You are on page 1of 7

370508510.xlsx 11/02/2017 pg.

given given calculated given given calculated


N L10 = L N L = L10
million revolutions million revolutions
rpm to 10% fail life, hours rpm life, hours to 10% fail
500 0.1 3 500 10 0.3
500 1 33 500 100 3
500 10 333 500 1,000 30
500 100 3,333 500 10,000 300
500 1,000 33,333 500 100,000 3,000

1,000 0.1 2 1,000 10 0.6


1,000 1 17 1,000 100 6
1,000 10 167 1,000 1,000 60
1,000 100 1,667 1,000 10,000 600
1,000 1,000 16,667 1,000 100,000 6,000

1,500 0.1 1 1,500 10 0.9


1,500 1 11 1,500 100 9
1,500 10 111 1,500 1,000 90
1,500 100 1,111 1,500 10,000 900
1,500 1,000 11,111 1,500 100,000 9,000

2,000 0.1 1 2,000 10 1.2


2,000 1 8 2,000 100 12
2,000 10 83 2,000 1,000 120
2,000 100 833 2,000 10,000 1,200
2,000 1,000 8,333 2,000 100,000 12,000

L = ( 1,000,000 * L10 ) / ( 60 * N ) L10 = ( L * 60 * N ) / 1,000,000

Notes: L and L10 are at a specific lbs. loading

American Bearings Manufacturer's Association standard 9 defines all terms.

http://www.qbcbearings.com/b605/qbctech15.htm is good reference. 9/12/01

1 year 24 hour / 7 day week is 8760 hours.

1 year 8 hr / 5 day week is 2085 hours.

Not running a heavily loaded ball bearing will also shorten bearing life due to constant
deformation or vibration at the points where the balls are contacting the race.
GEAR SIZING CALCULATIONS: AGMA STRESS
revised by Susan Bromley
Application Information
Metric (M) or US Customary (U) un U
Power, H 26.1 hp
Pinion Speed, prpm 706 rpm
Pressure Angle, phi 25 degrees
No. of Branches, b 1
Quality Standard, Qv (Table 11-16 8
Stress Factors: Calculated Dynamic Factor
Application, Ca, Ka (Table 11-17) 1.25 B (Eq.11-17b) 0.630
Surface Condition, Cf (p745) 1 A (Eq. 11-17a) 70.722
Size, Cs, Ks (p741) 1 Dynamic Factor
Est. Dynamic Factor, Cv, Kv (Table 0.915 <= Cv, Kv (Eq.11- 0.8486
Load Distribution, Cm, Km (Table 1 1.3 Pitch Line Vel
Elastic Coefficient, Cp (p745) 2285 (psi)1/2 Vp (ft/min) 443.593
Pinion Gear
Geometry Factor, J (Fig 14-4) 0.212 0.305
Geometry Factor, I (Eq. 11-22a) 0.1490 0.1490
Strength Factors:
Reliability, CR, KR (Table 11-19) 1
Temperature, CT, KT (p751) 1
Life Factor, CL (Fig 11-26) 1.00
Pinion Gear
Life Factor, KL (Fig 11-24) 1.00 1.00

Initial Est. of Diametral PitcSurface Bending


Minimum Safety Factor, ns, nb 1.2 2.0
Calculated Diametral Pitch, P 5.60 teeth/in 5.66 teeth/in

Design Data Pinion Gear


Diametral Pitch, P 5 5 teeth/in
No. of Teeth, Np, Ng 12 42
External (E) or Internal (I)? E E
Pitch Diameter, d 2.400 8.400 in
Material Information
Modulus, Ep, Eg 30 30 Mpsi
Poisson's Ratio, Nup, Nug 0.292 0.292
Surf. Hardness, HB (Table 11-20, 2 600 600
Hardness Ratio Factor, CH N.A. 1.002
AGMA Strength CalculationPinion Gear
Bending
Sfb' (Table 11-20, Fig. 11-25) 75.00 75.00 kpsi
Sfb (Eq. 11-24) 75.00 75.00 kpsi
Contact
Sfc' (Table 11-21, Fig. 11-27) 180.00 180.00 kpsi
Sfc (Eq. 11.25) 180.00 180.31 kpsi
AGMA Stress Calculations:
Transmitted Load, Wt ### lbf
Contact
Contact Stress, Sigc 150.26 150.26 kpsi
Allow. Contact Stress, Scall 180.00 180.31 kpsi
Safety Factor for Surface Fatigue 1.20 1.20
11/02/2017 16:59:42
Bending
Bending Stress, Sig 36.469 25.349 kpsi
Allowable Bending Stress, Stall 75.00 75.00 kpsi
Safety Factor for Bending 2.06 2.96

Results Fmin=3*pi/P Fmax=5*pi/P


Face Width Limits 1.88 3.14
Face Width, F Bending 2.34
Surface 2.40
Pinion Gear Total
Solid Rotor Volume 10.88 133.26 144.14 in3

11/02/2017 16:59:42
Probabilidad de supervivencia, px10 =% de rodamientos que sobrevivirn) 0.9
Coeficiente de dispersin de Weibull, eps (10/9 para bolas, 1 para rodillos 1.111
Constante, A 7.579
Vida (millones de revoluciones) (L10 es cuando p = 0.9) 1.000

Vida del sistema (millones de revoluciones) 1.00


Capacidad de
Rodamiento # en el sistema que contiene muchos rodamientos (ingrese 0 en carga dinmica
Carga aplicada si no lleva rodamiento) L10 Carga aplicada
1 10000 10000
2 10000 0
3 10000 0
4 10000 0
5 10000 0
6 10000 0
7 10000 0
8 10000 0
9 10000 0
10 10000 0
11 10000 0
12 10000 0
13 10000 0
14 10000 0
15 10000 0
16 10000 0
17 10000 0
18 10000 0
19 10000 0
20 10000 0
21 10000 0
22 10000 0
23 10000 0
24 10000 0
25 10000 0
26 10000 0
27 10000 0
28 10000 0
29 10000 0
30 10000 0
Bearing life
1.0E+00
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
2.2E+23
Variables
Description
Capacidad de carga dinmica bsica
Carga de rodamientos dinmica equivalente
Exponente de la ecuacin de vida (3 para rodamientos de bolas, 10/3 para de rodillos)
Velocidad rotacional
Vida de clasificacin bsica (con 90% de confiabilidad)
Vida de clasificacin bsica (con 90% de confiabilidad)
Calculos
Unidades Formula Resultados
kN C 14.8
kN P 1
p 3
r/min n 1500
millones de revoluciones L_10=(C/P)^p 3241.792
horas de funcionamiento L_10h=10^6/(60*n)*L_10 36019.9111111111

You might also like