ae DORBES ECR Burner with Control System For automation, efficiency and operational control & Energy Conservation | Environment | Process Efficiency www forbesmarshall.com¥W FORBES Bo tanseace ECR Burner with Control System ‘The ECR (Electronic Compound Regulation) burner operation, efficiency monitoring and control system from Forbes Marshall is the smartest offering in burners. This innovative product provides end to end solutions for monitoring and controlling boilers to the optimum efficiency, at any load and at any time. The ECR burner system is equipped with a user friendly touch screen display which enhances the usability of the system. The system also provides modbus output, which enables alll boiler data to be displayed and logged onto the connected computer using proprietary software. HMI Display Panel The New and Innovative ECR System Air / Fuel ratio control and setting - The ECR bumer control system has separate servo motors for air / oll modulation and an electro-pneumatic system for gas modulation. This innovative feature allows precise air to fuel ratio setting throughout the modulation range thereby ensuring best efficiency at any load and at any time. Precise oil temperature control - The PLC based controller with accurate temperature helps achieve this, thereby ensuring more precise and uniform oil temperature. This results in reduced unburnts and incomplete ‘combustion losses and hence consistent efficiency. ‘Smooth start up for gas firing - For bumers with rating > 1500 kW, pilot gas train helps achieve this, which results in smooth establishment of flame. Valve proving system - Valve proving system (VPS) ensures checking leakages within gas solenoid valves at every start up. This results in safe ‘operation on gas firing, Safety solenoid valve - Presence of safety solenoid valve for oil firing ensures circulation of oil in external oll circuit til the start of the purging cycle. This further minimises the risk of oll leakage inside the furnace in case of a malfunction, Pressure switches - High pressure switches for oll supply and return line ensue that oll pressure never exceeds the set value. This sets the limit for maximum pressure and subsequently sets the maximum limit for cil flow available for combustion. Also, for gas fing, pressure switches ensure the ‘operating band for low and high gas pressure control in the gas line. Ratio controller for gas - inbuilt gas to air ratio control enables gas multiblock to maintain uniform combustion performance throughout the operating range. Easy maintenance - Periodic maintenance of combustion head is very easy and the oil diffuser plate once inserted into the combustion head ensures that, the flame is centered. Also in case of dual fuel burner, oil hydraulic lance along with diffuser plate can be easily removed and refitted without any interference with the gas header. Hinge design - The burner comes with a hinge design that needs only one person to open the door to access components inside the combustion head for regular maintenance.Burner with Electronic Compound Regulation The stepless modulating bumer has the latest technology of air to fuel ratio control mechanism by electronic compound. regulation, through independent servo motors for air and oil modulation This eliminates the old ratio control technology of mechanical compound regulation which has a single servo motor with mechanical linkages. fos [Pose Jeo | 3 oe fe Be [ie oom [4 Be [SR wee [Foo ae [= es Bee, [mew fore HEF wees, | sxe [Gy Bett: [ah Bex [fe Bee [A me Be [Oc [EBB [i Bee [— Banne|— Sdnne| & SAME Advantages of Electronic Compound Regulation over Mechanical Linkage Type Sr.No. | Electronic Compound Regulation Mechanical Compound Regulation 1 Independent servo motors for al and air precise | Single servo motor - poor precision in control control 2 Control through electronic signal pulse - high Contra through mechanical inkage - poor repeatability. Each pulse motor receives a signal | _repeatablity due to mechanical hysteresis from the PLC and load controler. 3 Online display of air and fuel dampers possible. Display of air and fuel dampers pasion not As pulse motors are connected by cans toa PLC. | possible. The exact position of air and fuel can't ‘exact position of air and fuel at any time is displayed| _ be known. onthe PLC 4 Burner tuning and settings - user friendly operating ‘Bumer tuning and settings - very cumbersome to and display device set due to mechanical linkages 5 Burner fault detection - available dreclly rough | Burner Taull detection - not avalable directly digital manager 5 Total interface with computer Computer interlacing not possible 7 Toad controler programme inbuilt in PLG and no | Load regulator To be connected separately and separate controller required wired to the sequence controlerCustomer Reference List Customer Capacity Fuel ‘Alwar Dairy 8TPH Furnace Oil ‘Amneal Pharmaceuticals Ltd STPH Furnace Oil, Natural Gas Cadila Healthcare Ltd 2.8TPH HSD, Natural Gas DIC Fine Chemicals Pvt Lid 2.8TPH HSD, Natural Gas Dr. Reddy's Laboratories 6TPH Furnace Oil Eisai Pharmaceuticals India Pvt Ltd 3TPH Furnace Oil Fermenta Biotech Ltd 21PH Furnace Oil, Natural Gas Hindustan Unilever Ltd 8 TPH Furnace Oil Hitech Engineers 2TPH LDO Hindustan Petroleum Corporation Lid 6.3TPH LDO| Kohler India 3.5TPH HSD, Natural Gas Madhur Dairy 2.8TPH Furnace Oil, Natural Gas Meghmani Industries Ltd STPH Furnace Oil, Natural Gas Mukand Bekaert Wire Ind Pvt Lid 3TPH Furnace Oil Orbit Resorts Pvt Ltd 2.8TPH HSD, Natural Gas Pharmalab India Pvt Ltd 21PH Natural Gas| Rallis India Ltd 3.5TPH Furnace Oil, Natural Gas Reliance Industries Ltd 3.5TPH HSD, Natural Gas Remi Metals Gujarat Ltd 2TPH Furnace Oil, Natural Gas Sandoz Pvt Lid 3TPH Furnace Oil, Natural Gas Supreme Petrochem Ltd 6.3TPH Furnace Oil, Natural Gas Symbiotec Pharmalab Pvt Lid 2TPH LDO, Natural Gas Tata Bluescope 40TPH LPG Tata CRM STPH LPG ‘TEVA Pharmaceutical Ind Ltd 3.5TPH Furnace Oil ‘The Akshaya Patra Foundation 2TPH Furnace Oil, Natural Gas Vidya Dairy 3TPH Furnace Oil, Natural Gas PY FORBES Opp 106th Milestone 85, Phase I, Chakan In Area A-34/35, MIDC H Block Arid Forbes Marval Krohn Marshall Forbes Marsnalaccs Code intematonal oes Sole oes Vyncke Forbes Maral Slam Systems Bombay Poona Road Kasarwad, Pune 411 034 INDIA Tel = 81(0)20.27148695, 38858555 Fax" 91(0}20-27147413 Sawardan, Chakan, Tal, Khoo Dist Pune - 410 60%. INDIA Tol: 91(0}2135-393400 Email: seg@yorbesmarshall.com, comido@orbesmarshallcom A contents he impr, Pune- 11 018. INDIA Tel" 94(0)20-27442020, 39857199 Fax: 91(0}20-77442040 www forbesmarshall.com othe proportyofFrbos Marshall Private Limite FMP) and having protection under the lleva Property rights. Aryroaducen, ditbon of dilosure who pr wren penises prohbod. nfermaton nhs ffocumert sbjoct to change witout noteo. Doce FBLA SR-02081V8, 20