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اصول و مبانی ابزاردقیق PDF
اصول و مبانی ابزاردقیق PDF
NIGC
:
:
:
:
100 :
:
1389 :
: - - - - - -
- -
021-81315720-25 : 021-81315744
. ) (
13100
training.nigc@gmail.com
1389
...
fazlalh@gmail.com
1389
25 : 13100 : :
:
: : - :
CD/ :
:
)(
40
:
210
...
RTD :
210
...
:
210
...
:
220
...
90
) (HART...
I/P
220
MOV
60
OSI .
Field bus DCS PLC
240
1 -1 ) (
2 1-1
2 2-1
4 3-1
9 4-1
10 1-4-1
11 2-4-1
11 3-4-1
11 5-1
13 -2
14 1-2
14 1-1-2
14 2-1-2
14 3-1-2
15 4-1-2
16 2-2
16 1-2-2
16 2-2-2
17 1-2-2-2
18 3-2-2
19 4-2-2
19 5-2-2
20 3-2
20 4-2
21 5-2
21 1-5-2
22 2-5-2
23 3-5-2
24 -3
25 1-3
25 1-1-3
25 2-1-3
26 2-3
26 1-2-3
26 2-2-3
28 3-2-3
29 4-2-3
29 5-2-3
30 6-2-3
32 -4
33 1-4
33 1-1-4 Dipstick
33 2-1-4
34 3-1-4
34 4-1-4
35 5-1-4
36 6-1-4
38 7-1-4
38 8-1-4
40 9-1-4
40 10-1-4
41 2-4
42 3-4
43 1-3-4
43 1-1-3-4
45 -5
46 1-5
46 2-5
46 1-2-5
49 2-2-5
49 3-2-5
50 4-2-5
51 1-4-2-5
51 2-4-2-5
52 3-4-2-5 ) (
53 4-4-2-5
53 5-4-2-5
54 5-2-5
56 1-5-2-5
56 6-2-5
57 7-2-5
57 8-2-5
58 9-2-5
58 10-2-5
59 -6
60 1-6
61 2-6
62 3-6
63 4-6 HART
67 I/P MOV -7
68 1-7
69 2-7
72 3-7
73 4-7
73 1-4-7
74 2-4-7
75 3-4-7
76 4-4-7
76 1-4-4-7
77 2-4-4-7
78 5-7
79 1-5-7
79 2-5-7
80 3-5-7
80 4-5-7
81 5-5-7
81 6-7
82 1-6-7
83 2-6-7
85 7-7
89 8-7
94 9-7
96 -8
97 1-8
98 2-8
99 1-2-8
99 2-2-8
99 3-2-8
100 4-2-8
100 5-2-8
100 3-8
101 1-3-8
104 -9
105 1-9
105 2-9
108 4-2-9 PLC
110 3-9
117 5-9
118 4-5-9
118 1-4-5-9
119 2-4-5-9
119 5-5-9
120 6-9
127
) (
1-1:
2-1 :
) (
)( .
( .
1258 .
. Plant
1868 .
) .(2-1
2-1
. 120
. /
. .
3-1 :
... .
Plant
3-1
1940
. ) (
PID
.
. 1980
4-1
DDC -
DDC :
.1 Fail .
.2 ).(Wiring
DCS
DCS ) (ITR .
DCS
. FCS
PID
( .
... .
. ) (Conventional
IC
. )
( .
. DCS
. 4-20 mA V
1-5 (...
) (DCS
. .
ITR
) ( .
4-1 :
) ( :
.1
.2
.3
6-1
1-4-1 :
( ):(Sensor
( ):(Transducer
( ):(Transmitter
2-4-1 :
3-4-1 :
! . !.
! .
5-1 :
-1 ):(Range
-2 ):(Accuracy
.
. 0 100
. 0 100 49
50 %1 %2
-3 ):(Repeatability
-4 ):(Sensitivity
.
-5 ):(Performance
. :
-6 ):(Response
.
.
.
1-2:
1-1-2 :
P .
2-1-2 :
:
P=F/A
P F A .
3-1-2 :
. SI
) (1Pa =1N/m2 .
) (Atmospher .
) (kpa 1000
. 101/325 kpa .
. ) (dyn/cm2 torr
.
ft.H2O Metres In.Hg. Milibar
psi atms. in H2O Kg/cm2 mm.Hg cm.Hg. bar Kpa
at 20OC H2O at 20OC )(mbar
psi 1 0.0680 2.310 27.720 0.0700 0.704 2.043 51.884 5.188 0.0690 68.947 6.895
atms. 14.696 1 33.659 407.513 1.0330 10.351 30.019 762.480 76.248 1.0130 1013.0 101.325
ft.H2O
0.433 0.0290 1 12.000 0.0300 0.305 0.884 22.452 2.245 0.0300 29.837 2.984
at 20OC
in H2O 0.036 0.0025 0.833 1 0.0025 0.025 0.074 1.871 0.187 0.0025 2.486 0.249
Kg/cm2 14.223 0.9680 32.867 394.408 1 10.018 29.054 737.959 73.796 0.9810 980.662 98.066
Metres
1.422 0.0970 3.287 39.370 0.0090 1 2.905 73.796 7.379 0.0980 98.066 9.807
H2O
In.Hg.
0.489 0.0330 1.131 13.575 0.0340 0.345 1 25.400 2.540 0.0340 33.753 3.375
at 20OC
mm.Hg 0.019 0.0013 0.045 0.534 0.0014 0.0136 0.039 1 0.100 0.0010 1.329 0.133
cm.Hg. 0.193 0.0131 0.445 5.340 0.0140 0.1360 0.393 10.000 1 0.0133 13.290 1.328
bar 14.503 0.9870 33.514 402.164 1.0200 10.211 29.625 752.47 75.247 1 1000.0 100.00
Milibar
0.014 0.0009 0.033 0.402 0.0010 0.0102 0.029 0.752 0.075 0.001 1 0.100
)(mbar
Kpa 0.145 0.0098 0.335 4.021 0.0100 0.1020 0.296 7.525 0.752 0.010 10.000 1
4-1-2 :
.1 ):(Gauge pressure
) (
.2 ) :(Absolute pressure
)( .
+ =
.3 ):(Vacuum pressure
.
1-2
2-2 :
1-2-2):(Manometer
) (
U . .
2-2
1-2-2-2 :
-1 : C
C
. C .
3-2 C
-2 ):(Spiral Type
360 .
4-2
-3 ):(Helical Type
) 10000 600 (
5-2
3-2-2 ):(Diaphragm
. .
6-2
4-2-2 ):(Capsule
7-2
5-2-2 ):(Bellows
8-2
3-2 ):(Pressure Transmitter
-1 ):(DPT
.
) Pressure
) (Hand Pump
. 24
-2 ):(PT
.
DPT :
Cell High Low
4- 20
. Cell Manifold !
! .
. Set point
. High Low
High
Low .
5-2 :
1-5-2 :
. 9-2 .
) ( .
.
L
L
L L .
)( .
F L
P Y
A L.
P F A Y .
9-2
)(
. :
L
R
A
L A
.
R / R
Gf
L / L
R L ) ( .
2 %1
%2 .
) ( .
2-5-2 :
.
A
C
x
A X
. .
. AC
. 10-2 .
10-2
3-5-2 :
11-2 P
. .
11-2
1-3:
1-1-3 ):(Temperature
2-1-3 :
. .
SI .
) (76HgCm 100
. 1 1/100
. 212 32
. 1 1/180
. 1/8 .
1-3
2-3 :
1-2-3 :
. .
2-3
2-2-3:
) (Hot junction .
) (Cold junction .
) +1500 200 (
) (
3-3
)( P
)( N
BP - %30
B 0 1800
BN - %6
EP -
L -190 1000
EN -
JP
J 0 1000
JN -
KP -
K 0 1200
KN - -
RP - %13
R 0 1790
RN
SP - %10
S 0 1790
SN
TP
I -190 380
TN -
) (Seeback-effect .
. Seeback
....J.TK
3-2-3 ):(RTD
RTD RTD
RTD .
RTD 2 3 .
RTD .
. RTD . RTD
4-3 RTD
RTD
. RTD :
5-3 RTD
4-2-3 ):(Thermistor
. ) P-N( .
-1 :NTC .
-2 :PTC .
RTD RTD
260
5-2-3 ):(Bimetal
6-3
. :
7-3
. :
P1.V1T1 = P2.V2 T2
Pn Vn m3 Tn
. .
: )
( . .
8-3
) (
:I
:I A .
:I B .
:II
:II A .
:II B .
:II C .
:II D .
: III
:III A .
:III B .
1-4 :
( ):(Transparent
transparent
( ):(Reflective
. .
3-1-4 ):(Floater
. : .
2-4
4-1-4 ):(Displacer
(.
Displacer
Displacer .
Displacer .
3-4 )(Displacer
Displacer
5-1-4 :
.
.
4-4
6-1-4 ):(DP
(Pressure
) Transmitter .
) (L ) (H
:
) (H
D.P.cell 5-4
. Dry leg .
6-4 D.P.cell
) ( . 1
D.P.cell 7-4
) (MEG
8-4
7-1-4 :Ultrasonic
9-4
1 .
f1 fo
10-4
12 52
) (
1 .
11-4 FHAST
MIP
FCMW
Backup .
9-1-4 :Capacitance
) (
13-4
14-4
level switch
( :Paddle
( :Floater
( :Cpacitance
( :Magnetic
15-4
1
3-4
2 .
16-4
1 .
1-3-4 :
.1
.2
.3
17-4
1-1-3-4 :
AM . .
1. Eddy Current
18-4
19-4 RF
20-4
1-5 ):(Flow
: .
. :
Q=AV
)(A .1
)(V .2
2-5 :
1-2-5 :
:
+ + = E1 = E2
E1 P1 1 2 E P 1
v 1 gz1 2 2 v 22 gz 2
m 1 2 m 2 2
:
= E2 = E1
= v2 = v1
= P2 = P1
= Z2 = Z1
= 2 = 1
v 22 v 12 P1 P2
2
Q1 = Q2 = Q Q1 = A1v1 Q2 = A2v2 :
A2 2 P1 P2
Q TH
2
A
1 2
A1
:
Q act C P P
1 2
): (Orifice Plate
.
. :
1-5
2-5
):(Nozzle Tube
3-5
):(Ventury Tube
. .
4-5
2-2-5 ):(Rotameter
. .
5-5
. .
:
E=Blv
6-5
4-2-5 :
. .
7-5
1-4-2-5 :
(1
(2
(3
(4 .
(5
2-4-2-5 :
(1 )(inlet chanel
(2 )(flow guide
(4 )(outlet chanel
(5 )(magnetic copling
(7 )(ball bearings
)(gears (8
)(shaft (9
)(pulser (10
8-5 ) (
3-4-2-5 ) (:
. .
PTZ .
. .
Z .
. .
m Zm
. b .
Zb/Zm 1
(Zb=Zm=Z) .
4-4-2-5 ):(Rangeability
1% .
Qmax 20%Qmax
) (Rangeability 1 20 )
5-4-2-5 :
Rangeability
. :
K Q
5-2-5 :
9-5
30
1972 Controlotro
70 80 Panametrics Ultraflux
:
( :Doppler
10-5
( :Transient
.
11-5
12-5 ) (
1-5-2-5:
( .
. .
-1
-2
-3
-4
-5
6-2-5 :
13-5
. .
14-5
) (
15-5
9-2-5 ):(Vortex
16-5
... .
17-5
1-6:
)(
) ( .
3 psi 15 .
) ( .
. ) (
60
. :
short circuit .
I to P convector I to P .
I to P
70
HART
4- 20mA
Master ) (HART
2-6 :
- .
) (20 psi
3-15 psi
1-6
3-6 :4-20 mA
4 20 .
. .
IC
2-6
250 1 5
3-6 4-20 mA
4-6 :HART
HART
4- 20mA .
HART .
4-6
4-6 HART
DCS PLC
4- 20mA .
) ( .
HART
... .
. 4- 20mA
. 5-6 HART .
5-6 HART
FSK
. 1 1200
2200 . .
6-6 FSK
HART Master/Slave -
Slave - Master .
Master HART
Master . 7-6
7-6 HART
HART
. .
I/P MOV
1-7:
1 .
2 .
: 3 .4 Sliding Stem )
5(.
1. Throttling
2. Tight Shut off
3. Valve Body
4. Actuator
5. Rotary Shaft
-1-7
. 1 .
2 3 )
( 4 .
2-7 5
. :
1. Stem
2. Plug
3. Seat
4. Actuator
5. Terminology
-1 1:
. .
2 3
4 .
-2 5:
.
-3 :6
. .
1. Body
2. Screwed threads
3. Flanges
4. Welded end
5. Bonnet
6. Packing Box Assembly
-4 1:
.
: )
( )
( bonnet.
. .
-5:2
.
-6) 3(:
)
( . :
1. Trim
2. Yoke
3. Actuator
1 .
. 2
3 . )(
. -
2-7 4 .
3-7 1 .
1. Limits of Travel
2. Shut down
3. Spring Loaded
4. Normally Open
1 2 3 .
4 5 .
4-7 :
1-4-7 :6
) -7
4 .(5-7 .
) (4-7
) (5-7 .
1. Normally Close
2. Fail Close
3. Air to Open
4. Fail Open
5. Air to Close
6. Single ported
-4-7
-5-7
2-4-7 :1
) .(6-7
1. Double- Ported
. -
.1
-6-7
3-4-7 :
.
2 3
4 .
-7-7
4-4-7 :1
1-4-4-7 :
8-7 .
.
) (T.F.E Nitrile
. 2 60s
1. Rotary Shaft
2. Throttling
-8-7
2-4-4-7 :1
2 .
90s
. .
3 .
Vee
...
4
.
1. Ball Valve
2. Bore
3. Shut down
4. Counteract
-9-7
5-7 :
1 2
) (10-7 :
3
!
4
!
5
!
6
!
7
!
1. On- Off
2. Throttling Action
3. Quick Opening
4. Linear
5. Modified Linear
6. Equal Percentage
7. Modified Parabolic
-10-7
1-5-7 :
10-7 %35
1 2 3 .
11-7 .
-11-7
2-5-7:
10-7
. %70 %70
1. Self- Actuated
2. Regulators
3. relief valves
. 12-7 .
-12-7
3-5-7 :
)( 10-7 1
13-7
-13-7
4-5-7 :
10-7
. ) 10-7
1. Compromise
-14-7
5-5-7 :
)( 10-7
. 15-7
guid .
-15-7 Vee
6-7:
. .
1 . .
1. Intrinsically Safe
1-6-7 :1
. ) . * =
( . .
. .
. .
. 2
3 .
1. Single Acting
2. Air to Close
3. Fail- Safe
-16-7
-17-7
2-6-7 :
(S/ D) 1 2 .
. .
S/ D
. 3 4
On- Off .
-18-7
1. Shut Down
2. Spring Opposed
3. Reservoir
4. accumulator
7-7 :
. . :
1 .
4- 20mA
. .
) 2 (
1. Split Range
2. booster
19-7 .
-19-7
3-15 Psi
4- 20mA .
. -
. -7
20 .
-20-7
1 .
. .
1. Cam
) (1
2 .
4- 20mA
) ( .
1. Spring Range
2. Exhaust port
) (2 ) (1 )
(3 21-7 .
-21-7 )(Fisher
8-7 1 :
.
2
3
4
1. Accessories
2. Limit Switches
3. Solenoid Valves
4. Lock up Valves
5. Capacity Tanks
:1
2 .
22-7
3 A
B . B
A .
23-7
1. Solenoid Valves
2. On- Off Switching
3. Energize
. 1
. 2
.3
:4
. 24-7
25-7 .
24-7 .
1. Plunger
2. Energized to Open
3. Energized to Close
4. Lockup
25-7 ) (
:1
. 26-7 .
26-7
1. Capacity Tank
) .(27-7
-27-7
1 :2
. 20psi 30psi.
28-7
1. Regulators
2. Moisture Trap
3. Motor Operating Valve
9-7 ):(MOV1
. 90
. .
MOV :
.1 : .
.2 : Remote/ Local
.3 :
29-7 MOV
MOV :
30-7 Rotork MOV
1-8:
. 100 ) I/O /(
1
.
) . (1-8
1-8
1-8 100
. .
.1 -
.1 :
.2 :
.3 :
2-8 :
. .
2-8
1-2-8 :Field Level
. 1
. ) Field Bus (
PLC CNC .
. .
. :
)(Control Net
.
) (Real-Time .
Peer to Peer .1
4-2-8 ):(Planing Level
3-8 :
. Word
) (zip
. Mail Server 6
TCP/IP 5 .
ISO/OSI1 .
) .(1-8
.1 ISO/OSI
. RS-232
. RS-232 1 1 TCP/IP .2
3 4 1 2
10baseT.
Layer 7 Application
Layer 6 Presentation
Layer 5 Session ,
Layer 3 Network
Layer 1 Physical
Layer 0 Transmission
ISO/OSI1-8
1-3-8 :
7 :Application
Application .
. .
6 :Presentation
) (
. ASCII .
. 6
5 :Session
. .
4 :Transport
. .
3 :Network
. .
2 :Data Link
) ( Checksum1
1 :Physical
HUB :
) Repeater( .
:Transmission
Checksum .1
ISO/OSI
1-9:
. CPU
CPU
2-9 :PLC
PLC .
1-9 PLC
. Field
Field ) (Actuators .
2-9 PLC
1-2-9 :IEC61131
PLC
PLC .
PLC .
3-9 IEC61131
IEC61131 :
-1 )(General Information
)(Programming Languages -3
:Instruction List(IL) .1 .
:Function Block Diagram(FBD) .2
:Structured Text(ST) .4 C
Step .
)(User Guidelines -4
)(Communication -5
-6 .
2-2-9 :PLC
PLC :
.1
.2
.3 ) (
.4
)(Pilot Running .5
.6 ) (Visual Observation
.7 ) (
.8
.9
.10
.11
.12 ) (
.13
3-2-9 :PLC
PLC :
.1 ) :(CPU PLC
...
.2 CPU
/ )Programmer/Monitor(PM .3
.4 /
.5
.6 CPU
...
4-2-9 :PLC
PLC
.1 :
) (User-Friendly
.2 ) :(LED PLC
1-9 .
LED INDICATION
5-2-9 :PLC
PLC
.1 ) :(Enclosure PLC
.2 : PLC .
.3 :
.4 : CPU
CPU PLC .
.5 :
.6 :PLC
.7 :PLC
PLC PLC .
.8 :PLC
DCS
DCS
. DCS
. .
DCS
. DCS
. DCS
1-3-9 :DCS
DCS
.
Operation & Monitoring Level .1
Control Level .2
Field Level .3
4-9 DCS
.1 ):(Operation & Monitoring Level
DCS
Terminal Bus .
OS ) ES (Engineering Station
) (Operator Station .
DCS
. ES
):OS(Operator Station
OS . Runtime
OS .
. OS
OS .
.2 ):(Control Level
Process Bus
. Redundant
.3 ):(Field Level
(Field DCS Field Level
) Instruments ) (Actuators .
Redundant .
DCS
. DCS 5-9.
PLC DCS
PLC .
PLC
DCS .
. DCS PLC
I/O .1
I/O .2
.3
)(Redundancy .4
.5
)(Networking .6
.7
.8
.1 :I/O
PLC I/O 1000 .
.2 :I/O
PLC PLC Interlocking .
PID . DCS
) ( DCS .
PLC DCS .
Interloking 95
DCS
PLC .
.3 :
DCS PLC .
DCS
. .
PLC
Function Block
.4 ):(Redundancy
DCS Redundant
I/O Redundant .
) (Reliability .
DCS ) (Single .
PLC .
.5:
DCS PLC
.
) (Hierarchy .
Message )
.6 ):(Networking
PLC ) (
. /
PLC PLC-Programming .
DCS
Node
. Node
DCS
.7:
DCS PLC DCS .
PLC I/O .
DCS ) 1/5 3(
DCS ) 5 10 (
DCS .
DCS PLC.
.8:
PLC
DCS . DCS
PLC
PLC
5-9:
ISA 50.20 24 :
) (Tow Ways
) (Deterministic
) (Field .
I/O .
6-9 I/O
4-5-9 :
..
1-4-5-9 :
.1
.2
.3
.4
.1 :
) (4-20 mA .
.2 :
.
.
.3 :
I/O /
7-9
.4 :
) Remote
(Diagnostic.
2-4-5-9 :
.1
.2
.3 DCS
PLC .
5-5-9 :
DeviceNet
BitBus
ModBus, ModBus plus
Control Net
AST
PNET
CAN
INTERBUS
6-9 :
DCS PLC
PID .
.1
)(SIL .2
)(Availabiliy .3
.4
.5
.6
.7
.8
.9
.10
.11
.12
...
PLC DCS.
) (
DCS
8-9 .
9-9 PFD .
P&ID
. 10-9
P&ID
) (Interlock .
8-9
9-9 PFD
10-9 PID
- DCS
HART