PRODUCT Variety
Drives Controllers
AC Drives PLC/NC/RC
Software Drivers
DC Drives VME, PC DOS/Windows/NT/95
Tools
Workstation RT-OS/OS9/VRTX
Configuration
VxWorks/PSOS+
Bus Monitor
OS2, QNX
Decentralized I/O Engineering
Network components UNIX/VMS
Binary I/O
Analog I/O Repeaters Services
Fiber optics
Host Interfaces
Regulators Development Support
VAX computers
Timer Cables Implementation Support
VME computers
Counter Training
MMI
Ident-Systems
Operator Panels Instruments
Level Gateways
Valves Text Displays
Flow AS-Interface
Pneumatic Valves
Pressure Proprietary networks
Magnetic Valves
Temperature
Chapter 1
Date 11/04/99, page 9
Factory Ethernet/TCP/IP TCP/IP/Ethernet
level Area
Controller
Bus Cycle PC/VME
Time
< 1000 ms CNC
Cell
Level
PROFIBUS-FMS
Bus Cycle VME/PC
Time PLC DCS
< 100 ms
Bus Cycle-
Time
< 10 ms
Chapter 1
Date 11/04/99, page 10
EN 50170 - 2
FMS
User Device DP-Extensions
Profiles
DP Basic Functions
PC
PLC
PROFIBUS
Chapter 1
Date 11/04/99, page 13
Bus Access
PLC PC PLC
PROFIBUS
Chapter 1
Date 11/04/99, page 14
Bus Access
Master
active stations with the right to control the bus for a
limited amount of time (Token - Hold - Time)
Slave
Slaves only respond on request of a Master -
they have no rights to control the bus
Chapter 1
Date 11/04/99, page 15
Bus Access
in Multi-Master Networks, the Token Passing procedure
must ensure that each master has enough time to fulfill its
communication tasks
the user therefore configures the overall Target Token
Rotation Time (TTR) taking into account the
communication tasks of all masters
each Master calculates the available amount of time for its
communication tasks at token receipt according to the
following rule:
Chapter 1
Date 11/04/99, page 16
FMS, DP, PA
Chapter 1
Date 11/04/99, page 17
FMS/DP In Common
FMS DP
DP-Profiles
Layer
FMS
User Device
Profiles
DP Basic Functions
Fieldbus Message
Application
(7) Specification
(3)-(6)
Chapter 1
Date 11/04/99, page 18
FMS/DP In Common
Chapter 1
Date 11/04/99, page 19
FMS/DP In Common
Chapter 1
Date 11/04/99, page 20
PA/DP In Common
DP PA
DP-Profiles PA-Profiles
Layer
User DP-Extensions
DP Basic Functions
Application
(7) Specification (FMS)
(3)-(6)
Chapter 1
Date 11/04/99, page 21
PA/DP In Common
Chapter 1
Date 11/04/99, page 22
PA/DP In Common
PROFIBUS-DP, up to 12 Mbit/s
DP-Slave
DP/AS-i
DP/PA coupler,
24 V DP/PA link
link
PA - 31.25 kBd
PROFIBUS-PA
Actuator/Sensor interface
Chapter 1
Date 11/04/99, page 23
FMS Features
Chapter 1
Date 11/04/99, page 24
FMS Features
Chapter 1
Date 11/04/99, page 25
FMS Features
Chapter 1
Date 11/04/99, page 26
PA Features
Chapter 1
Date 11/04/99, page 27
PA Features
Chapter 1
Date 11/04/99, page 28
PA Features
+ x
I IEC 1158-2 with 31,25 kBit/s
PROFIBUS-PA
Segment-
coupler/Link
Transmitter H1
Chapter 1
Date 11/04/99, page 29
DP Features
Chapter 1
Date 11/04/99, page 30
DP Features
Class 2
Chapter 1
Date 11/04/99, page 31
Reliability-DP/FMS
Hamming Distance HD = 4
HD 4 means, that up to 3 transmission failures at a
time can be detected (done by the ASICs)
By detecting a faulty telegram, it will be resent
automatically without affecting other existing stations
HD 4 is a term used to describe the reliability of the
data transmission on the Profibus network.
Special Start and End Sentinels
Parity Bit for Each Byte
Slip Free
According to IEC 870-5-1
Delimiter Synchronization
Chapter 1
Date 11/04/99, page 32
Reliability-DP/FMS
Chapter 1
Date 11/04/99, page 33
PROFIBUS Wiring
Chapter 1
Date 11/04/99, page 34
PROFIBUS Wiring
Chapter 1
Date 11/04/99, page 35
PROFIBUS Wiring
Chapter 1
Date 11/04/99, page 36
PROFIBUS Wiring
Cable Shielding
use only cables with braided shields.
the shield density should be more than 80 %
always connect the cable shields at both ends
if a potential difference occurs between the grounding
points, an equalization current can flow through a shield
connected at both ends. In this case, install an additional
potential equalization line
Chapter 1
Date 11/04/99, page 37
PROFIBUS Wiring
Chapter 1
Date 11/04/99, page 38
PROFIBUS Wiring
9 pin sub D
Chapter 1
Date 11/04/99, page 39
PROFIBUS Wiring
noise immune
potential difference independent
longer distances (up to 20 miles)
redundant operating is possible
line, ring and star configuration
Chapter 1
Date 11/04/99, page 40
PROFIBUS Wiring
infrared components
wireless linking of devices in close-up ranges
communication with moving devices
communication with changing devices
noise immune
ground independent
Chapter 1
Date 11/04/99, page 41
PROFIBUS Wiring
Chapter 1
Date 11/04/99, page 42
PROFIBUS Wiring
390 Ohm
A-Line (3)
220 Ohm
B-Line (8)
390 Ohm
GND(5)
Chapter 1
Date 11/04/99, page 43
PROFIBUS Wiring
Master
Repeater or last device
...
Chapter 1
Date 11/04/99, page 44
PROFIBUS Wiring
Rules
segment has a max. of 32 devices (incl. Repeater/OLM)
the first and the last segment can have 31 stations
segments between have 30 stations as a maximum
Chapter 1
Date 11/04/99, page 45
PROFIBUS Wiring
Connect
segments
Remote
Repeater
Interface for
fiber optic ...
Branch segments
..
.
Chapter 1
Date 11/04/99, page 46
PROFIBUS Wiring
Redundancy Improves System Reliability
System redundancy Media redundancy
FO FO
coupler coupler
Two devices
per measuring
point
FO FO
coupler coupler
Chapter 1
Date 11/04/99, page 48
COST Savings
100%
22%
27% 57%
50% 12% Engineering
22% Assembly
51%
23% Hardware
0% PROFIBUS
Today (4...20mA)
Hardware Assembly Engineering
Chapter 1
Date 11/04/99, page 49