Calculation of Utility cost of Product

Production (in Kgs) Mar-15 Apr-15 May-15 Jun-15 Jul-15 Aug-15

Agro Plant 19113 5016 1 10612 35774 30808
MPP1 85500 94500 72000 99000 102000 87000
MPP2 78857 30200 45045 76340 9837 48877
MPP3 21319 27353 43683 17023 36631 35650
Electricity 204789 157069 160729 202975 184242 202335
Rate Rs / KwH 6.30 6.30 6.30 6.30 6.30 6.30
Agro
Total kwh 0 31986 12065 64754 147823 106528
kwh/kg 4.24 6.38 12065.00 6.10 4.13 3.46
Rs / kg 26.69 40.17 76009.50 38.44 26.03 21.78
Pharma
Total kwh on Lactam-MPP-1 359226 266900 369387 379236 327879
kwh/kg Lactam 3.67 3.80 3.71 3.73 3.72 3.77
Rs / kg for Lactam 23.13 23.95 23.35 23.51 23.42 23.74

Total kwh on MPP-2 111581.60 96908.07 172109.87 22132.95 105624.04

kwh/kg 2.31 3.69 2.15 2.25 2.25 2.16
Rs / kg 14.57 23.28 13.55 14.20 14.17 13.61

Total kwh on MPP3 138167 200573 86623 188349 171759

kwh/kg HPP 4.85 5.05 4.59 5.09 5.14 4.82
Rs / kg for HPP 30.57 31.82 28.93 32.06 32.39 30.35
GAS
Gas rate Rs / SMC 35.80 35.80 35.80 35.80 35.80 35.80

Gas for Agro plant 0 2802 0 0 0 0

Gas for MPP-1 0 16156 8116 12846 19936 27193
Gas for MPP-2 0 8103 5129 17274 23351 112
Gas for MPP3 0 23821 0 31897 121 75149

Gas SMC /kg Agro product 0.572 0.559 0.000 0.000 0.000 0.000
Rs / kg for Agro product 20.5 20.0 0.0 0.0 0.0 0.0

Gas SMC /kg Lactam MPP-1 0.15 0.17 0.11 0.13 0.20 0.31
Rs / kg for Lactam 5.48 6.12 4.04 4.65 7.00 11.19

Gas SMC /kg for MPP-2 product 0.16 0.27 0.11 0.23 2.37 0.00
Rs / kg for Lactam 5.82 9.61 4.08 8.10 84.98 0.08

Gas SMC /kg MPP3 3.31 0.87 0.00 1.87 0.00 2.11
Rs / kg for MPP3 118.37 31.18 0.00 67.08 0.12 75.47
 Budget 2015-16
Lactam HPP-529
Sep-15 Oct-15 Nov-15 Ratio Power 3.69 2.200
13175 16750 3886 116022 0.03 FO 0.45 0.420
103500 82500 87000 727500 0.61 Gas 0.175 0.165
77507 73490 37181 398477 0.26 ETP 5.06 7.360
16308 35274 14272 226194 0.10
210490 208014 142339 1468193 1.00
6.30 6.30 6.30

44518 55918 25435 489027

3.38 3.34 6.55 4.21
21.29 21.03 41.23

369298 282733 338971 2693630

3.57 3.43 3.90 3.70
22.48 21.59 24.55

166708.48 144192.88 125347.47 944605

2.15 1.96 3.37 2.37
13.55 12.36 21.24

80783 137916 87903 1092074

4.95 3.91 6.16 4.83
31.21 24.63 38.80

35.80 35.80 35.80

0 0 0 2802 9691.93
9485 0 0 84247 43919.21
6 0 0 53969 31498.78
28826 0 0 130989 16123.08

0.000 0.000 0.000 0.024 0.64

0.0 0.0 0.0 23.04

0.09 0.00 0.00 0.12 0.50

3.28 0.00 0.00 18.07

0.00 0.00 0.00 0.14 0.45

0.00 0.00 0.00 15.94

1.77 0.00 0.00 1.52 10911.36 0.64

63.28 0.00 0.00 5153.28 23.00
16064.64
Budget 2015-16
HPP-799 DECO GEM Temephos Karphos
3.600 5.110 4.560 2.21 4.17
0.780 1.028 1.673
0.263 0.368 0.583 0.65 1.48
7.360 6.600 7.850 18 9.26
 Common Gas-Allocation to Plants

1 GAS SMC Boiler 21500 Total loss Steam(MTs)

2 GAS SMC Thermic 7607 Direct usage
3 LDO LTR 0 Total Steam(MTs)
4 FO LTR 125247
Steam Consumption of SMC
1 MPP 1 1091
2 MPP 2 406
3 MPP 3 286
Steam 4 AMP 105
Bromine Recovery(NaCl) 41
5 Total 1929.000
7 Total Steam produced 1942
Total common (Loss) 13.00
SMC/Mt 11.07

MPP 1 87000 Steam Gen. by FO

Production for MPP 2 37181 Steam Gen. by Gas
the month MPP 3 14272
Re-Br 41125
Karphos 3886
Rs/Kg of steam

29107
s-Allocation to Plants
AMP MPP1 MPP2 MPP3 Re.Bromine Total
13.00 0.71 7.35 2.74 1.93 0.28 13.00
105.00 1091.00 406.00 286.00 41 1929.00
105.71 1098.35 408.74 287.93 41.28 1942.00

0.0 0.0 0.0 7607.0

AMP MPP1 MPP2 MPP3 Re.Bromine HBS
Total Steam 105708 1093353 408736 287927 41276 5000 1942
From FO 91337 944720 353172 248786 35665 4320 1678
From Gas 14370 148633 55565 39142 5611 680 264
FO used 6817 70514 26361 18570 2662 322 125247
Gas used 1170 12105 4525 10795 457 55 29107
FO CC 1.75 0.81 0.71 1.30 0.06 0.1753
Gas CC 0.30 0.14 0.12 0.76 0.01 0.0301
Total Steam cost

1678 0.86
264 0.14
1942 1.00
264000 1678000
12.28 13.40
0.00 0.00