SHARP TANKS AND STRUCTURALS PVT LTD. 4-195,MIDC, TARAPUR, BOISAR, DIST-THANE MAHARASHTRA-401506 WELDING PROCEDURE SPECIFICATION (WPS) (QW.200.1,SECTION 1X,ASME Boiler and Pressure Vessel Code) Welding Procedure Specification No. : STSAWPS/2010/13___ Date : 19.08.2010 Revision No. 0 Date : 19.08.2010 ‘Supporting PQR No(s): STS/PQR/2010/13_ Rev Date : 04.09.2010 Welding Process(es) : SMAW Type(s): MANUAL Joint Design: DOUBLE 'V BUTT JOINT Backing: : WITH BACKING | Backing Material (Type): WELD METAL (Ref to both backing & retainers) IBASE METALS (QW-403) P-No: 8 Group No: 1 TO P.NO: 8 Group No: 1 OR |Specification Type and Grade : SA240GR304__ TO Specification Type and Grade : SA 240 GR 304 Thickness Range Base Metal: Groove: _5 TO 52 MM Fillet : ALL Other : Maximum Pass Thickness < 13mm_ Spec. NO.(SFA) Position(s) of Groove : 3G ‘AWS No.(Class) E308. Welding Position(Up/Down) —: UPHILL F-No. 5 Positions of Fillet 2 NA A-No. 8 Size of Filler Metals: 93.1504.0 Weld Metal Thickness Range Groove 5 To 52mm Preheat Temprature,Minimum —: NA Fillet Electrode-Flux(Class) Preheat Temprature,Maximum : NA Flux Trade Name Consumable Insert Preheat Maintainance : NA Others 2 NA Postweld Heat Treatment: NA Percentage Composition Rate of Heating: NA Gas(es) (Mixture) Flow Rate Rate of Cooling: NA Shielding :__NA NA NA Socking Temp: NA Trailing : NA NA Socking Time: NA Backing :__NA NA STS / WPS / 2010/ 13 REVOSHARP TANKS AND STRUCTURALS PVT LTD. J-195, MIDC, TARAPUR.BOISAR. DIST-THANE.MAHARASHTRA-401506 WELDING PROCEDURE SPECIFICATION (WPS) (QW-200.1, SECTION 1X.ASME Boiler and Pressure Vessel Code) ERA eka ene) Current AC or DC Polarity: DCRP ‘Amps (Range) ‘80 TO 480 Volts (Range) 20 Tungstan Electrode Size and Type RARE Mode of Metal Transfer for GMAW =: NA. aA Electrode Wire Feed Speed Range Geen earn) String or Weave Bead + String Orifice of Gas Cup Size 2 NA Initial and Interpass Cleaning: _Brushing/Grinding Method of Back Gouging : Grindit Oscillation : 3 Times Electrode Dia (max ) Contact Tube to Work Distance : NA Muttipal or Single Electrodes Single Travel Speed (Range ) : 470 10 omimin Peening NA. Other RASS ee See [oa Jae paren | 7TO10 £308 3.15mm —_DCRP 25-110 | 22-28 | & 308 © 315mm OCRP £308 3.15/4.0mm) —DCRP £308 © 3.15/4.0mm) —DCRP ‘STS/ WPS / 2010/13 REV 0|g SHARP TANKS AND STRUCTURALS PVT LTD. 4J-195,MIDC, TARAPUR.BOISAR.DIST-THANE.MAHARASHTRA-401506 PROCEDURE QUALIFICATION RECORDS (PQR) (QW-200.2,SECTION 1X,ASME Boiler and Pressure Vessel Code) Procedure Qualification Record No. : STS/PQR/2010/13__Date : 04.09.2010 WPS No : STSMWPS/2010/13_ Rev :_0 Date : 19.08.2010 Joint Design: DOUBLE 'V BUTT JOINT Backing: WITH BACKING Backing Material (Type) : WELD METAL 5-3 mm || Refer to both backing & retainers Material Specification ‘SA 240GR 304 TO Postweld Heat Treatment : NA ‘Type or Grade ‘SA 240 GR 304 Rate of Heating : NA P-No 8 TO P-NO 8 Rate of Cooling : NA Thickness of Test Coupon : 26 THK Socking Temp NA Diameter of Test Coupon NA ‘Socking Time NA Other + NA Percentage Composition 'SMAW Gas(es) (Mixture) Flow Rate ‘Spec.NO.(SFA) 5.4 ‘Shielding NA NA NA AWS No.(Class) E308L_ Trailing NA NA NA Filler Metal F-No. 5 Backing :_ NA NA NA Weld Metal Analysis A-No. 8 Size of Filler Metals Others ‘Current DC Polarity RP. Weld Metal Thickness = 26 mm Amps: 80-180 Maximum Pass Thickness : $13mm____ Volts 20-30 Tungstan Electrode Size : NA TECHNIQUE (QW-410) Position(s) of Groove a8) Travel Speed (Range ) : 4To 10 cm/min ‘Welding progression (Up/Down) : _ Uphill String or Weave Bead 2 String Other :__NA Oscillation : 3 Times Electrode Dia Multipass or Single Pass : Multipass: Multipal or Single Electrodes Single Preheat Temprature,Min : Orifice of Gas Cup Size > NA Interpass Temprature,Max 250°C. Initial and Interpass Cleaning Preheat Maintainance STS/PQR/2010/13 REV 0SHARP TANKS AND STRUCTURALS PVT LTD. J-195,MIDC, TARAPUR. BOISAR.DIST-THANE.MAHARASHTRA-401506 PROCEDURE QUALIFICATION RECORDS (PQR) (QW-200.2,SECTION 1X ASME Boller and Pressure Vessel Code) ‘Speciman Ultimate | Ultimate Unit | Type Of Failure No. Thebes ‘aes Total load Stress and Location " 19.21 25.15 483.13, 310 642 MPA PARENT METAL 12 305 GUIDED BEND TEST ( QW - 160) E ‘Type And Figure No. Results Side Bend (SB1) - 1 ‘Satisfactory | Side Bend (SB2) -1 Satisfactory Side Bend (SB3) - 1 Satisfactory Side Bend (SB4) -1 Satisfactory [Comments RNS eee) |Result-Satisfactory:Yes No — Penetration into Parent Metal:Yes _ —~ _No__—— Macro-Results : _—— Welders Name : Mr.Rambahadur Chawan ‘Stamp No: _ W43 [Test Conducted By : STS /Metallurgical Services Laboratory Test No: AD/20859(1) Dtd 04 Sept 2010 Pvt Ltd, Mumbai [Test Witnessed By : MrM.P.Jain Of BVIL on 04.09.2010 We certified that the statements in this record are correct and the test welds were prepared, welded, and tested in accordance with the requirements of section IX of the ASME BOILER AND PRESSURE VESSEL CODE. STRUCTURALS PVT LTD STS/PQR/2010/13 REV 0PROFORMA=MSIQF/13I01 METALLURGICAL SERVICES MECHANICAL & CHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF. L. B. S. MARG, GHATKOPAR (W), MUMBAI - 400 086. Phone : 2500 0240, 2500 0241, 2500 1107, 2500 0763 Fax : 022-2500 1740 E-mail : info@metallurgicallab.com ¢ metallurgicalservices@gmail.com @ www.metallurgicallab.com TEsT CERTIFICATE Page No.1 of 1 To 7.0. Mo.: 4) SHARP TANKS & STRUCTURALS PVT.LTD. ee i J-195,MIDC INDL.AREA, , : NOTE NO. 71/TARAPUR CH.NO. 0 TARAPUR BOISAR, , Ret bate: 28/08/2010 DIAT. THANE , 401506, Date of Receipt 30/08/2010» PROCEDURE ie Rootes OF §.S.WELDED PLATE SAMPLE. MATERIAL SA 240 TESTING AS PER ASME SEC i WPS NO. $r9/WPS/2010/13 RO PQR NO. sea RO Our Lab No AD/20859-1 Size 26MM THK Heat No 05J0019 Plate No O55E MECHANICAL—4 Particulars <--TRANSVERSE ao TENSILE TEST T1 25.15 28. 16 19.21 18.95 483.13 476.78 310.00 305.00 642 640 (515) (515) P.METAL P.METAL 10.00 26.00 40.00 (4T) SATISFACTORY SIDEBENDS SB3,SB4 SATISFACTORY Remarks : SATISFACTORY Witneazed By : MR. M. P. JAIN OF ws am :04.09.2010 o« END 4% For METALLURGICAL | SERVICES Authorised Signato’ i O72 R.Y.SHELAR (Q.C.Offios#-MECH) Checked By ku Sample(s) not drawn by METALLURGICAL SERVICES. The results relate only to the sample(s) tested. This Certificate shall _not be reproduced except in full, without the written approval of the Laboratory 45 YEARS SERVICE TO INDUSTRY _* NO OTHER BRANCHES ACCREDITED BY NABL AS PER ISO/IEC 17025 2008 IN THE FIELD OF CHEMICAL AND. MECHANICAL TESTING & RECOGNISED BY ALL INSPECTION AGENCIESpepper DA Wan oie) a a SHARP TANKS & STRUCTURALS P. LTD. J 195, MIDC, TARAPUR - BOISAR. DIST. THANE (MAHARASHTRA) PROCEDURE QUALIFICATION TEST RECORD WELDER NAME. : Rambahadur Chawan Dimension of Test Coupon 226 THK X 300 X 400 IREF, WPS NO. i STS/WPS/2010-13 REV 0. ELECTRODE TRADE NAME :Superon_( € 3oS b IBase Material To Be Welded: SA 240 GR 304 BATCH NO. 12211 A BASE PLATE HEAT NO./ C.T. NO. :H-0510019 P-05SE ‘Current TIME LENGTH rrveleemed Polarity | Amps | Average ‘Average | __(SEC.) WELDED Root Pass: i 80 i 85 105 74 mmimin 105 97 82 105 77 mmmin 705 x TT. 700 78 mm/min aémmimin aammimin aemmimin Weld Layer ‘S8mm/min 6Ommimin {Visual Inspection [Clearance given for Radiography (Yes / He: We P dale}. VMS?) ela I BoB [sux TANKS 8S TRUCTURALS P. LTD. CLIENT/ INSPECTION SURVEYOR Format no. STS/TPRIF 15 Page 1 of 2