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    Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BRITISH STANDARD 3550 : 1963 UDC 621,824.45 SPECIFICATION FOR INVOLUTE SPLINES Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI SPECIFICATION FOR INVOLUTE SPLINES B.S. 3550 : 1963 Incorporating amendments issued May 1976 (AMD 1985) ‘and September 1983 (AMD 4371) BRITISH STANDARDS INSTITUTION Incorporated by Royal Charter Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI B.S. 3550 : 1963 ‘Tus Barris StANDARD, having been approved by the Mechanical Engineering Industry Standards ‘Committee and endorsed by the Chairman of the Engineering Divisional Council, was published under the authority of the General Council on 30th January, 1963. ‘The Institution desires to call attention to the fact that this British Standard does not purport to include all the necessary provisions of « contract. In order to keep abreast of progress in the industries concerned, British Standards are subject to periodical review Suggestions for improvements willbe recorded and in due course brought to the notice Of the committees charged with the revision of the standards to which they refer. ‘A-complete list of British Standards, numbering over 9000, fully indexed and with a note of the ‘contents of each, will be found in the BSI Catalogue, The BSI Catalogue may be consulted in many public libraries and similar institutions ‘This standard makes reference to the following British Standards: BS, 1044. Recommended designs for plug, ring and gap gauge BS. 2089, Staighrsided splines and serrations: British Standards are revised, when necessary, by the issue either of amendment slips or of revised editions. is important that users of British Standard: should ascertain that they are in possession of the latest ‘amendments or editions. CO-OPERATING ORGANIZATIONS ‘The Mechanical Engineering Industry Standards Committe, under whose supervision tis British Standard was prepared Cansns of representatives from the Following Goverament departments and scentie and industrial organizations Admiralty High Commission of India ‘Air Ministry ‘Associsted Offices’ Technical Committe ‘Reocition of Mining Elctrieal and Mechanical Tnatation of Chil Engineers ‘Brush Chersical Pint Manufactures’ Assocation British Compresed Air Society ‘Association ‘nda Iron and Stee! Fede ‘rich Railways Te Brita Transport Commission {Grown Agents for Oversea Governments and ‘Aaminmtrations *DSI1R—Nationl Engineering Laboratory ‘lccricty Counc, The Generating Board snd the ‘Arca Boards in England and Wales. Engineering Equipment User’ Association ‘Gas Couaal “The Government departments and scientie and industial organizations marked with an asterisk in the tah Electrical and Alied Manufacturers’ Association tation of Ges Engineers ution of Heating and Veotlatng Engineers sTnsttution of Mechanical Engineers “aettution of Mechanical Engineers (Automobile Division). tution of Production Engineers “ocomotve and Aled Manufacturers’ Association of “Great Britain, Machine Too! Trades Associaton Minty of Labour (Factory Inspectorate) Ministy of Power ioe Building and Works sport Ministry of National Coa! Board National Payscal Laboratory (D-.1.R.) adie Iedusry Counell War omtce ceeiae Sark tofowing, mere recy represented on the Commitee entrusted with tbe preparation ofthis standard ‘Association of Crane Makers ‘Ascciation of Hydraulic Equipment Manufactures ‘Brig Stee! Bar Assocation fish Cycle aad Motor Cycle Industries Asocation Te ‘British Internat Combustion Engine Research "Association Brita Ship Ressareh Associaton Gauge and Toolmakers Asociation Institution of Engineers and Shipbuilders in Scotland Miling Cuter and Reamer Assocation Mini Shipbulders Sociey of Brtsh Airraft Constractors Lt, Steel Works Plant Assocation {Taper Pn Manulacuters” Assocation “The following B..L. references relat 1o the work oo this standard: Telaltae erences MEE MEEIA/3 Drafts for comment A(MEEISS?, AA(MEE)278S Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI Co-operating organizations Foreword ‘SPECIFICATION 1, Seope 5 2. Terms, definitions and symbols 3. Types of fit 4, Formulae for basic dimensions 5. Fillets and chamfers 6, Classes of fit 7. Spline errors 8, Effect of spline errors 9, Effective and actual dimensions 10, Use of effective and actual dimensions 1, Spline tables 12, Drawing data 13, Calculation of filets 4, Modifications for low numbers of splines FIGURES 1. Terms and symbols 2, Profile errors a 3. Effect of splined hole errors 4, Effect of splined shaft errors 5, Spline Bt control 6-12, Drawing data 13, Fillet for filet root, internal 14, Fillet for fillet root, external TABLES Formulae for basic dimensions Basic dimensions Effective clearance 2-5/5 piteh-flat root side fit CONTENTS Part 1. Dimensions Page 2 5 10 10 ei u B B B 8 ° Internal (hole) and external (shaft) spline tolerances 10, 2 18 6 316 pitch-flat root side fit 7. 4/8 pitch-flat root side fit 8. 5/10 pitch-flat root side fit 9, 6/12 piteh-flat root side fit 10, 8/16 pitch-fat root side ft LL, 10,20 pitch-ftat root side fit 12, 12/24 piteh-at root side fit 13, 16/32 piteh-fat root side fit 14, 20/40 pteh-fat root side it 15. 24/48 pitch-flat root side fit 16. 32/64 piteh-flat root side fit 17.46 pitch-Rat root major diameter fit 18. 4/8. pitch-fat root major diameter fit 19, 5/10 pitch-fat root major diameter fit 20, 6/12 pitch-fat root major diameter fit 21. 8/16 piteh-flat root major diameter fit 22, 10/20 piteh-flat root major diameter fit 23, 12/24 pitch-flat root major diameter fit 24, 16/32 pitch-flat root major diameter fit . 25. 25/5 pitehsillet root side fit 26. 3/6 pitehsillet root side fit 27, 4/8 pitch-fillet root side fit 28. 5/10 pitch-fillet root side fit 29, 6/12 piteh-fillet root side fit 30, 8/16 pitehsfillet root side fit 31. 10/20 pitehsillet root side fit pitch-Sllet root side fit piteh-fillet root side fit pitehsfilet root side fit pitchstilet root side fit pitch-filet root side fit pitch-filet root side fit 38, 48/96 pitch-fillet root side fit 39. Machining tolerances 40, Formulae for dimensions and tolerances in lables $ to 38 inclusive 41, One/Two pitch basie dimensions 42, Basic spline data BS. 3880: 1963, Page 19 2 of 2 SIRIRAR 3 2 3 35 6 37 38 9 41 2 8 45 46 a7 48 “0 50 st 32 3 3s 56 3 5 8 £ 5 y 8 8 a 2 2 s s 2 aa = 6 a 3 9 2 0 Ss o s = s = B 3 o 2 2 5 € 5 a g 3 3B § 2 5 43 = # @ 2 = 5 z = § a 3 3 8 5 § 3 2 3 5 a 8 8 R 2 8 BS. 3550 11963 CONTENTS (continued) Part 2. Gauging and Inspection Foreword . 15, 16. ra 18. 19. 2. 2 4, 15. 16. 1". 18, 1, BRE m4, SRB Analyt ‘SPECIFICATION Inspection methods Inspection with gauges Gauges for splined holes Gauges for splined shafts. Gauge tolerances Relationship between gauge and work Measurement with pins inspection Change factor FIGURES Space width and spline thickness inspection «Go full form plug gauge for side fit and Nor co ‘composite plug gauge for side ft and major diameter ft G0 full form major diameter fit plug gauge Nor Go sector plug gauge. : ‘NOT Go major diameter fit sector plug gauge ‘ing gauge: co full form side ft, Nor Go composite side fit and major diameter fit |- Go full form major diameter fit ring gauge . Nor Go sector ring gauge Relationship between full form and composite ring gauges and splined shafts Relationship between full form and composite ring gauges and splined holes ‘Measurement between pins s. Measurement over pins . Six spline, internal Page 37 7 7 37 39 6t 65 8 m 3” 38 see g SBaR Page 28. Measurement with three pins o 29, Cumulative pitch error chart n 30, Pitch readings due to eccentricity 0 31. Typical chart record 70 32, Measurement change factor K, 1" 32, Measurement change factor A, 1 TABLES 43, Relationship between work and gauge tolerances 63, 44, Allowable errors for gauges. o 45. Tolerances for actual space width and spline thickness of gauges 64 46. Tolerances over measuring pins: plug gauges. 64 47, Tolerances between measuring pins: ring gauges 65 48, Tolerances for major and minor diameters of gauges 6s 49. Measurements between pins for maximum actual space width, splined hote n 50, Measurements over pins for minimum actual spline thickness, splined shaft, Class 1 ft n S1, Measurements over pins for minimum actual spline thickness, splined shaft, Class 2 fit 4 '52, Measurements between pins for basie space width, splined hole 1 53, Measurements over pins, for basic spline thickness, splined shaft 16 APPENDIX 4, Sevolutes of angles 7 INDEX Index n Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontroll BS. 3550; 1963 BRITISH STANDARD SPECIFICATION FOR INVOLUTE SPLINES Part 1. Dimensions FOREWORD “This British Standard has been prepared under the direction of the Mechanical Engineering Industry Standards Committe, and is complementary to H.S. 2089, ° Straight sided splines and serrations" ‘After the publication of B.S. 2059 in 1953 preliminary work on a standard for involute splines was commenced. It became apparent that the A.S.A. '35 Standard was in use to some extent and that interchangeability of parts made 10 British and American Standards would be most desirable. It was decided to publish a British Standard for Involute splines omitting reference to the serrations which appear in A.S.A. Standard BS as the Committee considered that a satisfactory choice of serrations was available from B.S. 2059 : Part 2 ‘The basic dimension of all sizes of splines covered ate the same as those given in the American Standard A.S.A. BS-15 1960 for ‘a, major diameter ft bs side fit ‘The Committee considered the terms defined in B.S. 2517, * Definitions for use in mechanical engineering" and the terms and novation defined in B.S. 2519, * Glossary of terms and notation for toothed gearing * but decided to adhere to those given in the A.S.A, standard. Definitions of the terms used are included in this standard. ‘Details of gauges and inspection are given in Part 2 Obsolescent (by Amendment No. 2) ‘The need for the equipment covered by this British Standard has been reviewed and it has been decided that, in the interests of rationalization, it should be regarded as obsolescent and not therefore used for new designs. The standard will be withdrawn in due course NOTE. Reference should now be made to BS 6186 ‘Specification for involute spines; metric module’ Part I ‘Dimensions and tolerances’ SPECIFICATION 1, SCOPE ‘This British Standacd provides data and guidance for the design of straight involute splines of 30” pressure angle, tabulates limiting dimensions and deals with manufac turing errors and their effect on the fit between mating spline elements. ‘The range of splines covered is: Side ft, 25/5 to 32/64 pitch, flat root 6 to 60 splines inclusive Major diameter 6, 3/6 to 16/32 pitch, fat root 6 to 60 splines inclusive 2-8/5 to 48/96 pitch, 6 to 60 splines inclusive (see figure 1) 2. TERMS, DEFINITIONS AND SYMBOLS For the purposes of this standard the following terms ‘and definitions apply. 24 An involute spline is a spline having involute profiles. 2.2 Pitch circle is the reference circle from which all transverse spline dimensions are derived and is the circle ‘on which the pressure angle ofthe involute has the specified standard valve 23 Pitch diameter (D) is the diameter of the pitch circle 24 Pitch is a combination number; the upper of frst ‘number isthe diametral pitch, the lower or second number is the stub pitch, 28 Diametral pitch (P) is the number of splines inch of pitch diameter. pines 2.6 Stub pitch (P,) is a number used to compute ‘addendum and dedendum; 1 inch divided by the stub pitch is the basic addendum. 2.7 Circular pitch (p) is the distance between corres: ponding points of adjacent splines along the pitch circle. 2.8 Pitch point is the intersection of the spline profile with the piteh circle, 29 Pressure angle is the acute angle between a line tangent to an involute and a radial line through the point of tangency. Unless otherwise specified, it is the main pressure angle. 2.10. Main pressure angle (4) is the pressure angle at the pitch point 2A Base circle is the ciecle from which involute spline profiles are constructed. 212 Base diameter (D,) is the diameter of the base circle 2.13 Major diameter is the diameter of the outermost surface of the spline (major circle). It is the outside diameter (D,) of the splined shaft or the root diameter (D,) of the splined hole. 5 Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI B.S. 3550 : 1963 2.14 Minor diameter is the diameter of the innermost ‘surface of the spline (minor circle). Its the inside diameter (D) of the splined hole or the root diameter (D,.) of the splined shaft. 245 Addendum (a) is the radial distance from the pitch circle to the minor circle of the splined hole and from the pitch circle to the major circle of the splined shaft 2.16 Dedendum (b) is the radial distance from the pitch circle to the major circle ofthe splined hole and from {he piteh circle to the minor circle of the splined shaft. 27 Depth of engagement is the sum of the addenda of internal (hole) and external (shaft) splines, less the height of any chamfer. 2.18 Form clearance (c,) isthe radial depth of involute profile beyond the depth of engagement with the mating part, 2.19 Form diameter (De) is the diameter atthe deepest point of desired true involute form (TIF). 2.20 Fille is the concave portion of the spline profile which joins the sides to the bottom of the space. 2.21 Fille root splines are those in which a single filet in the general form of an are joins the sides of adjacent splines. 2.22 Flar root splines are those in which filets join the ares of major or minor circles to the spline sides. 2.23 Effective space width of a splined hole is equal to the circular spline thickness on the pitch circle of an imaginary perfect splined shaft which woul fit the splined hole without looseness or interference, 2.24 Effective spline thickness of a splined shaft is equal to the circular space width on the pitch circle of an ry perfect splined hole which would fit the splined shaft without looseness or interference, 228 Actual space width (s) is the length of are on the pitch circle of any single space 2.26 Actual spline thickness () is the length of arc on. the piteh circle of any single spline. 227 Cumulative pitch error is the value obtained by subtracting the desiga length from the actual length between corresponding profics of splines not adjacent 10 each other. 2.28 Profile error is the deviation from the specified spline profile (see Fig, 2) 2.29 Alignment error (sist) is the deviation of the splines from parallelism with the axis of the splined shaft oF splined hole. 2.30 Effective error is the accumulated effect of the spline errors on the fit with the mating part. 231 Error allowance (e) is the permissible effective 232 Machining tolerance (m) is the permissible variation in actual space width or actual spline thickness. 2.33 Total tolerance (m +. e)s the machining tolerance plus the error allowance. 2.34 Effective clearance (c,) is the effective space width ‘of the splined hole minus the effective spline thickness ‘of the mating splined shaft, 2.35 Lengch of engagement (L,) is the axial length of ‘contact between mating spines. 2.36 Active spline length (L,) is the length of spline which contacts the mating spline. On sliding splines it exceeds the length of engagement. 237 Symbols a addendum 1b dedendum ey effective clearance ce form clearance D pitch diameter base diameter pin contact diameter, internal spline ‘pin contact diameter, external spline form diameter form diameter, internal sp'ine form diameter, external sp ine D,_ minor diameter, internal ), major diameter, external re_minor diameter, external ‘major diameter, internal diameter of measuring pin for external spline d, diameter of measuring pin for internal spline 2 error allowance K, change factor for external spline K, change factor for internal spline spline length Ly active spline length, L, length of engagement im machining tolerance M, measurement over pins measurement between pins N-number of splines P—diametral pitch P, stub piteh circular pitch fillet radius actual space width, circular 4 effective space width, circular 1 actual spline thickness, circular 1, effective spline thickness, circular 4 main pressure angle 4a pressure angle at contact diameter, internal pressure angle at contact diameter, external 4° pressure angle at pin centre, interval 44 pressure angle at pin centre, external 4p) pressure angle at form diameter hotvw com SBR Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BS. 3550 : 1963 Main pressure angie Circular pitch p ramfer-heig \4 ae bes a Major dia. fit, lat root Addendum) Dedendum — os i, f WL x Ve Mey Uy Side fit, fillet root Fig. 1. Terms and symbols Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI B by 8 3. TYPES OF FIT (ee Fig. 1) 3.1. Major diameter fit. In this type the members ft on the major diameter, the sides of the splines act as drivers ‘and the minor diameters are clearance dimensions. The roots of the spline spaces of the splined hole are flat and those of the splined shaft are flat or approximately semi-circular, 2.2 Sie fi. In this type the splined hole and splined sss tajor tnd minor diameter re caranct dimensions and the root of the splines of each member may be at or sppronimatelysemicirlr. 4, FORMULAE FOR BASIC DIMENSIONS ‘The formulae for the basic dimensions are given in Table 1. ich ie stb pitch » | 2 | 2 | a Pin daneer | 0 | mp | me | MP Base diameer | D, | Deos¢ | Deos #| Deos Circular ich |p | nih | we | miP cere (on) coe |e Adéenduminwroal] a | wes | ume | Hie Addendum, external| 08/P,-0002 | 1/P, | WP, Desendum, intemal] | um | 1m | 18m Dedendumenternall , | 12, | aim | 8 zspstoiasine,| ™ | +0002 |+o00d | ‘F Dedendum,external | 5 rap, | 19, | 20 Tes2r0826 ine} * | +000 |+o008 | % Forckanece | & 2001 D max, o018 5 correct for To Tumben of aplnes” Gee todiied diameter, Cause {4 For formule for dimensions and tolerances sce Table 40 Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:36:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI TABLE 2. BASIC DIMENSIONS (INCHES) BS. 3550: 1963, Relative size ited Circular pitch | Mine | _ 1 LT _ owe osu News = LT 46 07054 osser a= rw ao ass one rm |e |. <= t ro ans ossat oases wee tI mwa one oun wee SN | sar ome 01309 a0 aman 1s ons ote wow re 20/40 o1STL 00785: we rey, 24/48 0109 00654 ww _ sp oma coms N= ' wenn om cor cows y= ven cose ost 5 Licensed Copy: London South Bank University. London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BS. 3850: 1963, 5. FILLETS AND CHAMFERS 1 Filles for fet rot splines, The fle s contol bythe orn dlr, son radio at man han neil condone i eren Inthe le the Alt produce by geesing procs It wil have & ‘arg ad of corvatr Upeienion of ue let is not tually neesary. Woelsit neuer oredr sre contents te umm amu ras may be speed. Tat oo spline nesta or os ppc, 52 Piers for ile ror spines. Te tbls give ull tangent radii for maximum depth with a minimum value (of 0-004 inch. These values are intended as a guide for the specification of approximate radii for highly stressed parts. ‘The curvature along any generated fillet varies and cannot be properly specified by a radius of any given value. Fillet root splines are recommended for heavy loads because larger filets reduce stress concentrations. 5:3 Chamfers for external (shaft) splines. These are ured for major diameter fits to provide clearance for the fillet of the internal (hole) spline. ‘Where the same tooling is used for producing major diameter and side fit external (shaft) splines, a chamfer (which is usually permissible) may be generated on the side fit spline. 5.31 Standard internal (hole) splines have no chamfer fat the minor diameter. Where the design requirements ‘demand a chamfer, special tooling or a further operation will be required, 6. CLASSES OF FIT 6.1. Basis of system. The dimensions and resultant fits given in the tables are based on the basic hole system. In this system the design size of the splined hole is the basis, and variations in fit are obtained by varying the allowance on the splined shatt. 62 Major diameter fit is a close fit on the major diameter. The space width and spline thickness are the same as for the Class I (Ire) side fit. 6.3 Side ft. The members fit on the sides of the spines only. Two classes of ft are provided viz Class 2 (close) Wwhare the backlash is minimum and Class # (Cee) where greater backlash is allowed, The same tolerances are used for both fis 7. SPLINE ERRORS ‘The permis tolerances for pitch, profi alignment cine wel as fr machining ee lem Table 3 TABLE 3. INTERNAL (HOLE) AND EXTERNAL (SHAFT) SPLINE TOLERANCES Pion | 2.98 36 alelalela ls] | 2 | 20 19 16 6 er er al 2) 2/2) a]3) e | «@ | wo | a | | ~ | 18 * i Fath ee w]e] ss) «| s] 2 ef] a] Bp SEs od gin oe 1 fs) 4) het 0 20 Error 305 6 78 PN Bs + For basis of calculation see formulae in Table 40. 1 For numbers of spins aot given, proportionate values shal be taken au, com BIRR led Copy, (c) BSI Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontr TA Positive and negative profile errors ae illustrated in Fig, 2. The reference profile, from which deviations occur, passes through the pitch point which is used to determine the actual space width or spline thickness. Profile error is positive in the direction of the space, and negative in the direction of the spline. Internal External tole} space (ahatt) 2. Profle errs 12 Alignment 72.1 Tolerances for alignment error include the effec, of taper. 7.22 The alignment tolerance applies to the tota spline length or any portion thereof, unless otherwise specified, 73 Our of roundness may appear merely as a result of piteh and profile errors given in Table 2 and requires no Further allowance, However, heat treatment and deflection ‘of thin sections may cause out of roundness, which increases pitch and profile errors. Allowance for this will depend upon circumstances and is, therefore, not tabulated. 14 Eccentricity TAX Eccentticity of major diameters in relation to the pitch diameters of major diameter fit splines should be absorbed within the maximum material limits established the tolerances on major diameters and effective space Width or effective spline thickness. 7.4.2 Becentricity of major and minor diameters, in relation to the pitch diameters of side fit splines must be controlled within the form diameters of the mating splines, ven under conditions of maximum effective clearance. ‘This standard does not establish specific tolerances. NOTE, Spline rar due to eccentricity. his standard does not include corrections to Take account of the ecentity of locating surlaces If the alignment of mating spliaes i aflected by the eccenteety of lgcting surlucs fe Searing surfaces) elie to each other Sncfor to the splines it may be necessary to decrease the eMetve Bnd deual spline thckaess of tbe external member in onder to Fits the Geired fe condition 8, EFFECT OF SPLINE ERRORS 8.1 Pitch errors cause the clearance to vary between ‘mating splines. Any pitch error reduces the clearance. BS. 3580: 1963, 8.2 Profile errors. Positive profile errors affect the fit by reducing the clearance; negative profile errors do not affect the fit. 8.3 Alignment errors cause clearance variations and therefore usually reduce the clearance. 84 Error cllowance. The effec of individual spline errors on the elective fit Isles than thet toa, besuse feat of more than minimum clearance ean be altered without changing theft Te er allowances 6 pe cent tthe sum of ce the positive profl error the maximum umlative pitch error (eee Fig. 29 of Part 2) and the Alignment eror for the length of engagement. "The ervor allowances in Table are based on an slgnment error for an assumed length of engagement equal to one-half the pitch diameter AGjstnent tay be required fora grester Feng of engegement 9, EFFECTIVE AND ACTUAL DIMENSIONS 9.1 Ejective and actual space width. Fig. 3, view A, iitustrates a splined hole with errors of pitch and profile ‘View B shows that a perfect splined shaft contour (without errors) does not ft, even though each spline has the same Width as the mating space. To allow the perfect splined shaft to fit in any position, all spaces of the splined hole rust be widened by the amount of interference. This width as shown in view C, is the actual space width of the splined hole. The effective space width is the spline thickness of the perfect mating spline. 9.2 Effective and actual spline thickness. The same reasoning applied to the splined shaft leads to the concept ‘of effective Spline thickness which exceeds the actual spline thickness by the effective error. See Fig. 4 9.3 Effective clearance. The effective space width of the splined hole mious the effective spline thickness of the splined shaft is the effective clearance, which defines the fit mating parts (this is strietly true oniy if high points of muting parts come into contact), Values are given in Table 4, which are summarized from Tables $ to 38 ine. 9.4 Space width and spline thickness limits, The varia- tion of actual space width and actual spline thickness Within the machining tolerance causes corresponding variations of effective dimensions, s0 that there are four limit dimensions for each component part, as illustrated in the bar chart, Fig 5 9.4.1 The minimum effective space width is always basic, and is half the circular pitch; the maximum effective spline thickness is determined by the desired minimum eifective clearance. The permissible variation of the elfective clearance is then distributed between the internal (hole) and external (shaft splines to arrive at the maximum ‘effective space width and the minimum effective spline thickness. ‘Limits of the actual space width and actual spline thickness are constructed from suitable error allowances, uw ‘TABLE 4, EFFECTIVE CLEARANCE (In 0-001 inch units) 2 Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI oon pra] ass | as | er | 1020 | soar | ese [oven en | soz | som | aes St) a | te | ae | ee |e oe ah |e ae 1 : hme dancesneatnchinemaneete W ‘aaa at we w ae 1 yt ee wo| mse | ear | asm | sae | asse | asa oat | os | ot | mss | ws | aise | ise | tae | nm | cas | Ga | ose 3) ire | ws fim | tea | ia | ia [om | oa | om | ase | ace | imse | ier | anu | iss oo | 8-08 | o.a8 | 26-78 | 2565 | rest | ra | iss | 505 | 032 | 0-30 | 0.50 | S80 [os | 8 | os Profile [A Each space is basic width Perfect splined shaft with basic spline = hickness interferes at ‘Actual space width Effective space width equals spline thickness of perfect splined shaft CC. The perfect splined shaft spline fits in any position, spaces of the splined hole are widened by the amount of interference Fig. 3. Effect of splined hole errors _—Actual spline thickness Effective spline thickness ‘equals space width of perfect splined hole ‘The perfect splined hole fits in any position, if all shaft splines are narrowed by the amount of Interference Fig. 4. Effect of splined shaft errors SEALDIAPL wu. bzFen, com RAB, Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BS. 3550: 1963, 10, USE OF EFFECTIVE AND ACTUAL DIMENSIONS —_— ] Dimensioning | | [alternatives bimension) _ettective etuel standard | A] 8 p cecal see cio ! | ry max} pequired-+Required + (AUX) iepece: Js min. { atm f4e wav nun I | sym ina a 1 sus requires tRequired n T theta) | T | | |pasic ee 1 Required + Required + Required Peneae Tmax a cee emcee (acer | + 1 Required-+Required-+-Required ‘Spline 7 thekness| ‘vf 4 1 urxitreguired-+Required of imax. | ex tina (aun AUK) (ux) (shatt) AUX) Effective clearance e Error allowance Required-+ Required: Tm = Machining tolerance (see Tables 39 and 40). Fig. 5. Spline ft controt Fig, 5 presents four dimensions for space width and fr spline iickness. Each ofthese bas 2 dst Function, TAL Munmum.efecive space width (min) and maxinunefectve spline thickness (max) These dimer Slons conse the minimum effective clearance, and mun always be specified 102 Mumm actual space wiih min) and maxima actual spline thickness (1 ax) These dimension cannot te sed for asceptance or rejection of parts I the actual Space with is less thn the minimum without causing the tfeeive space width tobe underso, orf the actual spline thickness 1s more than the maximum wilbout easing the ttfcive spline tcknes to be oversie, the eetive ere {Ses than aniipated; such parts are acepiable and not ‘efetve. The speciation of these actual dimensions as processing auxiliary dimensions is recommended. They Fre used to analyee undersie eflectve space with of ‘versie elective spine thickness conditions to determine Sthuther or nt they are cased by excestive effective err 103 Maximum actual spoce width (ony) and minimum actual spine thcknest (ng). These. diensions. define the machining tolerances and contol the effective eteor. ‘The diflerence between these dimensions reduced by the ffoive error ofthe intemal (hole) and external (hal) Spine, is the maximum effective clearance. Where the ‘ffctive ettorobtaned in machining is apprecably les than the error allowance, these dimensions, must be adjusted in order to maintain the desired fi 0A Maximum effective space wilh (i, max) and minimion efective spline thickness (min). These der Sons define the maximam effete clearance, but they So not contol the effective ero. At They may be Used, in addition to the mis in Ctause 10.3 in order to prevent the Increase of maximum ‘ffxive clearance, eto reduction of estive errors See Fig 5, alternative A 1042 Where the actual sie (¢ max. of # min) nesds no control or is contoled by independent and separate melrologicl inspection, dimensions $5 max. of fy mio. thay be substituted for those given in Clause 103. See Fig Sv ahemativeB 11, SPLINE TABLES “ables 5 10.38 inclusive give the dimensions for splines of the side fit Rat root spe, major diameter flat root types and side Atle 700 pe. Dimensions for the Ghliwo pitch splines Table 41, are given for reference tectuse Spline dimensions in other tales are inversely proportioned tothe onetwo pitch spine dimensions NOTE, Adsmena may be rege to lw fr bat taint inure! econ vy eg splaen pron rumen sar Ti'Pormula for dimensions and tolerances ited in ‘Tabes $10 8 até shown in Table 40. Some dimensions are modiied as explained in clause IM. Space widih and Spline thickness tolerances are based on the sum of the tachiing tolerance and error allowance given iTable 3. 12, DRAWING DATA Its important that uniform methods of presentation be used to show compete information on detail drawings. Much misunderstanding wil be avoided by following the Suggested arrangement of dimensions and data a shown in'bigs 6 to 12 The Xs induate where the dimensions are to be placed, ad the number of X's indeate the number ‘of decimal places normaly wed STE Deals efpa cans st meson ovr po ae pea run tine 24 Spline data and auxiliary dimensions, Spline data ae used for design snd manufacturing purposes. Auilry dlmensions are dimensions without tolerances ised a the basi of caltlation only and do not govern manvfactaring or icpetion operations in any way. 12D, Wheve filet root external splie is wed for a maj clametr ft the drawing should conform with Fig. 12 the minor diameters and fie radi are obtained from tables 3-38 inclusive columns 18:3 and 19 respectively andother dimensions fom tables 1724 inlaive. 13 Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BS. 3850: 1963, Circular space width min. effective XXXX max effective XXXXAUX) min actual JOOXKAUX) max. actual 20K Involute spline date Flat root side tit Number of splines xx rexionx Pitch Piten XxInx ia. Pressure angie 30° S har (AUR) : S ‘dia, KKK The following intormation may be added rad ‘ form ab required A pene sia Base diameter wexeeK AUX) XKKKK Max. measurement between two neal pins XXXXX (AUX) oy Pin diameter X4XxK Involute profile error + XXXx { (Zero at pitch point) ~ Xxx Max pitch error 200K Max. slignment error XXX Length of engagement XK Fillet rad a Fig. 6. Drawing data : Splined hole, side fit, flat root type Cireular spline thickness max. effective XXXX min. effective XXX (AUX) max actual XXXx(AUX) min. actual -XXXXx Involute spline date Flat root side fit Number of splines x Piten xxix x Pressure angle 30" NN i The following information may be added ” i requires HoxxKK torn base diameter HexKRXIAUKD AOHXKK Minmeascrement over two pins XXKEXIAUX) Bin diameter “XXXX Involute profile error + -XXXX ero at piteh point) ~ xXx Max. pitch error XXRX Max alignment error XXX Length of engagement. XXX Fillet rod xx Fig. 7. Drawing data : Splined shaft, side fit, fat root type “ Licensed Copy: London South Bank University, Londof’South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI Cireular apace width Exeantricity between these diameters must be absoried within the limits of major diameter end effective space width BS. 3550 : 1963 sn eftective Kxxx x effective xxxMAuR) min getual OOKMAUE) max actual -XXKX Involute spline date Flat root major diameter fit Number of splines Piten xr, Pressure angie 0° Tye, tptowing tarmation may be aprequired = dase diameter yoKOEMAUED ax meesure nent betwe “feo pins KCAL) Pin diameter Kxxx Involute profile errar + XXXX (Bero at pitch pointl~ xXx Max pitch errot EK Max. alignment error HOKK Length of engagement xxx Fillet ead 20K Fig. &. Drawing data : Splined hole, major diameter fit, flat roat type Eccentricity between these dismeters must be absorbed within tha limits of major diameter and effective spline thickness Circtdar spline thickness max effective XXK i etect ve XX KXAUK) fax actual 2XXXAUE, min Sctual XXXX Involute spline data Flat root major diameter fit Number of splines xx Pitch KEK, Pressure angle 30° Ths following intermation may be added as required Base diameter 2OIAURD Min. measurement over two ping XXXXXIAUR) Bin diameter Xxxx Invoiute profile error + KNX (ere at piteh paint)- 20K pitch error YK Max.alignment error 5 Length of engagement — XXX Fillet rad. XX Fig. 9. Drawing data : Splined shaft, major ameter fit, at root type BS, 3550; 1963 Circular space width min effective XXXX maxeffective XXXXALK) min, actual -XXXXiAUK} fax aetual — XXKX Involute spline data Fillet root side fit © Number of splines xx 15:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI rea “pies pa wales KXREX Gia Pressure angle 2x "major (ty iden The following information may be ‘ad mK Sade es Tequired Leary a me diameter XRMIHAID imearorement between RR Macmeasy ‘no. pind KXXXXCAUK) minor Pin diameter 3% ae Involute profile enter XXX {defor at pitch pond) sa Max pen error mm Max alignment ecrar eK Uemgth ot engagement XXX Piet rad. OK AUX) Fig, 19, Drawing data : Splined bole, side St, filet roat type Circular spline thickness. max effective X2xX ‘min. effective EKXAUX) max aetual SOOKIAUX) min actual xxx Invotute spline date Fillet root side fit Number of spline xx Piten XK, Pressure angie 30 The tollowing information may be added 4s required = jase diameter OOOMAUY Min, measurement aver two Bins XXKXRIAUI) Pin Siametar XXX Involute profile error # XXX (Zero at piteh pointh~ XXxx Max. gitch error HXXK Max alignment error HK Length of engagement = Xxx Fillet rad, 2K (AUK Fig. 11. Drawing dats : Splined shaft, side fit, fillet root type Licensed Copy: London South Bank University, Londoti'Soulh Bank Universily, Sat May 05 0! BS Or BS. 2802 196 8 a [TABLE 5. 25/5 PITCH, FLAT ROOT SIDE FIT ascurs Sia” Geer ve igen) oe Nori at) | ite se data (ene Finet rot major olamater it iat Seat |Seaua| ease | #300 Number st spines ox at dest Satis | is eae Puen ap Siu See Stas | Sas a Pressure angie 30° eet neg ox oes) un Som TEissngpa ners nye eed Raed = yr Oe ae ead sx mavo ous |evs| sal oca [peur | aay |ouss| em ewe as sie 7 Ee cain Sa | ' | cases 2 She roe Fees” ak = ig 12 Drawag du: Spe ae ot nao amc ti ecb sea [oct London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, GIA cies aire ceh ad nities ah Sh Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMIT+00:00 2007, Uncontrolled Copy, 5 z 5 8 3 3 TABLE 6 36 PITCH, FLAT ROOT SuE‘EIT vcs Se? eerie oy oni j ee lelcle a Load ine Se | “a : = _ as 8 3 esi SSB | $285) cea) aks So Pe 3 em Josue esins|osuze osnae| 93ees| 33mm] gzam gue ie 8 2) ease AE SH S| 72s] 2M | ts Se ee £ Ed esis ita Sut S| SPS CESS Bed 5 / i gs . ed seer 2 3 ps asmy sae estou oe at & |e sliae ee (eee See ee E & ssa heat e282 |S | fe 4) ER) 238 Bite 3 oom asp au ea : ict aa esa Ss Sa SEs ES] bed ee per ia SRR RE Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:95:02 GMT+00:00 2007, Uncontrolled Copy, (o) BS Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:95:02 GMT¥+00:00 2007, Uncontrolled Gopy, (¢} BSI see z 5 E is i i nS. 35901955 Any», 2 PITCH, FLAT ROOT SDE ETE micas =e aaneiESies eee aes | eae * gp ele et tielehoeiere fle ES a HERE HEHE SESE LUcensed Copy: London South Bank University, London South Bank University, Sat May 05 06:25:02 GMT+00:00 2007, Uncontrolled Copy, (¢) BS! SLOT Spaeth me awe S290: 1968 TABLE HL 1020 PITCH, FLAT ROOT SIDE FIT incwes “pm” exer orig ts) om a rin | T [eas maa | sone TT ii i S/o Si amt) ASE PIB Sue |Siste ines ‘ctvet| Samo| Saas San ons | Ha 5 ql Tait af f Se] SE CHIE) 8] EB] SIS Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI BE : i s feuwe veuee sueee wzmes euese 2 seek em seBBE G8ERE 3 Sign jours |eaver| $8) 2am) 228/08 3 ist avers wseae geese ae Pema pa a Se Sa ee ee Hea a RTE Ah pr nl ep Al Licensed Gopy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (¢) BSI 332 3] ce 8 5 5 5 z 8 3 3 5 = 8 3 TAMLE 18.1952 PITCH, FLAT ROOT SIDE EIT ines ee. ese |g aes au oH , London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BS! , London South Bank University, Sat May 0S 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BSI Beoh REude Eszet Sae|r suEMY oHEKE EUuSE HEEEE as fe ug renee TR Pe eden ae a am LUcensed Copy: Landon South Bank Uni § & 3 s & H BS. 15902186 a asus 1e 0 mci, rr nor se et sae 2 san 1g 4 roa, rar noo7 pee seus = T o sme | i e & | ie 1 | Me na 8 3 eer Og 8 f 13 s le | 5 a 2 [oat 8 | oater| ous | ase ea name ez see en ee foam tao ‘ime ome & fe i) Sab] S Es cet Sa i 8 ee se 2} a a ed SE Ba em Sa (as! FR] FB] SE Ss 4 sao ocr exe ee ona cn | saa giz saz oe 3 Bue $35) SEER ses : ce a) S| He eae gan den fan fe as Seat s ali ‘| cl ee rag| © be 8 on ea as ea oan raw om evae|omt| om emm| oxelomr BS Eu ES) |B) cy Sa se RS | HS) 8 aR | Hs) a an Sake i) ake Bo ssh ae sae sacl savleaemalselecelocleerccelvosleeel cane | a: (anal esl var ee fer cles es os co _ ee = BSS) HES) He) EIU ieee eae] | s/c 2B Bee ES a) sne[onay S88 Sa EL HR TESS a | oop sagt] tere] ye] tg oles leseleamelarpleza tem rae eae] nessa Bama! rd saps! ls ese faage a as eae By ERB] HEE] Fs) #s) !ee/S Sse gs etm] Has | fe) de ea tc eae 2 Be 3 36 | wyaoa| sa] tuo! 22400] s-s0e] oxo [eon | ones | osama |o-os | pares ‘er | 11360 0008 2 ws baeme| combs] eal & vases! anes Joon 2 2 ge) She eigt site| Belgie 2 BS) ERS Ree Bole ig al es ce| eq smel mele; |g | col el tae rae ial 5 S| FS) Fah on (So ls deat] sea lms § S| We SR) E08) dai] esi |p |sea pa |e Yea! 150 oer i 3 | BB| Bay hg [OS] SERS SS] ES] EES BS |S Se] Sees aS) IS Se alan eg a S| Sg a cee ee) & Saleesliareelel eles eeie 6 2B ERIE) Ee eee a as ee fe Ban 2: sv bua ras for oars foots Sain) SNE) Seen, Fie en BS | SSS) ESS] Sts) 222] $F) Sas | SS oome | ose jomer| oe ian be um| dems | ata z 2 | 33] esa [agrees saul sema/ sina) suusieag om | sal une! sien| se] nx lonm! ecm eel un cam [aes loses | fuss] te] ae ism 2 5 [sais [mt foams were ser eset] deea| Ea foe 2 48 2 1a pe el iB ‘ie | beet ect ea] Oe er Bea] fu lea S # azleam[sza one larecaa| te] meal ancl wy | nap) al uel eat aa ex co xl ere é 2 act[eme|tealtae|emelena| lea iae/ imei = | te fa gee Ba ee g 8 sss Setar Ra ES CETTE SE so | ee (et eae 1 Beat ES = a BOF Scau — & § * i 3 TABLE 16.3265 PITCH, FLAT ROOF SIDE FIT iNcHEs 2 [TABLE 17.36 PITCH, FLAT ROOT MAJOR DIAMETER FIT ixcuEs 8 set | SER) SRE] cee | Saag] gaE soe ese ese oa Sea) tame | fat ee 5 | RR) SS | Sh) Se eS Seale 1 SES a g : 5 i ea Si | see] yet cea | sate] sm slau ae st z SR SBR SS SE | HES) fee] 8 | ea] ise set Se : sora lan ew ees] ctp| soa zs) rele fs f= fos fst til til nt ol 2 HER) | aS ( e Reece tt a : pa cra smz cag ame sezese Es ise uel em (eae am oxo calm naan Eon eluates 3 EBs ie elite 68 3] 2B SES eee Seeks ie 8 | 155] BS GREE € 3 BES (BESS ats [te (ne |S its |e oe g ag] 2B | 2a uptime = Bg [sn [sm asa tase : Ha 8] oS Heese |g R es [ras |e ot g Ff welemie 2g sc gal es ao ele Hag EERE gg 28 3 a TE a a z a | sel 1 ge] aaa | Eg [ison amet wane asec sa oun |e elon 3 8 i ste eo fes/ies 6a BB URS) SER fe seas 2S SES] eS [8a eSBs eg a at 3 HE Ha) ae oa a SBS SE |S (eta Sa Bo sa oberon. a § [ae Lara aa oa aT 5 Bh metre 3 Saal tge oti AUR) 2 RRR . i 8 8 } i ° ance 184 PITCH, FLAT ROOT MAJOR DIAMETER FTE rect P __mus a0 sc, 14 ROOT MOR AMEE IE mies a sent ont 2 Sa ne T elt mete |e} oe Se SSS ECE es = is ee Vise ame Be LS eee 98 sp | emmy eae] sa | cask) cme eu gt on i 3 2 i Sos Ca (ole BED 128) TBS | Pee) co ce pon lova|ise Sam 5 5 2222 22808 g| ssees eeeee voese azcee susue wie Apart ar oe RP», a et GS Cau miter sae ncaa nay ee tae ea oT SRST coe e ae ci Licensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT}00:00 2007, Uncontrolled Copy, (c) BSI icensed Copy: London South Bank University, London South Bank University, Sat May 05 05:35:02 GMT+00:00 2007, Uncontrolled Copy, (c) BS! asso: 5 ns. 20:16 {anu 3,2 ore, FLAT ROOT MAJOR DlaMEtER BOT now = @ {TABLE 2. $26 PITCH. FLAT ROOT MAJOR DIAMETER EIT cuss Siereaah See Pb ero tt) z = mE? ata rl ‘See Dring ae) T z 1 sate | e Se SSS] sits aE 8

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