Phng php tnh Tnh theo ng sut tip xc

Thng s cho trc

Momen xon trn trc bnh dn T1 64.78 Nm
1 Cng sut P1 kW
T s truyn u 4.49
S vng quay n 1458 vg/ph
Chn vt liu cho bnh rng
Loi thp 45Cr
Phng php ci thin Ti ci thin
7
2 rn trung bnh bnh dn HB1 250 HB
rn trung bnh bnh b dn HB2 228 HB
Gii hn bn 850 MPa
Gii hn chy 650 MPa
S chu k lm vic c s
N(HO1) 1.71.E+07 chu k
3
N(HO2) 1.37.E+07 chu k
N(FO1) = N(FO2) 5.00.E+06 chu k
S chu k lm vic tng ng
c
T1
T2 8
T3
Tmax
t1 s
4
t2 s
t3 s
9
Lh h
N(FE1) chu k
N(FE2) chu k
N(HE1) chu k
N(HE2) chu k
H s tui th K(HL) 1
5
H s tui th K(FL) 1
H s an ton sH 1.1
6

10
6
H s an ton sF 1.75
10
 TNH TON B TRUYN BNH RNG TR
Kim nghim Bn tip xc, Bn un, Qu ti

ng sut cho php s b

Gii hn mi tip xc
0(H lim1) 570 MPa
0(H lim2) 526 MPa
ng sut tx c.php s b
[(H1)] 466.3636 MPa
[(H2)] 430.3636 MPa
0.5sqrt([(H1)]^2+[(H2)]^2) 317.2964 MPa
Tho ? 0
Kt lun chn [(H)] 430.3636 MPa
Gii hn mi un
0(F lim1) 450 MPa
0(F lim2) 410.4 MPa
ng sut un c.php s b
[(F1)] 257.1429 MPa
11
[(F2)] 234.5143 MPa
H s c.rng v.rng v h s tp trung ti trng
H s chiu rng vnh rng
(ba) 0.315
(bd) 0.864675
H s tp trung ti trng
K(H) 1.12
K(F) 1.24
Khong cch trc
Phn i => Momen xon chia i
a(w) 122.1353 mm
Tiu chun chn a(w) 125 mm
Thng s n khp
Modun php
m = (0.01 0.02)a(w) 1.25 2.5
Tiu chun, chn m 2 mm
S rng cc bnh rng
12
iu kin 20 8
 12

z1 thuc on 21.39555 22.54709

Chn z1 22 rng
z2 theo z1 v u 98.78
Chn z2 99 rng
T s truyn mi 13
u(m) 4.5
Sai s tng i 0.222717 %
Gc nghing rng
14.53375

14
B TRUYN BNH RNG TR RNG NGHING CP NHANH

Xc nh kch thc b truyn

Khong cch trc khi c s rng v modun
a(w) mi 125.0 mm
Tiu chun hay dch chnh? TC (In hoa)
Tnh ton dch chnh
y x
ky x
kx 1.864
y x
xt x
x1 x
x2 x 15
(tw) x
Chiu cao rng
h 4.5 mm
ng knh vng chia
d1 45.45 mm
d2 204.55 mm
ng knh vng ln
d(w1) 45.45 mm
d(w2) 204.55 mm
ng knh vng nh
d(a1) 49.454545 mm
d(a2) 208.54545 mm
ng knh vng y
d(f1) 40.454545 mm
d(f2) 199.54545 mm
B rng rng
b(w1) 45.375 mm
b(w2) 39.375 mm
Cp chnh xc b truyn
Vn tc vng bnh rng 17
v 3.4700319 m/s
 17

Cp chnh xc b truyn 9
Lc tc dng ln b truyn
Lc vng
Ft1 = Ft2 1425.16 N
Lc hng tm
Fr1 = Fr2 535.86345 N
Lc dc trc
Fa1 = Fa2 369.46713 N Kim tra sai s ng sut tip x
H s ti trng ng 1
H s 2
K(H) 1.16
K(F) 1.4 3

v(H) 2.6701464 m/s

(H) 0.002
g(o) 73
K(Hv) 1.0567827

v(F) 8.0104391 m/s

(F) 0.006
g(o) 73
K(Fv) 1.1274863

x
 Kim tra sai s ng sut tip x
1
2
ANH

Kim nghim ng sut tip xc

H s xt n hnh dng b mt tip xc
Z(H) 1.714183
(tw) 20.60638
H s
Z(M) 274 MPa^1/2
H s nh hng ca tng chiu di tip xc
Z() 0.77903
() 1.647751
H s ti trng tnh
K(H) 1.372972
ng sut tip xc tnh ton
H 422.9614 Mpa
16
H s nh hng ca nhm b mt
Z(R) 0.95
H s nh hng vn tc vng
Z(v) 0.962614
H s nh hng ca iu kin bi trn
Z(l) 1
H s nh hng ca kch thc rng
K(xH) 1.022475
[H] 447.1173 Mpa
Tho bn tip xc? Tho

Kim nghim qu ti
Theo ng sut tip xc
Us t.xc cho php khi kim tra qu ti
[H]max 1820 MPa BNG THNG
ng sut tip xc cc i 1
Hmax 663.1822 2
n(qt) = Tmax/T 2.2
Tho tip xc qu ti? Tho 3
Theo ng sut un
 Us un cho php khi kim tra qu ti
[F]max 390 MPa 4
ng sut tip xc cc i
Fmax 150.6465 5
n(qt) = Tmax/T 2.2
Tho un qu ti? Tho 6

Kim tra sai s ng sut tip xc cho php

Sai s tng i 5.402606 % 7
Sai s > 4% ? C
Sa li chiu rng b
b(w1) 41.23538 mm 8
b(w2) 35.23538 mm

Kim nghim ng sut tip xc khi thay b 9

H s xt n hnh dng b mt tip xc
Z(H) 1.714183
(tw) 20.60638 10
H s
Z(M) 274 MPa^1/2
H s nh hng ca tng chiu di tip xc 11
Z() 0.77903
() 1.647751
H s ti trng tnh
K(H) 1.372972
ng sut tip xc tnh ton
H 447.1173 Mpa
H s nh hng ca nhm b mt
Z(R) 0.95
H s nh hng vn tc vng
Z(v) 0.962614
H s nh hng ca iu kin bi trn
Z(l) 1
H s nh hng ca kch thc rng
K(xH) 1.022475
[H] 447.1173 Mpa
Tho bn tip xc? Tho

Kim tra sai s ng sut tip xc cho php

Sai s tng i 0E+00 %
Sai s > 4% ? Khng
 Kim nghim ng sut un
H s nh hng ca chiu quay n bn mi
K(FC) 1
H s xt nh hng ca nhm
Y(R) 1
H s kch thc
Y(x) 1.04
H s nhy br n s tp trung ng sut
Y() 1.030223
[F1] 275.511 MPa
[F2] 251.2661 MPa
H s dng rng
z(v1) 24.25474
z(v2) 109.1463
x 0
Y(F1) 4.014224
Y(F2) 3.590939
c tnh so snh bn un cc bnh rng
[F1]/Y(F1) 68.6337
[F2]/Y(F2) 69.97225
Kim nghim theo bnh rng Dn
H s ti trng tnh
K(F) 1.398083
ng sut tip xc tnh ton
F 101.5658 MPa
Tho bn un? Tho

BNG THNG S KT QU
Khong cch trc 125.0 mm
Modun 2 mm
Chiu rng vnh rng
Bnh dn 45.375 mm
Bnh b dn 39.375 mm
S rng
z1 22 rng
z2 99 rng
Gc nghing 14.53375
ng knh vng chia
d1 45.45 mm
d2 204.55 mm
ng knh vng ln
d(w1) 45.45 mm
d(w2) 204.55 mm
ng knh vng nh
d(a1) 49.45455 mm
d(a2) 208.5455 mm
ng knh vng y
d(f1) 40.45455 mm
d(f2) 199.5455 mm
ng sut tip xc
H 447.1173 MPa
[H] 447.1173 MPa
ng sut un
F 101.5658 MPa
[F] 275.511 MPa
 Phng php tnh Tnh theo ng sut tip xc

Thng s cho trc

Momen xon trn trc bnh dn T1 271.1765 Nm
1 Cng sut P1 kW
T s truyn u 3.12
S vng quay n 324.7 vg/ph
Chn vt liu cho bnh rng
Loi thp 45Cr
7
Phng php ci thin Ti ci thin
2 rn trung bnh bnh dn HB1 250 HB
rn trung bnh bnh b dn HB2 228 HB
Gii hn bn 850 MPa
Gii hn chy 650 MPa
S chu k lm vic c s
N(HO1) 1.71.E+07 chu k
3
N(HO2) 1.37.E+07 chu k
N(FO1) = N(FO2) 5.00.E+06 chu k
S chu k lm vic tng ng
c 8
T1
T2
T3
Tmax
t1 s 9
4
t2 s
t3 s 10
Lh h
N(FE1) chu k
N(FE2) chu k
N(HE1) chu k
N(HE2) chu k
H s tui th K(HL) 1
5
H s tui th K(FL) 1
H s an ton sH 1.1
6
6
H s an ton sF 1.75

y x
2 0.032
3 0.064
0.0563968
 TNH TON B TRUYN BNH RNG TR
Kim nghim Bn tip xc, Bn un, Qu ti

ng sut cho php s b

Gii hn mi tip xc
0(H lim1) 570 MPa
0(H lim2) 526 MPa
ng sut tx c.php s b
[(H1)] 466.3636 MPa
[(H2)] 430.3636 MPa
Kt lun chn [(H)] 430.3636 MPa
Gii hn mi un
0(F lim1) 450 MPa
0(F lim2) 410.4 MPa
ng sut un c.php s b
[(F1)] 257.1429 MPa
[(F2)] 234.5143 MPa
H s c.rng v.rng v h s tp trung ti trng
11
H s chiu rng vnh rng
(ba) 0.4
(bd) 0.824
H s tp trung ti trng
K(H) 1.02
K(F) 1.03
Khong cch trc
a(w) 218.7037 mm
Tiu chun chn a(w) 225 mm (d2)
Thng s n khp
Modun php
m = (0.01 0.02)a(w) 2.25 4.5
Tiu chun, chn m 2.5 mm
S rng cc bnh rng
z1 theo a(w), m , u 43.68932
Chn z1 44 rng
z2 theo z1 v u 137.28
12
Chn z2 137 rng
 12

T s truyn mi
u(m) 3.113636
Sai s tng i 0.203963 %
Gc nghing rng
0 13

14
B TRUYN BNH RNG TR RNG THNG CP CHM

Xc nh kch thc b truyn

Khong cch trc khi c s rng v modun
a(w) mi 226.3 mm
Tiu chun hay dch chnh? DC (In hoa)
Tnh ton dch chnh
y -0.5
ky 2.7624
kx 0.0564
y 0.0102
xt -0.5
x1 -0.1
x2 -0.4 15
cos((tw)) 19.1
Chiu cao rng
h 5.6 mm
ng knh vng chia
d1 110.000 mm
d2 342.500 mm
ng knh vng ln
d(w1) 109.392 mm
d(w2) 340.608 mm
ng knh vng nh
d(a1) 114.36674 mm
d(a2) 345.58221 mm
ng knh vng y
d(f1) 103.16779 mm
d(f2) 334.38326 mm
B rng rng
b(w1) 96.000 mm
b(w2) 90.000 mm
Cp chnh xc b truyn
Vn tc vng bnh rng 17
v 1.8701377 m/s
 17

Cp chnh xc b truyn 9
Lc tc dng ln b truyn
Lc vng
Ft1 = Ft2 4930.4818 N
Lc hng tm
Fr1 = Fr2 1794.5486 N
Lc dc trc
Fa1 = Fa2 0N Kim tra sai s ng sut tip
H s ti trng ng 1
H s 2
K(H) 1
K(F) 1.37 3

v(H) 4.654969 m/s

(H) 0.004
g(o) 73
K(Hv) 1.08

v(F) 12.801165 m/s

(F) 0.011
g(o) 73
K(Fv) 1.1646792

x
 Kim tra sai s ng sut tip
1
2
M

Kim nghim ng sut tip xc

H s xt n hnh dng b mt tip xc
Z(H) 1.7639296057
(tw) 20
H s
Z(M) 274 MPa^1/2
H s nh hng ca tng chiu di tip xc
Z() 0.8594736639
() 1.783915063
H s ti trng tnh
K(H) 1.1045013941
ng sut tip xc tnh ton
H 356.0899175932 Mpa
16
H s nh hng ca nhm b mt
Z(R) 0.95
H s nh hng vn tc vng
Z(v) 0.9049118706
H s nh hng ca iu kin bi trn
Z(l) 1
H s nh hng ca kch thc rng
K(xH) 1.0193134945
[H] 419.0161125941 Mpa
Tho bn tip xc? Tho

Kim nghim qu ti
Theo ng sut tip xc
Us t.xc cho php khi kim tra qu ti
[H]max 1820 MPa BNG THNG S
ng sut tip xc cc i 1
Hmax 621.5013320578 2
n(qt) = Tmax/T 2.2
Tho tip xc qu ti? Tho 3
Theo ng sut un
 Us un cho php khi kim tra qu ti
[F]max 390 MPa 4
ng sut tip xc cc i
Fmax 142.5192913225 5
n(qt) = Tmax/T 2.2
Tho un qu ti? Tho 6

Kim tra sai s ng sut tip xc cho php

Sai s tng i 15.0176074641 % 7
Sai s > 4% ? C
Sa li chiu rng b
b(w1) 70.9980633701 mm 8
b(w2) 64.9980633701 mm

Kim nghim ng sut tip xc khi thay b 9

H s xt n hnh dng b mt tip xc
Z(H) 1.7639296057
(tw) 20 10
H s
Z(M) 274 MPa^1/2
H s nh hng ca tng chiu di tip xc 11
Z() 0.8594736639
() 1.783915063
H s ti trng tnh
K(H) 1.1045013941
ng sut tip xc tnh ton
H 419.0161125941 Mpa
H s nh hng ca nhm b mt
Z(R) 0.95
H s nh hng vn tc vng
Z(v) 0.9049118706
H s nh hng ca iu kin bi trn
Z(l) 1
H s nh hng ca kch thc rng
K(xH) 1.0193134945
[H] 419.0161125941 Mpa
Tho bn tip xc? Tho

Kim tra sai s ng sut tip xc cho php

Sai s tng i 2.713185348E-14 %
Sai s > 4% ? Khng
 Kim nghim ng sut un
H s nh hng ca chiu quay n bn mi
K(FC) 1
H s xt nh hng ca nhm
Y(R) 1
H s kch thc
Y(x) 1.0375
H s nhy br n s tp trung ng sut
Y() 1.013554
[F1] 270.4018 MPa
[F2] 246.6065 MPa
H s dng rng
z(v1) 44
z(v2) 137
x1, x2 -0.1 -0.4
Y(F1) 3.845083
Y(F2) 3.655207
c tnh so snh bn un cc bnh rng
[F1]/Y(F1) 70.32406
[F2]/Y(F2) 67.46717
Kim nghim theo bnh rng B dn
H s ti trng tnh
K(F) 1.19962
ng sut tip xc tnh ton
F 96.08649 MPa
Tho bn un? Tho

BNG THNG S KT QU
Khong cch trc 226.3 mm
Modun 2.5 mm
Chiu rng vnh rng
Bnh dn 96 mm
Bnh b dn 90 mm
S rng
z1 44 rng
z2 137 rng
Gc nghing 0
ng knh vng chia
d1 110.00 mm
d2 342.50 mm
ng knh vng ln
d(w1) 109.39 mm
d(w2) 340.61 mm
ng knh vng nh
d(a1) 114.3667 mm
d(a2) 345.5822 mm
ng knh vng y
d(f1) 103.1678 mm
d(f2) 334.3833 mm
ng sut tip xc
H 419.0161 MPa
[H] 419.0161 MPa
ng sut un
F 96.08649 MPa
[F] 246.6065 MPa
Tnh ton thit k

Chn vt liu v cc ng sut cho php Thng s u vo ca trc

Vt liu Thp C45 Trc 1 T1 64780 Nmm
b Mpa n1 1458 v/p
ch Mpa Trc 2 T2 271176.5 Nmm
[] 20 Mpa n2 324.7 v/p
Chn ng c Trc 3 T3 811887.6 Nmm
Pdc 11 kW n3 104.1 v/p
ndc 1458 v/p
d0 38 mm Xc nh s b k trc
Lc tc dng ln b truyn d2 40.775318
Ft1=Ft1'=Ft 1425.16 N d3 58.768595
Fa1=Fa1'= 369.467 N Trc 1 d1 32 mm
Fr1=Fr1'=F 535.863 N b1 19 mm
Ft3=Ft4 4930.482 N Trc2 d2 42 mm
Fr3=Fr4 1794.549 N b2 23 mm
Lc do b truyn ngoi Trc 3 d3 60 mm
Lc ni trc b3 31 mm
Tc 66155.7 Nmm Xc nh chiu di trc
ng knh trc vo s b k1 10 mm
Tc 66155.7 Nmm k2 10 mm
dsb mm k3 15 mm
V trc 1 ni vi ng c bng khp ni nn hn 20 mm
30.4 <dsb=d1< 45.6 Trc 2 lm22
Chn d1 32 mm lm23
Chn ni trc vng n hi l22
D0 84 mm l23
d1 38 mm l24
315.02714 <Fnt< 472.54071 l21
Chn Fnt 475 N Trc 3 l31
Lc tc dng ca b truyn xch l32
Fx 6164.5 N lm33
lc33
l33
Trc 1 l11
lm12
l12