PIPING DESIGN TRAINING INTRODUCTION TO PIPING 1- What is PIPING? 2- PLOT PLAN. 3. Piping and Instrumentation Diagram {P&!D})_ and) Process Flow Diagram (PFD; 4:-Ling Designation Table (LDT) 5- PIPING DELIVERABLES : 5-1 PIPING PLAN DRAWINGS and PIPING SECTION/DETAILS. DRAWINGS. 5-2 PIPING ISOMETRIC DRAWING. 5-3 PIPING MATERIAL TAKE-OFF. 5-4 ORIENTATION DRAWINGS. INFRODUCTION TO PIPING fe Be SADE LIA TAM MOREL EM1- What is PIPING? INTRODUCTION Piping systeins are like arteries and veins. They carry the lifeblood of modém civilization. Ina modern city they transport water from the sources of water supply to the points of distribution; convey waste from residential and commercial ies to the treatment facility or the point of discharge. buildings and other civic faci Similarly, pipelines carry crude oil from oil wells to tank farms for storage or to refineries for processing. The natural gas transportation and distribution lines convey natural ges from the source and storage tank forms to points of utilization, such as power plants, industrial facilities, and commercial and residential communities. In chemical plants, paper mills, food processing plants, and other INTRODUCTIONsimilar industrial establishments, the piping systems are utilized to carry liquids, chemicals, mixtures, gases, vapors, and solids from one location to another. The fire protection piping networks in residential, commercial, industrial, and other buildings carry fire suppression fluids, such as water, gases, and chemicals to provide protection of life and property. The piping systems in thermal power plants convey high-pressure and high-temperature steam to generate electricity. Other piping systems in a power plant transport high- and low-pressure water, chemicals, low-pressure steam, and condensate. Sophisticated piping systems are used to process and carry hazardous and toxic substances. The storm and wastewater piping systems transport large quantities of water away from towns, cities, and industrial and similar establishments to safeguard life, property, and essential facilities In health facilities, piping systems are used to transport gases and fluids for medical purposes. The piping systems in laboratories carry gases, chemicals, vapors, and other fluids that are critical for conducting research and development. In short, the piping systems are an essential and integral part of our modern zation just as arteries and veins are essential to the human bi The design, construction, operation, and maintenance of various piping 5 involve understanding of piping fundamentals, materials, generic and spe design considerations, fabrication and installation, examinations, andltestie inspection requirements, in addition to the local, state and federal reg Kons Piping System Piping system: conveys fluid between locations Piping system includes + Pipe 2 + Fittings (e.g. elbows, reducers, ‘timc ‘connections, etc.) + Flanges, gaskets, boltin; + Valves im + Pipe supports INTRODUCTION TO PIPING (By Eng. ABDULFATTAH BORHAM 2008) 3; In any plant varios fis tow trash pipes What is. fom one end othr Piping = Now us sat wit 9 plant where we 500 tres tors Tank, Tank2 and Tank-3 We have to transfer the content of Tank no. 110 the other two tanks Wo wil need to connect pipes to wansfer the e fluids trorn Tanke t0 Tanke? and Tenk-3 | LET US BRING THE PIPES & ‘nee We have just brought the pipes, now we To solve these ‘eed to solve some mora problems. problems we need the pipe components, | swe ‘nich are called PIPE FITTINGS LJ \ fio need some branen Weneed some | end connections} INTRODUCTION TO PIPING (By fing. ABDULPATTA1 BORIIAM 2008)These ate the pipe tatings, Therm are various types of fitings for various Toca | PetB0388, Some carmen types at the pipes ang) SS tings aro mplaco, buttho | rdswevettotejones ‘We now have to complete the ene connections ‘These in piping term, we call TERMINAL CONNECTIONS, an So far this isa nice arrangement But there 1s na eontrol ever the Row from Tank-1 {0 other tanks. We need come arrangament to stop the fow it needed This Isa weides joint To controt the low in a pipe tine we need to fit a special component \nsow Thetis cated - VALVE INTRODUCTION TO PIPING (By Eng. ABDULFATTAH BORMAM 2008) 5valves. cat fs eee —vatve ic Other than valves another important 7 line component of pipe tine iso titer, ‘Ceave. Which cleans out derbies from the L flowing fluid. This ts called a LT "usow STRAINER Here we see @ more oF less functional piping syulem, with valves and strainer installed Let us now investigate some aspects of pipe flexibility VALVE i sane 1 1 In such case we need to fit # fexibio \ewsow pipe component al that focalion ‘which is called an EXPANSION JOINT INTRODUCTION TO PIPING (By Eng. ABDULFATTAH BORIIAM 2008) 6Aen some Mil semi like know the 2 Temperature, flow 2, pressure, ele. ofthe uid aa { Toouwe a4 To know these information we a ) reed to install INSTRUMENTS ir Tas ‘ the pipaline ‘There are vatious types instruments to measure various Nex! we shall look parameters. Also there are specific ertena for installation Into how to Of various pipe line instruments re? SUPPORT the pipevand i's ‘components, INTRODUCTION TO PIPING (By Eng. ABDULFATTAH BORHAM 2008)INTRODUCTION TO PIPINGINTRODUCTION TO PIPING (By Eng. ABDULFATTAN BORIIAM 2008) 9PROJECTS | PROCESS BID PAID, PFD, DOCUMENT] LINELIST, s EQUIPT. ‘SCHEDULE, | LIST, BASIC, MANHOURS | PLOT PLAN INTRODUCTION TO PIPING INSERT PL, ‘SUPPORTS (ty Eng, ABDULFATTAH BORHAM 2008), 10INTRODUCTION TO PIPING (By Eng. ABDULFATTAHT BORHAM 2008) uINTRODUCTION TO PIPING (BEng. ABDULFATTAN BORHA1 2008) 2Interfacing with other departments INTRODUCTION TO PIPING (By Eng. ABDULFATTAII BORIIAM 2008) 13PROJECTS BID DOCUMENT] LINELIST, s EQUIPT. SCHEDULE, | LIST, BASIC MANHOURS | PLOT PLAN PROCESS Psv MIL INFO ROUTING, | DWGS. FOR UND” PIR, TS. OP. PLANNING, | PLTES., PMS, EQPT. | INSERT PL, SUPPORTS INTRODUCTION TO PIPING (8 Eng. ABDULFATTAH BORIIAM 2008) 42- PLOT PLAN DRAWING Plot plans are considered key documents to projects, it becomes a valuable tool. The plot plan is a dynamic document, evolving through the life of a job. Piping is a major expenditure in the design and construction of industrial, refinery, petrochemical, or power-generating plants when one considers engineering costs, material costs, and fabrication and field labor costs. TYPES OF PLOT PLANS. 1- OVERALL SITE PLAN Showing all-facilities of the refinery, the petrochemical or chemical complex, or only a section of it relevant to the new facilities. ing extent of new facilities including ies, administration and other buildings. 2- GENERAL PLOT PLAN (OSBL) Sh storage, loading, unloading and utility faci 3-UNITPLOT PLAN (ISBL) Showing overall layout of equipment strctire, paving, loads, etc., within the particular process unit area, 4- UNIT "BLOCK" PLOT PLANS A series of enlarged scale plans abode details of location of equipment, structures, paving roads, etc., related to the general plot plan and unit plot plans. General Information on Plot Plans: - The position of existing units, access roads, railroads (the roadway system: should be arranged to form a complete ring around the entire site area) - Plant north, True North and prevailing wind direction. - A legend goes on the right side of the drawing. It groups the equipment by classes columns, vessels, exchangers, pumps, etc. - Plant bench marks (for northings and eastings) - Grade levels of site. - Pipe ways (Piperack and Sleepers) ~ The entry/exit piping points. Parris RORIHAM 20081 15 INTRODUCTION TO PIPING Ens.- The major plant buildings: Administration, canteens, central work-shops, warehouse, laboratories, medical centers, ete... - Other buildings required for compressors, filters, electrics ete.... - Control house location. - Pump and switch houses. - Equipment arrangement. - Fired heater location. - Flare. - Specialist equipment such as oily water separator, boilers, cooling towers, conveyors or any known package units. - Pipe Bridge or Culvert. - Package Units, having located the process units. - Tankage Storage area. - Boiler House and Power Station. - Cooling Towers. - Future plant expansion, ping routing diagrams serve various purposes: = To develop pipe track widths. - To cheek equipment locations. - To evaluate the economies of the piping runs. INTRODUCTION TO PIPING atv Em TTS HORHAM 20081, 16x otras ON ee eSuinai aoaae ae boemivia aman SalssieE —¥—— , i 5 RS a4 lind cached =: E a aa tu ‘ i] — a! Ye I (eit J | recover mr ms “A geri. 122 > 1 9 wer ia | i he we A 4 Pete ilot Plan in PI Sample of informationiping key plan We generate a key plan to identify area limits and coordinates. Piping key plan drawing is not used for equipment exact location or dimensions. These drawing shows piping plan drawing numbers, area limits, match lines coordinates ete... based on the piping plan drawing scale. INTRODUCTION TO PIPING BN Ong ABULIATE 93- Piping and Instrumentation Diagram (P&ID’ The piping and instrument diagram (P&ID) provides a schematic representation of the piping, process control, and instrumentation which shows the funetional relationships among the system components. The P&ID are definitive and comprehensive diagrams showing: ~ Mechanical equipment with names and numbers - Instruments with identification and necessary interfaces with control loops ~ Interconnecting piping, sizes and identification ~ Valves with identifications ~ Vents, drains, special fittings, sampling lines, reducers and increasers ~ Flow directions = Interface tags to other ELD's + Control interfaces, inputs and outputs. ~ Main plant interlocks. ~ Identification of symbols used ~ Reference list including identification of relevant PFD's ~ The symbols used to be in accordance with identified standards and should tlearly indicate the type of component, the method of connection (screwed, flanged etc) and the status (Vaives - Normally Closed, Normally Open). The method of operating equipment items should be clearly identified (electric motor, pneumatic actuator); It is not generally necessary to identify services and electrical supplies to the operators. + The P&IDs are also used by the start-up organizations for preparing flushing, testing, and blowout procedures for the piping system and by the plant operators to operate the system. INTRODUCTION TO PIPING 1th BATHE BenRb AAs 2008 20Process Flow Diagram (PFD) The Flow diagram shows all the essential parts of the process and items of equipment in sufficient detail to enable the analysis and calculation of the physical characteristics of the system to be undertaken A Process Flow Diagram is a diagram of a fluid flow system showing the! equipment items connected by the major process pipes and containing data on the essential process control circuits or major process requirements. The drawing is not to scale and the equipment items are represented by symbols. ‘The main equipment items and flow streams should be identified and included in tables which identify process requirements in sufficient detail to enable production of the Piping and Instrument Diagrams (Engineering Line Drawings). i Process Flow Diagrams (PFD), provide less detail than fully developed bing and instrumentation diagrams (P&IDs), INTRODUCTION TO PIPING fr ng. ABDOLE TTAgE RORY 2008 23.2- Process Data Sheets The process data sheets (PSD) are generally A4 documents with a number of sheets. ‘A PSD relates to a single item of equipment and contains the essential process data for initiating the detail design of an item. It includes the overall size, number, approximate geometry and identification of the connections, material of construction and the full range of operating conditions. The Process Data sheet generally includes a simple diagram. The process design also generally includes for Instrument Process Data Sheets which provides a similar level of detail se 4- Line Designation Table (LDT) ee Line Designation Table (LDT), is the process engineer responsibility: - Used for ptocess or hydraulic work where there are numerous liquid lines to be sized and identified Ee = These tables identify line size, line number, line specification, line from/to, reference P&IDs, design pressure & temperatures, operating pressure & temperatures. - They also provide other variables such as insulation, paint specification, and test type/pressures. - They are useful for verifying that lines are correctly sized, based on an inspection of the flow velocity and its pressure drop. 1 Big SLRCLEAT PG HORILANS 2008 4 INTRODI-CTION TO Pilelele[elelsls|el| 5 Tae [ a] |=] |=] |8) [a] |5)e|a [ez ele -E-HFF REHAB a lelelalelel=]alalalalelalels|alalele|=[elelelelslealelalalale-2 ean at oe Hl INTRODUCTION TO PIPING4.1- PIPING MATERIAL SPECIFICATIONS Piping Material Specifications are prepared by piping technical engineer. Each specification described Spec by pressure class, primary material, corrosion, allowance, service type, ASME, and joint censtruction. The scope of specification covers the minimum requirements, for the material specifications of piping, valves and fittings that shall be used in piping systems for the design and construction of the project. 1.1 __ Industry Codes and Standards ASME B31.3 Process Piping ASME B16.5 Pipe Flanges and Flanged Fittings ASME 616.9 Factory Made Wrought Steel Butt Welded Fitting ASME B16.11 Forged Steel Fittings, Socket-Welding & Threaded ASME 816.20 Metallic Gasket for Pipe Flanges ASME B16.21 Non-metallic Gasket for Pipe Flanges ASME-16.34 Steel Valves ‘5 ASTM AS Pipe Steel, Black & Hot-dipped Zinc Cooled Welded & Seamless ASTM 106 ‘Seamless CS Pipe for High Temp. Service ASTM A182 Forged or Rolled Alloy-Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High- Temperature Service ASTM A234 Piping Fittings of Wrought Carbon Stee! and Alloy Steel for Moderate and Elevated Temperatures ASTM A403 ‘Wrought Austenitic Stainless Steel Piping Fittings ASME B16.47 Large Diameter Stee! Flanges ASME B16.36 Orifice Flanges APL 602 Compact Steel Gate Valves — Flanged; Threaded, Welding, and Extended-Body Ends ASTM A105 Standard Specification for Carbon Steel Forging for Piping Applications ASTM A216 Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding for High Temperature Service APISL ‘Specification for Line Pipe ‘API600 Steel Gate Valve-Flanged & Butt Welded Ends. Mss sP-97 Integrally Reinforced Forged Branch Outlet Fittings, INTRODUCTION TO PIPING by fig AMDULE NTT Hen1.2 Project Reference Documents + Piping & instrument Diagrams. ~ Line Designation Tables. « Piping Plans and Isomettics. 2.0 LINE CLASS DESIGNATOR SYSTEM The base piping line class designator system consists of four alpha-numeric. fields containing one or two characters each. Each field identifies the material requirements for pipe, valves, flanges, fittings and other piping components to be used! in the design, fabrication and construction of that system. These classes are shown in the’ Piping & Instrument Diagrams, Line Designation Tables, Piping Plans and Isometrics.. Exceptions, modification, or additions may be made to the base specification by adding @ numeric character after the fourth feld to ingicate the changes made. 3.0 PIPING MATERIAL SPECIFICATION INDEX ani TEM, asic sue aoee | SERMCE |RATING | yPASE, | oestonro | RANGE | SUES FESS, sen ero | 12.1081 resiee | Brat | Chi80 | CARBOW | asye pois | 7870 | "ae a grea eave et E a | 7 Ua ay volte] ah root |) ge | G88. | RPE | aoue esis | 18 TO! Ne | 889 | At ed STEEL FECNE FMIOW, TAREON : = racaov | OM ew) | 2% | Se | asmessrs | O72 [7 70[ Go | ke Uae oA. DUCTION TOPIPING ——itstieg ASBUECITE UE MORILAGS 2008 260 56 48 2 40 36 30 24 20 18 6 4 2 10 roz>ao mN-o Moke NOs oe INTRODUCTION TO PIPING «By Eig, 1BPLLPAT PA BORK: 3.1 Branch Table PIPING SPECS: 1CS1P2, 1CC4P1 fm = rETeT (Ele le[T E(ETelelT ETetelejesT ElETe(elele|t PTPlPlelelelelt PlPyPpPlPlelele|t PlP[PlPlPlPlelele|t PlP[PlP [P| Plelelelelt P[P[PTPlPlPlPlelelelelt i wlw[wlwl[w[w[wlwiwlwfele |r] wilw[wiwlwlwi[w|wiwlwlwfe T whw{wlw[wiwlwiwlwlw [ww ET wiw[wlw|wlw|w[wiw]w|w|wlwi[wle|t wilw[wlwi[w{w[wlw[w|w lw] ww Zw | wihw[wlw [www lw[w| www ww wlw [www] www wy] ww] wy] wy S/)S/S)STS/S]S/S]S/S |S] S/S s]5]/8| 5 S| S18 TS ]SlS [S/S ]s81 5 [8/5/85 [sists S878] s]s{S/5[S5 [s/s [s/s | S]s|s}s1s s{S-STsTS1s Ts 1S [ss 151515 [518s ps Os ea 4 SS 22 w 1M 21 6 6 6.8 0 0 4 0 6 ° HEADER Ss 1Zze LEGENDS: s SOCKOLET OR THREADOLET OR WELDING BOSS PER SASD's AE- 036175 AND AE-036643 : w WELDOLET OR BRANCH WELD WITH REINFORCING PAD. 4 E REDUCING TEE T EQUAL TEE NOTES: FOR FIELD MODIFICATIONS, THE BRANCH CONNECTIONS AS SHOWN ON SASD AB-036719 WITH PROPER REINFORCEMENT IS ACCEPTABLE. 2s 284.0 PIPING CLASSES [aa CLASS 1CS1P2 SERVICE: CLASS DESIGNED TO: —_ASME B31 134 3 ANS] B16.5 CLASS 150 RF. (CARBON STEEL), ‘TEMPERATURE RANGE: FG, S, SC, GA 1.6 MM (0.0825 IN) PRESSURE RATING: ‘SEE BRANCH TABLE NO.: 6.1 SIZE DESCRIPTION REF ENG'G STD | PIPE : ¥FTO01 112" | PIPE, SMLS, CARBON STEEL, PLAINENDS, SINGLE RANDOM. A106 GR B. FOR PIPE WALL ‘THICKNESSES AND PIPE SCHEDULES REFER TO NOTE 5 Toms PIPE, SMLS, CARBON STEEL, BEVELLED ENDS, DOUBLE RANDOM, API-SL-GR.8. FOR PIPE WALL THICKNESSES AND PIPE SCHEDULES REFER TO NOTE 5, 26° & ABOVE _ | PIPE, DOUBLE SUBMERGED ARC WELDED, Straight i Welded (Note 6), BEVELED ENDS, CARBON STEEL, & ‘APL-SL-GR.B O1-SAMSS-035, FOR WALL : ‘THICKNESSES AND PIPE SCHEDULES REFER TO NOTES PIPE NIPPLES zs 2 &SWALLER | PIPE, SMLS, SCH BOS, CS, 4°LG, A106 GrB™ 5 2°& SMALLER | PIPE, SMLS, SCH. 80XS, CS, 6° LG. A106 Gr.B FITTINGS i 7-7 & SMALLER _| CAP, SWITHD, CL 3000, ASTM AI05N, BT6.11 iz 1-1/27& SMALLER | ELBOW, SWTHD. CL 3000, ASTM ATOSN, 816.11 a8 2AREE SMALLER | TEE & RED. TEE, SWITHD, CL 3000, ASTM AT05N, 16.11 ‘ZG SMALLER | UNION, CL 3000, ASTM ATO5N, SW, MSS SPOS Hii" & SMALLER | COUPLING, SW/THD, CL 3000, ASTM A105N, B16.11 4-1/2 BSMALLER | SOGKOLET, CL 3000, SW, ASTM A105N, B16.11 2 & SMALLER _ | SWAGE, CONCENTRIC, PLAIN END, SCH. 80, CS, ASTM A106 GrB, SMLS Z-&SMALLER { SWAGE; CONCENTRIC, BOEIPOE, SCH. 80, CS, ASTM A106 Gr. B. SMLS ‘2& SMALLER | SWAGE, CONCENTRIC, POE/TOE, SCH, 80, CS, : ASTM A106 Gr. 8. SMLS {AEB SMALLER | THREDOLET, CL 3000, THD, ASTM ATOSN, (42° SMALLER INTRODUCTION TO PLUG CL 3000, THD, ASTMATOSN, 816.11 [PING iy ing, ARUCLE ATE 1 BORLA 20080CLASS 1CS1P2 ] ‘SERVICE: P, FG, S, SC, A BFW CA 7.6 MM (6.0625 1N) CLASS DESIGNED To: ‘ASME B31.3, TEMPERATURE RANGE: 3455 PRESSURE RATING: "ANSI 616.5 CLASS 150 RF. (CARBON STEEL) SEEBRANCHTABLENQ.: 6.1 FITTINGS, i ‘SIZE DESCRIPTION REF.ENG'G STD. 2 &ABOVE | CAP, SCH. TO MATCH PIPE BE, CS, ASTM A234 GR ie WPS, B16.9 210 oF: ELBOW, SCH. TO MATCH PIPE, BE, CS, ASTM Azs4, GR WPB, B16.9, SEAMLESS, BABOVE | ELBOW, SCH. TO MATCH PIPE, BE, CS, ASTM Az34 zie GR WPB, B16.9, LONGITUDINAL SEAM WELD, SAW WITH 100% X-RAY. FIOM EQUAL TEE & RED. TEE, SCH. TO MATCH PIPE, BE, CS, ASTM A234 GR WPB, 16.8, SEAMLESS, 2 26 BABOVE | EQUAL TEE & RED. TEE, SCH. TO MATCH PIPE, “E BE, CS, ASTM A234 GR WPB, B16.9, LONGITUDINAL SEAM WELD, SAW WITH 100% X- RAY FIO REDUCER, SCH. TO MATCH PIPE, BE, CS, ASTM ‘A234 GR WPB, 816.9, SEAMLESS 26°& ABOVE | REDUCER, SCH. TO MATCH PIPE, BE, CS, ASTM ae A234 GR WPB, 816.9, LONGITUDINAL SEAM WELD, ‘SAW WITH 100% X-RAY FIO~ WELDOLET, BE, CS, ASTM AT05N (BRANCH) FLANGES: sig TI A SMALLER | FLANGES, SW, CLASS 160, RF, CS, ASTM AGEN, B16.5 5 FLANGES, SW, CLASS 300, RF, CS, ASTM ATOSN, 16.5 (NOTE 7) FLANGES WN, CLASS 180, RF, CS, ASTM AT05N, 16.5, BORE TO MATCH PIPE ZO |_| FLANGES WN, CLASS 300, RE; OS, ASTMATOSN, Bg, | DIOS, BORE TO MATCH PIE? FTO ry aNGES, WN, WITH JAGRSCREWS, CLASS150, | | CS, ASTM A105N, B16.5, BORE TO MATCH te INTRODUCTION TO PIPING (8) Eng. ABDULFATPAI BORHAM 2008) 30GLASS 1CSiP2 ‘SERVICE: P, FG, S, SCA BFW CA_T.6 MM (0.0625 iN} CLASS DESIGNED TO: ASME B31.3 ‘TEMPERATURE RANGE: 3A PRESSURE RATING: TANS|B16.5 CLASS 150 RF. (CARBON STEEL) SEE BRANCH TABLENO.: 6.1 310 14° FLANGES, WN, WITH JACK SCREWS, CLASS 300, RF, CS, ASTM A105N, B16.5, BORE TO MATCH PIPE. 26°& ABOVE | FLANGE, WN, CLASS 160 RF ASTM A 7O7LSCLI, 16.47 SERIES A, BORE TO MATCH PIPE AS PER DWG.AD-036634 26" & ABOVE | FLANGE, WN, CLASS 150 RF ASTM A 7O7L3CL1, 816.47 SERIES A, WITH JACK SCREWS, BORE TO MATCH PIPE AS PER DWG.AD-036634 Te TO ORIFICE FLANGE, WN, CLASS 300 RF, WiTH TWO 112° NPS FNPT TAPS, CS, ASTM AT05N, 816.36 5 WITH JACK SCREW PER ARAMCO STD DWG AC- a 036630, BORE TO MATCH PIPE 26 & ABOVE | AS PER ARAMCO DWG. NO. AD-036634 "21024 | BLIND FLANGE, GLASS 150, RF. CS, ASTM AT05N, 816.5 PIOw PLAIN BLANK & SPECTACLE BLANK, CLASS 150, $ RF, CS, ASTM A36, AS PER SAUDI ARAMCO STD! DWG AD-096533. . 2B REDUCING FLANGE, WN, CLASS 150 RF ASTM. ‘MO5N, 28° FACING AS PER ASME B16.47 SERIES »__|A, BORE TO MATCH 24° PIPE oc SL BOLTING._{/ ALE. ‘STUD BOLT, SEMI FINISHED, HEAVY PATTERN, Tog, | WITH HEAVY HEXNUT ASTM A193-B7/ASTM A194- 2H "| MACHINE BOLT, SEMI FINISHED, HEAVY PATTERN WITH HEAVY HEXNUT ASTM A193- BU/ASTM A194-2H ~ GASKETS 4} £53 Tere | fubcGraprive LED TH CAROON STEEL RING & SS 316 INNER RING PER'B¥6.20"' | GATE VALVES |) oo bie Shag aoe 1-12" & SMALLER" GATE VALVE! CLASS 800, SW, ASTM ATOSN, API 602 TRIMNO. 8. GRAPHITE PACKING i INTRODUCTION TO PIPING (By Eng. ABDULFATTArt BORHAM 2008) 31CLASS 1¢S1P2 CA 1.6 MM (0.0825 IN) SERVICE: CLASS DESIGNED TO: ‘ASME B313 TEMPERATURE RANGE: 1B 7345°C PRESSURE RATING: ‘ANSIB16.5 CLASS 150 RF. (CARBON STEEL) SEEBRANCHTABLENO.: 6.1 TOW GATE VALVE, GLASS 150, FLANGED, RF, BB, OS&Y, GRAPHITE PACKING ASTM A216 WCB, ‘TRIM (13% CR) AND HARD FACED, API 600 24 & ABOVE | GATE VALVE, CLASS 150, FLANGED, RF, BB OS&Y, GRAPHIE PACKING, ASTM A216 WCB TRIM NO. 8, API 600 GEAR OPERATOR BALL VALVES TAIZ & SMALLER | BALL VALVE, CLASS 300, SW, ASTM ATO5N, FLOATING BALL, RTFE SEATS, TRIM NO. 10 FIOF BALL VALVE, CLASS 150, FLANGED, RF, ASTM A216 WCB, FLOATING BALL, RTFE SEATS, FIRE ‘SAFE, API 6D, TRIM NO. 10 TOF BALL VALVE, CLASS 150, FLANGED, RF, TRUNNION MOUNTED, ASTM A216 WCB, FIRE SAFE, API 6D, TRIM ENP OR SS 410 WITH GEAR OPERATOR: GLOBE VAWwES es TZ SMALLER | GLOBE VALVE, CLASS 800, SW, BB, OS8Y, ASTM, A105N, TRIMNO. 8 GRAPHITE PACKING PiTO4 | GLOBE VALVE, CLASS 150, RF, BB, OS&Y, ASTM cs |_| A216 WCB, TRIM NO. 8 GRAPHITE PACKING. PLUG VALVES 7-2" & SMALLER | PLUG VALVE, CLASS 600, SW. oe ee RSOSNLUBRICATED, INVERTED PRESSURE BALANGED, BC, TRIM SS 3/6 FIRE SAFE = sash asl Fae PEUG VALVE, CLASS 150, RF, FLANGED, ASTM, A216 WCB, LUBRICATED INVERTED, PRESSURE ‘BALANCED. BC, API 599, CS, ENP'OR SS (-410, FIRE SAFE Tae PLUG VALVE, CLASS 300, RF, FLANGED, a BRICATED. INVERTED, Pl S| PLU “CLASS 150, RF, FLANGED, ASTM | A2t DJ INVERTED, PRESSURE i ck |/GS.eTRIM ENP OR SS INTRODUCTION TO PIPING (By Eng. ABDULFATTAII BORIIAM 2008) 32CLASS 1¢51P2 SERVICE: FFG, S, SCA BFW CATS MM (0.0625 1) | CLASS DESIGNED TO: ASME 831.3 ‘TEMPERATURE RANGE: 345 PRESSURE RATING: "ANSI 816.5 CLASS 160 RF_(CARBON STEEL) SEE BRANCH TABLENO.: 6.1 cu ‘SIZE I DESCRIPTION [REESENG'G STD ae BUTTERFLY VALVES Soe | FRLARGER _ | BUTTERFLY VALVE, CLASS 150, RF FLANGED OR LUGGED ASTM A216 WCB, HIGH i PERFORMANCE TYPE, FIRE SAFE, API 609 CAT. d 8, TRIMENP OR SS 316 CHECK VALVES Ti & SMALLER ‘CHECK VALVE, CLASS 800, SW, TRIM NO.1 ASTM A105N, BC. 7 & ABOVE ‘CHECK VALVE, CLASS 150, RF, FLANGED SWING TYPE, ASTM A216 WCB, BG, TRIM NO. 1 ‘STRAINERS: BELOW > Y-TYPE STRAINER CLASS 606 SW CS ASTM A216-WCB, NACE MR01-75, Wi316SS SCREEN, MULLER OR APPROVED EQUAL. 7102 Y-TYPE STRAINER, CLASS 150 RF _CS ASTM AZ16-WCB, WI316SS SCREEN, NACE, MULLER 761 OR APPROVED EQUAL. 2 Toe TEMPORARY CONE STRAINER CLASS 150, RF, CS ASTM A516-60 PER ARAMCO STD DWG, NO ‘AD-036495, AC-036688 ‘STEAMTRAPS: THERMODYNAMIC STEAM TRAP FEMALE. NPT INLET & OUTLET ASTM 304 SS BODY, SS TRIM, SIDE INLET, SIDE OUTLET INTEGI REMOVABLE SS STRAINER, ANSI 51.20. SAMM, REF. CAT#0201039000. SPIRAX. SARGO:.LTD), PART#TD42H OR EQUIVALENT= BALL FLOAT TYPE, NPT CONNECTIONS , ASTM. AQI6AGR. WCB BODY.",||SS|-TRIM, 430 SS STRAINER, SS _ FLOAT ELEMENT, ANSI JBI) SCREEN PERFORATED: PLATE, SAMM, VENTAND DRAIN VALVES 1004135600 TLV INT: MODELAJH7.5X: TE TOPE, INTRODUCTION TO PIPING (fy Eng, ABDULPATTAH BORIIAM 2008) 3NOTES: 1. THREADED CONNECTIONS ARE RESTRICTED TO DOWNSTREAM OF VENTS, DRAINS, HYDROTEST AND INSTRUMENT TAKE-OFF. 2. MATERIAL FOR ACID GAS SERVICE WITH FOLLOWING MEASURES SHALL BE HIC RESISTANT, é ‘A)_H2S CONCENTRATION ABOVE 50 MGIL IN WATER PHASE. 3. ALL HIC RESISTANT PIPING SHOULD COMPLY WITH cE STD. MRO175 Ce 4, STEAM TRACING SYSTEM SHOULD BE CONSTRUCTED & INSTALLED IN ACCORDANCE WITH STEAM TRACING SPECIFICATON DWG. NO. 1000000 5, PIPE WALL THICKNESSES AND PIPE SCHEDULES FOR CLASS 1C31P2 SHOULD BE SELECTED BASED ON THE FOLLOWING TABLE. REFER TO ASME B36.10 7 = 2 ‘Std Extra Strongi SIZE(IN) | Do(IN) | SCH. | Double Extra Strong 1.05 | SCH.160 NA, 1315 | SCH.80 xs. 2.375_|SCH.80 xs 3.5 | SCH.40 ‘STD. 4.5 | SCH4O ‘STD. Ti 6.625 | sc.ao ‘STD. “=i e625 | ScH.40. ‘STD. “Os. 10.75 | ScH.a0 ‘STD. E NIA ‘STD. ‘SCH.30 ‘SCH.30 NA. SCH20 S70. 95250 SSTO.f5 o375|_,|Eibsa5m © STD.-* _ of 90.375 si] je 9 52B NS | Stiga sf 10.975 6] 8/9. 5a fr (9.5254E a] 9.5251 % 9.528. 127 127 INTRODUCTION TO PIPING (By Eng. ABDULFATTAM BORHAM 2008) 345- PIPING DELIVERABLES PROJECTS: TNSTRUWET | BID. . 7 LEVEL DOCUMENT SKETCH, s ‘SCHEDULE, | LIST, /DUCT MANHOURS | LAYOUT, ETC. INSTR. ITEM The traditional fole of the Piper has always been the bringing together of multi- discipline information to create the plant layout and piping plans... PIPING PLAN. DRAWINGS & PIPING SECTION AND DETAILS DRAWINGS. PIPING ISOMETRIC DRAWINGS. PIPING MATERIAL TAKE-OFF. ORIENTATION DRAWING INTRODUCTION TO PIPING (BY ENG. ABDULFATTAH BORHAM 2008)5.1- PIPING PLAN DRAWING & PIPING SECTION AND DETAILS DRAWING. (Piping Design Product] These drawings are completed to identify, in detail the pipe runs and to show the interfaces with the equipment and the various other services and to identify the access allowances. 3 This drawing shows overall views of the equipment and provides all of information to produce transportation, layout and installation drawings, Tht drawing includes a list of the arrangement drawings. The drawing includes oye dimensions. iets Usually the general arrangement drawings are the controlling documents While the iso's are simply used for fabrication and come after the general aitngement drawings. a Also the genéral arrangement drawings show the inter relationship of all of the equipment and piping. This really can't be done with just iso's. ; Other crafts can use the general arrangement drawings to plan their work such as routing conduit, instrument tubing or electrical bundles, INTRODUCTION TO PIPING (BY ENG. ABDULFATTAH BORHAM 2008) 36Figure 10-1. Piping arrangement drawing—single line. INTRODUCTION TO PIPING (By Bg, ABDULFATTAH BORIIA 2008)USE THE PLAN DRAWING TO PROJECT | EQUIPMENT AND PIPE, IN LAYING OUT -A INTRODUCTION TO PIPING (By Eng, ABDULPATTAH BORHAM 2008)INTRODUCTION TO PIPING (By Eng. ABDULFATTAH BORHAM 2008) 395.2. PIPING ISOMETRIC DRAWING. (Piping Design Product) Isometri necessary information for shop drawing or construction. All fittings are shown s are generally not drawn to scale, but dimensioned adequately to extract schematically and dimensioned. Each pipe line is detailed by at least one isometric. This need not be to scale but should show all material, size, weld, and fitting information, The isometric includes al! pipe lengths and all necessary datums identifying the pipe location in the region where it is to be installed. ‘The isomettic is the pipe manufacturing drawing and includes a part list identifying all component parts of the pipe being detailed. Isometric sheet also shows some additional information as line number, line class, flow arrow, instrumentation tag numbers, special items, piping supports, reference piping drawing, reference P&ID, line continuation, north direction, etc... a os FIGURE BLA! Type ppg ost: ding INTRODUCTION (By Fog AU LEFT AGE RORELA 2 0PIPING MATERIAL TAKE-OFF! Material take-off shows all materials inside the isometric sheet, it could be separate sheet or inside the isometric sheet. MTO Sheet shows: - Item mark number. ~ Quantity. - Size. - Schedule. - Description. - Tag number or Code number. MARK | OTY SIZE SCH DESCRIPTION TAG SOF NTL 7 z f < ‘STO [VSOLB RAISED FACE WELDNECK FLANGE z + = STD ]1SOLB “RUSED FACE WELDRECK FLANGE 4 e513 [po bed CR BW BOW Co A AT — SO tx a ‘STDP SIS ASTN=AI0B GRADE 8 a 1_T = | ST) _|PPE SMS ASTW—A108 GRADE 8 a S10 [OPE SULS_ASTV=A108 08 ot slope Sts ssnientos gues ——————} Bill of Materials Bill of Materials Report shows an overall list of materials for a project. INTRODUCTION TO PIPING ih wn 41ZOl-A-10 YOLVINWNDOV XN143Y YIZINVdONdIO @ wet T ro oP sre 4 ri te Fe 1 oe a0 308 To oF ome “iro anor aa ea on Dea Onn ‘NoUuD3Oua | Joa} naa 30a _par| Finance Fredo 43 (By Eng, ABDULFATTAH BORHAM 2008) INTRODUCTION TO PIPINGVESSEL ORIENTATION DRAWING 1- Vessel orientation drawing.shows full date of the nozzles, location & orientation of each nozzle, nozzles tag number, ladders & platforms, attached pipe suppor, reference documents, codes and standards, equipment name & number etc... i 2+ The required documents to produce the orientation drawing are: a- Process data sheets (PSD). b- P&ID. c- Plot plan. 5- The person responsible for vessel orientation must be very p readingand understanding a P&ID. ‘ 6- Internal a effect the nozzle locations that in turn connect {6 the pi ‘entation must be compatible with the requirements ple who must maintain the vessels. INTRODUCTION TO PIPING iy Bg SRBULEATTAI hayes 200%) aUNFRODUCTION TO PIPING (BY ENG, ABDULFATTAH BORHAAE 2008), 44