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ACS 1000 EN Rev F - Lowres PDF
ACS 1000 EN Rev F - Lowres PDF
Fields of application
Industries Applications
Cement, mining and minerals Conveyors, crushers, mills, fans and pumps
Chemical, oil and gas Pumps, compressors, extruders, mixers and blowers
Pulp and paper Fans, pumps, refiners, vacuum pumps and chippers
Water Pumps
The ACS 1000 family is optimized for retrofits. With its network-
friendly diode rectifiers, the motor-friendly output sine filter and
its input transformer flexibility, it can fit where you need it.
The ACS 1000 drives family provides smooth and accurate motor control even at low speed and full torque (left diagram: 10 Hz, 100% torque)
throughout the full operating range of speed and load (right diagram: 60 Hz, 100% torque).
Reliable components
IGCT semiconductors Long-life capacitors
The ACS 1000 and ACS 1000i use a power semiconductor Electrolytic capacitors, which have a poor life expectancy,
known as IGCT (Integrated Gate Commutated Thyristor), are not used in the ACS 1000 and ACS 1000i. Advanced,
which is an ideal switch for high-powered medium voltage environmental friendly, rapeseed oil-filled foil capacitors,
applications. The use of IGCTs results in low parts count, designed for a long lifetime, are used instead.
providing an efficient and reliable drive.
Powerful motor control platform
Fuseless The motor control platform of the ACS 1000 drives family is
The converter design does not require any medium voltage ABBs award-winning Direct Torque Control (DTC). It provides
power fuses, which are known to be unreliable, costly rapid, accurate and stepless control from zero to full speed
and subject to aging. The ACS 1000 and ACS 1000i use and can deliver full torque with optimal speed accuracy over
dedicated IGCTs, instead, which provide faster and better the whole speed range, even without encoder.
protection for the power components.
Power loss ride through
A special feature of DTC is its ability to ride through short
main supply voltage interruptions so that in most cases the
process is not affected.
Medium voltage
supply bus
Input
Input isolator
The ACS 1000 drives familys well proven three-level inverter, without series or parallel connected power semiconductors, is one of the
least complex, most robust and efficient drive topologies.
Cable connection section for Integrated fan for low IGCT power
top and bottom entry/exit noise level semiconductors
Power cable connection 24-pulse input bridge Control electronics mounted DC link capacitor
section for top and as standard on swing frame
bottom entry
Application and motor control board
with fast digital signal processor
and DTC
The ACS 1000 and ACS 1000i allow smooth and simple system
integration into the customers industrial environment.
The ACS 1000 and ACS 1000i are available with an intelligent
remote monitoring and diagnostics system, which allows secure
access to the drive from any location in the world.
The ACS 1000 and ACS 1000i are backed by unrivalled service
and support from the customers initial inquiry throughout the
entire life cycle of the drive system.
Routine tests and functional tests form an integral part of the Life cycle management includes:
scope of supply of ABBs medium voltage drives. They are providing spare parts and expertise throughout the life cycle
performed in accordance with international standards and providing efficient product support and maintenance for
ABB quality assurance procedures. improved reliability
adding functionality to the initial product
Additionally, ABB can perform a combined test with the com-
plete drive system including transformer, converter and motor Global network, local presence
to verify the performance and to ensure a smooth integra- Aftersales service is an integral part of providing the customer
tion into the customers facility. with a reliable and efficient drive system. The ABB Group of
companies operates in more than 100 countries and has a
Installation and commissioning worldwide network of service operations.
Proper installation and commissioning of the equipment, done
by qualified and certified commissioning engineers, reduces Services for ABBs medium voltage drives
start-up time, increases safety and reliability and decreases Supervision of installation and commissioning
life cycle costs. In addition, operators can be given practical Local support
training by experienced specialists on site.
Worldwide service network
Spare parts and logistics network
Training
ABB provides extensive training for its medium voltage drives. Training
A range of training programs is offered from basic tutorials to Remote diagnostics
programs tailored to the customers specific needs. 24 x 365 support line
Customized maintenance contracts
Notes:
Medium voltage Input Rectifier DC link Inverter Output sine
Input isolator
Cabinet height 2050 mm (6 ft 7 in) excl. cooling fans 2150 mm (7 ft 1 in) excl. cooling fans
2517 mm (8 ft 3 in) incl. fan hood 2562 mm (8 ft 4 in) incl. fan hood
2617 mm (8 ft 6 in) incl. redundant fan hood and/or IP 42 2662 mm (8 ft 7 in) incl. redundant fan hood and/or IP 42
Cabinet depth 1121 mm (3 ft 8 in) 1121 mm (3 ft 8 in)
Notes:
Medium voltage Input Input Rectifier DC link Inverter Output sine
* Indicative information only. supply bus contactor transformer filter
** Higher output voltages available with step-up transformer.
I>> Prot
*** Weight indications are approximate.
**** Motor shaft power up to 5600 kW is available on request. MV
induction
motor
Copyright 2009 ABB. All rights reserved. Specifications subject to change without notice. 3BHT490400R0001 Rev. F
Medium Voltage Drives
CH-5300 Turgi
Tel.: +41 58 589 27 95
Fax: +41 58 589 29 84
E-mail: mvdrives@ch.abb.com
www.abb.com/drives