WELDING PROCEDURE SPECIFICATION NO. 5A-3-2 FOR GAS TUNGSTEN ARC WELDING (GTAW) OF Cr-Mo STEEL PIPES, VALVES, FITTINGS AND FLANGES USING ER90S-B3 WITHOUT POSTWELD HEAT TREATMENT THIS DOCUMENT IS THE PROPERTY OF (Company) Jointly Developed with the NATIONAL CERTIFIED PIPE WELDING BUREAU, 1385 Piccard Drive Rockville, MD 20850-4340This Welding procedure Specification (WPS) and Procedure Qualification Record (PQR) are the property of the National Certified Pipe Welding Bureau. They are issued for adoption by members only and are to be retumed to the Bureau on termination of membership ANSI American National Standards Institute ASME American Society of Mechanical Engineers AWS American Welding Society, Inc. REPRODCTION AND USE OF THIS WPS AND SUPPORTING PQR(s) BY OTHER THAN MEMEBERS OF THE BUREAU IS UNAUTHORIZED © Copyrighted in the United States and Canada 1999 by the National Certified Pipe Welding Bureau Jointly Developed with the NATIONAL CERTIFIED PIPE WELDING BUREAU 1385 Piccard Drive Rockville, MD 20850-4340Welding Procedure Specification ‘Company Name: i | : WPS Number: 5A-3-2 Revision: 0 Date: eign | Welding Process: Taw ‘Supporting PORs: 87508, 87509 Type: Manual ‘Joints (GW-402) Joint Design: Sq, Single V, U, J, Double V, U, J Fillets, Repairs, 2uidup Detall 9: See other side for Typical Joints Backing: Optional Backing or Retainer Type: Cr-Mo Steel, when used Base Metals (QW-403) Filler Metals (QW-404) Root and Fal | P/S-Number ‘6A Group Number: 1 Sproifcation Number: SFA5.28 toP/S-Number: 5A Group Number: 1 ERG0S.83" Thickness Range: 6 Base Metal 1/1610 1.436" 4 Filet Weld: All Minimum Pipe Outside Diameter: 1026 Grooves! Al “a lets: All fie Not Apaicable Postweld Heat Treatment (PWHT)(@W-407) Not Permitted Temperature Range (F): None ported Pulsed PowerSource: Optional Holding Time (hr): Not applicable * ER@OS-B9L. may be used or service temperature below B50°F, Gas (QW-408) Positions (GW-405) Preheat (AW-406) Shielding Ges: Welding Grade Argon| Welding Poattions: All Minimum Preheat CF): 200, 490 if 121025 OFH Progression: Upti ese matt SMa Backing Gas: Optional, Ar, 3105 Maximum interpass (F): 700 ‘Trailing Gas:_ None Preheat Maintenance: None Requied Electrical Characteristics (QW-409) wed] weiding Filler Metal Carrere ‘Giher layer_| Process | “Giese_[ oie. fn) Polarity | “Amps | votts | Travel Speed Root | craw | Erooses! 982,18 | DC | EN(r | osto190 | NA | etosipm Balance | ctaw | ERovs-2a] ane,168]| DC} ENG | o5t0200| NA | atosipm 1 Technique (QW-410) ‘Tungsten Size ype: 1/8 oF 3/32", EWTn2 or EWCe-2 nial Cleaning:Remove citing oxide by grinding, solvent clean as Shielding Gas Cup Size: #4 (1/4710) 1o #12 @4" ID) __ needed using Clean rag to remove oll and grease. Interpass Cleaning: Remove slag with chipping hammer or grinder. ‘Stringer or Weave Bead: Either, but weave (bead up to 3/4" wide) Muttiple or single electrodes: Single preterred, Contact-tube-to-work Distance (stickout): Not Appicable Peenlng: Not permitted Backgouging: Grinding or carbon arc followed by grinding, Other: Repair Method: Grinding. Backwelding is permitted. ‘The undersigned Contractor, a member of the National Gertied Pipe Welding Bureau, bereky adopts this jointly developed procedure a3 ts Welding Procedure Specification and certifies that this procedure has been qualified as shown on the above referenced Procedure Qualification Records. By: Bate: NCPW Form QW-482/4-1-91 WPS Number: 5A-3-2..« 18200 . ‘See Note 1 118" V16 to 178" Seenote1 > “35 1/1610 1/8" Nom 20 045° yp sswor R18 i D, \ 4 4 > «30210 om Note 1: 1/8” maximum except for B31.1 and B31.5 work, 1/16” maximum. Nozzle and Branch Connection Welds 010387" > Socket and Slip-on Flange Welds Y a LF 4118" min KV | .ADCUNFT™C + 1 A—CUuSS he ie eters mal le weg Fornee The following apply unless another size is shown on the engineering drawings: Tis the nominal wall thickness X = the lesser of 1.4T or the hub thickness. Y = the lesser of 1.1T or the fitting thickness 9100Procedure Qualification Record identitication of WPS followed during welding of test coupon:SP 6258, Rev 0 POR No:_#7508 lnetding Process (es) used: TAM, anual Date test 2 mwas welded: 2-10-84 lnase Metal Specification: $A 335 Grade P-22 to Base Metal Specification: SA 335 Grade P-22_ P-Nunber Group No? _1_ to P-Number: 5A_ Group No Plate/Pipe Diameter! NES 6 Base Metal Thickness(in.}: "0.280 _ Joint Tye: Single V-graova without backing _F-Nunber!_ 6 ANS Classification? Filler metal specification: SFA 5.28 _ |a-nunber; _¢ Weld Deposit Taickness (es) (in): _0.280" Maximum Pass Thick Fitter metal size? _"supplenentary Filler metal: _ MWA Preneat remperature Interpass temperature (°F) 600 Te Gurrent yperDe, polarity: _ Straigne gon, (20) Backing gas conposition, Chil; None fansfer mode: N/A ~ ‘Shielding gas, CPi 3/32” 2k Thoriated cua Jrungsten size/type: stringer/Weave bead: Oscitlation: __N/A = ISingle/Mult\-pass. Single/Multi-electrode: _ Single Postweld Heat treatment (°F) none Postweld heat treatment time (hr.)? WR jocher: _ [Layer | Process _| Filler Classification | Diameter_[ Amperage | Travel Speed | Volts | Heat Input | Other | All GTAW ER90S-83 Vs 120 3ipm l Reduced Section Tensile Tests [X] Rectangular Turned Full Section Specimen | Widki/Dia Gy | Thickness Gay | Area eqin) | Ulimate Toad (by ] Ulinate Suess (pa) | — Failure Location Ti os 0275 0207 Te350_ 7.100 Base Meni 12 0752 0274 | 0206 16.300 79,100 ase Metal Bend Tests [X]Transverse Face and Root Side Longitudinal Face and Root “Type T Results Type eae Racks Root ‘Acceptable Root Acceptable Face ‘Acceptable Face “Acceptable Toughness Tests _ Charpy Specimen Size Test Temperature Specimen | Notch Location ] Feb. | Lateral Expansion (mils) | Percent Shear | Drop Weight Break] No Break Fillet weld test macro examination: Fillet weld test leg sizes: Weld deposit analysis: a — Other tests: 7 a ‘Welder’s name: Russel Weifling Stamp Number: RW_ Welding Wimessed by: _Jim Sekely, Schneider Com ‘Tests conducted by: __Pittsbungh Testing Lab, Earl Gallagher Laboratory test number:_47740 ‘We hereby certify that the statements in this record are correct and thatthe test welds Were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code. ‘National Certified Contractor: - Pipe Welding Bureau by: By: ee Deis LucQe— Chairman, Technical Committee Updated P-number 11-96, Corrected Bend type 6-07 PQR No. 87508Procedure Qualification Record (PQR) WPS followed during welding of test coupon: __SP 617 Revo POR Number: __97509 Welding Process(es) used: GTAW Date Test Coupon was welded: 3-61 Base Metal Specification: _" ASME SAIGS Grade P22____ to Base Metal Specification: _ASME SA335 Grade P22__| P Number: SA _ Group No: _1_ toP Number: SA Group No: _?_ Plate /Pipe Diameter: NPS 6 Base Metal Thickness (In): 0.78 Joint Type: Single V- goove without backing Filler Metal Specification: SFAS.20 / SFAS.28 ‘Classification: _INS21, Gass 1/ER90S-83_ FNon_6 AdNo:___4 Deposited Weld Metal Thickness (inj:____ 0.718 __ Maximum Pass Thlekness (in):__ 332 Flier Metal Size Qn. {8 ___ Supplementary Filer Meta NIA Preheat Temperature (F}: __ 350 _Interpasa Temperature (F): __600_ Welding Position/Progression: 1S Current Type: __OG Polarity: Straight ___ Travel Speed (pm: Below Shielded Gas Composition (CFH): Argon (20 Backing Gas (FH): Argon, 15 CFH Tungsten Size /Typ 3/92" 2% Thoriated GMAW Transfer Mod N/A Stringer/Weave Bead: Svinger__ Oscillation: NA? Single/Multl-Pass: Multiple Single/Mult-Electrode:, Single Postweld Heat Treatment (F): None Heat Treatment Time (hr): NIA Other: 20 Passes, average 1/6" thick by 1/2" wide Layer] Process | Filler Classification | Diameter | Amperage | Travel Speed | Volts | Heat Input | Other Root] GTAW ER90S-63 5/82 Ins 115 3ipm Fu | GTAW ERO0s-83 16 175 25 ipm Cover] GTAW ER90S-63 arse. 170 3ipm Reduced Section Tensile Tests [X] Rectangular Specimens [_]Tumed Specimens L_] Full-Section Specimen [Specimen | WIcth/OIa. (ny [lekness Gay [Area (eq la) [Ultimate Load (bs) [Unimate Sess (psi) | Fallure Location TA 0770) 0.585 0.421 20,000 95,000 Base Metal 2 0.766 0.585 0.449) 40,000) 29.100 Bese Metal Bend Tests: [7] Trans. Root and Face (aW462.38) Trans. Side (QW-462.2) []Long. Reot and Face (AW-462.36) Type Resuits Type Results Side, “acceptable ‘Side. ‘Aacepiable ‘Side ‘Acceptable Side ‘Acceplabie| Toughness Tests Charpy Specimen Size: None Test Temperature NIA Specimen | Natch Charpy VNotsh Test Drap-Welght Test Number | Location |" Footibs. | Ftb Av.| Percent Shear [Lateral Exp. (mils)| Break | No Break Fillet Weld Test Macro Examination Fillet Weld Test Leg Sizes: Weld Deposit Analysis: a Other Tests: Welder's Nema? Hel Howerton ‘Stamp Number’ MW Welding Witnesied By: J Sexely, Schneider Teste Conducted by: itsbugh Testing Lab, Ean Galagher Laboratory Test Number: 812447 ‘We Cerrty that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. by Date. Corrected base metal spec, Updated NCPWB Form Qw-483 61 __P.No, Insert Class 11/96 POR Number 87509