LEMBAR PERHITUNGAN

Bahan baku : Batu Bata

Berat Bahan : 200 gram, 300 gram, 400 gram, dan 500 gram
Ukuran Bahan : 2 x 2 x 2 cm3 , 2.8 x 2.8 x 2.8 cm3 , 3.5 x 3.5 x 3.5 cm3

Perhitungan diameter rata rata produk (Davg)

Ayakan >0.425 mm Davg = 0.4252 = 0.601 mm
Ayakan 0.25 0.425 mm Davg =
= 0.3375 mm
Ayakan 0.15 0.25 mm Davg =
= 0.2 mm
Ayakan <0.15 mm Davg =
= 0.075 mm
1. Perhitungan fraksi berat produk
a. Hasil pengukuran berat umpan 200 gr
Tray Variable 200 gram
Ke - Davg Berat pada Tray Fraksi Berat
2 cm 2.8 cm 3.5 cm 2cm 2.8 cm
1 0.601 100 95 70 0.5 0.4634146341
2 0.3375 25 25 20 0.125 0.1219512195
3 0.2 45 40 50 0.225 0.1951219512
4 0.075 30 45 58 0.15 0.2195121951
Jumlah 200 205 198 1 1
erhitungan fraksi berat pada variable 300 gr
Tray Variable 300 gram
Ke - Davg Berat pada Tray Fraksi Berat
2 cm 2.8 cm 3.5 cm 2cm 2.8 cm
1 0.601 140 95 108.5 0.4666666667 0.3064516129
2 0.3375 30 65 30.5 0.1 0.2096774194
3 0.2 70 70 66.5 0.2333333333 0.2258064516
4 0.075 60 80 102.5 0.2 0.2580645161
Jumlah 300 310 308 1 1
erhitungan fraksi berat pada variable 400 gr
Tray Variable 400 gram
Ke - Davg Berat pada Tray Fraksi Berat
2 cm 2.8 cm 3.5 cm 2cm 2.8 cm
1 0.601 190 158 230 0.475 0.4
2 0.3375 70 82 40.3 0.175 0.2075949367
3 0.2 90 98 78.8 0.225 0.2481012658
4 0.075 50 57 59.8 0.125 0.1443037975
Jumlah 400 395 408.9 1 1
erhitungan fraksi berat pada variable 500 gr
Tray Variable 500 gram
Ke - Davg Berat pada Tray Fraksi Berat
2 cm 2.8 cm 3.5 cm 2cm 2.8 cm
1 0.601 280 200 120 0.56 0.3937007874
2 0.3375 80 55 100 0.16 0.1082677165
3 0.2 100 133 135 0.2 0.2618110236
4 0.075 40 120 138 0.08 0.2362204724
Jumlah 500 508 493 1 1

2. Perhitungan Diameter rata rata TAAD

TAAD =

Xi fraksi berat
Ci Konstanta yang harganya tergantung dari titik partikel, untuk kubus adalah 1
Di Diameter rata-rata umpan
Perhitungan TAAD pada variable 200 gr
Variable Berat 200 gr
Ukuran umpan 2 cm Ukuran umpan 2.8 cm
Tray Davg
Xi Xi/(ci.Di )
2
Xi/(ci.Di )
3
Xi Xi/(ci.Di2)
1 0.601 0.5 1.3842708077 2.3032792141 0.4634146341 1.2829826998
2 0.3375 0.125 1.09739369 3.2515368592 0.1219512195 1.0706279902
3 0.2 0.225 5.625 28.125 0.1951219512 4.8780487805
4 0.075 0.15 26.666666667 355.55555556 0.2195121951 39.024390244
Jumlah 1 34.773331164 389.23537163 1 46.256049714
TAAD 0.0893375415 0.0840984797

Ukuran umpan 3.5 cm

Tray Davg
Xi Xi/(ci.Di2) Xi/(ci.Di3)
1 0.601 0.3535353535 0.9787773388 1.6285812625
2 0.3375 0.101010101 0.8867827798 2.6275045327
3 0.2 0.2525252525 6.3131313131 31.565656566
4 0.075 0.2929292929 52.076318743 694.35091657
Jumlah 1 60.255010175 730.17265893
TAAD 0.0825215919
Perhitungan TAAD pada variable 300 gr
Variable Berat 300 gr
Ukuran umpan 2 cm Ukuran umpan 2.8 cm
Tray Davg
Xi Xi/(ci.Di )
2
Xi/(ci.Di )
3
Xi Xi/(ci.Di2)
1 0.601 0.4666666667 1.2919860872 2.1497272665 0.3064516129 0.8484240434
2 0.3375 0.1 0.877914952 2.6012294874 0.2096774194 1.8407894155
 3 0.2 0.2333333333 5.8333333333 29.166666667 0.2258064516 5.6451612903
4 0.075 0.2 35.555555556 474.07407407 0.2580645161 45.878136201
Jumlah 1 43.558789928 507.99169749 1 54.21251095
TAAD 0.0857470509 0.0838164764

Ukuran umpan 3.5 cm

Tray Davg
Xi Xi/(ci.Di2) Xi/(ci.Di3)
1 0.601 0.3522727273 0.9752817054 1.6227649008
2 0.3375 0.099025974 0.8693638323 2.5758928365
3 0.2 0.2159090909 5.3977272727 26.988636364
4 0.075 0.3327922078 59.163059163 788.84078884
Jumlah 1 66.405431974 820.02808294
TAAD 0.0809794608
7 Perhitungan TAAD variable 400 gram
Variable Berat 400 gr
Ukuran umpan 2 cm Ukuran umpan 2.8 cm
Tray Davg
Xi Xi/(ci.Di )
2
Xi/(ci.Di )
3
Xi Xi/(ci.Di2)
1 0.601 0.475 1.3150572673 2.1881152534 0.4 1.1074166461
2 0.3375 0.175 1.536351166 4.5521516029 0.2075949367 1.8225069889
3 0.2 0.225 5.625 28.125 0.2481012658 6.2025316456
4 0.075 0.125 22.222222222 296.2962963 0.1443037975 25.654008439
Jumlah 1 30.698630655 331.16156315 1 34.786463719
TAAD 0.0926998603 0.0914690075

Ukuran umpan 3.5 cm

Tray Davg
Xi Xi/(ci.Di2) Xi/(ci.Di3)
1 0.601 0.5624847151 1.5572623417 2.591118705
2 0.3375 0.0985571044 0.865247556 2.5636964622
3 0.2 0.1927121546 4.817803864 24.08901932
4 0.075 0.1462460259 25.999293497 346.65724663
Jumlah 1 33.239607259 375.90108112
TAAD 0.0884264742
erhitungan TAAD variable berat 500 gram
Variable Berat 500 gr
Ukuran umpan 2 cm Ukuran umpan 2.8 cm
Tray Davg
Xi Xi/(ci.Di )
2
Xi/(ci.Di )
3
Xi Xi/(ci.Di2)
1 0.601 0.56 1.5503833046 2.5796727198 0.3937007874 1.0899770139
2 0.3375 0.16 1.4046639232 4.1619671798 0.1082677165 0.9504984716
3 0.2 0.2 5 25 0.2618110236 6.5452755906
4 0.075 0.08 14.222222222 189.62962963 0.2362204724 41.994750656
 Jumlah 1 22.177 223.372 1 50.580501732
TAAD 0.0992828107 0.0880890051

Ukuran umpan 3.5 cm

Tray Davg
Xi Xi/(ci.Di2) Xi/(ci.Di3)
1 0.601 0.2434077079 0.6738843688 1.1212718284
2 0.3375 0.2028397566 1.7807605517 5.2763275606
3 0.2 0.2738336714 6.845841785 34.229208925
4 0.075 0.2799188641 49.763353617 663.51138156
Jumlah 1 59.063840323 704.13818988
TAAD 0.0838810352

3. Perhitungan Reduction Ratio dan Gerindability

Reduction Ratio (R) = (Di/di)
Grindability = kapasitas (kg)/waktu(jam)
Dimana : Di = Diameter Umpan
di = diameter produk TAAD
erhitungan Reduction ratio dan gerindability
W (kg) Di (mm) t (jam) di (mm) R Q
20 0.0033333333 0.0893375415 223.87005133 60
0.2 28 0.0038888889 0.0840984797 332.9429986 51.4285714286
35 0.0044444444 0.0825215919 424.13142058 45
20 0.0027777778 0.0857470509 233.244173373 108
0.3 28 0.0033333333 0.0838164764 334.06319622 90
35 0.0038888889 0.0809794608 432.20836082 77.1428571429
20 0.0027777778 0.0926998603 215.75005535 144
0.4 28 0.0038888889 0.0914690075 306.11461499 102.85714286
35 0.0044444444 0.0884264742 395.80906407 90
20 0.0044444444 0.0992828107 201.444740046 112.5
0.5 28 0.0055555556 0.0880890051 317.86032731 90
35 0.0066666667 0.0838810352 417.25760653 75

4. Perhitungan Energi Penggerusan

Dimana
v 318
cos 0.81

E energy yang dibutuhkan untuk operasi mesin

I Arus yang terbaca
t waktu pengoperasian alat (second)
erhitungan Reduction ratio dan gerindability
W (kg) Di (mm) t (second) I (ampere) Energi Penggerusan
0.2 20 12 1.52 4699.0126944
0.2 28 14 1.57 5662.5163938
0.2 35 16 1.6 6595.105536
0.3 20 10 1.6 4121.94096
0.3 28 12 1.56 4822.6709232
0.3 35 14 1.6 5770.717344
0.4 20 10 1.6 4121.94096
0.4 28 14 1.52 5482.1814768
0.4 35 16 1.6 6595.105536
0.5 20 16 1.56 6430.2278976
0.5 28 20 1.57 8089.309134
0.5 35 24 1.64 10139.9747616
5. Mencari Konstanta Kick dan Rittinger
a. Konstanta Kick
E = k.log(Di/di)
analogkan dengan y = mx
Di umpan di produk Di/di log Di/di E penggerus
20 0.0893375415 223.87005133 2.3499959988 4699.0126944
28 0.0840984797 332.9429986 2.5223698866 5662.5163938
35 0.0825215919 424.13142058 2.6275004471 6595.105536
20 0.0857470509 233.244173373 2.3678108035 4121.94096
28 0.0838164764 334.06319622 2.523828632 4822.6709232
35 0.0809794608 432.20836082 2.6356931638 5770.717344
20 0.0926998603 215.75005535 2.3339509158 4121.94096
28 0.0914690075 306.11461499 2.4858840648 5482.1814768
35 0.0884264742 395.80906407 2.5974857354 6595.105536
20 0.0992828107 201.444740046 2.3041559319 6430.2278976
28 0.0880890051 317.86032731 2.5022363263 8089.309134
35 0.0838810352 417.25760653 2.6204042625 10139.9747616
b. konstanta rittinger
Di umpan di produk 1/Di 1/di 1/di-1/Di E
20 0.0893375415 0.05 11.1935025664 11.1435025664 4699.0126944
28 0.0840984797 0.0357142857 11.8908213784 11.8551070927 5662.5163938
35 0.0825215919 0.0285714286 12.1180405881 12.0894691595 6595.105536
20 0.0857470509 0.05 11.6622086686 11.6122086686 4121.94096
28 0.0838164764 0.0357142857 11.9308284364 11.8951141507 4822.6709232
35 0.0809794608 0.0285714286 12.3488103092 12.3202388806 5770.717344
20 0.0926998603 0.05 10.7875027674 10.7375027674 4121.94096
28 0.0914690075 0.0357142857 10.9326648212 10.8969505354 5482.1814768
35 0.0884264742 0.0285714286 11.3088304019 11.2802589733 6595.105536
20 0.0992828107 0.05 10.0722370023 10.0222370023 6430.2278976
28 0.0880890051 0.0357142857 11.3521545468 11.3164402611 8089.309134
35 0.0838810352 0.0285714286 11.9216459009 11.8930744724 10139.9747616
aksi Berat
3.5 cm
0.3535353535
0.101010101
0.2525252525
0.2929292929
1

aksi Berat
3.5 cm
0.3522727273
0.099025974
0.2159090909
0.3327922078
1

aksi Berat
3.5 cm
0.5624847151
0.0985571044
0.1927121546
0.1462460259
1
aksi Berat
3.5 cm
0.2434077079
0.2028397566
0.2738336714
0.2799188641
1

umpan 2.8 cm
Xi/(ci.Di3)
2.1347465887
3.1722310822
24.390243902
520.32520325
550.02242483
840984797

umpan 2.8 cm
Xi/(ci.Di3)
1.4116872602
5.4541908606
 28.225806452
611.70848268
646.80016725
838164764

umpan 2.8 cm
Xi/(ci.Di3)
1.8426233713
5.400020708
31.012658228
342.05344585
380.30874816
914690075

umpan 2.8 cm
Xi/(ci.Di3)
2.5796727198
3.538
34.75
533.33
 574.19767272
880890051

500
450
400
350
Energi Penggerusan

300
250 0.2 kg
0.3 kg
200 0.4 kg
150 0.5 kg

100
50
0

201.444740046 4699.013 Reduction Ratio

215.75005535 4121.941
223.87005133 4121.941
233.244173373 6430.228
306.11461499 5662.516
317.86032731 4822.671
332.9429986 5482.181
334.06319622 8089.309
395.80906407 6595.106
417.25760653 5770.717
424.13142058 6595.106
432.20836082 5770.717
]
 #REF! #REF!
#REF! #REF! variable 200 gr variable 4
#REF!
7000 #REF! 7000

f(x) = 6710.3205673471x - 11123.2908932411 f(x) = 9359.3878425065x - 17740

6000 6000 R = 0.9990725939
R = 0.9833014838
5000 5000

4000 4000

3000 3000

2000 2000

1000 1000

0 0
2.3 2.35 2.4 2.45 2.5 2.55 2.6 2.65 2.3 2.35 2.4 2.45

variable 300 gr variable 5

7000 12000

6000 10000
f(x) = 6049.3487564441x - 10273.3769573071 f(x) = 11383.8983452576x - 1
5000 R = 0.9675022896 R = 0.958266832
8000
4000
6000
3000
4000
2000

1000 2000

0 0
2.35 2.4 2.45 2.5 2.55 2.6 2.65 2.25 2.3 2.35 2.4 2.4
 variable 400 gr

f(x) = 9359.3878425065x - 17740.784453551

R = 0.9990725939

2.35 2.4 2.45 2.5 2.55 2.6 2.65

variable 500 gr

f(x) = 11383.8983452576x - 19962.1282766109

R = 0.958266832

2.3 2.35 2.4 2.45 2.5 2.55 2.6 2.65

 variable 200 variabl
7000 7000
f(x) = 4252.8689613649x - 41260.910
6000 f(x) = 1852.7076385098x - 16017.1056745611 6000 R = 0.9174370351
R = 0.9267738204
5000 5000

4000 4000

3000 3000

2000 2000

1000 1000

0 0
11 11.2 11.4 11.6 11.8 12 12.2 10.7 10.8 10.9 11

variable 300 gr variabl

7000 12000

6000 10000
f(x) = 2320.8551622549x - 22811.7507650438 f(x) = 1864.7303026429x -
5000 R = 0.9991553278 R = 0.9242658874
8000
4000
6000
3000
4000
2000

1000 2000

0 0
11.5 11.6 11.7 11.8 11.9 12 12.1 12.2 12.3 12.4 9.5 10 10.5 11
 variable 400

f(x) = 4252.8689613649x - 41260.9100796413

R = 0.9174370351

10.8 10.9 11 11.1 11.2 11.3 11.4

variable 500 gr

f(x) = 1864.7303026429x - 12436.2475594537

R = 0.9242658874

10 10.5 11 11.5 12 12.5