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Powdermetallurgy 130829095433 Phpapp01
Powdermetallurgy 130829095433 Phpapp01
1. Purity
2. Chemical composition
3. Particle size
4. Particle shape
5. Size distribution
6. Particle microstructure
7. Apparent Density
8. Flow rate
Al-Si
microstructure
The parts made by powder metallurgy are
usually brittle and difficult to handle before
they are sintered.
To overcome this, the compacted parts are first
heated at a temperature lower than the actual
sintering operation temperature.
This gives the parts sufficient hardness and
strength to be handled and machined as
required.
Presintering also removes lubricants and
binders added to the powders earlier.
After being compressed into the required
shape, the required components are sintered.
Sintering is done to achieve the maximum possible
hardness and strength needed in the final product.
Sintering is usually done at 70- 80% of the metals
melting temperature in an inert atmosphere of
hydrogen, ammonia or other hydrocarbons.
The sintering time varies from thirty minutes to
several hours depending on the metal used.
Sintering causes the bonding of the solid particles
within the component. Once cooled, the powder
bonds to form a solid piece.
Metal powders are contained in an enclosure e.g. a rubber
membrane or a metallic can that is subjected to isostatic,(that is
uniform in all directions,) external pressure. As the pressure is
isostatic, the as-pressed component is of uniform density. This will
then be sintered in a suitable atmosphere to yield the required
product.