Method Statement of Machenical Work-BP Thi Công Cơ

THANG TIEN TECHNICAL MATERIAL CO., LTD .
PROJECT: UNIBEN FACTORY IN HUNG YEN, V IET NAM
MECHANIACAL METHOD STATEMENT

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PROJECT: UNIBEN FACTORY IN HUNG YEN, VIET NAM
LOCATION : PHO NOI A IP, HUNG YEN PROVINCE, VIET NAM
METHOD STATEMENT FOR MECHANICAL SYSTEM

BIN PHP THI CNG PHN C
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Method statement / Bin php thi cng Page 1

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CONTENTS
NI DUNG
PART I HVAC SYSTEM / H THNG IU HA THNG GI
PART II PLUMBING SYSTEM / H THNG NG CP V THOT NC
PART III FIRE FIGHTING SYSTEM / H THNG PCCC
PART IV AIR COMPRESSOR SYSTEM / H THNG MY NN KH.
PART V BOILER SYSTEM / H THNG NI HI.
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PART I. HEATING, VENTILATION & AIR CONDITIONING (HVAC) SYSTEM

PHN I. H THNG IU HA KHNG KH V THNG GI
I. AIR CONDITIONAL INSTALLATION / LP T IU HA

II. VENTILATION FAN INSTALLATION/ LP T THNG GI
III. AIR DUCTING & DIFFUSER INSTALLATION/ LP T NG GI V CA
GI
IV. COPPER PIPE INSTALLATION/ LP T NG NG
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I. AIR CONDITIONAL INSTALLATION / LP T IU HA
A. Manpower and Equipment Preparation/ Chun b nhn lc v vt t thit b
I. Man power / Nhn lc
- Have 02 teams/ Chia lm 2 nhm:
- Team 1 : operating crane & fork lift : 5 people (by supplier)
- Nhm 1: Vn hnh cu t hnh v xe nng hng: 5 ngi (bi bn cp hng)
- Team 2 : Installation outdoor unit & indoor unit of Air conditional
- Nhm 2: Lp t dn nng v dn lnh iu ha: 10 ngi
II. Equipment / My thi cng
- Hand tool:Drill, cutter, steel cable, silk cable.
- Dng c cm tay: Khoan , my ct, C l, m nt, cp thp, dy d
- Heavy machine : Crane 25 tons, chain hoist 15 ton steel cable 22
- My mc thit b nng; cu t hnh 25 tn, palng xch 15 tn, kch thu lc, cp
thp la 22
- Scaffold, aluminum ladder will be used to deploy work at high level
- Gin gio v thang nhm s c s dng trin khai cc cng vic trn cao.
- Measuring instruments that will be used to adjust and check while installing and
testing such as noise level check, anemometer, laser point
- Cc thit b o dng cn chnh v kim tra trong qu trnh lp t v chy th

nh thit b o n, thit b o vn tc, my laser ly du.
III. Sub Material / Vt t ph
- Expansion bolt , tape, terminal
- Vt n, bng dnh, u ct...
B. Method statement/ Bin php thi cng
I. Preparation / Chun b
1. To submit catalogues and accessories
trnh catalogue v cc thit b km theo
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2. To submit detail drawing of installation work, foundation drawings.
trnh bn v chi tit lp t, b my.
3. To submit method of transport, man power, tools, machines, schedule for installation work.
trnh phng n vn chuyn my, d tr nhn lc, trang thit b cn thit v lch trnh lp t
4. Preparing and cleaning the installation position
Chun b lp rp ti cng trng. Kim tra, chun b v v sinh khu vc thi cng
II. Installation process / Qu trnh lp t
1. Progression of installation following the guiding of Manufacturer
Ton b quy trnh lp t tun theo hng dn lp t i theo my
2. Marking installation position and working area
nh du v tr t my v khu vc lm vic:
3 Marking copper pipe route, hanger support
nh du ng i ca ng ng iu ha, gi treo ng
4. To check technical data of Air conditional in comparision with design requirement
Kim tra li my thng s my iu ha so vi bn v thit k yu cu
5. To transport equipment to installation position by truck, crane, folk lifter (Follow attached
drawing No: M-MSD-01)
Vn chuyn v a thit b n v tr lp t bng xe ti, cn cu,xe nng... (Xem bn v nh

km s: M-MSD-01)
6. Check postion of Air condtitional in foundation, fix the Air conditional . (Follow attached
Kim tra v tr ca my iu ha trn mng my. Lp t c nh v gi cht my vo .

(Xem bn v nh km s: M-MSD-02)
7. Installation anti vibreation mount (Follow attached drawing No: M-MSD-02)

Lp t h thng chng rung cho iu ha (Xem bn v nh km s: M-MSD-02)
8. Installation support & trunking for Air conditional (Follow attached dwg No: M-MSD-03)
Lp t gi v trunking cho iu ha (Xem bn v nh km s: M-MSD-03)
9. Installation condensed drains of indoor unit for Air conditional

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Lp t gi ng ng nc ngng cho gin lnh iu ha
10. Check and adjust indoor unit & outdoor units
Kim tra v cn chnh dn nng v gin lnh
11. Clean the working area and put warning signs
Thu dn v sinh khu vc lp my, treo bin cnh bo..
C. Checking & Running test / Kim tra v chy th thit b
1. The following item need to confirm when indoor unit , Outdoor unit are first time operation
Cc vn sau y cn c xc nhn khi dn trao i nhit vn hnh ln u tin.
2. There isnt abnormal sound of the indoor unit, outdoor unit during operation.
Khng c m thanh bt thng ca dn trao i nhit khi vn hnh.
3. There isnt abnormal vibration during operation
Khng c rung ng bt thng khi vn hnh.
4. The rotation of the indoor units fan is constant
Vng quay ca dn lnh n nh
5. The temperature of indoor units fan is a normal range.
Nhit ca qut dn lnh nm trong di cho php.
6. The temperature setting of indoor unit is a normal range.
Nhit ming cp ca dn lnh nm trong phm vi ci t.
7. The current of the indoor units fan is a normal range.
Dng in ca qut dn lnh nm trong di cho php.
8. The air discharge of indoor units fan is a normal range.
Lu lng gi ca qut dn lnh nm trong di thit k.
9. There isnt any water condensed on the surface of indoor unit and pipe system
Khng cho nc ngng t trn b mt dn lnh v h thng ng.
10. There isnt any damage, dirty of the cover of the indoor unit.
V dn lnh khng b h hng v khng b bn.
11. Overcome all the fail (if any).
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Khc phc nhng im cha ph hp (nu c).
12. Record testing data, to make handover document
Ghi li thng s kim tra lm ti liu hon cng .
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HVAC SYSTEM
INSTALLATION AIR CONDITIONAL

CRANE AIR CONDITIONAL
CNG TY TNHH V? T TU K? THU? T THANG TI? N

THANG TIEN TECHNICAL MATERIAL CO., LTD
DRAGER
NGUY HI? M
C NGU ? I LM PHA TRN
WORKERS ABOVE
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HVAC SYSTEM

OUT DOOR FIX CONCRETE
DETAIL 1
GROUND LEVEL
GROUND LEVEL
DETAIL 1
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HVAC SYSTEM

SUPPORT & TRUNKING
DETAIL 2
DETAIL 1
GL
DETAIL 2
DETAIL 1
FL
GL
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HVAC SYSTEM
INSTALLATION FOR AC CEILING CASSETTE
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HVAC SYSTEM
INSTALLATION FOR AC WALL MOUNTED
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HVAC SYSTEM
INSTALLATION FOR AC OUDOOR UNIT
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II. VENTILATION FAN INSTALLATION / LP T QUT THNG GI
- Team 1 : operating crane & fork lift : 5 people
- Nhm 1: Vn hnh cu t hnh v xe nng: 5 ngi
- Team 2 : Installation ventilation Fan, frame & support for Fan
- Nhm 2: Lp t gi , khung qut v qut thng gi: 10 ngi
- Hand tool:Drill, cutter, steel cable, silk cable.
- Dng c cm tay: Khoan , my ct, C l, m nt, cp thp, dy d
- Heavy machine : Crane 25 tons, fork lift, chain hoist 15 ton steel cable 22
- My mc thit b nng; cu t hnh 25 tn, xe nng, palng xch 15 tn, kch thu
lc, cp thp la 22
- Scaffold, aluminum ladder will be used to deploy work at high level
- Gin gio v thang nhm s c s dng trin khai cc cng vic trn cao.
testing such as noise level check, anemometer, laser point
- Cc thit b o dng cn chnh v kim tra trong qu trnh lp t v chy th

nh thit b o n, thit b o vn tc, my laser ly du.
- Expansion bolt , tape, terminal
- Vt n, bng dnh, u ct...
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3. To submit method of transport, main power, tools, machines, schedule for installation
work.
trnh phng n vn chuyn my, d tr nhn lc, trang thit b cn thit v lch trnh lp t
5. To identify position and fan type for installation.
Xc nh v tr v thng s qut s lp t
6. Marking for fan positions, checking position and dimention of fan
nh du, kim tra v tr v kch thc qut

7. Transport fans from warehouse to installation position
Vn chuyn qut ti v tr lp t
1. Progression of installation following the guiding of Manufacturer
Ton b quy trnh lp t tun theo hng dn lp t i theo my

2. Install ceiling fan (Follow attached drawing No: M-MSD-01)
Lp t qut m trn (Xem bn v nh km s: M-MSD-01)

3. Install wall mounted fan (Follow attached drawing No: M-MSD-02)
Lp t qut gn tng (Xem bn v nh km s: M-MSD-02)

4. Install industrial wall mounted fan (Follow attached drawing No: M-MSD-03)
Lp t qut gn tng cng nghip (Xem bn v nh km s: M-MSD-03)

5. Install inline fan (Follow attached drawing No: M-MSD-04)
Lp t qut hng trc (Xem bn v nh km s: M-MSD-04)

6. Install centrifugal fan on high (Follow attached drawing No: M-MSD-05)
Lp t qut ly tm trn cao (Xem bn v nh km s: M-MSD-05)

7. Install centrifugal fan on floor (Follow attached drawing No: M-MSD-06)
Lp t qut ly tm trn sn (Xem bn v nh km s: M-MSD-06)

8. Check and adjust fan position.
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Kim tra v hiu chnh v tr qut
9. Clean and cover fans
V sinh v che y cho qut

10. Connect ducting and electric
u ni ng gi v ngun in
11. Check and adjust
Kim tra v iu chnh

The following item need to confirm when indoor unit , Outdoor unit are first time operation
Cc vn sau y cn c xc nhn khi dn trao i nhit vn hnh ln u tin.
1. There isnt abnormal sound of the fan during operation.
Khng c m thanh bt thng trong qu trnh vn hnh

Khng c rung ng bt thng trong khi hot ng.

3. The rotation of fan is constant
Vng quay ca qut n nh

4. The temperature of fan is a normal range
Nhit ca qut trong di cho php

5. The current of the fan is a normal range
Dng in ca qut nm trong di cho php

6. The air discharge of fan is a range
Lu lng ca qut theo thit k

7. There isnt any damage, dirty of the cover of the fan
Khng h hng v bn trn v qut
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HVAC SYSTEM
INSTALLATION CEILING FAN
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HVAC SYSTEM
INSTALLATION WALL MOUNTED FAN
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HVAC SYSTEM
INSTALLATION INDUSTRIAL WALL MOUNTED FAN
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HVAC SYSTEM
INSTALLATION INLINE FAN
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HVAC SYSTEM
INSTALLATION CENTRIFUGAL FAN

ON HIGH
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HVAC SYSTEM
INSTALLATION CENTRIFUGAL FAN

ON FLOOR
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III. DUCTING & DIFUSER INSTALLATION
III. LP T NG GI V CA GI
1. Have 02 teams/ Chia lm 2 nhm:
2. Team 1 : Tranposter ducting: 5 people
3. Nhm 1: Vn chuyn ng gi: 5 ngi
4. Team 2 : Installation duct & equipment of Ventilation system
5. Nhm 2: Lp t ng gi v thit b thng gi: 10 ngi
6. Tool box that uses to assemble and install duct: Drill, cutter, steel cable, silk
cable.
7. Cc hp cng c dung lp rp v lp t ng gi: Khoan , my ct, C l,

m nt, cp thp, dy d
8. Crimping machine, grooving and toothing machine, corrugators, plate-shearing

machine, welding machine, drilling machine, grinder.
9. My gp tn, my to m, my to gn, my ct tn, my hn, my khoan, my

mi.
10. Measuring instruments that will be used to adjust and check while installing
and testing suck as noise level check, anemometer, vernier caliper, flash light, laser
point
11. Cc thit b o dng cn chnh v kim tra trong qu trnh lp t v chy

th nh thit b o n, thit b o vn tc, thc kp o b dy, n pin, my
laser ly du
12. Scaffold, aluminum ladder will be used to deploy work at high level
13. Dn gio v thang nhm c dung trin khai cc cng vic trn cao.
Sub Material / Vt t ph
14. Expansion bolt , tape, terminal
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15. Vt n, bng dnh, u ct...
2. To submit method of transport, main power, tools, machines, schedule for installation
work.
trnh phng n vn chuyn, d tr nhn lc, trang thit b cn thit v lch trnh lp t
4. Determine position that duct passing through floor (wall).
Xc nh v tr ng gi xuyn sn (tng)
5. Mark and drill holes on the floor (wall).
nh du v khoan l trn sn (tng)

6. Erect sleeve pipe into floor (wall)
t ng ch xuyn sn (tng)
7. Clean before installation
V sinh ng gi trc khi lp t
1.Transport ducting to location to be installed (Follow attached drawing No: M-MSD-01)

Chuyn ng gi n v tr cn lp t (Xem bn v nh km s: M-MSD-01)
2. Installation ducting on support (Follow attached drawing No: M-MSD-02,03,04,05,06)
Lp ng gi ln gi (Xem bn v nh km s: M-MSD-02,03,04,05,06)
3. Connect ducting with other ducting (Follow attached drawing No: M-MSD-07)
u ni ng gi vi nhau (Xem bn v nh km s: M-MSD-07)
4. Insulation for ducting (Follow attached drawing No: M-MSD-08)
Bo n cho ng gi (Xem bn v nh km s: M-MSD-08)
5. Installation procesing ducting (Follow attached drawing No: M-MSD-09,10)

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Qu trnh lp t ng gi (Xem bn v nh km s: M-MSD-09,10)
6. Installation diffuser, door grill & louver (Follow attached drawing No: M-MSD-12,13)
Lp t ca gi v ming thi (Xem bn v nh km s: M-MSD-12,13)
7. Check, test hole and adjust ducting position (Follow attached drawing No: M-MSD-14)
Kim tra v hiu chnh v tr ng gi (Xem bn v nh km s: M-MSD-14)

8. Cleaning and flashing inside of dust
Lau chi v thi bi bn trong ng gi
III. Testing procedure / Bin php th kn
Tight test will be done after connect work. There are many ways to test for tight duct. It may
be light, smokeIn this project we will use light to check as follows:
Th kn s c thc hin sau khi ni ng. C nhiu cch th kn ca ng bng nh

sang , khiTheo d n ny chng ta s dung nh sang kim tra nh sau:
- Tight test will be carried out in the dark
Th kn s c tin hnh trong bng ti
- Using flash-light to beam into the duct as perpendicular to the duct side
Dng n pin ri vo trong ng gi theo hng vung gc vi cnh ng
- All joint shall be visually checked checker for tight, The system or section shall be
considered passed if no light leakage was found on the joints. Otherwise, if light has been
found from out side of duct, that portion shall be repaired and the above procedure shall be
repeated for the entire section.
Ton b mi ni c kim tra kn bng mt thng. c h thng hoc on ng coi l t

yu cu nu khng thy nh sang lt ra mi ni. Mt khc nu nh sng lt ra ngoi th
phn ng s c sa li v lp li cc bc th.
IV. Ducting insulation / Bo n ng gi
- External insulation for ducting (supply air) is fiber glass with density 32kg/m3 and 25mm
thickness. Insulation sheet is covered by aluminum. (Follow attached drawing No: M-MSD-
08)
Bo n bn ngoi ng gi (gi cp) bng bng thy tinh vi t trng 32kg/m3 v chiu dy
25mm. Lp bo n c ph mt lp giy nhm. (Xem bn v nh km s: M-MSD-08)
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- External insulation for ducting (return air and fresh air) is fiber glass with density 32kg/m3
and 25mm thickness. Insulation sheet is covered by aluminum.
Bo n bn ngoi ng gi (gi hi v gi ti) bng bong thy tinh vi t trng 32kg/m3 v

chiu dy 25mm. Lp bo n c ph mt lp giy nhm.
- Must clean duct surface before installation insulation.
Lm sch b mt ng trc khi tin hnh cng vic bo n.
- The junction between two insulation sheets should be covered with aluminum tape to avoid
coming of air that is cause of water condensation.
im tip gip gia 2 tm bo n s c ph mt lp bng dnh nhm trnh lt khng kh

vo gy ra hin tng ng sng.
1. The following item need to confirm when ventilation fan system unit are first time
operation.
Cc vn sau y cn c xc nhn h thng qut thng gi vn hnh ln u tin.
2. There isnt abnormal sound of the ducting system during operation.
Khng c m thanh bt thng ca qut v ng gi khi vn hnh.
Khng c rung ng bt thng khi vn hnh.
4. Overcome all the fail (if any).
Khc phc nhng im cha ph hp (nu c).
5. Record testing data, to make handover document
Ghi li thng s kim tra lm ti liu hon cng .
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HVAC SYSTEM
INSTALLATION DUCTING
TRANSPOTR DUCTING
DWG No. M-MSD-01
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HVAC SYSTEM
SUPPORT DUCT ON THE WALL
DWG No. M-MSD-02
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HVAC SYSTEM
SUPPORT DUCT ON THE PURLIN
H+100
H+150
DWG No. M-MSD-03

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HVAC SYSTEM
SUPPORT DUCT FROM RC FLOOR
H+100
H+150
DWG No. M-MSD-04
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HVAC SYSTEM
SUPPORT DUCT FROM RC FLOOR
- EVERY 10m LENGHT OF DUCT, FIXED SUPPORT MUST MADE
TO ENSURE DUCT NOT VIBRATION
DWG No. M-MSD-05
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HVAC SYSTEM
SUPPORT DUCT FROM RC
TYPE 1 TYPE 2
TOP VIEW
SIDE VIEW
CAUTION
- FABRICATE ANGLE SUPPORT WITH ALL ROUND GRINDED CORNERS
- THE ANGLE SUPPORT SHALL BE PAINTED BY:

+ ANTICORROSIVE PAINT FOR CONCEALED CEILING AREA
+ ANTICORROSIVE PAINT AND FINISHING PAINT FOR EXPOSED CEILING AREA AND MACHINE ROOM
- BOTH ENDS OF THREADED HANGER ROD SHALL BE TOUCHED UP BY ANTICORRSIVE PAINT
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DWG No. M-MSD-06

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HVAC SYSTEM
CONNECTION DUTING
DWG No. M-MSD-07
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HVAC SYSTEM
(INSULATION MATERIAL: PE SPONGY)
PE SPONGY
ADHESIVE (25mm)
DUCT SHEET
DUCT
INSULATION
THICNESS 25mm
DWG No. M-MSD-08
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HVAC SYSTEM
USE SCISSOR LIFTER
1. USE SCISSOR LIFTER:

Model: Compact 12, Weight increase:300 kg, Maximun Height level: 12m
2. DUCT INSTALL:
Transfer duct from worker to scissor lifter after insulation

Installation ducting on support
PURLIN
PURLIN
DUCT
SCISSOR LIFTER
Q=300KG / H=12M
PROTECTION FLOOR
DWG No. M-MSD-09
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HVAC SYSTEM
USE SCAFODING
1. USE SCAFODING:
2. DUCT INSTALL:
Transfer duct from worker to scafodding.
Second duct connected to each other, transfer duct to scaffoding with two workers
DUCT
1. The duct connecting the two workers up scaffolding 2. Duct set up scaffolding
Safety belt
Small scaffoding
SCAFFODING
3. Use two scaffolding to duct install up bracket
DWG No. M-MSD-10
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HVAC SYSTEM
DUCT CONNECTION AHU
FL
DWG No. M-MSD-11
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HVAC SYSTEM
DIFFUSER & DOOR GRILL
DETAIL "A"
DWG No. M-MSD-12
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HVAC SYSTEM
CONNECT TO LOUVRE ON THE WALL
ROTATED LOCK
DWG No. M-MSD-13
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HVAC SYSTEM
TEST HOLE FOR AIR VOLUME MEASUREMENT
DWG No. M-MSD-14
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IV. COPPER PIPE INSTALLATION
IV. LP T NG NG
16. Have 02 teams/ Chia lm 2 nhm:
17. Team 1 : Transportation piping : 5 people
18. Nhm 1: Vn chuyn ng: 5 ngi
19. Team 2 : Installation copper pipe & cooling , chiller pipe
20. Nhm 2: Lp t ng ng, ng nc lnh : 15 ngi
21. All copper pipes, copper fitting, support materials, insulation material,
miscellaneous materials which has been approved by Supervision Unit.
Ton b cc thit b nh ng ng, ph kin ng ng, vt t gi , vt t ph

c n v gim st ph duyt v chp thun.
22. Tool boxes that uses to assemble and install duct.
Cc hp dng c s dng lp rp v lp t.
23. Welding machine, cutting tool, pipe reamer, grinder
My hn, dao ct ng, may mi
24. Measuring instruments that will be used to adjust and check while installing
and testing such as vernier caliper, temperature recorder, laser point
Cc thit b o dung cn chnh v kim tra trong qu trnh lp t v chy th

nh thc kp, thit b o nhit , my laser ly du
25. Scaffold, aluminum ladder will be used to deploy work at high level
Dn gio v thang nhm c dung trin khai cc cng vic trn cao
Sub Material / Vt t ph
26. Expansion bolt , tape, terminal
27. Vt n, bng dnh, u ct...
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2. To submit detail drawing of installation work.
trnh bn v chi tit lp t.
3. To submit method of transport,main power, tools, machines, schedule for installation work.
trnh phng n vn chuyn, d tr nhn lc, trang thit b cn thit v lch trnh lp t
1. To protect refrigerant pipe in delivery, store and installation is the most important step in
preventing moisture, dirt and dust from getting inside of the pipes.
Bo qun ng lnh trong qu trnh vn chuyn, ct gi v lp t l bc quan trng nht

nhm ngn chn ngun m, bn v bi thm nhp vo bn trong ng
2. When pipe are delivery, care should be taken to prevent it from becoming bent or
deformed, and the ends should be capped to prevent dirt, mud, rain, etcfrom getting inside.
Build a wooden frame to hole the pipes securely and store the pipes in the specified location.
Delivery of copper pipes without caps to work site is not acceptable.
Trong qu trnh vn chuyn cn ht sc cn trng trnh ng b cong hay bin dng, u

ng nn c bt li trnh bi bn, nc ma thm nhp vo trong. B tr mt khung g
gi ng an ton v bo qun ng ni quy nh. ng bn giao ti cng trng m khng
c u bt s khng c chp thun.
3. To perform refrigerant pipe base on detail drawing of installation work. Connecting

refrigerant pipe to other pipe. (Follow attached drawing: Shop drawing)
Thi cng ng ng lnh trn c s bn v chi tit lp t. Kt ni cc ng ng lnh vi

nhau. (Xem bn v nh km : Bn v thi cng)
4. Insulation for pipe system (Follow attached drawing No: M-MSD-01~09)
Qui trnh bo n cho ng (Xem bn v nh km s: M-MSD-01~09)

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5. Connect to equipment.
Kt ni vi thit b.
C. Checking & Running test / Kim tra v chy th

1. Vacuum dry / Ht chn khng
28. Use a vacuum pump to vacuum dry both of refrigerant pipe liquid and gas pipe
Dng bm ht chn khng lm kh c ng ng lnh v ng ng gas

29. Use gauge to check pressure in the refrigerant pipe.
S dng ng h kim tra p sut trong ng ng lnh.

30. Connect vacuum pump to gauge and both of liquid and gas pipe in the service port of
outdoor unit and addition service port on the pipe.
Kt ni bm ht chn khng ti ng h v c ng ng lnh v gas

31. Running vacuum pump more 2 hours and bring the system to -107kpa. After keeping
the system under that condition for more than 1 hour, check if the gauge rise or not. If
it rises, The system may either contain moisture inside or have leak.
Chy bm ht chn khng trong khong hn 2h v t ti -107kpa. Sau khi gi h

thng di iu kin khong hn 1h, kim tra ng h nu c s tng ln ngha l
h thng c cha m bn trong hoc b r r
32. If it doesnt rise, well air leakage test.
Nu s ch ng h khng tng, chng ta tin hnh th kn kh.

2. Air leakge test
33. Use nitrogen for leakage test refrigerant pipe.
S dng kh ni t th kn ng ng lnh
34. Pressure test: 4 MPa and not more than 4 MPa.
Th p: 4 MPa v di 4 MPa
35. Time for testing: 24 hours.
Thi gian th p l 24h

36. Pressure test procedure:
Step 1: Apply pressure 0.3 MPa for 3 minutes or more,
Bc 1: t p 0.3 MPa trong 3 pht hoc hn

Step 2: Apply pressure 1.5 MPa for 5 minutes or more,
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Bc 2: t p 1.5 MPa trong 5 pht hoc hn
Step 3: Apply pressure 4 MPa for 25 minutes.
Bc 3: t p 4 MPa trong 25 pht

3. Check pressure drop / Th p
37. If the pressure doesnt drop within 24 hours, the system passed the test.
Nu p lc khng b gim trong 24h th h thng t yu cu

38. If the pressure drop within 24 hours, check for leak to repair and air test again.
Nu p lc gim th kim tra r r sa cha v tip tc th p.
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HVAC SYSTEM
INSTALLATION PIPING FOR HVAC

SELECTION INSULATION & JACKET TABLE
DWG No. M-MSD-01
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HVAC SYSTEM

INSULATION FOR REFRIGERANT PIPE
DWG No. M-MSD-02
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HVAC SYSTEM

INSULATION AROUND WOODEN SLEEPER
BY GLASS WOOL
SECTION A-A
DWG No. M-MSD-03
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HVAC SYSTEM

INSULATION AROUND WOODEN SLEEPER
SECTION A-A
INSULATION PROCEDURE AROUND WOODEN SLEEPER
1 INSULATE THERMAFLEX WITH GLUE (SEE 1, 2)

1 INSULATE THERMAFLEX WITH GLUE (SEE 3, 4)
1 INSULATE THERMAFLEX WITH GLUE (SEE 5)
DWG No. M-MSD-04
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HVAC SYSTEM

TYPICAL INSULATION FOR PIPE & DUCT
DWG No. M-MSD-05
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HVAC SYSTEM

INSULATION REFIGERANT PIPE
DWG No. M-MSD-06
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HVAC SYSTEM

CUTTING COPPER PIPE
DWG No. M-MSD-07
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HVAC SYSTEM

WELDING PIPING
DWG No. M-MSD-08
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HVAC SYSTEM
FLUSHING PROCEDURE
FOR REFRIGERANT PIPING OF PAC
A) Leakage test for field piping PG
Approx. 28Kg/cm2
A/C Indoor Unit
B) Flashing for Ref. Gas Piping and vacuum test
N2 GAS
Cylinder
A/C Indoor Unit
C) Leakage test after piping connection

(Never open attached Ref. Gas valve in indoor unit or outdoor unit)
A/C Indoor Unit
PG
Approx. 7~10Kg/cm2
DWG No. M-MSD-09
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PART II. PLUMBING SYSTEM
PART II. H THNG CP THOT NC
I . INSTALLATION PLUMBING / LP T H THNG CP THOT NC

II. INTALLATION PUMPS / LP T H BM
III. EQUIPMENT INTALATION / LP T THIT B
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I. INSTALLATION PLUMBING SYSTEM
I. LP T H THNG CP THOT NC
A. Manpower and Equipment/ Chun b nhn lc v vt t thit b.
I. Manpower/ Nhn lc.
- Have 02 teams/ Chia lm 2 nhm
- Team 1: Operating crane: 5 people (by supplier)
- Nhm 1: Vn hnh cu t hnh: 5 ngi (bi bn cp hng)
- Team 2: Installation piping: 10 people
- Nhm 2: lp t h thng ng ng: 10 ngi
II. Equipment/ My thi cng
- Hand tool: Drill, cutter, thermal welding, pipe reamer, grinder, steel cable, silk cable.
Dng c cm tay: Khoan, my ct, my hn nhit, my khot ng, my mi, c l, m nt, cp

thp, dy d
- Heavy machine : Crane 25 tons, fork lift 3 ton, chain hoist 15 ton steel cable 22, roller,
rotary
My mc thit b nng; cu t hnh 25 tn, xe nng 3 tn, palng xch 15 tn, kch thu lc,
cp thp la 22, con ln.
- Scaffold, aluminum ladder will be used to deploy work at high level.
Dn gio v thang nhm dng thi cng cc v tr cao.
- Mesuaring instruments that will be used to adjust and check while installing and testing such
as vernier caliper, laser point
Cc thit b o dng cn chnh v kim tra trong qu trnh lt t v chy th nh : thc

kp, my laser ly du
- Sub material (Expansionn bolt, bolt, nut and washer, Teflon).
Vt t ph ( vt n, bulong, bng tan).
B. Method statement / Bin php thi cng .
I. Preparation work/ Cng vic chun b
trnh catalogue v cc thit b km theo.
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3. To submit method of transport, man power, tools, machines, schedule for installation work.
trnh phng n vn chuyn my, d tr nhn lc, trang thit b cn thit v lch trnh lp
t
4. Preparing and cleaning the installation position.
Chun b lp rp ti cng trng. Kim tra v v sinh khu vc thi cng.
5. Large roofed warehouse to store pipe.
Chun b nh kho c mi rng lu tr v bo qun ng.
6. Check pipe quality during the transportation to construction site.
Kim tra cht lng ng trong qu trnh vn chuyn ng n cng trng.
7. Well keeping pipe in dry and cool place.
Bo qun ng ni kh ro v nhit ph hp.
II. Installation process/ Qu trnh lp t.
1. Progression of installation following the guiding of Manufacturer.
Ton b quy trnh lp t tun theo hng dn lp t i theo my.
2. Marking installation position and working area.
nh du v tr t my v khu vc lm vic:
3 Marking pipe route, hanger support.
nh du ng i ca ng, gi treo ng.
4. To check technical data of Pumps in comparision with design requirement.
Kim tra li my thng s my bm so vi bn v thit k yu cu.
5. To transport equipment to installation position by truck, crane, folk lifter (Follow attached
Vn chuyn v a thit b n v tr lp t bng xe ti, cn cu,xe nng... (Xem bn v nh

km s: M-MSD-01)
6. Check postion of Pump in foundation, fix the Pump. (Follow attached drawing No: M-
MSD-02)
Kim tra v tr ca my bm trn mng my. Lp t c nh v gi cht my vo . (Xem

bn v nh km s: M-MSD-02)
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7. Installation anti vibreation mount of pumps.
Lp t h thng chng rung cho bm
8. Installation support for piping (Follow attached dwg No: M-MSD-03)
Lp t gi h thng ng ng (Xem bn v nh km s: M-MSD-03)
9. Check and adjust for piping and support
Kim tra v cn chnh h thng ng ng v gi

11. Lean concrete and pipe installation.
B tng lt v lp t ng.
12. Excavation level shall be deeper than level of pipe bottom 100mm. There will be
compacted sand and 50mm lean concrete.
su rnh o su hn ct y ng 100 mm. Nn ct c m v ph ln l 50mm b
tng lt.
13. Installation support for piping (Follow attached dwg No: M-MSD-03)
Lp t gi h thng ng ng (Xem bn v nh km s: M-MSD-03)
14. Check and adjust for piping and support
Kim tra v cn chnh h thng ng ng v gi

15. Pipe and support shall be installed as owner specification requirement.
ng v gi c lp t theo yu cu k thut ca ch u t.
16. Back field.
Cng tc lp.
17. Concrete pipe will be connected to solod brick manhole with 200mm wall thickness.
ng b tng s c ni vi h ga xy bng gch c, tng dy 200mm.
18. Clean the working area and put warning signs
Thu dn v sinh khu vc lm vic v treo bin cnh bo..
III. Checking / Kim tra

1. All openings in the piping shall be tightly closed except the hightest opening, and the
system filled with water to point of overflow.
Tt c cc l trn ng ng c bt kn tr v tr cao nht, cho nc vo h thng cho n
khi thy nc trn r v tr cao nht.
2. The water shall be kept in the portion under test for a minimum of 30 minutes. All joint
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shall be visually checked for water leakage and after the 30 minutes duration, the system or
sections shall be considered passed if no water leakage was found on the joints. Otherwise, if
leak has been found, that portion shall be repaired and the above procedure shall be repeated
for the entire section.
3. Nc s c gi trong vng 30p, kim tra cc im u ni pht hin r r, nu khng
c hin tng r r tc l ht thng t yu cu th kn.Nu pht hin ra c r r th phi
tho nc lm kh ng ng v tin hnh sa cha, sau lp li cc bc trong cng
on th kn cho n khi t yu cu.
4. Check pipe pressure test documents (certified by consultants).
Kim tra h s Test p lc ng ( c xc nhn ca t vn).
5. All openings shall be tightly closed and an air release valve shall be installed at the highest
portion of the pipe section to be test.
ng tt c cc trn tuyn ng cn th, lp mt van x kh im cao nht trn ng ng.
6. Water piping subkected to a certain work pressure shall be test by means of Hydrostatic
Pressure test.
ng nc s ph thuc vo p sut lm vic a ra bin php test bng p thy tnh.
7. The Hydrostatic Pressure Test shall be documentd using the attached form.
Vic th kn phi c cng nhn bng vn bn c chun ha.
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PUMPING SYSTEM
INSTALLATION PIPING
CRANE PIPING
CRANE: 5 TON

DRAGER
NGUY HI? M
C NGU? I LM PHA TRN
WORKERS ABOVE
WORKING AREA PREPARATION
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PUMPING SYSTEM
INNERTIAL BLOCK
INSTALLATION DETAIL FOR PUMP
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PUMPING SYSTEM
INSTALLATION PLUMBING SYSTEM

GI.PIPE UNDER GROUND
UNDER GROUND PIPING PROCEDURE
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PUMPING SYSTEM
PAINTING WORK FOR PIPING

(GALVANIZED STEEL PIPE)
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PUMPING SYSTEM
PAINTING WORK FOR PIPING

(BLACK STEEL PIPE)
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PUMPING SYSTEM

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PUMPING SYSTEM

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PUMPING SYSTEM

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PUMPING SYSTEM

SUPPORT FOR PIPE UNDER GROUND
FLAT BAR 300X30X3
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PUMPING SYSTEM

1300
CLOSED BY
PIPE CAP
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PUMPING SYSTEM

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PUMPING SYSTEM

SECTION A-A SECTION B-B

B
MANHOLE COVER
A
B
TYPE A
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PUMPING SYSTEM

SECTION A-A
A A
TYPE B TYPE C
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PUMPING SYSTEM

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II. INSTALLATION PUPMS
II. LP T BM NC CP V THOT NC
- Team 1: Operating crane & fork lift: 3 people
- Nhm 1: Vn hnh cu t hnh v xe nng: 3 ngi
- Team 2: Installation equipment: 10 people
- Nhm 2: lp t h thng thit b : 10 ngi
II. Equipment / My thi cng.
- Hand tool : wrench, monkey wrench. Silk cable, mark pen, hand cutting machine, Meter.
Dng c cm tay : c l, m lt, dy d, bt du,my ct tay, thc.
- Machines: table cutting machine, welding machine, threading machine, drilling machines.
My mc thit b, my ct, my hn kim loi, my ren, my khoan.
- Expansion bolt, nut and washer
Vt n, bulong
I. Preparation work/ Cng vic chun b.
1. Sample equipment submission (valve, sub equipment)
trnh thit b mu (van v thit b ph).
2. Submit shop drawing of installation work.
3. Submit method of material, manpower, tool, machines, schedule for installation work.
trnh phng n d tr vt t, d tr nhn lc, trang thit b cn thit v lch trnh lp
t.
3. Cover the fittings with nylon.
Dng nylon che chn, bo v thit b.
4. Prepare execution instruments.
Chun b dng c thi cng.
5. Check installation position (shop drawings).
Kim tra v tr lp t ( bn v thi cng).
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6. Check quipment holders.
Kim tra gi thit b.
7. Check fittings, place fitting into positions need to install (refer shop drawings).
Kim tra thit b - t thit b vo v tr cn lp ( xem bn v thi cng).
8. Installation of water supply pump (Follow attached drawing No: M-MSD-01)
Lp t bm cp nc (Xem bn v nh km s: M-MSD-01)
9. Installation of submersible pump (Follow attached drawing No: M-MSD-02)
Lp t bm nc thi (Xem bn v nh km s: M-MSD-02)
10. Installation of valve (Follow attached drawing No: M-MSD-03,4)
Lp t h thng van (Xem bn v nh km s: M-MSD-03,4)

11. Fix and adjust fittings (Refer particular installation figure)
Tin hnh ni ng vi thit b ( xem hnh lp t in hnh).
12. Check and adjust (invite consultants to inspect).
Tin hnh kim tra, cn chnh ( mi t vn kim tra).
13. Test pressure in accordance with technical requirements (invite consultants to inspect).
Test p lc theo yu cu k thut (mi t vn kim tra).
14. Final check and cleaning the installation position
Kim tra ln cui v v sinh khu vc thi cng.

1. The QC deoartments will attend at site to check all pipe line and installation process in
order to suit manufacturer requirement to make sure that al quipments and fitting has
connected well.
Ban kim tra cht lng s c mt ti cng trng kim tra trang thit b lp t ph
hp vi yu cu v hng dn ca nh sn xut cha ?m bo ton b thit b v ph kin
c lp t ng.
2. Overcome all the fail (if any) to confirm system ready to operate.
Khc phc nhng im cha ph hp trn (nu c) nhm m bo sn sang hot ng.
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PUMPING SYSTEM
INSTALLATION WATER SUPPLY PUMP
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PUMPING SYSTEM
INSTALLATION SUBMERSIBLE PUMP
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PUMPING SYSTEM
INSTALLATION VALVE
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PUMPING SYSTEM
INSTALLATION OF VALVE
(GATE VALVE OR Y-STRAINER, CHECK VALVE, BALL VALVE, ...)
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III. EQUIPMENT INSTALLATION
III. LP T THIT B
- Team 1: Transpotation equipment: 3 people
- Nhm 1: Vn chuyn thit b: 3 ngi
- Team 2: Installation equipment: 7 people
- Nhm 2: lp t h thng thit b:: 7 ngi
II. Equipment / My thi cng.
- Hand tool : wrench, monkey wrench. Silk cable, mark pen, hand cutting machine, Meter.
Dng c cm tay : c l, m lt, dy d, bt du,my ct tay, thc.
- Machines: table cutting machine, welding machine, threading machine, drilling machines.
My mc thit b, my ct, my hn kim loi, my ren, my khoan.
- Expansion bolt, nut and washer
Vt n, bulong
I. Preparation work/ Cng vic chun b.
1. Sample equipment submission (sanitary equipment, sub equipment)
trnh thit b mu (thit b v sinh, thit b ph).
2. Submit shop drawing of installation work.
3. Submit method of material, manpower, tool, machines, schedule for installation work.
trnh phng n d tr vt t, d tr nhn lc, trang thit b cn thit v lch trnh lp
t.
3. Cover the fittings with nylon.
Dng nylon che chn, bo v thit b.
4. Prepare execution instruments.
Chun b dng c thi cng.
5. Check installation position (shop drawings).
Kim tra v tr lp t ( bn v thi cng).
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6. Check quipment holders.
Kim tra gi thit b.
7. Check fittings, place fitting into positions need to install (refer shop drawings).
Kim tra thit b - t thit b vo v tr cn lp ( xem bn v thi cng).
8. Fix and adjust fittings (Refer particular installation figure)
Tin hnh ni ng vi thit b ( xem hnh lp t in hnh).
9. Check and adjust (invite consultants to inspect).
Tin hnh kim tra, cn chnh ( mi t vn kim tra).
10. Test pressure in accordance with technical requirements (invite consultants to inspect).
Test p lc theo yu cu k thut (mi t vn kim tra).
11. Final check and cleaning the installation position
Kim tra ln cui v v sinh khu vc thi cng.

1. The QC deoartments will attend at site to check all pipe line and installation process in
order to suit manufacturer requirement to make sure that al quipments and fitting has
connected well.
Ban kim tra cht lng s c mt ti cng trng kim tra trang thit b lp t ph
hp vi yu cu v hng dn ca nh sn xut cha ?m bo ton b thit b v ph kin
c lp t ng.
2. Overcome all the fail (if any) to confirm system ready to operate.
Khc phc nhng im cha ph hp trn (nu c) nhm m bo sn sang hot ng.
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SANITARY WARE EQUIPMENT
INSTALLATION LAVATORY
Mirror Mirror
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INSTALLATION SERVICE SINK
1FL0
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INSTALLATION WATER CLOSET(WESTERN TYPE)
1FL0
1FL0
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INSTALLATION URINAL
1FL0
1FL0
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INSTALLATION OF FLOOR DRAIN

(T-5A, T-5B)
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INSTALLATION OF FLOOR DRAIN

(T-5A, T-5B)
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INSTALLATION OF FLOOR CLEAN OUT

(COA, COV, COB)
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INSTALLATION OF FLOOR CLEAN OUT

(COA, COV, COB)
t1
t2
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PART III: FIRE FIGHTING SYSTEM

PHN III: H THNG CU HA
A. MANPOWER AND EQUITMENT PREPARATION / CHUN B NHN LC V

THIT B
B. METHOD STATEMENT/ BIN PHP THI CNG
C. TESTING AND RUNING SYSTEM / KIM TRA V CHY TH H THNG
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A . Manpower and equitment preparation / Chun b nhn lc v thit b
I. Manpower / Nhn lc
- Team 1: operating crane & fork lift 03 ngi .
Vn hnh cu t hnh v xe nng 03 ngi.
- Team 2: fabrication piping & support 05 ngi
Gia cng ng v gi - 05 ngi.
- Team 3: Installation equitment and piping 10 ngi
Lp t thit b v ng 10 ngi.
II. Equitment / My thi cng
- All equitment, piping, material. miscellaneous materials which has been approved by
supervision unit.
Ton b cc thit b, ng, vt t, vt t ph c n v gim st ph duyt v chp
thun.
- Sub material: U, V steel, expansion bolt, paints silver, ...
Vt t ph: st U,V, vt n, sn chng r
- Heavy machine: table cutting machine, welding machine.
My mc thit b nng: my ct bn, my hn.
- Tool boxes that uses to assemble and install air compressor, dryers.
Cc hp dng c dng lp rp v lp t my nn kh, my sy kh.
testing such as noise level check, angular verlocity meter, clamp meter, voltmeter,
laser point
Cc thit b o dng cn chnh v kim tra trong qu trnh lp t v chy th nh
thit b o n, vn tc gc, km kp dng, vn k, my laser ly du
B . Method statement / Bin php thi cng
I. Preparation / Chun b.
1. To submit catalogues and accessories.
trnh catalogues v ph kin km theo.
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3. To submit method of transport, man power, tools, machines, schedule for installa
work.
trnh phng n vn chuyn my, d tr nhn lc, thit b cn thit v lch trnh lp t
4. To submit method install pipe, manpower, tool, machine, schedule for install work
trnh phng php lp ng, d tr nhn lc, thit b v tin lp t
6. All welder must have certificate
Tt c cng nhn hn u phi c chng ch hnh ngh
II. Installation process / Qu trnh lp t.
II.1. Support for piping / Gi ng.
1. Transport material to executin location and put material into holder or plat surface
Chuyn vt t ra v tr cn thi cng v t trn gi hoc b mt ph hp
2. Cutting support by machines in the work shop
Ct gi bng my ct ti xng
3. Remove burr and marking drill joints
Lm sch mt st v nh du cc v tr cn khoan l
4. Clear all support and painting in the work shop (anti-rust pain and sliver paint)
Lm sch ton b gi v sn ti xng (sn chng r v sn nh)
5. Support interval pitch for horizontal piping (follow attached drawing No: M-MSD-01)
Khong cch gi cho ng nm ngang (theo bn v nh km s: M-MSD-01)
6. Support interval pitch for vertical piping (follow attached drawing No: M-MSD-02)
Khong cch gi cho ng ng (theo bn v nh km s: M-MSD-02)
7. Position for piping support (follow attached drawing No: M-MSD-03)
V tr gi ng (theo bn v nh km s: M-MSD-03)
8. Support for piping from purlin (follow attached drawing No: M-MSD-04)
ng vo x g thp (theo bn v nh km s: M-MSD-04)
9. Support for horizontal pipes (follow attached drawing No: M-MSD-05)
Gi cho hng ng (theo bn v nh km s: M-MSD-05)
10. Support from contruction steel (follow attached drawing No: M-MSD-06)
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ng vo kt cu thp (theo bn v nh km s: M-MSD-06)
11. Fix support for piping (follow attached drawing No: M-MSD-07)
Gi tng cng cho ng (theo bn v nh km s: M-MSD-07)
12. Marking position of support follow shop drawing and installation
nh du v tr gi theo bn v thi cng ri lp t
13. Check and repaint support
Kim tra v sn li gi
II.2. Piping work / Lp ng.
1. Processing of installation following the guiding of manufacture
Ton b quy trnh lp t tun theo hng dn lp t ca nh sn xut
2. Clear pipes and anti-rust paint, red paint pipes
lm sch ng v sn chng r sau sn 1 lp
3. Transport pipes to execution location and put pipes into holder or plat surface
Vn chuyn ng ra v tr cn thi cng v t ng trn gi hoc b mt ph hp
4. Method of joint and fitting for piping (follow attached drawing No: M-MSD-08)
Phng php ni ng v ph kin (follow attached drawing No: M-MSD-08)
5. Valve application (follow attached drawing No: M-MSD-09)
Lp t van (follow attached drawing No: M-MSD-09)
6. Piping test method (follow attached drawing No: M-MSD-10)
Phng php kim tra ng ng (follow attached drawing No: M-MSD-10)
7. Procedure welding GIP (follow attached drawing No: M-MSD-11)
Trnh t hn ng km (follow attached drawing No: M-MSD-11)
8. Procedure screw GIP (follow attached drawing No: M-MSD-12)
Trnh t ren ng km (follow attached drawing No: M-MSD-12)
9. Installation pipes as shop drawing and specification
Lp ng theo bn v thi cng v yu cu k thut
10. Piping indication color (follow attached drawing No: M-MSD-13)
Mu sn ch th ng (follow attached drawing No: M-MSD-13)
11. Piping indication mark (follow attached drawing No: M-MSD-14)
Dn ch dn ng ng (follow attached drawing No: M-MSD-14)
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II.3. Installation equitment / Lp t thit b.
1. Transport equitment to installation position by truck, crane (follow attached drawing
No: M-MSD-15)
Vn chuyn thit b n v tr lp t bng xe ti, xe cu (theo bn v nh km s: M-
MSD-15)
2. Install achor bolt and vibration absorber set (follow attached drawing No: M-MSD-16)
Lp t n thp v b phn gim rung (theo bn v nh km s: M-MSD-16)
3. Install air fire fighting pumps (follow attached drawing No: M-MSD-16)
Lp t bm cu ha (theo bn v nh km s: M-MSD-16)
4. Clear and protection for equitments
V sinh v che y cho thit b
5. Connect piping with equitment (follow attached drawing No: M-MSD-16)
u ni ng vi thit b (theo bn v nh km s: M-MSD-16)
6. Install fire hydrant on 1 st floor (follow attached drawing No: M-MSD-17)
Lp t t cu ha trn tng 1 (theo bn v nh km s: M-MSD-17)
7. Install fire hydrant on 2 nd floor (follow attached drawing No: M-MSD-18)
Lp t t cu ha trn tng 2 (theo bn v nh km s: M-MSD-18)
8. Install fire hydrant on and pillar (follow attached drawing No: M-MSD-19)
Lp t t cu ha ngoi nh v tr cu ha (theo bn v nh km s: M-MSD-19)
9. Install fire department connecter (follow attached drawing No: M-MSD-20)
Lp t tr tip nc (theo bn v nh km s: M-MSD-20)
10. Install fire extinguisher (follow attached drawing No: M-MSD-21)
Lp t bnh cha chy (theo bn v nh km s: M-MSD-21)
11. Install fire alarm valve (follow attached drawing No: M-MSD-22)
Lp t cm van bo chaystuwj ng (theo bn v nh km s: M-MSD-22)
12. Install sprinkler head (follow attached drawing No: M-MSD-23)
Lp t u cha chy t ng (theo bn v nh km s: M-MSD-23)
13. Check and adjust connecting mission
Kim tra v iu chnh
B . Testing and runing / Kim tra v chy th
I. Pressure test / Th p.
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1. All system should be test for leak by water
Ton b h thng ng sau khi lp t s c th kn bng p lc nc
2. Testing pressure for system is 18 kg/cm2, holding times within 1 hours.
p sut th l 18 kg/cm2 trong khong 1 gi.
3. After testing, report will be make and invite consultant to check and inspection.
Sau khi th p phi lp bin bn v mi cc n v lin quan kim tra nghim thu.
II. Runing test / Chy th
The following item need to confirm when pumps are operated first time.
Cc vn sau y cn phi c xc nhn khi bm vn hnh ln u tin.
1. Thre isnt abnormal sound of the fire fighting pump dring operation.
Khng c m thanh bt thng pht ra t bm cu ha khi hot ng.
2. There isnt abnormal vibration during operation.
3. The temperature of fire fighting pump is a normal range.
Nhit ca bm cu ha nm trong gii cho php.
4. The current of the fire fighting pump is a normal range.
Dng in ca bm in cu ha nm trong gii cho php.
5. The pressure of water flow is a range.
p lc nc trong h thng cu ha nm trong gii thit k.
6. There is any damage, dirty of the cover of the fire fighting pump.
V bm cu ha khng b h hng, khng b bn.
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FIRE FIGHTING SYSTEM
SUPPORT INTERVAL PITCH FOR HORIZONTAL PIPING
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SUPPORT INTERVAL PITCH FOR VERTICAL PIPING
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POSITION FOR PIPING SUPPORT
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SUPPORT FOR PIPING FROM PURLIN
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SUPPORT FOR HORIZONTAL PIPE
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SUPPORT FROM CONTRUCTION STEEL
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FIX SUPPORT FOR PIPING
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METHOD OF JOINT & FITTING FOR PIPING
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VALVE APPLICATION
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PIPING TEST METHOD
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PROCEDURE CUTTING & WELDING PIPE
CAUTION: Keep distance between floor & Pipe w/ wooden

square material.
CAUTION: - Electric arc welder (flange to pipe) with pipe befor filter
- Weld tig with pipe after filter
CAUTION: USE WIRE OR RODS WITH CLOTH THROUGH PIPE
Cover Cover
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PROCEDURE CUTTING & THREAD GI.PIPE

square material.
CAUTION: USE WIRE OR RODS WITH CLOTH THROUGH PIPE
Cover Cover
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PIPING INDICATION COLOR
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PIPING INDICATION MARK
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INSTALLATION FIRE FIGHTING ROOM

BY FORK LIFT
PUMP RM
WORKING AREA
CNG TY TNHH V? T TU K? THU? T THANG TI?N

DRAGER
NGUY HI? M
WORKERS ABOVE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
AIR COMPRESSOR SYSTEM
INSTALLATION AIR COMPRESSOR PIPING

(200A~250A)BY CRANE 10TON
PUMP RM
WORKING AREA
FIX TO PURLIN
GIP.200A~250A
CRANE 10TON
COMPACT 12

DRAGER
NGUY HI? M
WORKERS ABOVE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
WELDING PIPE ON SUPPORT
WELDING PIPING ON SUPPORT

DRAGER
CAUTION:
NGUY HI?M
WORKERS ABOVE - Before entering the factory workers must wear full labor
protection clothes as: halmets, glasses, shoes, safety belt
- Welding pipe follow procedure:

+ Connect pipe to pipe by spot welding
+ Check straightness and adjust
+ Proceed with full welding around pipe perimeter
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL PUMPS AND

CONNECT PIPING WITH EQUITMENT
PLAN
SECTION
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL FIRE HYDRANT ON 1ST FLOOR
FF 50A
THREAD ROD M10x15
GV 50A
FHC
FF 50A FHC
FL0
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL FIRE HYDRANT AND PILLAR
GIP 100A
MAIN PIPE
GIP 100A
STEEL ANGLE SUPPORT
U-80
QUICK CONNECT 65Ax2SETS
GIP 100A
INDOOR OUTDOOR
CONCRETE BASE
FL0,0 GL0,0
ALPHANT ROAD
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL FIRE DEPARTMANT CONNERTOR
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL FIRE EXTINGUISHER
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL ALARM CHECK VALVE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALL SPRINKLER HEAD
D25
5
D2
D25
5
D2
D25
D25
2
D3
D25
5
D2
D25
GROOVED
0 5
MECHANICAL TEE D4 D2
D25
D25
0 2
D5 D3
E
PIP
D25
IN
GROOVED
MA
MECHANICAL TEE
0
D4
D25
0
D5
D25
E
PIP
IN
5
D2
MA
D25
5
GROOVED D2
D25
MECHANICAL TEE
D25
2
D3
E
PIP
5
D2
D25
IN
MA
GROOVED
MECHANICAL TEE
5
D2
D25
E
2
D3
PIP
IN
MA
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PART IV: COMPRESSED AIR SYSTEM

PHN IV: H THNG KH NN

THIT B
C. TESTING AND RUNING SYSTEM / KIM TRA V CHY TH H THNG
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
- All air compressors, dryers, support materials, miscellaneous materials which has been
approved by supervision unit.
Ton b cc thit b my nn kh, my sy kh, vt t gi , vt t ph c n v
gim st ph duyt v chp thun.
- Heavy machine: crane 25 tons, chain hoist.
My mc thit b nng: cu t hnh 25 tn, palng xch.
- Tool boxes that uses to assemble and install air compressor, dryers.
Cc hp dng c dng lp rp v lp t my nn kh, my sy kh.
laser point
trnh catalogues v thit b km theo.
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
work.
1. Support interval pitch for horizontal piping (follow attached drawing No: M-MSD-01)
Khong cch gi cho ng nm ngang (theo bn v nh km s: M-MSD-01)
2. Support interval pitch for vertical piping (follow attached drawing No: M-MSD-02)
Khong cch gi cho ng ng (theo bn v nh km s: M-MSD-02)
3. Position for piping support (follow attached drawing No: M-MSD-03)
V tr gi ng (theo bn v nh km s: M-MSD-03)
4. Support for piping from purlin (follow attached drawing No: M-MSD-04)
ng vo x g thp (theo bn v nh km s: M-MSD-04)
5. Support for horizontal pipes (follow attached drawing No: M-MSD-05)
Gi cho hng ng (theo bn v nh km s: M-MSD-05)
6. Support from contruction steel (follow attached drawing No: M-MSD-06)
ng vo kt cu thp (theo bn v nh km s: M-MSD-06)
7. Fix support for piping (follow attached drawing No: M-MSD-07)
Gi tng cng cho ng (theo bn v nh km s: M-MSD-07)
8. Painting support
Sn gi
Kim tra v sn li gi
12. Method of joint and fitting for piping (follow attached drawing No: M-MSD-08)
Phng php ni ng v ph kin (follow attached drawing No: M-MSD-08)
13. Piping test method (follow attached drawing No: M-MSD-09)
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
Phng php kim tra ng ng (follow attached drawing No: M-MSD-09)
14. Valve application (follow attached drawing No: M-MSD-10)
Lp t van (follow attached drawing No: M-MSD-10)
15. Procedure welding GIP (follow attached drawing No: M-MSD-11)
Trnh t hn ng km (follow attached drawing No: M-MSD-11)
16. Procedure screw GIP (follow attached drawing No: M-MSD-12)
Trnh t ren ng km (follow attached drawing No: M-MSD-12)
II.3. Installation equitment / Lp t thit b.
1. Transport equitment to installation position by truck, crane, fork lift ,(follow attached
Vn chuyn thit b n v tr lp t bng xe ti, xe cu, xe nng.. (theo bn v nh
km s: M-MSD-15)
2. Install achor bolt and vibration absorber set (follow attached drawing No: M-MSD-16)
Lp t n thp v b phn gim rung (theo bn v nh km s: M-MSD-16)
3. Install air compressor (follow attached drawing No: M-MSD-16)
Lp t my nn kh (theo bn v nh km s: M-MSD-16)
4. Clear and protection for air compressor
V sinh v che y cho my nn kh
5. Connect ducting and piping (follow attached drawing No: M-MSD-17)
u ni ng gi v ng kh (theo bn v nh km s: M-MSD-17)
6. Installation air tank (follow attached drawing No: M-MSD-18)
Lp t bnh cha kh nn (theo bn v nh km s: M-MSD-18)
7. Installation air dryer (follow attached drawing No: M-MSD-19)
Lp t my sy kh (theo bn v nh km s: M-MSD-19)
8. Installation air fillter (follow attached drawing No: M-MSD-20)
Lp t b lc kh (theo bn v nh km s: M-MSD-20)
9. Check and adjust connecting mission
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
Kim tra v iu chnh
B . Testing and runing / Kim tra v chy th
I. Pressure test / Th p.
1. Testing pressure for system is 10kg/cm2, holding times within 2 hours.
p sut th l 10kg/cm2 trong khong 2 gi.
2. All system should be test for leak by water. Testing procedure will be carry out at each
individual area as follows.
Ton b h thng ng sau khi lp t s c th kn bng p lc nc.vic kim tra
s c tin hnh theo tng khu vc v c phn chia nh sau :
- Zone A1 : In Compressor room. Pressure test is 10 kg/cm2
Khu vc A1 :Trong phng my nn kh. p sut th l 10 kg/cm2
- Zone A2 : Production area , Pressure test is 10 kg/cm2
Khu vc A2 : Khu sn xut, p sut th l 10 kg/cm2.
3. After testing, report will be make and invite consultant to check and inspection.
Sau khi th p phi lp bin bn v mi cc n v lin quan kim tra nghim thu.
II. Runing test / Chy th
The following item need to confirm when air compressors are operated first time.
Cc vn sau y cn phi c xc nhn khi my nn vn hnh ln u tin.
1. Thre isnt abnormal sound of the air compressors dring operation.
Khng c m thanh bt thng pht ra t my nn, my sy kh khi hot ng.
2. There isnt abnormal vibration during operation.
3. The temperature of air compressors, air dryer is a normal range.
Nhit ca my nn kh, my sy kh nm trong gii cho php.
4. The current of the air compressors is a normal range.
Dng in ca my nn, my sy kh nm trong gii cho php.
5. The air discharge of air compressors is a range.
Lu lng ca my nn nm trong gii thit k.
6. There is any damage, dirty of the cover of the air compressors, dryer.
V my nn kh, my sy kh khng b h hng, khng b bn.
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
SUPPORT INTERVAL PITCH FOR HORIZONTAL PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
SUPPORT INTERVAL PITCH FOR VERTICAL PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
POSITION FOR PIPING SUPPORT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
SUPPORT FROM CONTRUCTION STEEL
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
FIX SUPPORT FOR PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
METHOD OF JOINT & FITTING FOR PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
VALVE APPLICATION
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PIPING TEST METHOD
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------

square material.
CAUTION:
USE WIRE OR RODS WITH CLOTH THROUGH PIPE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------

square material.
CAUTION:
USE WIRE OR RODS WITH CLOTH THROUGH PIPE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION AIR COMPRESSOR

BY FORK LIFT
COMP. RM
WORKING AREA

DRAGER
NGUY HI? M
WORKERS ABOVE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION AIR COMPRESSOR PIPING

(200A~250A)BY CRANE 10TON
PUMP RM
WORKING AREA
FIX TO PURLIN
GIP.200A~250A
CRANE 10TON
COMPACT 12
CNG TY TNHH V? T TU K ? THU? T THANG TI? N

DRAGER
NGUY HI?M
WORKERS ABOVE
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
WELDING PIPE ON SUPPORT
WELDING PIPING ON SUPPORT

DRAGER
CAUTION:
NGUY HI?M
WORKERS ABOVE - Before entering the factory workers must wear full labor
protection clothes as: halmets, glasses, shoes, safety belt
- Welding pipe follow procedure:

+ Connect pipe to pipe by spot welding
+ Check straightness and adjust
+ Proceed with full welding around pipe perimeter
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION AIR COMPRESSOR
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
CONNECT PIPING WITH EQUITMENT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION AIR DRYER
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
INSTALLATION FILLTER
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PART IV: BOILER SYSTEM

PHN IV: H THNG CP HI

THIT B
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
- All valve, pipe,support materials, miscellaneous materials which has been approved by
supervision unit.
Ton b cc van , ng , vt t gi , vt t ph c n v gim st ph duyt v
chp thun.
- Heavy machine: crane 5 tons, chain hoist.
My mc thit b nng: cu t hnh 5 tn, palng xch.
laser point
trnh catalogues v thit b km theo.
6. To submit detail drawing of installation work drawings.
trnh bn v chi tit lp t,
work.
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
09. Support interval pitch for horizontal piping (follow attached drawing No: M-MSD-
01~03)
Khong cch gi cho ng nm ngang (theo bn v nh km s: M-MSD-01~03)
10. Support interval pitch for vertical piping (follow attached drawing No: M-MSD-
04~05)
Khong cch gi cho ng ng (theo bn v nh km s: M-MSD-04~05)
11. Painting support
Sn gi
Kim tra v sn li gi
14. Method of fix point for pipes with expansion joint (follow attached drawing No: M-
MSD-06)
Phng php ni ng v khp gin n (follow attached drawing No: M-MSD-06)
15. Valve and piping application (follow attached drawing No: M-MSD-07~09)
Lp t van v ng hi (follow attached drawing No: M-MSD-07~09)
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
HORIZONTAL HANGER SUPPORT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
HORIZONTAL HANGER SUPPORT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
DETAILSUPPORT PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
VERTICAL HANGER SUPPORT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
VERTICAL HANGER SUPPORT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
FIX POINT FOR PIPES WITH EXPANSION JOINT
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
DETAIL FOR EQUIPMENT PIPING
PG PG
SV
PBV
GV YT GV
GV
STEAM TRAP
GV YT GV DRAIN
GV
GV
DRAIN
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
DETAIL STEAM PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
PUMPING SYSTEM
DETAIL STEAM PIPING
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------------------------------------------
---------------------------------------------------------------------------------------------------------------------------

Method Statement of Machenical Work-BP Thi Công Cơ

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Method Statement of Machenical Work-BP Thi Công Cơ

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THANG TIEN TECHNICAL MATERIAL CO., LTD .

PROJECT: UNIBEN FACTORY IN HUNG YEN, V IET NAM

MECHANIACAL METHOD STATEMENT

PROJECT: UNIBEN FACTORY IN HUNG YEN, VIET NAM

LOCATION : PHO NOI A IP, HUNG YEN PROVINCE, VIET NAM

METHOD STATEMENT FOR MECHANICAL SYSTEM

MECHANIACAL METHOD STATEMENT

PART I HVAC SYSTEM / H THNG IU HA THNG GI

PART II PLUMBING SYSTEM / H THNG NG CP V THOT NC

PART III FIRE FIGHTING SYSTEM / H THNG PCCC

PART IV AIR COMPRESSOR SYSTEM / H THNG MY NN KH.

PART V BOILER SYSTEM / H THNG NI HI.

MECHANIACAL METHOD STATEMENT

PART I. HEATING, VENTILATION & AIR CONDITIONING (HVAC) SYSTEM

I. AIR CONDITIONAL INSTALLATION / LP T IU HA

MECHANIACAL METHOD STATEMENT

A. Manpower and Equipment Preparation/ Chun b nhn lc v vt t thit b

I. Man power / Nhn lc

- Have 02 teams/ Chia lm 2 nhm:

- Team 1 : operating crane & fork lift : 5 people (by supplier)

- Nhm 1: Vn hnh cu t hnh v xe nng hng: 5 ngi (bi bn cp hng)

- Team 2 : Installation outdoor unit & indoor unit of Air conditional

- Nhm 2: Lp t dn nng v dn lnh iu ha: 10 ngi

II. Equipment / My thi cng

- Hand tool:Drill, cutter, steel cable, silk cable.

- Dng c cm tay: Khoan , my ct, C l, m nt, cp thp, dy d

- Heavy machine : Crane 25 tons, chain hoist 15 ton steel cable 22

- Scaffold, aluminum ladder will be used to deploy work at high level

- Cc thit b o dng cn chnh v kim tra trong qu trnh lp t v chy th

III. Sub Material / Vt t ph

- Expansion bolt , tape, terminal

- Vt n, bng dnh, u ct...

B. Method statement/ Bin php thi cng

1. To submit catalogues and accessories

trnh catalogue v cc thit b km theo

MECHANIACAL METHOD STATEMENT

trnh bn v chi tit lp t, b my.

4. Preparing and cleaning the installation position

II. Installation process / Qu trnh lp t

1. Progression of installation following the guiding of Manufacturer

Ton b quy trnh lp t tun theo hng dn lp t i theo my

2. Marking installation position and working area

3 Marking copper pipe route, hanger support

4. To check technical data of Air conditional in comparision with design requirement

Kim tra li my thng s my iu ha so vi bn v thit k yu cu

Vn chuyn v a thit b n v tr lp t bng xe ti, cn cu,xe nng... (Xem bn v nh

Kim tra v tr ca my iu ha trn mng my. Lp t c nh v gi cht my vo .

7. Installation anti vibreation mount (Follow attached drawing No: M-MSD-02)

Lp t gi v trunking cho iu ha (Xem bn v nh km s: M-MSD-03)

9. Installation condensed drains of indoor unit for Air conditional

MECHANIACAL METHOD STATEMENT

10. Check and adjust indoor unit & outdoor units

Kim tra v cn chnh dn nng v gin lnh

11. Clean the working area and put warning signs

Thu dn v sinh khu vc lp my, treo bin cnh bo..

C. Checking & Running test / Kim tra v chy th thit b

Cc vn sau y cn c xc nhn khi dn trao i nhit vn hnh ln u tin.

Khng c m thanh bt thng ca dn trao i nhit khi vn hnh.

3. There isnt abnormal vibration during operation

Khng c rung ng bt thng khi vn hnh.

4. The rotation of the indoor units fan is constant

Vng quay ca dn lnh n nh

5. The temperature of indoor units fan is a normal range.

Nhit ca qut dn lnh nm trong di cho php.