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Photos courtesy of Exxon Corp.

Reservoir Engineering: Primary Recovery


The Early Years
In 1904, Anthony Lucas, the discov- could be controlled, could be put to work According to most authorities, reservoir

I erer of Spindletop, returned to


Beaumont, Texas, from a job in
Mexico and was asked by a reporter to
lifting oil to the surface. But, control
involved numerous problems and everyone
was more interested in producing the oil
engineering officially began in the late
1920s. At this time, engineers engaged in
the recovery of petroleum began giving
comment on Spindletops rapid decline in and selling it. Regulation of drilling and serious consideration to gas-energy rela-
production. He answered that the field had production was still nonexistent, so waste tionships. They recognized their need
been punched too full of holes. The cow and overproduction were widespread.2 Gas for more precise information about hydro-
was milked too hard, he said, and more- associated with oil was flared or simply carbon activity in reservoirs that they
over she was not milked intelligently.1 released into the atmosphere. were producing.
Lucas comments were lost on early oil Several years later, the U.S. federal gov- Actually, reservoir study can be traced to
operators, who gave little thought to reser- ernment referred to the billions of cubic an earlier beginning when, in 1856,
voir depletion and behavior as they drilled feet of gas that had been lost and publicly Frenchman H. Darcy, became interested in
well after well in their newly discovered deplored the practice. Remedial measures the flow characteristics of sand filters for
fields. When natural flow played out, they were proposed that included cooperative water purification. This interest led him to
simply placed their wells on pumps. When production by field operators and legisla- resort to experiments which, in turn, led to
the pumps could no longer bring up eco- tion to control producing rates and to pro- the real foundation of the quantitative the-
nomical, amounts of oil or when water pro- hibit gas waste.1 ory of the flow of homogeneous fluids
duction became excessive, a reservoir was Once operators discovered the results through porous media. These classic exper-
considered depleted. of their wasteful ways, they quickly initi- iments resulted in Darcys law.3
In the late 1920s, methods for estimating ated a series of technical studies of reser- Since 1928, the art of forecasting the
oil reserves and the quantities that might be voir behavior and the physical properties future performance of an oil and/or gas
recoverable hadnt been worked out. Of that controlled this behavior. Thus, the reservoir based on probable or presumed
course, many of the pioneer oilmen knew profession of reservoir engineering was conditions has evolved steadily. In the
that the gas represented energy which, if it officially born. early 1920s, reservoir engineering was

Series Sponsored By SPE Foundation


16 OCTOBER 1999
concerned largely with empirical perform- second-order partial-differential equations Phase Relationships
ance, with the exception of the laboratory are needed to describe the unsteady-state In considering the drive mechanisms influ-
work done on fluid and rock properties. flow of expansible fluids. encing a reservoir, a reservoir engineer
Ultimately, this experimental work provid- From 1927 to 1930, Jan Versluys, a well- must determine the fluid phases that exist,
ed a foundation for the mathematical known hydrologist working for Royal their compositions and the changes that
equations that were derived later during Dutch Shell, wrote numerous articles on normally would take place during natural
the 1930s. the physics of oil producing formations that flow under the drive in order to predict the
From the beginning, engineers recog- were widely published. In 1931, Morris behavior of the reservoir.
nized that oil-recovery methods based on Muskat and H.G. Botset wrote several Among the first to realize the importance
wellhead or surface data were generally papers on the flow of reservoir fluids. These of fundamental studies of phase relation-
misleading.4 They knew they must obtain papers and articles were instrumental in ships were B.H. Sage and W.N. Lacey. In the
a more thorough understanding of the advancing the knowledge of reservoir 1930s, they published a series of papers
functions of the reservoir in order to max- dynamics to its present state. reporting the results of their continuing
imize the recovery of its hydrocarbons. Today, most reservoir engineers consid- research in the field of phase behavior.
This fact set in motion the evolution that er that, of the many great reservoir-engi- Among their significant contributions was
has resulted in todays engineered reser- neering pioneers, Muskat probably had the the recognition and characterization of
voir. Along the evolutionary trail leading to greatest impact, relates Joe Warren, a per- condensate reservoirs.6
the present, developments in applied sonal friend of the late Morris Muskat. A
mathematics, numerical analysis, comput- native of Riga, Latvia, Muskat attended Sampling and Measurement Devices
er hardware and software, geology, geo- Marietta College and Ohio State U. and Early reservoir engineers recognized that
physics, and geostatistics became part of ultimately received a PhD degree in physics both temperature and pressure influence
reservoir engineering. from the California Inst. of Technology in the behavior of reservoir fluids. Since the
1929. Following his graduation from Cal measurement of reservoir pressure and
Fluid Flow Tech, Muskat joined the Gulf Research and temperature was basic to enabling reser-
Hydrocarbons are complex fluids that gen- Development Co. where, at the age of 31, voir-performance calculations, the develop-
erally exist in an untapped reservoir in liq- he wrote The Flow of Homogeneous Fluids ment of a method, or device that would
uid and gaseous states and are considered Through Porous Media, a seminal publica- measure them became a priority.
to be at equilibrium. Likewise, they are tion for reservoir engineering. Twelve years The development of continuously
expected to behave in accordance with pre- later, in 1949, he wrote a second book, recording instruments such as the pressure
dictable functional pressure/volume/tem- Physical Principles of Oil Production. gauges invented by P. Comins and
perature (PVT) relationships. If all the gas Together, these books provided a sound Geophysical Research Corp. and subsurface
is dissolved in the oil, the single phase is analytical foundation for reservoir engi- temperature-measuring devices developed
considered to be a liquid phase and the neering by combining fluid mechanics with by C.E. Van Orstrand contributed greatly to
reservoir is called a dissolved-gas reser- phase behavior. this new science.
voir. On the other hand, if there are hydro- Muskat also published technical Likewise, early pioneers realized that, in
carbons as vaporized gas that are recover- papers in such diverse fields of interest as order to calculate volumes of oil and gas in
able as natural gas liquids on the surface, hydrodynamics, lubrication theory, and place, they would need to know the change
the single phase is considered to be a gas the mechanics of shaped charges, Warren in the physical properties of bottomhole
phase and the reservoir is called a wet- recalls. As a matter of fact, he received samples of the reservoir fluids with pres-
gas reservoir. an original patent for his work on the use sure. Accordingly, in 1935, Schilthuis
In some reservoirs, both liquid and of shaped charges in oilwell perforat- described a sampler and a method of meas-
gaseous phases may exist. These are called ing applications. uring the physical properties of bottomhole
gas-cap reservoirs. If an artesian water A paper written in 1933 by T.V. Moore, samples.
supply is directly associated with any of Ralph J. Schilthuis, and William Hurst Measurements included PVT relation-
these reservoirs or expanding water is the advanced reservoir science further. The ships, saturation or bubble-point pressure,
dominant producing force; the reservoir is paper presented the first equation for total quantity of gas dissolved in the oil,
termed a waterdrive reservoir. unsteady-state radial flow of expansible quantities of gas liberated under various
Challenges to reservoir engineers begin reservoir fluids. It reported the develop- conditions of temperature and pressure,
when the reservoir is opened to production ment of a linear second-order equation sim- and the shrinkage of the oil resulting from
and the flow of hydrocarbons begins. At ilar to the classic heat-flow equation that the release of its dissolved gas from solu-
this point, reservoir pressures drop; fluids adequately described the flow of a single- tion. These data made the development of
comprising gas, oil, and water expand; phase compressible (or expansible) liquid certain useful equations feasible and pro-
phase equilibria are disturbed; and alter- in a reservoir. A year later, in 1934, vided an essential correction to the volu-
ations in the physical properties of the fluid Schilthuis and Hurst published the applica- metric equation for calculating oil in place.7
phases occur in various degrees throughout tion of the equation to the calculation of
the entire reservoir. In short, the oil has reservoir-pressure changes in an east Texas Material-Balance Equations
become active. With further withdrawal field and to the prediction of the effect In 1935, D.L. Katz of the U. of Michigan
of fluids, changes continue and difficult thereon of changes in production rates.5 proposed a tabular method of obtaining a

18 OCTOBER 1999
material balance for a closed reservoir. In practice, one of the most effective be produced with the oil and why the pro-
Basically, a material-balance equation is a means of achieving efficient recovery is duced-water/oil ratio increases with time.
statement that accounts for the volumes through control of the rate of production of Twenty years later, with the advent of
and quantities of fluids that are initially oil, water, and gas. The knowledge gained computers, reservoir modeling advanced
present in, produced from, injected into, through studies of reservoir behavior led to from sandboxes and electrical analogs to
and that remain in a reservoir at any state the concept of maximum efficient rate of numerical simulators. In numerical simula-
of its depletion. production. For each particular reservoir, it tion, the reservoir is represented by a series
Also, that same year, Schilthuis published is the rate that, if exceeded, would lead to of interconnected blocks and the flow
a material-balance equation that included avoidable underground waste through loss between blocks is solved numerically. Early
the same terms of fluid volumes and of ultimate oil recovery. This concept has computers were small and had little memo-
changes with time as Katzs method. The found widespread application by both ry, which limited the number of blocks that
application of Katzs method required the industry and regulatory bodies for the effi- could be used.
experimental determination of phase equi- cient recovery of petroleum.10 When I went to work in 1951, recalls
libria data; the Schilthuis method represent- Peaceman, we had nothing that you could
ed a simplification in that the requisite call a computer. We did have access to
terms were reduced to simpler expressions. some accounting machines that the
A bit later, Schilthuis proposed a accounting department would let us use,
method to calculate water encroachment but only at night, he remembers.
using the material-balance equation, but Our job was to model the flow of gas
his method required accurate production- through the porous rock of a field. To
history data. Several years later, William accomplish this, we had to use a converted
Hurst developed a method for determin- accounting machine that had a capacious
ing the rate of water influx that was inde- memory of 56 words of eight decimal digits
pendent of the material-balance equation each, could not store a program, and
and production history; only data on pres- strained to complete five-floating point
sure history and rock and fluid properties operations per second, says Peaceman as
were required.8 though he still finds it hard to believe.
Our management did have the vision to
Displacement-Efficiency Equation see that digital computation was going to
In 1940, S. Buckley and M.C. Leverett pro- be the way to do reservoir modeling in the
posed two displacement-efficiency equa- future, but that vision was still pretty faint,
tions concerning the displacement of he remembers.
immiscible fluids. These equations provid- In 1955 we significantly increased our
ed another powerful tool for reservoir engi- computing capacity when we acquired a
neers and scientists. One equation Bendix G-15, explains Peaceman, as he
describes the fraction of immiscible dis- recalls his past experiences involving the
placing fluid flowing with the oil through a evolution of reservoir-simulation comput-
unit rock volume; the other describes the ers. This [computer] had vacuum-tube
rate of advance of a particular degree of sat- Reservoir Simulation electronics, but its storage was almost com-
uration of the displacing fluid that exists in By the 1950s, most of the fundamentals of pletely on a magnetic drum. Within the
that volume. modern reservoir engineering were in next few years, we obtained IBMs first
These valuable equations are used in the place. The next evolutionary milestone was widely used scientific computer, the 704. It
calculation of recovery by an immiscible dis- the emergence of reservoir simulation. was a binary machine, with built-in float-
placing fluid, natural or induced. And, they The earliest simulators (circa 1930) were ing-point hardware. Its central memory was
played a key role in allowing later engi- essentially sandboxes constructed with magnetic core, and its secondary storage
neered waterflood predictions. Applications transparent glass sides. These elementary was magnetic tape, he continues.
include prediction of the effects of relative simulators allowed researchers to view fluid Also, Fortran was not yet available. Our
viscosity or permeability, volumetric rate, flow directly. During this era, most reser- programs were written in assembly lan-
formation dip, differential fluid density, and voir scientists assumed that the reservoir guage, but that didnt bother us, since we
wetting and pressure gradient on recovery was a single tank or cell in which the fluid were already used to dealing with machines
under specified conditions.9 flowed from one side to the other. that were much less user friendly.
These early modeling attempts were During the following decades, computing
Maximum Efficient Rate of Production used to study water coning, states Donald power increased which, in turn, allowed
Through the years, it has been learned that Peaceman, a retired Exxon researcher and engineers to create bigger, more geological-
oil is recovered by three different natural industry consultant. The models allowed ly realistic models that required greater data
mechanismssolution-gas drive, gas-cap researchers to see the activity that occurs input. This demand was met by the creation
drive, and waterdrive. These mechanisms when a well is produced. The production of of increasingly complex and efficient simu-
may be effective individually or in combi- the oil causes the pressure around the well lation programs with easy-to-use data
nation. They differ in recovery efficiency. to decrease and that causes the water to preparation and results-analysis packages.
Recovery can be increased by controlling cone up and be produced with the oil. Over the years, numerical simulation
the reservoir so that the most efficient avail- It wasnt until the 1930s that people in has continued to evolve to the point that it
able mechanism becomes the dominant the oil industry started looking at reservoir has become a reservoir-management tool
one or by injecting gas or water to supple- mechanics in any kind of a scientific way, for all stages of the life of the reservoir. No
ment or modify the natural drive. he continues. So this was one of the first longer is it used only for comparing the
attempts to understand why water starts to performance of reservoirs under different

20 OCTOBER 1999
production schemes or for troubleshoot- and processed to maximize profits, cepts.16 He challenged explorationists,
ing failed recovery methods. Today, they states Calhoun.13 with their knowledge of geophysical tools,
plan field development, design measure- Technically, reservoirs have been man- to provide a more accurate reservoir
ment campaigns, and guide investment aged for more than a 100 years, but true description that could be used in engineer-
decision-making.11 reservoir management has been practiced ing calculations.
only when a major expenditure is planned,
Reservoir Management such as original field development or water- In the last 10 years, it has become clear
Webster defines management as the judi- flood installation. In fact, until 1970, most that reservoir management is not synony-
cious use of means to accomplish an end. people considered reservoir management as mous with reservoir engineering and/or
Thus, reservoir management can be inter- synonymous with reservoir engineering.14 reservoir geology. Instead, it is a blending of
preted as the judicious use of various However, during the past three decades, its these disciplines into a team effort. Projects
means available in order to maximize the integration with other sciences, such as undertaken during the past 10 to 15 years
benefits from a reservoir. geology, has created a truer reservoir-man- have seen the integration of efforts into
According to several authors who have agement approach. multidisciplinary project teams that work
written on reservoir-management practices, During its evolution from purely reser- together to ensure development and execu-
reservoir management involves making cer- voir engineering to the more integrated tion of the reservoir-management plan.
tain choices: either let it happen or make it reservoir-management function, the sci-
happen. Without planning, they say, the ence of forecasting the future performance
The Future
generation of benefits from a reservoir of an oil or gas reservoir went through two
operation is left to chance.12 With sound distinct periods. The science of reservoir engineering will
management practices, they conclude, the In the first periodthe four decades continue to evolve; newer and better
generation of benefits is enhanced and before 1970reservoir engineering was methods of predicting reservoir behavior
chances of profit are maximized. considered the only item of technical will be found. However, when it comes to
In 1963, John C. Calhoun Jr., in an arti- importance in managing a hydrocarbon reservoir management, true integration of
cle written for the JPT, described the engi- reservoir. In 1962, Wyllie emphasized two the geosciences into reservoir engineering
neering system of concern to the petroleum key pointsclear thinking using funda- will take time because the disciplines do
engineer as being composed of three princi- mental reservoir-mechanics concepts and not communicate well. Simply recogniz-
pal subsystems. automation using basic computers.15 ing that integration is beneficial will
1. Creation and operation of wells. In the second periodthe three decades not be sufficient. True integration will
2. Surface processing of the fluids. since 1970the concept of managing oil require persistence.17
3. Fluids and their behavior within the and gas reservoirs has evolved more toward
reservoir. the integration of reservoir engineering And, while a comprehensive program for
The first two depend on the third with other scientific disciplines, namely reservoir management is desirable, every
because the type of fluids (oil, gas, and geology and geophysics. reservoir may not warrant a detailed pro-
water) and their behavior in the reservoir Craig emphasized the value of detailed gram because it might not be cost-effective.
will dictate where and how many wells to reservoir description using geological, geo- In these cases, reservoir engineering alone
drill and how they should be produced physical, and reservoir-simulation con- may be sufficient.

References
11. Reistle, C.E. Jr.: Chapter 12: Reservoir Engineering, History of Petroleum Engineering, API, New York City (1961) 816.
12. The Production Research Divisions 30 Years with Humble, Humble Oil and Refining Company, Houston (1959) 11.
13. Muskat, M.: The Flow of Homogeneous Fluids Through Porous Media, McGraw-Hill Book Co. Inc., New York City (1937) 55.
14. Craft, B.C. and Hawkins, M.F.: Applied Petroleum Reservoir Engineering, second edition, Prentice Hall, Englewood Cliffs, NJ (1991) 2.
15. Reistle, C.E. Jr.: Chapter 12: Reservoir Engineering, History of Petroleum Engineering, API, New York City (1961) 830.
16. Reistle, C.E. Jr.: Chapter 12: Reservoir Engineering, History of Petroleum Engineering, API, New York City (1961) 831.
17. Craft, B.C. and Hawkins, M.F.: Applied Petroleum Reservoir Engineering, second edition, Prentice Hall, Englewood Cliffs, NJ (1991) 2.
18. Reistle, C.E. Jr.: Chapter 12: Reservoir Engineering, History of Petroleum Engineering, API, New York City (1961) 832.
19. Reistle, C.E. Jr.: Chapter 12: Reservoir Engineering, History of Petroleum Engineering, API, New York City (1961) 833.
10. The Production Research Divisions 30 Years with Humble, Humble Oil and Refining Co., Houston (1959) 18.
11. Adamson, G. et al.: Simulation Throughout the Life of a Reservoir, Oilfield Review, Schlumberger Oilfield Services, Houston (Summer 1996) 16.
12. Satter, A., Varnon, J., and Hoang, M.: Integrated Reservoir Management, paper SPE 22350 presented at the 1992 SPE International Meeting on
Petroleum Engineering, Beijing, 2427 March, 16.
13. Calhoun, J.C. Jr.: A Definition of Petroleum Engineering, JPT (July 1963).
14. Thakur, G.C.: Reservoir Management: A Synergistic Approach, paper SPE 20138 presented at the 1980 SPE Permian Basin Oil and Gas Recovery
Conference, Midland, Texas, 89 March.
15. Wyllie, M.R.J.: Reservoir MechanicsStylized Myth or Potential Science? JPT (June 1962) 583.
16. Craig, F.F. et al.: Optimized Recovery Through Continuing Interdisciplinary Cooperation, JPT (July 1977) 755.
17. Satter, A., Varnon, J., and Hoang, M.: Integrated Reservoir Management, paper SPE 22350 presented at the 1992 SPE International Meeting on
Petroleum Engineering, Beijing, 2427 March.

22 OCTOBER 1999

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