Pgina 1 de 22
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Diagnostic Troubleshoot Code | Event | Flash
Description
Codes
[Data Link] SPN, CID, or PID - FMI
[CDL/ATA] Cylinder #1 Injector
1-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #1 Injector
1-5
- Current Below Normal
[CDL/ATA] Cylinder #1 Injector
1-6
- Current Above Normal
[CDL/ATA] Cylinder #1 Injector
1-7
- Mechanical system not responding
properly
[CDL/ATA] Cylinder #2 Injector
2-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #2 Injector
2-5
- Current Below Normal
[CDL/ATA] Cylinder #2 Injector
2-6
- Current Above Normal
https://cbt.cat.com/prod/prod/1/delivery/datasets/EXC602/36/1.html?rowid=212
SIS Links
- Cylinder #1 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
19/02/2011

[CDL/ATA] Cylinder #2 Injector
2-7
- Mechanical system not responding
properly
[CDL/ATA] Cylinder #3 Injector
3-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #3 Injector
3-5
- Current Below Normal
[CDL/ATA] Cylinder #3 Injector
3-6
- Current Above Normal
[CDL/ATA] Cylinder #3 Injector
3-7
- Mechanical system not responding
properly
[CDL/ATA] Cylinder #4 Injector
4-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #4 Injector
4-5
- Current Below Normal
[CDL/ATA] Cylinder #4 Injector
4-6
- Current Above Normal
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Pgina 2 de 22
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
19/02/2011

[CDL/ATA] Cylinder #4 Injector
4-7
- Mechanical system not responding
properly
[CDL/ATA] Cylinder #5 Injector
5-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #5 Injector
5-5
- Current Below Normal
[CDL/ATA] Cylinder #5 Injector
5-6
- Current Above Normal
[CDL/ATA] Cylinder #5 Injector
5-7
- Mechanical system not responding
properly
[CDL/ATA] Cylinder #6 Injector
6-2
- Data Erratic, Intermittent or
Incorrect
[CDL/ATA] Cylinder #6 Injector
6-5
- Current Below Normal
[CDL/ATA] Cylinder #6 Injector
6-6
- Current Above Normal
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Pgina 3 de 22
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Erratic, Intermittent, or
Incorrect C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Current Below Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Current Above Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector : Not
Responding Properly C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Erratic, Intermittent, or
Incorrect C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Current Below Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Current Above Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
19/02/2011

[CDL/ATA] Cylinder #6 Injector
6-7
- Mechanical system not responding
properly
[CDL] 8 Volt DC Supply
41-3 [ATA] 8 Volt Supply
- Voltage Above Normal
[CDL] 8 Volt DC Supply
41-4 [ATA] 8 Volt Supply
- Voltage Below Normal
[J1939] Accelerator Pedal Position 1
[CDL] Throttle Switch not released
91-8
[ATA] J1939 Throttle Position Signal
- Abnormal Frequency, Pulse Width
or Period
[J1939] Engine Fuel Delivery
94-3 Pressure
[CDL] Fuel Delivery Pressure Sensor Active) - Test
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Pgina 4 de 22
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector : Not
Responding Properly C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- 8 Volt DC Supply : Voltage
Above Normal
- Sensor Supply - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- 8 Volt DC Supply : Voltage
Below Normal
- Sensor Supply - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Throttle Position Sensor :
Abnormal Frequency, Pulse
Width, or Period
- A False Diagnostic Code is
Generated When Flashing
Software in Some
Excavators
- Speed Control (PWM) -
Test
- 1276 -
DECELERATOR/ACCELERATOR
- 1913 - THROTTLE
POSITION SENSOR
- 1915 - ENGINE SPEED
CONTROL
- 7566 - WIRING DIAGRAM
- 7620 - SOFTWARE
- Fuel Delivery Pressure
Sensor : Voltage Above
Normal
- Sensor Signal (Analog,
- 1439 - SENSOR (USE
19/02/2011

[ATA] Fuel Pressure
- Voltage Above Normal
[J1939] Engine Fuel Delivery
Pressure
[CDL] Fuel Delivery Pressure Sensor Active) - Test
94-4
[ATA] Fuel Pressure
- Voltage Below Normal
[J1939] Engine Fuel Delivery
Pressure
[CDL] Fuel Delivery Pressure Sensor
94-15
[ATA] Fuel Pressure
- Data Valid but above Normal
Operating Range (least severe)
[J1939] Engine Fuel Delivery
Pressure
[CDL] Fuel Delivery Pressure Sensor
94-17
[ATA] Fuel Pressure
- Data Valid But Below Normal
Operating Range (least severe)
[J1939] Engine Fuel Filter
Differential Pressure
[CDL] Fuel Filter Differential
95-3 Pressure Sensor
[ATA] Fuel Filter Restriction
- Voltage Above Normal
[J1939] Engine Fuel Filter
Differential Pressure
95-4
[CDL] Fuel Filter Differential
Pressure Sensor
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Pgina 5 de 22
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Delivery Pressure
Sensor : Voltage Below
Normal
- Sensor Signal (Analog,
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- High Fuel Pressure
- Fuel Pressure Is High
- 1250 - FUEL SYSTEM
- 7566 - WIRING DIAGRAM
- Low Fuel Pressure
- Fuel Pressure Is Low
- 1250 - FUEL SYSTEM
- 7566 - WIRING DIAGRAM
- Fuel Filter Differential
Pressure Sensor : Voltage
Above Normal
- Sensor Signal (Analog,
Active) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Filter Differential
Pressure Sensor : Voltage
Below Normal
- Sensor Signal (Analog,
Active) - Test
- 1439 - SENSOR (USE
19/02/2011
 Pgina 6 de 22

[ATA] Fuel Filter Restriction ONLY FOR SIS ACCESS

TO TECHNICAL
- Voltage Below Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
[J1939] Engine Fuel Filter
Differential Pressure

[CDL] Fuel Filter Differential - Fuel Filter Restriction

Pressure Sensor - Fuel Filter Is Restricted
95-17
- 1261 - FUEL FILTER
[ATA] Fuel Filter Restriction
- 7566 - WIRING DIAGRAM
- Data Valid But Below Normal
Operating Range (least severe)
[J1939] Engine Fuel Filter
Differential Pressure

[CDL] Fuel Filter Differential - Fuel Filter Restriction

Pressure Sensor - Fuel Filter Is Restricted
95-18
- 1261 - FUEL FILTER
[ATA] Fuel Filter Restriction
- 7566 - WIRING DIAGRAM
- Data Valid But Below Normal
Operating Range (moderate severity)
[J1939] Engine Oil Pressure

[CDL] Engine Oil Pressure Sensor - Low Engine Oil Pressure

- Oil Pressure Is Low
100-1
[ATA] Oil Pressure - 1348 - ENGINE OIL
- Data Valid But Below Normal - 7566 - WIRING DIAGRAM
Operating Range (most severe)
- Engine Oil Pressure
Sensor : Voltage Above
[J1939] Engine Oil Pressure Normal
- Sensor Signal (Analog,
[CDL] Engine Oil Pressure Sensor
Active) - Test
100-3
[ATA] Oil Pressure - 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
- Voltage Above Normal TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Engine Oil Pressure
Sensor : Voltage Below
Normal
[J1939] Engine Oil Pressure
100-4 - Sensor Signal (Analog,
[CDL] Engine Oil Pressure Sensor Active) - Test
- 1439 - SENSOR (USE
[ATA] Oil Pressure ONLY FOR SIS ACCESS
TO TECHNICAL

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 Pgina 7 de 22

- Voltage Below Normal DOCUMENTS)

[J1939] Engine Oil Pressure
[CDL] Engine Oil Pressure Sensor
100-10
[ATA] Oil Pressure
- Abnormal rate of change
[J1939] Engine Oil Pressure
- 7566 - WIRING DIAGRAM
- Engine Oil Pressure
Sensor : Abnormal Rate of
Change
- Sensor Supply - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM

[CDL] Engine Oil Pressure Sensor - Low Engine Oil Pressure

- Oil Pressure Is Low
100-17
[ATA] Oil Pressure - 1348 - ENGINE OIL
- Data Valid But Below Normal - 7566 - WIRING DIAGRAM
Operating Range (least severe)
- Intake Manifold Pressure
[J1939] Engine Intake Manifold #1 Sensor : Voltage Above
Pressure Normal
- Sensor Signal (Analog,
[CDL] Boost Pressure Sensor Active) - Test
102-3
- 1439 - SENSOR (USE
[ATA] Boost Pressure ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Above Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Intake Manifold Pressure
[J1939] Engine Intake Manifold #1 Sensor : Voltage Below
Pressure Normal
- Sensor Signal (Analog,
[CDL] Boost Pressure Sensor Active) - Test
102-4
- 1439 - SENSOR (USE
[ATA] Boost Pressure ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Below Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM

[J1939] Engine Intake Manifold #1 - Intake Manifold Pressure

Pressure Sensor : Abnormal Rate of
Change
[CDL] Boost Pressure Sensor
102-10 - Sensor Signal (Analog,
Active) - Test
[ATA] Boost Pressure
- 1439 - SENSOR (USE
- Abnormal rate of change ONLY FOR SIS ACCESS
TO TECHNICAL

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 Pgina 8 de 22

DOCUMENTS)
- 7566 - WIRING DIAGRAM
[J1939] Engine Intake Manifold #1
Pressure - High Intake Manifold
Pressure
[CDL] Boost Pressure Sensor
- Intake Manifold Air
102-16
Pressure Is High
[ATA] Boost Pressure
- 1058 - INLET MANIFOLD
- Data Valid but above Normal - 7566 - WIRING DIAGRAM
Operating Range (moderate severity)
[J1939] Engine Intake Manifold #1
Pressure - Low Intake Manifold
Pressure
[CDL] Boost Pressure Sensor
- Intake Manifold Air
102-18
Pressure Is Low
[ATA] Boost Pressure
- 1058 - INLET MANIFOLD
- Data Valid But Below Normal - 7566 - WIRING DIAGRAM
Operating Range (moderate severity)

[J1939] Engine Intake Manifold #1 - Intake Manifold Air

Temperature Temperature Sensor :
Voltage Above Normal
[CDL] Inlet Manifold Temperature - Sensor Signal (Analog,
Sensor Passive) - Test
105-3
- 1439 - SENSOR (USE
[ATA] Intake Manifold Air ONLY FOR SIS ACCESS
Temperature TO TECHNICAL
DOCUMENTS)
- Voltage Above Normal
- 7566 - WIRING DIAGRAM

[J1939] Engine Intake Manifold #1 - Intake Manifold Air

Temperature Temperature Sensor :
Voltage Below Normal
[CDL] Inlet Manifold Temperature - Sensor Signal (Analog,
Sensor Passive) - Test
105-4
- 1439 - SENSOR (USE
[ATA] Intake Manifold Air ONLY FOR SIS ACCESS
Temperature TO TECHNICAL
DOCUMENTS)
- Voltage Below Normal
- 7566 - WIRING DIAGRAM

[J1939] Engine Intake Manifold #1

Temperature - High Intake Manifold Air
Temperature
[CDL] Inlet Manifold Temperature - Intake Manifold Air
105-15 Sensor Temperature Is High
- 1058 - INLET MANIFOLD
[ATA] Intake Manifold Air
Temperature - 7566 - WIRING DIAGRAM

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- Data Valid but above Normal
Operating Range (least severe)
[J1939] Engine Intake Manifold #1
Temperature
[CDL] Inlet Manifold Temperature
Sensor
105-16
[ATA] Intake Manifold Air
Temperature
- Data Valid but above Normal
Operating Range (moderate severity)
[J1939] Engine Coolant Temperature Temperature Sensor :
[CDL] Engine Coolant Temperature
Sensor
110-3
[ATA] Coolant Temperature
- Voltage Above Normal
[J1939] Engine Coolant Temperature Temperature Sensor :
[CDL] Engine Coolant Temperature
Sensor
110-4
[ATA] Coolant Temperature
- Voltage Below Normal
[J1939] Engine Coolant Temperature
[CDL] Engine Coolant Temperature
Sensor
110-15
[ATA] Coolant Temperature
- Data Valid but above Normal
Operating Range (least severe)
[J1939] Engine Coolant Temperature
[CDL] Engine Coolant Temperature
Sensor
110-16
[ATA] Coolant Temperature
- Data Valid but above Normal
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Pgina 9 de 22
- High Intake Manifold Air
Temperature
- Intake Manifold Air
Temperature Is High
- 1058 - INLET MANIFOLD
- 7566 - WIRING DIAGRAM
- Engine Coolant
Voltage Above Normal
- Sensor Signal (Analog,
Passive) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Engine Coolant
Voltage Below Normal
- Sensor Signal (Analog,
Passive) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- High Engine Coolant
Temperature
- Coolant Temperature Is
High
- 1395 - ENGINE COOLANT
- 7566 - WIRING DIAGRAM
- High Engine Coolant
Temperature
- Coolant Temperature Is
High
- 1395 - ENGINE COOLANT
19/02/2011
 Pgina 10 de 22

Operating Range (moderate severity) - 7566 - WIRING DIAGRAM

- Fuel Rail Pressure Sensor :

[J1939] Engine Injector Metering Voltage Above Normal
Rail #1 Pressure
- Sensor Signal (Analog,
Active) - Test
[CDL] Left Reverse EDC Solenoid
157-3 - 1439 - SENSOR (USE
[ATA] Fuel Rail Pressure ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Above Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Rail Pressure Sensor :
[J1939] Engine Injector Metering Voltage Below Normal
Rail #1 Pressure
- Sensor Signal (Analog,
Active) - Test
[CDL] Left Reverse EDC Solenoid
157-4 - 1439 - SENSOR (USE
[ATA] Fuel Rail Pressure ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Below Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
[J1939] Engine Injector Metering
Rail #1 Pressure
- High Fuel Rail Pressure
[CDL] Left Reverse EDC Solenoid - Fuel Rail Pressure Is High
157-16 - 1252 - FUEL INJECTION
[ATA] Fuel Rail Pressure LINES
- Data Valid but above Normal - 7566 - WIRING DIAGRAM
Operating Range (moderate severity)
[J1939] Engine Injector Metering
Rail #1 Pressure
- Low Fuel Rail Pressure
[CDL] Left Reverse EDC Solenoid - Fuel Rail Pressure Is Low
157-18 - 1252 - FUEL INJECTION
[ATA] Fuel Rail Pressure LINES
- Data Valid But Below Normal - 7566 - WIRING DIAGRAM
Operating Range (moderate severity)

[J1939] Keyswitch Battery Potential - Ignition Key Switch loss of

signal
[CDL] Right Forward EDC Solenoid - Electrical Power Supply -
158-2
Test
- Data Erratic, Intermittent or - 1401 - BATTERY
Incorrect
- 7566 - WIRING DIAGRAM
[J1939] Battery Potential
- Electrical System Voltage :
168-00 [CDL] Electrical System Voltage High
- Electrical Power Supply -
[ATA] ECM Battery Power Test

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- Data Valid but above Normal
Operating Range (most severe)
[J1939] Battery Potential
[CDL] Electrical System Voltage
168-1
[ATA] ECM Battery Power
- Data Valid But Below Normal
Operating Range (most severe)
[J1939] Battery Potential
[CDL] Electrical System Voltage
168-2
[ATA] ECM Battery Power
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Air Inlet Temperature Temperature Sensor :
[CDL] Intake Manifold Air
Temperature Sensor
172-3
[ATA] Air Inlet Temp
- Voltage Above Normal
[J1939] Engine Air Inlet Temperature Temperature Sensor :
[CDL] Intake Manifold Air
Temperature Sensor
172-4
[ATA] Air Inlet Temp
- Voltage Below Normal
[J1939] Engine Fuel Temperature 1
[CDL] Fuel Temperature Sensor
174-3
[ATA] Fuel Temperature
- Voltage Above Normal
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Pgina 11 de 22
- 1401 - BATTERY
- 7566 - WIRING DIAGRAM
- Electrical System Voltage :
Low
- Electrical Power Supply -
Test
- 1401 - BATTERY
- 7566 - WIRING DIAGRAM
- Electrical System Voltage :
Erratic, Intermittent, or
Incorrect
- Electrical Power Supply -
Test
- 1401 - BATTERY
- 7566 - WIRING DIAGRAM
- Intake Manifold Air
Voltage Above Normal
- Sensor Signal (Analog,
Passive) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Intake Manifold Air
Voltage Below Normal
- Sensor Signal (Analog,
Passive) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Temperature Sensor :
Voltage Above Normal
- Sensor Signal (Analog,
Passive) - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
19/02/2011
 Pgina 12 de 22

- Fuel Temperature Sensor :

[J1939] Engine Fuel Temperature 1 Voltage Below Normal
- Sensor Signal (Analog,
[CDL] Fuel Temperature Sensor Passive) - Test
174-4 - 1439 - SENSOR (USE
[ATA] Fuel Temperature ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Below Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
[J1939] Engine Fuel Temperature 1
- High Fuel Supply
[CDL] Fuel Temperature Sensor Temperature
174-15 - Fuel Temperature Is High
[ATA] Fuel Temperature
- 1250 - FUEL SYSTEM
- Data Valid but above Normal - 7566 - WIRING DIAGRAM
Operating Range (least severe)
[J1939] Engine Fuel Temperature 1
- High Fuel Supply
[CDL] Fuel Temperature Sensor Temperature
174-16 - Fuel Temperature Is High
[ATA] Fuel Temperature
- 1250 - FUEL SYSTEM
- Data Valid but above Normal - 7566 - WIRING DIAGRAM
Operating Range (moderate severity)
[J1939] Engine Speed - Engine Speed Sensor :
Abnormal Frequency, Pulse
[CDL] Engine Speed Sensor Width, or Period
190-8 - Speed/Timing - Test
[ATA] Primary Engine Speed
- 1912 - ENGINE
- Abnormal Frequency, Pulse Width SPEED/TIMING SENSOR
or Period - 7566 - WIRING DIAGRAM
[J1939] Engine Speed
- Engine Overspeed
[CDL] Engine Speed Sensor
- Engine Overspeeds
190-15 - 1915 - ENGINE SPEED
[ATA] Primary Engine Speed
CONTROL
- Data Valid but above Normal - 7566 - WIRING DIAGRAM
Operating Range (least severe)

[CDL] Personality Module - Personality Module :

Erratic, Intermittent, or
[ATA] Check Customer or System Incorrect
253-2 Parameters - ECM Software - Install
- 1901 - ENGINE
- Data Erratic, Intermittent or ELECTRONIC CONTROL
Incorrect MODULE
- 7620 - SOFTWARE

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 Pgina 13 de 22

- 7566 - WIRING DIAGRAM

- Engine Timing Offset fault
- Fuel Injection Timing -
[CDL/ATA] Engine Timing Calibration Check
261-11 - Fuel Injection Pump - Install
- Failure Mode Not Identifiable - 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- 5 Volt Sensor DC Power
Supply : Voltage Above
Normal
[CDL/ATA] 5 Volt Sensor DC Power
- Sensor Supply - Test
Supply
262-3 - 1439 - SENSOR (USE
- Voltage Above Normal ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- 5 Volt Sensor DC Power
Supply : Voltage Below
Normal
[CDL/ATA] 5 Volt Sensor DC Power
- Sensor Supply - Test
Supply
262-4 - 1439 - SENSOR (USE
- Voltage Below Normal ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Programmed Parameter
Fault : Erratic, Intermittent, or
[CDL/ATA] Programmed Parameter Incorrect
Fault
- Configuration Parameters
268-2
- Data Erratic, Intermittent or - 1900 - ENGINE
Incorrect ELECTRONIC CONTROL
SYSTEM
- 7566 - WIRING DIAGRAM

[CDL] Secondary Engine Speed - Secondary Engine Speed

Sensor Sensor : Abnormal
Frequency, Pulse Width, or
[ATA] Aftertreatment Atomization Air Period
342-8
Solenoid - Speed/Timing - Test
- 1912 - ENGINE
- Abnormal Frequency, Pulse Width SPEED/TIMING SENSOR
or Period
- 7566 - WIRING DIAGRAM

- Fuel Pressure Sensor -

After Fuel Filter : Voltage
Above Normal

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 Pgina 14 de 22

[CDL] Fuel Pressure Sensor - After - Sensor Signal (Analog,

Fuel Filter Active) - Test
- Voltage Above Normal - 1439 - SENSOR (USE
460-3 ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Pressure Sensor -
After Fuel Filter : Voltage
Below Normal
[CDL] Fuel Pressure Sensor - After - Sensor Signal (Analog,
Fuel Filter Active) - Test
460-4
- 1439 - SENSOR (USE
- Voltage Below Normal ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Pressure Sensor -
After Fuel Filter : Abnormal
Rate of Change
[CDL] Fuel Pressure Sensor - After
- Sensor Supply - Test
Fuel Filter
460-10 - 1439 - SENSOR (USE
- Abnormal rate of change ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Inlet Air Heater Relay :
Current Below Normal
[J1939] Parking Brake On Actuator - Starting Aid - Test
- 1090 - AIR INLET
617-5 [CDL/ATA] Inlet Air Heater Relay HEATER
- 1412 - GLOW PLUG
- Current Below Normal
- 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM
- Inlet Air Heater Relay :
Current Above Normal
[J1939] Parking Brake On Actuator - Starting Aid - Test
- 1090 - AIR INLET HEATER
617-6 [CDL/ATA] Inlet Air Heater Relay
- 1412 - GLOW PLUG
- Current Above Normal - 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM

- Programmed Parameter
Fault : Erratic, Intermittent, or

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[J1939] Calibration Memory
- Data Erratic, Intermittent or
630-2 Incorrect
[J1939] Calibration Module
[CDL] Transmission Clutch 1
631-2 Solenoid
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Timing Sensor
637-11 [CDL] Backup Alarm
- Failure Mode Not Identifiable
[J1939] Engine Injector Cylinder #01
651-2
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #01
651-5
- Current Below Normal
[J1939] Engine Injector Cylinder #01
651-6
- Current Above Normal
[J1939] Engine Injector Cylinder #01
651-7
- Mechanical system not responding
properly
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Pgina 15 de 22
Incorrect
- Configuration Parameters
- 1900 - ENGINE
ELECTRONIC CONTROL
SYSTEM
- 7566 - WIRING DIAGRAM
- Personality Module :
Erratic, Intermittent, or
Incorrect
- ECM Software - Install
- 1901 - ENGINE
ELECTRONIC CONTROL
MODULE
- 7620 - SOFTWARE
- 7566 - WIRING DIAGRAM
- Engine Timing Offset fault
- Fuel Injection Timing -
Check
- Fuel Injection Pump - Install
- 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #1 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
19/02/2011

[J1939] Engine Injector Cylinder #02
652-2
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #02
652-5
- Current Below Normal
[J1939] Engine Injector Cylinder #02
652-6
- Current Above Normal
[J1939] Engine Injector Cylinder #02
652-7
- Mechanical system not responding
properly
[J1939] Engine Injector Cylinder #03
653-2
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #03
653-5
- Current Below Normal
[J1939] Engine Injector Cylinder #03
653-6
- Current Above Normal
[J1939] Engine Injector Cylinder #03
653-7
- Mechanical system not responding
properly
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- Cylinder #2 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #2 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #3 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
19/02/2011

[J1939] Engine Injector Cylinder #04
[CDL] Trailer Right Brake Oil
654-2 Temperature Sensor
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #04
[CDL] Trailer Right Brake Oil
654-5
Temperature Sensor
- Current Below Normal
[J1939] Engine Injector Cylinder #04
[CDL] Trailer Right Brake Oil
654-6
Temperature Sensor
- Current Above Normal
[J1939] Engine Injector Cylinder #04
[CDL] Trailer Right Brake Oil
654-7 Temperature Sensor
- Mechanical system not responding
properly
[J1939] Engine Injector Cylinder #05
[CDL] Trailer Left Brake Oil
655-2 Temperature Sensor
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #05
[CDL] Trailer Left Brake Oil
655-5
Temperature Sensor
- Current Below Normal
[J1939] Engine Injector Cylinder #05
[CDL] Trailer Left Brake Oil
655-6
Temperature Sensor
- Current Above Normal
[J1939] Engine Injector Cylinder #05
655-7
[CDL] Trailer Left Brake Oil
Temperature Sensor
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Pgina 17 de 22
- Cylinder #4 Injector :
Erratic, Intermittent, or
Incorrect
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector :
Current Below Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector :
Current Above Normal
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #4 Injector : Not
Responding Properly
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Erratic, Intermittent, or
Incorrect C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Current Below Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector :
Current Above Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #5 Injector : Not
Responding Properly C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
19/02/2011

- Mechanical system not responding
properly
[J1939] Engine Injector Cylinder #06
[CDL] Trailer Brake Cooler Inlet
656-2 Temperature Sensor
- Data Erratic, Intermittent or
Incorrect
[J1939] Engine Injector Cylinder #06
[CDL] Trailer Brake Cooler Inlet
656-5
Temperature Sensor
- Current Below Normal
[J1939] Engine Injector Cylinder #06
[CDL] Trailer Brake Cooler Inlet
656-6
Temperature Sensor
- Current Above Normal
[J1939] Engine Injector Cylinder #06
[CDL] Trailer Brake Cooler Inlet
656-7 Temperature Sensor
- Mechanical system not responding
properly
[J1939] ECU 8 Volts DC Supply
[CDL] Torque Converter Impeller
678-3
Clutch Solenoid
- Voltage Above Normal
[J1939] ECU 8 Volts DC Supply
[CDL] Torque Converter Impeller
678-4
Clutch Solenoid
- Voltage Below Normal
[J1939] Engine Speed Sensor #2
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Pgina 18 de 22
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Erratic, Intermittent, or
Incorrect C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Current Below Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector :
Current Above Normal C6.4
- Injector Solenoid - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- Cylinder #6 Injector : Not
Responding Properly C6.4
- Injector Response - Test
- 1290 - UNIT INJECTOR
- 7566 - WIRING DIAGRAM
- 8 Volt DC Supply : Voltage
Above Normal
- Sensor Supply - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- 8 Volt DC Supply : Voltage
Below Normal
- Sensor Supply - Test
- 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Secondary Engine Speed
Sensor : Abnormal
Frequency, Pulse Width, or
Period
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 Pgina 19 de 22

- Abnormal Frequency, Pulse Width - Speed/Timing - Test

or Period
723-8 - 1912 - ENGINE
SPEED/TIMING SENSOR
- 7566 - WIRING DIAGRAM
- Inlet Air Heater Relay :
Current Below Normal
[J1939] Engine Inlet Air Heater
Driver #1 - Starting Aid - Test
- 1090 - AIR INLET HEATER
729-5
[CDL] Auto - 1412 - GLOW PLUG
- Current Below Normal - 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM
- Inlet Air Heater Relay :
Current Above Normal
[J1939] Engine Inlet Air Heater
Driver #1 - Starting Aid - Test
- 1090 - AIR INLET HEATER
729-6
[CDL] Auto - 1412 - GLOW PLUG
- Current Above Normal - 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM
- 5 Volt Sensor DC Power
Supply : Voltage Above
[J1939] Sensor Supply Voltage 1 Normal
- Sensor Supply - Test
[CDL] Blade Control Handle Tilt
1079-3 - 1439 - SENSOR (USE
Position Sensor
ONLY FOR SIS ACCESS
- Voltage Above Normal TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- 5 Volt Sensor DC Power
Supply : Voltage Below
[J1939] Sensor Supply Voltage 1 Normal
- Sensor Supply - Test
[CDL] Blade Control Handle Tilt
1079-4 - 1439 - SENSOR (USE
Position Sensor
ONLY FOR SIS ACCESS
- Voltage Below Normal TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM

[J1939] Anti-theft Component Status - Machine Security System

States Module : Erratic, Intermittent,
1196-2 or Incorrect
[CDL] Fan Return Filter Bypass
Switch - CAN Data Link - Test
- 1900 - ENGINE
- Data Erratic, Intermittent or ELECTRONIC CONTROL

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Incorrect
[J1939] Engine Fuel Pump
Pressurizing Assembly #1
1347-5 [CDL] DLO Engine Cooler In Temp
Sens open
- Current Below Normal
[J1939] Engine Fuel Pump
Pressurizing Assembly #1
1347-6 [CDL] DLO Engine Cooler In Temp
Sens open
- Current Above Normal
[J1939] Fan Speed
[CDL/ATA] Machine Security System
1639-2 Module
- Data Erratic, Intermittent or
Incorrect
[J1939] High Limit Threshhold for
Minimum Continuous Torque from
Retarder
[CDL] Fuel Rail #1 Pressure Valve
1779-5 Solenoid
[ATA] Fuel Rail Pressure Valve
Solenoid
- Current Below Normal
[J1939] High Limit Threshhold for
Minimum Continuous Torque from
Retarder
[CDL] Fuel Rail #1 Pressure Valve
1779-6 Solenoid
[ATA] Fuel Rail Pressure Valve
Solenoid
- Current Above Normal
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Pgina 20 de 22
SYSTEM
- 7566 - WIRING DIAGRAM
- Fuel Rail #1 Pressure
Valve Solenoid : Current
Below Normal
- Fuel Rail Pump - Test
- 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- Fuel Rail #1 Pressure
Valve Solenoid : Current
Above Normal
- Fuel Rail Pump - Test
- 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- Machine Security System
Module : Erratic, Intermittent,
or Incorrect
- CAN Data Link - Test
- 1900 - ENGINE
ELECTRONIC CONTROL
SYSTEM
- 7566 - WIRING DIAGRAM
- Fuel Rail #1 Pressure
Valve Solenoid : Current
Below Normal
- Fuel Rail Pump - Test
- 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- Fuel Rail #1 Pressure
Valve Solenoid : Current
Above Normal
- Fuel Rail Pump - Test
- 1251 - FUEL INJECTION
PUMP
- 7566 - WIRING DIAGRAM
- Intake Manifold Pressure
19/02/2011
 Pgina 21 de 22

[J1939] Engine Speed Limit Sensor : Voltage Above

Request - Maximum Continuous Normal
- Sensor Signal (Analog,
[CDL/ATA] Intake Manifold Pressure Active) - Test
1785-3 Sensor
- 1439 - SENSOR (USE
- Voltage Above Normal ONLY FOR SIS ACCESS
TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Intake Manifold Pressure
Sensor : Voltage Below
[J1939] Engine Speed Limit Normal
Request - Maximum Continuous
- Sensor Signal (Analog,
Active) - Test
1785-4 [CDL/ATA] Intake Manifold Pressure
Sensor - 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
- Voltage Below Normal TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Intake Manifold Pressure
Sensor : Abnormal Rate of
[J1939] Engine Speed Limit Change
Request - Maximum Continuous
- Sensor Signal (Analog,
Active) - Test
1785-10 [CDL/ATA] Intake Manifold Pressure
Sensor - 1439 - SENSOR (USE
ONLY FOR SIS ACCESS
- Abnormal rate of change TO TECHNICAL
DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Rail Pressure Sensor :
[J1939] ACC System Shutoff Voltage Above Normal
Warning - Sensor Signal (Analog,
Active) - Test
1797-3 [CDL/ATA] Fuel Rail Pressure - 1439 - SENSOR (USE
Sensor ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Above Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM
- Fuel Rail Pressure Sensor :
[J1939] ACC System Shutoff Voltage Below Normal
Warning - Sensor Signal (Analog,
Active) - Test
1797-4 [CDL/ATA] Fuel Rail Pressure - 1439 - SENSOR (USE
Sensor ONLY FOR SIS ACCESS
TO TECHNICAL
- Voltage Below Normal DOCUMENTS)
- 7566 - WIRING DIAGRAM

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 Pgina 22 de 22

[J1939] Engine Total Average Fuel - Ignition Key Switch loss of

Rate signal
- Electrical Power Supply -
1834-2 [CDL/ATA] Ignition Key Switch
Test
- Data Erratic, Intermittent or - 1401 - BATTERY
Incorrect - 7566 - WIRING DIAGRAM
- Air Inlet Heater : Voltage
Above Normal
- Starting Aid - Test
Air Inlet Heater
- 1090 - AIR INLET HEATER
3257-3
- Voltage Above Normal - 1412 - GLOW PLUG
- 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM
- Air Inlet Heater : Voltage
Below Normal
- Starting Aid - Test
Air Inlet Heater
- 1090 - AIR INLET HEATER
3257-4
- Voltage Below Normal - 1412 - GLOW PLUG
- 1456 - ETHER STARTING
AID
- 7566 - WIRING DIAGRAM

Component Based Troubleshooting is for technical reference only. It is not intended to replace the knowledge and skills of the servicing
technician, and does NOT imply warranty coverage.

Content Owner: Brian Hall

Caterpillar Confidential: Green
Copyright 2004 - 2011 Caterpillar Inc.
All Rights Reserved.

https://cbt.cat.com/prod/prod/1/delivery/datasets/EXC602/36/1.html?rowid=212 19/02/2011