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    beam pump

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    3 views12 pages

    Lufkin Pumping Units

    Uploaded by

    JekiPutraJeki
    beam pump

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 12
    LUFKIN PUMPING UNITS en eed ccd Semana LUFKIN] woustries, inc. LUFKIN, TEXAS gE Why is the LUFKIN 6 Pumping Unit so Reliable? LUFKIN éesigned and manufactured Herringbone (Double Helical) Gears have proven The LUFKIN design 102 the standard of excallence fo pumping unt gear reducers, Heringhone Gears ‘| are lese senstve fo mis-aignment ané winstang load reversass better fan other types field proven by Over 2 cas. tay ouy sleeve hushings onthe cranks ard stig roler beaings on jl thelnigh speed and Intermediate shafts need fo aojustment at aseemby of when fied 70 years Of Service. semiceis requred. The nodular iron gears with hig srength alloy pinion used by most manufacturers of pumping unts were plonoerad by LUFKIN ever try (20) years ago, LUFKIN’s Quality Policy LUFKIN’s Quality Policy clearly defines our understanding of Quality: At Lutkin Industries, quality does not happen by chance. Quality happens because we make sure it happens. LUFKIN research and development perfected nodular iron Herringbone ‘gears, now the world standard for pumping unit gear reducers. *'Lass sensitive to mis-algnment + Higher torque capacity than required by API + Bronze bushings on the crankshatts ‘need no adjustment at assembly and can be replaced without removing the cranks. We define quality as error free products and service that meets or exceeds customer requirements. LUFKIN Quality performance is achieved through teamwork and. commitment to a process of continuous improvement. LUFKIN's reputation for quality is well established. To ensure that our products and service continue to lead the industry in reliability and durability, LUFKIN has invested millions of dollars in state-of-the-art manufacturing facilities and equipment and human resource talent and training, LUFKIN Sucker Rod Pumping Units are available to handle most installation problems and down hole conditions. Computer service is available to aid in All LUFKIN pumping units with the In addition to API models, sizing pumping units, sucker rods, and API monogram signify that they meet LUFKIN also designs and manutac- pumps to insure maximum production _—_or exceed the latest API standard for tures non-API sizes at customer and optimum utilization of equipment. _the design of sucker rod pumping units. request Explanation of Pumping Unit Designations _—Cc- ean 246-8 ‘86 —__ {ype Paring Unit: a Aer Balanced i C—Conventional (Standard) CuCanentanl Fotale) M—Mark 11 Unitorque LP—Low Profile Polished Rod Load Rating AM—Reverse Mark A InHundreds of Pounds Peak Torque Rating In Thousands of Inch Pounds D-Double Reduction Gear Reducer Parts Replacement The use of parts which do not meet LUFKIN's and serial number of the unit must be given. design and specications could rasult in serious Flefer to the latest iseue of operator's inluy to personne near the pumping uni manual for instruction of the safe way to install en ordering spare parts, the designation ‘or perform maintenance on pumping units. INDUSTRIES, NC. LUFKIN, TEXAS LUFKIN Conventional Crank Balanced Units The LUFKIN Conventional Crank Balanced Pumping Unit is the most widely known and is available in sizes up to the C-1824D-365-192, a 192 inch stroke unit with a polished rod capacity of 36,500 pounds and a 1,824,000 inch pound double reduction gear box. Conventional Units ‘The LUFKIN Conventional Crank Balanced Unit, widely known and accepied, is the old reliable “work horse” of the oll patch. ‘This is the most universally adaptable unt inthe "LUFKIN LINE,” simple to operate and requires minimum maintenance. Shown here is the two-point base design installed on front and rear concrete blocks. Conventional Pumping Unit Nomenclature Conventional Pumping Unit INDUSTRIES, NO. LUFKIN Mark Il Unitorque Pumping Units The LUFKIN MARK II Unitorque Pumping Units are available in sizes up to the M-1824D-427-216, a 216 inch stroke unit with a polished rod capacity of 42,700 pounds and a 1,824,000 inch pound double reduction gear box. que “Two-Point Suspension “Two-Point” Suspension bases are standard for all LUFKIN Matk 1 Pumping Units. The “two point” base reduces concrete requirements approximately 80% by permiting th use of smal savageabie pre ‘cast conerete blocks in front and reer. Ths simple foundation assures 2 completely portable unit and foundation which requires a mimimum Of installation time, “Sn ard own The Mark I's unique UNITORQUE geometry is characterized by three (3) design configurations which reduce the rod load and peak torque over that of a conventional pumping unit A. Shifting the gearbox from directly under the equalizer towards the Samson post turning in a preferred direction of rotation, creates an upstroke of 195° and a downstroke of 165° B. Placing the equalizer between the horsehead and the ‘Samson post creates a “push-up” or "Class 3" lever system, ‘The 195° upstroke, coupled with the front-mounted geom- etry, reduces the acceleration at the beginning of the upstroke where the load is greatest, thereby effecting a reduction in polished rod load. Locating the cross-yoke forward of the gear reducer creates a greater mechanical advantage for lifting the heavy load on the upstroke, and a lesser mechanical advantage for the reducad downstroke load, ie., the maximum, upstroke torque factor is reduced while the maximum downstroke torque factor is increased C. An angular offset in the crank produces a more effective counterbalance torque which, atthe beginning of the upstroke, “lags” the well load torque approximately 7 1/2°. Similarly, at the beginning of the downstroke, this same offset condition produces a counterbalance torque which “leads” the well load torque approximately 7 1/2° Independently, these features would not produce a relatively LUFKIN, TEXAS Mark II Unitorque The Mark I! unit, due to its unique geometry and phased counterba ance feature, lowers peak toraue and horsepower requirements. The tthusual geometry of the Mark produces a somewhat slower Up stroke and faster downstroke with reduced acceleration where the load is GFeatest, resulting n lower peak loads and longer rod life. uniform torque, but working together a “unitorque” system is obtained which reduces the torque on the gearbox up to 35% as well as lowering power costs and often, prime mover size. Illustration showing how a uniform torque can-be obtained Under Ideal conditions. 1 7, | NOTE: The Mark II Unit must be operated in a counterciock- wise direction (Standing at the side of the unit with the well- hhead to the right.) INDUSTRIES, INC. LUFKIN, TEXAS LUFKIN Reverse Mark (RM) Pumping Units The LUFKIN RM Series Pumping Units are available in sizes up to RM-1824D-427-192, a 192 inch stroke unit with a polished rod capacity of 42,700 pounds and a 1,824,000 inch pound double reduction gear box. LUFKIN Conventional Portable Units The LUFKIN Conventional Portable “Roadrunner” Pumping Units are available for lease only in sizes up to the CM-456D-305-120, a 120 inch stroke unit with a polished rod capacity of 30,500 and a 456,000 inch pound double reduction’ gear box. Reverse Mark Units ‘The LUFKIN RIM Series Pumping Unit offers the customer an improved alternative to the conventional type geometry. Although similar in ‘appearance to the LUFKIN Conventional pumping unit, the AM unit ‘geometry can reduce the torque and power requirements on many urging application. Insomeinsances a smal reducer and prime LUFKIN RM Pumping Units Conventional Portable Units ‘The LUFKIN “Roadrunner is a trailer-mounted, self-contained conventional pumping unit that lowers for legal highway transporta- tion and can be erected and pumping ina few minutes at the well ste ‘Those units aro available for rental or lease for such typical applications as removing trac tlulds, stripper well pumping. gas weil dewatering, temporary production, well testing, and as. an alternative to swabbing units, LUFKIN Conventional Portable Pumping Units General Dimensions Portable Traveling aX Configuration (— [i an = In-Place Pumping Configuration For further information and specific data on any LUFKIN Pumping Unit please call Oilfield Sales Department, LUFKIN Industries, Inc. Tel (713) 468-7804, Fax (713) 468-6880. LUFKIN Low Profile Unit The LUFKIN Low Profile Pumping Units are available in sizes up to the LP-320D-246-86, a 86 inch stroke unit with a polished rod capacity of 24,600 pounds and a 320,000 inch pound double reduction gear box. re : 2 3 i 2 Low Profile Units ‘The LUFKIN Low Profile unit is a compact unit designed for installation in the fields inigated by traveling sprinkler systems or in urban areas where the low profile feature may be desirable. Several sizes of he Unit can be shipped from the factory completely assembled. LUFKIN Low Profile Pumping Units General Dimensions unt E Fl 6 [alr fst«{e ca uty LP-3200-246-85| seein | save | wove | sz [row [or | 20 | 6 ae [ape ae LF=2280-173-58 Tio eerie | as | iz [ so" [8 [oy Ec ETE LP=1600-173-68 ie | aoe aoe 26" | 17 [30 ue-rranras.ss| Tr Late] OF | 10-2 Trae as [ir wae we | 2 [| 200 LUFKIN] 'NoustRIEs, INc. LUFKIN, TEXAS Features + The Producer devotes a full 186° of its clockwise crank rotation to the upstroke where it can do more work. * Dependable, improved geometry of The Producer effects lower cost High quality bearings. yy Wrist pin bearings are bearings with a one-piece outer race that eliminates field adjustment. All units use tapered roller bearings at the saddle and ‘equalizer bearings aE self-aligning spherical roller * The Producer can be run in either direction and used with either steel or fiberglass rods. + The Producer maintains its structural integrity and its ability to perform across a varied range of well conditions, The patented Springflex® Equalizer's vibration-free operation equalizes pitman loads and maintains rigidity. Herringbone gears. Tough proven Herringbone double helical gears are less sensitive to mis-alignment and resist torque reversals LUFKIN] !oustrics, inc. LUFKIN, TEXAS “AMERICAN Pumping Unit Nomenclature Horseead Side Adjusting Seren Later Bot and Sie Pte Walking Beam Equalizer Bearing ao Springer — — quale Pitan —<— falls buts Couette / 2 — 4 / Pian Banjo a / Gear Rec samson Post Brake ime rank ‘ / \ Wit Pin //fi Assembly Wireine Polished Rod Hanger Reducer Seay Reduce Seria ‘Samson Post lumber ape Eas Ba Gael 77 Structural Seri ran Pl ( Number 7 . $ and Ground Lube Slide Rail \ oe {inside of beam) Frame Extension cnteotg —\\\ Frame "T' Heat Brake Lover Reducer Sub-Base, ——— Frame The Producer. Outline Dimensions Crank guards not shown. Do not ‘operate pumping units unless crank guards are in Place. Minimum guarding required to be furnished by the API RP 11ER, Recommended Practice for Guarding of Pumping Units, The AMERICAN Producer by LUFKIN is available in sizes up to the 1280-365-216, a 216 inch stroke with 36,500 pound polished rod capacity and 1,280,000 inch pounds of peak torque capacity. LUF INDUSTRIES, INC. LUFKIN, TEXAS 7 Parts Replacement Reducer, Wrist Pin and Equalizer Bearing. ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION ITEM DESCRIPTION 8 LS guar We LSaemrer Hs pow a sou 1} QUMZERPN § squDgOLT 1 eouALZER oR § CS Bete fi BS ermne = — Bt coor 2 beetia $ EGR "fut 1B ESeiise 3s Se Mitn SHS Stems = ASR ay 1 Ht Ones Roksan =H Gana ne'S | Sain 3 AEMibane —g EErenciaue 12 ubeNen 1 busts? TO atiting = HSER Gh 3 hoc n° FEMMNG RNS ENT 1s Bs Sine & Bevery a an Be tsaneic Se URTSA a sour Babi 5) BRAKE ORM Hey ITEM DESCRIPTION = WRIST PIN NUT COTTER PIN WRIST PIN BOLT BEARING HOUSING LOCK WASHER HEX. NUT OIL SEAL WRIST PIN BEARING 10 SUPPORT WASHER @ | 11 RETAINING RING 12 BEARING HOUSING CAP 13° RELIEF FITTING 14 GREASE FITTING Wrist Pin 15 Bowe Care asens LUFKIN] woustries, Inc. LUFKIN, TEXAS CHURCHILL. Beam Balanced Pumping Units Structural Frames Extensive use of wide flange beams and full-length welds make for a rugged structure capable of withstanding extreme well loads. Beam balanced units have slide rails that adapt to all prime movers. Gear Reducers Precision cut helical gears are encased in a strong, heavy- walled cast-iron gear reducer housing. All gear reducer bearings are rated for over 100,000 hours L-10 life: Horseheads Horseheads on beam balanced units are easily detached for well servicing. A radius on the horsehead's support plate permits lateral adjusiment for proper alignment of the wireline. Bearings Friction-Ease” non-metallic bearings are durable and economical, are resilient to shooks and blows, have high lubricity, and are easily fiold replaceable LUFKIN] INDUSTRIES, INC. | Highest point weights resch ‘when head sat down poston Lonest point weghs each vwhenibead sa up poston Min CHURCHILL Beam Balanced Pumping Units A LUFKIN, TEXAS € E ta} QP Dimensional Data (inches) wise A cD © @ #8 | 9 t M NWP UV W cong tag 190) 4 «We ot 45 215 NS S400 58] «mM CSRS eaa21 2550 23.2 § «188 21502 O70 BS_ ADMD «252K 1ST 782 foaere 9607025 8822802 70—«BS 3000 «65D 26D 1838700 123224 9380 so 88 ME CGO 188 8ZTHS SBD ATS mS TH «Te 1184 W602 0625 3575-8 8B TSE OBO 281 95RD «SRSD «BB 2800 183525. 1170 WGs090 3825 5756 452—«18B BOOMS RO 800 BBB (8OD «06251173 woo 02 8 23 we 08m? OO wea) TON ee 8D TH wera) 3825 25-8 MA 7B BDH «125A1HOD 35M B4HD 18 MMSO. 1172 desea M25 6285283033288 N1OD «3600 TONS ka t8 MD THB wears €25 42-8738 552881003600 TON he 16 4S) T178 wowoae 000 2-8 8521S BD SRCNGRS «27ST TID 18 TD 40s doves 4300 32m «8 4021S «MOOD 335 A275 ABI 20 «1G (6D 48S sous? 480 2M «8-398 1 SS 52D 3S ATS MBI 72017251485 so7e4s 5600 41258 429 1985 SOS 58s taBS 271A 72016

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