REVISION 04

Month: DOWNTIME HOURS & REASONS FOR MISSES DATE: APRIL 03, 2017

TOP 5 LOSSES (AS OF 2016 YTD)

100 99 100 100 100 100
98
97
96
95
94
93
92
91
90
89
88
87
86
85

99
98
97
96
95
94
93
92
91
90
89
88
87
86
85

99
98
97
96
95
94
93
92
91
90
89
88
87
86
85

99
98
97
96
95
94
93
92
91
90
89
88
87
86
85

99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
101 101 101 101 101
102 48 47 84 102 48 84 102 48 84 102 48 84 102 48 84
46
45
44
43
42
41
40
39
38
37

47
46
45
44
43
42
41
40
39
38
37

47
46
45
44
43
42
41
40
39
38
37

47
46
45
44
43
42
41
40
39
38
37

47
46
45
44
43
42
41
40
39
38
37
103 49 83 103 49 83 103 49 83 103 49 83 103 49 83
104 50 12 36 82 104 50 12 36 82 104 50 12 36 82 104 50 12 36 82 104 50 12 36 82
11
10

11
10

11
10

11
10

11
10
9
8
7
6
5

9
8
7
6
5

9
8
7
6
5

9
8
7
6
5

9
8
7
6
5
105 51 13 35 81 105 51 13 35 81 105 51 13 35 81 105 51 13 35 81 105 51 13 35 81
106 52 14 1 4 34 80 106 52 14
(Q) 2 4 34 80 106 52 14
(N) 3 4 34 80 106 52 14
(A) 4 4 34 80 106 52 14 5 4 34 80
107 53 15 (Y) 3 33 79 107 53 15 3 33 79 107 53 15 3 33 79 107 53 15 3 33 79 107 53 15
(M) 3 33 79
108 54 16 2 32 78 108 54 16 BD on 2 32 78 108 54 16 BD on 2 32 78 108 54 16 Bulk 2 32 78 108 54 16 2 32 78
Manpower BD on Filling
Cartoning Capping Unavailability
109 55 17 1 31 77 109 55 17 1 31 77 109 55 17 1 31 77 109 55 17 1 31 77 109 55 17 1 31 77
110 56 18 30 76 110 56 18 30 76 110 56 18 30 76 110 56 18 30 76 110 56 18 30 76
111 57 29 75 111 57 29 75 111 57 29 75 111 57 29 75 111 57 29 75
19
20
21
22
23
24
25
26
27

19
20
21
22
23
24
25
26
27

19
20
21
22
23
24
25
26
27

19
20
21
22
23
24
25
26
27

19
20
21
22
23
24
25
26
27
112 58 28 74 112 58 28 74 112 58 28 74 112 58 28 74 112 58 28 74
113 73 113 73 113 73 113 73 113 73
59
60
61
62
63
64
65
66
67
68
69
70
71

59
60
61
62
63
64
65
66
67
68
69
70
71

59
60
61
62
63
64
65
66
67
68
69
70
71

59
60
61
62
63
64
65
66
67
68
69
70
71

59
60
61
62
63
64
65
66
67
68
69
70
71
114 72 114 72 114 72 114 72 114 72
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131

115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131

115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131

115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131

115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
YTD = 423.5 HRS YTD = 373.25 HRS YTD = 205.25 HRS YTD = 115 HRS YTD = 103.75 HRS
0.75 0.50 0.25
1.50 1.00 0.50
2.25 1.50 0.75
3.00 2.00 1.00
3.75 2.50 1.25
4.50 3.00 1.50
5.25 3.50 1.75
6.00 4.00 2.00
6.75 4.50 2.25
7.50 5.00 2.50
8.25 5.50 2.75
9.00 6.00 3.00
9.75 6.50 3.25
10.5 7.00 3.50
11.3 7.50 3.75
12.0 8.00 4.00

0.75 0.50 0.25

1.50 1.00 0.50
2.25 1.50 0.75
3.00 2.00 1.00
3.75 2.50 1.25
4.50 3.00 1.50
5.25 3.50 1.75
6.00 4.00 2.00
6.75 4.50 2.25
7.50 5.00 2.50
8.25 5.50 2.75
9.00 6.00 3.00
9.75 6.50 3.25
10.5 7.00 3.50
11.3 7.50 3.75
12.0 8.00 4.00

0.75 0.50 0.25

1.50 1.00 0.50
2.25 1.50 0.75
3.00 2.00 1.00
3.75 2.50 1.25
4.50 3.00 1.50
5.25 3.50 1.75
6.00 4.00 2.00
6.75 4.50 2.25
7.50 5.00 2.50
8.25 5.50 2.75
9.00 6.00 3.00
9.75 6.50 3.25
10.5 7.00 3.50
11.3 7.50 3.75
12.0 8.00 4.00

0.75 0.50 0.25

1.50 1.00 0.50
2.25 1.50 0.75
3.00 2.00 1.00
3.75 2.50 1.25
4.50 3.00 1.50
5.25 3.50 1.75
6.00 4.00 2.00
6.75 4.50 2.25
7.50 5.00 2.50
8.25 5.50 2.75
9.00 6.00 3.00
9.75 6.50 3.25
10.5 7.00 3.50
11.3 7.50 3.75
12.0 8.00 4.00

0.75 0.50 0.25

1.50 1.00 0.50
2.25 1.50 0.75
3.00 2.00 1.00
3.75 2.50 1.25
4.50 3.00 1.50
5.25 3.50 1.75
6.00 4.00 2.00
6.75 4.50 2.25
7.50 5.00 2.50
8.25 5.50 2.75
9.00 6.00 3.00
9.75 6.50 3.25
10.5 7.00 3.50
11.3 7.50 3.75
12.0 8.00 4.00
250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50

B PM Unavailability G Adj. on Filling L BD on Blowing T QA Testing Z Others

250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50
MISSES

C PM Quality Issue H Adj. Capping O BD on Cap Sealing U Quality Issue i

OTHER

250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50

D MT Flexibility I Adj. Cap Sealing P BD on Labeling V CIP Unavail. ii

250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50

E Ancilliaries Unavail. J Adj. on Labeling R Routing W Utilities Breakdown iii

250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50 250 200 150 100 50

F Adj. on Blowing K Adj. on Cartoning S Scheduling X Ext'd Changeover iv

REVISION 07
Month: SCHEDULE COMPLIANCE/ BPK SUBMISSION/ FG MONITORING DATE: APRIL 03, 2017
P.O. FULFILLMENT SECONDARY AREA MONITORING
Work Centers
Number of P.O. Done Packaging Confirmed Submitted BPK P.O. Rq'd for STO
Number of FG Number of FG Number of FG Number of Pending Number of PMs
M-F M-F M-F M-F for Hauling for CNF without LP SFG (w/ QI) for Return
APE/GL
Sat-Sun Sat-Sun Sat-Sun Sat-Sun total max. number of pallets = 264 % Power Jack/ Manual Hand Pallet
1&2 Completed P.O. (to Date) max. number of pallets per WC = 24 Status
Excellent Good Bad

HPT #1
3&5 Completed P.O. (to Date) max. number of pallets per WC = 24

HPT #2
6&7 Completed P.O. (to Date) max. number of pallets per WC = 24

HPT #3
HPT #4
8&9 Completed P.O. (to Date) max. number of pallets per WC = 24

HPT #5
4 & 10 Completed P.O. (to Date) max. number of pallets per WC = 24

HPT #6
MP & Carbgel Completed P.O. (to Date) max. number of pallets per WC = 24

PJ #2 PJ #1