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A10dfr e

1) The document describes an A10V(S)O pressure/flow control device with a DFR(1) control system. 2) It includes diagrams of the circuit and components, including a pressure port, flow control port, and pilot pressure port. 3) Adjustment procedures are described for both the pressure and flow controls to set the appropriate pressure levels and differential pressures.

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Yvan Sotelo
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© © All Rights Reserved
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75% found this document useful (4 votes)
2K views16 pages

A10dfr e

1) The document describes an A10V(S)O pressure/flow control device with a DFR(1) control system. 2) It includes diagrams of the circuit and components, including a pressure port, flow control port, and pilot pressure port. 3) Adjustment procedures are described for both the pressure and flow controls to set the appropriate pressure levels and differential pressures.

Uploaded by

Yvan Sotelo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

A10V(S)O Pressure/Flow control DFR(1)

Ports

Pressure port B Pressure control DR

Standard setting:
Case drain port L
A10VODFR/31: 280 bar
A10VODFR/52: 250 bar

Flow control FR

(p = 10 - 22 bar)

Standard setting:
p = 14 bar
X - Pilot pressure port

Suction port S
(viewed A10VO, BR 31, clockwise)

A10 146.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Circuit diagram

Adjustable orifice, 9 X - port


(6) res.
Flow control
Mobile valve block 2 7
3 (Standard:
(not included in
p = 14 bar);
supply)
Spring force (5)
FR
4 Decompression
orifice
1
DR Pressure spring

Damping orifice

Control piston (8)

(Circuit diagram
viewed for A10VO,
series 31) Bias piston and spring

A10 146.1.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Circuit diagram

Adjustable orifice, X - port


res.
Flow control
Mobile valve block
(Standard:
(not included in
p = 14 bar);
supply)
FR
Decompression
orifice

DR Pressure port

Damping orifice

Control piston

(Circuit diagram
viewed for A10VO,
series 31) Counter balance piston and mechanical spring

A10 146.2.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Function and circuit diagram
Orifice res. Mobile LS - pilot pressure
valve block

FR

DR

DR - axis

FR - axis

A10 146.3.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
p - control characteristic f (x) = (px, Vg)

High pressure: p HD Simulated load


pressure: p X

220
210
200 p = 15 bar
190
180 A10 VO 74 DFR(1)
170
160
150
140
130
120
Mode of experimental procedure:
110
100
90
n = 1500 rpm
80 p = 15 bar
70 Stand by = 20 bar
60
pHD
50
px
40
30 X
20 DFR1
10
0
0 25 50 75 100
Frdermenge in

A10 146.4.d/VST6 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Decompression orifice and damping orifice
DFR with decompression orifice:
(DFR: Standard: 0,35 mm)
(DFR1: closed, without drilling)
X

FR
FR - axis

DR
DR - axis

Damping orifice DR - FR
(Standard: 0,6 mm,
Slit in longitudinal direction: orifice opened
Slit in cross direction : orifice closed, SO 74)

A10 146.5.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Damping orifice

Damping orifice DR - FR
(Standard: 0,6 mm,
Slit in longitudinal direction: orifice opened
Slit in cross direction : orifice closed,
(SO 74)
pressure increase of the valve (pHD = 200 bar)
p [bar]

250 250,0
closed
open
200 200,0

150 150,0

100 100,0

50 50,0

0 0,0
0,000 0,050 0,100 0,150 0,200 0,250 0,300 0,350 0,400 0,450 0,500
x [m m ]
adjusting path of the piston

A10 146.6.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Measurement of high pressure

Attention:

The mini - measurement


connection have to be
shortened according to the
original lenght of the plug
(reach of a screw 7 mm).

Measurement high pressure:

At this particular spot, the


existing plugs (M8 x 1) can
be replaced by mini measure-
ment connections

A10 146.7.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Adjustment for pressure- res. flow control
Adjustment of pressure control Adjustment of
flow control:

Stand - by pressure
measurement

or

Differential pressure
measurement with
swivel angle !

Valve axis: Valve axis:


Pressure control Flow control

A10 146.8.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Adjustment of pressure control DR

Procedure:
FR - flow control blocked !
High pressure line closed !
Adjusting of DR pressure control X
with setting value !
FR
Measuring - point 1: High pressure
(measurable at plug of DR valve axis)
DR
Adjustment DR : each rotation
app. 50 bar !

- 50 bar
+ 50 bar

A10 146.9.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Adjustment of flow control FR

1. Stand by pressure measurement:


Procedure:

X - port unloaded to tank !


X
close high pressure port !
Standard adjustment FR p = 14 bar
FR
(When port X is unloaded to tank, a zero
stroke pressure of p = 16 1 bar stand by
results. DR
Measuring - point 1: zero stroke pressure
(measurable at plug of valve axis)
- 16 bar
+ 16 bar

A10 146.10.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Adjustment of flow control FR

2. Possibility: Differential pressure measurement :

X
Measuring - point 1: load pressure
corresponding to pressure of port X !
( LS - signal )
FR

Measuring - point 2: High pressure


DR

(measureable at plug of valve axis)

- 16 bar
+ 16 bar

A10 146.11.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Differences between DFR and DFR1

DFR - design
With decompression orifice !
(DFR: Standard: 0,35 mm
glued in place, fastened with Loctide)

DFR1 - design
Without decompression orifice !
(DFR1: closed, without drilling)

A10 146.12.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Usage DFR(1) for series 31 and 52 !

A10 - series 31: A10 - series 52:


DFR(1) - without return line DFR(1) - with return line orifice
orifice ! (Standard: 2,2 mm !)

FR

DR
Special design (Stabilization):
SO 116: Return line orifice 1,3 mm
SO 229: Return line orifice 1,5 mm
SO 231: Return line orifice 2,2 mm
SO 277: Return line orifice 1,0 mm
SO 381: Return line orifice 0,8 mm
SO 617: Return line orifice 0,6 mm

A10 146.13.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Mounting of DFR(1) control (series 31)

Mounting of DFR(1) - control (A10V(S)O series 31) depends on


direction of rotation (Direction of rotation by view on drive shaft) !

A10 146.14.e/VST6/H 01.AK


A10V(S)O Pressure/Flow control DFR(1)
Different designs

DFR(1) for A10V(S)O DFR(1) for A10V(S)O


Size 18 - 100 Size 140

Standard design ! Design in sandwich - plate


design !

A10 146.15.e/VST6/H 01.AK

A10V(S)O Pressure/Flow control DFR(1) 
Ports
Pressure control DR
Standard setting:
A10VODFR/31:  280 bar
A10VODFR/52:  250 ba
Damping orifice
Pressure spring
Control piston (8)
Bias piston and spring
Flow control
(Standard:
Δp = 14 bar);
Spring force
Damping orifice
Pressure port
Control piston
Counter balance piston and mechanical spring
Flow control
(Standard:
Δp = 14 bar
A10V(S)O Pressure/Flow control DFR(1)
Function and circuit diagram
DR
FR
X
Orifice res. Mobile 
valve block
DR - axis
FR - ax
A10V(S)O Pressure/Flow control DFR(1) 
Δp - control characteristic f (x) = (px, Vg)
A10 146.4.d/VST6 01.AK
DFR1
X
px
pHD
A10
A10V(S)O Pressure/Flow control DFR(1)
Decompression orifice and damping orifice
DFR with decompression orifice:
(DFR: Standar
A10V(S)O Pressure/Flow control DFR(1)
Damping orifice
Damping orifice DR - FR
(Standard: ∅0,6 mm,
Slit in longitudinal direct
A10V(S)O Pressure/Flow control DFR(1)
Measurement of high pressure
Measurement high pressure:
At this particular spot, the 
e
A10V(S)O Pressure/Flow control DFR(1)
Adjustment for pressure- res. flow control
Valve axis:
Flow control
Adjustment of 
flow
Measuring - point 1: High pressure
(measurable at plug of DR valve axis)
A10V(S)O Pressure/Flow control DFR(1)
Adjustment of

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