For

matNo.QSP/
7.1/
01.
F01(B) I
ssueNo.05Rev.No5Dated:Jan1,2017
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UNI
VERSI
TYOFPETROLEUM &ENERGYSTUDI
ES

Col
legeofEngi
neer
ingSt
udi
es

Dehr
adun

COURSEPLAN

Pr
ogr
amme :
B.TechPr
oduct
ion&I
ndust
ri
alEngi
neer
ing

Cour
se :
Tool
Desi
gn,
JigsandFi
xtur
es

Cour
seCode:I
PEG361

No.ofcr
edi
ts :
4

Semest
er :
VI

Sessi
on :2016-
17

Bat
ch :2014-
18

Pr
epar
edby :
Dr.GGSASTRY

Emai
l :
ggsast
ry@ddn.
upes.
ac.
in Mob:
9557275405

Appr
ovedBy

HOD/Pr
og.Head

UPESCampus Tel
:+91-
135-
2770137

Ener
gyAcres Fax:
+91135-
27760904

P.
O.Bi
dhol
i
,,Dehr
adun
 COURSEPLAN

A.PREREQUI
SITE:
a.Basi
cKnowledgeofwor
kshopt
echnol
ogy
,theor
yofmet
alCut
ti
ng.

B.PROGRAM OUTCOMES(
POs)f
orPI
E:

B1.PROGRAM OUTCOMES(
POs)

PO1.Appl
ytheknowl
edgeofmat
hemat
ics,
sci
ence,
engi
neer
ingf
undament
als,
andanengi neer ingspeci al i
zat i
ont ot hesol ut i
onofcompl exengi neering
problems.
PO2.I dent i
fy, formul ate, rev iewr esear chl iterature,andanal yzecompl ex
engineer ingpr obl emsr eachi ngsubst ant iat edconcl usionsusi ngf irst
principlesofmat hemat ics, nat ural sciences, andengi neeringsci ences.
PO3.Desi gnsol utionsf orcompl exengi neer ingpr oblemsanddesi gnsy stem
component sorpr ocessest hatmeett hespeci fiedneedswi thappr opr i
ate
consider at i
onf ort hepubl icheal thandsaf ety ,
andt hecul tural,soci etal,
and
env i
ronment al consi der at ions.
PO4.User esear ch- basedknowl edgeandr esear chmet hodsi ncludi ngdesi gn
ofexper i
ment s,anal y sisandi nter pretat ionofdat a,andsy nthesi soft he
i
nf ormat iont opr ov idev alidconcl usions.
PO5.Cr eat e, select ,andappl yappr opr iatet echni ques, resour ces, andmoder n
engineer ingandI Tt ool si ncl udi ngpr edi ctionandmodel ingtocompl ex
engineer ingact i
viti
eswi thanunder standi ngoft hel imitati
ons.
PO6.Appl yr easoni ngi nf or medbyt hecont ext ual knowl edget oassess
societal,heal th,saf et y,legal andcul tur al issuesandt heconsequent
responsi bi l
iti
esr elev antt ot hepr ofessi onal engineer i
ngpr actice.
PO7.Under standt hei mpactoft hepr of essi onal engineer i
ngsol utionsi n
societal andenv ironment al cont exts, anddemonst ratetheknowl edgeof ,and
needf orsust ainabl edev elopment .
PO8.Appl yet hical pr incipl esandcommi tt opr of essional ethicsand
responsi bi l
iti
esandnor msoft heengi neer i
ngpr actice.
PO9.Funct ionef fect ivelyasani ndiv i
dual ,andasamemberorl eaderi n
diverset eams, andi nmul tidisci plinar yset tings.
PO10.Communi cat eef fect iv elyoncompl exengi neer i
ngact i
v i
ti
eswi t
hthe
engineer ingcommuni tyandwi thsoci et yatl arge, suchas, beingabl eto
compr ehendandwr iteef fect i
v er epor tsanddesi gndocument ation, make
 eff
ecti
vepresentati
ons,andgiveandr eceivecleari
nstruct i
ons.
PO11.Demonst rateknowledgeandunder st
andingoft heengi neeri
ngand
managementpr i
nciplesandappl ythesetoonesownwor k,asamemberand
l
eaderinateam, tomanagepr ojectsandi nmul t
idi
sci
plinaryenv i
ronments.
PO12.Recognizetheneedf or,andhav ethepreparati
onandabi li
tytoengage
i
nindependentandl i
fe-l
onglearninginthebroadestcont extoftechnologi
cal
change.

C.COURSEOUTCOMESFORTOOLDESI
GN,
JIGSANDFI
XTURES:
I
ll
ust
rat
eandanal
yzet
het
ool
susedi
nmanuf
act
uri
ng.
Attheendoft hi scoursest udentshouldbeablet o
CO1.Il
lustratet hetoolmat er
ial
sandi t
sproperties
CO2.Anal yzethecut ti
ngt oolsanditsmechanics
CO3.Classi fythepressoper ati
onsanditstools
CO4.Cont r
astt hevari
ousf orgi
ngtoolsanditssignif
icance
CO5.Analyzet hedrillj
i
gsandf i
xtur
esforcompl exprofil
es.
Table:Cor
relationofPOsandPSOsv /sCOs
PO/
CO PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12

CO1 1 1 1 1

CO2 2 3 2 2 1 2

CO3 2 3 2 2 1 2

CO4 2 1 2

CO5 3 2 2 1 2

1:
Sli
ght(
Low) 2:
Moder
ate(
Medi
um) 3:
Subst
ant
ial
(Hi
gh)

D.PEDAGOGY
Presentati
on,
Boar dandMar ker
Phy si
calModels
fl
ippedclassroom sessi
on,
think-
pairandshare,
E.COURSECOMPLETI ONPLAN

Total Cl ass room 34+10=44

se
Tos
ts
ai
lo
Qn
us
izzes 02
TotalTest 02
TotalAssignment 02
OneSessi
on=60mi nutes
F.EVALUATION&GRADI NG
Student
swi l
lbeev aluatedbasedont
hef
oll
owi
ng3st
ages.
5.1 I nter
nal Assessment - 30%
5.2 Mi d-
term Exami nati
on - 20%
5.2Endterm Examinat i
on - 50%

F1.I
NTERNALASSESSMENT: WEIGHTAGE30%
I
nter
nal
Assessmentshal
lbedonebasedont
hef
oll
owi
ng:

Descr
ipt
ion %ofWei
ght
ageoutof30%
Sl
.No.
1 ClassTestsandQui zzes 50%
2 Assi gnments 40%
(Problems/Presentati
ons)
3 Attendanceandper formancei
nthe 10%
classandpr esentati
on
F2.I
nter
nalAssessmentRecor
dSheet(
incl
udi
ngMi
dTer
m Exami
nat
ionmar
ks)wi
l
l
bedi splayedonl
i
neatt
heendofsemest
eri
.e.l
astweekofr
egul
arcl
assr
oom
teaching.

F3.CLASSTESTS/ QUIZZES:TwoCl assTestsbasedondescri

ptivetypetheoret
ical&
numericalquesti
onsandTwoQui zzesbasedonobject
ivet ypequesti
onswi l
l
beheld;onecl asstestandonequi zatleasttendaysbef oretheMi dTerm
Examinati
onandsecondcl asst estandsecondquizatleasttenday sbefore
theEndTer m Examinati
on.Thosewhodonotappeari nVi va-Voceandqui z
examinati
onsshalll
osethei
rmar ks.
Themar ksobt
ainedbythestudent
swi l
lbedi spl
ayedonLMSaweekbef
ore
thest
artofMidTerm andEndTerm Examinat
ionsrespect
ivel
y.
F4.ASSIGNMENTS:Af tercompl et
ionofeachuni
tori nthemi doft heuni
t,t
herewi
l
l
behomeassi gnment sbasedont heoryandnumer icalproblems.Thosewho
fai
ltosubmitt
heassi gnment sbyt
heduedat eshall
losetheirmarks.
F5.GENERALDI SCIPLINE:Basedonst udent
sregul
arit
y,punctualit
y,si
ncer
it
yand
part
ici
pati
onintheinteracti
ons.
Themarksobt
ainedbyt
hest
udent
swi
l
lbedi
spl
ayedonLMSatt
heendof
semest
er.
F6.MI
DTERM EXAMI NATION: WEIGHTAGE20%
Mid Term examinati
on shal
lbe Two Hour s dur
ati
on and shal
lbe a
combinat
ionofShor
tandLongtheor
yQuest
ions.
 Dateofshowi
ngMidTerm Exami
nati
onAnswerSheet
s:Wi
thi
naweekaf
ter
complet
ionofmi
dSem examinat
ion.

F7.ENDTERM EXAMI NATION: WEIGHTAGE50%

End Term Examinati
on shal
lbe Thr ee Hour
s durat
ion and shal
lbe a
combinat
ionofShortandLongtheor
y/numer i
cal
Questi
ons.
F8.GRADING:
Theov er
allmarksobtai
nedatt heendoft hesemestercomprisi
ngallt
he
abovethr
eement i
onedshal
lbeconvertedtoagrade.

G.COURSEDELI
VERY PLAN

NO.OF Course Assi

gnment(
s)/Qui
zze
SESSI
ON Out
comes s/Test
s
TOPI
CS/
SUBTOPI
CS
Addresse
d

ToolMater
ial
sandi
ts
propert
ies
Int
roduct i
ontot ool
mat eri
alandits CO1
03
properti
es: Metall
icand
non-met al
lict
ool i
ng
mat eri
al.Heattreatment
effectont ool
s

Cut
ti
ngt
oolDesi
gn
Nomencl atur eofcutting Assi
gnment01
tool-si nglepoi nt,mill
ing
cutters, dri
il bit
s QUI
ZTEST01
Mechani csofcut tingtool,
-Mer chant st heory, 12 Cl
assTest01
CO2
Cuttingf orces, Chip
format i
on, rakeangl e
significance, Design
consi der at
ions, Tool l
ife
andt ool wear .Car bi
de
tools- select i
on
 MI
DEXAMI
NATI
ONS

PRESSOPERATI
ONS
Powerpr ess-Introduct i
on,
Principleofdi ecut t
ing
oper ati
oni .
e.cut ti
ng
actioni npunchanddi e, 09
Clear ance,Desi gnofdi e- sessi
ons
consi derati
ons, Bendi ng CO3
di
e, For mingdi e,drawi ng
oper ati
ons, f
act ors
affect i
ngmet al fl
owi n
drawi ng,Deter minationof
bl
anksi ze,drawi ngfor ce
etc.

FORGI
NGDI
ES
Openandcl oseddie, ASSI
GNMENT02
for
gingdi edesign 09
considerati
ons,mat er
ial
s sessi CO4
ons
andpr ocessesfor
manuf actur
ingdie,forgi
ng
equi
pment ,
dieinserts

Ji
gsandFi
xtur
es
Introduct i
on, Locat or s, Qui
zTest02
clamper s,clampi ng
dev ices,mat erialsfor Cl
assTest02
l
ocat ors,Drillji
gs, t
y pes,
desi gnconsi der ati
onof 12
dr i
l
l ji
g.Fixtur es, t
ypesof sessions CO5
fixtures,Desi gn
consi dertionsofdi fferent
typesofi xtures_mi ll
ing
fixtures,lathef ixture,
gr i
ndi ngfixturing,
assembl yf i
xt ures.

45
sessi
ons
ENDSEMESTEREXAMI
NATI
ON
H.SUGGESTEDREADI NGS:
H1.TEXTBOOK:
1.TOOLDesi gnDonal dson Tat
aMcgrawhi l
l
s
H2.REFERRENCEBOOKS:
1.ToolEngineering and Design G.R.Nagpal
2.Jigsandf ixtur
es:Kempster;KhannaPublisher
s
3.Pr oduct
ionTechnology-PCShar ma
4.Pr oduct
ionTechnology:RKJai n;KhannaPublisher
s
5.Met alCuttingandDesignofcutt
ingtool
s,j
igsandf i
xtur
es:
Tat
aMcgr
aw
hi
lls

H3.OTHERRESOURCES
H4.VI
DEORESOURCES:
1.NPTELLectureswil
lbeavai
l
able-\
\10.
2.1.
33(intr
anet)
2. VIDEORESOURCES:- PPT & VI DEO -I nfoduri
ngCour
seCur
ri
cul
um
H5.WEBRESOURCES:
Pr i
ntedHandout-Inf
oduri
ngCourseCurr
iculum

GUI
DELI
NES
Cel
lPhonesandot
herEl
ect
roni
cCommuni
cat
ionDevi
ces:Cel
lphonesandot
her
el
ect r
oniccommuni cati
ondev i
ces(suchasBl ackberri
es/Laptops)ar enotpermi t
ted
i
ncl assesdur ingTest sortheMi d/Fi
nalExami nati
on.Suchdev icesMUSTbet urned
offi
nt hecl assr oom.
E-Mailandonl inel earningtool:Eachstudenti ntheclassshoul dhav eane- mailid
and a pass wor dt o access the LMS sy stem r egularl
y.Regul ar
ly,i
mpor t
ant
i
nformat ionDat eofconduct i
ngclasstests,guestlectures,vi
aonlinelear
ningt ool.
Thebestwayt oar rangemeet i
ngswi t
husoraskspeci ficquestionsisbyemai land
pri
orappoi ntment .Alltheassignment spreferablyshoul dbeupl oadedononl i
ne
l
earningt ool.Var iousresearchpapers/r
efer
encemat eri
alwi l
lbemai l
ed/upl
oadedon
onli
nel earningpl atformtimetot i
me.

At
tendance:St
udent
sar
erequi
redt
ohav
emi
nimum at
tendanceof75% i
neach
subj
ect.Student
swi t
hlessthansai
dper
cent
ageshal
lNOTbeal
l
owedt
oappeari
n
theendsemesterexaminat
ion.

Courseout comeassessment :Toassesst heful

fi
lmentofcour seout comestwo
di
fferentapproacheshavebeendecided.Degr eeofful
fi
ll
mentofcour seoutcomes
wil
lbe assessed i n di
ff
erent wayst hrough di
rect assessment and indir
ect
assessment. I n DirectAssessment,i tis measured through quizzes,test
s,
assignment,Mi d-
term and/ orEnd- term exami nations.I
tis suggested t
hateach
exami nat
ionisdesi gnedi nsuchawayt hatitcanaddr essoneort wooutcomes
(dependingupont hecour secompl etion).Indirectassessmenti sdonet hr
ought he
studentsurveywhi chneedst obedesi gnedbyt hef acul
ty(
samplef ormatisgiven
below)and i tshallbeconduct ed t owar dst heend ofcour secompl eti
on. The
evaluati
onoft heachi evementoft heCour seOut comesshallbedonebyanal y
zing
thei nput
sr ecei
vedt hroughDi r
ectandI ndirectAssessment sandt hencorrecti
ve
actionssuggestedforf urt
heri
mpr ovement . Cappi ng

Passi
ngcr
it
eri
on:St
udenthast
osecur
emi
nimum 30%/
40%mar
ksoft
he
highest
marksint
heclassscor
edbyast
udenti
nthatsubj
ect(
int
hatclass/gr
oupclass)

i
ndi
v i
dual
lyi
nboththe
End-
Semest
erexami
nati
onand
Total
Mar ksi
nordertopass
i
nthatpaper
.

PassingCri
teri
onforB.Tech:Mini
mum 30%and40%ofthehi
ghestmar
ksin
theclassappl
icabl
etothestudent
sadmitt
edbef
oreJul
y2015andonwards
July2015respecti
vel
y.

Passi
ngCr
it
eri
onf
orM.Tech:
mini
mum 40%oft
hehi
ghestmar
ksi
nthecl
ass

Sampl
efor
matf
orI
ndi
rectAssessmentofCour
seout
comes

NAME:
ENROLLMENTNO:
SAPI
D:
COURSE:
PROGRAM:

Pl
easeratet
hefol
l
owi
ngaspect
sofcour
seout
comesofAut
omot
ivet
ransmi
ssi
ons
syst
ems.
Usethescal
e1-
4*
Sl
. 1 2 3 4
No.

1 CO1.I
ll
ust
rat
ethet
ool
mat
eri
alsandi
ts
pr
oper
ti
es
2 CO2.Anal
yzet
hecut
ti
ngt
ool
sandi
tsmechani
cs

3 CO3.Cl
assi
fyt
hepr
essoper
ati
onsandi
tst
ool
s

4 CO4.Cont
rastt
hev
ari
ousf
orgi
ngt
ool
sandi
ts

si
gni
fi
cance

5 CO5Anal
yzet
hedr
il
lj
igsandf
ixt
uresf
orcompl
ex

pr
ofi
l
es.

* 1 Bel
owAv
erage 3 Good

2 Av
erage 4 Ver
yGood