ENGINEERING GROWTH -PIONEERING EXCELLENCE INDUSTRIAL cable GLANDS& Accessories ATE Connectivity APG Enterprises V)Content sce ete R eRe RCS 3 SAR AAR! NGA CUMG eu RecA Sle AVA2 Industrial Cable Glands BW Industrial Cable Gland nw oneS Cane ear Res Rca] ane eee ncn) 10 Ne Naren cee ekcl ae) ERO Rte eee Rate one eee ceteris eee ens eeeRaychem RPG (P) Ltd., incorporated in 1989, is a 50:50 joint Venture between TE Connectivity, U.S.A. (formerly Tyco Electronics) and RPG Enterprises, India, TE Connectivity is a US$I3 Billion global provider for solutions in Network Transportation, Consumers and Industrial for over 50 years. RPG Enterprises, an establishment of over 30 years, is one of India’s fastest growing business groups with turnover of US$ 3 Billion. The group has more than fifteen companies managing diverse business interests in the areas of Automotive Tyres, Infrastructure, IT and Specialty including Pharmaceuticals Power Ancillaries & Plantations. = | regINTRODUCTION TO INDUSTRIAL CABLE GLANDS Defining Cable Glands A device designed to permit the entry of a cable, flexible cable or insulated conductor into an enclosure, and which provides sealing and retention. It also provides significant functions suchas earthing, bonding, insulation, cable guarding, strain relief ora combination of these. They are mechanical fittings that form part of the electrical installation material. Product Design & Construction Raychem RPG Cable glands are designed for use with all types of electrical power, control, instrumentation, data telecommunications cables & fire rated Cables. They are used as a sealing and termination device to ensure that the characteristics of the enclosure which the cable enters can be maintained adequately. Sealing Mechanism Sealing the cable from dust and moisture ensuring maximum protection to the enclosure is the most significant feature ofcable glands. At Raychem RPG, we use the optimum rubber material in the following ways to offer efficient sealing, Compression sealing is an elastomeric sealing ring that has a V-groove that creates a downward seal on the cable inner bedding, when the same compressive force is equally applied to both sides of the seal.Displacement sealing has a shape inthe form of a taper whichis gradually pushed ahead into the taper on the gland, Leck Nut Body armour lock Cone ring Body armour Mechanical Seal Compression ring (Compression seal) + Body armour houses power cable and supports in clamping cable to junction boxes or external body. + Mechanical seals ( compression & displacement type seals) are used to provide ingress protection to cable gland assembly + Cone Ringis used to clamp cable armour and support cable ingland body armour lock. + Compression Ring is used to house mechanical seal & provide outer sealing to cable, + Lock Nutis used to lock cable gland assembly injunction boxes or external body + Earth Tags used to maintain earth conductivity from cable to junction boxes or external body + Shrouds are used to increase ingress protection and protect cable gland assembly from physical damageRaychem RPG R INTRODUCTION TO INDUSTRIAL CABLE GLANDS Types Of industrial Cable Glands + A2cable gland + BWecable gland + CW able gland + EIW cable gland + Metric thread cable gland + PG thread cable gland + Watertight cable gland + Nylon cable gland Cable Gland Primary Code for Cable Gland Secondary Code for Unarmoured and Armoured cables. Unarmoured and Armoured cables Code Definition Code Definition ‘AV/A2_| For unarmoured cable with an elastomeric or w__| Single Wire Armour plastic outer sheath, with sealing function between YT strip Armour the cable gland. (For A2 - seal protection degree Pee) x | Braid T | Pliable Wire Armour B_| No Seal | Double (inner & Outer Seal ©_| Single Outer Seal E_[ Double (inner & Outer Sealy ‘Compliance Standards Raychem RPG manufactured mechanical type Cable glands meet the requirements of BS 6121-1:2005) EN 50262-1999 : +1: 2001 ;+A2:2004; & IEC 62444 / Low voltage directives 2006/95/EC. Raychem RPG Cable Glands are in conformance with |P66 as per British BS EN 60529:1991/A2:2013, European IEC 60529:1989/ A2:2013-Degrees of Protection provided by enclosures (IP Code). The prime purpose is to define levels of sealing effectiveness of electrical ‘enclosures against intrusion from foreign bodies (tools, dirt ete) and moisture. Accessories Raychem RPG Brass cable glands supplies will be with complete kit comprising of the following: 1. Brass Gland 2. Earth Tags 3.PVC/ LSF / LSZH Shrouds 4. Sealing Washers - Neoprene ot Silicon wart. applications ( Power Cables / FR Cables ) | STE | rec) {ATE conectiviy- PG ErpWHY RAYCHEM RPG Quality Production Control 8 Care for Environme! At Raychem RPG, quality is a long history of success and recognition. Today the company is one of the Indian businesses to have adjusted and certified its progress according to strict regulatory standards: + Quality (180 9001:2008) + Environment (ISO 14000) + Safety (OHSAS 18001) In order to guarantee our products high quality standards, the production process must be monitored with constant and careful precision. The control phases accompany all the stages of, production and often use advanced technology for measurement and detection. We use the cutting edge CNC machine for all our manufacturing operations related to Cable lugs to maintain the world class standard of Raychem RPG nt Raychem RPG believes that industrial development can truly respect, and therefore be compatible with the environment. For Raychem RPG, protecting the environment and the people and things around you is an important responsibility that reauires constant and immediate consideration. It is a conscious decision which involves believing in the future, Competitive Enterprise Global Capability aoe ‘One of Raychem RPG's aims is knowing how to offer its users best possible solution in consideration of the quality-price ratio. The fact that thousands of clients all over the world are faithful to Raychem RPG products demonstrates the technical and economic validity of the solution offered, ‘The company's sales network is one of its strengths. It enables Raychem RPG to be present on all the main global markets consequently being as closely as possible to the end customer. The company has it’s presence in South Africa, Qatar, Russia Kazakhstan and the UK. This direct access to each market allows the Raychem RPG staff to remain inside the market with the advantage of being closer to the client.Raychem RPG R APPROVALS FOR INDUSTRIAL CABLE GLANDS Approvals for cable glands UL tested as per 85 EN 5026211999 +A2:2004 and BS 6121 for + Cable Retention + Electrical current test + Resistance to impact test + Ingress Protection (cess Tightening Torque & Complied Successfully, Raychem RPG A2, BW, CW and EIW industrial cable glands are CE Approved as per Applicable Low Voltage directive 2006/95/EC and Applicable Standard IEC 62444:2010, The CE marking indicates a product's compliance with EU legislation and so enables the free movement of products within the European market. By affixing the CE marking to a product, a manufacturer declares, on his sole responsibility, that the product meets all the legal requirements for the CE marking, which means that the product can be sold throughout the European Economic Area Raychem RPG A2, BW, CW and E1W Industrial Cable Glands is RMRS (Russian Maritime Register of Shipping's) Approved and are suitable for highly corrosive environment and are indicated for the offshore and onshore areas. RMRS is independent certification body since 1999 RMRS has been recognized by the European Union and acting in accordance with Regulation (EC) 391/2008 and EN 17020. Raychem RPG A2, BW, CW and EIW Industrial Cable Glands successfully completed RETIE Approval from Ministry of Mines and Ministry of Energy as per Colombia Rules. RETIE determines the technical conditions to guarantee safety in the processes of product installed andi use throughout the entire national territory. Raychem RPG A2, BW, CW and E1W Industrial Cable Glands successfully completed GOST R project. ‘The GOST R certificate signifies that imported products comply with Russian standards, quality and safety requirements. Raychem RPG A2, BW, CW and EIW Industrial Cable Glands successfully completed the Kingdom of Saudi Arabla Type Approval License programme as per KSA Rules. This Type. Approval license ensures that products ate fully tested in recognized laboratory and a certificate issued before they shipped to Saudi Arabia, Raychem RPG manufactured cable glands & related accessories are ROHS complaint in accordance with rohs directive 2011/65/eu & its subsequent ammendment directives & Is tested for the presence of Lead (Pb), Cadmium (Cd), Mercury (Hg), Hexavalent chromium (Hex-Cr), Polybrominated biphenyl (PBB), and Pelybrominated diphenyl ethers (PBDE) and ‘observed no dangerous substances. =IE @RPG (ATE connectiy- RPG Enerties¥)TECHNICAL DATA SHEET FOR A1/A2 INDUSTRIAL CABLE GLAND Raw Material Specification A1/A2 Industrial Cable Gland: Raychem RPG Manufacturers A1/A2 Industrial Cable Gland as per the requirement of BS EN 502621999; +A1:200%; +A2:2004 Technical Data: Design Specification ‘BS EN 50262:1009 ind Sizes “nm (88°) - 80 mm Ingress Protection P55 ‘Gand Material Brass Sealing Type Displacement Type (Sinale Sealing) ifNegprene | -40'C tor100C Operating Temperature | —ENeeere as Sealing Material Thermeplastie Elastomer Sealing Method Displacement Sealing Sealing Area ‘Cable Outer Sheath Finish ‘Natural Brass or Nickel Plated Caple Tyee Unarmoured! ‘Application Indoer and Outdoor Leck Nut, Earth Tag & Shroud, Accessories ‘Serrated Washer, Adaptor/Reduct Product Description: RRPLAVAZIGS | -NA- | -NA- | 350 | 650 | 1600 | 1000 20 2200 | 24.50 RrPLavazt6L | =Na- | -Na- | 400 | 800 | 1600 | 1000 20 2200 | 2450 arpLavaz20s | -na- | -na- | 850 | 1200 | 2000 | 1500 22 2400 | 2600 apc avaz20L | =na- | -Na= | 800 | 1300. | 2000 | 15.00 2 2600 | 2900 RreLavaz2ss | -va- | -na- | 900 | 1750 | 2500 | 1500 23 3000 | 3500 RRPLAVA225L | -NA- | -NA- | 1200 | 2100 | 2500 | 1500 26 3550, | 3700 rreLavazsz. | -Na- | -na- | 1850 | 2620 | 3200 | 1500 30 oo | 4550 prpcavaz4os | -na- | -Na- | 2000 | stoo | 4000 | 1500 si 5000 | 5550 rrpLavaz4oc | -na- | -na- | 2300 | 3300 | 4000 | 15.00 3. 5000 | 5550 rrpLayazsos | -na- | -Na- | sioo | 3800 | sooo | 1500 35 5500 | 6050 arpLavazso. | -na- | -na- | 3500 | aaio | sooo | 15.00 3s saso | 6700 rrecavaz6ss | -Na- | -na- | 3900 | 4930 | 6500 | 1500 35 7000 | 7700 Rrecavaz6st | -Na- | -na- | asco | 5350 | 600 | 1500 35 va00 | 8000 rrPLAvA275s | -NA- | -Na- | 5300 | 6150 | 7500 | 1500 35 #200 | 9050 rreLavaz7st | -Na- | -na- | 6000 | 6740 | 7500 | 1500 40 8400 | 34.00 rrptavarsos | -na- | -Na- | 6aoo | 720 | 8000 | 2000 50 10.00 | 1400 rrpLavazso. | -na- | -Na- | 6800 | 7300 | sooo | 2000 50 10.00 | 1400 RRPLAvazi00L | -Na- | -Na- | 7800 | 9000 | 10000 | 2500 50 100° | 18100 aapLayazist | -na- | -na- | 9000 | 10340 | 1s00 | 2500 54 2800 | 142.00 Rew Material Specification: Product Application: Grade of Brace Cuzns9P05/15 519 Raychem RPG AV/A2 type brass indoor and outdoor cable gland is all Gopper+Nicke! Content 560-580 % \ypes 9f unarmoured cable, providing mechanical cable retention and an Zine Remainder % ‘environmental sea! on the cable outer sneath, eae 235% Iron 0.35% max “otal impurities 0.44/07 % Note: As per Raychem REG Quality standard, No Sharp, aiges along tne length, No dent marks, cracks, line marks accaptaple in raw mater. ‘Also avalabie in $5 516,55 502, Non Metallic and ‘Aluminum as per the requirement,Raychem RPG R TECHNICAL DATA SHEET FOR BW 3 PART HEAVY DUTY INDUSTRIAL CABLE GLAND Raw Material Specification BW 3 Part Heavy Duty Industrial Cable Gland: Raychem RPG Manufacturers BW 3 Part Heavy Duty Industrial Cable Gland as per 856121:Part 12005 and meets or supersedes the requirement of BS EN 502621999; +AI:2001, +A2:2004. Technical Data: Type BW (3 Part) Gland Materia Bass T ‘Sealing Type, No Sealing Ts cole Hees Steel Wire Armour (SWA) | Product Description: ae a Betsmy Samar | abe | som ns os —— ae vente | mesa) |e | ee [Pree | Sram apm || doe enter [oui | a o { =TE | rea J TATE Connectivy- RPG Enerries ¥)TECHNICAL DATA SHEET FOR CW INDUSTRIAL CABLE GLAND Raw Mater | Specification CW Industrial Cable Gland: Raychem RPG Manufacturers CW Industrial Cable Gland as per BS6I21-Part 12005 and meets or supersedies the requirement of BS EN $0262:1999; +A1:2001; +A2:2004, Technical Data: Design Specification BSGI2HPart 1 2005 Glandl Sizes iémm G/8) 90 mm GTED Ingress Protection P66 ‘lanai Material Brass TiNeoprene AOC TS HOOT Operating Temperature | Tir siicon “SORE te H160°C ‘Armour Camping Three Part Armour Lok Sealing Material “Thermoplastic Elastomer < + a Sealing Method ‘Compression Sealing Sealing Area, Cable Outer Sheath Finish Natural Brass or Nickel Plated ‘Steel Wire Armour (SWA) Aluminiary cable Types Wwe armour (Ws) * ‘Application Tndloar & Outdoor ‘Accessories Lock Nut. Earth Tag & Shroud Product Description: RRPL CWI6S RRPL CW 16 L RRPL W205 RRPL CW 20 L RRPL CW 25S RRPL CW 25L RRPL CW 32L RRPL CW 40S RRPL CW 40L RRPL CW 50S RAPL CW 50. RRPL CW 63S RRPL CW 63L RRPL CW 75 § RRPL CW 75L RRPL CW 905 RRPL CW 90L Raw Material Specification: Product Application: Grade of Brass ccuznsePe3 /Is 319 Raychem RPG CW type brass indoor cable gland is used with all types CopeersNickel Content 56.0 - 59.0 % 0f Stee! Wire Armour (SWA) and Aluminium Wire Armour (AWA) Zine Remainder % able providing mechanical cable retention and elecrieal eontinulty ia tea 235% armour wire termination, Iron 0.35% Max Total Impurities 04%/ 07% Note : As per Raychem RPG Gualty standards, No Sharp ages along the length, No dent marks, cracks, line marks acceptable in raw mat Also avaliable n SS 516, $5 504, Non Metallic ana ‘Aluminum as per the requirement.Raychem RPG R TECHNICAL DATA SHEET FOR E1W INDUSTRIAL CABLE GLAND Raw Material Specification E1W Industrial Cable Gland: Raychem RPG Manufacturers EIW Industrial Cable Gland as per 8S6121;Part 1:2005 and meets or supersedes the requirement lof BS EN 50262:1999; +Al:200%; +A2:2004. Technical Data: Design Specification BS6IZIPar 1 2005, Giana Sizes Term (5/8) 90 mm VED Ingress Protection es: Giang Material tase Neoprene’ =20%C te +100°C Operating Temperature f NCCE — ‘Armour Clamping ‘Three Part Armour Leck Sealing Material “Thermepiastie Elastomer ‘Double Compression Sealing { Sealing Method (Compression Sealing an Outer Cable Sheath, Compression Sealing on Inner Cable Sneath )" Seaina Area able Cuter Sheath Finish Natural Brass or Niekel Pated eel Wire Armour (SWAY ‘Aluminium Wire Armour (AWA) Application Indoor & Outdoor Lock Nat, Earth Tag & Shrouds, Serrated Washer. Adaptor/Reducer Cable Types: Product Description RRPL EW TEL RRPL EIW 20 5 RRPL EW 20 L RRPL EIW 25S RPL EIW 25 RRPL EW 52 RPL EIW 40 $ RRPL EW 40 L RPL EIW 50 5 RRPL EIW SOL RRPL EW 635 RRPL EW 63 L RRPL EIW 75 RRPL EW 75. RPL EIW 90.L Row Material Specification: Product Application: rade of Brass Cuzns9Pe3 /15 519 Raychem RPG EIW type brass indoor and outdoor cable gland is used with all types Copper=Niekel Content 56.0 - 59.0% fof Sheathed and Stee! Wire Armour (SWA) cae proviaing an environmental seal on Zine Remainder % {he eabie ner sheath and cable outer sheath. The caoie gland provides mechanical Tend 2 35% teable retention and electrical continuity via the armour termination and also earth hen ash wax Bonding of the Inner lead covering of lead sheath, Separate tigntening actions forthe al impurities ve inner displacement seal and the armour termination alows maximum control over the Total oansor pressure applied fo the cazle inner covering. Note As per Raychem RPG Quality standards, No Sharp ages along the length, Ne dent marks, cracks, line marks aceeptabe in raw material Asa available in $5 316, SS $04, Non Metallic anc ‘Aluminum as per the requirement D | STE | rea | TATE onnecty- RPG ErerriesNICKEL PLATED BRASS GLAND - IP 68 RATING - METRIC THREAD ‘This metal gland ts unique product different than traditional metal Glands and is perfect gland for unarmoured PVC, XLPE & other synthetic cables. Features: + [p68 Rating-the highest possible + Superior Strain Reliof + Nickel plated brass for corrosion protection + Fully insulated by plastic insert, + Neoprene seal for fiuid tightness. Mounting Thread Min. Max _|__Width ‘ADa, | BLeng. | Cab, Ran. | Cab. Ren Product Code Genre) | cram) | emmy” | A/F Comm 720 | 50 30 65 740) RRPLMT-12 wo | 55 55 10.0 170 | RRPLMT-16 209 | 60 so | 150 | 220 | RRPLMT-20 250 | 70 no | 10 | 300 | RRPLMT-25 x20 | 80 | 150 | 20 | 340 | RaPLMT-32 4oo} eo | 190 | 270 | 4a0 | RRPLMT-40 soo | 90 | 260 | 350 | 550 | RRPLMT-50 sso | 100 | 390 | «80 | 660 | RRPLMT-65 NICKEL PLATED BRASS GLAND-IP 68 RATING-PG THREAD Mounting Thread [Min [Max | Width A Beng. | cable | cable Product Code Gm) | tram) | Dia. Cm | Dias emmy | A/F cmd 20 50 30 65 140 | RRPLPG-7 90 60 55 10.0 170 | RRPLPG-9 no | 60 55 yoo | 200 | RRPLPG=1 3s | 65 80 13.0 220 | RRPLPG-135 so | 65 a0 40 | 240 | RRPLPG-16 210 70 no 180 300 | RRPLPG-21 220 | 80 wo | 230 | 400 | RRPLPG-29 360 | 90 20 | 290 | soo | RRPLPG-36 420 | 100 | 260 | 350 | 570 | RRpLec-a2 azo | 100 | 270 | 380 | 660 |RrpLec-as WIPING GLAND PRODUCT FAMILY 1, Manufactured from heavy duty brass 2. Made as per customer drawings and specification e ¢MARINE-USE WATERTIGHT CABLE GLANDS Raychem RPG R MARINE-USE WATERTIGHT CABLE GLANDS Material: Bras, Finish: Nickel Prated NovetParts: Body, Clamping Gland, Lock Nut, Two Brass Washers, Rubber Thread Seal, Rubber Inner Compression Rion tweada |‘inmm-| “IDC” [-inmmD- | inmmt | Lenstn | Product Code PF 3/8" 10 8 28 22 38 RRPLMG - 10 ¥ ara | 6 | wo | as 28 22 | RRPLMG-15 PF 3/4" 20 3B 7 33.5 46 RRPLMG - 20 a 2 | 45 2 52 | RRPLMG- 25 perye | 30 | 2a 46 aas | 97 | rrpimc-s0 PF 11/2" 40 30 63 3S 65 RRPLMG - 35, eriyx | 20 | 34 8s 5 65 | RRPLMG- 20 ora” | as |e n 8 73 | RRPLMG- 45 pez | 50 | a4 ” 69 73 | RRELMG -50 oray2"| ss | a8 96 85 23 | RRPLMG-55 Pr 2Y2" 60, 34 28 85 83 RRPLMG - 60 BF ss | 60 m woo | as | RRPLMG- 65 oes | ro | 6a m too | 95 | RRPLMG- 70 CABLE GLAND SELECTION SOFTWARE Raychem RPGhas introduced cable gland selection software and designersnow can ind theright gland or their requirement. Operators may either specify environmental requirements and cable characteristics or use cable manufacturer's codes and product descriptions to access the data sheet for the relevant product, Reference Standard: + Internationally followed standard + BS 6121-1: 2005, + EN 50262-1998: +A; 2001; +A2:2004 & IEC 62444, + Low voltage directives 2006/85/EC SE lowe Raychem rec, ob ' I _ SIE | rea TATE Cannecivy RPG Ererries ¥)INGRESS PROTECTION MATRIX z Protection against Solid Foregin Objects and Access to Hazardous Parts a ilustration Method Explanation ° Non-Protected Non-Protected ral Protected against solid foreign | Protected against access to 1 3 objects of 50mm diameter hazardous parts with the back YS and greater, of ahand a Protected against solid foreign | Protected against access to 2 ©s Objects of 125 mm diameter hazardous parts with the back t and greater. of a hand i Protected against solid foreign | Protected against access to 3 » objects of 2.5 mm diameter hazardous parts with the back t and greater. ofa hand i. Protected against solid foreign | Protected against access to 4 7 objects of 10 mm dlameter hazardous parts withthe back ? and greater, of a hand Protected against access to 5 Dust-protected hazardous parts with the back of ahand Protected against access to 6 Dust-tight hazardous parts with the back of ahand Fg Protection against Liquids B38 Tastration’ Method ° - Non-Protected 1 Protected against drop of water falling vertically > Protected against drop of water falling at up to 15 from the vertically 5 Protected against spraying water at upto 60 from the vertically 4 Protected against splashing water from all direction 5 Protected against jet of water from all direction 6 Protected against jet of water of similar force to heavy seas 7 Protected against the effects of immersion 3 Protected against protonged effects of immersion under pressure to a specified dept Please refer lo appropriate catlogue pages for specific ingress Protection rating according to thair design and construction,ACCESSORIES Raychem RPG R Adapter & Reducers Farthing Tag Lock Nut Shrouds : PVC, LSF & LSZH Material: Brass, Aluminum Features + Designed to provide flexibility when there is conflict between the type of size of cable gland thread and cable entry hole in the equipment. + Available in standard sizes from MI6 to MI00. + Thread conversions available in METRIC, NPT, BSP, PG, IMPERIAL NPSM, Material: Brass, Aluminum & Copper Features Means of connection or an earth bond around the cable gland, Available in various shapes and in stanciard sizes. Ensures earth continuity between the electrical equipment & the gland, Can be coated or plated as per Customer Specification, Metric Product Code Size Product Code M6. RRPLET - 16 Mes RRPL ET - 63 M20 RRPLET~20 M75 RRPLET-75 M25: RRPLET-25 Mao RRPLET-80 M32. RRPLET- 32, Mao RRPLET- $0 M50 RRPLET-50 M100 RRPL ET - 100 Material: Brass, Aluminum & Galvanized Stee! Features + Used in fastening glands to the gland plate, + Available in Metric, Imperial, NPT, BSPT, BSP & PG. Sizes: 16mm to 9mm Matric Product Code: Matric Product Code 16mm or 5/8” | RRPLLN- 16 SOmm or 2” RRPL LN - 50 2omm or 3/4"_| RRPLLN-20 63mm or 2.72" RRPLLN- 63 25mm or RRPLLN- 25 Ferm or RRL | eps LN - 25 ‘32mm or 11/4" | RRPLLN- 32 4omm or 1/2" | RRPLLN= 40 || 90mm or 3.1/2" RRPL LN = 90 40mm or 1/2" RRPLLN = 40 Material : High Grade Poly Vinyl Chloride and Low Smoke and Low Flammable compound and Low Smoke Zero Halogen. Features + Provide additional protection protection & enhances IP rating of the Gland Terminals, + Effective solution to weather and corrosion protection of a Cable Gland + Available in same gland size compatible to each size of the Cable Gland. + The arrow end of the sieeve can be readily cut with a knife, enabling it to be slipped over a wide range of cable diameters and assists ease of installations, _ STE | @rea ) TATEonnectvy RPG Eerpries Ni