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INTRODUCTION
HARDWARE
A PLC (i.e. Programmable Logic Controller) is a device that was invented to replace
the necessary sequential relay circuits for machine control. The PLC works by
looking at its inputs and depending upon their state, turning on/off its outputs.
The user enters a program, usually via software, that gives the desired results
The PLC mainly consists of a CPU, memory areas, and appropriate circuits to
receive input/output data
PLC RACK
CPU
I/O
Inputs to, and outputs from, a PLC are necessary to monitor and control a process.
Both inputs and outputs can be categorized into two basic types: logical or
continuous
12-24 Vdc
100-120 Vac
10-60 Vdc
12-24 Vac/dc
5 Vdc (TTL)
200-240 Vac
48 Vdc
24 Vac
Wiring Diagrams
Sensor wiring
Sinking - When active the output allows current to flow to a common ground. This
is best selected when different voltages are supplied.
Sourcing - When active, current flows from a supply, through the output device
and to ground. This method is best used when all devices use a single supply
voltage.
PLC OPERATION
Standard PLC Scan cycle
Cyclic operation
PLC status
PLC Status Bits
PLC memory
There are two fundamental types of memory used in Allen-
Bradley PLCs - Program and Data memory
Data files
Timer and counter memory
Logic Design
Boolean Logic
101
Simple Design cases